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h i g h l i g h t s
Natural aggregate was replaced with discarded concrete and clay brick aggregates.
Addition of recycled clay brick aggregates increases the crushing index.
Increase of crushing index exerts a negative impact on mechanical properties.
The effects of crushing index on the porosity and permeability can be ignored.
a r t i c l e i n f o a b s t r a c t
Article history: In this study, recycled aggregates (RA) produced by mechanical shredding from discarded concrete and
Received 11 July 2016 clay bricks were used to make pervious concrete. Six groups of recycled aggregates pervious concrete
Received in revised form 5 December 2016 (RAPC) were designed with different crushing index of aggregates under the condition of same concrete
Accepted 29 December 2016
mixture ratio. The crushing index of aggregates increases with the replacement of RA increases.
Experiments about compressive strength, elasticity modulus, flexural strength, permeability coefficient,
total void ratio were conducted, including freezing and thawing cycle test. Test data of RAPC indicated
Keywords:
that compressive strength, flexural strength and elasticity modulus of 28 days decreased by 36%, 28%
Recycled aggregates
Pervious concrete
and 21% respectively when crushing index changed from 9% to 37%, simultaneously strength loss rate
Crushing index increased from 6.6% to 18.7% and mass loss rate increased from 2.3% to 8.5%. Especially when crushing
Mechanical properties index is greater than 24%, except permeability coefficient and total void ratio, other properties of RAPC
Water permeability decreased significantly due to the lower quality of RA. Therefore, experimental results show that increase
of crushing index has significant effects on compressive strength, elasticity modulus, flexural strength
and freeze-thaw durability of RAPC. However, the effects of increasing crushing index on the permeability
coefficient and total void ratio of RAPC can be ignored.
Ó 2017 Elsevier Ltd. All rights reserved.
1. Introduction concrete and brick can protect resources and reduce environmen-
tal pollution, so it has significant economic and social benefits [3].
Concrete mainly consists of cement, sand, pebble (or crushed Pervious concrete (PC) uses a small amount or no fine aggregate
stone), and each cubic meter of concrete consumes about 1700– during preparation, and the right amount of cements are used to
2000 Kg aggregates. With economic development, concrete aggre- paste and wrap the bonding aggregate particles, then connected
gate consumption grows very rapidly. Depletion and difficulty of pore can quickly drain [4]. Its previous behavior depends on the
mining sand and gravel resources are increasing. Meanwhile, bil- porosity and the particle size of the aggregate. PC can reach a cer-
lions of ton of construction waste were produced per year, includ- tain intensity and water permeability through rational design of
ing waste concrete, brick and others [1,2]. Such a large number of mixture ratio [5,6]. PC as a unique and effective eco-friendly mate-
construction waste, if not well handled and effective utilized, the rials have been widely used at low-grade roads, squares, parking
urban environment will suffer enormous damage. Using the waste lots and other areas in North America, Europe and Japan [7]. It
can regulate urban microclimate and sound absorption, maintain
ecological balance, reduce the adverse effects of heavy rain or flood
⇑ Corresponding author.
[8,9]. There were also many achievements published about PC
E-mail address: yufenzh@gmail.com (Y. Zhang).
http://dx.doi.org/10.1016/j.conbuildmat.2016.12.203
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
Z. Zhang et al. / Construction and Building Materials 135 (2017) 112–118 113
design [4], strength and water permeability [10], frost resistance RA particles produced by mechanical shredding from discarded
[11], microstructure [12], workability [13,14]. concrete and clay bricks, ranging from 5 mm to10 mm in size. The
Recycled aggregate pervious concrete (RAPC), as one new type particle size distribution curve of the RA is shown in Fig. 1. Crush-
of ecologically concrete, can reduce environmental pollution, and ing index, water absorption and distribution curve were tested
help to protect the ecological balance [15]. So in recent years, some according to Pebble and crushed stone for construction (GB/
researchers have studied the different behaviors of RAPC including T14685-2011) [29]. In this study, NA is crushed stone, while RA
strength, total void ratio, and permeability coefficient. Research is discarded concrete and clay brick particle. Six groups of aggre-
results showed that pervious concrete containing recycled aggre- gate, the recycled aggregate took different content of the total
gate (RA) gave lower mechanical properties than those containing aggregate, were prepared for RAPC. Crushing index of each group
natural aggregate (NA) [3]. Although, there is not enough research was measured as 37%, 34%, 30%, 24%, 19% and 9% respectively.
