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Insert

Selection

Grades

Negative
& Positive
Inserts

External
Holders

Boring
Bars

Parting-Off
Grooving
Threading
Holders

Milling
Cutters

Indexable
Endmills

Solid
Carbide
Endmills

Multi-Drills

SumiBoron
SumiDia

CBN/PCD
Inserts & 
Tools

Guidance
Spare Parts
Index, App

1
Contents

Insert Selection A1 – External Holders D1 –

Grades B1 – Boring Bars E1 –

Inserts Grooving Holders


C1 – F1 –
Negative Type Parting-Off Holders

Inserts Threading
C63 – F62 –
Positive Type Holders

Negative Positive

80° Diamond Type C20 C63

55° Diamond Type C29 C70

Round Type C74

Square Type C37 C75

60° Triangular Type C46 C80

35° Diamond Type C55 C90

80° Trigon Type C58 C94

CBN Inserts M1 –

PCD Inserts M1 –

Guidance N1 –

2
Milling Cutters G1 – Multi-Drills K1 –

Milling Cutters G53 – SumiBoron


L1 –
High Feed / Special Purpose Cutters CBN Grades

SumiDia L24 –
Indexable Endmills H1 – PCD Grades

Endmills CBN / PCD


Coated Solid Types J1 – Inserts and Tools M1 –

Endmills
Uncoated Solid Types J36–

Spare Parts P1 – Index P9 –

3
Dimension symbols are compliant with ISO13399
The following table shows ISO13399-compliant dimension symbols. Contents corresponding to the sample symbols/notations are shown
below. Tool shape diagrams and stock charts use the symbols and notation examples from the table below.

(1) Inserts (For Turning / For Milling) (2) Tool Holders For Turning
Symbol Description Symbol Description
AN Clearance angle major APMX Depth of cut maximum
APMX Depth of cut maximum B Shank width
BS Wiper edge length BD Body diameter
CDX Cutting depth maximum CDX Cutting depth maximum
CHW Corner chamfer width CRKS Connection retention knob thread size
CW Cutting width DC Cutting diameter
D1 Fixing hole diameter DCB Connection bore diameter
DMIN Minimum bore diameter DCON Connection diameter
IC Inscribed circle diameter DCSFMS Contact surface diameter machine side
INSL Insert length DMIN Minimum bore diameter
L Cutting edge length DMM Shank diameter
PDX Profile distance ex DN Neck diameter
PDY Profile distance ey GAMF Rake angle radial
PNA Profile included angle GAMP Rake angle axial
RE Corner radius H Shank height
RER Right side corner radius HBH Head bottom offset height
REL Left side corner radius HBKL Head back offset length
S Insert thickness HBKW Head back offset width
W1 Insert width HBL Head bottom offset length
WF Functional width HF Functional height
KDP Groove depth
KWW Keyway width
LF Functional length
LH Head length
LHD Head length
LS Shank length
LSCX Clamping length maximum
LU Usable length
LUX Usable length maximum
WF Functional width

(Turning Insert Example) RE (External Holder Example)


IC
D1

WF

95˚
80° L S -5˚ LH
80

LF
˚

-5˚
HF

(Grooving Insert Example)


H

4-RE Figure shows right-handed tool.


CW

L
(Grooving Tool Holder Example)
S

CDX
WF

LF
CW

LH
HF

Notes: The symbols in the above table are compliant with ISO13399 and do not include symbols unique to our company.
As symbols under review are not included, these may change over time.

4
(3) Cutters / Indexable Endmills (4) Endmills
Symbol Description Symbol Description
APMX Depth Of Cut Maximum APMX Depth Of Cut Maximum
BD Body Diameter CHW Corner Chamfer Width
BDX Body Diameter Maximum DC Cutting Diameter
CBDP Connection Bore Depth DMM Shank Diameter
CRKS Connection Retention Knob Thread Size DN Neck Diameter
CW Cutting Width LF Functional Length
DBC Connection Bore Diameter LFS Functional Length Secondary
DC Cutting Diameter LU Usable Length
DCB Clamping Diameter, Nominal, on Workpiece Side RE Corner Radius
DCON Connection Diameter
DCSFMS Contact Surface Diameter Machine Side
DCX Cutting Diameter Maximum
DMM Shank Diameter
(5) Drills / Reamers
DN Neck Diameter
H Shank Height Symbol Description
KDP Groove Depth BD Body Diameter
KWW Keyway Width BDX Body Diameter Maximum
LBX Body Length Maximum CW Cutting Width
LF Functional Length DC Cutting Diameter
LH Head Length DCB Clamping Diameter, Nominal, on Workpiece Side
LS Shank Length DCON Connection Diameter
LU Usable Length DCSFMS Contact Surface Diameter Machine Side
OAL Overall Length DF Flange Diameter
RMPX Maximum Ramping Angle DMM Shank Diameter
THUB Hub Thickness LBX Body Length Maximum
LCF Length Chip Flute
LF Functional Length
LFA A Dimension On Lf
LFS Functional Length Secondary
LH Head Length
LPR Protruding Length
LS Shank Length
(Shell Type Example) DCSFMS
LU Usable Length
DCB
KDP

KWW LUX Usable Length Maximum


OAL Overall Length
CBDP

PL Point Length
LF

WBTHK Web Thickness


D1
DC
DCX

(Shank Type Example) (Endmill Example)


DMM h5
DC ±0,01
DMM
DC

APMX
RE ±0,02 LF
LH LS

LF
(Drill Example)
(Modular Type Example)
L11 LU
CRKS
PL
DCON h6
DC h8
140°
DCON
DC

LCF
LS2 OAL

LF LS H
OAL

5
Notice
Thank you for using the Sumitomo Electric Hardmetal General Catalogue
(Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue).

This catalogue presents the major items in the As a result ot our ongoing research, product may
Sumitomo Cutting Tools product line. reflect enhancements in qualitiy, performance
The catalogue ist organised as follows: and specifications not listed in this catalogue.
(1) Cutting Tool Grades To order Sumitomo/SUMIBORON/SUMIDIA
(2) Sumitomo Products products, contact your nearest Sumitomo Electric
(3) SUMIBORON, SUMIDIA Products Hardmetal dealer or distributor.
Ask for our brochures and pamphlets. For inquiries or other requests, feel free to contact
This catalogue is current as of January 2022. your nearest sales office.

Stock Marking Chart

l: Euro stock item : Made to order item

m : Japan stock item − : We cannot produce


q : Delivery on request
Note:
Stocking policy may change without prior notice,
please consult our sales representative for actual
p : To be replaced by new item stock situation.

Meaning of Icons

Common Endmill
Featured for the first time Shape
New
in this catalogue 30°

Newly added to expand


on
Expansi our selection of items Sharp edge Corner with Helix angle
honing (ex.)

Grade
ISO Radius Ballnose
classification
of work Steel Stainless Cast Iron No. of teeth
material: Steel 2 3 4 6 8
Flutes
Non Ferrous Exotic Hardened
Alloy Alloy Steel

Miling Cutter
8mm 4mm
45°

Max. depth Cutting edge


of cut angle

6
A
Insert Selection
A1–A20

Selection
Insert
Insert Selection Sumitomo Grades (Turning) ...................................... A2
Sumitomo Grades (Milling) ....................................... A3

Chipbreaker and Grade Selection Steel Turning Inserts .................................................. A 4–7


Stainless Steel Turning Inserts.................................. A 8–9
Cast Iron Turning Inserts............................................ A10–11
Exotic Alloy Inserts..................................................... A12–13
Hardened Steel Turning Inserts................................. A14–15
Non-Ferrous Metal Turning Inserts........................... A16–17
Small Product Machining........................................... A18–19

A1
▌◄
Selection of Sumitomo
Grades (Turning)
General Steel (Carbon Steel,
Work Material Stainless Steel Cast Iron
Alloy Steel), Soft Steel
Selection

Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
Insert

Q P01 P10 P20 P30 P40 Q M01 M10 M20 M30 M40 Q K01 K10 K20 K30
C C C
AC8015P AC6020M AC4010K
New C C C
AC8020P AC6030M AC4015K
Coated
Carbide C
AC6040M
C
AC8025P P AC420K
C C C
AC8035P AC630M AC8025P

AC1030U AC1030U AC1030U


Small Product Machining
P P P

P AC530U P AC530U P AC530U


P T1500Z
Coated
Cermet
New
P T2500Z
P T3000Z
T1000A T1000A

Cermet T1500A T1000A


T1500A
T2500A

Carbide G10E
BN7000
Uncoated CBN New
P
BNC8115
Coated CBN
New
P
BNS8125
P BNC500

Work
Work Material Exotic Alloy Hardened Steel Material Non-Ferrous Metal
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resist.
Classification Classification
Q S01 S10 S20 S30 Q H01 H10 H20 H30 Q N01 N10 N20 N30
New
P AC5005S Carbide H1
Coated AC503U DA90
Carbide P AC5015S P
PCD
DA150
P AC5025S DA1000
Work
EH510 Material
Powdered Metal
Carbide Wear Resistance Fracture Resist.
EH520 Classification
Q 01 10 20 30
Coated New AC5005S
P
P BNC2010 Carbide

P BNC2020 P
BNC300 Cermet T1000A
Coated CBN
P BNC2125
New New
Uncoated BN7115
New P BNC2115 CBN
BN7000
NCB100 BN1000 Work Cemented Carbides and
Material Hard Brittle Materials
BN2000 Classification
Wear Resistance Fracture Resist.
Uncoated CBN BN7000 Q 01 10 20 30
BNX20

BN350
NPD10
BNS800 PCD
DA90

A2 : 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated
▌◄
Selection of Sumitomo
Grades (Milling)
General Steel (Carbon Steel,
Work Material Stainless Steel Cast Iron
Alloy Steel), Soft Steel

Selection
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification

Insert
Q P01 P10 P20 P30 P40 Q M01 M10 M20 M30 M40 Q K01 K10 K20 K30

P
C
ACU2500 P ACU2500 P ACU2500
C
New
XCU2500
C New
XCU2500
C New
XCU2500
New C
XCK2000
ACM100
C
ACP2000 P

C
Coated
C
ACK2000
Carbide P ACP3000 ACM200
P ACK3000
ACP100
C
P
ACM300
ACK100
C

P ACP200 P ACK300 ACK200


C

P ACP300 P ACP300 P ACK300

T2500A T2500A
Cermet T250A T250A
T4500A T4500A
Carbide A30N A30N G10E
BN7000
Uncoated CBN
Coated CBN
New
P
BNC8115
New BNS8125

Work Material Exotic Alloy Hardened Steel Non-Ferrous Metal


Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Classification
Q S01 S10 S20 S30 S40 Q H01 H10 H20 H30 Q N01 N10 N20 N30

P ACU2500 P DL1000
P ACM100
Coated C
Carbide ACM200
P ACM300
P ACK300 P DL2000

H1
Carbide EH520
H20

Uncoated CBN BN350 BN7000

PCD DA1000

: 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated A3
▌◄
Steel Turning Insert Selection Guide

Main Chipbreakers
Selection
Insert

Negative Type Positive Type


NMU
NMU

6 NME 3 NGU
NMU
NME NMU
NGE NSU NSU
Depth of Cut (mm)

Depth of Cut (mm)


(Crater- and Wear-Resistant)
4 2
NGU

NGU NGU NLB


NGE (Sharper Edge) NLB

2 NSU 1
NSU NLU
NSE FB NLU
NFE
NSE NFB
NFB
0 0
0,2 0,4 0,6 0,2 0,4
Feed Rate (mm/rev) NFE Feed Rate (mm/rev)

Sub-Chipbreakers
Negative Type Chipbreakers for High‑Efficiency Strong Edge Chipbreakers
Machining

6 6
NME NMX
Depth of Cut (mm)

Depth of Cut (mm)

4 4
NUX
NGE
NSE
2 2

NSX
NFE

0 0,2 0,4 0,6 0,8 0 0,2 0,4 0,6


Feed Rate (mm/rev) Feed Rate (mm/rev)

Chipbreakers for Small Depths Wiper Inserts Chipbreakers for Heavy Cutting
15
3 6
NHW NHF
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

10
2 4
NGU-W
NLU

1 2 5
NFE NSE-W NHU
NFB NFA NLU-W NHP
NMP

0 0,2 0,4 0,6 0 0,3 0,6 0,9 0 0,4 0,8 1,2 1,6
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Grades
Fine Finishing to Finishing Finishing to Rough Cutting

(m/min) (m/min)
400 400
AC8015P New
T1000A
Cutting Speed (vc)

Cutting Speed (vc)

T1500Z AC8020P
300 New 300

T2500Z
200
T1500A 200 AC8025P
Interrupted to Heavy Interrupted Cutting

100 AC8035P 100 AC6030M


AC1030U AC8035P
0 0
Finishing Roughing Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting

A4
▌◄
Recommended Cermet Grades
Steel
Uncoated Cermet Coated Cermet New
Grades T1000A / T1500A / T1500Z / T2500Z

Selection
Insert
T1000A High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing
of Sintered Alloy or cast iron.
T1500A General-purpose cermet made from hard grains with different grain sizes, delivering functionality that provides an excellent balance of wear resistance
and toughness. Also achieves good surface finish quality.
T1500Z Employs Brilliant Coat PVD coating with excellent lubricity to provide better wear resistance and consistent surface finishes in low-speed cutting applications
such as machining of small products or low carbon steel.
T2500Z A new cermet substrate with excellent thermal conductivity is used to achieve outstanding thermal crack resistance. Also uses Brilliant Coat, which has
excellent lubricity.

Performance
T1000A
Wear Resistance Fracture Resistance Provides excellent fracture resistance in addition to wear resistance.
0,20 Competitor’s Cermet Work Material: Work Material:
Flank Wear Width (mm)

(P10)
0,15 Conventional
34CrMo4
Insert: T1000A 34CrMo4,
Insert:
Grade
CNMG120408NSU CNMG120408NSU
0,10 T1000A Cutting Data:
Competitor’s
Cermet Cutting Data:
vc = 320 m/min, (P10) vc = 230 m/min,
Exhibits excellent f = 0,20 mm/rev, f = 0,20 mm/rev,
0,05 wear resistance. Conventional
ap = 1,5mm, ap = 1,0 mm,
Grade
dry wet
0 5 10 15 20 25 0 1.000 2.000 3.000 4.000 5.000
Cutting Time No. of Impacts

T1500A
Wear Resistance Machined Surface Finish
0,20 Beautiful glossy finished surfaces after facing.
Conventional Grade
Flank Wear Width (mm)

Work Material:
34CrMo4 Work Material:
0,15 C45
Competitor’s Cermet (P20) Insert:
CNMG120408NSU Insert:
0,10 Cutting Data: CNMG120408NLU
T1500A vc = 230 m/min, Cutting Data:
f = 0,20 mm/rev, vc = 150 m/min,
0,05 1,5 times better wear f = 0,12 mm/rev,
ap = 1,0 mm,
resistance! wet ap = 1,0 mm,
wet
0 5 10 15 20 25
Cutting Time (min) T1500A Competitor’s Cermet (P20)

T1500Z
Wear Resistance Machined Surface Finish
0,20 Work Material: Work Material:
Competitor's Reduces cloudy
Flank Wear Width (mm)

Coated Cermet 34CrMo finish on machined 21NiCrMo2


0,15 (P20) Conventional Insert: surfaces. Insert:
Grade CNMG120408NSU DNMG150408NSU
0,10 Cutting Data: Cutting Data:
vc = 230 m/min, vc = 150 m/min,
0,05 f = 0,20 mm/rev, f = 0,20 mm/rev,
T1500Z ap = 1,0 mm, ap = 1,0 mm,
wet wet
0 10 20 30 40 50
Cutting Time (min) T1500Z Competitor’s Cermet (P20)

T2500Z
Wear Resistance Fracture Resistance
0,25
T2500Z
Flank Wear Width (mm)

Competitor's Work Material: Work Material:


Convent. T2500Z

0,20 Coated Cermet 34CrMo 34CrMo
(P30)  Grade Insert: Insert:
8.123
0,15  CNMG120408NSU Competitor’s DNMG120408NSU

Cutting Data: Cermet Cutting Data:

0,10 vc = 260 m/min, (P30) 1.168 vc = 260 m/min,
At least twice
1,5 times f = 0,23 mm/rev, Conventional the fracture f = 0,23 mm/rev,
0,05  tool life ap = 1,5 mm, Grade resistance ap = 1,5 mm,
wet 3.888 wet

0 10 20 30 0 2.000 4.000 6.000 8.000 10.000


Machining Time (min) Number of times impact can be sustained before breakage occurs (each corner)

Recommended Cutting Conditions (Min. - Optimum - Max.)

Work Material Cutting Process Chipbreaker Grades Depth of Cut Feed Rate Cutting Speed
(mm) (mm/rev) (m/min)
Fine Finishing NFA / NFL T1500Z 0,2–0,5–1,0 0,05–0,15–0,25 150–280–400
Soft Steel
Finishing NLU T3000Z 0,3–1,0–1,8 0,08–0,20–0,35 150–280–400
Fine Finishing NFA / NFL T1500A 0,2–0,5–1,0 0,05–0,15–0,25 100–200–300
Alloy Steel
Finishing NSU / NSE T1500A 0,5–1,0–2,0 0,08–0,20–0,35 100–200–300
Carbon Steel
Medium NGU T1500Z 0,8–2,2–4,0 0,15–0,25–0,50 100–200–300
Fine Finishing NFA / NFL T1000A 0,2–0,5–1,0 0,05–0,15–0,25 50–150–250
High Carbon Steel
Finishing NSU / NSE T1500Z 0,5–1,0–2,0 0,08–0,20–0,35 50–150–250
Carbon Steel
Medium NGU T1500Z 0,8–2,2–4,0 0,15–0,25–0,50 50–150–250

A5
▌◄
Steel Recommended Carbide Grades
New

Grades AC8015P / AC8020P / AC8025P / AC8035P / AC1030U


Selection
Insert

Covers a wide range of machining applications from high-speed cutting to interrupted cutting and small lathe machining.

AC8015P Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long, stable tool life during
high-speed and high feed cutting.
AC8020P Alumina coating with even higher strength balances outstanding stability and wear resistance in mill-scale work on forged material. Gold-
colored coating makes used corners easily identifiable.
AC8025P The 1st recommendation grade for turning steel. Surface smoothing technology significantly suppresses adhesion of work material
components. Achieves long, stable tool life with various cutting speeds and work materials.

AC8035P Tensile stress removal of the coating layer greatly improves fracture resistance. Achieves long, stable tool life during heavy interrupted cutting.

AC1030U Employs a new PVD coating and a dedicated tough carbide substrate. High-quality cutting edge grade suppresses adhesion and micro-
chipping, realizing excellent machined surface quality.

Performance
AC8015P AC8020P
Alumina crystal grain orientation control technology suppresses crater Alumina coating with even higher strength suppresses chipping.
damage due to chip abrasion.

Conventional Tool AC8015P Conventional Tool AC8020P


5 min 5 min

400 impacts 400 impacts


TiCN layer exposed Minor wear Minimal chipping Minor damage
14 min 17 min

1600 impacts 1600 impacts


End of tool life TiCN layer exposed Tool life Minor damage
20 min

Crater damage progression due Chipping


to peeling of alumina layer. 4000 impacts
Work Material: 100Cr6 /(external contiuous) End of tool life Work Material: 34CrMo4/(incl. intermittent forge sections) Minimal chipping
Insert: CNMG120408NGU Suppresses crater Insert: CNMG120408NGU Balance of high
Cutting Data: vc = 300 m/min, f = 0,3 mm/rev, damage due to Twice the crater Cutting Data: vc = 250 m/min, f = 0,3 mm/rev, wear resistance 2,5x chipping
ap = 1,5 mm, wet chip abrasion wear resistance ap = 1,5 mm, wet and stability resistance or more

AC8025P AC8035P
Surface smoothing treatment significantly suppresses adhesion and Special surface treatment reduces tensile stress in the coating layer,
chipping. significantly suppressing breakages.

Conventional Tool AC8025P


2 min 2 min Conventional Tool AC8035P
Feed Rate (mm/rev)

Feed Rate (mm/rev)

0,20 0,20

0,25 0,25
Adhesion Normal wear
0,30 0,30
70 min 70 min
0 250 500 0 250 500
No. of Impacts No. of Impacts

Chipping Minor damage only, able to continue


120 min

Unable to continue
Unable to continue All corners able to continue
Minor damage only, able to continue
Work Material: 15CrMo5 (Face) Work Material: 34CrMo4 (external interrupted)
Insert: CNMG120408NGU Suppresses ad- Twice the Insert: CNMG120408NGU Suppresses crack growth
Cutting Data: vc = 100–300 m/min, hesion with ultra- Cutting Data: vc = 160 m/min, f = 0,2–0,3 and breakages by Twice the fracture
adhesion fracture
f = 0,3 mm/rev, ap = 1,5 m, wet smooth surface mm/rev, ap = 2,0 mm, dry reducing tensile stress resistance
resistance

A6
▌◄
Steel
Grades and Chip breaker Selection Guide

Selection
Insert
1st Recommendation
1st Recommended Grade
NGU
General Purpose AC8025P
Chipbreakers for High-efficiency Machining Main Chipbreakers Strong Cutting Edge Chipbreakers

NFE NSE NSU NSX


Finish –
Small Depth

NGE NGU NUX


General
Purpose

Rough – NME NMU NMX


Larger
Cutting
Depth

For High-speed Continuous Machining of Mild Steel For Heavy Interrupted Cutting Emphasizing Stability

High Speed AC8015P Interrupted Cut AC8035P


NFE 1,40 NGU
To improve tool life at 0,70 To improve tool life
small depths of cut 20°

NSE 1,5 NUX


To improve finishing 0,1 To improve machining
17°
efficiency 5°
stability

For High-efficiency Machining of High Carbon Steel


and Forged Steel

High Efficiency AC8020P


NGE NGU
To increase cutting
To increase feed rate
speed

Recommended Cutting Conditions


(Min. - Optimum - Max.)
Cutting Depth of Cut Feed Rate Cutting Speed
Work Material Chipbreaker Grade
Process (mm) (mm/rev) (mm/min)
Fine Finishing NFB, NFE T1500Z 0,2–0,6–1,0 0,05–0,15–0,25 100–250–400
Soft Steel
Continuous NGU, NGE AC8015P 1,0–2,5–4,0 0,1–0,25–0,4 260–350–440
Low Carbon Steel
(SS400, C15, etc.)
General–Interrupted NGU, NGE AC8025P 1,0–2,5–4,0 0,2–0,35–0,5 200–260–320
Heavy Interrupted NMU, NME AC8035P 1,5–4,0–6,0 0,3–0,45–0,6 140–150–220
Medium to High Fine Finishing NFB, NFE T1500Z 0,2–0,6–1,0 0,05–0,15–0,25 50–200–300
Carbon Steel Continuous–General NGU, NGE AC8020P 1,0–2,5–4,0 0,2–0,35–0,5 150–235–290
Alloy Steel, Hard
Steel Interrupted NGU, NGE AC8025P 1,0–2,5–4,0 0,2–0,35–0,5 130–165–230
(C45, 34CrMo4, etc.) Heavy Interrupted NMU, NME AC8035P 1,5–4,0–6,0 0,3–0,45–0,6 90–135–160

A7
▌◄
Stainless Steel Turning Insert Selection Guide

Chipbreakers
Selection
Insert

Negative Type Positive Type

6,0 – NEG NEM 4,0


NMU

NEM
(NMU)
NEX NMU 3,0 NMU NGU

Depth of Cut (mm)


Depth of Cut (mm)

NGU
4,0 –
NSU
NGU NSU
2,0
NEX

2,0 – ( )
NGU
NEG
NEF
LB
NLB
LU Type NLU
1,0
NSU
(NEF)
NLU
NSU NLB
l l l
0 0,2 0,4 0,6 0 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev)

Grades
(m/min)
200

High Speed,
High Efficiency Cutting

AC6020M
Cutting Speed (vc)

150

Wide Cutting Range


100
Small Product AC6030M Heavy Interrupted Cutting
Machining

AC1030U AC6040M
AC630M
50 AC530U

Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)

Cutting Conditions
Cutting
Work Material Chipbreaker Grade Depth of Cut Feed Rate Cutting Speed
Range
ap (mm) f (mm/rev) vc (m/min)
X6CrAl 13, X8CrNiS 18 9, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 170–230–300
Ferritic
X29CrS 13, X6CrMoS 17, Medium NEG · NGU · NEX AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 140–170–250
Materials X12CrS 13
Cr- Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 140–170–200
Based X12Cr 13, X20Cr 13, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 120–180–240
Martensitic X30Cr 13, X6Cr 17,
Medium NEG · NGU · NEX AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 100–150–200
Materials X19CrNi 17 2,
X6CrNi 18 9 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 80–130–180
X5CrNi 18 10, X2CrNi 19 11, Finishing NEF (NSU) AC6020M 0,5–1,5–2,0 0,05–0,15–0,25 120–180–240
Austenitic X2CrNiMo 18 10, X4CrNiMo 17 12 2,
Medium NEG · NGU · NEX AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 100–150–200
Materials X2CrNiMo 17 12 2, X5CrNiMo 17 13,
X6CrNiTi 18 10, X70CrMo 15 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 80–130–180
Two-Phase X5CrNi 17 7, X2CrNi 18 9, Finishing NEF (NSU) AC6030M 0,5–1,5–2,0 0,05–0,15–0,25 100–145–180
Cr/Ni- (Austenite / X6CrNi 25 20,
Medium NEG · NGU · NEX AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 80–120–160
Based Ferrite) X2CrNiMoN 17 12 2,
Materials X6CrNiNb 18 10 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 70–100–140
X5CrNiCuNb 16 4, X7CrNiAl 17 7, Finishing NEF (NSU) AC6030M 0,5–1,5–2,0 0,05–0,15–0,25 90–115–140
Precipitation X4CrNuMo 27 5 2,
Medium NEG · NGU · NEX AC6030M 1,0–2,5–4,0 0,10–0,25–0,40 70–90–110
Hardening X2CrNiMoN 22 5 3,
X2CrNiMoCuN 25 6 3 Roughing NEM AC6040M 1,5–3,5–6,0 0,20–0,35–0,60 50–80–120

A8
▌◄
Recommended Grades and Chipbreakers
Stainless Steel
Grades AC6020M / AC6030M / AC6040M / AC1030U

Selection
Insert
AC6020M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel machining that
achieves a good balance between wear resistance and fracture resistance by combining a hardened substrate with excellent wear
resistance.
AC6030M Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless steel that
drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining. Achieves long and stable
machining thanks to the improved coating strength and excellent adhesion.
AC6040M Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended grade for
interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks to the excellent
adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the exclusive carbide
substrate.
AC1030U Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent machined
surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.

Performance
AC6020M
Continuous Cutting (Medium Speed) Continuous Cutting (High Speed)
0,50 0,25
Conventional
Grade Comp. A Comp.B
Flank Wear Width (mm)

Flank Wear Width (mm)


0,40 0,20
(CVD, M20) (CVD, M20)

0,30 0,15
AC6020M AC6020M
0,20 0,10
Conventional
0,10 0,05 Grade

0 10 20 30 0 10 20 30
Cutting Time (min) Cutting Time (min)
Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU Work Material: X2CrNiMo17 13 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc = 150 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 200 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet

AC6030M
Continuous Cutting Interrupted Cutting
0,30 Comp. C
(CVD, M30)
0,25 Conventional AC6030M
Flank Wear Width (mm)

Grade
0,20

0,15 Conventional
Grade
0,10
AC6030M
0,05 Comp. D
(CVD, M30)

0
10 20 30 40 50 0 500 1.000 1.500 2.000 2.500
Cutting Time (min) No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc = 200 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 1,0 mm, wet

AC6040M
Continuous Cutting Interrupted Cutting
0,30
Comp. E
(PVD, M40)
AC6040M
Flank Wear Width (mm)

0,25

0,20
Conventional
Grade Conventional
0,15 Grade

0,10
AC6040M
Comp. F
0,05 (PVD, M40)

0 0 1.000 2.000 3.000 4.000 5.000 6.000


10 20 30 40 50
Cutting Time (min) No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Work Material: CNMG 120408 NGU Insert: CNMG 120408 NGU
Cutting Conditions: vc = 150 m/min, f = 0,2 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 230 m/min, f = 0,23 mm/rev, ap = 0,80 mm, dry

A9
▌◄
Cast Iron Turning Insert Selection Guide
BNC500 / BN7000 / BNC8115 / BNS8125 L18-L23

Chipbreakers
Selection
Insert

Negative Type Positive Type


(mm) (mm)

Medium Cutting Roughing


No breaker

Roughing
No

Large
6,0 NME NME 6,0

Large
NME breaker
NGZ

Depth of Cut
Depth of Cut

No breaker No
4,0 NGZ 4,0

Finishing Medium Cutting


breaker
NUZ NGU NGZ
Depth of Cut

Depth of Cut
2,0 Finishing NUZ 2,0 NMU NMU

NGU NGU NMU

0 0,2 0,4 0,6 Sharp Edge Strong Edge 0 0,2 0,4 0,6 Sharp Edge Strong Edge
Feed Rate (mm/rev) NUZ Feed Rate (mm/rev)

Grades
Grey Cast Iron (GG) Ductile Cast Iron (GGG)
(m/min) (m/min)
2.500

High Speed, High Speed,


500
2.000 Continuous Cutting Continuous Cutting

1.000
BN7000 New Continuous Cutting
BNC8115 AC4010K
Cutting Speed (vc)

Cutting Speed (vc)

Continuous Cutting
New 300
500 BNS8125 Mill-Scaled Work,
Mill-Scaled Work, AC4015K Interrupted Cutting

AC4010K Interrupted Cutting


BNC500
200
300

200 AC4015K AC420K


AC420K
100 100
AC8025P AC8025P
Finishing Roughing Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)
Cutting Conditions
Work Materials Cutting Process Grades Depth of Cut Feed Rate Cutting Speed
ap (mm/rev) f (mm/rev) vc (m/min)
High Speed Cutting BN7000 0,1–0,3–1,0 0,10–0,20–0,50 500–1.500–2.000
Gray Cast Iron Continuous – General AC4010K 0,5–2,0–6,0 0,10–0,25–0,40 200–400–700
(GG‑25, etc.) Interrupted AC4015K 0,5–2,0–6,0 0,10–0,30–0,50 180–300–450
Heavy Interrupted AC420K 0,5–2,0–6,0 0,10–0,30–0,60 150–200–300
High Speed Cutting BNC500 0,1–0,2–0,5 0,10–0,20–0,40 150–350–500
Ductile Cast Iron Continuous – General AC4010K 0,5–2,0–6,0 0,10–0,25–0,40 180–300–450
(GGG‑40.3, etc.) Interrupted AC4015K 0,5–2,0–6,0 0,10–0,30–0,50 160–250–400
Heavy Interrupted AC420K 0,5–2,0–6,0 0,10–0,30–0,60 120–170–250
High Speed Cutting BNC500 0,1–0,2–0,5 0,10–0,20–0,40 200–350–500
High-strength Continuous – General AC4010K 0,5–2,0–6,0 0,10–0,25–0,40 160–250–400
Ductile Cast Iron
Interrupted AC4015K 0,5–2,0–6,0 0,10–0,30–0,50 140–200–350
(GGG‑70, etc.)
Heavy Interrupted AC420K 0,5–2,0–6,0 0,10–0,30–0,60 80–150–220

A10
▌◄
Recommended Grades and Chipbreakers
Cast Iron
Grades AC4010K / AC4015K / AC420K

Selection
Insert
AC4010K The 1st recommended grade for machining grey cast iron. Adopts an ultra-thick new CVD coating
to realise ultra-high-speed machining at Vc = 700 m/min.

AC4015K The 1st recommendation grade for ductile cast iron. New high-adhesion, high-strength CVD
coating realises both wear resistance and chipping resistance.

AC420K Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when
cutting mill-scaled work.

Performance
AC4010K / AC4015K
Wear Resistance, Gray Cast Iron (GG) Wear Resistance, Ductile Cast Iron (GGG)
0,4 ■ ●
Competitor 0,4 Competitor
◆ ■ ●
Flank Wear Width (mm)

Flank Wear Width (mm)


■ Conventional ●
0,3 ◆
■ 0,3 ■ ●

AC4010K ●
◆ ● ●
● ●

● ●

● AC4015K
0,2 ■ 0,2

● ●

■ ●



● AC4010K ●


0,1 ◆
■ 0,1 ●


0 2 4 6 8 10 0 5 10 15 20 25 30
Cutting Time (min) Cutting Time (min)

12 min 12 min 12 min

NGZ AC4010K Conventional Competitor NGZ AC4010K NGZ AC4015K Competitor

Work Material: GG-25, Continuous, Insert: CNMG120408 Work Material: GGG-70, Continuous, Insert: CNMG120408
Cutting Conditions: vc = 600 m/min, f = 0,4 mm/rev, ap = 2,0 mm, dry Cutting Conditions: vc = 140 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC4010K / AC4015K
Chipping Resistance, Gray Cast Iron (GG) Chipping Resistance, Ductile Cast Iron (GGG)
400
Minimal Chipping Minimal Chipping
300

200

100

10 min 10 min 0
AC4010K AC4015K Conventional Competitor
NGZ AC4010K NGZ AC4015K NGZ NGZ

Chipping on Flank Chipping on Rake


Surface Surface
4 min 4 min
NGZ AC4010K NGZ AC4015K

6 min 6 min
Conventional Competitor 4 min 4 min
Conventional Competitor
Work Material: GG-25, Interrupted, Insert: CNMG120408 Work Material: GGG-40.3, Interrupted, Insert: CNMG120408
Cutting Conditions: vc = 400 m/min, f = 0,3 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 450 m/min, f = 0,3 mm/rev, ap = 1,5 mm, wet

AC420K Fracture Resistance


GGG-40.3 Grooved (Heavy Interrupted Acceleration Test) Edge Wear Comparison (After 150s)

AC420K

Competitor‘s
Product D (K15)

AC420K Competitor‘s Product D Competitor‘s Product E


Competitor‘s Great improvements (K15) (K20)
Product E (K20) in fracture resistance

100 150 200 300 Work Material: GGG-40.3, Toolholder: PCLNR2525-43 Insert: CNMG120408
Tool Life sec. Cutting Conditions: vc = 350 m/min, f = 0,25 mm/rev, ap = 1,5 mm, wet

A11
▌◄
Exotic Metal Turning Insert Selection Guide

Chipbreakers
Selection
Insert

Negative Type Positive Type

NEM
4,0 NEM
NEG NMU NGU
4,0
Depth of Cut (mm)

Depth of Cut (mm)


NEG NSU
NSI
NEX NMU
NGU
(NUP) NUP NSI
2,0
2,0
NSU

NEF NEX R/LFX


(NSU) R/LFX
NSU NFC
R/LFY R/LFY
0 0,1 0,2 0,3 0,4 0 0,1 0,2 0,3 0,4
Feed Rate (mm/rev) NEF Feed Rate (mm/rev)
NFC

Grades

300
CBN
BN7000
Cutting Speed vc (m/min)

150

Coated Carbide
100
AC5005S New Coated Carbide

AC5015S/ Coated Carbide


Cemented Carbide AC5025S/
50
EH510 Cemented Carbide
EH520

0
Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)

Cutting Depth of Cut Feed Rate Cutting Speed


Work Material Chipbreakers Grades
Process (mm) (mm/rev) (m/min)
AC5005S
Finishing NEF (NSU) AC5015S 0,2–0,5–1,5 0,10–0,12–0,20 50–70–110
AC5025S
AC5005S
Light NEX AC5015S 0,5–1,0–3,0 0,10–0,20–0,30 40–60–90
Heat-Resistant Alloy AC5025S
AC5005S
Medium NEG AC5015S 0,5–2,0–4,0 0,15–0,25–0,30 40–60–90
AC5025S
AC5015S
Rough NMU/NEM 1,0–2,0–4,0 0,20–0,25–0,40 30–55–80
AC5025S
EH510
Finishing NEF (NSU) (AC5005S, 0,2–0,5–1,5 0,10–0,15–0,20 50–65–80
AC5015S)
AC5005S
Light NEX 0,5–1,0–2,5 0,10–0,20–0,25 40–55–70
AC5015S
Titanium Alloy EH510
Medium NEG (AC5005S, 0,5–2,0–3,5 0,15–0,25–0,30 40–55–70
Rough AC5015S)

NMU/NEM AC5025S 1,0–2,0–3,5 0,20–0,25–0,30 30–40–50

A12
▌◄
Recommended Grades and Chipbreakers
Exotic Metal
New

Grades AC5005S / AC5015S / AC5025S / EH510 / EH520

Selection
Insert
PVD grade with excellent wear and thermal resistance. Carbides with excellent thermal, wear, and fracture resistance
for use with exotic alloys. Lineup also includes new chipbreaker
design.
AC5005S High-speed, high-efficiency grade with great high-
temperature strength, which realises excellent wear
resistance in high-efficiency machining.
EH510 General purpose grade for titanium machining that fea-
tures excellent wear and thermal resistance. For applica-
AC5015S The 1st recommended grade for turning exotic alloys tions from roughing to finishing.
as it realises stable tool life with high-speed, high-effi-
ciency machining.
EH520 Tough grade for titanium machining with excellent frac-
ture and thermal resistance. Perfect for interrupted cut-
AC5025S High-toughness grade for realising stable tool life for ting and mill-scaled work.
interrupted cutting machining or mill-scaled work.

Performance
AC5005S
Wear Resistance (High-speed) Wear Resistance (High-feed)
0,3 12 min 0,3
AC5005S
AC5005S
Flank Wear Width (mm)

Flank Wear Width (mm)


0,2 0,2
12 min

Competitor  Competitor 

0,1 0,1
  
  
 Wear Wear
 2x  Resistance 1,5x
Resistance

0 5 10 15 20 25 0 5 10 15 20
Cutting Time (min) Cutting Time (min)
Work Material: Inconel 718 (44 HRC) Insert: DNMG150408 NEF Work Material: Inconell 718 (44 HRC), Insert: CNMG120408 NEG
Cutting Conditions: vc = 100 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,25 mm/rev, ap = 1,2 mm, wet

AC5015S
13 min
Wear Resistance Fracture Resistance

0,5 25
Competitor AC5015S 1,5x
Flank Wear Width (mm)

0,4 13 min 20
Cutting Time (min)

0,3 15

0,2 10

0,1 5
Wear
Resistance 2x
0
0 5 10 15 20 25 30 35
Cutting Time (min)
AC5015S Conventional Competitor

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 NEX Work Material: Hastelloy (22 HRC), Insert: CNMG120408 NEX
Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

AC5025S
Wear Resistance 9 min Fracture Resistance

0,4 60
Competitor 1,5x
AC5025S 50
Flank Wear Width (mm)

0,3
Cutting Time (min)

9 min
40

0,2
30

0,1 20
Wear
Resistance 2,5x 10

0 5 10 15 20 25 0
Cutting Time (min) AC5025S Conventional Competitor

Work Material: Inconel 718 (44 HRC) Insert: CNMG120408 NEX Work Material: Hastelloy (22 HRC), Insert: CNMG120408 NEX
Cutting Conditions: vc = 40 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet Cutting Conditions: vc = 50 m/min, f = 0,1 mm/rev, ap = 1,5 mm, wet

A13
▌◄
Hardened Steel Turning Insert Selection Guide

Chipbreakers
Selection
Insert

NSV Type Chipbreaker: For chip control during carburized layer removal
NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel

0,7 –

0,6 –
NSV
0,5 –
Depth of Cut (mm)

NSV
0,4 –
NLV
0,3 –
NLV
0,2 –
NFV
0,1 – NFV

l l l
0 0,1 0,2 0,3
Feed Rate (mm/rev)

Grades

Coated SUMIBORON Uncoated SUMIBORON


300
BNC100 300
High-Precision
Cutting Speed vc (m(min)
Cutting Speed vc (m/min)

Machining 1st Recommendatioin BN1000


BNC2115 New BNC2125 New BNX20
200 200 BNX25
BNC160 BNC200
Finishing
General Machining
100 BNC2010 Interrupted Cut. 100
General Machining Interrupted Cutting
BNC2020 BNC300 BN2000 BN350
0 AC503U 0
Finishing Roughing Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions (Min. - Optimum - Max.)

Depth of Cut Feed Rate Cutting Speed


Cutting Process Grade
(mm) (mm/rev) (m/min)
BNC2115 0,03–0,20–0,35 0,03–0,10–0,20 110–180–300
BNC2010 0,03–0,20–0,35 0,03–0,10–0,20 50–140–180
Continuous
BNC100 0,03–0,15–0,20 0,03–0,10–0,20 80–200–300
Cutting
BN1000 0,03–0,15–0,20 0,03–0,10–0,15 120–180–300
AC503U 0,03–0,50–1,00 0,02–0,05–0,10 40–70–100
BNC2125 0,05–0,30–0,50 0,05–0,20–0,40 110–160–300
BNC2020 0,05–0,30–0,50 0,03–0,20–0,40 50–120–180
BNC160 0,03–0,20–0,35 0,03–0,10–0,20 80–160–270
General Turning
BNC200 0,03–0,30–0,50 0,05–0,10–0,35 80–140–270
BN2000 0,03–0,20–0,30 0,03–0,10–0,20 30–100–200
BNX20 0,03–0,30–0,50 0,03–0,15–0,30 70–130–170
BNC300 0,03–0,20–0,30 0,03–0,10–0,20 50–100–150
Interrupted
BN350 0,03–0,20–0,30 0,03–0,10–0,20 50–100–150
Cutting
BNX25 0,03–0,20–0,50 0,03–0,15–0,30 120–160–220

A14
▌◄
Recommended CBN Grades and Chipbreakers
Hardened Steel
New New

Grades BNC2115 / BNC2125 / BN1000 / BN2000

Selection
Insert
BNC2115 High-precision grade realizing long tool life with excellent surface roughness and stable machining.
Maintains excellent surface roughness thanks to a high notch-wear resistant coating and tough CBN substrate.

BNC2125 1st recommendation grade, balancing excellent wear resistance and fracture resistance in hardened steel machining.
Along with a tough CBN substrate, the coating combines wear resistance and toughness to achieve long, stable tool life even
in high-efficiency and interrupted machining.

BN1000 For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.
Features improved fracture resistance while still placing a priority on wear resistance.

BN2000 General purpose grade suitable for typical hardened steel machining applications.
Provides a high degree of fracture and wear resistance.

Performance
BNC2115 BNC2125
Continuous Cutting of Hardened Steel Interrupted Cutting of Hardened Steel
5,0
Stable Tool Life

4,0
Surface Finish Rz (µm)

Competitor's Coated CBN


BNC2125
3,0
BNC2115
2,0

Conventional coated CBN Conventional


coated CBN
1,0

0 2,0 4,0 6,0 8,0 10,0 0 200 400 600 800 1000 1200 1400
Cutting Distance (km) No. of Passes until Tool Breakage

Work Material: SCM415H, 58-62HRC Work Material: SUJ2, 58-62HRC


Insert: DNGA 150408 NC4 Insert: DNGA 150408 NC4 S01225
Cutting Conditions: vc = 200 m/min, f = 0,1 mm/rev, ap = 0,15mm, wet Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, ap = 0,5 mm,
63 m/times, dry

BN1000 / BN2000
Wear Resistance (Continuous Cutting) Chipping Resistance (Interrupted Cutting)
(Comparison based on conventional BN2000 as 100%.)
Competitor 1 Breakage BN2000
Flank Wear Width (mm)

BN2000 Approx. 1,4x tool life!

Conventional
Grade 1

Competitor 1
Cutting Distance (km)

Work Material: 15CrMo5, Round Bar (58-62HRC)


Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry
BN1000 Approx. 1,4x tool life!

Competitor 2
Flank Wear Width (mm)

Conventional
BN1000 Grade 2

Competitor 2

Tool Life Ratio (%)


Cutting Distance (km)
Work Material: 15CrMo5, 8V Grooved Material (58-62HRC)
Work Material: 100Cr6, Round Bar (58-62HRC) Insert: CNGA120408 NU-2
Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry Cutting Conditions: vc = 150 m/min, f = 0,1 mm/rev, ap = 0,2 mm, dry

A15
▌◄
Non-Ferrous Metal Turning Insert Selection Guide
Selection

Chipbreakers
Insert

Negative Type Positive Type

NAG
NGD
NAX
NAW
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)


NLD
R/LAY
NAX NAW
NAG
R/LAY

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Grades

2.000

1.500
SUMIDIA
Cutting Speed (m/min)

DA1000
1.000

500 Carbide Grade


H1

Finishing Roughing

Continuous Cutting General Cutting Interrupted Cutting

Recommended Cutting Conditions


(Min. - Optimum - Max.)

Cutting Cutting Conditions


Category Grades
Process Depth of Cut (mm) Feed Rate (mm/rev) Cutting Speed (m/min)

Continuous
Cutting
SUMIDIA DA1000 0,1–0,5–3,0 0,05–0,10–0,20 –2000

General Turning
Interrupted
Carbide H1 0,3–1,0–5,0 0,1–0,20–0,5 –1000
Cutting

A16
▌◄
Recommended PCD and Carbide Grades
Non-Ferrous Metal

Selection
Grades DA1000

Insert
● Ultra-high-density sintered, ultra-fine diamond particles
● Significantly improved surface roughness on machined surfaces
● World’s best wear resistance and strength
● Suitable for use with all aluminium and non-ferrous alloys

DA1000 Wear Resistance


Comparison of Surface Roughness of Nose Radius Cutting Edge
DA1000 Conventional Grade
Cutting Speed (m/min)

Excellent Surface Bad Surface

Fine Edge Rough Edge

Insert: TPGW 160308


Lifetime (min) Cutting Conditions: vc = 1000 m/min, f = 0,15 mm/rev, ap = 0,2 mm, Wet

Wear Resistance in Turning Applications Wear Resistance in Milling Applications

Competitor‘s PCD
Flank Wear Width (min)

Flank Wear Width (min)

Conventional Grade
Conventional Grade

DA1000

DA1000

Cutting Distance (km) Number of Passes

Insert: TPGN160304 Insert: SNEW1204 ADFR-NF


Cutting Conditions: vc = 800 m/min, f = 0,12 mm/rev, ap = 0,5 mm, wet Cutting Conditions: vc = 2000 m/min, f = 0,15 mm/rev, ap = 3,0 mm, wet

Application Examples

H1 + NAG Type Breakers DA1000


ADC12 Aluminium Wheel Copper Alloy Bush
Excellent adhesion resistance. Stable surface roughness with no edge breakage (3,2S).
Longer tool life. Tool life improved to 3x that of conventional models.
Output (pcs) / Cutting edge

500 - 3.000 -
Output (pcs) / Cutting edge

500 2,0x tool life 3,000


- 2x 2,500
tool life 2.000 - 3,0x tool life
No. of Workpieces

寿命3倍
加工数

250 - 2,000
250
1.000 -
- (個)1,000 800

0 0 0
H1 H1 Competitor's
Competitor's
0DA1000
DA1000
Competitor's
他社品
AG (NAG) Product (NF) Product

Insert: VCGT160408 NAG (H1) Insert: TPGN160308 NF (DA1000)


Cutting Conditions: vc = 2000 m/min, f = 0,25 mm/rev, ap = 2,0 mm, wet Cutting Conditions: vc = 300 m/min, f = 0,07 mm/rev, ap = 0,08 mm, wet

A17
▌◄
Small Product
Machining Turning Insert Selection Guide

Grades
Selection
Insert

Work Material
Application Range
P M K S H N

Heat Resistant

Non-Ferrous
Hardenend
Category

Stainless

Cast Iron
General
Steel

Steel

Steel

Metal
Steel
High Precision Finish-Light Cut Medium Cut

ACZ150
AC5015S
Coated Carbide
AC5025S
(PVD)
AC530U
AC1030U

T1000A
Cermet/Coated Cermet
T1500A/T1500Z

H1
Carbide
EH510

BN1000/BN2000
CBN (SUMIBORON)
BN7000

SUMIDIA DA1000

Preferred Choice Suitable

Chipbreakers

M-Class Finishing to Light Cut G-Class Chipbreaker (Groove Design) G-Class Chipbreaker (3D Design)

4 4 4
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

NSI
NSU
NFK L/R-SD
2 2 2 NSC
N-LUW L/R-FX
NFP L/R-FYS
NLU L/R-W NFC
L/R-FY
0 0 0
0,2 0,4 0,2 0,4 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Recommended Cutting Conditions


Work Material Heat Resistant
Free Cutting Steel Carbon Steel Stainless Steel Hardened Steel Aluminium Brass
Steel
vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05 70–300 0,05–0,20 70–300 0,05–0,20
AC5015S 50–200 0,02–0,15 50–200 0,02–0,10 50–200 0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC5 25S 50–200 0,02–0,15 50–200 0,02–0,10 50–200 0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC530U 50–200 0,02–0,15 50–200 0,02–0,10 50–200 0,02–0,10 70–300 0,05–0,20
AC1030U 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20
T1000A 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500A 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500Z 50–200 0,02–0,15 50–200 0,02–0,10 50–150 0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
BN1000 120–300 0,03–0,15
BN2000 50–200 0,03–0,20
BN7000 50–200 0,05–0,20
DA1000 70–300 0,02–0,10 70–300 0,02–0,10

A18
▌◄
Small Product
Turning Insert Selection Guide Machining
Application Range

Selection
Insert
250

AC520U
200 AC1030U
Employs a new PVD coating, with a special tough
Cutting Speed (m/min)

150 carbide substate.


AC1030U Achieving excellent machined surface quality with a
AC530U high-quality cutting edge that reduces adhesion and
100 micro-chipping.
AC6040M
50

ACZ150

High-precision Turning Finishing

Precision Machining Finishing


Cutting Conditions

AC1030U Performance
Wear Resistance Roughness

0,045 2,5
Competitor‘s Competitor‘s
0,040 Conventional 2,0
Conventional
Grade
Vb Wear (mm)

0,035 Grade
1,5
AC1030U Rz (mm) AC1030U
0,030
1,0
0,025
0,020 0,5

0,015
Material: X5CrNiS18-10, 1.4301 0 50 100 150 0 50 100 150
Insert: DCGT11T302RFY (AC1030U) Cutting Distance (No. of Passes) Cutting Distance (No. of Passes)
Cutting Data: vc = 100 m/min, f = 0,05 mm/rev, ap = 0,1 mm, wet (Oil)

Application Examples

STKM12C-EC, Pipe C45, Stator Shaft


200
AC1030U Conventional Grade
No. of Workpieces

140

100
70

1500pcs, Rz 0,3 1000pcs, Rz>0,45 0


AC1030U Conventional
Grade

Insert CCGT060201LFX (AC1030U) Insert VCGT110302RFX (AC1030U)


Cutting Data: vc = 196 m/min, f = 0,04 mm/rev, ap = 0,4 mm, wet Cutting Data: vc = 195 m/min, f = 0,12 mm/rev, ap = 0,175-0,25 mm, wet

X5CrNiS18-10, 1.4301, Valve Body X6Cr17, Sensor Housing


AC1030U Competitor‘s 2.000
1.600
No. of Workpieces

1.000 800

Less adhesion Adhesion + chipping 0


Conventional
AC1030U Grade
Insert: VCGT110301RFY (AC1030U) Insert: DCGT11T304M NFC (AC1030U)
Cutting Data: vc = 31,5 m/min, f = 0,025 mm/rev, ap = 0,2 mm, wet Cutting Data: vc = 50 m/min, f = 0,06 mm/rev, ap = 0,2 mm, wet

A19
▌◄
New Grades for Milling ACU2500 / XCU2500 / XCK2000
New New

Features of ACU2500 Features of XCU2500 / XCK2000


Selection

-U  tilizing ABSOTECH, a new coating with excellent wear and - Uses the revolutionary ABSOTECH X coating, combining
Insert

chipping resistance. the wear resistance of conventional CVD coatings and


- Adopts a carbide substrate with excellent fracture resistance fracture resistance equivalent to that of PVD coatings.
and wear resistance, realising stable long tool life with various - Superb long tool life in machining of steel, cast iron, and
work material grades. Our 1st recommended grade for milling. stainless steel.

PVD CVD
New Super Multi-Layered Pure cubic crystal AlTiN with high Al content:
Structure With proprietary structural control technology,
Higher hardness and twice differently composed layers of AlTiN are stacked at
the conventional wear the nanometre level.
resistance due to a fine With a high-Al composition containing over 80% Al
crystal structure AlTiCrBN- on average, it also maintains a cubic crystalline
Coating Al0.5Ti0.5N structure to achieve excellent thermal resistance and
based nano-layered
Layer coating. Al0.9Ti0.1N high hardness.
5nm
Vastly improved wear resistance.
Cross High Adhesion Strength
Special Surface Treatment:
Section of Coating adhesion signi-
Cutting Edge Proprietary surface treatment introduces high
ficantly increased. Twice 10nm compression stress to the coating, suppressing the
Coating or more the conventional development of cracks.
chipping resistance. Greatly improved fracture and thermal crack
Carbide
substrate resistance.

Applicable Grades: ACU2500, ACP3000, ACK3000 Applicable Grades: XCU2500, XCK2000

Application Range

Steel Stainless Steel

400 250
XCU2500
Cutting Speed vc (m/min)

XCU2500 ACP300
Cutting Speed vc (m/min)

300 200

ACU2500
ACU2500
200 150

ACM300
100 100

ACP100 ACM200
ACP200

High-speed/Light Medium Cutting Roughing High-speed/Light Medium Cutting Roughing

Cast Iron Exotic Alloy

500 XCK2000 100

XCU2500
Cutting Speed vc (m/min)

Cutting Speed vc (m/min)

400

ACU2500
80

300

60
200
ACM300
100
ACK200
ACU2500 40

ACM200
ACK300

High-speed/Light Medium Cutting Roughing High-speed/Light Medium Cutting Roughing

A20
▌◄
B
Grades
B1–B14

Grades
Coated Grades Coating Series............................................................. B2
CVD / PVD Series ....................................................... B3–4

Coated and Uncoated Cermet.......................................................................... B5


Uncoated Carbide “Igetalloy”.................................................................... B6

CBN Grades “SUMIBORON”............................................................. B7–8


PCD Grades “SUMIDIA”.................................................................... B9
“SUMIDIA” Binderless................................................ B10

Chart Grades Comparison Chart ........................................ B11–14

B1
▌◄
Coated Carbide
: Revolutionary coating technology that realises superb tool life.

CVD
Pure cubic crystal AlTiN with high Al content: Realises extremely long tool life for general machining
Grades

With proprietary structural control technology, differently compo- through high-efficiency machining, using revolutionary
sed layers of AlTiN are stacked at the nanometre level. technology combining wear resistance and fracture
With a high-Al composition containing over 80% Al on average, resistance.
it also maintains a cubic crystalline structure to achieve excel-
lent thermal resistance and high hardness. Vastly improved
wear resistance.
Al0.5Ti0.5N
Special Surface Treatment: [ABSOTECH X] For CVD Milling
Al0.9Ti0.1N Proprietary surface treatment introduces high compression Applicable Grades
stress to the coating, suppressing the development of cracks.
Greatly improved fracture and thermal crack resistance. For Milling: XCU2500, XCK2000

10nm

: New coating technology that realises absolute stability.

CVD PVD
Special Surface Treatment: The Proprietary Super Multi-layered
Chipping resistance and adhesion resistance are Coating Structure:
significantly improved by special surface treatment Advanced nanotechnology enables
applied to suit the application. nanometre level thickness (1 nano-
High Strength Alumina Layer: metre is one billion of a meter)
Significantly improves the coating strength by Hardness, thermal resistance and
10nm toughness are significantly improved
controlling crystal growth direction.
by alternately layering one thousand
High Hardness Micro-Grain TiCN Layer: layers of super thin films.
Significantly improves the coating hardness by Cross section
using a fine and uniform crystal structure. of cutting-edge High Adhesion Technology:
coating Significantly improves adhesion
strength through advanced control
High Adhesion Technology: technology at the interface of the
Significantly improves adhesion strength through a coating and carbide substrate.
smooth interface between the coating and carbide
substrate. l Optimised coating composition according to application. Achieves stable
l Suppresses abnormal damage such as chipping and adhesion. Stable machining regardless of the work material.
machining is achieved in various situations.
l Significantly improves chipping resistance by improving coating adhesion
l Next-level high strength and high hardness coating is achieved. Achie- strength. Stable machining is realised even under high load conditions.
ves long, stable tool life even in high-efficiency machining.

Applicable Grades Applicable Grades


For Turning: Steel AC8015P, AC8020P, AC8025P, AC8035P For Turning: Stainless Steel AC6040M
Stainless Steel AC6020M, AC6030M Exotic Alloy AC5005S, AC5015S, AC5025S
Cast Iron AC4010K, AC4015K Small Lathes AC1030U
For Milling: ACP2000, ACK2000 For Milling: ACU2500, ACP3000, ACK3000

Brilliant Coat PVD AURORA Coat (DLC : Diamond Like Carbon) PVD
Brilliant Coat provides excellent lubricity for higher quality machining. Using our proprietary PVD process tech nology, we have developed a
l PVD coating with excellent wear resistance and lubricity. hydrogen-free DLC coating that is extremely hard and smooth.
l Suppresses reactions with work material and realises beautiful machined surfaces.
Comparison of Cutting Edge Adhesion After Cutting ADC12
Work Material: STKM13A Adhesion of Aluminium Work Material: STKM13A
Insert: CNMG120408NLU Cutting
Cutting Conditions: vc: 100 m/min Conditions: vc: 100 m/min
f: 0,15 mm/rev f: 0,15 mm/rev
ap: 1,0 mm, wet
ap: 1,0 mm, wet
AURORA Coat Uncoated
l Second only to diamond in terms of hardness, this smooth coating has a low
Brilliant Coat Conventional Coating coefficient of friction and provides excellent adhesion resistance to deliver
better-quality machined surfaces.
Applicable Grades l Can be used for high-speed, high-efficiency cutting of aluminium alloys, copper
alloys, resins, and more.
For steel turning T1500Z, T2500Z
Applicable Grades For Milling DL1000, DL2000
For Endmilling DL1000, DL1200
For Drilling DL1300, DL1500

B2
▌◄
CVD Coating Series Coated Carbide
Characteristic Values
For Turning (CVD)
Hardness TRS Coating Thickness
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) (μm)
For high-speed and high-efficiency machining of steel.
Crystal orientation control technology is used to drastically suppress the
AC8015P 91,0 2,3 Absotech 14 advancement of crater wear, achieving long, stable tool life during high-speed and AC810P
high-feed cutting.

Grades
New Our 1st recommended grade for mill-scale work on forged material.
AC8020P 90,5 2,2 Absotech 18 Alumina coating with even higher strength balances outstanding stability and wear AC820P
resistance in mill-scale work.
A P20 grade that drastically reduces the occurrence of abnormal damage and
AC8025P 90,1 2,3 Absotech 12 achieves long and stable tool life by employing a special carbide substrate and the AC820P
new Absotech Platinum coating.

For interrupted machining of steel.


AC8035P 89,4 2,6 Absotech 9 Coating layer tensile stress removal technology greatly improves fracture resistance AC830P
and achieves long, stable tool life during heavy interrupted cutting.

An M20 grade that maintains wear resistance in stainless steel machining while
AC6020M 90,1 2,3 Absotech 5 drastically reducing the occurrence of abnormal damage by employing a special AC610M
carbide substrate and the new Absotech Platinum coating.

The first recommended grade for general machining of stainless steel that drastically
AC6030M 89,5 2,7 Absotech 5 reduces the occurrence of abnormal damage in stainless steel machining and AC630M
achieves long and stable tool life by employing a new coating: Absotech Platinum.

Super A general purpose grade featuring improved wear and fracture resistance during AC304
AC630M 89,5 2,7 FF Coat 5 stainless steel cutting. Utilises a special tough carbide substrate with a thin Super FF
Coat.

1st recommended grade for turning grey cast iron.


For high-speed cast iron milling.
AC4010K 91,1 2,5 Absotech 20 New thick coating realizes stable long tool life even with ultra-high-speed machining AC405K
of grey cast iron at vc = 700 m/min.

1st recommended grade for turning ductile cast iron.


AC4015K 91,1 2,5 Absotech 16 New high-adhesion, high-strength coating realises high wear resistance and chipping AC415K
resistance for stable long tool life over a wide range of cutting conditions.

Super A new, extremely versatile grade that can be used for rough, interrupted cutting of
AC420K 91,1 2,5 FF Coat 12 ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super AC700G
FF Coat to provide stability and long tool life.

For Milling (CVD)


Hardness TRS Coating Thickness
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) (μm)

Super A grade that employs a tough carbide substrate and thin-layer Super FF Coat to
ACP100 89,3 3,1 FF Coat 6 provide superior thermal crack and wear resistance in high-speed milling of steel. AC230

For high-speed machining of steel. Stable long tool life with high-speed machining
ACP2000 89,5 3,2 Absotech 10 is realized by adopting a tough carbide substrate and a new coating with excellent ACP100
thermal crack resistance.

New General purpose grade for a wide variety of materials such as steel, cast iron and
stainless steel.
XCU2500 89,5 3,2 AbsotechX 6 New coating combining wear and fracture resistance realises long tool life in medium-
speed to high-speed machining.

Super A grade ideal for hardened steel machining that provides excellent wear and heat
ACM200 89,8 3,4 FF Coat 6 resistance by employing a newly-developed ultra-hard carbide and Super FF Coat. AC230

Super A grade that employs a high-strength carbide substrate and Super


ACK100 92,0 2,4 FF Coat 6 FF Coat to provide excellent wear resistance in high-speed milling. —

Super A grade that employs a tough carbide substrate and thin-layer Super FF Coat to
ACK200 91,7 2,5 FF Coat 6 provide superior thermal crack and wear resistance for high-speed milling. AC211

For high-speed cast iron milling. Stable long tool life with high-speed machining is ACK100
ACK2000 91,7 3,1 Absotech 10 realized by adopting a tough carbide substrate and a new coating with excellent
thermal resistance. ACK200
New For high-speed cast iron milling.
Along with a high-hardness carbide substrate, the new coating combining wear and
XCK2000 91,7 2,5 AbsotechX 6 fracture resistance realises superb long tool life in medium-speed to high-speed –
machining.

B3
▌◄
Coated Carbide PVD Coating Series
Characteristic Values
For Turning (PVD)
Hardness TRS Coating Thickness
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) (μm)
T1500Z Brilliant For finishing of steel.
92,0 2,2 Coat* 3 Adopts Brilliant Coat for excellent lubricity and higher machined surface quality. T2000Z
(Cermet)
Grades

New Brilliant For finishing of steel.


T2500Z 91,8 2,4 Coat* 3 The use of Brilliant Coat with excellent lubricity and a tough cermet substrate realises T3000Z
(Cermet) excellent machined surface quality and superb stability.

For interrupted and general steel cutting.


Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN
AC530U 91,4 3,3 ZX Coat 3 layers, coupled with a fine-grained super tough substrate for excellent fracture ACZ310
resistance.
The first recommended grade for interrupted machining of stainless steel that drastically
improves the reliability in unstable machining thanks to the excellent adhesion and peel-
AC6040M 91,6 3,8 Absotech 3 off resistance of the new Absotech Bronze PVD coating, as well as the improved fracture AC530U
resistance of the exclusive ultra-hard carbide substrate.
Heavy interrupted machining and stainless steel machining.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN
AC530U 91,4 3,3 ZX Coat 3 layers, coupled with a fine-grained super tough substrate for excellent fracture ACZ310
resistance.
New Grade for high-speed and high-efficiency machining of exotic alloys.
AC5005S 93,1 2,8 Absotech 5 The use of a dedicated carbide substrate with great high-temperature strength —
realises excellent wear resistance in high-speed, high-efficiency machining.
The first recommended grade for turning exotic alloy.
Adopts a carbide substrate with excellent thermal resistance and a new coating with
AC5015S 92,7 3,2 Absotech 5 excellent wear resistance and chipping resistance, realizing stable long tool life over a AC510U
wide range of cutting conditions.
For partially interrupted to interrupted machining of exotic alloy.
Adopts a carbide substrate with excellent fracture resistance and a new coating with
AC5025S 91,8 3,6 Absotech 5 excellent wear resistance and chipping resistance, realizing stable long tool life with AC520U
unstable cutting conditions.
For hardenend steel.
Super
AC503U 93,2 1,7 ZX Coat 3 Utilizing the super multi-layered PVD coating of nanometre thick TiAlN and AlCrN —
layers, coupled with an ultra-hard substrate for excellent wear resistance.

For small tools, and high-precision finishing to general finishing applications.


ACZ150 91,4 3,3 ZX Coat 1 TiN ultra-thin coating and fine-grained, super tough substrate combine to give good —
Small edge sharpness and superior cut finish.
Product
Machining For precision machining that supports a wide range of work materials.
Employs the new "Absotech Bronze" coating with excellent adhesion and peel-off
AC1030U 91,6 3,8 Absotech 2 resistance to deliver excellent machined surface quality with improvements in cutting

edge quality and superb stability.

For Milling (PVD)


Hardness TRS Main Coating Coating Thickness
Class Grade Characteristics Old Grades
(HRA) (GPa) Components (μm)
General purpose grade supporting steel, stainless steel and cast iron machining.
Adopts a carbide substrate with excellent fracture resistance and wear resistance, plus
ACU2500 91,6 3,8 Absotech 3 a new coating with wear and chipping resistance, realizing stable long tool life with —
various work material grades.
For general machining of general and die steel.
Super Employs PVD coating consisting of multiple nanometre-thin layers. A general grade
ACP200 89,5 3,2 ZX Coat 3 that achieves a good balance between fracture resistance and wear resistance when ACZ330
combined with an exclusive tough substrate.

Super For interrupted machining and stainless steel machining.


ACP300 89,3 3,1 ZX Coat 3 Employs PVD coating consisting of multiple nanometre-thin layers.Provides excellent ACZ350
fracture resistance when combined with an ultra-tough substrate.

1st recommended grade for milling steel. Carbide substrate with excellent thermal ACP200
ACP3000 89,5 3,2 Absotech 3 crack resistance, plus a new coating with excellent wear and chipping resistance,
realizes stable long tool life over a wide range of cutting conditions. ACP300
Super A grade that provides excellent wear resistance by employing an ultra-hard fine-
ACM100 91,4 3,3 ZX Coat 3 grained carbide and New Super ZX Coating. ACZ310

Super The first recommended grade for stainless steel machining that achieves a good
ACM300 89,8 3,4 ZX Coat 3 balance between wear resistance and fracture resistance by employing a newly- —
developed ultra-hard carbide and New Super ZX Coating.

ACK300 91,4 3,3 Super ZX Coat 3 General-purpose grade with an excellent balance of wear and fracture resistance. ACZ310
1st recommended grade for milling cast iron. Adopts a high thermal conductivity
ACK3000 91,7 3,1 Absotech 3 carbide substrate and a new coating with excellent wear and chipping resistance, ACK300
realizing stable long tool life over a wide range of cast iron machining operations.

AURORA Coat For milling non-ferrous metal, utilizing DLC coat with a low coefficient of friction and
DL1000 92,9 2,1 (DLC Coat) 0,5 excellent adhesion resistance. —

AURORA Coat For milling non-ferrous metal, utilizing DLC coat with a low coefficient of friction and
DL2000 91,6 3,8 (DLC Coat) 0,5 excellent adhesion resistance. —

*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

B4
▌◄
TiC / TaC (Titanium Carbide)
Cermet
Various grades and expanded lineup of catalogue items meet a wide range of
finishing needs.
Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose
coated cermet T1500Z and tough T2500A.
Significantly expanded lineup of catalogue items for a wide variety of finishing
applications.

Grades
Characteristics
Uncoated Cermet Coated Cermet
T1000A High Speed Finishing Grade T1500Z New General Purpose Grade
High speed finishing grade with excellent wear resistance. General purpose coated cermet grade that employs new
Improved wear and fracture resistance. Brillant Coat* PVD coating with excellent lubricity.
Solid solution hard phase reduces reaction with steel. Excellent wear resistance provides long tool life.
Perfect for high-speed continuous finishing of steel, cast iron and powdered Reduces adhesion of work material for beautiful finished surfaces.
metal.

Uncoated Cermet Coated Cermet


T1500A T2500Z
A general purpose grade that provides both wear and fracture Tough grade with excellent fracture resistance and thermal
resistance with higher-quality surface finish. crack resistance.
Mixing hard phases of different functionality, grain size and composition Fine, uniform grain structure greatly improves toughness
improves balance of wear and fracture resistance. Improves thermal crack resistance due to the high thermal conductivity and
Improved cutting edge treatment technology provides beautiful finished realises long stable tool life.
machined surfaces. Uses Brilliant Coat, with excellent lubricity to realise excellent machined
surface quality.

Characteristic Values
For Turning
Hardness TRS Coating
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) Thickness (μm)
Uncoated cermet grade with excellent wear resistance that provides good
T1000A 93,3 1,8 — — cost efficiency. Demonstrates excellent wear resistance in continuous finishing T110A
applications, and stable finishing of cast iron and sintered alloy as well as steel.

A general purpose grade that employs a substrate with improved balance of


T1500A 92,0 2,2 — — fracture and wear resistance to deliver superior finished surfaces in a wide T1200A
variety of cutting conditions.

For interrupted machining of steel.


T2500A 91,8 2,4 — — Fine, uniform grain structure greatly improves toughness, realizing long tool life —
and excellent surface finish even with interrupted cutting.

PVD Brilliant Coat's* new PVD coating gives excellent lubricity for higher quality
T1500Z 92,0 2,2 Brilliant Coat* 3 machining. General-purpose coated cermet grade that can maintain high-quality T2000Z
machined surfaces and also gives excellent wear resistance.
New
For finishing of steel.
PVD
T2500Z 91,8 2,4 Brilliant Coat* 3 The use of Brilliant Coat with excellent lubricity and a tough cermet substrate T3000Z
realises excellent machined surface quality and superb stability.

Exclusive uncoated cermet grade with excellent cost efficiency suitable for
T1000A 93,3 1,8 — — cast iron finishing, which requires high hardness. T110A

For Milling
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
A general-purpose grade that employs a substrate with an improved
T1500A 92,0 2,2 — — balance between fracture and wear resistance to deliver superior T1200A
finished surfaces in a wide variety of cutting conditions.

T250A 91,4 2,1 — — Tough cermet grade with enhanced crack advancement resistance. —
For finishing of steel and stainless steel.
T2500A 91,8 2,2 — — Fine, uniform grain structure greatly improves toughness, T250A
realizing long tool life and excellent surface finishing.
For finishing of steel and stainless steel.
T4500A 91,0 2,3 — — Tough grade with excellent fracture resistance and reduced —
thermal cracking.
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.

B5
▌◄
WC (Tungsten Carbide)
„Igetalloy“
Igetalloy carbides have a solid history and a big variety of grades to suit many different applications. They
are widely used and appreciated for their superior performance.
The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions,
each differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide
components. The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting
conditions.
Grades

l For Steel l For Stainless Steel l For Cast Iron


A30N EH510 H10E

Characteristic Values
Hardness TRS Young's Modulus Thermal Conductivity Compressive Strength Linear-Thermal Expansion
Application Grade
(HRA) (GPa) (GPa) (W/m·°C) (GPa) Coefficient (X 10-6/°C)

ST10P 92,1 1,9 470 25 4,9 6,2

ST20E 91,8 1,9 550 42 4,8 5,2

A30 91,3 2,1 520 — — 5,2

A30N 91,2 2,2 520 — — —

ST40E 90,4 2,6 — 75 — —

EH510 92,6 2,6 — — — —

EH520 91,7 3,0 — — — —

A30 91,3 2,1 520 — — 5,2

A30N 91,0 2,4 — — — —

BL130 94,3 2,9 — — — —

H2 93,2 1,8 600 105 6,1 4,4

H1 92,9 2,1 650 109 6,1 4,7

EH510 92,6 2,6 — — — —

H10E 92,3 2,0 — 67 — —

EH520 91,7 3,0 — — — —

G10E 91,1 2,2 620 105 5,7 —

H1 92,9 2,1 650 109 6,1 4,7

H20 91,6 3,8 — — — —

EH510 92,6 2,6 — — — —

EH520 91,7 3,0 — — — —

B6
▌◄
CBN (Cubic Boron Nitride)
SUMIBORON
High hardness and heat resistance for cutting high hardness steel and hard
cast iron. Long tool life with high-speed finishing of grey cast iron.
In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered
tool - SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a
special ceramic binder sintered under super high pressure and temperature. As compared
to other conventional tool materials, CBN has higher hardness and excellent heat
resistance.

Grades
With these distinct characteristics, SUMIBORON can perform machining of hardened
steel, high hardness cast iron and exotic metals where previously only grinding was done.
Furthermore, excellent efficiency and longer tool life can also be achieved from high
speed machining of cast irons.

Characteristics
Classifications Structure CBN Content Hardness (GPa) Grades Application Characteristics
Containing no binder, the nano-to sub-micron
High 54 Cast Iron, Titanium CBN particles have a directly bonded structure.
Purely CBN
Alloy, Pure Titanium, The high hardness and thermal conductivity
particles, firmly NCB100
Co-Cr-Alloy, Cemented make it highly efficient with a long tool life when
bonded
Carbide, Cermet machining exotic alloys such as titanium alloys
and Co-Cr alloys.
BN7000 Carbide, Chilled cast
BN7500 High carbon content. Structure consists of
Mainly CBN iron, Ni-Hard cast
BN7115 strongly fused CBN grains.
grains fused iron,Heat-resistant alloy,
BNC8125 Suited to cutting cast iron, heat-resistant alloy,
together Cast iron
BNS8125 ultra-hard alloy, and other hard materials.
Sintered ferrous alloy
BNS800
BN1000, BN2000, BN350 Alloy steel, Case CBN grains are fused together strongly with a
Mainly CBN BNX10, BNX20, BNX25 hardened steel, Carbon special ceramic binder.
grains held BN500, New New tool steels, Bearing Strong CBN binding force gives superior
together with a BNC2115, BNC2125, steel, Die steel, Ductile wear resistance and toughness when cutting
binder Low 27 BN2010, BN2020 cast iron hardened steel and cast iron.
BNC300, BNC100, BNC160
BNC200, BNC500

Grade Range Map


Class Application High-speed Cutting Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting
Classification – H01 H10 H20 H30
New
BNC2115
New
BNC2125
Coated BNC2010
SUMIBORON
BNC2020 BNC300
BNC100 BNC160
BNC200

BN1000
Uncoated
SUMIBORON
BN2000
BNX10 BNX20 BN350
Classification – 01 10 20 30
Components
Sintered

New
Uncoated
BN7115
SUMIBORON
BN7000
Classification – K01 K10 K20 K30
Coated New
SUMIBORON
BNC500* BNC8115

NCB100
BN500
Uncoated BN7000
SUMIBORON
New
BNS8125
BNS800
Classification – S01 S10 S20 S30
NCB100
Uncoated
SUMIBORON
BN7000
New
BNS8125
* Dedicated for Ductile Cast Iron.
B7
▌◄
CBN (Cubic Boron Nitride)
SUMIBORON
Characteristic Values
Carbon Grain Size Hardness Main Coating Coating Thickness
Class Grade Binder TRS (GPa) Characteristics
Content (%) (μm) HV (GPa) Components (µm)
New TiAlSiN super Maintains excellent surface roughness thanks to coating
BNC2115 TiN 60–65 3 31–33 1,3–1,4 multilayered 3 with high notch wear resistance and tough CBN substrate
coating
Grades

New TiAlSiN super Along with a tough CBN substrate, the coating combines
BNC2125 TiN 65–70 4 33–35 1,5–1,6 multilayered 3 wear resistance and toughness to achieve even more
coating stable machining.

TiCN multi- Improves the wear resistance of coating and substrate and
BNC2010 TiCN 50–55 2 30–32 1,1–1,2 layered 2 stably achieves excellent surface roughness.

Provides long tool life in general and high-efficincy cutting thanks


TiAlN multi-
BNC2020 TiN 70–75 5 34–36 1,4–1,5 layered 2 to tough substrate coated with a highly wear-resistant and highly
adhesive layer.

Highly wear resistant coating makes this grade suited for


BNC100 TiN 40–45 1 29–32 1,0–1,1 TiAlN 3 high speed finishing.

BNC160 TiN 60–65 3 31–33 1,2–1,3 TiAlN/TiCN 3 Stable, high precision finishing of hardened steel.

Tough substrate with high wear resistant coating provide


BNC200 TiN 65–70 4 33–35 1,4–1,5 TiAlN/TiCN 3 longer tool life.

Suited for finishing when there is a combination of


BNC300 TiN 60–65 1 33–35 1,5–1,6 TiAlN 1 continuous and interrupted cutting.

Optimum wear resistance.


BNX10 TiCN 40–45 3 27–31 0,9–1,0 ̶ ̶ Suited to continuous, high-speed cutting.

Ultimate wear and fracture resistance. Suited to high-


BN1000 TiCN 40–45 1 27–31 0,9–1,0 ̶ ̶ speed cutting.

Crater resistant grade, suitable for high efficiency cutting


BNX20 TiN 55–60 3 31–33 1,0–1,1 ̶ ̶ under high temperature conditions.

Excellent fracture resistance during high speed cutting.


BNX25 TiN 65–70 4 29–31 1,0–1,1 ̶ ̶ Suited to high speed interrupted cutting of hardened steel.

A general purpose grade for hardened steel that provides


BN2000 TiN 50–55 2 31–34 1,1–1,2 ̶ ̶ a high degree of fracture and wear resistance.

High cutting edge strength. suited to heavy interrupted


BN350 TiN 60–65 1 33–35 1,5–1,6 ̶ ̶ cutting.

New
Co Grade balancing ultimate cutting edge sharpness with
BN7115 Compound 90–95 1 41–44 2,2–2,3 ̶ ̶ fracture resistance, suitable for finishing of sintered alloy.
Components
Sintered

Co Maintains optimum cutting edge sharpness.


BN7500 Compound 90–95 1 41–44 2,0–2,1 ̶ ̶ Suited for finishing of sintered alloy.

Co Improved wear and fracture resistance in rough cutting of


BN7000 Compound 90–95 2 41–44 1,8–1,9 ̶ ̶ sintered components.

New Grade with 100% solid CBN structure, using PVD coating
BNC8115 Al Alloy 85–90 8 39–42 0,95–1,15 TiAlN 2 with excellent wear resistance to enable roughing
operations.

New
Grade with 100% solid CBN structure that exhibits
BNS8125 Al Alloy 85–90 8 39–42 0,95–1,15 – – excellent wear and fracture resistance.

Co Improved wear and fracture resistance in rough cutting of


BN7000 Compound 90–95 2 41–44 1,8–1,9 ̶ ̶ cast iron and exotic alloy.

100% solid CBN structure with good


BNS800 Al Alloy 85–90 8 39–42 0,9–1,1 ̶ ̶ thermal impact resistance.

Substrate with excellent wear resistance and coating


BNC500 TiC 60–65 4 32–34 1,1–1,2 TiAlN 3 makes this grade suited for hard-to-cut cast iron.

Achieves high-efficiency, improved machining accuracy


NCB100 – 100 –0,5 51–54 1,8–1,9 – – and long tool life in machining of exotic alloys such as
titanium alloy and Co-Cr alloys.

B8
▌◄
PCD (Polycrystalline Diamond)
SUMIDIA
Excellent wear resistance, longer tool life, and high-speed, high-efficiency,
high-precision cutting of non-ferrous metals and non-metals.

SUMIDIA is a polycrystalline diamond material made from sintered diamond powder that was
first created using our proprietary technology in 1978.
SUMIDIA's superior wear resistance achieves longer tool life, high speed, high efficiency and
high precision in non-metal cutting and non-ferrous metal applications including aluminium,

Grades
copper, magnesium and zinc alloys.
SUMIDIA Binderless uses nano-polycrystalline diamond for the cutting edge, demonstrating
excellent wear resistance and fracture resistance.
In particular, it achieves extended tool life and machining accuracy superior to conventional
polycrystalline diamond when machining hard brittle materials such as cemented carbides.

Features
Diamond particles on the order of sub-microns to several dozen microns, sintered at high density.

Structure SUMIDIA Binderless SUMIDIA


NPD10 DA1000 DA150 DA90

0,1μm 5μm 5μm 5μm

Diamond particles Black areas in image are diamond particles.

Grade Range Map

Class Series Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting

Classification 01 10 20 30
SUMIDIA
Brittle Binderless NPD10
Materials

SUMIDIA DA90

Classification N01 N02 N20 N30

DA1000
SUMIDIA DA150
DA90

Characteristic Values
Carbon Content Grain Size Hardness HV
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa)
100% diamond that directly binds nano-order diamond
Brittle NPD10 Co 100 <=0,05 120–130 ≈ 3,15 particles with high strength. Demonstrates optimum wear
Materials and fracture resistance as well as the best edge sharpness.
High density sintered material made of ultra-fine diamond
DA1000 Co 90–95 –0,5 110–120 ≈ 2,60 particles that demonstrates optimum wear and fracture
resistance, and edge sharpness.

Sintered material made of fine diamond particles that


DA150 Co 85–90 5 100–120 ≈ 1,95 provides a good balance of workability and wear resistance.

Coarse sintered diamond particles, with high diamond


DA90 Co 90–95 50 50–65 ≈ 1,10 content for excellent wear resistance.

B9
▌◄
PCD (Polycrystalline Diamond)
SUMIDIA Binderless
SUMIDIA Binderless Series uses nano-polycrystalline diamond for the cutting
edge and demonstrates excellent wear and fracture resistance compared to
conventional sintered diamond tools.
In particular, SUMIDIA Binderless Series allows for improvements in tool life
and machining precision that go far beyond conventional diamond tools in the
machining of hard brittle materials, such as carbide.
Grades

Excellent for High Precision Machining of Carbide


Nano-polycrystalline diamond with excellent wear resistance achieves high precisi-
on machining of carbide.
Maintains Superior Dimensional Tolerances Over Many Hours
Greatly reduces the number of tool replacemets compared to conventional diamond
tools and increases work efficiency while reducing total costs.

Suitable for Hard Brittle Material Machining


Hard brittle materials (such as ceramics) that could only be ground before can now
be cut.

Characteristics
Comparison of Structure Hardness
Nano-Polycrystalline Diamond Conventional PCD
SEM Structure SEM Structure

Nano-Polycrystalline
No anisotropy and ultra-hard
Diamond

Single-crystal
Diamond Hardness depends on face orientation

Conventional PCD
Load 4,9N
0 50 100 150
Diamond Particles Diamond Particles Knoop Hardness (GPa)
(30–50 nm) (1–10 μm)

Application (Carbide Machining)


Hardness < 88HRA Hardness ≥ 88HRA
0,20 0,20
Depth of C ut ap (mm)

Depth of Cut ap (mm)

0,15 0,15

0,10 0,10

0,05 0,05

0 0,05 0,10 0,15 0,15 0 0,05 0,10 0,15 0,15


Feed Rate f (mm/rev) Feed Rate f (mm/rev)

Recommended Cutting Conditions (Carbide Machining) Coolant: Dry Min. - Optimum - Max.
Work Material Cutting Conditions

Classification Hardness (HRA) SEH Grade Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut ap (mm/rev)

70
VM G7
60 83–87 5–20–30 0,03–0,10–0,20 0,03–0,10–0,20
VC G6
50

VM G5
40 ≥ 88 5–15–30 0,03–0,05–0,07 0,03–0,10–0,20
VC G2

B10
▌◄
Grade Comparison Chart
Coated Carbide (CVD)
Appli-
cation Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK

UE6105 T9105 CA510 GC4305 KCP05 TP0501 WPP05S IC8005


P05 AC8015P MC6115 T9205 CA5505 HG8010 GC4205 KCP05B TP0500 WPP05 IC8150 TT8105
WPP01 IC9015
New MC6115 T9105 CA510 GC4415 IC8150
AC8020P MC6015 T9115 GC4305 KCP10 TP1501 WPP10S IC8080
P10 AC8015P
CA515 HG8010 WPP10 IC9015
TT8115 CP7
UE6110 T9205 GC4215 KCP10B TP1500
CA5515 IC9150
T9215 GC4315
New T9115 IC8150
CA025P GM25 GC4425

Grades
AC8020P MC6025 T9125 KCP25 TP2501 WPP20S IC8250 TT5100
P20 AC8025P UE6020 T9215 CA525 HG8025 GC4325 KCP25B TP2500 WPP20 IC9015 TT8125 CP7
GM8020 GC4225 IC9150
T9225
AC8035P
MC6035 T9125 CA025P GC4325 KCP30 WPP30S IC8080 TT7100
P30 AC6030M UE6035 T9135 CA525 GM25 GC4335 KCP30B TP3500 WPP30 IC9350 TT8135
AC630M T6130 CA530 GC4235

AC8035P T9135 GC4335 KCP40 TP3501


CA530 GX30
P40 AC6030M MC6035 T9235 CA5535 GM8035 GC4235 KCP40B TP3500 IC9350 TT7100
AC630M T6130 GC30

M10 MC7015 T9115 GC2015 IC9250 TT9215


AC6020M US905 CA6515 HS9105 GC1515 KCM15 TM1501
S10 US7020 T9215 S05F IC520M TT3005
Turning

AC6020M
MC7025 T6120
M20 TP2501 IC9025
HG8025 GC2025 TT5100
AC6030M US7020 T9125 CA6525 GC1515 KCM25 TM2000 IC9325
S20 AC630M T9215 TM2501 IC4050 TT9225

AC6030M GM8035 GC2035 KCM35 TP3500 IC9350


MC7025 T6130
M30 AC630M US735 CA6535 GX30 GC235 TM3501 IC4050 TT9235
AC8035P GM25 TM4000 IC635

AC6040M GC235
M40 AC630M
US735 GC2035 TM4000 TT7800
MC5005 CA310 GC3205 KCK05 TK0501 WAK10 IC5005 TT7005
K05 AC4010K UC5105 T5105 CA4505 HX3505 GC3210 TK1001 WKK10S TT7505 CP1
UC5115 CA4010
MC5005 CA315 WAK10 IC5100
AC4010K MC5015 T515 HX3305
CA4505 TK1000 WAK20 IC9150
K10 AC4015K
MC5020 T5105 CA4515 HX3515 GC3210 KCK15 TK1001 WKK10S IC4100 TT7015 CP1
UC5105 T5115 HG8010
CA4115 WKK20S
UC5115

AC4015K CA320
AC420K MC5015 T515 WAK20 IC9150
CA4515 HX3315 GC3225 KCK15
K20 AC425K
UC5115 T5125 CA4120 GM8020 KCK20 K2001 WAK30 IC5100 TT7015
UE6110 T9125 WKK20S IC4100
AC8025P CA4115
New IC4100
XCU2500 MP1501 WKP25
FH7020 T3130 IC5400 TT7080
GC4220 KCPM20 MP1500 WKP25S
P10 ACP2000 F7030 IC9015 TT7515
MV1020 T3030 GC4330 MP2501 WPP35G IC8080
ACP100 TT9300
MP2500 WKP35S IC9080
New
XCU2500 GC4330 KCPM20 MP2501 WKP25 IC8080
P20 ACP2000, ACP100
F7030 GC4340 KCPK30 MP2500 WKP25S IC9080 TT7400
XCU2500 GC4340 KCPK30 IC9250 TT7800
P30 ACP2000, ACP100
F7030 KCMP30 IC4050 TT8525
XCU2500 New
M10
Milling

ACM100
XCU2500 GX2160 GC2040
M20 ACM200
F7030 T3130 CA6535 AX2040 MS2500 WKP35S TT7800
XCU2500
M30 ACM200
F7030 KC994M IC5820 TT7800
New
XCK2000
K10 ACK2000 KCK15 IC5100 TT7515
ACK200
New
XCK2000 MV1020 GC3330 IC5100
XCU2500 MC5020 T1115 GC3220 KC915M DT7150
CA420M GX2120 GC3225 KC930M MK1500 WAK15 TT6800
K20 ACK2000 F5010 WKP25S IC4010 TT7080
GC3020 KC935M IC4050
ACK200 F5020 GC3040 IC4100

Coated Carbide (PVD)


Appli- Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK
Class Grade
cation
ACZ150 PR915
AC1030U AH710 PR1005 TM1
NewVP15TF IC507
AH110 PR930 KCU10 VM1
P10 AC5005S MS6015 AH120 PR1215 GC1525 KC5510 TS2000 WSM10 IC807 DT4
AC5015S IC907
AH725 PR1225 DM4
AC5025S PR1705
TM1
Turning

AC1030U
VP15TF AH120 IC807 TM4
PR1225 GC15
P20 AC5025S VP20RT AH725 PR1425 IP2000 GC1125 KCU25 IC808 TT9080 VM1
AC530U AH3135 IC810 QM3
DM4
AH120
AC1030U PR1425
VP15TF AH725 IP3000 IC328 TT8020
P30 AC530U VP20RT SH730 PR1525 CY250 GC1125 IC928 TT9030 QM3
PR1535
AH730
GC4335
P40 AC1030U PR660 IP3000 GC4235 IC830 TT8020

B11
▌◄
Grade Comparison Chart
Coated Carbide (PVD)
Appli-
cation Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec NTK
Hitachi
New PR005S
PR015S TM1
AC5005S MP9005 AH110 IP050S H5D6 KCS10 IC804
PR915 VM1
M10 AC5015S MP9015 AH710 WSM01 IC807 TT5080
VP15TF AH725 PR1025 IP100S GC1105 KCS10B TH1000
WSM10 IC808 TT3010 DT4
S10 AC5025S VP05RT AH905
PR1215 JP9105 KC5510 TS2000 DM4
ACZ150 PR1225 JP9115 GC1115 KCU10 WSM10S IC907 TT8010 ZM3
VP10RT AH8005 PR1305 IC908 ST4
PR1310
Grades

MP9015 PR015S
PR915 IC330 DT4
MP9025 AH630
AC1030U PR930 IC806 DM4
M20 VP15TF AH120 GC15 KC5525 TT9080
PR1025 IP100S GC1115 WSM20 IC808 ZM3
AC5015S VP20RT AH725 KCU25 TS2500 TT9020
S20 AC5025S VP20MF AH8015 PR1215
PR1125 HS9115
GC1125 KC5025 WSM20S IC830 TT3020 QM3
IC908 TM4
UP20M PR1225 IC928 ST4
MS9025 PR1325
AC5025S IC328
MP7035 AH630 QM3
PR1125 WSM30 IC330
AC6040M TT8020
VP15TF AH645 TM4
M30 AC530U VP20MF PR1525 GC1125 WSM30S IC830 TT8080 DT4
Turning

MS9025 AH725 PR1535 IC840 TT9080


AC1030U DM4
IC882
AC6040M MP7035 PR1125 IC830 TT8020
M40 AC530U VP15TF AH645 PR1535 GX30 IC928 TT8080
AC1030U MS6015
HX3305
ACZ150 HG3305
K10 AC1030U VP10RT AH110 PR905 HG3315 GC15
HX3515 IC810 TT6080
AH120
AC5015S HG8010
TH315
ACZ150
AC1030U VP10RT DM4
K20 AC5015S
VP20RT AH120 PR905 TT6080 QM3
VP15TF
AC5025S
IC830
AC1030U VP15TF AH110 IC908
K30 AC530U VP20RT AH120 IC910
AH725 IC928
PN215
AH110 PN15M
ACU2500 KC505M
VP15TF AH120 JP4105 IC807 TT2510 DT4
P10 ACP200 MP6120 AH710 PR1225 JP4115 GC1010 KC510M F25M IC903 TT7080 DM4
KC515M
AH725 JP4120
CY9020
ACP3000 VP15TF AH9030 PR1525 JP4120 KC522M MP3000 IC808
ACU2500 VP20RT AH120 TT7080 TM4
PR1225 CY150 GC1010 KC525M F30M WSM20 IC810
P20 ACP200
MP6120 AH725 PR1230 CY1230 GC1025 KCSM30 F32M WSM20S IC908 TT9030 DT4
MP6130 AH3035 TT9080 DM4
ACP300 PR830 JS4045 SP6519 F40M IC910
UP20M AH3225
AH3035 JS4045 KC725M
VP15TF AH3135
ACP3000 JS4060 KC735M
GC1030 KC525M F40M WSM35 IC328
VP30RT AH3225
ACU2500 PR1525 CY25 TT8080 DM4
GC1130 KC530M T60M WSM35S IC330
P30 MP6130 AH120 PR1230 CY150 TT8020 TM4
GC2030 KCPM40 MP3000 WSP45
ACP200 IC830
UP20M AH130 PR830 CY250 ZM3
ACP300 WSP45S IC928
AH140 CY250V KCSM30
AH725 PTH30E SP6519
ACP3000 JS4060 KC725M IC830 TT8020
WSP45
P40 ACU2500 VP30RT AH140 JM4160 KC735M WSP45S IC845 TT8080
ACP300 PTH40H KCPM40 IC928 TT8525B
AH110 CY9020
ACM100 AH120 JP4120 GC1010 KC515M
M10 ACU2500 DT4
MP9120 AH330 PR1025 PN08M GC1025 SP4019 IC808 DM4
S10 ACK300 VP15TF AH725 PR1225 PN15M GC1030 SP6519 IC908 ZM3
ACP300 AH8005 PN208 GC1130
AH8015 PN215
Milling

MP7030 AH120 IC328


F25M
MP7130 AH130 KC522M IC330
ACM300 PR1210 F30M
MP9120 AH330 JP4120 KC525M WSM35
IC808 DT4
PR1225 T32M TT9080
M20 ACU2500 MP9130 AH725 PR1525 CY150 S30T SP4019 MP3000 WSM35S
IC830 TT9030 DM4
ACP300 UP20M AH3225 JS1025 SP6519 IC840 ZM3
PR830 MS2050
VP15TF AH8015 X700 IC908
MM4500
VP20RT IC928
MP7030 AH130 KC522M F30M IC328
WSM35
MP7130 AH140 PR1525 JM4160 GC2030 KC525M F32M WSM35S IC330 TT8020 DT4
M30 ACM300 MP7140 AH330 PR1535 PTH30E GC1040 KC725M F40M IC830 TT8080 DM4
MP9130 AH725 PR830 JS1025 S40T KCPM40 MP2050 WSP45 IC840 TT9080 ZM3
WSP45S
VP15TF AH3135 KCSM30 MS2050 IC882
MP7140 KC725M IC328
JM4160 WSP45 TT8020
M40 ACM300 MP9140 AH140 PR1535 PTH40H KCPM40 WSP45S IC330 TT8080
VP30RT KCSM40 IC882
TH303
K05 ACK3000 MP8010 AH110 TH308 GC1010 SP4019 MH1000
AH710 ATH80D
ACK3000
MP8010 AH110 ATH10E GC1010 KC514M MH1000 IC810 TT7080
K10 ACU2500 AH120 PR1210 TH315 GC1020 SP4019 IC910 TT7515
ACK3000 AH110 JP4120 KC514M MK2050 IC808
MP8010 AH120 PR1210 PTH13S GC1020 KC524M TT6080
K20 ACU2500 MK3000 WKK25S IC810 DM4
VP15TF AH330 PR1510 CY100H GC1025 KCK20 IC830 TT7515
ACK300 GH330 CY9020 SP6519 IC908
AH725
ACK3000 AH120 IC830
JS4045 GC1025 KC520M MK2050
VP15TF AH330 PR1510 IC810
K30 ACU2500 VP20RT GH110 PR1210 CY150 GC1030 KC522M IC910 TT6080
ACK300 CY250 GC1130 KC524M
GH130 IC928
GH330

B12
▌◄
Grade Comparison Chart
Cermet
Appli- Class Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO Sandvik Kennametal SECO Tools WALTER ISCAR Taegu Tec
cation
TN30
GT720* TN6020
T1500Z* AP25N* GT9530* TN610 KT125 IC20N PV3030
P10 T1000A NX2525 GT9535* TN620 CZ25* IC30N PV3010
CT5015 HTX
VP25N* J9530* PV710* CH550 KT1120 IC520N CT3000
T1500A
NS520 PV720*
CCX*

Grades
Turning

T1500Z* New AT9530* TN90


T2500Z* AP25N* KT6215 CM IC20N
NS9530 TN620 KT315*
NX2525 CZ25* CMP IC30N
P20 T3000Z* NX3035 GT9530* TN6020 CH550 GC1525* IC520N CT7000
J9530* PV720* KT175 C15M
T1500A MP3025* KT5020* TP1020 IC530N
T2500A CCX*

New
T2500Z* MX2525 NS9530 TN620
P30 T3000Z* MP3025* GT9530* PV720*
T2500A VP45N AT9530* PV730*

GT720* TN610
AP25N* GT9530* PV7005* KT125 PV3030
K10 T1000A VP25N* NS9530 PV7010* CH550 CT5015 CT3000
J9530* HTX
NX2525 CCX*
NS520

MZ1000*
T2500A NX2525 TN60 MZ2000*
Milling

MX3030 NS540 TN90 KT530M*


T250A MZ3000* CT530
P30 NX4545 NS740 TN100M KTPK20* C15M IC30N
T4500A CH7030
VP45N* TN620M CH7035
* denotes coated cermet

Uncoated Carbide
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO NTK Sandvik Kennametal SECO Tools ISCAR Taegu Tec

P10 ST10P TH10 WS10 S1P

P20 IC70
ST20E UTi20T KS20 EX35 SMA K125M UF10
IC50M
P30 KS15F EX35 IC54
A30N UTi20T PW30 SM30 P30
UX30 EX40 IC28
P40 IC54
ST40E TX40 EX45 S6 IC28
KU10 IC07
M10 EX35 K313
EH510 TH10 KM1 H10A 890 IC08
WA10B K68 IC20
KYSM10
K313 HX IC07
M20 EH520 UTi20T KS20 EX35 H13A IC08 UF10
K68 883 IC20
M30 A30 H10F
UTi20T UX30 IC28
A30N SM30
KU10
K01 H2 WH01 K68
HTi05T KS05F IS8
H1 WH05 K313
K115M
KU10
K313
K10 H1 KW10 K68 IC20
HTi10 TH10 WH10 KM1 H13A 890 K10
EH510 GW15 K115M IS8
K110M
KY3500
KMF 890
K20 G10E, H10E KS15F IC20
UTi20T GW25 WH20 KM3 H13A KY3500 883
EH520 KS20 IS8
KYHS10 HX
K30 G10E, H10E UTi20T WH30 KY3500 883
KU10
SW05 K313 IC20
RT9005 TH10
S10 SW10 H10A K68
EH510 RT9010 KS05F HX IC07
K10
S20 SW25 WH10 H10F KMF
EH520 MT9015 KS15F H25 IC08
KW10 H13A K110M IC28
TF15 KS20 GW15 K1025
KYHS10
Fine-grained N6F
A1 UM NM25 883 IC08
Carbide H10F

B13
▌◄
Grade Comparision Chart
CBN
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera NTK Chukyo Sandvik Kennametal SECO Tools ISCAR

NCB100 BX930
K01 BNC500* MB710 KBN475 B30 CB7525 IB50
BX870 KB1340
BN7000 MB5015 KBN60M B16 CB7925 IB85
BX910
BN500
HB55
MB710 CBN200
BX470 HB56
Grades

K10 BN7000 MB730 KBN60M B23 CBN300 IB55


BX480 HB569 CB7925
BN500 MB5015 KBN900 B16 CBN300P IB90
BX950 HB580
MB4020 CBN400C
HB57
MB730 BX470 HB56
BN700
K20 MB4020 BX480 HB569
BN7000 KBN900
MB4120 BXC90 HB580
BNS800 MBS140 BX90S HB57
New MBA4120 BX90S
K30 BNC8115
BNS8125 MBS140 BXC90 HB57 KB5630 CBN500
BC5030
MB730 BX940 HB55 IB85
S01 NCB100 BX950 KB5630
MB4020 HB580 IB05S
BN7000 BX470 KB1340
MB4120 BX480 HB52 IB10S

BC8105
BNC2010 New HB55 CH0550
BC8110 BXA10 KBN05M B5K IB05H
H01 BNC2115 HB550 CBN10
MBC010 BXM10 KBN25M B52 CB7105 KB5610 IB50
BN1000 HB580 CBN100
MB810 BX310 KBN510 IB10HC
BN2000 HB590 CBN60K
MB8110

BNC2010 BC8110 HB55 CBN10


BNC2020 BC8120 BXA10 B5K CB7015
New KBN05M HB59 KBH20 CBN150 IB10H
H10 BNC2115 MBC020 BXM10 B6K CB7115
KBN25M HB550 KB5610 CBN100 IB55
BNC2125 New MB8025 BX330 B52 CB20
MB8110 KBN525 HB580 KB5625 CBN060K IB25HA
BN2000 BX530 B36
MB825 HB52 CBN160C
BC8120 HB57 IB20H
BNC2020 New BC8020
BXA20 KBN30M B36 CB7025 KBH20 CH2540
H20 BNC2125 HB59 IB20HC
MBC020 BXM20 KBN35M B40 CB7125 KB5625 CBN150
HB590
BNX20 MB8025 BX360 KBN900 B6K CB50 KB5630 CBN160C IB25H
MB8120 HB580 IB25HC
BXM20
BNC300 MB835 KBN30M
H30 BXA20 HB57 CB7525
BN350 MB8130 KBN35M B40 KB5630 CH3515 IB90
BXC50 HB580 CB7135
BNX25 BC8130 KBN900
BX380

PCD
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera NTK Chukyo Sandvik Kennametal SECO Tools ISCAR

N01 DA90 DX180 CD05


MD205 KPD001 PD1 KD1400 ID5
DA1000 DX160 CD10

KPD001 HD100
N10 DA150 MD205 KD1400 PCD05
DX140 KPD010 PD2 HD30 CD1810 ID5
DA1000 MD220 KD1425 PCD10
KPD230 HD60

HD100
N20 DA1000 MD220 DX120 KD1400 PCD05
KPD230 PD2 HD30
DA2200 MD230 DX110 KD1425 PCD20
HD50
HD30 PCD05
N30 DA1000 MD2030 HD50
DX110 KD1400 PCD30
DA2200 MD230 HD700 PCD30M
HC100

B14
▌◄
C
Indexable Inserts for Turning
Negative / Positive Inserts
C1–C96

Inserts
ISO Inserts Identi ication Table .............................................. C2–3
New
General-purpose Chipbreaker for M-class Positive Inserts NGU..................................................................................... C4–5
Chipbreaker for Low Carbon and General Steel Turning NFE / NFB .......................................................................... C6
Chipbreaker for Hardened Steel Turning NGH.................................................................................... C7
Chipbreaker for Exotic Alloys and Stainless Steel Turning NEG / NEF ......................................................................... C8–9
Chipbreaker for Stainless Steel Turning NEM.................................................................................... C10
Positive M Class Chipbreaker NFB / NLB.......................................................................... C11
Chipbreaker for Steel Turning (M) NSI ............................................................................... C12
Comparison Chart Chipbreaker....................................................................... C13
Selection Chipbreaker Application Table ....................................... C14–19

Negative Inserts C / 80° Diamond Type (With Hole)................................... C20–28


D / 55° Diamond Type (With Hole)................................... C29–36
S / Square Type (With Hole)............................................. C37–44
S / Square Type (Without Hole)....................................... C45
T / Triangle Type................................................................ C46–54
T-REX Insert...................................................................... C52
V / 35° Diamond Type (With Hole)................................... C55–57
W / Polygon Type (With Hole).......................................... C58–62

Positive Inserts C / 80° Diamond Type (With Hole)................................... C63–69


D / 55° Diamond Type (With Hole)................................... C70–73
R / Round Type (With Hole).............................................. C74
S / Square Type (With Hole)............................................. C75–78
Stock marking chart S / Square Type (Without Hole)....................................... C79
T / Triangle Type (With Hole)........................................... C80–87
l : Euro stock item T / Triangle Type (Without Hole)...................................... C86-89
l : Japan stock item V / 35° Diamond Type (With Hole)................................... C90-93
:
p To be replaced by new item W / Polygon Type (With Hole).......................................... C94–95

– : We cannot produce

Note:
Stocking policy may change without prior notice, please consult our
sales representative for actual stock situation.

