SD-45 Terra Firma

Break-In, 50 - 100 Hours

10 Hours, Daily
50 Hours, Weekly
250 Hours, Quarterly
1000 Hours, Yearly
 Locked Condition

Stowed Condition

Articulation Lock
 Stamped in Frame

Tag

Serial Number Identification

Break-In, 50 - 100 Hours
10 Hours, Daily
50 Hours, Weekly
250 Hours, Quarterly
1000 Hours, Yearly
 Change Eccentric Oil
Break In
 Locate Tab at the 12 O’clock Position

Break In
 Insert Pencil to Aid in Alignment from Seat

Break In
 8 Quarts / 7.6 Liters

Drain Eccentric Oil

Break In
 Add Eccentric Oil

8 Quarts / 7.6 Liters

Synthetic

Break In
 Oil Should be Present at Gauge

Break In
 Change Axle Oil
Break In
 Drain Oil from Axle

Drain Plug

7 Quarts / 6.8 Liters

Break In
 Add Oil Through the Fill/Level Plug

Fill / Level Plug

7 Quarts / 6.8 Liters

SAE 80w-90
Break In
 Change Wheel End Oils

.79 Quarts / .7 Liters

Drain Plug

Position Plug at the 6 O’clock Position

Break In
 Oil Should be Present at the Fill Level Plug

.79 Quarts / .7 Liters

SAE 80w-90
Fill / Level Plug

Position Plug at the 3 O’clock Position

Break In
 Inspect and Torque Axle Hardware

540 Ft. Lbs. / 730 Nm

Break In
 Torque Pin to 148 Ft. Lbs. / 200 Nm

Loosen Lock Plate Hardware

Loctite (red 271) and Torque

to 45 Ft. Lbs / 61 Nm

Torque Articulation Pin

Break In
 Torque Pin to 148 Ft. Lbs. / 200 Nm
Loosen Lock Plate Hardware

Loctite (red 271) and Torque

to 45 Ft. Lbs / 61 Nm

Break In Torque Oscillation Pin

 Change Carrier Oil
Break In
 .1 Quart / .1 Liter

Drain Carrier Oil

Break In
 Add Carrier Oil

Remove Breather Plug Add

.1 Quart / .1 Liter Synthetic

Break In
 Verify Oil Level

Level Plug

Break In
Break-In, 50 - 100 Hours
10 Hours, Daily
50 Hours, Weekly
250 Hours, Quarterly
1000 Hours, Yearly
 Reference Maintenance Decal

Daily
Inspect Machines Overall Condition

Hoses & Clamps

Handrails

Tires

Oil Leaks

Hardware

Daily
 Inspect Drum Assembly

Hardware

Shocks

Drum Surface

Oil Leaks

Daily
 Inspect Scraper Condition & Adjustment

Daily
 Check Engine Oil Level

Daily
 Add Oil if Needed

15w-40

Daily
 Check Coolant Level

Daily
 Add Coolant if Needed

50% Antifreeze / 50% Water

Daily
 Drain Water from Separator

Daily
 Check Fuel Level

Daily
 # 2 Diesel

Fuel Fill
Daily
 Park Brake Test

Push and Hold Test Switch

Test for 2-3 Seconds

Park Brake On

Machine Should Not Move in the Brakes

Applied Position
Daily
 Check Air Cleaner Integrity

Clamps

Brackets

Tubes

Daily
 Check Air Cleaner Restriction Indicator

Replace Air Cleaner if Light Illuminates

Daily
 Remove Housing Cover

Daily
Primary Element
Safety Element

Change with Every Third Primary Element Change

Inspect Element Seal Area
 Inspect Fan & Belts
Daily
 Inspect Radiator & Cooler for Debris

Daily
Break-In, 50 - 100 Hours
10 Hours, Daily
50 Hours, Weekly
250 Hours, Quarterly
1000 Hours, Yearly
 5 Shots MPG - EP2

