HMTS 80

Plasma Sterilizer

25 August 2022
HUMAN MEDITEK
TECHNICAL SERVICE TEAM

CONTENTS

I. Cycle time & Procedure of HMTS-80

II. System Overview of HMTS-80

Initial Machine Operation

Input Voltage
Circuit Breaker 220/230/240 VAC
Optimum Voltage
50~60 Hz, 1 phase
Wall
Power Consumption 3.5 kW

Power Inlet Chamber Temperature

752 mm This Unit should be left on at all times
To start sterilization, the chamber
should be heated to over 36 C.
(Operating Temperature >36 C)
If heated from room temperature,
it takes approximately 3 hours for the sterilizer
to reach its optimal operating temperature.
835 mm

70cm

1. HMTS-80
Chamber Touch Screen

Control panel
HPS unit

Thermal Printer Drain unit

1. HMTS-80 Sterilization Cycle ( 6 stages )

1. Vacuum I 6-12 min.

2. Diffusion I 10-12 min.

3. Vacuum 2 1- 3 min.
with Plasma I

4. Diffusion 2 10-12 min.

5. Plasma 2 2- 4 min.

ReturnInjection
Automatic of sterilization chamber
and Diffusion to of
stage
Re-evacuation
Initial evacuationofofsterilization
sterilizationchamber
chamber 1-
to
to 6. Vent / Dry 4-5 min.
atmospheric pressure and re-evacuation of
3.5cc
3.5cc
basalH2O2.
basal vacuum. 3min. 10-12min.
vacuum.
H2O2.
6-12min. 2-4min.
10-12min.
chamber. 4-6min
Total Cycle Time : 36-40min.

HMTS-80 Sterilization Cycle

Initial evacuation of sterilization chamber to basal

Vacuum 1 stage vacuum. 6-12min.

Automatic Injection and Diffusion stage of 3.5cc

Diffusion 1 Stage
H2O2. 10-12min.
Vacuum 2 & Plasma 1
Stage Re-evacuation of sterilization chamber 1-3min.

Diffusion 2 Stage Automatic Injection and Diffusion stage of 3.5cc

H2O2. 10-12min.
Plasma 2 Stage Re-evacuation of sterilization chamber to basal
vacuum. 2-4min.
Vent & Dry Stage Return of sterilization chamber to atmospheric
Total Cycle Time pressure and re-evacuation of chamber. 4-6min

36-40min
HMTS-80 Part Activation

3. Vacuum 2
2.
5.
1.
6. Diffusion
Plasma
Vacuum
4. Vent 211
/ Dry 2
Plasma 1 HVT 2

H2O2 Bottle
HEPA Filter

Chamber

V/V

C/V H/T 1 H/T 2

T/V
M/P
I/V 1 I/V 2

3-way

H2O2 Basket 2-way HVT 1

ON

Legend : OFF Vacuum Pump

HOT

HMTS-80 Sterilization Cycle

Pressure
1. Vacuum I
760 Torr

2. Diffusion I

3. Vacuum 2
with Plasma I

10 Torr
4. Diffusion 2 1 Torr
300 mTorr
Time
Door
5. Plasma 2 Vacuum Pump
T/V
Vent
Micro Pump(HPS)
6. Vent / Dry H/T 1
H/T 2
I/V
Micro Pump 3-Way
Dispensing 3.5 cc Sol(2-Way)
HV1(C/P)
. : Injection 3.5cc
HV2(R/P)
 . System Overview of HMTS

1. High Voltage Transformer

2.Remote Plasma Chamber

3.Vent. Valve & Hepa Filter

4.Injection Heating Tank

5.Throttle Valve

6.Cracking Plasma Chamber

7.Bellows

In Maintenance Mode 8.Vacuum Pump

9.Transformer

10.Odor Remove Filter

HMTS-80

HMTS-80
Vacuum System
 CONTENTS

Definition of Vacuum

Vacuum Diagram

Rotary Pump

Baratron Gauge

T/V DC Motor Controller

Throttle Valve

Baratron Gauge( Vacuum Gauge)

