You are on page 1of 3

8/27/2020 SIS 2.

2020/03/12 Maintenance Interval Schedule - Standard (SEBU6497)

SMCS - 1000,7500 i08067670


Ensure that all safety information, warnings, and instructions are read and understood
before any operation or any maintenance procedures are performed. The user is
responsible for the performance of maintenance, including all adjustments, the use of
proper lubricants, fluids, and filters. The user is also responsible for the replacement of
components due to normal wear and aging. Failure to adhere to proper maintenance
intervals and procedures may result in diminished performance of the product and/or
accelerated wear of components. Use fuel consumption, service hours, or calendar time,
WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that
operate in severe operating conditions may require more frequent maintenance. Before
each consecutive interval is performed, all maintenance from the previous interval must
be performed.

When Required
Aftercooler Core - Clean/Test 
Battery - Recycle 
Battery or Battery Cable - Disconnect 
Fuel System - Prime 
Heat Exchanger - Inspect 
Sea Water Strainer - Clean/Inspect 
Zinc Rods - Inspect/Replace 

Daily
Cooling System Coolant Level - Check 
Engine Air Cleaner Service Indicator - Inspect 
Engine Oil Level - Check 
Walk-Around Inspection 

Every 6000 Service Hours or 3 Years


Cooling System Coolant Extender (ELC) - Add 

First 12 750 L (3375 US gal) of Fuel or 250


Service Hours
Engine Valve Lash - Inspect/Adjust 

Every 12 750 L (3375 US gal) of Fuel or 250


Service Hours or Yearly
Alternator Belt - Inspect/Adjust/Replace 
Battery Electrolyte Level - Check 
Cooling System Supplemental Coolant Additive (SCA) - Test/Add 
Engine Air Cleaner Element - Clean/Replace 
Engine Crankcase Breather - Clean 
Engine Oil Sample - Obtain 
Engine Oil and Filter - Change 
Fuel System Primary Filter - Clean/Replace 
Fuel System Secondary Filter - Replace 
Fuel Tank Water and Sediment - Drain 
Hoses and Clamps - Inspect/Replace 

First 19 000 L (5000 US gal) of Fuel or 250


Service Hours
Engine Valve Lash - Inspect/Adjust 

Every 19 000 L (5000 US gal) of Fuel or 250


Service Hours or Yearly 

https://sis2.cat.com/#/service-detail?serialNumber=7BL00367&ieSystemControlNumber=i06078773&mediaNumber=SEBU6497&infoType=-1&hideDocumentStructure=false 1/3
8/27/2020 SIS 2.0

Alternator Belt - Inspect/Adjust/Replace 


Battery Electrolyte Level - Check 
Cooling System Supplemental Coolant Additive (SCA) - Test/Add 
Engine Air Cleaner Element - Clean/Replace 
Engine Crankcase Breather - Clean 
Engine Oil Sample - Obtain 
Fuel System Primary Filter - Clean/Replace 
Fuel System Secondary Filter - Replace 
Fuel Tank Water and Sediment - Drain 
Hoses and Clamps - Inspect/Replace 

Every 76 000 L (20 000 US gal) of Fuel or 1000


Service Hours
Aftercooler Core - Clean/Test 
Heat Exchanger - Inspect 

Every 76 500 L (20 250 US gal) of Fuel or 1500


Service Hours
Engine Speed/Timing Sensors - Check/Clean/Calibrate 
Engine Valve Lash - Inspect/Adjust 
Engine Valve Rotators - Inspect 

Every 114 000 L (30 000 US gal) of Fuel or 1500


Service Hours
Engine Speed/Timing Sensors - Check/Clean/Calibrate 
Engine Valve Lash - Inspect/Adjust 
Engine Valve Rotators - Inspect 

Every 153 500 L (40 500 US gal) of Fuel or 3000


Service Hours
Alternator - Inspect 
Auxiliary Water Pump - Inspect 
Cooling System Coolant (DEAC) - Change 
Cooling System Water Temperature Regulator - Replace 
Crankshaft Vibration Damper - Inspect 
Engine Mounts - Inspect 
Fuel Injection Nozzles - Test/Exchange 
Starting Motor - Inspect 
Turbocharger - Inspect 
Water Pump - Inspect 

Every 228 000 L (60 000 US gal) of Fuel or 3000


Service Hours
Alternator - Inspect 
Auxiliary Water Pump - Inspect 
Cooling System Coolant (DEAC) - Change 
Cooling System Water Temperature Regulator - Replace 
Crankshaft Vibration Damper - Inspect 
Engine Mounts - Inspect 
Fuel Injection Nozzles - Test/Exchange 
Starting Motor - Inspect 
Turbocharger - Inspect 
Water Pump - Inspect 

Every 570 000 L (150 000 US gal) of Fuel or 10


000 Service Hours
Overhaul Considerations  

https://sis2.cat.com/#/service-detail?serialNumber=7BL00367&ieSystemControlNumber=i06078773&mediaNumber=SEBU6497&infoType=-1&hideDocumentStructure=false 2/3
8/27/2020 SIS 2.0

Every 760 000 L (200 000 US gal) of Fuel or 10


000 Service Hours
Overhaul Considerations 

Every 12 000 Service Hours or 6 Years


Cooling System Coolant (ELC) - Change 

Every 3800 L (1000 US gal) of Fuel or 50 Service


Hours
Sea Water Strainer - Clean/Inspect 
Zinc Rods - Inspect/Replace 

Every 250 Service Hours


Cooling System Coolant Sample (Level 1) - Obtain 

Initial 500 Hours (for New Systems, Refilled


Systems, and Converted Systems)
Cooling System Coolant Sample (Level 2) - Obtain 

Every 500 Service Hours


Engine Oil and Filter - Change 

Every Year
Cooling System Coolant Sample (Level 2) - Obtain 


https://sis2.cat.com/#/service-detail?serialNumber=7BL00367&ieSystemControlNumber=i06078773&mediaNumber=SEBU6497&infoType=-1&hideDocumentStructure=false 3/3

You might also like