C1
▌◄
Inserts Identification Table

C N M G
Insert Shape Tolerance
Chart 1 Chart 3
Inserts

Relief Angle Insert Type


Chart 2 Chart 4

Chart 1: Insert Shape Chart 2: Relief Angle Chart 3: Tolerance (mm)


Symbol Insert Shape Angle Symbol Relief Angle Symbol Nose Height Inscribed Circle Thickness
C 80°
A 3° A ± 0,005 ± 0,025 ± 0,025
D 55°
F ± 0,005 ± 0,013 ± 0,025
E Diamond 75° B 5°
C ± 0,013 ± 0,025 ± 0,025
F 50° C 7°
V 35° H ± 0,013 ± 0,013 ± 0,025
D 15°
E ± 0,025 ± 0,025 ± 0,025
R Round —
S Square 90° E 20° G ± 0,025 ± 0,025 ± 0,13
T Triangle 60°
F 25° J* ± 0,005 ±0,05 – ±0,15 ± 0,025
W Trigon 80°
K* ± 0,013 ±0,05 – ±0,15 ± 0,025
A 85° G 30°
L* ± 0,025 ±0,05 – ±0,15 ± 0,025
B Parallelogram 82° N 0°
K 55° M* ±0,08 – ±0,2 ±0,05 – ±0,15 ± 0,13
P* 11°
N* ±0,08 – ±0,2 ±0,05 – ±0,15 ± 0,025
H Hexagonal 120°
O Octogonal 135° O Others
U* ±0,13 – ±0,38 ±0,08 – ±0,25 ± 0,13
P Pentagonal 108° * Inserts with a 10° relief
L Rectangular 90° angle are sometimes
considered as ”P”
M Rhombic 86°
The height ”m” on sharp corner.

Chart 4: Insert Hole or Breaker Tolerance of Nose Height (M-Class)


Hole Chip Hole Chip Inscribed Triangle Square 80° 55° 35° Round
Symbol Hole Style Breaker Shape Symbol Hole Style Breaker Shape Circle Diamond Diamond Diamond
6,35 ± 0,08 ± 0,08 ± 0,08 ± 0,11 — —
9,525 ± 0,08 ± 0,08 ± 0,08 ± 0,11 ± 0,16
N Nil A Nil
12,70 ± 0,13 ± 0,13 ± 0,13 ± 0,15
No One With One 15,875 ± 0,15 ± 0,15 ± 0,15 ± 0,18
R M
Straight

Hole Face Hole Hole
Face 19,05 ± 0,15 ± 0,15 ± 0,15 ± 0,18
25,40 ± 0,18 ± 0,18 ± 0,18
Both Both
F Faces G Faces
31,75 — ± 0,20

Straight Straight
Tolerance of Inscribed Circle (M-Class)
W With
hole
with top
Nil B With
hole
with top
Nil Inscribed Triangle
Circle Square 80° 55° 35°
Diamond Diamond Diamond Round
end end
Hole counter- One Hole counter- One 6,35 ± 0,05 ± 0,05 ± 0,05 ± 0,05 — —
T sink
(40°–60°) Face H sink
(70°–90°) Face 9,525 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05
Straight Straight 12,70 ± 0,08 ± 0,08 ± 0,08 ± 0,08 — ± 0,08
Q With
hole
with top
Nil C With
hole
with top
Nil 15,875 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
end end 19,05 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
Hole counter- Both Hole counter- Both 25,40 ± 0,13 ± 0,13 ± 0,13 — — ± 0,10
U sink
(40°–60°) Faces J sink
(70°–90°) Faces 31,75 — ± 0,15 — — — ± 0,12

X Special

C2
▌◄
Inserts Identification Table

12 04 08 N - GE Picture of insert shown as example


(ISO Cat, No,)

Insert Size Corner Radius Chip Breaker


Chart 5 Chart 7 Chart 9

Inserts
Thickness Feed Direction
Chart 6 Chart 8

Chart 5: Cutting Edge Length (mm) Chart 6: Thickness Chart 7: Nose Radius
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Edge Inscribed Circle
Symbol Thickness Nose Radius
Symbol
Edge Circle Edge Circle Neg. Pos. Neg. Pos. (mm) (mm)
03 3,55 3,50 07 7,7 6,35 03 3,8 5,56 X1 * 00 Sharp Point
04 4,97 4,30 09 9,7 7,94 04 4,3 6,35 01 1,59 003 0,03
D W
06 6,4 6,35 11 11,6 9,525 05 5,4 7,94 02 2,38 008 0,08
08 8,0 7,94 15 15,5 12,70 06 6,5 9,525 T2 2,78 01 0,1
C
09 9,7 9,525 19 19,4 15,875 08 8,7 12,70 03 3,18 015 0,15
12 12,9 12,70 10 10,9 15,875 T3 3,97 018 0,18
16 16,1 15,875 08 8,3 4,76 11 4,3 6,35 04 4,76 02 0,2
19 19,3 19,05 V 09 9,7 5,56 16 6,5 9,525 05 5,56 0,35 0,35
25 25,8 25,4 11 11,1 6,35 08 8,0 8,0 06 6,35 04 0,4
16 16,6 9,525 10 10,0 10,0 07 7,94 08 0,8
22 22,1 12,7 12 12,0 12,0 09 9,52 10 1,0
06 6,35 6,35 06 6,9 3,97 12 12,70 12,70 (*): 12 1,2
S7 7,14 7,14 08 8,2 4,76 R 15 15,875 15,875 CCET03X1 Insert thickness: 1,40
16 1,6
CCET04X1 Insert thickness: 1,80
07 7,94 7,94 09 9,6 5,56 16 16,0 16,0 20 2,0
S T
09 9,525 9,525 11 11,0 6,35 19 19,05 19,05 24 2,4
12 12,70 12,70 13 13,7 7,94 20 20,0 20,0 32 3,2
15 15,875 15,875 16 16,5 9,525 24 24,0 24,0 M0 Round Insert
(Metric)
19 19,05 19,05 22 22,0 12,70 25 25,0 25,0 00 Round Insert
(Imperial)
25 25,40 25,40 27 27,5 15,875 25 25,40 25,40 An ”M” after the nose radius
indicates a negative tolerance
31 31,75 31,75 33 33,0 19,05 32 32,0 32,0 Example:
CCG T09T302 M NSI AC520U
Chart 8: Feed Direction Chart 9: Chip Breaker
Symbol Direction Symbol Process Bumpy Type Standard Handed Other Specials

R Right-hand Fine Finishing FA, FL, FE, FB, FC FT, FX, FZ Wide Chipbreaker W
F
to Finishing FK, FP FY, FW
For Countersink C
L Left-hand S SE, SEW, SI, SC, SD
Light Cut SF, SP, SU, SX SDW For Round insert RD, RP, RX, RH
N Neutral L LU, LUW, LB ST
G GE, GU, GUW For Exotic Alloy EF, EG, EX, EM
GZ
General UG, UP UM
U UZ AW, AG, AX, AY,
US, UX For Aluminium LD, GD,
MM FV, LV, GH
M Rough MP, MU, MX, ME MC For Hardened Steel
HM
For Carburized Layer SV
HU Removal
H Heavy HG, HP, HF
HW For Stainless Steel EF, EG, EM

C3
▌◄
Chipbreaker
New
NGU Type For positive Inserts

General Features
Superb versatility handles processes from roughing to
finishing.
Stable machining is realised across a range of conditioins
through excellent cutting edge sharpness and strength.
Item range covers a wide variety of applications.

NGU-Chipbreaker for Positive Inserts

Excellent chip control performance


– Wide chip pocket for various cutting conditions

Less Vibration
– Improved chip control in a wide application field

Suppresses chip jamming at high feed rates


for ideal chip control

– Wide restraining face enables consistent chip cont-


rol for light to medium cutting.

– Discharges chips well under high feed conditions


and suppresses build-up

Smooth chip
breaking

– Achieves stable machining with both versatility and


low resistance

C4
▌◄
Chipbreaker
New
For positive Inserts NGU-Type
Improved Fracture Resistance
The two step rake angle geometry ensures outstanding sharpness and hardness.

Corner A-A Cross Section Edge B-B Cross Section

(mm) (mm)
1,6 0,15 25°
0,2
5° $ 3° %
15° 8°

$ %
CCMT 09T3_ _ Type CCMT 09T3_ _ Type

Application Range
Enhanced application range over conventional products.


NMU
NGU
Depth of Cut (mm)



NSU


NLU
    
Feed Rate (mm/rev)

Application Examples
24CrMo5, Automotive Parts 15CrMo5, Fastening Parts
Improves chip entanglement for improved machining efficiency. Strong cutting edge design realizes 1,5 times the tool life.

ap = 2,0 (1 pass) ap = 2,0 (1 pass)

Chattering occurs
Not applicable

ap = 1,0 (2 passes) ap = 1,0 (2 passes)

NGU Competitor B

NGU Conventional

Insert: CPMT 090308 NGU (AC8025P) Insert: CCMT 09T308 NGU (AC8025P)
Cutting Conditions: vc = 200 m/min, f = 0,2 mm/rev, Cutting Conditions: vc = 190 m/min, f = 0,25 mm/rev,
ap = 2,0 mm, wet, internal taper boring ap = 1,0 mm, wet, internal boring

C5
▌◄
Chipbreaker Negative M Class Chipbreakers
NFE Type / NFB Type for Low Carbon and General Steel Turning

General Features
The high performance NFE type, which ensures stable chip control in
a wide range of feed rate, has been added to the chipbreaker series
for low carbon steel and general steel turning.
Extensive product lines are available to meet various machining requi-
rements.
A positive insert execution of chipbreaker NFB is also available.

Application Range 2,0


P
1,6 NLU
NFB
Inserts

Depth of Cut (mm)


NFE
1,2

0,8
NFL

0,4

0,1 0,2 0,3 0,4 0,5


Feed Rate (mm/rev)

NFE Chipbreaker for Finishing


Supports general purpose machining to high speed machining. Performance
Work Material: Pipe steel (H240LA, 1.0480)
The arc-shaped main breaker ensu- Insert: CNMG 120408 NFE (AC8025P)
res stable chip control in a wide feed Cutting Conditions: vc=200 m/min, f=0,4 mm/rev, ap=0,2 mm, dry

rate range.
Excellent chip control under low depth of cut and high
The two step chipbreakers enable feed rate condition
stable chip control at a low feed rate
of f = 0,1 mm/rev.

The sub-breaker controls cutting Cross-section 1,40


chips in profiling. of chipbreaker 0,70
20°

NFE Type (AC8025P) Conventional

Application Examples
Work Material: Deep-draw steel (SPHC440) Work Material: C53E,1.1210, Ø20-100
Facing Insert: CNMG 120408 NFE (AC8025P) Exter. Turning+Facing Ins.: DNMG 150412 NFE (AC8025P)
Cutting Conditions: vc = 200 m/min, f = 0,15 mm/rev, Cutting Conditions: vc=180 m/min, f=0,25 mm/rev (radius), 0,45 mm/rev
ap = 0,2–0,5 mm, wet (straight section), ap = 0,3 mm, wet

Stable chip curling and breaking in facing of gummy steel. Stable chip control even at a variable feed rate in shallow cutting.

NFE Type (AC8025P) Competitor NFE Type (AC8025P) Conventional

NFB Chipbreaker for Low Feed Finishing


Supports low feed machining. Application Example
Work Material: Pipe steel (STKM13C)
Smooth chipbreaker geometry with a Internal Turning Insert: DNMG 150404 NFB (T3000Z)
high rake reduces cutting resistance. Cutting Conditions: vc = 352 m/min, f = 0,03–0,2 mm/rev,
ap = 0,7 mm, wet

The variable rake angle in nose Small chip curling and control
radius makes effective strain on
chips and improves the breaking
performance. Cross-section
of chipbreaker 0,80

27°
NFB Type (T3000Z) Competitor

C6
▌◄
Chipbreaker
For Hardened Steel Turning NGH Type
General Features
Enables medium roughing of hardened steel in combination with
coating and grade AC503U.
Reduces heat generation and enables deep cutting (ap = 1–3 mm)
of hardened steel by using a wide neutral ground chipbreaker (rake
angle: 4°) and sharp edge.
Discharges chips smoothly.

Inserts
Negative Insert for Rough Cutting NGH Type Chipbreaker
Performance

NGH Type
Chipbreaker

Low Cutting
Force
Without
Chipbreaker Back Force
Insert
Feed Force

Principal Force

0 200 400 600 800 1000


Cutting Resistance (N)

Application Examples
Work Material: X155CrVMo12-1 (61HRC)
Insert: TNGG 160404 NGH (AC503U)
Cutting Conditions: vc = 50 m/min, f = 0,05 mm/rev, ap = 3,0 mm, dry
NGH Type
Chipbreaker

Only minor wear occured Stable chip forming


after 40 min cutting

Without
Chipbreaker

Major wear occured


after 20 min cutting

Recommended Cutting Conditions


Application Cutting Speed Feed Rate Depth of Cut Recommended
Range vc (m/min) f (mm/rev) ap (mm) Chipbreaker

Finishing 40–100 0,02–0,10 <1 Without chipbreaker

Medium Roughing 20–60 0,02–0,05 1–3 NGH Type


Work Material: Hardened steel (50–62 HRC), X155CrVMo12-1, X40CrVMo5-1, S6-5-2, High-speed powder and high speed steel

C7
▌◄
Chipbreaker
NEG Type / NEF Type For Exotic Alloys and Stainless Steel Turning

General Features Application Range


NEG/NEF type chipbreaker for exotic alloy machining
can be used for Titanium alloys, heat-resistant alloys 4,0 NEG
NMU
and a variety of other exotic alloys.

Depth of Cut (mm)


NEX
They deliver excellent wear resistance and superior
chip management. These chipbreakers can solve
2,0
quality problems caused by the unstable tool life and NSU
poor chip control provided by conventional chipbrea- NEF
kers for exotic alloys.
Feed Rate
0 0,2 0,4 (mm/rev)
Inserts

NEG Chipbreaker for Roughing


Provides excellent wear resistance and chip control from general-purpose machining to roughing applications.
Reduces damage to insert and eliminates trouble from chips specific to exotic alloys. Also demonstrates very
high versatility.

Crater wear advancement


is prevented by the round Cross Section of Chipbreaker
bumps, whilst maintaining
excellent control.
1,75
0,09
The cutting edge Excellent chip manage- 30°
maintains the strength ment and wear prevention
slowing the progress is delivered by the special
of crater wear. rake face design.

Cutting Performance – NEG Type


Heat Resistant Alloy
Work Material:
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Inconel 718

Insert:
CNMG120412

Cutting Data:
vc = 40 m/min
ap = 2,5 mm
f = 0,2 mm/rev
Suppresses the chipping of peripheral cutting edge and wet Notch wear / poor chip control
notch wear. Excellent chip management. Tc = 7 min

Titanium Alloy
Work Material:
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Ti-6Al-4V

Insert:
CNMG120412

Cutting Data:
vc = 65 m/min
ap = 2,5 mm
f = 0,2 mm/rev
Suppresses crater wear and flank wear. wet Crater wear / flank wear / poor chip control
Excellent chip management. Tc = 8 min

Application Example – NEG Type


Inconel 718, machine component Pure Titanium (Ti grade 3), machine component
3 pcs 3 pcs
3 1,5
times times

2
1 pcs
pcs
3x tool life and improved NEG Competitor 1,5x tool life and improved NEG Competitor
chip management (AC520U) chip management (EH510)

Insert: CNMG120408 NEG (AC520U) Insert: CNMG120408 NEG (EH510)


Cutting Data: vc = 50 m/min, ap = 1,5 mm, f = 0,3 mm/rev, wet Cutting Data: vc=80–100 m/min, ap=1,0 mm, f=0,25 mm/rev, wet

C8
▌◄
Chipbreaker
For Exotic Alloys and Stainless Steel Turning NEG Type / NEF Type
Material Application Range
400 200
Cutting Speed (m/min)

Cutting Speed (m/min)


AC6020M
200 BN7000
100 150

50 AC510U / EH510 AC520U / 100


AC6030M
EH520
AC6040M
10 AC630M
50 AC530U

Finishing Roughing Finishing Roughing

Inserts
NEF Chipbreaker for Finishing
The NEF chipbreaker reduces chip curl diameter in finishing applications.
Provides extremely good chip management not fluctuated by the material in use.

Main chipbreaker that enables


good chip control even at low Cross Section of Chipbreaker
depths of cut.
1,2

20°
Sharp edge with 20° rake
angle reduces wear. The grooves on the rake face
reduce heat and assist chip flow
away from the workpiece.

Cutting Performance – NEF Type


Heat Resistant Alloy
Work Material:
Chipbreaker type: NEF (AC510U) Conventional tool (S10) Competitor‘s product (S10)
Inconel 718

Insert:
CNMG120408

Cutting Data:
vc = 55 m/min
ap = 0,3 mm
f = 0,15 mm/rev
Improvements in chip control and chip removal wet There is a problem in the length and the diameter of chips.
management based on small curled chips. Tc = 8 min

Titanium Alloy
Work Material:
Chipbreaker type: NEF (AC510U) Conventional tool (S10) Competitor‘s product (S10)
Ti-6Al-4V

Insert:
CNMG120408

Cutting Data:
vc = 80 m/min
ap = 0,5 mm
f = 0,2 mm/rev
Improvements in chip control and chip removal wet
management based on small curled chips. There is a problem in the length and the diameter of chips.
Tc = 25 min

Application Example – NEF Type


Inconel 718, shaft component Duplex stainless steel cover

Great improvement in Improvements in chip


chip management. Keeps management. Suppress
workpieces free of damage. NEF Conventional tool damage to finished surface NEF Conventional tool
It is possible to omit final (AC510U) with no entanglement of (AC510U)
polishing process. chips.

Insert: CNMG120408 NEF (AC510U) Insert: CNMG120408 NEF (AC510U)


Cutting Data: vc= 45 m/min, ap= 0,25 mm, f = 0,1 mm/rev, wet Cutting Data: vc= 55 m/min, ap = 0,3 mm, f = 0,125 mm/rev, wet

C9
▌◄
Chipbreaker
NEM Type Chipbreaker for Stainless Steel Turning

Application Range
6,0 NEG 200
AC6020M

Cutting Speed (m/min)


Depth of Cut (mm)

NEX
NUP
NEM
NGU NMU
4,0 150
NEF
NSU
100
AC6030M
2,0
AC6040M
AC630M
50 AC530U

0 0,2 0,4 0,6 Feed Rate Finishing Roughing


(mm/rev)
Inserts

6.0
NEM Chipbreaker for Rough Cutting EGType
EX Type EMT
UP Type
The NEM chipbreaker achieves excellent fracture and crater resistance and ensures extremely stable machining.
4.0 GU Type
M

EFType
SUType
2.0

Large radius rake face design that reduces


crater wear while maintaining the cutting Bright colors for easy identification of 0.2
0 0.4
edge strength. used cutting edge.

Reduces boundary damage by eliminating


changing points from the cutting edge.

Reduction of Damage
Reduction of Boundary Damage Reduction of Crater Wear
Cutting Edge Boundary Wear Comparison Cross Section Crater Wear Comparison

Conventional
Geometry

NEM
Type

The NEM chipbreaker has no changing points on the The NEM chipbreaker smoothly evacuates chips thanks to
cutting edge, so boundary damage is reduced. its large radius rake face design, so crater wear is reduced.

Application Example
350
300
2,0
250
times
Output (pcs)

Conventional Geometry 200

150

100
Ø700 50
0
NEM Conventional
NEM (AC6030M) Geometry
(AC6030M)

Reduces breakage out of the cutting edge and ensures stable machining. Reduces crater wear and provides long tool life.

Work Material: X5CrMo17 12 2 Work Material: X5CrNiS18 10


Insert: SNMG190616NEM (AC6030M) Insert: SNMG120408NEM (AC6030M)
Cutting Conditions: vc = 70 m/min, f = 0,5 mm/rev, ap = 3,0–8,0 mm, wet Cutting Conditions: vc =100 m/min, f = 0,32 mm/rev, ap = 2,0–2,5 mm, wet

C10
▌◄
Chipbreaker
Positive M Class Chipbreakers
for Low Carbon and General Steel Turning NFB Type / NLB Type
Application Range
3,0

Depth of Cut (mm)


NSU
2,0

1,0
NLB

NFB
NLU
0 0,1 0,2 0,3 Feed Rate
(mm/rev)

Inserts
NFB Chipbreaker for Finishing NLB Chipbreaker for Light Cutting
The NFB type for finishing and the NLB type for light cutting have been added to the chipbreaker series for low carbon and
general steel machining in addition to the already present NLU type for finishing and NSU type for light cutting.
The NFB and NLB type chipbreakers improve chip control in finishing of low carbon and general steel.

Ridge reduces edge breakage


Strengthened edge reduces
unexpected breakage

High rake breaker wall impoves


chip breaking performance

Special breaker ridge shape


achieves stable chip control
Variable rake angle in nose radius increases
chip strain and improves chip breaking per- 0,5 0,8
formance
20° 15°

Cross Section of Chipbreaker Cross Section of Chipbreaker

Performance Performance
Chip Control Chip Control 
Achieves stable chip control at Achieves stable chip control in
small cutting depth and low feed. light cutting.

50 mm 50 mm

NFB Type Chipbreaker (T1500A) Competitor’s Product NLB Type Chipbreaker (T1500A) Competitor’s Product

Work Material: Pipe (H240LA), Ø 30 Boring Work Material: Pipe (H240LA), Ø 30 Boring
Insert: TPMT 110304 NFB (T1500A) Insert: TPMT 110304 NLB (T1500A)
Cutting Conditions: vc = 100 m/min, f = 0,12 mm/rev, ap = 0,1 mm, wet Cutting Conditions: vc = 200 m/min, f = 0,15 mm/rev, ap = 0,5 mm, wet

Comparison of Surface Roughness of Finished Surfaces Chip Control 

NLB Type Chipbreaker


(T1500A)

100 mm

Competitor’s
Product
100 µm 100 µm Doubles the tool life by
improving chip control
and reducing blemishes 100 mm
NFB Type Chipbreaker (T1500A) Competitor’s Product on machined surfaces.

Work Material: Pipe (H240LA), Ø 100 Boring Work Material: Hub (C45)
Insert: TPMT 110304 NFB (T1500A) Insert: VBMT 160408 NLB (T1500A)
Cutting Conditions: vc = 200 m/min, f = 0,07 mm/rev, ap = 0,1 mm, wet Cutting Conditions: vc = 240 m/min, f =0 ,25–0,28 mm/rev, ap = 0,6 mm, wet

C11
▌◄
Chipbreaker for Steel Turning Nose radius with minus tolerance (M)
(M)NSI Type Example: DCGT 11T304M NSI

Application Range Cutting Performance 15 cm

3,0

3 1,0

Depth of Cut (mm)


Depth of Cut (mm)

0,5
2
NSI
0,1
1
Inserts

NFC 0,1 0,15 0,2 0,3

0 Feed Rate (mm/rev)


0,1 0,2
Feed Rate (mm/rev) Work Material: X5CrNiMo17122
Insert: DCGT11T304M NSI, Cutting Conditions: vc = 100m/min

Application Examples
Inconel 718, machine component external turning X5CrNi1810, Shaft component external turning & facing

150 pcs

100 pcs
Output

NSI Conventional
NSI Competitor‘s (AC510U) Tool
(AC510U) Product
Improved chip management. Suppressing cutting edge adhesion to
1,5 x higher tool life. Improved chip management. ensure a stable, long tool life.

Insert: DCGT11T302M NSI (AC510U) Insert: DCGT11T304M NSI (AC520U)


Cutting Conditions: vc = 35 m/min, f = 0,08 mm/rev, ap = 0,8 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,08 mm/rev, ap = 0,5 mm, wet

– Sharp designed cutting edge with low-cutting force


– Better chip control in wide range DOC for bar feeder machine
– Combination of high rake edge design and G-class precision
offers superior cutting performance
– Suitable for medical parts and high precision machining

C12
▌◄
Chipbreaker Comparison
Negative Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera NTK Sandvik Kennametal SECO Tools WALTER ISCAR
FA FH,FP TF GP QF FF FF1 SF
Fine Finishing
FL, FB FS,FY NS,ZF XP,XF,VF WM FF2 FP5
LU, FE SA,SY NM XQ,CQ,PP TF1 LC FN NF3
Finishing
SU SH TS,TSF HQ UL,WV XF,MF CT MF2 NF
LUW AFW, FW WP,WF WL,WP W-FF2
Wiper Edge
SEW SW ASW, SW WQ WF,WMX FW W-MF2 NF WF
Finishing to Light Cut SE, SX LP AS,ZM CJ,XS ZW1,WR PF,KF LF, 33 MP3,NS6 F3P, TF
GU (UG) MA,MV TM,TQ HS,PS ZP XM,QM P,MG M3 MU5 GN

Inserts
Medium Cut
GE, UX MH,MP DM,AM CS,GS,PQ,PT Z5 PM,SM,KM MN, MP1 MP5,NM4,NM6 RF, LF
Wiper Edge GUW MW WE WM MW, RW W-M3 NM WG
MU, ME GH, RP TH, S HT,GT,PH G PR,XMR,KR RP M5,MR7 NM7,NM9,RP5 M3P,NR
Roughing
MX, MP HAS,MT CH RN MR6
HG HL,HZ,HX THS,TRS PX,Standard QR RM,MR R4,R5,M6 NR6,NRF NM
HP HH,HXD,HR 65 HR,SR RH R7,MR7 NR8 TNM
Heavy Cut
HU, HW HV
HF HCS TUS MR RR9 NRR R3P
Finishing SU, EF LM,SH SS MQ,GU ZF1 MF FP,FS,LF MF2 NF4,FM5 F3M
EX, EG GM,MS SF,SA MS, MU ZP 23 MS MF1,M1 MM5 TF,VL
Light to Medium Cut
GU MM SM MM, SMR MP MF3,M3 NM4,MS3 M3M,PP
HM ES,1M,2M S UP MF4, MF5 NR4, RM5
Roughing
EM, MU GH,RM,HM SH TK MR, MRR M5,MR3 HU5 MR,R3M
Light Cut UZ LK,MA,MK, CM,CF Standard KF UN M5 NM5 GN
Medium Cut GZ (UX) GH,RK,GK Standard,CH,33 ZS,GC,KG,KH KM,KR MR7 RK5, RK7

Finishing AX P AH MS

Finishing EF LS,FJ HRF SF, SGF NFT F3S


Medium Cut EG, EX MJ,MS HMM,SA SQ SM, SMC M1 NMT,NMS VL
Roughing MU GJ,RS SG,SX SMR MR3,MR4 NRT,HU5
Finishing FV, GH HP*
Light Cut LV BF HF* HH*,HL*
Carburized Layer Removal SV BM HM* HD*
* CBN/PCD tool breaker

Positive Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera NTK Sandvik Kennametal SECO Tools WALTER ISCAR
FC FJ,AM 01, JRP,JTS CF,GF,VF AM3,AZ7,FG UM GT-F1 FM4
Finishing
FB, LU (FP, FK) FP,FM,FV,SQ PSF,PF,23 GP,XP,MQ,PP ZR PF,UF,MF,KF 11,UF,MF,KF,XF FF1 PF4 PF
LUW SW WP WF FW W-F1 PF WF
Wiper Edge
SDW WK,WM MW W-F2 WG
SI SMG JS,CM,PSS CK,SKS YL,1L
Finishing to Light Cut
LB LP,LM,SV,MQ PSS,PS,24 XQ AM2 LF
SC GQ,SK,standard AF1,CL MP MF2
Light to Medium Cut
SU, GU SV,MQ PS,TSF,TM HQ,XQ,GK AZ8,AM2,AM5 PM,UM,XM F1 MP4,MM4,FK6 SM,14
Medium Cut MU MV,MM,MK PM PR,UR,NMC MF F2,M3,M5 RP4,RM4 19
Finishing FC FM,FV PSF,PF,SS,JSS AZ7 MF,XF 11,UF FF1 FM4 PF
SI SMG YL,1L,CL UF LF,FP
Finishing to Light Cut
LB LM MQ F1
Light to Medium Cut SU,GU SV HQ AM5 MM MP MF2 MM4,PS5 SM
Medium Cut MU NM,MV PM UM,MR,XR,UR MF F2,M3,M5 PM5,RM4
Finishing FC CF KF,XF 11,UF FK6
Light to Medium Cut MU MK AF1,FM KM,UM,XR FP,LF,MF,MP M5 MK4,RK4
Finishing AG,AW,AY AZ AL,PP AH,AP AL HP AL PM2 AS,AF
Finishing to Light Cut LD, GD
Finishing FC,SI FS PSS PP,MQ WF,MF MF2,R2,R3
Light to Medium Cut SU,GU LS,MS PS,PM HQ,GK UM,PM FV4,MV4
Finishing FV HP*
Light Cut LV BF*

C13
▌◄
Chipbreaker Application    Bumpy Breaker
   Break Master (CBN/PCD)
Standard Breaker Handed Breaker

For Chamfering

Negative Type Finishing to Medium Cutting


C D R S T V W

N-FB PMK N S H
Better chipcontrol under low feed N-FA
C D R
PMK N S H
S Tbreaker
Profile V perfect
W
Breaker Code
N-GU PMK N S H
Versatile breaker featuring
excellent wear resistance
Work Material
Characteristics
conditions with sharp edge shape. for fine finishing
0,80 Appearance
C D R S T V W Cross Section
C D R S T V W C D R S T V W
27°
Fine Finishing

Relief angle α= 0° CNMG1204○○NGU Cross Section Cat. No.


α= 0° CNMG1204○○NFB α= 0° CNMG1204○○NFA
Stock Items C D R S T V W
C D R S T V W D R
C D
C R SS TT V W
V W

N-FL PMK N S H
N-FE PMK N S H
Inserts

Optimal breaker for chip Good chipcontrol from C D R S T V W


C D R S T V W
management on iron sheeting C D R
C D R SS to high
low TT feed
V rate
V W
W
1,40
0,70
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W D R
C D
C R SS TT V20° W
V W
α= 0° CNMG1204○○NFL α= 0° CNMG1204○○NFE

C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W C D R
C D R SS TT V W
V W

N-LU
C D R
C D
C D R
R
S MTK NV S WH
P
S T V W
S chipTmanagementV for W
Effective
fluctuating cut depths and copying
N-SP
D R
C D
C R SS TT V V W W N-SU P M K N S H N-SE
C D R SP MTK NV S WH
Shows excellent cutting performance
in finishing to light cutting
Effective in high-
speed fine finishing
D N RS HS
PCM K
Finishing breaker reduces tool wear on rake face.
Effective even for high efficiency machining.
N-EF
T V W PMK N S H
Chipbreaker for exotic alloy finishing
with excellent chip management

C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W D R
C D
C R S
S TT V W
V W C D R S T V W C D R S T V W
Finishing

α= 0° CNMG1204○○NLU α= 0° CNMG1204○○NSP α= 0° CNMG1204○○NSU α= 0° CNMG1204○○NSE α= 0° CNMG1204○○NEF


C D R S TT VV W C D R S T V W C D R S T V W
C
C D
D R
R S
S T V W
W C D R
C D R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W

NLU-W
C
C
D R
C D
D R
S T V W NSE-W
PMK N S H
R S
S TT VV W
W C D R
C D
S MTK NV S WH L/R-FX
C D R P
R SS TT V
C D R
High performance finishing
V W W C D R
breaker with wiper edge
New high feed finishing
breaker with wiper edge
PMK N S H
S Tbreaker
Parallel
S T V withW
V W
superior sharp edge
L/R-FY
C D R
C D R
PMK N S H
Wide T D V R WS
S C type
S T breakerV W
with sharp edge
L/R-FT
CT DV RW
C D R
PMK N S H
S T ground
Arc-shaped
S T V W
V W
type finishing breaker

C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C WiperD
C D R
R S
S T V W
W C D R
C WiperD R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W
α= 0° CNMG1204○○NLUW α= 0° CNMG1204○○NSEW α= 0° TNGG1604○○L/RFX α= 0° TNGG1604○○L/RFY α= 0° TNGG1103○○L/RFT

C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W
W C D R
C D R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W

N-SJ STR 型PSS MTTK NVV S WWH GX UM 型


C D R C D R S
L/R-ST
C D R S T V WH T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
SJD RR
C D
C P
S MTTK NVV S W
S D R
C D C D R S T V W C D R S T V W C D R S T V W
W C
Standard breaker with Arc-shaped ground type 型
excellent cutting edge strength breaker for light cutting
1.35 C
C
D
D
R S T 1,2V W
R S
C D R S T V1.65W C D R S T V 1.5
W WS CT2.0 DV RW S
C D R S C T D V R0.15 T V W
C D R 0,18
S TT VV W
W D R
C D R S 0.15TT
S V W W C D R S T V 15°
W C D R S T V W C 14° D R S T V W
Light to Medium

C V
α= 0° SNMG1204○○NSJ α=
C
C
D
D
R
R
S
S
T V W C C 0°D R S TTNGG1603○○L/RST
V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C D R S TT VV W
W C D
C D RR S
S TT V V W W C D R S T V W C D R S T V W C D R S T V W

N-EX
C D R
C D
C D R
R
P MTK N S H
S
S V W
Standard
S breaker TT designed
VV W W
especially for use with exotic alloys
N-UP
D R
C D
C R S
S TT V V WW N-SX
C D R SP MTK NV SWH C D R SP MTK NV S WH
C D R S T V W
Double positive edge for
optimal stainless steel cutting
Perform copying
Perform
raiseraise
and
and
copying
steps steps
C D R S C T D V R WS CT DV RW S
C D R S T V W C D R S
T
T
V W
V W

C
C
C
D
D
D
R
R
R
S
S
S TTT VVV W
W C D
C D R
R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C D R S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W

C DDDD型 RRRR
α= α=
FP
0° CNMG1204○○NEX 0° CNMG1204○○NUP
α= CNMG1204○○NSX

R 型

C
C
C
S
S
S TTT VVV W
W C D
C D R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W
2.95 2.15 1.40
0.15
C D R S C D R S TT VV W 10°
C D R S TTT14°VVV W
W C D R S W C D R S TT VV W C D R S C T D V R WS CT DV RW S T V W
10° C
C D
D R
R S
S T V W W C D R S T V W CC DD RR SS T V WW C D R S T V W C D R S T V W

VVV Chipbreaker
W C D R S Application
W CC DD Range
C D R S TTT W CC D
D R
R S
S TTT VVV W C D RR SS TT (Insert
W ICC up
C D toR ØS12,7
C D R S W W V W D R S C T D mm)
V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W R S T VV W T V W C D R S T V W

Fine to High Precision Machining


CC Standard
D R
D R Finishing
S W Finishing
S TT VV W CC D
to LightS Cutting
D R R S TT VV W W
Wiper
CC D R Insert
S T VV W C (Ground
D R SInserts)
T V W C D R S T V W
C D R S T V W C D R S T V W C DD RR SS TT V WW C D R S T V W C D R S T V W
3 3 6 3
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

SS UJ RD 型 AW 型
C
C D
D R S
R S T V W C
C D
D R
RN-SXS
S TT VV W
W CC DD RR SS TT VV W
W C D R S T V W C D R S T V W
2 C D RN-LU S T V W 2C D R S T V W 4C D R S T V W C2 D R S T V W C D R S T V W
型 N-SU 型 N-SE
N-GUW
N-SU
N-FB N-SEW N-FY
1 N-FA/N-FL 1 2 1
.90 C D R S 1.15 TN-FEV W C
C D
D R
R S
S TT VV W
W CC DD N-LUW
R S TT VV 2.00
W C D R N-FX
S T V W10.5C D R S T V W
C D R S T V 5°W C D R S T V W C D RR SS T V W W C D R S T V W25° C D R S T V W
15° 0 0,1 0,3 0,5 0 0,1 0,3 0,5 0 0,3 0,6 0,9 0 0,1 0,3 0,5
CFeedD Rate
R (mm/rev)
S T V W C Feed Rate (mm/rev)
D R S T V W CC Feed
D Rate
R S(mm/rev)
T V W C DFeedRRateS(mm/rev)
T V W C D R S T V W
C D R S T V W C D R S T V W C DD RR SS TT VV W W C D R S T V W C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C D R S T V W C D R S T V W CC DD RR SS TT VV W C D R S T V W C D R S T V W
C14 C D R S T V W C D R S T V W C D R S T V WW C D R S T V W C D R S T V W
▌◄
  
   Bumpy Breaker Standard Breaker Handed Breaker
Chipbreaker Application
MM 型 C型 FP 型
Break Master (CBN/PCD) For Chamfering

2.95 2.15 1.40


0.15 0.15
Negative Type
10° Medium to 14°
Rough Cutting 10°
C D R S T V W

N-GU
C D R SP MT K N
V SWH
N-GE
Features low cutting resistance
and excellent wear resistance
PMK N S H
A versatile breaker with excellent rake
surface wear in high efficiency cutting
N-UX
C D R SP MT K VN SWH
N-UG
Extremely reliable and versatile
breaker with strong cutting edge
PMK N S H
Popular and
versatile breaker

C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W

FW C SS C D UJ RD AW 型
α= 0° CNMG1204○○NGU α= 0° CNMG1204○○NGE α= 0° CNMG1204○○NUX α= 0° CNMG1204○○NUG
Medium

C D
T V W R S
C D R S T V W T V W C D R S
C D 型
R S T V W D R 型S T V W R S 型T V W C D R S T型 V W

N-EG
C D R S T V W NGU-W
PMK N S H
C D R S T V W L/R-UM
PMK N S H
0.90 PMK N S H 1.15 2.00 10.5

Inserts
C D R S T V W
General-purpose chipbreaker for exotic alloys Finishing breaker with wiper edge
5° General-purpose ground 25°
C D R S T V W C D R S T V W C D R S T V W
with good chip control and wear resi15°
stance for high efficiency medium finishing type medium cutting breaker
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W C D R S T V W
α=
C 0° D R S T V W α=C 0° D R S T V W
α=
0° CNMG1204○○NEG CNMG1204○○NGUW SNMG1204○○L/RUM
C D R S
T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
N-EM AX
N-MU AY
N-ME N-MX
PMK N S H PMK N S H C D R SP MT K N V SWH PMK N S H
C D R Achieves
S T excellent V fracture
W C D R Economical,
S Tdouble-sidedV breakerWwith C D R Chipbreaker
S forTrough cuttingV that supports
W C D R StrongS Tcutting V edge
W
C D R and S crater
T resistance
V W 型
C D R Slow cuttingTresistanceVfor high feedWcutting C D R high-feed 型
S cutting
T with reduced
V rake W face wear for interrupted cutting
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
2.50 C D R S T V 2.50W
Medium to Rough

C D R S T V W C D R S T30° V W C D R S T V 15° W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C
α= 0°D R S T V W
CNMG1204○○NEM
C
α= 0° D R S T V
CNMG1204○○NMU
W C
α= 0°D R S T V
CNMG1204○○NME
W α= 0°D R S
C T CNMG1204○○NMX
V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-UZ N-GZ L/R-HM
C D R SP MT K N V SWH C D R SP MT K N V SWH C D R SP MT K N V SWH C D R S T V W
Extremely reliable standard C D R S T V withW
C D R SStandard breaker with
T performance
stable cutting V W C D R S T strongVcuttingW
breaker with edge C D R SWide, M claTss, handed breaker
V W low C D R S T V W
C D R S T V W C D R S T V W C D R Scutting resiTstance for mediVum to rough
Wcutting.

GH RH FB LB
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S型T V W C D R S 型 T V W
C
α= 0°D R S T V W C
α= 0°D R S T V W
CNMG1204○○NGZ α=
C D R S TNMG1604○○
T V L/RHM W
C D R S T3.50 V W
CNMG1204○○NUZ
C D R S T V W
0.30 C D

R S T 0.50
TNMG1604○○L/RHM
V W C D R S T V 0.80W
C D R 3°S T V W C D R S T V W 15° C D R S T V W
C D R S T V W C D R S -15°T V W C D R S T V W 20° C D R S T V W 15°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W

GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S 0.8T V W C D R S T0.4 V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V 20° W C D R S T V W25° C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C   ポッキーチップ   全周ブレーカ   勝手つきブレーカ
D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V Chipbreaker
C D R S Application
C DRange
T V W
R S T(Insert V W IC up C toD ØR 12,7
S Tmm)
C D ブレイクマスター
R S T V W (CBN/PCD) 面取用
W C D R S T V W V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
Medium Cutting CRough
D RCutting
S T V W Stainless Steel Cast Iron Exotic Alloys
C D R S T V W C D R S T V W C D R S T V W No breaker
C D R S T V W C D R S T V W C D R S T MV W C D R S T KV W S
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R
L/R-HM S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker
C D application
R S ranges
T Vand shapes
W areC representative
D R values S Tonly.VActualWvalues C
may change
D Raccording
S Tto theVactualWcatalogue number. For details, refer to stock pages (from Chapter B onward).

C D R S T V W C D R S T V W C15
▌◄
C D R S T V W C D R S T V W C D R S T V W

Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
   Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W
C D R S T V W C D R S T V W C D   
R S T V W Break Master For Chamfering

C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W C D R Rough
S T V Cutting
W C D R S T V W
C D R S T V W
N-HG
C D R S T V W N-MP C D R S T V W N-HP
V SWH C D R SP MT K N
C D R SP MT K N V SWH C D R SP MT K N V SWH
C D R
Excellent chip management Single-sided breaker with low SStrongest
T cutting
V W edge
for heavy cutting cutting resistance for rough cutting for heavy cutting
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S
Rough to Heavy

T V W C D R S T V W C D R S T V W
α=C 0°D R S T CNMM1606○○NHG
V W α= 0° CNMM1606○○NMP α= 0° CNMM1606○○NHP
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W

N-HU
C D R S T V W N-HW C D R S T V W N-HF
C D R SP MT K N
V SWH PMK N S H PMK N S H
C D R Two step breaker with excellent StrongSedge chipbreaker
T V cuttingWwith
C D R S T V W Strong edges and excellent chip
C D R S T V W C D R
management for heavy cutting chip evacuation for heavy cutting
S T forevenheavy
excellent chip evacuation Vin high-feedWcutting
C D R S T V W
Inserts

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° SNMM2507○○NHU α= 0° SNMM3109○○NHW α= 0° SNMM1906○○NHF
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W For Hardened Steel
C D R S T V W C D R S C D R
T V W S T V W
C D R S T V W C D R S T V W C D R S T V W

N-GH PMK N S H
C D R S T V W
C D R S T V W For cutting hardened steel C D R S T V W C D R S T V W
Finishing

C D R with
S lowTcutting
excellent chip V
force and
controlW
C D R S T V W C D R S T V W
3,5
C D R 3°S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° CNGG1204○○NGH

C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W

C D R S T V W

C D R S T V W

Chipbreaker Application Range


Rough to Heavy Rough to Heavy Rough to Heavy
(IC Ø15,875 to 19,05 mm) (IC Ø25,4 mm) (IC Ø31 mm)
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C16
▌◄
型 AY 型 0.15
1.35
0.18
1.2
C D R0.15S T V W
1.65 1.50
15°
2.5 2.50 C D R S T V W
C D R S T V W C D R S T V W C D R S T V W

Chipbreaker Application
30° C D R S T 15° V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
   BumpyC D BreakerR S T V Standard W Breaker Handed Breaker C D R S T V W
C D R S T V W
   Break C D R S T V W C D R S T V W C D R S T V W
C D Master R S(CBN/PCD) T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
型 C Positive
D R S Type T V W C D Medium R S T toVRough W C Cutting
D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W

MM N-LU CNLU-W
2.50 C D R S T V W C D R S T V W

15°
N-FB
PMK N S H C D R P
C D R Snishing chipTbreaker for softV steel proviWding 型 C D R Chip
S MTK NV S WH C D R P
S management W 型 C D R High
S MTK NV S WH
S performance N-FP
C D
C D
R SP MTK NV S WH
R Provides
S T good N-FKC D R Finishing
PMK N S H
S TbreakerVwith sharp
Finish to Light

T Vsignificantly T VfinishingW V chipW W


C D R Fiexcel S lent chipTcontrol andVsurface finisW improved in fine finishing
h quality C D
breaker with wiper edge R control
S Tin fineVfinishing
W edge and good chip control
0.30 C D R S T V W C D R2.95S T V W 2.15
15° C0.15D R S T V W C D0.15R S T V W C D R S T V W
-15° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W 10° 14°
Wiper
C D R S T V W
α=C 5°D 7°R 11° S T CCMT09T3○○NFB V W α=C 5°D 7°R 11° S T CCMT09T3○○NLU V W α= 7° 11° α= 7°
CCMT09T3○○NLUW 11° CCMT09T3○○NFP α= 11° TPMT1604○○NFK
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R P
N-LB
S MTK NV S WH C D R P
C D R Light-cutting
S T breaker with sharp
V
N-SU
W C D R
S MTK NV S W
C D R General-purpose
S T V breaker
S T V
N-US W
H
W C D R Breaker
C D R
PMK N S H
S T for small
S T
N-UG
V
C D
V W
C D W
R 1st
PMK N S H
S recommendation
T V W
R General-purpose
S T V breaker W
New
C D R S T V W
C D R edge S andTgood chipV controlW with sharp edge diameter boring bars
C D R 0,2S T1,6 V W
C D R S T V W C D R S T V W

Inserts
型 R S T 5˚V 15˚
Light to Medium

C D R S T V W C D R S T V W C D W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W

FW SS UJ RD A
C D R S T CCMT09T3○○NLB V W
0.4 α= 5° 7° 11° α= 5° 7° 11° TPMT1103○○NSU
α= 11° α=C 5°D
CPMH0903○○NSU 7° R 11° S T CCMT09T3○○NUG
V W
C D R S T V W 型
C D R S T V W C D R S T V W C 型 型 型
C D R S T V W
25° D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S 1.5 T V W C D R S T V W
C D R S T V W
N-MU
0.90
N-SF
1.15 2.00
PMK N S H PMK N S H 5° C D R0.1 S T 5° V W
C D R Long S lifetime T breaker V W with C D R Very S reliable
T breakerV W
C D R low S T resistance V W C D R S sharp 15°
T V W C D R S T V W C D R S T V W
C D R S cutting T V W C D R with S T edge V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
α=C 7°D 11°R S T TPMT1604○○NMU V W α=C 11°D R S T TPMT1604○○NSF V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
ーカ   勝手つきブレーカ C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
Positive Type G Class with Ground Chipbreaker C D R S T V W
) 面取用 CC DD RR SS TT VV W C D R S T V W

EM L/R-FX AXL/R-FY AY
W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W

C D R Wide
L/R-FW
C D R SP MTK NV SWH 型
S dimple breaker
T V W
C D R PS M TK NV S W
C D R Parallel breaker with
S T V W
H 型 PMK N S H
L/R-FYS
Wide breaker with
C D 型 PMK N S H
R Breaker
S T for fineV cutting
W
C D R with S sharp T edge V W C D R2.50 S edge
sharp T V W C D R sharp S2.5 TedgeV W C D R withS sharp
T edge
2.50 V W
0,90 0.05 30° 1,5C D R S T 15°0,5 V W
C D R S T V W C D R S T V W 15° 15°
15° C D R S T V W C D R S T V W C D R S T V W
Finish to Light

C D R S T V (20°) W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
α= 5° 11° 0° TPMT1102○○L/RFW α= 5° 7° 11° TPGT1103○○L/RFX α= 5° 7° 11° α=C 5°D
TPGT1103○○L/RFY 7°R 11° S T V W
CCGT04X1○○L/RFYS
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R Wide L/R-W
PMK N S H
S type T finishing L/R-SD
V W C D R Stepped
C D R
PMK N S H
S T parallel
S T
L/R-SDW
V W C D R Parallel
V W C D R
PMK N S H C D R S T V W
S ground
T V withW
S T type V W high C D R S T V W

GH RH
C D R breaker S T V W C D R ground S TtypeV W performance wiper edge
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 C D R S T V W C 型 D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W
C D R S T V W
α=C 5°D 11°R 0° S TTPGR1103○○L/RW V W α= 3° 7° 11°
3.5 TPGT1103○○L/RNSD α= C 11°D 0.30 R S TPGX1103○○L/RSDW
T 15° V W
C D R S T V W
C D R S T V W C D R S T V W C D -15° R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W

GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 型
C D R S T V W C D R S T V W C D R S T V W
C D 0.8R S T V W C D R0.4 S T V W C D R S T V W
C D R S T V W
C D R S T V W
20° 25°
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W Chipbreaker Application Range
C D R S T V W C D R S T V W
M Class Finishing to Light C D R S
M Class Light toT Medium V W C DG Class R SwithTGround V W C D R S T V W
C D RCutting S T V W Cutting Chipbreaker
  ポッキーチップ   全周ブレーカ   勝手つきブレーカ
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

4 4 4
C D R S T V W ブレイクマスター N-SF (CBN/PCD) 面取用
N-SU
N-FK C DN-USR S T VN-MU W C D R L/R-SD S T V W
2 C 2D R S T V W C D 2 L/R-FXR S TL/R-SDW V W C D R S T V W
L/R-
C N-FB
L/R-W
D N-LUR S TN-LUWV W N-LB FYS
N-GU
C 0D R S T V W C D0 R SL/R-FYT V W
0 0,2 0,4 C D R S 0,2T V W0,4 C D R S 0,2 T V W 0,4 C D R S T V W
C D Feed R RateS (mm/rev) T V W Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapesCare representative D R S values T only. V Actual C D
W values R Saccording
may change T Vto theWactual catalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D▌ R S T V W C D R S T V W
C17

C D R S T V W C D R S T V W
C D R S T V W C D R S T V W

Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W Break Master
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C Positive
D R S Type
T V W C D R S GT Class
V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-FC*
C D R S T V W N-SI*
C D R SP MTK N
V SWH C D R PS M TK NV S W H
N-SC* PMK N S H * Remarks:
Finish to Light

C D R
Peripheral grinding 3D breaker with SSharper-edgeTbreaker forVa wide rangeWof C D R S T V W Two step breaker N-FC, N-SI and N-SC have minus tolerance
good chip control and sharp edge cutting applications from finishing to light cutting for light cutting
indicated by ”M” after the nose radius.
C D R S T V W C D R S T V W C D R S T V W Example:
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W DCGT 11T302 M NSI AC520U

α=C 7° D 11° R S T CCGT09T3○○NFC


V W α=C 7°D 11° R
S α=C 7°D R S T V W
C D R S TT VV WW
CCGT09T3○○NSI TCGT1103○○NSC
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C Positive
D R S Type
T V W
C D R S T V W
Round
C D R S T Inserts
V W
C D R S T V W C D R S T V W

N-RX
C D R P
S MTK NV S WH C D R SP M
N-RP
T K VN SW H C D R S T V W
Inserts

C D R SRound, Tbumpy type Wwith C D R SStandard


V insert T breaker
V W
C D R SexcellentTchip management
V W C D R Sfor copying
T V W C D R S T V W
Round

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° RCMX1606MON-RX α= 7° RCMX1606MON-RP
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C Positive
D R S Type
T V W C DForR AlS- Alloy Machining
C D R S T V W
C D R S T V W C D R S TT VV WW
C D R S T V W C D R S T V W C D R S T V W

C D R S T V W N-AW
C D R S T V W C D R S T V W R/L-AY
N-AG PMK N S H PMK N S H
C D R S T V W
PMK N S H
C D R S T V W
Al breaker for mirror Finishing Al breaker Al breaker for excellent
Sfinish Tand anti-adhesion
Finishing

C D R V W C D R
Swith sharp
T edge
V W C D R S T surface
machined V quality
W
25° 2,5
C D R S T V W C D R S T V W C D R S T 15°V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° CCGT09T3○○NAG α= 7° VCGT1604○○NAW α= 5° 7° 11° CCGT09T3○○_AY

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W

C D R S T V W

C D R S T V W

C D R S T V W

Chipbreaker Application Range


Round Insers For Aluminium Alloy
G Class Chipbreakers (IC up to Ø 12,7 mm) Machining
N
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

R/L AY

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C18
▌◄
C D R S T V W C D R S T V W
C D R S T V W

Chipbreaker Application
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D Breaker
R S T V W
CBumpy
D R S T V Standard
W CBreaker
D R T V Breaker
S Handed W

AX V W EM C AY AX AY
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
SUMIBORON
C D 型R S T Insert D 型R 型S CBN
T V W 型 型
2.50 C D R S 2.50 T V W C D R S T2.50V W
2.5 C D R S T 2.50
V W 2.5
0.05
N-LV
C D R SP30°MT K N V SWH
N-FV 0.05P M K N15°S H 30° 15°
Finish to Light

C D R S T improved
Significantly V chip W
control C D R S T improved
Significantly V chip W control
during hardened steel finishing during hardened steel finishing
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
Break Master Break Master

α=C 0°D 7° R S T V W C 0°D 7°R


α= S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W

RH
N-SV GH
C FB RH
LB型型 FB LB
C D R SP MT K N
V SWH C D R S T V W C D R S T V W
Carburized Layer

型 C D R S Timproved Vchip management


C D 型 D 型
R 型S 型 型
Significantly W
R S carburized
with T layer removal
V W T V W
Removal

3.50 0.30 0.50


3.50 0.30 0.80 0.50 0.80
C D R S T V W C D R 3°S T V W C D R S T V W 15°

Inserts
3° 15°
C D R -15°S T V W -15°
D R S
CBreak Master T V W C D R S T V 20°
W 15° 20° 15°
α= 0°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
CSUMIDIA
D R S Insert
T V W C D R S PCD
T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W

N-LD C D R S T V W L/R-DM
N-GD
PMK N S H PMK N S H PMK N S H
Finish to Light

C D R S for Tfinishing Vof Al by W


Ideal utilizing C D R S T V W
Ideal for finishing to general machining of Perfect for highspeed
C D R aSspecialT V shape
cutting edge W Al by utilizing a special cutting edge shape finishing of aluminium alloy
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
D R
CBreak Master S TNF-CCMT0602○○NLD
V W D R
CBreak Master S T V W Break Master

α= 7° 11° α= 7° 11° NF-CCMT0602○○NGD α= 7° 11° NU-CCMT09T3○○L/R-DM

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ポッキーチップ   全周ブレーカ   勝手つきブレーカ
C D R S T V W
  ポッキーチップ   全周ブレーカ   勝手つきブレーカ
ブレイクマスター(CBN/PCD)
C D R S T V面取用
W C D ブレイクマスター
R S T V W (CBN/PCD)
C D R S T V 面取用
W
C D R S T V W

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W

C D R S T V W C D R S T V W C D R S T V W
C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W C D R S T V W C D R S T V W

C D R S T V W

Chipbreaker Application Range


SUMIBORON (Heavy Steel Machining) SUMIBORON (Carburized Layer Removal) SUMIDIA (For Aluminium
(IC up to Ø 12,7 mm) (IC up to Ø 12,7 mm) Alloy Machining)

H H N
Depth of Cut (mm)

Depth of Cut (mm)

Depth of Cut (mm)

Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)

Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).

C19
▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 1204.. 12,9 12,7 4,76 5,16 a D12, D18 a E8 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class, Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMG 090304 NFB 0,4 m mmm m
Depth of cut (mm)

CNMG 090308 NFB 0,8 m mmm m


Fine Finishing

CNMG 090404 NFB 0,4 m m mmm m


CNMG 090408 NFB 0,8 m mmm m
NFB
CNMG 120402 NFB 0,2 m mmmmm
Feed rate (mm/rev) CNMG 120404 NFB 0,4 m mmmmm
CNMG 120408 NFB 0,8 m mmmmm

CNMG 120402 NFA 0,2


Depth of cut (mm)

lll l
Fine Finishing

CNMG 120404 NFA 0,4 lmlll


CNMG 120408 NFA 0,8 lmlll
NFA

Feed rate (mm/rev)

CNMG 090308 NFL


Depth of cut (mm)

0,8 m
Fine Finishing

CNMG 120404 NFL 0,4 m m mmm lml l


NFL CNMG 120408 NFL 0,8 m mmm lllll

Feed rate (mm/rev)

CNMG 090304 NFE 0,4 mmmm mm mmm m


CNMG 090308 NFE 0,8 mmmm mm mmm m
Fine Finishing
Depth of cut (mm)

CNMG 090404 NFE 0,4 mmmm mm mmm m


CNMG 090408 NFE 0,8 mmmm mm mmm m

NFE CNMG 120402 NFE 0,2 mmmm mm mmmmm


CNMG 120404 NFE 0,4 mmmm mm mmmmm
Feed rate (mm/rev) CNMG 120408 NFE 0,8 mmmm mm mmmmm
CNMG 120412 NFE 1,2 mmmm mm mmmmm

CNMG 090304 NLU 0,4 m m m m mmm m


Depth of cut (mm)

CNMG 090308 NLU 0,8 m m m m m mmm m


”Standard”

CNMG 120402 NLU 0,2 m m mmmmm


NLU CNMG 120404 NLU 0,4 l l l m m m lmlmm
Finishing

CNMG 120408 NLU 0,8 l l l m m m lmlmm


Feed rate (mm/rev)
CNMG 120412 NLU 1,2 l l l m m lml m
Depth of cut (mm)

”Wiper” W type CNMG 120404 NLU-W 0,4 l l l lm m lll


CNMG 120408 NLU-W 0,8 l l l lm ll lll m
NLU-W CNMG 120412 NLU-W 1,2 l l l m l mm m

Feed rate (mm/rev)


Depth of cut (mm)

CNMG 090404 NEF 0,4 mmm mmm


CNMG 090408 NEF 0,8 mmm mmm
Finishing

CNMG 120404 NEF 0,4 m l l m l l l l lll ll


NEF CNMG 120408 NEF 0,8 m l l m l l l l lll ll
CNMG 120412 NEF 1,2 m l l m m l m lll
Feed rate (mm/rev)

l = Euro stock

C20 l= Stock item in Japan

▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy

D1
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 090304 NSU 0,4 m l l l l
CNMG 090308 NSU 0,8 l m m l l

CNMG 09T304 NSU 0,4 m m m


CNMG 09T308 NSU 0,8 m m m
Depth of cut (mm)
Finishing

CNMG 090404 NSU 0,4 m m m m mm


CNMG 090408 NSU 0,8 m m m m mm
CNMG 090412 NSU 1,2 m m m m m mm
NSU
CNMG 120402 NSU 0,2 lll ml ll mmmmm
Feed rate (mm/rev)
CNMG 120404 NSU 0,4 l l l l l l l l ml ll lmlll
CNMG 120408 NSU 0,8 l l l l l l l l ml ll lmlll
CNMG 120412 NSU 1,2 l l l m l l l l lll lmlll

CNMG 120404 NSE 0,4 l l l m mm mm


CNMG 120408 NSE 0,8 l l l m mm mm
CNMG 120412 NSE 1,2 l l l l
”Standard”
CNMG 090404 NSE-W 0,4 m m m m
Finishing
Depth of cut (mm)

NSE CNMG 090408 NSE-W 0,8 m m m m


”Wiper” W type
NSE-W
CNMG 120404 NSE-W 0,4 l m m mm m
CNMG 120408 NSE-W 0,8 l l l mm m
CNMG 120412 NSE-W 1,2 m l l
Feed rate (mm/rev)

CNMG 120404 NSX


Depth of cut (mm)

0,4 m m m m mmm m
CNMG 120408 NSX 0,8 l l l l mm m
Finishing

CNMG 120412 NSX 1,2 l m m m


NSX

Feed rate (mm/rev)

CNMG 090304 NGU 0,4 m l l m mm


CNMG 090308 NGU 0,8 m l l m mm
CNMG 090404 NGU 0,4 m m mm
CNMG 090408 NGU 0,8 m m mm
CNMG 090412 NGU 1,2 m m m m mm m mm
”Standard”
NGU CNMG 120404 NGU 0,4 llllllllmm mmm mmm m
Medium Cut

”Wiper” W type CNMG 120408 NGU 0,8 llllllllmm mmm mmm m


CNMG 120412 NGU 1,2
Depth of cut (mm)

NGU-W llllllllmm mmm m


CNMG 120416 NGU 1,6 mlll mm

CNMG 160608 NGU 0,8 l l l m l m m l m m


CNMG 160612 NGU 1,2 l l l l l m m l m m
Feed rate (mm/rev)
CNMG 160616 NGU 1,6 l l l m m m l m m

CNMG 120408 NGU-W 0,8 l l l l ll


CNMG 120412 NGU-W 1,2 l l l l lll

CNMG 160612 NGU-W 1,2 m m m m

l = Euro stock
l= Stock item in Japan
C21
▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 0904.. 9,7 9,525 3,18 3,81 K Cast Iron
IC 09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy

D1
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
1906.. 19,3 19,05 6,35 7,94
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMG 120404 NGE 0,4 llll
CNMG 120408 NGE 0,8 llll
CNMG 120412 NGE 1,2 llll
CNMG 120416 NGE 1,6 lllm
Depth of cut (mm)
Medium Cut

NGE CNMG 160608 NGE 0,8 m m m m


CNMG 160612 NGE 1,2 l l l m
CNMG 160616 NGE 1,6 l l l l

Feed rate (mm/rev)


CNMG 190612 NGE 1,2 l l l m
CNMG 190616 NGE 1,6 m l l m

CNMG 090304 NUG 0,4 mm


CNMG 090308 NUG 0,8 mm

CNMG 090404 NUG 0,4 m


CNMG 090408 NUG 0,8 mm

CNMG 09T304 NUG 0,4 m


CNMG 09T308 NUG 0,8 m
Depth of cut (mm)
Medium Cut

NUG CNMG 120404 NUG 0,4 lll


CNMG 120408 NUG 0,8 l l l l
CNMG 120412 NUG 1,2 l l l l
CNMG 120416 NUG 1,6 ml
Feed rate (mm/rev)
CNMG 160608 NUG 0,8 m
CNMG 160612 NUG 1,2 m
CNMG 160616 NUG 1,6 mm

CNMG 190608 NUG 0,8 m


CNMG 190612 NUG 1,2 ml
CNMG 190616 NUG 1,6 mm

CNMG 090408 NEG 0,8 mmm mmm


CNMG 090412 NEG 1,2 mmm mmm
Depth of cut (mm)

CNMG 120404 NEG 0,4 m l l m l l l mmm l


Medium Cut

CNMG 120408 NEG 0,8 m l l m l l l l lll ll


CNMG 120412 NEG 1,2 m l l m l l l l mml ll
NEG
CNMG 160608 NEG 0,8 m l l m m m mmm
Feed rate (mm/rev) CNMG 160612 NEG 1,2 m l l m l l l mml ll
CNMG 160616 NEG 1,6 m m m m m mmm

CNMG 190612 NEG 1,2 m m m m l l mmm mm


CNMG 190616 NEG 1,6 m m m m m l m llm mm

CNMG 120404 NEX 0,4 llll lll m


Depth of cut (mm)

CNMG 120408 NEX 0,8 llll lll m


Medium Cut

CNMG 120412 NEX 1,2 llll lll


NEX
CNMG 160612 NEX 1,2 mml

Feed rate (mm/rev)


CNMG 190612 NEX 1,2 mmm

l = Euro stock

C22 l= Stock item in Japan

▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,46 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2509.. 25,8 25,4 9,52 9,2 D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
CNMG 120404 NUP 0,4 lllllll lll m m
CNMG 120408 NUP 0,8 lllllll lll m m
CNMG 120412 NUP 1,2
Depth of cut (mm)

lllllll mmm m
Medium Cut

NUP CNMG 160612 NUP 1,2 ll l

Feed rate (mm/rev)


CNMG 190612 NUP 1,2 lll l

CNMG 120408 NEM 0,8 m l l m l l l mmm


CNMG 120412 NEM 1,2 m l l m l l l mmm
CNMG 120416 NEM 1,6 m m l m m l l mmm
Medium Cut

CNMG 160608 NEM 0,8 m m l m m m m mmm


Depth of cut (mm)

CNMG 160612 NEM 1,2 m l l m l l l mmm


NEM CNMG 160616 NEM 1,6 m l l m l l l mmm

CNMG 190612 NEM 1,2 m l l m l l l mmm


CNMG 190616 NEM 1,6 m l l m l l l mmm
Feed rate (mm/rev) CNMG 190624 NEM 2,4 m m m m m m mmm

CNMG 250924 NEM 2,4 m m m mm mmm

l = Euro stock
l= Stock item in Japan
C23
▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2509.. 25,8 25,4 9,52 9,2 D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMG 120408 NMU 0,8 l l l l l l l lll m m
CNMG 120412 NMU 1,2 l l l l l l l lll m
CNMG 120416 NMU 1,6 l l l m mml
Depth of cut (mm)

CNMG 160608 NMU 0,8 l l l l l l l lmm


CNMG 160612 NMU 1,2 l l l l l l l lll
NMU CNMG 160616 NMU
Roughing

1,6 l l l l l l l lll

CNMG 190608 NMU 0,8 l


CNMG 190612 NMU 1,2 l l l l l l l mml
Feed rate (mm/rev) CNMG 190616 NMU 1,6 l l l l l l l lll
CNMG 190624 NMU 2,4 m m m m mmm

CNMG 250924 NMU 2,4 m m m l mmm

CNMG 120408 NME 0,8 l l l l mm


CNMG 120412 NME 1,2 l l l l mm
CNMG 120416 NME 1,6 l l l m mm

NME CNMG 160608 NME 0,8 m l l m mm


Depth of cut (mm)

CNMG 160612 NME


Roughing

1,2 l l l l mm
CNMG 160616 NME 1,6 l l l m mm

CNMG 190612 NME 1,2 m m m m mm


CNMG 190616 NME 1,6 l l l l mm
CNMG 190624 NME 2,4 m m m m mm
Feed rate (mm/rev)

CNMG 250924 NME 2,4 m m m m mm

CNMG 090304 NUX 0,4 m


CNMG 090308 NUX 0,8 m
CNMG 120404 NUX 0,4 mlll
CNMG 120408 NUX 0,8 llll
Depth of cut (mm)

CNMG 120412 NUX 1,2 llll


NUX CNMG 120416 NUX 1,6
Roughing

lllm

CNMG 160608 NUX 0,8 l m m m


CNMG 160612 NUX 1,2 l l l l l l
CNMG 160616 NUX 1,6 l l l m l l
Feed rate (mm/rev)

CNMG 190608 NUX 0,8 l


CNMG 190612 NUX 1,2 m m m m l
CNMG 190616 NUX 1,6 m l l m

CNMG 120408 NMX 0,8 lll


CNMG 120412 NMX 1,2 lll
CNMG 120416 NMX 1,6
Depth of cut (mm)

lll
NMX
Roughing

CNMG 160608 NMX 0,8 ll


CNMG 160612 NMX 1,2 lll
CNMG 160616 NMX 1,6 lll

Feed rate (mm/rev) CNMG 190612 NMX 1,2 lll


CNMG 190616 NMX 1,6 lll

l = Euro stock

C24 l= Stock item in Japan

▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
0904.. 9,7 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,9 12,7 4,76 5,16 K Cast Iron
IC 1606.. 16,1 15,875 6,35 6,35 a D12, D18 a E8 N Non-Ferrous Metals
1906.. 19,3 19,05 6,35 7,94 D41 S Super Alloy

D1
H Hardened Steel
80° L S

CNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

CNMG 090408 NGZ 0,8 mmm


CNMG 090412 NGZ 1,2 mmm

CNMG 120404 NGZ 0,4 llm


CNMG 120408 NGZ 0,8 lll
CNMG 120412 NGZ
Depth of cut (mm)

1,2 lll
Roughing

CNMG 120416 NGZ 1,6 lll


NGZ
CNMG 160608 NGZ 0,8 mm
CNMG 160612 NGZ 1,2 mmm
CNMG 160616 NGZ 1,6 mlm
Feed rate (mm/rev)
CNMG 190612 NGZ 1,2 mmm
CNMG 190616 NGZ 1,6 mmm

CNMG 120404 NUZ 0,4 m lmm


CNMG 120408 NUZ 0,8 mmm lll mmm m
CNMG 120412 NUZ 1,2 mm lll mmm
CNMG 120416 NUZ 1,6 m mml
Depth of cut (mm)
Roughing

NUZ CNMG 160608 NUZ 0,8 mm


CNMG 160612 NUZ 1,2 mm lll
CNMG 160616 NUZ 1,6 mm lll

CNMG 190608 NUZ 0,8 mm


Feed rate (mm/rev) CNMG 190612 NUZ 1,2 mm mml
CNMG 190616 NUZ 1,6 mm mll

l = Euro stock
l= Stock item in Japan
C25
▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2507.. 25,8 25,4 7,94 9,2 S Super Alloy

D1
2509.. 25,8 25,4 9,52 9,2 H Hardened Steel
80° L S

CNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMM 120408 NMP 0,8 l l l l lll mmm
CNMM 120412 NMP 1,2 l l l l l l mmm
CNMM 120416 NMP 1,6 m l l l l l mmm

CNMM 160608 NMP 0,8 ll m l mmm


NMP
Heavy Roughing

CNMM 160612 NMP 1,2 l l l l m l mmm


Depth of cut (mm)

CNMM 160616 NMP 1,6 l l l l m l mmm


CNMM 160624 NMP 2,4 ll

CNMM 190608 NMP 0,8 ll m mmm


CNMM 190612 NMP 1,2 m l l l l l mmm
CNMM 190616 NMP 1,6 l l l l lml mmm
Feed rate (mm/rev) CNMM 190624 NMP 2,4 m l l l mmm mmm

CNMM 250724 NMP 2,4 m

CNMM 250924 NMP 2,4 m

12
CNMM 160612 NMH 1,2 l l l l l
10
CNMM 160616 NMH 1,6 l l l l l
Depth of cut (mm)
Heavy Roughing

NMH
8

CNMM 190612 NMH 1,2 l l l l l


6
CNMM 190616 NMH 1,6 l l l l l
4 CNMM 190624 NMH 2,4 ll

CNMM 250924 NMH


2
2,4 lll
0
0,2 0,4 0,6 0,8 1,0

Feed rate (mm/rev)

CNMM 120408 NHG 0,8 l l l l l


CNMM 120412 NHG 1,2 l l l l l
CNMM 120416 NHG
Depth of cut (mm)

1,6 m l
Heavy Roughing

NHG CNMM 160608 NHG 0,8 l l


CNMM 160612 NHG 1,2 l l l l l
CNMM 160616 NHG 1,6 l l l l l
CNMM 160624 NHG 2,4 ll

CNMM 190612 NHG 1,2 l l l l l


Feed rate (mm/rev)
CNMM 190616 NHG 1,6 l l l l l
CNMM 190624 NHG 2,4 l l l l m

CNMM 120408 NHP 0,8 ll


CNMM 120412 NHP 1,2 ll
CNMM 120416 NHP 1,6
Depth of cut (mm)

mm
Heavy Roughing

NHP CNMM 160608 NHP 0,8 ml


CNMM 160612 NHP 1,2 ml
CNMM 160616 NHP 1,6 lll

CNMM 190608 NHP 0,8 ml m


CNMM 190612 NHP 1,2 ll m
Feed rate (mm/rev) CNMM 190616 NHP 1,6 ll l
CNMM 190624 NHP 2,4 lll m

l = Euro stock

C26 l= Stock item in Japan

▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1906.. 19,3 19,05 6,35 7,94 M Stainless Steel
RE 2509.. 25,8 25,4 9,52 9,2 K Cast Iron
IC a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel
80° L S

CNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

CNMM 190616 NHU 1,6 l


Depth of cut (mm)

CNMM 190624 NHU 2,4


Heavy Roughing

NHW CNMM 250924 NHU 2,4 l

CNMM 250924 NHW 2,4 l


NHU
Feed rate (mm/rev)

15
Heavy Roughing

CNMM 190616 NHF


Depth of cut (mm)

1,6 mm
10 CNMM 190624 NHF 2,4 mm

5
NHF CNMM 250924 NHF 2,4 mm
0 CNMM 250932 NHF 3,2 mm
0,5 1,0 1,5
Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C27
▌◄
C DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ L IC S D1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
RE 1606.. 16,1 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel
80° L S

CNMA / CNGA / CNMX


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
Flat and One Side Handed Inserts

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
CNMA 120404 0,4 mml l
CNMA 120408 0,8 lll mmm l
CNMA 120412 1,2 lll
CNMA 120416 1,6 lll
Roughing

CNMA 160608 0,8 mm


CNMA 160612 1,2 mll
CNMA 160616 1,6 lll

CNMA 190612 1,2 mll


CNMA 190616 1,6 mml
Heavy Roughing Medium Cut

CNGA 120402 0,2 m


CNGA 120404 0,4 m
CNGA 120408 0,8 m

CNMX 120408 L 0,8 ll

CNMX 120408 R 0,8 ll

CNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

G-Class Double Sided Bumpy Chipbreaker


EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

CNGG 120402 NSU 0,2


Finishing

mm mmmmm
CNGG 120404 NSU 0,4 mm mmmmm
CNGG 120408 NSU 0,8 mm mm mm
NSU
Feed rate (mm/rev)
Depth of cut (mm)
Finishing

CNGG 120402 NGH 0,2 m


CNGG 120404 NGH 0,4 m
NGH CNGG 120408 NGH 0,8 m
Feed rate (mm/rev)
Depth of cut (mm)

CNGG 120402 NEF 0,2


Finishing

m mm
CNGG 120404 NEF 0,4 m mm m
CNGG 120408 NEF 0,8 mm m
NEF
Feed rate (mm/rev)

4
CNGG 120402 LAX 0,2 m
For Aluminum

CNGG 120404 LAX 0,4 m


Depth of cut (mm)

3
2
CNGG 120408 LAX 0,8 m
1
CNGG 120402 RAX 0,2 m
0
0,2 0,4 0,6 L/RAX CNGG 120404 RAX 0,4 m
Feed rate (mm/rev) CNGG 120408 RAX 0,8 m

l = Euro stock

C28 l= Stock item in Japan

▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

DNMG 110404 NFB 0,4 m mmm m


DNMG 110408 NFB 0,8 m mmm m
Fine Finishing
Depth of cut (mm)

DNMG 150404 NFB 0,4 m mmmmm


NFB DNMG 150408 NFB 0,8 m mmmmm

DNMG 150604 NFB 0,4 m mmmmm


Feed rate (mm/rev)
DNMG 150608 NFB 0,8 m mmmmm

DNMG 150404 NFA 0,4 mmmmm


Depth of cut (mm)

DNMG 150408 NFA 0,8


Fine Finishing

mmmmm

NFA DNMG 150604 NFA 0,4 lm ll


DNMG 150608 NFA 0,8 l ll

Feed rate (mm/rev)

DNMG 150404 NFL 0,4 m mmmmm


DNMG 150408 NFL 0,8 m m mmmmm
DNMG 150412 NFL
Fine Finishing
Depth of cut (mm)

1,2 m

NFL DNMG 150604 NFL 0,4 l l


DNMG 150608 NFL 0,8 l l

Feed rate (mm/rev)

DNMG 110404 NFE 0,4 m m m m mm mmm m


DNMG 110408 NFE 0,8 m m m m mm mmm m
DNMG 110412 NFE 1,2 m m m m mm mmm m

DNMG 150402 NFE 0,2 mmmm mm mmmmm


Depth of cut (mm)
Fine Finishing

DNMG 150404 NFE 0,4 mmmm mm mmmmm


DNMG 150408 NFE 0,8 mmmm mm mmmmm
NFE DNMG 150412 NFE 1,2 mmmm mm mmmmm

DNMG 150602 NFE 0,2 mmmm mm mmmmm


DNMG 150604 NFE 0,4 mmmm mm mmmmm
Feed rate (mm/rev)
DNMG 150608 NFE 0,8 mmmm mm mmmmm
DNMG 150612 NFE 1,2 mmmm mm mmmmm

DNMG 110404 NLU 0,4 l l l m m l m


DNMG 110408 NLU 0,8 l m m m m l m
Depth of cut (mm)

DNMG 150402 NLU 0,2 mmm m m mmmmm


DNMG 150404 NLU 0,4 mmmm m m mmm mm
Finishing

NLU DNMG 150408 NLU 0,8 mmmm m m mmmmmm


DNMG 150412 NLU 1,2 mmmm m m mmm m

DNMG 150604 NLU 0,4 l l l l


Feed rate (mm/rev) DNMG 150608 NLU 0,8 l l l l
DNMG 150612 NLU 1,2 l l l l

l = Euro stock
l= Stock item in Japan
C29
▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts

H1
Application Shape ISO Cat. No.
Neg.

RE
DNMG 110404 NEF 0,4 m l l m l l l mmm
DNMG 110408 NEF 0,8 m l l m l l l mmm
DNMG 110412 NEF 1,2 m m m m m l mmm
Depth of cut (mm)
Finishing

DNMG 150404 NEF 0,4 m m m m m m m l mmm ll


DNMG 150408 NEF 0,8 m m m m m m m l mmm l
NEF DNMG 150412 NEF 1,2 m m m m m m mmm

DNMG 150604 NEF 0,4 m l l m l l l l lll ll


Feed rate (mm/rev)
DNMG 150608 NEF 0,8 m l l m l l l l lll ll
DNMG 150612 NEF 1,2 m l l m l l m lll

DNMG 110404 NSU 0,4 l l l m l m m l ll


DNMG 110408 NSU 0,8 l l l m l m m l ll
DNMG 110412 NSU 1,2 m m m m
Depth of cut (mm)

DNMG 150402 NSU 0,2 m m mmm mmmmmm


Finishing

DNMG 150404 NSU 0,4 m m m m m m m m mmm mmmmmm


NSU DNMG 150408 NSU 0,8 m m m m m m m mmm mmmmm
DNMG 150412 NSU 1,2 m m m m m mmmmm

Feed rate (mm/rev)


DNMG 150604 NSU 0,4 l l l l l l l l ll lm ll
DNMG 150608 NSU 0,8 l l l l l l l l ll lm ll
DNMG 150612 NSU 1,2 l l l l l ll l ll

DNMG 110408 NSE 0,8 l m m m

DNMG 150404 NSE 0,4 l m m m mm mm


Depth of cut (mm)

DNMG 150408 NSE 0,8 m m m m mm mm


Finishing

DNMG 150412 NSE 1,2 l m m m mm mm


NSE
DNMG 150604 NSE 0,4 l l l m
DNMG 150608 NSE 0,8 l l l m
Feed rate (mm/rev)
DNMG 150612 NSE 1,2 l l l

DNMG 150404 NSX 0,4 m m m m


Depth of cut (mm)

mmm
DNMG 150408 NSX 0,8 m m m m mmm m
DNMG 150412 NSX
Finishing

1,2 m m m m
NSX
DNMG 150604 NSX 0,4 mm m
DNMG 150608 NSX 0,8 l mm m
Feed rate (mm/rev)

DNMG 110404 NGU 0,4 l l l m l l m l m m


DNMG 110408 NGU 0,8 l l l l l l m l m m
DNMG 110412 NGU 1,2 l l l m l lmm

DNMG 150404 NGU 0,4 m m m m m m m m m m


Medium Cut

mmm mmm m
NGU DNMG 150408 NGU 0,8 m m m m m m m m m m
Depth of cut (mm)

mmm mmm m
DNMG 150412 NGU 1,2 m m m m m m m m m mmm mmm m
DNMG 150416 NGU 1,6 m mm

DNMG 150604 NGU 0,4 l l l l l l l l m m


Feed rate (mm/rev)
DNMG 150608 NGU 0,8 l l l l l l l l m m
DNMG 150612 NGU 1,2 l l l m l l m l m m
DNMG 150616 NGU 1,6 m mm

l = Euro stock

C30 l= Stock item in Japan

▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
H1
Application Shape ISO Cat. No.

Neg.
RE

DNMG 110408 NGE 0,8 m m m m


DNMG 110412 NGE 1,2 m m m m
Depth of cut (mm)

DNMG 150404 NGE 0,4 m m m m


NGE DNMG 150408 NGE 0,8 m m m m
Medium Cut

DNMG 150412 NGE 1,2 m m m m


DNMG 150416 NGE 1,6 m

DNMG 150604 NGE 0,4 lllm


Feed rate (mm/rev) DNMG 150608 NGE 0,8 llll
DNMG 150612 NGE 1,2 llll
DNMG 150616 NGE 1,6 lllm

DNMG 110404 NUG 0,4 ml


DNMG 110408 NUG 0,8 mm

DNMG 150404 NUG


Depth of cut (mm)

0,4 m
Medium Cut

NUG DNMG 150408 NUG 0,8 mm


DNMG 150412 NUG 1,2 mm

DNMG 150604 NUG 0,4 l m


DNMG 150608 NUG 0,8 l lm
Feed rate (mm/rev) DNMG 150612 NUG 1,2 m
DNMG 150616 NUG 1,6 m

DNMG 110408 NEG 0,8 m l l m l l l mmm


DNMG 110412 NEG 1,2 m l l m l l mmm
Medium Cut

DNMG 150404 NEG


Depth of cut (mm)

0,4 m m m m m m m mmm m
DNMG 150408 NEG 0,8 m m m m m m m l mmm l
NEG DNMG 150412 NEG 1,2 m m m m m m m l mmm l

DNMG 150604 NEG 0,4 m l l m l l l m mmm m


Feed rate (mm/rev)
DNMG 150608 NEG 0,8 m l l m l l l l lll ll
DNMG 150612 NEG 1,2 m l l m l l l l lll ll

DNMG 110404 NEX 0,4 l l ll


DNMG 110408 NEX 0,8 l l ll
Depth of cut (mm)

DNMG 150404 NEX 0,4 mmm mmm


NEX DNMG 150408 NEX 0,8 mmm mmm
DNMG 150412 NEX 1,2 mm mmm
Medium Cut

DNMG 150604 NEX 0,4 llll ll


Feed rate (mm/rev) DNMG 150608 NEX 0,8 llll ll
DNMG 150612 NEX 1,2 lmml ll

l = Euro stock
l= Stock item in Japan
C31
▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
RE 1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts

H1
Application Shape ISO Cat. No.
Neg.

RE

DNMG 150404 NUP 0,4 mmm mmm


DNMG 150408 NUP 0,8 mmm llm
DNMG 150412 NUP 1,2 m m mmm
Medium Cut
Depth of cut (mm)

NUP DNMG 150604 NUP 0,4 lllllll ll


DNMG 150608 NUP 0,8 lllllll ll
DNMG 150612 NUP 1,2 ll l ll

Feed rate (mm/rev)

DNMG 150404 LUM 0,4 m m


Depth of cut (mm)

DNMG 150408 LUM


Medium Cut

0,8 m m

DNMG 150404 RUM 0,4 m m


L/RUM DNMG 150408 RUM 0,8 m m

Feed rate (mm/rev)

DNMG 150404 NMU 0,4 m


DNMG 150408 NMU 0,8 m m m m m m lmm
DNMG 150412 NMU 1,2 m m m m m lmm
Depth of cut (mm)

DNMG 150416 NMU 1,6 mm mmm


Roughing

NMU DNMG 150608 NMU 0,8 l l l l l l l


DNMG 150612 NMU 1,2 l l l l l l l
DNMG 150616 NMU 1,6 l l l l
Feed rate (mm/rev)

DNMG 150408 NEM 0,8 m m m m m m m mmm


DNMG 150412 NEM 1,2 m m m m m m m mmm
Depth of cut (mm)

DNMG 150416 NEM 1,6 mmmmm mmm


Roughing

NEM DNMG 150608 NEM 0,8 m l l m l l l mmm


DNMG 150612 NEM 1,2 m l l m l l l mmm
DNMG 150616 NEM 1,6 ll
Feed rate (mm/rev)

DNMG 150408 NME 0,8 m m m m mm


DNMG 150412 NME 1,2 m m m m mm
DNMG 150416 NME 1,6 m mm
Depth of cut (mm)

NME DNMG 150608 NME 0,8 l l l l mm


Roughing

DNMG 150612 NME 1,2 l l l m mm


DNMG 150616 NME 1,6 l l l m ml

Feed rate (mm/rev)

l = Euro stock

C32 l= Stock item in Japan

▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC D41 Super Alloy
L S
H Hardened Steel
55°

DNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
H1
Application Shape ISO Cat. No.

