Magnetic Separators Eriez Vendor instruction Other information: 0645096 / 111.MS205 Plant Name: — SINAI WHITE 2 Contract number: 0645096 Created by: BDu Created date: 21-May-07 Document number: 60035685-1.0INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS Euro} Manufacturing, Design ‘and Laboratory Facity SUSPENDED ELECTRO-MAGNETIC SEPARATORS Bedwas House Industrial Estate, Bedwas, Cacrphily CF83 BY. United Kingdom Telephone 029-2086 8501 Customer: F.L. Smidth A/S Purchase Order: 4-0645096-138755 Works Order: 76606 Contract No: 04-06-45096-910 FLS Equip No: 111.MS205 CU Id: 005.000 Cust - Equip No: 111.MS205 Fax 020.2086 1914 International 4441202085 1314 e-mail eriez@eriezeurope co.uk www . Manufacturing aftates " SE Page 1 ‘Australia, Braz, Canada,Inetallaion, Operation & Maintenance instuctons - Suspended Electro - Magnetic Separators CONTENTS Section Subject 1. Introduction 2. Warning 3. General Descri| 4. — Installation 5. Operation Starting up Self- Cleaning 6. Maintenance 7. Trouble Shooting 8. Disposal 9. Appendix SE GB Page 2 10 15 17 18 20 21Installation, Operation & Maintenance Instructons - Suspended Electro - Magnetic Separators Section 1 INTRODUCTION This manual applies to the two basic types of Eriez Magnetics suspended electromagnetic separators, oil-cooled and air-cooled, as well as the explosion-proof model of the air-cooled type. Implementation of these Installation, Operation and Maintenance Instructions will ensure the separator's most efficient and dependable performance. Warning Suspended electro-magnetic separators with self-cleaning belts are normally installed above conveyor belts in safe areas away from all operatives. Location of the separator is the responsibility of the customer. Eriez will advise on location if asked. Additional guarding can be provided at the customer's request. Suspended electro-magnetic separators with self-cleaning belts have pinch points where the belt travels over the pulleys; these can create a hazard when the self- cleaning gear is operating. Operators should not carry out maintenance on this equipment unless the power supply is switched off. When either a self-cleaning or manual-cleaning electro-magnetic separator is energised, operators should be aware there is a strong magnetic field in the area between the conveyor and the magnet face and take the necessary precautions when handling ferrous material in the vicinity. Tramp iron may be attracted suddenly and unexpectedly to the magnet surface with the possibility of finger or limb entrapment, resulting in injury. Warning Plates, Caution Plates and Safety labels on the separator must not be removed or painted over. It is important these warnings and cautions are legible and complied with, Magneti parators Persons wearing a cardiac pacemaker must maintain a minimum safety distance of 5m from the magnet so as not to interfere with proper functioning of. the pacemaker. The corresponding area shall be marked with warning labels. SE GB Page 3Installation, Operation & Maintenance Instructions - Suspended Electro - Magnetic Sep Section 2 WARNING THIS EQUIPMENT CONTAINS MAGNETISED MATERIAL AND MUST BE TREATED WITH UTMOST CAUTION TO SAFEGUARD AGAINST INJURY. SE GB Do not allow the pole faces to face each other. Opposite polarity poles will come together with considerable force. Before handling this equipment personnel with pacemakers or implants should confirm that their implants are not affected by magnetism. If in doubt do not approach within 3m radius of the magnet. Take care when using ferrous tools or ferrous parts near the magnet as they can be attracted to the magnet with considerable force. Do not place pre-recorded tapes, computer disks, or credit cards near the magnet box since this could cause erasure. Keep all delicate mechanisms, such as mechanical watches, away from the magnet. Do not drill or weld near the magnetic unit without first seeking the advice of: ERIEZ MAGNETICS EUROPE LIMITED Page 4Installation, Operation & Maintenance Instructons - Suspended Electro - Magnetic Separators Section 3 GENERAL DESCRIPTION Suspended electro-magnetic separators are heavy-duty magnets comprising a solenoid