about the effect of RA on total void ratio and water permeability of Water absorption of each group was measured as 12.8%, 9.54%,
RAPC, it is reported that the gradation and shape of RA can affect 7.12%, 4.67%, 2.85% and 0.9% respectively.
the void texture and void ratio of porous concrete [5]. Test research The mixing water was tap water. Water-reducing admixture
on the shrinkage and frost-resistance of RAPC showed that after 25 (WRA) was polycarboxylate superplasticizer, and the recom-
times and 50 times of freeze-thaw cycles, the strength loss rate of mended participate amount is 1%.
the pervious concrete were 5.6% and 18.9% [16]. The main factors
that result in the strength loss are large pore structure of PC and 2.2. Mix proportions
weak bond between aggregates. The characteristic and mechanism
of RA were studied in the Refs. [17–19], and it was concluded that The mix proportion of RAPC was set at 1.00:0.20:0.34:4.
durability of concrete changed greatly with the RA behaviors 34:0.012 for Cement:FA:Water:RA:WRA as shown in Table 3. Six
because RA differed from NA in pore volume and size on a micro mix proportions were set for crushing index 37%, 34%, 30%, 24%,
level, water absorption and apparent density on a macro level. 19% and 9% respectively. Some tests were conducted about com-
Kwan et al. have conducted the influencing test of aggregate size, pressive strength, flexural strength, elasticity modulus, permeabil-
grading and content on the behaviors of RAPC, showing the ity coefficient, total void ratio and freeze-thaw durability. All
remarkable influence of water cement ratio and the RA content mixtures were mixed in a standard mixer. Firstly, all solid ingredi-
[20–22]. ents were mixed together for about 1 min before adding water,
However, few researches of RAPC were relative to crushing then water and WRA were added in and mixed for 2 min. The mix-
index of aggregate. NA are hard and compact with low porosity, ture was then placed into molds and demoulded after 24 h. After
while RA produced by crushing waste concrete and brick is rough demoulded, all specimens were cured for 3, 7 and 28 days in a
with many edges and corners, so RA has porosity property and high standard condition where the relative humidity is more than 95%
water absorption [23]. Crushing index is related to the strength, and the temperature is 20 ± 2 °C [30].
shape, water absorption, density, micropore and microfracture of
aggregate, which can represent the quality of aggregate [24]. Con- 2.3. Testing methods
sequentially, different crushing index can affect the performance
on RAPC greatly. This paper focused on the sorts of recycled aggre- The crushing index was determined in accordance with Pebble
gates grouped by different crushing value, and some tests on com- and crushed stone for construction (GB/T14685-2011) [29]. Firstly,
pressive strength, flexural strength, elasticity modulus, porosity, 3000 g of sample (M1) was put into the determinator under pres-
permeability, frost resistance were conducted for 6 groups of RAPC sure testing. Then test machine was started by the velocity of
specimens. 1 kN per second until the load of 200 kN. Kept the load for 5 s,
and uninstalled it. Finally, the crushed fine particles were screened
out using sieves with holes in 2.36 mm. The leaves of the sample
2. Experiment program was measured as M2. The crushing index (Qe) was calculated by
M1 M2
2.1. Materials Qe ¼ 100% ð1Þ
M1
All the parameter indexes of cement are shown in Table 1. The where, Qe is the crushing index (%); M1 is the initial mass of sample
value of strength, setting time, soundness and fineness of cement (g); M2 is the mass of leaves of sample (g).
