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Adhesion and Friction in Rail Traction
Adhesion and Friction in Rail Traction
TRACTION
Paper read before the Institution by J U R Y K O F F M A N ,
Associate Member, in London, 20th October 1948 ;
Repeated in Darlington 24th November 1948.
01980 *I9@
*I9% *I926
0.20 01932 01921
a:T8000 -
Speed-Mpn.
FIG.2.
OF E . I ~LOCOMOTIVES
PERFORMANCE
4
s
to pull the vehicle was then recorded. T h e results thus obtained
are indicated in Fig. 3. PoireC summarised this data in a formula
0.2
0.I Speed-M.p.H.
FIG.3 .
ADHESIONVALUES DUE TO POIREE
I t was not until 1927 that further data became available as the
results of tests carried out by A. Wichert (33),on a I Do I electric
express locomotive. This machine had an adhesive weight of 78.4
tons, the one-hour rating being 2,900 h p whilst the maximum speed
was limited t o 75 mph. The results of these tests, mostly carried
out in the level, are shown in Fig. 6. I t will be noted that the curves
FIG.4.
ADHESIONVALUES CALCULATED IN ACCORDANCE WITH TABLEI
I
FIG.5.
FRICTION
OF LOCKED WHEELS
FIG.6.
ADHESIONVALUES-I Do I LOCOMOTIVE
FIG.7.
ADHESION
VALUES-SWISS
LOCOMOTIVES
FIG.8.
ADHESION
VALUES-BURLINGTON
ZEPHYRTRAIN
FIG.9.
A'DHESION VALUES-SWEDISH ELECTRIC LOCOMOTIVES
FIG. 1 1 .
ADHESIONVALUES-I Do I LOCOMOTIVE
FIG. 1 2 .
EFFECTOF ADHESION VALUES ON POWER OUTPUT
I I I I I I I I I l l 1 I I I I I l , l l l l l l l l l I l l I ~I 1~ I I I I
100 I50 200 2 d 300 350 400 450 501
Time Seconds
0 5000 ioooo 15000 moos 25 10 30000 35000 40000 45000 50000
OistL ice- Feet
FIG. 13.
EFFECTOF ADHESION VALUES ON PERFORMANCE
ADHESION AND FRICTION IN RAIL TRAGTION 61 I
0.
ta
FIG. 14.
AXLE LOAD 8.2 TO 9-9 TONS. DRYRAILS
'azuml
a/
0 o 60
Speed - km/k
-70 60 9a ioa
FIG. 15.
AXLE LOAD 8 - 2 TONS. DRY,SANDED RAILS
-
-
Sliding W h e e l s
I I I I I I
0 10 20 30 40 0 60 70 0
5 peed- k m15.
FIG. 16.
AXLE LOAD 15.5 TONS. DRYRAILS.
other axle, The wheels were 1,000 mm. in diameter. A limited
number of tests were carried out with a four-wheeled wagon having
an axle load of 15-5 tons. Each axle was equipped with a wheel
revolution indicator incorporating detachable contact discs. These
were selected so as to ensure the making of about 30 contacts per
second at the various test speeds. The equipment included
Res i s t m c e
-- ---- -----
. Rolling Resisrmce
Rolling Resistance
7iinEim
- . 4 ,
FIG. 17.
EFFECTOF SPEED ON ADHESION wnm BRAKIN(:
Downloaded from jil.sagepub.com at Monash University on June 5, 2016
coincide, L e . , here the wheels appear t o be incapable of dealing with
slip without immediately becoming locked, with consequent 1 0 6 of
adhesion values. Or, t o put it differently, a relatively slow-rolling
wheel is capable of maintaining a n originally high value of adhesion
even in the face of appreciable slip. At a speed of, say, 60 mph a
small amount of slip is sufficient to cause an appreciable reduction of
adhesion.
zot
Time-s
FIG. 18.
FIG. 19.
The adhesion values plotted in Fig. 14 to 16 refer t o the draw-
bar pull values ascertained for point 2 , whilst the friction values for
locked wheels are based on the values for point 4.
The ideal diagram for a speed of IOO km./h. is also plotted in
Fig. 17. Here to start with the wheels revolve with w=const. As
soon a s the brakes are applied a t point I , w begins to decrease and
the velocity of sliding to increase until a t point 2/3 the drawbar pull
reaches its maximum value. From here on the drawbar pull is.
FIG. 2 1 .
ADHESIONVERSUS WHEEL SLIP
P
i0.2
0. /
Wheel Load- t:
FIG. 2 2 .
EFFECTOF WHEEL LOAD ON ADHESION
FIG.23.
EFFECTOF WHEEL DIAMETER ON SPECIFIC PRESSURE
where :
P =Wheel load [kg.]
