2020 2021

Work To Be Carried Out Running Hour Item Keterangan

September

November
Desember

February
Oktober
Agustus

Januari

Maret
April
Mei

Juni
Juli

TRANSMISSION (ALLISON 3000-TC417)

o o o o o o o o o o o TBA Daily Check oil level with engine running idle & transmission in neutral position
Oil
TBA 500 hours Change oil Diganti menjadi 3000
TBA Main Filter 500 hours Change filter Diganti menjadi 3000
ENGINE (CUMMINS QSB 6.7-220 )
o o o 500 Hours Change oil
Oil
o o o o o o o o o o o TBA daily Check oil level for leakage
o o o Oil Filter 500 Hours Change filter
o o o 500 Hours Change filter
Fuel filter
X X X X X X X X X X X TBA daily Drain water plug on fuel pre filter with separator
o X o X o 250 hours Check condition
Air filter
o TBA every 1000 hours Change filter Uji coba maksimum
TBA 2000 hours Change coolant
Coolant
o o o o o o o o o o o TBA daily Check quality & level
X TBA Valve (Inlet/outlet) 1000 hours Check & adjust clearance if needed (when engine cold)
X TBA Crankcase Breather (filter) 1000 hours Clean when checking valve clearance
X X X X TBA 250 hours Check mounting
X TBA 1000 hours Inspect air discharge line for carbon built up (max carbon deposit 2 mm)
Compressor
X TBA 1000 hours Inspect air dryer, 4-circuit protection valve, & governor deposit or malfunctioning
o o o o o o o o o o o TBA Weekly Inspect for air leak
X X X X X X X X X X X TBA Weekly Open manual drain valve
Air Dryer
TBA 1000 hours Change air dryer Uji coba maksimum
o o o Fuel / Water Element 500 hours Change filter
o o o 500 Hours Check for leaking
X X TBA Engine 500 Hours Check correct mounting & tighten bolts for engine suspension & cooler suspension
o o o 500 Hours Check engine low idle rpm (700-800 rpm)
FRONT AXLE
o o o o o Kingpin bearing 250 hours Greasing
o o o o o Brake shaft 250 hours Greasing
o o o o o o o o o o o TBA Wheel hub weekly Check leakage
REAR AXLE (Kessler D81PL478-12.73)
X TBA 1000 hours Check oil level
Oil
TBA 2500 hours Change oil
X X X TBA 3 monthly Check pad wear
X X X X X X X X X X X TBA monthly Check caliper running clearance
Disc brake
X X X X X X X X X X X TBA monthly Check lining wear
X X X X X X X X X X X TBA monthly Check brake shaft
X X X X X X X X X X X TBA Differential lock monthly Check correct operation
FIFTH WHEEL (YT-MAL, FW3510-T, Fixed)
o o o o o Lock jaw Every 250 hours Greasing
X X o o X X o X o X X TBA Bracket support Weekly Checking & Greasing if needed
X X o o X X o X o X X o Monthly Steam clean entire top plate
X X X X X X X X X X X TBA Monthly Check for bent, worn or broken part
X X o o X X o X o X X o Monthly Check for crack in top plate and any component
Fifth wheel (Plate)
o o o o o o o o o o o o Monthly Check locking mechanism
X X o o X X o X o X X o Monthly Greasing plate
X X o o X X o X o X X o Monthly Greasing part
TBA Fifth wheel 8000 hours Overhaul
X X o o X X o X o X X o locking pins & cylinder support monthly Check condition & correct operation
GREASING POINT
o o o o o Universal Coupling Every 250 hours / yearly Greasing
o o o o o Spring pin / flat spring Every 250 hours / yearly Greasing
o o o o o Steering cylinder Every 250 hours / yearly Greasing
o o o o o Swivel axle Every 250 hours / yearly Greasing
o o o o o Hinge point Every 250 hours / yearly Greasing
o o o o o Chasis Every 250 hours / yearly Greasing

HEAD TRUCK
o o o 500 hours Check condition & function for wipers
o o o Wiper 500 hours Check condition & function for windscreen wash
o o o o o o o o o o o TBA Weekly Check & refill if needed for liquid in reservoir
X X TBA Chair 500 hours Check condition & correct mounting for chair
o o o o o o o o o o o TBA Door Weekly Check condition & function for open and close
o o o o o o o o o o o TBA Mirror daily Check condition & correct operation
o o o Hand bars & foot step 500 hours Check condition
X X TBA 500 hours Check function, correct mounting & leaks
X X TBA Radiator, hoses & pipe Check tightness for hoses clip
500 hours
X X TBA Check & clean for external pollution of the radiator
X X TBA 500 hours Check function & correct mounting
Exhaust
X X TBA 500 hours Check for leaks
X X TBA Fuel system 500 hours Check function, correct mounting & leaks for tank, hoses, pipes & venting
o o o 500 hours Check condition & correct operation for cabin lock
o o o 500 hours Check condition & correct operation for cabin tilting
Cabin
o o o 500 hours Check condition & correct operation for cabin suspension
o o o o o o o o o o o TBA daily Cleaning inside cabin
X X X X TBA Batteries Every 250 hours Check condition, voltage & mounting
OTHER
X X X X X X X X X X X TBA Cleaning Monthly Wash head truck & chasis
o o o o o o o o o o o TBA Wiper daily Check function & damaged part
o o o o o o o o o o o TBA Weekly Check Pressure
o o o o o o o o o o o TBA Pneumatic Tire Weekly Check condition, damaged part, wear & threded depth
X X X X X X X X X X X TBA 8 hours / 50 Km after install Retorque
X X X X X X X X X X X TBA 8 hours / 50 Km after install Retorque
Chasis Tire
o o o o o o o o o o o TBA Weekly Check condition, damaged part & wear
o o o o o o o o o o o TBA Lighting Weekly Check coorect operation & setting
X TBA Welding Yearly Check condition
X TBA Couplings Yearly Check condition & correct operation