coil or multiple coils of wire, usually cylindrical but sometimes elliptically wound, surrounding an iron core. A magnetic field is induced in the core by passing a de current through the coils, thereby creating an effect similar to a permanent magnet having one North pole and one South pole. Electro-magnetic separators are designed for use over a moving bed of material from which iron is to be removed Eriez produce two types of separator, oil-cooled and air-cooled, both of which are available as manual-cleaning or self-cleaning units (see illustrations on the following Pages). Manual-cleaning separators are designed for use where small amounts of tramp iron may be present. They can be supplied with an adjustable cable sling designed for a one-point suspension. It is necessary with manual-cleaning separators to switch off the power periodically and discharge the accumulated tramp iron Manual-cleaning units may be installed over the head pulley or over the conveyor. A self-cleaning separator is essentially a manual-cleaning unit with a belt conveyor surrounding it to provide automatic discharge of tramp iron. These separators can be supplied with tumbuckles for four-point suspension and can be used over the head pulley or over the conveyor. SE GB Page 5Installation, Operation & Maintenance Instuctons - Suspended Electro - Magnetic Separators MAGNET POSITIONS Position 4 (in-Line) The preferred installation of a suspended electro-magnetic separator is over the trajectory of material discharged from the belt conveyor. This is referred to as POSITION 4 (see Figs. 1 and 2). For optimum separation in Position 1 installations, provision must be made to adjust the location of the unit to suit the trajectory of the material. Separation efficiency will be improved by using a non-magnetic head pulley in Po: (nominal). ion 1 installations when the conveyor belt speed is less than 100m/min. Figure 1 Manual - Cleaning Position 4 SE GB Page 6Installation, Operation & Maintenance Instructons - Suspended Electro - Magnetic Separators When installing a self-cleaning unit, ensure there is adequate clearance for the separator belt to operate and that provisions have been made to collect the discharged tramp iron. A hinged non-magnetic splitter, adjustable in length, will be required to prevent extracted tramp iron from re-entering the product. The unit is positioned so that the bottom surface of the separator belt is approximately 50mm from the trajectory of the discharged material. The centreline of the magnet should be approximately perpendicular to the material at that point (refer to Fig.2). Figure 2 Self - Cleaning Position 1 SE GB Page 7Installation, Operation & Maintenance instructions - Suspended Electro - Magnetic Separators Position 2 (Cross-belt) Installation of the separator at right angles to the moving bed of material is referred to as POSITION 2 (see Figs. 3 and 4). The separation efficiency in Position 2 is not as good as Position 4 Position 2 mounting is generally not recommended where conveyor belt speed is in excess of a nominal 100 m/mm. In Position 2 installations, steel conveyor idlers cannot be used in the immediate vicinity beneath the separator. Any conveyor idlers beneath the separator must be constructed of non-magnetic material. Manual-cleaning and self-cleaning units should be installed on the centreline and parallel to the slope of the material conveyor. Figure 3 Parallel Manual - Cleaning Position 2 SE GB Page 8Installation, Operation & Maintenance Instructions - Suspended Electro - Magnetic Separators « Figure 4 Self - Cleaning Position 2 Separators with permanent magnet extensions (Used when the ferrous discharge point is a long way from the product). The self-cleaning belt should lightly touch the outer comer of the electro-magnet and the outer comer of the permanent magnet extension (see Fig. 6). The amount of sag in the middle of the belt will vary. A sag of 25 to 50mm is common on the small units and 50 to 75mm on the larger units. Figure 5 eeeeapamaeeeen] O} Belt sag Points of contact SE GB Page 9Intatation, Operation & Maintenance instructions - Suspended Electro - Magnetic Separators Section 4 