CHAMBER
Baratron Gauge

Baratron Gauge T/V controller

0-10V Out
Interface Board

10K 1uF 24V

Power
Supply
0V
Power Command

Sensor Port
Chassis
Ground

Pump Connection Standard Model

R03 T03
Main Interface
MCLB : Circuit Breaker(Internal)
MCLB BOardBoard Board

R04 T04

AC Terminal
R05 Over C
Over Current
T06 EOCR G24
25A
Pump
R05 SSR 1
B+24
PUMP PUMP
PUMP
PUMP
PUMP
OFF
ON
T05A

AC
ACAC
FAN
FAN
FAN
OFF
ON
Pressure Diagram

IRP : Real Value

OTV : Reference Value Vent

Chamber OPEN
Valve

IRP Baratron
Throttle Valve
Touch Screen Gauge
10230
300 mTorr
mTorr Controller
Display

IRP
Main Board
Set-up: OTV Interface Board
Values
Throttle
Close Valve
Open Valve

Throttle Valve

Valve Type : Ball Valve ED24-UTE

- 24V DC
- Bi-directional rotation/ Parallel drive
- Valve closing time : 5 sec.
T/V Control

T/V DC Motor Controller

T/V OPEN T/V CLOSE

 HMTS-80
Plasma System

Plasma Chamber Location

Plasma Chamber HV
Generator

Electric & Electronics

Door Sterilization Chamber Control Board
(Micro-processor)

Plasma Chamber
Remote Plasma
HV
Generator

Rotary Pump
Cracking Plasma
Plasma Chamber

RF LF

HMTS Plasma Chamber

High Voltage AC transformer + Plasma Chamber

Plasma Sensor

Plasma Light Detect Sensor

Cracking Plasma Sensor Connector

Plasma Manual Control

 HMTS-80
Heating System

Heating System

Chamber Heating Pad

Injection Heating Tank (Injection Heater)

Chamber Heating Pad

Heating Temperature around 55 ( 4 )

(It depends on how the pre-calibration was done in
the factory)

Start Heating when HMTS is plugged in.

. Old Type
- Heating Temperature controlled by Thermostat.
( Door & Rear chamber wall, Side chamber wall )

. New Type
- Heating Temperature controlled by DX4
Old Type New Type

Thermostat (E.G.O)

DX4

Standard Chamber Heating Pad Diagram

12VDC 55 C Set Value

DX4
25 C
55 Reading

DX4-KSSNR

SSR
OFF
ON

Thermocouple

220 VAC

Chamber Heating Pad

Chamber Temperature

PT100 :110
(at room air temperature)

Chamber

41.4

Main
Processor and
Interface Board NX-1

Injection Heating Tank

During each diffusion I & II process,

the temperature of Injection Heater Tank I&II
rises up to 120 .
Injection Heating Tank vaporize the H2O2.

Band Heater , Heating Tank , Thermocouple .

Temperature controller(DX-4) controls the heating

tank.

+
DX4 DX4 NX1 DX4 DX4
[CHAMBER]
Injection Heating Tank Diagram

OT

Set
Reading
Value140
120 CC
DX4
Reading 32 CC
Over Temp
Reading 120 Heating
Tank

HT 1 & 2
(G24)
24VDC B+24 SSR
OFF
ON
Main Board
& Interface
Board

220 VAC

Injection Heating Tank Manual Control

 HMTS-80
HPS System

HMTS-80 HPS Component (M-P Model)

Puncture
Plate

Barcode
Reader H2O2
Reservoir
Tank

Micro-Pump

Drain Valve
HMTS-80 HPS Component (M-P Model)

SOL VALVE

MICRO-PUMP

Check Valve H2O2 MEASURING BASKET

HPS Component (M-P Model)

Floatless Level Switch

1 2

H2O2 Injected
No H2O2

LED Board

Shorted

H2O2 H2O2 LEVEL of H2O2 Measuring Basket

Reservoir Measuring No H2O2
Tank Basket H2O2 Injected
HMTS-80 HPS Micro Pump Manual Control