R =Wheel diameter [cm.]
r =Radius of curvature of rail head [cm.]
k =Coefficient of tractive effort steadiness
Needless to say apart from being cumbersome this equation
is of very limited practical value.
T h e values dealt with were, with the exception of Fig. 9, all
estimated on the assumption that the axle loads remained equal to
their static values, which was scarcely the case because of 'the
adverse effect of both the tractive effort and the dynamic loads.
All the same they a r e representative of actual conditions as
encountered in practice.
FIG. 24.
CURVEOF AVERAGE ADHESION VALUES
constant and equal to 0.25. Above this speed the values follow the
equation :
.-
which is valid for speeds of up to about 150 mph. F o r wet rails, i . e . ,
during or after a n occasional rain p’=0.6p.
“ Dry rails ” are here understood as being completely dry with
3000
-
8000 -
-
7000 -
6000 -
FIG. 25.
POWEROUTPUT OF I Do I LOCOMOTIVE
Speed-M.p,H.
FIG. 26.
PERFORMANCE
OF I Do I LOCOMOTIVE
FIG.27.
PERFORMANCE
OF I Do I LOCOMOTIVE
corrosive action to set in. The rails are considered “ wet ” when
subjected to intense rain of short duration by which they are washed
clean. Operating conditions as for “ dry ” rails.
These values apply to electric and Diesel-electric locomotives and
must be corrected when used for steam locomotives with their less
steady tractive effort, the necessary reduction depending upon the
type of engine concerned and amounting to about 10to 25 per cent.
The performance of a I Do I or I Bo-Bo I locomotive weighing
a total of 1 1 2 tons, having an adhesive weight of 80 tons and
developing a tractive effort of up to the limits set by the coefficient
of adhesion as stated above is plotted in Fig. 25.
The resultant tractive effort curve is plotted in Fig. 26 together
with the locomotive and train resistance curves, the locomotive
resistance R, being estimated in accordance with
where :
W’,=Trailing weight of locomotive (tons]
Wd =Adhesive weight [tons]
F =Frontal area [ft.]
V =Speed [mph]
The tractive resistance of the bogie carriages was estimated
from :-
where :
< .
W=(4-2+0*0088V)W,+o.ogg ( n + 2 . 7 ) ( V + IO)* [Ib.] (3)
W,=Weight of all carriages in the train [tons]
n = Number of carriages
The constant value of 2 - 7 is introduced to cover the resistance
caused by vacuum and eddies at the rear of the train (53).
The curves are valid for 40-ton carriages. T h e ability of the
locomotive to handle trains composed of such carriages over grades
is shown in Fig. 27 and the Author hopes that this will serve as an
encouragement to use electric and Diesel locomotives more readily
for the purpose of braking trains when descending grades.
Friction
So far as knowledge of friction values between brake block
and wheel is concerned we have for a long time enjoyed the benefit
of Galton’s masterly investigations (14). The main data then
obtained is shown in Fig. 28, whilst Fig-. 29 indicates that the value
of friction between brake block and wheel depend to a certain
extent upon the duration of application. This tendency was con-
firmed by rig tests carried out in 1937 a t the University of Illinois
(67). Although Galton himself did not summarise the results of his
tests in terms of an equation there was no shortage of equations
based on the data made available by him.
In addition to an equation originally proposed by Westinghouse,
a number of equations were proposed by Bochet, Seguela and
Soulerin (28, 54), Table 11 and Fig. 30. Additional tests carried
FIG.29.
FRICTION
VALUES AS FUNCTION OF SPEED
TABLE
11.
- v_- + ,
3
+0.108
IU
the resultant values being similar to those obtained in accordance
with the equations due to Fleigner, Petrov and Wichert.
FIG.32.
FRICTION VALUES, BRINELL HARDNESS OF 255
0.05
FIG. 3 3 .
FRICTION
VALUES-BURLINGTONZEPHYRTRAIN
and Egorchenko deduce equation 14, of Table 11, whilst Karvatzki
proposed equation 15. T h e values obtained in accordance with
these equations a r e plotted in Fig. 30 for a pressure of P of 2 , 3,
4, and 5 tons per block in the case of equation 14, and p of 2 , 7
and IZ kg./cm.2 in the case of equation 15.