INSTALLATION CAUTION All Models + Care must be taken when uncrating the unit to avoid damage to the equipment. + Before switching on, inspect the area and remove all magnetic material within the vicinity of the magnet face (bottom plate). + Ensure the main frame is visibly square and is not twisted. Oil-cooled Models + Ensure the oil expansion tank is at right angles to the direction of material flow and situated at the top if the separator is set at an angle. * Operate the pressure relief valve, located on the end of the expansion tank, by pulling the stem and releasing it. The valve is spring-loaded and will re-seat itself. Self - Cleaning Magnet Belt Suspension Height Product Conveyor Belt SE GB Page 10Instaiavon, Operation & Maintenance instructions - Suspended Electo - Magnetic Separators SUSPENSION HEIGHT The separator is designed for a maximum suspension height. This distance (see sketch) is measured from the magnet face (bottom plate) to the top of the product conveyor belt. For actual suspension height, the separator should be lowered as close to the burden as practical. A clearance of 75mm between the self-cleaning belt and the top of the burden should be maintained; this clearance can be reduced to 50mm between the magnet bottom plate and the top of the burden for manual-cleaning units. BURDEN DEPTH Separator performance can be maximised by controlling the burden depth. A leveller, positioned above the conveyor and before the separator, will remove high spots caused by surges in the burden feed when the separator is installed in Position 2. The recommended installation location for Position 1 is calculated on tonnage (refer to the general arrangement drawing). Any variation from. this throughput will change the trajectory of the burden with respect to the working surface of the magnet and could result in poor separation. If sufficient application data is available, Eriez can prepare an installation drawing showing the separator location to provide optimum tramp iron removal. Without this information the following guidelines should be observed. SE GB Page 11Installation, Operation & Maintenance insuctions ~ Suspended Electo - Magnetic Separators Po: Determine the highest point of the material trajectory and position the separator, if fitted with self-cleaning belt, so that the bottom surface of the belt is 50mm - 75mm. above the material on the conveyor and the magnet centreline passes through the high point of the trajectory (see Fig. 6). For manual cleaning separators the distance is measured from the magnet bottom plate. NOTE: The magnet angle with respect to the horizontal is best within the range 15° to 25°. As product belt speed increases, the angle of the magnet will decrease due ion 1 mounting (Separator over the conveyor head pulley). to product trajectory change. Figure 6 Clearance SE GB Page 12Instataton, Operation & Maintenance Instructions ~ Suspended Electro - Megnetic Separators In cases where conveyor belt speeds are less than 100 m/minute (nominal) the ‘trajectory of the product material will be approximately level with the top of the pulley and will follow the pulley periphery. When operating with these conditions the magnet centreline should pass through the centre of the pulley (see Fig. 7). A head pulley of non-magnetic material (series 300 stainless steel) may be required to avoid magnetic induction. Figure 7 SE GB Page 13Installation, Operation & Maintenance instructions ~ Suspended Electro - Magnetic Separators Position 2 mounting - (Separator across the conveyor belt). Position the separator so that the magnet is centred over the width of the conveyor with the face (bottom plate) parallel to the slope of the conveyor. When installing a self-cleaning separator over a troughed conveyor belt, the separator must be high enough so that tramp iron attracted to the surface of the separator belt will clear the outer edge of the conveyor belt. The rated suspension height of the separator must not be exceeded (see Fig. 8). Figure 8 er) Susfension Height a Parallel OIL-COOLED MODELS Caution: After installation and prior to start-up, check the oil level at the plug located on the side corner