You are on page 1of 9

HMTS

Preventive Maintenance 1
(HMTS-SES, 30E, 80, 80E, 142, 142D)

24 August 2022
HUMAN MEDITEK
TECHNICAL SERVICE TEAM

Preventive Maintenance

The following is the information regarding PM Kit replacement and its significance
on maintaining proper operation of sterilizer.

With this information we hope that our end-users will be aware when the machine
is already subject for PM Kit replacement. Below is the information of PM Kit
replacement:

PM Kit every 600 cycles or 6 months. (whichever comes first)


Preventive Maintenance

How to check when to replace PM Kit

HMTS - 80 HMTS-80E,142,142D,30E
SETUP(1212) PRINTER SETUP MODE MAINTENANCE(1101)

Press here

Select System Number of cycles left until


PM replacement shows
on the right section.

Warning 1,Change PM1 Kit


-Alarm Every 600 Cycles (from 10cycles)

Warning 2,Change PM1 Kit & PM2 Kit


-Alarm Every 1200 Cycles (from 10cycles)

HMPM-0001-0 (80E, 142, 142D)

1. Vacuum Pump Oil 3. Drain Oil Container 4. Oil Paper

(Type : LV100) 2. Funnel

5. Glove 6. NW40 O-ring (4 ea) 7. Oil Plug O-


ring (3ea) 8. Odor Remove Filter
9. Hepa Filter Set

O-Ring

Hepa Filter
HMPM-0002-0(80,SES)

1. Vacuum Pump Oil 3. Drain Oil Container 4. Oil Paper

(Type : LV100) 2. Funnel

5. Glove 6. NW40 O-ring (4 ea) 7. Oil Plug O-


ring (3ea) 8. Odor Remove Filter
8. Hepa Filter Set

O-Ring

Hepa Filter

HMPM-0004-0(30E, Leybold Pump)

1. Vacuum Pump Oil 3. Drain Oil Container 4. Oil Paper

(Type : LV100) 2. Funnel

5. Glove 6. NW40 O-ring (4 ea) 7. Oil Plug O-


ring (3ea) 8. Odor Remove Filter
8. Hepa Filter Set

O-Ring

Hepa Filter
HMPM-0005-0(30E, Alcatel Pump)

1. Vacuum Pump Oil 3. Drain Oil Container 4. Oil Paper

(Type : A300) 2. Funnel

5. Glove 6. NW40 O-ring (4 ea) 7. Oil Plug O-


ring (3ea) 8. Odor Remove Filter
8. Hepa Filter Set

O-Ring

Hepa Filter

Preventive Maintenance

[ The Function of PM KIT]

1. Vacuum Pump Oil


The oil helps to keep the pump in good condition by lubricating the moving mechanical parts and avoid those
parts to get damaged and also it serves as a coolant to protect the pump from over-heating since moving
mechanical parts create friction and friction can create heat.

For proper operation of the pump, the oil must be changed or refilled when it looks dirty or if the oil level is
not adequate. It is essential that the pump oil must be maintained clean with adequate amount at all times.

Vacuum pump oil should be periodically performed, otherwise vacuum capacity will be declined and it could
shorten life-time of the pump.

2. O-RING OF VACUUM PUMP DRAIN BOLT


Oil plug O-

Oil plug O-rings should be replaced along with vacuum pump oil since it is damaged during vacuum pump oil
change. It is required to be replaced in order to prevent leakage of oil from oil -drain outlet and oil-fill inlet on
the pump.
Preventive Maintenance
3. NW40 Center Ring
The Center Ring keeps a good seal on Injection Heater assembly.
Damaged rings will hinder optimized evacuation process. To prevent such errors regular replacement of the
Center ring will be a good precautionary measure.

4. Odor Remove Filter


Odor remove filter (ORF) eliminates odor from vacuum pump. The filter is directly connected the exhaust
filter.
Odor remove filter should be periodically performed, otherwise it may cause pungent odor from the machine
and eye-irritation to the users.

5. Cracking Plasma
Cracking plasma cracks hydrogen peroxide remaining after the sterilization process, breaking chemical
bonding of hydrogen peroxide completely into water and oxygen.
Cracking plasma should be periodically performed, otherwise cracking plasma generation or failure of
detecting plasma could cause plasma error during sterilization cycles

6. Hepa Filter
The Hepa Filter filters the air going into the chamber. The air should be clean and free from dirt. This is also
essential for a successful sterilization.
Hepa Filter should be periodically performed, otherwise it could cause unpurified air entering the sterilization
chamber and it affects the sterilization efficacy.

PM Kit Procedure

1. How to change the pump oil

4 Drain oil plug

1. Oil-fill plug
2. Oil-level mark maximum
3. Oil-level mark minimum Prepare funnel, empty bottle, glove,
4. Oil-drain plug allen key with 8mm and some paper
PM Kit Procedure

1. How to change the pump oil

1. Unscrew oil-drain plug with Allen key on the main pump body.
2. When oil is being drained from the main pump body, the empty
bottle & funnel should already be prepared to receive the oil.

*Caution*
While unscrewing oil-drain plug, be careful not to choke the funnel hole with the
drain plug. If funnel hole is blocked, the oil will overflow out of the funnel.

PM Kit Procedure

1. How to change the pump oil

Drain oil plug

3. After draining the oil, replace the O-ring for the drain plug screw and tighten it.
4. Next is to drain the oil on the Exhaust Filter
5. Unscrew Exhaust pump drain plug to drain the oil.
PM Kit Procedure

1. How to change the pump oil

6. When oil is being drained from the main pump body, the empty bottle &
funnel should already be prepared to receive the oil.
7. Likewise after draining, replace the O-ring for the drain plug and tighten it.

PM Kit Procedure

1. How to change the pump oil

Oil fill plug

8. To put the new oil into the pump main body, unscrew oil fill plug with
Allen key.
9. Put new oil into the main pump body with funnel.
PM Kit Procedure

1. How to change the pump oil

10. Again replace the O-ring for the Oil fill plug and tighten the
screw with the Allen key on the main pump body.

PM Kit Procedure

2. How to change the Odor Remove Filter

1. Unscrew O/R/F clamp 2. Place O/R/F on the floor


PM Kit Procedure

2. How to change the Odor Remove Filter

1. Unscrew 4 Nuts & 2. Take O/R/F 3. Change 3 O/R/F set


+ Bolts out 4. Re-assemble

PM Kit Procedure

1. How to change the Hepa Filter


Careful of Direction

1. Unscrew H/F clamp 2. Change H/F, O-Ring, Clamp 3. Re-assemble

If do not assemble Hepa filter correctly, It will not open the door after cycle and
machine will be not working properly (Error will be occurred during cycle)

You might also like