TABLE NO.

: 1 PRIMERS

SL. DESCRIPTION P-2 P-4 P-6

NO.
1. Technical Name Chlorinated rubber Zinc Etch Primer / wash primer Epoxy Zinc phosphate primer
Phosphate primer
2. Type and composition Single pack, air drying chlorinated Two pack polyvinyl butyral resin Two-component polyamide cured
rubber based medium plasticised medium cured with phosphoric acid epoxy resin medium, pigmented with
with unsaponifiable plasticizer, solution pigmented with Zinc tetroxy Zinc phosphate.
pigmented with Zinc phosphate. chromate.

3. Volume Solids (approx.) 40% 7-8% 40%

4. DFT (Dry film thickness) per coat 40-50 µ 8-10 µ 40-50 µ
(approx.)

5. Theoretical covering capacity in m2 per 8-10 8-10 8-10

coat per litre (approx.)
6. Weight per litre in kgs/litre (approx.) 1.3 1.2 1.4

7. Touch dry at 30°C (approx.) 30 minutes 2 hrs. After 30 mins.

8. Hard dry at 30°C (approx.) Min : 8 hrs. Min : 2 hrs. Min : 8 hrs.
Max : 24 hrs. Max : 24 hrs. Max : 3-6 months
9. Overcoating interval (approx.) Min : 8 hrs. Min : 4-6 hrs. Min : 8 hrs.
Max : No limitations Max : 24 hrs. Max : 3-6 months
10. Pot life at 30°C for two component Not applicable Not applicable 8 hrs.
paints (approx.)

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 TABLE NO. : 2.1 FINISH PAINTS

SL. NO. DESCRIPTION F-2 F-3 F-6 F-7

1. Technical Name Acrylic polyurethane Chlorinated rubber based Epoxy-High build finish paint. High build coaltar epoxy
finish paint finish paint. coating.
2. Type and composition Two pack alipathatic Single pack plasticised Two pack polyamide/ Two pack polyamide cured
isocynate cured acrylic finish chlorinated rubber based polyamine cured epoxy resin epoxy resin blended with
paint medium with chemical and medium suitably pigmented. coaltar medium, suitably
weather resistant pigments. pigmented.
3. Volume Solids (approx.) 40% 40% 62% 65%
4. DFT (Dry film thickness) per coat (approx.) 30-40 µ 40 - 50 µ 100-125 µ 100-125 µ

5. Theoretical covering capacity in m2 per coat 10-13 8-10 5-6 5.2 – 6.5
per litre (approx.)
6. Weight per litre in kgs/litre (approx.) 1.3 1.2 1.4 1.5

7. Touch dry at 30°C (approx.) 1 hr. 30 minutes 3 hrs. 4 hrs.

8. Hard dry at 30°C (approx.) Overnight 8 hrs. Overnight 48 hrs.

9. Overcoating interval (approx.) Min : Overnight (12hrs.) Min : Overnight Min : Overnight Min : 24 hrs.
Max : unlimited Max : unlimited Max : 5 days Max : 5 days
10. Pot life at 30°C for two component 6-8 hrs. Not applicable 4-6 hrs. 4-6 hrs.
paints (approx.)

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 TABLE NO. : 2.2 FINISH PAINTS

SL. NO. DESCRIPTION F-8 F-9 F-11 F-12

1. Technical Name Self priming type surface Inorganic Zinc Silicate Heat resistant synthetic Heat resistant silicone
tolerant High Build Epoxy coating medium based two packs Aluminium paint suitable up to
coating (complete rust Aluminium paint suitable up to 500°C dry temperature.
control coating). 250°C dry temperature.
2. Type and composition Two pack epoxy resin Two pack air drying Heat resistant synthetic Single pack silicone resin
based suitably pigmented and self-curing solvent based medium based two pack based medium with
capable of adhering to Inorganic Zinc silicate coating. Aluminium paint suitable up to Aluminium flakes.
manually prepared surface 250°C.
and old coating.
3. Volume Solids (approx.) 72% 60% 25% 20%
4. DFT (Dry film thickness) per coat (approx.) 100-125 µ 65 – 75 µ 20-25 µ 20-25 µ