of the magnet near the expansion tank. If the level is low, add oil of the type specified on the general arrangement drawing supplied with the contract documentation. WIRING: Refer to the wiring diagram. Caution: Do not attempt to turn the terminal posts. This could result in damage to the internal coil connections. Figure 9 Rectifier * 3 Phase supply ELECTRO- MAGNET SE GB Page 14Inetallation, Operation & Maintenance Instructions - Suspended Electro - Magnetic Separators Section 5 OPERATION STARTING UP SELF-CLEANING UNITS Belt Direction + After installing the separator, momentarily close the belt drive switch and establish that the belt direction is correct. if direction is incorrect, interchange two phases of the 3-phase supply. Belt Tension + The smaller suspended electro-magnetic separators utilise a two-pulley design. The tail pulley has approximately 150mm of take-up available for belt stretch and tracking adjustment. To set the tension on the belt the screws either side of the pulley should be adjusted evenly until the desired slack in the belt is achieved, 25mm to 50mm. + The larger units have a four-pulley design and have four take-up adjustments. The bottom tail pulley should be adjusted only for belt tension, in the same way as for the two pulley magnetic separators. The slack in the belt for the larger units should be between 50mm to 75mms. SE GB Page 15Installation, Operation & Maintenance instructions - Suspended Electro - Magnetic Separators Belt Tracking SE GB + Note: When switching the belt on before it has been tracked, be ready to switch off immediately should it suddenly wander to one side. Never start the belt drive and allow it to run continuously until it has been fully tracked. Switch on the self-cleaning belt and establish if it is running centrally on the pulleys. If the belt is seen to wander to one side, switch off and proceed as follows. (a) To adjust the tracking on separators with a two-pulley system, the tail pulley belt tensioner, on the same side to which the belt is seen to wander, should be tightened. After tracking the belt, it may be necessary to readjust the tension. (b) Tracking the larger units with a four-pulley system is achieved by adjusting the small pulley immediately above the belt tension pulley. Tighten the tensioner on the same side to which the belt is seen to wander. After tracking the belt, it may be necessary to re-adjust the tension, Page 16Installation, Operation & Maintenance Instructions - Suspended Electro - Magnetic Separators Section 6 MAINTENANCE Air-Cooled Manual-Cleaning Separators + No maintenance, other than periodic removal of tramp iron, is required for aircooled Manual-Cleaning Separators. Oil-Cooled Manual-Cleaning Separators + The oil level should be checked periodically when magnet is cold. If the oil level is low, fil as required to the lower line on the site gauge with the same brand and type as indicated on the general arrangement drawing. Do not attempt to mix brands or types since they may not be compatible. When hot the oil level may expand above the top level on the oil gauge. Ensure the expansion tank pressure relief valve is free. This should be checked frequently. + Caution: The relief valve may release hot oil Self-Cleaning Separators + Lubricate bearings on a 3 monthly schedule. Do not over grease. + Belt tension and tracking is vital to trouble-free operation (self-cleaning systems) and both should be checked frequently. Refer to ‘OPERATION’ for adjustment procedure. NOTE: The magnet box normal surface operating temperature for Eriez Electro- Magnetic Separators is approximately 60°C above ambient. SE GB Page 17Installation, Operation & Maintenance instuctions ~ Suspended Electro - Magnetic Separators Section 7 TROUBLE SHOOTING General Self-cleaning separators - stop the belt before trouble shooting, performance checks or maintenance. Do not allow the belt to remain stationary for more than 30 minutes with the magnet energised; heat may cause damage to the belt. ithin the recommended suspension height at the centreline of the magnet. (6) Induced iron in the vicinity of —e) Check area around the separator with a ‘magnet prohibits the [small steel probe to determine ifthe structure action of tramp iron. pr conveyor components are acting as jagnets and attracting iron. Replace with a jon-magnetic material as required. (@) Magnet is overheating Gy The HOT current should be approximately 0% of the COLD current. Check the voltage upply -it may be too high. (e) Magnet colls are earthed. fe) Take megohm reading belween each agnet terminal and earth. 