The Author considers that it would be unwise to propose yet
another equation purporting to embrace the coefficient of friction
values in all their dependencies, for the information available is too
meagre to permit this. The many equations mentioned here should
rather serve t o indicate the general trend of earlier thoughts and
act as a deterrent-already there are at least a s many equations
as can be justified (with some goodwill) from the few road tests
carried out so far,
The data plotted in Fig. 34 indicates the general dependence
of p1 on V and p . By plotting from this p 1 as a function of V it
can be shown that there is an approximate and reasonably reliable
exponential relationship between the coefficient of brake block
friction and velocity, the former being proportional to ( I / V ) 0 . 3 6
whilst by plotting p, against p we find that p = f so that
that the data plotted in Fig. 35 does not extend beyond a pressure
of 400 lb./sq. in., since it must be expected that a limit will be set
to the maximum brake block pressure by the temperatures
encountered as the .result of the work done and the consequent
amount of heat generated. Just where this limit lies was indicated
by rig tests carried out by the University of Illinois (67). T h e rig
consisted essentially of a 33 in. rolled-steel carriage wheel keyed to
a shaft which carried also a heavy flywheel. The kinetic energy
of the shaft, flywheel and carriage wheel a t any given rim speed
was equal to one-eighth of the kinetic energy of a car of 45.5 tons
gross weight moving a t the same speed. The brake blocks used
were all unflanged reinforced steel-back blocks with chilled ends.
Embedded within t h e cast iron body of thC block were mild steel
plates which were slotted and expanded to form a mesh with a
diamona-shaped opening, the face area of the blocks being 46.3
FIG. 37.
EFFECTOF PRESSURE ON WEAR
FIG. 38.
EFFECTOF WORK ON WEAR
weighing say 2 0 lb. when new and discarded a t 1 1 lb. would be,
at the rate of wear prevailing during a stop from IOO mph and a
pressure about 300 lb./sq. in., rejected from service after 6 to g
stops. There are, thus, limits to the pressures if a general break-
down of brake block material is to be avoided. However, in setting
such a limit due regard must be paid not only to the work done, but
to the time during which the brakes were applied as well, i.e., the
time-rate of work performance. The relations between work
performed and dissipated and brake block wear are plotted in Fig.
38 for a number of combinations of pressure and speed, the IOO mph
Y
-0
V
c9
x
a,
Speed (m.p.h.)
Specific Pressure ___
lb./sq. inch. 13.6 1 37‘5 I 62.5
I -- I-- I .- 1
ft
FIG. 40.
STOPPING
TIME AND DISTANCE
0.10
FIG.41.
BRAKEPERFORMANCE
the total inertia to the linear inertia of the locomotive is assumed
to be 1-135, that of the coaches 1.05 (based on tare weight). The
braking ratio of the driving axles shall be 230 per cent. and that
of the trailing pony truck 190 per cent., whilst the braking ratio
of the leading pony truck shall be limited to j 5 per cent. due to.
Conclusions
The Author hopes that the data presented in this Paper indicate
in a general manner the present state of our knowledge of adhesion
as encountered with electric vehicles and vehicles developing a
similarly steady torque a t the wheels.
T h e firmament of available adhesion values presented, together
with the analysis of the more thorough investigations indicates that
up to a speed of 40 to 50 mph the coefficient of adhesion is 0 . 2 5
for dry rails. True, higher values were ascertained a t low speeds
but as a representative value 0.25 is a fair average.
’The information available on the value of adhesion a t speeds
in excess of 50 mph is less extensive and in view of the nature of
the data published so far reduces the choice of representative,
average p values to the “ your guess is a s good a s mine ” level.
The Author has put forward his views in the form of a curve (Fig.
q),but others no doubt will have different views as to the values
concerned. All the same, the development of power a t high speeds
appears to be possible with a much smaller adhesive weight than
was anticipated only a short time ago.
BIBLIOGRAPHY
1. Govi, “ Saggio della Opere di Leonard0 da Vinci,” Milano, 1872.
2: Amontons, Sur la force des hommes e t des chevaux, et de la resistance
cause dans les machines,” M6moire de ]’Academia Royal des Sciences,
Paris, 1699-1103, p. 206.
3. A. Parant, Nouvelle statique avec frottement et sans frottement,”
M6moire de l’hcademia Royal, des Sciences, Paris, 1699-1703, p. 350.
4. L. Euler, “ Sur le frottement,” Memoires der Preussischen Academie
der Wissenschaften, Berlin, 1748, pp. 122-133.
5. Segner, “ De adfrictu solidorum in motu constitatorum,” Thesis, Paris,
1758
6. Bossut, ‘‘ Trait6 6lBmentaire de m6chanique e t dynamique,” Paris,
1775.
7. C . A. Couliomb, MBmoire de I’Academia des Sciences, M6moires de
F t h e m e t i q u e e t Physique, Vol. 10, p. 163.
Th6orie des Machines simples, en ajant Bgard au frottement de leurs
parties et d la raideure des corages,” Paris, 1809.
8. G. Rennie, “ Experiments on the friction and abrasion of the surfaces
of solids,” Philosophical Tran. of the Royal Society, London, 1829.
