ZFW20-145（L）/T 3150-40

Gas insulated metal-enclosed switchgear

Installments and operating instructions

YFWJ0804

New northeast electric（Shenyang）high voltage switch Co.LTD

 August,2010

Translation P Installments and operating instructions YFWJ0804

T
ZFW20-145（L）/T 3150-40 Gas
insulated metal-enclosed switchgear Total:31 Page:1
C

1 General
ZFW20-145 （ L ） /T3150-40 gas insulated metal-enclosed switchgear （ ZFW20-145 gas insulated metal-
enclosed switchgear or GIS for short ）is a kind of high voltage switch equipment that three-phase in common
case designed and developed by New northeast electric（Shenyang）high voltage switch Co.LTD
The product can be included ： the basic components such as bus,disconnecting switch,earthing switch,circuit
breaker,expansion joints,voltage transformer,current transformer,lead-out bushing,Zinc oxide lightning
arrester,control cabinet as required.
ZFW20-145 gas insulated metal-enclosed switchgear is the important transmission and transformation
equipmen of the areas such as electric network transformation、steel, chemicals, mining.It has specialties such
as cover a small area,low noise,no fire risk,long maintenance cycle,safe and reliable running and suitable indoor
and outdoor.
According to the different needs of users, it could be in a variety of ways of single bus ,double bus.
2 Operating ambient condition1）
a）Ambient air temperature：-30℃～+40℃；
b） Air humidity ： relative humidity ：daily average should be no greater than 95% ； Monthly average
should be no greater than 90%；
Saturated vapor pressure：daily average should be no greater than 2.2 kPa；Monthly average should be
no greater than 1.8 kPa；
c）Elevation should be no greater than 1000m；
d）Pollution level Ⅲ；
e）Wind speed should be no greater than 34m/s（corresponding to 700Pa on the cylindrical surface）；
f）Ice level 10；
g）Seismic fortification intensity 9，horizontal acceleration 0.3 g （sine resonance wave）；
PS：1）Special order could be suitable for special ambient condition
3 Technical indicators
3.1 Technical parameters
3.1.1 Technical parameters of ZFW20-145 gas insulated metal-enclosed switchgear
Main technical parameters are shown in table 1 to table 3
Table1 Rated parameters
Items Parameters
Depict Rated voltage kV 145
Rated frequency Hz 50
Rated current A 3150
Check
Rated short time withstand current kA 40
Rated duration of short-circuit s 4
Used basemap No
Rated peak withstand current kA 100
Basemap No.

Sign Source of information Prepare

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Standardize
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Table １(to continue )

Items Parameters
Rated 1 min power frequency To earth 275
withstand voltage (RMS) Between the break 315
Dry test,west test kV Between the phase 275
Rated lightning impulse To earth 650
withstand voltage （ peak Between the break 750
value）
Between the phase 650
kV
Partial discharge should be not An interval 5
greater than pC Single insulated part 3
Radio interference voltage μV ≤500
Parameters of pressure of SF6 gas Shown as table 2
Leak rate of SF6 gas %/year ≤0.5
Moisture content of SF6 gas in circuit-breaker and gas
chambers of disconnecting switch,earching switch by bus ≤150
side of double bus interval μL/L
Moisture content of SF6 gas in other gas chambers μL/L ≤250
indoor IP54
Degree of protection
outdoor IP54
Level of noise (A sound level) dB ≤90
Horizontal longitudinal
1250
FthA
Terminal static tension of wiring Horizontal level FthB 750
casing N Static vertical Ftv 1000
horizontal force caused
146
by wind and ice Fwh
Table 2 Pressure of SF6 gas (20℃，gage pressure)MPa
Items Parameters
Chamber of circuit breaker Other chambers
Rated pressure 0.6±0.02 0.5±0.02
Depict
Minimum function of pressure

Alarm pressure of reducing

Check
Relieving alarm pressure of reducing ≤0.58 ≤0.48

Interlock pressure of reducing

Used basemap No
Table 3 Resistance of main loop and insulation
Items Parameters
Basemap No. Interval no greater than μΩ Shawn technical requirements of provide drawing

Resistance of Bus conductor/M no greater than μΩ 9

Sign main loop Contact resistance of each contactor no greater
7
than μΩ

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Table 3 (to continue )
Items Parameters
Main loop to the earth greater than MΩ 2000
Resistance of
Auxiliary circuit and control circuit to the earth
insulationa）
greater than MΩ 2

a） Insulation resistance of main loop o the earth is measured with 2500 V shaking table；

Insulation resistance of auxiliary circuit and control circuit to the earth measured with 500 V shaking table

3.1.2 The technical parameters of circuit breaker

Circuit breaker with spring operating mechanism, technical parameters are shown as table 4 to table 5
Table 4 Main parameters of circuit breaker
Items Parameters
Rated short circuit breaking current kA 40
Rated short circuit making current (peak value) kA 100
Short-line fault breaking current kA 30,36
Rated line-charging breaking current A 50
Rated out-of-phase breaking current kA 10
Rated short time withstand current kA 40
Rated duration of short-circuit s 4
Rated peak withstand current kA 100
Rated operating sequence O-0.3s-CO-180s-CO
Mechanical life (operating cycles) times 6000
Distance of travel of contactor of circuit mm

Over travel of arc contactor of circuit breaker mm 27 2

Braking speed (on average) m/s 5 0.5

Making speed (on average) m/s 3.5 0.2
Braking time ms 75±15
Making time ms 27±5
Making-braking time ms ≤100
Biggest difference of contact time when closing ms ≤5
Depict Biggest difference of contact time when opening ms ≤3
 Check Table 5 Main parameters of spring operating mechanism of circuit breaker
Items Parameters
Used basemap No
Rated voltage V 220 110
Opening coil
Rated current A 3.4 5.7
（DC）
Resistance of coil Ω 65 19
Basemap No.
Rated voltage V 220 110
Closing coil
Rated current A 2 3.3
（DC）
Sign Resistance of coil Ω 110 33

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Table 5 (to continue )
Items Parameters
Rated voltage V 220
Heater（AC）
Rated power W 50（ordinary）

Energy storage el Voltage 　 V AC220,DC220,DC110

ectric motor Power W 600
Energy storage time of spring s ≤20
Weight of mechanism　　　　　　　　　　　　　　 kg 170