Neg.
RE

DNMG 150404 LHM 0,4


Depth of cut (mm)

m m
DNMG 150408 LHM 0,8 m m
Roughing

L/RHM DNMG 150404 RHM 0,4 m m m m m


DNMG 150408 RHM 0,8 m m m m m m

Feed rate (mm/rev)

DNMG 110408 NUX 0,8 m m m m

DNMG 150404 NUX 0,4 m m m m


Depth of cut (mm)

DNMG 150408 NUX 0,8 m m m m


NUX DNMG 150412 NUX 1,2 m m m m
Roughing

DNMG 150604 NUX 0,4 m l l m


DNMG 150608 NUX 0,8 l l l l
Feed rate (mm/rev) DNMG 150612 NUX 1,2 l l l l
DNMG 150616 NUX 1,6 l

DNMG 150408 NMX 0,8 mmm


Depth of cut (mm)

DNMG 150412 NMX 1,2


Roughing

mmm

NMX DNMG 150608 NMX 0,8 ll


DNMG 150612 NMX 1,2 ll

Feed rate (mm/rev)

DNMG 110408 NGZ 0,8 mmm


DNMG 110412 NGZ 1,2
Depth of cut (mm)

mm
Roughing

DNMG 150404 NGZ 0,4 mm


NGZ DNMG 150408 NGZ 0,8 mmm
DNMG 150412 NGZ 1,2 mm

Feed rate (mm/rev)


DNMG 150608 NGZ 0,8 lll
DNMG 150612 NGZ 1,2 mml

DNMG 150404 NUZ 0,4 m mm


DNMG 150408 NUZ 0,8
Depth of cut (mm)

mm mmm mmm
DNMG 150412 NUZ 1,2 mm mm mmm
NUZ
Roughing

DNMG 150608 NUZ 0,8 m mll


DNMG 150612 NUZ 1,2 m mml

Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C33
▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
RE 1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC Super Alloy
L S
H Hardened Steel
55°

DNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
M-Class One Sided Bumpy Chipbreaker

G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

DNMM 150404 NMP 0,4 mm


DNMM 150408 NMP 0,8 m m m m
Depth of cut (mm)
Heavy Roughing

DNMM 150412 NMP 1,2 m m m m


DNMM 150416 NMP 1,6 m m m
NMP
DNMM 150604 NMP 0,4 ll
DNMM 150608 NMP 0,8 l l l l l
DNMM 150612 NMP 1,2 l l l l l
DNMM 150616 NMP 1,6 m l l l l
Feed rate (mm/rev)

DNMM 150608 NHG 0,8 l l l


Depth of cut (mm)
Heavy Roughing

DNMM 150612 NHG 1,2 l l l l


NHG DNMM 150616 NHG 1,6 l l l l

Feed rate (mm/rev)

DNMM 150404 NHP 0,4 mm


DNMM 150408 NHP 0,8 mm
Heavy Roughing

DNMM 150412 NHP


Depth of cut (mm)

1,2 mm
DNMM 150416 NHP 1,6 m
NHP
DNMM 150604 NHP 0,4 m
DNMM 150608 NHP 0,8 lm
DNMM 150612 NHP 1,2 mm
DNMM 150616 NHP 1,6 m
Feed rate (mm/rev)

l = Euro stock

C34 l= Stock item in Japan

▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC Super Alloy
L S
H Hardened Steel
55°

Carbide Cermet Carbide

DNMA / DNMX P M
Coated
P
M K H S P
M
Coated
P
Uncoated Uncoated
K S N

Flat Inserts and One Side Handed Inserts

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
M-Class Double Sided Bumpy Chipbreaker

G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

DNMA 150404 0,4 mm


DNMA 150408 0,8 mm
DNMA 150412 1,2 mm

DNMA 150608 0,8 lll


Roughing

DNMA 150612 1,2 mml

DNMX 150608 L 0,8

DNMX 150608 R 0,8

DNMX 110404 NSE-W 0,4 l m m m


DNMX 110408 NSE-W 0,8 m m m m
DNMX 110412 NSE-W 1,2 m m m m
Depth of cut (mm)

DNMX 150404 NSE-W 0,4 m m m


Finishing

mm m
”Wiper” W type NSE-W DNMX 150408 NSE-W 0,8 m m m mm
DNMX 150412 NSE-W 1,2 m m m

DNMX 150604 NSE-W 0,4 ll


DNMX 150608 NSE-W 0,8 l l l
Feed rate (mm/rev) DNMX 150612 NSE-W 1,2 l

Compensation (mm)
Wiper insert (Note) The cutting point position of the SDW type does not r X (Diam. change)
Z
SDW type follow the ISO standard.
Wenn using on a boring holder with a 93° approach angle, 0,4 -0,14 ( Ø : -0,28) -0,02
Normal
insert there is a need to revise the cutting point position (refer to 0,8 -0,14 ( Ø : -0,28) -0,02
right table) relative to using standard inserts. 1,2 -0,1 ( Ø : -0,2 ) -0,03

l = Euro stock
l= Stock item in Japan
C35
▌◄
D DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ L IC S D1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
RE 1504.. 15,5 12,7 4,76 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S

D1
IC Super Alloy
L S
H Hardened Steel
55°

DNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

DNGA 150402 0,2


Medium Cut

m
DNGA 150404 0,4 m mm
DNGA 150408 0,8 m m

DNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Finishing

DNGG 150404 NEF 0,4 mm m


NEF DNGG 150408 NEF 0,8 mm

Feed rate (mm/rev)


Depth of cut (mm)

DNGG 150402 NSU 0,2 mm mm mm


Finishing

DNGG 150404 NSU 0,4 mm mmmmm


NSU DNGG 150408 NSU 0,8 mm mmmmm

Feed rate (mm/rev)

DNGG 110404 LUM 0,4 mm


DNGG 110408 LUM 0,8 mm
Depth of cut (mm)

DNGG 150404 LUM 0,4 mm


Medium Cut

L/RUM DNGG 150408 LUM 0,8 mm

DNGG 110404 RUM 0,4 mmm


DNGG 110408 RUM 0,8 mm

Feed rate (mm/rev)


DNGG 150404 RUM 0,4 mm
DNGG 150408 RUM 0,8 mm
Depth of cut (mm)

DNGG 150402 NGH 0,2 m


Finishing

DNGG 150404 NGH 0,4 m


NGH DNGG 150408 NGH 0,8 m

Feed rate (mm/rev)

DNGG 150402 LAX 0,2 m


4
For Aluminum

DNGG 150404 LAX


Depth of cut (mm)

0,4 m
3 DNGG 150408 LAX 0,8 m
2 L/RAX
1 DNGG 150402 RAX 0,2 m
DNGG 150404 RAX 0,4 m
0
0,2 0,4 0,6 DNGG 150408 RAX 0,8 m
Feed rate (mm/rev)

l = Euro stock

C36 l= Stock item in Japan

▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
RE K Cast Iron
IC
a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMG 120404 NFB


Depth of cut (mm)

0,4 m mmmmm
Fine Finishing

SNMG 120408 NFB 0,8 m mmmmm

NFB
Feed rate (mm/rev)

SNMG 120408 NFL 0,8 m mmm m


Depth of cut (mm)
Fine Finishing

NFL

Feed rate (mm/rev)

SNMG 120404 NFE 0,4 m m m m


Depth of cut (mm)

mm mmmmm
Fine Finishing

SNMG 120408 NFE 0,8 m m m m mm mmmmm


SNMG 120412 NFE 1,2 m m m m mm mmmmm

NFE

Feed rate (mm/rev)

SNMG 120408 NLU 0,8 m m m m m mmm m


SNMG 120412 NLU 1,2 m l l
Depth of cut (mm)

m m mmm
Finishing

NLU

Feed rate (mm/rev)


Depth of cut (mm)

SNMG 120408 NSU 0,8 l l l m l l l l lll mmmmm


SNMG 120412 NSU 1,2 l
Finishing

NSU

Feed rate (mm/rev)


Depth of cut (mm)

SNMG 120408 NSE 0,8 m m m m


SNMG 120412 NSE 1,2 l l l m
Finishing



NSE

Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C37
▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

SNMG 120404 NEF 0,4 m m m m l l l mmm


Depth of cut (mm)

SNMG 120408 NEF 0,8 m l l m m mmm


Finishing

NEF

Feed rate (mm/rev)

SNMG 090304 NSJ 0,4 m



Depth of cut (mm)

SNMG 120404 NSJ 0,4


Finishing

NSJ

Feed rate (mm/rev)



Depth of cut (mm)

SNMG 120404 NSX 0,4 mm m


Finishing

SNMG 120408 NSX 0,8 m m m m mmm m


SNMG 120412 NSX 1,2 m m m m
NSX

Feed rate (mm/rev)

SNMG 090304 NGU 0,4 l mm


SNMG 090308 NGU 0,8 m l l m mm m m

SNMG 120404 NGU 0,4


Depth of cut (mm)

lllmmlmmmm mmm mm m
SNMG 120408 NGU 0,8
Medium Cut

llllllllmm mmm mmm m


SNMG 120412 NGU 1,2 llllllllmm mmm
NGU SNMG 120416 NGU 1,6 lllml lmm

SNMG 150608 NGU 0,8 m m m m m mm


Feed rate (mm/rev)
SNMG 150612 NGU 1,2 m m m m m mm
SNMG 150616 NGU 1,6 m m m m mm

SNMG 120408 NGE 0,8 m l l m


SNMG 120412 NGE 1,2 m l l l
Depth of cut (mm)

SNMG 120416 NGE


Medium Cut

1,6 m l l m

NGE SNMG 150608 NGE 0,8 m m m m


SNMG 150612 NGE 1,2 m m m m
Feed rate (mm/rev) SNMG 150616 NGE 1,6 m m m m

l = Euro stock

C38 l= Stock item in Japan

▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy

D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMG 090308 NUG 0,8 ml

SNMG 120408 NUG 0,8 ml


Depth of cut (mm)

SNMG 120412 NUG 1,2 ml


Medium Cut

SNMG 120416 NUG 1,6 l m

SNMG 150612 NUG 1,2 m


NUG
SNMG 190612 NUG 1,2 m
Feed rate (mm/rev)
SNMG 190616 NUG 1,6 m

SNMG 250924 NUG 2,4 m

SNMG 120404 LUM 0,4 m


SNMG 120408 LUM 0,8 m
Depth of cut (mm)
Medium Cut

SNMG 120412 LUM 1,2 m

L/RUM SNMG 120404 RUM 0,4 m


SNMG 120408 RUM 0,8 m
Feed rate (mm/rev)

SNMG 120404 NEG 0,4 m l l m m m l mmm


SNMG 120408 NEG 0,8 m l l m l l l l lll ll
Depth of cut (mm)

SNMG 120412 NEG 1,2 m l l m l l l l mmm ll


Medium Cut

SNMG 150608 NEG 0,8 m m m m m mmm


NEG SNMG 150612 NEG 1,2 m m m m l l m mmm m
SNMG 150616 NEG 1,6 m m m m m mmm
Feed rate (mm/rev)
SNMG 190612 NEG 1,2 m m m m m l mmm mm
SNMG 190616 NEG 1,6 m m m m m l mmm mm

SNMG 120404 NEX 0,4 mllm mml


SNMG 120408 NEX 0,8 llll mml
Medium Cut

SNMG 120412 NEX 1,2 llll mml


Depth of cut (mm)

SNMG 150612 NEX 1,2 mmm


NEX
SNMG 190612 NEX 1,2 mmm
Feed rate (mm/rev) SNMG 190616 NEX 1,6 l

SNMG 120404 NUP 0,4 lll l l ll


Medium Cut
Depth of cut (mm)

SNMG 120408 NUP 0,8 lllllll llm m


SNMG 120412 NUP 1,2 llll mmm
NUP
Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C39
▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,46 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy

D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

SNMG 090308 NUX 0,8


Depth of cut (mm)

m
Roughing

SNMG 120404 NUX 0,4 m


SNMG 120408 NUX 0,8 l l l l
NUX SNMG 120412 NUX 1,2 l l l l
SNMG 120416 NUX 1,6 m m m m
Feed rate (mm/rev)
SNMG 190612 NUX 1,2 m m m m
SNMG 190616 NUX 1,6 m m m m

SNMG 120408 NMU 0,8 l l l l l l l lll m


SNMG 120412 NMU 1,2 m l l l l l l lll m
SNMG 120416 NMU 1,6 l m m m l l
Roughing
Depth of cut (mm)

SNMG 150608 NMU 0,8 m m m m lmm


SNMG 150612 NMU 1,2 l m m l l l l llm
NMU SNMG 150616 NMU 1,6 l l l l l l l mmm

Feed rate (mm/rev)


SNMG 190612 NMU 1,2 l l l l l l l mml
SNMG 190616 NMU 1,6 l l l l l l l mml
SNMG 190624 NMU 2,4 m m m m mmm

SNMG 250924 NMU 2,4 m m m l mmm

SNMG 120408 NEM 0,8 m l l m m l l mmm


SNMG 120412 NEM 1,2 m l l m l l l mmm
Depth of cut (mm)
Roughing

SNMG 150608 NEM 0,8 m m m m m m m mmm


SNMG 150612 NEM 1,2 m l l m l l l mmm
NEM SNMG 150616 NEM 1,6 m m m l l l mmm

SNMG 190612 NEM 1,2 m l l m l l l mmm


Feed rate (mm/rev)
SNMG 190616 NEM 1,6 m l l m l l l mmm
SNMG 190624 NEM 2,4 m m m m m m mmm

SNMG 250924 NEM 2,4 m m m m mm mmm

SNMG 120408 NME 0,8 m l l l mm


SNMG 120412 NME 1,2 m m m m mm
SNMG 120416 NME 1,6 m m m m mm

SNMG 150608 NME 0,8 m m m m mm


Roughing
Depth of cut (mm)

SNMG 150612 NME 1,2 m l l m mm


NME SNMG 150616 NME 1,6 m m m m mm

SNMG 190612 NME 1,2 m m m m mm


SNMG 190616 NME 1,6 m l l l mm
Feed rate (mm/rev)
SNMG 190624 NME 2,4 m m m m mm

SNMG 250924 NME 2,4 m m m m mm

l = Euro stock

C40 l= Stock item in Japan

▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
RE 1506.. 15,875 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy

D1
H Hardened Steel
90° L S

SNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMG 120408 LHM 0,8 m m m m l


Depth of cut (mm)
Roughing

SNMG 120408 RHM 0,8 m m m m l m


L/RHM

Feed rate (mm/rev)

SNMG 120408 NMX 0,8 mmm


SNMG 120412 NMX 1,2 mml
SNMG 120416 NMX 1,6 mm
Roughing
Depth of cut (mm)

SNMG 150612 NMX 1,2 ll


NMX SNMG 150616 NMX 1,6 ll

SNMG 190612 NMX 1,2 lll


Feed rate (mm/rev) SNMG 190616 NMX 1,6 mml

SNMG 120408 NGZ 0,8 lll


SNMG 120412 NGZ 1,2 mll
SNMG 120416 NGZ 1,6 mml
Depth of cut (mm)
Roughing

SNMG 150612 NGZ 1,2 mmm


NGZ SNMG 150616 NGZ 1,6 mml

SNMG 190612 NGZ 1,2 mmm


Feed rate (mm/rev) SNMG 190616 NGZ 1,6 mmm

SNMG 120408 NUZ 0,8 mm mml mmm m


SNMG 120412 NUZ 1,2 mm mml mmm
SNMG 120416 NUZ 1,6 mm lmm
Roughing
Depth of cut (mm)

SNMG 150612 NUZ 1,2 mm


NUZ SNMG 150616 NUZ 1,6 l

SNMG 190612 NUZ 1,2 mm mml


Feed rate (mm/rev) SNMG 190616 NUZ 1,6 mm mml

l = Euro stock
l= Stock item in Japan
C41
▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
RE 1506.. 15,875 15,875 6,35 6,35 K Cast Iron
IC 1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
2507.. 25,4 25,4 7,94 9,2 S Super Alloy

D1
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
3109.. 31,75 31,75 9,52 8,8
90° L S

SNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
SNMM 120408 NMP 0,8 m l l l l l mmm
SNMM 120412 NMP 1,2 m m m l l l mmm
SNMM 120416 NMP 1,6 m l l m l l mmm
SNMM 120420 NMP 2,0 ll
Depth of cut (mm)

NMP SNMM 150612 NMP 1,2 m l l l m l


Heavy Roughing

SNMM 150616 NMP 1,6 l l l l m l

SNMM 190612 NMP 1,2 m l l l l l mmm


SNMM 190616 NMP 1,6 l l l l lml mmm
SNMM 190624 NMP 2,4 l l l

SNMM 250724 NMP 2,4 m m m l m m


Feed rate (mm/rev)
SNMM 250924 NMP 2,4 m m m m m

SNMM 310924 NMP 2,4 m m m m m

12

SNMM 190612 NMH 1,2 l l l l


Heavy Roughing

10
l
Depth of cut (mm)

8 SNMM 190616 NMH 1,6 l l l l l


6
NMH
SNMM 250724 NMH 2,4 lll
4

2 SNMM 250924 NMH 2,4 lll


0
0,2 0,4 0,6 0,8 1,0

Feed rate (mm/rev)

SNMM 120408 NHG 0,8 l m m m l


SNMM 120412 NHG 1,2 m l l m l
SNMM 120416 NHG 1,6 m m m l
Heavy Roughing

SNMM 150612 NHG


Depth of cut (mm)

1,2 l
SNMM 150616 NHG 1,6 m l l l
NHG
SNMM 190612 NHG 1,2 m m m l l
SNMM 190616 NHG 1,6 l l l l l
SNMM 190624 NHG 2,4 m l l l m

Feed rate (mm/rev) SNMM 190616 NHGS 1,6 l

SNMM 120408 NHP 0,8 ml


SNMM 120412 NHP 1,2 ll
SNMM 120416 NHP 1,6 mm

SNMM 150612 NHP 1,2 l


Heavy Roughing
Depth of cut (mm)

NHP
SNMM 190612 NHP 1,2 ll m
SNMM 190616 NHP 1,6 ll m
SNMM 190624 NHP 2,4 lll

SNMM 250724 NHP 2,4 m l l l m

Feed rate (mm/rev) SNMM 250924 NHP 2,4 m m m l m

SNMM 310924 NHP 2,4 m l l m

l = Euro stock

C42 l= Stock item in Japan

▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
1906.. 19,05 19,05 6,35 7,94 M Stainless Steel
RE 2507.. 25,4 25,4 7,94 9,2 K Cast Iron
IC 2509.. 25,4 25,4 9,52 9,2 a D14, D20~21 a E10 N Non-Ferrous Metals
3109.. 31,75 31,75 9,52 8,8 S Super Alloy

D1
H Hardened Steel
90° L S

SNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

SNMM 190616 NHU 1,6 l

SNMM 250724 NHU 2,4 m l l l


SNMM 250924 NHU 2,4 m m m l
Depth of cut (mm)
Heavy Roughing

SNMM 310924 NHU 2,4 m m m


NHW
SNMM 190616 NHW 1,6 l
NHU SNMM 250724 NHW 2,4 m l l l
Feed rate (mm/rev)
SNMM 250924 NHW 2,4 m l l l

SNMM 310924 NHW 2,4 m m m m

SNMM 190616 NHF 1,6 mm


SNMM 190624 NHF 2,4 ml
Heavy Roughing
Depth of cut (mm)

SNMM 250724 NHF 2,4 mm m


SNMM 250732 NHF 3,2 mm
NHF
SNMM 250924 NHF 2,4 ml l
SNMM 250932 NHF 3,2 mm
Feed rate (mm/rev)
SNMM 310924 NHF 2,4 mm

l = Euro stock
l= Stock item in Japan
C43
▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,16 K Cast Iron
IC 1506.. 15,875 15,875 6,35 6,35 a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D25 S Super Alloy

D1
H Hardened Steel
90° L S

SNMA/SNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G/M-Class No Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
SNMA 120404 0,4 mm
SNMA 120408 0,8 mml m
SNMA 120412 1,2 lll
SNMA 120416 1,6 mll
SNMA 120420 2,0
Roughing

mm

SNMA 150612 1,2 mmm


SNMA 150616 1,6 mm

SNMA 190612 1,2 mml


SNMA 190616 1,6 mml
Medium Cut

SNGA 120404 0,4 m


SNGA 120408 0,8 m
SNGA 120412 1,2 m

SNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE

SNGG 090304 LST 0,4 mm


Depth of cut (mm)
Light Cutting

SNGG 090308 LST 0,8 mm

L/RST SNGG 090304 RST 0,4 mm


SNGG 090308 RST 0,8 mm

Feed rate (mm/rev)


Depth of cut (mm)

SNGG 120404 LUM 0,4 ml


Medium Cut

SNGG 120408 LUM 0,8 mm ml

L/RUM SNGG 120404 RUM 0,4 l


SNGG 120408 RUM 0,8 mm ll

Feed rate (mm/rev)

4
Depth of cut (mm)

SNGG 120404 LAX


For Aluminum

0,4 m
3
2 SNGG 120404 RAX 0,4 m
1
L/RAX SNGG 120408 RAX 0,8 m

0
0,2 0,4 0,6
Feed rate (mm/rev)

l = Euro stock

C44 l= Stock item in Japan

▌◄
S SQUARE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
Without Insert Hole SN_ _ L IC S D1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
r
K Cast Iron
Ød a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
D25 S Super Alloy
H Hardened Steel
90° l s

SN_N llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
G/M-Class No Chipbreaker

G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Medium Cut

SNGN 120408 0,8 mm

SNMN 120408
Medium Cut

0,8 mm mmm mm
SNMN 120412 1,2 mmm mmm
SNMN 120416 1,6 mmm mmm

l = Euro stock
l= Stock item in Japan
C45
▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
Fine Finishing

TNMG 160402 NFB 0,2 m mmmmm


Depth of cut (mm)

TNMG 160404 NFB 0,4 m mmmmm


TNMG 160408 NFB 0,8 m mmmmm
NFB
Feed rate (mm/rev)
Depth of cut (mm)
Fine Finishing

TNMG 160402 NFA 0,2 lmm l


TNMG 160404 NFA 0,4 lmlll
TNMG 160408 NFA 0,8 lmlll
NFA
Feed rate (mm/rev)
Fine Finishing
Depth of cut (mm)

TNMG 160404 NFL 0,4 m m lllml


TNMG 160408 NFL 0,8 m m lmlll

NFL
Feed rate (mm/rev)

TNMG 160402 NFE


Depth of cut (mm)

0,2
Fine Finishing

mmmm mm mmmmm
TNMG 160404 NFE 0,4 mmmm mm mmmmm
TNMG 160408 NFE 0,8 mmmm mm mmmmm
NFE TNMG 160412 NFE 1,2 mmmm mm mlmmm

Feed rate (mm/rev)

TNMG 160402 NLU 0,2 m m mmmm


Depth of cut (mm)

TNMG 160404 NLU 0,4 l l l m m m lllll


Finishing

TNMG 160408 NLU 0,8 l l l m m m lmlll


TNMG 160412 NLU 1,2 l l l m m m llll
NLU
Feed rate (mm/rev)

TNMG 160404 NEF 0,4 m l l m l l l l mmm mm


Depth of cut (mm)
Finishing

TNMG 160408 NEF 0,8 m l l m l l l l mmm mm

NEF

Feed rate (mm/rev)

TNMG 160402 NSU 0,2


Depth of cut (mm)

lllm mmm mmmmm


Finishing

TNMG 160404 NSU 0,4 l l l l l l l l lll mlmlll


TNMG 160408 NSU 0,8 l l l l l l l l lll mlllll
NSU TNMG 160412 NSU 1,2 l l l l mmm lll l

Feed rate (mm/rev)

l = Euro stock

C46 l= Stock item in Japan

▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1603.. 16,5 9,525 3,18 3,81 M Stainless Steel
RE 1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

TNMG 160404 NSE 0,4 l l l m mm mm


TNMG 160408 NSE 0,8 l l l m
Depth of cut (mm)

mm m
TNMG 160412 NSE 1,2 l l l m
Finishing

NSE TNMG 220404 NSE 0,4 l l l m


TNMG 220408 NSE 0,8 l m m m
TNMG 220412 NSE 1,2 m m m m
Feed rate (mm/rev)

TNMG 160304 NSX 0,4 m m


TNMG 160308 NSX 0,8 m m m
Depth of cut (mm)

TNMG 160404 NSX 0,4 l m m m


Finishing

mmm m
TNMG 160408 NSX 0,8 m l l m mmm m
NSX
TNMG 220404 NSX 0,4 m m m m
Feed rate (mm/rev)
TNMG 220408 NSX 0,8 m m m m
TNMG 220412 NSX 1,2 m m m m

TNMG 160404 NGU 0,4 llllllllmm mmm mm m


TNMG 160408 NGU 0,8 llllllllmm mmm mmm m
TNMG 160412 NGU 1,2 llllllllmm mmm
Medium Cut
Depth of cut (mm)

TNMG 160416 NGU 1,6 mlll mm

NGU TNMG 220404 NGU 0,4 m mm


TNMG 220408 NGU 0,8 l l l m lmm
TNMG 220412 NGU 1,2 l m m l lmm
Feed rate (mm/rev)

TNMG 160404 NGE 0,4 l l l m


TNMG 160408 NGE 0,8 l l l m
Depth of cut (mm)

TNMG 160412 NGE 1,2 l l l l


Medium Cut

TNMG 220408 NGE 0,8 m l l l


NGE TNMG 220412 NGE 1,2 m m m l
Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C47
▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNMG 160404 NUG 0,4 l ml


TNMG 160408 NUG
Depth of cut (mm)

0,8 l ll
Medium Cut

TNMG 160412 NUG 1,2 mm


TNMG 160416 NUG 1,6 l mm
NUG
TNMG 220408 NUG 0,8 ml
Feed rate (mm/rev)
TNMG 220412 NUG 1,2 mm

TNMG 160404 LUM 0,4 mmmmm


TNMG 160408 LUM 0,8 mmmmm

TNMG 220404 LUM 0,4 m


Medium Cut
Depth of cut (mm)

TNMG 220408 LUM 0,8 m

TNMG 160404 RUM 0,4 l


L/RUM TNMG 160408 RUM 0,8 l
mmmmm
mmmmm

Feed rate (mm/rev)


TNMG 220404 RUM 0,4 m
TNMG 220408 RUM 0,8 m

TNMG 160404 NEG 0,4 m l l m m l l mmm


Depth of cut (mm)

TNMG 160408 NEG 0,8 m l l m l l l l lll ll


Medium Cut

TNMG 160412 NEG 1,2 m l l m l l l l mmm l


NEG

Feed rate (mm/rev)

TNMG 160404 NEX 0,4 llll mml


Depth of cut (mm)

TNMG 160408 NEX 0,8 llll lll m


TNMG 160412 NEX
Medium Cut

1,2 llll llm


NEX
Feed rate (mm/rev)

TNMG 160404 NUP 0,4 lllllll llm m m


TNMG 160408 NUP 0,8
Depth of cut (mm)

lllllll llm m
Medium Cut

TNMG 160412 NUP 1,2 lll llm

NUP TNMG 220408 NUP 0,8 lll mmm

Feed rate (mm/rev)

l = Euro stock

C48 l= Stock item in Japan

▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
IC 3309.. 33,0 19,05 9,52 7,93 D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

TNMG 160404 NUX 0,4 m l l m


TNMG 160408 NUX 0,8 l l l l
Depth of cut (mm)

TNMG 160412 NUX


Roughing

1,2 l l l m

NUX TNMG 220408 NUX 0,8 m m m m


TNMG 220412 NUX 1,2 m l l m

Feed rate (mm/rev)

TNMG 160408 NMU 0,8 l l l l l l l mmm m


TNMG 160412 NMU 1,2 l l l m l l l mmm m
Depth of cut (mm)
Roughing

TNMG 220408 NMU 0,8 l l l l l l mml


NMU TNMG 220412 NMU 1,2 l l l l l l
TNMG 220416 NMU 1,6 l l l l l l

TNMG 270612 NMU 1,2 ll


Feed rate (mm/rev) TNMG 270616 NMU 1,6 m

TNMG 160408 NEM 0,8 m l l m l l l mmm


TNMG 160412 NEM
Depth of cut (mm)

1,2 m m m m l l mmm
Roughing

TNMG 330924 NEM 2,4 mm mm mmm


NEM

Feed rate (mm/rev)

TNMG 160408 NME 0,8 m l l m mm


TNMG 160412 NME
Depth of cut (mm)

1,2 l l l m mm
Roughing

NME TNMG 220408 NME 0,8 m m m m mm


TNMG 220412 NME 1,2 m m m m mm
TNMG 220416 NME 1,6 m m m m mm
Feed rate (mm/rev)

TNMG 160408 NMX 0,8 mmm


TNMG 160412 NMX 1,2 lll
Depth of cut (mm)

TNMG 220408 NMX


Roughing

0,8 mmm
NMX TNMG 220412 NMX 1,2 mmm

Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C49
▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
D42 S Super Alloy
H Hardened Steel

D1
60° L S

TNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNMG 160404 NGZ 0,4 mmm


TNMG 160408 NGZ 0,8 lll
Depth of cut (mm)

TNMG 160412 NGZ 1,2 mml


Roughing

NGZ TNMG 220408 NGZ 0,8 mm


TNMG 220412 NGZ 1,2 mm
TNMG 220416 NGZ 1,6 mm
Feed rate (mm/rev)

TNMG 160404 LHM 0,4 m m m m l m mmm


TNMG 160408 LHM 0,8 m m m m l m mmm

TNMG 220404 LHM 0,4 m m m m


Depth of cut (mm)

m
TNMG 220408 LHM 0,8 m m m m m
Roughing

L/RHM
TNMG 160404 RHM 0,4 l m m m l m mmm
Feed rate (mm/rev) TNMG 160408 RHM 0,8 m m m m l m mmm

TNMG 220404 RHM 0,4 m m m m m


TNMG 220408 RHM 0,8 m m m m m

TNMG 160404 NUZ 0,4 m mm


TNMG 160408 NUZ 0,8 mm lll
TNMG 160412 NUZ 1,2 mm mm
TNMG 160416 NUZ 1,6 m mm
Depth of cut (mm)

TNMG 160420 NUZ 2,0 m mm


Roughing

NUZ TNMG 220408 NUZ 0,8 ml mmm


TNMG 220412 NUZ 1,2 mm mm
TNMG 220416 NUZ 1,6 mm mm

Feed rate (mm/rev)


TNMG 270608 NUZ 0,8 m
TNMG 270612 NUZ 1,2 m
TNMG 270616 NUZ 1,6 mm

l = Euro stock

C50 l= Stock item in Japan

▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 D15, D22~23
aD22-23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

TNMM 160404 NMP 0,4 m


TNMM 160408 NMP 0,8 l ll l
Depth of cut (mm)

TNMM 160412 NMP


Heavy Roughing

1,2 ll l
NMP
TNMM 220408 NMP 0,8 ll
TNMM 220412 NMP 1,2 l ll l
TNMM 220416 NMP 1,6 ll l

TNMM 270612 NMP 1,2 m


Feed rate (mm/rev)
TNMM 270616 NMP 1,6 m
Depth of cut (mm)

TNMM 160408 NHG 0,8 l


Heavy Roughing

NHG TNMM 160412 NHG 1,2 l

TNMM 220408 NHG 0,8 mm


TNMM 220412 NHG 1,2 ll l
TNMM 220416 NHG 1,6 lm

Feed rate (mm/rev)

TNMM 160408 NHP 0,8 m


TNMM 160412 NHP 1,2 ml
NHP
Heavy Roughing
Depth of cut (mm)

TNMM 220408 NHP 0,8 mm


TNMM 220412 NHP 1,2 ml
TNMM 220416 NHP 1,6 m

TNMM 270612 NHP 1,2 ml


TNMM 270616 NHP 1,6 mm
Feed rate (mm/rev)

TNMN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

M-Class No Chipbreaker
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Medium Cut

TNMN 160408 0,8 mmm


TNMN 160412 1,2 mm
TNMN 160416 1,6 mmm

l = Euro stock
l= Stock item in Japan
C51
▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
RE 2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNMA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G/M-Class No Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNMA 160404 0,4 mml mmm m


TNMA 160408 0,8 mml mmm l
TNMA 160412
Roughing

1,2 mml
TNMA 160416 1,6 ml
TNMA 160420 2,0 mm

TNMA 220408 0,8 mmm m


TNMA 220412 1,2 ml
TNMA 220416 1,6 mlm

RE

a D11 a E11

TRM llllll -nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

M-Class Bumpy Chipbreaker


EH510
EH520
G10E

Application Shape ISO Cat. No. RE H1


Fine Finishing

TRM 551704 -FL 0,4 m m


TRM 551708 -FL 0,8 m m

-FL

TRM 551704 -LU 0,4 l m m


TRM 551708 -LU 0,8 l m m

-LU TRM 551712 -LU 1,2 m m


Depth of cut (mm)
Finishing

TRM 551704 -SU 0,4 m l m


TRM 551708 -SU 0,8 m l m
-SU TRM 551712 -SU 1,2 m
Feed rate (mm/rev)
Depth of cut (mm)

TRM 551704 -GU 0,4 m l


TRM 551708 -GU
Light Cut

0,8 m l
m
TRM 551712 -GU 1,2
-GU m

Feed rate (mm/rev)

l = Euro stock

C52 l= Stock item in Japan

▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
RE 1603.. 16,5 9,525 3,18 3,81 K Cast Iron
1604.. 16,5 9,525 4,76 3,81 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

TNGG 110302 LFT 0,2 mm


Finishing

TNGG 110304 LFT 0,4 mm

L/RFT TNGG 110302 RFT 0,2 mm


TNGG 110304 RFT 0,4 mm
Feed rate (mm/rev)

TNGG 160302 LST 0,2 mm


TNGG 160304 LST 0,4 mm
TNGG 160308 LST 0,8 mm

TNGG 160402 LST 0,2 mm


TNGG 160404 LST 0,4 mm
TNGG 160408 LST 0,8 mm
Light Cutting

TNGG 160412 LST 1,2 m


Depth of cut (mm)

L/RST
TNGG 160302 RST 0,2 mm
TNGG 160304 RST 0,4 mm
TNGG 160308 RST 0,8 mm

TNGG 160402 RST 0,2 mm


Feed rate (mm/rev) TNGG 160404 RST 0,4 mm
TNGG 160408 RST 0,8 mm
TNGG 160412 RST 1,2 m

TNGG 160402 NSU 0,2 mllmm


Depth of cut (mm)

mm
TNGG 160404 NSU 0,4
Finishing

mm mmmmm
TNGG 160408 NSU 0,8 mm mmmmm

NSU
Feed rate (mm/rev)

TNGG 160401 LFY 0,1 m mm


TNGG 160402 LFY 0,2 mmm mmmmm
TNGG 160404 LFY 0,4 mmm mmmmm
TNGG 160408 LFY 0,8 m m mm
Finishing

TNGG 160412 LFY 1,2


Depth of cut (mm)

m m
L/RFY
TNGG 160401 RFY 0,1 m mm
TNGG 160402 RFY 0,2 mmm mmmmm
TNGG 160404 RFY 0,4 mmm mmmmm
Feed rate (mm/rev) TNGG 160408 RFY 0,8 m m mm
TNGG 160412 RFY 1,2 m m

TNGG 160402 LFX 0,2 mmm mmmmm


TNGG 160404 LFX 0,4 mmmmmmmmm
Depth of cut (mm)

TNGG 160408 LFX 0,8


Finishing

TNGG 160402 RFX 0,2 mmm mlmmm


L/RFX TNGG 160404 RFX 0,4 mmm mmmmm
Feed rate (mm/rev)
TNGG 160408 RFX 0,8 m

l = Euro stock
l= Stock item in Japan
C53
▌◄
T TRIANGLE TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ L IC S D1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
RE 1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
IC
S Super Alloy
H Hardened Steel

D1
60° L S

TNGG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

TNGG 160402 LUM 0,2 mmmml


TNGG 160404 LUM 0,4 mmmll
TNGG 160408 LUM 0,8 mmml
TNGG 160412 LUM 1,2 mm

TNGG 220404 LUM 0,4 mm


Medium Cut
Depth of cut (mm)

TNGG 220408 LUM 0,8 mm


L/RUM

TNGG 160402 RUM 0,2 mmmll


TNGG 160404 RUM 0,4 mmmll m
TNGG 160408 RUM 0,8 mmm l
Feed rate (mm/rev) TNGG 160412 RUM 1,2 mm

TNGG 220404 RUM 0,4 mm


TNGG 220408 RUM 0,8 mm
Depth of cut (mm)

TNGG 160402 NGH 0,2 m


Finishing

TNGG 160404 NGH 0,4 m


NGH TNGG 160408 NGH 0,8 m

Feed rate (mm/rev)

4
Depth of cut (mm)

TNGG 160402 LAX 0,2


For Aluminum

m
3 TNGG 160404 LAX 0,4 m
2 TNGG 160408 LAX 0,8 m
1
L/RAX
0
TNGG 160402 RAX 0,2 m
0,2 0,4 0,6 TNGG 160404 RAX 0,4 m
Feed rate (mm/rev) TNGG 160408 RAX 0,8 m

TNGA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

G-Class No Chipbreaker
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE

TNGA 110308
Medium Cut

0,8 m

TNGA 160402 0,2 m


TNGA 160404 0,4 m mm m
TNGA 160408 0,8 m mmm m

l = Euro stock

C54 l= Stock item in Japan

▌◄
V DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy

D1
IC H Hardened Steel
35° L S

VNMA llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class No Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Roughing

VNMA 160404 0,4 mm


VNMA 160408 0,8 mmm
VNMA 160412 1,2 mm

Carbide Cermet Carbide

VNMG llllll n-nn P M


Coated
P
M K H S P
M
Coated
P
Uncoated Uncoated
K S N

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
m

H1
Application Shape ISO Cat. No. RE

VNMG 160404 NFB 0,4


Fine Finishing

m mmmmm
Depth of cut (mm)

VNMG 160408 NFB 0,8 m mmmmm


NFB

Feed rate (mm/rev)

VNMG 160404 NFA 0,4 mmmmm


Fine Finishing
Depth of cut (mm)

VNMG 160408 NFA 0,8 mmmmm

NFA

Feed rate (mm/rev)

VNMG 160404 NFL


Fine Finishing

0,4 lllll
Depth of cut (mm)

m m
VNMG 160408 NFL 0,8 ll m lllll
NFL

Feed rate (mm/rev)

VNMG 160402 NFE 0,2 mmmm mm mmmmm


Depth of cut (mm)
Fine Finishing

VNMG 160404 NFE 0,4 mmmm mm mmmmm


VNMG 160408 NFE 0,8 mmmm mm mmmmm
NFE VNMG 160412 NFE 1,2 mmmm mm mmmmm

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160402 NLU 0,2 m m lllml


Finishing

VNMG 160404 NLU 0,4 l l l m m lmlll


NLU VNMG 160408 NLU 0,8 l l l m m lmmll
VNMG 160412 NLU 1,2 l m
Feed rate (mm/rev)

VNMG 160402 NEF 0,2 m m m m l l m mmm m


Depth of cut (mm)
Medium Cut

VNMG 160404 NEF 0,4 m l l m l l l l mmm ml


VNMG 160408 NEF 0,8 m l l m l l l l mmm ll
NEF

Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C55
▌◄
V DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy

D1
IC H Hardened Steel
35° L S

VNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

VNMG 160402 NSU 0,2 llm mmm mmmm m


Depth of cut (mm)

VNMG 160404 NSU 0,4 l l l m l l l l


Finishing

mmm mmmmmm
VNMG 160408 NSU 0,8 l l l l l l l l llm
NSU mmmmmm

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NSE 0,4 m m m m mm mm


NSE VNMG 160408 NSE 0,8 l l l m mm mm


Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NSX 0,4 m m m m mm m


VNMG 160408 NSX 0,8 m m m m mm m
NSX

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NGU 0,4 l l l m l l l l m m mmm mm m


Medium Cut

VNMG 160408 NGU 0,8 l l l m l l l l m m mmm mmm m


NGU VNMG 160412 NGU 1,2 m l l m l mm mmm

Feed rate (mm/rev)

VNMG 160404 NGE 0,4 m m m m


Depth of cut (mm)
Medium Cut

VNMG 160408 NGE 0,8 m l l m


VNMG 160412 NGE 1,2 m m m m
NGE

Feed rate (mm/rev)

VNMG 160404 NUG 0,4


Depth of cut (mm)
Medium Cut

mm
VNMG 160408 NUG 0,8 mm
NUG VNMG 160412 NUG 1,2 l

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NEG 0,4 m m l m l l l mmm


VNMG 160408 NEG 0,8 m l l m l l l mmm mm
NEG VNMG 160412 NEG 1,2 m l l m l l l mmm

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NEX


Medium Cut

0,4 llll llm


VNMG 160408 NEX 0,8 llml lll m
NEX

Feed rate (mm/rev)

l = Euro stock

C56 l= Stock item in Japan

▌◄
V DIAMOND TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ L IC S D1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
RE
a D16 N Non-Ferrous Metals
S Super Alloy

D1
IC H Hardened Steel
35° L S

VNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Medium Cut

VNMG 160404 NUP 0,4 lllll l l m


VNMG 160408 NUP 0,8 lllllml ll m
NUP

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NUX 0,4 m m m m


Medium Cut

VNMG 160408 NUX 0,8 m m m m


NUX VNMG 160412 NUX 1,2 m m m m

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNMG 160404 NGZ 0,4 mm


NGZ VNMG 160408 NGZ 0,8 llm
VNMG 160412 NGZ 1,2 lml

Feed rate (mm/rev)


Depth of cut (mm)

VNMG 160404 NUZ 0,4


Medium Cut

mm mml mmm
VNMG 160408 NUZ 0,8 mm mmm mmm
NUZ VNMG 160412 NUZ 1,2 mm mmm

Feed rate (mm/rev)

Carbide Cermet Carbide

VNGG llllll n-nn P M


Coated
P
M K H S P
M
Coated
P
Uncoated Uncoated
K S N
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

G-Class Double Sided Bumpy Chipbreaker


EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Depth of cut (mm)

VNGG 160402 NSU 0,2


Finishing

mmmmm
NSU VNGG 160404 NSU 0,4 mmmmm
VNGG 160408 NSU 0,8 mmmmm

Feed rate (mm/rev)


Depth of cut (mm)
Medium Cut

VNGG 160402 NEF 0,2 mm


NEF VNGG 160404 NEF 0,4 m mm

Feed rate (mm/rev)

VNGG 160402 LAX 0,2 m


Depth of cut (mm)

4
VNGG 160404 LAX 0,4 m
Medium Cut

3
VNGG 160408 LAX 0,8 m
2
1 L/RAX
VNGG 160402 RAX 0,2 m
0 VNGG 160404 RAX 0,4 m
0,2 0,4 0,6
Feed rate (mm/rev) VNGG 160408 RAX 0,8 m

l = Euro stock
l= Stock item in Japan
C57
▌◄
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 0804.. 8,7 12,7 4,76 5,16 K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

WNMG 060404 NFB 0,4 m mmm m


Fine Finishing
Depth of cut (mm)

WNMG 060408 NFB 0,8 m mmm m

NFB WNMG 080402 NFB 0,2 m mmmmm


WNMG 080404 NFB 0,4 m mmmmm
WNMG 080408 NFB 0,8 m mmmmm
Feed rate (mm/rev)

WNMG 080402 NFA 0,2 mm mm


Fine Finishing
Depth of cut (mm)

WNMG 080404 NFA 0,4 lm l


WNMG 080408 NFA 0,8 lm l
NFA

Feed rate (mm/rev)

WNMG 080404 NFL 0,4


Depth of cut (mm)

m m lml
Fine Finishing

WNMG 080408 NFL 0,8 m m lll l

NFL

Feed rate (mm/rev)

WNMG 060404 NFE 0,4 m m m m mm mmm m


Depth of cut (mm)
Fine Finishing

WNMG 060408 NFE 0,8 m m m m mm mmm m

WNMG 080402 NFE 0,2 mmmm mm mmmmm


NFE WNMG 080404 NFE 0,4 mmmm mm mmmmm
WNMG 080408 NFE 0,8 mmmm mm mmmmm
Feed rate (mm/rev) WNMG 080412 NFE 1,2 mmmm mm mmmmm

WNMG 060404 NLU 0,4 m m m m m


Depth of cut (mm)

”Standard” WNMG 060408 NLU 0,8 m m m m m


WNMG 060412 NLU 1,2 m m m m
Finishing

NLU WNMG 080404 NLU 0,4 l l l m m m lm


WNMG 080408 NLU 0,8 l l l m m m lml l
WNMG 080412 NLU 1,2 m l l m m m lm
Feed rate (mm/rev)

WNMG 060404 NLU-W 0,4 l l l m l lm l


”Wiper” W type
WNMG 060408 NLU-W 0,8 l l l lm l ll l
Depth of cut (mm)
Finishing

WNMG 080404 NLU-W 0,4 l l l lm l l lml l


NLU-W WNMG 080408 NLU-W 0,8 l l l lm lll lll l
WNMG 080412 NLU-W 1,2 l m m m mmm m

Feed rate (mm/rev)

l = Euro stock

C58 l= Stock item in Japan

▌◄
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
IC
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE

WNMG 060404 NEF 0,4 m l l m l l l mmm


Depth of cut (mm)

WNMG 060408 NEF 0,8 m l l m l l l mmm


Finishing

NEF WNMG 080404 NEF 0,4 m l l m l l l l mmm ll


WNMG 080408 NEF 0,8 m l l m l l l lll ll
Feed rate (mm/rev)

WNMG 060404 NSU 0,4 l l l m l m m l ll m


WNMG 060408 NSU 0,8 l l l m l m l ll m
WNMG 060412 NSU 1,2 m m m m
Depth of cut (mm)
Finishing

WNMG 06T304 NSU 0,4 m


NSU WNMG 06T308 NSU 0,8 m

WNMG 080404 NSU 0,4 l l l l l l l l mml mlml l


Feed rate (mm/rev) WNMG 080408 NSU 0,8 l l l l l l l l lll mlml l
WNMG 080412 NSU 1,2 l l l l l l m mmm mmlmmm

WNMG 080404 NSE 0,4 l l l m mm mm


WNMG 080408 NSE 0,8 l l l m mm mm
WNMG 080412 NSE 1,2 l l l m
”Standard”
Depth of cut (mm)

WNMG 060404 NSE-W


Finishing

NSE 0,4 m m m m
”Wiper” W type
WNMG 060408 NSE-W 0,8 m m m m
NSE-W
WNMG 080404 NSE-W 0,4 l l l mm
WNMG 080408 NSE-W 0,8 l l l mm m
Feed rate (mm/rev) WNMG 080412 NSE-W 1,2 l l l


Depth of cut (mm)

WNMG 080404 NSX 0,4 m m m m mmm m


WNMG 080408 NSX 0,8 l m m l
Finishing

mmm m
WNMG 080412 NSX 1,2 m m m m

Feed rate (mm/rev)

WNMG 060404 NGU 0,4 l l l m l m m l m m mm


WNMG 060408 NGU 0,8 l l l m l m m l m m mm
”Standard” WNMG 060412 NGU 1,2 l l l m l m l m m
Medium Cut

NGU
WNMG 080404 NGU 0,4 l l l l l l l l m m
Depth of cut (mm)

”Wiper” W type mmm mm m


NGU-W WNMG 080408 NGU 0,8 l l l l l l l l m m mmm mmm m
WNMG 080412 NGU 1,2 l l l l l l l l m m mmm

WNMG 060408 NGU-W 0,8 m m m m

Feed rate (mm/rev)


WNMG 080408 NGU-W 0,8 l l l ll
WNMG 080412 NGU-W 1,2 l l l l

l = Euro stock
l= Stock item in Japan
C59
▌◄
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
IC
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE

WNMG 060408 NGE 0,8 l m m m


WNMG 060412 NGE 1,2 l l l m
Depth of cut (mm)
Medium Cut

WNMG 080404 NGE 0,4 mllm


NGE WNMG 080408 NGE 0,8 llll
WNMG 080412 NGE 1,2 llll
WNMG 080416 NGE 1,6 lllm
Feed rate (mm/rev)

WNMG 060404 NUG 0,4 m


WNMG 060408 NUG 0,8 m
Depth of cut (mm)
Medium Cut

WNMG 06T304 NUG 0,4 m


WNMG 06T308 NUG 0,8 m
NUG
WNMG 080404 NUG 0,4 mm
WNMG 080408 NUG 0,8 l l l l
Feed rate (mm/rev) WNMG 080412 NUG 1,2 lll

WNMG 060408 NEG 0,8 m l l m m m m mmm


Depth of cut (mm)

WNMG 060412 NEG 1,2 m m m m l l mmm


Medium Cut

WNMG 080404 NEG 0,4 m l l m l l l mmm


NEG WNMG 080408 NEG 0,8 m l l m l l l l lll ll
WNMG 080412 NEG 1,2 m l l m l l l l mmm l
Feed rate (mm/rev)

WNMG 060404 NEX 0,4 l l ll


Depth of cut (mm)

WNMG 060408 NEX 0,8


Medium Cut

l l ll

WNMG 080404 NEX 0,4 llll llm


NEX WNMG 080408 NEX 0,8 llll lll m
WNMG 080412 NEX 1,2 llll mml
Feed rate (mm/rev)
Depth of cut (mm)

WNMG 080408 NUP 0,8 lllllll lll


Medium Cut

WNMG 080412 NUP 1,2 ll lll mmm



NUP

Feed rate (mm/rev)


WNMG 080408 NEM 0,8 m l l m l l l
Depth of cut (mm)

mmm
WNMG 080412 NEM
Medium Cut

1,2 m l l m l l l mmm

NEM

Feed rate (mm/rev)

l = Euro stock

C60 l= Stock item in Japan

▌◄
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
RE 0804.. 8,7 12,7 4,76 5,16 K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy

D1
H Hardened Steel
80° L S

WNMG llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Double Sided Bumpy Chipbreaker

EH510
EH520
G10E

Inserts
Neg.
H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

WNMG 080404 NUX 0,4 m l l l


WNMG 080408 NUX 0,8 l l l l
Roughing

NUX WNMG 080412 NUX 1,2 l l l l

Feed rate (mm/rev)

WNMG 060408 NMU 0,8 l ml l ll


WNMG 060412 NMU 1,2 l l l
Depth of cut (mm)

NMU
Roughing

WNMG 080408 NMU 0,8 l l l l l l l mml m


WNMG 080412 NMU 1,2 l l l l l l l mml m
WNMG 080416 NMU 1,6 l l l

Feed rate (mm/rev)

WNMG 060408 NME 0,8 m m m m mm


WNMG 060412 NME 1,2 m l l m mm
NME
Depth of cut (mm)
Roughing

WNMG 080408 NME 0,8 l l l l mm


WNMG 080412 NME 1,2 l l l l mm
WNMG 080416 NME 1,6 l l l m mm

Feed rate (mm/rev)

WNMG 080408 NMX 0,8 mml


Depth of cut (mm)

WNMG 080412 NMX 1,2 mml


Roughing

NMX

Feed rate (mm/rev)

WNMG 060408 NGZ 0,8 mml


Roughing

WNMG 060412 NGZ


Depth of cut (mm)

1,2 mm

NGZ WNMG 080404 NGZ 0,4 mml


WNMG 080408 NGZ 0,8 mll
WNMG 080412 NGZ 1,2 mll

Feed rate (mm/rev)


Depth of cut (mm)

WNMG 080404 NUZ 0,4


Roughing

m mml mmm
NUZ WNMG 080408 NUZ 0,8 mm mll mmm
WNMG 080412 NUZ 1,2 mm lml mmm

Feed rate (mm/rev)

l = Euro stock
l= Stock item in Japan
C61
▌◄
W TRIGON TYPE
Negative Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ L IC S D1 P Steel
0804.. 8,7 12,7 4,76 5,16 M Stainless Steel
RE K Cast Iron
IC a D17, D24 a E13 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel
80° L S

WNMM llllll n-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class One Sided Bumpy Chipbreaker

EH510
EH520
G10E
Inserts
Neg.

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Heavy Roughing

WNMM 080408 NMP 0,8 l l l l l


WNMM 080412 NMP 1,2 l l l l l
NMP

Feed rate (mm/rev)


Depth of cut (mm)
Heavy Roughing

WNMM 080408 NHG 0,8 l


WNMM 080412 NHG 1,2 l l
NHG

Feed rate (mm/rev)

Carbide Cermet Carbide

WNMA llllll
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
M-Class No Chipbreaker

G10E

H1
Application Shape ISO Cat. No. RE

WNMA 080408 ml l
Roughing

0,8
WNMA 080412 1,2 ml l
WNMA 080416 1,6 ml l

Carbide Cermet Carbide

WNGG llllll n-nn


Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

G-Class Double Sided Bumpy Chipbreaker


EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE


Depth of cut (mm)

WNGG 080404 NSU 0,4 mmmmm


Finishing

NSU

Feed rate (mm/rev)

l = Euro stock

C62 l= Stock item in Japan

▌◄
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy

D1
H Hardened Steel


80° L S

CCET llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
E-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

CCET 03X1003 LFY 0,03 m mm


CCET 03X101 LFY 0,1 mm mm
CCET 03X102 LFY 0,2 m mm
CCET 03X104 LFY 0,4 m mm

CCET 04X1003 LFY 0,03 m mm


CCET 04X101 LFY 0,1 mm mm
CCET 04X102 LFY 0,2 m mm
CCET 04X104 LFY 0,4 m m

CCET 060201 LFY 0,1 mm


CCET 060202 LFY 0,2 mm

CCET 09T301 LFY 0,1 mm


CCET 09T302 LFY 0,2 mm
Depth of cut (mm)
Finishing

L/RFY
CCET 03X1003 RFY 0,03 mm
CCET 03X101 RFY 0,1 mm
Feed rate (mm/rev) CCET 03X102 RFY 0,2 mm
CCET 03X104 RFY 0,4 mm

CCET 04X1003 RFY 0,03 mm


CCET 04X101 RFY 0,1 mm
CCET 04X102 RFY 0,2 mm
CCET 04X104 RFY 0,4 mm

CCET 060201 RFY 0,1 mm


CCET 060202 RFY 0,2 mm

CCET 09T301 RFY 0,1 mm


CCET 09T302 RFY 0,2 mm

l = Euro stock
l = Japan stock
C63
▌◄
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy

D1
H Hardened Steel


80° L S

CCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

CCGT 060201M NFC <0,1 ll mm


Depth of cut (mm)

CCGT 060202M NFC <0,2 ll mm


CCGT 060204M NFC <0,4
Finishing

ll mm

NFC CCGT 09T301M NFC <0,1 ll mm


CCGT 09T302M NFC <0,2 ll m
CCGT 09T304M NFC <0,4 ll mm
Feed rate (mm/rev)

CCGT 0602003 LFX 0,03 mm m


CCGT 060201 LFX 0,1 mml l
CCGT 060202 LFX 0,2 lll ll
CCGT 060204 LFX 0,4 lll ll

CCGT 09T3003 LFX 0,03 mm


CCGT 09T301 LFX 0,1 mml m
CCGT 09T302 LFX 0,2 lll ll
CCGT 09T304 LFX
Depth of cut (mm)

0,4 lll ll
CCGT 09T308 LFX 0,8
Finishing

mm
L/RFX
CCGT 0602003 RFX 0,03 mm m
CCGT 060201 RFX 0,1 mm m
Feed rate (mm/rev) CCGT 060202 RFX 0,2 lll ll
CCGT 060204 RFX 0,4 lll ll

CCGT 09T3003 RFX 0,03 lm


CCGT 09T301 RFX 0,1 lll l
CCGT 09T302 RFX 0,2 lll ml
CCGT 09T304 RFX 0,4 lll ll
CCGT 09T308 RFX 0,8 mm

CCGT 03X1003 LFYS 0,03 m


CCGT 03X101 LFYS 0,1 m
CCGT 03X102 LFYS 0,2 m
CCGT 03X104 LFYS 0,4 m

CCGT 04X1003 LFYS 0,03 m


CCGT 04X101 LFYS 0,1 m
CCGT 04X102 LFYS 0,2
Depth of cut (mm)

m
CCGT 04X104 LFYS 0,4 m
Finishing

L/RFYS
CCGT 03X1003 RFYS 0,03 m
Feed rate (mm/rev)
CCGT 03X101 RFYS 0,1 m
CCGT 03X102 RFYS 0,2 m
CCGT 03X104 RFYS 0,4 m

CCGT 04X1003 RFYS 0,03 m


CCGT 04X101 RFYS 0,1 m
CCGT 04X102 RFYS 0,2 m
CCGT 04X104 RFYS 0,4 m

l = Euro stock

C64 l = Japan stock

▌◄
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
RE 04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
IC
0602.. 6,4 6,35 2,38 2,8 a E15
E14 N Non-Ferrous Metals
0903.. 9,7 9,525 3,18 4,4 S Super Alloy

D1
09T3.. 9,7 9,525 3,97 4,4 H Hardened Steel


1204.. 12,9 12,7 4,76 5,5
80° L S

CCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
CCGT 03X101 LFY 0,1 m
CCGT 03X102 LFY 0,2 m m
CCGT 03X104 LFY 0,4 m
CCGT 04X101 LFY 0,1 m
Depth of cut (mm)

CCGT 04X102 LFY 0,2 m


Finishing

CCGT 04X104 LFY 0,4 m


L/RFY
CCGT 03X101 RFY 0,1 m
CCGT 03X102 RFY 0,2 m
CCGT 03X104 RFY 0,4 m
Feed rate (mm/rev)
CCGT 04X101 RFY 0,1 m m
CCGT 04X102 RFY 0,2 m m
CCGT 04X104 RFY 0,4 m

CCGT 060202 NAG 0,2 l


Depth of cut (mm)

CCGT 060204 NAG 0,4 l


CCGT 09T302 NAG
Light Cut

0,2 l
NAG CCGT 09T304 NAG 0,4 l
CCGT 09T308 NAG 0,8 l
CCGT 120404 NAG 0,4 l
CCGT 120408 NAG 0,8 l
Feed rate (mm/rev)

CCGT 09T301M NSI


Depth of cut (mm)

<0,1 l lllllm mm
CCGT 09T302M NSI
Light cut

<0,2 l lllllm mm
CCGT 09T304M NSI <0,4 l lllllm mm

NSI
Feed rate (mm/rev)

CCGT 0602003 NSC 0,03 mmm mm


CCGT 09T3003 NSC 0,03 lmm mm

CCGT 060201M NSC <0,1 mmlm l


Depth of cut (mm)

CCGT 060202M NSC <0,2 llll ll


CCGT 060204M NSC <0,4 lllm l
Light cut

NSC CCGT 080201M NSC <0,1 m mm


CCGT 080202M NSC <0,2 m mm
CCGT 090301M NSC <0,1 m mm
CCGT 090302M NSC <0,2 m mm
CCGT 09T301M NSC <0,1 lmlm l
Feed rate (mm/rev)
CCGT 09T302M NSC <0,2 lllm ll
CCGT 09T304M NSC <0,4 lll l
CCGT 09T308M NSC <0,8 lll l

CCGT 060202 LAY 0,2 m


CCGT 060204 LAY 0,4 m
4 CCGT 09T301 LAY 0,1
Depth of cut (mm)

m
3
CCGT 09T302 LAY 0,2 m
For Aluminum

CCGT 09T304 LAY 0,4 m


2 L/RAY
1 CCGT 060201 RAY 0,1 m
0 CCGT 060202 RAY 0,2 m
0,2 0,4 0,6 CCGT 060204 RAY 0,4 m
Feed rate (mm/rev) CCGT 09T301 RAY 0,1 m
CCGT 09T302 RAY 0,2 m
CCGT 09T304 RAY 0,4 m

l = Euro stock
l = Japan stock
C65
▌◄
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 09T3.. 9,7 9,525 3,97 4,4 K Cast Iron
IC
1204.. 12,9 12,7 4,76 5,5 a D31 a E14 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel


80° L S

CCMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

CCMT 060202 NFB 0,2 ml llll


CCMT 060204 NFB 0,4 ml llll
Finishing
Depth of cut (mm)

NFB CCMT 09T302 NFB 0,2 m l m


CCMT 09T304 NFB 0,4 ml llll
CCMT 09T308 NFB 0,8 ml lll
Feed rate (mm/rev)

CCMT 060202 NFP 0,2 ll lll


CCMT 060204 NFP 0,4 ll lll
Finishing – Light Cut

CCMT 060208 NFP 0,8 l ll lll


Depth of cut (mm)

CCMT 09T302 NFP 0,2 l lll


NFP CCMT 09T304 NFP 0,4 ll lll
CCMT 09T308 NFP 0,8 l lll

Feed rate (mm/rev) CCMT 120404 NFP 0,4 l l


CCMT 120408 NFP 0,8 l l

CCMT 060202 NLU 0,2 l l l llll lmmlmm


Depth of cut (mm)

CCMT 060204 NLU 0,4 l l l llll lmllmm

NLU CCMT 09T302 NLU 0,2 l l l


CCMT 09T304 NLU 0,4 l l l llll lmllmm
Finishing

Feed rate (mm/rev) CCMT 09T308 NLU 0,8 l l l llll lmmlmm


Depth of cut (mm)

CCMT 09T304 NLU-W 0,4 l l l l l llll m


CCMT 09T308 NLU-W 0,8 l l l l l llll m
NLU-W
Feed rate (mm/rev)

CCMT 060202 NLB 0,2 mmmmll lml l


CCMT 060204 NLB 0,4 mmmmll lll l
CCMT 060208 NLB
Depth of cut (mm)

0,8 mmmmlm lm
Light Cut

NLB CCMT 09T302 NLB 0,2 mmmml l lml l


CCMT 09T304 NLB 0,4 mmmml l lll l
CCMT 09T308 NLB 0,8 mmmml l lml l
Feed rate (mm/rev)

CCMT 060202 NSU 0,2 l l l l l l l l mll llllll


CCMT 060204 NSU 0,4 l l l l l l l l lll llllll
CCMT 060208 NSU 0,8 l l l l l l l l lmm llllll
Depth of cut (mm)
Light Cut

CCMT 09T302 NSU 0,2 m l l m l l l m m llmlll


NSU CCMT 09T304 NSU 0,4 l l l l l l l l lll llllll
CCMT 09T308 NSU 0,8 l l l l l l l l l lll llllll

Feed rate (mm/rev)


CCMT 120404 NSU 0,4 l l l l l l lll l
CCMT 120408 NSU 0,8 l l l l l l lmm l

l = Euro stock

C66 l = Japan stock

▌◄
C DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole C_ _ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 0803.. 8,0 7,94 3,18 3,4 K Cast Iron
IC
0903.. 9,7 9,525 3,18 4,4 a E15 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy

D1
1204.. 12,9 12,7 4,76 5,5 H Hardened Steel


80° L S

CCMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

CCMT 09T308 NUS 0,8


Depth of cut (mm)

2 l
Light Cut

1
NUS
0
0,2 0,4
Feed rate (mm/rev)

CCMT 060204 NSC 0,4 m


Depth of cut (mm)
Light Cut

CCMT 080304 NSC 0,4 ll


NSC
1
CCMT 090308 NSC 0,8 m

Feed rate (mm/rev)


CCMT 120408 NSC 0,8 m

CCMT 060204 NSK 0,4 l l l l


CCMT 060208 NSK 0,8 ll
Light Cut

CCMT 09T304 NSK 0,4


Depth of cut (mm)

ll
CCMT 09T308 NSK 0,8 ll
NSK
CCMT 120404 NSK 0,4 ll
CCMT 120408 NSK 0,8 ll
Feed rate (mm/rev) CCMT 120412 NSK 1,2 l

New
Roughing – Light Cut

CCMT 060204 NGU 0,4 l l l l l l l l lm lm m


4 New
CCMT 060208 NGU 0,8 l l l m m l l m mm m
Depth of cut (mm)

3 New
2 NGU CCMT 09T304 NGU 0,4 l l l l l l l ll ll m
New
1 CCMT 09T308 NGU 0,8 l l l l l l l ll l lm m

0 New
0,2 0,4 0,6 CCMT 120408 NGU 0,8 l l l l l l ll
Feed rate (mm/rev)

CCMT 09T304 NMU 0,4 l l l l l l lmll


CCMT 09T308 NMU
Depth of cut (mm)

0,8 l l l l l l llll
Roughing

NMU

Feed rate (mm/rev)

CCMW 060204 0,4 mmm


Roughing

CCMW 09T304 0,4 mmm


CCMW 09T308 0,8 mlm

l = Euro stock
l = Japan stock
C67
▌◄
C DIAMOND TYPE
11° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type 11° Relief Dimensions (mm)


With Insert Hole CP_ _ L IC S D1 P Steel
0802.. 8,0 7,94 2,38 3,4 M Stainless Steel
RE 0903.. 9,7 9,525 3,18 4,4 K Cast Iron
IC 1204.. 12,9 12,7 4,76 5,5 a D31 E14
a E15 N Non-Ferrous Metals

90°

D1
S Super Alloy

D1

11°
H Hardened Steel

11°
S S
80° L
NUS

CPGT llllll NSD


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

CPGT 080202 NSD 0,2 mm ll


CPGT 080204 NSD 0,4 mm lmmll
Finishing ~ Light Cut

CPGT 080208 NSD 0,8 mm mm mm


Depth of cut (mm)

CPGT 090302 NSD 0,2 mm mm


NSD CPGT 090304 NSD 0,4 mm mmmll
CPGT 090308 NSD 0,8 mm mm mm

CPGT 120402 NSD 0,2 mm mm


Feed rate (mm/rev)
CPGT 120404 NSD 0,4 mm m mm
CPGT 120408 NSD 0,8 mm mm

Carbide Cermet Carbide

CPMT llllll l-nn P M


Coated
P
M K H S P
M
Coated
P
Uncoated Uncoated
K S N
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
M-Class

G10E

H1
Application Shape ISO Cat. No. RE
Depth of cut (mm)

CPMT 080204 NFB 0,4 mlmmmm


Finishing

NFB CPMT 090304 NFB 0,4 mlmmmm


CPMT 090308 NFB 0,8 mlmmmm
Feed rate (mm/rev)
Depth of cut (mm)

CPMT 080204 NLU 0,4 m m m mmmmm

CPMT 090304 NLU 0,4 m m m m mmmmm


NLU CPMT 090308 NLU 0,8 m m m m mmmmm
Finishing

Feed rate (mm/rev)


Depth of cut (mm)

CPMT 090304 NLU-W 0,4 m m m mmm m


CPMT 090308 NLU-W 0,8 m m m mmm m
NLU-W
Feed rate (mm/rev)
Depth of cut (mm)

CPMT 080204 NLB 0,4 mmmmmm mmm m


Light Cut

CPMT 090304 NLB 0,4 mmmmlm mm


NLB CPMT 090308 NLB 0,8 mmmml mmm m

Feed rate (mm/rev)

l = Euro stock

C68 l = Japan stock

▌◄
C DIAMOND TYPE
11° Positive Inserts

INSERTS FOR TURNING

80° Diamond Type 11° Relief Dimensions (mm)


With Insert Hole CP_ _ L IC S D1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
RE 0802.. 8,0 7,94 2,38 3,4 K Cast Iron
IC 0903.. 9,7 9,525 3,18 4,4 a D31 E14
a E15 N Non-Ferrous Metals

90°
09T3.. 9,7 9,525 3,97 4,4

D1
S

D1
Super Alloy
1204.. 12,9 12,7 4,76 5,5

11°
H

11°
S S
Hardened Steel
80° L 1604.. 16,1 15,875 4,76 6,5
NUS

CPMT/-H llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

CPMT 080204 NSU 0,4 m m m m m m mm mm


Depth of cut (mm)

CPMT 080208 NSU 0,8 m m m m m m mmmmm


Light Cut

NSU CPMT 090304 NSU 0,4 m m m m m m m m mmmmm


CPMT 090308 NSU 0,8 m l l m m m m m mmmmm

Feed rate (mm/rev)

CPMT 060204 NUS 0,4 l m m

CPMT 080308 NUS 0,8 l m


Depth of cut (mm)

2 CPMT 09T308 NUS 0,8 l m


Light Cut

1
NUS
0
0,2 0,4 CPMH 120408 NUS 0,8 l m
Feed rate (mm/rev)
CPMH 160408 NUS 0,8 m
Light–Medium Cut

4 New
Depth of cut (mm)

3 CPMT 090304 NGU New 0,4 m m m m m m m mm m


CPMT 090308 NGU 0,8 m m m m m m m mm m
2
1 NGU
0
0,2 0,4 0,6
Feed rate (mm/rev)
Light–Medium Cut

CPMT 080204 NMU 0,4 m m m


Depth of cut (mm)

mm
CPMT 080208 NMU 0,8 m m m mm
NMU
CPMT 090304 NMU 0,4 m m m mm mm
CPMT 090308 NMU 0,8 m m m mm mm
Feed rate (mm/rev)

l = Euro stock
l = Japan stock
C69
▌◄
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING

55° Diamond Type 7° Relief Dimensions (mm)


With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


DCGT 070201M NFC <0,1 mml l mm
Depth of cut (mm)

DCGT 070202M NFC <0,2 mml l m


DCGT 070204M NFC <0,4
Finishing

mml l mm

NFC DCGT 11T301M NFC <0,1 mml l mm


DCGT 11T302M NFC <0,2 mml l mm
DCGT 11T304M NFC <0,4 mml l mm
Feed rate (mm/rev)

DCGT 0702003 LFX 0,03 mmmm

DCGT 070201 LFX 0,1 mml l m


DCGT 070202 LFX 0,2 mml l ll
DCGT 070204 LFX 0,4 lll ll

DCGT 11T3003 LFX 0,03 mmmm

DCGT 11T301 LFX 0,1 mml l l


DCGT 11T302 LFX 0,2 mml ll ll
DCGT 11T304 LFX 0,4
Depth of cut (mm)

lll ll
Finishing

L/RFX
DCGT 0702003 RFX 0,03 mmmm

DCGT 070201 RFX 0,1 mml l ll


Feed rate (mm/rev) DCGT 070202 RFX 0,2 mml ll l
DCGT 070204 RFX 0,4 lll ll

DCGT 11T3003 RFX 0,03 mmmm

DCGT 11T301 RFX 0,1 mml ll ll


DCGT 11T302 RFX 0,2 mml ll ll
DCGT 11T304 RFX 0,4 lll ll

DCGT 0702003 LFYS 0,03 m

DCGT 070201 LFYS 0,1 m


DCGT 070202 LFYS 0,2 m
DCGT 070204 LFYS 0,4 m

DCGT 11T3003 LFYS 0,03 m

DCGT 11T301 LFYS 0,1 m


DCGT 11T302 LFYS 0,2
Depth of cut (mm)

m
DCGT 11T304 LFYS 0,4
Finishing

L/RFYS
DCGT 0702003 RFYS 0,03 m

Feed rate (mm/rev) DCGT 070201 RFYS 0,1 m


DCGT 070202 RFYS 0,2 m
DCGT 070204 RFYS 0,4 m

DCGT 11T3003 RFYS 0,03 m

DCGT 11T301 RFYS 0,1 m


DCGT 11T302 RFYS 0,2 m
DCGT 11T304 RFYS 0,4 m

l = Euro stock

C70 l = Japan stock

▌◄
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

DCGT 0702003 LFY 0,03 mmm

DCGT 070201 LFY 0,1 mmm


Depth of cut (mm)

DCGT 070202 LFY 0,2 mmm


Finishing

DCGT 070204 LFY 0,4 mmm


LFY
DCGT 11T3003 LFY 0,03 mmm

DCGT 11T301 LFY 0,1 mmm


Feed rate (mm/rev)
DCGT 11T302 LFY 0,2 mmmm
DCGT 11T304 LFY 0,4 mmmm lm

DCGT 0702003 RFY 0,03 mmm

DCGT 070201 RFY 0,1 mmm


DCGT 070202 RFY
Depth of cut (mm)

0,2 mmm
Finishing

DCGT 070204 RFY 0,4 mmm

RFY DCGT 11T3003 RFY 0,03 mmmm

DCGT 11T301 RFY 0,1 mmmm


Feed rate (mm/rev) DCGT 11T302 RFY 0,2 mmmm m
DCGT 11T304 RFY 0,4 mmmm lm

DCGT 070202 LSD 0,2 m mm


DCGT 070204 LSD 0,4 m mm
Finishing ~ Light Cut

DCGT 11T304 LSD 0,4 m mm


DCGT 11T308 LSD
Depth of cut (mm)

0,8 m mm
L/RSD

DCGT 070202 RSD 0,2 m mm


DCGT 070204 RSD 0,4 m m

Feed rate (mm/rev) DCGT 11T304 RSD 0,4 m mm


DCGT 11T308 RSD 0,8 m mm

DCGT 070202 NAG 0,2 l


Depth of cut (mm)

DCGT 070204 NAG 0,4


Light Cut

l
NAG DCGT 11T302 NAG 0,2 l
DCGT 11T304 NAG 0,4 l
DCGT 11T308 NAG 0,8 l
Feed rate (mm/rev)

l = Euro stock
l = Japan stock
C71
▌◄
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 0902.. 9,7 7,94 2,38 3,4 K Cast Iron
1103.. 11,6 9,525 3,18 4,4 a D32–33 a E16–17 N Non-Ferrous Metals
11T3.. 11,6 9,525 3,97 4,4 S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCGT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

DCGT 070201M NSI <0,1 l lllllm mm


DCGT 070202M NSI <0,2 l lllllm mm
Depth of cut (mm)

DCGT 070204M NSI <0,4 l lllllm mm


Light Cut

NSI
DCGT 11T301M NSI <0,1 l lllllm m
DCGT 11T302M NSI <0,2 l lllllm mm
DCGT 11T304M NSI <0,4 l lllllm mm
Feed rate (mm/rev) DCGT 11T308M NSI <0,8 l lllllm

DCGT 0702003 NSC 0,03 mm mm

DCGT 11T3003 NSC 0,03 mml mm



DCGT 070201M NSC <0,1 lllm ml
DCGT 070202M NSC <0,2 lllm l
Depth of cut (mm)

DCGT 070204M NSC <0,4 lllm ll


NSC
Light cut

DCGT 090201M NSC <0,1 mm


DCGT 090202M NSC <0,2 mm

DCGT 110301M NSC <0,1 mm


Feed rate (mm/rev) DCGT 110302M NSC <0,2 ll

DCGT 11T301M NSC <0,1 lllm ml


DCGT 11T302M NSC <0,2 lllm ll
DCGT 11T304M NSC <0,4 lllm ll
DCGT 11T308M NSC <0,8 lllm ll

DCGT 11T301 LAY 0,1 m


DCGT 11T302 LAY 0,2 m
Depth of cut (mm)

4
DCGT 11T304 LAY 0,4 m
For Aluminum

3
2 L/RAY
1 DCGT 070202 RAY 0,2 m
DCGT 070204 RAY 0,4 m
0
0,2 0,4 0,6
Feed rate (mm/rev) DCGT 11T301 RAY 0,1 m
DCGT 11T302 RAY 0,2 m
DCGT 11T304 RAY 0,4 m

DCGW 070202 0,2 m


DCGW 070204 0,4 m
Light Cut

DCGW 070208 0,8 m

DCGW 11T302 0,2 m


DCGW 11T304 0,4 m
DCGW 11T308 0,8 m

l = Euro stock

C72 l = Japan stock

▌◄
D DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ L IC S D1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
RE 11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32–33 a E16–17 N Non-Ferrous Metals
S Super Alloy

D1
IC
H Hardened Steel


55° L S

DCM_ llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
DCMT 070202 NFB 0,2 ml llll
Depth of cut (mm)

DCMT 070204 NFB 0,4 ml llll


Finishing

DCMT 070208 NFB 0,8 ml llll


NFB DCMT 11T302 NFB 0,2 ml llll
DCMT 11T304 NFB 0,4 ml llll
Feed rate (mm/rev) DCMT 11T308 NFB 0,8 ml llll

DCMT 070202 NFP 0,2 ll l l


Depth of cut (mm)

DCMT 070204 NFP 0,4 ll lll


Finishing

DCMT 11T302 NFP 0,2 ll l l


NFP DCMT 11T304 NFP 0,4 ll lll
DCMT 11T308 NFP 0,8 ll lll
Feed rate (mm/rev) DCMT 11T312 NFP 1,2 l l l
Depth of cut (mm)

DCMT 070202 NLU 0,2 lmm lll lmllm


Finishing

DCMT 070204 NLU 0,4 lll llll lmmlmm


NLU DCMT 11T302 NLU 0,2 lll l ll lmllm
DCMT 11T304 NLU 0,4 lll llll llllmm
Feed rate (mm/rev) DCMT 11T308 NLU 0,8 lll llll lmllmm
Depth of cut (mm)

DCMT 070202 NLB 0,2 mmmml lml l


DCMT 070204 NLB 0,4 mmmml l lml l
Light Cut

DCMT 070208 NLB 0,8 mmmml l lll m


NLB DCMT 11T302 NLB 0,2 mmmml l lml l
DCMT 11T304 NLB 0,4 mmmml l lll l
Feed rate (mm/rev) DCMT 11T308 NLB 0,8 mmmml l lml l

DCMT 070202 NSU


Depth of cut (mm)

0,2 llllllll lll llmlll


DCMT 070204 NSU 0,4 llllllll lll llllml
Light Cut

DCMT 070208 NSU 0,8 llllllml l llmmmm


NSU DCMT 11T302 NSU 0,2 lllmlllm llm lllmml
DCMT 11T304 NSU 0,4 llllllllll lll llllll
Feed rate (mm/rev) DCMT 11T308 NSU 0,8 llllllllll lll llllll
Depth of cut (mm)

DCMT 070204 NSK 0,4 ll


Light Cut

DCMT 070208 NSK 0,8 ll


NSK DCMT 11T304 NSK 0,4 ll
DCMT 11T308 NSK 0,8 l ll
Feed rate (mm/rev) DCMT 11T312 NSK 1,2 l
4 New
Roughing–Light Cut

DCMT 070204 NGU 0,4


Depth of cut (mm)

3 New llllllm lm m
DCMT 070208 NGU New
0,8 lllmmlm mm m
2
DCMT 11T302 NGU New
0,2 lllmllm lm m
1 NGU DCMT 11T304 NGU 0,4 lllllll ll ll ll l
New
0
0,2 0,4 0,6
DCMT 11T308 NGU 0,8 lllllll ll ll ll l
New
Feed rate (mm/rev) DCMT 11T312 NGU 1,2 m m
Depth of cut (mm)
Roughing

DCMT 11T304 NMU 0,4 l l l l l l lmll


DCMT 11T308 NMU 0,8 l l l l l l llll
NMU
Feed rate (mm/rev)

DCMW 070204 0,4 mm


Finishing Roughing

DCMW 070208 0,8 mm


DCMW 11T304 0,4 mmm
DCMW 11T308 0,8 ll

DCMX 11T308 NLUW 0,8 l l l

l = Euro stock
l = Japan stock
C73
▌◄
R ROUND TYPE
7° Positive Inserts

INSERTS FOR TURNING
RC – – L IC S D1
Round Type Inserts
7° Relief
1003 – 10,0 3,18 3,6 P Steel
With Insert Hole – 10,0 3,97 3,6
10T3 M Stainless Steel
RCMT RCMX 12 – 12,0 4,76 4,2 K Cast Iron
IC
16 – 16,0 6,35 5,2 Lever lock holders for RCMX N Non-Ferrous Metals
20 – 20,0 6,35 6,5 a D34–35 S Super Alloy

D1
20°
D1
7° 25 – 25,0 7,94 7,2 H Hardened Steel


S S 32 – 32,0 9,52 9,5
(M0: IC is metric)

RCMT llllM0 l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class Bumpy Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

RCMT 1003M0 NRX – lllm l

RCMT 10T3M0 NRX – llll l


NRX
Depth of cut (mm)

RCMT 1204M0 NRX – llll l l


Roughing

RCMT 1606M0 NRX – llll l l

RCMT 2006M0 NRX – llll l l

Feed rate (mm/rev) RCMT 2507M0 NRX – mmmm l

RCMT 1204M0 NRH – mmmm m


6
Roughing
Depth of cut (mm)

RCMT 1606M0 NRH – ml lm m


4 NRH
2 RCMT 2006M0 NRH – mmmm

0
0,2 0,4 0,6
Feed rate (mm/rev)

RCMX llllM0 l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

M-Class Grooved Chipbreaker


EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE

RCMX 1003M0 NRP – ml ll lmm

RCMX 1204M0 NRP – ml ll mmm mmm

NRP RCMX 1606M0 NRP – ml ll mmmm


Roughing
Depth of cut (mm)

RCMX 2006M0 NRP – ml ll m mmm

RCMX 2507M0 NRP – mmmm

RCMX 3209M0 NRP – mmm


Feed rate (mm/rev)

l = Euro stock

C74 l = Japan stock

▌◄
S SQUARE TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ L IC S D1 P Steel
0702.. 7,94 7,94 2,38 3,4 M Stainless Steel
RE 0903.. 9,525 9,525 3,18 4,4 K Cast Iron
IC 09T3.. 9,525 9,525 3,97 4,4 a D36 ”S … SSKC” - Type N Non-Ferrous Metals
1204.. 12,7 12,7 4,76 5,5 (a Stock in Japan) S Super Alloy

D1
H Hardened Steel


L S
90°

SCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

SCGT 09T302 LFX 0,2 m


SCGT 09T304 LFX 0,4 mm
Depth of cut (mm)

SCGT 120404 LFX 0,4 mm


Finishing

L/RFX SCGT 09T302 RFX 0,2 mm


SCGT 09T304 RFX 0,4 mm
Feed rate (mm/rev)
SCGT 120404 RFX 0,4 mm

SCGT 070201M NSC <0,1 mm mm


Depth of cut (mm)

SCGT 070202M NSC <0,2 mm mm


Light Cut

NSC SCGT 090301M NSC <0,1 mm


SCGT 090302M NSC <0,2 mm

SCGT 09T301M NSC <0,1 mm mm


Feed rate (mm/rev)
SCGT 09T302M NSC <0,2 mm mm

l = Euro stock
l = Japan stock
C75
▌◄
S SQUARE TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ L IC S D1 P Steel
09T3.. 9,525 9,525 3,97 4,4 M Stainless Steel
RE 1204.. 12,7 12,7 4,76 5,5 K Cast Iron
IC a D36 ”S … SSKC” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy

D1
H Hardened Steel


L S
90°

SCMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


Depth of cut (mm)
Finishing

SCMT 09T304 NFB 0,4 mlmmmm


SCMT 09T308 NFB 0,8 mlmmmm

Feed rate (mm/rev)


NFB

SCMT 09T304 NFP 0,4


Depth of cut (mm)

l ll
SCMT 09T308 NFP
Finishing

0,8 l ll

NFP SCMT 120404 NFP 0,4 l


Feed rate (mm/rev)

SCMT 09T304 NLU 0,4 m m m


Depth of cut (mm)

mm m m
Finishing

SCMT 09T308 NLU 0,8 l m m m mmmm

NLU SCMT 120412 NLU 1,2 ll


Feed rate (mm/rev)
2
Depth of cut (mm)
Light Cut

1 SCMT 09T304 NLB 0,4 mmmmmm mmm m


SCMT 09T308 NLB 0,8 mmmmmm mmm m
NLB
0
0,2 0,4
Feed rate (mm/rev)
Depth of cut (mm)

SCMT 09T304 NSU 0,4 l l l l l l l lll l


Light Cut

SCMT 09T308 NSU 0,8 l l l l l l m l l lll l

NSU SCMT 120404 NSU 0,4 m l l l l l l


SCMT 120408 NSU 0,8 l l l l l l l
Feed rate (mm/rev)

SCMT 09T304 NSK


Depth of cut (mm)

0,4 ll
SCMT 09T308 NSK 0,8 ll
Light Cut

NSK SCMT 120404 NSK 0,4 l


SCMT 120408 NSK 0,8 ll
Feed rate (mm/rev) SCMT 120412 NSK 1,2 l
4
New
Light-Medium Cut

3
Depth of cut (mm)

SCMT 09T304 NGU New


0,4 l l l m m l m l
2 SCMT 09T308 NGU 0,8 l l l l m l m l ll
1
New
0 NGU SCMT 120408 NGU 0,8 m l l m l
0,2 0,4 0,6
Feed rate (mm/rev)
Light-Medium Cut
Depth of cut (mm)

SCMT 09T308 NMU 0,8 m l l l m l mmml

SCMT 120408 NMU 0,8 l l l l mmml


NMU SCMT 120412 NMU 1,2 ll
Feed rate (mm/rev)

SCMW 09T308 0,8 mmm

SCMW 120408 0,8 mmm


SCMW 120412 1,2 mmm

l = Euro stock

C76 l = Japan stock

▌◄
S SQUARE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ L IC S D1 P Steel
0602.. 6,35 6,35 2,38 2,8 M Stainless Steel
RE
0703.. 7,94 7,94 3,18 3,4 K Cast Iron
IC
0903.. 9,525 9,525 3,18 3,4 a E18 N Non-Ferrous Metals
09T3.. 9,525 9,525 3,97 4,4 S Super Alloy

D1
1204.. 12,7 12,7 4,76 5,5 H Hardened Steel

11°
S
1504.. 15,875 15,875 4,76 6,5
L
90°

SPMT/-H llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
Depth of cut (mm)

SPMT 090304 NFB 0,4 mlmmmm


Finishing

SPMT 090308 NFB 0,8 mmmmmm

NFB
Feed rate (mm/rev)
Depth of cut (mm)

SPMT 090304 NLU 0,4 m m m m mmmm


SPMT 090308 NLU 0,8 m m m
Finishing

m m mmmm

NLU
Feed rate (mm/rev)
Depth of cut (mm)

SPMT 090304 NFK 0,4 l


Finishing

NFK
Feed rate (mm/rev)

SPMT 060204 NUS


Depth of cut (mm)

2 0,4 m
Light Cut

1 SPMT 070308 NUS 0,8 m

0
NUS SPMT 09T308 NUS 0,8 m
0,2 0,4
Feed rate (mm/rev)
Depth of cut (mm)

2
SPMH 090308 NUS 0,8 m
Light Cut

1
SPMH 120408 NUS 0,8 m
NUS
0
0,2 0,4
SPMH 150408 NUS 0,8 m
Feed rate (mm/rev)
Light - Medium Cut Light - Medium Cut
Depth of cut (mm)

2 SPMT 090304 NLB 0,4 mmmmmm mmm m


SPMT 090308 NLB 0,8 mmmmmm mmm m
1

NLB
0
0,2 0,4
Feed rate (mm/rev)
Depth of cut (mm)

SPMT 090304 NSF 0,4 mm


SPMT 090308 NSF 0,8 ml

NSF

Feed rate (mm/rev)

l = Euro stock
l = Japan stock
C77
▌◄
S SQUARE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ L IC S D1 P Steel
0703.. 7,94 7,94 3,18 3,4 M Stainless Steel
RE
0903.. 9,525 9,525 3,18 3,4 K Cast Iron
IC a E18 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel

11°
L S
90°

SPGW llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class No Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

SPGW 090304 T 0,4 l


Light Cut

SPGW 070304 0,4 m

SPGW 090304 0,4 m

SPGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

H1
Application Shape ISO Cat. No. RE

SPGT 090302 LSD 0,2 m mm


Finishing - Light Cut

SPGT 090304 LSD 0,4 mmmm


SPGT 090308 LSD
Depth of cut (mm)

0,8 mmmmm

L/RSD
SPGT 090302 RSD 0,2 m mm
SPGT 090304 RSD 0,4 m mm

Feed rate (mm/rev)


SPGT 090308 RSD 0,8 m mm

l = Euro stock

C78 l = Japan stock

▌◄
S SQUARE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
Without Insert Hole SP_ _ L IC S D1 P Steel
0903.. 9,525 9,525 3,18 - M Stainless Steel
RE 1203.. 12,7 12,7 3,18 - K Cast Iron
IC 1504.. 15,875 15,875 4,76 - ”S… CSKP…09/12” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
H Hardened Steel

11°
L S
90°

SPMR llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
Depth of cut (mm)

SPMR 090304 NFK 0,4 m ml


Finishing

SPMR 090308 NFK 0,8 mmmmm

NFK SPMR 120304 NFK 0,4 m mm


SPMR 120308 NFK 0,8 m mm
Feed rate (mm/rev)
Depth of cut (mm)

SPMR 090304 NSF 0,4 mm


SPMR 090308 NSF 0,8 mm

NSF SPMR 120304 NSF 0,4 lm


Light- Medium Cut

SPMR 120308 NSF 0,8 lll


Feed rate (mm/rev)
SPMR 120312 NSF 1,2 ll
Depth of cut (mm)

SPMR 090304 NUJ 0,4 m


SPMR 090308 NUJ 0,8 mm

1
NUJ SPMR 120304 NUJ 0,4 m
SPMR 120308 NUJ 0,8 mm
Feed rate (mm/rev)

SP _N llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
G/M-Class No Chipbreaker G10E

H1
Application Shape ISO Cat. No. RE

SPGN 090304 0,4 ml


Medium Cut

SPGN 090308 0,8 mm m m


SPGN 090308T 0,8 m
SPGN 120304 0,4 mm
SPGN 120308 0,8 mmm



SPMN 090304 0,4 mm mm
Medium Cut

SPMN 090308 0,8 mm mm

SPMN 120304 0,4 mmm m


SPMN 120308 0,8 mmm mmm mm
SPMN 120312 1,2 mmm mmm m mm

SPMN 150408 0,8 m

l = Euro stock
l = Japan stock
C79
▌◄
T TRIANGLE TYPE
5° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5° Relief
With Insert Hole TB_ _ L IC S D1 P Steel
0601.. 6,9 3,97 1,59 2,2 M Stainless Steel
K Cast Iron
RE
a E20 N Non-Ferrous Metals
IC S Super Alloy
H Hardened Steel

D1


60° L S

TBGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


Depth of cut (mm)

TBGT 060102 LFW 0,2 m m


Finishing

TBGT 060104 LFW 0,4 m m

L/RFW TBGT 060102 RFW 0,2 m m


TBGT 060104 RFW 0,4 m m
Feed rate (mm/rev)
Depth of cut (mm)

TBGT 060102 LFX 0,2 mmlm


Finishing

TBGT 060104 LFX 0,4 mmlm

L/RFX TBGT 060102 RFX 0,2 mmlm


TBGT 060104 RFX 0,4 mmlm
Feed rate (mm/rev)

TBGT 060101 LFY 0,1 mm


Depth of cut (mm)

TBGT 060102 LFY 0,2 mm mm


TBGT 060104 LFY
Finishing

0,4 mm m

L/RFY TBGT 060101 RFY 0,1 m


TBGT 060102 RFY 0,2 m mm
Feed rate (mm/rev) TBGT 060104 RFY 0,4 m mm
Finishing-Light Cut
Depth of cut (mm)

TBGT 060102 LW 0,2 lmmmmml


TBGT 060104 LW 0,4 lmm ml

L/RW TBGT 060102 RW 0,2 lmm mlm


TBGT 060104 RW 0,4 lmm ml
Feed rate (mm/rev)
4
Depth of cut (mm)

3
TBGT 060101 LAY
For Aluminum

0,1 m
2
1
L/RAY
0
0,2 0,4 0,6 TBGT 060101 RAY 0,1 m

Feed rate (mm/rev)

TBGW llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M
TBGW 060102
AC6020M
AC6030M
AC6040M

TBGW 060104
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

G-Class No Chipbreaker
EH510
EH520
G10E

H1

Application Shape ISO Cat. No. RE

TBGW 060102 0,2 m


TBGW 060204 0,4 m
Light Cut

l = Euro stock

C80 l = Japan stock

▌◄
T TRIANGLE TYPE
7° Positive Inserts

INSERTS FOR TURNING

60° Triangle Type 7° Relief Dimensions (mm)


With Insert Hole TC_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,3 M Stainless Steel
RE 0902.. 9,62 5,56 2,38 2,5 K Cast Iron
1102.. 11,0 6,35 2,38 2,8 a D37 a E19 N Non-Ferrous Metals
IC 16T3.. 16,5 9,525 3,97 4,3 S Super Alloy

D1
H Hardened Steel


60° L S

TCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
TCGT 090201 LFX 0,1 m
TCGT 090202 LFX 0,2 mm

TCGT 110201 LFX 0,1 mm


TCGT 110202 LFX 0,2 m

TCGT 110301 LFX 0,1 m


Depth of cut (mm)

TCGT 110302 LFX 0,2 m


TCGT 110304 LFX
Finishing

0,4 m
L/RFX
TCGT 090201 RFX 0,1 m
TCGT 090202 RFX 0,2 m

Feed rate (mm/rev) TCGT 110201 RFX 0,1 m


TCGT 110202 RFX 0,2 mm

TCGT 110301 RFX 0,1 m


TCGT 110302 RFX 0,2 m
TCGT 110304 RFX 0,4 m

TCGT 090201 LFY 0,1 m


TCGT 090202 LFY 0,2 mm
Depth of cut (mm)

TCGT 110201 LFY 0,1 m


Finishing

TCGT 110202 LFY 0,2 mm

L/RFY TCGT 090201 RFY 0,1 m


TCGT 090202 RFY 0,2 m
Feed rate (mm/rev)
TCGT 110201 RFY 0,1 m
TCGT 110202 RFY 0,2 m
Depth of cut (mm)
Light cut

TCGT 110204M NSI <0,4 l llll m m

NSI
Feed rate (mm/rev)
Depth of cut (mm)

TCGT 110202 NAG 0,2 l


Light Cut

TCGT 110204 NAG 0,4 l

NAG TCGT 16T304 NAG 0,4 l


TCGT 16T308 NAG 0,8 l
Feed rate (mm/rev)

TCGT 080201M NSC <0,1 mm mm
TCGT 080202M NSC <0,2 mm mm

TCGT 090201M NSC <0,1
Depth of cut (mm)

mm mm
TCGT 090202M NSC <0,2 mm ll
Light Cut

NSC
TCGT 110201M NSC <0,1 mm mm
TCGT 110202M NSC <0,2 ll ll
TCGT 110204M NSC <0,4 ll l
Feed rate (mm/rev)
TCGT 110301M NSC <0,1 mm
TCGT 110302M NSC <0,2 mm

l = Euro stock
l = Japan stock
C81
▌◄
T TRIANGLE TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
7° Relief
With Insert Hole TC_ _ L IC S D1 P Steel
0902.. 9,6 5,56 2,38 2,5 M Stainless Steel
RE 1102.. 11,0 6,35 2,38 2,8 K Cast Iron
16T3.. 16,5 9,525 3,97 4,3 a D37 a E19 N Non-Ferrous Metals
IC S Super Alloy

D1
H Hardened Steel


60° L S

TCMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


Depth of cut (mm)

TCMT 110204 NFB 0,4 ml llml


Finishing

TCMT 110208 NFB 0,8 ml ll l


NFB
Feed rate (mm/rev)

TCMT 090202 NFP 0,2 l


TCMT 090204 NFP 0,4 l
TCMT 090208 NFP 0,8 l
Depth of cut (mm)
Finishing

TCMT 110202 NFP 0,2 l l


NFP TCMT 110204 NFP 0,4 l l l
TCMT 110208 NFP 0,8 l l l

Feed rate (mm/rev) TCMT 16T304 NFP 0,4 l l l


TCMT 16T308 NFP 0,8 l l l
Depth of cut (mm)

TCMT 110204 NLU 0,4 m l l


Finishing

m lmmmmm
TCMT 110208 NLU 0,8 m m m m mmmmm
NLU

Feed rate (mm/rev)


Depth of cut (mm)

2
TCMT 110204 NLB 0,4 mmmmmm mmm m
Light Cut

1
TCMT 110208 NLB 0,8 mmmmmm mmm m

0
NLB
0,2 0,4
Feed rate (mm/rev)

TCMT 110204 NSU 0,4 l l l l l l l l mmm llll


Depth of cut (mm)

TCMT 110208 NSU 0,8 l l l l l l l l mmm l


Light Cut

TCMT 16T304 NSU 0,4 l l l l l l l m l


NSU TCMT 16T308 NSU 0,8 l l l l l l m l l m l

Feed rate (mm/rev)

TCMT 110204 NSK 0,4 ll


Depth of cut (mm)

TCMT 110208 NSK 0,8 ll


Light Cut

TCMT 16T304 NSK 0,4 ll


NSK TCMT 16T308 NSK 0,8 ll
TCMT 16T312 NSK 1,2 l l
Feed rate (mm/rev)

TCMW 110204 0,4 mm


TCMW 110208 0,8 mm
Light Cut

TCMW 16T304 0,4 mmm


TCMW 16T308 0,8 mmm
TCMW 16T312 1,2 mmm

l = Euro stock

C82 l = Japan stock

▌◄
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 4,4 S Super Alloy

D1
H Hardened Steel

11°
L S
60°

TPGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

TPGT 110302M NFC <0,2


Depth of cut (mm)

mmm mm
TPGT 110304M NFC <0,4
Finishing

mmmm mm

NFC

Feed rate (mm/rev)

TPGT 080202 LFW 0,2 m mm


TPGT 080204 LFW 0,4 mm mm

TPGT 110202 LFW 0,2 m mm


TPGT 110204 LFW 0,4 m mm
Depth of cut (mm)

L/RFW
Finishing

TPGT 080202 RFW 0,2 m mm


TPGT 080204 RFW 0,4 m mm
Feed rate (mm/rev)
TPGT 110202 RFW 0,2 m mm
TPGT 110204 RFW 0,4 m mm

TPGT 080202 LFX 0,2 mmmm


TPGT 080204 LFX 0,4 mmmm

TPGT 090204 LFX 0,4 mm

TPGT 110202 LFX 0,2 mm


TPGT 110204 LFX 0,4 mm
TPGT 110208 LFX 0,8 mm

TPGT 110302 LFX 0,2 mmll


Depth of cut (mm)

L/RFX TPGT 110304 LFX 0,4 mmll


TPGT 110308 LFX 0,8 mmm
Finishing

TPGT 160304 LFX 0,4 m


TPGT 160308 LFX 0,8 m

Feed rate (mm/rev)

TPGT 080202 RFX 0,2 mmmm


TPGT 080204 RFX 0,4 mmm

TPGT 110202 RFX 0,2 mm


TPGT 110204 RFX 0,4 mm
TPGT 110208 RFX 0,8 mm

TPGT 110302 RFX 0,2 mmll


TPGT 110304 RFX 0,4 mmll
TPGT 110308 RFX 0,8 mmm

TPGT 160304 RFX 0,4 m


TPGT 160308 RFX 0,8 m

l = Euro stock
l = Japan stock
C83
▌◄
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1102.. 11,0 6,35 2,38 2,8 a E20 N Non-Ferrous Metals
IC 1103.. 11,0 6,35 3,18 3,4 S Super Alloy
1603.. 16,5 9,525 3,18 4,4

D1
H Hardened Steel

11°
L S
60°

TPGT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


TPGT 0802003 LFY 0,03 mmm
TPGT 080201 LFY 0,1 mmm
TPGT 080202 LFY 0,2 mmm mm
TPGT 080204 LFY 0,4 mmmm mm

TPGT 090201 LFY 0,1 m


TPGT 090202 LFY 0,2 m m
TPGT 090204 LFY 0,4 m m

TPGT 110202 LFY 0,2 mm


TPGT 110204 LFY 0,4 mm
TPGT 110208 LFY 0,8 m

TPGT 1103003 LFY 0,03 mmm


TPGT 110301 LFY 0,1 mmmm
TPGT 110302 LFY 0,2 mmmmmmmmm
TPGT 110304 LFY 0,4 mmm mmmmm
TGPT 110308 LFY 0,8 mmm m

TPGT 160302 LFY 0,2 m


TPGT 160304 LFY 0,4 m
TPGT 160308 LFY 0,8 m

TPGT 0802003 RFY 0,03


Finishing

mmm
Depth of cut (mm)

TPGT 080201 RFY 0,1 mmm


L/RFY TPGT 080202 RFY 0,2 mmmm mm
TPGT 080204 RFY 0,4 mmm mm

TPGT 090201 RFY 0,1 m


TPGT 090202 RFY 0,2 m
Feed rate (mm/rev) TPGT 090204 RFY 0,4 m

TPGT 110202 RFY 0,2 mm


TPGT 110204 RFY 0,4 mm
TPGT 110208 RFY 0,8 m

TPGT 1103003 RFY 0,03 mmm


TPGT 110301 RFY 0,1 mmmm
TPGT 110302 RFY 0,2 mmm m mm
TPGT 110304 RFY 0,4 mmm m mm
TPGT 110308 RFY 0,8 mmm m

TPGT 160302 RFY 0,2 m


TPGT 160304 RFY 0,4 m
TPGT 160308 RFY 0,8 m

4
Depth of cut (mm)

3 TPGT 110202 LAY 0,2


For Aluminum

m
2 TPGT 110302 LAY 0,2 m
1 L/RAY TPGT 110304 LAY 0,4 m

0 TPGT 110302 RAY 0,2


0,2 0,4 0,6 m
Feed rate (mm/rev) TPGT 110304 RAY 0,4 m

TPGW 080202 0,2 mm


TPGW 110302
Light Cut

0,2 m
TPGW 110304 0,4 m mm mml
TPGW 110308 0,8 m mm
TPGW 160404 0,4 mm l

l = Euro stock

C84 l = Japan stock

▌◄
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
IC
S Super Alloy

D1
H Hardened Steel

11°
L S
60°

TPGT/-X llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Handed Chipbreaker

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

TPGT 080202 LW 0,2 mm m l


TPGT 080204 LW 0,4 ll mm lm

TPGT 110302 LW 0,2 ll l


TPGT 110304 LW 0,4 ll l
Finishing-Light Cutting

TPGT 160402 LW 0,2 l


TPGT 160404 LW 0,4 l
L/RW
Depth of cut (mm)

TPGT 080202 RW 0,2 m m lm


TPGT 080204 RW 0,4 ll l

TPGT 110302 RW 0,2 ll l


TPGT 110304 RW 0,4 ll l
Feed rate (mm/rev)
TPGT 160404 RW 0,4 l

TPGT 110302 LSD 0,2 mmmmmmlm


TPGT 110304 LSD 0,4 mmmlmmmmlm
TPGT 110308 LSD 0,8 mmmmmmm
Finishing-Light Cutting

TPGT 160402 LSD 0,2 ml


TPGT 160404 LSD 0,4 mm mmmml
TPGT 160408 LSD 0,8 m mm
L/RSD
Depth of cut (mm)

TPGT 110302 RSD 0,2 mmm ml


TPGT 110304 RSD 0,4 mlmm ml
TPGT 110308 RSD 0,8 m m mm

TPGT 160402 RSD 0,2 mm


TPGT 160404 RSD 0,4 mmmml
Feed rate (mm/rev)
TPGT 160408 RSD 0,8 m ml

TPGX 110304 L-SDW 0,4 ll


TPGX 110308 L-SDW 0,8 ml
Finishing-Light Cutting

TPGX 160404 L-SDW 0,4 m m


TPGX 160408 L-SDW 0,8 m m
Depth of cut (mm)

L/RSDW
TPGX 110304 R-SDW 0,4 ml
TPGX 110308 R-SDW 0,8 mm

TPGX 160404 R-SDW 0,4 m m


Feed rate (mm/rev)
TPGX 160408 R-SDW 0,8 m m

(Note) The cutting point position of the SDW type does not Compensation (mm)
Wiper insert follow the ISO standard. RE
X (Diam. change)
Z
SDW type Wenn using on a boring holder with a 93° approach angle,
there is a need to revise the cutting point position (refer to 0,4 +0,12 ( Ø : +0,24) -0,02
Normal
right table) relative to using standard inserts. 0,8 +0,12 ( Ø : +0,24) -0,02
insert

l = Euro stock
l = Japan stock
C85
▌◄
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 4,4 S Super Alloy
1604.. 16,5 9,525 4,76 4,4

D1
H Hardened Steel

11°
L S
60°

TPMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

TPMT 080202 NFB 0,2 mmmmmm


TPMT 080204 NFB 0,4 mlmmmm

TPMT 090202 NFB 0,2 mlmmmm


TPMT 090204 NFB 0,4 mlm mm
Depth of cut (mm)

NFB
Finishing

TPMT 110302 NFB 0,2 m mmmm


TPMT 110304 NFB 0,4 mlmmmm
TPMT 110308 NFB 0,8 mlmmmm

Feed rate (mm/rev) TPMT 160304 NFB 0,4 mmmmmm


TPMT 160308 NFB 0,8 mmm m

TPMT 160404 NFB 0,4 mlmmmm


TPMT 160408 NFB 0,8 mlmmmm

TPMT 080202 NLB 0,2 mmmmmm mmm m


TPMT 080204 NLB 0,4 mmmmmm mmm m
Depth of cut (mm)

TPMT 090202 NLB 0,2 mmmmlm mmm


TPMT 090204 NLB 0,4 mmmmll mm m
Light Cut

TPMT 110302 NLB 0,2 mmmm l mm


NLB TPMT 110304 NLB 0,4 mmmml l mmm m
Feed rate (mm/rev) TPMT 110308 NLB 0,8 mmmml m m

TPMT 160304 NLB 0,4 mmmmmm mmm m


TPMT 160308 NLB 0,8 mmmmmm mmm m

TPMT 160404 NLB 0,4 mmmmmm mmm m


TPMT 160408 NLB 0,8 mmmmmm mmm m
Depth of cut (mm)

TPMT 110304 NFK 0,4 ll


Finishing

TPMT 110308 NFK 0,8 ll

TPMT 160404 NFK 0,4 ll


NFK TPMT 160408 NFK 0,8 l
Feed rate (mm/rev)

TPMT 080202 NLU 0,2 ll m mm


TPMT 080204 NLU 0,4 l lml m llmm
Depth of cut (mm)

TPMT 090202 NLU 0,2 m m m mmmmm


TPMT 090204 NLU 0,4 m m m
Finishing

NLU mmmm

TPMT 110302 NLU 0,2 l mm mm


TPMT 110304 NLU 0,4 l m m ll lmmlmm
Feed rate (mm/rev) TPMT 110308 NLU 0,8 l m m lll lmmlmm

l = Euro stock

C86 l = Japan stock

▌◄
T TRIANGLE TYPE
11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ L IC S D1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
RE 1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
IC
S Super Alloy

D1
H Hardened Steel

11°
L S
60°

TPMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

TPMT 080202 NSU 0,2 ml l m m mm


TPMT 080204 NSU 0,4 ml lm m m mm
Depth of cut (mm)
Light Cut

TPMT 110302 NSU 0,2 m m m m m l l m m mmm mm


TPMT 110304 NSU 0,4 l l l m l l l l m lmmmml
NSU TPMT 110308 NSU 0,8 l l l m l l l l m lmmmml

Feed rate (mm/rev) TPMT 160404 NSU 0,4 l m m m l m l m lmmmml


TPMT 160408 NSU 0,8 l m m m l m l m lmmmml

New
TPMT 110304 NGU 0,4 m l l m m l m mm m
Light -Medium Cut

4 New
TPMT 110308 NGU 0,8 m m m m m m m mm m
Depth of cut (mm)

3
New
2 TPMT 160404 NGU 0,4 m m m m m m m mm m
1 NGU TPMT 160408 NGU
New
0,8 l m m m m l m mm m
0
0,2 0,4 0,6
Feed rate (mm/rev)

TPMT 110304 NMU 0,4 m m m ml mmm


Light -Medium Cut

TPMT 110308 NMU 0,8 m m m ml mmm


Depth of cut (mm)

TPMT 160404 NMU 0,4 m m m mm mm


NMU TPMT 160408 NMU 0,8 m m m mm mm

Feed rate (mm/rev)

Carbide Cermet Carbide

TPMT/H llllll NSF P M


Coated
P
M K H S P
M
Coated
P
Uncoated Uncoated
K S N
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520

M-Class
G10E

H1

Application Shape ISO Cat. No. RE


Light -Medium Cut
Depth of cut (mm)