9. A . Morin, “ NouveIles expdriences sur le frottement, faites a Metz en
1831, 1832.”
“ Nouvelles experiences sur le frottement sur la transmission du
mouvement par le choc, sur la resistance des milieux imparfaits B la
penetration des projectils, e t sur le frottement pendant le choc, faite B
Metz en 1831-33.”
‘‘ Notation fondamentales de mecanique et donnes d’experience,” 1855
10. R. Young, “ Timothy Hackworth and the Locomotive,” London, 1923,
pp. 45-46.
11. Nicolas Wood, “ A Practical Treatise on Rail-Roads,’’ 3rd ed., 1838,
pp. 466-477.
12. J. Poiree, “ Note sur la rPsistance des wagons A freins et sur le ftottement
de glissement,” MPmoires, e t Congres rendues de traveaux de la SociCtC
des Ingenieurs Civils Q Paris, 1852, p. 110. Annales des Mines, Vol. 13,
1868, p. 27;;
13. H. Bochet, Du frottement de glissement, sa variateon avec la vlttess,
1858.”
“ Recherches experimentales sur frottement de glissement,” 1861.
DISCUSSION
The President, in opening the discussion, agreed with the
Author’s statement, in the conclusions to the Paper, that the
development of suitable materials other than cast iron for brake
blocks should be pressed forward.
As regards the references to brake blocks extending over the
wheel flange, although some people liked them, a number did not
like them, because of the wear that took place and because of the
risk of the part over the flange breaking off while running or shunt-
ing, getting into the points and causing a derailment. H e had read
that in some countries the potential risk was regarded as being too
great to permit the fitting of brake blocks extending over the flanges.
Mr. E. S. COX (M.) hoped the Author would forgive him for
saying that the Paper was one of the most difficult t o discuss that
had been presented to the Institution for some time. T h e Author
summarised the work of very many investigators, he made a
summary of all the summaries, and then recommended a certain
mean value for general use for the ratio of adhesion which, strangely
enough, turned out to be the number one first thought of, because
the factor of 0.25 for the ratio of adhesion was one that had been
commonly used in drawing offices in this country for a very long
time. H e did not know of any recent experimental work in this
country on the subject under discussion, and he was sure t h a t if
there had been any the Author would have included it in his very
comprehensive bibliography.
There were very few locomotives in this country, either steam,
diesel or electric, which a t the higher speeds developed a tractive
effort which was likely to reach anywhere near the limits of
adhesion. Slipping a t high speed did occur, but only a s a very
rare phenomenon. F o r these reasons, he would confine his remarks
to a very few random comments on different aspects of the Paper.
First, with regard to the Author’s statement that the ratio of
0.25, o r a n adhesion factor of 4, was the most representative figure
applicable to an electric locomotive with individual drive, this ratio
of adhesion was in use on certain new Swiss locomotive designs
with a very high power-weight ratio, but it was noticeable that
those locomotives were confined in their duties t o passenger trains,
very often relatively light ones. Would not the Author agree that
for a n electric locomotive not having individual drive, for general
mixed traffic, a factor of 5 would be a more reasonable one to assume
than the 4 mentioned in the Paper?
Such a factor, if applied to conditions in this country, where
45,000. lb. tractive effort covered practically every duty, and
assuming that the adhesion ratio of j would call for a n adhesion
weight of 100 ton and relating this t o a 17 ton axle load, which
was about the greatest weight permissible for a locomotive for
general running over British lines, produced almost automatically
a Co-Co type for a general-purpose electric locomotive.
4
*
. . .
4
'
CoefFicienis cf FricXon.
FIG.A
Number of
Exoeriments Velocity of Rubbing Coefficients of Friction
from which the
Mean is Taken MPH FPS Extremes Observed Mean
12 60 88 .123 .058 ,074
67 55 81 ,136 .060 ,111
55 50 73 ,153 .050 ,116
77 45 66 .179 ,083 ,127
70 40 59 .194 .088 ,140
80 35 51 .197 ,087 ,142
94 30 44 ,196 .098 .I64
70
69
78
25
20
15 22
3 ,205
,240
‘280
.lo8
.133
.131
,166
.192
,223
54 10 141 .281 ,161 ,242
28 74 11’ ,325 .123 ,244
Under Under
20 5 7 .340 -156 .273
Just moving ,330
(*’) From page 172 of the Proceedings of 1.Mech.Engineers for April 1879
One item, which had been stumbled across many years ago and
yet fitted into its place on the graph very neatly, would, he hoped,
attract the interest of the Author, or someone else who would be
able to explain just why it fitted. I t was clear that there was a
link of some sort between the initial coefficient of friction and the
temperature of brake blocks which had been working continuously
for about half a minute. T h e brake block temperatures after use,
which had been adopted when this particular item on the graph was
prepared, were recorded in America about 30 years after Galton’s
experiments had ended. Galton had made no records of temperature
changes.
