OEE Calculator

This is a chart showing how OEE metrics are calculated. The first two metrics, Lights Out Time and Lights On Time measure how well Planed Downtime
time is used. Planed Downtime time is the time that is used for maintenance, and cleaning when no sellable production is planned. The remaining metrics
measure how well the time during a shift is used towards sellable production. Use the calculator by filling in the light "Blue Fields" with your values.

Planned Downtime OEE Time Base (Planned Run Time)

Time Period (days): 7 (days) Total Time (24x7) Full Week

Weekly
Idle Time
Lights On Time
Weekly
Planned Downtime Shift Planned Shift Length (min): 480 Scheduled Shift Time
Downtime
( Lights Out Time )
On Time )
( Lights OEE Time Base Operators Present Shift Time
(hrs) (hrs) (min/shift)
Availability Loss Shift Up Time
ShutDown 24 Cleaning 0 Lunch 30
0 30
(Unplanned Downtime) Actual
ChangeOver Breaks Performance Loss
PMs 12 Meetings 0 Line Speed (units/min) After Speed Loss Production
Expected
Other 0 Other 0 Shift 70 Actual 95 Quality Loss
Total 12 Total 60 Downtime (min/shift) Design 100 Scrap % 3.00%

Lights Out Shift Planned

Lights On Time Availability Performance Quality
Time Downtime
( Shifts ) ( Shifts ) ( Minutes per Shift ) ( Minutes per Shift ) ( Minutes per Shift ) ( Minutes per Shift )
Available 21.0 Available 18.0 Available 480.0 Available 420.0 Available 350.0 Available 332.5
Used 3.0 Used 1.5 Used 60.0 Used 70.0 Used 17.5 Used 10.0
Left 18.0 Left 16.5 Left 420.0 Left 350.0 Left 332.5 Left 322.5
85.7% 91.7% 87.5% 83.3% 95.0% 97.0%
OEE ( Overall Equipment Effectiveness ) OEE
83.3% x 95.0% x 97.0% = 76.8%
Lights On OEE Lights ON
91.7% x 87.5% x 83.3% x 95.0% x 97.0% = 61.6%
TEEP (Total Effective Equipment Performance): 24/7 Utilization TEEP
85.7% x 91.7% x 87.5% x 83.3% x 95.0% x 97.0% = 52.8%
Sylution Incorporated ● www.sylution.com ● (800) 254-9140