TPMH 110304 NSF 0,4 lll


TPMH 110308 NSF 0,8 lll

NSF TPMT 160404 NSF 0,4 ml


TPMT 160408 NSF 0,8 lll
Feed rate (mm/rev)

l = Euro stock
l = Japan stock
C87
▌◄
T TRIANGLE TYPE
5°/11° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5°/11° Relief
Without Insert Hole TP/TB_ _ L IC S D1 P Steel
0601.. 6,9 3,97 1,59 - M Stainless Steel
RE 0902.. 9,6 5,56 2,38 - K Cast Iron
1103.. 11,0 6,35 3,18 - N Non-Ferrous Metals
IC 1603.. 16,5 9,525 3,18 - S Super Alloy
2204.. 22,0 12,7 4,75 - H Hardened Steel

11°
60° L S

TPGR llllll l-n


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Handed Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


TPGR 090202 LW 0,2 m
TPGR 090204 LW 0,4 m
TPGR 090208 LW
Finishing-Light Cut

0,8 m
Depth of cut (mm)

TPGR 110302 LW 0,2 m mm


L-W TPGR 110304 LW 0,4 m ml
TPGR 110308 LW 0,8 m mm

TPGR 160302 LW 0,2 m mm


Feed rate (mm/rev) TPGR 160304 LW 0,4 m ml
TPGR 160308 LW 0,8 m ml

TPGR 090202 RW 0,2 m


TPGR 090204 RW 0,4 m
Finishing-Light Cut
Depth of cut (mm)

TPGR 090208 RW 0,8 m

TPGR 110302 RW 0,2 m mm


R-W TPGR 110304 RW 0,4 l

TPGR 160302 RW 0,2 m mm


Feed rate (mm/rev) TPGR 160304 RW 0,4 m ml
TPGR 160308 RW 0,8 m ml

Carbide Cermet Carbide

TBG_ llllll l-n





P M
Coated
P
M K H S P
M
Coated
P
Uncoated Uncoated
K S N
AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S


AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class No Chipbreaker/ Handed Chipbreaker

EH510
EH520

G10E

H1
Application Shape ISO Cat. No. RE


Finishing - Light-Cut

TBGN 060104 0,4 m



TBGR 060104 LW 0,4 m




TPGN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P
M K H S P
M P K S N

AC6020M
AC6030M
AC6040M


AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S


AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

G-Class No Chipbreaker
EH510
EH520


G10E


H1

Application Shape ISO Cat. No. RE


TPGN 090202 0,2 m
TPGN 090208 0,8 m m

TPGN 110302 0,2 mm


TPGN 110304 0,4 mm mmm m
Light Cut

TPGN 110308 0,8 mm

TPGN 160302 0,2 mml


TPGN 160304 0,4 mm mmm
TPGN 160308 0,8 mm mm
TPGN 160312 1,2 m
TPGN 220404 0,4 m

l = Euro stock

C88 l = Japan stock

▌◄
T TRIANGLE TYPE
11° / 20° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11°/20° Relief
Without Insert Hole TP_ _ L IC S D1 P Steel
0902.. 9,6 5,56 2,38 - M Stainless Steel
RE 1103.. 11,0 6,35 3,18 - K Cast Iron
1603.. 16,5 9,525 3,18 - N Non-Ferrous Metals
IC 2204.. 22,0 12,7 4,76 - S Super Alloy
H Hardened Steel

11°
60° L S

TPMR llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
TPMR 090204 NFK 0,4 m
Depth of cut (mm)

TPMR 110302 NFK 0,2 l


TPMR 110304 NFK
Finishing

0,4 m ml
TPMR 110308 NFK 0,8 l
NFK
TPMR 160304 NFK 0,2 mm l
TPMR 160308 NFK 0,4 mmmml
Feed rate (mm/rev)
TPMR 160312 NFK 1,2 m

TPMR 110304 NSF 0,4 lll


Depth of cut (mm)
Light-Medium Cut

TPMR 110308 NSF 0,8 lll

TPMR 160304 NSF 0,4 lll


NSF TPMR 160308 NSF 0,8 lll
TPMR 160312 NSF 1,2 lll
Feed rate (mm/rev)
Depth of cut (mm)
Light-Medium Cut

TPMR 110304 NUJ 0,4 mm


TPMR 110308 NUJ 0,8 mm

NUJ TPMR 160304 NUJ 0,4 ml


TPMR 160308 NUJ 0,8 ml
Feed rate (mm/rev)


TPMN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P
M K H S P
M P K S N

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S


AC630M


AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

EH510
EH520
M-Class No Chipbreaker
G10E



H1

Application Shape ISO Cat. No. RE



TPMN 110304 0,4 mm mmm
TPMN 110308 0,8 mm mmm
TPMN 160304
Medium Cut

0,4 mm mmm
TPMN 160308 0,8 mmm mmm mm
TPMN 160312 1,2 mm
TPMN 220404 0,4 m
TPMN 220408 0,8 mmm mm
TPMN 220412 1,2 mmm

TEGN llllll
Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N

M M


AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z

E-Class No Chipbreaker
EH510
EH520
G10E

TEGN 160308
H1

Application Shape ISO Cat. No. RE



Light-Medium Cut

TEGN 160308 0,8 m

l = Euro stock
l = Japan stock
C89
▌◄
V DIAMOND TYPE
5° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ L IC S D1 P Steel
1102.. 11,0 6,35 2,38 2,38 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D38 a E21–22 N Non-Ferrous Metals
S Super Alloy

5° D1
IC
35° L S H Hardened Steel

VBMT/-W llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE


Depth of cut (mm)

VBMT 110302 NFB 0,2 mlmmmm


Finishing

VBMT 110304 NFB 0,4 mlmmmm


NFB VBMT 110308 NFB 0,8 mlmmmm
VBMT 160404 NFB 0,4 mlllll
Feed rate (mm/rev) VBMT 160408 NFB 0,8 mlllll
Depth of cut (mm)

VBMT 110202 NFP 0,2 l lll


Finishing

VBMT 110204 NFP 0,4 lll


NFP VBMT 160404 NFP 0,4 l lll
VBMT 160408 NFP 0,8 l lll
Feed rate (mm/rev)
Depth of cut (mm)

VBMT 110302 NLU 0,2 mmm mm


Finishing

VBMT 110304 NLU 0,4 mll l lm mmm mm


NLU VBMT 110308 NLU 0,8 mmml lmlm
VBMT 160404 NLU 0,4 lmm mlm lmmmmm
Feed rate (mm/rev) VBMT 160408 NLU 0,8 lll mlm mmmmmm

VBMT 110302 NLB 0,2 mmmmmm mmm m


Depth of cut (mm)

VBMT 110304 NLB 0,4 mmmmmm mmm m


Light Cut

NLB VBMT 110308 NLB 0,8 mmmmmm mmm m


VBMT 160404 NLB 0,4 mmmmll lll l
VBMT 160408 NLB 0,8 mlmmlm lll l
Feed rate (mm/rev) VBMT 160412 NLB 1,2 mmmml lml l

VBMT 110204 NSU 0,4 l l l l


VBMT 110208 NSU 0,8 lll l l l
Depth of cut (mm)

NSU VBMT 110302 NSU 0,2 m m


Light Cut

VBMT 110304 NSU 0,4 lll l ll m l mm


VBMT 110308 NSU 0,8 lll llml m l
VBMT 160404 NSU 0,4 llllllll lll llllmm
VBMT 160408 NSU 0,8 llllllllll lll llllmm
Feed rate (mm/rev) VBMT 160412 NSU 1,2 mmm

VBMT 110204 NSK 0,4 ll


Depth of cut (mm)

VBMT 110208 NSK 0,8 l


Light Cut

NSK VBMT 160404 NSK 0,4 l l l ll


VBMT 160406 NSK 0,6 ll
VBMT 160408 NSK 0,8 l l l ll
Feed rate (mm/rev)
VBMT 160412 NSK 1,2 l l l l l
4
Light Cut Light - Medium Cut Light - Medium Cut

New
Depth of cut (mm)

3
2
VBMT 110304 NGU New 0,4 mmmmmlm mm m
VBMT 110308 NGU 0,8 lmmmlmm mm m
New
1 NGU VBMT 160404 NGU 0,4 lllmllm l ll ll m
0 VBMT 160408 NGU New 0,8 llllllm ll l lm m
0,2 0,4 0,6
Feed rate (mm/rev)
Depth of cut (mm)

VBMT 160408 NMU 0,8 l l


NMU
Feed rate (mm/rev)

VBMW 160404 0,4 mm


VBMW 160408 0,8 mm

l = Euro stock

C90 l = Japan stock

▌◄
V DIAMOND TYPE
5° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ L IC S D1 P Steel
1103.. 11,1 6,35 3,18 2,8 M Stainless Steel
RE
1604.. 16,6 9,525 4,76 4,4 K Cast Iron
a D38 a E21–22 N Non-Ferrous Metals
S Super Alloy

5° D1
IC
35° L S H Hardened Steel

VBGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

VBGT 110301 LFX 0,1 mmm mm


VBGT 110302 LFX 0,2 mmm m
VBGT 110304 LFX 0,4 mmm mm

VBGT 160402 LFX 0,2 mm


Finishing

L/RFX
Depth of cut (mm)

VBGT 160404 LFX 0,4 mm

VBGT 110301 RFX 0,1 mmm mm


VBGT 110302 RFX 0,2 mmm mm
VBGT 110304 RFX 0,4 mmm mm
Feed rate (mm/rev)
VBGT 160402 RFX 0,2 mm
VBGT 160404 RFX 0,4 mm

VBGT 1103003 LFYS 0,03 m


VBGT 110301 LFYS 0,1 m
VBGT 110302 LFYS 0,2 m
VBGT 110304 LFYS 0,4 m
Depth of cut (mm)
Finishing

L/RFYS VBGT 110308 LFYS 0,8 m

VBGT 1103003 RFYS 0,03 m m


VBGT 110301 RFYS 0,1 m
VBGT 110302 RFYS 0,2 m
Feed rate (mm/rev) VBGT 110304 RFYS 0,4 m
VBGT 110308 RFYS 0,8 m

VBGT 110301 LFY 0,1 m m mm


VBGT 110302 LFY
Depth of cut (mm)

0,2 mmm mm
VBGT 110304 LFY 0,4 m
Finishing

L/RFY
VBGT 110301 RFY 0,1 m mm
VBGT 110302 RFY 0,2 m m mm
VBGT 110304 RFY 0,4 m
Feed rate (mm/rev)

VBGT 110301M NSI <0,1 llm


VBGT 110302M NSI <0,2 llmm
NSI VBGT 110304M NSI <0,4 llm
Light Cut

VBGT 110308M NSI <0,8 llm

VBGT 160401M NSI <0,1 llm


VBGT 160402M NSI <0,2 llmm
VBGT 160404M NSI <0,4 llm
VBGT 160408M NSI <0,8 llm

VBGT 110301 LAY 0,1 m


VBGT 110302 LAY 0,2 m
4 VBGT 110304 LAY 0,4 m
Depth of cut (mm)

3
VBGT 160402 LAY
For Aluminum

2 L/RAY 0,2 m
VBGT 160404 LAY 0,4 m
1
0 VBGT 110301 RAY 0,1 m
0,2 0,4 0,6
VBGT 110302 RAY 0,2 m
Feed rate (mm/rev)
VBGT 110304 RAY 0,4 m

VBGT 160402 RAY 0,2 m


VBGT 160404 RAY 0,4 m

l = Euro stock
l = Japan stock
C91
▌◄
V DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ L IC S D1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
2205.. 20,2 12,7 5,56 5,5 S

7° D1
IC
(a Stock in Japan) Super Alloy
35°
L S H Hardened Steel

VCGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

VCGT 080204M NFC <0,4 mmmm

VCGT 110301M NFC <0,1 mml l


Depth of cut (mm)

mm
Finishing

VCGT 110302M NFC <0,2 mml l mm


NFC VCGT 110304M NFC <0,4 mml l mm

Feed rate (mm/rev)

VCGT 110301 LFX 0,1 mml l ml


VCGT 110302 LFX
Depth of cut (mm)

0,2 mml l ml
VCGT 110304 LFX 0,4 ll
Finishing

L/RFX
VCGT 110301 RFX 0,1 mmll ml

Feed rate (mm/rev)


VCGT 110302 RFX 0,2 mmll ml
VCGT 110304 RFX 0,4 mm

VCGT 110301 LFY 0,1 mmm


VCGT 110302 LFY 0,2 mmm
Depth of cut (mm)

VCGT 110304 LFY 0,4 mm


Finishing

L/RFY

VCGT 110301 RFY 0,1 mmmm


VCGT 110302 RFY 0,2 mmmm
Feed rate (mm/rev) VCGT 110304 RFY 0,4 mm

VCGT 110302 NAG 0,2 l


NAG VCGT 110304 NAG 0,4 l
Depth of cut (mm)
Light Cut

VCGT 160408 NAG 0,8 l


VCGT 160412 NAG 1,2 l

VCGT 220530 NAG 3,0 m

Feed rate (mm/rev)

VCGT 110301M NSI <0,1 l lllllm mm


VCGT 110302M NSI <0,2 l lllllm mm
NSI
Depth of cut (mm)

VCGT 110304M NSI <0,4 l lllllm m


Light Cut

VCGT 110308M NSI <0,8 l lllllm mm

VCGT 160401M NSI <0,1 l lllllm mm


VCGT 160402M NSI <0,2 l lllllm mm
VCGT 160404M NSI <0,4 l lllllm lm
Feed rate (mm/rev) VCGT 160408M NSI <0,8 llmm

l = Euro stock

C92 l = Japan stock

▌◄
V DIAMOND TYPE
7° Positive Inserts

INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ L IC S D1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
RE
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
S

7° D1
IC
(a Stock in Japan) Super Alloy
35°
L S H Hardened Steel

VCMT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE

VCMT 080202 NFB 0,2 mlmmmm


VCMT 080204 NFB 0,4 mlmmmm
Depth of cut (mm)
Finishing

NFB
VCMT 160404 NFB 0,4 mlmmmm
VCMT 160408 NFB 0,8 mlmmmm

Feed rate (mm/rev)

VCMT 160404 NLU 0,4 m m m mmm mmmmm


Depth of cut (mm)

VCMT 160408 NLU 0,8 m m m m m mmmmm


NLU
Finishing

Feed rate (mm/rev)

VCMT 080202 NLB 0,2 mmmmmm mmm m


VCMT 080204 NLB 0,4 mmmmmm mmm m
Depth of cut (mm)
Light Cut

NLB VCMT 160404 NLB 0,4 mmmmmm mmm m


VCMT 160408 NLB 0,8 mmmmmm mmm m

Feed rate (mm/rev)

VCMT 080204 NSU 0,4 mmlm m m

NSU
Depth of cut (mm)

VCMT 110302 NSU 0,2 ll l m


Light Cut

VCMT 110304 NSU 0,4 mm llmm m


VCMT 110308 NSU 0,8 mm llmm m

VCMT 160404 NSU 0,4 l l l l l l m l lll l


Feed rate (mm/rev)
VCMT 160408 NSU 0,8 l l l l l l m l mmm l

VCMT 160404 NSK 0,4 lll l


VCMT 160408 NSK 0,8 lll ll
NSK
Depth of cut (mm)
Light Cut

Feed rate (mm/rev)

4 New
VCMT 160404 NGU 0,4 l l l m m l m l lm
Light - Medium Cut
Depth of cut (mm)

3 VCMT 160408 NGU New 0,8 l l l m m l m m


2 NGU
1
0
0,2 0,4 0,6
Feed rate (mm/rev)

l = Euro stock
l = Japan stock
C93
▌◄
W TRIGON TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
5° Relief
With Insert Hole WB_ _ L IC S D1 P Steel
0601.. 3,2 3,97 1,59 2,2 M Stainless Steel
RE 0802.. 4,6 4,76 2,38 2,4 K Cast Iron
IC a E23 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel


80° L S

WBGT llllll l-nn


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
G-Class Handed Chipbreaker

EH510
EH520
G10E
Inserts

H1
Pos.

Application Shape ISO Cat. No. RE

WBGT 060102 LFW 0,2 mm m


WBGT 060104 LFW 0,4 mm m

WBGT 080202 LFW 0,2


Depth of cut (mm)

mm m
L/RFW
Finishing

WBGT 080204 LFW 0,4 mm m

WBGT 060102 RFW 0,2 m m

Feed rate (mm/rev)


WBGT 060104 RFW 0,4 m m

WBGT 080202 RFW 0,2 m m


WBGT 080204 RFW 0,4 m m

WBGT 060102 LFX 0,2 mml l


WBGT 060104 LFX 0,4 mml l

WBGT 080202 LFX 0,2


Depth of cut (mm)

mm
L/RFX
Finishing

WBGT 080204 LFX 0,4 mm

WBGT 060102 RFX 0,2 ll


Feed rate (mm/rev)
WBGT 060104 RFX 0,4 ll

WBGT 080202 RFX 0,2 mm


WBGT 080204 RFX 0,4 m

WBGT 0601003 LFY 0,03 m

WBGT 060101 LFY 0,1 m


WBGT 060102 LFY 0,2 mm mm
WBGT 060104 LFY 0,4 mm mm

WBGT 080201 LFY 0,1 mm


WBGT 080202 LFY 0,2 mm
Finishing

WBGT 080204 LFY 0,4 mm


Depth of cut (mm)

L/RFY
WBGT 060101 RFY 0,1 m
WBGT 060102 RFY 0,2 mm mm
WBGT 060104 RFY 0,4 mm mm
Feed rate (mm/rev)
WBGT 080201 RFY 0,1 mm
WBGT 080202 RFY 0,2 mm
WBGT 080204 RFY 0,4 mm
Finishing ~ Light Cut

WBGT 060102 LW 0,2 ll ml


Depth of cut (mm)

WBGT 060104 LW 0,4 ll ml

L/RW
WBGT 060102 RW 0,2 ll ml
WBGT 060104 RW 0,4 ll ml
Feed rate (mm/rev)

l = Euro stock

C94 l = Japan stock

▌◄
W TRIGON TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
11° Relief
With Insert Hole WP_ _ L IC S D1 P Steel
1102.. 4,3 6,35 2,38 2,8 M Stainless Steel
RE 1603.. 6,5 9,525 3,18 4,4 K Cast Iron
IC a E23 N Non-Ferrous Metals
S Super Alloy

D1
H Hardened Steel

11°
80° L S

WPMT llllll NLB


Carbide Cermet Carbide
Coated Coated Uncoated Uncoated
P M P K H S P P K S N
M M

AC6020M
AC6030M
AC6040M
AC8020P

AC5005S

AC1030U
AC8015P

AC8025P
AC8035P

AC4010K
AC4015K

AC5015S
AC5025S
AC630M

AC503U

AC530U
AC420K

T1000A
T1500A
T1500Z
T2500Z
T3000Z
M-Class

EH510
EH520
G10E

Inserts
H1

Pos.
Application Shape ISO Cat. No. RE
Depth of cut (mm)
Light Cut

WPMT 110204 NLB 0,4 mmmm mmm

NLB WPMT 160308 NLB 0,8 mmmm mmm

Feed rate (mm/rev)

l = Euro stock
l = Japan stock
C95
▌◄
C96
▌◄
D
External Holders
D1–D46

External
Holders
Selection Turning Holder Series ........................................................... D2–7
ISO Turning Holder Identification Table ........................................ D8
Calculation of The Cutting Edge Position .............................. D9

T-REX Tool Holders SumiTurn T-REX Tool Holders .............................................. D10–11

For High Performance Turning D Type Double Clamp Holders


DC Type Holders .................................................................. D12
DD Type Holders .................................................................. D13
DS Type Holders .................................................................. D14
DT Type Holders .................................................................. D15
DV Type Holders .................................................................. D16
DW Type Holders ................................................................. D17

For General Turning P Type Lever Lock and


M Type Top & Hole Clamp Holders
PC Type Holders................................................................... D18
PD Type Holders .................................................................. D19
PS Type Holders .................................................................. D20–21
PT / MT Type Holders ........................................................... D22–23
PW / MW Type Holders ........................................................ D24

For Solid CBN Inserts C Type Clamp On Holders .................................................... D25–26


X Type Dimple Lock Holders ................................................. D27

Selection Mini Holders Series............................................................. D28–29


Special for Back Facing SBT Type Mini Holders ............................................................ D30
Small Product Turning PC / SC Type Mini Holders ................................................... D31
PD / SD Type Mini Holders ...................................................... D32–33
PR Type Holders ..................................................................... D34
SR Type Holders ..................................................................... D35
SS Type Mini Holders .............................................................. D36
ST Type Mini Holders .............................................................. D37
SV Type Copying Holders ....................................................... D38–39

Polygon-Shank Holders .................................................... D40


For High Performance Turning D Type Double Clamp Holders
PSC**DC Type Holders ........................................................ D41
PSC**DD Type Holders ........................................................ D41
PSC**DS Type Holders ........................................................ D41
PSC**DT Type Holders ........................................................ D42
PSC**DW Type Holders ....................................................... D42
For General Turning S Type Screw Clamp
PSC**SC Type Holders ........................................................ D43
PSC**SD Type Holders ........................................................ D43
PSC**SS Type Holders ........................................................ D43
PSC**ST Type Holders ......................................................... D44
PSC**SV Type Holders ........................................................ D44–45

D1
▌◄
External Tool Holder Series According to Applications

Special Type
Application For Neg. Inserts For Pos. Inserts
for Hardened Steel
P Type P Type D Type
Lever Lock Type Lever Lock Type Double Lock Type
General Turning

PSC

a D18–D22 a D31, D32 a D12–D17 a D41–D42


External

M S Type C
Holders

Type Type
Double Lock Type Screw On Type Top Clamp Type

PSC
D31–D33
a D23–D24 D35–D37
aD31~D37 aD43–D45 a D25–D26
S Type D Type
T-REX Screw On Type Double Lock Type
Copying

PSC PSC

aD10–D11 aD38–D39 aD43–D45 a D13, D16 a D41

GNDS, GNDM, GNDMS Type GNDL, GNDLS Type GNDF, GNDFS Type
General Grooving Deep Grooving Axial Grooving
Parting-Off
Grooving

PSC PSC PSC

aF18, F22, F24 a F46-F49 a F18, F28 a F46-F49 a F34, F36 a F46-F49
Sumi Grip and GWB Type
SCT and GWC Type ,

Sumi Grip Jr. Hard Grooving

PSC PSC

a F50-F54 a F51 a F55–F60 a M54 a M55


BNGG-TT Type
SSTE and SSTI Type THE Type
Hard Threading
Threading

Pitch Pitch Pitch

{ 0,5–3 mm
48–8 Threads / inch { 0,8–3 mm
24–10 Threads / inch
1–3 mm

a F62-F69 a Stock in Jp. a M56


PSC Available in Polygon-Shank-Design

D2
▌◄
Small Product Machining Tool Selection External Tool Holder Series

External Turning

External
Cut - Off Back Turning Copying General Turning Grooving Grooving & Cut-Off

Holders
Usage / Type

SCT Type SBT Type SV Type P / S Type GWC Type GND Type

F40 F4 F10

0,5 ~ 2,5~5,2mm 0,75~2,5mm 1,25~3,00mm


Cutting Edge

2,0mm SVL SVP PDJC SDJC


0,05~

0,15mm
Style

20° 3,5~ 0,25 ~


8,0mm 95° 117,5° 93° 93° 20~32mm
3,0mm
7° Pos. Back Screw-
11° Pos. clamp look

Max. dia.
Ø5 ~ 16mm

Holder Selection for Autolathe

Offset - 0 mm Offset - 0,5 mm


Type Type
Holders Holders
Holder Holder
Reference Reference
Position Position
Tooling

Work Work

Guide Bush Guide bush

The position of cutting


Features

Program correction is edge can be put in near


not necessary. guide bush through a
program correction.

SDJC-X, SDAC-X
PDJC, SDJC, SDAC
Holder
Types

SDLC-X, SCAC-X
SVJC-X PCLC, SCAC
(a Stock in Japan) STAC, SVLC

D3
▌◄
External Tool Holder Series
Lever Lock System Double Lock (D)

D Type ”Double Clamp” Holders


for high performance machining

TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders

Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System 55°
Screw Lock System


– – – – – – –
S Type Mini Holder

SCLC SCAC SDJC a D32 SDAC SSBC


a D31 a D31 SDHC a D32 a D33 a D36


– – – – – – –
SDNC
a D33
(* Side Lever Lock Type)


– – – – – – –
Lever Lock System

PCLC (*) PDJC (*) PSBN PSDN


P Type

a D31 a D32 a D20 a D20


– – – – – – –
PCBN PCLN PDJN PSKN PSSN
a D18 a D18 a D19 a D21 a D21
Top-On Clamp

C & M Type
System


– – – – – – –
CCLN CSBN CSKN
a D25 a D25 a D25


– – – – – – –
Double Lock (D)
Dimple Lock (X)

D & X Type

DCLN XCLN DDJN DTR XSBN


a D12 a D27 a D13 a D11 a D27


– – – – – – –
DDHN DDNN DSBN DSDN
a D13 a D13 a D14 a D14

D4
▌◄
External Tool Holder Series
Top-On Clamp System Screw Lock System

TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning

External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System Type Purpose Inserts
Screw Lock System


– – – – – – – –
S Type Mini Holder

STAC STGC SVJB a D38 SVVB SRDC SRSC


a D37 a D37 SVLC a D39 a D38 a D35 a D35


– – – – – – – –
SVPB a D38 SBT
SVPC a D39 a D30


– – – – – – – –
Lever Lock System

PTGN PTFN PTTN PWLN PRDC PRGC


P Type

a D22 a D22 a D22 a D24 a D34 a D34


– – – – – – – –
Top-On Clamp

C & M Type
System


– – – – – – – –
MTJN MTXN MWLN CRDN CRSN
a D23 a D23 a D24 a D26 a D26


– – – – – – – –
Double Lock (D)
Dimple Lock (X)

D & X Type

DTJN DTFN DVJN DWLN


a D15 a D15 a D16 a D17


– – – – – – – –
DTGN DVQN DVVN
a D15 a D16 a D16

D5
▌◄
External Tool Holder Series PSC

Polygon - Shank Holder - Produced According to ISO 26623-1

Negative Insert Type

TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders

Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System SCLC SDJC 55° SSBC
Screw Lock System

S Type Mini Holder

SCLC SDJC SSBC


a D43 SDHC
a D43 a D43

SRSCR
SDHC
DCLN DDJN
a D43
Double Lock (D)

DCLN DDJN
DDHN DSBN
D Type

a D41 a D41

DDHN DSBN
a D41 a D41

Classification System for Polygon - Shank Holder

PSC 4 0 - S C L C R 27 050 - 09

Polygon Clamping Holder Feed Direction Holder Insert Cutting


Size (ØD) System R: Right Hand Size (f)
Shank Style Length (L1) Edge Length
D: Double Clamp L: Left Hand
S: Screw Clamp N: Neutral

Insert Seat Clearance


Shape Angle
N = 0°
C = 7°
P = 11°

D6
▌◄
PSC
External Tool Holder Series

Positive Insert Type

TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning

External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System STJC SVHB SVHC Type Purpose Inserts
Screw Lock System

S Type Mini Holder

STJC SVJB a D44 SVJC a D45


a D44 SVHB
SVVB a D44 SVHC
SVVC a D45

SVVB SVVC
DTJN a D44 a D45 DWLN
Double Lock (D)

DTJN DWLN
D Type

a D42 a D42

Classification System for Polygon - Shank Holder

PSC 5 0 - S T J C R 35 060 - 16

Polygon Clamping Holder Feed Direction Holder Insert Cutting


Size (ØD) System R: Right Hand Size (f)
Shank Style Length (L1) Edge Length
D: Double Clamp L: Left Hand
S: Screw Clamp N: Neutral

Insert Seat Clearance


Shape Angle
N = 0°
C = 7°
P = 11°

D7
▌◄
ISO Holders Identification

Catalogue Classification System for Tool Holders

D T F N R 25 25 M 16 E DTFNR2525M16

Clamping Holder Feed Shank Insert


System Style Direction Width Size
Chart 1 Chart 3 Chart 5 Chart 7 Chart 9

Insert Seat Clearance Shank Shank For D-Type


Shape Angle Height Length Euro- Clamping: Double clamp system
Chart 2 Chart 4 Chart 6 Chart 8 Shape: Triangular insert with 91° approach angle
Inserts Shank: H = 25mm, W = 25mm, L = 150mm
D nnn 1506ll
External
Holders

Chart 1 Chart 2 Chart 4


Clamping System Insert Shape Seat Clearance Angle
Symbol Clamp Types Example of Structure Symbol Clamp Types Example of Structure Symbol Insert Shape Symbol Insert Shape Symbol Relief Angle
Parallelogram Rhombic
Top & Hole
A 85°
85°
M 86°
86¡
A 3°
C Top Clamp M Clamp Type Parallelogram
B 82°
82¡
O Octagonal B 5°

Lever Lock Diamond


Type (Insert is
C 80°
80¡
P Pentagonal C 7°
D Double Clamp P Supported by Diamond
1 face) D 55°
55¡
R Round D 15°

Pin Lock Type Diamond


(Insert is Screw
E 75°
75¡
S Square E 20°
E supported by S Clamp Type Diamond
1 face) F 50°
50¡
T Triangular F 25°

Diamond
Chart 5 H Hexagonal V 35°
35¡
G 30°

Feed Direction Parallelogram


K W Trigon N 0°
55¡
80¡

Symbol Right Hand Feed Symbol Neutral Feed Symbol Left Hand Feed 55°

L Rectangular P 11°
R N L
Special
O Angle
Chart 3 Chart 6 Chart 7 Chart 8 Chart 9
Holder Style Shank Height Shank Width Shank Length Cutting Edge
Symbol Shape Offset Symbol Shape Offset Symbol Height (mm) Symbol Width (mm) Symbol Length (mm) Symbol Length (mm)
95¡
With 12 12 12 12 F 80 Eg. for Triangle For Round
A 90¡
Nil L 95¡ Offset 16 16 16 16 H 100 Inserts: Inserts:
20 20 20 20 K 125 06 6,9 10 10
B Nil N Nil 25 25 25 25 M 150 08 8,2 12 12
75¡ 63¡
32 32 32 32 N 160 09 9,6 16 16
With 40 40 40 40 P 170 11 11,0 20 20
D 45¡
Nil R 75¡ Offset 50 50 50 50 Q 180 16 16,5 25 25
Shank S 250 22 22,0 32 32
With Diamater is
E Nil S Offset 00 Round shank, T 300 27 27,5
60¡ 45¡ Shown for 33
U 350 33,0
With With Round Shank,
F 90¡
Offset
T Offset For some
60¡
2 digits are used for each Products, a
With With dimension in mm. Hypen is used
G 90¡ Offset
U 93¡
Offset Instead of an
alphabet.
With With
J 93¡ Offset
W 60¡
Offset
With With
K 75¡
Offset
Y 85¡
Offset

D8
▌◄
Position of Cutting Point

Cutting Edge Dimensions by Corner Radius

(This table shows X and Y dimensions based on 0° approach angle cutting edge inclination)

Holders Dimensions(mm) Holders Dimensions(mm)


Symbol Shapes Corner Shapes RE X Y Symbol Shapes Corner Shapes RE X Y
0,4 0,291 – 0,4 0,024 0,089
0,8 0,581 – 0,8 0,048 0,178

WF
WF

RE
RE 75°
A 1,2 0,872 – K 1,2 0,072 0,268

X
LF 1,6 1,162 – X 1,6 0,096 0,357

Y
LF
90°
2,4 1,743 – 2,4 0,143 0,535
0,4 0,089 0,024 0,4 0,040 0,040
0,8 0,079 0,079

External
0,8 0,178 0,048

Holders
WF

WF
95° RE
B R
RE 1,2 0,268 0,072 L 1,2 0,119 0,119
1,6 0,357 0,096 95°
1,6 0,159 0,159
Y

LF

Y
75° LF
X 2,4 0,535 0,143 X 2,4 0,238 0,238
0,4 0,164 0,164 0,4 0,463 0,263
WF

WF
0,8 0,329 0,329 0,8 0,925 0,471
RE RE
D 1,2 0,493 0,493 N 1,2 1,388 0,707
Y

1,6 0,658 0,658 1,6 1,850 0,943

Y
45° 63° LF
LF X
X 2,4 0,986 0,986 2,4 2,776 1,414
0,4 0,396 0,229 0,4 0,164 0,164
WF

RE
0,8 0,793 0,458 0,8 0,329 0,329
RE WF RE
E 1,2 1,190 0,687 S 45° 1,2 0,493 0,493
Y

60° 1,6 1,587 0,916 X LF 1,6 0,658 0,658


LF
X
Y

OAL
2,4 2,381 1,374 2,4 0,986 0,986
0,4 – 0,291 0,4 0,396 0,229
0,8 – 0,581 0,8 0,793 0,458
WF
WF

RE RE
F 90° 1,2 – 0,872 T 1,2 1,190 0,687
1,6 – 1,162 1,6 1,587 0,916
Y

LF 60°
LF
X
2,4 – 1,743 2,4 2,381 1,374
Y

0,4 0,291 – 0,4 0,253 0,058


0,8 0,581 – 0,8 0,506 0,116
WF

WF

95° RE
RE
G 1,2 0,872 – U 1,2 0,759 0,175
LF
X 1,6 1,162 – 1,6 1,013 0,233
LF
Y

90° X
2,4 1,743 – 2,4 1,519 0,350
0,4 0,344 0,033 0,4 0,002 0,033
55° 0,8 0,687 0,079 0,8 0,005 0,066
WF

WF

RE 85° RE
J 1,2 1,031 0,118 Y 1,2 0,008 0,099
LF 1,6 1,375 0,157 X 1,6 0,011 0,132
LF
Y

X
Y

93° 2,4 2,062 0,236 2,4 0,017 0,198

Calculation of the Nose Radius Dimensions


(Unit in mm) Figures of „A“ and „RE“ to calculate Figure „B“
Insert Shape Calculation I.C. size (inch) „øA“ dimensions (mm) Nose symbol Size (inch) „RE“ dimension (mm)
RE – 5/32 3,9688 02 (0) 0,203
ØA
Triangle 3 – 6/32 4,7625 04 1/64 0,397
B = – A – RE
B

2
– 7/32 5,5562 08 2/64 0,794
RE
2/8 8/32 6,3500 12 3/64 1,191
ØA – (0) 7,9375 16 4/64 1,588
B

Square A
B=( 2–1) x ( – –RE)
2 3/8 – 9,5250 24 6/64 2,389
4/8 – 12,7000
RE
ØA 5/8 – 15,8750
Rhombic 1 A –RE)
B={ ––––––– –1} x ( – 6/8 – 19,0500
Sin (q/2) 2
8/8 – 25,4000
B

D9
▌◄
SumiTurn RIGIDITY - ECONOMY - PRECISION
T-REX Tool Holders

T-REX clamping for maximum rigidity 50 % more


cutting edges than a DNMG Insert
External Holders
for neg. Inserts

55° included angle

Advantages
T-REX Inserts for Maximum Economy
Application Range
With 6 cutting edges and a 55 degree included angle - T-Rex is
the intelligent alternative to profile turning with a traditional 4 edge Double action clamp
2,5

Depth of cut (mm)


DNMG insert.
2,0 GU
Biting Performance from T-REX Teeth
The double clamp tool holder and powerful teeth of T-REX lock
the insert to eliminate movement, dramatically improving tool life,
machining accuracy, and cutting edge 1,0 LU, SU
security.

T-REX teeth
0
0 Feed
0,2 rate (mm/rev)
0,4 0,6

Application 20Cr4 Shaft 25CrMo4 Gear


Examples
33 % cost saving 1,3 times long tool life
33 % 50 %
T-REX T-REX
Competitors Competitors
DNMG DNMG
Total cost Total cost
Insert: TRM551708-GU, AC2000 Insert: TRM551708-LU, AC900G
Cutting data: vc= 150 m/min, f = 0,25 mm/rev, ap < 2,0 mm, wet Cutting data: vc= 220 m/min, f = 0,2–0,3 mm/rev, ap < 1,0 mm, wet

Recommendations
Depth of Cut Approach Angle Insert Clamping
67 100 50 100

Torque
DTR55Q
between 3,5–4,5Nm
(
* ) typ: 15°
DTR55C
DTR55C typ: 23°
typ holder:
93°

DTR55Q
typ holder:
105°

Max. a p = 2,5 mm *) Angle


(

of major cutting edge C-Type: 95,5°
Q-Type: 107,5°

D10 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
SumiTurn
T-REX Tool Holders
External Turning & -Copying

DTR 55 C

B
WF
Profiling

°
-5°

93
LH
-7°
LF
HF

H
Spare Parts

Holders Above figures show right hand tools.

External Holders
Stock Dimensions (mm)

for neg. Inserts


Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L H HF B LF LH WF
DTR 55C-R/L 2020-K17 l l 20 20 20 125 35 25 BX0520 BFTX0307N
TRCP3 S-SP4-20 TRW5505 TSW040 TRX10(*)
DTR 55C-R/L 2525-M17 l l 25 25 25 150 35 32 3,5-4,5 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

DTR 55 Q
B
WF

Profiling

-8°
10

-8° LH
LF

Spare Parts
HF

Holders Above figures show right hand tools.


Stock Dimensions (mm)
Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L H HF B LF LH WF
DTR 55Q-R/L 2020-K17 l l 20 20 20 125 35 28,5 BX0520 BFTX0307N
TRCP3 S-SP4-20 TRW5505 TSW040 TRX10(*)
DTR 55Q-R/L 2525-M17 l l 25 25 25 150 35 32 3,5-4,5 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts Coated
Coated Carbide Cermet
AC8015P

AC8025P

AC630M

T3000Z

Applic. Shape Ordering No. RE


TRM 551704-FL 0,4 m m
Finishing

RE
Fine

551708-FL 0,8 m m
FL
TRM 551704-LU 0,4 l m m
551708-LU 0,8 l m m
Finishing

LU 551712-LU 1,2 m m
TRM 551704-SU 0,4 m l m
551708-SU 0,8 m l m
SU 551712-SU 1,2 m
TRM 551704-GU 0,4 m l
Light Cut

551708-GU 0,8 m l Application P Steel


GU 551712-GU 1,2 m m M Stainless steel

D11
▌◄
External Tool Holders Tool Holders for neg. Inserts CN_ _
D Type (Double Clamp)
Characteristics
Insert is clamping firmly for improved fracture
resistance.
High indexing accuracy improves machining
accuracy.
Insert can be changed from below the holder.
Suitable for high efficiency machining and inter-
rupted cutting in hardened steel.
External Holders

Clamp Mechanism Index Accuracy Comparison (Length Wise)


for neg. Inserts

Secured in two directions and supported by two faces. D Type Tool Holders
0,02

Dimensional Shift (mm)


0

1 2 3 4 5 6 7 8 9 10
-0,02

No. of Indexes

Lever Lock
0,02
Dimensional Shift (mm)

1 2 3 4 5 6 7 8 9 10
-0,02

Insert can be changed from below the holder. No. of Indexes

General Turning and


- Facing

Inserts
Eg.

DCLN u
v
CNMG 120408 N-GU
CNMG 160608 N-GU
WF

w CNMM 190612 N-HG


95˚
LH N-GU  CNMM 250924 N-HU
–5˚ LF
–5˚

Spare Parts
HF

Insert

Holders Above figures show right hand tools.


Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DCLN R/L 2020 K12 l l 20 20 20 125 32 25 BFTX0409N LH040
SCP2 CNS1204 TRX15(*) u
DCLN R/L 2525 M12 l l 25 25 25 150 32 32 5,0 3,4 LH025
DCLN R/L 2525 M16 l l 25 25 25 150 32 32 BFTX0509N LH040
SCP3 CNS1606 TRX20(*)
DCLN R/L 3232 P16 l l 32 32 32 170 32 40 5,0 5,0 LH025 v
DCLN R/L 3232 P19 l l 32 32 32 170 42 40 BFTX0511N LH040
SCP5 CNS1906 TRX20 *
( )

DCLN R/L 4040 S19 l l 40 40 40 250 42 50 5,0 5,0 LH025 w


DCLN R/L 4040 S25 m l 40 40 40 250 53 50 BFTX0615N
SCP6 CNS2509 TRD25 * LH060
( )
6,0 7,5 
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )

D12 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Tool Holders for neg. Inserts DN_ _ External Tool Holders
D Type (Double Clamp)
General Turning and
- Copying

Inserts
Eg.

DDJN
WF

B
93˚
u DNMG 150408 N-GU
55 v DNMG 150608 N-GU
–5˚
˚ LH
LF N-GU

Spare Parts
–7˚
HF

Insert

External Holders
Holders

for neg. Inserts


Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DDJN R/L 2020 K15 m l 20 20 20 125 38 25 DNS1504 u
DDJN R/L 2020 K15E l l 20 20 20 125 38 25 DNS1506 v
SCP2 BFTX0409N TRX15(*) LH040
DDJN R/L 2525 M15 m 25 25 25 150 38 32 DNS1504 u
DDJN R/L 2525 M15E l l 25 25 25 150 38 32 5,0 DNS1506 3,4 v
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DDHN
WF

107,5˚ v DNMG 150608 N-GU


-8˚ LH
55

LF N-GU
˚

Spare Parts
-5˚
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DDHN R/L 2020 K15E l l 20 20 20 125 35 25 BFTX0409N
SCP2 DNS1506 TRX15(*) LH040 v
DDHN R/L 2525 M15E l l 25 25 25 150 35 32 5,0 3,4
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DDNN
WF
55˚

63˚ v DNMG 150608 N-GU


LH
LF N-GU

Spare Parts
-10˚
HF

Insert

Holders Above figures show right hand tools.

Dimensions (mm) Clamp Shim


Cat. No. Stock Clamp Spring Shim Wrench Wrench
H HF B LF LH WF bolt Screw
DDNN N 2020 K15E l 20 20 20 125 40 10,5 BFTX0409N
SCP2 DNS1506 TRX15(*) LH040 v
DDNN N 2525 M15E l 25 25 25 150 40 13,0 5,0 3,4
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D13
▌◄
External Tool Holders Tool Holders for neg. Inserts SN_ _
D Type (Double Clamp)
General Turning and
- Facing

Inserts
Eg.

DSBN WF u SNMG 190612 N-UZ

B
-6° v SNMM 250724 N-HU
75° LF w SNMM 250924 N-HU
-5° N-UZ, N-HU
LH
Spare Parts
HF

Insert
External Holders

Holders
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
BFTX0409N
DSBN R/L 2525 M12 m 25 25 25 150 36 22 SCP2 5,0 SNS1204 TRX15(*) LH040, LH025
BFTX0511N
DSBN R/L 3232 P19 l l 32 32 32 170 45 27 SCP5 5,0 SNS1906 5,0 TRX20(*) LH040, LH025 u
DSBN R/L 4040 S2507 m m 40 40 40 250 58 35 SNS2507 BFTX0615N v
SCP6 6,0 TRD25(*) LH060
DSBN R/L 4040 S2509 m m 40 40 40 250 58 35 SNS2509 7,5 w
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )

Inserts
Eg.

DSDN
WF

u SNMG 190612 N-UZ


B

-6° 45° LF v SNMM 250724 N-HU


w SNMM 250924 N-HU
LH N-UZ, N-HU
-6°
Spare Parts
HF

Insert
Holders Above figures show right hand tools.

Dimensions (mm) Clamp Shim


Cat. No. Stock Clamp Spring Shim Wrench Wrench
H HF B LF LH WF bolt Screw
BFTX0511N
DSDN N 3232 P19 l 32 32 32 170 50 16 SCP5 5,0 SNS1906 5,0 TRX20(*) LH040, LH025 u
DSDN N 4040 S2507 40 40 40 250 63 20 SNS2507 BFTX0615N v
SCP6 TRD25(*) LH060
DSDN N 4040 S2509 40 40 40 250 63 20 6,0 SNS2509 7,5 w
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )

D14 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Tool Holders for neg. Inserts TN_ _ External Tool Holders
D Type (Double Clamp)
General Turning and
- Facing

Inserts
Eg.

DTJN WF

B
93˚
u TNMG 160408 N-GU
–5˚ LH
–5˚ LF N-GU

Spare Parts
HF

Insert

External Holders
Holders

for neg. Inserts


Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTJN R/L 2020 K16 l 20 20 20 125 31 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTJN R/L 2525 M16 l l 25 25 25 150 31 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DTGN
WF

91˚
u TNMG 160408 N-GU
–5˚ LH
LF N-GU
–5˚

Spare Parts
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTGN R/L 2020 K16 m 20 20 20 125 31 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTGN R/L 2525 M16 l 25 25 25 150 31 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DTFN 91˚
WF

LH u TNMG 160408 N-GU


LF
–5˚ N-GU
–5˚

Spare Parts
HF

Insert

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DTFN R/L 2020 K16 m m 20 20 20 125 30 25 BFTX0307N
SCP1 TNS1604 TRX10(*) LH040 u
DTFN R/L 2525 M16 l l 25 25 25 150 30 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D15
▌◄
External Tool Holders Tool Holders for neg. Inserts VN_ _
D Type (Double Clamp)
General Turning and
- Copying

Inserts
Eg.

DVJN WF

B
u VNMG 160408 N-GU
-5˚ 93˚ LF N-GU
LH
Spare Parts
-9˚
HF

Insert
External Holders

Holders
for neg. Inserts

Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DVJN R/L 2020 K16 l l 20 20 20 125 35 25 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVJN R/L 2525 M16 l l 25 25 25 150 35 32 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Inserts
Eg.

DVQN
WF

u VNMG 160408 N-GU


117,5˚
-10˚ LF
N-GU
LH

Spare Parts
-13˚
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DVQN R/L 2020 K16 l l 20 20 20 125 35 25 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVQN R/L 2525 M16 l l 25 25 25 150 35 32 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

Eg.

DVVN
WF

u VNMG 160408 N-GU


72,5˚
LF N-GU
LH
Spare Parts
-14˚
HF

Insert

Holders Above figures show right hand tools.


Dimensions (mm) Clamp Shim
Cat. No. Stock Clamp Spring Shim Wrench Wrench
H HF B LF LH WF bolt Screw
DVVN N 2020 K16 l 20 20 20 125 37 10,0 BFTX0307N LH040
SCP4 VNS1604 TRX10(*) u
DVVN N 2525 M16 l 25 25 25 150 37 12,5 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D16 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
Tool Holders for neg. Inserts WN_ _ External Tool Holders
D Type (Double Clamp)
General Turning and
- Facing

Inserts

WF

B
Eg.

DWLN 80
95˚ LF u WNMG 080408 N-GU
˚
-6˚
N-GU
LH
Spare Parts
-6˚
HF

Insert

External Holders
Holders

for neg. Inserts


Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. Clamp Spring Shim Wrench Wrench
R L H HF B LF LH WF bolt Screw
DWLN R/L 2020 K08 l l 20 20 20 125 32 25 BFTX0409N LH040
SCP2 WNS0804 TRX15(*) u
DWLN R/L 2525 M08 l l 25 25 25 150 32 32 5,0 3,4 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )

D17
▌◄
External Tool Holders Tool Holders for neg. Inserts CN_ _
P Type (Lever Lock)
General Turning and
- Facing

Inserts
PCBN WF
Eg.

B
u CNMG 120408 N-GU
-6˚
v CNMG 160612 N-GU
10

˚
75

LF w CNMM 190612 N-HG


LH N-GU N-HG

Spare Parts
HF

H
-5˚
External Holders

Holders Insert
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PCBN R/L 2020 K12 l m 20 20 20 125 27 17
PCBN R/L 2525 M12 l l 25 25 25 150 27,7 22 LCL4SD LCS42BS-SD LSC42SD LSP4SD LH030 u
PCBN R/L 3225 P12 l 32 32 25 170 27,7 22
PCBN R/L 2525 M16 l 25 25 25 150 31,7 22
LCL5SD LCS5B-SD LSC53SD LSP5SD LH030 v
PCBN R/L 3225 P16 32 32 25 170 31,7 22
PCBN R/L 3232 P19 l l 32 32 32 170 37,9 27 LCL6SD LCS6B-SD LSC63SD LSP6SD LH040 w

Inserts
PCLN Eg.
WF

u CNMG 090308 N-SU


v CNMG 120408 N-GU
˚

w CNMG 160612 N-GU


95

LF
80

-5˚
˚

N-GU N-HG
x CNMM 190612 N-HG
LH
-5˚

Spare Parts
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PCLN R/L 1616 H09 l l 16 16 16 100 25,7 20
PCLN R/L 2020 K09 l 20 20 20 125 27 25 LCL3SD LCS3TB-SD LSC32SD LSP3SD LH025 u
PCLN R/L 2525 M09 25 25 25 150 27 32
PCLN R/L 1616 H12 l l 16 16 16 100 26,1 20 LCS 4CA
PCLN R/L 2020 K12 l m 20 20 20 125 27,4 25
LCL4SD LSC42SD LSP4SD LH030 v
PCLN R/L 2525 M12 l l 25 25 25 150 28 32 LCS42BS-SD
PCLN R/L 3225 P12 l l 32 32 25 170 28 32
PCLN R/L 2525 M16 l 25 25 25 150 32,6 32
PCLN R/L 3225 P16 l 32 32 25 170 32,6 32 LCL5SD LCS5B-SD LSC53SD LSP5SD LH030 w
PCLN R/L 3232 P16 l l 32 32 32 170 32,6 40
PCLN R/L 2525 M19 l l 25 25 25 150 37 32
PCLN R/L 3225 P19 m 32 32 32 170 38 32
LCL6SD LCS6B-SD LSC63SD LSP6SD LH040 x
PCLN R/L 3232 P19 32 32 32 170 38 40
PCLN R/L 4040 S19 40 40 40 250 37,8 50

D18 l = Euro stock


l = Japan stock
▌◄
Tool Holders for neg. Inserts DN_ _ External Tool Holders
P Type (Lever Lock)
General Turning and
- Facing

Inserts
PDJN Eg.

WF

B
u DNMG 110408 N-GU

˚
55
v DNMM 150608 N-HG

93
-5˚
˚

LH
N-GU N-HG
LF
Spare Parts
-7˚
HF

External Holders
Holders Insert

for neg. Inserts


Above figures show right hand tools.
Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PDJN R/L 1616 H11 l 16 16 16 100 30 20
PDJN R/L 2020 K11 l l 20 20 20 125 30 25 LCL3D-SD LCS3TB-SD LSD32SD LSP3SD LH025 u
PDLN R/L 2525 M11 l l 25 25 25 150 30 32
PDJN R/L 2020 K15 l l 20 20 20 125 34,7 25
PDJN R/L 2525 M15 l l 25 25 25 150 34,7 32 LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
v
PDJN R/L 3225 P15 l l 32 32 25 170 34,7 32

D19
▌◄
External Tool Holders Tool Holders for neg. Inserts SN_ _
P Type (Lever Lock)
General Turning and
- Chamfering

Inserts
PSBN WF
Eg.

B
u SNMG 120408 N-GU
˚ v SNMG 150612 N-GU
-6˚ 75 LF
w SNMM 190612 N-HG
LH N-GU N-HG

Spare Parts
HF

H
-5˚
External Holders

Holders Insert
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PSBN R/L 2020 K12 l 20 20 20 125 27,5 17
LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u
PSBN R/L 2525 M12 l l 25 25 25 150 27,5 22
PSBN R/L 2525 M15 l 25 25 25 150 32 22
LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v
PSBN R/L 3225 P15 l l 32 32 25 170 32 22
PSBN R/L 3232 P19 l l 32 32 32 170 39,2 27 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w

Inserts
PSDN Eg.

u SNMG 090308 N-UG


-6
WF

˚ v SNMG 120408 N-GU


B

w SNMM 190612 N-HG


˚ N-GU N-HG
-6 45˚ LF
LH
Spare Parts
HF

Holders Insert

Dimensions (mm) Lever Clamp


Cat. No. Stock Shim Shim pin Wrench
H HF B LF LH WF pin bolt
PSDN N 1616 H09 l 16 16 16 100 21 8,3 LCL3SD LCS 3TB-SD LSS32SD LSP3SD LH025 u
PSDN N 2020 K12 l 20 20 20 125 27,6 10,3
PSDN N 2525 M12 l 25 25 25 150 27,6 12,8 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 v
PSDN N 3225 P12 l 32 32 25 170 27,6 12,8
PSDN N 3225 P19 32 32 25 170 40,6 13
LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w
PSDN N 3232 P19 l 32 32 32 170 40,6 16,5

D20 l = Euro stock

▌◄
Tool Holders for neg. Inserts SN_ _ External Tool Holders
P Type (Lever Lock)
General Turning and
- Facing

Inserts
PSKN
WF
Eg.

B
75˚
u SNMG 120408 N-GU
v SNMG 150612 N-GU
-6˚ w SNMM 190612 N-HG
LF
N-GU N-HG
-5˚ LH
Spare Parts
HF

External Holders
Holders Insert

for neg. Inserts


Above figures show right hand tools.
Stock Dimensions (mm) Lever Clamp
Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PSKN R/L 2020 K12 l 20 20 20 125 22,7 17
PSKN R/L 2525 M12 l l 25 25 25 150 22,7 32 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u

PSKN R/L 2525 M15 25 25 25 150 32 32


PSKN R/L 3225 P15 32 32 25 170 32 32 LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v

PSKN R/L 3232 P19 32 32 32 170 33,7 40 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w

Inserts
PSSN Eg.

u SNMG 120408 N-GU


45˚ v SNMG 150612 N-GU
WF

-8
˚ w SNMM 190612 N-HG
0˚ LF2 N-GU N-HG
LF
LH
Spare Parts
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LF2 LH WF pin bolt
PSSN R/L 2020 K12 l l 20 20 20 125 116,7 29,3 25
PSSN R/L 2525 M12 l l 25 25 25 150 141,7 29,3 32 LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u
PSSN R/L 3225 P12 l 32 32 25 170 161,7 29,3 32
PSSN R/L 2525 M15 l l 25 25 25 150 139,8 32 32
PSSN R/L 3225 P15 32 32 25 170 159,8 32 32 LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v
PSSN R/L 3232 P15 l 32 32 32 170 159,8 32 40
PSSN R/L 3232 P19 l l 32 32 32 170 157,5 40,2 40 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w

D21
▌◄
External Tool Holders Tool Holders for neg. Inserts TN_ _
P Type (Lever Lock)
General Turning and
- Facing

Inserts

PTGN
Eg.

WF

B
u TNMG 160408 N-GU
v TNMM 220412 N-HG

˚
LF

91
-5˚ N-GU N-HG
LH
Spare Parts
-5˚
HF

H
Holders Above figures show right hand tools.
Insert
External Holders
for neg. Inserts

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PTGN R/L 1616 H16 l 16 16 16 100 20 20
PTGN R/L 2020 K16 l l 20 20 20 125 20 25 LCL3SD LCS3TB-SD LST317SD LSP3SD LH025 u
PTGN R/L 2525 M16 l l 25 25 25 150 22,2 32
PTGN R/L 2525 M22 l l 25 25 25 150 28,7 32
PTGN R/L 3225 P22 l 32 32 25 170 28,7 32 LCL4SD LCS42BS-SD LST42SD LSP4SD LH030 v
PTGN R/L 3232 P22 32 32 32 170 28,7 32

Inserts

PTFN
Eg.
WF

B
˚
91

u TNMG 160408 N-GU


v TNMM 220412 N-HG
-5˚ LF
N-GU N-HG
LH
Spare Parts
-5˚
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PTFN R/L 1616 H16 16 16 16 100 19,7 20
PTFN R/L 2020 K16 l l 20 20 20 125 20,2 25 LCL3SD LCS3TB-SD LST317SD LSP3SD LH025 u
PTFN R/L 2525 M16 l l 25 25 25 150 20,2 32
PTFN R/L 2525 M22 l 25 25 25 150 25,2 32
LCL4SD LCS42BS-SD LST42SD LSP4SD LH030 v
PTFN R/L 3225 P22 l 32 32 25 170 25,2 32

Inserts

PTTN
Eg.
WF

u TNMG 160408 N-GU


B

-5˚ v TNMM 220412 N-HG


60˚ LF N-GU N-HG
LH
Spare Parts
-5˚

HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp


Cat. No. Shim Shim pin Wrench
R L H HF B LF LH WF pin bolt
PTTN R/L 2020 K16 m 20 20 20 125 25,9 17
LCL3SD LCS3TB-SD LST317SD LSP3SD LH025 u
PTTN R/L 2525 M16 l 25 25 25 150 25,9 22
PTTN R/L 3225 P22 31 32 25 170 31,9 22
LCL4SD LCS42BS-SD LST42SD LSP4SD LH030 v

D22 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Tool Holders for neg. Inserts TN_ _ External Tool Holders
M Type (Wedge Clamp)
General Turning and Copying
-

Inserts

MTJN
-5˚ Eg.

WF

B
u TNMG 160408 N-GU
v TNMM 220412 N-HG
˚
93 N-GU N-HG
LH
-6˚ LF
Spare Parts
H
HF

Insert
Holders Above figures show right hand tools.

External Holders
for neg. Inserts
Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MTJN R/L 2020-33 (K16) l l 20 20 20 125 37 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTJN R/L 2525-33 (M16) l l 25 25 25 150 37 32 MP320 4,0

MTJN R/L 2525-43 (M22) l l 25 25 25 150 37 32 BHA0625 LH030


MMW40 MP420 STW434 CPM43N ER05 v
MTJN R/L 3225-43 (P22) m m 32 32 25 170 37 32 4,5 LH040

10˚
Inserts

MTXN
Eg.
WF

u TNMG 160408 N-GU


LH
v TNMM 220412 N-HG
LF
N-GU N-HG
H
Spare Parts
-7
˚
HF

Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MTXN R/L 2020-33 (K16) m m 20 20 20 125 32 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTXN R/L 2525-33 (M16) m m 25 25 25 150 32 32 MP320 4,0
MTXN R/L 2525-43 (M22) 25 25 25 150 38 32 MMW40 MP420 STW434 BHA0625
4,5 CPM43N ER05 LH030, 040 v

D23
▌◄
External Tool Holders Tool Holders for neg. Inserts WN_ _
M Type (Wedge Clamp)
General Turning and
- Facing

Inserts
MWLN Eg.

B
WF
u WNMG 080408 N-GU
v WNMM 080412 N-HG

˚
80

95
LF
˚

-6˚ N-GU N-HG


LH

Spare Parts
-6˚
HF

Insert
External Holders

Holders
for neg. Inserts

Above figures show right hand tools.


Stock Dimensions (mm) Shim Clamp
Cat. No. Wedge Shim Nut Ring Wrench
R L H HF B LF LH WF pin bold
MWLN R/L 2020-43 (K08) l l 20 20 20 125 32 25 MP416 BHA0625 CPM43S
LH030
MWLN R/L 2525-43 (M08) l l 25 25 25 150 32 32 MWW40 SWW433 ER04
MP420 4,5 CPM43N LH040 u,v
MWLN R/L 3225-43 (P08) m m 32 32 25 170 32 32

P Type Lever Lock -Holders

Inserts
PWLN
WF

Eg.
B

u WNMG 060408 N-SU


˚

-5˚
95
80

LF
˚

N-SU
LH
Spare Parts
-5˚
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp Shim


Cat. No.. Shim Wrench
R L H HF B LF LH WF pin bolt pin

PWLN R/L 2020 K06 l m 20 20 20 125 27 25


(PWLN R/L 2020-33) u
LCL3SD LCS3TB-SD LSW317 LSP3SD LH025
PWLN R/L 2525 M06 l 25 25 25 150 27 32

D24 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp -Holders

Fig.1 Fig.2
Inserts
CCLN
WF

B
-5° ° u CNGN0903 **

WF2
:)
95
LF
v CNGN1203**
-5° LH
HF w CNGN1204**

H
Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim

External Holders
for neg. Inserts
Cat. No.. Clamp Shim Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CCLN R/L 2525 M09 25 25 25 150 25 32 7 1 CBC0903 SCN0903 u
CCM8UL WB8-22T SPP3 LT27
CCLN R/L 2525 M12-03 25 25 25 150 30 32 7 1 CBC4 SCND433 v
CCLN R/L 2525 M12-04 25 25 25 150 30 32 7 2 CCM8-LONG CBC4 WB8-30 SCND433 SPP3 LH040 w

Fig.1 Fig.2
Inserts
CSBN
WF

-6° °
75 u SNGN0903 **
LF
LH v SNGN1203 **
-5° w SNGN1204 **
HF

Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CSBN R/L 2525 N09 25 25 25 160 30 21,5 - 1 CBS13 SSN0903 u
CCM8UL WB8-22T - - LH040
CSBN R/L 2525 N12-03 25 25 25 160 35 21,5 - 1 CBS14 SSND423 v

CSBN R/L 2525 N12-04 25 25 25 160 33 21,5 - 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w

Fig.1
Inserts
CSKN Fig.2
WF

u SNGN0903 **
-5° 15°
WF2

LF v SNGN1203 **
-6°
LH w SNGN1204 **

Spare Parts
HF

Holders
Insert

Above figures show right hand tools.


Stock Dimensions (mm) Insert Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 Fig. protector bolt pin
CSKN R/L 2525 N09 25 25 25 160 25 32 7 1 CBS13 SSN0903 u
CCM8UL WB8-22T - - LH040
CSKN R/L 2525 N12-03 25 25 25 160 25 32 7 1 CBS14 SSND423 v

CSKN R/L 2525 N12-04 25 25 25 160 21 32 7 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w

D25
▌◄
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp -Holders

Inserts
CRDN
IC

B
0° CDX
LF u RNGN0903 **
-6° LH v RNGN1203**
w RNGN1204**
HF

H
Spare Parts

Holders
Insert
Dimensions (mm) Double
External Holders
for neg. Inserts

Cat. No. Stock Clamp Shim Shim pin Wrench


H HF B LF LH WF CDX screw
CRDNN 2525 M09 l 25 25 25 150 35 - 15 SRND32 u
CRDNN 2525 M12-03 25 25 25 150 35 - 20 CCM8-LONG WB8-22T SPP3 LT27 v
SRND42
CRDNN 2525 M12-04 l 25 25 25 150 35 - 20 w

Inserts
CRSN IC
WF
:)

-6°
WF2
:)

LF
u RNGN0903 **
LH v RNGN1203**
-6°
w RNGN1204**
HF

Spare Parts

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm) Double
Cat. No. Clamp Shim Shim pin Wrench
R L H HF B LF LH WF WF2 screw
CRSN R/L 2525 M09 l l 25 25 25 150 30 32 7 SRND32 u
CRSN R/L 2525 M12-03 25 25 25 150 30 32 7 CCM8-LONG WB8-22T SPP3 LT27 v
SRND42
CRSN R/L 2525 M12-04 l l 25 25 25 150 30 32 7 w

D26 l = Euro stock

▌◄
For Dimple Type Solid CBN Inserts External Tool Holders for
Solid SUMIBORON
X Type Dimple Lock- Holders

Inserts
XSBN
WF

B
-6°
°
75 LF
LH u SNGX1204**
-5°
HF

H
Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim

External Holders
for neg. Inserts
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF bolt pin
XSBN R/L 2525 N12 25 25 25 160 38 21,5 DSLX8 BH0825 SSND423 SPP3 GSP10 LH050 u

Inserts
XCLN
WF2
WF

-5° LF

LH u CNGX1204**
-5°
HF

Spare Parts

Holders

Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Cat. No. Clamp Shim Spring Wrench
R L H HF B LF LH WF WF2 bolt pin
XCLN R/L 2525 N12 25 25 25 150 33 32 7 DSLX8 BH0825 SCND433 SPP3 GSP10 LH050 u

D27
▌◄
External Mini Holders
External Holders
for pos. Inserts

Back-Turning Tool Holder SBT Type


Sharp cutting edges with good surface finish.
Max. reach of insert 8,0 mm, edge width 2,5 mm

Cut-off Tool Holder SCT Type


Easy insert change by just loosening the screw
from the back.
Max. cut-off dia. Ø 5 mm, Ø 12 mm, Ø 16 mm

Wear-resistant tool materials;


T1500A (Cermet) and
AC530U (2000 layers Sharp cutting edge
coated carbide grade) ( RE = 0,03
0,1 and 0,2 mm )

PDJCR type Lever lock clamping


lever lock holder for 7°positive inserts

Easy access
side locking screw

D28
▌◄
External Mini Holders
In 1984, Sumitomo Electric Hardmetal
first released the Mini Tool Holder series
for the machining of small components in
small NC autolathes.
A full range of insert grades comprising
of the Cermet T1500A, SUMIBORON
BN2000, SUMIDIA DA1000 and especially
AC530U, was also introduced to meet a
variety of machining requirements.

External Holders
for pos. Inserts
Grade Selection
Work Material
Application Range
P M K S H N

Heat Resistant

Non-Ferrous
Hardenend
Category

Stainless

Cast Iron
General

Metal
Steel

Steel

Steel
Alloy
High Precision Finish-Light Cut Medium Cut

ACZ150
AC5015S
Coated Carbide
AC5025S
(PVD)
AC530U
AC1030U

T1000A
Cermet/Coated Cermet
T1500A / T1500Z

BL130
Carbide H1
EH510

BN1000 / BN2000
CBN (SUMIBORON)
BN7000

SUMIDIA DA1000

Preferred Choice Suitable

Recommended Cutting Conditions


Work Heat Resistant
Material P Free Cutting Steel P Carbon Steel M Stainless Steel S Alloy H Hardened Steel N Aluminium N Brass

vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50–200 0,02–0,10 50–150 0,01–0,08 50–150 0,01–0,05 70–300 0,05–0,20 70–300 0,05–0,20
AC5015S 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 70–300 0,05–0,20
AC5025S 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC530U 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 30–100 0,02–0,10 70–300 0,05–0,20
AC1030U 50–200 0,02–0,15 50–200 0,02–0,10 *50–200 *0,02–0,10 70–300 0,05–0,20
T1000A 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500A 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
T1500Z 50–200 0,02–0,15 50–200 0,02–0,10 *50–150 *0,02–0,10 70–300 0,05–0,20 70–300 0,05–0,20
BN1000 120–300 0,03–0,15
BN2000 50–200 0,03–0,20
BN7000 50–200 0,05–0,20
DA1000 70–300 0,02–0,10 70–300 0,02–0,10
* Please use maximal possible C/speed

D29
▌◄
External Mini Tool Holders Special Mini Holders for Back Facing
SBT Type

SBT35 R1010:
20

2
SBT

WF
B

12
0˚ WF
LF

HF
HF

12
H
20

2
Spare Parts

Holders Above figures show right hand tools.


Insert
External Holders

Dimensions (mm)
for pos. Inserts

Cat. No. Stock Screw Wrench


H HF B LF WF
SBT 35-R 1010 l 10 10 10 120 7,5
SBT 35-R 1212 l 12 12 12 120 9,5 BFTX0307N 2,0 TRX10 BTR 35_ _
SBT 35-R 1616 l 16 16 16 120 13,5

Inserts Coated carbide Uncoated Cermet

Stock ø6,8

BTR Dimensions (mm)


RE
AC1030U

AC530U

Cat. No.
T1500A

CW
CDX


L
L CDX CW RE

0,5
BTR 3505 m m m 15 3,5 2,5 0,05 15°

°
60
3,8

4,0
BTR 3515 m m m 15 3,5 2,5 0,15 CDX

Sharp cutting edge Surface roughness comparision


with 15° rake angle

BTR 3505 P10 des Wettbewerbs


Work Material: C45
Insert: BTR3505 (ACZ310)
Wide groove breaker for Cutting Data: vc = 80 m/min, f = 0,04 mm/rev
ap = 3,0 mm, wet
smooth chip
evacuation

Recommended Cutting Data (SBT type)


Work Material Tooling vc (m/min) f (mm/rev)
Grooving 0,02–0,05
General steel 50–150
Back facing 0,02–0,10
Grooving 0,02–0,10
Free-cutting steel 50–150
Back facing 0,02–0,15
Grooving 0,02–0,04
Stainless steel 50–150
Back facing 0,02–0,06

D30 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Mini Holders for 7° CC_ _ pos. Inserts External Mini Tool Holders
PC/SC Type
P Type Lever Lock -Holders

Inserts
PCLC WF
PCLC R/L0810-K06: Eg.

B
0˚ u CCGT 060202 R-FX
v CCMT 09T304 N-SU
80

95˚ LF
˚

0˚ 17
R-FX N-SU

Spare Parts
HF

H
Holders Above figures show right hand tools.
Insert

External Holders
Stock Dimensions (mm) Lever Clamp Side

for pos. Inserts


Cat. No. Wrench
R L H HF B LF WF pin screw pin
PCLC R/L 0810 K06 8 8 10 125 10,5
LCL 06 LP 07 u
PCLC R/L 1010 K06 l m 10 10 10 125 10,5 BTT 0407
TH 020
PCLC R/L 1212 K09 l l 12 12 12 150 12,5
LCL 09 LP 06 v
PCLC R/L 1616 K09 l 16 16 16 150 16,5 BTT 0411

S Type Screw Lock- Holders


Inserts
SCLC Eg.
WF

0˚ u CCGT 060202 R-FX


80 v CCMT 09T304 N-SU
˚ 95˚ LF
0˚ w CCMT 120408 N-SU
R-FX N-SU
HF

Spare Parts
H

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
SCLC R/L 0808 D06 8 8 8 60 10
BFTX02506N 1,5 TRX08 u
SCLC R/L 1010 E06 l l 10 10 10 70 12
SCLC R/L 1212 F09 l l 12 12 12 80 16
SCLC R/L 1616 H09 l l 16 16 16 100 20
BFTX0409N 3,4 TRX15 v
SCLC R/L 2020 H09 l 20 20 20 100 25
SCLC R/L 2020 K09 l l 20 20 20 125 25
SCLC R/L 2020 K12 l l 20 20 20 125 25
BFTX0511N 5,0 TRX20 w
SCLC R/L 2525 M12 l l 20 25 25 150 32

Inserts
SCAC Eg.
WF

0˚ u CCGT 060202 R-FX


v CCMT 09T304 N-SU
80

91˚ LF
˚


R-FX N-SU
HF

Spare Parts

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
SCAC R/L 0808 D06 8 8 8 60 8,5
BFTX02506N 1,5 TRX08 u
SCAC R/L 1010 E06 l 10 10 10 70 10,5
SCAC R/L 1212 F09 l 12 12 12 80 12,5 BFTX0409N 3,4 TRX15 v

D31
▌◄
External Mini Tool Holders Mini Holders for 7° DC_ _ pos. Inserts
PD/SD Type
P Type Lever Lock -Holders

Inserts
PDJC PDJC R/L0810-K07: Eg.
WF

B
0˚ u DCGT 070202 R-FX
93˚ LF v DCMT 11T304 N-SU
55
˚

0˚ 17
R-FX N-SU
HF

Spare Parts

H
Holders Above figures show right hand tools.
Insert
External Holders

Stock Dimensions (mm) Lever Clamp Side


for pos. Inserts

Cat. No. Wrench


R L H HF B LF WF pin screw pin
PDJC R/L 0810 K07 l 8 8 10 125 10,5
LCL 06 LP 04 u
PDJC R/L 1010 K07 l l 10 10 10 125 10,5 BTT 0407
TH 020
PDJC R/L 1212 M11 l l 12 12 12 150 12,5
LCL 09 LP 07 v
PDJC R/L 1616 M11 l m 16 16 16 150 16,5 BTT 0411

S Type Screw Lock- Holders

SDJC R/L SDHC R/L Inserts


SDJ/HC Eg.
WF

u DCGT 070202 R-FX


WF

LF v DCMT 11T304 N-SU


55

0˚ 93˚
˚

R-FX N-SU
HF

Spare Parts

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
SDJC R/L 1010 E07 l 10 10 10 70 12
SDJC R/L 1212 F07 l l 12 12 12 80 16
BFTX02506N 1,5 TRX08 u
SDJC R/L 1616 H07 l l 16 16 16 100 20
SDJC R/L 2020 K07 l l 20 20 20 125 25
SDJC R/L 1212 F11 l l 12 12 12 80 16
SDJC R/L 1616 H11 l l 16 16 16 100 20
BFTX0409N 3,4 TRX15 v
SDJC R/L 2020 K11 l l 20 20 20 125 25
SDJC R/L 2525 M11 l l 25 25 25 150 32

SDHC R/L 1616 H11 l l 16 16 16 100 20


SDHC R/L 2020 K11 l l 20 20 20 125 25 BFTX0409N 3,4 TRX15 v
SDHC R/L 2525 M11 l l 25 25 25 150 32

D32 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Mini Holders for 7° DC_ _ pos. Inserts External Mini Tool Holders
SD Type
S Type Screw Lock- Holders

Inserts
SDAC WF
Eg.

B

u DCGT 070202 R-FX
55
91˚ LF

˚

v DCMT 11T304 N-SU


R-FX N-SU
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert

External Holders
Stock Dimensions (mm)

for pos. Inserts


Cat. No. Screw Wrench
R L H HF B LF WF
SDAC R/L 0808 D07 8 8 8 60 8,5
BFTX02506N 1,5 TRX08 u
SDAC R/L 1010 E07 l 10 10 10 70 10,5
SDAC R/L 1212 F11 l l 12 12 12 80 12,5 BFTX0409N 3,4 TRX15 v

Inserts
SDNC
WF

Eg.
B
55˚

0˚ u DCGT 070202 R-FX


62,5˚
LF v DCMT 11T304 N-SU

R-FX N-SU
HF

Spare Parts
H

Holders Insert
Dimensions (mm)
Cat. No. Stock Screw Wrench
H HF B LF WF
SDNCN 0808 D07 l 8 8 8 60 4,2
SDNCN 1010 E07 l 10 10 10 70 5,2
SDNCN 1212 F07 l 12 12 12 80 6,2 BFTX02506N 1,5 TRX08 u
SDNCN 1616 H07 16 16 16 100 8,2
SDNCN 2020 K07 l 20 20 20 125 10,2
SDNCN 1212 F11 l 12 12 12 80 6,5
SDNCN 1616 H11 l 16 16 16 100 8,5
BFTX0409N 3,4 TRX15 v
SDNCN 2020 K11 l 20 20 20 125 10,5
SDNCN 2525 M11 l 25 25 25 150 13

D33
▌◄
External Tool Holders External Holders for 7° RC_ _ pos. Inserts
PR Type
P Type Lever Lock -Holders

Inserts
PRDCN

E1
Eg.
u RCll1003M0 N–Rl
WF
IC
v RCll1204M0 N–Rl

B
w RCll1606M0 N–Rl

E1
LH x RCll2006M0 N–Rl
LF N-RP

Spare Parts
HF

H
Holders Insert
External Holders
for pos. Inserts

Dimensions (mm) Lever Clamp


Cat. No. Stock Shim Shim pin Wrench
H HF B LF LH WF E1 IC pin screw
PRDC N 2020 M10 l 20 20 20 150 22 15,0 1,0 10
LCL10 LCS10 LSR10 LSP10 LH020 u
PRDC N 2525 M10 l 25 25 25 150 22 17,5 1,0 10
PRDC N 2525 M12 l 25 25 25 150 24 18,5 1,2 12
LCL12 LCS12 LSR12 LSP10 LH025 v
PRDC N 3225 Q12 l 32 32 25 180 24 18,5 1,2 12
PRDC N 3225 Q16 l 32 32 25 180 28 20,5 1,5 16 LCL16 LCS16 LSR16 LSP16 LH025 w
PRDC N 3232 Q20 l 32 32 32 180 32 26,5 1,7 20 LCL20 LCS20 LSR20 LSP20 LH030 x

Inserts
PRGC Eg.
u RCll 1003M0 N–Rl
WF

v RCll 1204M0 N–Rl


IC

E1

w RCll 1606M0 N–Rl


x RCll 2006M0 N–Rl
LF N-RP

Spare Parts
HF

Holders Above figures show right hand tools.


Insert

Stock Dimensions (mm) Lever Clamp Shim


Cat. No. Shim Wrench
R L H HF B LF WF E1 IC pin screw pin
PRGC R/L 2020 K10 l 20 20 20 125 25 1,5 10
LCL10 LCS10 LSR10 LSP10 LH020 u
PRGC R/L 2525 M10 l l 25 25 25 150 32 1,5 10
PRGC R/L 2020 K12 20 20 20 125 25 2,5 12
PRGC R/L 2525 M12 m l 25 25 25 150 32 2,5 12 LCL12 LCS12 LSR12 LSP10 LH025 v
PRGC R/L 3225 P12 32 32 25 170 32 2,5 12
PRGC R/L 2525 M16 l 25 25 25 150 32 3,0 16
LCL16 LCS16 LSR16 LSP16 LH025 w
PRGC R/L 3225 P16 l 32 32 25 170 32 3,0 16
PRGC R/L 3232 P20 l 32 32 32 170 40 4,0 20 LCL20 LCS20 LSR20 LSP20 LH030 x

D34 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
External Holders for 7° RC_ _ pos. Inserts External Tool Holders
SR Type
S Type Screw Lock- Holders

Inserts
SRDCN

E1
Eg.
- RCll1003M0
u RCll10T3M0 N–Rl
WF
IC

B
v RCll1204M0 N–Rl
w RCll1606M0 N–Rl

E1
LH N-RX x RCll2006M0 N–Rl
LF

Spare Parts
TRX...
HF

H
Holders LT... Insert

External Holders
for pos. Inserts
Dimensions (mm)
Cat. No. Stock Screw Shim Screw Wrench Wrench
H HF B LF LH WF E1 IC
SRDC N 2020 K10T3 l 20 20 20 125 25 15,0 1,0 10 BFTX03510-SD
SRNS 103-SD u
SRDC N 2525 M10T3 l 25 25 25 150 25 17,5 1,0 10 2,0
BW 0508F-SD TRX 15 IP-35 LH 035
SRDC N 2525 M12 l 25 25 25 150 28 18,5 1,2 12 BFTX03512-SD
SRNS 123-SD v
SRDC N 3225 P12 l 32 32 25 170 28 18,5 1,2 12 2,0
SRDC N 2525 M16 25 25 25 150 35 20,5 1,5 16 BFTX0517-SD
SRNS 164-SD BW 0810F-SD LT 20 IP LH 050 w
SRDC N 3225 P16 l 32 32 25 170 35 20,5 1,5 16 5,0
BFTX0618-SD
SRDC N 3232 P20 l 32 32 32 170 40 26,0 1,7 20 7,5 SRNS 204-SD BW 0912F-SD LT 25 IP LH 060 x

Inserts
SRSC Eg.
- RCll1003M0
WF

u RCll10T3M0 N–Rl
IC

E1

v RCll1204M0 N–Rl
w RCll1606M0 N–Rl
LF N-RX x RCll2006M0 N–Rl

Spare Parts
HF

TRX...
H

Holders LT...
Insert

Stock Dimensions (mm)


Cat. No. Screw Shim Screw Wrench Wrench
R L H HF B LF WF E1 IC
SRSC R/L 2020 K10T3 l l 20 20 20 125 25 1,5 10 BFTX 03510-SD
SRNS 103-SD u
SRSC R/L 2525 M10T3 l l 25 25 25 150 32 1,5 10 2,0
BW 0508F-SD TRX 15 IP-35 LH 035
SRSC R/L 2525 M12 l 25 25 25 150 32 2,5 12 BFTX 03512-SD
SRNS 123-SD v
SRSC R/L 3225 P12 l l 32 32 25 170 32 2,5 12 2,0
BFTX 0517-SD
SRSC R/L 3225 P16 l l 32 32 25 170 32 3,0 16 5,0 SRNS 164-SD BW 0810F-SD LT 20 IP LH 050 w
BFTX 0618-SD
SRSC R/L 3232 P20 l l 32 32 32 170 40 4,0 20 7,5 SRNS 204-SD BW 0912F-SD LT 25 IP LH 060 x

D35
▌◄
External Mini Tool Holders Mini Holders for 7° SC_ _ pos. Inserts
SS Type
S Type Screw Lock- Holders

Inserts
SSBC WF
Eg.

B
0˚ u SCMT 070202
v SCMT 09T304 N-SU
90

75˚ LF
˚

0˚ w SCMT 120408 N-SU


SUMIDIA N-SU
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert
External Holders

Stock Dimensions (mm)


for pos. Inserts

Cat. No. Screw Wrench


R L H HF B LF WF
SSBC R/L 1010 E07 10 10 10 70 9 BFTX0307N 2,0 TRX10 u
SSBC R/L 1212 F09 12 12 12 80 11
BFTX0409N 3,4 TRX15 v
SSBC R/L 1616 H09 l l 16 16 16 100 13
SSBC R/L 2020 K12 20 20 20 125 17
BFTX0511N 5,0 TRX20 w
SSBC R/L 2525 M12 25 25 25 150 22

D36 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
Mini Holders for 7° TC_ _ pos. Inserts External Mini Tool Holders
ST Type
S Type Screw Lock- Holders

Inserts
STAC Eg.

WF

B
u TCMT 090202 N-FP

v TCMT 110204 N-SU
91˚ LF
60


˚

N-FP N-SU
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert

External Holders
Stock Dimensions (mm)

for pos. Inserts


Cat. No. Screw Wrench
R L H HF B LF WF
STAC R/L 0808 D09 8 8 8 60 8,5 BFTX02205N 1,1 TRX06 u
STAC R/L 1212 F11 l 12 12 12 80 12,5 BFTX02506N 1,5 TRX08 v

Inserts
STGC Eg.
WF

u TCMT 090202 N-FP



v TCMT 110204 N-SU
91˚ LF w TCMT 16T308 N-SU
60


˚

N-FP N-SU
HF

Spare Parts
H

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF WF
STGC R/L 0808 D09 8 8 8 60 10
BFTX02205N 1,1 TRX06 u
STGC R/L 1010 E09 l 10 10 10 70 12
STGC R/L 1212 F11 l 12 12 12 80 16
BFTX02506N 1,5 TRX08 v
STGC R/L 1616 H11 l l 16 16 16 100 20
STGC R/L 1616 H16 l l 16 16 16 100 20
STGC R/L 2020 K16 l l 20 20 20 125 25 BFTX0409N 3,4 TRX15 w
STGC R/L 2525 M16 25 25 25 150 32

D37
▌◄
External Mini Tool Holders Mini Holders for 5° VB_ _ pos. Inserts
SV Type
S Type Screw Lock- Holders

Inserts
SVJB

B
WF
Eg.

35˚ 93˚ u VBMT 110202 N-FP

WF2
LH v VBMT 160404 N-SU
LF

Spare Parts
HF

H
Holders Above figures show right hand tools.
Insert
Stock Dimensions (mm)
Cat. No. Stopper Nut Shim Wrench Scew Wrench
External Holders

R L H HF B LF LH WF WF2
for pos. Inserts

SVJB R/L 1212 F11 l l 12 12 12 80 25 16 4,5 BFTX02508NV


- - - - TRX08 u
SVJB R/L 1616 H11 l l 16 16 16 100 25 20 4,5 1,5
SVJB R/L 2020 K16 l l 20 20 20 125 41 25 5,0 VP20
BFTX03508
SVJB R/L 2525 M16 l l 25 25 25 150 41 32 7,0 VP25 CPV33N SVP32 LH025 TRX10 v
SVJB R/L 3225 P16 l l 32 32 25 170 41 32 7,0 VP32 2,0

Inserts
SVPB
B
WF

Eg.
WF2

45˚ 117,5˚ u VBMT 110202 N-FP


LH v VBMT 160404 N-SU
LF

Spare Parts
HF

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Stopper Nut Shim Wrench Scew Wrench
R L H HF B LF LH WF WF2
SVPB R/L 1212 F11 l 12 12 12 80 25 16 4,5 BFTX02508NV
- - - - TRX08 u
SVPB R/L 1616 H11 l l 16 16 16 100 25 20 4,5 1,5
SVPB R/L 2020 K16 l l 20 20 20 125 36 25 5,0 VP20
BFTX03508
SVPB R/L 2525 M16 l l 25 25 25 150 36 32 7,0 VP25 CPV33N SVP32 LH025 TRX10 v
SVPB R/L 3225 P16 l l 32 32 25 170 36 32 7,0 VP32 2,0

Inserts
SVVB
WF

Eg.
35˚

72,5˚ u VBMT 110202 N-FP


LF v VBMT 160404 N-SU

Spare Parts
HF

Holders Insert
Dimensions (mm)
Cat. No. Stock Stopper Nut Shim Wrench Scew Wrench
H HF B LF LH WF
SVVB M 1212 F11 l 12 12 12 80 - 6 BFTX02508NV
- - - - TRX08 u
SVVB N 1616 H11 l 16 16 16 100 - 8 1,5
SVVB N 2020 K16 l 20 20 20 125 - 10 VP20
BFTX03508
SVVB N 2525 M16 l 25 25 25 150 - 12,5 VP25 CPV33N SVP32 LH025 TRX10 v
SVVB N 3225 P16 l 32 32 25 170 - 12,5 VP32 2,0

D38 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Mini Holders for 7° VC_ _ pos. Inserts External Mini Tool Holders
SV Type
S Type Screw Lock- Holders

Inserts
SVLC
WF
Eg.

B
0° 95°
0° LF u VCGT 110302 R-FX

R-FX
HF

H
Spare Parts

Holders Above figures show right hand tools.


Insert

External Holders
Stock Dimensions (mm)

for pos. Inserts


Cat. No. Screw Wrench
R L H HF B LF WF
SVLC R/L 1010 H11 l l 10 10 10 100 10,5
SVLC R/L 1212 H11 l l 12 12 12 100 12,5
u
SVLC R/L 1616 H11 l l 16 16 16 100 16,5 BFTX02508NV 1,5 TRX08
SVLC R/L 2020 K11 m m 20 20 20 125 20,5
SVLC R/L 2525 M11 l m 25 25 25 150 25,5

Inserts
SVPC Eg.
B
WF

WF2

45˚ 117,5˚
LH u VCGT 110302 R-FX
LF
R-FX

Spare Parts
HF

Holders Above figures show right hand tools.


Insert
Stock Dimensions (mm)
Cat. No. Screw Wrench
R L H HF B LF LH WF WF2
SVPC R/L 1010 H11 m m 10 10 10 100 - 14,5 4,5
SVPC R/L 1212 H11 l l 12 12 12 100 - 16,5 4,5 BFTX02508NV 1,5 TRX08 u
SVPC R/L 1616 H11 l l 16 16 16 100 - 20,5 4,5

D39
▌◄
External Tool Holders
Polygon - Shank Holder PSC

Features
The Sumitomo polygon shank holders enable an extremely
high stiffness connection between machine and tool.
The conical polygon can take high bending and torque
moments based on the combination of the face contact
to the spindle.
This self-guiding coupling system offers high precision
and a repeatability of ± 2 µm in X, Y and Z axis.
While using this easy and quick coupling system it is pos-
sible to gain higher machine utilization time as the set-up
and tool change times are reduced.
The compact design and the high stiffness connection to
the spindle offer a versatile use e.g. on multi-task machi-
nes, machining centers and turning-milling centers.
Holders
External

Characteristics
● original SUMITOMO D-type double clamping system
● compact design
● monoblock system - no additional interfaces
● precise positioning; self-guiding with high repeatability
● high stiffness supported by face contact of holder
● carbide shims to prevent holders from damage
● simple tool holder change and low-maintenance operation
● internal coolant supply directly to the cutting edge
● Polygon shank and insert seat hardened for long holder life

Polygon - shank holder - produced according to ISO 26623-1


Negative Insert Positive Insert
Type Type

Classification System for Polygon - Shank Holder

PSC 4 0 - D C L N R 27 050 - 12

Polygon Size Clamping Holder Feed Direction Holder Insert Cutting


System R: Right Hand Size (WF)
Shank (DCSFMS) Style Length (LF) Edge Length
D: Double Clamp L: Left Hand
S: Screw Clamp N: Neutral

Insert Seat Clearance


Shape Angle
N = 0°
C = 7°
P = 11°

D40 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
Negative Insert Type External Tool Holders
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
DCLN

DCSFMS
CNMG1204_ _ NGE

WF
(Representative
example)
95°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DCLN R/L 27050-12 50 27 40
PSC50 DCLN R/L 35060-12
 
l l 60 35 50
CN □□
1204 SCP-2 5,0 CNS1204 BFTX0409N TRX15 (*) LH040

External Holders
for neg. Inserts
Inserts
DDJN
DCSFMS

DNMG1506_ _ NGE
WF

(Representative
example)
93°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DDJN R/L 27055-15 55 27 40
PSC50 DDJN R/L 35060-15
 
  60 35 50
DN □□
1506 SCP-2 5,0 DNS1506 BFTX0409N TRX15 (*) LH040

Inserts
DDHN
DCSFMS

DNMG1506_ _ NGE
WF

(Representative
example)
107,5°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DDHN R/L 27055-15 55 27 40
PSC50 DDHN R/L 35060-15
 
 60 35 50
DN □□
1506 SCP-2 5,0 DNS1506 BFTX0409N TRX15 (*) LH040

Inserts
DSBN
DCSFMS

SNMG1204_ _ NGE
WF

(Representative
75° example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DSBN R/L 22050-12 50 22 40
PSC50 DSBN R/L 27060-12 

60 27 50
SN □□
1204 SCP-2 5,0 SNS1204 BFTX0409N TRX15 (*) LH040

*
( ) Item is sold separately.

D41
▌◄
External Tool Holders Negative Insert Type
Polygon - Shank Holder
General Turning and Facing-

Inserts
DTJN

DCSFMS
TNMG1604_ _ NGE

WF
95° (Representative
93°
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DTJN R/L 27050-16 50 27 40
PSC50 DTJN R/L 35060-16 

60 35 50
TN □□
1604 SCP-1 5,0 TNS1604 BFTX0307N TRX15 (*) LH040
External Holders
for neg. Inserts

Inserts
DWLN
DCSFMS

WNMG0804_ _ NSE
WF

(Representative
example)
95°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Shim
Cat. No. Applicable Insert Clamp Set Shim Wrench
R L LF WF DCSFMS Screw Wrench
PSC40 DWLN R/L 27050-06 50 27 40
PSC50 DWLN R/L 35060-06
l l
l 60 35 50
WN 06 □□ SCP-1 5,0 WNS0604 BFTX0307N TRX15 (*) LH040

PSC40 DWLN R/L 27050-08 50 27 40


PSC50 DWLN R/L 35060-08
l l
l 60 35 50
WN 08 □□ SCP-2 5,0 WNS0804 BFTX0409N TRX15 (*) LH040

*
( ) Item is sold separately.

D42 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
Positive Insert Type External Tool Holders
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
SCLC

DCSFMS
CCMT09T3_ _ NSU
(Representative

WF
example)
95°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N L1 f DCSFMS Screw Screw Wrench
PSC40 SCLC R/L 27050-09 50 27 40
PSC50 SCLC R/L 35060-09
 
  60 35 50
CC 09T3 □□
CCS09T3 KGBS1111 KSS1111 3,5 LT15K LH035K*

External Holders
for pos. Inserts
Inserts
SDJC
DCSFMS

DCMT11T3_ _ NMU
WF

(Representative
example)
93°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SDJC R/L 27050-11 50 27 40
PSC50 SDJC R/L 35060-11
 
 60 35 50
DC 11T3 □□
DCS11T3 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SDHC
DCSFMS

DCMT11T3_ _ NMU
WF

(Representative
example)
107,5°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SDHC R/L 27050-11 50 27 40
PSC50 SDHC R/L 35060-11
 
  60 35 50
DC 11T3 □□
DCS11T3 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SSBC
DCSFMS

SCMT1204_ _ NMU
WF

(Representative
75°
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SSBC R/L 22050-12 50 22 40
PSC50 SSBC R/L 27060-12 l 60 27 50
SC 1204 □□
SCS1204 KGBS1221 KSS1221 4,5 LT15K LH045K*

*
( ) Item is sold separately.

D43
▌◄
External Tool Holders Positive Insert Type
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
STJC

DCSFMS
TCMT16T3_ _ NSU

WF
(Representative
example)
93°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 STJC R/L 27050-16 50 27 40
PSC50 STJC R/L 35060-16

60 35 50
TC 16T3 □□
TCS16T3 KGBS1111 KSS1111 3,5 LT15K LH035K*
External Holders
for pos. Inserts

Inserts
SVJB
DCSFMS

VBMT1604_ _ NSU
WF

(Representative
93°
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVJB R/L 27050-16 50 27 40
PSC50 SVJB R/L 35060-16
 
 60 35 50
VB 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SVVB
DCSFMS

VBMT1604_ _ NSU
72,5° (Representative
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVVB N 00050-16  50 40
PSC50 SVVB N 00060-16 60 50
VB 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SVHB
DCSFMS

VBMT1604_ _ NSU
WF

(Representative
107,5° example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVHB R/L 27050-16 50 27 40
PSC50 SVHB R/L 35060-16
 
 60 35 50
VB 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

*
( ) Item is sold separately.

D44 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
Positive Insert Type External Tool Holders
Polygon - Shank Holder
General Turning, Copying and
- Facing

Inserts
SVJC

DCSFMS
VCMT1604_ _ NSU

WF
(Representative
example)
93°
LF Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVJC R/L 27050-16 50 27 40
PSC50 SVJC R/L 35060-16  

60 35 50
VC 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

External Holders
for pos. Inserts
Inserts
SVVC
DCSFMS

VCMT1604_ _ NSU
72,5° (Representative
example)
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVVC N 00050-16 50 40
PSC50 SVVC N 00060-16 60 50
VC 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

Inserts
SVHC
DCSFMS

VCMT1604_ _ NSU
WF

(Representative
example)
107,5°
LF
Spare Parts

Right hand shown.


Holders
Stock Dimensions (mm) Shim Insert Shim
Cat. No. Applicable Insert Shim Wrench
R L N LF WF DCSFMS Screw Screw Wrench
PSC40 SVHC R/L 27050-16 50 27 40
PSC50 SVHC R/L 35060-16
 
60 35 50
VC 1604 □□
VCS1604 KGBS1111 KSS1111 3,5 LT15K LH035K*

*
( ) Item is sold separately.

D45
▌◄
D46
▌◄
E
Boring Bars
E1–E24

Boring Bars
Selection Boring Tool Selection Table............................................ E2–4
ISO Boring Tool Identification Table...................................... E5
Features Boring Tool Series............................................................ E6–7

Boring Bars for Negative Insert Type :


CN_ _: D…DCLN / S…PCLN................................................... E8
DN_ _: D…DDUN / S…PDUN.................................................. E9
SN_ _: S…PSKN........................................................................... E10
SumiTurn T-Rex S…DTR.............................................................................. E11
TN_ _: D…DTFN / S…PTFN.................................................... E12
WN_ _: D…DWLN / S…WMLN................................................. E13

Boring Bars for Positive Insert Type :


X-Bar for CC_ _: B/D…SCLC....................................................................... E14
CC_ _: S … SCLC...................................................................... E14
CP_ _: S/C…SCLP....................................................................... E15
X-Bar for DC_ _: B/D…SDUC / SDQC....................................................... E16–17
DC_ _: S … SDQC / SDUC....................................................... E16–17
SP_ _: S/C…SSKP....................................................................... E18
TC_ _: S … STFC....................................................................... E19
X-Bar for TP_ _: B/D…STUP....................................................................... E20
TP_ _: S/C…STUP....................................................................... E20
X-Bar for VB_ _: D … SVUB / SVZB........................................................ E21
VB_ _: S … SVQB / SVUB / SVZB......................................... E22
WB_ _: S/C…SWUB..................................................................... E23

Very Small Dia. Boring BXBR…R(-NB)................................................................ E24

E1
▌◄
Boring Tools Selection According to Applications / Bore Diameter

BORING TOOLS Coloured boxes indicate available size.

Boring Depth
Application

(L/D) Applicable Min. Bore Diameter (mm)


Type Tooling
Shank Insert (Min. cutting diameter is shown when not matched in this table.)
X - Bar
Steel Carbide 2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70
(Steel)
Very Small Dia. Boring

Special
BXBR –5 boring bar mmmmmmm
a E24

DABB –2 Sumidia brazed l l l l


aM57

BSME –4 Sumiboron brazed llllll


aM48–M50
Sumiboron
SEXC –3 insert
l ll
aM48,49,51

BNBB –5 Sumiboron brazed l lll l


aM52 3,5 4,5 5,5 6,5 8,5

Sumiboron
BNB
Boring Bars

–4 insert ll l l l
aM53
Trigon
S/C-SWUB –3 –8 Type l
a E23 5° Pos. 5,5
Stop Boring

S-STFC –3 l l l l lll
a E19 32 40 50

B/D-STUP –6 ll l l l l l
a E20 40
Triangle
S-STUP(B) –3 Type lll l l ll
a E20 5° & 11° Pos.

C-STUP –8 lll llllll


a E20
Triangle
CTFP –3 11° Pos. m m m m
a Stock in Japan 32

D-DTFN –3 –6 lll
a E12 32 40 50

Triangle
S-PTFN Neg. Type lll
a E12 32 40 50

Sumiboron
BNZ –5 insert l lll l l
aM53 9 11

S-SCLP –3 l l l ll
a E15

B-SCLP –6 m m m
a Stock in Japan
80 ° Diamond
11° Pos. Type
C-SCLP –8 l l l
a E15
Bottom Facing

B/D-SCLC –6 ll l l l ll
a E14 32 40

S-SCLC –3 l l l l lll
a E14 32 40 50
80 ° Diamond
7° Pos. Type
C-SCLC –8 mmmmmmmmm m m
a Stock in Japan

D-DCLN –6 lll
a E8 32 40 50

80 ° Diamond
S-PCLN –3 Neg. Type
llllll
a E8 30 32 40 50 63

D-DWLN –6 lll
a E13 32 40 50
Trigon
Neg. Type
S-MWLN –3 lll
a E13 32 40 50
2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70

E2 l = Eurostock
l = Japanstock
▌◄
Boring Tools Selection
BORING TOOLS Coloured boxes indicate available size.

Boring Depth
Application

(L/D) Applicable Min. Bore Diameter (mm)


Type Tooling
Shank Insert
X - Bar
Steel Carbide 6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70
(Steel)

B/D-SDUC –6 l l l l l l
a E16

S-SDUC –3 l l l l l l
aE16

C-SDUC –8 m m m m
a Stock in Japan
55 ° Diamond
B/D-SDQC –6 7° Pos. Type l l l l l l
a E17

S-SDQC –3 l l l l l
aE17

Boring Bars
D-SVUB –6 l l l l
a E21 27
Copying

S-SVUB –3 l l l l
a E22 27

S-SVQB –3 l l l l
a E22 27

B/C-SVQB –8 –6 m m
35 ° Diamond
a Stock in Japan Type
5° & 7° Pos.
D-SVZB –6 l l l l
a E21 27

S-SVZB l l l l
a E22 27

D-DDUN –6 l l
a E9

S-PDUN –3 55 ° Diamond
Neg. Type
l l l m
a E9 63

S-SSKP –3 l l l l
a E18
55 ° Diamond
Through Boring

C-SSKP –8 Neg. Type l l


a E18
Square
SSKC –3 Type m m m m
a Stock in Japan 7° Pos.
Square
CSKP –3 Type m m
a Stock in Japan 11° Pos.