5. Theoretical covering capacity in m2 per 6.0-7.2 8-9 10-12 8-10

coat per litre (approx.)
6. Weight per litre in kgs/litre (approx.) 1.4 2.3 1.2 1.1

7. Touch dry at 30°C (approx.) 3 hrs. 30 minutes 3 hrs. 30 minutes

8. Hard dry at 30°C (approx.) 24 hrs. 12 hrs. 12 hrs. 24 hrs.
9. Overcoating interval (approx.) Min : 10 hrs. Min : 8 hrs. at 20°C and 50% Min : 16 hrs. Min : 16 hrs.
Max : 6 months RH. Max : Unlimited Max : Unlimited
Max : Unlimited
10. Pot life at 30°C for two component paints 90 minutes 4-6 hrs. Not applicable Not applicable
(approx.)
11. Temperature Resistance - - 250°C 500°C

F-14 Specially formulated polyamide cured coal tar epoxy suitable for -45°C to 125°C for application under insulation.
F-15 Two pack cold cured epoxy phenolic coating suitable for -45°C to 125°C for application under insulation.
F-16 Epoxy siloxane Amercoat 738.

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TABLE 3: FIELD PAINT SYSTEM FOR NORMAL CORROSIVE ENVIRONMENT ( FOR CARON STEEL, LOW TEMPERATURE CARBON
STEEL & LOW ALLOY STEEL )

ALL NORMAL CORROSIVE AREAS SUCH AS OFFSITES, EXTERNAL SURFACES OF UNINSULATED COLUMNS, VESSELS, HEAT EXCHANGERS, BLOWERS, PIPING,
PUMPS, TOWERS, COMPRESSORS, STRUCTURAL STEEL WORKS, RCC CHIMNEY WITH OR WITHOUT REFRACTORY LINING INSIDE CHIMNEY (ALL
ENVIRONMENTS), EXCLUDING TANK TOPS, FLARE LINES, D.M. PLANTS, INTERIOR OF TANKS ETC. FLARE LINES FOR NORMAL CORROSIVE ENVIRONMENT ALSO
TO BE PAINTED AS PER TABLE 4.

Sl. No. DESIGN SURFACE PAINT SYSTEM REMARKS

TEMPERATURE PREPARATION FIELD PRIMER FINISH PAINT TOTAL DFT IN
IN °C MICRONS (MIN.)
3.1 -90 TO –15 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ NONE 65-75 No over coating to be
65-75µ DFT/COAT done. Follow rear
3.2 -14 TO 60 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 2 COATS OF F-3 @40µ 225 procedure only on
65-75µ DFT/COAT + 2 COATS OF P-2 @ 40µ DFT/COAT DFT/COAT
damaged areas of pre-
2 X 40 = 80 2 X 40 = 80
erection/pre-fabrication
3.3 61 TO 80 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 1 COAT OF F-6 @100µ 245
65-75µ DFT/COAT + 2 COATS OF P-6 @ 40µ DFT/COAT DFT/COAT
primer / coating F-9.
2 X 40 = 80
3.4 81 TO 250 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 3 COATS OF F-11 @20µ 125
65-75µ DFT/COAT DFT/COAT
3 X 20 = 60
3.5 251 TO 400 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-9 @ 2 COATS OF F-12 @20µ 105
65-75µ DFT/COAT. DFT/COAT
2 X 20 = 40
3.6 401 TO 500 SSPC-SP-10 REPAIR AS PER 7.2.2 2 COATS OF F-12 @20µ 80
DFT/COAT
2 X 20 = 40

NOTE 1 : FOR MS CHIMNEY WITH OR WITHOUT REFRACTORY LINING 3.3, 3.4 AND 3.5 SHALL BE FOLLOWED.
NOTE 2 : FOR EXTERNAL SURFACES OF RCC CHIMNEY : 2 COATS OF F-6 @ 100µ DFT/COAT TO OBATIN 2 X 100 - 200µ DFT SHALL BE
APPLIED AFTER MAKING SURFACE PREPARATION AS PER GUIDELINES .
NOTE 3 : WHEREVER REQUIRED S.NO. 3.3 SHALL BE USED FOR –14°C TP 80°C AND S.NO. 3.2 WILL BE DELETED.