were measured according to Method of testing cements- The results of compressive strength, flexural strength and elas-
determination of strength (GB/17671-1999) [25], Test methods ticity modulus were reported by the average readings. The com-
for water requirement of normal consistency setting time and pressive strength, flexural strength and elasticity modulus were
soundness of the Portland cement (GB/1346-2001) [26] and Test measured according to Standard for test methods of mechanics
method for fineness of cement (GB/1345-2005) [27]. The Fineness performance of common concrete (GB50081-2011) [31]. The com-
was measured on 45 lm sieve. pressive strength and elasticity modulus were both measured on
The value of water demand ratio, loss on ignition (LOI), fineness three prism specimens 150 150 300 mm3 in size. The flexural
and main chemical composition of fly ash (FA) are shown in Table 2. strength was measured on prism specimens 150 150 600 mm3
Fineness was measured on 45 lm sieve. It can be classified as in size. The compressive load was applied by a servo-controlled
ClassⅡ according to Technical code for application of fly ash con- hydraulic testing machine. In compressive strength test, specimens
crete (GB/T50146-2014) [28]. were tested at a constant loading rate of 9.5 kN/s. For the flexural
Table 1
Cement parameter index.
Table 2
Fly ash parameter index.
Water demand ratio (%) LOI (%) Fineness (%) Main chemical composition (%)
SiO2 AI2O3 Fe2O3 CaO
102 5.3 14.6 61.2 22.5 5.0 0.7
100
standardized upper bound
90
standardized lower bound
80 RA
Percentage passing, %
70
60
50
40
30
20
10 Fig. 2. Water permeability set-up for RAPC.
0
2 4 6 8 10 12 14 16
where, Kr is the permeability coefficient (cm/s); H is the length of
particle size, mm the specimen (cm); Q is the amount of water t1 time to t2 time spec-
imens discharged (cm3); h is the head difference (cm); t2, t1 are the
Fig. 1. Particle size distribution curve of the RA.
time (s); A is the cross-sectional area of the cylindrical specimens
(cm2).
strength, specimens were tested at a constant loading rate of Strength loss rate and mass loss rate of pervious concrete under
0.5 kN/s. The elasticity modulus was measured as a secant modu- freezing and thawing were both measured according to Standard
lus in the elastic state. Each of these specimens was equipped with for test methods of long-term performance and durability of ordi-
two dial indicators with the capable of measuring deformation nary concrete (GB/T50082-2009) [33]. Freezing and thawing spec-
0.002 mm and then loaded by 40% of the ultimate load three times. imens were chosen as 100 100 100 mm3 cube, and the curing
The first set of readings of each cylinder was discarded and the period was 28 days. Freeze-thaw test chamber was kept with air
modulus was reported as the average of the rest readings [30]. temperature from 20 °C to 18 °C in freezing period, the temper-
The total void ratio of RAPC was determined in accordance with ature of water in freeze-thaw test chamber was kept from 18 °C to
construction and recent applications of porous concrete [32], cur- 20 °C in thawing period.
ing period of specimens was 28d. The total void ratio (VR) was cal-
culated by 3. Results and discussions
ðM 4 M3 Þ=qw
VR ¼ 1 100% ð2Þ Test results of compressive strength, flexural strength and static
V
elasticity modulus are listed in Table 4. Test results of permeability
where, VR is the total void ratio (%); M3 is the initial mass of speci- coefficient, total void ratio, mass loss rate and strength loss rate are
men in water (g); M4 is specimen dried 24 h in air measured final listed in Table 5.