S-PSKN –3 Square l l l l
a E10 Neg. Type 63
Grooving

GNDI l l l
a F12/F38

GNDIS m m m m
a F12/F40
6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70

E3
▌◄
Boring Tool Series
TOOLING SELECTION
Trough
Application Stop Boring Bottom Facing Copying
Boring
Insert Type Poligon 55°
Triangle 60° Trianglar80°
Type
Diamond Square 55° Diamond 35° Diamond
System / Others T-REX
Steel


S-STFC aE19 S-SWUB S-SCLC S-SCLP S-SSKP S-SDUC aE16 S-SVUB
S-STUP(B) aE20 a E23 a E14 a E15 a E18 S-SDQC aE17 ( S-SVQB
S-SVZB ) a E22
Anti-vibration

– – – –
B-STUP B-SCLC B-SDUC aE16
Screw Lock

a E20 a E14 B-SDQC aE17


Anti-vibration
with Oil Hole
Boring Bars

– –
D-STUP D-SCLC D-SDUC aE16 D-SVUB aE21
a E20 a E14 D-SDQC aE17 D-SVZB aE21
Carbide

– – – – – –
C-STUP C-SWUB C-SCLP C-SSKP
(C-STUB) a E20 a E23 a E15 a E18
Lever Lock

– – – –
Steel

S-PTFN S-PCLN S-PSKN S-PDUN


a E12 a E8 a E10 a E9
Anti-vibration
with Oil Hole

– –
D-DTFN D-DWLN D-DCLN D-DDUN
Top Clamp

a E12 aE13 a E8 aE9


– – – – – –
Steel

S-MWLN S-DTR
a E13 a E11
Carbide

BNB BNBB BNZ BXBR


Carbide

a M53 a M52 a M53 a E24


CBN

BSME SEXC
a M48 a M51

E4
▌◄
Boring Tools Identification
Catalogue Classification System For Boring Holders

S 16 R – S T U P R 11 03 - 18
h
Shank Shank Insert Seat Clearance Insert Cutting Min. Bore
Material Length Shape Angle Edge Length Diameter
Chart 1 Chart 2 Chart 4 Chart 6 (mm) (mm)
h
Shank Clamping Holder Feed Insert
Diameter System Style Direction Thickness
(mm) Chart 3 Chart 5 Chart 7 (mm)

h This code may only be included in some of the catalogue nos.

Chart 1 Chart 2 Chart 3


Shank Material Shank Length Clamping System
S Steel Symbol Symbol Length (mm)
Length (mm) Symbol System Structure Symbol System Structure
Steel with Anti-vibration Mechanism F 80 P 170
B without Oil Hole
G 90 Q 180 Top & Hole
C Carbide C Top Clamp M

Boring Bars
H 100 R 200 Clamp Type
D Steel with Anti-vibration Mechanism
with Oil Hole J 110 S 250
E Carbide with Oil Hole K 125 T 300 Lever Lock
L 140 U 350 Type (Insert is
Chart 7 M 150 V 400
D Double Clamp P Supported by
N 160 W 450 1 face)
Feed Direction
Symbol Feed Direction Pin Lock Type
R Right Hand Feed (Insert is Screw
E supported by S Clamp Type
L Left Hand Feed 1 face)
N Neutral Feed

Chart 4 Chart 5 Chart 6


Insert Shape Holder Style Seat Clearance Angle
Symbol Insert Shape Symbol Insert Shape Symbol Shape Offset Symbol Shape Offset Symbol Relief Angle
Parallellogram Rhombic
A 85°
85°
M 86°
86¡

A Nil N Nil A 3°
90¡ 63¡

Parallelogram
B 82°
82¡
O Octagonal With B 5°
B 75¡
Nil Q Offset
Diamond
C 80°
80¡
P Pentagonal
With
C 7°
D Nil R Offset
Diamond 45¡ 75¡
D 55°
55¡
R Round D 15°
With
Diamond E Nil S Offset
E 75°
75¡
S Square 60¡ 45¡
E 20°
With With
F
Diamond 50¡
T Triangular F 90¡
Offset
T Offset F 25°
50° 60¡

Diamond With With


H Hexagonal V 35°
35¡
G U 93¡
G 30°
90¡ Offset Offset
Parallelogram
K W Trigon With With N 0°
55¡
80¡

55° J 93¡ Offset


W 60¡
Offset
L Rectangular With With P 11°
K 75¡
Offset
Y 85¡
Offset Special
O Angle
95¡
With With
L 95¡ Offset
Z Offset

E5
▌◄
Boring Bars
Boring Tool Series
General Features
Since being the first in 1976 to introduce indexable
boring bars, Sumitomo Electric has been
continuously developing a comprehensive range
which includes the SEC-Small Hole boring bar
series, high rigidity boring head series, with either
steel / carbide shanks, and the latest anti-vibration
mechanism - SumiTurn X-Bar series coupled with
a wide variety of insert grades and chipbreakers,
cover a whole range of process requirements.

Features l Wide selection for various boring operations


l Minimum bore diameter from ø 5,5 mm onwards
l New anti-vibration boring bars, SumiTurn X-Bar.
l High rigidity head-design for small boring bars
l Wide selection of grades and chipbreakers available for various processes and work materials
Boring Bars

Series

Good Chip Evacuation Chatter Killer System


from new head design - Eliminates Vibration

Unique structure of X-Bar head


Evacuates Evacuates
long chips short chips

Vibration
direction in cut
Strong cross Ribbed structure for
section to withstand maximum
high cutting force rigidity
The damper resists vibration

l New negative type ”X Bar”


with high performance
double clamping system
Application Guide
l Anti-Vibration Steel Shank
Low cost solution for long precision bores -
l Carbide shank
eliminates chatter - improves productivity and
Rigid shank surface finish
for long high
8 – precision bores

7 –
Over hang length (L/ød)

6 –

5 –

4 – (X-Bar for pos. inserts) (X-Bar for neg. inserts) ATTENTION:


l Steel shank
3 – Please keep this area free
to get the effect of
2 – ”X Bar” chattering killer system

1 –
l l l l l l l l l
0
8
10
12 16 20 25 32 40 50 Min. over hang
Shank size, ød (mm) length = 3,5 x ød

E6
▌◄
Boring Bars
Boring Tool Series
Recommended Over Hang Length / Shank Diameter (L/D)
Over hang length (L/D)
Type of boring bar 1 2 3 4 5 6 7 8 9 10

l Steel Shank
Rigid head design for low cost hole
boring.

l Anti-Vibration Type Shank


(X-Bar for pos. inserts)
Chatter killer system eliminates
vibration - improves productivity - (X-Bar for neg. inserts)
improves quality

l Carbide Shank
High rigidity shank for high
accuracy hole boring.

Grades
Process Work Material
P M K S H N
Tool Material High Precision Finish–Light Cut Medium Cut

Hardened

Sintered
Resistant
Stainless

Ferrous
General

Metal
Non-

Alloy
Steel

Steel
Cast
Steel

Alloy
Heat
Iron

Boring Bars
AC8015P
NewAC8020P
AC8025P
AC8035P
CVD AC6020M
AC6030M
AC4010K
Coated AC4015K
Carbide AC420K
ACZ150
AC5015S
AC5025S
PVD
BNC2125
AC530U
AC1030U
AC6040M
Cermet T1000A
Coated T1500A/T1500Z
Cermet T2500Z
Carbide G10E
BN1000
BN2000
BNC2010
New BNC2115
SumiBoron
BNC2020
New BNC2125
BN7000
BN7115
DA1000
SumiDia DA150
Preferred choice Suitable

Recommended Chip Breakers


M-Class Finish-Light-Cut M-Class Light-Medium-Cut G-Class Ground Typ G-Class Breaker

4 4 4 4
Depth of cut (mm)

Depth of cut (mm)

Depth of cut (mm)

Depth of cut (mm)

NSF NSI
NSU NMU
NFK
NFK L/RSD NSC
2 2 NUS 2 2
L/RFX
NLUW
NLUW L/RSDW
NLU
NFB NLU L/RFYS
NGU L/RW NFC
NLB L/RFY
0 0,2 0,4 0 0,2 0,4 0 0,2 0,4 0 0,2 0,4
Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev)

E7
▌◄
For Negative CN _ _ - Inserts ( a = 0°)
D…DCLN / S…PCLN Type

D-DCLN DMIN DCON

Bottom facing 95° Insert (eg.)


WF
H
LF
GAMF
N-GU
– 6°
Spare Parts
LH
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. øDmin Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l 1 l 2 f g bolt screw
Boring Bars
for neg. Insert

D25T - DCLN R/L 1204-32 l l 32 25 23 300 26 17 -12° CNS1203B BFTX0307N TRX10 (*)
D32T - DCLN R/L 1204-40 l l 40 32 30 300 26 22 -10° CNnn1204ll SCP-2 BFTX0409N LH040 LH025
D40U - DCLN R/L 1204-50 l l 50 40 37 350 26 27 -10°
CNS1204B TRX15 (*)
3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S20S - PCLN R/L09 l l 25 20 18 250 29 13 -11°
CN_ _ 0903_ _
S - PCLN R/L S25T - PCLN R/L09 l 30 25 23 300 33 17 -10°

S25T - PCLN R/L12 l l 32 25 23 300 42 17 -10°
S32U - PCLN R/L12 l l 40 32 30 350 49 22 -11° CN_ _ 1204_ _
S40V - PCLN R/L12 l l 50 40 37 400 56 27 -10°

S32U - PCLN R/L16 40 32 30 350 56 22 -11°
S40V - PCLN R/L16 l l 50 40 37 400 56 27 -10° CN_ _ 1606_ _
S50W - PCLN R/L16 63 50 47 450 56 35 -11°

S50W - PCLN R/L19 63 50 47 450 63 35 -11° CN_ _ 1906_ _

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN, PCD Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PCLN R/L

S.....09 CNMG 0903_ _ NGU - - LCL3C-SD LCS3B-SD - - LH020


S25T.....12 CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _ LCL4C-SD LCS4B-SD - - LH025
S32U.....12 CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _ LCL4T-SD LCS41BS-SD LSC42SD LSP4SD LH030
S40V.....12 CNMG 1204_ _ NGU CNMM 1204_ _ NMP CNGA 1204_ _ LCL4SD LCS42BS-SD LSC42SD LSP4SD LH030
S.....16 CNMG 1606_ _ NGU CNMM 1606_ _ NMP - LCL5SD LCS5B-SD LSC53SD LSP5SD LH030
S.....19 CNMG 1906_ _ NGU CNMM 1906_ _ NMP - LCL5C-SD LCS6B-SD LSC63SD LSP6SD LH040

E8 l = Euro stock
m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
For Negative DN _ _- Inserts ( a = 0°) Boring Bars
D…DDUN / S…PDUN Type

D
D-DDUN
Copying Insert (eg.)

N-GU

Spare Parts
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No.. øDmin Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l 1 l 2 f g bolt Screw

Boring Bars
for neg. Insert
D32T - DDUN R/L 1104-40 l m 40 32 30 300 26 22 -10° DNnn1104ll SCP-1 DNS1104B BFTX0307N TRX10 (*)
D32T - DDUN R/L 1506-40 l l 40 32 30 300 26 22 -12° BFTX0409N LH040 LH025
D40U - DDUN R/L 1506-50 l l 50 40 37 350 26 27 -12° DNnn1506ll SCP-2 DNS1506B TRX15 (*)
3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S25T - PDUN R/L 11 32 25 23 300 35 17 -11°
l l DN_ _ 1104_ _
S - PDUN R/L
S32U - PDUN R/L 15 04 l l 40 32 30 350 40 22 -11° DN_ _ 1504_ _
S40V - PDUN R/L 15 l l 50 40 37 400 56 27 -11°
DN_ _ 1506_ _
S50W - PDUN R/L 15 63 50 47 450 63 35 -10°

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN, PCD Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PDUN R/L

S25T ....11 DNMG 1104_ _ NGU - DNGA 1104_ _ LCL3DB-SD LCS3DB-SD – – LH020
S32U ....15 04 DNMG 1504_ _ NGU DNMM 1504_ _ NMP DNGA 1504_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S40V ....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S50W....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030

E9
▌◄
Boring Bars For Negative SN _ _ - Inserts ( a = 0°)
S…PSKN Type

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S25T - PSKN R/L 12 l 32 25 23 300 42 17 -11°
S - PSKN R/L S32U - PSKN R/L 12 l 40 32 30 350 45 22 -10° SN_ _ 1204_ _
S40V - PSKN R/L 12 l l 50 40 37 400 50 27 -10°

S40V - PSKN R/L 15 l 63 40 47 400 60 35 -10°
SN_ _ 1506_ _
S50W - PSKN R/L 15 63 50 47 450 60 35 -10°

S50W - PSKN R/L 19 63 50 47 450 60 35 -9° SN_ _ 1906_ _

All figures show right hand tools.


Boring Bars
for neg. Insert

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PSKN R/L

S25T....12 SNMG 0903_ _ NGU - - LCL4C-SD LCS4B-SD – – LH025


S32U....12 SNMG 1204_ _ NGU SNMM 1204_ _ NMP SNGA 1204_ _ LCL4T-SD LCS41BS-SD LSS42SD LSP4SD LH030
S40V....12 SNMG 1204_ _ NGU SNMM 1204_ _ NMP SNGA 1204_ _ LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030
S....15 SNMG 1506_ _ NGU SNMM 1506_ _ NMP - LCL5SD LCS5B-SD LSS53SD LSP5SD LH030
S....19 SNMG 1906_ _ NGU SNMM 1906_ _ NMP - LCL5C-SD LCS6B-SD LSS63SD LSP6SD LH040

E10  = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
RIGIDITY - ECONOMY - PRECISION Boring Bars
”T-REX” Type
Internal Turning & Copying

S-DTR
Profiling

Spare Parts

Holders Above figures show right hand tools.


Stock Dimensions (mm)
Cat. No. Clamp Spring Screw Shim Screw Wrench Wrench
R L øDmin ød h l1 l2 f g e
S32S-DTR55C R/L-17 l 44 32 30 250 40 22 -12° 7 BFTX0307N
TSW040 TRX10 *
( )
TRCP3 S-SP4-20 BX0520 TRW5505
S40T-DTR55C R/L-17 l m 50 40 37 300 40 25 -10° 6,2 2,0
*
( ) Note: Wrench (TRX10) for shim is not included.

Advantages

Boring Bars
for neg. Insert
T-REX Inserts for Maximum Economy
With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4
edge DNMG insert.

Inserts Coated
Coated Carbide Cermet
AC8015P

AC8025P

AC630M

T3000Z

Applic. Shape Cat. No. r


TRM 551704-FL 0,4 m m
Finishing
Fine

551708-FL 0,8 m m
FL
TRM 551704-LU 0,4 l m m
551708-LU 0,8 l m m
Finishing

LU 551712-LU 1,2 m m
TRM 551704-SU 0,4 m l m
551708-SU 0,8 m l m
SU 551712-SU 1,2 m
TRM 551704-GU 0,4 m l
Light Cut

551708-GU 0,8 m l Application P Steel


GU 551712-GU 1,2 m M Stainless steel

E11
▌◄
Boring Bars For Negative TN _ _- Inserts ( a = 0°)
D…DTFN / S…PTFN Type

D
D-DTFN
Stop boring Insert (eg.)

N-GU

Spare Parts
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. øDmin g Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l1 l2 f bolt Screw
Boring Bars
for neg. Insert

D25T - DTFN R/L 1604-32 l l 32 25 23 300 21 17 -12° TNS1603B


D32T - DTFN R/L 1604-40 l 40 32 30 300 26 22 -10° TNnn1604ll BFTX0307N
l SCP-1 TRX10 (*) LH040 LH025
TNS1604B 2,0
D40U - DTFN R/L 1604-50 l l 50 40 37 350 26 27 -10°
* Note: Wrench (TRX type) for shim screw is not included.
( )

Holders

Tool holders (P type) Stock Dimensions (mm)


Cat. No.
with lever-lock system
R L øDmin d h l 1 l 2 f g
S20S - PTFN R/L 11 25 20 18 250 30 13 -12° TN_ _ 1103_ _
S - PTFN R/L
S25T - PTFN R/L 16 l l 32 25 23 300 43,3 17 -13°
S32U - PTFN R/L 16 l l 40 32 30 350 49,6 27 -12°
S40V - PTFN R/L 16 l 50 40 37 400 49,5 27 -11° TN_ _ 1604_ _
S50W - PTFN R/L 16 63 50 47 450 56 35 -10°

S40V - PTFN R/L 22 l 50 40 37 400 59 27 -11°
TN_ _ 2204_ _
S50W - PTFN R/L 22 63 50 47 450 66 35 -10°

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder CBN Lever pin Clamp bolt Shim Shim pin Wrench
Double sided One sided

S - PTFN R/L

S....11
- - - LCL3T-SD LCS3B-SD – – LH020
S....16 TNMG 1604_ _ NGU TNMM 1604_ _ NMP TNGA 1604_ _ LCL3SD LCS3TB-SD LST317SD LSP3SD LH025
S....22 TNMG 2204_ _ NGU TNMM 2204_ _ NMP TNGA 2204_ _ LCL4SD LCS42BS-SD LST42SD LSP4SD LH030

E12 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
For Negative WN _ _- Inserts ( a = 0°) Boring Bars
D…DWLN / S…MWLN Type

D-DWLN
Bottom facing Insert (eg.)

N-GU

Spare Parts
Anti-vibration D type
with oil hole

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp Shim


Cat. No. øDmin Insert (eg.) Clamp Spring Shim Wrench Wrench
R L ød h l1 l2 f g bolt Screw

Boring Bars
for neg. Insert
D25T - DWLN R/L 0804-32 l l 32 25 23 300 26 17 -12° WNS0803B BFTX0307N TRX10 (*)
D32T - DWLN R/L 0804-40 l l 40 32 30 300 26 22 -10° WNnn0804ll SCP-2 BFTX0409N LH040 LH025
D40U - DWLN R/L 0804-50 l l 50 40 37 350 26 27 -10°
WNS0804B 3,4
TRX15 (*)

* Note: Wrench (TRX type) for shim screw is not included.


( )

Holders

Tool holders (M type) Stock Dimensions (mm)


Cat. No.
with wedge clamp system
R L øDmin d h l 1 l 2 f g

S - MWLN R/L S25R - MWLN R/L 08 l l 32 25 23 200 28 17 -15°



S32S - MWLN R/L 08 l l 40 32 30 250 28 22 -14° WNMG 0804_ _

S40T - MWLN R/L 08 l l 50 40 37 300 28 27 -12°

All figures show right hand tools.

Applicable Inserts Spare Parts


Carbides, Cermets
Holder Clamp Double screw Pin Shim Wrench
Double sided One sided

S - MWLN R/L

S....08 WNMG 0804_ _ NGU WNMM 0804_ _ NMP HE060011W WB 6-16 HE060011P HE060011E LH025, LH030

E13
▌◄
Boring Bars For Positive CC _ _- Inserts ( a = 7°)
B/D/S…SCLC Type

B Type D Type Insert (ex.)


B/D-SCLC
(Fig.1) (Fig.2)
Min. Bore Dia.

Bottom facing Oil hole

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - SCLC R/L 0602-10 l l 10 8 7 100 5,5 19 -13° BFTX02505N
B10K - SCLC R/L 0602-12 1.
B type l l 12 10 9 125 6 21 -12° CCnT 0602ll 1,1 TRX08
Boring Bars
for pos. Insert

D12M - SCLC R/L 0602-14 l l 14 12 11 150 7 25 -10° BFTX02506N


Anti-vibration D16R - SCLC R/L 09T3-18 l l 18 16 15 200 11 30 -8° BFTX0407N
D20S - SCLC R/L 09T3-22 CCnT 09T3ll TRX15
D type l l 22 20 18 250 13 30 -7° 2. BFTX0409N
with oil hole D25T - SCLC R/L 1204-32 l l 32 25 23 300 17 38 -6° BFTX0511N
D32T - SCLC R/L 1204-40 CCnT 1204ll TRX20
l l 40 32 30 300 20 53 -6° 5,0
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S10K - SCLC R/L 06 13 10 9 125 9 7 -12°
S - SCLC R/L S12M - SCLC R/L 06 16 12 11 150 11 9 -10° CC_ _ 0602_ _
S16R - SCLC R/L 06 l l 20 16 15 200 15 11 -8°

S16R - SCLC R/L 09 20 16 15 200 15 11 -8°
CC_ _ 09T3_
S20S - SCLC R/L 09 25 20 18 250 20 13 -7° _

S25T - SCLC R/L 12 32 25 23 300 20 17 -6°
S32U - SCLC R/L 12 l l 40 32 30 350 25 22 -10° CC_ _ 1204_ _
S40V - SCLC R/L 12 l l 50 40 37 400 25 27 -8°

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets Screw Wrench

S - SCLC R/L

S.....06 CCMT 0602_ _ NFP CCGW 0602_ _ - BFTX02505N 1,1 TRX08


S16R.....09 CCMT 09T3_ _ NFP CCGW 09T3_ _ - BFTX0407N 3,0 TRX15
S20S.....09 CCMT 09T3_ _ NFP CCGW 09T3_ _ - BFTX0409N 3,4 TRX15
S.....12 CCMT 1204_ _ NFP CCGW 1204_ _ - BFTX0511N 5,0 TRX20

E14 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
For Positive CP _ _- Inserts ( a = 11°) Boring Bars
S/C…SCLP Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S10K - SCLP R/L 08 l l 12 10 9 125 12 6 -5°
CP_ T 0802_ _
S - SCLP R/L S12M - SCLP R/L 08 l l 16 12 11 150 15 8 -3°
S16R - SCLP R/L 09 l 20 16 15 200 18 10 -3°
Steel shank CP_ T 0903_ _
S20S - SCLP R/L 09 l l 25 20 18 250 18 12,5 0
S25T - SCLP R/L 12 m m 28 25 22 300 17,4 14 -3° CP_ T 1204_ _

Boring Bars
for pos. Insert
C10Q - SCLP R/L 08 l 12 10 9 180 15 6 -5°
CP_ T 0802_ _
C - SCLP R/L C12R - SCLP R/L 08 16 12 11 200 15 8 -2°
C16S - SCLP R/L 09 l 20 16 15 250 15 10 -2° CP_ T 0903_ _
Carbide shank

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Screw Wrench

S/C-SCLP R/L

S/C 10.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 12.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 16.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 20.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 25.....12 CPGT 1204_ _ NSD - BFTX 0509 A 5,0 TRX 20

E15
▌◄
Boring Bars For Positive DC _ _- Inserts ( a = 7°)
B/D/S…SDUC Type

B Type D Type Insert (ex.)


B/D-SDUC
(Fig.1) (Fig.2)
Min. Bore Dia.

Copying D
D Oil hole

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B10M - SDUC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
B type BFTX02506N
DCnT 0702ll TRX08
Boring Bars
for pos. Insert

D12M - SDUC R/L 0702-16 l l 16 12 11 150 9 3,5 -8° 1,5


Anti-vibration D16R - SDUC R/L 0702-20 l l 20 16 15 200 11 4,0 -6°
D type D20S - SDUC R/L 11T3-25 l l 25 20 18 250 13 4,5 -6° 2.
with oil hole D25S - SDUC R/L 11T3-32 l 32 25 22 250 17 7,0 -6° BFTX0409N
l DCnT 11T3ll TRX15
3,4
D32T - SDUC R/L 11T3-40 l l 40 32 30 300 22 8,0 -6°
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 f e g
S10K - SDUC R/L 07 l l 13 10 9 125 7 2,5 -8°
S - SDUC R/L S12M - SDUC R/L 07 l l 16 12 11 150 9 3,5 -8° DC_ _ 0702_ _
S16R - SDUC R/L 07 l l 20 16 15 200 11 4 -6°

S20S - SDUC R/L 11 l l 25 20 18 250 13 4,5 -6°
S25T - SDUC R/L 11 l l 32 25 22 300 17 7,5 -6° DC_ _ 11T3_ _
S32U - SDUC R/L 11 l l 40 32 30 350 22 11 -6°

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN, PCD Screw Wrench

S - SDUC R/L
S - SDQC R/L

S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15

E16 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
For Positive DC _ _- Inserts ( a = 7°) Boring Bars
B/D/S…SDQC Type

B Type D Type
B/D-SDQC
(Fig.1) (Fig.2) Insert (ex.)
Min. Bore Dia.

Copying D
D Oil hole

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B10M - SDQC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
B type BFTX02506N
DCnT 0702ll TRX08

Boring Bars
for pos. Insert
D12M - SDQC R/L 0702-16 l l 16 12 11 150 9 3,5 -8° 1,5
Anti-vibration D16R - SDQC R/L 0702-20 l l 20 16 15 200 11 4,0 -6°
D type D20S - SDQC R/L 11T3-25 l l 25 20 18 250 13 4,5 -6° 2.
with oil hole D25S - SDQC R/L 11T3-32 l 32 25 22 250 17 7,0 -6° BFTX0409N
l DCnT 11T3ll TRX15
3,4
D32T - SDQC R/L 11T3-40 l l 40 32 30 300 22 7,0 -10°
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 f e g
S10K - SDQC R/L-07 l l 13 10 9 125 7 2,5 -8°
S - SDQC R/L S12M - SDQC R/L-07 l l 16 12 11 150 9 3,5 -8° DC_ _ 0702_ _
S16R - SDQC R/L-07 l l 20 16 15 200 11 4 -6°

S20S - SDQC R/L-11 l l 25 20 18 250 13 4,5 -6°
DC_ _ 11T3_ _
S25T - SDQC R/L-11 l l 32 25 22 300 17 7 -6°

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN, PCD Screw Wrench

S - SDUC R/L
S - SDQC R/L

S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15

E17
▌◄
Boring Bars For Positive SP _ _- Inserts ( a = 11°)
S/C…SSKP Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S12M - SSKP R/L 09 m 16 12 11 150 9 8 -6°
S - SSKP R/L S16R - SSKP R/L 09 l l 20 16 15 200 6,8 10 -4°
SP_ T 0903_ _
S20S - SSKP R/L 09 l m 25 20 18 250 8,5 12,5 -2°
Steel shank
S25T - SSKP R/L 09 l 28 25 22 300 5 14 0
Boring Bars
for pos. Insert

C12R - SSKP R/L 09 l 16 12 11 200 25 8 -6°


C - SSKP R/L C16S - SSKP R/L 09 l 20 16 15 250 30 10 -4°
SP_ T 0903 _ _
Carbide shank

All figures show right hand tools.

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
SPGT figure shows left hand tool.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Screw Wrench

S/C-SSKP R/L

S/C 12.....09
S/C 16.....09
SPGT 0903_ _ L/R-SD SPGW 0903_ _ BFTX 0307 A 2,0 TRX 10
S 20.....09
S 25.....09

E18 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
For Positive TC _ _- Inserts ( a = 7°) Boring Bars
S …STFC Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S10K - STFC R/L 09 l l 13 10 9 125 - 10,5 -12° TC_ _ 0902_ _
S - STFC R/L
S12M - STFC R/L 11 l l 16 12 11 150 10 9 -10°
91 S16R - STFC R/L 11 l l 20 16 15 200 12 11 -6° TC_ _ 1102_ _
S20S - STFC R/L 11 l l 25 20 18 250 14 13 -3°

S25T - STFC R/L 16 l 32 25 23 300 18 17 -6°
S32U - STFC R/L 16 l 40 32 30 350 20 22 -10° TC_ _ 16T3_ _
S40V - STFC R/L 16 50 40 37 400 25 27 -8°

Boring Bars
for pos. Insert
All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN, PCD Screw Wrench

S - STFC R/L

S.....09 TCMT 0902_ _ NFP - TCGW 0902_ _ BFTX02205N 0,5 TRX06


S.....11 TCMT 1102_ _ NFP TCMT 1102_ _ NSK TCGW 1102_ _ BFTX02506N 1,5 TRX08
S.....16 TCMT 16T3_ _ NFP TCMT 16T3_ _ NSK TCGW 16T3_ _ BFTX0409N 3,4 TRX15

E19
▌◄
Boring Bars For Positive TB / TP _ _- Inserts ( a = 5, 11°)
B/D/S/C…STUP (B) Type

B Type D Type
B/D-STUP
(Fig.1) (Fig.2) Insert (ex.)
Min. Bore Dia.
Oil hole
Stop boring

Spare Parts

Holders
Stock Dimensions (mm)
Steel shank Cat. No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - STUP R/L 0802-10 l l 10 8 7 100 5 13 -10° TPnT 0802ll BFTX0204A 0,5 TRX06
B10K - STUP R/L 1103-12 1.
B type l l 12 10 9 125 6 15 -8°
D12M - STUP R/L 1103-14 l l 14 12 11 150 7 17 -7° BFTX0306A
TPnT 1103ll 2,0 TRX10
Boring Bars
for pos. Insert

Anti-vibration D16R - STUP R/L 1103-18 l l 18 16 15 200 9 18 -4°


D type D20S - STUP R/L 1103-22 l l 22 20 18 250 11 18 -3° 2. BFTX0307A 2,0
with oil hole D25T - STUP R/L 1604-28 l l 28 25 22 300 14 18 -2° BFTX0410A
D32T - STUP R/L 1604-40 TPnT 1604ll TRX15
l l 40 32 30 300 20 13 -2° 3,4
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g
S08H - STUB R/L 06-01 l l 8 8 7 100 30 4 -12° TB_T 0601_ _
S - STUP/B R/L S08H - STUP R/L 08-02 l l 10 8 7 100 13 5 -10° TP_T 0802_ _
S10K - STUP R/L 11-03 l 12 10 9 125 15 6 -8°
Steel shank
S12M - STUP R/L 11-03 l l 16 12 11 150 17 8 -6° TP_T 1103_ _
S16R - STUP R/L 11-03 20 16 15 200 18 10 -2°
S20S - STUP R/L 16 25 20 18 250 18 12,5 -3°
TP_T 1604_ _
S25T - STUP R/L 16 l 28 25 22 300 18 14 -2°

C08M - STUB R/L 06 l l 8 8 7 150 50 4 -12° TB_T 0601_ _


C - STUP/B R/L C08M - STUP R/L 08 l l 10 8 7 150 18 5 -10° TP_T 0802_ _
Carbide shank C10Q - STUP R/L 11 l l 12 10 9 180 19 6 -8°
C12R - STUP R/L 11 l 16 12 11 200 25 8 -6° TP_T 1103_ _
C16S - STUP R/L 11 l 20 16 15 250 30 10 -4°

Applicable Inserts Spare Parts


Holder Carbides, Cermets CBN, PCD Screw Wrench

S/C-STU_  R/L

S/C 08.....06-01 TBGT 0601_ _L/R-W - BFTX 0204 A 0,5 TRX 06


S/C 08.....08-02 TPGT 0802_ _L/R-W TPMW 0802_ _ BFTX 0204 A 0,5 TRX 06
S/C 10.....11-03 TPGT 1103_ _L/R-W TPGW 1103_ _ BFTX 0306 A 2,0 TRX 10
S/C 12/16.....11-03 TPGT 1103_ _L/R-W TPGW 1103_ _ BFTX 0307 A 2,0 TRX 10
S 20/25.....16 TPGT 1604_ _L/R-W TPGW 1604_ _ BFTX 0410 A 3,4 TRX 15

E20 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
For Positive VB _ _- Inserts ( a = 5°) Boring Bars
D…SVUB / SVZB Type
Fig.1 Fig.2

Anti-vibration D type Oil hole D min Oil hole


with oil hole

D-SVUB Insert (ex.)

Copying

Spare Parts

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp


Cat. No. øDmin Fig. Insert (ex.) Pin Shim Screw Wrench Wrench
R L ød h l1 f e g screw
D16R - SVUB R/L 1103-22 l l 22 16 15 200 13 5 -7°
1. VBnn 1103ll BFTX02508NV TRX08

Boring Bars
for pos. Insert
D20S - SVUB R/L 1103-27 l l 27 20 18 250 15 5 -5° – – – –
D25T - SVUB R/L 1604-35 l l 35 25 23 300 20,5 9 -7,5° BFTX03508
D32T - SVUB R/L 1604-40 l 40 32 30 300 22 9 -7,5°
2. VBnn 1604ll 2,0
TRX10
l VP32B BH03504 SVP32 LH020

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Fig.1 Fig.2

Anti-vibration D type Oil hole Oil hole


with oil hole

D-SVZB Insert (ex.)

Copying

Spare Parts

Holders Above figures show right hand tools.

Stock Dimensions (mm) Clamp


Cat. No. øDmin Fig. Insert (ex.) Pin Shim Screw Wrench Wrench
R L ød h l1 f e g screw
D16R - SVZB R/L 1103-22 l l 22 16 15 200 13 5 -7
D20S - SVZB R/L 1103-27 1. VBnn 1103ll BFTX02508NV TRX08
l l 27 20 18 250 15 5 -5 – – – –
D25T - SVZB R/L 1604-35 l l 35 25 23 300 20,5 9 -7,5 BFTX03508
D32T - SVZB R/L 1604-40 2. VBnn 1604ll TRX10
l l 40 32 30 300 22 9 -7,5 VP32B BH03504 SVP32 2,0 LH020

E21
▌◄
Boring Bars For Positive VB _ _- Inserts ( a = 5°)
S…SVQB / SVUB, SVZB Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 f g e
S16R - SVQB R/L 11 l l 22 16 15 200 13 -6,5°
VB_ _ 1102_ _
S - SVQB R/L S20S - SVQB R/L 11 l l 27 20 18 250 15 -6,5°

S25T - SVQB R/L 16 l l 35 25 23 300 20,5 -6,5°


S32U - SVQB R/L 16 l l 40 32 30 350 22 -6,5° VB_ _ 1604_ _
S40V - SVQB R/L 16 50 40 37 400 27 -6,5°

S16R - SVUB R/L 11 l l 22 16 15 200 13 -7,5°


VB_ _ 1102_ _
S - SVUB R/L
Boring Bars
for pos. Insert

S20S - SVUB R/L 11 l l 27 20 18 250 15 -7,5°

S25T - SVUB R/L 16 l l 35 25 23 300 20,5 -7,5°


S32U - SVUB R/L 16 l l 40 32 30 350 22 -7,5° VB_ _ 1604_ _
S40V - SVUB R/L 16 50 40 37 400 27 -7,5°

S16R - SVZB R/L 11 l l 22 16 15 200 13 -7,5° 5


VB_ _ 1102_ _
S - SVZB R/L S20S - SVZB R/L 11 l l 27 20 18 250 15 -7,5° 5

S25T - SVZB R/L 16 l l 35 25 23 300 20,5 -7,5° 9


VB_ _ 1604_ _
S32U - SVZB R/L 16 l l 40 32 30 350 22 -7,5° 9

All figures show right hand tools.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Pin Clamp bolt Shim Screw Wrench Wrench

S16R VBMT 1102_ _ NFP VBMT 1102_ _ NSK - - - - BFTX02506N


BFTX02506N TRX08 -
S20S VBMT 1102_ _ NFP VBMT 1102_ _ NSK - - - 1,5
- BFTX02506N TRX08 -
S25T VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _ - - - BFTX03508 TRX10 -
BFTX03508
S32U VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _ VP32B BH03504 SVP32 BFTX03508 TRX10 LH020
2,0
S40V VBMT 1604_ _ NFP VBMT 1604_ _ NSK VBGW 1604_ _ VP40B BH03504 SVP32 BFTX03508 TRX10 LH020

E22 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
For Positive WB _ _- Inserts ( a = 5°) Boring Bars
S/C…SWUB Type

Holders

Tool holders (S type) Stock Dimensions (mm)


Cat. No.
with screw-lock system
R L øDmin d h l 1 l 2 f g

S - SWUB R/L S08H - SWUB R/L 06-01 l l 5,5 8 7 100 18 3 -12° WBGT 0601_ _

Steel shank

Boring Bars
for pos. Insert
C - SWUB R/L C08K - SWUB R/L 06 l 5,5 8 7 125 30 3 -12° WBGT 0601_ _

Carbide shank

All figures show right hand tools.

Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.

Applicable Inserts Spare Parts

Holder Carbides, Cermets CBN Screw Wrench

S/C-SWUBR/L

S/C 08.....R 06 WBGT 0601_ _ LW - BFTX 0203 N 0,5 TRX 06


S/C 08.....L 06 WBGT 0601_ _ RW - BFTX 0203 N 0,5 TRX 06

E23
▌◄
Solid Carbide Boring Bars
BXBR Type
Characteristics
l Economical, two-cornered insert.
l Maximum boring depth 5D (5 times the shank diameter)
l Usable at any desired overhang.
l Shank size = min. bore diameter for easy selection.
(Available from ø 2 mm to ø 5 mm in 0,5 mm increments.)
l KBMX Type cutting edge used, no breaker versions also
available in stock.

Small Hole Finishing DMIN


DCON
10°

WF
BXBR
Stop boring

E1
20°
CDX H
RE
LF
LH
0

Figure shows tool with breaker.


Boring Bars

Solid Carbide Bar


Stock Dimensions (mm)
Cat. No. DMIN Applicable Sleeve
ACZ150 AC530U DCON H LF WF LH CDX E1 RE
BXBR 02005 R m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
3,0
With Breaker

03020 R m 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
BXBR 03505 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
BXBR 02005 R-NB 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R-NB m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R-NB 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R-NB m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R-NB m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
03020 R-NB 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
No Breaker

m
BXBR 03505 R-NB 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R-NB m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016

Adaptor Sleeve (Optional) Spare Parts (For sleeve)


DCB
Cat. No. Stock Applicable Bar Setting
(mm) Screw Wrench
ø16

DCB Screw
HBX 2016 m 2,0 BXBR 020ll R(-NB)
HBX 2516 m 2,5 BXBR 025ll R(-NB)
15 15 HBX 3016 m 3,0 BXBR 030ll R(-NB)
100 HBX 3516 m 3,5 BXBR 035ll R(-NB)
HBX 4016 m 4,0 BXBR 040ll R(-NB)
HBX 4516 m 4,5 BXBR 045ll R(-NB) BFTX 0409 N 3,4 BT 06035 T TRD 15
HBX 5016 m 5,0 BXBR 050ll R(-NB)
* BXBR bars can be used with HBB type sleeves. Commercially available sleeves may also be used.

E24 l = Japan stock Recommended Tightening Torque (N·m)

▌◄
F
Grooving & Parting-Off
Threading Holders
F1–F70

ansion
GND Type Grooving Tools Selection Guide Exp GND ................................................................................... F 2–17
ansion
External Grooving, for Small Lathes Exp GNDM / GNDL ................................................................... F18
New
Internal Grooving, for Small Lathes GNDM-J / GNDL-J............................................................ F20
an si o n
For Shallow Grooves Exp GNDS ................................................................................ F22
on
Expansi
External Multi Purpose/L-Styled Holder GNDM / GNDMS .................................................................. F24

Grooving, Parting-
Off & Threading
ansion
External Multi Purpose Grooving/Internal Coolant Exp GNDM JE............................................................................ F26
ansion
External Deep Grooving and Cut-Off Exp GNDL / GNDLS .................................................................. F28
an sion
External Deep Grooving and Cut-Off/Internal Coolant Exp GNDL JE............................................................................. F30
ansion
Necking Exp GNDN.................................................................................. F32
ansion
Face Grooving/L-Styled Holder Exp GNDF / GNDFS................................................................... F34
ansion
Internal Grooving/L-Styled Holder Exp GNDI / GNDIS..................................................................... F38

N ew
Internal Grooving for Small Diameters SSH-Series.......................................................................... F42–44
on
Expansi
ISO-PSC Polygon Modular Grooving System Holders PSC-GNDCM...................................................................... F46
on
Expansi
ISO-PSC Polygon Modular Grooving System Inserts PSC-GNDCF....................................................................... F48
”SumiTurn B-Groove” Holders GWC / GWCS ..................................................................... F50
”SumiTurn B-Groove” Inserts PSC /GWCI /TGA-BF.......................................................... F51
on
Expansi
”SumiTurn B-Groove” Inserts TGA R/L (E)......................................................................... F52
on
Expansi
”SumiTurn B-Groove” Inserts TGA R/L R, TGA R/L T........................................................ F53

Parting-Off Mini Holders SCT .................................................................................... F54

Sumi-Grip ............................................................................................ F55


”Sumi-Grip Jr.” Steel Type STFH / STFS R/L ............................................................. F56
Sumi-Grip Jr. Inserts WCF (NTL).......................................................................... F57
”Sumi-Grip” Carbide Blade Type WCFH / WCFS R/L.............................................................. F58
Sumi-Grip Inserts WCF (NTL).......................................................................... F60
New
Threading Tools SSTE / SSTI........................................................................ F62-69
Inserts for External Threading Holders SSTE .................................................................................. F64
Inserts for Internal Threading Holders SSTI..................................................................................... F65

F1
▌◄
Grooving Tool Holders
GND Series
Characteristics
Wide range of application processes
Applicable for grooving, turning, copying, facing,
boring and cut-off.
Achieving stable tool life
An array of chipbreakers improves the efficiency
in chip control in various applications and prevents
unexpected damages caused by chip blockade.
Achieving smooth cutting and high efficiency machining
New Holders utilizing one-piece body construction made of
special steel, reduce vibration by 30 % during machining
New series of internal as compared to conventional types.
coolant-type holders for Achieving high precision grooving widths with moulded inserts
small lathes Grooving insert width tolerance of ±0,03 mm over the
entire range
Cutting Performance
Eliminates Vibration Ensures both, high rigidity and good chip evacuation
Reduces vibration up to 30 % compared to conventional grades Internal
thanks to its high-rigidity design.

Wide pocket improves


chip evacuation
Special die steel
Grooving &
Parting-Off

Special steel

Single-piece construction

 Oil hole
Improved chip evacuation
 Oil hole
Coolant is directed onto rake
Single-piece construction face of cutting edge
Strong Vibration

Stable, Reduced Vibration Unstable Vibration Large Vibration


Low Vibration

GND Type Conventional Tool GND Type Comp. A Comp. B

Work Material: 15CrMo5 Work Material: 15CrMo5


Holder: GNDL R2525M 220 Holder: GNDI R2532 T306
Insert: GCM N2002 GG Insert: GCM N3002 GG
Cutting Conditions: vc = 100 m/min, f = 0,10 mm/rev, ap = 20 mm, wet Cutting Conditions: vc = 100 m/min, f = 0,05 mm/rev, ap = 3,0 mm, wet

Application Examples
Stable and long tool life ensures reliable functionality even
Substantially improved machining efficiency!
on automatic production lines!
High rigidity holder enables high load machining at high feed rate. Reduction of chattering prevents unexpected breakage.

Normal Wear Breakage


GND
Type f = 0,30 mm/rev

Compet. f = 0,30 mm/rev


Product Improved efficiency
by over 300 %

Machining Efficiency GND Type Competitor


Work Material: 42CrMo4 Work Material: C53
Holder: GNDL R2525M 320 Holder: GNDM L2525M 618
Insert: GCM N3002 GG (AC530U) Insert: GCM N6030 RG (AC530U)
Cutting Conditions: vc = 130 m/min, f = 0,30 mm/rev, wet Cutting Conditions: vc = 130 m/min, f = 0,30 mm/rev, wet

F2
▌◄
Grooving Tool Holders
GND Series
Internal Coolant Grooving Tool Holder GNDM-J(E) / GNDL-J(E) Type
and Grade-Expansion New Expansio
n

Newly developed 2-hole coolant design optimizes cooling of the insert and im-
proves chip removal, extending tool life and allowing for improved speeds and
feeds in production.
Grooving width range from 2,0 to 6,0 mm
Introducing new holders for small lathes with grooving width of 2,0 to 3,0 mm
Achieves both high efficiency in high speed machining and extension of tool life
due to internal coolant supply to the cutting edge.
Improves chip control by applying direct coolant from cutting edge side.
4 more grades AC8025P, AC8035P, AC5015S and AC5025S available.
The new grades expand the application in steel materials in direction of high
speed with the grade AC8025P and for more toughness with the grade AC8035P.
In the area for machining heat-resistance alloys and exotic alloys as Inconel and
Hastelloy, we recommend the grade AC5025S as the first choice and the grade
AC5015S for high-speed machining in continues cut.

Wear Resistance
0,25 Upper coolant hole improves chip
Conventional control.
Flank Wear Width (mm)

0,20

0,15 GNDM-JE

Grooving &
Parting-Off
0,10
7 x Tool Life
0,05
Lower coolant hole improves wear
resistance.
0 20 40 60 80
Number of processing grooves (pieces)

Chip Control

Coolant Pressure: 7 MPA Coolant Pressure: 1 MPA External Coolant

Work Material: Ti-6Al-4V


Holder: GNDM R2525K 312JE
Insert: GCM N3002 GG (AC530U)
Cutting Conditions: vc = 60 m/min, f = 0,1 mm/rev, ap = 5,0 mm, wet

CF Type Chipbreaker for Cut-Off


Lead angle of 10°/15° for improved sharpness in cut-off machining.
Asymmetrical chipbreaker design provides excellent chip control
even in difficult to machine conditions.

10°/15°

GCMN20003 CF 10 GCMN20003 CF 15 Competitor

Work Material: St42-3


Holder: GNDM R2525M 220
Insert: GCM N3002 CF-10,15 (AC1030U)
Cutting Conditions: n = 2000 min-1, f = 0,08 mm/rev, wet

F3
▌◄
Grooving Tool Holders
GND Series
Inserts - Chipbreaker Series
Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in
many different types of applications.
Non Ferrous
Grooving / Turning Grooving / Cut-Off Cut-Off Profiling Necking Metals
Low Cutting Low Cutting
General Type Low Feed Type General Type Low Feed Type Cut-Off Type General Type General Type General Type
ForceType ForceType

MG ML GG GL GF CG CF RG RN GA

Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of Cross Section of
Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge Cutting Edge
Front Cutting Front Cutting Edge
    Edge Angle 5° Angle 10°/15°  
ƒ ƒ ƒ ƒ ƒ ƒ ƒ ƒ ƒ
ƒ

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
                             
                             
                             
Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade
$&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3 $&3
$&3 $&. $&3 $&. $&3 $&. $&3 $&. $&3 $&. $&3 $&. $&3 $&. $&3 $&. $&3 $&. $&3 $&.
$&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6 $&6
$&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8 $&8
$&8 7$ $&8 7$ $&8 7$ $&8 7$ $&8 7$ $&8 7$ $&8 7$ $&8 7$ $&8 7$ $&8 7$
Grooving &
Parting-Off

+ + + + + + + + + +
Stock * Only use with GNDIS

Recommended Cutting Conditions


Work
Carbon Steel / Alloy Steel Stainless Steel Cast Iron Exotic Alloy
Material
AC830P AC520U AC520U
AC530U AC530U AC530U AC530U
Grade AC8025P AC520U T2500A AC830P AC5015S AC425K AC520U AC5015S H10
AC1030U AC1030U AC1030U AC1030U
AC8035P AC5025S AC5025S
Cutting Speed
(m/min)
80–200 80–200 50–200 50–200 70–150 70–150 50–150 80–200 60–200 50–200 20–80 20–60 150–300
Please see cutting data page 13

Excellent Chip Control


Grooving Turning

GND Type Conventional Tool GND Type Conventional Tool


(GG Type Chipbreaker) (ML Type Chipbreaker)
Work Material: 15CrMo5 Work Material: 15CrMo5
Holder: GNDL R2525M 320 Holder: GNDM R2525M 312
Insert: GCM N3002 GG Insert: GCM N3002 ML
Cutting Conditions: vc=100 m/min, f=0,15 mm/rev, ap=12,0 mm, wet Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=0,5 mm, wet

Cut-Off Profiling

GND Type Conventional Tool GND Type Conventional Tool


(CG Type Chipbreaker) (RG Type Chipbreaker)
Work Material: X5CrMo17122 (Ø 30 mm) Work Material: 15CrMo5
Holder: GNDL R2525M 220 Holder: GNDM R2525M 312
Insert: GCM R2002 CG 05 Insert: GCM N3015 RG
Cutting Conditions: vc = 100 m/min, f = 0,15 mm/rev, wet Cutting Conditions: vc=100 m/min, f=0,15 mm/rev, ap=0,1 mm, wet

F4
▌◄
Grooving Tool Holders
GND Series
Chipbreaker Selection
Grooving / Turning Grooving Cut-Off

MG GG GG
1st Recommendation

General Feed General Feed General Feed

Improved Improved Prevent Nip Improved


Chip Control Chip Control Formation Chip Control
Chipping Chipping Good Chipping
Prevention Prevention Chip Control Prevention

ML GL CG GL
Low Feed General Feed General Feed General Feed
Good Good Good
Chip Control Chip Control Chip Control
Feed Direction
2nd Recommendation

Front Cutting
Edge Angle 5°

Good Reduce Prevent Nip Good Reduce


Chip Control Chattering Formation Chip Control Chattering
Chipping Chipping Chipping
Prevention Prevention Prevention

GF CF GF
Low Low Low

Grooving &
Parting-Off
Cutting Force Cutting Force Cutting Force

Feed Direction
Front Cutting
Edge Angle
10°/15°

Profiling / Radius Grooving Outside Diameter Necking / Radius Grooving For Non Ferrous Metals
Internal Profiling
Recommendation

RG RN RN GA
General Feed General Feed General Feed General Feed

1st Recom- 2nd Recom-


mendation mendation

w = 2 mm

Grade Selection New


Cutting
Steel Stainless Steel Cast Iron Exotic Alloy Non Ferrous
Process Metals
Continuous, high speed

1st Recommendation

AC8025P AC8035P AC425K


(AC830P) AC5015S
Good machined surface

T2500A AC8025P
AC8035P Uncoated Cermet AC5015S
(AC830P) 1st Recommendation 1st Recommendation

1st Recommendation
AC5015S AC5025S H10
(AC520U)
AC5025S AC5025S
(AC520U) (AC520U) AC5025S
Interrupted, unstable

(AC520U)
1st Recommendation AC530U
AC530U AC530U AC1030U
AC530U/AC1030U AC1030U AC1030U Uncoated Carbide

Only AC520U and AC1030U are stocked for inserts of GNDIS holders.

F5
▌◄
Grooving Tool Holders
GND Series
For External Machining (For Small Lathes)
Turning / Profiling Grooving / Cut-Off
GNDM GNDM-J New GNDL GNDL-J New

Straight Type Straight Type Straight Type Straight Type


Shank Size
Height x Width Shank Size
Shank Size Shank Size Height x Width
Height x Width 10 mm x 10 mm
Height x Width 12 mm x 12 mm 12 mm x 12 mm
16 mm x 16 mm New 16 mm x 16 mm 16 mm x 16 mm 16 mm x 16 mm
20 mm x 12 mm 20 mm x 12 mm 20 mm x 12 mm New 20 mm x 12 mm
18 20 18 20

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
Chipbreaker Chipbreaker Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for External Machining for Small Lathes Series


Shank Max. Grooving Depth (mm)
Size Cutting Width (mm) Ref. Applicable Chipbreaker
Type

Series
Height Width 1,251,5 2 3 4 5 6 7 8 5 10 15 20 25 30 Page MG ML GG GL GF CG CF RG RN GA
1,25 1,5 GNDL 10 18
10 10 2 GNDL 10 18
3 GNDL 10 18
1,25 1,5 GNDL 12 18
2 GNDL 12,5 18
12 12 2 GNDL-J 12,5 20
GNDL 12,5 18
Grooving &

3
Parting-Off

3 GNDL-J 12,5 20
1,25 GNDM 8 18
1,251,5 GNDL 12,5 18
1,5 GNDM 10 18
For Small Lathes

2 GNDM 12 18
2 GNDM-J 12 20
16 16 2 GNDL 16 18
2 GNDL-J 16 20
3 GNDM 12 18
3 GNDM-J 12 20
3 GNDL 16 18
3 GNDL-J 16 20
2 GNDM 17 18
2 GNDM-J 17 20
2 GNDL 21 18
20 12
2 GNDL-J 21 20
3 GNDM 17 18
3 GNDM-J 17 20
3 GNDL 21 18
3 GNDL-J 21 20
Stock 1st Recommendation 2nd Recommendation

F6
▌◄
Grooving Tool Holders
GND Series
For External Machining (Straight Type)
Turning / Profiling Grooving / Cut-Off
GNDS GNDM GNDM-JE GNDL GNDL-JE
Straight Type Straight Type Straight Type Straight Type Straight Type
Shank Size Shank Size
Height x Width Height x Width
Shank Size Shank Size Shank Size
20 mm x 20 mm 20 mm x 20 mm
Height x Width 25 mm x 25 mm Height x Width 25 mm x 25 mm Height x Width
20 mm x 20 mm 32 mm x 25 mm 20 mm x 20 mm 32 mm x 25 mm 20mm x 20mm
25 mm x 25 mm 32 mm x 32 mm 25 mm x 25 mm 32 mm x 32 mm 25mm x 25mm
22 24 26 28 30

Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
Chipbreaker Chipbreaker Chipbreaker Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for External Machining (Straight Type)


Shank Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Ref.
Type

Size Series
Height Width 1,251,5 2 3 4 5 6 7 8 5 10 15 20 25 30 Page MG ML GG GL GF CG CF RG RN GA
1,251,5 GNDM 10 24
1,251,5 GNDL 16 28
2 GNDS 6 22
2 GNDM 10 24
2 GNDM-JE 10 26
2 GNDL 20 28
GNDL-JE

Grooving &
2 20

Parting-Off
30
3 GNDS 6 22
3 GNDM 12 24
3 GNDM-JE 12 26
20 20
3 GNDL 20 28
3 GNDL-JE 20 30
25 25 4 GNDS 10 22
4 GNDM 18 24
Straight Type

4 GNDM-JE 18 26
4 GNDL 25 28
4 GNDL-JE 25 30
5 6 GNDS 10 22
5 6 GNDM 18 24
5 6 GNDM-JE 18 26
5 6 GNDL 25 28
5 6 GNDL-JE 25 30
7 8 GNDM 18 24
7 8 GNDL 25 28
3 GNDM 12 24
3 GNDL 20 28
32 25*
4 GNDM 18 24
4 GNDL 25 28
32 32 5 6 GNDM 18 24
5 6 GNDL 25 28
7 8 GNDM 18 24
7 8 GNDL 25 28
Stock * Make to order item (32x25mm) 1st Recommendation 2nd Recommendation

F7
▌◄
Grooving Tool Holders
GND Series
For External Machining (L Type)
Turning / Profiling Grooving / Cut-Off
GNDMS GNDLS
L Type L Type
Shank Size Shank Size
Height x Width Height x Width
20 mm x 20 mm 20 mm x 20 mm
25 mm x 25 mm 25 mm x 25 mm

F24 F28

Grooving Width (mm) Grooving Width (mm)


1,25 1,5 2,0 1,25 1,5 2,0
3,0 4,0 5,0 3,0 4,0 5,0
6,0 7,0 8,0 6,0 7,0 8,0
Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for External Machining (L Type)


Shank Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Ref.
Type

Size Series
Page
Height Width 1,251,5 2 3 4 5 6 7 8 5 10 15 20 25 30 MG ML GG GL GF CG CF RG RN GA
2 GNDLS 16 F28
3 GNDMS 10 F24
20 20 3 GNDLS 16 F28
4 GNDMS 12 F24
5 GNDMS 12 F24
2 GNDLS 18 F28
L Type

GNDMS
Grooving &

12
Parting-Off

3 F24
3 GNDLS 18 F28
25 25 4 GNDMS 14 F24
4 GNDLS 23 F28
5 6 GNDMS 14 F24
5 6 GNDLS 23 F28
Stock 1st Recommendation 2nd Recommendation

Cassettes for Radial Machining


Grooving
GNDCM
Cassette
Applicable
Holder
SumiPolygon
PSC 00 (Straight)
PSC 90 (L Type)

F46

Grooving Width (mm)


1,25 1,5 2,0
3,0 4,0 5,0
6,0 7,0 8,0
Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Radial Grooving Cassettes


Appli- Cutting Width (mm) Max. Grooving Depth (mm) Applicable Chipbreaker
Ref.
Type

cable Series
Holders 1.251.5 2 3 4 5 6 7 8 5 10 15 20 25 30 Page MG ML GG GL GF CG CF RG RN GA
2 GNDCM 12
Cassette

GND00 3 GNDCM 12 F46


GND90 4 GNDCM 18
5 6 GNDCM 18
Stock 1st Recommendation 2nd Recommendation

F8
▌◄
Grooving Tool Holders
GND Series
For Face Machining

Grooving / Turning / Profiling


GNDF GNDFS
Straight Type L Type

Shank Size Shank Size


Height x Width Height x Width
20 mm x 20 mm 25 mm x 25 mm
25 mm x 25 mm 32 mm x 32 mm

F34 F36

Grooving Width (mm) Grooving Width (mm)

Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA MG ML GG GL GF CG CF RG RN GA

Series for Face Machining


Shank Cutting Width (mm) Max. Grooving Depth Bore
Ref. Applicable Chipbreaker
Type

Size Series (mm) (mm)


Page
Height Width 3 4 5 6 7 8 5 10 15 20 25 30 50 100 150 200 250 300 1.000 MG ML GG GL GF CG CF RG RN GA
3 GNDF 12 ø35 ø45
3 GNDF 12 ø40 ø55
3 GNDF 18 ø50 ø70
3 GNDF
GNDF 18 ø65 ø100 →
F34
3 GNDF 18 ø90 ø150 F28
3 GNDF 18 ø140 ø200
3 GNDF 18

Grooving &
Parting-Off
ø180 ø300
4 GNDF 18 ø40 ø55
4 GNDF 23 ø50 ø70
4 GNDF 23 ø65 ø90
4 GNDF
GNDF 23 →
F34
Straight Type

ø85 ø130
20 20 4 GNDF 23 ø125 ø200 F28
4 GNDF 23 ø180 ø300
25 25 4 GNDF 23 ø280 ø1.000
5 GNDF 23 ø50 ø70
5 GNDF 23 ø65 ø90
5 GNDF 23 ø85 ø130 →
GNDF F34
5 GNDF 23 ø125 ø200
F28
5 GNDF 23 ø180 ø300
5 GNDF 23 ø280 ø1.000
6 GNDF 23 ø50 ø75
6 GNDF 23 ø70 ø110
6 GNDF
GNDF 23 ø100 ø200 →

F34
6 GNDF 23 ø180 ø300 F28
6 GNDF 23 ø280 ø1.000
6 GNDFS 20 ø70 ø100
6 GNDFS 20 ø100 ø200
6 GNDFS
GNDFS 20 ø180 ø300 →
F36
6 GNDFS 20 ø280 ø1.000 F30
20 20
L Type

6 GNDFS 20 ø450~
25 25 8 GNDFS 20 ø70 ø100
8 GNDFS 20 ø100 ø200
8 GNDFS
GNDFS 20 ø180 ø300 →
F36
8 GNDFS 20 ø280 ø1.000 F30
8 GNDFS 20 ø450~
Stock Make to order item 1st Recommendation 2nd Recommendation

F9
▌◄
Grooving Tool Holders
GND Series
For Necking

GNDN
Straight Type

Shank Size
Height x Width
20 mm x 20 mm
25 mm x 25 mm

F32

Grooving Width (mm)

Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Series for Necking


Shank Cutting Width (mm) Max. Grooving Depth Applicable Chipbreaker
Min. Bore Ref.
Straight Type Type

Size Series (mm)


(mm) Page
2 3 4 5 6 5 10 15 20 25 30 MG ML GG GL GF CG CF RG RN GA
2 2,0 Min.
ø20
20 20 3 2,5 Bore ø20
4 GNDN 3,0 ø30 →
F32
45°

25 25 5 3,5 ø30
4,0 Max. Groov. Depth ø30
6
Stock
Grooving &
Parting-Off

Tips for Necking

Notes for Undercutting Recommended Chipbreaker: RN

Distance between Workpiece and Necking


Edge Width Depth of Necking Distance between Workpiece
CW (mm) APMX (mm) and Necking APMX2 (mm)
DMIN

2,0 1,50 0,64


3,0 2,00 0,79
4,0 3,00 1,29
AP
M
X

APMX2

5,0 3,50 1,44


6,0 4,00 1,59

APMX2

The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width.
To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as specified
for GNGN type holders.

Chip Shape

Work Material: 34CrMo4


Holder: GNDN R2020K 325-020
Insert: GCM N3015 RN
Cutting Conditions: vc = 100m/min, f = 0,1mm/rev
Depth of Necking = 1,0mm, wet

F10
▌◄
Grooving Tool Holders
GND Series
Cassettes for Face Machining

Face Grooving / Turning / Profiling


GNDCF
Cassette
Applicable
Holder
SumiPolygon
PSC 00 (Straight)
PSC 90 (L Type)

F48
Grooving Width (mm)
1,25 1,5 2,0
3,0 4,0 5,0
6,0 7,0 8,0
Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Face Grooving Cassettes


Max. Grooving Depth Bore
Cutting Width (mm) Ref. Applicable Chipbreaker
Type

Series (mm) (mm)


Page
3 4 5 6 7 8 5 10 15 20 25 30 50 100 150 200 250 300 1.000 MG ML GG GL GF CG CF RG RN GA
3 12 ø40 ø55
3 15 ø50 ø75
3 15 ø65 ø100
3 18 ø90 ø150 →
3 18 ø140 ø200
4 18 ø40 ø55
18

Grooving &
4

Parting-Off
ø50 ø70
4 18 ø65 ø90
4 18
Straight Type

ø85 ø130
4 GNDCF R/L 18 ø125 ø200
4 18 ø180 ø300
F48
5 18 ø50 ø70
5 18 ø65 ø90
5 18 ø85 ø130
5 18 ø125 ø200
5 18 ø180 ø300
6 18 ø50 ø75
6 18 ø70 ø110
6 18 ø100 ø200
6 18 ø180 ø300
6 18 ø280 ø1.000
Stock Make to order item 1st Recommendation 2nd Recommendation

F11
▌◄
Grooving Tool Holders
GND Series
For Internal Machining (≥ Ø 14 mm) For Internal Machining (≥ Ø 32 mm)

Grooving / Turning / Copying Grooving / Turning / Copying


GNDIS GNDI
Straight Type Straight Type

Ø 12 mm Ø 25 mm
Ø 16 mm Ø 32 mm
Ø 20 mm Ø 40 mm
F40 F38

Grooving Width (mm) Grooving Width (mm)

Chipbreaker Chipbreaker
MG ML GG GL GF CG CF RG RN GA

Series for Internal Machining (≥ Ø 14 mm)


Shank Cutting Width (mm) Max. Grooving Depth
Min. Bore Ref. Applicable Chipbreaker
Type

Size Series (mm)


(mm) Page
ØDs(mm)
Straight Type
Grooving &
Parting-Off

F40

Stock GNDIS type: use smaller GXM type inserts 1st Recommendation

Series for Internal Machining (≥ Ø 32 mm)


Shank Cutting Width (mm) Max. Grooving Depth Applicable Chipbreaker
Min. Bore Ref.
Straight Type Type

Size Series (mm)


(mm) Page
ØDs(mm) MGML GG GL GF CG CF RG RN GA

F38

Stock 1st Recommendation 2nd Recommendation

F12
▌◄
Grooving Tool Holders
GND Series
Chipbreaker Selection Guide
Groov. Recommended Cutting Conditions Nose
Width Radius Chipbreaker
(mm) Grooving Turning (mm)
breaker

1,25 GF 0,05 MGMLGGGLGFCG CF RGRN GA


Chip-

0 0,1 0,2 0,3 0,4 0,5 0,6


Feed Rate (mm/rev)
breaker

1,5 GF 0,05 MGMLGGGLGFCG CF RGRN GA


Chip-

0 0,1 0,2 0,3 0,4 0,5 0,6


Feed Rate (mm/rev)
4,0
ML MGMLGGGLGFCG CF RGRN GA
0,03

Depth of Cut (mm)


GG
Chipbreaker

3,0
GL
GF 0,2 MGMLGGGLGFCG CF RGRN GA
CG 2,0
2,0 CF
RN 1,0 ML RN 0,4 MGMLGGGLGFCG CF RGRN GA
GA GA
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) Feed Rate (mm/rev) 1,0 MGMLGGGLGFCG CF RGRN GA

MG 4,0
0,03 MGMLGGGLGFCG CF RGRN GA
ML
Depth of Cut (mm)

GG
Chipbreaker

3,0
GL
GF 0,2 MGMLGGGLGFCG CF RGRN GA
2,0
3,0 CG
CF
ML MG
RG / RN
RG 1,0 0,4 MGMLGGGLGFCG CF RGRN GA
RN
GA GA
0 0,1 0,2 0,3 0,4 0,5 0,6 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) Feed Rate (mm/rev)
1,5 MGMLGGGLGFCG CF RGRN GA

MG 4,0
0,2 MGMLGGGLGFCG CF RGRN GA
ML
Depth of Cut (mm)

GG
Chipbreaker

3,0

Grooving &
Parting-Off
GL 0,4 MGMLGGGLGFCG CF RGRN GA
GF 2,0
ML MG
4,0 CG
RG
RG / RN

RN
1,0 0,8 MGMLGGGLGFCG CF RGRN GA
GA GA
0 0,1 0,2 0,3 0,4 0,5 0,6 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
2,0 MGMLGGGLGFCG CF RGRN GA
Feed Rate (mm/rev) Feed Rate (mm/rev)
4,0
MG 0,2 MGMLGGGLGFCG CF RGRN GA
Depth of Cut (mm)

ML
Chipbreaker

3,0
GG ML MG
GL RG / RN
0,4 MGMLGGGLGFCG CF RGRN GA
2,0
5,0 GF
RG GA
RN 1,0 0,8 MGMLGGGLGFCG CF RGRN GA
GA
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) Feed Rate (mm/rev) 2,5 MGMLGGGLGFCG CF RGRN GA

4,0
MG 0,2 MGMLGGGLGFCG CF RGRN GA
Depth of Cut (mm)

ML ML MG
Chipbreaker

3,0
GG
GL RG / RN 0,4 MGMLGGGLGFCG CF RGRN GA
2,0
6,0 GF
RG GA
RN 1,0 0,8 MGMLGGGLGFCG CF RGRN GA
GA
0 0,1 0,2 0,3 0,4 0,5 0,6
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) Feed Rate (mm/rev) 3,0 MGMLGGGLGFCG CF RGRN GA

4,0
ML MG 0,2 MGMLGGGLGFCG CF RGRN GA
Chipbreaker

MG
Depth of Cut (mm)

3,0
ML RG
GG 0,4 MGMLGGGLGFCG CF RGRN GA
2,0
7,0 GL
GF
RG 1,0 0,8 MGMLGGGLGFCG CF RGRN GA
0 0,1 0,2 0,3 0,4 0,5 0,6
Feed Rate (mm/rev) 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
3,5 MGMLGGGLGFCG CF RGRN GA
Feed Rate (mm/rev)
4,0
ML MG 0,2 MGMLGGGLGFCG CF RGRN GA
MG
Depth of Cut (mm)

RG
Chipbreaker

3,0
ML
GG 0,4 MGMLGGGLGFCG CF RGRN GA
2,0
8,0 GL
GF
RG 1,0 0,8 MGMLGGGLGFCG CF RGRN GA
0 0,1 0,2 0,3 0,4 0,5 0,6
Feed Rate (mm/rev) 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 4,0 MGMLGGGLGFCG CF RGRN GA
Feed Rate (mm/rev)

Recommended Cutting Conditions


Work Material Carbon Steel, Alloy Steel Stainless Steel Cast Iron Exotic Alloy
P AC5025S MAC5025S AC5025S N K AC5025SS
AC8035P AC5015S AC8035P AC5015S AC5015S AC5015S
Grade AC8025P AC530U T2500A
AC530U T2500A AC530U AC8025P AC425K
AC530U AC425K AC520U AC530U
AC530U AC520U AC530U H10
AC830P
AC830PAC520U
AC520U AC830P AC520U
AC830P AC520U AC520U AC520UAC530U H10
AC1030U
AC1030U AC1030U
AC1030U AC1030U
AC1030U AC1030U
AC1030U
Cutting Speed 80–20080–200
80–200 50–200 50–200 70–150 70–150 50–150 80–200
(m/min) 80–250 80–200 50–200 50–200 70–150 70–150 50–150 80–200 80–20060–200
60–20050–200
50–200 20–80
20–80 20–60
20–60 150–300
150–300

F13
▌◄
Grooving Tool Holders
GND Series
Identification Details – Holders

GND M R 25 25 (M) - (T) 3 12 (J/JE) (- 035)


1 2 3 4 5 6 7 8 9 10 11

Shank Width/ Min. Machining


Series Symbol Holder Design Type Max. Grooving Depth
Work Diameter Diameter
GND Chart 3 Chart 5 Internal Grooving Chart 8 (mm)

Shank Height /
Application Diameter Shank Length Insert Width Coolant Supply
Chart 2 Chart 4 Chart 6 Chart 7 JE: Internal Coolant (Screw Connection European Standard)

J: Internal Coolant (Screw Connection Japanese Standard)

2 Application 33 Holder Design 4 Shank


4 Height / Diameter 5 5Shank Width / Work Diameter

Symbol Application Symbol Direction Application Symbol Height


(mm) Application Symbol Width
(mm)
Grooving/Cut Off/
S External Multi-Purpose Turning/Profiling R Right 10 10 10 10
External/ External/
M External Multi-Purpose Grooving/Cut Off/
Turning/Profiling L Left Face 12 12 Face 12 12
L External Grooving Grooving/Cut Off
Grooving 16 16 Grooving 16 16
(Shank 20 20 (Shank 20 20
External L-Styled (Side Cut) Height) Width)
MS Multi-Purpose
Grooving/Turning/Profiling 25 25 25 25
Internal 25 25 Internal 32 32
External L-Styled (Side Cut) Grooving Grooving
LS Grooving (Shank 32 32 (Shank 40 40
Deep Grooving
Grooving &
Parting-Off

Diameter) 40 40 Diameter) 50 50
N Necking Necking
Grooving/Turning/
I Internal Grooving Profiling
Grooving/Turning/
IS Internal Grooving Profiling
Grooving/Turning/ 6 Shank Length Insert Width 9 Max. Grooving Depth
F Face Grooving Profiling
8
Grooving/Turning/ Groov. Depth Groov. Depth
FS L-Shaped Tools for Facing Profiling Symbol Length (mm) Symbol Groov. Width (mm) Symbol (mm) Symbol (mm)
CM Cassette for Polygon Holder Radial Grooving
JX 120 1,25 1,25 06 6,0 20 20,0
CF Cassette for Polygon Holder Face Grooving K 125 1,5 1,5 08 8,0 23 23,0
M 150 2 2,0 10 10,0 25 25,0
P 170 3 3,0 11 11,0
4 4,0 12 12,0
5 5,0 12,5 12,5
6 6,0 14 14,0
7 7,0 16 16,0
8 8,0 18 18,0
To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.

Identification Details – Inserts

G C M N 30 02 (S) - GG - (05)
1 2 3 4 5 6 7 8 9

Applicable Front Cutt.


Series Symbol Tolerance Insert Width Nose Radius Holder Chipbreaker Edge Angle
Symbol Groov. Width Sym-
Grooving G Class
(mm) Symbol R (mm) bol Holder Symbol Application PSI
M Class 125 1,25 005 0,05 S GNDIS MG Multi-Purpose: General Feed 05 : 5°
150 1,5 02 0,2 ML Multi-Purpose: Low Feed 10 : 10°
Front Relief Insert Design
Angle 20 2,0 04 0,4 GG Grooving: General Feed 15 : 15°
C: 7° Symbol Direction 30 3,0 08 0,8 GL Grooving: Low Feed
X: Special 40 4,0 15 1,5 GF Grooving: Low Cutting Forces
N Neutral
50 5,0 20 2,0 CG Cut-Off
R Right Hand
60 6,0 25 2,5 CF Cut-Off: Low Cutting Forces
L Left Hand
70 7,0 30 3,0 RG Copying: General Feed
80 8,0 RN Multi-Purpose: General Feed
GA Multi-Purpose: General Feed

F14
▌◄
Grooving Tool Holders
GND Series
Key Points for Face Machining
Holder Selection Precautions for Groove Expansion
Recommended Chipbreaker: MG, ML, GG, GL, GF

Max. Diameter Min. Bore 1


2
3
Min. Diameter 4
5

Select a holder so that the outer diameter of the first groove to If the first groove meets the range of the effective grooving
be machined comes within the range of maximum and mini- diameter during groove expansion, the grooving diameter will
mum grooving diameter of the holder. not be limited for the second and later passes.

Precautions for Turning Recommended Chipbreaker: MG, ML


Considering the rigidity of the holder, we recommend machining from the outside to the inside.

Outer Side Inner Side Not Recommended: Inner Side Outer Side

Feed Dir. Feed Dir.


Cutting Point Cutting Point
If machining is performed
toward the outside, the wall
thickness remaining on the

Grooving &
Parting-Off
principal force side will be-
come thinner, which reduces
the rigidity of the holder.
Principal Force Principal Force

- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the
second and later passes.
- Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation.
(In face grooving, broken chips easily get stuck in grooves, which causes problems.)
- When breaking chips, step feed is required.

Key Points for Internal Machining


Precautions for Internal Machining Recommended Chipbreaker: ML, GL
If the prepared hole diameter is small, use an ML or GL low-feed chipbreaker, each of which reduces chip curl diameter, to ensure adequate
chip evacuation.

MG ML GG GL

GCMN 3004 MG GCMN 3002 ML GCMN 3002 GG GCMN 3002 GL


Work Material: 15CrMo5 (Ø 25 mm)
Holder: GNDI R2532 T306
Insert: GCM N300
Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=3,0 mm, wet

Internal Machining External Machining


GG GG Chip shapes differ between internal and external
  machining even under the same cutting conditions.

Work Material: 15CrMo5


Holder: GNDL R2525M 320
Insert: GCM N3002 GG
GCMN 3002 GG Cutting Conditions: vc=100 m/min, f=0,10 mm/rev, ap=5 mm, wet
GCMN 3002 GG

F15
▌◄
Grooving Tool Holders
GND Series
Precautions for Grooving Tool Holders GND Series
Notes on how to Attach Inserts
1 Remove any foreign particles or oil from the insert seat before attaching the insert.
2 Ensure the seat location is clean and free of damage.
3 Slide the insert level over its seat.
4 Push the insert with its opposite end (the holder side) firmly against the insert stop end.
5 The recommended tightening torque is 5 N.m. Tightening above the recommended torque may damage the insert or the holder which
could cause injury and other accidents.
Torque: 5 N.m
3 Attach insert on the 4 Push insert fully into
seat flat. place.
Slide horizontally

Insert
stop end

Notes on how to Apply Holders


1 Remove any foreign particles or oil from the tool post before attaching the holder.
2 Ensure the seat location is clean and free of damage.
3 Attach the holder so that the insert is perpendicular to the workpiece.
4 Set holder with shortest possible overhang.
5 When grooving or turning, adjust the center height of the cutting edge to as close ±0 mm as possible.
(Within ±0,1 mm is recommended)
6 Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height of the cutting edge to a value
from 0,0 to +0,2 mm). A lower center height will result in larger nip at the center.

3 Attach at 4 Set with 6 Center


Grooving &
Parting-Off

right angle short over- Overhang height ad- Center height:


to work- hang justment 0 to ±0,2 mm
piece. in cut-off
applications

Work Piece

Tool post

Notes on Setting Coolant Supply Nozzle Maximum Depth of Cut


Set the coolant supply nozzle so that coolant can be Maximum depth of cut when pulling up with RG chipbreaker
supplied from the top of the upper clamp unit.

Work Piece Grooving Max. Depth of Cut


Width (mm) (mm)
E1
CW E1
3,0 0,15
4,0 0,20
5,0 0,25
6,0 0,30
7,0 0,35
E1
8,0 0,40

Key Points of Internal Coolant-Type Holders for Small Lathes

The insert for internal coolant-type 12 mm and 16 mm holders for small lathes can be replaced from either the top or bottom.

Screw Screw
LH040

Insert Insert
LT08-06

LH025
Holder
Holder

GNDL R/L1212JX-_ _ _ ._ J GNDM R/L1616JX-_ _ _J


GNDL R/L1616JX-_ _ _J

F16
▌◄
Grooving Tool Holders
GND Series
Key Points for Connecting Hoses and Connectors
Connecting Hoses and Connectors

GNDM-JE (European standard) Machine

G1/8 G1/8 G1/8


G1/8

Apply sealant such as commercial sealing tape to the piping connection parts.
GNDM-JE type holders have a plug (XP02-E) mounted on the holder back end at shipping. (see fig.1)
When piping from the holder back end, mount a grub screw (BT0505-E) on the bottom of the holder for use. (see fig. 2)

Fig. 1 Piping from bottom Fig. 2 Piping from back end


XP02-E
BT0505-E

Connecting Hoses and Connectors (for Small Lathes)

Grooving &
GNDM-J (Japanese standard)

Parting-Off
Equipment
Rc1/8 (small lathes, etc.)
R1/8 G1/8
Connector for
Rc1/8 hoseless coolant
supply
(supported G1/8 G1/8 G1/8
products only)
G1/8
R1/8

Apply sealant such as commercial sealing tape to the piping connection parts.
Refer to the figur below for mounting the plug during piping.

Piping from side (when shipped) Piping from rear Hoseless coolant support products (when shipped)
Piping from side
XP02 XP02 XP02
*1 XP02
* Piping
from rear Connector for hoseless
coolant supply
* 2

* The plug will protrude a few millimeters when


mounted to the side.
*1 The plug will protrude a few millimeters when
mounted to the side.

* 2 A plug is attached when shipped. Remove this plug


before supplying coolant without a hose.

Holder with Hoseless Coolant Support


Direct coolant supply from the tool post is possible without a hose

Connector for Hoseless Coolant Supply Cross Section of Connector


Remove the plug before sup-
plying coolant without a hose. Hoseless Connection

Hose Connection
Mount the plugs (XP02)
before supplying coolant
without a hose.

Holder with Hoseless Coolant Support Holder Tool Post


GNDL R/L1212JX-_ _ _ ._ J
GNDM R/L1616JX-_ _ _J Tool Post with Hoseless Coolant Support
GNDL R/L1616JX-_ _ _J

F17
▌◄
Grooving Tool Holders
GNDM / GNDL Type Expansio
n

External General-Purpose Type for Small Lathes (Grooving, Turning, Profiling)


Fig. 1 Fig. 2

GNDM
CDX

WF

B
LF
External

WF2
CW
External Grooving (Small Tools) LH

Cut-Off

HF

H
Above figures show right hand tools. Spare Parts
Use the multi-purpose profiling insert
for turning (wide grooves).

Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Fig.
(mm) Insert Screw ner
R L H B LF WF HF LH WF2 CW CDX
GNDM R/L 1616 JX 1.2508 l l 16 16 120 (16) 16 26 0 1,25 8,0 16 GCM N125005 GF
GNDM R/L 1616 JX 1.510 l l 16 16 120 (16) 16 26 0 1,50 10,0 20 GCM N150005 GF
1
GNDM R/L 1616 JX 212 l l 16 16 120 (16) 16 30 0 2,00 12,0 24 □
GCM 20- □□
BX0515 4,0 LH040
GNDM R/L 1616 JX 312 l l 16 16 120 (16) 16 30 0 3,00 12,0 24 □
GCM 30- □□
GNDM R/L 2012 JX 217 N
ew
m m 20 12 120 (12) 20 26,5 0 2,00 17,0 34
2

GCM 20- □□
BFTX0414 3,0 LT15-10
GNDM R/L 2012 JX 317 New m m 20 12 120 (12) 20 26,5 0 3,00 17,0 34 □
GCM 30- □□
Select holders and inserts with the same grooving width (CW).
Grooving &
Parting-Off

External Grooving / Cut-Off for Small Lathes


Fig. 1 Fig. 2 Fig. 3

GNDL
WF2 WF CDX

B
LF
External
CW

External Grooving (Small Tools) LH


HF

H
Cut-Off

Above figures show right hand tools.

Spare Parts
BFTX0412N LT15-10

Holders BX0515 LH040


Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Fig.
(mm) Insert Screw ner
R L H B LF WF HF HBH LH LH2 WF2 CW CDX
GNDL R/L 1010 JX 1.2510 l l 10 10 120 (10) 10 2,0 18 18,3 0 1,25 10,0 20 GCM N125005 GF
GNDL R/L 1010 JX 1.510 l l 10 10 120 (10) 10 2,0 18 18,3 0 1,50 10,0 20 GCM N150005 GF
1 BFTX0412N 3,0 LT15-10
GNDL R/L 1010 JX 210 l l 10 10 120 (10) 10 2,0 22 22,3 0 2,00 10,0 20 □
GCM 20- □□
GNDL R/L 1010 JX 310 l l 10 10 120 (10) 10 2,0 22 22,3 0 3,00 10,0 20 □
GCM 30- □□
GNDL R/L 1212 JX 1.2512 l l 12 12 120 (12) 12 2,0 19 19,3 0 1,25 12,0 24 GCM N125005 GF
GNDL R/L 1212 JX 1.512 l l 12 12 120 (12) 12 2,0 19 19,3 0 1,50 12,0 24 GCM N150005 GF
1 BFTX0412N 3,0 LT15-10
GNDL R/L 1212 JX 212.5 l l 12 12 120 (12) 12 2,0 22 22,3 0 2,00 12,5 25 □
GCM 20- □□
GNDL R/L 1212 JX 312.5 l l 12 12 120 (12) 12 2,0 22 22,3 0 3,00 12,5 25 □
GCM 30- □□
GNDL R/L 1616 JX 1.2512.5 m l 16 16 120 (16) 16 – 28 – 0 1,25 12,5 25 GCM N125005 GF
GNDL R/L 1616 JX 1.512.5 l l 16 16 120 (16) 16 – 28 – 0 1,50 12,5 25 GCM N150005 GF
2 BFTX0515 4,0 LH040
GNDL R/L 1616 JX 216 l l 16 16 120 (16) 16 – 32 – 0 2,00 16,0 32 □
GCM 20- □□
GNDL R/L 1616 JX 316 l l 16 16 120 (16) 16 – 32 – 0 3,00 16,0 32 □
GCM 30- □□
GNDL R/L 2012 JX 221 New m m 20 12 120 (12) 20 – 30,5 – 0 2,00 21,0 42
3

GCM 20- □□ BFTX0414 3,0 LT15-10
GNDL R/L 2012 JX 321 New m m 20 12 120 (12) 20 – 30,5 – 0 3,00 21,0 42 □
GCM 30- □□
Select holders and inserts with the same grooving width (CW).

F18 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDM / GNDL Type
Inserts for GNDM / GNDL (Small Tools) Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC5015S
AC5025S

AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l l m l l l – 3,0 ±0,03 0,2 21,1 3,8 GCM N2002 GG l l l l l l – 2,0 ±0,03 0,2 21,1 3,6
N3004 MG l l l l l l m l – ±0,03 0,4 21,1 3,8 1 N3002 GG m l – 1
l l l l 3,0 ±0,03 0,2 21,1 3,8
N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
GCM N2002 ML – – – – l l m l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL m l –
l l l l l l m l m 3,0 ±0,03 0,2 21,1 3,8 1
l l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML N2004 GL l l l m – ±0,03 0,4 21,1 3,6 1
N3004 ML l l m l l l m ±0,03 0,4 21,1 3,8 N3002 GL m l –
l l l l 3,0 ±0,03 0,2 21,1 3,8
N3004 GL l l l m – ±0,03 0,4 21,1 3,8
GCM N125005 GF – – – – – l – 1,25 ±0,03 0,05 17,4 3,2 1
 External Profiling / External Radius Grooving Dimensions (mm) N150005 GF – – – – – l – 1,5 ±0,03 0,05 17,4 3,7
GCM N2002 GF – –
CW
l l l m 2,0 ±0,03 0,2 21,1 3,6
– –
AC8025P
AC8035P

N2004 GF ±0,03 0,4 21,1 3,6


AC5015S
AC5025S

l l m m
AC520U
AC530U
AC830P
AC425K

T2500A

1
Cat. No. Cutting Tole- RE L S Fig. N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
Width rance N3004 GF l l l l m ±0,03 0,4 21,1 3,8
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 2
 Cut-Off Machining (Handed Edge) Dimensions (mm)

Grooving &
Parting-Off
CW

AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
Cat. No. PSI Cutting Tole- RE L S Fig.
 Profiling / Radius Grooving / Necking Dimensions (mm)
Width rance
CW GCM R2002 CG 05 l l l l l – 5° 2,0 ±0,03 0,2 21,1 3,6
AC8025P
AC8035P

m
AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. L2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6


Cutting Tole- RE L S Fig. –
GCM R3002 CG 05 l l l l m l 5° 3,0 ±0,03 0,2 21,3 3,8 4
Width rance L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
2
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
Cat. No. Cutting Tole- RE L S Fig.
H1

L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance
GCM R: Right hand GCM L: Left hand
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6 3
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.

F19
▌◄
Grooving Tool Holders
GNDM-J/GNDL-J Type New
Holder with Internal Coolant
External Multi-Purpose Type for Small Lathes (Grooving, Turning, Profiling)
Fig. 1 Fig. 2
Rc1/8 Rc1/8

GNDM-J CDX CDX

CW

WF2 WF
WF2 WF

B
B
External 73,5
External Grooving (Small Tools) 61,8

CW
LF
LF
LH
LH
Rc1/8
Rc1/8
Cut-Off

HF

H
HF

H
Internal Above figures show right hand tools.
Use the multi-purpose Coolant Spare Parts
profiling insert for tur-
BFTX0414 LT15-10
ning (wide grooves).

Holders CP-M5-20-1 LH040


Grooving Max. Wrench Wrench
Stock Dimensions (mm) Width Groov. Max. Screw /
Applicable for for
Cat. No. (mm) Depth
(mm)
Cutt-Off Fig. Cap Plug
Dia Insert Upper Lower
(mm) Screw
R L H B LF WF HF LH WF2 CW CDX Surface Surface
GNDM R/L 1616 JX 212 J m m 16 16 120 (16) 16 30,0 0 2,0 12,0 24
1
GC □ □20-□□ CP-M5-20-1 5,0 XP02 LH040 LH025
GNDM R/L 1616 JX 312 J m m 16 16 120 (16) 16 30,0 0 3,0 12,0 24 GC □ □30-□□
GNDM R/L 2012 JX 217 J m m 20 12 120 (12) 20 26,5 0 2,0 17,0 34
2
GC □ □20-□□ BFTX0414 3,0 XP02 LT15-10
GNDM R/L 2012 JX 317 J m m 20 12 120 (12) 20 26,5 0 3,0 17,0 34 GC □ □30-□□
Select holders and inserts with the same grooving width (CW).
Grooving &
Parting-Off

External Grooving / Cut-Off for Small Lathes


Fig. 1 Fig. 2 Fig. 3
Rc1/8 Rc1/8 Rc1/8

GNDL-J CDX CDX CDX

WF2 WF
WF2 WF

WF2 WF

B
B

63,8 75,5
External 63,8
CW

CW
External Grooving (Small Tools) LF LF
CW

LF
LH LH
LH
Rc1/8 Rc1/8
Rc1/8
Cut-Off
HF

HF
HF

H
H
HBH

LH2

Internal Above figures show right hand tools.


Coolant
Spare Parts
BFTX0414 LT15-10

Holders CP-M5-20-1 LH040

Grooving Max. Wrench Wrench


Dimensions (mm) Groov. Max. Screw /
Stock Width Depth Cutt-Off Applicable for for
Cat. No. (mm) (mm) Dia Fig. Cap Plug
Insert Upper Lower
(mm) Screw
R L H B LF WF HF HBH LH LH2 WF2 CW CDX Surface Surface
GNDL R/L 1212 JX 212.5 J m m 12 12 120 (12) 12 2,0 22,0 22,3 0 2,0 12,5 25
1

GCM 20- □□ BFTX0415T8R 1,5 XP02 LT08-06
GNDL R/L 1212 JX 312.5 J m m 12 12 120 (12) 12 2,0 22,0 22,3 0 3,0 12,5 25 GC □□
30- □□
GNDL R/L 1616 JX 216 J m m 16 16 120 (16) 16 – 32,0 – 0 2,0 16,0 32
2
GC □□
20- □□ CP-M5-20-1 5,0 XP02 LH040 LH025
GNDL R/L 1616 JX 316 J m m 16 16 120 (16) 16 – 32,0 – 0 3,0 16,0 32 GC □□
30- □□
GNDL R/L 2012 JX 221 J m m 20 12 120 (12) 20 – 30,5 – 0 2,0 21,0 42
3

GCM 20- □□ BFTX0414 3,0 XP02 LT15-10
GNDL R/L 2012 JX 321 J m m 20 12 120 (12) 20 – 30,5 – 0 3,0 21,0 42 □
GCM 30- □□
Select holders and inserts with the same grooving width (CW).

Parts (Hoses and Connectors)


See page 21

F20 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
GNDM-J / GNDL-J Type
Inserts for GNDM-J / GNDL-J (Small Tools) Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l l m l l l – 3,0 ±0,03 0,2 21,1 3,8 GCM N2002 GG l l l l l l – 2,0 ±0,03 0,2 21,1 3,6
N3004 MG l l l l l l m l – ±0,03 0,4 21,1 3,8 1 N3002 GG l l l l m l –
3,0 ±0,03 0,2 21,1 3,8 1
N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
GCM N2002 ML – – – – l l m l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL m l –
l l l l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l l l l l m l l 3,0 ±0,03 0,2 21,1 3,8 1 N2004 GL l l l m – ±0,03 0,4 21,1 3,6 1
N3004 ML ±0,03 0,4 21,1 3,8 N3002 GL m l –
3,0 ±0,03 0,2 21,1 3,8
l l m l l m m l l l l
N3004 GL l l l m – ±0,03 0,4 21,1 3,8
GCM N125005 GF – – – – – l – 1,25 ±0,03 0,05 17,4 3,2 1
 External Profiling / External Radius Grooving Dimensions (mm) N150005 GF – – – – – l – 1,5 ±0,03 0,05 17,4 3,7
GCM N2002 GF – –
CW
l l l m 2,0 ±0,03 0,2 21,1 3,6
N2004 GF – – ±0,03 0,4 21,1 3,6
AC8025P
AC8035P

AC5015S
AC5025S

l l m m
AC520U
AC530U
AC830P
AC425K

T2500A

1
Cat. No. Cutting Tole- RE L S Fig. N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
Width rance
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 2
 Cut-Off Machining (Handed Edge) Dimensions (mm)

Grooving &
Parting-Off
CW

AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
Cat. No. PSI Cutting Tole- RE L S Fig.
 Profiling / Radius Grooving / Necking Dimensions (mm)
Width rance
CW GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. L2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6


Cutting Tole- RE L S Fig.
GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
Width rance L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
2 –
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L4002 CG 05 l l l l m l 5° 4,0 ±0,04 0,2 26,7 4,0
GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
Cat. No. Cutting Tole- RE L S Fig.
H1

L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance
GCM R: Right hand GCM L: Left hand
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6 3
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.

Parts (Hoses and Connectors)


Parts Hoses Fig. 1 SW14

Cat. No. Stock L Screw Stan- Screw Stan- Fig.


(mm) dard dard
J-HOSE-G1/8-G1/8-200-E l 200 G1/8 G1/8 1
J-HOSE-G1/8-G1/8-300-E l 300 G1/8 G1/8 1 Hoses are sold separately.

Parts (Connector) on Holder Side Parts (Connector) on Machine Side


Fig. 1 14 R1/8 G1/8 Fig. 2 14 20 Fig. 1 SW14 Fig. 2 Fig. 3
SW10 SW11
G1/8

G1/8
G1/8

G1/8

G1/8 SW14
21

29 24
R1/8 G1/8 G1/8

Stock Screw Stan- Screw Stan-


Stock Screw
Cat. No. Fig. Stan- Screw Stan-
dard dard Cat. No. Fig.
dard dard
J-G1/8-R1/8-00 m G1/8 R1/8 1 J-G1/8-G1/8-00-E l G1/8 G1/8 1
J-G1/8-R1/8-90 m G1/8 R1/8 2 J-G1/8-G1/8F-90-E l G1/8 G1/8 2
Connectors are sold separately. J-G1/8-G1/8-90-E l G1/8 G1/8 3
Connectors are sold separately.

F21
▌◄
Grooving Tool Holders
GNDS Type
External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Profiling)

GNDS
CDX

WF

B
External Grooving External LF

CW
LH

HF

H
Spare Parts
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).

Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth Applicable Cap
Cat. No. (mm) (mm) Spanner
Insert Screw
R L H B LF WF HF LH CW CDX
GNDS R/L 2020 K 206 l l 20 20 125 20 20 30 2,0 6 □
GCM 20- □□
GNDS R/L 2020 K 306 l l 20 20 125 20 20 30 3,0 6 □
GCM 30- □□
GNDS R/L 2020 K 410 l l 20 20 125 20 20 34 4,0 10 □
GCM 40- □□
GNDS R/L 2020 K 510 l l 20 20 125 20 20 34 5,0 10 GCM N50- □□
GNDS R/L 2020 K 610 l l 20 20 125 20 20 34 6,0 10 GCM N60- □□ BX0520 5,0 LH040
GNDS R/L 2525 M 206 l l 25 25 150 25 25 30 2,0 6 □
GCM 20- □□
GNDS R/L 2525 M 306 l l 25 25 150 25 25 30 3,0 6 □
GCM 30- □□
GNDS R/L 2525 M 410 l l 25 25 150 25 25 34 4,0 10 □
GCM 40- □□
GNDS R/L 2525 M 510 l l 25 25 150 25 25 34 5,0 10 GCM N50- □□
□□
Grooving &

GNDS R/L 2525 M 610 25 25 150 25 25 34 6,0 10 GCM N60-


Parting-Off

l l
Select holders and inserts with the same grooving width (CW).

F22 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDS Type
Inserts for GNDS Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
m l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 1 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0 1
N5004 MG – –
l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG 5,0 ±0,03 0,2 26,4 4,1
m l l l l l l l m l
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG 6,0 ±0,03 0,2 26,4 4,5
m l l l l l l l m l
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL –
2,0 ±0,03 0,2 21,1 3,6
l m l l l l l m l
N3002 ML N2004 GL – ±0,03 0,4 21,1 3,6
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l
m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l m l l l
m l l l l m l
N4002 ML l l m l l l
m ±0,03 0,2 26,4 4,0 N3004 GL l l l m – ±0,03 0,4 21,1 3,8
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 1 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0 1
l l l l l l m l
m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N4004 GL l l l m – ±0,03 0,4 26,4 4,0
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GL l l l l 5,0 ±0,03 0,2 26,4 4,1
m l
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N5004 GL l l l – ±0,03 0,4 26,4 4,1

Grooving &
m

Parting-Off
N6004 ML m l – –
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GL l l l l 6,0 ±0,03 0,2 26,4 4,5
m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
GCM N2002 GF – – l l l m 2,0 ±0,03 0,2 21,1 3,6
N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
 External Profiling / External Radius Grooving Dimensions (mm) N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
CW N4002 GF l l l l l l m 4,0 ±0,03 0,2 26,4 4,0 1
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. N4004 GF l l l l m ±0,03 0,4 26,4 4,0


Cutting Tole- –
N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1
Width rance N5004 GF l l l l – ±0,03 0,4 26,4 4,1
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N6002 GF –
N4020 RG 4,0 ±0,03 2,0 26,4 4,0 2
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l m N6004 GF l l l l – ±0,03 0,4 26,4 4,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5
 Cut-Off Machining (Handed Edge) Dimensions (mm)

 Profiling / Radius Grooving / Necking CW


AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

Dimensions (mm)

CW Cat. No. PSI Cutting Tole- RE L S Fig.


AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. Width rance


Cutting Tole-
GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
Width rance –
L2002 CG 05 l l l l m l 5° 2,0 ±0,03 0,2 21,1 3,6
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5 GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW
L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
Cat. No. Cutting Tole- RE L S Fig.
H1

GCM R30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6 GCM R: Right hand GCM L: Left hand
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F23
▌◄
Grooving Tool Holders
GNDM / GNDMS Type
External Multi-Purpose Type (Grooving, Turning, Profiling)

GNDM
External Grooving External

Cut-Off

Use for multi-purpose or profiling


Spare Parts
insert for turning (wide grooves).
Above figures show right hand tools.

Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Insert Screw ner
R L H B LF WF HF LH CW CDX (mm)
GNDM R/L 2020 K 1.2510 l l 20 20 125 20 20 34,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2020 K 1.510 l l 20 20 125 20 20 34,0 1,50 10 20 GCM N150005 GF
GNDM R/L 2020 K 210 l l 20 20 125 20 20 33,6 2,00 10 20 □
GCM 20- □□
GNDM R/L 2020 K 312 l l 20 20 125 20 20 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 2020 K 418 l l 20 20 125 20 20 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 2020 K 518 l l 20 20 125 20 20 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 2020 K 618 l l 20 20 125 20 20 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 2525 M 1.2510 l l 25 25 150 25 25 36,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2525 M 1.510 l l 25 25 150 25 25 36,0 1,50 10 20 GCM N150005 GF BX0520 5,0 LH040
GNDM R/L 2525 M 210 l l 25 25 150 25 25 33,6 2,00 10 20 GCM N20- □□
GNDM R/L 2525 M 312 l l 25 25 150 25 25 36,6 3,00 12 24 □
GCM 30- □□
□ □□
Grooving &
Parting-Off

GNDM R/L 2525 M 418 l l 25 25 150 25 25 45,0 4,00 18 36 GCM 40-


GNDM R/L 2525 M 518 l l 25 25 150 25 25 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 2525 M 618 l l 25 25 150 25 25 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 3225 P 312 32 25 170 25 32 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 3225 P 418 32 25 170 25 32 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 3225 P 518 32 25 170 25 32 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 3225 P 618 32 25 170 25 32 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 3225 P 718 32 25 170 25 32 50,0 7,00 18 36 GCM N70- □□ BX0620 6,0 LH050
GNDM R/L 3225 P 818 32 25 170 25 32 50,0 8,00 18 36 GCM N80- □□
GNDM R/L 3232 P 312 l l 32 32 170 32 32 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 3232 P 418 l l 32 32 170 32 32 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 3232 P 518 l l 32 32 170 32 32 45,0 5,00 18 36 GCM N50- □□ BX0620 6,0 LH050
GNDM R/L 3232 P 618 l l 32 32 170 32 32 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 3232 P 718 l l 32 32 170 32 32 50,0 7,00 18 36 GCM N70- □□
GNDM R/L 3232 P 818 l l 32 32 170 32 32 50,0 8,00 18 36 GCM N80- □□
Select holders and inserts with the same grooving width (CW).