3.1.3 Technical parameters of disconnecting switch,earthing switch

Disconnecting switch and earthing switch of ZFW20-145 GIS include three modules：

a) Disconnecting switch（DS）,with motor operating mechanism of 2 stations；

b) 3 station switch composed by disconnecting switch and earthing switch （DS/ES）， it composes the
function of disconnecting switch （ DS ） and earthing switch （ ES ） ， with motor operating
mechanism of 3 stations；

c) Fast earthing switch （ FES ） with short-circuit making capacity ， with motor spring operating
mechanism of 2 stations；

Main technical parameters of disconnecting switch and earthing switch are shown in table 6 to table 8
Table 6 Main technical parameters of disconnecting switch and earthing switch
Items Parameters
Rated bus switching current A 1600
Rated bus switching voltage V 30
Opening time s ≤1
closing time s ≤1.8
Biggest difference of contact time when opening ms ≤100
Biggest difference of contact time when closing ms ≤100
Mechanical life (open-close operating cycles) times 6000

Table 7 Main technical parameters of fast earthing switch

Items Parameters
Depict Opening time（no greater than） ms ≤1200
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 Table 8 Main technical parameters of operating mechanism
Items Parameters
Rated voltage of motor spring operating mechanism(FES) V DC 220／110
Rated
V voltage of motor operating mechanism(DS,DS/ES) V DC 220／110
Voltage V AC 220
Parameters of heaters in 50(ordinary)+200(temperature
Control cubicles
control cubicles and and humidity control)
Power W
mechanism cases Mechanism cases with
15
DS,DS/ES and FES
The maximum power of 60（within 10% of the total number of required revolutions,120N is allowed）
manual operation N

4 Structure and working principle

4.1The general layout
ZFW20-145（L）/T 3150-40 GIS include components such as circuit breaker, disconnecting switch,earthing
switch,bus,voltage transformer,current transformer,casing,cable terminal 、 lightning arrester. According to the
different needs of users, it could be in a variety of ways of single bus ,double bus and bus section. Figure 1to fig
ure 4 are typical arrangements.

Depict

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Figure 1 casing interval

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Figure 2 cable interval

Figure 3 section inverval

Depict

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Figure 4 protection and measurement inverval

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4.2 Structure and working principle of circuit breaker

The structure of circuit breaker is single breaker of each pole,arc extinguish chamber is self-energy type.Three
arc extinguish chambers are in a sealed tank which is earthing ，each arc extinguish chamber is separated by
insulating cylinder poured by epoxy resin ， in order to prevent the electrode short circuit caused by the breaking
short-circuit current.They are connected to the spring operating mechanism through mechanical connection,the
structure of circuit breaker is shown as figure 5.

Figure 5 structure of circuit breaker

4.2.1 Structure and working principle of arc extinguish chamber
Structure of arc extinguish chamber is shown as figure 6. At opening position ， electricity flows through the
static main contactor (5)and the moving main contactor(6) ， that is the main channel of the load current.the
static arc contactor(1)and the moving arc contactor are in parallel.

Depict

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a) Breaking load current

In the process of breaking ， the static main contact （ 5 ） separates with the moving main
contact（6）firstly，electricity flows through the static arc contact (1) and the moving arc contact (4)which
are still close.Then the static arc contact(1) separates with the moving arc contact (4),arc comes into being
between them.At the same time，the compressed gas in the compressing air chamber flow to big nozzle(2)
and small nozzle(3) through termal expansion chamber,blow out the arc between the static arc contact (1)
and the moving arc contact (4)，shown as the figure 7.
b) Breaking short circuit current
In the process of breaking short circuit current，arc extinguishing gas around the arc contact is heated by
electric arc energy fully,leading to that pressure of gas in termal expansion chamber rises,in this case, the
arcing pressure required don't have to be provided by the operating mechanism .After the static contact is out
from the big spout fully,the gas pressure rises in the termal expansion chamber flow from the nozzle rapidly
and blowing out the electric arc. At the same time, the pressure of compressed gas in compressing air chamber
comes to a designated value,open the valve(9),so the pressure of gas is not too high,keeps the breaking
speed,reduces the demand for output power of the operating mechanism.Shown as figure 8.

4.2.2 Operating mechanism

Operating principle of spring operation mechanism is shown as the included 《 Installments and operating
instructions of spring operation 》

4.2.3 Control circuit

Depict The circuit has its own control cabinet, On-site operation and remote operation can be realized ,and has a
complete interlock circuit.
In order to ensure the reliability of breaking of circuit breaker,it is with two sets of breaking circuit to make
Check the circuit breaker breaks reliably.
4.3 Structure and working principle of disconnecting switch and earthing switch
Disconnecting switch and earthing switch of the production have three kinds of structure:
Used basemap No ——3 station switch composed by disconnecting switch and earthing switch （ DS/ES ） with motor
operating mechanism of 3 stations；
——Disconnecting switch（DS）,with motor operating mechanism of 2 station;
Basemap No. ——Fast earthing switch（FES）with motor spring operating mechanism of 2 stations.

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4.3.1 Three station switch（DS/ES） combined by disconnecting switch and earthing switch
and its operating mechanism
a) Three station switch（DS/ES） combined by disconnecting switch and earthing switch
The strcture of three station switch （DS/ES） combined by disconnecting switch and earthing switch is
shown as figure 9.It combines the function of disconnecting switch(DS) and earthing switch(ES),they
share a same moving contact (2)，with three stations mechanism,could be operated by electric and manul.

Figure 9 Three station switch（DS/ES） combined by disconnecting switch and earthing switch

The driving force of output shaft of three stations mechanism（5）transmits to insulating rod(4), through
the transmission system drives the moving contact (2) act .

Depict

Check

Used basemap No Figure 10 three state of three stations mechanism

After the moving contact(2) contacts with the static contact of disconnecting switch(1) fully,makes the
disconnecting switch closing,shown as figure 10（a）.At the moment，if the moving contact(2) moves
Basemap No. reversely, it makes disconnecting switch to do opening operation to be opening,moving contact (2)is in the
middle position, shown as figure 10（b）.