60 megohms hould be minimum reading (fa) Refer to ERIEZ MAGNETICS. (b) Excessive inlemal pressure. Jb) Check freedom of pressure relief valve and place if necessary. Magnet col is shorted or open [f) Check the resistance of the colland ‘rout. esistance to earth SE GB Page 18Installation, Operation & Maintenance Instructons - Suspended Electro - Magnetic Separators Trouble shooting guide for Manual-Cleaning Separators (General items also apply) SOLUTION : aimee eee (c) Separator set too close to (c) Check for clearance between the magnet fand the burden. If too close, material surges curring may dislodge tramp iron from the net. (d) Separator not aligned with bell.) Position the separator with magnet centre Bbove centreline of conveyor belt and magnet} kide parallel to the conveyoi Trouble shooting guide for Self-Cleaning Separators (General items also apply) PROBLEM PROBABLE CAUSE ‘SOLUTION (2) Not enough clearance for _| (a) Self-Cleaning units in Position 2— 1 nto be discharged from the __| to see that enough clearance has been ‘separator ‘between bottom of magnet and edge of 7. Tramp ron re ‘conveyor belt for maximum size tramp to entering the product discharge. Adjust as necessary. (| Soliter impropery post | (6) Sel-Gleaning units in Position 1 ‘splitter for location and clearance with to the magnet. Adjust splitter angle and a8 required RECOMMENDED SPARES + TIR set 3 off fuses. + 1 off Rectifier stack. + 1 off Surge suppressor set. SE GB Page 19Instaliation, Operation & Maintenance Instructions - Suspended Electro - Magnetic Separators. Section 8 DISPOSAL Refer to Eriez Magnetics Europe for instruction. SE GB Page 20Instaliation, Operation & Maintennce Instructions - Suspended Electro - Magnetic Separators Section 9 APPENDIX SE GB Page 21FREER 7r9z0—¥0-tvo 208 sel azto;o ~10 BROWN OUDST GHONGISOS Idi | Cn t 09812 Wad s3qasu3dNs EROTIK x08 YOROWSA BEE NOILO3NNOD Sy0T ‘TINSWW O0ZT mE [same oe] [ome BoawHOsi 3ownivaa aaah) | SAITINd 0198. ——— Wo ana mom WZ —== or x lg | ig |g 8 é B Is Be. a a vs Ig NoisNvai j v ¥ e M a OH ee O8e 73AN Tio mee DlOe ‘3ATYA OrET 35voG8 UW ser TOULET GPS + « LD¥AINOD Yad 135 3B OL JO¥IIOA ~9 ov0s ‘SLIM —¢ XOdddY SO%_0008 HOM —F NOwIsO¢ 1S3HOIH, NI >NYL 7 NoIshWdXa JL HUM OTTMISNI'SG ISAM. HOIvEVE’S SHL —€ = souviosia 1H ANOVA HUM ATWVOIGORad_ G3N0IHO. 38 OL. 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V=S0M: ‘O8aN 30078 NOT TWRALWA ‘NOWaRIOSSO08€-GS-ZIS S#L3S oNOMO | ms LIND €31S1LI38 savas] PEIMYOISNVYL |__90-7-E savo} aSVHd € [Momo] | ar waned] TT RTTARTAT TO AAD OT IT GLI Sd0uNd SOWANDVA ZaNa S NOISS3YddNS a0uns: (SdWV 69 0103 LN3daNI avoi 11N4) (V¥O7 My 70'S ) MSS ‘JOAEL Indino 2S S4L3S (0916WO9) Z :3ZIS YNVL (NODI1IS) sasnd 390188 NOILI3LOYd 3AVM 11Nd 30010 9S] ava NOISTARE anssi U3WYOISNVYEL ONNOM 37198N0d s/3 N3IYIS HLYV3 HH NI SNOISNIO © (SdWV 26 AN3YYNI LNANI ) ZH OS'HdE "AOBE LANE cc S* SONIdd VLShell Diala Oil GX @Q High performance insulating oil Shell Diala GX is a top-tier inhibited insulating oll manufactured from specially refined high naphthenic feedstock. It offers very high oxidation stability, good dielectric strongth, gas absorbing behaviour and excellent low temperature properties without the use of pour point depressants. Applications © Industrial transtormers Electrical insulating oll for transformers and switch-gears. Grid and Industrial transformers up to maximum load, Electrical equipment Components like rectifiers, circuit breakers, ‘Switch-gears. ‘Advice on applications not covered in this leaflet may bbe obtained from your Shell Representative. Performance Features and Advantages © Gas absorbing properties Diala GX is providing gas absorbing performance in transformers running under very high voltage and electrical stress. That