External L-Styled (Side Cut) Multi-Purpose Type (Grooving, Turning, Profiling)

GNDMS
External Grooving External

Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves).
Above figures show right hand tools.
Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth
Applicable Cap Span-
Cat. No. (mm) (mm)
Insert Screw ner
R L H B LF WF HF LH CW CDX
GNDMS R/L 2020 K 310 l m 20 20 125 32 20 25 3,0 10 □
GCM 30- □□
GNDMS R/L 2020 K 412 l l 20 20 125 34 20 25 4,0 12 □
GCM 40- □□
GNDMS R/L 2020 K 512 l m 20 20 125 34 20 25 5,0 12 GCM N50- □□
GNDMS R/L 2525 M 312 l l 25 25 150 39 25 25 3,0 12 □
GCM 30- □□ BX0520 5,0 LH040
GNDMS R/L 2525 M 414 l l 25 25 150 41 25 25 4,0 14 □
GCM 40- □□
GNDMS R/L 2525 M 514 l l 25 25 150 41 25 25 5,0 14 GCM N50- □□
GNDMS R/L 2525 M 614 l l 25 25 150 41 25 25 6,0 14 GCM N60- □□
Select holders and inserts with the same grooving width (CW).

F24 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDM / GNDMS Type
Inserts for GNDM / GNDMS Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l m l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0
N5004 MG – – 1
l l m l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG l l l l m l 5,0 ±0,03 0,2 26,4 4,1
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l m l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG l l l l m l 6,0 ±0,03 0,2 26,4 4,5
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
N7004 MG – N7004 GG – 7,0 ±0,04 0,4 28,8 5,5
7,0 ±0,04 0,4 28,8 5,5
l l m l l m l m l l m l
N7008 MG l l l l l l m l – ±0,04 0,8 28,8 5,5 N8004 GG l l l l m l – 8,0 ±0,04 0,4 28,8 6,0
N8004 MG – –
l l m l l m
8,0 ±0,04 0,4 28,8 6,0 GCM N2002 GL l l l l m l 2,0 ±0,03 0,2 21,1 3,6
N8008 MG l l l l l l m l – ±0,04 0,8 28,8 6,0 N2004 GL l l l m – ±0,03 0,4 21,1 3,6
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 N3002 GL –
l m l l l l l m l
3,0 ±0,03 0,2 21,1 3,8
N3002 ML N3004 GL – ±0,03 0,4 21,1 3,8
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l m l l l l m l
N4002 ML l l m l l l m ±0,03 0,2 26,4 4,0 N4004 GL l l l – ±0,03 0,4 26,4 4,0

Grooving &
m

Parting-Off
1
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 N5002 GL –
5,0 ±0,03 0,2 26,4 4,1
l l l l l l m l m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N5004 GL l l l m – ±0,03 0,4 26,4 4,1
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 1 N6002 GL l l l l m l
6,0 ±0,03 0,2 26,4 4,5
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
N6004 ML m l – N7004 GL – 7,0 ±0,04 0,4 28,8 5,5
6,0 ±0,03 0,4 26,4 4,5
l l l l l l l m l l m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N8004 GL l m l l m l – 8,0 ±0,04 0,4 28,8 6,0
N7004 ML m l – GCM N125005 GF – – – – – l – 1,25 ±0,03 0,05 17,4 3,2
l l l m l l 7,0 ±0,04 0,4 28,8 5,5 1
N7008 ML l l m l l m – ±0,04 0,8 28,8 5,5 N150005 GF – – – – – l – 1,5 ±0,03 0,05 17,4 3,7
N8004 ML m l – – –
l l l m l l 8,0 ±0,04 0,4 28,8 6,0 GCM N2002 GF l l l m 2,0 ±0,03 0,2 21,1 3,6
N8008 ML l l m l l m – ±0,04 0,8 28,8 6,0 N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
N3002 GF l l l l l l m
3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
 External Profiling / External Radius Grooving Dimensions (mm) N4002 GF l l l l l l m
4,0 ±0,03 0,2 26,4 4,0
N4004 GF l l l l m ±0,03 0,4 26,4 4,0
CW –
AC8025P
AC8035P

AC5015S
AC5025S

N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1


AC520U
AC530U
AC830P
AC425K

T2500A

1
Cat. No. Cutting Tole- RE L S Fig. N5004 GF l l l l – ±0,03 0,4 26,4 4,1
N6002 GF –
Width rance l l l l l l 6,0 ±0,03 0,2 26,4 4,5
N6004 GF l l l l – ±0,03 0,4 26,4 4,5
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N7002 GF –
N4020 RG l l l l l l m l m 4,0 ±0,03 2,0 26,4 4,0
l l l l m l
7,0 ±0,04 0,2 28,8 5,5
N7004 GF l l l l m l – ±0,04 0,4 28,8 5,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1 2 N8002 GF –
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5
l l l l m l
8,0 ±0,04 0,2 28,8 6,0
N8004 GF l l l l m l – ±0,04 0,4 28,8 6,0
N7035 RG l l l l l l m l – 7,0 ±0,04 3,5 29,1 5,5
N8040 RG l l l l l l m l – 8,0 ±0,04 4,0 29,3 6,0
 Cut-Off Machining (Handed Edge) Dimensions (mm)

 Profiling / Radius Grooving / Necking CW


AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

Dimensions (mm)
Cat. No. PSI Cutting Tole- RE L S Fig.
CW
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Width rance
Cat. No. Cutting Tole- RE L S Fig.
GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
Width rance L2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5 GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 15 – – – – 15° 3,0 ±0,08 0,03 22,4 3,8
Cat. No. Cutting Tole- RE L S Fig. l l l
H1

L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance
GCM R: Right hand GCM L: Left hand
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F25
▌◄
Grooving Tool Holders
GNDM-JE Type Holder with Internal Coolant
External Multi-Purpose Type (Grooving, Turning, Profiling)

GNDM-JE Internal CDX

WF
Coolant

B
External Grooving External
LF

CW
LH
G1/8
Cut-Off
Spare Parts

HF
Use for multi-purpose or profiling

H
insert for turning (wide grooves).
Above figures show right hand tools.

Holders
Grooving Max.
Stock Dimensions (mm) Width Groov. Max. Plug
Depth Cutt-Off Applicable Cap Grub Span-
Cat. No. (mm) (mm) and
Dia Insert Screw Screw* ner
(mm) Sealing
R L H B LF WF HF LH CW CDX
GNDM R/L 2020 X 210 JE l l 20 20 100 20 20 33,6 2,00 10 20 GC□ □20-□□
GNDM R/L 2020 X 312 JE l l 20 20 100 20 20 36,6 3,00 12 24 GC□ □30-□□
GNDM R/L 2020 X 418 JE l l 20 20 110 20 20 45,0 4,00 18 36 GC□ □40-□□
GNDM R/L 2020 X 518 JE l l 20 20 110 20 20 45,0 5,00 18 36 GC□ N50-□□
GNDM R/L 2020 X 618 JE l l 20 20 110 20 20 45,0 6,00 18 36 GC□ N60-□□ BX0520 6,0 XP02-E BT0505-E LH040
GNDM R/L 2525 X 210 JE l l 25 25 100 25 25 33,6 2,00 10 20 GC□ □20-□□
GNDM R/L 2525 X 312 JE l l 25 25 100 25 25 36,6 3,00 12 24 GC□ □30-□□
GNDM R/L 2525 X 418 JE l l 25 25 110 25 25 45,0 4,00 18 36 GC□ □40-□□
GNDM R/L 2525 X 518 JE l l 25 25 110 25 25 45,0 5,00 18 36 GC□ N50-□□
GNDM R/L 2525 X 618 JE l l 25 25 110 25 25 45,0 6,00 18 36 GC□ N60-□□
Select holders and inserts with the same grooving width (CW). *Grub screws are sold separately (M5x5)
Grooving &
Parting-Off

Parts (Hose) Parts (Connector)


Fig. 1 SW14 Fig. 1 SW14 Fig. 2 Fig. 3
SW10 SW11

G1/8

G1/8
G1/8

G1/8

SW14
L 24
G1/8 G1/8

L
Stock (mm) Srew Stan- Srew Stan- Fig.
Cat. No. Cat. No. Stock Srew Standard Srew Standard Fig.
dard dard
J-HOSE-G1/8-G1/8-200-E l 200 G1/8 G1/8 1 J-G1/8-G1/8-00-E l G1/8 G1/8 1
J-HOSE-G1/8-G1/8-300-E l 300 G1/8 G1/8 1 J-G1/8-G1/8F-90-E l G1/8 G1/8 2
Hoses are sold separately. J-G1/8-G1/8-90-E l G1/8 G1/8 3
Connectors are sold separately.

F26 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDM-JE Type
Inserts for GNDM-JE Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
m l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 1 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0 1
N5004 MG – –
l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG 5,0 ±0,03 0,2 26,4 4,1
m l l l l l l l m l
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG 6,0 ±0,03 0,2 26,4 4,5
m l l l l l l l m l
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL –
2,0 ±0,03 0,2 21,1 3,6
l m l l l l l m l
N3002 ML N2004 GL – ±0,03 0,4 21,1 3,6
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l
m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l m l l l
m l l l l m l
N4002 ML l l m l l l
m ±0,03 0,2 26,4 4,0 N3004 GL l l l m – ±0,03 0,4 21,1 3,8
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 1 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0 1
l l l l l l m l
m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N4004 GL l l l m – ±0,03 0,4 26,4 4,0
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GL l l l l 5,0 ±0,03 0,2 26,4 4,1
m l
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N5004 GL l l l – ±0,03 0,4 26,4 4,1

Grooving &
m

Parting-Off
N6004 ML m l – –
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GL l l l l 6,0 ±0,03 0,2 26,4 4,5
m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
GCM N2002 GF – – l l l m 2,0 ±0,03 0,2 21,1 3,6
N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
 External Profiling / External Radius Grooving Dimensions (mm) N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
CW N4002 GF l l l l l l m 4,0 ±0,03 0,2 26,4 4,0 1
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. N4004 GF l l l l m ±0,03 0,4 26,4 4,0


Cutting Tole- –
N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1
Width rance N5004 GF l l l l – ±0,03 0,4 26,4 4,1
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N6002 GF –
N4020 RG 4,0 ±0,03 2,0 26,4 4,0 2
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l m N6004 GF l l l l – ±0,03 0,4 26,4 4,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5
 Cut-Off Machining (Handed Edge) Dimensions (mm)

 Profiling / Radius Grooving / Necking CW


AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

Dimensions (mm)

CW Cat. No. PSI Cutting Tole- RE L S Fig.


AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. Width rance


Cutting Tole-
GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
Width rance –
L2002 CG 05 l l l l m l 5° 2,0 ±0,03 0,2 21,1 3,6
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5 GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW
L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
Cat. No. Cutting Tole- RE L S Fig.
H1

GCM R30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6 GCM R: Right hand GCM L: Left hand
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F27
▌◄
Grooving Tool Holders
GNDL / GNDLS Type
External Deep Grooving and Cut-Off

GNDL
External Grooving External

Cut-Off
Spare Parts
Above figures show right hand tools.
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) (mm) Dia Insert Screw ner
R L H B LF WF HF LH CW CDX (mm)
GNDL R/L 2020 K 1.2516 l l 20 20 125 20 20 38,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2020 K 1.516 l l 20 20 125 20 20 38,0 1,50 16 32 GCM N150005 GF
GNDL R/L 2020 K 220 l l 20 20 125 20 20 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2020 K 320 l l 20 20 125 20 20 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 2020 K 425 l l 20 20 125 20 20 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 2020 K 525 l l 20 20 125 20 20 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2020 K 625 l l 20 20 125 20 20 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 2525 M 1.2516 l l 25 25 150 25 25 40,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2525 M 1.516 l l 25 25 150 25 25 40,0 1,50 16 32 GCM N150005 GF BX0520 5,0 LH040
GNDL R/L 2525 M 220 l l 25 25 150 25 25 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2525 M 320 l l 25 25 150 25 25 44,5 3,00 20(18) 40 □
GCM 30- □□
□ □□
Grooving &
Parting-Off

GNDL R/L 2525 M 425 l l 25 25 150 25 25 50,0 4,00 25(23) 50 GCM 40-
GNDL R/L 2525 M 525 l l 25 25 150 25 25 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2525 M 625 l l 25 25 150 25 25 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 320 32 25 170 25 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3225 P 425 32 25 170 25 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3225 P 525 32 25 170 25 32 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 3225 P 625 32 25 170 25 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 725 32 25 170 25 32 50,0 7,00 25(23) 50 GCM N70- □□ BX0520 6,0 LH050
GNDL R/L 3225 P 825 32 25 170 25 32 50,0 8,00 25(23) 50 GCM N80- □□
GNDL R/L 3232 P 320 l l 32 32 170 32 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3232 P 425 l l 32 32 170 32 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3232 P 525 l l 32 32 170 32 32 50,0 5,00 25(23) 50 GCM N50- □□ BX0620 6,0 LH050
GNDL R/L 3232 P 625 l l 32 32 170 32 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3232 P 725 l l 32 32 170 32 32 50,0 7,00 25(23) 50 GCM N70- □□
GNDL R/L 3232 P 825 l l 32 32 170 32 32 50,0 8,00 25(23) 50 GCM N80- □□
Select holders and inserts with the same grooving width (CW). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).

External L-Styled (Side Cut) Grooving

GNDLS
External Grooving External

Spare Parts

Above figures show right hand tools.


Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth
Applicable Cap Span-
Cat. No. (mm) (mm)
Insert Screw ner
R L H B LF WF HF LH CW CDX
GNDLS R/L 2020 K 216 l l 20 20 125 38 20 25 2,0 16 □
GCM 20- □□
GNDLS R/L 2020 K 316 m l 20 20 125 38 20 25 3,0 16 □
GCM 30- □□
GNDLS R/L 2525 M 218 l l 25 25 150 45 25 25 2,0 18 □
GCM 20- □□
GNDLS R/L 2525 M 318 l l 25 25 150 45 25 25 3,0 18 □
GCM 30- □□ BX0520 5,0 LH040
GNDLS R/L 2525 M 423 l l 25 25 150 50 25 25 4,0 23 □
GCM 40- □□
GNDLS R/L 2525 M 523 m m 25 25 150 50 25 25 5,0 23 GCM N50- □□
GNDLS R/L 2525 M 623 l m 25 25 150 50 25 25 6,0 23 GCM N60- □□
Select holders and inserts with the same grooving width (CW).

F28 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDL / GNDLS Type
Inserts for GNDL / GNDLS Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l m l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0
N5004 MG – – 1
l l m l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG l l l l m l 5,0 ±0,03 0,2 26,4 4,1
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l m l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG l l l l m l 6,0 ±0,03 0,2 26,4 4,5
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
N7004 MG – N7004 GG – 7,0 ±0,04 0,4 28,8 5,5
7,0 ±0,04 0,4 28,8 5,5
l l m l l m l m l l m l
N7008 MG l l l l l l m l – ±0,04 0,8 28,8 5,5 N8004 GG l l l l m l – 8,0 ±0,04 0,4 28,8 6,0
N8004 MG – –
l l m l l m
8,0 ±0,04 0,4 28,8 6,0 GCM N2002 GL l l l l m l 2,0 ±0,03 0,2 21,1 3,6
N8008 MG l l l l l l m l – ±0,04 0,8 28,8 6,0 N2004 GL l l l m – ±0,03 0,4 21,1 3,6
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 N3002 GL –
l m l l l l l m l
3,0 ±0,03 0,2 21,1 3,8
N3002 ML N3004 GL – ±0,03 0,4 21,1 3,8
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l m l l l l m l
N4002 ML l l m l l l m ±0,03 0,2 26,4 4,0 N4004 GL l l l – ±0,03 0,4 26,4 4,0

Grooving &
m

Parting-Off
1
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 N5002 GL –
5,0 ±0,03 0,2 26,4 4,1
l l l l l l m l m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N5004 GL l l l m – ±0,03 0,4 26,4 4,1
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 1 N6002 GL l l l l m l
6,0 ±0,03 0,2 26,4 4,5
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
N6004 ML m l – N7004 GL – 7,0 ±0,04 0,4 28,8 5,5
6,0 ±0,03 0,4 26,4 4,5
l l l l l l l m l l m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N8004 GL l m l l m l – 8,0 ±0,04 0,4 28,8 6,0
N7004 ML m l – GCM N125005 GF – – – – – l – 1,25 ±0,03 0,05 17,4 3,2
l l l m l l 7,0 ±0,04 0,4 28,8 5,5 1
N7008 ML l l m l l m – ±0,04 0,8 28,8 5,5 N150005 GF – – – – – l – 1,5 ±0,03 0,05 17,4 3,7
N8004 ML m l – – –
l l l m l l 8,0 ±0,04 0,4 28,8 6,0 GCM N2002 GF l l l m 2,0 ±0,03 0,2 21,1 3,6
N8008 ML l l m l l m – ±0,04 0,8 28,8 6,0 N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
N3002 GF l l l l l l m
3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
 External Profiling / External Radius Grooving Dimensions (mm) N4002 GF l l l l l l m
4,0 ±0,03 0,2 26,4 4,0
N4004 GF l l l l m ±0,03 0,4 26,4 4,0
CW –
AC8025P
AC8035P

AC5015S
AC5025S

N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1


AC520U
AC530U
AC830P
AC425K

T2500A

1
Cat. No. Cutting Tole- RE L S Fig. N5004 GF l l l l – ±0,03 0,4 26,4 4,1
N6002 GF –
Width rance l l l l l l 6,0 ±0,03 0,2 26,4 4,5
N6004 GF l l l l – ±0,03 0,4 26,4 4,5
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N7002 GF –
N4020 RG l l l l l l m l m 4,0 ±0,03 2,0 26,4 4,0
l l l l m l
7,0 ±0,04 0,2 28,8 5,5
N7004 GF l l l l m l – ±0,04 0,4 28,8 5,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1 2 N8002 GF –
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5
l l l l m l
8,0 ±0,04 0,2 28,8 6,0
N8004 GF l l l l m l – ±0,04 0,4 28,8 6,0
N7035 RG l l l l l l m l – 7,0 ±0,04 3,5 29,1 5,5
N8040 RG l l l l l l m l – 8,0 ±0,04 4,0 29,3 6,0
 Cut-Off Machining (Handed Edge) Dimensions (mm)

 Profiling / Radius Grooving / Necking CW


AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

Dimensions (mm)
Cat. No. PSI Cutting Tole- RE L S Fig.
CW
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Width rance
Cat. No. Cutting Tole- RE L S Fig.
GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
Width rance L2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5 GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 15 – – – – 15° 3,0 ±0,08 0,03 22,4 3,8
Cat. No. Cutting Tole- RE L S Fig. l l l
H1

L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance
GCM R: Right hand GCM L: Left hand
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (CW).

F29
▌◄
Grooving Tool Holders
GNDL-JE Type Holder with Internal Coolant
External Deep Grooving and Cut-Off

GNDL-JE Internal CDX

WF
Coolant

B
External Grooving External
LF

CW
LH

Cut-Off
Spare Parts

HF

H
Above figures show right hand tools.

Holders
Grooving Max.
Stock Dimensions (mm) Width Groov. Max. Plug
Depth Cutt-Off Applicable Cap Grub Span-
Cat. No. (mm) (mm) and
Dia Insert Screw Screw* ner
(mm) Sealing
R L H B LF WF HF LH CW CDX
GNDL R/L 2020 X 220 JE l l 20 20 110 20 20 44,5 2,00 20 40 GC□ □20-□□
GNDL R/L 2020 X 320 JE l l 20 20 110 20 20 44,5 3,00 20 40 GC□ □30-□□
GNDL R/L 2020 X 425 JE l l 20 20 115 20 20 50,0 4,00 25 50 GC□ □40-□□
GNDL R/L 2020 X 525 JE l l 20 20 115 20 20 50,0 5,00 25 50 GC□ N50-□□
GNDL R/L 2020 X 625 JE l l 20 20 115 20 20 50,0 6,00 25 50 GC□ N60-□□ BX0520 6,0 XP02-E BT0505-E LH040
GNDL R/L 2525 X 220 JE l l 25 25 110 25 25 44,5 2,00 20 40 GC□ □20-□□
GNDL R/L 2525 X 320 JE l l 25 25 110 25 25 44,5 3,00 20 40 GC□ □30-□□
GNDL R/L 2525 X 425 JE l l 25 25 115 25 25 50,0 4,00 25 50 GC□ □40-□□
GNDL R/L 2525 X 525 JE l l 25 25 115 25 25 50,0 5,00 25 50 GC□ N50-□□
GNDL R/L 2525 X 625 JE l l 25 25 115 25 25 50,0 6,00 25 50 GC□ N60-□□
Select holders and inserts with the same grooving width (CW). *Grub screws are sold separately (M5x5)
Grooving &
Parting-Off

Parts (Hose) Parts (Connector)


Fig. 1 SW14 Fig. 1 SW14 Fig. 2 Fig. 3
SW10 SW11

G1/8

G1/8
G1/8

G1/8

SW14
L 24
G1/8 G1/8

L
Stock (mm) Srew Stan- Srew Stan- Fig.
Cat. No. Cat. No. Stock Srew Standard Srew Standard Fig.
dard dard
J-HOSE-G1/8-G1/8-200-E l 200 G1/8 G1/8 1 J-G1/8-G1/8-00-E l G1/8 G1/8 1
J-HOSE-G1/8-G1/8-300-E l 300 G1/8 G1/8 1 J-G1/8-G1/8F-90-E l G1/8 G1/8 2
Hoses are sold separately. J-G1/8-G1/8-90-E l G1/8 G1/8 3
Connectors are sold separately.

F30 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDL-JE Type
Inserts for GNDL-JE Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
m l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 1 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0 1
N5004 MG – –
l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG 5,0 ±0,03 0,2 26,4 4,1
m l l l l l l l m l
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG 6,0 ±0,03 0,2 26,4 4,5
m l l l l l l l m l
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL –
2,0 ±0,03 0,2 21,1 3,6
l m l l l l l m l
N3002 ML N2004 GL – ±0,03 0,4 21,1 3,6
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l
m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l m l l l
m l l l l m l
N4002 ML l l m l l l
m ±0,03 0,2 26,4 4,0 N3004 GL l l l m – ±0,03 0,4 21,1 3,8
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 1 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0 1
l l l l l l m l
m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N4004 GL l l l m – ±0,03 0,4 26,4 4,0
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GL l l l l 5,0 ±0,03 0,2 26,4 4,1
m l
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N5004 GL l l l – ±0,03 0,4 26,4 4,1

Grooving &
m

Parting-Off
N6004 ML m l – –
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GL l l l l 6,0 ±0,03 0,2 26,4 4,5
m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
GCM N2002 GF – – l l l m 2,0 ±0,03 0,2 21,1 3,6
N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
 External Profiling / External Radius Grooving Dimensions (mm) N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
CW N4002 GF l l l l l l m 4,0 ±0,03 0,2 26,4 4,0 1
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. N4004 GF l l l l m ±0,03 0,4 26,4 4,0


Cutting Tole- –
N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1
Width rance N5004 GF l l l l – ±0,03 0,4 26,4 4,1
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N6002 GF –
N4020 RG 4,0 ±0,03 2,0 26,4 4,0 2
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l m N6004 GF l l l l – ±0,03 0,4 26,4 4,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5
 Cut-Off Machining (Handed Edge) Dimensions (mm)

 Profiling / Radius Grooving / Necking CW


AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

Dimensions (mm)

CW Cat. No. PSI Cutting Tole- RE L S Fig.


AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

RE L S Fig. Width rance


Cat. No. Cutting Tole-
GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
Width rance –
L2002 CG 05 l l l l m l 5° 2,0 ±0,03 0,2 21,1 3,6
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5 GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW
L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
Cat. No. Cutting Tole- RE L S Fig.
H1

GCM R30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8


Width rance L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6 GCM R: Right hand GCM L: Left hand
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F31
▌◄
Grooving Tool Holders
GNDN Type
Necking

GNDN

DMIN
Necking Necking

APMX2
AP

45°
MX
APMX2

Above figures show right hand tools.


Spare Parts

Holders
Min. Groov.
Stock Dimensions (mm) Bore Width Applicable Cap
Cat. No. (mm) (mm) APMX APMX2 Insert Screw
Spanner
R L H B LF WF HF LH WF2 DMIN CW
GNDN R/L2020 K 215-020 m m 20 20 125 23 20 30 3,0 20 2,0 1,5 0,64 GCM N2010 RN
GNDN R/L2020 K 320-020 m m 20 20 125 23 20 30 3,0 20 3,0 2,0 0,79 GCM N3015 RN
GNDN R/L2020 K 430-030 m m 20 20 125 24 20 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2020 K 535-030 m m 20 20 125 25 20 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2020 K 640-030 m m 20 20 125 25 20 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Grooving &
Parting-Off

GNDN R/L2525 M 215-020 m m 25 25 150 28 25 30 3,0 20 2,0 1,5 0,64 GCM N2010 RN
GNDN R/L2525 M 320-020 m m 25 25 150 28 25 30 3,0 20 3,0 2,0 0,79 GCM N3015 RN
GNDN R/L2525 M 430-030 m m 25 25 150 29 25 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2525 M 535-030 m m 25 25 150 30 25 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2525 M 640-030 m m 25 25 150 30 25 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Select holders and inserts with the same grooving width (CW).

F32 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDN Type
Inserts for GNDN Coated Carbide Cermet

Fig. 2
2-RE

CW
L

 Profiling / Radius Grooving / Necking S Dimensions (mm)

CW
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. Cutting Tole- RE L S Fig.


Width rance
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2
N5025 RN l l l m l l m l – 5,0 ±0,03 2,5 28,3 4,1
N6030 RN l l l m l l m l – 6,0 ±0,03 3,0 28,3 4,5
Select holders and inserts with the same grooving width (CW).

Grooving &
Parting-Off

F33
▌◄
Grooving Tool Holders
GNDF Type
Face Grooving

GNDF
CDX

CW
WF

B
Face Grooving Face LF
LH
Max. Dia.
Min. Dia.
Work diameters in the stock indicate

HF

H
external diameters of face grooving.

DC (Work Diameter) Spare Parts


Use for multi-purpose or profiling
insert for turning (wide grooves). Above figures show right hand tools.

Holders
Groov. Max. Cut-
Work Dia. Width off Dia.
Stock Dimensions (mm) Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L H B LF WF HF LH DC CW CDX
GNDF R/L 2020 K 312-035 l l 20 20 125 20 20 35,6 35–45 3,0 12
GNDF R/L 2020 K 312-040 l l 20 20 125 20 20 35,6 40–55 3,0 12
GNDF R/L 2020 K 318-050 l l 20 20 125 20 20 41,6 50–70 3,0 18
GNDF R/L 2020 K 318-065 l l 20 20 125 20 20 41,6 65–100 3,0 18 GCM N30- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 318-090 l l 20 20 125 20 20 41,6 90–150 3,0 18
GNDF R/L 2020 K 318-140 l l 20 20 125 20 20 41,6 140–200 3,0 18
GNDF R/L 2020 K 318-180 l l 20 20 125 20 20 41,6 180–300 3,0 18
GNDF R/L 2020 K 418-040 l l 20 20 125 20 20 41,6 40–55 4,0 18
GNDF R/L 2020 K 423-050 l l 20 20 125 20 20 46,6 50–70 4,0 23
Grooving &
Parting-Off

GNDF R/L 2020 K 423-065 l l 20 20 125 20 20 46,6 65–90 4,0 23


GNDF R/L 2020 K 423-085 l m 20 20 125 20 20 46,6 85–130 4,0 23 GCM N40- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 423-125 m l 20 20 125 20 20 46,6 125–200 4,0 23
GNDF R/L 2020 K 423-180 m m 20 20 125 20 20 46,6 180–300 4,0 23
GNDF R/L 2020 K 423-280 m m 20 20 125 20 20 46,6 280–1000 4,0 23
GNDF R/L 2020 K 523-050 m m 20 20 125 20 20 46,6 50–70 5,0 23
GNDF R/L 2020 K 523-065 m l 20 20 125 20 20 46,6 65–90 5,0 23
GNDF R/L 2020 K 523-085 20 20 125 20 20 46,6 85–130 5,0 23
GNDF R/L 2020 K 523-125
l m
l l 20 20 125 20 20 46,6 125–200 5,0 23
GCM N50- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 523-180 m m 20 20 125 20 20 46,6 180–300 5,0 23
GNDF R/L 2020 K 523-280 m m 20 20 125 20 20 46,6 280–1000 5,0 23
GNDF R/L 2020 K 623-050 m m 20 20 125 20 20 46,6 50–75 6,0 23
GNDF R/L 2020 K 623-070 m m 20 20 125 20 20 46,6 70–110 6,0 23
GNDF R/L 2020 K 623-100 m l 20 20 125 20 20 46,6 100–200 6,0 23 GCM N60- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 623-180 m m 20 20 125 20 20 46,6 180–300 6,0 23
GNDF R/L 2020 K 623-280 m m 20 20 125 20 20 46,6 280–1000 6,0 23
GNDF R/L 2525 M 312-035 l l 25 25 150 25 25 35,6 35–45 3,0 12
GNDF R/L 2525 M 312-040 l l 25 25 150 25 25 35,6 40–55 3,0 12
GNDF R/L 2525 M 318-050 l l 25 25 150 25 25 41,6 50–70 3,0 18
GNDF R/L 2525 M 318-065 l l 25 25 150 25 25 41,6 65–100 3,0 18 GCM N30- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 318-090 l l 25 25 150 25 25 41,6 90–150 3,0 18
GNDF R/L 2525 M 318-140 l l 25 25 150 25 25 41,6 140–200 3,0 18
GNDF R/L 2525 M 318-180 l l 25 25 150 25 25 41,6 180–300 3,0 18
GNDF R/L 2525 M 418-040 l l 25 25 150 25 25 41,6 40–55 4,0 18
GNDF R/L 2525 M 423-050 l l 25 25 150 25 25 46,6 50–70 4,0 23
GNDF R/L 2525 M 423-065 l l 25 25 150 25 25 46,6 65–90 4,0 23
GNDF R/L 2525 M 423-085 l l 25 25 150 25 25 46,6 85–130 4,0 23 GCM N40- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 423-125 l l 25 25 150 25 25 46,6 125–200 4,0 23
GNDF R/L 2525 M 423-180 l l 25 25 150 25 25 46,6 180–300 4,0 23
GNDF R/L 2525 M 423-280 l l 25 25 150 25 25 46,6 280–1000 4,0 23
GNDF R/L 2525 M 523-050 l l 25 25 150 25 25 46,6 50–70 5,0 23
GNDF R/L 2525 M 523-065 l l 25 25 150 25 25 46,6 65–90 5,0 23
GNDF R/L 2525 M 523-085 25 25 150 25 25 46,6 85–130 5,0 23
GNDF R/L 2525 M 523-125
l
l
l
l 25 25 150 25 25 46,6 125–200 5,0 23
GCM N50- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 523-180 l l 25 25 150 25 25 46,6 180–300 5,0 23
GNDF R/L 2525 M 523-280 l l 25 25 150 25 25 46,6 280–1000 5,0 23
GNDF R/L 2525 M 623-050 l m 25 25 150 25 25 46,6 50–75 6,0 23
GNDF R/L 2525 M 623-070 l l 25 25 150 25 25 46,6 70–110 6,0 23
GNDF R/L 2525 M 623-100 l l 25 25 150 25 25 46,6 100–200 6,0 23 GCM N60- □□ BX0520 5,0 LH040
GNDF R/L 2525 M 623-180 m l 25 25 150 25 25 46,6 180–300 6,0 23
GNDF R/L 2525 M 623-280 l l 25 25 150 25 25 46,6 280–1000 6,0 23
Select holders and inserts with the same grooving width (CW).

F34 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDF Type
Insertsfor
Inserts forGNDF
GNDF Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3


4-RE 2-RE 4-RE

CW

CW
CW

L L L

S
S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – –
l l 3,0 ±0,03 0,2 21,1 3,8 GCM N3002 GG l l l l l 3,0 ±0,03 0,2 21,1 3,8
m l l m
N3004 MG l l l l l l m l – ±0,03 0,4 21,1 3,8 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4002 MG – ±0,03 0,2 26,4 4,0 N4002 GG –
l l l l l l l 4,0 ±0,03 0,2 26,4 4,0
m l l l m
N4004 MG l l m l l l – 4,0 ±0,03 0,4 26,4 4,0 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0
N4008 MG – ±0,03 0,8 26,4 4,0 1 N5002 GG –
5,0 ±0,03 0,2 26,4 4,1
l l l l l l m l l l l l m l
N5004 MG – N5004 GG – ±0,03 0,4 26,4 4,1
5,0 ±0,03 0,4 26,4 4,1
l l m l l l l l l l m l
N5008 MG – ±0,03 0,8 26,4 4,1 N6002 GG –
6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l l l l l m l
N6004 MG – N6004 GG – ±0,03 0,4 26,4 4,5
6,0 ±0,03 0,4 26,4 4,5
l l m l l l l l l l m l
N6008 MG – ±0,03 0,8 26,4 4,5 GCM N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l l l l l m l
GCM N2002 ML – – – – l l m l – 2,0 ±0,03 0,2 21,1 3,6 N3004 GL l l l m – ±0,03 0,4 21,1 3,8
N3002 ML –
l l l l l l l 3,0 ±0,03 0,2 21,1 3,8 N4002 GL l l l l 4,0 ±0,03 0,2 26,4 4,0
m m m l
N3004 ML l l m l l l
m ±0,03 0,4 21,1 3,8 N4004 GL l l l m – ±0,03 0,4 26,4 4,0
N4002 ML ±0,03 0,2 26,4 4,0 N5002 GL –
l l 5,0 ±0,03 0,2 26,4 4,1
m l l l
m l l l l m l
N4004 ML l l l l l l m l
m 4,0 ±0,03 0,4 26,4 4,0 1 N5004 GL l l l m – ±0,03 0,4 26,4 4,1
N4008 ML ±0,03 0,8 26,4 4,0 N6002 GL –
6,0 ±0,03 0,2 26,4 4,5
l l m l l m m l l l l m l
N5004 ML m l – N6004 GL – ±0,03 0,4 26,4 4,5
5,0 ±0,03 0,4 26,4 4,1
l l l l l l l l l m
N5008 ML m – ±0,03 0,8 26,4 4,1 GCM N3002 GF 3,0 ±0,03 0,2 21,1 3,8
l l m l l l l l l l l

Grooving &
m

Parting-Off
N6004 ML m l – N3004 GF ±0,03 0,4 21,1 3,8
6,0 ±0,03 0,4 26,4 4,5
l l l l l l l l l l m
N6008 ML m – ±0,03 0,8 26,4 4,5 N4002 GF 4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l l m
N4004 GF l l l l m ±0,03 0,4 26,4 4,0
 Profiling / Radius Grooving / Necking N5002 GF –
Dimensions (mm)
l l l l l l 5,0 ±0,03 0,2 26,4 4,1
N5004 GF l l l l – ±0,03 0,4 26,4 4,1
CW N6002 GF –
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. N6004 GF l l l l – ±0,03 0,4 26,4 4,5


Cutting Tole-
Width rance Combine the insert with a holder such that the width of cut (CW) matches.

GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8


N4020 RG l l l l l l m l m 4,0 ±0,03 2,0 26,4 4,0 2
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5

 Non-Ferrous Metals Dimensions (mm)

CW
Cat. No. Cutting Tole- RE L S Fig.
H1

Width rance
GCG N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F35
▌◄
Grooving Tool Holders
GNDFS Type
Face Grooving L-Styled (Non-Adjustable Type)

GNDFS
Face Grooving Face
Max. Dia (Outer)

Min. Bore (Outer)

Min. Bore (Inner )

Use the multi-purpose copying


inserts for turning (wide grooves).

(Work Diameter) Spare Parts


Above figures show right hand tools.

Holders
Min. Groov. Max. Groov.
Work Dia.
Stock Dimensions (mm) Bore Ø Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Inner Insert Screw
R L H B LF WF HF LH DC (mm) CW CDX
GNDFS R/L2525M 620 070 25 25 150 47 25 25 70–100 58 6,0 20
GNDFS R/L2525M 620 100 25 25 150 47 25 25 100–200 88 6,0 20
GNDFS R/L2525M 620 180 25 25 150 47 25 25 180–300 168 6,0 20 GC □ N60-□□ BX0520 5,0 LH040
GNDFS R/L2525M 620 280 25 25 150 47 25 25 280–1000 268 6,0 20
GNDFS R/L2525M 620 450 25 25 150 47 25 25 >450 438 6,0 20
Grooving &
Parting-Off

GNDFS R/L3232P 620 070 32 32 170 54 32 25 70–100 58 6,0 20


GNDFS R/L3232P 620 100 32 32 170 54 32 25 100–200 88 6,0 20
GNDFS R/L3232P 620 180 32 32 170 54 32 25 180–300 168 6,0 20 GC □ N60-□□ BX0620 6,0 LH050
GNDFS R/L3232P 620 280 32 32 170 54 32 25 280–1000 268 6,0 20
GNDFS R/L3232P 620 450 32 32 170 54 32 25 >450 438 6,0 20
GNDFS R/L2525M 820 070 25 25 150 47 25 30 70–100 54 8,0 20
GNDFS R/L2525M 820 100 25 25 150 47 25 30 100–200 84 8,0 20
GNDFS R/L2525M 820 180 25 25 150 47 25 30 180–300 164 8,0 20 GCM N80- □□ BX0620 6,0 LH050
GNDFS R/L2525M 820 280 25 25 150 47 25 30 280–1000 264 8,0 20
GNDFS R/L2525M 820 450 25 25 150 47 25 30 >450 434 8,0 20
GNDFS R/L3232P 820 070 32 32 170 54 32 30 70–100 54 8,0 20
GNDFS R/L3232P 820 100 32 32 170 54 32 30 100–200 84 8,0 20
GNDFS R/L3232P 820 180 32 32 170 54 32 30 180–300 164 8,0 20 GCM N80- □□ BX0620 6,0 LH050
GNDFS R/L3232P 820 280 32 32 170 54 32 30 280–1000 264 8,0 20
GNDFS R/L3232P 820 450 32 32 170 54 32 30 >450 434 8,0 20
Select holders and inserts with the same grooving width (CW).

F36 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDFS Type
Inserts for GNDFS Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3


4-RE 2-RE 4-RE

CW

CW
CW

L L L

S
S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N6004 MG l – 6,0 ±0,03 0,4 26,4 4,5 GCM N6002 GG –
6,0 ±0,03 0,2 26,4 4,5
l l m l l l l l l m l
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 1 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5 1
N8004 MG – – 8,0 ±0,04
l l 8,0 ±0,04 0,4 28,8 6,0 N8004 GG 0,4 28,8 6,0
m l l m l l l l m l
N8008 MG – ±0,04 0,8 28,8 6,0 GCM N6002 GL –
6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l l l l l m l
GCM N6004 ML – – 4,5 1
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 N6004 GL ±0,03 0,4 26,4
m l l l l m
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 1 N8004 GL l m l l m l – 8,0 ±0,04 0,4 28,8 6,0
N8004 ML – –
l l l m l l 8,0 ±0,04 0,4 28,8 6,0 GCM N6002 GF 6,0 ±0,03 0,2 26,4 4,5
m l l l l l l l
N8008 ML l l m l l m – ±0,04 0,8 28,8 6,0 N6004 GF l l l l – ±0,03 0,4 26,4 4,5 1
N8002 GF –
l l l l 8,0 ±0,04 0,2 28,8 6,0
m l
N8004 GF l l l l m l – ±0,04 0,4 28,8 6,0
 Profiling / Radius Grooving / Necking Dimensions (mm) Combine the insert with a holder such that the width of cut (CW) matches.

CW
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. Cutting Tole- RE L S Fig.


Width rance
GCM N6030 RN l l l l l l m l – 6,0 ±0,03 3,0 28,3 4,5 2

Grooving &
Parting-Off
 Non-Ferrous Metals Dimensions (mm)

CW
Cat. No. Cutting Tole- RE L S Fig.
H1

Width rance
GCG N6004 GA m 6,0 ±0,025 0,4 26,4 4,5 3

F37
▌◄
Grooving Tool Holders
GNDI Type
Internal Grooving

GNDI
DMIN Min. Bore DCON

Internal Grooving Internal

WF
CW H
LF

Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves). Above figures show right hand tools.

Holders
Stock Dimensions (mm) Min. Bore Groov. Max. Groov.
Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L DCON H LF WF DMIN CW CDX
GNDI R/L 2532 T 206 l l 25 23 200 16 32 2,0 6 GCM N20- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 210 l l 32 30 250 26 40 2,0 10 GCM N20- □□ BH0616 6,0 LH040
GNDI R/L 2532 T 306 l l 25 23 200 16 32 3,0 6 GCM N30- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 310 l l 32 30 250 26 40 3,0 10 GCM N30- □□ BH0616 6,0 LH040
GNDI R/L 4050 T 311 l l 40 38 300 31 50 3,0 11 GCM N30- □□
GNDI R/L 2532 T 406 l l 25 23 200 19 32 4,0 6 GCM N40- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 410 l l 32 30 250 26 40 4,0 10 GCM N40- □□ BH0616 6,0 LH040
GNDI R/L 4050 T 411 l l 40 38 300 31 50 4,0 11 GCM N40- □□
GNDI R/L 2532 T 506 l m 25 23 200 19 32 5,0 6 GCM N50- □□ BH0516 5,0 LH030
Grooving &

□□
Parting-Off

GNDI R/L 3240 T 510 l l 32 30 250 26 40 5,0 10 GCM N50-


BH0616 6,0 LH040
GNDI R/L 4050 T 511 l l 40 38 300 31 50 5,0 11 GCM N50- □□
GNDI R/L 4050 T 611 l l 40 38 300 31 50 6,0 11 GCM N60- □□ BH0616 6,0 LH040
Select holders and inserts with the same grooving width (CW).

F38 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
Expansio
n
GNDI Type
GNDI Inserts Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3


4-RE 2-RE 4-RE

CW

CW
CW

L L L

S
S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
m l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 1 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0 1
N5004 MG – –
l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG 5,0 ±0,03 0,2 26,4 4,1
m l l l l l l l m l
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG 6,0 ±0,03 0,2 26,4 4,5
m l l l l l l l m l
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL –
2,0 ±0,03 0,2 21,1 3,6
l m l l l l l m l
N3002 ML N2004 GL – ±0,03 0,4 21,1 3,6
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l
m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l m l l l
m l l l l m l
N4002 ML l l m l l l
m ±0,03 0,2 26,4 4,0 N3004 GL l l l m – ±0,03 0,4 21,1 3,8
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 1 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0 1
l l l l l l m l
m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N4004 GL l l l m – ±0,03 0,4 26,4 4,0
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GL l l l l 5,0 ±0,03 0,2 26,4 4,1
m l
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N5004 GL l l l m – ±0,03 0,4 26,4 4,1

Grooving &
Parting-Off
N6004 ML m l – –
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GL l l l l 6,0 ±0,03 0,2 26,4 4,5
m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
GCM N2002 GF – – l l l m 2,0 ±0,03 0,2 21,1 3,6
N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
 External Profiling / External Radius Grooving Dimensions (mm)
N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
CW N4002 GF l l l l l l m 4,0 ±0,03 0,2 26,4 4,0 1
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

N4004 GF l l l l m ±0,03 0,4 26,4 4,0


Cat. No. Cutting Tole- RE L S Fig.

N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1
Width rance N5004 GF l l l l – ±0,03 0,4 26,4 4,1
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N6002 GF –
N4020 RG 4,0 ±0,03 2,0 26,4 4,0 2
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l m N6004 GF l l l l – ±0,03 0,4 26,4 4,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5 Combine the insert with a holder such that the width of cut (CW) matches.

 Profiling / Radius Grooving / Necking Dimensions (mm)


CW
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. Cutting Tole- RE L S Fig.


Width rance
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5

 Non-Ferrous Metals Dimensions (mm)


CW
Cat. No. Cutting Tole- RE L S Fig.
H1

Width rance
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F39
▌◄
Grooving Tool Holders
GNDIS Type
Internal Grooving

GNDIS DMIN Min. Bore DCON

Internal Grooving Internal

WF

CDX
CW H
LH
LF

Above figures show right hand tools.


Spare Parts
LT15

Holders LT20
Min. Groov. Max. Groov.
Stock Dimensions (mm) Bore Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L DCON H LF LH WF DMIN CW CDX
GNDIS R/L 1214 T 1526 m m 12 11 150 30 9,0 14 1,5 2,6 GXM N150005S GF
GNDIS R/L 1214 T 1536 m m 12 11 150 30 10,0 14 1,5 3,6 GXM N150005S GF BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 1536 m m 16 15 160 35 11,5 16 1,5 3,6 GXM N150005S GF
GNDIS R/L 1620 T 1546 m m 16 15 160 40 14,5 20 1,5 4,6 GXM N150005S GF
BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 1566 m m 20 19 180 40 19,0 25 1,5 6,6 GXM N150005S GF
□□
Grooving &
Parting-Off

GNDIS R/L 1214 T 2026 m m 12 11 150 30 9,0 14 2,0 2,6 GXM N2002S-
GNDIS R/L 1214 T 2036 m m 12 11 150 30 10,0 14 2,0 3,6 GXM N2002S-□□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 2036 m m 16 15 160 35 11,5 16 2,0 3,6 GXM N2002S-□□
GNDIS R/L 1620 T 2046 m m 16 15 160 40 14,5 20 2,0 4,6 GXM N2002S-□□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 2066 m m 20 19 180 40 19,0 25 2,0 6,6 GXM N2002S-□□
GNDIS R/L 1214 T 3026 m m 12 11 150 30 9,0 14 3,0 2,6 GXM N3002S-□□
GNDIS R/L 1214 T 3036 m m 12 11 150 30 10,0 14 3,0 3,6 GXM N3002S-□□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 3036 m m 16 15 160 35 11,5 16 3,0 3,6 GXM N3002S-□□
GNDIS R/L 1620 T 3046 m m 16 15 160 40 14,5 20 3,0 4,6 GXM N3002S-□□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 3066 m m 20 19 180 40 19,0 25 3,0 6,6 GXM N3002S-□□
Select holders and inserts with the same grooving width (CW). Only GXM inserts can be used.

F40 l = Japan stock – Not available Recommended Tightening Torque (N·m)

▌◄
Grooving Tool Holders
GNDIS Type
Inserts for GNDIS Coated Carbide

Fig. 1
4-RE

CW
L

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC1030U

AC1030U
AC520U
AC520U

Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GXM N2002S ML m m 2,0 ±0,03 0,2 11,1 3,1 GXM N150005S GF – m 1,5 ±0,03 0,2 21,1 3,6
N3002S ML m m 3,0 ±0,03 0,2 11,1 3,1 1 N2002S GF m m 2,0 ±0,03 0,2 21,1 3,8 1
N3002S GF m m 3,0 ±0,03 0,4 21,1 3,8
Select holders and inserts with the same grooving width (CW). GCM and GCG inserts are not compatible.

Recommended Cutting Conditions


Work Material Carbon Steel / Alloy Steel Stainless Steel Cast Iron Exotic Alloy

Grade AC520U AC1030U AC520U AC1030U AC520U AC1030U AC520U AC1030U

Cutting Speed
80–200 50–200 70–150 50–150 60–200 50–200 20–80 20–60

Grooving &
Parting-Off
(m/min)

 Grooving / Cut-Off Machining / Necking  Traversing


Feed Rate (mm/rev) ML
Chipbreaker Chipbreaker
ML GF Feed Rate (mm/rev) Depth of Cut (mm)
1,5 – 0,02–0,10 Width of Cut 2,0 0,03–0,12 0,2–0,8
Width of Cut 2,0 0,03–0,12 0,03–0,12 CW (mm) 3,0 0,05–0,15 0,3–1,2
CW (mm)
3,0 0,05–0,15 0,05–0,15

F41
▌◄
Grooving Tool Holders
SSH Series New

Features
Tough carbide body for stable machining.
Internal coolant supply for outstanding chip evacuation.
Adopts AC1030U for excellent machined surface quality.
In addition to grooving applications, we have a lineup of 12 items for
circlip groove machining.

SSHG Type SSHR Type SSHC Type

Grooving Radius Grooving/Profiling Chamfering

Application Range
30
GNDIS Series
Width of Cut: 0,74 mm – 3,00 mm
Min. Bore Diameter (mm)

25
SSH Series Min. Bore Diameter: Ø 8,0 mm
20 Max. Groove Depth: to 4,0 mm
Holder: Carbide body (internal coolant supply)
15

10
Insert: Grade AC1030U

0
0,5 1,0 1,5 2,0 2,5 3,0
Width of Cut (mm)
Grooving &
Parting-Off

Chip Control
No chip evacuation
Easy chip removal
space

SSH Series Competitor


Stable and smooth evacuation of curled chips even on small diameters. Evacuation from grooves is poor, inviting sudden breakage.

Work Material: C45 Cutting Conditions: vc = 50 m/min, f = 0,02 mm/rev, ap = 1,0 mm, wet (oil-based)
Cutting Diameter: Ø 13 mm

Chatter Resistance
f = 0,1 mm/rev f = 0,2 mm/rev f = 0,3 mm/rev f = 0,1 mm/rev f = 0,2 mm/rev f = 0,3 mm/rev
No chattering Occurence of
chattering
Outstanding shar-
pness and carbide
shank suppress
chatter.
SSH Series Competitor
Work Material: C45 Cutting Conditions: vc = 100 m/min, f = 0,01, 0,02, 0,03 mm/rev, ap = 0,2 mm, wet (oil-based)
Cutting Diameter: Ø 13 mm

Machined Surface Quality


Ra = 0,28 µm, Rz = 2,39 µm Ra = 0,54 µm, Rz = 3,26 µm

Excellent surfa- Matt surface


ce quality due to
improved friction
coefficient.
SSH Series Competitor
Work Material: 42CrMo4 Cutting Conditions: vc = 180 m/min, f = 0,02 mm/rev, ap = 0,2 mm, wet (oil-based)
Cutting Diameter: Ø 30 mm

F42
▌◄
Grooving Tool Holders
SSH Series
(Min. Bore (Min. Bore
SSH Fig. 1 DMIN Diameter)
DMIN DCON
Fig. 2 DMIN
DCON DMIN Diameter) DCONDCON

Internal Grooving

WF

WF

WF
WF
DN
DN

DN
H H

DN
CW H
CW CW CW H
LHD LHD LHD LHD
LF LF LF LF

Holder Dimensions (mm) Parts


Flat Screw Wrench
Stock

TRX08IP
Cat. No. DCON DN H LF* LHD DMIN CW Fig. Applicable Insert Nm

LT15IP
E08D SSHM N125 08 m 8 6 7 60 12,5 8 0,74–2,00 1
BFTX02608IPS 1,2 TRX08IP
E08E SSHM N210 08 m 8 6 7 70 21,0 8 0,74–2,00 1
E12E SSHM N125 08 m 12 6 11 70 12,5 8 0,74–2,00 1
SSH_ R/L 08 . . .
E12F SSHM N210 08 m 12 6 11 80 21,0 8 0,74–2,00 1
BFTX02608IPS 1,2 TRX08IP
E12G SSHM N300 08 m 12 6 11 90 30,0 8 0,74–2,00 1
E12H SSHM N420 08 m 12 6 11 100 42,0 8 0,74–2,00 1
E12X SSHM N195 14 m 12 9 11 75 19,5 14 0,74–3,00 2
E12H SSHM N340 14 m 12 9 11 100 34,0 14 0,74–3,00 2
BFTX0412IPS 5,0 LT15IP
E12J SSHM N450 14 m 12 9 11 110 45,0 14 0,74–3,00 2
E12X SSHM N640 14 m 12 9 11 130 64,0 14 0,74–3,00 2
SSH_ R/L 14 . . .
E16F SSHM N195 14 m 16 9 14 80 19,5 14 0,74–3,00 2

Grooving &
Parting-Off
E16H SSHM N340 14 m 16 9 14 100 34,0 14 0,74–3,00 2
BFTX0412IPS 5,0 LT15IP
E16J SSHM N450 14 m 16 9 14 110 45,0 14 0,74–3,00 2
E16X SSHM N640 14 m 16 9 14 130 64,0 14 0,74–3,00 2
* The LF dimensions above are dimensions with SSHG/SSHR type insert mounted. Refer to the insert stock table for WF dimensions.

Inserts (E08_ SSHM N_ _ _ -08 / E12_ SSHM N_ _ _ -08) Dimensions (mm)

AC1030U Fig. 1 (For Grooving)


Coated
Applica- Carbide CDX

WF3
Cat. No. CW CDX RE WF3 WF S E2 Fig. Applicable Holder
S

tions R L
2-C0,05

CW
E2
SSHG R/L 0807400 m m 0,74 1,0 – 3,2 4,80 3,6 0,4 1 WF
R/L 0808400 m m 0,84 1,0 – 3,2 4,80 3,6 0,4 1
R/L 0809400 m m 0,94 1,0 – 3,2 4,80 3,6 0,4 1 (Min. Bore
R/L 0810000 m m 1,00 1,0 – 3,2 4,80 3,1 – 1 DMIN Diameter)
R/L 0810010 m m 1,00 1,0 0,10 3,2 4,80 3,1 – 2 Fig. 2 (For Grooving)
R/L 0811900 m m 1,19 1,0 – 3,2 4,80 3,1 – 1
CDX
WF3

Grooving R/L 0813900 m m 1,39 1,0 – 3,2 4,80 3,0 – 1


S

R/L 0815000 m m 1,50 1,0 – 3,2 4,80 3,0 – 1 2-RE


CW
E2

R/L 0815010 m m 1,50 1,0 0,10 3,2 4,80 3,0 – 2 WF

R/L 0816900 m m 1,69 1,0 – 3,2 4,80 3,0 – 1 E08_SSHM N_ _ _ 08


E12_SSHM N_ _ _ 08 (Min. Bore
R/L 0820000 m m 2,00 1,0 – 3,2 4,80 3,0 – 1
DMIN Diameter)
R/L 0820010 m m 2,00 1,0 0,10 3,2 4,80 3,0 – 2
R/L 0820020 m m 2,00 1,0 0,20 3,2 4,80 3,0 – 2 Fig. 3 (For Radius Grooving/Profiling)
SSHR R/L 08080 m m 0,80 1,0 0,40 3,2 4,80 3,1 – 3 CDX
WF3
S

R/L 08100 m m 1,00 1,0 0,50 3,2 4,80 3,1 – 3


Radius RE
R/L 08120 1,20 1,0 0,60 3,2 4,80 3,1 – 3
CW

m m WF
Grooving/
R/L 08150 m m 1,50 1,0 0,75 3,2 4,80 3,0 – 3
Profiling
R/L 08180 m m 1,80 1,0 0,90 3,2 4,80 3,0 – 3 (Min. Bore
R/L 08200 m m 2,00 1,0 1,00 3,2 4,80 3,0 – 3 DMIN Diameter)

Chamfering SSHC R/L 08454502 m m – 1,4 0,20 1,8 4,65 3,6 – 4 Fig. 4 (For Chamfering)
* Refer to the holder stock table for the DMIN dimensions above. 45°
CDX
WF3

WF, WF3, E2: Cutting Edge Distance


S

RE
45°
WF

(Min. Bore
DMIN Diameter)

Fig. shows right hand (R) tools.

m = Japan stock Recommended Tightening Torque (N·m)


F43
Nm

▌◄
Grooving Tool Holders
SSH Series New

Inserts (E12_ SSHM N_ _ _ -14 / E16_ SSHM N_ _ _ -14) Dimensions (mm)

AC1030U
Coated
Applica- Carbide Fig. 1 (For Grooving)
Cat. No. CW CDX RE WF3 WF S E2 Fig. Applicable Holder
tions R L
CDX

WF3
SSHG R/L 1407400 0,74 1,2 – 5,3 9,0 5,5 0,2 1

S
m m
R/L 1408400 m m 0,84 1,3 – 5,3 9,0 5,5 0,2 1 2-C0.05

CW
E2
WF
R/L 1409400 m m 0,94 1,5 – 5,3 9,0 5,5 0,2 1
R/L 1410000 m m 1,00 1,6 – 5,3 9,0 5,5 0,2 1
R/L 1410010 m m 1,00 1,6 0,10 5,3 9,0 5,5 0,2 2 (Min. Bore
R/L 1411900 m m 1,19 4,0 – 5,3 9,0 5,2 – 1 DMIN Diameter)

R/L 1413900 m m 1,39 4,0 – 5,3 9,0 5,1 – 1 Fig. 2 (For Grooving)
R/L 1415000 m m 1,50 4,0 – 5,3 9,0 5,1 – 1
R/L 1415010 1,50 4,0 0,10 5,3 9,0 5,1 – 2 CDX

WF3
m m

S
Grooving R/L 1416900 m m 1,69 4,0 – 5,3 9,0 5,1 – 1 2-RE

CW
R/L 1420000 2,00 4,0 – 5,3 9,0 5,1 – 1

E2
m m WF
R/L 1420010 m m 2,00 4,0 0,10 5,3 9,0 5,1 – 2
R/L 1420020 m m 2,00 4,0 0,20 5,3 9,0 5,1 – 2
E12_ SSHM N_ _ _ 14 (Min. Bore
R/L 1425000 m m 2,50 4,0 – 5,3 9,0 5,1 – 1 DMIN Diameter)
E16_ SSHM N_ _ _ 14
R/L 1425010 m m 2,50 4,0 0,10 5,3 9,0 5,1 – 2
R/L 1425020 m m 2,50 4,0 0,20 5,3 9,0 5,1 – 2 Fig. 3 (For Radius Grooving/Profiling)

R/L 1430000 m m 3,00 4,0 – 5,3 9,0 5,1 – 1 CDX

WF3
S
R/L 1430010 m m 3,00 4,0 0,10 5,3 9,0 5,1 – 2
RE
R/L 1430020 m m 3,00 4,0 0,20 5,3 9,0 5,1 – 2

CW
WF
SSHR R/L 14100 m m 1,00 1,6 0,50 5,3 9,0 5,2 – 3
R/L 14120 m m 1,20 4,0 0,60 5,3 9,0 5,2 – 3
(Min. Bore
R/L 14150 m m 1,50 4,0 0,75 5,3 9,0 5,1 – 3
Grooving &
Parting-Off

Radius DMIN Diameter)


R/L 14180 m m 1,80 4,0 0,90 5,3 9,0 5,1 – 3
Grooving/
R/L 14200 m m 2,00 4,0 1,00 5,3 9,0 5,1 – 3
Profiling
R/L 14220 m m 2,20 4,0 1,10 5,3 9,0 5,1 – 3
R/L 14250 m m 2,50 4,0 1,25 5,3 9,0 5,1 – 3
R/L 14300 m m 3,00 4,0 1,50 5,3 9,0 5,1 – 3 Fig. shows right hand (R) tools.

* Refer to the holder stock table for the DMIN dimensions above. m = Japan stock
WF, WF3, E2: Cutting Edge Distance

Recommended Cutting Conditions


Work Material P Carbon Steel/Alloy Steel Stainless Steel S Cast Iron

Cutting Speed vc (m/min) 20–200 15–80 20–160


Feed Rate f (mm/rev) 0,01–0,03 0,01–0,03 0,01–0,03

F44 m = Japan stock

▌◄
Grooving &

F45
Parting-Off

▌◄
ISO-PSC Polygon Modular
GND Grooving System
PSC

GNDCM CDX
External Grooving External

CW
General Features
New grades and chipbreakers have been added to the already established GND grooving system with polygon
shank and a flexible and economical cassette system for inserts. An array of chipbreakers improves the efficiency
in chip control in various applications such as grooving, turning, profiling and cut-off.

Advantages
GND inserts for soft grooving from 2,0 - 6,0 mm width
Expanded grade selection with 9 different chipbreakers for a wide application range
Provides excellent chip control
Achieves stable long tool life

Cassette
Tightening
CW CDX Cap
Cat. No. R L Inserts Torque Spanner
(mm) (mm) Screw
(N·m)
GNDCM R/L 212 2 GCM □20-□□
Grooving &

l l
Parting-Off

GNDCM R/L 312 l l 3


12
GCM □30-□□ 5,0 Handling
GNDCM R/L 418 l l 4 GCM □40-□□ BX0512 LH040
GNDCM R/L 518 l l 5 18 GCM □50-□□ 6,0 ATTENTION
GNDCM R/L 618 l l 6 GCM □60-□□ To fix the cassette on the
holder, please clamp the
Holder cassette at first with the inner
torx screw.
PSC__GM00 PSC__GM90
DCSFMS

(straight) (L-style)
DCSFMS

Note:
The right handed
WF

WF

PSC40/50GM90R
LF LF holder needs a left
cassette.
The left handed
PSC40/50GM90L
holder needs a right
cassette.

DCSFMS WF LF Cap Tightening


Style Cat. No. R L Spanner
(mm) (mm) (mm) Screw Torque (N·m)
PSC40GM00 R/L l l 40 22
Straight 80*
PSC50GM00 R/L l l 50 27
BFTX0619N 7,5 LT25
PSC40GM90 R/L l l 40 42* 52,5
L-Style
PSC50GM90 R/L l l 50 47* 55,0
* Dimension when using radial grooving cassettes.

Identification Details - Polygon-Toolholder


PSC 40 - G M 00 R
Polygonshank Shank Diameter Series Symbol Application Style Holder Design
(DCSFMS) GND External Multi-Purpose 00 = Straight R = Right
90 = L-Style L = Left

Identification Details - Cassette


GND C M L 3 12
Series Symbol Cassette Application Holder Design Grooving Width Max.
GND External Multi-Purpose R = Right Grooving Depth
L = Left

F46 l = Euro stock


l = Japan stock
– Not available Recommended Tightening Torque (N·m)

▌◄
ISO-PSC Polygon Modular
Expansio
n PSC
GND Grooving System
Inserts for GNDCM Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3 Fig. 4


4-RE 2-RE 4-RE

CW

CW
CW

CW
L L L PSI L 4-RE

S
S

S
 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – GCM N2002 GG – 2,0 ±0,03 0,2 21,1 3,6
l l 3,0 ±0,03 0,2 21,1 3,8 l l l l l l
m l l
N3004 MG m l – ±0,03 0,4 21,1 3,8 N3002 GG –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l l l l l m l
N4002 MG l l m l l l – ±0,03 0,2 26,4 4,0 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4004 MG – 4,0 ±0,03 0,4 26,4 4,0 N4002 GG –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l l l l l m l
N4008 MG l l l l l l m l – ±0,03 0,8 26,4 4,0 1 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0 1
N5004 MG – –
l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GG 5,0 ±0,03 0,2 26,4 4,1
m l l l l l l l m l
N5008 MG l l l l l l m l – ±0,03 0,8 26,4 4,1 N5004 GG l l l l m l – ±0,03 0,4 26,4 4,1
N6004 MG – –
l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GG 6,0 ±0,03 0,2 26,4 4,5
m l l l l l l l m l
N6008 MG l l l l l l m l – ±0,03 0,8 26,4 4,5 N6004 GG l l l l m l – ±0,03 0,4 26,4 4,5
GCM N2002 ML – – – – l – 2,0 ±0,03 0,2 21,1 3,6 GCM N2002 GL –
2,0 ±0,03 0,2 21,1 3,6
l m l l l l l m l
N3002 ML N2004 GL – ±0,03 0,4 21,1 3,6
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l
m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l m l l l
m l l l l m l
N4002 ML l l m l l l
m ±0,03 0,2 26,4 4,0 N3004 GL l l l m – ±0,03 0,4 21,1 3,8
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 1 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0 1
l l l l l l m l
m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 N4004 GL l l l m – ±0,03 0,4 26,4 4,0
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 N5002 GL l l l l 5,0 ±0,03 0,2 26,4 4,1
m l
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N5004 GL l l l – ±0,03 0,4 26,4 4,1

Grooving &
m

Parting-Off
N6004 ML m l – –
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 N6002 GL l l l l 6,0 ±0,03 0,2 26,4 4,5
m l
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
GCM N2002 GF – – l l l m 2,0 ±0,03 0,2 21,1 3,6
N2004 GF – – l l m m ±0,03 0,4 21,1 3,6
 External Profiling / External Radius Grooving Dimensions (mm) N3002 GF l l l l l l m 3,0 ±0,03 0,2 21,1 3,8
N3004 GF l l l l m ±0,03 0,4 21,1 3,8
CW N4002 GF l l l l l l m 4,0 ±0,03 0,2 26,4 4,0 1
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. N4004 GF l l l l m ±0,03 0,4 26,4 4,0


Cutting Tole- –
N5002 GF l l l l l l 5,0 ±0,03 0,2 26,4 4,1
Width rance N5004 GF l l l l – ±0,03 0,4 26,4 4,1
GCM N3015 RG l l l l l l m l m 3,0 ±0,03 1,5 21,1 3,8 N6002 GF –
N4020 RG 4,0 ±0,03 2,0 26,4 4,0 2
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l m N6004 GF l l l l – ±0,03 0,4 26,4 4,5
N5025 RG l l l l l l m l – 5,0 ±0,03 2,5 27,2 4,1
N6030 RG l l l l l l m l – 6,0 ±0,03 3,0 27,5 4,5
 Cut-Off Machining (Handed Edge) Dimensions (mm)

 Profiling / Radius Grooving / Necking CW


AC1030U
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P

Dimensions (mm)

CW Cat. No. PSI Cutting Tole- RE L S Fig.


AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

RE L S Fig. Width rance


Cat. No. Cutting Tole-
GCM R2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
Width rance L2002 CG 05 l l l l m l – 5° 2,0 ±0,03 0,2 21,1 3,6
GCM N2010 RN – – – – l l m m – 2,0 ±0,03 1,0 21,7 3,6 GCM R3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8 4
N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8 L3002 CG 05 l l l l m l – 5° 3,0 ±0,03 0,2 21,3 3,8
N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2 GCM R4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1 L4002 CG 05 l l l l m l – 5° 4,0 ±0,04 0,2 26,7 4,0
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5 GCM R20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
L20003 CF 10 – – l l – – l 10° 2,0 ±0,08 0,03 22,4 3,6
GCM R30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8
 Non-Ferrous Metals Dimensions (mm) L30003 CF 10 – – l l – – l 10° 3,0 ±0,08 0,03 22,4 3,8 4
GCM R20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
CW
L20003 CF 15 – – l l – – l 15° 2,0 ±0,08 0,03 22,4 3,6
RE L S Fig.
H1

Cat. No. GCM R30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
Cutting Tole-
L30003 CF 15 – – l l – – l 15° 3,0 ±0,08 0,03 22,4 3,8
Width rance
GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6 GCM R: Right hand GCM L: Left hand
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8 Combine the insert with a holder such that the width of cut (CW) matches.
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

F47
▌◄
ISO-PSC Polygon Modular
GND Grooving System
PSC

GNDCF
Face Grooving Face
DC Work Diameter
Max. Dia. Ø
(mm)
Min. Dia. Ø
CDX
Work diameters in the stock indicate
external diameters of face grooving.

CW Above figures show right hand tools.

Cassette
Tightening
CW Diameter Range DC CDX Cap
Cat. No. R L Inserts Torque Spanner
(mm) (mm) (mm) (mm) Screw
(N·m)
GNDCF R/L 312-040 l l 40–55 12
GNDCF R/L 315-050 l l 50–70 15
GNDCF R/L 315-065 l l 3 40–200 65–100 15 GC □ N30-□□ 5,0
GNDCF R/L 318-090 l q 90–150 18
GNDCF R/L 318-140 l q 140–200 18
GNDCF R/L 418-040 l l 40–55 18
GNDCF R/L 418-050 l q 50–70 18
GNDCF R/L 418-065
GNDCF R/L 418-085
l
l
l
q
4 40–300
65–90
85–130
18
18
GC □ N40-□□
GNDCF R/L 418-125 q q 125–200 18
GNDCF R/L 418-180 l q 180–300 18 BX0512 LH040
GNDCF R/L 518-050 q q 50–70 18
GNDCF R/L 518-065 q q 65–90 18
GNDCF R/L 518-085 q q 5 50–300 85–130 18 GC □ N50-□□ 6,0
Grooving &
Parting-Off

GNDCF R/L 518-125 l q 125–200 18


GNDCF R/L 518-180 q q 180–300 18
GNDCF R/L 618-050 q q 50–75 18
GNDCF R/L 618-070 q q 70–110 18
GNDCF R/L 618-100 q q 6 50–1000 100–200 18 GC □ N60-□□
GNDCF R/L 618-180 q q 180–300 18
GNDCF R/L 618-280 q q 280–1000 18

Holder
PSC__GM00 PSC__GM90
(straight) (L-style)
DCSFMS

DCSFMS

Note:
WF

The right handed


WF

PSC40/50GM90R
LF
holder needs a left
LF
cassette.
The left handed
PSC40/50GM90L
holder needs a right
cassette.

DCSFMS WF LF Cap Tightening


Style Cat. No. R L Spanner
(mm) (mm) (mm) Screw Torque (N·m)
PSC40GM00 R/L l l 40 22
Straight 81*
PSC50GM00 R/L l l 50 27
BFTX0619N 7,5 LT25
PSC40GM90 R/L l l 40 43* 52,5
L-Style
PSC50GM90 R/L l l 50 48* 55,0
* Dimension when using face grooving cassettes.

Identification Details - Polygon-Toolholder


PSC 40 - G M 00 R
Polygonshank Shank Diameter Series Symbol Application Style Holder Design
(DCSFMS) GND External Multi-Purpose 00 = Straight R = Right
90 = L-Style L = Left

Identification Details - Cassette


GND C F L 3 12
Series Symbol Cassette Application Holder Design Grooving Width Max.
GND Face Grooving R = Right Grooving Depth
L = Left

F48 l = Euro stock


l = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
ISO-PSC Polygon Modular
Expansio
n
PSC
GND Grooving System
Inserts for GNDCF Coated Carbide Cermet Carbide

Fig. 1 Fig. 2 Fig. 3


4-RE 2-RE 4-RE

CW

CW
CW

L L L

S
S

 Grooving / Traversing Dimensions (mm)  Grooving / Cut-Off Machining Dimensions (mm)

CW CW
AC8025P
AC8035P

AC8035P
AC5015S
AC5025S

AC5015S
AC5025S
AC520U
AC530U
AC830P

T2500A
AC520U
AC530U
AC830P
AC425K

T2500A
Cat. No. Cutting Tole- RE L S Fig. Cat. No. Cutting Tole- RE L S Fig.
Width rance Width rance
GCM N3002 MG l – –
l l 3,0 ±0,03 0,2 21,1 3,8 GCM N3002 GG l l l l l 3,0 ±0,03 0,2 21,1 3,8
m l l m
N3004 MG l l l l l l m l – ±0,03 0,4 21,1 3,8 N3004 GG l l l l m l – ±0,03 0,4 21,1 3,8
N4002 MG – ±0,03 0,2 26,4 4,0 N4002 GG –
l l l l l l l 4,0 ±0,03 0,2 26,4 4,0
m l l l m
N4004 MG l l m l l l – 4,0 ±0,03 0,4 26,4 4,0 N4004 GG l l l l m l – ±0,03 0,4 26,4 4,0 1
N4008 MG – ±0,03 0,8 26,4 4,0 1 N5002 GG –
5,0 ±0,03 0,2 26,4 4,1
l l l l l l m l l l l l m l
N5004 MG – N5004 GG – ±0,03 0,4 26,4 4,1
5,0 ±0,03 0,4 26,4 4,1
l l m l l l l l l l m l
N5008 MG – ±0,03 0,8 26,4 4,1 N6002 GG –
6,0 ±0,03 0,2 26,4 4,5
l l l l l l m l l l l l m l
N6004 MG – N6004 GG – ±0,03 0,4 26,4 4,5
6,0 ±0,03 0,4 26,4 4,5
l l m l l l l l l l m l
N6008 MG – ±0,03 0,8 26,4 4,5 GCM N3002 GL –
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l l l l l m l
GCM N3002 ML N3004 GL – ±0,03 0,4 21,1 3,8
3,0 ±0,03 0,2 21,1 3,8
l l l l l l m l
m l l l m
N3004 ML ±0,03 0,4 21,1 3,8 N4002 GL –
4,0 ±0,03 0,2 26,4 4,0
l l m l l l
m l l l l m l
N4002 ML l l m l l l
m ±0,03 0,2 26,4 4,0 N4004 GL l l l m – ±0,03 0,4 26,4 4,0 1
N4004 ML 4,0 ±0,03 0,4 26,4 4,0 N5002 GL –
5,0 ±0,03 0,2 26,4 4,1
l l l l l l m l
m l l l l m l
N4008 ML l l m l l m m ±0,03 0,8 26,4 4,0 1 N5004 GL l l l m – ±0,03 0,4 26,4 4,1
N5004 ML m l – –
l l l l l l 5,0 ±0,03 0,4 26,4 4,1 N6002 GL l l l l 6,0 ±0,03 0,2 26,4 4,5
m l
N5008 ML l l m l l m – ±0,03 0,8 26,4 4,1 N6004 GL l l l m – ±0,03 0,4 26,4 4,5
N6004 ML m l –
l l l l l l 6,0 ±0,03 0,4 26,4 4,5 GCM N3002 GF l l l l l l 3,0 ±0,03 0,2 21,1 3,8

Grooving &
m

Parting-Off
N6008 ML l l m l l m – ±0,03 0,8 26,4 4,5 N3004 GF l l l l m ±0,03 0,4 21,1 3,8
N4002 GF l l l l l l m
4,0 ±0,03 0,2 26,4 4,0
N4004 GF l l l l m ±0,03 0,4 26,4 4,0 1
 Profiling / Radius Grooving / Necking N5002 GF –
Dimensions (mm)
l l l l l l 5,0 ±0,03 0,2 26,4 4,1
N5004 GF l l l l – ±0,03 0,4 26,4 4,1
CW N6002 GF –
l l l l l l 6,0 ±0,03 0,2 26,4 4,5
AC8025P
AC8035P

AC5015S
AC5025S
AC520U
AC530U
AC830P
AC425K

T2500A

Cat. No. RE L S Fig. N6004 GF l l l l – ±0,03 0,4 26,4 4,5


Cutting Tole-
Width rance Combine the insert with a holder such that the width of cut (CW) matches.

GCM N3015 RN l l l m l l m m – 3,0 ±0,03 1,5 22,6 3,8


N4020 RN l l l m l l m m – 4,0 ±0,03 2,0 28,2 4,0 2
N5025 RN l l l m l l m m – 5,0 ±0,03 2,5 28,3 4,1
N6030 RN l l l m l l m m – 6,0 ±0,03 3,0 28,3 4,5

 Non-Ferrous Metals Dimensions (mm)

CW
Cat. No. Cutting Tole- RE L S Fig.
H1

Width rance
GCM N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
N4004 GA m 4,0 ±0,025 0,4 26,4 4,0 3
N5004 GA m 5,0 ±0,025 0,4 26,4 4,1
N6004 GA m 6,0 ±0,025 0,4 26,4 4,5

Not available
F49

▌◄
SumiTurn B-Groove Insert
TGA-BF Type
Characteristics
● Outstanding chip control when grooving
● Excellent chip control when finishing wide grooves using axial feed
● Grooving inserts from 1,5–4,5 mm wide
● Grade AC530U with Super ZX ultra hard coating for steels,
stainless steels and cast iron increases productivity and extends
tool life

External Grooving Figures show right hand tools.

Fig. 1 Fig. 2 Fig. 3

GWC WF
CW

WF
WF

CW

B
CW


External Grooving 2° LF 2°
LF
LF Rake Angle: R 17
Rake Angle: R Rake Angle: R 17
5° 5° 5°
HF

H
HF

16

HF
H

H
17
The rake angle R varies depending on the insert grade. For details, see the table at the Spare Parts
lower part of page F47.
Grooving &
Parting-Off

Right handed tool holders are applicable with right handed inserts (TGA-R), left
Holders handed clamp plates (CCM_ _ L) and right handed screws 8WB_ _T)

Stock Dimensions (mm) Grooving Width Maximum Applicable


Cat. No. Fig. Grooving Insert Group Screw Wrench Clamp Screw Wrench
R L H B LF WF HF CW (mm) Depth (mm) No.
GWC R/L 1010-3 m m 10 10 125 10 10 2 0,33–2,80 0,8–2,5 u BFTX
GWC R/L 1212-3 m m 12 12 125 12 12 2 0,33–2,80 0,8–2,5 u 3,4 TRX15 – – – –
0409N
GWC R/L 1616-3 l m 16 16 125 16 16 3 0,33–2,80 0,8–2,5 u
GWC R/L 2020-3 m m 20 20 125 25 20 1 0,33–2,80 0,8–2,5 u BFTX CCM 6B WB 6-20
3,4 TRX15 5,0 LT20
GWC R/L 2525-3 m l 25 20 150 30 25 1 0,33–2,80 0,8–2,5 u 0409N -L/R -T/TL
GWC R/L 2020-15 l l 20 20 125 25 20 1 1,25–1,45 2,0 v
GWC R/L 2020-25 l m 20 20 125 25 20 1 1,50–2,30 3,5 w
GWC R/L 2020-35 l l 20 20 125 25 20 1 2,50–4,80 5,0  BFTX CCM 8U WB 8-22
5,0 TRX20 5,0 LT27
GWC R/L 2525-15 l m 25 25 150 30 25 1 1,25–1,45 2,0 v 0511N -L/R -T/TL
GWC R/L 2525-25 l l 25 25 150 30 25 1 1,50–2,30 3,5 w
GWC R/L 2525-35 l l 25 25 150 30 25 1 2,50–4,80 5,0 

GWCS

The rake angle R varies depending on the insert grade. For details,
see the table at the lower part of page F47.
B
WF

External Grooving
CW Figures show right hand tools.
LF
Rake Angle: R

Spare Parts
HF

Right handed tool holders are applicable with left handed inserts (TGA-L), right
Holders handed clamp plates (CCM_ _R) and left handed screws (WB_ _TL)
Stock Dimensions (mm) Grooving Width Maximum Applicable
Cat. No. Grooving Insert Group Screw Wrench Clamp Screw Wrench
R L H B LF WF HF CW (mm) Depth (mm) No.
GWCS R/L 2020-3 m 20 20 125 25 20 0,33–2,80 0,8–2,5 u BFTX CCM 6B WB 6-20
3,4 TRX15 5,0 LT20
GWCS R/L 2525-3 25 25 150 30 25 0,33–2,80 0,8–2,5 u 0409N -L/R -T/TL
h

GWCS R/L 2020-15 m m 20 20 125 27 20 1,25–1,45 2,0 v


GWCS R/L 2020-25 m m 20 20 125 27 20 1,50–2,30 3,5 w
GWCS R/L 2020-35 m m 20 20 125 27 20 2,50–4,80 5,0  BFTX CCM 8U WB 8-22
5,0 TRX20 5,0 LT27
GWCS R/L 2525-15 m m 25 25 150 32 25 1,25–1,45 2,0 v 0511N -L/R -T/TL
GWCS R/L 2525-25 m 25 25 150 32 25 1,50–2,30 3,5 w
GWCS R/L 2525-35 m m 25 25 150 32 25 2,50–4,80 5,0 

F50 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
SumiTurn B-Groove Holders
GWC/GWCS/GWCI
ISO-PSC Polygon Modular Holder
Ø F L Cap
Cat. No. R L Spanner
PSC (mm) (mm) (mm) Screw
PSC 40 GM00 R/L l l 40 22 80,0
PSC 50 GM00 R/L l l 50 27 80,0
BFTX0619N 7,5 LT25
PSC 40 GM90 R/L l l 40 42 52,5
PSC 50 GM90 R/L l l 50 47 55,0

Cassette
Grooving Grooving Insert Clamp Cap
Cat. No. R Width
L Depth Insert Screw
Spanner Spring
Finger Screw
Spanner
(mm) (mm)
GWCCM R/L 25 l l 1,5–2,3 3,9 TGA 4 □ □□□ BF BFTX0511N
GWCCM R/L 35 l l 2,5–4,5 5,4 TGA 4 □ □□□ BF 5,0
TRX20 SCP4A 3,0 LH030

Internal Grooving
14° 2°
GWCI
DCON
DMIN
The rake angle R varies depending on the insert grade. For details, see
the table at the lower part of page F39.
Internal Grooving
WF

H Figures show right hand tools.


CW 30
Rake Angle: R LF

Spare Parts
HF

Grooving &
Parting-Off
Holders Right handed tool holders are applicable with left handed inserts (TGA-L).

Stock Dimensions (mm) Grooving width Maximum Applicable Insert


Cat. No. Grooving Group No. Screw Wrench
R L DMIN DCON LF H HF WF CW (mm) Depth (mm)
GWCI R/L 325 m m 35 25 100 23 11,5 17,5 0,33–2,80 0,8–2,0 u BFTX0409N 3,4 TRX 15
GWCI R/L 432 m m 40 32 250 30 15,0 17,5 1,25–4,80 2,0–2,5 vw BFTX0511N 5,0 TRX 20

Inserts
15°
Fig. 1
CW±0,025
Fig. 2
Notice: Recommended Cutting Conditions Feed direction
E2
RE RE Please note the cutting edge
(IC)12,70 position E2, for grooving widths
Grooving
CDX

below 1,85 mm.. Wet condition is recommended.

Work Material General Steel Stainless Steel


4,76 (Note 2) Figures show right hand tools.
Cutting speed (m/min) 50–180 50–160
Coated Dimensions (mm) Applicable
Groove width (mm) 1,5–2,3 2,5–3,3 3,5–4,5
Cat. No. AC530U ( ) CDX: presents max. depth Fig. holder
insert
&
Feed rate (mm/rev) 0,03–0,12 0,04–0,12 0,05–0,12
R L CW CDX RE E2 group
Ext. –3,5 –5,0 –5,0
TGA R/L 4140BF01 m m 1,40 2,5 (2,0-1,7) 0,1 0,300 2 v Depth of cut (mm)
TGA R/L 4150BF Int. –2,5
l l 1,50 0,250
TGA R/L 4165BF m m 1,65 3,9 0,175
2 Axial Feed
TGA R/L 4175BF m m 1,75 0,125 Feed direction for axial feed
TGA R/L 4185BF m m 1,85 External 0,2 0,075
(3,5) w Wet condition is recommended.
TGA R/L 4200BF l l 2,00 Internal
TGA R/L 4220BF m m 2,20 (2,5) 0 1
TGA R/L 4230BF m m 2,30 Work Material General Steel Stainless Steel
TGA R/L 4250BF l l 2,50 Cutting speed (m/min) 50–180 50–160
TGA R/L 4265BF m m 2,65
Feed rate (mm/rev) 0,03–0,10 0,05–0,10 0,07–0,12
TGA R/L 4270BF m m 2,70
TGA R/L 4280BF m m 2,80 Depth of cut (mm) –0,3 –0,5 –0,7
TGA R/L 4300BF l l 3,00 0,3
TGA R/L 4320BF m m 3,20
5,4
TGA R/L 4330BF m m 3,30
TGA R/L 4350BF l l 3,50 External 0 1 
TGA R/L 4370BF m m 3,70
TGA R/L 4390BF
(5,0)
m m 3,90 Internal
Rake Angle with a Holder Fitted (E)
TGA R/L 4400BF l l 4,00 (2,5) T2500Z
AC530U H1 T1500A BN2000 DA2200
TGA R/L 4410BF m m 4,10 Grooving T3000Z
TGA R/L 4420BF m 4,20 External
0,4 10° 20° 10° 5° 0° 10°
TGA R/L 4430BF m m 4,30 GWC, GWCS
TGA R/L 4440BF m m 4,40 Internal
1° 11° 1° –4° –9° 1°
TGA R/L 4450BF l m 4,50 GWCI
*
) Please select applicable inserts for the holders by using matching group numbers.

F51
▌◄
SumiTurn Groove Insert
TGA Type Expansio
n

Square Edged Grooving Insert

GAN CW ±0,025 Grade Cutting Edge GAN


RE RE Coated Carbide AC530U Honing 15°
IC

CDX
Carbide H1 Sharp 25°
Coated Cermet T2500Z,T3000Z Honing 15°
Cermet T1500A Sharp 10°
SUMIBORON BN2000 K-Land 5°
S
SUMIDIA DA2200 Sharp 15°
* See page F47 for the rake angle with a holder fitted.
This figure shows right handed tools.
Dimensions (mm)
Cat. No. AC530U H1 T2500Z T3000Z T1500A BN2000 DA2200 Max. Groove Depth Insert /Hol-
(The part numbers of T1500A CW CDX RE IC S der Group
end with E) R L R L R L R L R L R L R L External Internal No.*
TGA R/L 3033 (E) m m m m – – – – 0,33 0,8 0,5 1,0
0,05
TGA R/L 3050 (E) m m m m m m – – – – 0,50 1,2 0,8 1,4
TGA R/L 3075 (E) m m m m m 0,75
R/L 3095 (E) m m m m 0,95
R/L 3100 (E) m m m m m m m m m 1,00
R/L 3110 (E) m m m m 1,10
R/L 3125 (E) m m m m m m m m 1,25
R/L 3135 (E) m m m m m m 1,35 2,0 1,5 2,5
R/L 3145 (E) m m m m m 1,45
R/L 3150 (E) m m m m m 1,50
0,1 9,525 3,18 u
R/L 3165 (E) m m m m 1,65
(T1500A
Grooving &

R/L 3175 (E) 1,75


Parting-Off

m m m m m
0,2)
R/L 3185 (E) m m m m 1,85
TGA R/L 3200 (E) m m m m m m m m m 2,00
R/L 3220 (E) m m m 2,20
R/L 3230 (E) m m 2,30
R/L 3250 (E) m m m m 2,50 2,5 2,0 3,0
R/L 3265 (E) m m 2,65
R/L 3270 (E) m m 2,70
R/L 3280 (E) m m m 2,80
TGA R/L 4125 (E) m m m m q m 1,25
2,0 1,7 2,5 v
R/L 4145 (E) m m m m 1,45
TGA R/L 4150 (E) m m m m m m m m 1,50
R/L 4165 (E) m m m 1,65
0,2
R/L 4175 (E) m m 1,75
*2
R/L 4185 (E) m m m m m 1,85 3,5 2,5 3,9 w
R/L 4200 (E) m m m m m m 2,00
R/L 4220 (E) m m m 2,20
R/L 4230 (E) m m m m 2,30
TGA R/L 4250 (E) m m m m m m 2,50
R/L 4265 (E) m m m m 2,65
R/L 4270 (E) m m 2,70
5,0 5,4
R/L 4280 (E) m m m 2,80 2,5 4,76
*1 *1 12,70
R/L 4300 (E) m m m m m m m 3,00 0,3
R/L 4320 (E) m m 3,20 *2
R/L 4330 (E) m m m 3,30
TGA R/L 4350 (E) m m m q 3,50
R/L 4370 (E) m m 3,70 
R/L 4390 (E) m m 3,90
R/L 4400 (E) m m m m q 4,00
R/L 4410 (E) m m 4,10
5,0 2,5 5,4
R/L 4420 (E) m m 4,20
0,4
R/L 4430 (E) m m 4,30
*2
R/L 4440 (E) m m 4,40
R/L 4450 (E) m m m 4,50
R/L 4480 (E) m m 4,80 5,00
* See the group numbers of GWC, GWCS and GWCI types on page F46 and F47 to find *1: CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove
applicable holders. Inserts and holders that have corresponding group numbers can be depth 4,0 (2,5 during internal machining)
used together. *2: RE for SUMIBORON = 0,2, RE for SUMIDIA = 0,1

F52 l = Japan stock q= Delivery on request

▌◄
SumiTurn Groove Insert
Expansio
n
TGA Type
Round Edged Grooving Insert

GAN CW ±0,025 Grade Cutting Edge GAN


RE Coated Carbide AC530U Honing 15°
IC Carbide Sharp

CDX
H1 25°
Coated Cermet T2500Z, T3000Z Honing 15°
Cermet T1500A Sharp 10°
SUMIBORON BN2000 K-Land 5°
SUMIDIA DA2200 Sharp 15°
* See page F47 for the rake angle with a holder fitted.
This figure shows right handed tools.
Dimensions (mm)
AC530U H1 T2500Z T3000Z T1500A BN2000 DA2200 Max. Groove Depth Insert /Hol-
Cat. No. CW CDX RE IC S der Group
R L R L R L R L R L R L R L External Internal No.*
TGA R/L 4050 R m m m 1,00 2,0 1,7 2,5 0,50 v
TGA R/L 4075 R m m m 1,50 0,75
3,5 2,5 3,9 w
R/L 4100 R m m m 2,00 1,00
12,70 4,76
TGA R/L 4125 R m m m 2,50 1,25
R/L 4150 R m m m m q 3,00 5,0 2,5 5,4 1,50
*1 *1 
R/L 4200 R m m 4,00 2,00
* See the group numbers of GWC, GWCS and GWCI types on page F46 and F47 to find *1 CDX for SUMIBORON and SUMIDIA = 4,4, maximum groove depth
applicable holders. Inserts and holders that have corresponding group numbers can be 4,0 (2,5 during internal machining)
used together.

Grooving &
Parting-Off
Recommended Cutting Conditions
Work Material General Steel Stainless Steel Non-Ferrous Metal Hardened Steel
Grade AC530U T2500Z, T3000Z T1500A AC530U T2500Z, T3000Z T1500A H1 DA2200 BN2000
Cutting Speed (m/min) 50–200 100–180 100–180 50–200 80–150 80–120 200–300 200–300 80–120
Feed Rate (mm/rev) 0,02–0,10 0,05–0,10 0,05–0,08 0,02–0,10 0,05–0,08 0,05–0,08 0,05–0,15 0,05–0,15 0,03–0,07

Insert Blanks Notes for Machining an Insert


(Incomplete products. Machine them to meet your edge width, Make the cutting edge so that the rake ang-
nose radius and rake angle requirements.) le, back taper, etc. as shown in fig. 3. When
you have installed an insert into a holder, it
Fig. 1 Fig. 2
becomes a cutting blade element as shown

CW CW in fig. 4.

IC IC
CDX

Suggested Shape

Fig. 3 2°
0,45mm


S S

This figure shows right handed tools.

Dimensions (mm)

KH03 H1 EH510 T1500A


Cat. No. CW CDX IC S Fig. Cutting blade element during holder installation
R L R L R L R L
Fig. 4 2°
TGA R/L 3 T18 1,85 (3,4) 2°
1
R/L 3 T23 m m 2,35 (3,4) 9,525 3,18 2° 2°
R/L 3 T31 m 3,18 – 2
TGA R/L 4 T22 2,20 (4,8)
1
R/L 4 T37 3,75 (6,2) 12,70 4,76
R/L 4 T47 m m 4,76 – 2

Note: CDX values in parentheses are for reference only.

F53
▌◄
Parting-Off Mini Holders
SCT Type
Parting-Off
Fig. 1 Fig. 2
SCT Tools

WF

WF
B

B
1,5°
LF LF
LH LH

Spare Parts

HF
HF

H
H
18

2
Above figures show right hand tools.
Holders
Dimensions (mm)
Cat. No. Stock H B LF WF HF LH Applicable inserts Fig. Screw Wrench
SCT R 1010 l 10 10 120 10 10 15 CT R05_ _ _
SCT R 1212 l 12 12 120 12 12 15 1
SCT R 1616 16 16 120 16 16 15 CT R12_ _ _
l BFTX0410T8L
SCT R 101016 m 10 10 120 10 10 18 2
SCT R 121216 m 12 12 120 12 12 18 CT R16_ _ _
1
SCT R 161616 m 16 16 120 16 16 18
TRX 08
SCT L 1010 l 10 10 120 10 10 15 CT L05 _ _ _
SCT L 1212 l 12 12 120 12 12 15 1
SCT L 1616 16 16 120 16 16 15 CT L12 _ _ _
l BFTX0410T8R
SCT L 101016 m 10 10 120 10 10 18 2
SCT L 121216 m 12 12 120 12 12 18 CT L16 _ _ _
1
SCT L 161616 m 16 16 120 16 16 18

Inserts
For Right Handed Holder (SCTR) For Left Handed Holder (SCTL)
CTR _ _ R CTR _ _ N CTR _ _ L CTL _ _ R CTL _ _ N CTL _ _ L
Insert Shape Installation
and Dimen- Conditions
for Holder

20°
Grooving &

20° 20°
Parting-Off

20°

RE 2-RE 20° 20° 2-RE RE

2,5
2,5

CW CW
sions

20° L RE L
55° RE 55° 20°

S
S

AC1030U AC530U Max. Chip Applicable


Cat. No. Cut-Off Ø CW RE L S
R N L R N L (mm) Breaker Holder
CTR 050505 R/N/L m m m m m 5 0,05
0,5
050500 R/N/L m m m m 5 0
CTR 121005 R/N/L m m m m m m 12 1,0 SCT R1010
121505 R/N/L l l m m m m 12 1,5 0,05
19 7 SCT R1212
122005 R/N/L l l m m 12 2,0 Sharp cutting edge
121000 R/N/L m m m m 12 1,0 SCT R1616
With (RE = 0,05 mm)
121500 R/N/L m m m m 12 1,5 0
Chip Dimple location
122000 R/N/L m m m m 12 2,0
CTR 161005 R/N/L 16 1,0 Breaker for positive
161505 R/N/L m m m m 16 1,5 0,05 clamping
162005 R/N/L m m m m m m 16 2,0 SCT R101016
23,1 8,3
161000 R/N/L 16 1,0 SCT R121216
161500 R/N/L m m m m 16 1,5 0 SCT R161616
162000 R/N/L m m m m m m 16 2,0
CTR 050500 R/N/L NB 5 0,5 Wide groove breaker for smooth chip
SCT R1010
CTR 121000 R/N/L NB m m 12 1,0 evacuation
19 7 Without SCT R1212
121500 R/N/L NB m m 12 1,5
122000 R/N/L NB m m 12 2,0 0 Chip SCT R1616
CTR 161000 R/N/L NB 16 1,0 Breaker SCT R101016
161500 R/N/L NB 16 1,5 23,1 8,3 SCT R121216
162000 R/N/L NB m m 16 2,0 SCT R161616 Surface Finish Comparison
CTL 050505 R/N/L m m m 5 0,05
0,5
050500 R/N/L m m m m 5 0
very
CTL 121005 R/N/L m m l m m m 12 1,0 SCT R1010 small
121505 R/N/L m m l m m m 12 1,5 0,05
19 7 SCT R1212
122005 R/N/L m l m m 12 2,0
121000 R/N/L m m m m 12 1,0 SCT R1616
With
121500 R/N/L m m m m 12 1,5 0
122000 R/N/L m m m m 12 2,0 Chip
CTL 161005 R/N/L 16 1,0 Breaker SCT Competitor´s tool
161505 R/N/L m m m 16 1,5 0,05
Work Material: X6Cr17 ( ø8 mm)
162005 R/N/L m m m m m m 16 2,0 SCT R101016
23,1 8,3 Insert: CTR 121005 R, ( b =1,0 mm)
161000 R/N/L 16 1,0 SCT R121216
161500 R/N/L m m m m 16 1,5 0 SCT R161616 Cutting Data: vc = 45 m/min
162000 R/N/L m m m m 16 2,0 f = 0,02 mm/rev, wet

F54 l = Euro stock


l = Japan stock
▌◄
Parting-Off Holders
Sumi-Grip
Characteristics
• Holders available in carbide (SumiGrip) and steel (SumiGrip JR).
• Capable on interrupted machining.
• Can be used for cut-off, grooving and chamfering applications.

Type • Tool block type


STFH (steel) / WCFH (carbide)
• Shank type
STFS (steel) / WCFS (carbide)

Cut-Off Features of Design


Holder
Small wedge
140 angle
WCFH32 High performance
insert
120
Cut-Off Diameter (mm)

100
STFH32

80
WCFH26
STFH26 Optimal undercut
60 STFS shape
GNDL GNDL
40
WCFS
GNDM GNDM
20
SCT

0 1 2 3 4 5 6 7 8 9

Grooving &
Width (mm)

Parting-Off
Twice the Insert Holding Force Low Vibration Wear Resistance
80
Holder Overhang Limit (mm)

SumiGrip (carbide) Work shape

40mm
Flank Wear Width (mm)

0,15
70 Competitor
SumiGrip Jr. (steel) Breakage
SumiGrip JR 270
60 0,10 X
SumiGrip Jr. (steel)
Competitor
50

0,05 SumiGrip (carbide)


Competitor 130 40
3 mm width
0 0,1 0,2 0,3 0 50 100
Feed Rate (mm/rev) Number of Cutt-Offs
0 100 200 300
Work Material: C45 (Ø 50 mm, 250 HB) Work Material: C45 (hexagonal)
Holding Force of the Insert (N) High
Insert: 3 mm width, coated carbide Insert: 3 mm width, coated carbide
Cutting Conditions: vc = 80 m/min, dry Cutting Conditions: vc = 150 m/min, f = 0,15 mm/rev, wet (water soluble)

GG Type/GF Type/CF Type Chipbreaker, Grade AC1030U


Utilizing grooving tool GND type chipbreaker series for excellent chip GG GF CF
control.
Low cutting force chipbreaker GF type (neutral) or CF type (left or
right handed) inserts, coupled with a carbide blade, enables stable
machining and prevents chattering even when machining stainless Neutral Neutral L/R handed
steel.
Exotic alloy, Exotic alloy,
Achieving stable and longer tool life with the new AC1030U grade. General purpose
Low cutting force Low cutting force

Performance (Chipbreaker)
Chip
Control
Capability

GF GG Conventional
Work Material: X5CrMo17 12 2 (Ø 40 mm)
Cutting Conditions: vc = 100 m/min, f = 0,1 mm/rev, wet

F55
▌◄
Parting-Off Holders
Sumi-Grip Jr.
Cut-Off (Steel Holder/Tool Block Type)

STFH
CW LF
B

Cut-Off

H
HF
LF2

150° Parts
Above figures show right hand tools.