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After the moving contact(2) contacts with the static contact of earthing switch(3) fully,makes the earthing
switch closing,shown as figure 10 （ c ） .At the moment ， if the moving contact(2) moves reversely, it
makes earthing switch to do opening operation to be opening,moving contact(2) is in the middle position,
shown as figure 10（b）.
When disconnecting switch(DS) of three station switch（DS/ES）is opening only, earthting switch(ES) of
three station switch（DS/ES）can do closing or opening operation.The same, when earthting switch(ES) of
three station switch （ DS/ES ） is opening only, disconnecting switch(DS)of three station
switch（DS/ES）can do closing or opening operation.
b) Operation mechanism
The appearance of motor operating mechanism for three stations switch is shown as figure 11.There are two
motors drive the mechanism，each for disconnecting switch and earthing switch,Transmits driving force of
motor through transmission components such as toothed wheel to the common output shaft to realize the
three station operation of switch.
The mechanism has interlock function, when DS is opening only, ES can operate. The same, when ES is
opening only, DS can do closing or opening operation.

Figure 11 three stations mechanism

The operating mechanism could be operated by electric and manul with interlock function.
Remove the cover plate of lock device of mechanism，shown as figure 12，turn wrench of lock device of
DS（3）to“manul”,then insert hand crank to rabbet of hand crank of DS（2）,shake it according to the
direction indicated on the plate to closing or opening operation of DS.The same, turn wrench of lock device
of ES（4）to“manul”,then insert hand crank to rabbet of hand crank of ES（5）,shake it according to the
direction indicated on the plate to closing or opening operation of ES.
Turn wrench of lock device of DS（3） to the position of lock or unlock,then pull out lock latch of DS(1),
Depict lock DS in the position of lock or unlock with padlock.The same, turn wrench of lock device of ES（4） to
the position of lock or unlock,then pull out lock latch of ES(6), lock DS in the position of lock or unlock
with padlock.
Check

Used basemap No

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Figure 12 lock device of three stations mechanism

When wrench of lock device（3、4）is in position of manul,electrical circuit breaks,manul operation

only；in position of unlock，electrical circuit connects，rabbet of hand crank is mechanical lock,electrical
operation only；in position of lock，electrical circuit breaks，rabbet of hand crank is mechanical
lock，neither electrical operation nor manul operation.
4.3.2 Two stations disconnecting switch and its operating mechanism
a) Two stations disconnecting switch
Two stations disconnectingswitch(DS) is similar to three station switch （ DS/ES ） in structure,the
difference is DS without earthing station, with two stations motor mechanism, can do closing and opening
operation.The structure of Two stations disconnectingswitch DS is shown as figure 13.

Depict

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Used basemap No

Figure 13 Two stations disconnectingswitch

Basemap No. b) Operation mechanism
 The operating mechanism could be operated by electric and manul with interlock function.

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Depict The appearance of motor operating mechanism for three stations switch is shown as figure 14.There is a
motors drive the mechanism,transmits driving force of motor through transmission components such as
toothed wheel to the output shaft to realize the opening and closing operation of switch.
Check

Used basemap No

Basemap No.

Sign
 Remove the cover plate of lock device of mechanism，as shown as figure 4.15，turn wrench of lock
device of DS（3）to“manul”,then insert hand crank to rabbet of hand crank of DS（2）,shake it according
to the direction indicated on the plate to closing or opening operation of DS.
Turn wrench of lock device of DS（3） to the position of lock or unlock,then pull out lock latch of DS(1),

lock DS in the position of lock or unlock with padlock.

The functions of DS when wrench of lock device(3) are in the position manul,unlock and lock are as the

same as three stations operating mechanism.

Figure 15 Lock device of two stations mechanism

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 4.3.3 Fast earthing switch
Fast earthing switch（FES）with electric spring operation mechanism, fast earthing switch and electric spring
operation mechanism is a whole module unit. Fast earthing switch can do closing and opening operation,the
structure of FES is shown as figure 16.FES does opening operation,at the same time ,the closing spring stores
energy,when the closing spring release，achieves rapid closing.

Figure 16 Fast earthing switch

Depict

Check
Figure 17 Lock device of fast earthing switch
Operating mechanism of fast earthing switch also has locking functiong，shown as figure 17.open the
Used basemap No protective cover of mechanism,remove the protective piece（2）， pull out the wrench of lock device(3),
turn it to the position of manul,then insert hand crank into rabbet of hand crank(4), shake it according to the
direction indicated on the plate to closing or opening operation of FES.
Basemap No. Turn wrench of lock device（3）to the position of lock or unlock,then pull out lock latch, lock FES in the
position of lock or unlock with padlock.
The functions of DS when wrench of lock device(3) are in the position manul,unlock and lock are as the
Sign same as three stations operating mechanism.

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4.4 Current transformer

The structure of current transformer is thoughout,first circuit conductor through annular core of the secondary
coil,closed in tank charged 0.6MPa.According to different needs of users,there are current transformers of
various parameters(such as variable ratio and accurate level). The structure of current transformer is shown as
figure 18.

Figure 18 The structure of current transformer

4.5 Voltage transformer

The structure of voltage transformer is electromagnetic,there are single-phase type and three-phase
type.Core and winding of voltage transformer are sealed in tank charged 0.5MPa SF6 gas.
The structure of three-phase type voltage transformer is shown as figure 19 a）.
The structure of single-phase type voltage transformer is shown as figure 19 a）.

Depict

Check 1. basin insulator 2.tank3.pneumatic valve4.secondary terminal block5.name plate 6.lifting

lugs7.earthing terminal
Figure 19 a) Three-phase type voltage transformer
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1.basin insulator 2.tank3.pneumatic valve4.secondary terminal block5.name plate 6.lifting

lugs7.earthing terminal

Figure 19 b) Single-phase type voltage transformer

4.6 Lightning arrester
Lightning arrester is metal zinc oxide lightning arrester,three phases are sealed in a tank incharged 0.5MPa
SF6 gas,the structure is shown as figure 20.

