GAMA INFRAPROP PRIVATE LIMITED,

KASHIPUR
225 MW Combined Cycle Power Plant

INSPECTION REPORT
Doc. No: SESI /GIPL/Mech/DOC/

Revision No.:1 Review Date: Page 1 of 4

FIRE JOCKEY PUMP - 2:

Observations:

1. Initial free float (without bearings) readings recorded as 0.50 mm.

2. Visual condition of bearing appears normal.
3. Lantern ring (MOC: Brass) was not found/missing while
dismantling.
4. The condition of o-rings positioned at all diffuser stages were
found to be completely distorted.
5. Pump shaft both DE & NDE side sleeve groove O-rings were also
found damage.
6. Pump shaft suction (Drive end) side sleeve locking circlip was
found in deformed condition.
7. Pump suction side (DE side) first & second stage impeller rubbing
marks observed.
8. Pump shaft run out was recorded at the local workshop and found
above tolerance limit. i.e., 0.13 mm.
 GAMA INFRAPROP PRIVATE LIMITED,
KASHIPUR
225 MW Combined Cycle Power Plant

INSPECTION REPORT
Doc. No: SESI /GIPL/Mech/DOC/

Revision No.:1 Review Date: Page 2 of 4

Dismantling photographs:

Marking on impeller Marking on impeller

Diffuser stage o-ring Sleeve locking circlip

 GAMA INFRAPROP PRIVATE LIMITED,
KASHIPUR
225 MW Combined Cycle Power Plant

INSPECTION REPORT
Doc. No: SESI /GIPL/Mech/DOC/

Revision No.:1 Review Date: Page 3 of 4

O-ring between spacer & suction O-ring between spacer & delivery
sleeve sleeve

Pump Dismantling records:

(1) Pump float with antifriction bearing was 0.04 mm.

(2) Pump free float was recorded to be 0.50 mm.

Pump internal clearance records:

DIFFUSER IMPELLER
DIFFUSER STAGE SLEEVE
STAGE NECK NECK
(ID mm) (OD mm)
(ID in mm) (OD in mm)
1 79.90 79.77 39.35 38.95
2 80.03 79.83 36.10 35.95
3 80.02 79.83 36.18 35.90
4 80.03 79.80 36.13 35.92
5 80.00 79.79 36.13 35.90
DELIVERY
STAGE
39.33 38.98
 GAMA INFRAPROP PRIVATE LIMITED,
KASHIPUR
225 MW Combined Cycle Power Plant

INSPECTION REPORT
Doc. No: SESI /GIPL/Mech/DOC/

Revision No.:1 Review Date: Page 4 of 4

Pump shaft run out record:

S NO LOCATION RUN OUT READING

1 Coupling position 0.05 mm
2 DE bearing seat 0.06 mm
3 Between 1st & 2nd impeller 0.13 mm
4 Between 2nd t & 3rd impeller 0.13 mm
5 Between 3rd & 4th impeller 0.08 mm
6 Between 4th & 5th impeller 0.10 mm
7 NDE bearing seat 0.08 mm

Maintenance Requirement :

(1) Pump shaft replacement/straightening is required considering the

over run out readings.
(2) O-rings for all stages need to be replaced.
(3) Sleeve locking circlips both DE & NDE side need to be replaced.
(4) O-ring between spacer & suction sleeve need to be replaced.
(5) O-ring between spacer & delivery sleeve need to be replaced.
(6) Graphite Gland rope of size 8 mm is required.
(7) Both DE & NDE side bearing need to be replaced (6306)
.