Holders
Dimensions (mm) Max. Cut- Applicable Applicable Tool
Cat. No. Stock Wrench
H B LF HF LF2 CW Off Dia. Inserts Blocks
STFH 26-2 l 26 1,6 109 21,4 108 2,0 40 WCF _ 2 _
26-3 l 26 2,4 109 21,4 108 3,0 70 WCF _ 3 _ SBN 20-26
26-4 l 26 3,4 109 21,4 108 4,0 70 WCF _ 4 _ SBU 20-26
26-5 l 26 4,3 109 21,4 108 5,0 70 WCF _ 5 _
SL 4
STFH 32-2 l 32 1,6 149 25,0 148 2,0 40 WCF _ 2 _ SBN 20-32
32-3 l 32 2,4 149 25,0 148 3,0 100 WCF _ 3 _ SBN 25-32
32-4 l 32 3,4 149 25,0 148 4,0 100 WCF _ 4 _ SBU 20-32
32-5 l 32 4,3 149 25,0 148 5,0 100 WCF _ 5 _ SBU 25-32

Tool Blocks Parts


SBN Type, One piece type Clamp Screw Wrench
Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBN 20-26 45 20 20 10,0 80 STFH 26_


H

l
Grooving &
Parting-Off

BWS 30 WB 8-20 LH 040


SBN 20-32 l 50 20 20 13,5 100 STFH 32_
L 12,5 20
Hc

18 SBN 25-26 q 48 25 25 10,0 80 STFH 26_


SBN 25-32 l 50 25 25 8,5 110 STFH 32_

(SBN20–26)

SBU Type, Separate type Wedge


Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBU 20-26 l 45 20 20 10,0 80 STFH 26_


H

BCS 15 BCS 20 BCS 25


SBU 20-32 l 50 20 20 13,5 100 STFH 32_
L
Hc

12,5 20
18
SBU 25-26 q 48 25 25 10,0 80 STFH 26_ Screw Wrench
SBU 25-32 l 50 25 25 8,5 110 STFH 32_

(SBU20–26)
BX 0622 LH 050
*Tool blocks selection guide see page F46

Cut-Off (Steel Holder/Shank Type)

STFS
WF

B
CW

Cut-Off LF
LH2 Max. Cut-Off Dia

Parts
HF

LH

Holders
Stock Dimensions (mm) Max. Cut- Applicable
Cat. No. Wrench
R L H B LF WF HF LH LH2 CW Off Dia. Inserts
STFS R/L 1010-2 m 10 10 86 10 10 17 17 2,0 28
R/L 1212-2 l l 12 12 110 12 12 18 18 2,0 30
WCF _ 2 _
R/L 1616-2 l m 16 16 110 16 16 – 19 2,0 32
R/L 2020-2 l m 20 20 125 20 20 – 24 2,0 40
STFS R/L 1616-3 l m 16 16 110 16 16 20 22 3,0 35
R/L 2012-3 m 20 12 110 12 20 – 24 3,0 40
WCF _ 3 _ SL 4
R/L 2020-3 l l 20 20 125 20 20 – 30 3,0 50
R/L 2525-3 l l 25 25 150 25 25 – 30 3,0 50
STFS R/L 2020-4 l l 20 20 125 20 20 – 33 4,0 55
WCF _ 4 _
R/L 2525-4 l 25 25 150 25 25 – 38 4,0 65
STFS R/L 2020-5 m 20 20 125 20 20 – 35 5,0 60
WCF _ 5 _
R/L 2525-5 m m 25 25 150 25 25 – 40 5,0 70

F56 l = Euro stock


l = Japan stock
q= Delivery on request

▌◄
Parting-Off Holders
Sumi-Grip Jr. Inserts
Inserts
Neutral (N) Right Handed (R) Left Handed (L)
2-RE0.2* 2-RE0.2* 8°

2° CW 2°
2° CW 2°
2° CW 2°

8° 2-RE0.2* * WCF_2T: 2_RE=0,15

External Appearance Cat. No. AC830P AC225 AC1030U T1500A A30 G10E CW Applicable Holder

WCF N _ GG WCF N2 GG l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2


General purpose N3 GG l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
N4 GG l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
N5 GG l 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
WCF N _ GF WCF N2 GF m 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy N3 GF m 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Low feed N4 GF m 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
N5 GF m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
WCF _ _ CF WCF R3 CF m 3,0
STFH _ _ 3 STFS R/L _ _ _ _ 3
Exotic alloy L3 CF m 3,0
Low feed R4 CF 4,0
STFH _ _ 4 STFS R/L _ _ _ _ 4
L4 CF m 4,0
WCF _ 2T WCF N2T l 2,0
Small diameter R2T l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Low cutting force L2T l 2,0
WCF _ _ WCF N3 l 3,0
Without chip
R3 l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
breaker L3 l 3,0
General steel WCF N4 l 4,0
R4 l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4

Grooving &
Parting-Off
L4 l 4,0
WCF N5 l 5,0
R5 l 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5 l 5,0
WCF _ _ A WCF N2A l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy WCF N3A l l m 3,0
Low feed R3A l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
L3A l 3,0
WCF N4A m l m 4,0
R4A l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
L4A l 4,0
WCF N5A l 5,0
R5A m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5A l 5,0
WCF _ _ B WCF N3B l 3,0
Cast iron R3B l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Light alloys L3B l 3,0
WCF N4B l 4,0
Note: R4B m 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
With the similar chip breaker L4B 4,0
style as for general steel
(WCF _ _ ) but with smaller
WCF N5B m 5,0
edge preparation. R5B 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5B 5,0

Recommended Cutting Conditions


Cutting Speed (m/min)
Work Material
AC830P AC225 AC1030U T1500A A30 G10
General Steel 80–200 80–200 50–200 80–200 50–120 –
Steel Soft Steel 100–230 100–230 50–230 100–230 70–150 –
Die Steel 60–150 60–150 50–150 60–150 50–120 –
Stainless Steel 70–150 70–150 50–150 – 70–130 –
Cast Iron – – 50–200 – – 50–120
Non-Ferrous Metal – – 200–500 – – 200–500

Feed Rate (mm/rev)


Neutral Left or Right Handed
GG GF Without Chip Breaker T A B Without Chip Breaker CF T A B
Chip Breaker
Exotic Alloy Small Diam. Exotic Alloy Small Diam.
General General Exotic Alloy Cast Iron General Exotic Alloy Cast Iron
Low Cutting Low Cutting Low Cutting Low Cutting
Purpose Steel Low Feed Light Alloys Steel Low Feed Light Alloys
Force Force Force Force
Groove 2,0 0,05–0,20 0,03–0,12 – 0,03–0,10 0,03–0,12 – – – 0,03–0,10 – –
Width 3,0 0,08–0,25 0,04–0,15 0,08–0,25 – 0,04–0,15 0,05–0,15 0,08–0,25 0,08–0,12 – 0,04–0,15 0,05–0,15
W 4,0 0,10–0,30 0,05–0,18 0,10–0,30 – 0,05–0,18 0,05–0,18 0,10–0,30 0,10–0,30 – 0,05–0,18 0,05–0,18
(mm) 5,0 0,10–0,35 0,05–0,20 0,10–0,30 – 0,05–0,20 0,06–0,20 0,10–0,20 0,10–0,30 – – 0,06–0,20

F57
▌◄
Parting-Off Holders
Sumi-Grip Series
Cut-Off (Carbide Holder/Tool Block Type)

WCFH CW: 3 mm
4 mm CW LF
CW: 2 mm
2,4 20
Cut-Off 5 mm B

H
HF
150° LF2 20
Parts
B
(WCFH 32-2)

Holders Above figures show right hand tools.

Dimensions (mm) Max. Cut- Applicable Applicable Tool


Cat. No. Stock Wrench
H B LF HF LF2 CW Off Dia. Inserts Blocks
WCFH 26-2 l 26 1,7 110 21,4 109,0 2,0 40 WCF _ 2 _ SL 2
26-3 l 26 2,4 110 21,4 108,5 3,0 70 WCF _ 3 _ SBN 20-26
26-4 l 26 3,4 110 21,4 108,5 4,0 70 WCF _ 4 _ SBU 20-26 SL 1
26-5 l 26 4,3 110 21,4 108,5 5,0 70 WCF _ 5 _
WCFH 32-2 l 32 1,7 150 25,0 149,0 2,0 40 WCF _ 2 _ SBN 20-32 SL 2
32-3 l 32 2,4 150 25,0 148,5 3,0 100 WCF _ 3 _ SBN 25-32
32-4 l 32 3,4 150 25,0 148,5 4,0 100 WCF _ 4 _ SBU 20-32 SL 1
32-5 l 32 4,3 150 25,0 148,5 5,0 100 WCF _ 5 _ SBU 25-32
See F48 for applicable inserts.
Tool Blocks Parts
SBN Type, Mono-block Type Clamp Screw Wrench
Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBN 20-26 45 20 20 10,0 80 WCFH 26_


H

l
Grooving &
Parting-Off

BWS 30 WB 8-20 LH 040


SBN 20-32 l 50 20 20 13,5 100 WCFH 32_
L 12,5 20
Hc

18 SBN 25-26 q 48 25 25 10,0 80 WCFH 26_


SBN 25-32 l 50 25 25 8,5 110 WCFH 32_

(SBN20–26)

SBU Type, Separate Type Wedge


Dimensions (mm) Applicable
Cat. No. Stock
H Ha Hb Hc L Carbide Blades
Ha

Hb

SBU 20-26 l 45 20 20 10,0 80 WCFH 26_


H

BCS 15 BCS 20 BCS 25


SBU 20-32 l 50 20 20 13,5 100 WCFH 32_
L
Hc

12,5 20
18
SBU 25-26 q 48 25 25 10,0 80 WCFH 26_ Screw Wrench
SBU 25-32 l 50 25 25 8,5 110 WCFH 32_

(SBU20–26)
BX 0622 LH 050

Tool Block Type Selection Guide


SBN Type A General Purpose Lathe, etc. B Turret Type Tool Post, etc.
Tool Block (Mono-Block Type)

SBN Type, SBU Type SBU Type

Tool post Tool post

This tool block can be used for the machining tool


post A shown on the right.

SBU Type
Tool Block (Separate Type)

This tool block can be used for the machining tool Tool block Tool block
posts A and B shown on the right. Spacer Wedge
Since the clamp is large it has a large scope even
when the holder has a long overhang.
(Overhead clamp) (Side clamp)

F58 l = Euro stock


l = Japan stock
q= Delivery on request

▌◄
Parting-Off Holders
Sumi-Grip Series
Cut-Off (Carbide Holder/Shank Type)
26,5
WCFS
Cut-Off WF

WF

B
LF
CW 46

CW
Max. Cut-Off Dia Max. Cut-Off Dia LF LF
46 46
Fig. 1 Fig. 2 Fig. 3 Fig. 4

HF
HF

HF
H
H

HF
H

H
LH LH LH
LH
Parts
Above figures show right hand tools.

Holders
Stock Dimensions (mm) Max. Cut- Applicable Applicable
Cat. No. Fig. Wrench
R L H B LF WF HF LH CW Off Dia. Blades Inserts
WCFS R/L 1010-2 l 10 10 86 10 10 10 2,0 28 – WCF _ 2 _ 1
Brazed R/L 1212-2 l 12 12 110 12 12 18 2,0 30 – WCF _ 2 _ 1 SL 2
Type R/L 1616-2 m m 16 16 100 16 16 25 2,0 35 – WCF _ 2 _ 2
R/L 1616-3 16 16 100 16 16 25 3,0 35 – WCF _ 3 _ 2 SL 1
WCFS R/L 20-3 l l 20 20 125 23 20 46 3,0 50 WCFH17-3 WCF _ 3 _ 3
R/L 20-4 l 20 20 125 24 20 46 4,0 50 WCFH17-4 WCF _ 4 _ 3
Clamp R/L 20-5 m 20 20 125 25 20 46 5,0 50 WCFH17-5 WCF _ 5 _ 3
SL 1
Type WCFS R/L 25-3 l 25 25 150 28 25 46 3,0 50 WCFH17-3 WCF _ 3_ 4
R/L 25-4 m 25 25 150 29 25 46 4,0 50 WCFH17-4 WCF _ 4 _ 4

Grooving &
Parting-Off
R/L 25-5 25 25 150 30 25 46 5,0 50 WCFH17-5 WCF _ 5 _ 4
See F48 for applicable inserts. Blade included in holder.

Blades
CW

B
17

Parts
26,5
44,5

Dimensions (mm)
Cat. No. Stock Applicable Blades Cap Screw Wrench Applicable Holders
CW B
WCFH 17-3 l 3 2,4 WCFS R/L 20-3, 25-3
WCFH 17-4 m 4 3,4 WCFS R/L 20-4, 25-4 BX0622 LH050 All clamp type holders.
WCFH 17-5 5 4,3 WCFS R/L 20-5, 25-5

F59
▌◄
Parting-Off Holders
Sumi-Grip Inserts
Inserts
Neutral (N) Right Handed (R) Left Handed (L)
2-RE0.2* 2-RE0.2* 8°

2° CW 2°
2° CW 2°
2° CW 2°

8° 2-RE0.2* * WCF_2T: 2_RE=0,15

External Appearance Cat. No. AC830P AC225 AC1030U T1500A A30 G10E CW Applicable Holder

WCF N _ GG WCF N2 GG l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2


General purpose N3 GG l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
N4 GG l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
N5 GG l 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
WCF N _ GF WCF N2 GF m 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy N3 GF m 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Low feed N4 GF m 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
N5 GF m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
WCF _ _ CF WCF R3 CF m 3,0
STFH _ _ 3 STFS R/L _ _ _ _ 3
Exotic alloy L3 CF m 3,0
Low feed R4 CF 4,0
STFH _ _ 4 STFS R/L _ _ _ _ 4
L4 CF m 4,0
WCF _ 2T WCF N2T l 2,0
Small diameter R2T l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Low cutting force L2T l 2,0
WCF _ _ WCF N3 l 3,0
Without chip
R3 l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
breaker L3 l 3,0
General steel WCF N4 l 4,0
R4 l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
Grooving &
Parting-Off

L4 l 4,0
WCF N5 l 5,0
R5 l 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5 l 5,0
WCF _ _ A WCF N2A l 2,0 STFH _ _ 2 STFS R/L _ _ _ _ 2
Exotic alloy WCF N3A l l m 3,0
Low feed R3A l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
L3A l 3,0
WCF N4A m l m 4,0
R4A l 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
L4A l 4,0
WCF N5A l 5,0
R5A m 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5A l 5,0
WCF _ _ B WCF N3B l 3,0
Cast iron R3B l 3,0 STFH _ _ 3 STFS R/L _ _ _ _ 3
Light alloys L3B l 3,0
WCF N4B l 4,0
Note: R4B m 4,0 STFH _ _ 4 STFS R/L _ _ _ _ 4
With the similar chip breaker L4B 4,0
style as for general steel
(WCF _ _ ) but with smaller
WCF N5B m 5,0
edge preparation. R5B 5,0 STFH _ _ 5 STFS R/L _ _ _ _ 5
L5B 5,0

Recommended Cutting Conditions


Cutting Speed (m/min)
Work Material
AC830P AC225 AC1030U T1500A A30 G10
General Steel 80–200 80–200 50–200 80–200 50–120 –
Steel Soft Steel 100–230 100–230 50–230 100–230 70–150 –
Die Steel 60–150 60–150 50–150 60–150 50–120 –
Stainless Steel 70–150 70–150 50–150 – 70–130 –
Cast Iron – – 50–200 – – 50–120
Non-Ferrous Metal – – 200–500 – – 200–500

Feed Rate (mm/rev)


Neutral Left or Right Handed
GG GF Without Chip Breaker T A B Without Chip Breaker CF T A B
Chip Breaker
Exotic Alloy Small Diam. Exotic Alloy Small Diam.
General General Exotic Alloy Cast Iron General Exotic Alloy Cast Iron
Low Cutting Low Cutting Low Cutting Low Cutting
Purpose Steel Low Feed Light Alloys Steel Low Feed Light Alloys
Force Force Force Force
Groove 2,0 0,05–0,20 0,03–0,12 – 0,03–0,10 0,03–0,12 – – – 0,03–0,10 – –
Width 3,0 0,08–0,25 0,04–0,15 0,08–0,25 – 0,04–0,15 0,05–0,15 0,08–0,25 0,08–0,12 – 0,04–0,15 0,05–0,15
W 4,0 0,10–0,30 0,05–0,18 0,10–0,30 – 0,05–0,18 0,05–0,18 0,10–0,30 0,10–0,30 – 0,05–0,18 0,05–0,18
(mm) 5,0 0,10–0,35 0,05–0,20 0,10–0,30 – 0,05–0,20 0,06–0,20 0,10–0,20 0,10–0,30 – – 0,06–0,20

F60 l = Euro stock


l = Japan stock
▌◄
Threading

F61
Holders

▌◄
Threading Tools
SSTE / SSTI Type New

Features
H igh-precision inserts with/without wiper flat for threading,
supporting a wide range of applications from general industrial
machinery to pipes and aerospace devices
 Stable chip control through use of a 3D molded chipbreaker.
G round cutting edge flank for improved cutting edge
sharpness, resulting in high quality threads

Ground flanks around cutting edge

Product Range
Pitch
Wiper Flat

External/ Insert Cat. No.


Applications Type Internal TPI (Threads/Inch) Example:
Pitch (mm)
48 36 32 28 27 24 20 19 18 16 14 13 12 11.5 11 10 8
External 0.5 3.0 48 to 8 16ER A60-CB
60° General-purpose Thread
Internal 0.5 3.0 48 to 8 16IR A60-CB
No

External 48 to 8 16ER A55-CB


55° General-purpose Thread
General Industrial Internal 48 to 8 16IR A55-CB
Use 16ER 075ISO-CB
External 0.75 1.0 1.25 1.5 1.75 2.0 2.5 3.0
60° ISO Metric Thread
Internal 0.75 1.0 1.25 1.5 1.75 2.0 2.5 3.0 16IR 075ISO-CB
External 16ER 32UN-CB
Threading
Holders

60° Unified Thread


Internal 16IR 32UN-CB

55° Parallel Thread for Pipe/ External 16ER 36W-CB


Pipe Coupling for
Whitworth Internal 16IR 28W-CB
Gas, Water and
Water Faucets External 16ER 27NPT-CB
Yes

60° American NPT


Internal 16IR 27NPT-CB
55° Taper Thread for Pipe External 16ER 28BSPT-CB
Steam, Gas and BSPT Internal 16IR 28BSPT-CB
Water Supply Pipes
External 16ER 27NPTF-CB
60° American NPTF
Internal 16IR 27NPTF-CB
For Aerospace  External 16ER 32UNJ-CB
Equipment UNJ 60°
Internal 16IR 32UNJ-CB
48 36 32 28 27 24 20 19 18 16 14 13 12 11.5 11 10 8

Application Examples
Comparison of Cutting Force Machined Surface Comparison

Reduced cutting Clean cutting pattern,


300 force due to sharp very little unevenness
cutting edge

280
Principal Force (N)

260

240

220
At 1st pass

200 At 8th pass 0.1 mm


SSTE Competitor‘s Competitor‘s Competitor‘s
Product A Product B Product C SSTE Competitor‘s Product A

Work Material: C45, M30×1,5 Work Material: C45, M30×1,5


Cutting Conditions: vc=150 m/min, wet, 8 passes Thread infeed method: Radial infeed Cutting Conditions: vc=150 m/min, wet, 8 passes Thread infeed method: Radial infeed

F62 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Threading Tools
SSTE / SSTI Type
Screw-on for External Diameter
External

Fig.1
SSTE Fig 1

PDX
External Threading

WF

B
PDY LF
LF LH

LH The values for dimensions LF and LH below


are only for reference.
The actual value is the value below minus the
HF

H
PDY value for the corresponding insert on F65.

Holder  Parts  Dimensions (mm)

Overall Cutting Edge Screw Shim Screw Flat Washer Shim Wrench
Height Width Head
Length Functional Width Height
Cat. No. Stock Fig
H B LF LH WF HF Nm

SSTE R1616H16  16 16 100 20,5 16 16 1


SSTE R2020K16  20 20 125 30,0 20 20 1 BFTX0312N 2,0 BX0304*1 PW3 YE3 TRX10
SSTE R2525M16  25 25 150 30,0 25 25 1
*1 Shim screw wrench is sold separately.

Internal
Screw-on for Internal Diameter
Fig.11
Fig Fig.2
Fig 2 Fig.3
Fig 3
SSTI
DMIN Min. Bore Dia. DCON DMIN Min. Bore Dia. DMIN Min. Bore Dia. DCON
DCON
WF

Internal Threading
WF

WF
LH H LH H LH H
LF -15° LF LF

Threading
-15° -15°

Holders
-1.5°

-1.5°
-1.5°
PDY
WF

The values for dimension WF below are only for reference.


The actual value is the value on F66.
PDX minus the PDY profile distance.

Holder  Parts  Dimensions (mm)

Overall Functional Min. Bore Screw Shim Screw Flat Washer Shim Wrench
Diameter Height Head
Length Width Dia.
Cat. No. Stock Fig
*2
DCON H LF LH WF DMIN Nm

SSTI R1812M16*3  12 11,0 150 32,0 10,2 18 1


BFTX03085N 2,0 – – –
SSTI R2016M16*3  16 15,0 150 63,5 9,2 20 2
SSTI R2420Q16  20 18,0 180 19,0 13,5 24 3 TRX10
SSTI R3125S16  25 23,0 250 14,3 16,5 31 3 BFTX0312N 2,0 BX0304*1 PW3 YI3
SSTI R3732S16  32 30,0 250 14,3 20,0 37 3
*1 Shim screw wrench is sold separately. *2 The minimum bore diameter is the diameter of the prepared hole. *3 Left-hand threads are not available.

Shim and Selection Criteria Holder Identification Code


Recommended
S S T E R 25 25 M 16
External Turning Internal Boring
Right-hand Thread Applications

Lead Angle (T1) Cat. No. Stock Cat. No. Stock


4,5° YE3-3P  YI3-3P 
3,5° YE3-2P  YI3-2P 
(1) Series (3) Feed (4) Shank Height/ (5) Shank Width/ (6) Overall (7) Insert
2,5° YE3-1P  YI3-1P  Direction Work Diameter Diameter Length Symbol Size
1,5° YE3*4  YI3*4  SST Type Symbol FeedDirection Symbol (mm) Symbol (mm) Symbol (mm) Inscribed
Symbol
0,5° YE3-1N  YI3-1N  R FeedDirection 16 16 16 16 H 100 Circle (mm)
Ext. Turn.

Ext. Turn.
(Height)

(Width)

20
-0,5° YE3-2N  YI3-2N  20 20 20 K 125 16 9,525
Left-hand
Thread

(2) External/ 25 25 25 25 M 150


-1,5° YE3-3N  YI3-3N  Internal 18 18 12 12 Q 180
(Min. bore dia.)
Internal Boring

Internal Boring

* Standard shim supplied with holder.


*4 20 16 16
(Diameter)

Symbol Distinction
20 S 250
24 24 20 20
E External
For External Diameters: YE3-3P For External Diameters: YE3-2P For External Diameters: YE3-1P 31
T1 = 4.5° T1 = 3.5° T1 = 2.5° I Internal 31 25 25
For Internal Diameters: YI3-3P For Internal Diameters: YI3-2P For Internal Diameters: YI3-1P 37 32 32
37

*4 Standard shim supplied with holder


Difficult-to-Machine Area

D D D

For External Diameters: YE3


3.0 T1 = 1.5°
For Internal Diameters: YI3
Pitch (mm)

2.0

1.0 For External Diameters: YE3-1N


T1 = 0.5°
For Internal Diameters: YI3-1N
Details of Shim Selection →F67
0 10 20 30 40 50 60 70
Effective Diameter of Threading Hole (mm)

F63
▌◄
Threading Inserts
SSTE Type New

Threading Inserts for External Diameter Machining


External

Fig 1 3.81 Fig 2 3.81


Fig.1 Fig.2

ø3.94

ø3.94
PDY

PDY
ø9.525 ø9.525

3-RE PDX 3-RE PDX

60°/55°
 General-purpose Threads (Without Wiper Flat)  Dimensions (mm) 60° American NPT (With Wiper Flat)  Dimensions (mm)

X Y Corner X Y Corner
AC530U

AC530U
Included Pitch Pitch
Cat. No. Direction Direction Radius Pcs/ Fig Included
Cat. No. Direction Direction Radius Pcs/ Fig
Angle Threads/ Pack Angle Pack
mm Inch PDX PDY RE mm Threads/
Inch PDX PDY RE
16ER A60-CB  0,5-1,5 16 - 48 0,8 0,6 0,09 1 16ER 27NPT-CB  — 27 0,8 0,6 0,06 2
60˚ 16ER AG60-CB  0,5-3,0 8 - 48 1,5 1,1 0,10 5 1 16ER 18NPT-CB  — 18 0,8 0,6 0,06 2
16ER G60-CB  2,0-3,0 8 - 14 1,5 1,1 0,20 1 60˚ 16ER 14NPT-CB  — 14 1,5 1,0 0,08 5 2
16ER A55-CB  — 16 - 48 0,8 0,5 0,05 1 16ER 115NPT-CB  — 11,5 1,5 1,0 0,08 2
55˚ 16ER AG55-CB  — 8 - 48 1,5 1,1 0,08 5 1 16ER 08NPT-CB  — 8 1,5 1,1 0,13 2
16ER G55-CB  — 8 - 14 1,5 1,1 0,22 1
55° Taper Thread for Pipe/BSPT (With Wiper Flat)  Dimensions (mm)

60° ISO Metric Thread (With Wiper Flat)  Dimensions (mm)
X Y Corner

AC530U
Included Pitch
X Y Corner Cat. No. Direction Direction Radius Pcs/ Fig
AC530U

Included Pitch Angle Pack


Cat. No. Direction Direction Radius Pcs/ Fig mm Threads/
PDX PDY RE
Angle Threads/ Pack Inch
mm Inch PDX PDY RE 16ER 28BSPT-CB  — 28 0,8 0,6 0,13 2
16ER 075 ISO-CB 0,75 — 0,5 1,0 0,09 2 16ER 19BSPT-CB — 19 0,8 0,6 0,18 2
Threading

 
Holders

55˚ 5
16ER 100 ISO-CB  1,00 — 0,8 0,6 0,14 2 16ER 14BSPT-CB  — 14 1,5 1,3 0,25 2
16ER 125 ISO-CB  1,25 — 0,8 0,7 0,15 2 16ER 11BSPT-CB  — 11 1,5 1,0 0,31 2
16ER 150 ISO-CB  1,50 — 0,8 0,7 0,20 2
60˚ 5
16ER 175 ISO-CB  1,75 — 1,5 1,0 0,23 2 60° American NPTF (With Wiper Flat)  Dimensions (mm)
16ER 200 ISO-CB  2,00 — 1,5 1,1 0,26 2 X Y Corner
AC530U

16ER 250 ISO-CB 2,50 — 1,5 1,2 0,33 2 Included Pitch



Cat. No. Direction Direction Radius Pcs/ Fig
16ER 300 ISO-CB  3,00 — 1,5 1,1 0,41 2 Angle Pack
mm Threads/
Inch PDX PDY RE
60°
 Unified Thread (With Wiper Flat)  Dimensions (mm) 16ER 27NPTF-CB  — 27 0,8 0,6 0,06 2
16ER 18NPTF-CB  — 18 0,8 0,6 0,06 2
X Y Corner 60˚ 5
AC530U

Included Pitch 16ER 14NPTF-CB  — 14 1,5 1,0 0,13 2


Cat. No. Direction Direction Radius Pcs/ Fig
Angle Threads/ Pack 16ER 115NPTF-CB  — 11,5 1,5 1,0 0,12 2
mm Inch PDX PDY RE
16ER 32UN-CB  — 32 0,5 1,0 0,10 2 60°
 UNJ (With Wiper Flat)  Dimensions (mm)
16ER 28UN-CB  — 28 0,8 0,7 0,11 2 X Y Corner
AC530U

16ER 24UN-CB — 24 0,8 0,7 0,13 2 Included Pitch



Cat. No. Direction Direction Radius Pcs/ Fig
16ER 20UN-CB  — 20 0,8 0,7 0,16 2 Angle Threads/ Pack
mm PDX PDY RE
16ER 18UN-CB  — 18 0,8 0,7 0,18 2 Inch
60˚ 16ER 16UN-CB  — 16 0,8 0,8 0,20 5 2 16ER 32UNJ-CB  — 32 0,5 1,0 0,13 2
16ER 14UN-CB  — 14 1,5 1,2 0,23 2 16ER 28UNJ-CB  — 28 0,8 0,6 0,15 2
16ER 13UN-CB  — 13 1,5 1,1 0,26 2 16ER 24UNJ-CB  — 24 0,8 0,6 0,18 2
16ER 12UN-CB  — 12 1,5 1,0 0,27 2 16ER 20UNJ-CB  — 20 0,8 0,7 0,21 2
16ER 10UN-CB  — 10 1,5 1,2 0,33 2 60˚ 16ER 18UNJ-CB  — 18 0,8 0,6 0,23 5 2
16ER 08UN-CB  — 8 1,5 1,2 0,42 2 16ER 16UNJ-CB  — 16 0,8 0,6 0,25 2
16ER 14UNJ-CB  — 14 1,5 1,1 0,29 2
55° Parallel Thread for Pipe/Whitworth (With Wiper Flat) Dimensions (mm) 16ER 12UNJ-CB  — 12 1,5 1,1 0,34 2
16ER 10UNJ-CB  — 10 1,5 1,1 0,40 2
X Y Corner
AC530U

Included Pitch
Cat. No. Direction Direction Radius Pcs/ Fig
Angle Threads/ Pack Insert Identification Table
mm Inch PDX PDY RE
16ER 36W-CB
16ER 32W-CB




36
32
0,5 1,0 0,10
0,5 1,0 0,11
2
2
16 E R 150 ISO - CB
16ER 28W-CB  — 28 0,8 0,6 0,12 2
16ER 24W-CB  — 24 0,8 0,6 0,15 2 (1) Insert Size (3) Feed (4) Pitch or TPI (5) Thread Type
Direction
16ER 20W-CB  — 20 0,8 0,6 0,18 2 Symbol
Inscribed Metric = Pitch x 100 Wiper Flat Symbol Type
With Wiper Flat

Circle (mm) Feed Inch=TPI Metric Thread


ISO
16ER 19W-CB  — 19 0,8 0,6 0,18 2 16 9,525
Symbol Direction (115 only for 11.5)
UN Unified Thread
55˚ 16ER 18W-CB
(Example)
 — 18 0,8 0,6 0,19 5 2 R Right Hand 075: Pitch 0.75 mm
150: Pitch 1.5 mm
W Whitworth

16ER 16W-CB — 16 0,8 0,6 0,22 2 NPT Americ. Taper Thread f. Pipe
Yes

 20: 20 TPI

(2) External/Internal Symbol Pitch/TPI BSPT Taper Thread for Pipe


16ER 14W-CB  — 14 1,5 1,0 0,25 2
Distinction Pitch : NPTF Americ. Taper Thread f. Pipe
Symbol
16ER 12W-CB  — 12 1,5 1,1 0,29 2 A 0.5 to 1.5 mm UNJ For Aerospace Equipment
Without Wiper Flat

E External
TPI : 16 to 48
16ER 11W-CB  — 11 1,5 1,1 0,32 2 I Internal Pitch :
60 60° General-purpose Thread
No

55 55° General-purpose Thread


16ER 10W-CB  — 10 1,5 1,1 0,35 2 AG 0.5 to 3.0 mm
TPI : 8 to 48 (6) Chipbreaker
16ER 08W-CB  — 8 1,5 1,1 0,43 2 Pitch :
Symbol Description
G 2.0 to 3.0 mm
For these inserts, only SSTE Type holders can be used. TPI : 8 to 14 CB With Chipbreaker

F64 l = Euro stock


l = Japan stock
▌◄
Threading Inserts
New
SSTI Type
Threading Inserts for Inner Diameter Machining
Internal

Fig 1 3.81 Fig 2 3.81


Fig.1 Fig.2
ø3.94

ø3.94
PDY

PDY
ø9.525 ø9.525

PDX 3-RE PDX 3-RE

60°/55° General-purpose Threads (Without Wiper Flat)  Dimensions (mm) 60° American NPT (With Wiper Flat)  Dimensions (mm)

X Y Corner X Y Corner
AC530U

AC530U
Included Pitch Pitch
Cat. No. Direction Direction Radius Pcs/ Fig Included
Cat. No. Direction Direction Radius Pcs/ Fig
Angle Threads/ Pack Angle Pack
mm Inch PDX PDY RE mm Threads/
Inch PDX PDY RE
16IR A60-CB  0,5-1,5 16 - 48 0,8 0,5 0,09 1 16IR 27NPT-CB  — 27 0,8 0,6 0,06 2
60˚ 16IR AG60-CB  0,5-3,0 8 - 48 1,5 1,1 0,10 5 1 16IR 18NPT-CB  — 18 0,8 0,6 0,06 2
16IR G60-CB  2,0-3,0 8 - 14 1,5 1,1 0,18 1 60˚ 16IR 14NPT-CB  — 14 1,5 1,1 0,08 5 2
16IR A55-CB  — 16 - 48 0,8 0,5 0,05 1 16IR 115NPT-CB  — 11,5 1,5 1,0 0,08 2
55˚ 16IR AG55-CB  — 8 - 48 1,5 1,1 0,08 5 1 16IR 08NPT-CB  — 8 1,5 1,0 0,13 2
16IR G55-CB  — 8 - 14 1,5 1,1 0,20 1
55° Taper Thread for Pipe/BSPT (With Wiper Flat) Dimensions (mm)
60° ISO Metric Thread (With Wiper Flat)  Dimensions (mm)
X Y Corner

AC530U
Included Pitch
X Y Corner Cat. No. Direction Direction Radius Pcs/ Fig
AC530U

Included Pitch Angle Pack


Cat. No. Direction Direction Radius Pcs/ Fig mm Threads/
Angle Pack Inch PDX PDY RE
Threads/
mm Inch PDX PDY RE 16IR 28BSPT-CB  — 28 0,8 0,6 0,13 2
55˚ 5
16IR 075 ISO-CB 0,75 — 0,5 0,9 0,04 2 16IR 19BSPT-CB — 19 0,8 0,6 0,18 2

Threading
 

Holders
16IR 100 ISO-CB  1,00 — 0,8 0,6 0,06 2
16IR 125 ISO-CB  1,25 — 0,8 0,6 0,07 2 60° American NPTF (With Wiper Flat)  Dimensions (mm)
16IR 150 ISO-CB  1,50 — 0,8 0,6 0,09 2 X Y Corner
60˚ 5
16IR 175 ISO-CB  1,75 — 1,5 1,0 0,10 2 Included
Cat. No. AC530U Pitch
Direction Direction Radius Pcs/ Fig
16IR 200 ISO-CB  2,00 — 1,5 1,1 0,13 2 Angle Pack
mm Threads/ PDX PDY RE
16IR 250 ISO-CB  2,50 — 1,5 1,1 0,15 2 Inch

16IR 300 ISO-CB  3,00 — 1,5 1,1 0,19 2 16IR 27NPTF-CB  — 27 0,8 0,6 0,06 2
16IR 18NPTF-CB  — 18 0,8 0,6 0,08 2
 Unified Thread (With Wiper Flat) 
60° Dimensions (mm) 60˚ 16IR 14NPTF-CB  — 14 1,5 1,0 0,13 5 2
16IR 115NPTF-CB  — 11,5 1,5 1,0 0,08 2
X Y Corner
AC530U

Included Pitch 16IR 08NPTF-CB  — 8 1,5 1,1 0,13 2


Cat. No. Direction Direction Radius Pcs/ Fig
Angle Threads/ Pack
mm Inch PDX PDY RE 60° UNJ (With Wiper Flat)  Dimensions (mm)
16IR 32UN-CB  — 32 0,5 0,9 0,04 2 X Y Corner
AC530U

16IR 28UN-CB — 28 0,8 0,6 0,06 2 Included Pitch



Cat. No. Direction Direction Radius Pcs/ Fig
16IR 24UN-CB  — 24 0,8 0,7 0,06 2 Angle Threads/ Pack
mm PDX PDY RE
16IR 20UN-CB  — 20 0,8 0,6 0,08 2 Inch

16IR 18UN-CB  — 18 0,8 0,6 0,08 2 16IR 32UNJ-CB  — 32 0,5 0,9 0,04 2
60˚ 16IR 16UN-CB  — 16 0,8 0,7 0,09 5 2 16IR 28UNJ-CB  — 28 0,8 0,6 0,05 2
16IR 14UN-CB  — 14 1,5 1,1 0,13 2 16IR 24UNJ-CB  — 24 0,8 0,6 0,06 2
16IR 13UN-CB  — 13 1,5 1,1 0,11 2 16IR 20UNJ-CB  — 20 0,8 0,6 0,06 2
16IR 12UN-CB  — 12 1,5 1,1 0,13 2 60˚ 16IR 18UNJ-CB  — 18 0,8 0,6 0,06 5 2
16IR 10UN-CB  — 10 1,5 1,1 0,15 2 16IR 16UNJ-CB  — 16 0,8 0,6 0,09 2
16IR 08UN-CB  — 8 1,5 1,1 0,20 2 16IR 14UNJ-CB  — 14 1,5 1,1 0,09 2
16IR 12UNJ-CB  — 12 1,5 1,1 0,11 2
55° Parallel Thread for Pipe/Whitworth (With Wiper Flat)  Dimensions (mm) 16IR 10UNJ-CB  — 10 1,5 1,1 0,15 2
X Y Corner Insert Identification Table
AC530U

Included Pitch
Cat. No. Direction Direction Radius Pcs/ Fig
Angle
mm Threads/
Inch PDX PDY RE
Pack
16 I R 150 ISO - CB
16IR 28W-CB  — 28 0,8 0,6 0,12 2
16IR 24W-CB  — 24 0,8 0,6 0,14 2
55˚ 5 (1) Insert Size (3) Feed (4) Pitch or TPI (5) Thread Type
16IR 20W-CB  — 20 0,8 0,6 0,18 2 Inscribed
Direction
Metric = Pitch x 100 Wiper Flat Symbol Type
16IR 19W-CB — 19 0,8 0,6 0,18 2
Symbol
With Wiper Flat

 Circle (mm) Feed


Symbol Direction
Inch=TPI ISO Metric Thread
(115 only for 11.5) Unified Thread
16 9.525 UN
For these inserts, only SSTI Type holders can be used. R Right Hand
(Example)
075: Pitch 0.75 mm Whitworth
150: Pitch 1.5 mm
W
NPT Americ. Taper Thread f. Pipe
Yes

20: 20 TPI

(2) External/Internal Symbol Pitch/TPI BSPT Taper Thread for Pipe


Symbol Distinction Pitch : NPTF Americ. Taper Thread f. Pipe
A 0.5 to 1.5 mm UNJ For Aerospace Equipment
Without Wiper Flat

E External
TPI : 16 to 48
I Internal 60 60° General-purpose Thread
Pitch :
No

AG 0.5 to 3.0 mm 55 55° General-purpose Thread


TPI : 8 to 48 (6) Chipbreaker
Pitch :
2.0 to 3.0 mm Symbol Description
G
TPI : 8 to 14 CB With Chipbreaker

F65
▌◄
Threading Tools
SSTE / SSTI Type
Shim Selection
If the pitch is large or thread diameter is small, the lead angle of the
thread becomes larger and the effective relief angle of the leading A A
edge becomes smaller. It is ideal to set the threading insert so that
Shim
both right and left relief angles are equal. Insert
Therefore, it is necessary to select an appropriate shim based on the Insert
T1 ≈ Lead Angle
Shim
thread pitch and effective diameter using the table below. (Ideal Setup)

Shim Selection Procedure Lead Angle T2: Shim Angle


Cross Section A-A
(1) Choose from [Right-Hand Thread / Left-Hand Thread] in
the table.
(2) Locate the required threading „pitch“. T1 = 4.5°
For External: YE3-3P
T1 = 3.5°
For External: YE3-2P
T1 = 2.5°
For External: YE3-1P
For Internal: YI3-1P
For Internal: YI3-3P For Internal: YI3-2P
(3) Locate the cell with the required „Effective Diameter“
range.
(4) Confirm the part no. at the „Shim“ row above the corre- D D D

Difficult-to-Machine Area
For External: YE3
sponding „Effective Diameter“ cell located previously. 3.0 T1 = 1.5°
For Internal: YI3
If the shim part no. is different from the one currently in *4 Standard shim supplied with holder
use, change to the correct one.
2.0

Pitch (mm)
For External: YE3-1N
Example: When machining an M16×2,0 external right-hand thread, the pitch 1.0 T1 = 0.5°
For Internal: YI3-1N
diameter is 14.701 mm. In the table below, locate [2,0] mm under the
"Pitch" column and then move along the row to the right to locate the
required "Effective Diameter" range [11,4 - 17,4] mm. As such, the correct
shim should be [YE3-1P], shown in the corresponding cell under the 0 10 20 30 40 50 60 70
"Internal" row below. Effective Diameter of Threading Hole (mm)
Threading
Holders

 Pitch (mm)
Right-hand/Left-hand Thread For Right-hand Thread For Left-hand Thread
Lead Angle 4,5° 3,5° 2,5° 1,5° 0,5° -0,5° -1,5°
External YE3-3P YE3-2P YE3-1P YE3* YE3-1N YE3-2N YE3-3N
Shim

Internal YI3-3P YI3-2P YI3-1P YI3* YI3-1N YI3-2N YI3-3N


Shim Angle (T1) 3° 2° 1° 0° -1° -2° -3°
Pitch (mm) Effective Diameter (mm)
0,5 1,9 - 2,2 2,2 - 2,8 2,8 - 4,3 4,3 - 11,4 > 11,4 > 11,4 11,4 - 4,3
0,75 2,8 - 3,3 3,3 - 4,3 4,3 - 6,5 6,5 - 17,1 > 17,1 > 17,1 17,1 - 6,5
1,0 3,8 - 4,3 4,3 - 5,7 5,7 - 8,7 8,7 - 22,8 > 22,8 > 22,8 22,8 - 8,7
1,25 4,7 - 5,4 5,4 - 7,1 7,1 - 10,9 10,9 - 28,5 > 28,5 > 28,5 28,5 - 10,9
1,5 5,7 - 6,5 6,5 - 8,5 8,5 - 13,0 13,0 - 34,2 > 34,2 > 34,2 34,2 - 13,0
1,75 6,6 - 7,6 7,6 - 10,0 10,0 - 15,2 15,2 - 39,9 > 39,9 > 39,9 39,9 - 15,2
2,0 7,6 - 8,7 8,7 - 11,4 11,4 - 17,4 17,4 - 45,6 > 45,6 > 45,6 45,6 - 17,4
2,5 9,5 - 10,8 10,8 - 14,2 14,2 - 21,7 21,7 - 57,0 > 57,0 > 57,0 57,0 - 21,7
3,0 11,4 - 13,0 13,0 - 17,1 17,1 - 26,0 26,0 - 68,4 > 68,4 > 68,4 68,4 - 26,0

 TPI (Threads/Inch)
Right-hand/Left-hand Thread For Right-hand Thread For Left-hand Thread
Lead Angle 4,5° 3,5° 2,5° 1,5° 0,5° -0,5° -1,5°
External YE3-3P YE3-2P YE3-1P YE3* YE3-1N YE3-2N YE3-3N
Shim

Internal YI3-3P YI3-2P YI3-1P YI3* YI3-1N YI3-2N YI3-3N


Shim Angle (T1) 3° 2° 1° 0° -1° -2° -3°
TPI (Threads/Inch) Effective Diameter (mm)
32 3,0 - 3,3 3,3 - 4,6 4,6 - 6,9 6,9 - 18,0 > 18,0 > 18,0 18,0 - 6,9
28 3,0 - 3,8 3,8 - 5,1 5,1 - 7,9 7,9 - 20,8 > 20,8 > 20,8 20,8 - 7,9
27 3,6 - 4,1 4,1 - 5,3 5,3 - 8,1 8,1 - 21,3 > 21,3 > 21,3 21,3 - 8,1
24 4,1 - 4,6 4,6 - 6,1 6,1 - 9,1 9,1 - 24,4 > 24,4 > 24,4 24,4 - 9,1
20 4,8 - 5,6 5,6 - 7,1 7,1 - 10,9 10,9 - 29,0 > 29,0 > 29,0 29,0 - 10,9
18 5,3 - 6,1 6,1 - 8,1 8,1 - 12,4 12,4 - 32,5 > 32,5 > 32,5 32,5 - 12,4
16 5,8 - 6,9 6,9 - 8,9 8,9 - 13,7 13,7 - 35,8 > 35,8 > 35,8 35,8 - 13,7
14 6,9 - 7,9 7,9 - 10,2 10,2 - 15,7 15,7 - 41,1 > 41,1 > 41,1 41,1 - 15,7
13 7,4 - 8,4 8,4 - 11,2 11,2 - 17,0 17,0 - 44,7 > 44,7 > 44,7 44,7 - 17,0
12 8,1 - 9,1 9,1 - 12,2 12,2 - 18,5 18,5 - 48,8 > 48,8 > 48,8 48,8 - 18,5
11,5 8,4 - 9,7 9,7 - 12,4 12,4 - 19,3 19,3 - 50,3 > 50,3 > 50,3 50,3 - 19,3
11 8,9 - 9,9 9,9 - 13,2 13,2 - 20,1 20,1 - 52,6 > 52,6 > 52,6 52,6 - 20,1
10 9,7 - 10,9 10,9 - 14,5 14,5 - 22,1 22,1 - 57,9 > 57,9 > 57,9 57,9 - 22,1
9 10,7 - 12,2 12,2 - 16,0 16,0 - 24,4 24,4 - 64,3 > 64,3 > 64,3 64,3 - 24,4
8 11,9 - 13,7 13,7 - 18,0 18,0 - 27,7 27,7 - 72,4 > 72,4 > 72,4 72,4 - 27,7
* SSTE Type/SSTI Type holders are shipped with shims for a lead angle of Y1 = 1,5° (SSTE Type: YE3, SSTI Type: YI3).
Shims for lead angles of Y1 = -1,5°, -0,5°, 0,5°, 2,5°, 3,5°, and 4,5° are sold separately.
* Shims are not needed for SSTI R1812M16 and SSTI R2016M16. (The holders are already provided with the standard holder inclination of 1,5°.)

F66
▌◄
Threading Tools
SSTE / SSTI Type
Shim Replacement

1 2 3 4
Shim

Shim Set Screw

Remove the insert to Loosen the shim set Remove the shim Tighten the shim set
expose the shim. screw by one to two and attach a different screw (recommended
turns. shim that matches tightening torque 1,0
the lead. to 1,5 Nm).

Wiper Flat
Without Wiper Flat With Wiper Flat

Work Material Work Material

Threading
Holders
Finishing Allowance Wiper Flat

Insert (Without Wiper Flat) Insert (With Wiper Flat)

● Performs threading without machining thread ridges ● Enables machining of workpieces into shapes
(the machined surface from the previous process is compliant with thread standards
left unworked.) ● Only specific thread specifications and pitch can be
● Enables machining of threads with different pitch machined
widths with the same insert ● In order to finish a thread with the wiper flat, a
● Finishing of the internal (or external) diameter is finishing allowance of 0,1 mm on each side is required.
required before the threading process. ● Edges of ridges can be rounded off.
● Fine burrs are easily formed on edges of ridges.

Infeed Method
The modified flank infeed is recommended for the SSTE type/SSTI type.
This infeed method, which features reduced chip curl diameters and stable chip control, can also decrease
chipping on trailing edges that often occurs in radial infeed machining. (1° is recommended for the modification
angle.)

 Impact of the Infeed Method on Chip Shapes Work Material: X5CrMo17-12-2, M30 x 1,5 Cutting Conditions: vc = 60 mm/min, wet, 8 Passes

Modified Flank Infeed Radial Infeed Machining


Leading Trailing
Edge Edge

Feed Direction 50 mm Feed Direction 50 mm

Reduced curl diameters ensure smooth, Large curl diameters cause unstable chip control.
s table chip control (performance)

F67
▌◄
Threading Tools
SSTE Type
SSTE Type Guidelines for Depth of Cut
External Metric Threads (Depth of cut per pass: mm)
Pitch (mm) 0,75 1,00 1,25 1,50 1,75 2,00 2,50 3,00
Overall Depth of
0,48 0,64 0,80 0,92 1,10 1,26 1,57 1,87
Cut (mm)
No. of Passes 4 5 7 8 10 12 14 16
1 0,24 0,25 0,25 0,28 0,28 0,30 0,38 0,40
2 0,12 0,15 0,15 0,15 0,15 0,16 0,19 0,22
3 0,07 0,11 0,12 0,12 0,12 0,13 0,15 0,15
4 0,05 0,08 0,09 0,10 0,10 0,10 0,10 0,13
5 0,05 0,08 0,09 0,10 0,09 0,10 0,12
6 0,06 0,07 0,09 0,09 0,09 0,10
7 0,05 0,06 0,08 0,08 0,09 0,10
8 0,05 0,07 0,07 0,08 0,09
9 0,06 0,07 0,08 0,09
10 0,05 0,06 0,07 0,08
11 0,06 0,07 0,08
12 0,05 0,06 0,07
13 0,06 0,07
14 0,05 0,06
15 0,06
16 0,05
Threading
Holders

External Unified Threads (Depth of cut per pass: mm)


Threads/Inch 32 28 24 20 18 16 14 13 12 11 10 9 8
Overall Depth of
0,50 0,57 0,67 0,80 0,89 1,00 1,15 1,23 1,34 1,46 1,60 1,78 2,00
Cut (mm)
No. of Passes 4 4 5 7 8 10 11 12 12 14 14 16 16
1 0,24 0,25 0,25 0,26 0,26 0,28 0,28 0,30 0,30 0,30 0,38 0,38 0,40
2 0,14 0,17 0,19 0,15 0,15 0,15 0,15 0,18 0,18 0,18 0,20 0,20 0,25
3 0,07 0,10 0,12 0,10 0,12 0,10 0,12 0,13 0,13 0,13 0,15 0,13 0,19
4 0,05 0,05 0,06 0,09 0,10 0,09 0,10 0,10 0,12 0,12 0,12 0,12 0,16
5 0,05 0,08 0,08 0,08 0,10 0,08 0,11 0,11 0,10 0,11 0,14
6 0,07 0,07 0,07 0,09 0,08 0,10 0,10 0,09 0,10 0,12
7 0,05 0,06 0,07 0,08 0,07 0,09 0,08 0,09 0,10 0,11
8 0,05 0,06 0,07 0,07 0,08 0,08 0,08 0,09 0,10
9 0,05 0,06 0,06 0,07 0,07 0,08 0,09 0,09
10 0,05 0,05 0,06 0,06 0,07 0,07 0,08 0,08
11 0,05 0,05 0,05 0,06 0,07 0,08 0,07
12 0,05 0,05 0,06 0,06 0,07 0,07
13 0,05 0,06 0,07 0,06
14 0,05 0,05 0,06 0,06
15 0,05 0,05
16 0,05 0,05
No. of passes and depths of cut in the table above are general guidelines only. Increase or decrease depending on conditions. However, the maximum depth of cut
should be kept to 0,5mm or less.
When using an insert with a wiper flat, add machining allowance to the total depth of cut.

Recommended Cutting Conditions


Work Material Carbon Steel Alloy Steel Stainless Steel Grey Cast Iron Ductile Cast S Titanium Alloy
(up to 330HB) (up to 330HB) Iron
Cutting Speed vc
75–150 75–135 60–120 90–180 75–135 24–90
(m/min)

F68
▌◄
Threading Tools
SSTI Type
SSTI Type Guidelines for Depth of Cut
Internal Metric Threads (Depth of cut per pass: mm)
Pitch (mm) 0,75 1,00 1,25 1,50 1,75 2,00 2,50 3,00
Overall Depth of
0,49 0,58 0,74 0,89 1,04 1,18 1,47 1,76
Cut (mm)
No. of Passes 4 5 8 10 11 12 14 16
1 0,20 0,22 0,22 0,25 0,25 0,25 0,30 0,30
2 0,12 0,14 0,14 0,12 0,17 0,18 0,19 0,20
3 0,12 0,10 0,09 0,08 0,10 0,12 0,15 0,17
4 0,05 0,07 0,07 0,08 0,08 0,10 0,12 0,14
5 0,05 0,06 0,07 0,08 0,09 0,10 0,12
6 0,06 0,07 0,07 0,08 0,09 0,11
7 0,05 0,06 0,07 0,07 0,08 0,10
8 0,05 0,06 0,06 0,07 0,08 0,10
9 0,05 0,06 0,06 0,07 0,08
10 0,05 0,05 0,06 0,07 0,08
11 0,05 0,05 0,06 0,07
12 0,05 0,06 0,07
13 0,05 0,06
14 0,05 0,06
15 0,05
16 0,05

Threading
Holders
Internal Unified Threads (Depth of cut per pass: mm)
Threads/Inch 32 28 24 20 18 16 14 13 12 11 10 9 8
Overall Depth of Cut
0,43 0,49 0,57 0,69 0,76 0,86 0,98 1,06 1,15 1,25 1,37 1,53 1,72
(mm)
No. of Passes 4 4 5 7 8 10 11 12 12 14 14 16 16
1 0,20 0,20 0,20 0,22 0,22 0,22 0,25 0,25 0,27 0,27 0,27 0,30 0,30
2 0,10 0,16 0,16 0,12 0,13 0,13 0,15 0,15 0,16 0,16 0,18 0,18 0,22
3 0,08 0,08 0,09 0,09 0,10 0,08 0,10 0,10 0,12 0,12 0,16 0,16 0,18
4 0,05 0,05 0,07 0,08 0,08 0,08 0,08 0,08 0,10 0,10 0,12 0,11 0,15
5 0,05 0,07 0,07 0,07 0,07 0,08 0,09 0,08 0,10 0,09 0,12
6 0,06 0,06 0,07 0,07 0,07 0,08 0,08 0,09 0,09 0,11
7 0,05 0,05 0,06 0,06 0,07 0,07 0,07 0,08 0,08 0,10
8 0,05 0,06 0,06 0,06 0,06 0,07 0,07 0,08 0,09
9 0,05 0,05 0,06 0,06 0,06 0,06 0,07 0,08
10 0,04 0,05 0,05 0,05 0,06 0,06 0,07 0,07
11 0,04 0,05 0,05 0,05 0,05 0,06 0,06
12 0,04 0,04 0,05 0,05 0,06 0,06
13 0,04 0,04 0,05 0,05
14 0,04 0,04 0,05 0,05
15 0,04 0,04
16 0,04 0,04
No. of passes and depths of cut in the table above are general guidelines only. Increase or decrease depending on conditions. However, the maximum depth of cut
should be kept to 0,5 mm or less.
When using an insert with a wiper flat, add machining allowance to the total depth of cut.

Recommended Cutting Conditions


Alloy Steel Grey Cast Iron Ductile Cast
Work Material Carbon Steel
(up to 330HB)
Stainless Steel
(up to 330HB) Iron S Titanium Alloy

Cutting Speed vc
75–150 75–135 60–120 90–180 75–135 24–90
(m/min)

F69
▌◄
F70
▌◄
G
Milling Cutters
G1–G86

Selection Guide Milling Cutter Selection Guide............................... G 2-3


ISO Milling Insert Identification Table........................... G 4-5
on
Expansi
Face Milling ”Sumi Dual Mill”, General Purpose Face Mills DGC (M/F) 13000 ..................................................... G 6-9
on
Expansi
"Wave Mill”, General Purpose Face Mills WGX (M/F) 13000..................................................... G10-11
UFO (F) 4000/5000................................................... G12-13
DNX (F) 12000.......................................................... G14-15
Multi Purpose Milling ”Wave Radius Mill” with Polygon Inserts WRCX (F) 12000/16000/20000................................. G16-17
with Round Inserts RSX ............................................................ G18-19
RSX (F) 10000/12000/16000/20000......................... G20-21

Milling Cutters
on
Shoulder Milling ”Sumi Dual Mill” Expansi DFC 09000............................................................... G22-25
on
”Wave Mill” for Shoulder Milling Expansi WFX ................................................................... G26-27
WFX (M/F) 08000 .................................................... G28
WFX (F) 12000.......................................................... G29
on
Expansi TSX .................................................................... G30-31
”Sumi Dual Mill”, tangential
TSX (F) 08000 ......................................................... G34
TSX (M) 13000 ........................................................ G35-36
TSX (F) 13000...........................................................
New
G37
Sumi Dual Mill” Repeater Mill TSXR 08000/13000................................................... G38-39
on
Expansi WEZ .................................................................... G40-47
Wave Mill” for Shoulder Milling
WEZ 11000/17000..................................................... G48-51
”Wave Mill” Repeater Mill New
WEZR .................................................................... G52-53
WEZR 11000/17000.................................................. G54-57
”Wave Mill” for Shoulder Milling WEX (F) 1000/2000/3000.......................................... G58
Repeater Mill WRX (F) .................................................................... G59
New
Shoulder Milling Cutter for Titanium MTIX .................................................................... G60-62
Others New
”Sumi Dual Mill”, High Feed Milling DMSW .................................................................... G63-65
DMSW 80000............................................................ G66
High Feed Milling MSX 08000/12000/14000......................................... G67
on
High Feed Milling Expansi WFXH .................................................................... G68-69
WFXH 08000/12000.................................................. G70-71
“Wave Mill” Series for Aluminium WAX 3000................................................................. G72
WAX 4000................................................................. G73
on
Expansi ANX .................................................................... G74-77
High Speed Non-Ferrous Milling
ANXS/ANXA 16000................................................... G78-81
Aluminium Milling SUMIDIA ”RF”........................................................... G82
SUMIDIA ”SRF”......................................................... G83
Grey Cast Iron Milling SUMIBORON ”BN Finish Mill” FMU......................... G84-85

G1
▌◄
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel

Hardened Steel HRC 45 ~ 55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Cutter

Non-Ferrous Metal
Cutter Insert Max. Depth
Series Diameter

Shoulder Milling

Profile Finishing

Aluminium Alloy
Type Type of Cut (mm)

Stainless Steel
Groove Milling
(mm)

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
SNM/EU 13T6..
DGC SNMU

8
1, 6 mm 45°
13,5
DGC (-M/F) ONM/EU 05T6..
13,5 6,9

40–250 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ G8
13000RS ONMU
3 mm 45°
13,5

13,5 6,0

WGX SEE/MT 13T3..

WGX (-M/F)
8
1,

6 mm 45° ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○
Face Milling

G10
13,4

13000RS 40–250
20°

13,4 3,97

UFO UFO (-F) SFK-N/R12T3.., SFK-N1504...


5 mm 45° 50–315
4000 RS
2

G12
2,

○ ○ ○ ○ ○ ○ ○ ○ ○
25°
12,70

7 mm 45° G13
M
±0

UFO 5000 RS 80–315


,
01
3

12,70 3,97

DNX SNMT 1205..

DNX (-F) 8 mm 65° 80–160 ○ ○ ○ ◎ G14


12,7

12,7

12,7

12000RS
12,7 5,6 12,7 5,6 12,7 5,6

RSX (-F) 5 mm 40–52


Milling Cutters

RDET10T3..
RSX 10000RS RDET1204..
Radius Milling

RSX (-F) 6 mm 40–100


12000RS
IC±0,025

◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G20
RSX (-F) 8 mm
IC±0,025 S±0,025
63–160
16000RS
RDET1606..
RSX (-F) 10 mm 80–160
RDET2006..
20000RS
WRCX QPMT1204../1606../2006
Multi-Purpose

WRCX (-F/X) QPET1204../1606..


12000RS 6–10 mm 40–160 ◎ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G17
16000RS
20000RS

DMSW New WNMU0807..

IC 3 mm 50–160 ◎ ○ ○ ○ ◎ ◎ ○ ◎
○ G66
DMSW08000R(S) 15°
RE
High Feed Milling

MSX WDMT0603../0804../1205..
MSX 08000RS 1406..
12000RS 1,5–2,5 mm 40–100 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ G67
20°
IC

14000RS
RE
S

WFXH WFXH SOMT0803.., SOMT1204..


1,5 mm
08000RS 15° 40–63
◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ ○ G70
WFXH 2,5 mm G71
12000RS 15° 50–63

DFC XNMU0606..

DFC (-M/F) 6 mm 90° 50–200 ◎ ○ ◎ ○ ◎ ◎ ○ ◎ ○ G24


Shoulder Milling

09000RS

WFX SOMT080..
WFX (-F/-M) SOMT1204.. 6 mm 90° 40–100
08000RS ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ G28
WFX (-F) G29
12000 RS 10 mm 90° 50–160

G2 ◎ : Best
○ : Suitable
▌◄
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel

Hardened Steel HRC 45 ~ 55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Cutter

Non-Ferrous Metal
Cutter Insert Max. Depth
Series Diameter

Shoulder Milling

Profile Finishing

Aluminium Alloy
Type of Cut (mm)

Stainless Steel
Type

Groove Milling
(mm)

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
TSX TSX (-F)
08000RS LNEX0804..,LNEX1306..
8 mm 90° 40–80 G34
RE

◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ G35
TSXM13000RS 40–315 G36
TSX F13000RS
12 mm 90° 40–160 G37
9,3

New 34-60
TSXR TSXR 08000RS 8,6 4,4 mm 90° 32–63
G38
○ ◎ ◎ ◎ ◎ ◎ ◎
41-60 G39
TSXR 13000RS mm 90° 40–125

WEZ WEZ 11000R(S) AOMT11T3.., AOET11T3..


10 mm 90° 40–100
AOMT1705.., AOET1705.. ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G48
WEZ 17000R(S) RE 15 mm 90° 40–160
G50
Shoulder Milling

7,5

New
44-63
20°

WEZR WEZR 11000R(S) CBDP


KDP
12,8 3,6 mm 90° 40–50
G54
◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
G56
DCSFMS
DCB
KWW

29-57
DC

D2
D1

WEZR 17000R(S)
APMX
LF
mm 90° 40–80

WEX WEX 1000F AXMT0602..


AXMT1235..AXMT1705..
5 mm 90° 32–63

WEX 2000F 10 mm 90° 40–63 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G58

Milling Cutters
WEX 3000F 14 mm 90° 40–125

WRX 18-36mm
WRX 2000F
AXMT12350../1705..
90° 40–50
○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G59
WRX 3000F
27-53mm
90° 50–100

MTIX New XOMT1605..

MTIX16000RS 13 mm 90° 50–63 ◎ ◎ ◎ ◎ ◎ ○ ◎ G61

WAX AECT1604
16–18
WAX 3000 RS 90°
APMX
RE mm
50–125 ○ ◎ ◎ ◎ ◎ ○ ◎ G72
Alumimium Alloy and Non-Ferrous Metals

D1

G73
BS

20°

WAX 4000 RS 22–24


90°
IN S
mm
SL

ANX ANB 1600R-L


ANXS 16000R(S) 16 16 40–125
6,0
3 mm 90° 9,0
○ ◎ ◎ ◎ ◎ ◎ G80
G78
ANXA 16000R(S) 80–160
16 16
RF SNEW1204.. 6,0 R0,4
SDET1204..
12,7

3 mm 90° 80–125 ◎ ◎ ○ ◎ G82


4,8 4,78
RF 4000 RS
15°
12,7

SRF SNEW09T3..
9,525 9,555 9,525 3,962

5 mm 90°
C0,5 C0,5 R0,5

SRF 50/63 RS
6 6
30–63 ◎ ◎
6
○ ○ ◎ G83
15°

R100
9,525

9,525

9,525

FMU SNEW1203..
High Speed Finishing

R300
of Cast Iron

FMU 4000 RS 45°


0,5 mm 90° 80–100 ◎ ◎ G85
12,70

12,70
2

G3
▌◄
Milling Insert
ISO Identification Table

Insert shape Clearance angle Insert type

C 80° A 85° A 3°
A W
D 55° B 82° B 5°

E 75° K 55° C 7° G T
F 50° H 120° D 15°

V 35° O 135° E 20° M

R - P 108° F 25°

S 90° L 90° G 30° N

T 60° M 86° N 0° O Other clearance


angle with specific Non
R X standard
W 80° P 11° description

S E M T
Milling Cutters

Tolerances

IC: theoretical diameter of inscribed circle


m: nose height
s: thickness

Tolerances (mm) Tolerances (mm)


Class Class
m IC s m IC s
A ±0,005 ±0,025 ±0,025 J ±0,005 ±0,05 – ±0,13* ±0,025
F ±0,005 ±0,013 ±0,025 K ±0,013 ±0,05 – ±0,13* ±0,025
C ±0,013 ±0,025 ±0,025 L ±0,025 ±0,05 – ±0,13* ±0,025
H ±0,013 ±0,013 ±0,025 M ±0,08~ ±0,18*) ±0,05 – ±0,13* ±0,13
E ±0,025 ±0,025 ±0,025 N ±0,08~ ±0,18*) ±0,05 – ±0,13* ±0,025
G ±0,025 ±0,025 ±0,13 U ±0,13~ ±0,38*) ±0,08 – ±0,25* ±0,13
*) The tolerance is dependent upon the insert size of IC. See tables below.

Tolerance class for dimension m Tolerance class for dimension IC

m IC

6,35 ±0,08 - ±0,11 6,35 ±0,05


9,525 ±0,08 ±0,13 ±0,11 9,525 ±0,05 ±0,05
12,7 ±0,13 ±0,15 12,7 ±0,08 ±0,08
15,875 ±0,15 ±0,18 15,875 ±0,10 ±0,10
19,05 ±0,15 ±0,18 19,05 ±0,10 ±0,10
25,4 ±0,18 25,4 ±0,13 ±0,10

G4
▌◄
Milling Insert
ISO Identification Table

Thickness Corner geometry with wiper flat Radius

Clearance angle
Entering angle
on wiper flat
Feed direction

1
4
3 2

02 s = 2,38 mm A 45° A 3° 02 r= 0,2 mm


03 s = 3,18 D 60° B 5° 04 r= 0,4
T3 s = 3,97 E 75° C 7° 08 r= 0,8
04 s = 4,76 F 85° D 15° 12 r= 1,2
05 s = 5,56 P 90° E 20° 16 r= 1,6
06 s = 6,35 Z - Others F 25° 20 r= 2,0
07 s = 7,94 G 30° 24 r= 2,4
1. Major cutting edge
09 s = 9,52 N 0°
2. Chamfered corner
3. Wiper flat P 11°
4. Side cutting edge Z - Others M0 - Round insert
(metric)
00 - Round insert
(inch)

1 3 T 3 A G S R

Milling Cutters
Insert size
Cutting edge condition Feed direction
Symbol and cutting edge length (mm)

Insert
type
Right hand
IC
d (mm)
3,97 06 (6,9) F
4,76 08 (8,2)
Sharp
5,0 05 (5,0)
5,56 09 (9,6) 09 (9,7) 03 (3,8)
6,0 06 (6,0) E
6,35 06 (6,4) 07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)
Rounded
7,94 08 (8,0) 07 (7,94) 05 (5,4) Neutral
8,0 08 (8,0)
9,525 09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5) T
10 10 (10,0)
Chamfered
12 12 (12,0)
12,7 12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)
15,875 16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5) 10 (10,9) S
16 16 (16,0) Rounded and Left hand
19,05 19 (19,3) 19 (19,05) 19 (19,05) 33 (33,0) chamfered
20 20 (20,0)
25 25 (25,0)
25,4 25 (25,4) 25 (25,4)
31,75 31(31,75) 31(31,75)
32 32 (32,0)

G5
▌◄
”Sumi Dual Mill”
DGC ( M/F) Type Expansio
n

General Features
Sumi Dual Mill DGC type utilizes double-sided inserts
for excellent economy. This is a general-purpose
cutter featuring high cutting edge strength for high
efficiency milling and low-burr chipbreaker design that
provides high qualitiy machined surface.

The DGC type insert lineup includes double-sided


SNMU / SNEU and ONMU / ONEU types.
Up to 16 corners can be used for improved economy.

Type: ON_U
(double-sided,
16 corners)

Type: SN_U
(double-sided,
8 corners)

Characteristics
l Same cutting performance as single-sided inserts plus superior economy.
l Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at
a maximum cutting depth of ap ≤ 3 mm.

Recommended Cutting Conditions for General Steel Milling Cutting Force Comparison

6,0 Equivalent level of cutting force

WGC
Combined Cutting Force

5,0 Higher Efficiency


Axial Cutting Depth ap (mm)
Milling Cutters

4,0

3,0 DGC SNMU 13T6 ANER


SNEU 13T6 ANER

2,0

DGC
ONMU 05T6 ANER
1,0 ONEU 05T6 ANER DGC DGC WGC
(SNMU / SNEU) (ONMU / ONEU)

Work Material: 34CrMo4


0 0,1 0,2 0,3 0,4 0,5 Tool: Ø 100
Cutting Data: vc=200m/min, fz=0,3mm/t, ap=3mm, ae=85mm
Feed per Tooth fz (mm/t)

Dual-Purpose Body
Two types of inserts can be used with a single body depending on milling application to help reduce costs.
Stronger than single-sided cutters.
shim to protect
cutter body

SNMU ONMU
SNEU + + ONEU

– first recommendation – double-sided design with


– economical double-sided 16 corners for improved
design offers 8 cutting economy
edges with SN_U inserts – maximum depth of cut:
Use two
– maximum depth of cut: ap = 3 mm
types of
ap = 6 mm
inserts for
different
applications.
max. ap = 6 mm max. ap = 3 mm
8 corners use 16 corners use

G6
▌◄
”Sumi Dual Mill”
DGC ( M/F) Type
Line-up
Choose a tool that fits your application from a comprehensive line-up

Cat. No DGC 13000 RS DGCM 13000 RS DGCF 13000 RS DGC 13000 EW

Type Standard pitch Medium pitch Fine pitch Endmill type


Cutter
Ø 40 mm – Ø 250 mm Ø 50 mm – Ø 250 mm Ø 50 mm – Ø 250 mm Ø 40 mm – Ø 63 mm
Diameter
Cutting
Edges 3–10 4–14 5–18 3–4

Shape

→ H6

High Reliability
Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced
coating strength provided by newly developed stress control technology.
Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.

Multi-layer PVD Coating Wear Resistance

Milling Cutters
New Super ZX Coat 0,30
60 Comp. A Work Material:
Coating Hardness (GPa)

0,25 34CrMo4
50 Super ZX Coat Comp. B Small wear only
Flank Wear (mm)

0,20 Tool:
40 DGC Ø 100 mm
ZX Coat 0,15
TiCN Cutting Data:
30
0,10 vc = 200 m/min
TiAlN
fz = 0,15mm/t
20 TiN 0,05 ap = 2 mm
ae = 85 mm
0 600 800 1000 2000 0
1 3 5 10 20 25
Starting Temp. for Oxidization (°C) Number of Passes (1 Pass = 300 mm)

Cutter Diameter and Cutter Body Height


Insert: SN_U 13T6 ANER (square) Insert: ON_U 05T6 ANER (octagonal)
63,0 mm

61,4 mm

Ø 100,0 mm Ø 102,9 mm

Example: Number of Tool Diameter Cutter Height Max. Depth Square inserts (SNMU/SNEU) and
DC = 100mm Cutting Edges (mm) (mm) of Cut (mm) octagonal inserts (ONMU/ONEU)
can be used interchangeably on the
SNMU/SNEU 8 100,0 63,0 6,0 same body.
Using these inserts the cutter will have
ONMU/ONEU 16 102,9 61,4 3,0 different cutter diameter and cutter
body height.

G7
▌◄
”Sumi Dual Mill”
DGC ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial –10° 6 mm 3 mm
Angle Axial –5° 45° 45°
Body – Shell type SNMU ONMU

Fig. 1 Fig. 2 Fig. 3 Fig. 4

Cutter body Ø DC ≥ 160 mm: no inner coolant


Body
Type: DGC, Standard Pitch
Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
DGC 13040 RS m 40 (42,90) 54 36 40 (38,44) 16 13,5 8,4 5,6 18 3 0,3 1
13050 RS  50 (52,90) 64 40 40 (38,44) 22 18,0 10,4 6,3 20 3 0,4 1
13063 RS  63 (65,90) 77 50 40 (38,44) 22 18,0 10,4 6,3 20 4 0,5 1
13080 RS  80 (82,90) 94 60 50 (48,44) 27 20,0 12,4 7,0 25 4 1,2 1
DGC 13100 RS  100 (102,90) 114 70 50 (48,44) 32 46,0 14,4 8,5 32 5 1,6 2
13125 RS  125 (127,90) 139 80 63 (61,44) 40 52,0 16,4 9,5 29 6 2,8 1
13160 RS m 160 (162,90) 174 130 63 (61,44) 40 88,0 16,4 9,5 29 7 4,5 3
DGC 13200 RS m 200 (202,90) 214 150 63 (61,44) 60 130,0 25,7 14,0 35 8 7,1 4
13250 RS m 250 (252,90) 264 190 63 (61,44) 60 160,0 25,7 14,0 35 10 11,2 4

Type: DGCM, Medium Pitch


Milling Cutters

Dimension (mm) No. of Weight


Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
DGCM 13050 RS  50 (52,90) 64 40 40 (38,44) 22 18 10,4 6,3 20 4 0,3 1
13063 RS  63 (65,90) 77 50 40 (38,44) 22 18 10,4 6,3 20 5 0,5 1
13080 RS  80 (82,90) 94 60 50 (48,44) 27 20 12,4 7,0 25 6 1,1 1
DGCM 13100 RS  100 (102,90) 114 70 50 (48,44) 32 46 14,4 8,5 32 7 1,5 2
13125 RS  125 (127,90) 139 80 63 (61,44) 40 52 16,4 9,5 29 8 2,8 1
13160 RS  160 (162,90) 174 130 63 (61,44) 40 88 16,4 9,5 29 10 4,6 3
DGCM 13200 RS m 200 (202,90) 214 150 63 (61,44) 60 130 25,7 14,0 35 12 7,0 4
13250 RS m 250 (252,90) 264 190 63 (61,44) 60 160 25,7 14,0 35 14 11,1 4

Type: DGCF, Fine Pitch


Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth (kg)
DGCF 13050 RS  50 (52,90) 64 40 40 (38,44) 22 18 10,4 6,3 20 5 0,3 1
13063 RS  63 (65,90) 77 50 40 (38,44) 22 18 10,4 6,3 20 6 0,5 1
13080 RS  80 (82,90) 94 60 50 (48,44) 27 20 12,4 7,0 25 8 1,1 1
DGCF 13100 RS  100 (102,90) 114 70 50 (48,44) 32 46 14,4 8,5 32 10 1,4 2
13125 RS  125 (127,90) 139 80 63 (61,44) 40 52 16,4 9,5 29 12 2,7 1
13160 RS  160 (162,90) 174 130 63 (61,44) 40 88 16,4 9,5 29 14 4,4 3
DGCF 13200 RS m 200 (202,90) 214 150 63 (61,44) 60 130 25,7 14,0 35 16 6,9 4
13250 RS m 250 (252,90) 264 190 63 (61,44) 60 160 25,7 14,0 35 18 11,0 4
( ) Figures in brackets indicate values for ONMU inserts.
Inserts are not included.

Identification Details
DGC M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter

G8 l = Euro stock
m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Sumi Dual Mill”
Expansio
n
DGC Type
Inserts Dimensions (mm)

Application Coated Carbide Cermet


High Speed/Light cut P K K M
S
P
M
Fig. 1 Fig. 2
General Purpose P
M M K K M
S P
Roughing P
M
P
M K M
S

6
8

1,
1,
ACU2500

XCU2500

XCK2000

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

T4500A
Cat. No. Fig.

13,5

13,5
SNMU 13T6ANER L  m    m   1 13,5 6,9 13,5 6,9
13T6ANER G  m    m   1
13T6ANER H  m    m   1
13T6ANER FL       2
13T6ANER FG  m    m   2 Fig. 3 Fig. 4
SNEU 13T6ANER L   1
13T6ANER G   1

7,
13T6ANER FL m m 2

13,5
13,5
13T6ANER FG   2
XNEU 13T6ANEN W  m  m   3
ONMU 05T6ANER L       4 18,3 6,6 13,5 6,0
05T6ANER G  m    m   4
ONEU 05T6ANER L   4
05T6ANER G   4

Chipbreaker Improved Milling Quality


FG type chipbreakers feature chamfer to minimize burrs and provide excellent
Good

milling qualitiy.
FL
L Low burr
design
FG Competitor
Light
cutting Light FG FG
with cutting G With
chamfer
Edge Sharpness

low burr Low No burrs Burrs


burr General
design purpose
H FG type inserts with low-burr design enable
high-qualitiy milling with few burrs and little edge

Milling Cutters
standard Heavy chipping.
cutting
Edge Strength High

Attaching Inserts Press down firmly from above


Insert Octagonal Inserts
Shim Screw
Insert Screw Firmly align insert with
Shim supporting face, press down
in the direction of the arrow Align with
and tighten the screw to fix supporting
the insert. faces

Spare Parts Optional


Shim Shim Screw L Seat Wrench Insert Srew Insert Wrench Insert Srew (*)

3,0
DGCS13R BW0609F LH040 BFTX0412IP TRDR15IP BFTX0418IP
*Corners can be changed simply by loosening the screw. (Only suitable for DGC/DGCM types with body size ≥ Ø 80 mm).

Recommended Cutting Conditions (SN_U) Recommended Cutting Conditions (ON_U)


Work Depth
Hardness Cutting Speed Feed Rate Work Depth
Hardness Cutting Speed Feed Rate
ISO of Cut Grade ISO of Cut Grade
Material (HB) vc (m/min)
(mm) fz (min/t) Material (HB) vc (m/min) fz (min/t)
(mm)
General Steel 180–280 150–200–250 0,10–0,25–0,40 <4 ACU2500 General Steel 180–280 150–200–250 0,10–0,30–0,50 <2 ACU2500
ACP200 ACP200
P Alloyed Steel ≤180 180–250–350 0,10–0,30–0,45 <4 ACP300 P Alloyed Steel ≤180 180–250–350 0,10–0,50–0,50 <2 ACP300
Die Steel 200–220 100–150–200 0,15–0,25–0,35 <4 XCU2500 Die Steel 200–220 100–150–200 0,15–0,25–0,30 <2 XCU2500
Stainless ACU2500 Stainless ACU2500
M Steel
– 160–200–250 0,15–0,23–0,30 <3 ACM300 M Steel
– 160–200–250 0,15–0,23–0,30 <2 ACM300
ACU2500 ACU2500
ACK200 ACK200
K Cast Iron 250 100–200–250 0,10–0,25–0,40 <5 ACK300 K Cast Iron 250 100–200–250 0,10–0,30–0,50 <2 ACK300
XCU2500 XCU2500
XCK2000 XCK2000
ACU2500 ACU2500
S Exotic Steel – 30–50–80 0,10–0,20–0,30 <3 ACM200 S Exotic Steel – 30–50–80 0,10–0,20–0,30 <2 ACM200
ACM300 ACM300
Min. – Optimum – Max.

G9
▌◄
”Wave Face Mill”
WGX ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial 20°–24° 6 mm
Angle Axial 20°–22° 45°
Body – Shell type
Fig. 1 Fig. 2 Fig. 3 Fig. 4

Cutter body DC ≥ 160 mm: no inner coolant

Body
Inner coolant available for DC ≤ Ø 125mm
Type: WGX, Standard Pitch
Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGX 13040 RS  40 52 32 40 16 14,0 9,0 8,4 5,6 18 3 0,3 1
13050 RS  50 62 40 40 22 18,0 11,0 10,4 6,3 20 3 0,4 1
13063 RS  63 76 50 40 22 18,0 11,0 10,4 6,3 20 4 0,6 1
13080 RS  80 93 55 50 27 20,0 13,5 12,4 7,0 25 4 1,2 1
WGX 13100 RS  100 113 70 50 32 46,0 - 14,4 8,5 32 5 1,6 2
13125 RS  125 138 80 63 40 52,0 29,0 16,4 9,5 29 6 2,8 1
13160 RS l 160 173 130 63 40 88,0 - 16,4 9,5 29 7 4,5 3
WGX 13200 RS l 200 213 150 63 60 130,0 - 25,7 14,0 35 8 7,1 4
13250 RS m 250 263 190 63 60 160,0 - 25,7 14,0 35 10 11,2 4

Type: WGXM, Medium Pitch


Milling Cutters

Dimension (mm) No. of Weight


Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGXM 13050 RS  50 62 40 40 22 18,0 11,0 10,4 6,3 20 4 0,4 1
13063 RS  63 77 50 40 22 18,0 11,0 10,4 6,3 20 5 0,6 1
13080 RS  80 94 55 50 27 20,0 13,5 12,4 7,0 25 6 1,1 1
WGXM 13100 RS  100 114 70 50 32 46,0 - 14,4 8,5 32 7 1,6 2
13125 RS  125 139 80 63 40 52,0 29,0 16,4 9,5 29 8 2,8 1
13160 RS  160 174 130 63 40 88,0 - 16,4 9,5 29 10 4,5 3
WGXM 13200 RS l 200 214 150 63 60 130,0 - 25,7 14,0 35 12 7,0 4
13250 RS m 250 264 190 63 60 160,0 - 25,7 14,0 35 14 11,1 4

Type: WGXF, Fine Pitch


Dimension (mm) No. of Weight
Cat. No. Stock Fig.
DC DCX DCSFMS LF DCB D1 D2 KWW KDP CBDP Teeth (kg)
WGXF 13050 RS  50 62 40 40 22 18,0 11,0 10,4 6,3 20 5 0,4 1
13063 RS  63 77 50 40 22 18,0 11,0 10,4 6,3 20 6 0,6 1
13080 RS  80 94 55 50 27 20,0 13,5 12,4 7,0 25 8 1,1 1
WGXF 13100 RS  100 114 70 50 32 46,0 - 14,4 8,5 32 10 1,5 2
13125 RS  125 139 80 63 40 52,0 29,0 16,4 9,5 29 12 2,7 1
13160 RS  160 174 130 63 40 88,0 - 16,4 9,5 29 16 4,5 3
WGXF 13200 RS l 200 214 150 63 60 130,0 - 25,7 14,0 35 20 6,9 4
13250 RS m 250 264 190 63 60 160,0 - 25,7 14,0 35 24 11,0 4
( ) Figures in brackets indicate values for ONMU inserts.
Inserts are not included.

Identification Details
WGX M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter

G10  = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Wave Face Mill”
Expansio
n
WGX ( M/F) Type
General Features
The Wavemill WGX Type employs unique chipbreaker de-
sign to provide lower cutting resistance and higher quality
surface finishes than conventional tools.

Series
Type Cat. No. Cutter No. of Teeth
Standard Pitch WGX 13000RS Ø 40 – Ø 250 3–10
Medium Pitch WGXM 13000RS Ø 50 – Ø 250 4–14
Fine Pitch WGXF 13000RS Ø 50 – Ø 250 5–24
Endmill Type WGX 13000EW Ø 32 – Ø 63 3–5
Inner coolant available for DC ≤ Ø 125 mm
Characteristics
l Stable Cutting → H7
Special chipbreaker designed for WGX enables lower cutting forces.
l High Quality
Improved run-out precision and unique wiper edge shape ensure excellent surface finish quality.
Optimised chamfer edge reduces burr and edge chipping.
l Long Tool Life
Features high precision technology that reduces insert run-out variation and a new coating to provide stable and long
tool life.

Insert Shape Characteristics


Unique wiper edge shape for improved surface roughness

General-purpose
G type chipbreaker

Optimal nose
radius

Milling Cutters
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface

Inserts Dimensions (mm)


Application Coated Carbide Carb. DLC Cermet Fig. 1
High Speed/Light Cut P K K M K N
0
2,

S N

General Purpose P M K K M M N P
13,4

M S S M

Roughing P P K M P
20°

M M S
13,4 3,97 Seat
ACU2500

XCK2000

ACM200
ACM300
XCU2500
ACP100
ACP200
ACP300

ACK200
ACK300

DL1000
T4500A

Fig. 2 Seat Screw


Cat. No.
Fig.
H1

Insert
1,

SEET 13T3AGFR-L 1
13,4

m m
20°

SEET 13T3AGSR-L  m    m      1 Insert


13,4 3,97
13T3AGSR-G  m    m      1 Screw
SEMT 13T3AGSR-L  m    m     1 Fig. 3
13T3AGSR-G  m    m     1
7,
2
13,4

13T3AGSR-H  m    m     1
SEMT 13T3AGSR-FG  m    m     2 3,97
17,8
XEEW 13T3AGER-WR  m m m m m 3

Recommended Cutting Conditions


Spare Parts ISO Work Material
Hardness
(HB)
Cutting Speed
vc (m/min)
Feed Rate
f z (mm/tooth)
Grade
General Steel 180–280 150–200–250 0,15–0,20–0,25
Applicable Shim Insert Insert Seat ACU2500
Shim
Cutters Screw Screw Wrench Wrench P Soft Steel ≤180 180–265–350 0,10–0,25–0,40 ACP200
XCU2500
Die Steel 200–220 100–150–200 0,15–0,20–0,25
ACU2500
M Stainless Steel - 160–205–250 0,15–0,23–0,30 ACM300
ACU2500
3,0 K Cast Iron 250 100–175 –250 0,15–0,23–0,30 ACK200
XCK2000

WGX (-M/F) WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP LH 035 N Non Ferrous Alloy - 500–750–1000 0,15–0,23–0,30 DL1000
ACU2500
S Exotic Alloy - 30 – 50– 80 0,10–0,20–0,30 ACM300
Minimum-Optimum-Maximum

G11
▌◄
Face Mill
UFO / UFOF Type
General Milling for Steel, Cast Iron & Exotic Material

Specifications
Approach angle: 45°
Axial rake angle: + 27°
Radial rake angle: - 7°
(-10° for ø 50 and ø 63)
max depth of cut: 5,0 mm (UFO 4000 type)
DC 7,0 mm (UFO 5000 type)

Body
Stock Dimensions (mm) No. of Max. Weight
Cat. No. Depth of Fig.
R L DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth Cut (Kg)
UFO 4050 R/L-S  50 74 45 50 22 10,4 6,3 20 4 1,3 1
4063 R/L-S  63 86 50 50 22 10,4 6,3 20 5 1,6 1
4080 R/L-S  80 103 60 50 27 12,4 7,0 25 5 2,1 1
UFO 4100 R/L-S   100 122 75 50 32 14,4 8,5 29 6 2,9 2
4125 R/L-S  125 146 75 63 40 16,4 9,5 29 7 5,0 4,2 2
4160 R/L-S  160 180 100 63 40 16,4 9,5 29 9 6,6 3
UFO 4200 R/L-S  200 220 130 63 60 25,7 14,0 32 11 9,5 4
4250 R/L-S q 250 270 300 63 60 25,7 14,0 40 13 14,8 4
UFO 4315 R/L-S q 315 335 240 80 60 25,7 14,0 40 15 26,6 5
UFO 5080 R/L-S q 80 102 60 50 27 12,4 7,0 25 5 2,1 1
UFO 5100 R/L-S  100 119 75 50 32 14,4 8,5 29 6 2,9 2
Milling Cutters

5125 R/L-S  125 143 75 63 40 16,4 9,5 29 7 4,2 2


5160 R/L-S  160 177 100 63 40 16,4 9,5 29 9 7,0 6,6 3
UFO 5200 R/L-S  200 217 130 63 60 25,7 14,0 32 11 9,5 4
5250 R/L-S q 250 267 200 63 60 25,7 14,0 40 13 14,8 4
UFO 5315 R/L-S q 315 332 240 80 60 25,7 14,0 40 15 26,6 5

Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5


BD BD
DCSFMS DCSFMS
ø 66,7 ø101,6
DCB DCB
KDP
KDP

ø14 ø18
KWW KWW
CBDP
CBDP

LF
LF

DC DC

Spare Parts Structure


Cutter Locator Insert block Insert clamp

Insert block Double


Insert screw

4050–4063 UF 4 K R/L S-UF 4 S R/L Locator Insert clamp


4080–4315 UF 4 K R/L UF 4 S R/L UFTW R/L
5080–5315 UF 5 K R/L UF 5 S R/L
Cutter Locator clamp Double screw Wrench

Double
screw

Locator
4050–4063 clamp
4080–4315 UFKW R/L WB 7-15 T TT 25
5080–5315

G12 l = Euro stock


l = Japan stock
q= Delivery on request

▌◄
Face Mill
UFO / UFOF Type
Features
l 45° approach face mills
l 27° super high rake multi purpose cutter for outstanding productivity milling
steels, irons and alloys
l Substantially improves metal removal rates on low powered machines
l Differential pitched inserts guarantee smooth cutting action
l Rigid body incorporates carbide locators and HSS shims resulting in
extremely low run out

Body (Fine Pitch Type)


Stock Dimensions (mm) No. of Max. Weight
Cat. No. Teeth Depth of Fig.
R L DC DCX DCSFMS LF DCB KWW KDP CBDP Cut (Kg)
UFOF 4080 R/L-S  80 103 60 50 27 12,4 7,0 25 6 2,1 1
UFOF 4100 R/L-S  100 122 75 50 32 14,4 8,5 29 8 2,9 2
4160 R/L-S  160 180 100 63 40 16,4 9,5 29 12 6,6 3
5,0
UFOF 4200 R/L-S q 200 220 130 63 60 25,7 14,0 32 16 9,5 4
4250 R/L-S q 250 270 300 63 60 25,7 14,0 40 20 14,8 4
UFOF 4315 R/L-S q 315 335 240 80 60 25,7 14,0 40 24 26,6 5

Insert
Dimensions (mm)
Cermet

Fig. 1 (Grades: ACP_, ACK_) Fig. 5 (Grades: ACP_, ACK_)


Grade Coated Carbide Uncoated Carbide

2
2

Milling Cutters
2,
2,

25°
25°

15,875
12,70

High Speed/Light Cut P K K


N
M
±0
.
01

General Purpose
3

P P K P
M M P K K 12,70 3,97
15,875 4,76
Roughing P
M
P
M K Fig. 2 Fig. 6
2

2
2,

2,

25°
25°

15,875
ACP100
ACP200
ACP300
ACK200

12,70
ACK300

Cat. No. Fig.


T250A

M
G10E
A30N

H10E

±0
,
01
3

12,70 3,97
H1

15,875 4,76

SFKN 12T3 AZFN     1(2) Fig. 3


UFO(F) 4000

2
2,

12T3 AZTN    m m  1(2)


25°
12,70

SFKR 12T3 AZTN 3


M

q
±0
,
01
3

12,70 3,97
UW 12500 R m 4
SFKN 1504 AZFN m 5(6) Fig. 4
UFO 5000

32° 12,2

1504 AZTN    5(6)


25°
013

16 3,97±0,025
0,

Recommended Cutting Conditions (vc =m/min, f z =mm/ tooth) (min.– optimum – max.)
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Material Low Low Stainless steel Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron Cast iron
Insert Type austenitic martensitic cast iron cast iron
steel steel
vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100-140-200 220–270–450 150–180–250 180–220–270 130–160–220
UFO (-F)
4000 fz 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1-0,2-0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4

ap 1,0–3,0–5,0 1,0–3,0–5,0 1,0–2,0–3,0 1,0–3,0–5,0 1,0–3,0–5,0

vc 100–250–400 80–220–280 80–150–250 80–200–370 70–150–250 60–130–220 120–180–240 100–140–200 220-270-450 150–180–250180–220–270130–160–220
UFO (-F)
5000 fz 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,2–0,3 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4 0,1–0,25–0,4

ap 1,0–4,0–7,0 1,0–4,0–7,0 1,0–2,0–5,0 1,0–4,0–7,0 1,0–4,0–7,0

G13
▌◄
Face Mill
DNX / DNXF Type
Approach angle : 65°
General Milling for Cast Iron and Steel Axial rake angle : + 5°
Radial rake angle : - 6°

Fig. 1 Fig. 2 Fig. 3 Fig. 4


8 mm 65°

Body
Standard DNX - Type
Dimensions (mm) No of Max. Weight
Cat. No. Stock Depth Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut (Kg)
DNX 12080 RS  80 88 60 50 27 - 12,4 7,0 25 6 1,2 1
DNX 12100 RS  100 108 80 50 32 46 14,4 8,5 29 7 1,6 2
12125 RS  125 133 80 63 40 56 16,4 9,5 29 8 2,8 2
8,0
12160 RS  160 168 100 63 40 88 16,4 9,5 29 10 4,4 3
DNX 12200 RS q 200 210 150 63 60 130 25,7 14,0 35 16 8,0 4
12250 RS q 250 260 180 63 60 160 25,7 14,0 25 20 12,2 4

Fine Pitch DNXF - Type


Dimensions (mm) No of Max. Weight
Cat. No. Stock Depth Fig.
DC DCX DCSFMS LF DCB D1 KWW KDP CBDP Teeth of Cut (Kg)
DNXF 12080 RS  80 88 60 50 27 - 12,4 7,0 25 8 1,2 1
Milling Cutters

DNXF 12100 RS  100 108 80 50 32 46 14,4 8,5 29 10 1,6 2


8,0
12125 RS  125 133 80 63 40 56 16,4 9,5 29 11 2,7 2
12160 RS  160 168 100 63 40 88 16,4 9,5 29 12 4,4 3

First Recommendation: DNX DNX / DNXF

14,0 –

12,0 – 65°
Depth of Cut : ap (mm)

10,0 –
PWC(F) 8mm

8,0 – Wiper width = 1,2 mm

6,0 – Max. depth of cut : 8 mm, Approach angle : 65°

Cutter Type Diameter Range Characteristics


4,0 –
- General purpose
2,0 – DNX(F) DNX 12000 RS Ø 80–Ø 250 mm
- Medium pitch type

0 l l l l
- General purpose
0,1 0,2 0,3 0,4 DNXF 12000 RS Ø 80–Ø 160 mm
- Fine pitch type
Feed Rate : f z (mm/tooth)

Spare Parts Identification Details


Cutter Insert Screw Insert Wrench Locator Clamp Screw Wrench
DNX F 12 080 R S
3,0
Ø 80 – Ø 160 – – – Cutter Fine Insert Diam. Cutting Shell
BFTX0412 IP TRDR15 IP type pitch size direction type
Ø 200, Ø 250 DNXK 12 R BX 0515 LH 040

G14 l = Euro stock


l = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
Face Mill
DNX / DNXF Type

Features
l Small inserts with 8 cutting edges
l Economic by double-side usage
l Excellent grade for cast iron machining
l Optimised geometry for best results in cast iron
l Special inserts for steel machining

Insert Dimensions (mm)


Application Coated Carbide Fig. 1 Fig. 2 Fig. 3
High Speed/Light cut K K
L/G Type H Type SH Type
General Purpose P
M
P
M K K
Roughing P P K

12,7

12,7

12,7
M M
ACP200

ACP300

ACK100

ACK200

ACK300

Cat. No. Fig. 12,7 5,6 12,7 5,6 12,7 5,6

Cutting edge Flat land Flat land


SNMT 1205 ZNEN-L m 1
1205 ZNEN-G     1
1205 ZNEN-H     2
1205 ZNEN-SH  m    3
L Type : For light machining
G Type : For general purpose
H Type : For heavy machining
SH Type : For steel machining

Milling Cutters
ts
t iv e inser ges
l N e g a
8 c u tting ed
wit h ing
Inserts s t e e l machin
ble for
l

l Applica

Advantage of SH-Type when Steel machining


G Type SH Type

Chip packing causes Smooth chip evacuation


higher cutting forces ! reduces cutting forces !

Recommended Cutting Conditions (vc = m/min, f z = mm/ tooth) (min.– optimum – max.)

Cutting Speed Feed Rate


ISO Work Material Hardness (HB) Insert Grade
v c (m/min) f t (mm/tooth)

Carbon steel 180–280 150–175–200 0,10–0,15–0,20 ACP200


P
Alloy steel 180–280 150–175–200 0,10–0,15–0,20 ACP200

Grey cast iron (GG) 250 150–225–300 0,10–0,20–0,30 ACK200/ACK300


K
Ductile cast iron (GGG) 250 150–225–250 0,10–0,18–0,25 ACK200/ACK300

G15
▌◄
"Wave Radius Mill"
WRCX Type
Features
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and
a durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.

Advantages l Durable cutter body – Special alloyed steel with hard surface.
l High feed cutting – Optimised pitch and high number of cutting edges
l Excellent chip removal – Wide pocket and integral coolant hole
l Maximum rigidity – Rigid clamping of inserts with TORXPLUS screw
l Wide application range – Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc

Insert
Uncoated Diamond
Application Coated Carbide Carbide Coated Fig. 1
High Speed / Light cut P K K
N N RE
General Purpose P P K N

IC
M M

Roughing P
M
P
M K
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Fig. Applicable IC 90°


S
Cat. No.
IC RE S Endmill
H1

Fig. 2
QPMT 120440 PPEN      WRCX/-F
4,0 1
12000 RS
Milling Cutters

120440 PPEN-H      12 4,76


QPET 120460 PPFR-S   6,0 2 RE
WRCX/-F/-X
QPMT 160660 PPEN    l  16000 RS

IC
6,0 1
160660 PPEN-H      16 6,5
QPET 160680 PPFR-S   8,0 2
WRCXF IC S
QPMT 200670 PPEN    
20 7,0 6,5 1 20000 RS
200670 PPEN-H    
QPMT... : Standard 16 cornered polygon type QPET...- S: Polished round insert for non-ferrous material
QPMT...- H: Stronger cutting edge type

Anti-Vibration Type (Paired Sets for Vibration Free Machining)


Uncoated Diamond
Application Coated Carbide Carbide Coated RE
Fig. 1
High Speed / Light cut P K K
N N
08
IC

General Purpose P
M
P
M K N
Roughing P
M
P
M K
IC S
90°
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Fig. Applicable 11°15'


Cat. No. Fig.3
IC RE S Endmill
H1

CP RE
QPMT 160608 PPEN      1 WRCX/-F/-X
16 0,8 6,5
IC

160608 PPEN-CP     3 16000 RS


QPMT 200608 PPEN     1 WRCXF IC S
20 0,8 6,5
200608 PPEN-CP    3 20000 RS 90°

The combination of different


Chip Formation
inserts in a staggered
formation varies the cut Anti-vibration Type Standard Type
depth and eliminates
vibration when feed rate is

f z < 0,15 (IC = 16 mm) CP and 08


type inserts
or
are Work Material: 50C
f z < 0,2 (IC = 20 mm). used in pairs Cutting Data: f z = 0,1mm/tooth, ap = 7 mm
Insert Size: IC = 20 mm

G16 l = Euro stock


l = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
"Wave Radius Mill"
WRCX Type
Axial rake angle: - 3°
Fig. 1 Fig. 2 Fig. 3 Radial rake angle: 0°

Body * Note Fig.3 for DCX=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
Standard WRCX Type (TH050) is available seperately.