Depict

Check

Figure 20 The structure of lightning arrester

Used basemap No
Working principle is as following ： when the power system occurs lightning impulse or operating
overvoltage,zinc oxide non-linear resistance in lightning arrester is connected to released overvoltage
Basemap No. energy,and limit the value of residual voltage within the range of insulating ability of protected electrical
equipment,and there is a certain safety margin.Then ， zinc oxide lightning arrester comess back to a high
impedance state again，make the electric power system to work normally.
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4.7 Control cabinet

Control cabinet is the electrical connection point between GIS and the main conrol room ， according to
structure and function,it can be divided into normal type and intelligent type.
4.7.1 Normal type control has the following functions:
a) Electrical on-site operation of circuit breaker,disconnecting switch,earthing switch；
b) Electrical interlocking of circuit breaker,disconnecting switch,earthing switch；
c) Various orders of operations from main control room.
4.7.2 Intelligent type control cabinet(intelligent measurement and control system) has the following functions:
Intelligent type control cabinet except has the functions of normal control cabinet,also has
protection,measurement and communication functions,after connection with main control room can realize the
automation management of power station.

5 Packing,transportation and storage

 Afer debugging, GIS is qualified ， in principle,one interval is one unit at overall packaging and t
ransport,if the interval is too long or not allowed to transport,air bound unit is used for packaging and transport.
 Before packaging, each units should be charged in 0.03MPa high purity nitrogen in case of moisture
and dust entering.
 Check each packing overall according to the packing list.
When lifting，should pay attention to the position of lifting,choose suitable nylon rope,during transportation
and discharge,should avoid violent vibration in case of damage of internal components. After the products
arrived at the site, when need to temporarily save, should pay attention to the following points：
1) All the packings should be on concrete ground.
If the condition is bad,should choose a place of good drainage and ventilation, installed on the base,in
order to prevent contacting with the ground directly.
2) Cover it with the appropriate tarpaulin.
3) The packing eauipped with accessories should be on the dry place indoor or temporary buildings.
4) SF6 gas should be on the dry place indoor or temporary buildings,noe exposed to the sun directly.
5) After a few days,take off tarpaulin to dry packing.
6 Installation
The components and parts have been assembled in factory should not be disassembled during installation.If it
must be disassembled ,that should be agreed by manufacturer ahead of time,or under the guide of staff of
manufacturer.
6.1 Inspection of base installation
According to the substation foundation pattern provided by the manufacturers or design units, check the
foundation construction is in accordance with the drawings requirements or not .
6.2 Environmental requirements and prepare for work before installation
a) During installation，should choose a good weather，rainy days operation is prohibited.Installation site
should be no dust and water ；Staff should keep personal clean ，wear work clothes and gloves,staff
only on the installation site；
b）Auxiliary equipment should be in standby state.Dedicated device such as gas recovery unit, adsorbent
oven,micro water meter, SF6 gas leak detector should be in well standby state；

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c) Before installation, should remove the dust and water which stored during transport and storage on the
surface of all GIS components；
d) In the transport process, the basin insulator plus shield to prevent the basin insulator be affected with
damp and broken.So should not remove the shield before installation.
6.3 Installation of GIS
Installation of GIS should be based on the bus step by step.
a) If the number of intervals is large,the interval in the middle position may be the first installation
interval ； If the number of intervals is small,the interval on one side may be the first installation
interval。After installation of the first interval ，should adjust the level carefully ，at the same time,
should also make center line of interval and the based center line of the interval no difference as
possible，put away the gas of bus after that, remove the cap on both ends ，clean up the sealing surface
and sealing ring.
b) When installing the second interval ，clean up the sealing surface and install sealing ring too ，adjust
levelness well，make the flange is of alignment to the flange of the first interval.Also the third and the
fourth interval.
c) If it is with expansion joints,sealing surface should be according to the above method.Because of
reasons of transportation or limit of hoisting equipment,the sealing surface of the parts must be
disassembled need to be cleaned up and install sealing ring.
d) For connecting of the flange of GIS tank with the basin insulator,avoid bolting is tightened excessively
or insufficiently.For the basin insulator installed ， When tighten bolts,should be followed
up,down,left,right then tighten center in order. When tighten two or more bolts, bolts should not be
tightened once, should repeatedly tightened. In reference torque and fastening order of bolts may refer to
table 9 and figure 21.
e) When install or remove the bolts in the tank ， must be very careful.When tighten and loosen the
bolts,there may be metal sundries,these sundries is very dangerous in the tank,so after completion of the
work,use vacuum cleaner to clean up carefully,ues “glabrous paper”wipe again.

Table 9 Fastening torque of bolts N·m

Force moment

Thread specificati Steel or stainless steel threads Copper, brass or aluminum alloy threads
on

Max Standard Min Max Standard Min

M8 14 12 10 9.5 8 6.5

M10 24 20 16 14.5 12 9.5

M12 55 45 35 36 30 24

M16 115 95 75 70 60 50

M20 210 180 150 130 110 90

Depict
M24 500 420 340 230 190 160

M30 840 700 580 450 380 320

Check
M36 1480 1200 1000 800 660 560

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Figure 21 Order of tightening bolts

6.4 Installation of special components
After completion of the above installation,should pay attention to the installation of the following special
components.
6.4.1 Installation and use of the expansion joints
Expansion joints are used for absorption from installation error caused by grievances or pitch error, concrete
structure is shown as figure 22.During installation，loosen the nuts 1、2、3 to adjust the size easily，after the
installation,tighten the nuts.Attention，the electrical connection plate between the flange of the both sides of
corrugated pipe should be connected well.