mass (g); V is the volume of specimens (cm3); qw is the density of
water (g/cm3). 3.1. Compressive strength, flexural strength and static modulus of
Permeability coefficient of RAPC was also determined in accor- elasticity
dance with Construction and recent applications of porous con-
crete [32], curing period of specimens was 28 days. Fig. 2 shows The compressive strength of RAPC is shown in Fig. 3. Compres-
the test methods for pervious concrete permeability coefficient. sive strength of RAPC decreases with the increases of crushing
Permeability coefficient was calculated by index, and the downward trend of 3-day (3d) strength, 7-day
H Q (7d) strength and 28-day (28d) strength is same. When crushing
Kr ¼ ð3Þ index increases from 9% to 37%, 28d strength decreases from
h A ðt 2 t1 Þ
24.2 MPa to 15.5 MPa, about 36 percent, while the decrease of 7d
Table 3
Mix proportions and crushing index.
Specimens No. Weight per cubic meter (kg/m3) W/C + FA Water-reducing Crushing index (%)
admixture (kg/m3)
C FA Water RA
RAPC 1 350 70 118 1520 0.28 4.2 37
RAPC 2 350 70 118 1520 0.28 4.2 34
RAPC 3 350 70 118 1520 0.28 4.2 30
RAPC 4 350 70 118 1520 0.28 4.2 24
RAPC 5 350 70 118 1520 0.28 4.2 19
RAPC 6 350 70 118 1520 0.28 4.2 9
Z. Zhang et al. / Construction and Building Materials 135 (2017) 112–118 115
Table 4
Testing results of compressive strength, flexural strength and static modulus of elasticity.
Specimens No. Compressive strength (MPa) Flexural strength (MPa) Static modulus of elasticity (GPa)
3d 7d 28d 3d 7d 28d 3d 7d 28d
RAPC 1 5.0 10.5 15.5 0.66 1.81 2.55 2.6 11.2 14.1
RAPC 2 5.3 11.9 16.5 0.71 1.82 2.59 2.6 11.1 14.5
RAPC 3 6.3 12.6 17.8 0.75 1.96 2.77 2.7 11.5 15.1
RAPC 4 6.9 13.5 20.0 0.78 2.01 3.02 2.8 12.2 16.4
RAPC 5 8.0 16.6 23.6 0.90 2.35 3.41 3.1 12.8 17.4
RAPC 6 8.9 17.5 24.2 1.02 2.45 3.56 3.4 13.1 17.9
Table 5
Testing results of permeability coefficient, total void ratio, mass loss rate and strength loss rate.
Specimens No. Permeability Total void The mass loss rate after freeze- The strength loss rate after
coefficient (mm/s) ratio (%) thaw cycles (%) freeze-thaw cycles (%)
25 times 50 times 25 times 50 times
RAPC 1 3.5 15.3 4.9 8.5 7.7 18.7
RAPC 2 3.8 16.5 3.8 7.2 7.5 17.1
RAPC 3 3.1 15.9 3.0 5.7 6.6 14.5
RAPC 4 3.2 16.4 1.8 4.5 5.7 12.3
RAPC 5 3.5 15.1 1.1 2.9 3.0 7.5
RAPC 6 3.7 16.3 0.9 2.3 2.5 6.6
4
In the reference, it was reported that the compressive strength 28d
of RAPC decrease about 30% with RA content changed from 0% to
100%, i.e. values range from 20 to 13.9 MPa [34]. Another study 3
claimed the replacement level of NA with RA will reduce the com-
pressive strength of the concrete. However, when the replacement
2
was smaller than 80%, the target strength was still achieved by
employing the DoE mix design method [20]. In this study, the
strength decreased about 36% with crushing index changed from 1
9% to 37%, so crushing index has evident influence on the compres-
sive strength of RAPC. It also was observed that the strength keep- 0
ing little change when crushing index changed from 9% to 19%. It 5 10 15 20 25 30 35 40
means that it is feasible to use right amount recycled aggregates Crushing index, %
for making pervious concrete with acceptable compressive
strength. According to Technical specifications for pervious con- Fig. 4. Flexural strength of RAPC versus crushing index.