makes it particular suitable in biggest power plant transformers of any size and load. © Excellent oxidation stability Diala GX is offering inherent resistance to oil degradation. A proven oxidation inhibitor enables outstanding product life. Wis designed to perform as fil-for-ife oil filling in transformers. © Very good dielectric strength It clearly exceeds the requirements from ail major specifications. ‘* Very good low temperature properties ‘The high naphthenic nature of the feedstock of Diala GX provides a superior low temperature performance without adding any additives. ‘© Very good heat transfer characteristics ‘The very good fluidity ofthe oil is securing a proper heat transfer inside the transformer even from lowest starting temperatures on, SEOP OECPTU Dial GX - page 11 Specification and Approvals Shell Diala GX meets the following specifications: DIN 57370-1 IEC 60296-2003, Bs 148-98 Class IA Storage precautions ‘The ertical electrical properties of Shell Diala GX are easily compromised by trace contamination with foreign material. Typically encountered contaminants include moisture, particles, fibers and surfactants. Therefore, i is imperative that electrical insulating oils be kept clean and dry. Itis strongly recommended that storage containers be dedicated for electrical service and include airtight seals. Itis further recommended that electrical insulating oils be stored indoors in climate-controlled environments. Health and Safety Guidance on Health and Safety are available on the appropriate Material Safety Data Sheet which can be obtained from your Shell represeniative. Shell Diala GX is free of plychiorinated byphenyls (PCB). Protect the environment Take used oil to an authorized collection point. Do not discharge into drains, soll or water. 30122003,Typical Physical Characteristics [Diala GX ‘Shell Diala GX [Appearance DIN 57370) bright and clear Density 1S0 3675] at 1°C kai 369 at 20°C kal 886 Kinematic viscosity DIN 51562-1 at 20°C mame| 19 at -20°C mmel| 1100 Flashpoint P.M. sc] _ 18027197 ASTM D93 136: Pourpoint “c 1SO 3016) -60 Neutralisation value mg KOH/gh DIN 51558-2] <0,03, [Corrosive sulphur DIN 51353] non-corrosive [Breakdown voltage DIN EN 60186 /IEC 156 (after treatment) ky] 270 Dielectric dissipation factor at 90°C DIN 57370 /EC 247| (atter treatment) (0.001 [Oxidation stability (500 h/120°O) TEC 1125 ¢| Total acidity mg KOH/g| 0,0 ‘Sludge 6m] 0,26 Dielectric dissipation factor at 90°C %mn| TEC 247] 0.28 ‘These characters ae typical of current production, Whilst aur production wi conform 10 Shells specticaton, varatonsin these characteroes may occur. ‘SEOP OECPTU Dial Gx -page 21 30.12.2003,Q Sector Issued: August 6, 1997 Safety Data Sheet SDS No. SNO9M009 SHELL DIALA GX 4, IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY Product name: Product type: Supplier: Address: Contact numbers: Telephone: Telex: Fax: Emergency telephone numbe EmergencyCover SHELL DIALA GX Insulating oi! Supplier Addt Add? Contacto GontactTix ContactFax ENT24Hour 2, COMPOSITION/INFORMATION ON INGREDIENTS Preparation description: Dangerous components/constituents: Component name Distillate aromatic extract Blond of highly refined mineral oils, distilate aromatic extract and additives. CAS number Content range EChazard — Rphrases 64742047 — <0.1% T R45, 3. HAZARDS IDENTIFICATION Human health hazards Safety hazards: Environmental hazards: Other information: ‘sNootH008 No specific hazards under normal use conditions. Contains. ‘mineral oil for which an exposure limit for oil mist applies. Prolonged or repeated exposure may give rise to dermatitis. Used oil may contain harmful impurities. Not classified as flammable, but will burn. Not readily biodegradable. Expected to have a high potential to bioaccumulate, Not classified as dangerous for supply or conveyance. Paget ot6‘SHELL DIALA GX 4. FIRST AID MEASURES ‘Symptoms and effects: First Aid - Inhalat First Aid - Skin: First Aid - Eye: First Aid - Ingestion: Advice to physicians: Not expected to give rise to an acute hazerd under normal conditions of use. Inthe unlikely event of dizziness or nausea, remove casualty 10 fresh air. if symptoms persist, obtain