Depict
Figure 22 Installation of adjust expansion joints
6.4.2 Installation of the bushing
Check When there are installations of out-line and in-line bushing,porcelain casing should be installed after the
completion of installation of the other parts.Must be careful to prevent scratching porcelain bushing when
lifting porcelain bushing.During installation ， install inside shielding cover firstly,ensur reliable contact of
Used basemap No
contact joint.The upper and lower sealing surface of porcelain bushing should be handled well.
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6.4.3 Installation of cable terminals,SF6 gas-oil separation bushing
Installation of cable terminals,SF6 gas-oil separation bushing used to be installed under help of staff of
manufacturer after installation of GIS.
6.4.4 Considerations of installation of lighting arrester,voltage transformer
Generally,lightning arrester,voltage transformer should not be connected to GIS in power frequency withstand
voltage test.In terms of lightning arrester,in order to avoid the influence of voltage hysteresis effect on ZnO
elements,test voltage should be lower than rated voltage of lightning arrester,more than two consecutive test
voltage applied, the time interval should be more than an hour. In terms of voltage transformer，it should be
avoided voltage of primary parts makes magnetic flux saturation of coil of iron core to affect the precision of
the transformer.take the method that apply frequency doubling of AC voltage from secondary terminal to do
insulation test.
6.5 Auxiliary installation
　　After installation of each component,the install the following components in turn.
a) During installation of secondary line of elements such as circuit breaker, disconnecting switch, earthing
switch,current transformer,voltage transformer,check the wiring with buzzer, multimeter,confirm the
connection parts are in good condition.
b) During installation of SF6 gas pipeline of each gas chamber,clean up the pipeline inside carefully, install
sealing ring of O type.
c) Ensure the cover of GIS earthing reliably.The electrical connection plate between the flange of the both
sides of corrugated pipe should be connected well.Connect the ground wire on earthing flange of product.
6.6 Installation process
a) Before connecting various elements，remove the protective casing of the basin insulatour use glabrous
paper dipping in acetone to wash surface of basin insulator and surface of embedded conductor
carefully,to ensure the sealing of the connection and contact of conductor are reliable，and install sealing
ring；
　　b)Installation of sealing ring
Remove protective shield of seal surface,check whether there is damage on sealing surface and the surface
of the seal groove or not.If it is the slight damage,polish it with NO.1000 sandpaper or sharpening stone
carefully.If the situation is serious,must replace a new one；
　 Check whether there is any any manufacturing quality problems if there is a phenomenon such as
deformation, crack, damage, must replace a new one.
Clean up sealing face,sealing groove and sealing ring with glabrous paper dipping in alcohol carefully.
　　c) Replace adsorbent
Adsorbent is affected with damp easily,so the adsorbent in the GIS must be through dring
processing .Drying temperature is 400℃，Drying time is 2h. Dried adsorbent should be put in sealing and
dry container to install immediately after cooling to room temperature within the GIS ，it is no more than
10 min to exposed in the air.
If adsorbent installed into GIS, tank could not be sealed and vacuumed immediately,it should be dealt with
again after more than 4 hours.
7 Debugging
As the GIS have been debug in the factory, so mechanical dimension measurement on site is not carried
on, Only carry on mechanical operation and mechanical properties test ； measurement of resistance of
main loop；characteristics test of Current transformer, voltage transformer, lightning arrester ；moisture
Depict content measurement of SF6 gas；sealing test and insulation test.

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ZFW20-145 Installments and operating instructions
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7.1 Preparation work before debugging

　　After the installation, before debugging work,the following work should be carried on.
7.1.1 Measurement of resistance of main loop（before the vacuum）
　　The value of circuit resistance of each unit should not exceed 120% of the value measured in factory,and
should not be more than the specified value of manufacturer.
7.1.2 Characteristic test of current transformer（before the vacuum）
7.1.3 Vacuumize
　 　 Connect the vacuum pump or gas recovery device to GIS with rubber hose,shown as figure 23,and
according to the following steps.
a） Close globe valve 7 、 4 ， open globe valve 10 、 12.vacuumized after 5 min,close globe valve
12,observe the vacuum pressure in the pipeline.
15min. If the vacuum pressure rise, check the gas pipe joint, handle the leak source；
b） Open globe valve 7,vacuumize GIS.When the vacuum pressure reaches 40 Pa,last 2hours.then close
globe valve 10,open the exhaust valve of vacuum pump and stop the pump.
7.1.4 Filling SF6 gas
　　 Before filling the sulfur hexafluoride gas ，should check the moisture of SF6 gas bottle, the moisture content
should be less than 8μg/g。
Open globe valve 2、4，fill SF6 gas；shown as figure 23.
PS：
1） When using normal pressure gauge, according to theSF6 gas pressure - temperature characteristic
curve ，when filled with SF6 gas to the rated pressure (20 ℃,gauge pressure) ，dismante piping after
close globe valve 2、4、7.
2） When using pointer density relay ， filled with SF6 gas directly to the rated pressure(gauge
pressure)，dismante piping after close globe valve 2、4、7.

1decompressor 2cylinder valve 3joint 4 globe valve 5SF6 gas cylinder 6gas-pressure meter 7 gas supply valve
Depict 8 gas density relay 9 gas supply pipe 10 globe valve 11 Vacuum gauge 12 globe valve 13 vacuum pump
 Check Figure 23 Diagram of vacuum and filling SF6 gas

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When vacuum and fill SF6 gas ,the following points should be paid attention to:
a) When vacuum there must be specially-assigned person ， when the pump is stopped because of power
outage or other unforeseeable reasons,close globe valve 12 immediately，and open the exhaust valve of the
vacuum pump to prevent the lubricating oil in the vacuum going into GIS；
b) If the vacuum pump need to stop pump during the work ， close globe valve 12 firstly ， before
disconnection vacuum pump power supply, open the exhaust valve of the vacuum pump；
c) Gas pipe line must be kept clean to prevent moisture or impurity into the tube.
7.2 Inspection before debugging
a） The anchor bolts are tight or not；
b） Each connection bolts are tight or not；
c） All globe valves are in the work positions or not；
d） All kinds of instrument are normal or not；
e） Earthing lines are effective or not；
f） SF6 gas pressure reaches the specified value or not.
7.3 Mechanical operation and mechanical characteristics test
7.3.1 Mechanical operation and mechanical characteristics test of circuit breaker
Circuit breaker must filled SF6 gas of rated pressure before mechanical operation.Circuit breaker should
slowly close and open twice by manul without bad phenomenon before electrical operation.Then the
storage energy of operating mechanism reaches to the specified value，mechanical characteristics test
should be accord with table 4.
Mechanical operation test is shown as table 10.
Table 10 Order of mechanical operation test
Percentage of the operating voltage to the
Number of
NO. rated supply voltage Operating mode Note
operations
Open Close
1 100% 100% O、C Each 30 Reliable action
2 65% 80% O、C Each 5 Reliable action
3 120% 110% O、C Each 5 Reliable action
4 100% 100% O-CO 5 Reliable action
5 30% O 3 No action
6 30% C 3 No action