Mr. McDermid then showed Fig. 2%of the graph, and explained
that the open rings adjacent to curve A showed the position of 1 3
*Published on p. 335, Journal 125, May-June 1935.
curve D.
Small black dots, shown in practical agreement with the cal-
culated curve A, marked positions on the graph found by using the
specially mentioned formula.
S.O.S.
found that with this setting some of the wheels would occasionally
slide under the very worst conditions, thus indicating that the
coefficient of adhesion was approximately 0-1 5.
The choice of 0.16as a general figure for bad conditions appears,
therefore, t o be borne out in practice for use with cast iron brake
blocks.
The Author showed some very interesting curves of coefficients
of friction of cast iron blocks, but in general these figures apply
a t the commencement of the brake application only and did not show
what happened to the coefficient of friction during the time the brake
was applied.
In making any sort of forecast of stopping distance it was
necessary to decide first what coefficient of friction may be assumed
for the commencement of braking when the blocks and tyres were
cold, and then t o know the shape of the curve of coefficient of friction
against speed during the stop.
For the first figure the most reliable information was probably
Galton’s test, and a curve t o a formula already mentioned b y Mr.
McDermid has been found to lie satisfactorily through his mean
points. This curve has been extended to cover higher speeds than
those a t which Galton made his tests. One has had to assume that
this is correct and experience has shown that some reliance may be
placed on it.
F o r the coefficient during braking a number of curves had been
worked out based on the curves of retardation taken with a Wimperis
Recording Accelerometer during brake tests.
If the brake force remained constant during the stop then the
retardation curve which was recorded was also the coefficient of
friction curve t o a difference scale. If this curve of the coefficient
of friction were drawn starting from the appropriate figure for the
commencement of braking a s given by Galton’s mean curve the result
was a very useful curve of coefficient of friction against speed during
a stop. A family of such r:urves had been collected and from these
it was possible to make calculations of probable stopping distances
a n d timces.
Examining the curve for a stop from 92 m.p.h. the coefficient
instead of rising all the time as the speed drops, first decreases
slightly-one assumed that this was due to the temperature effect,
so to speak, beating the speed effect-it then remained almost level
for a time and then rose again. T h e block pressure in this case was
between 1 5 0 and 2 0 0 pounds per sq. in.
Towards the end of the Paper, the Author mentioned high speed
braking in steps of brake force. Experience gained with high speed
braking having one step has shown that 28 miles per hour is a good
speed a t which to drop the brake force from the high value used
for high speeds to the lower value. This had been determined by
trial and error. The Author suggested 2 5 miles per hour and it was
a point of interest that only that afternoon it had been mentioned
that the railway concerned were considering dropping the changeover
WRITTEN CONTRIBUTIONS
Mr. W. A. Agnew (P.P.) wrote that the information given by
the Author and his comments would be of great interest t o railway
students and operators.
His statement that we must for a long time expect t o see cast
iron brake blocks applied t o wheel treads is no doubt true but makes
very depressing reading.
Railway engineers can obtain rapid acceleration and high speeds
with comparatively little wear and tear. 'But can they remain
satisfied with present methods of braking so destructive in action?
The Author rightly draws attention to the need for the further
development of materials suitable for brake blocks. He also
emphasises the value of utilising-in certain circumstances-the
driving axles of electric and diesel vehicles for braking purposes and,
in this connection, he has described a n engine-exhaust brake for
railcars in the Bulletin of the International Railway Congress
Association (79).
Many systems of non-frictional braking have been developed
for electric trains and I venture to suggest that a Paper describing
this and reviewing the possibilities of non-frictional braking for other
types of railway vehicles would be a useful contribution to our
Journal.
Mr. W . A. Nightingale (M.) wrote that a s one who had given
some thought to problems in the design of steam locomotives, he
appreciated the help it would be when fixing cyclinder and coupled
wheel dimensions to know with greater certainty the maximum
torque which could be transmitted both a t starting and a t various
speeds of running and to have data to indicate the extent t o which,
if a t all, the friction coefficient between tyre and rail was influenced
by wheel diameter and the deflection of the rail under the load. A
particular case which the writer had in mind was one where the
requirements of the service demanded the development of maximum
horse power a t comparatively low speeds. T h e cylinder dimensions
best suited to provide the required output a t the desired speed would
for starting from rest give a factor of adhesion as generally under-
stood with a value below the normally accepted limit. In such a
case it was necessary to decide how much of the desired performance
a t the speed where most of the work was to be done must be
sacrificed in order to g e t an engine that would start reasonably well.