HPS Y-Axis System (M-P Model)

Upper Photo Sensor

HPS Controller Board LED

Upper P/S

Lower Photo Sensor

Lower P/S
HMTS-80 HPS Component (Micro Pump Model)

Puncher plate

Bar Code
Scanner OPEN
ON
Main Motor ON Drain

B
M

Level Sensor 2

Level Sensor 1 Drain valve

Micro Pump

Measuring
basket

Sol. valve

HPS Control Board (Ver1.02) (M-P Model)

MASSY 1 MASSY 2 SCANNER GP MAIN

- Drain Valve - Y-Axis Sensor(4ea)
HPS Component (M-P Model)

When door is opened ,

1. Y-

HPS & Drain Door Switch

HMTS-80 HPS Component (X-Axis model)

Puncher
Plate
Barcode
Reader

15k X-Axis Motor

(HPS SOL)
H2O2
Reservoir
Tank

PISTON

Piston Limit Switch

SOL.Valve H2O2 Drain Valve

Measuring
Basket
HPS X-Axis Piston Limit Switch (X-Axis model)

Home position limit switch

Rotation position limit switch

HPS Y-Axis system (old type) - (X-Axis model)

Top limit switch

(position & power off)

Bottom limit Switch

(position & power off)

Barcode
scanner

Coupling

Main Motor
HPS Y-Axis system (new type) - (X-Axis model)

Upper Limit Switch

Speed Control Photo Sensor

Lower Photo Sensor

Lower Limit Switch

X-axis Functional Overview

1. Loading a new bottle

Puncher plate

2. Draining the Expired Sterilant

Bar Code
Scanner
Main Motor

B ON
ON
OPEN
Drain
M

Level Sensor 2
M

Level Sensor 1 Dispenser

Motor
Measuring
basket
Drain valve

Sol. valve
HPS Controller (X-axis model)

INTERFACE
HPS ( CN11 )
1. B+24 1. B+24
16 17 18 2. G24
3. N.C.
4. N.C
5. BCODE 7. BCODE
6. N.C.
7. N.C.
8. N.C.
9. PUMP 6. PUMP
10. N.C.
11. LEVEL2 8. LEVEL2
12. N.C.
13. SCAN 5. SCAN
14. N.C.
15. DRAIN 4. DRAIN
16. N.C
17. HPSOL 3. HPSOL
18. N.C

MASSY1 MASSY2 SCANNER GP

(Motor power) (Motor sensor)

HPS Component (X-axis model)

Sol. valve

H2O2 Basket
Level Sensor
HPS Component

Injection Sol. valve 3-way valve

Injection
Heating
Tank

HMTS 80
Electric Logic
25 August 2022
HUMAN MEDITEK
TECHNICAL SERVICE TEAM
Table of Contents

ELECTRIC LAYOUT

BOARD LAYOUT

LED LAYOUT

INTERFACE BOARD LAYOUT

POWER SUPPLY LABEL MARKING

DC COMPONENTS

AC COMPONENTS

Electric Layout (X-Axis model)

HPS X & Y -
NX-1 Axis Motor
Floatless Level Switch
DX-4 Driver
HPS X & Y - Axis
Motor Controller

Relay Board

Noise Filter
Board Box
Fuse Box - Main
EOCR SS - Interface
-HPS
DC Power supply SSR (Solid State Relay)
-LED
- Voice
#1 Rotary Pump
#2 Injection Heater #1
ETV Controller
#3 Injection Heater #2
#4 Plasma #1(Cracking)
#5 Plasma #2(Remote)
Electric Layout (M-P Model)

DX-4
AC Terminal
Floatless Level Switch
NX-1
DX-4

EOCR Noise filter DC Motor Driver

Board Box
- Main

Chamber D.R & B - Interface

- HPS
- LED
- Voice
SSR (Solid State Relay)
#1 Rotary Pump
T.V Controller
#2 Injection Heater #1
#3 Injection Heater #2
#4 HVON 1(Cracking)
#5 HVON 2(Remote)