No debugging and abnormal phenomena allowed during operation.If there is any fault,recalculate the
number of operations after debugging.Supply 80% and 100% rated voltage of energy-storage motor,5
times of energy-storage operations should be normal under closing.
7.3.2 Mechanical characteristics test of disconnecting switch and earthing switch
Time and speed of opening and closing of disconnecting switch and earthing switch should be
accord with table 6, 7.
Mechanical operation test is shown as table 11.
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Table 11
Percentage of the operating voltage Times of opening and closing by
O or C Times
to the rated supply voltage manul
C 10
110%
O 10
C 10
85% 3
O 10
C 50
100%
O 50

No debugging and abnormal phenomena allowed during operation.If there is any fault,recalculate the
number of operations after debugging.Supply 80% and 100% rated voltage of energy-storage motor,5
times of energy-storage operations should be normal under closing.
7.3.3 Measurement method of time and speed of opening and closing
Time and periodicity of opening and closing of circuit breaker,disconnecting switch,earthing switch is
measured by oscilloscope, speed of opening and closing of circuit breaker,disconnecting switch,earthing
switch is measured by resistance measurement device,calculation method is shown as figure 24, figure 25.

Figure 24（a） Measurement of closing speed of circuit breaker

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Figure 24（b）Measurement of opening speed of circuit breaker

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ZFW20-145 Installments and operating instructions
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 Figure 25 Measurement of closing speed of fast earthing switch

7.4 Measurement of insulation resistance of circuit

　　Insulation resistance to earth of main circuit should be greater than 2000 MΩ measured by 2000V shaking
table.
　　Insulation resistance to earth of auxiliary circuit and control circuit should be greater than 2 MΩ measured
by 500V shaking table.
7.5 Measurement of moisture of SF6 gas
If SF6 gas contains large amounts of moisture,there will be water on the surface of the insulation when
temperature goes low, so the insulation resistance will reduce.Therefore,moisture content of SF6 gas in
circuit breaker chamber should be controlled within 150μL/L, moisture content of SF6 gas in other
chambers should be within 250μL/L. Moisture content should be measured after 24 hours since charged.
7.6 Sealing test
Leak detection of SF6 gas should be with SF6 gas leak detector which the sensitivity no less than 10 -
7
MPa·cm3/s,should check the sealing of all the connection parts.
Method of leak detection should be local bandaging.Leak rate should be less than 0.5% per year.
7.7 Operation pressure detection of density relay
Setting value of SF6 gas density relay pressure (20℃gauge pressure),according to table 2.
7.8 Electrical interlocking test among circuit breaker,disconnecting switch, earthing
switch
Electrical interlocking test among circuit breaker,disconnecting switch, earthing switch should be：
a) Circuit breaker is open, then disconnecting switch is open, earthing switches on either side of circuit
breaker are close,no automatic opening after closing；
b) Earthing switch is open,then disconnecting is close,circuit breaker is close finally;
c) Disconnecting switch could not be open and earthing switch could not be close when circuit breaker
is close.；
d) Disconnecting switch could be close after earthing switch is open when circuit breaker is open.
If there are special requirements, according to the technical agreement signed with the users.
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ZFW20-145 Installments and operating instructions
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7.9 Power frequency withstand voltage test on site

After the installation, debugging or maintenance on site, GIS should be carried on power frequency
withstand voltage test.Pressure of SF6 gas is rated pressure when test.The lightning arrester,voltage
transformer,cable terminal should be separated with GIS when test.The supply voltage is 80% of the rated
power frequency withstand voltage.
7.10 Use
After installation, debugging and power frequency withstand voltage test on site,GIS can be put into
operation.
8 Maintenance and repair
！Dangerous
a) When there is electricity,please do not contact with dangerous parts and the
parts with electricity；
b) During operation，please do not put hands on dangerous parts of mechanism and the
parts with electricity；
c) No bolts and items like bolts in the mechanism and the parts with electricity；
d) When open the door of operating mechanism box and control cabinet during
maintenance,please fasten the door firstly to avoid the injury caused by the door
closed by sudden wind.

8.1 Method of maintenance and repair

Components in the SF6 gas has reached a low maintenance, low repair.As preventive protection
measures ， considering the factors such as management of SF6 gas pressure,life of contact,durability of
insulating material,life of sealing ring and environmental impact to operating mechanism, We think the
maintenance should be considered according to the following method：
a) According to the using condition of circuit breaker, there should be different management of the
operation with low frequency and the high frequency；
b) Parts of the SF6 gas should be manage the pressure of gas；
c) Detaild maintenance:disintegrating check every 12 years or every 2000 operating times；
d) General maintenance：check once every 6 years or every 500 operating times；
e) Patrol inspection is daily or weekly；
f) Believe that there is a abnormal case should carry on a temporary repair.
8.2 Patrol inspection
Patrol inspection is to point to that the GIS is in normal operation condition, there is no abnormal situation
from the external monitoring,carried on with inspecting all the equipments ，the content of inspection is
shown as table 12.
Table 12 Project of patrol inspection
№ Project Cycle Method and content Standard of criterion
1 Gas Daily (1) Read the pressure of the Fit the requirements of
pressure pressure gauge and record technical conditions
gauge (2) Before the pressure is below
the normal regulations but not
below the alarm pressure ,fill
SF6 gas according figure 7.1.
2 Signal Weekly (1) Pay attention to check whether No damage and no breaking
Depict lighe there is any damage on bulbs, line
breaking line on filament

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ZFW20-145 Installments and operating instructions
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Table 12 （to continue）

№ Project
3 Counter
4 General
appearance
Cycle Method and content Standard of criterion
Weekly (1)Confirm the times of operation
and LA and record
Weekly (1) Abnormal sound and smell； (1) No abnormal sound and
(2) Overheating, discoloration； smell；
(3) Check whether there is water (2) No overheating, discolorat
immersion； ion；
(4) Indicating of opening and (3) No water immersion
closing indicating device；
(5) Whether there are corrosion
and damage to earthing shell
and base