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TABLE 4: FIELD PAINT SYSTEM FOR CORROSIVE ENVIRONMENT (FOR CARON STEEL, LOW TEMPERATURE CARBON STEEL & LOW
ALLOY STEEL)

FOR ALL CORROSIVE AREAS ABOVE GROUND WHERE H2S, SO2 FUMES OT SPILLAGES OF ACID/ALKALI/SALT ARE LIKELY TO COME IN CONTACT WITH
SURFACES SUCH AS EXTERNAL SURFACES OF UNINSULATED COLUMNS, VESSELS, HEAT EXCHANGERS, BLOWERS, PIPING, PUMPS, TOWERS, COMPRESSORS,
FLARE LINES, STRUCTURAL STEEL ETC.

Sl. No. DESIGN SURFACE PAINT SYSTEM REMARKS

TEMPERATURE IN PREPARATION FIELD PRIMER FINISH PAINT TOTAL DFT IN MICRONS
°C (MIN.)

4.1 -90 TO –15 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER NONE 65-75 Repair of pre-erection / pre-
1 COAT OF F-9 @ 65-75µ DFT/COAT fabrication primer shall be done
wherever damage is observed.
4.2 -14 TO 80 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT OF F-6 @100µ 245
1 COAT OF F-9 @ 65-75µ DFT/COAT + 1 DFT/COAT + 1 COAT OF Surface preparation is required
COAT OF P-6 @ 40µ DFT/COAT F-2 @ 40µ DFT/COAT.
only for repairing of damaged pre-
erection / fabrication primer.
4.3 81 TO 400 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 2 COATS OF F-12 @20µ 105
1 COAT OF F-9 @ 65-75µ DFT/COAT. DFT/COAT 2 X 20 = 40

4.4 401 TO 500 SSPC-SP-10 REPAIR AS PER 7.2.2 2 COATS OF F-12 @20µ 80
DFT/COAT
2 X 20 = 40

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TABLE 5: FIELD PAINT SYSTEM FOR NORMAL CORROSIVE ENVIRONMENT (FOR CARBON STEEL, LOW TEMPERATURE CARBON
STEEL & LOW ALLOY STEEL) EXTERNAL SURFACES OF UNINSULATED COLUMNS, VESSELS, HEAT EXCHANGERS,
BLOWERS, PIPING, PUMPS, TOWERS, COMPRESSORS, FLARE LINES, STRUCTURAL STEEL ETC.

EXPOSED TO SPILLAGE OR FUMES OF HCL, H2SO4, SALTY WATER, WATER IMPINGEMENT, AND CHLORIDE ETC.

Sl. No. DESIGN SURFACE PAINT SYSTEM REMARKS

TEMPERATURE PREPARATION
IN °C FIELD PRIMER FINISH PAINT TOTAL DFT IN
MICRONS
(MIN.)
5.1 -90 TO –15 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT NONE 65-75 Repair procedure of pre-erection/
OF F-9 @ 65-75µ DFT/COAT fabrication primer shall be
5.2 -14 TO 60 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT 345
followed. No overcoating is
2 COATS OF F-3 @40µ
OF F-9 @ 65-75µ DFT/COAT + 1 COAT OF P-6 @ DFT/COAT: allowed.
40µ DFT/COAT 2 X 100 = 200 + 1 COAT OF F-
2 X 40 = 80 2 @ 40µ DFT/COAT. Surface preparation is required
only for repairing of damaged pre-
5.3 81 TO 400 SSPC-SP-10 REPAIR OF PRE-FABRICATION PRIMER 1 COAT 2 COATS OF F-12 @20µ 105 erection/fabrication primer.
OF F-9 @ 65-75µ DFT/COAT. DFT/COAT
2 X 20 = 40

5.4 401 TO 500 SSPC-SP-10 REPAIR AS PER 7.2.2 2 COATS OF F-12 @20µ 80
DFT/COAT
2 X 20 = 40

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