More precise information about the friction coefficient between tyre
and rail wouid possibly allow of a reduced margin of safety,
permitting cylinder diameters to be increased to those more suited
to maximum power output a t speeds in the normal operating range.
Designers might then perhaps be encouraged to base cyclinder and
wheel dimensions on considerations of torque variation throughout
each revolution of the wheels rather than by the use of a somewhat
arbitrar? ratio of the average starting tractive effort to the adhesive
weight.
In practice the maximum force a t the wheel rim may, unless
slipping supervenes, increase by as much as 2 5 per cent. on account
of bored out cylinders and turned down tyres so that a decision
had to be made whether new or condemning conditions were to be
considered when checking a design for adequacy against slipping
tendencies. I t was almost certain to be found that under some
conditions of departure from nominal sizes the potential torque would
exceed the value that adhesion permited to be transmitted. It was
therefore desirable that in the detail design of the locomotive special
attention be given t o those features which might have a controlling
influence on the tendency to slip when the critical torque was
approached. One of the most obvious needs was to have a sensitive
regulator, but observation of locomotives built as lately as during
the recent war showed that that requirement was not invariably
met and that where slide valve regulators were adopted proper
provision for lubrication of the valve faces had not always been made.
Refinement in the detail design of springing was another step in the
right direction likely to result in the designed loads on coupled axles
being maintained at their correct value. .A case could be called to
mind where the provision o i more flexible springs reduced a readiness
to slip. Lastly observation of engines built with carrying axles at
both ends indicated that types with this class of wheel arrangement
exhibit in a number oi cases an exaggerated tendency to slip and
suggests the desirability of providing a sensitive system of spring
equalisation in all such cases. These points will certainly not be
new to locomotive designers who, it is to be hoped, will be
encouraged as more exact data regarding friction coefficients become
available t o give these details of design the close attention they
deserve.
AUTHOR’S REPLY
The Author, in his reply, said the President raised the question
of the desirability of using brake blocks extending over the wheel
flange. The Author agreed that blocks of this type were generally
undesirable, but sometimes-particularly in the case of tramway
bogies-they were used since it was not possible to provide the cross
connecting rods.
The Author was indebted to MY. C o x for raising a number of
interesting points. The coefficient of adhesion of 0.25 was mentioned
as a representative mean value applicable for speeds of up to
40 m.p.h. only. The Author was glad to note that this value
happened t o be the one Mr. Cox first thought of, but he would like
to point out that the various equations mentioned in Table I (and
some of these were somewhat misleading) of the Paper a r e still .being
used elsewhere, and also that when he wrote the Paper he did not
have in mind drawing offices “ in this country ” only. In matters
so fundamental as adhesion it is scarcely justified to fix one’s horizon.
The Paper was written t o foster the design and operation of high-
speed trains running behind locomotives capable of developing a
tractive effort up to the limits of adhesion and that a t maximum
speeds-a feat which the conventional steam locomotive seems to be
quite incapable of fulfilling. Apart from p=o.z5 the Author also
mentioned that higher values were ascertained a t low speeds, a fact
clearly shown in Figs. 6, 7 , 8, 9, 10 and 15 of the Paper. Whilst
thus Mr. Cox’s ready acceptance of the value of 0 . 2 5 is justified from
the operator’s point of tiew-and it is from that point of view that
it was put forward by the Author-it is submitted that the designer
must be more cautious. When designing a diesel-mechanical railcar
some 1 2 years ago, the Author basced the proportions of the springs
interposed between the torque reaction arm and the adjoining bogie
member on p = o . 2 5 , with the result that before long the springs
went home (presumably when starting or changing from first to
second gear on dry rails) and the final drive housing split. Similarly
high stresses must be expected with the gears and suspension of
axle-hung motors and because of this the Author considers that
p = o . y j should be used in drawing offices when dealing with this
aspect of vehicle design.
With regard to the Swiss electric locomotives the trains they
are called t o handle were often relatively light, but the grades dealt
with were not. T h e 80 ton Bo-Bo series 251 locomotive of the
Liitschberg Railway is called for to accelerate a 400 ton train on a
grade of I in 37 from standstill to 47 m.p.h. in j minutes. T h e
one-hour rating of the three types I Bo I Bo I + I Bo I Bo I
locomotives built for the Gotthard route in 1931, 1932 and 1939 is
based on p-values of 0 . 2 1 2 , 0.234 and 0.239 respectively. The one-
hour rating of the I Co-Co I machines acquired by the Ldtschberg
Railway in 1939 requires a p of 0 . 2 5 , whilst the I Bo-€30 I machines
placed in service by the Federal Railways, 1941 to 1945, call for p of
0.22. All these machines have individual drives, the speed a t the
FIG. 42
BRAKEAPPLICATION PHASES
for a pressure of 170 lb./sq. in. and also some observations recordec
during the Marienfelde-Zossen trials, but in either case the pressure,
i.e., the work done, i.e. the temperature, a r e a n important variable
and must be considered.