8.3 General maintenance

General maintenance is that GIS should be stopped running, external inspection is main,cycle of general maince
is 6 years or 5000 times of operations.Details are shown as table 13.
No deflating in power-off time.Before the inspection, carry on lubrication of parts of mechanism
firstly,then carry on the operation test to confirm the mechanical characteristics.
Table 13 Contents of general maintenance
Insoection item Contents of general maintenance Note
Opening and closing 1. Indication of opening and closing
operation test 2. Readings of pressure gauge before and after
operations(SF6 gas pressure) ， air leakage or
not
3. Confirm the movement of the indicating No actions of a year, should take
meter is normal manual operation for several times in
4. Appearance of mechanism is corrosive or not stop-running time
5. Lubricant on the transmission parts of Shaft
pin
6. mechanical characteristics are accord with
requirements
General situation of 1. Fastening situation of terminal parts of bushing
external
Control cabinet 1. Whether there are moisture,corrosion and fouling
in control cabinet or not
2. Clean up
3. Whether wiring of low voltage circuit is loose or
not
Test 1. Measure insulation resistance(just where the Resistance of main electric circuit
structure is possible) should be greater than
2. Heater is disconnection or not 2000MΩ，Resistance of auxiliary and
control circuit should be greater than
2MΩ
Tank (1) Bolts of tank connection is loose or not (1) Tighten the bolts
Depict (2) Paint is fallen and corrosive or not (2) Painting make-up

Gas pressure (1) Read the value of pressure (1) No strabismus to density relay
Check
(1) Confirm contact state (1) Begin from the end of the control
Auxiliary switch
circuit terminal blocks
Wiring (1) Bolts of terminal row are loose or not (1) Tighten the joint of wire
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Gas leakage test (1) Gas leakage test of mechanism and gas pipeline Leak detector
and so on

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ZFW20-145 Installments and operating instructions
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8.4 Comprehensive maintenance

Comprehensive maintenance is that GIS should be stopped running ，main content is dismantled inspection of
arc extinguish chamber and operating mechanism,，at the same time，replace the similar parts according
to need.Should contact the manufacturer about comprehensive maintenance. Details are shown as table 14.
Table 14 Contents of Comprehensive maintenance
Insoection item Contents of maintenance Cycle Note
Arc extinguish 1. Loss of nozzle,size of throat diameter is change Once in every 12
chamber or not years or 2000
2. Loss of silver plated surface of main contact times of operations
and arc contact
3. Discharge or stained trace on insulator surface
1. Repair the rust,deformation and damage of the Once in every 12
parts years or 2000
Operating 2. Adjust the part related to travel times of operations
mechanism 3. Each connection part, pin, shaft is
abnormal or not
4. Inspection and repair of auxiliary switch
5. Adjustment and oil change of oil damper
6. Inspection and repair of all kinds of valve　　
7. Replace damaged parts　　　　
Test 1. Opening and closing operation characteristic Once in every 12
test　 years or 2000
2. Measurment of the minimum pressure pressure times of operations
and voltage　
3. Prevent jumping test
4. Test of SF6 density relay(SF6 gas)

8.5 Provisional maintenance

Provisional maintenance is in the following cases,maintain the parts which are necessary to maintain,
details are shown as table 15.
Table 15 Contents of provisional maintenance
Requirements of maintenance Contents of maintenance Note

Achieve the specified times of 1.Overhaul,cleaning and replacement brittle The specified times of
operation parts of arc extinguish chamber or fracture operation is shown as
2. Inspection, cleaning, and replacement table16 、 main point of
parts of necessary parts maintenance is shown as
table 17

Anomaly in patrol inspection and Maintenance of necessary parts,process and Shown as table 18
general inspection replace parts

Table 16 Specified times of operation of switch device

№ Name of components Conditions of use Specified times of operation
Circuit breaker No-load operation 2000
100% of rated short-circuit breaking 10
Depict 1 current
50% of rated short-circuit breaking 20
current
Check Disconnecting switch No-load operation 2000
2 Opening and closing bus switching 100
current
Used basemap No
3 Earthing switch No-load operation 2000
Fast earthing switch No-load operation 2000
4
Basemap No. Opening and closing induced current 10　closing and opening
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ZFW20-145 Installments and operating instructions
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Table 17 Main points of maintenance

Persons and time
Inspection
parts
Main points of maintenance Main points of overhaul Criterion required for
inspection
Visual inspection of contact Open the cover,take out the
area ， if something is concave- contact
convex,remove it out from arc
extinguish chamber and fix it with
Static arc
sandpaper.
contact If defective diameter is more than
3mm,replace a new one please,
and coated grease on the surface
of the contact.
After breaking large current,there Remove it with contac
is very serious loss,fix it with tbase at the same
Two persons
sandpaper,fix serious convex- time,take it out.
five hours
Moving concave contact surface with a fine-
(including
arc contact tooth file ， if the loss is more than
recycling,
2mm, replace a new one please, vacuum and
and coated grease on the filling of SF6
surface of the contact. gas)
Clean inside and outside Remove it with moving
surface with glabrous paper ， If contace at the same time
Insulating
nozzle defective diameter on nozzle is
more than 3mm,replace a new one
please
Clean with glabrous paper.If No stained and
Insulation there is discharging traces should discolor
replace a new one in time. phenomenon
Replace Remove the cover of
Adsorbent
adsorbent
Others Test after inspection 1）Leak detection Inspection of gas
leaks
2 ） Measurement of Greater than
insulation resistance 2000MΩ Persons and time
Main loop to the are according to
earth （ measured with Greater than the specific
2500 V shaking table）； 2MΩ content of
control circuit to the inspection
earth （ measured with
2500 V shaking table）

Please note：Because of detailed work of maintenance,inspection and so on,under normal operating

conditions,accident occour verty rarely；in case of abnormal phenomena occurs，Please refer to the table
18 recorded all happened.
Table 18 About the case and the disposal of abnormal phenomena
№ Phenomenon Inspection area Reason Disposal and countermeasures
1. Reduced 1) Density relay 1)Acting value of density relay of ·　Adjust the setting value of density
alarm gas of SF6 gas SF6 gas is not exact relay of SF6 gas
pressure,redu 2) Sealing ·　Please contact with our company, if
Depict ced lock gas surface,pipin can not adjust.
pressure g,etc
2)Leak of SF6 gas system ·　Refilling gas
·　Contact with our company
Check 2 Gas leakage 1) Welding 1) Sealing rings of sealing parts 1) Replace sealing ring of sealing parts
parts have not been completely into the 2) Weld again or replace parts
2) Sealing sealing grooves or sealing rings are 3) Inspection of fastening
surface of flange fractured 4) Adjust the density relay or replace a
Used basemap No 3) Sealing 2) Welding is bad or defective new one
parts of shaft materials
4) Density relay 3) Fastening of connection parts
of gas are loose
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ZFW20-145 Installments and operating instructions
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Table 18(to continue)