Board Layout

LED
Panel

Electric Box
Board Layout

Voice Board

LED Board

Voice ROM

HPS Control Board

HPS PIC (EPROM)

LED Layout

HEAT1, 2 : INJECTION HEATER #1 #2

PUMP : Vacuum Pump
DRAIN : Drain sol. Valve
LEVEL : Level Sensor of H2O2 Measuring basket
OUTAGE : Power Outage
CANCEL
PCS : Plasma chamber sensor
DS : Door sensor
OVER : Over Temp.
SOL : 2-way sol valve
SCAN : H2O2 bottle scan
OPEN : Throttle valve open
3WAY : 3-way sol valve
CLOSE : Throttle valve close
HVON1,2 : High voltage transformer #1 #2
VSV : Vent solenoid valve
ISV : Injection solenoid valve
Board Layout

Main Board

Interface Board

Board Layout
PIN Assignment
CN3
16 8
15 7
CN2
14 6
CN4 13 5
12 4
CN1
11 3
10 2
9 1
Interface Board Layout

CN1
CN1-1 CN1-2
1 IRP+ 9 OVER C,T
2 IRP- 10 DS
3 TEMP+ 11 PCS 1,2
4 TEMP- 12 Bcode
5 Not used 13 Not used
6 Not used 14 CANCEL
7 SPK+ 15 Not used
8 SPK- 16 LEVEL1

Interface Board Layout

CN2
CN2-1 CN2-2
1 G24(OVERC) 9 G24(GP)
2 G24(DS) 10 G24(PCS2)
3 G24(PCS1) 11 Not used
4 G24(LEVEL1) 12 Not used
5 Not used 13 Not used
6 ON 14 Not used
7 OFF 15 Not used
8 G24P(S/W) 16 G24P(FAN)
Interface Board Layout

CN3
CN3-1 CN3-2
1 Not used 9 HVON2
2 PUMP 10 LEVEL2
3 HEAT1 11 HEAT2
4 Not used 12 CLOSE
5 HVON1 13 3WAY
6 ISV 14 OPEN
7 VSV 15 Not used
8 Not used 16 SOL

Interface Board Layout

CN4
CN4-1 CN4-2
1 B+24(PUMP) 9 B+24(HVON1)
2 B+24(HEAT1) 10 B+24(HEAT2)
3 B+24(HVON2) 11 B+24(3WAY)
4 B+24(ISV) 12 B+24(SOL)
5 B+24(VSV) 13 B+24(GP)
6 B+15(ETV) 14 Not used
7 B-15(ETV) 15 Not used
8 G15(ETV) 16 P24V(FAN)
Power Supply Label Marking

Labeling
DC Output Labeling Before Relay After Relay
24VDC P24V B+24
24V
GND G24P G24
+15VDC P15V B+15
15V GND NAGND G15
-15VDC -P15V B-15
5VDC PDC5V Not used
5V
GND NGND GND

DC Components (X-Axis model)

24V DC -> Injection solenoid valve,

Vent solenoid valve,
3way solenoid valve,
Sol valve,
Cooling fan (upper side),
Display panel (LCD Monitor),
Stepping Motor (HPS Assembly),
Voice Board, HPS control Board

15V DC -> ETV Controller, Baratron Gauge, Throttle Valve

5V DC -> Main board, Barcode scanner

DC Components(M-P model)

24V DC -> Injection solenoid valve,

Vent solenoid valve,
3-way solenoid valve,
Sol valve,
Cooling fan (upper side),
Display panel (LCD Monitor),
DC Geared Motor (HPS Assembly),
Voice Board, HPS control Board
Baratron Gauge
Throttle Ball Valve
T/V Controller
5V DC -> Main board, Barcode scanner

AC Components

220V AC -> Rotary vacuum pump,

Heating pad (chamber),
Injection heater,
High voltage transformer,
Rotary pump cooling fan,
Temperature controller (DX-4),
Temperature controller (NX-1),
Floatless level switch,
EOCR-SS