-
-
-- l i l t Ill1 1 1 1 1 1 1 1 1 1111 IIII 1 1 1 111
0 10 20 30 40' 50 60 70 do &~"'rbo
Speed-M,p.H.
FIG.43
.?\DHESION AND FRICTION CCEFFICIENTS
p., .R.p.1
t, =
c . y . 8 . m
For 11 = Y
e--r
t , =_ _
I - e-y
t,
Herein :-
t , = Temperature of tyre surface coming into contact with
brake block (after n revolutions of the wheel)
t '-
7:
0s - -
-
-
- I I
>
0 P/r o r SJr 5 I(
FIG. 44
EFFICIENCY
O F REGESERATIVE BRAKING
20 ' 40, 60 80 10
Engine Speed-%
FIG. 45
BRAKE
PERFORMANCE OF DIESEL-ENGINES AND GAS ENGINES
inner ends then $=o. If they are rigidly coupled to each other, then
$==. If the coupling between both bogies is in line with the
drawbar, y = o . If the tractive effort is transmitted through the
body frame then y signifies the vertical distance between the
horizontal plane of the centre pin point of force transfer and thr
drawbar. The distance between drawbar and rail level serves a s a
unit of length.
Four conditions were considered for each of the eight arrange-
ments shown in Fig. 46.
(I) T h e bogies are independent of each other in the vertical
direction, q=o. The coupling is in line with the drawbar,
y=o.
( 2 ) As ( I ) , $ = o but y selected to ensure best possible value of
F U .
( 3 ) Coupling without springs, in line with drawbar, $=o, y=o.
(4) Coupling without springs q=o, but y selected to ensure best
possible value of Fu.
No. P’ Fu’- %
1 - 0.21 1 95.5
2 -0.273 95.0
3 - 0.320 95.5
4 -0.167 95.0
5 - 0.21 1 95.5
6 -0.273 95.0
7 - 0.295 95.5
8 -0,182 95.0
BIBLIOGRAPHY
W. Biiseler, Die Ubergangskurven der Strassenbahnen,” Zeitschrift
“
DISCUSSION
Mr. R. W. Taylor said there was one feature he would like to
mention. The Author had told them that some investigators sug-
gested that a t high speeds the coefficient of friction descended to
zero and what happens after that no one quite understood.
He had never experienced it, but he knew engine men who
had experienced it a t high speeds, e.g. 80 miles per hour with old
N.E. type C7 engines. Under certain conditions with the regulator
almost closed slipping was almost uncontrollably succeeded by a
reduction of speed. There may be some here who have knowledge
of the matter.
His reason for quoting the performance of an old locomotive
was that it was one which was not well balanced, and it occurred
t o him that the slipping may have been brought about by that very
reason. I t seemed also that it would be difficult a t a high speed
for a driver t o determine whether the slipping was a t a faster
rate than the engine was travelling o r a t a lesser, i.e. whether the
wheels were going faster or a little slower than th,e locomotive was
actually travelling.
Could the Author give an explanation?
Mr. Westmorland substantiated what Mr. Taylor had
s a i d ; they used t o experience slipping with the Class Dzo and D Z I
engines when going down a I in 94 gradient, and used to prevent
this by touching the wheels with the brake. On the other hand
when on Class 7 engines the wheels slipped with the brakes applied
they used to get o u t of that by a slight opening of the regulator.
With reference to brake blocks, he mentioned that the
L.N.W.R. had a considerable number of their engines fitted with
wooden brake blocks. Had any data been published as to whether
the wooden blocks were better than the cast iron blocks?
Mr. King (M.) said that the Paper compared the power
output of diesel and electric locomotives with steam locomotives.
I t would appear that so far a s adhesion was concerned diesel and
electric locomotives fared better than steani locomotives of the
Downloaded from jil.sagepub.com at Monash University on June 5, 2016
ADHESION A N D FRICTION I N RAIL TRACTION 669
same power. W i t h equal axle loads one could have a more power-
ful engine in the case of diesel and electric units than with steam.
H e noticed from the recent literatures that the French State
Railways used rolling stock with rubber tyres. Those vehicles
used int‘ernal expanding brakes, the use of which seemed to open
new possibilities.
Mr. S. L. Baister (M.) asked whether there had been experi-
ments on other methods of braking than applying brake blocks on
the tread of the wheel and what results had been obtained.