№ Phenomenon Inspection area Reason Disposal and countermeasures
3 Can not open 1) Wiring of 1) Disconnection of opening and Check the circuit again
or can not control closing control circuits and error of
close circuit connection
2) Opening 2) Break line of opening and Replace
coil and closing coils and invalidation of
closing coil series resistance
3) Density 3） SF6 gas pressure reduces ·　Refill gas or repair the leak point
relay of gas

4) Auxiliary 4） Poor contact of auxiliary ·　adjust the angle when closing and
switch switch opening actions of crank arm of
auxiliary switch are not accord with
indication.
·　When contact area of contact of
auxiliary switch becomes
small,larger contact surface is need
or replace a new one.
·　Poor contact caused by loosenes of
fastening screws of auxiliary,tighten
the fastening screws
4 Alarm of Motor Fault of motor ·　Repair or replace(please contact with
motor over- our company)
current
5 Automatic 1）MCB Short circuit ·　Repair shout-circuit point
opening of 2）Wiring
MCB 3）Motor
PS：
（1）SF6 gas leak
　 　 Leaking interval and leaking parts should be detected timely,when density relay send out alarm signal.find out leaking
reasons and deal with leaking parts,refill gas after meeting requirements.Refilling can be used SF6 gas cylinder directly or
gas recovery unit.
　　Attention：If a serious leak，start the fan firstly to discharge SF6 gas indoor ，until oxygen concentration indoor is more
than 18%,dispose is allowed.
（2）Dispose of other faults
If there is major fault,please contact with manufacturer in time,detail the cases about on-site fault and protect scene, so that
manufacturer send someone to check and deal with.
8.6 Main points of inspection of circuit breaker
Inspection records of circuit breaker are according to table 17 ， related inspection records of circuit
breaker are according to table 19～22,result records of leaking detection of circuit breaker are according to
table 23，records of acting value of SF6 gas density replay are according to table 24.
Table 19
Rated short circuit breaking
Product model kA
current
Manufacturing serial Rate short time withstand
kA
number current
Depict Operating mechanism
Manufacturing time
model
Rated voltage kV SF6 gas pressure MPa

Check Rated current A Operating voltage V

Inspection
Main points of inspection Results of inspection note
parts
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ZFW20-145 Installments and operating instructions
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Table 19（to continue）
Inspection
Main points of inspection Results of inspection note
parts

2 Fastening between tank and foundation

Circuit
3 Fastening of mechanism cover
breaker
4 Acting value of SF6 gas density relay
5 Damage of SF6 gas pipeline
6 Fastening of foundation bolts
Foundation
7 Any tools and other useless items here
8 Inspection of lock plate of mechanism
9 Fastening of wiring terminals
Fastening of fastening parts of auxiliart
10
switch
11 Separate of split pin of hook
Operating Separate of split pin of crank arm of
mechanism 12
axuxiliary switch
Breakage of singal lights and break line of
13
filament
Inspection of rotation angle of auxiliary
14
switch(closing)(opening)
15 Internal cleaning
16 Fastening of earthing terminal
Others
17 Paint is off or not

Table 20　 Closing operation

Control voltage(V) Minimum acting voltage(V) Closing time(ms) Closing Closing speed(m/s)
cycle(ms)

Table 21　 Opening operation

Control voltage(V) Minimum acting voltage(V) Opening time(ms) Opening Opening speed(m/s)
cycle(ms)

Table 22　Manual operation of opening and closing

Kinds of operation Results
Closing operation

Depict Opening operation

Table 23　Sealing test of SF6 gas

Check
Filling gas pressure(MPa) Temperature(℃) Results Measuring instruments

Table 24　Deyermination of SF6 gas density relat action value

Used basemap No
Action Recovered
Type Test temperature
pressure(MPa) pressure(MPa)

Basemap No. First(reduced alarm density)

Second(reduced lock density)

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ZFW20-145 Installments and operating instructions
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8.7 Flow chart of on-site maintenance
8.7.1 General flow chart of general maintenance
Disconnected from main circuit,both ends
is earthing
↓
Check terminals of main circuit,measure insulation
resistance
↓
Operating characteristic test
↓
Cut off the operating
power
↓
┌————————————————— ┴
———————————————————┐
Check and clean porcelain bushing and Check the control cabinet of
tighten bolts operating mechanism
↓ ↓
Supplement of SF6 gas |
└—————————————————┬————————————————
─┘
Measurement of resistance of main circuit, the
operating characteristic test
↓
Wiring of main circuit

8.7.2 Flow chart of comprehensive maintenance

Disconnected from main circuit,both ends
is earthing
↓
Check terminals of main circuit,measure insulation
resistance
↓
Operating characteristic test
↓
Cut off the operating
power
↓
Releasing energy of spring energy
↓
Depict Recover SF6 gas
↓
Replace air,confirm oxygen
Check concentration
↓
Inspection of arc
Used basemap No extinguish chamber
↓
Replace sealing ring
Basemap No. ↓
Replace adsorbent

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ZFW20-145 Installments and operating instructions
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↓
The vacuum
↓
Fill SF6 gas
↓
Sealing inspection of SF6 gas
↓
Measurement of
moisture
↓
Measurement of circuit
resistance
↓
Spring mechanism store energy
↓
Operating characteristic
test
↓
Wiring of main circuit

9 Attached documents
　　The productions should be with the following documents when leave the factory：
a）Certificate of qualified products, certification of auxiliary engine；
b） Installments and operating instructions；
c）The delivery and packing list；
d ） Ngineering drawings （ layout drawing,foundation drawing,air bound drawing,phase sequence and
circuit resistance drawing,disintegration and packing drawing,packing drawing of transportation,
secondary principle drawing and secondary terminal drawing）.

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