Grease Articulation Pins

50 Hours
 Grease Oscillation Pin

5 Shots MPG - EP2

50 Hours
 Grease Front Steering Pin

3 Shots MPG - EP2

No Maintenance Required for Rear Pin

Greaseless Bearing Used

50 Hours
 Check Tire Pressures

Check with Stem at 12:00

18 psi / 12 bar

50 Hours
 Check Hydraulic Oil Level

Add Oil if Required

ISO VG 46

Level Gauge

50 Hours
 Check Wheel End Oil Levels

Fill Level Plug

in Position

SAE 80w-90

50 Hours
 Check Axle Oil Level

Fill / Level Plug

SAE 80w-90

50 Hours
 Torque Wheel Nuts

407 Ft. Lbs. / 550 Nm

50 Hours
 Check Eccentric Oil Level

Oil Level Gauge

50 Hours
 Terminals & Cables

Hold Down Hardware

Check Battery Condition

50 Hours
 Check Carrier Oil Level

50 Hours
Break-In, 50 - 100 Hours
10 Hours, Daily
50 Hours, Weekly
250 Hours, Quarterly
1000 Hours, Yearly
 Change Engine Oil
250 Hours
 Drain Engine Oil

Remove Drain Plug

8.5 Quarts / 8 Liters

250 Hours
 Change Engine Oil Filter

250 Hours
 Add Recommended Oil

15w-40

250 Hours
 Verify Oil Level

250 Hours
 Change Both Hydraulic Oil Filters

250 Hours
Change Fuel Filters

250 Hours
 Clean Axle Breathers
250 Hours
 Clean Carrier Breather

250 Hours
 Grease Carrier Seal

250 Hours
 Inspect and Torque Axle Hardware

250 Hours 540 Ft. Lbs. / 730 Nm

 Check Cooling System Integrity
250 Hours
Break-In, 50 - 100 Hours
10 Hours, Daily
50 Hours, Weekly
250 Hours, Quarterly
1000 Hours, Yearly
 Change Axle Oil

1000 Hours
 Change Wheel End Oil

1000 Hours
 Change Eccentric Oil

1000 Hours
 Change Carrier Oil

1000 Hours
 Change Hydraulic Oil
1000 Hours
 Drain Plug

25 Gallons / 96 Litters

Drain Hydraulic Tank

1000 Hours
 Remove and Clean Suction Strainers
1000 Hours
 Clean Hydraulic Tank

1000 Hours Access Lid

 Add Recommended Hydraulic Oil

25 Gallons / 96 Litters
ISO VG 46

1000 Hours
 VERIFY OIL LEVEL

Level Gauge

1000 Hours
 Drain, Flush and Replace Coolant
1000 Hours
 Drain Coolant from Radiator

Drain

17 Quarts / 16.5 Liters

1000 Hours
 Follow Radiator Fill Procedures

1000 Hours
 Open Vent to Purge While Filling

1000 Hours
 17 Quarts / 16.5 Liters
50% Anti Freeze / 50% Water

Add Through Radiator Cap

Run Engine for 25 Minutes

1000 Hours
 Shut Engine Down

Add Coolant to the High Level on Recovery Bottle

1000 Hours
 Torque Pin to 148 Ft. Lbs. / 200 Nm

Loosen Lock Plate Hardware

Loctite (red 271) and torque

to 45 Ft. Lbs / 61 Nm

Torque Oscillation Pin

1000 Hours
 Torque Pin to 148 Ft. Lbs. / 200 Nm
Loosen Lock Plate Hardware

Loctite (red 271) and Torque

to 45 Ft. Lbs / 61 Nm

Torque Articulation Pin

1000 Hours
 Check and Adjust Engine Valves

1000 Hours
 Check Belt Condition

1000 Hours
Controls
Operation Decal
Ignition
Throttle, Left Side of Operators seat
 F-S-R
Forward-Stop-Reverse

Emergency Stop
Vibration On / Off Switch
Horn
Dash
 Right Console Panel

Brake Test

Park Brake
Components
Battery Access
Battery Compartment
Fuse Location
Fuses
 Vibration Solenoid

Brake Release Pump Return to Neutral

Solenoids
Alternator
Electric Panel
 Brake Latching Relay

Starter Relay Power Relay

Relays
Shut Down Timer
Oil Pressure Sensor
Starter
Fusable Links
Horn
Radiator Assembly
Chain Insert

Bar Insert

Deck Tilt
Deck Lock Bar
Deck Pivot

Front Deck Shock

Remove Hardware to Tilt Deck

Rear Deck Shocks

Carrier
Vibration Motor
Drum Drive Motor
Clamp on Pad foot Shell with Combination Scraper
 Equal Gap Between Both Sections

Bar Used for Smooth Drum

 Equal Gap Between Both Sections

Bar Used for Smooth Drum

Cleaning Bars used for Pad foot
Drum Shocks
Steering Valve
Cummins Engine
Cummins Engine
Radiator Assembly
Axle
Cooler Thermal Bypass