Mr. Tattersal mentioned that with diesel engined vehicles
incorporating a mechanical or hydraulic transmission there might
be a possibility of assisting braking by reversing the engine and
braking the train by running the engine in the opposite direction.
This method of assisted braking would of course be only feasible
with a suitable fluid flywheel.
Mr. C. C. Jarvis (Chairman) asked if any experiments had been
made with other than cast iron brake blocks. O n long falling
gradients one engine could scarcely handle the train. There were
cases where the brakes were on such a long time that the wheels
were almost blue heat. H e wondered whether there had been
research into anything other than cast iron. Had anyone tried
brake blocks with fins provided to assist the heat dissipation.
I t as hard t o put down instructions in regard to how hard
brakes should b e applied and if men work to rule of thumb they
might not g e t sufficient braking power, resulting in an accident.
AUTHOR’S REPLY
Mr. J. Koffman, in replying, expressed appreciation of the
reception accorded to his Paper and thanked the various speakers
who had touched upon a number of extremely interesting points.
W i t h regard to the points raised by M Y . Taylor, he was grate-
ful to him for mentioning-by implication-the absurdity of many
of the p-curves which have and are still being’ used in practice.
It was, of course, quite irrational to expect p to reach zero and even
attain negative values. One might perhaps visualise the vehicles to
float along but it would seem to him that such conditions will not be
attained, a t least not for a long time to come.
With regard to the question of slipping a t high speeds, the
reasons for this was indicated by the p-curves shown. In accord-
ance with these, p falls a t high speeds and here a small increase of
the relative speed, i.e. wheel slipping, is quite sufficient to reduce
the value of ,u very considerably (Figs. 14-16). Once this condition
was attained the only way to get out of it would be to let the
vehicle roll freely so that the relative speed (slipping) was reduced
and then by gradual brake application slow the vehicle down. This
was of course-as Mr. Taylor mentioned-a condition well known
in practice and its explanation was fully provided by the curves
shown.
This matter was clearly substantiated by M Y . Westmorland’s
comments. In his case wheel slipping or spinning was avoided by
reducing the relative speed of the wheels with the help of. the
regulator.
The question of brake blocks other than cast iron ones is
dealt with in the reply to the Chairman.
T h e Author would refer M r . King to the answer g i l e n by him
to Mr. E. S. Cox a t the London meeting.
The French State Railways have used internal expanding brakes
with their rubber tyred rolling stock. T h e reasons for this was
that in the first instance they were more or less forced to resort
t o this solution whilst on the other hand the tyre load is severely
limited in the cas,e,of rubber tyres and because of this the area
and mass provided by the internal expanding brakes was sufficient
to deal with the amount of work of necessity limited by the low
wheel loads.
With regard to M r . Baister's query as to experiments with
brakes other than those incorporating brake blocks, such brakes
have been used with a number of railcars both in this country and
abroad. The experience was not a very favourable one mainly
because of the small heat dissipation and heat absorption capacity
of the automotive type of brakes used with these applications, par-
ticularly when holding the vehicles down long gradients.
MY. Tattersul mentioned the possibility of using the engines
of diesel engined vehicles for the purpose of braking. The Author
fully agrees with this contention particularly since the possibility
of diesel engines as a brake have been fully substantiated on road
vehicles. H e doubted, however, whether it would be advisable to
assist the braking by running the engine in reverse. T h e use of the
engine a s a compressor driven from the vehicle wheels was quite
sufficient to meet most brake requirements from this source, i.e.
the engine being used purely a s a holding and slowing down brake,
and he would refer to his reply to Mr. Agnew.
In reply to the Chairman the Author said the suitabiliti of brake
block materials depended on a number of factors:-
( I) Availability.
( 2 ) Rain and snow (particularly snow and ice melting under-
neath the floor) must not cause an undue reduction of p , .
( 3 ) T h e value of pl should be independent of speed. A small
increase or reduction of p l - ~ a l u e swhen coming to standstill
can be accepted.
(4) T h e value of should be affected by temperature only but
little.
(5) I t should ensure suitable mechanical strength.
(6) T h e material should not show undue wear.
( 7 ) T h e material should not emit an unpleasant smell during
prolonged application.
Whilst high p,-values are generally desirable, the consequent
low pressures may be insufficient t o fonce away the layer of snow
or ice between brake blocks and wheel. However, since with some
carriages the brake g e a r weighs up to 3 . 5 tons the desirability of
Po rce /ai n
1 1 1 1 1 1 1 , 1 1 1
0 5 10 15 0 1000 zooa 3000
Carbon
0 5 10 15 0
L
I000
2000 3000
Distance -Miles Distance -Feet
FIG.47
FRICTIOX
VALUES OF SON-METALLIC RKAKE ULOCKS