medical attention. Remove contaminated clothing and wash affected skin with soap and water. If persistent irritation occurs, obtain medical attention, If high pressure injection injuries occur, obtain medical attention immediately. Flush eye with copious quantities of water. If persistent irritation ‘cours, obtain medical attention. Wash out mouth with water and obtain medical attention. DO NOT INDUCE VOMITING. ‘Treat symptomatically. Aspiration into the lungs may result in chemical pneumonitis, Dermatitis may result from prolonged or repeated exposure, 5. FIRE FIGHTING MEASURES Specific hazards: Protective equipment: Combustion is likely to give rise to a complex mixture of airborne solid and liquid particulates and gases, including carbon monoxide, oxides of sulphur, and unidentified organic ‘and inorganic compounds, Foam and dry chemical powder. Carbon dioxide, sand or earth ‘may be used for small fires only. Water in a jet. Use of Halon extinguishers should be avoided for environmental reasons. Proper protective equipment including breathing apparatus must ‘be wom when approaching a fire in a confined space. 6. ACCIDENTAL RELEASE MEASURES Personal precautions: Personal protection: Clean-up methods - small spillage: Clean-up methods - large spillage: ‘sNoowooe lesved: August 6, 1087 ‘Avoid contact with: skin and eyes. ‘Wear impermeable gloves and boots, Prevent from spreading of entering into drains, ditches or rivers by using sand, earth, or other appropriate barriers. Inform local authorities if this cannot be prevented. ‘Absorb liquid with sand or earth. Sweep up and remove toa suitable, clearly marked container for disposal in accordance with local regulations. Prevent from spreading by making a barrier with sand, earth or other containment material. Reclaim liquid directly or in an absorbent. Dispose of as for small spills. Page 2016SHELL DIALA GX 7. HANDLING AND STORAGE Handling: Storage: ‘Storage temperature: Recommended materials: Unsuitable materials: Other information: When handling product in drums, safety footwear should be ‘wom and proper handling equipment should be used. Prevent spillages. Keep in a cool, dry, well-ventilated place. Use propery labelled ‘and closable containers, Avoid direct sunlight, heat sources, and strong oxidizing agents. 0°C minimum to 50°C maximum. For containers or container linings, use: mild stee! or high density polyethylene. For containers or container linings, avoid: PVC. Polyethylene containers should not be exposed to high ‘temperatures because of possible risk of distortion. @ «. Exposure CONTROLSIPERSONAL PROTECTION Engineering control measures: Occupational exposure standard: ‘Component name ll mist, mineral Hygiene measures: Respiratory protection: Hand protection: Eye protection: e Body protection: Use local exhaust ventilation if there is a risk of inhalation of ‘vapours, mists or aerosols. ‘Threshold limit values are given below. Lower exposure limits may apply locally: Limit type Value—‘Unit_—_Other information BhourTWA 5 mgim3 ACGIH 16min STEL 10 mgim3 ACGIH ‘Wash hands before eating, drinking, smoking and using the toilet. Not normally required. foil mist cannot be controlled, 2 respirator fitted with an organic vapour cartridge combined with a particulate pre-fiter should be used, PVC or nitrile rubber gloves. Wear safety glasses or full face shield if splashes are likely to ‘occur, Minimise all forms of skin contact. Wear overalls to minimise Contamination of personal clothing. Launder overalls and undergarments regulary. 9. PHYSICAL AND CHEMICAL PROPERTIES Physical state: Colour: Odou Initial boiling point: Vapour pressure: Density: Kinematic viscosity: ssnoowo09 Issued: August 6, 1997 Liquid at ambient temperature. Pale Yellow Characteristic mineral oil 879 kgim3 7.8mm Page 3086Vapour density (air=1): Pour point: Flash poi Flammability limit - lower Flammability limit - upper: Auto-ignition temperature: Solubility in water: n-octanoliwater partition coefficient: SHELL DIALA GX > tat 1% VIV (typical) 10% VIV (ypical) Negligible Log Poy > 6 (typical) 10. STABILITY/REACTIVITY Stability: Conditions to avoid: Materials to avoi Hazardous decomposition products: Stable Extremes of temperature and direct sunlight. Strong oxidizing agents Hazardous decomposition products are not expected to form during normal storage. 