116 Z. Zhang et al. / Construction and Building Materials 135 (2017) 112–118
25 10
Static moidulus of elasticity, GPa
3d
15 6
10 4
5 2
0 0
5 10 15 20 25 30 35 40 5 10 15 20 25 30 35 40
Crushing index, % Crushing index, %
Fig. 5. Static modulus of elasticity of RAPC versus crushing index.
Fig. 6. Permeability coefficient of RAPC versus crushing index.
25 times
15 coarse aggregate with different quality were used to conduct freez-
50 times
ing and thawing cycle tests to study the behavior of low quality
concrete aggregate, showing that coarse aggregate quality has
much influence on the freezing resistance because low quality
10
coarse aggregate has high water absorption, low strength, and lots
of micropore and microfracture [18]. In this study, strength loss
rate and mass loss rate of RAPC are 18.7% and 8.5% respectively,
5
so it is feasible to use recycled aggregates for making pervious con-
crete. Test research on the shrinkage and frost-resistance of RAPC
conducted by WANG Jun-qiang also showed that after 25 times
0 and 50 times of freeze-thaw cycles, strength loss rate were 5.6%
5 10 15 20 25 30 35 40 and 18.9%, while mass loss rate were 2.3% and 7.5% [11,16]. There-
Crushing index % fore, it can be concluded that the quality of aggregate decreases
with the improvement of RA replacement, meanwhile freezing
Fig. 8. The strength loss rate of RAPC versus crushing index.
resistance of RAPC decreases with increased crushing index since
the quality of aggregate deteriorates.
10
4. Conclusions
4
(1) The value of compressive strength, flexural strength and sta-
tic modulus of elasticity reduce significantly with increased
2 crushing index of recycled aggregates. The most reduction of
strength occurs when crushing index is more than 24%.
(2) With increased crushing index, the permeability coefficient
0 and total void ratio change slightly, so the effects of increas-
5 10 15 20 25 30 35 40 ing crushing index on the permeability coefficient and total
Crushing index % void ratio of RAPC can be ignored.
(3) Strength loss rate and mass loss rate of RAPC both increases
Fig. 9. The mass loss rate of RAPC versus crushing index.
as crushing index increases, and increasing trend accelerates
when crushing index is greater than 24%.
than the cumulative residual strain of mortar, there was a greater The overall results indicate that it is feasible to use recycled
tensile stress inside mortar, even reach the ultimate mortar aggregates for making pervious concrete with acceptable proper-
strength, so the concrete cracked, splitted and dropped pieces, ties including permeability coefficient and total void ratio, and
etc. These phenomena caused concrete strength reduction and the properties of RAPC are greatly related to crushing index of recy-
quality loss [18]. The strength loss rate and mass loss rate of the cled aggregates. When crushing index is greater than 24%, pervious
test results are shown in Figs. 8 and 9 respectively. It can be con- concrete using recycled aggregates behaves lower mechanical
cluded that both strength loss rate and mass loss rate increased properties and durability.
by substantially with crushing index of recycled aggregate. For
example, at 50 times freeze-thaw cycles, strength loss rate
Acknowledgements
increased from 6.6% to 18.7%, and the mass loss rate increased from
2.3% to 8.5%. When crushing index is greater than 24%, the increas-
The research work was jointly funded by the National Natural
ing trend accelerated. That is because the aggregate quality is rel-
Science Foundation of China (Nos. 51379015 and 51579013) and
atively good when crushing index is less than 24%. There is less
Key International Cooperative Program of Shaanxi Province of
accumulated residual strain generated by the freeze-thaw cycles,
China (2013KW13-01).
even lower than mortar cumulative residual deformation, so RAPC
at this state has sufficient durability of anti-freezing and thawing,
with a relatively small strength loss rate and mass loss rate. How- References
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