41. TOXICOLOGICAL INFORMATION Basis for assessment: Acute toxicity - oral: Acute toxicity - dermal: Acute toxicity - inhalation: Respiratory irritation: Skin sensitization: Carcinogenicity: Mutagenicit Other information: ‘sNoamooa Issued: August 6, 1997 Toxicological data have not been determined specifically for this product. Information given is based on a knowledge of the ‘components and the toxicology of similar products. LD50 expected to be above 2000 mg/kg LD59 expected to be above 2000 mg/kg Data not available, Expected to be slightly irtant. Expected to be slightly irtant. I mists are inhaled, slight irtation of the respiratory tract may occur. Not expected to be a skin sensitizer May contain less than 0.1% (m/m) of distillate aromatic extract, classified as a Category 2 carcinogen. Other components are ‘not known to be associated with carcinogenic effects. Not considered to be @ mutagenic hazard, Prolonged andlor repeated contact with this product can result in defatiing of the skin, particulary at elevated temperatures. This can lead to iritation and possibly dermatitis, especially under conditions of poor personal hygiene. Skin contact should be minimised. Used oils may contain harmful impurities that have accumulated during use. The concentration of such impurities will depend on use and they may present risks to health and the environment ‘on disposal. ALL used oil should be handled with caution and skin contact avoided as far as possible. Page 4018‘SHELL DIALA GX 12. ECOLOGICAL INFORMATION Basis for assessmer Mobility: Persistence/degradability: accumulation: Ecotoxicity: Sewage treatment: Ecotoxicological data have not been determined specifically for this product. Information given is based on a knowiedge of the ‘components and the ecotoxicology of similar products. Liquid under most environmental conditions. Floats on water. If ‘Renters soil, it wll adsorb to soil particles and will not be mobile, ‘Not readily biodegradable. Major constituents are expected to bbe inherently biodegradable, but the product contains. ‘components that may persist in the environment. Has the potential to bioaccumulate. Poorly soluble mixture, Produc is expected to be practically non-toxic to aquatic organisms, LCIECgp > 100 mglL. May cause physical fouling of aquatic organisms. (LCIECg9 expressed as the nominal amount of product required to prepare aqueous test extract) 13, DISPOSAL CONSIDERATIONS Waste disposal: Product disposal: Container disposal: Local legislation: Recycle or dispose of in accordance with prevailing regulations, preferably to @ recognised collector or contractor. The ‘competence of the contractor to deal satisfactorily with this type of product should be established beforehand. 200 litre drums should be emptied and returned to the supplier ‘or sent to a drum reconditioner without removing or defacing markings or labels, Non-reusable small metal and plastic containers should be recycled where possible, or disposed of as domestic refuse. 14, TRANSPORT INFORMATION ‘Not dangerous for conveyance under UN, IMO, ADRIRID and IATA/ICAO codes. 15. REGULATORY INFORMATION EC Classification: EINECS (EC): TSCA (USA): Other information: ssnoewco9 Iesued: August 6 1997 Not classified as Dangerous under EC criteria. All components listed or polymer exempt. {All components in compliance. For listing on other inventories, eg MIT! (Japan), AICS (Australia) and DSL (Canada), please consult suppliers. Pages of 6SHELL DIALA GX 46. OTHER INFORMATION Uses and restrictions: Technical contact point: Technical contact number: Telephone: Telex: Fax: SDS history: Revisions highlighted: Insuating ol TechPoint TechNo TechThx TechFax Eait First Issue: Revised: yn No.: 1 ‘August 6, 1997, “This information is based on our current knowiedge and is intended to describe the product for the purposes of health, safety and environmental requirements only. it should not be construed as guaranteeing any specific property of the product. ssnoowo09 Tesued: August 6, 1097 Page 6 of