Dimensions (mm) Helical


Cat. No. No. of Boring Ramping Weight
Stock Fig.
DCX* DC BD DCSFMS LF* KWW KDP DCB D2 D1 CBDP Teeth øB Standard amax. (Kg)
WRCX 12040 RS  40 28 36 36 40 8,4 5,6 16 9 14 18 4 68 ± 11 10° 0,2 1
12050 RS  50 38 46 40 40 10,4 6,3 22 11 18 20 4 88 ± 11 7° 0,3 1
12052 RS  52 40 48 40 40 10,4 6,3 22 11 18 20 5 92 ± 11 6°30ʹ 0,3 1
12063 RS  63 51 59 40 40 10,4 6,3 22 11 18 20 5 114 ± 11 5° 0,4 1
12080 RS  80 68 76 55 50 12,4 7,0 27 13,5 20 25 6 148 ± 11 3°30ʹ 0,9 1
WRCX 16063 RS  63 47 50 50 40 10,4 6,3 22 11 18 20 3 110 ± 15 8° 0,4 1
16080 RS  80 64 70 55 50 12,4 7,0 27 13,5 20 25 4 144 ± 15 5°30ʹ 0,8 1
WRCX 16100 RS  100 84 90 70 50 14,4 8,5 32 - 46 32 5 184 ± 15 4° 1,3 2
16125 RS q 125 109 115 80 63 16,4 9,5 40 - 52 38 5 234 ± 15 3° 2,4 2

Fine Pitch WRCXF Type


Dimensions (mm) Helical Ramping Weight
Cat. No. No. of
Stock Boring Fig.
DCX* DC BD DCSFMS LF* KWW KDP DCB D2 D1 CBDP Teeth øB Standard amax. (Kg)
WRCXF 12050 RS m 50 38 46 40 40 10,4 6,3 22 11 18 20 5 88 ± 11 7° 0,3 1
12063 RS m 63 51 59 40 40 10,4 6,3 22 11 18 20 6 114 ± 11 5° 0,4 1
WRCXF 16052 RS  52 36 45 45 40 10,4 6,3 22 11 17,7 20 4 88 ± 15 10° 0,3 1
16063 RS  63 47 50 50 40 10,4 6,3 22 11 18 20 4 110 ± 15 8° 0,4 1
16080 RS  80 64 70 55 50 12,4 7,0 27 13,5 20 25 5 144 ± 15 5°30ʹ 0,8 1

Milling Cutters
WRCXF 16100 RS  100 84 90 70 50 14,4 8,5 32 - 46 32 6 184 ± 15 4° 1,3 2
16125 RS  125 109 115 80 63 16,4 9,5 40 29 52 29 6 234 ± 15 3° 2,4 1
16160 RS  160 144 150 100 63 16,4 9,5 40 - 93 29 8 304 ± 15 2° 4,0 3*
WRCXF 20080 RS  80 60 68 55 50 12,4 7,0 27 13,5 20 25 5 140 ± 18 7° 0,7 1
WRCXF 20100 RS  100 80 88 70 50 14,4 8,5 32 - 46 32 6 180 ± 18 5° 1,1 2
20125 RS  125 105 113 80 63 16,4 9,5 40 29 52 29 6 230 ± 18 3°30ʹ 2,3 1
20160 RS  160 140 148 100 63 16,4 9,5 40 - 93 29 8 300 ± 18 2°30ʹ 3,9 3*

Extra Fine Pitch WRCXX Type


Dimensions (mm) Helical Ramping Weight
Cat. No. No. of Boring
Stock (Kg) Fig.
Teeth øB Standard a
DCX* DC BD DCSFMS LF* KWW KDP DCB D2 D1 CBDP max.

WRCXX 16080 RS  80 64 70 55 50 12,4 7,0 27 13,5 20 25 6 144 ± 15 5°30ʹ 0,8 1


16100 RS  100 84 90 70 50 14,4 8,5 32 - 46 32 7 184 ± 15 4° 1,3 2
* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions: DCX* +0,3 & LF* +0,15 mm
In case of anti-vibration inserts / IC = 20, please change above dimensions: DCX* +0,4 & LF* +0,2 mm

Maximum Rotation (min-1) for Non-ferrous cutting


Ramping (Slant Milling)
when using QPET Insert
Cutter Insert Cat. No. a max : (see tables)
DC (mm) QPET10...S QPET12...S QPET16...S
25 28.000
32 25.000 Helical Boring øB Standard :
40 22.000 15.000 (see tables)
50 20.000 14.000
63 18.000 13.000
80 16.000 12.000
100 10.000
125 9.000
160 8.000
Spare Parts Recommended Cutting Conditions
Cutter Screw Screw
Material Carbon steel Alloy steel Stainless steel Cast iron Non-ferrous
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) material
Gra
DCX de
(mm) ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 DL1000, H1
WRCX 12lll BFTX 0409 IP 3,0 TRDR 15 IP 40 ~ vc 100–160–200 100–140–180 80–120–160 80–120–160 200–500–1000
16052–16100 BFTX 0511 IP 5,0 80 fz 0,2–0,4–0,6 0,2–0,3–0,4 0,1–0,2–0,3 0,1–0,2–0,4 0,1–0,3–0,4
WRCX/-F/-X TRDR 20 IP
16125–16160 BFTX 0513 IP 5,0 100 ~ vc 150–200–250 100–160–200 160–180–200 100–150–200 200–500–1000
WRCX/-F 20lll BFTX 0615 IP 5,0 TRDR 25 IP 160 fz 0,3–0,4–0,6 0,1–0,3–0,5 0,15–0,2–0,3 0,1–0,15–0,2 0,2–0,3–0,6
[vc = m/min, f z = mm/ tooth] [min.– optimum – max.]

→ H74-75 G17
▌◄
"Wave Radius Mill"
RSX Series
Features
The Wave Radius Mill RSX Series enables stable ma-
chining even when using equipment with low clamp
rigidity thanks to its body design achieving excellent
cutting performance and rigidity.
In addition to the ACM Series for stainless steel and
exotic alloys two grades have been added:
ACP200 grade for steel machining and
ACK300 grade for cast iron machining.
Handle an even wider range of milling needs with the
RSX(F)08000 and RSX(F)20000 types.

Characteristics
Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidi-
ty body.
High reliability achieved with ACM100/ACM200/ACM300 adopted for exotic alloy machining.
ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.

Series
Insert External Diameter (mm)
Image Series Cat. No.
Size Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 52 Ø 63 Ø 66 Ø 80 Ø 100 Ø 125 Ø 160
Shank Type 08 RSX 08000 ES l l
Standard 10 10000 ES l l
12 12000 ES l
08 RSXF 08000 ES l l
Milling Cutters

Fine Pitch 10 10000 ES l l


→ H76 12 12000 ES l
Shell Type 10 RSX 10000 RS l l l
12 12000 RS l l l l l l l
Standard
16 16000 RS l l l l
20 20000 RS l l l l
10 RSXF 10000 RS l l l
12 12000 RS l l l l l l l
Fine Pitch
16 16000 RS l l l l q
20 20000 RS l l l l
Modular Type 08 RSX 08000 M l l l
Standard 10 10000 M l l
12 12000 M l l
08 RSXF 08000 M l l l
Fine Pitch 10 10000 M l l
→ H77 12 12000 M l l
Cutting Performance
Tool Life Comparison (Fracture Resistance) Cutting Resistance Comparison
Principal Force
Feed Force
RSX
Back Force
Competitor A 3.000
Cutting Resistance (N)

Competitor B 2.500

0 1 2 3 4 5 2.000
Cutting Distance (m)
1.500

Cutting Vibration Comparison 1.000

500
Vibration Amplitute

0
RSX Competitor A Competitor B

Work Material: X5CrNiS1810


Tool: Ø 50
Cutting Data: vc = 200m/min, fz = 0,5mm/t,
ap = 2,0mm, ae= 10,0mm,
RSX Competitor A Competitor B Wet

G18 l = Euro stock


q = Delivery on request
▌◄
"Wave Radius Mill"
RSX Series
Low Cutting Resistance, Less Vibration High Operability
Low cutting resistance and low vibration machining Ease of corner control has been achieved with the
have been achieved with super high rake angle de- adoption of a unique positioning mechanism that is
sign + high rigidity body. highly precise and highly operable.

High rake angle design A significant increase in back metal thickness Contact area

Locator
Highly durable body R-shaped pocket Insert size of 12 and 16 mm uses a maximum of 8 corners
and an insert size of 10 mm uses a maximum of 4 corners.

Stable and Long Tool Life


Work A long life ensured with the adoption of the ACM series
Material Wear Resistance Fracture Resistance
and significant improvements have been made in pro-
cessing exotic alloy and stainless steel machining.
P P ACP200

P ACM100
M ACM200 C P

P ACM300

Milling Cutters
K P ACK300

P ACM100
S ACM200 C
P ACM300
Coating Type: C CVD PVD
P

P ACM100/ACM300 C ACM200
New Super ZX Coat
60
TiCN Coating Hardness (GPa)

Coating hardness
Super FF Coat
Coating Hardness (GPa)

30% increase.
50 Super ZX Coat 50 Coating surface
Laminating roughness Al2O3
cycle to 50% reduction.
40 ~10 nm 40
ZX Coat
30 TiCN 30
TiAlN TiCN
Conventional Coating
20 TiN 20

10nm Substrate
600 800 1000 1.200 0,05 0,10 0,15 0,20
Starting Temperature for Oxidation (°C) Cross Section TiCN Surface Roughness Ra (µm) Cross Section
of Coating of Coating

New Super ZX Coat Super FF Coat


The product series with a coating film hardness approxi- Smooth coating surface provides excellent adhesion
mately 40 % higher and an oxidation onset temperature and chipping resistance.
200 °C higher than conventional products. Improved coating adhesion strength.
Enables machining at least 1,5 times faster and more Harder than conventional coatings with hugh impro-
efficiently than conventional products. vements in wear resistance.
A product life at least twice as long as that of conventi- High speed, high effiency machining of more than 1,5
onal products achieved under the same machining con- times than of conventional grades possible.
ditions. Achieving more than double the tool life of conventional
grades under the same cutting conditions.

G19
▌◄
"Wave Radius Mill"
RSX(F)10000/12000/16000/20000RS
Milling of steel, stainless steel, cast iron and 5 mm 6 mm 8 mm 10 mm
Rake Radial –5°
exotic alloys Angle Axial 10°
(10000RS) (12000RS) (16000RS) (20000RS)
Body – Dimensions
Fig. 1 Fig. 2 Fig. 3

Body
RSX...RS, Standard
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
RSX 10040 RS l 40 34 40 16 8,4 5,6 18 14 9 4 0,2 1
10050 RS l 50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
10052 RS l 52 40 40 22 10,4 6,3 20 18 11 5 0,4 1
RSX 12040 RS l 40 32 40 16 8,4 5,6 18 13,5 9 3 0,2 1
12050 RS l 50 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12052 RS m 52 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12063 RS l 63 40 40 22 10,4 6,3 20 18 11 5 0,4 1
12066 RS l 66 55 50 27 12,4 7,0 25 20 14 6 0,7 1
12080 RS l 80 55 50 27 12,4 7,0 25 20 14 6 1,0 1
RSX 12100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,4 2
RSX 16063 RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
16080 RS l 80 55 50 27 12,4 7,0 25 20 14 5 0,9 1
RSX 16100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,3 2
16125 RS l 125 80 63 40 16,4 9,5 29 52 29 6 2,6 1
RSX 20080 RS m 80 55 50 27 12,4 7,0 22 20 14 4 0,9 1
Milling Cutters

RSX 20100 RS l 100 70 63 32 14,4 8,0 32 46 - 5 1,8 2


20125 RS l 125 80 63 40 16,4 9,0 29 52 29 6 2,6 1
20160 RS l 160 130 63 40 16,4 9,0 29 90 - 7 4,7 3

RSXF...RS, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
RSXF 10040 RS l 40 34 40 16 8,4 5,6 18 14 9 5 0,2 1
10050 RS l 50 40 40 22 10,4 6,3 20 18 11 6 0,3 1
10052 RS l 52 40 40 22 10,4 6,3 20 18 11 6 0,3 1
RSXF 12040 RS l 40 32 40 16 8,4 5,6 18 13,5 9 4 0,2 1
12050 RS l 50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
12052 RS l 52 40 40 22 10,4 6,3 20 18 11 5 0,3 1
12063 RS l 63 40 40 22 10,4 6,3 20 18 11 6 0,4 1
12066 RS l 66 55 50 27 12,4 7,0 25 20 14 7 0,7 1
12080 RS l 80 55 50 27 12,4 7,0 25 20 14 7 0,9 1
RSXF 12100 RS l 100 70 50 32 14,4 8,5 32 46 - 10 1,3 2
RSXF 16063 RS l 63 50 40 22 10,4 6,3 20 18 11 5 0,4 1
16080 RS l 80 55 50 27 12,4 7,0 25 20 14 6 0,8 1
RSXF 16100 RS l 100 70 50 32 14,4 8,5 32 46 - 7 1,3 2
16125 RS l 125 80 63 40 16,4 9,5 29 52 29 8 2,5 1
16160 RS q 160 130 63 40 16,4 9,5 29 88 - 10 4,8 3
RSXF 20080 RS l 80 55 50 27 12,4 7,0 22 20 14 5 0,9 1
RSXF 20100 RS l 100 70 50 32 14,4 8,0 32 46 - 6 1,8 2
20125 RS m 125 80 63 40 16,4 9,0 29 52 29 7 2,6 1
20160 RS m 160 130 63 40 16,4 9,0 29 90 - 9 4,6 3

Identification Details
RSX F 12 040 R S
Cutter Fine Pitch Insert Cutter Cutting Metric
Series Type Size Diameter Direction

G20 l = Euro stock


l = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
"Wave Radius Mill"
RSX(F)10000/12000/16000/20000RS
Various Machining Use
Various types of processing, such as mould engraving, slant milling and helical processing.

Helical Milling Ramping Recommended Values for Helical and Ramping

Helical Milling Use at α° or lower Helical Taper


ø Insert Cat. No. Cutter Work Diameter Ramping
Angle
ØDC Min. Optimal Ø Max. α°(max)
25 33,0 40 49 10°30‘
32 46,0 54 63 6°45‘
RDET10... 40 62,0 70 79 4°30‘
50 82,0 90 99 3°15‘
≤ Work Diameter 52 86,0 94 103 3°10‘
ø 32 41,5 52 63 12°30‘
40 57,5 68 79 8°00‘
Center uncut portion cannot 50 77,5 88 99 5°30‘
52 81,5 92 103 5°15‘
be removed by traverse cut- RDET12...
63 103,5 114 125 4°00‘
ting with the same cutter. 66 109,5 120 131 3°45‘
80 137,5 148 159 2°50‘
100 177,5 188 199 2°10‘
≥ Work Diameter 63 96,0 110 125 6°00‘
ø 80 130,0 144 159 4°10‘
RDET16...
100 170,0 184 199 3°00‘
Center uncut portion can be 125 220,0 234 249 2°20‘
removed by traverse cutting 80 122,0 140 159 4°15‘
with the same cutter. 100 162,0 180 199 3°00‘
RDET20...
125 212,0 230 249 2°00‘
160 282,0 300 319 1°15‘

Inserts Dimensions (mm)

Application Grade
High Speed/Light Cut
General Purpose P
IC±0,025

Roughing P
M K
Dimens.

Milling Cutters
ACM100
ACM200
ACM300
ACP200
ACK300

Applicable IC±0,025 S±0,025


Cat. No. Ød
S Cutters
(IC)
RDET 10T3M0EN G l l l l l 10 3,97 Cutting Edge Cross Section
RSX(F) 10000RS
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76
RSX(F) 12000RS
1204M0EN H l l l l l 12 4,76
RDET 1606M0EN G l l l l l 16 6,5 G - Type H - Type
RSX(F) 16000RS
1606M0EN H l l m l l 16 6,5
RDET 2006M0EN G l l m l l 20 6,5 M0: IC is metric
RSX(F) 20000RS
2006M0EN H m l m m l 20 6,5

Spare Parts
Wrench Screw
Applicable
Cutters

RSX(F) 10000RS BFTX03584IP 3,0


TRDR15IP
RSX(F) 12000RS BFTX0409IP 3,0
RSX(F) 16000RS TRDR20IP BFTX0511IP 5,0
RSX(F) 20000RS TRDR25IP BFTX0615IP 5,0

Recommended Cutting Conditions Min.-Optimum-Max.


Hardness Cutting Speed Feed Rate
ISO Work Material Grade
(HB) vc (m/min) fz (mm/t)
Carbon Steel 180–280 100–160–200 0,20–0,40–0,60 ACP200
P Alloy Steel 180–280 100–140–180 0,20–0,30–0,40 ACP200
Cr Ferritic 200 150–180–200 0,15–0,25–0,35 ACM300
Stain- Based Martensitic 200–330 80–120–180 0,15–0,25–0,35 ACM300
M less
Cr-Ni
Austenitic 200 150–180–200 0,15–0,25–0,35 ACM300
Steel Austenitic, ferritic 230–270 80–120–180 0,15–0,25–0,35 ACM200
Based
Precipitation hardening 330 60–100–160 0,15–0,25–0,35 ACM200
K Cast Iron 250 80–120–160 0,10–0,30–0,40 ACK300
Heat resistant alloy Ni based material 250–350 20–30–40 0,10–0,20–0,30
ACM100
S Titanium
Pure Titanium (Rm 400) 60–80–100 0,10–0,20–0,30
ACM200
α + β alloy system (Rm 1050) 40–50–60 0,10–0,20–0,30

G21
▌◄
"Sumi Dual Mill"
DFC Type Expansio
n

General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness
and enhanced accuracy.
The double-side inserts are flexible and reduces
costs.

Large Line-up
Diameter from Ø 25 mm to Ø 200 mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, GS, H

Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø 25–Ø 80 2–5
Shank
→ H17 Medium Pitch DFCM 09000 E Ø 32–Ø 80 3–7
Standard Pitch DCF 09000 RS Ø 50–Ø 200 4–10
Shell Medium Pitch DFCM 09000 RS Ø 50–Ø 200 5–16
Fine Pitch DFCF 09000 RS Ø 50–Ø 200 6–20

90 Degree Accuracy
Milling Cutters

Work material: Carbon steel Cutting conditions:


vc = 200 m/min, fz = 0,1 mm/t
ae = 5,0 mm, ap = 5,0 mm x 3 passes

Comp. B Comp. A DFC

Broken Broken Broken

Comp. B
25µm

Comp. C
24µm

Shell type: ø 63 mm
Number of passes (1 pass = 0.30 mm)

Applications and Recommended Chipbreakers


Face milling Shoulder milling Slot milling Side face milling
G GS G, GS

G22 l = Euro stock

▌◄
"Sumi Dual Mill"
DFC Type
New Insert Design Provides Excellent Machining Accuracy
- The new insert design separates the location area and cutting edge producing an optimized solution.
- Machining accuracy is comparable to single sided inserts provided the DOC is less than 3 mm.
- The SEC-Sumi Dual Mill design, equips the user with a highly stable cutter for high feed machining
applications.

Chipbreaker Selection Map Inserts

Cat. No. RE0,4 RE0,8 RE1,2 RE1,6


high

L XNMU0606__PNER-L  
XNMU0606__PNER-G    
on
Expansi
Light Cutting
G, GS Heavy Cutting XNMU0606__PNER-GS    
XNMU0606__PNER-H   
H
Sharpness

General Purpose

Strength high

Work Material
L type G type GS type H type

Chipbreaker

General purpose to inter-

Milling Cutters
Applications Light cutting Shoulder milling Heavy cutting
rupted milling
0,1 mm 0,1 mm 0,15 mm

Cutting edge geometry 20° 20° 20°


30°

Low rigidity milling, Roughing, heavy interrupted


Features Face milling Shoulder milling
reduction of burrs and hardness steel milling

Stable and High Cutting Performance Combined with High Toughness


- The excellent cutter performance offers efficient machining, enables high feed rate capability.
- The new insert construction provides extremely accurate edge to edge indexing whilst the location
area offers high security and stability.

Only cutting edge is optimized


for excellent machining
accuracy!!

Wear does not reach the


supporting area.
Max. Depth of cut
Therefore precise re­
ap: 6 mm
positioning of inserts!
(a) Upper view of SEC-Sumi Dual Mill
DFC type insert
Wear
Cutting edge
Supporting area
Cutting edge
(b) Side view of SEC-Sumi Dual Mill (c) Side view of existing
DFC type inserts double sided insert

G23
▌◄
"Sumi Dual Mill"
DFC(M/F) 09000RS
Body – Shell type Rake Radial –9° Max. ap: 6 mm
Angle Axial –5°

Fig.1 Fig.2 Fig.3

Body – Dimensions
Sumi Dual Mill DFC type, Standard Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFC 09050RS l 50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
09063RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
09080RS  80 55 50 27 12,4 7 22 20 14 5 1,0 1
DFC 09100RS  100 70 50 32 14,4 8 26 46 - 6 1,4 2
09125RS  125 80 63 40 16,4 9 29 52 29 7 2,8 1
09160RS  160 130 63 40 16,4 9 29 90 - 8 4,6 3
DFC 09200RS q 200 150 63 60 25,7 14 35 135 - 10 5,7

Sumi Dual Mill DFC type, Medium Pitch


Milling Cutters

Dimensions (mm) No. of Weight


Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFCM 09050RS  50 41 40 22 10,4 6,3 20 18 11 5 0,3 1
09063RS  63 50 40 22 10,4 6,3 20 18 11 6 0,5 1
09080RS  80 55 50 27 12,4 7 22 20 14 7 0,9 1
DFCM 09100RS  100 70 50 32 14,4 8 26 46 - 8 1,4 2
09125RS  125 80 63 40 16,4 9 29 52 29 11 2,7 1
09160RS  160 130 63 40 16,4 9 29 90 - 12 4,5 3
DFCM 09200RS q 200 150 63 60 25,7 14 35 135 - 16 5,6

Sumi Dual Mill DFC type, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
DFCF 09050RS  50 41 40 22 10,4 6,3 20 18 11 6 0,3 1
09063RS  63 50 40 22 10,4 6,3 20 18 11 7 0,5 1
09080RS  80 55 50 27 12,4 7 22 20 14 9 0,9 1
DFCF 09100RS  100 70 50 32 14,4 8 26 46 - 11 1,3 2
09125RS  125 80 63 40 16,4 9 29 52 29 14 2,6 1
09160RS  160 130 63 40 16,4 9 29 90 - 16 4,6 3
DFCF 09200RS q 200 150 63 60 25,7 14 35 135 - 20 5,5

Identification Details Spare Parts


DFC M 09 050 R S Screw Wrench

Cutter M: Medium Insert Size Cutter Direction Metric


Series F: Fine Diameter
BFTX03512IP 5,0 TRDR15IP

G24 l = Euro stock


q = Delivery on request
Recommended Tightening Torque (N·m)

▌◄
"Sumi Dual Mill"
Expansio
n
DFC Type
Inserts Dimensions (mm)
Application Coated Carbide
High Speed / Light Cutting P
M K K M
S

General Purpose Cutting P


M
P
M K K M
S
M
S

Rough Cutting P P
M M K M
S

ACM200
ACM300
ACP100
ACP200
ACP300

ACK200
ACK300
ACU2500
XCU2500

XCK2000
Cat. No. RE

XNMU 060604 PNER-L  m   m   0,4


060608 PNER-L  m   m   0,8
XNMU 060604 PNER-G  m    m     0,4
060608 PNER-G  m    m     0,8
060612 PNER-G         1,2
060616 PNER-G  m       1,6
XNMU 060604 PNER-GS m      0,4
060608 PNER-GS m m  m     0,8
060612 PNER-GS m m m m m m 1,2
060616 PNER-GS m m m m m m 1,6
XNMU 060608 PNER-H  m    m     0,8
060612 PNER-H  m     m  1,2
060616 PNER-H  m  m m  m  1,6

Recommemded Cutting Conditions Min.–Optimum–Max.


Work- Hardness Depth of Cut
ISO Cutting Speed (m/min) Feed Rate Grade
material (HB) (mm)
General Steel 180–280 150–200–250 0,10–0,20–0,30 <6 ACU2500
ACP200
P Soft Steel ≤180 180–250–350 0,15–0,25–0,35 <6 ACP300
Die Steel 200–220 100–150–200 0,10–0,18–0,25 <4 XCU2500
ACU2500
M Stainless Steel – 160–205–250 0,12–0,18–0,25 <6 ACM300
ACU2500
ACK200
K Cast Iron 250 100–175–250 0,10–0,20–0,30 <6 ACK300
XCU2500
XCK2000

Milling Cutters
ACU2500
S Exotic Alloy – 30–50–80 0,10–0,20–0,30 <6 ACM200
ACM300

Application Examples
Work piece Sumitomo Comp. Work piece Sumitomo Comp.
Workpiece material: Breaker G Workpiece material: Breaker G
Steel (HRB 269-330) Grade ACP200 S235 (Carbon steel) Face Grade ACP200
milling
vc (m/min) 226 200 vc (m/min) 180 180
vf (mm/min) 1260 vf (mm/min) 1092 910
fz (mm/t) 0,28 0,2 fz (mm/t) 0,3 0,2
ap (mm) 2 2 ap (mm) 2 x 2 mm 2 x 2 mm
ae (mm) 5 5 ae (mm) 50 50
Dry or Wet Wet Wet Dry or Wet Dry Dry
Tool diam. Ø 80 Tool diam. Ø 63 mm 63 mm
No. of Teeth 5 No. of Teeth 4 5
Efficiency: Efficiency:
Result Result
158 % achieved 120 % achieved
Evaluation Wear resistance, efficiency Evaluation Wear resistance, efficiency

Work piece Sumitomo Comp. Work piece Sumitomo Comp.


Workpiece material: Breaker G Workpiece material: Breaker G
Cast Iron Grade ACP200 Cr-Mo alloy Grade ACP200
vc (m/min) 156 156 vc (m/min) 200 200
vf (mm/min) 536 404 vf (mm/min) 838 838
fz (mm/t) 0,17 0,09 fz (mm/t) 0,2 0,13
ap (mm) 2,2 2,2 ap (mm) 6 6
ae (mm) 63,5 63,5 ae (mm) 43 43
Dry or Wet Dry Dry Dry or Wet Dry Dry
Tool diam. Ø 80 mm 80 mm Tool diam. Ø 80 mm 80 mm
No. of Teeth 5 7 No. of Teeth 5 8
Efficiency: 133 % achieved Efficiency:
Result Result
Tool life: 138 % achieved 120 % achieved
Evaluation Efficiency, tool life Evaluation Efficiency

G25
▌◄
”Wave Mill” Series
WFX Type Expansio
n

General Features
Wave Mill WFX type for shoulder milling is a screw-locking
type cutter capable of using four corners.
Ideal cutting edge design delivers good squareness.
Series expansion with the high-feed WFXH type and the
WFXC type for chamfering.
A comprehensive lineup that covers a wide variety of appli-
cations.

WFX

WFXH WFXC
Shoulder Milling
45°
15°

High-Feed Chamfering

Characteristics Product Range


The insert shape, optimized for shoulder milling and Appli- No. of Cutter Diameter
Type Cat. No. Shape
combined with a high-precision body, leaves a superior cation Teeth (mm)
machined surface finish. WFX 08000 RS 3-8 40–100
Employs a highly durable body WFXM 08000 RS 4 - 10 40–100
WFXF 08000 RS 6 - 12 40–100
WFX 08000 R 6-8 80–100
Shell Type

WFXM 08000 R 8 - 10 80–100


Milling Cutters

WFXF 08000 R 10 - 12 80–100


Ø ≤ 125mm
Shoulder Milling

WFX 12000 RS 3-5 60–100


with coolant hole WFXF 12000 RS 4-7 60–100
WFX12000 type uses a body WFX 12000 R 4 - 12 80–250
protection shim
WFXF 12000 R 6 - 18 80–250
Max. Depth of Cut WFX 08000 E 2-5 20–63

Endmill Type

H18/19
WFXM 08000 E 3-6 25–63
WFX 12000 E 3-4 40–80
WFXF 12000 E 4-6 60–80
WFX 08000 M
dular
Type

2-3 20–40
Mo-
10mm
6mm

WFXH 08000 RS 4-6 40–63


High Efficiency

Shell
Type

WFXH 12000 RS 4-5 60– 63


WFXH 08000 M 2-3 25–32
Modular Endmill Modular

WFX08000 type WFX12000 type


Type

WFXH 12000 M 3 40 → H14/15


WFXC 08000 E 1-2 8–16
Type
Chamfering

Optimized Edge Shape WFXC 12000 E 3 25–32


   WFXC 08000 M 2 16
Type

WFXC 12000 M 3 25–32


→ H78-80

Inserts
 The convex shape ensures the cutting edge strength.
Cat. No. RE0,2 RE0,4 RE0,8 RE1,2 RE1,6
 The flat shape minimises differences in step levels.
SOMT 0803_ _PZER-L l l
0803_ _PZER-G l l l WFX08000 type insert
Conventional WFX (General Purpose
Type 0803_ _PZER-H l l G type chipbreaker)
SOET 0803_ _PZER-G l l l
Large level difference Small level difference
0803_ _PZFR-S l l l
and rough surface and smooth surface SOMT 1204_ _PDER-L l
1204_ _PDER-G l l l l
1204_ _PDER-H l WFX12000 type insert
 The wiper edge function improves the surface roughness. SOET 1204_ _PDFR-S l
(General Purpose
G type chipbreaker)

G26 l = Euro stock

▌◄
”Wave Mill” Series
WFX Type
Cutting Performance
Squareness of Machined Shoulder
24 mm

Comp. A (8 mm)
Total Shoulder Height (mm)

Comp. B 1st Step


16 mm

Total Shoulder
(8 mm)

Height
2nd Step
8 mm

(8 mm)
3rd Step Work Material: C50
0 mm Tool: WFX12100RS (Ø 100 mm x 5 teeth)
-60 -30 0 30 (µm) Cutting Conditions: vc = 200m/min, ap = 8,0 mm x 3 times
Deviation (µm) Cutting Width 20mm fz = 0,15mm/t, ae = 20 mm

Comparison of Surface Roughness Comparison of Cutting Force


1,5 4.000
Feed Force Principal Force Back Force
20% Less
Surface Finish Ra (µm)

3.000
Cutting Force (N)

1,0

2.000

0,5
1.000

0 0
WFX Competitor Conventional WFX Competitor Conventional

Work Material: 42CrMo4 Work Material: C50


Tool: WFX12100RS (Ø 100 mm x 5 teeth) Tool: WFX12100R (Ø 100 mm x 5 teeth)

Milling Cutters
Cutting Conditions: vc = 200 m/min, ap = 3,0 mm Cutting Conditions: vc = 200 m/min, ap = 10 mm,
fz = 0,10 mm/t, ae = 90 mm fz = 0,15 mm/t, ae = 20 mm

Chipbreaker Selection
Good

Work Material
L L Type G Type H Type Wiper Type S Type
Cutting Edge Sharpness

Light Cutting Breaker

G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Wiper Edge Sharp Edge
(Standard) H 0,05 mm 0,1 mm 0,15 mm 0,18 mm
08 Type 25°
Heavy Cutting 20° 15° 10° 15°
Cross Section
Cutting Edge Strength High
0,05 mm 0,1 mm 0,2 mm 0,2 mm
12 Type 27°
Cross Section 25° 15° 15° 15°

Heavy Cut
Light Cutting Main Chipbreaker
Work Material- Heavy Interrupted
Low rigidity Milling General to Precision Finishing Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel

Wiper Insert
Optimised wiper edge shape provides superior surface roughness.
M Class Insert Wiper inserts are single-cornered.
Attach the wiper insert so that the chamfered
Wiper inserts are corner is in location  shown in the figure.
0,15 mm

0,15 mm longer than


M class inserts. Be sure to use the corner with the ID mark
( in the figure).
Wiper Edge 0,03–0,05 mm
(08 size inserts have no marks)

G27
▌◄
”Wave Mill” Series
WFX(M/F) 08000 RS Expansio
n

Body - Shell Type Rake Radial –6° 6 mm P


Angle Axial 12° 90°

Fig. 1 Fig. 2

WFX08000RS WFXM08000RS WFXF08000RS

Body - WFX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFX 08040 RS  40 33 40 16 8,4 5,6 18 14 9 3 0,2 1
08050 RS  50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
08063 RS  63 50 40 22 10,4 6,3 20 18 11 5 0,6 1
08080 RS  80* 55 50 27 12,4 7,0 25 20 14 6 1,0 1
WFX 08100 RS  100* 70 50 32 14,4 8,0 32 46 - 8 1,4 2

Body - WFXM, Medium Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXM 08040 RS  40 33 40 16 8,4 5,6 18 14 9 4 0,2 1
08050 RS  50 41 40 22 10,4 6,3 20 18 11 5 0,3 1
08063 RS  63 50 40 22 10,4 6,3 20 18 11 6 0,5 1
08080 RS  80* 55 50 27 12,4 7,0 25 20 14 8 1,0 1
WFXM 08100 RS  100* 70 50 32 14,4 8,0 32 46 - 10 1,4 2

Body - WFXF, Fine Pitch


Dimensions (mm) No. of Weight
Milling Cutters

Cat. No. Stock Figure


DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXF 08040 RS  40 33 40 16 8,4 5,6 18 14 9 6 0,2 1
08050 RS  50 41 40 22 10,4 6,3 20 18 11 7 0,3 1
08063 RS  63 50 40 22 10,4 6,3 20 18 11 8 0,5 1
08080 RS  80* 55 50 27 12,4 7,0 25 20 14 10 0,9 1
WFXF 08100 RS  100* 70 50 32 14,4 8,0 32 46 - 12 1,4 2
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.

Recommended Cutting Conditions Inserts Dimensions (mm)

Hardness Fig. 3 Fig. 4


ISO Work Material Cutting Speed Feed Rate DOC Grades 8,0
(HB) Wiper Insert
General Steel 180–280 150–200–250 0,08–0,12–0,18 <6 ACU2500
8,1

ACP200
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <6
ACP300
R0,8
Die Steel 200–220 100–150–200 0,08–0,12–0,18 <4 XCU2500 3,3 3,175

ACU2500
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <6
ACM300 Application Coated Carbide Carbide DLC
ACU2500 M K
ACK200
High Speed / Light cut P K K S N N
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <6 ACK300 General Purpose PM PM K K M
S
M
S N
XCU2500 Roughing PM PM K M
S
XCK2000
ACM200
ACM300
ACU2500

ACP100
ACP200
ACP300

ACK200
ACK300
XCU2500

XCK2000

H1
DL1000

N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <6


DL1000 Cat. No. RE Fig.
ACU2500
H1

S Exoric Alloy - 30–50–80 0,08–0,13–0,18 <6 ACM200


ACM300 SOMT 080304 PZER L  m   m m m    – – 0,4 3
Min. - Optimum - Max. 080308 PZER L  m m   m     – – 0,8 3
SOMT 080304 PZER G  m    m     – – 0,4 3
Identification Details 080308 PZER G  m    m     – – 0,8 3
080312 PZER G     m    – – 1,2 3
WFX F 08 040 R S SOMT 080308 PZER H  m    m     – – 0,8 3
Cutter M: Medium Insert Cutter Direction Metric 080312 PZER H     m  m  – – 1,2 3
Series Pitch Size Diameter Type SOET 080304 PZER G  m m m m   m – – 0,4 3
F: Fine Pitch 080308 PZER G  m m m m   m – – 0,8 3
080312 PZER G  m  m m  m m – – 1,2 3
Spare Parts Screw Wrench SOET 080302 PZFR S –
080304 PZFR S –






– – – –
– – – –


– 
– 
 0,2
 0,4
3
3
080308 PZFR S – – – – – – – – – –   0,8 3
XOEW 080308 PZTR W  – – – – –  – – 0,8 4
BFTX0306IP 2,0 TRDR08IP

G28 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Wave Mill” Series
Expansio
n
WFX(F) 12000 RS
Body - Shell Type Rake Radial –8° 10 mm P
Angle Axial 8° 90°

Fig. 1 Fig. 2 Fig. 3

WFX 12000RS WFXF12000RS

Body - WFX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFX 12050 RS  50 40 40 22 10,4 6,3 20 18 11 3 0,2 1
12063 RS  63 50 40 22 10,4 6,3 20 18 11 4 0,4 1
12080 RS  80* 60 50 27 12,4 7,0 25 20 13,5 4 0,9 1
WFX 12100 RS  100* 70 50 32 14,4 8,5 32 46 - 5 1,3 2
12125 RS  125 90 63 40 16,4 9,5 29 52 - 6 2,7 2
12160 RS  160 130 63 40 16,4 9,5 29 88 - 8 4,8 3

Body - WFXF, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXF 12050 RS  50 40 40 22 10,4 6,3 20 18 11 4 0,2 1
12063 RS  63 50 40 22 10,4 6,3 20 18 11 5 0,4 1
12080 RS  80* 60 50 27 12,4 7,0 25 20 13,5 6 0,9 1
WFXF 12100 RS  100* 70 50 32 14,4 8,5 32 46 - 7 1,2 2
12125 RS  125 90 63 40 16,4 9,5 29 52 - 8 2,6 2

Milling Cutters
12160 RS  160 130 63 40 16,4 9,5 29 88 - 12 4,7 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Cutters ≥ Ø160 do not have coolant holes.

Recommended Cutting Conditions Inserts Dimensions (mm)


Hardness Fig. 3 Fig. 4
ISO Work Material Cutting Speed Feed Rate DOC Grades
(HB) Wiper Insert
General Steel 180–280 150–200–250 0,10–0,15–0,20 <10 ACU2500
ACP200
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <10
ACP300
Die Steel 200–220 100–150–200 0,10–0,15–0,20 <6 XCU2500
ACU2500
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <10
ACM300 Application Coated Carbide Carbide DLC
ACU2500 M K
ACK200
High Speed / Light cut P K K S N N
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <10 ACK300 General Purpose PM PM K K M
S
M
S N
XCU2500 Roughing PM PM K M
S
XCK2000
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

H1
DL1000

N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <10 DL1000


Cat. No. RE Fig.
ACU2500
H1

S Exotic Alloy - 30–50–80 0,10–0,15–0,20 <10 ACM200


ACM300 SOMT 120408 PDER L  m    m   0,8   – – 3
Min. - Optimum - Max. SOMT 120404 PDER G  m m   m   0,4   – – 3
120408 PDER G  m    m   0,8   – – 3
Identification Details 120412 PDER G 
120416 PDER G 
m  m  m 1,2
m m – – 1,6
m  – – 3
3
   m m
WFX F 12 050 R S SOMT 120408 PDER H  m    m     – – 0,8 3
SOET 120408 PDFR S – – – – – – – – – –   0,8 3
Cutter F: Fine Pitch Insert Cutter Direction Metric
XOEW 120408 PDTR W  – – – – – – m – – – – – 4
Series Size Diameter Type

Spare Parts
Shim Shim Screw Insert Screw Insert Wrench Wrench (Shim) Insert Screw Shim Screw

Insert Shim

WFXS4R BW0507F BFTX03512IP 3,0 TRDR15IP LH035

G29
▌◄
”Sumi Dual Mill” Series
TSX Type Expansio
n

General Features
High-efficient and high precision tangential shoulder milling
cutter with tangentially mounted carbide inserts.

Characteristics
l Tough & Sharp cutting edge
Tangentially mounted carbide insert design and optimized edge
geometry realize extremely tough and sharp cutting action.

l Very accurate and excellent surface finish


Thanks to newly developed fine carbide press / sintering
technology and very accurate grinding technics, very periphery
ground inserts generate very accurate and excellent surface
finish.

l Wide product range


2 different insert size series, 3 chip breaker range and various
carbide grade combination offers wide range of machining
application.

Product Range
Shoulder Milling Cutter
Diameter Range / No of Teeth
Cat. No. Series Shape
Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160 Ø200 Ø250 Ø315
Milling Cutters

TSX 08000RS Standard Pitch 4 5 6 7

TSXF 08000RS Fine Pitch 6 8 10 11


Shell Type

TSX 13000RS Standard Pitch 3 4 5 5 6 7 8 12 14 16

TSXM 13000RS Medium Pitch 4 5 6 7 8 10 12 16 20 24

TSXF 13000RS Fine Pitch 5 6 7 8 10 14 16

TSX 08000E Standard Pitch 2 2* 3* 3* 4 5 6 7

TSXF 08000E Fine Pitch 3 4 5 6 8 10 11


Shank Type

TSX 13000E Standard Pitch 2 2 3 4 5 5

TSXM 13000E Medium Pitch 3 4 5 6 7

TSXF 13000E Fine Pitch 5 6 7 8 → H20-23


* Different shank diameters in stock

TSXR - Repeater New

Diameter Range / No of Teeth


Type

Cat. No. Shape


Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125

TSXR 08000RS 2 3 3 4 5
Shell

TSXR 13000RS 2 3 3 4 4 5 5 6 7

TSXR 08000E 1 2 2 3
Shank

TSXR 13000E 2 3 → H24-25

G30 l = Euro stock

▌◄
”Sumi Dual Mill” Series
TSX Type
Chipbreaker Lineup
Work Material

L type G type H type

Chipbreaker

Feature Low cutting force General purpose Strong edge

LNEX08 15°
30°
Cutting edge geometry ̶

LNEX13 25° 21° 21°


Cutting edge geometry

Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling

Chipbreaker Selection

Light Cutting
General Purpose
Good

L
(Standard)
Inserts

Milling Cutters
Cat. No. RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2
G Heavy Cutting
Cutting Edge Sharpness

LNEX0804__PNER-L  

H LNEX0804__PNER-G    
LNEX1306__PNER-L  
LNEX1306__PNER-G    
Cutting Edge Strength High
LNEX1306__PNER-H     

Suitable Applications

Face milling Shoulder milling Side face milling

Slot milling Hole expansion milling

Recommended
≤ Ø32 mm

G31
▌◄
”Sumi Dual Mill” Series
TSX Type
Toughness
TSX type has extremely stable cutting edge.

Cutting Length 4 Passes 8 Passes 12 Passes

TSX Available

Competitor A Breakage

Competitor B Breakage

Machine: M/C BT-50, vertical Work Material: C50


Tool: TSX13100RS Insert: LNEX130608PNER-G (ACP200)
Cutting Conditions:
vc = 150 m/min, fz = 0,6 mm/t, ap = 3 mm, ae = 40 mm, dry

Squareness of Machined Shoulder Surface Finish


TSX type shows excellent squareness due to ground insert
and optimized design. TSX type shows excellent surface roughness.

16
15 mm
8,00
14

7,00
12
Total Shoulder Height (mm)

Surface Roughness (μm)

5 mm 6,00
10 10 mm
5,00
8
4,00
6
5 mm 3,00
5 mm
4 TSX
2,00
他社品A
Comp. A
Milling Cutters

2 1,00
Comp. B
0 5 mm
0 mm 0,00
-80 -60 -40 -20 0 20 40 60 80 5 mm
TSX Comp. A Comp. B TSX Comp. A Comp. B
Deviation (μm)
Cutting Width

Machine: M/C BT-50, vertical Work Material: Carbon Steel Machine: M/C BT-50, vertical Work Material: C50
Tool: TSX13100RS Insert: LNEX130608PNER-G (ACP200) Tool: TSX13100RS Insert: LNEX130608PNER-G (ACP200)
Cutting Conditions: Cutting Conditions:
vc = 200 m/min, fz = 0,2 mm/t, ap = 5 mm x 3 passes, ae = 5 mm, dry vc = 200 m/min, fz = 0,2 mm/t, ap = 3 mm, ae = 60 mm, dry

Tool Life
Longer tool life and stability due to superior wear resistance.

0,14

0,12
TSX-Series
Competitor A (After 60 minutes)

0,10
Flank Wear (mm)

Competitor B
0,08

0,06
TSX-Series

0,04 Competitor A
(After 48 minutes)
0,02

0 20 40 60
Cutting Time (min)

Machine: M/C BT-50, vertical Work Material: C50 Competitor B


Tool: TSX08025E Insert: LNEX080408PNER-G (ACP200) (After 60 minutes)
Cutting Conditions:
vc = 200 m/min, fz = 0,10 mm/t, ap = 2 mm, ae = 5 mm

G32
▌◄
”Sumi Dual Mill” Series
TSX Type
Shoulder Milling Tool Selection Guide

TSX Series – Accuracy WEX Series – Sharpness

Ground insert High rake wave cutting edge

Shoulder accuracy

Surface finish Cutting force

Milling Cutters
Cutting edge strength Chip control

Number of corners

DFC Series – Economical WFX Series – General Purpose

Six-cornered double side insert Four-cornered single side insert

Top recommendation
Cutting edge
Surface Finish Shoulder Accuracy Cutting Force Chip Control Number of Corners
Strength

TSX Series

DFC Series

WEX Series

WFX Series

G33
▌◄
”Sumi Dual Mill” Series
TSX(F) 08000 RS Expansio
n

Body - Shell Type Rake Radial –20°


8 mm P
Angle Axial –6° 90°

Body - TSX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSX 08040 RS  40 33 40 16 8,4 5,6 18 14 9 4 0,21
08050 RS  50 41 40 22 10,4 6,3 20 18 11 5 0,30
08063 RS  63 50 40 22 10,4 6,3 20 18 11 6 0,53
08080 RS  80* 55 50 27 12,4 7,0 22 20 14 7 0,99
Check the arbor attachement size (DCB) when selecting the cutter. Inserts are not included.
* Please use JIS B1176 hexagonal bolt (M12x30 to 35 mm) for securing a Ø 80 mm cutter to the arbor.

Body - TSXF, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock (kg)
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth
TSXF 08040 RS  40 33 40 16 8,4 5,6 18 14 9 6 0,21
08050 RS  50 41 40 22 10,4 6,3 20 18 11 8 0,31
08063 RS  63 50 40 22 10,4 6,3 20 18 11 10 0,54
08080 RS  80* 55 50 27 12,4 7,0 22 20 14 11 0,97
Check the arbor attachement size (DCB) when selecting the cutter. Inserts are not included.
* Please use JIS B1176 hexagonal bolt (M12x30 to 35 mm) for securing a Ø 80 mm cutter to the arbor.

Inserts Dimensions (mm)


Application Coated Carbide
High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P P K K M M
Milling Cutters

M M S S
RE
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

LNEX 080404 PNER-L   m m  m  0,4


080408 PNER-L 0,8
9,3

  m m  m 
080412 PNER-L m m m m m 1,2
080416 PNER-L m m m m m 1,6
LNEX 080404 PNER-G  m m   m   m  0,4 8,6 4,4
080408 PNER-G  m    m     0,8
080412 PNER-G  m     m  1,2
080416 PNER-G  m     m  1,6

Recommended Cutting Conditions Min. - Optimum - Max.

Work- Hardness Cutting Speed TSX 08000 TSX 13000


ISO Grade
material (HB) vc (m/min) Feed Rate ft (mm/T) Feed Rate ft (mm/T)
180–280 150–225–300 0,08–0,20–0,30 0,10–0,30–0,40 ACU2500
Carbon Steel ACP100
P > 280 75–150–230 0,08–0,20–0,30 0,10–0,30–0,40 ACP200
ACP300
Alloy Steel 180–280 100–175–250 0,08–0,15–0,25 0,10–0,25–0,35 XCU2500
220–280 90–135–180 0,08–0,15–0,25 0,10–0,20–0,30 ACU2500
M Stainless Steel ACM200
>280 75–125–170 0,08–0,15–0,25 0,10–0,20–0,30 ACM300
ACU2500
Cast Iron ACK200
K 250 100–175–250 0,08–0,20–0,30 0,10–0,30–0,40 ACK300
Ductile Cast Iron XCU2500
XCK2000
ACU2500
S Exotic Material – 30–60–90 0,05–0,10–0,15 0,05–0,15–0,20 ACM200
ACM300

Identification Details Spare Parts


TSX F 08 050 R S Screw Wrench
Cutter F: Fine Insert Cutter Direction Metric
Series Pitch Size Diameter Type
BFTX0308IP 2,0 TRDR08IP

G34 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Sumi Dual Mill” Series
Expansio
n
TSX 13000 RS
Radial -23°– -15°
Rake 12 mm P
Shell Type Angle Axial -6° 90°
DCSFMS
Fig. 1 Fig. 2 Fig. 3 DCSFMS Fig. 4 Ø177,8
DCSFMS DCSFMS Ø101,6(*1) Ø101,6
DCB DCB DCB DCB 4-Ø18

KDP

KDP
KDP
KWW 4-Ø18(*2) 4-Ø22

KDP
KWW KWW KWW

CBDP
CBDP

CBDP
CBDP

LF

LF
LF

LF
D2 D1 D1 D1
D1 DC DC DC
DC
In case of TSX 13160RS
*1: Ø 66,7 / *2: 4–Ø 14
Body - TSX, Standard Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSX 13040 RS  40 33 40 16 8,4 5,6 18 14 9 3 0,20 1
13050 RS  50 41 40 22 10,4 6,3 20 18 11 4 0,30 1
13063 RS  63 50 40 22 10,4 6,3 20 18 11 5 0,50 1
13080 RS  80* 55 50 27 12,4 7,0 22 20 14 5 0,92 1
13100 RS  100* 70 50 32 14,4 8,0 32 46 – 6 1,35 2
13125 RS  125 80 63 40 16,4 9,0 29 52 29 7 2,55 1
13160 RS  160 130 63 40 16,4 9,0 29 90 – 8 4,97 3*
13200 RS  200 160 63 60 25,7 14,0 35 135 – 12 6,20 3
13250 RS  250 180 63 60 25,7 14,0 35 160 – 14 9,35 3
13315 RS m 315 240 63 60 25,7 14,0 35 230 – 16 16,42 4
Check the arbor attachement size (DCB) when selecting the cutter. Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø 80: M12x30 to 35 mm, Ø 100: M16 x 40 to 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Inserts Dimensions (mm)


Application Coated Carbide
High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

Milling Cutters
LNEX 130604 PNER-L   m m  m  0,4
RE
130608 PNER-L   m m  m  0,8
130612 PNER-L m     1,2
130616 PNER-L m m m m m 1,6
130620 PNER-L m m m m m 2,0
130624 PNER-L m m m m m 2,4
130632 PNER-L m m m m m 3,2
12,6

LNEX 130604 PNER-G  m m   m   m  0,4


130608 PNER-G  m    m     0,8
130612 PNER-G m        1,2 13 6,4
130616 PNER-G  m     m  1,6
130620 PNER-G m m m m m m m m 2,0
130624 PNER-G  m     m  2,4
130632 PNER-G  m     m  3,2
LNEX 130604 PNER-H m m m m m 0,4
130608 PNER-H  m   m   0,8
130612 PNER-H m     1,2
130616 PNER-H      1,6
130620 PNER-H m m m m m 2,0
130624 PNER-H      2,4
130632 PNER-H      3,2

Recommended Cutting Conditions


→ G34

Identification Details Spare Parts


TSX 13 100 R S Screw Wrench

Cutter Insert Cutter Direction Metric


Series Size Diameter Type
BFTX03510IP 3,0 TRDR15IP

G35
▌◄
”Sumi Dual Mill” Series
TSXM 13000 RS Expansio
n

Radial -23°– -15°


Rake 12 mm P
Shell Type Angle Axial -6° 90°
DCSFMS
Fig. 1 Fig. 2 Fig. 3 DCSFMS Fig. 4 Ø177,8
DCSFMS DCSFMS Ø101,6(*1) Ø101,6
DCB DCB DCB DCB 4-Ø18

KDP

KDP
KDP
KWW 4-Ø18(*2) 4-Ø22

KDP
KWW KWW KWW

CBDP
CBDP

CBDP
CBDP

LF

LF
LF

LF
D2 D1 D1 D1
D1 DC DC DC
DC
In case of TSX 13160RS
*1: Ø66,7 / *2: 4-Ø14
Body - TSXM, Medium Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSXM 13040 RS  40 33 40 16 8,4 5,6 18 14 9 4 0,19 1
13050 RS  50 41 40 22 10,4 6,3 20 18 11 5 0,28 1
13063 RS  63 50 40 22 10,4 6,3 20 18 11 6 0,50 1
13080 RS  80* 55 50 27 12,4 7,0 22 20 14 7 0,92 1
13100 RS  100* 70 50 32 14,4 8,0 32 46 – 8 1,36 2
13125 RS  125 80 63 40 16,4 9,0 29 52 29 10 2,57 1
13160 RS  160 130 63 40 16,4 9,0 29 90 – 12 5,02 3*
13200 RS  200 160 63 60 25,7 14,0 35 135 – 16 6,32 3
13250 RS  250 180 63 60 25,7 14,0 35 160 – 20 9,42 3
13315 RS m 315 240 63 60 25,7 14,0 35 230 – 24 16,37 4
Check the arbor attachement size (DCB) when selecting the cutter. Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø 80: M12x30 to 35 mm, Ø 100: M16 x 40 to 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Inserts Dimensions (mm)

Application Coated Carbide


High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE
Milling Cutters

LNEX 130604 PNER-L   m m  m  0,4


RE
130608 PNER-L   m m  m  0,8
130612 PNER-L m     1,2
130616 PNER-L m m m m m 1,6
130620 PNER-L m m m m m 2,0
130624 PNER-L m m m m m 2,4
130632 PNER-L m m m m m 3,2
12,6

LNEX 130604 PNER-G  m m   m   m  0,4


130608 PNER-G  m    m     0,8
130612 PNER-G m        1,2 13 6,4
130616 PNER-G  m     m  1,6
130620 PNER-G m m m m m m m m 2,0
130624 PNER-G  m     m  2,4
130632 PNER-G  m     m  3,2
LNEX 130604 PNER-H m m m m m 0,4
130608 PNER-H  m   m   0,8
130612 PNER-H m     1,2
130616 PNER-H      1,6
130620 PNER-H m m m m m 2,0
130624 PNER-H      2,4
130632 PNER-H      3,2

Recommended Cutting Conditions


→ G34

Identification Details Spare Parts


TSX M 13 100 R S Screw Wrench

Cutter M: Medium Insert Cutter Direction Metric


Series Pitch Size Diameter Type
BFTX03510IP 3,0 TRDR15IP

G36 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Sumi Dual Mill” Series
Expansio
n
TSXF 13000 RS
Radial -23°– -15°
Rake 12 mm P
Shell Type Angle Axial -6° 90°

Fig. 1 Fig. 2 Fig. 3 DCSFMS


DCSFMS DCSFMS Ø66,7
DCB DCB DCB

KDP
KDP
KWW 4-Ø14

KDP
KWW KWW

CBDP
CBDP

CBDP

LF
LF

LF
D2 D1 D1
D1 DC DC
DC

Body - TSXF, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
TSXF 13040 RS  40 33 40 16 8,4 5,6 18 14 9 5 0,18 1
13050 RS  50 41 40 22 10,4 6,3 20 18 11 6 0,29 1
13063 RS  63 50 40 22 10,4 6,3 20 18 11 7 0,50 1
13080 RS  80* 55 50 27 12,4 7,0 22 20 14 8 0,92 1
13100 RS  100* 70 50 32 14,4 8,0 32 46 – 10 1,34 2
13125 RS  125 80 63 40 16,4 9,0 29 52 29 14 2,58 1
13160 RS  160 130 63 40 16,4 9,0 29 90 – 16 5,08 3
Check the arbor attachement size (DCB) when selecting the cutter. Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø 80: M12x30 to 35 mm, Ø 100: M16 x 40 to 45 mm) for securing Ø 80 / Ø 100 cutter on the arbor.

Inserts Dimensions (mm)

Application Coated Carbide


High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

Milling Cutters
LNEX 130604 PNER-L   m m  m  0,4
RE
130608 PNER-L   m m  m  0,8
130612 PNER-L m     1,2
130616 PNER-L m m m m m 1,6
130620 PNER-L m m m m m 2,0
130624 PNER-L m m m m m 2,4
130632 PNER-L m m m m m 3,2
12,6

LNEX 130604 PNER-G  m m   m   m  0,4


130608 PNER-G  m    m     0,8
130612 PNER-G m        1,2 13 6,4
130616 PNER-G  m     m  1,6
130620 PNER-G m m m m m m m m 2,0
130624 PNER-G  m     m  2,4
130632 PNER-G  m     m  3,2
LNEX 130604 PNER-H m m m m m 0,4
130608 PNER-H  m   m   0,8
130612 PNER-H m     1,2
130616 PNER-H      1,6
130620 PNER-H m m m m m 2,0
130624 PNER-H      2,4
130632 PNER-H      3,2

Recommended Cutting Conditions


→ G34

Identification Details Spare Parts


TSX F 13 100 R S Screw Wrench

Cutter F: Fine Insert Cutter Direction Metric


Series Pitch Size Diameter Type
BFTX03510IP 3,0 TRDR15IP

G37
▌◄
”Sumi Dual Mill” Series
TSXR 08000 RS Expansio
n
Repeater
Rake Radial -20°– -15°
P
Shell Type CBDP
Angle Axial -6° – -3°
34-60 mm
90°
KDP

DCSFMS
DCB
DC

KWW
D1
D2
APMX
LF

Body - TSXR
Dimensions (mm) No. of Effective
Cat. No. Stock Steps
DC APMX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth Teeth
TSXR 08032RS3416Z02 m 32 34 33 55 16,0 8,4 5,6 18,0 14 9 10 5 2
08040RS4016Z03 m 40 40 37 60 16,0 8,4 5,6 18,0 14 9 18 6 3
08050RS5422Z03 m 50 54 47 75 22,0 10,4 6,3 20,0 18 11 24 8 3
08050RS5422Z04 m 50 54 47 75 22,0 10,4 6,3 20,0 18 11 32 8 4
08063RS6027Z05 m 63 60 60 80 27,0 12,4 7,0 22,0 20 14 45 9 5
Inserts are not included.

Inserts Dimensions (mm)


Application Coated Carbide
High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
RE
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

LNEX 080404 PNER-L   m m  m  0,4


080408 PNER-L 0,8
9,3

  m m  m 
080412 PNER-L m m m m m 1,2
080416 PNER-L m m m m m 1,6
Milling Cutters

LNEX 080404 PNER-G  m m   m   m  0,4 8,6 4,4


080408 PNER-G  m    m     0,8
080412 PNER-G  m     m  1,2
080416 PNER-G  m     m  1,6

Recommended Cutting Conditions Min. - Optimum - Max.

Work- Hardness Cutting Speed TSX 08000 TSX 13000


ISO Grade
material (HB) vc (m/min) Feed Rate ft (mm/T) Feed Rate ft (mm/T)
180–280 150–225–300 0,08–0,20–0,30 0,10–0,30–0,40 ACU2500
Carbon Steel ACP100
P > 280 75–150–230 0,08–0,20–0,30 0,10–0,30–0,40 ACP200
ACP300
Alloy Steel 180–280 100–175–250 0,08–0,15–0,25 0,10–0,25–0,35 XCU2500
220–280 90–135–180 0,08–0,15–0,25 0,10–0,20–0,30 ACU2500
M Stainless Steel ACM200
>280 75–125–170 0,08–0,15–0,25 0,10–0,20–0,30 ACM300
ACU2500
Cast Iron ACK200
K 250 100–175–250 0,08–0,20–0,30 0,10–0,30–0,40 ACK300
Ductile Cast Iron XCU2500
XCK2000
ACU2500
S Exotic Material – 30–60–90 0,05–0,10–0,15 0,05–0,15–0,20 ACM200
ACM300

Identification Details Spare Parts


Bolt
TSXR 08 050 R S 54 22 Z03
Applicable Cutters
Cutter Insert Cutter Direction Metric Max. Bore Effective
Series Size Diameter Type Depth of Diameter Teeth
TSXR 08032RS3416Z02 BX0845
Cut
TSXR 08040RS4016Z03 BX0850
TSXR 08050RS5422Z03 TRDR08IP BFTX0308IP 2,0
BX1060
TSXR 08050RS5422Z04
TSXR 08063RS6027Z05 BX1265

G38 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Sumi Dual Mill” Series
Expansio
n
Repeater TSXR 13000 RS
Rake Radial -23°– -15°
P
Shell Type CBDP
Angle Axial -6° – -3°
41-60 mm
90°
KDP

DCSFMS
DCB
KWW
DC
D1
D2
APMX
LF

Body - TSXR
Dimensions (mm) No. of Effective
Cat. No. Stock Steps
DC APMX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth Teeth
TSXR 13040RS4116Z02 m 40 41 37 60 16,0 8,4 5,6 18,0 14 9 8 4 2
13050RS6022Z03 m 50 60 47 80 22,0 10,4 6,3 20,0 18 11 18 6 3
13063RS5027Z03 m 63 50 60 75 27,0 12,4 7,0 22,0 20 14 15 5 3
13063RS6027Z04 m 63 60 60 80 27,0 12,4 7,0 22,0 20 14 24 6 4
13080RS6032Z04 m 80 60 77 80 32,0 14,4 8,0 32,0 25 18 24 6 4
13080RS6032Z05 m 80 60 77 80 32,0 14,4 8,0 32,0 25 18 30 6 5
13100RS6040Z05 m 100 60 88 85 40,0 16,4 9,0 29,0 32 21 30 6 5
13100RS6040Z06 m 100 60 88 85 40,0 16,4 9,0 29,0 32 21 36 6 6
13125RS6040Z07 m 125 60 100 85 40,0 16,4 9,0 29,0 32 21 42 6 7
Inserts are not included.

Inserts Dimensions (mm)


Application Coated Carbide
High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

Milling Cutters
LNEX 130604 PNER-L   m m  m  0,4
RE
130608 PNER-L   m m  m  0,8
130612 PNER-L m     1,2
130616 PNER-L m m m m m 1,6
130620 PNER-L m m m m m 2,0
130624 PNER-L m m m m m 2,4
130632 PNER-L m m m m m 3,2
12,6

LNEX 130604 PNER-G  m m   m   m  0,4


130608 PNER-G  m    m     0,8
130612 PNER-G m        1,2 13 6,4
130616 PNER-G  m     m  1,6
130620 PNER-G m m m m m m m m 2,0
130624 PNER-G  m     m  2,4
130632 PNER-G  m     m  3,2
LNEX 130604 PNER-H m m m m m 0,4
130608 PNER-H  m   m   0,8
130612 PNER-H m     1,2
130616 PNER-H      1,6
130620 PNER-H m m m m m 2,0
130624 PNER-H      2,4
130632 PNER-H      3,2

Recommended Cutting Conditions Spare Parts


→ G38
Insert
Wrench
Insert Screw Bolt
Applicable Cutters

TSXR 13040RS4116Z02 BX0850


Identification Details TSXR 13050RS6022Z03 BX1060
TSXR 13063RS5027Z03 BX1260

TSXR 13 050 R S 60 22 Z03 TSXR 13063RS6027Z04


TSXR 13080RS6032Z04 TRDR15IP BFTX03510IP 3,0
BX1265

BX1660
TSXR 13080RS6032Z05
Cutter Insert Cutter Direction Metric Max. Bore Effective TSXR 13100RS6040Z05
Series Size Diameter Type Depth of Diameter Teeth TSXR 13100RS6040Z06 BX2065
Cut TSXR 13125RS6040Z07

G39
▌◄
"Wave Mill" Series
WEZ Type Expansio
n

General Features
l Supports Various Machining Operations
A lineup of cutter sizes from Ø 14 to Ø 160 mm, which enable large
ramping angles, 28 repeater type items are now available in addition
to the modular type and short shank type.

l Excellent Machining Quality


With a combination of optimised cutting edge shape and high-precision
molding technology, superb wall surface accuracy and surface finish
qualitiy are achieved.
l Excellent Sharpness with Low Resistance
Reducing machining noise and suppressing burrs, the lineup includes
ground type inserts with a focus on sharpness.

l Applicable to Various Work Materials


In addition to the general-purpose grade ACU2500, the new generatioin
coated carbide grades XCU2500/XCK2000 are available. Applicable to
various work materials such as steel, stainless steel, cast iron, exotic
alloys and more.

Product Range WEZ (Standard)


Diameter Range (mm) / No of Teeth
Type

Cat. No.
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø26 Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
WEZ 11000RS 4, 6 5,7 6, 8 7, 10 9, 12
WEZ 11000R (Inch) 7, 10 9, 12
Shell

WEZ 17000RS 3, 4 3, 5 4, 6 4, 7 5, 8 6, 9, 11 8, 10 12
WEZ 17000R (Inch) 4, 7 5, 8 6, 9, 11 8, 10 12
WEZ 11000E 1 2* 2 2*, 3* 3 2, 3*, 4* 4 4 2, 3, 4, 5* 5 2, 4, 6 5, 7 8 10
Milling Cutters

WEZ 11000ES 1 2* 3* 4*
Shank

WEZ 11000EL 1 2* 2 2* 2 2*, 3 2 2 2*, 3 2, 3 2 3


WEZ 17000E 2* 2 3 2, 3* 3 3, 4 3*, 5* 4*, 6* 7
WEZ 17000ES
→ H30-41 2 3
WEZ 17000EL 2 2 2 2*, 3 2 2, 3, 4 3*, 5* 4*, 6*
WEZ 11000M 2 2 2, 3 3 2, 3, 4 4, 5 4, 5 2, 4, 5 2, 3, 4, 5 2, 5 2, 4, 5, 6
Modu-
lar

WEZ 17000M → H46-49 2, 3 2 2, 3 2, 3, 4 2, 3 2, 3, 4


* Different shank diameters in stock
Product Range WEZR (Repeater)
Diameter Range (mm) / No of Teeth
Modu- Shank Shell Type

Cat. No.
Ø20 Ø25 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80
WEZR 11000RS 4 4
WEZR 17000RS 2, 3, 4 3, 4, 5 5
WEZR 11000E 1,2 2 2 2, 3 3 3, 4
WEZR 17000E → H42-45 2,3 2,3
WEZR 11000M 3

lar

WEZR 17000M H50-53 3

Suitable Applications Optimised Body Design


Supports Ramping, Helical Milling, Plunge Cutting Wide guide face for stable
Face milling Shoulder milling Side face milling
insert clamping.
Groove milling

Hole expansion milling Ramping Helical milling Plunge cutting

WEZ11 type

l = Euro stock
G40 ▌◄
"Wave Mill" Series
WEZ Type
Chipbreaker Lineup
S
Work Material

Cutting Edge Sharpness


L Type G Type H Type F Type P Type S Type F,P
L
Chipbreaker
G
H
AO_T11
Cutting edge 28° 20° 28° 28° 28°
geometry
AO_T17 Cutting Edge Strength
Cutting edge 28° 20° 10° 28° 28° 28°
geometry
Main breaker for Heavy cut, Light cut,
Light cut, Light cut,
general purpose heavy interrup- high-precision For non-ferrous
Applications low rigidity finishing,
to interrupted ted machining, machining, high metals
machining low-burr design
machining hardened steel surface wall quality

Product Range Inserts Main Grade: ACU2500; S-Type: H20, DL2000


Nose Radius (mm)
Cat. No.
R0,2 R0,4 R0,5 R0,8 R1,0 R1,2 R1,6 R2,0 R2,4 R3,0 R3,2 R4,0 R5,0 R6,4
AOMT 11T3_ _ PEER-G l l l l l l l l l l l
AOMT 11T3_ _ PEER-H l l l l
AOET 11T3_ _ PEER-F l l l l l l l l l l l
AOET 11T3_ _ PEER-P16 l l l l l l
AOET 11T3_ _ PEER-P20 l l l l l l
AOET 11T3_ _ PEER-P25 l l l l l l
AOET 11T3_ _ PEFR-S l l l l l l l l l l l
AOMT 1705_ _ PEER-L l l l l l
AOMT 1705_ _ PEER-G l l l l l l l l l l l l l l
AOMT 1705_ _ PEER-H l l l l
AOET 1705_ _ PEER-F l l l l l l l l l l l l l l
AOET 1705_ _ PEER-P25 l l l l l l

Milling Cutters
AOET 1705_ _ PEER-P32 l l l l l l
AOET 1705_ _ PEFR-S l l l l l l l l l l l l l l

Improved Milling Quality


Excellent Squareness Excellent Surface Quality
25
WEZ Competitor
WEZ
Competitor 24mm
20
1. Cut
Shoulder Height (mm)

(6 mm)
18mm
15
Shoulder Height

2. Cut
(6 mm)
10 12mm

3. Cut 10
(6 mm) 5
5 6mm 0
-5
4. Cut -10
(6 mm) (µm)
0 0mm
0mm Ra = 0,5 µm, Rz = 3,3 µm Ra = 1,2 µm, Rz = 5,1 µm
ap
-0,01 0 0,01 0,02 0,03 0,04 0,05
Deviation (mm) Cutting Width (mm)
ae
Machine: Vertical Machining Centre BT40,
Work Material: C50
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOMT11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 6 mm x 4 passes, ae = 5 mm, dry

Lower cutting force helps reduce machining noise


Noise Level (dB)

Quiet
Machine: Vertical Machining Centre BT40,
Work Material: C50
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOMT11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 8 mm, ae = 5 mm, dry

WEZ Competitor

▌◄
G41
"Wave Mill" Series
WEZ Type
Features
Developed for Multi-tasking Machines
Short shank type ideal for low-rigidity multi-tasking machines

Superb Machining Quality


Shank design ideal for ER collets with face contact design that increa-
ses rigidity, realizing excellent shoulder accuracy and finished surface
quality.

A Wide Selection of Inserts


Supports various machining applications with a wide selection of
chipbreakers, with sharp cutting edges, different nose radi and dedi-
cated grades for specific work materials.

Cutting Performance
Excellent Squareness
WEZ Competitor A (Ø 10, solid carbide endmill)

Deviation (mm) 






      
Second First Shoulder Height (mm)
cut (6 mm) cut (6 mm)
WEZ Series
Cylinder Restraining Face
High rigidity
Milling Cutters

via face
Cutting Width contact
2 mm

PP PP PP Guide Face


Contact
Shoulder Height (mm)
Solid Carbide
Machine: Composite NC lathe Endmills
Work Matarial: X5CrNiS1810, Ø 16 round bar
Tool: WEZ11020ES03-10 (Ø 20, 3 flutes)
Insert: AOET11T308PEER-F (ACU2500)
Cutting Data: vc = 100 m/min, fz = 0,08 mm/t Cylinder
ap = 6 mm x 2 passes, ae = 2 mm, wet Restraining Face

Excellent Machined Surface Quality


WEZ Series Competitor B (Ø 10, solid carbide endmill)

 PP PP
(—P)
5D—P5]—P 5D—P5]—P

Larger tool diameter than carbide solid


Machine: Composite NC lathe endmills enables reduced number of
Work Matarial: X5CrNiS1810, Ø 16 round bar passes for high-efficiency machining.
Tool: WEZ11020ES03-10 (Ø 20, 3 flutes)
Insert: AOET11T308PEER-F (ACU2500) Good shoulder accuracy and machined
Cutting Data: WEZ type: vc = 100 m/min, fz = 0,05 mm/t, ap = 2 mm, ae = 12 mm, wet surface quality, eliminating the finishing
Competitor: vc = 100 m/min, fz = 0,05 mm/t, ap = 2 mm, ae = 6 mm x 2 passes, wet process.
(solid carbide endmill)

G42 ▌◄
"Wave Mill" Series
WEZ Type
Shoulder Milling Tool Selection Guide

TSX Series – Accuracy WEZ Series – Sharpness

Ground insert High rake wave cutting edge

Shoulder accuracy

Surface finish Cutting force

Milling Cutters
Cutting edge strength Chip control

Number of corners

DFC Series – Economical WFX Series – General Purpose

Six-cornered double side insert Four-cornered single side insert

Top recommendation
Cutting edge
Surface Finish Shoulder Accuracy Cutting Force Chip Control Number of Corners
Strength

WEZ Series

TSX Series

DFC Series

WFX Series

▌◄
G43
"Wave Mill" Series
WEZ Type
High-precision Ground Class Insert with Excellent Sharpness
Ground Finish on Cutting Edge and Guide Face Cutting edge flank
The guide face has a ground finish as well as the cutting edge,
minimizing corner difference when mounting on the body.
Stable runout precision and machining qualitiy.

Guide face

Lineup of Chipbreakers for Ground Inserts


F Type
Cutting edge specialized for sharpness and machining accuracy
WEZ Competitor

Sharpness from ground finish


enables burr control.
Location of burr
Approx. 2 mm
Excellent squareness with all
diameters. Machine: Vertical Machining Centre BT50,
Work Material X5CrNiS18 9
Tool: WEZ 11050 RS07 (Ø 50, 7 teeth)
Insert: AOET11T308PEER-F (ACU2500)
Cutting Conditions: vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type
Chipbreaker for wall surface squareness equivalent to solid endmills

Premium item with cutting edge


24mm
Milling Cutters

shape optimised for each cutter


1. Cut
diameter while maintaining the WEZ (8 mm)
Shoulder Height (mm)

20 Solid
F type chipbreaker's sharpness.
Shoulder Height
Endmills 16mm

2. Cut
Enables wall surface square- (8 mm)
10
ness equal to solid endmills 8mm

through a blade shape optimi- 3. Cut


sed for each tool diameter. 0
(8 mm)

0,06 0,04 0,02 0 -0,02


ap
0mm
0mm

Deviation (mm) ae
Cutting Width (mm)
P Type Chipbreaker Selection
Cutter Diameter (mm) Machine: Vertical Machining Centre BT50,
Cat. No. Work Material: C50
=>
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-P20 (ACU2500)
AOET11T3_ _PEER-P_ _ -P16 -P20 – -P25 – Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes,
ae = 1 mm, dry
AOET1705_ _PEER-P_ _ – -P25 -P32 –

S Type
Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance
WEZ Competitor A Competitor B

Suppresses adhesion with rake


face lapping.

DLC coat inserts available for No Adhesion Adhesion Adhesion


further improved adhesion
Machine: Vertical Machining Centre BT50,
resistance. Work Material: AlSi12Cu
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-S (H20)
Cutting Conditions: vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

G44
▌◄
"Wave Mill" Series
WEZ Type
Insert Grades Selection Guide Coating Features
New generation coated carbide grades XCU2500/ New Absotech TM (absolute technology) coating technology that
XCK2000 now available. Enhanced lineup of coatings realises absolute stability.
in addition to cemented carbide and cermet for milling CVD
steel, stainless steel, cast iron and aluminum alloy.
Special Surface Treatment
Suppresses thermal cracking by introducing high compressive stress, re-
Al2O3 sulting in chipping resistance more than twice as good as conventional
ISO Finishing – Light Cutting Medium Cutting Rough – Heavy Cutting types
Crystal Orientation Control Al2O3
ACU2500 TiCN By controlling the growth direction, Al2O3 is reinforced for crater wear re-
Coated Carbide

P
sistance more than twice as good as conventional types
XCU2500 New C

ACP2000 C High Hardness TiCN


Carbide Increased TiCN hardness by using a C-rich composition for flank wear
P ACP3000 Substrate resistance more than twice as good as conventional types.
Grades: ACP2000, ACK2000
Cermet

T2500A
PVD
ACU2500 New Super Multi-Layered Composition
Coated Carbide

XCU2500 NCew Higher hardness and twice the conventional wear


resistance due to a fine crystal structure
ACM200 C AlTiCrBN-based nano-layered coating.
Coating
ACM300 Layer
P
5nm High Adhesion Strength
Significantly improved coating adhesion. Chipping
P ACU2500 Cross Section resistance more than twice as good as conventional
of Cutting Edge types.
Coated Carbide

New
XCU2500 C
Coating

XCK2000 NewC Carbide Grades: ACU2500, ACP3000, ACK3000


Substrate
ACK2000 C

P ACK3000 CVD
Coated Carbide

Pure cubic crystal AlTIN with high Al content


DL2000 With proprietary structural control technology, differently
P
composed layers of AlTIN are stacked at the nanometre
level.
With a high Al-compositioin containing over 80% Al on
Al0.5Ti0.5N average, it also maintains a cubic crystalline structure to
Carbide

H20 Al0.9Ti0.1N achieve excellent thermal resitance and high hardness.


Vastly improved wear resistance.

Milling Cutters
Special Surface Treatment
C : CVD P : PVD Proprietary surface treatment introduces high compres-
10nm
sioin stress to the coating, suppressing the development
of cracks.
Greatly improved fracture and thermal crack resistance.
Grade Characteristic Values Grades: XCU2500, XCK2000
CVD
ISO Grade Hardness (HRA) TRS (GPa) Coating Type Coating Thickness (μm) Features Old Grade
· For high-speed machining of steel
ACP2000 89,5 3.2 ABSOTECH 10 · Stable long tool life in high-speed machining is realised by adopting a tough carbide ACP100
substrate and a new coating with excellent thermal crack resistance
New · General-purpose grade for a wide variety of materials such as steel, cast iron and stainless steel
XCU2500 89,5 3,2 ABSOTECH X 6 · New coating combining wear and fracture resistance realises long tool life —
in medium-speed to high-speed machining
· For machining high-hardness stainless steel
Super
ACM200 89,8 3,4
FF Coat
6 · Adopts newly developed high-strength cemented carbide substrate with excellent wear resistance and thermal AC230
resistance, realizing outstanding stability when machining hardened stainless steel
· For high-speed cast iron milling
ACK100
ACK2000 91,7 3,1 ABSOTECH 10 · Stable long tool life in high-speed machining is realised by adopting a tough carbide
ACK200
substrate and a new coating with excellent thermal resistance
New · For high-speed cast iron milling
XCK2000 91,7 2,5 ABSOTECH X 6 · Along with a high-hardness carbide substrate, the new coating combining wear and fracture resistance —
realises superb long tool life in medium-speed to high-speed machining

PVD
ISO Grade Hardness (HRA) TRS (GPa) Coating Type Coating Thickness (μm) Features Old Grade
· General-purpose grade supporting steel, stainless steel, and cast iron machining
ACU2500 91,6 3,8 ABSOTECH 3 · Adopts a carbide substrate with excellent fracture resistance and wear resistance, plus a new coating with excellent wear resistance —
and chipping resistance, realising stable long tool life with various work material grades
· Our 1st recommended grade for milling steel
ACP200
ACP3000 89,5 3,2 ABSOTECH 3 · Carbide substrate with excellent thermal crack resistance, plus a new coating with excellent wear resistance and
ACP300
chipping resistance, realises stable long tool life over a wide range of cutting conditions
(New) · Our 1st recommended grade for milling stainless steel
ACM300 89,8 3,4 Super 3 ·A  dopts high-strength cemented carbide substrate and super multi-layered —
ZX Coat coating for next-level wear resistance and fracture resistance

· Our 1st recommended grade for milling cast iron


ACK3000 91,7 3,1 ABSOTECH 3 · Adopts a high thermal conductivity carbide substrate and a new coating with excellent wear resistance and chipping ACK300
resistance, realizing stable long tool life over a wide range of cast iron machining operations

AURORA Coat · Grade for milling non-ferrous metal, utilising DLC coat with a low coefficient
DL2000 91,6 3,8
(DLC)
0,5 of friction and excellent adhesion resistance

Cermet
ISO Grade Hardness (HRA) TRS (GPa) Coating Type Coating Thickness (μm) Features Old Grade
· For finishing of steel and stainless steel
T2500A 91,8 2,4 — — · Fine, uniform grain structure greatly improves toughness, realising long tool T250A
life and excellent surface finishes

G45
▌◄
"Wave Mill" Series
WEZ Type Expansio
n

Recommended Cutting Conditions


10 mm
WEZ11 Type
Cutter: WEZ 11020 E03 3 mm
Insert: AO_T11T3 type
Cutting Data: ap = 3 mm, ae = 10 mm, dry Min. - Optimum - Max.

Grade

Chipbreaker
ACU2500 XCU2500 ACP2000 ACP3000 T2500A XCK2000 ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 270–320–370 300–350–400 300–350–400 250–300–350 230–280–330

, <0, 45%C, annealed 190 G 170–220–270 200–250–300 200–250–300 150–200–250 130–180–230

, <0, 45%C, tempered 250 G 140–180–220 160–200–245 160–200–245 120–160–200 105–145–185

, <0, 75%C, annealed 270 G 110–145–175 130–165–195 130–165–195 100–130–165 85–115–150

, <0, 75%C, tempered 300 G 70–90–110 80–100–120 80–100–120 60–80–100 50–70–90
P Low alloyed steel, annealed 180 G 160–205–255 190–235–280 190–235–280 140–190–235 120–170–215

, tempered 275 G 90–120–150 110–135–165 110–135–165 80–110–140 70–100–125

, tempered 300 G 85–110–130 100–125–150 100–125–150 75–100–125 65–90–115

, tempered 350 G 60–80–100 70–90–110 70–90–110 50–70–90 45–65–85
High alloyed and tool steel, annealed 200 G 140–180–220 160–200–245 160–200–245 120–160–205

, tempered 325 G 55–70–85 60–80–100 60–80–100 50–65–80
Stainless steel, ferritic/martensitic, annealed 200 G 110–140–170 160–190–210 140–170–190 90–110–140
M „
, martensitic, tempered 240 G 100–125–150 145–170–190 125–150–170 80–100–125

, austenitic, plunged 180 G 120–150–180 170–200–220 150–180–200 100–120–150
Grey cast iron G 150–200–250 250–300–350 250–300–350 250–300–350 170–220–270
K Nodular cast iron G 90–120–150 150–180–210 150–180–210 150–180–210 100–130–160
High tempered resist. alloys, Fe based, annealed G 30–40–55 35–45–60 25–35–50
S „
, hardened G 60–80–100 70–90–110 50–70–90
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
Milling Cutters

For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

WEZ17 Type 16 mm

Cutter: WEZ 17032 E03


5 mm
Insert: AO_T1705 type
Cutting Data: ap = 5 mm, ae = 16 mm, dry Min. - Optimum - Max.

Grade
Chipbreaker

ACU2500 XCU2500 ACP2000 ACP3000 T2500A XCK2000 ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 285–335–390 315–360–420 315–360–420 265–315–370 240–295–345

, <0, 45%C, annealed 190 G 180–230–285 210–265–315 210–265–315 160–210–265 135–190–240

, <0, 45%C, tempered 250 G 145–190–230 170–210–255 170–210–255 130–170–215 110–155–195

, <0, 75%C, annealed 270 G 115–150–185 135–170–205 135–170–205 100–135–170 90–125–155

, <0, 75%C, tempered 300 G 70–90–115 85–105–125 85–105–125 65–85–105 55–75–95
P Low alloyed steel, annealed 180 G 170–220–265 200–245–295 200–245–295 150–200–250 130–180–225

, tempered 275 G 100–130–155 115–145–175 115–145–175 85–115–145 75–105–135

, tempered 300 G 90–115–140 105–130–155 105–130–155 75–105–130 65–90–120

, tempered 350 G 65–85–100 75–95–115 75–95–115 55–75–95 50–70–85
High alloyed and tool steel, annealed 200 G 145–185–230 170–215–255 170–215–255 130–170–215

, tempered 325 G 55–75–90 65–85–100 65–85–100 50–65–85
Stainless steel, ferritic/martensitic, annealed 200 G 115–145–175 165–195–215 145–175–195 100–115–145
M „
, martensitic, tempered 240 G 105–130–155 150–175–195 130–155–175 85–105–130

, austenitic, plunged 180 G 125–155–190 180–210–230 160–190–210 105–125–160
Grey cast iron G 160–210–265 265–315–370 265–315–370 265–315–370 180–230–285
K Nodular cast iron G 95–125–160 160–190–220 160–190–220 160–190–220 105–140–170
High tempered resist. alloys, Fe based, annealed G 30–40–60 35–45–60 25–35–50
S „
, hardened G 60–85–105 75–95–115 50–75–95
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

G46
▌◄
"Wave Mill" Series
WEZ Type
Ramping / Helical Milling Upper Limits
Ramping Flat Bottom Machining Machining with Prepared Hole

Pitch Pitch

RPMX
DC DC DC
Work Diameter Work Diameter

WEZ11 Type
DC
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
14 13,2 25,3 8,4 23,1 5,9 19,0 1,9
16 10,5 29,3 7,6 27,0 5,6 21,7 1,5
18 8,1 33,3 6,7 30,9 5,0 25,2 1,4
20 6,5 37,3 6,0 34,9 4,6 29,1 1,3
22 5,3 41,3 5,4 38,8 4,3 32,9 1,3
25 4,1 47,3 4,8 44,8 3,9 38,9 1,3
28 3,4 53,3 4,4 50,7 3,6 44,9 1,3
30 3,0 57,3 4,2 54,7 3,5 48,8 1,3
32 2,7 61,3 4,0 58,7 3,3 52,8 1,2
35 2,3 67,3 3,8 64,6 3,1 58,8 1,2
40 1,8 77,3 3,4 74,6 2,9 68,8 1,2
50 1,2 97,3 3,0 94,6 2,6 88,8 1,1
63 0,8 123,3 2,8 120,5 2,5 114,7 1,1

WEZ17 Type
DC
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
25 10,8 47,3 13,0 41,0 8,3 33,1 1,8
28 8,1 53,3 11,1 46,9 7,5 39,0 1,8
30 7,0 57,3 10,2 50,9 7,0 43,0 1,8

Milling Cutters
32 6,1 61,3 9,5 54,9 6,7 47,0 1,7
35 5,1 67,3 8,7 60,8 6,2 53,0 1,7
40 4,0 77,3 7,7 70,8 5,7 63,0 1,7
50 2,5 97,3 6,5 90,7 5,0 83,0 1,6
63 1,8 123,3 5,6 116,7 4,5 109,0 1,6
* The table above shows values with nose radius 0,8 mm
Plunge Cutting - Upper Limit for Radial Width ae

ae Type Max. ae (mm)

WEZ11 3
WEZ17 5

Precautions for Mounting


(1) Clean the mounting seat and contact parts. Gap

(2) Apply screw lubrication to the screw thread


as well as the screw head face to prevent
seizure.

(3) While pressing the insert solidly against the


seat surface, tighten at the screws with the
included wrench.

(4) After tightening, check that there are no


gaps between the surfaces.

Wrench

Gap
Insert Body

G47
▌◄
"Wave Mill" Series
WEZ 11000 R(S)
Rake Radial -7° – -11° 10 mm
Angle Axial 14° – 15° 90°
Fig. 1 Fig. 2 Fig. 3
DCSFMS DCSFMS
DCSFMS
DCB DCB
DCB

KDP
KDP
KDP
KWW KWW KWW

CBDP

CBDP
CBDP

LF

LF
LF
D3
D2 D2
D1 D1 D1
DC DC DC

Body - WEZ (Shell Type) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCSFMS LF DCB KWW KDP CBDP D1 D2 D3 Fig.
Teeth (kg)
WEZ 11040RS04 l 40 33 40 16 8,4 5,6 18 14 9 – 4 0,21 1
11040RS06 l 40 33 40 16 8,4 5,6 18 14 9 – 6 0,20 1
11050RS05 l 50 41 40 22 10,4 6,3 20 18 11 – 5 0,32 1
11050RS07 l 50 41 40 22 10,4 6,3 20 18 11 – 7 0,31 1
Metric

11063RS06 l 63 50 40 22 10,4 6,3 20 18 11 – 6 0,58 1


11063RS08 l 63 50 40 22 10,4 6,3 20 18 11 – 8 0,57 1
11080RS07 l *80 55 50 27 12,4 7,0 22 20 14 – 7 1,08 1
11080RS10 l *80 55 50 27 12,4 7,0 22 20 14 – 10 1,07 1
11100RS09 l 100 70 50 32 14,4 8,0 32 46 – – 9 1,57 3
11100RS12 l 100 70 50 32 14,4 8,0 32 46 – – 12 1,56 3
WEZ 11080R07 m *80 55 50 25,4 9,5 6,0 25 20 14 – 7 1,09 1
11080R10 m *80 55 50 25,4 9,5 6,0 25 20 14 – 10 1,08 1
Inch

11100R09 m *100 70 63 31,75 12,7 8,0 32 46 27 18 9 2,12 2


11100R12 m *100 70 63 31,75 12,7 8,0 32 46 27 18 12 2,10 2
Inserts are sold separately. Check the arbor mounting size (DCB) when selecting the cutter.
* For securing the Ø 80 mm and Ø 100 mm cutter to the arbors, use JIS B1176 hexagonal bolt.
Milling Cutters

(Ø 80 mm: M12x30 to 35 mm, Ø 100 mm: M16x40x45 mm)

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 050 R S 07
Applicable Cutters
Cutter Insert Cutter Feed Metric Number
Series Size Diameter Direction of Teeth
WEZ 11040RS04
11040RS06
11050RS05
11050RS07
*When mounting inserts with nose radius of ≥ 2,4 mm, modification of
11063RS06 the body is required.
BFTX0306IP 1,5 TRDR08IP
11063RS08
11080R(S)07
Modify this edge.
11080R(S)10
11100R(S)09 Reworking guidelines
11100R(S)12 Corner radius = 2,4 mm: C = 1 mm
(AOMT11T324PEER)
Corner radius = 3,0 mm: C = 1 mm
Recommended Cutting Conditions (AOMT11T330PEER)
Corner radius = 3,2 mm: C = 1 mm
→ G46 (AOMT11T332PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

G48 l = Euro stock


m = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 11000 R(S)
Inserts Precautions for Mounting → G47
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1 Fig. 1
RE
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1

7,5
11T310PEER-G l q q q q l l – – q 1,0 1

20°
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1 12,8 3,6
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1
11T330PEER-G l q l q l l l – – 3,0 2
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1
11T308PEER-H l m l l m l l l l – – – 0,8 1
11T312PEER-H l q q q q l l – – – 1,2 1 Fig. 2
11T316PEER-H l q q q q l l – – – 1,6 1 RE
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F 0,4 1

7,5
l – – – – – –

20°
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1 12,2 3,4
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1
11T316PEER-F l – – – – – – 1,6 1
11T320PEER-F l – – – – – – 2,0 1

Milling Cutters
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1
11T304PEFR-S – – – – – – – – – l l – 0,4 1 L: Low cutting force
11T305PEFR-S – – – – – – – – – l l – 0,5 1 G: General purpose
H: Strong edge
11T308PEFR-S – – – – – – – – – l l – 0,8 1 F: Finishing
11T310PEFR-S – – – – – – – – – l l – 1,0 1 P: High-precision machining
S: Non ferrous metals
11T312PEFR-S – – – – – – – – – l l – 1,2 1
11T316PEFR-S – – – – – – – – – l l – 1,6 1
11T320PEFR-S – – – – – – – – – l l – 2,0 1
11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

G49
▌◄
"Wave Mill" Series
WEZ 17000 R(S)
Rake Radial -4° – -9° 15 mm
Angle Axial 10° – 15° 90°
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
DCSFMS DCSFMS DCSFMS DCSFMS
DCSFMS
DCB DCB DCB ø66.7
DCB

KDP
KDP
KDP
4-ø14

KDP
KWW KWW KWW KWW DCB

KDP
KWW

CBDP
CBDP

CBDP
CBDP

CBDP
LF

LF
LF
LF

LF
D3
D2 D2
D1 D1 D1
D1 D1
DC DC DC DC
DC

Body - WEZ (Shell Type) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCSFMS LF DCB KWW KDP CBDP D1 D2 D3 Fig.
Teeth (kg)
WEZ 17040RS03 l 40 33 40 16 8,4 5,6 18 14 9 – 3 0,19 1
17040RS04 l 40 33 40 16 8,4 5,6 18 14 9 – 4 0,16 1
17050RS03 l 50 41 40 22 10,4 6,3 20 18 11 – 3 0,30 1
17050RS05 l 50 41 40 22 10,4 6,3 20 18 11 – 5 0,26 1
17063RS04 l 63 50 40 22 10,4 6,3 20 18 11 – 4 0,54 1
17063RS06 l 63 50 40 22 10,4 6,3 20 18 11 – 6 0,51 1
17080RS04 l *80 55 50 27 12,4 7,0 22 20 14 – 4 1,10 1
Metric

17080RS07 l *80 55 50 27 12,4 7,0 22 20 14 – 7 1,05 1


17100RS05 l 100 70 50 32 14,4 8,0 32 46 – – 5 1,58 3
17100RS08 l 100 70 50 32 14,4 8,0 32 46 – – 8 1,57 3
17125RS06 l 125 80 63 40 16,4 9,0 29 52 29 – 6 3,04 1
17125RS09 l 125 80 63 40 16,4 9,0 29 52 29 – 9 3,07 1
17125RS11 l 125 80 63 40 16,4 9,0 29 52 29 – 11 3,02 1
17160RS08 l 160 130 63 40 16,4 9,0 29 90 – – 8 5,24 5
17160RS10 l 160 130 63 40 16,4 9,0 29 90 – – 10 5,31 5
17160RS12 l 160 130 63 40 16,4 9,0 29 90 – – 12 5,26 5
WEZ 17080R04 m *80 55 50 25,4 9,5 6,0 25 20 14 – 4 1,10 1
17080R07 m *80 55 50 25,4 9,5 6,0 25 20 14 – 7 1,06 1
Milling Cutters

17100R05 m *100 70 63 31,75 12,7 8,0 32 46 27 18 5 2,08 2


17100R08 m *100 70 63 31,75 12,7 8,0 32 46 27 18 8 2,07 2
17125R06 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 6 3,09 1
Inch

17125R09 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 9 3,11 1


17125R11 m 125 80 63 38,1 15,9 10,0 35,5 55 30 – 11 3,06 1
17160R08 m 160 100 63 50,8 19,1 11,0 38 72 – – 8 5,04 4
17160R10 m 160 100 63 50,8 19,1 11,0 38 72 – – 10 5,09 4
17160R12 m 160 100 63 50,8 19,1 11,0 38 72 – – 12 5,04 4
Inserts are sold separately. Check the arbor mounting size (DCB) when selecting the cutter.
* For securing the Ø 80 mm and Ø 100 mm cutter to the arbors, use JIS B1176 hexagonal bolt.
(Ø 80 mm: M12x30 to 35 mm, Ø 100 mm: M16x40x45 mm)

Spare Parts Identification Details


Insert Screw Wrench Handle
Grip
Wrench Bit WEZ 17 100 R S 05
Applicable Cutters
Cutter Insert Cutter Feed Metric Number
Series Size Diameter Direction of Teeth
WEZ 17040RS03
17040RS04
*When mounting inserts with nose radius of ≥ 2,4 mm, modification of
17050RS03 the body is required.
17050RS05
17063RS04
Modify this edge.
17063RS06
17080R(S)04 – HPS1015 TRB15IP Reworking guidelines
17080R(S)07 Corner radius = 2,4 mm: C = 1 mm
BFTX0409IP 3,0
17100R(S)05 (AOMT170524PEER)
17100R(S)08 Corner radius = 3,0 mm: C = 1 mm
17125R(S)06 (AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
17125R(S)09 (AOMT170532PEER)
17125R(S)11 Corner radius = 4,0 mm: C = 2 mm
17160R(S)08 (AOMT170540PEER)
17160R(S)10 TRDR15IP – – Corner radius = 5,0 mm: C = 5 mm
17160R(S)12 (AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
Recommended Cutting Conditions (AOMT170564PEER)
Standard: R = 1 mm
→ G46 C: Chamfer
R: Radius

G50 l = Euro stock


m = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
”Wave Mill” Series
Expansio
n
WEZ 17000 R(S)
Inserts Precautions for Mounting → G47
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
Fig. 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G l q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1

Milling Cutters
170505PEER-F l – – – – – – 0,5 1 10,5
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F l – – – – – – 2,0 1
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
170508PEFR-S – – – – – – – – – l l – 0,8 1 L: Low cutting force
170510PEFR-S – – – – – – – – – l l – 1,0 1 G: General purpose
H: Strong edge
170512PEFR-S – – – – – – – – – l l – 1,2 1 F: Finishing
170516PEFR-S – – – – – – – – – l l – 1,6 1 P: High-precision machining
170520PEFR-S – – – – – – – – – l l – 2,0 1 S: Non ferrous metals
170524PEFR-S – – – – – – – – – l l – 2,4 1
170530PEFR-S – – – – – – – – – l l – 3,0 1
170532PEFR-S – – – – – – – – – l l – 3,2 1
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

G51
▌◄
"Wave Mill" Series
WEZR Type New
Repeater
Features
High-efficiency Shoulder Milling
Inserts for "WaveMill" WEZ type are arranged in multiple stages
forming a long cutting edge, to enable high-efficiency shoulder
milling of deep steps.

Very Low Vibration Tendency


Sharp milling inserts and irregular pitched body help to reduce
chatter marks caused by vibration.

Support for all Types of Work Materials


A lineup of grades specific to each work materials, as well as the
general-purpose ACU2500 grade, which is applicable to steel,
stainless steel and cast iron.
Body Features
Improved Flute Shape Irregular Pitched Body

Ø1

Optimised, upward tapering chip


pocket geometry for improved
chip removal and increased
rigidity of the cutter body. Ø2

Ø3

Ø1 ≠ Ø2 ≠ Ø3
Milling Cutters

Irregular pitched body reduces vibra-


tion tendency

Cutting Performance
Significantly less vibrations are a result of the combination of sharp inserts and irregular tooth pitch.

Capable of stable machining even with BT40


spindle machines WEZR11 type Capable of machining up to 10 mm

Vertical Machining
Centre BT40 Competitor A Vibrations at 2 mm

0 2 4 6 8 10
Cutting Width ae (mm)

Machine: Vertical Machining Centre BT40,


Work Material: C55, overhang amount 60 mm
Tool: WEZR 11032E3632Z03 (Ø 32, 3 teeth, 4-stage)
Insert: AOET11T308PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 30 mm, dry

Capable of stable machining even with a long


overhang
WEZR17 type Capable of machining up to 8 mm
Vertical Machining
Centre BT50
Competitor B Vibrations at 4 mm

0 2 4 6 8 10
Overhang Cutting Width ae (mm)
amount
235 mm
Machine: Vertical Machining Centre BT50,
Work Material: 42CrMo4
Tool: WEZR 17063RS5727Z04 (Ø 63, 4 teeth, 4-stage)
Insert: AOET170508PEER-G (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,15 mm/t, ap = 50 mm, dry

G52
▌◄
"Wave Mill" Series
WEZR Type
Cutting Performance
Optimised cutting edge shape and high-precision molding technology result in excellent shoulder accuracy.

30
WEZR Competitor

25

20
Shoulder Height (mm)

ap
15

10 ae

5
Machine: Vertical Machining Centre BT50,
Work Material: C55, overhang amount 60 mm
0 Tool: WEZR 11032E3632Z02 (Ø 32, 2 teeth, 4-stage)
-0,02 0 0,02 0,04 0,06 Insert: AOET11T308PEER-G (ACU2500)
Cutting Conditions: vc = 160 m/min, fz = 0,15 mm/t, ap = 30 mm, ap = 30 mm, dry
Deviation (mm)

Application Range
Steel, stainless steel, cast iron Aluminum alloys, titanium alloys

90 90

80 80

Milling Cutters
70 70
Depth of Cut ap (mm)

Depth of Cut ap (mm)

60 60

50 50

40 40

30 30
ø50 ø63
20 20
ø50 ø63 ø32
10 ø32 10
ø20
ø20
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
Cutting Width ae (mm) Cutting Width ae (mm)

Note:
The depth of cut figures above are guidelines for use with BT50 machine tools. Use a depth of cut of approximately 50% if using BT40.
For a tool overhang of L/D = 3 or L/D = 4, use a depth of cut of approximately 50% or 25%, respectively.
There may be cases where machining cannot be performed at the depth of cut figures above, depending on the machine rigidity and work rigidity.
Cutting speed and feed rate data you will find on the next pages,

G53
▌◄
"Wave Mill" Series
WEZR 11000 RS New
Repeater
Rake Radial -11° – -9° 44–53 mm
Angle Axial 14° – 15° 90°

Fig. 1 CBDP
KDP

DCSFMS
DCB
KWW
DC

D2
D1
APMX
LF

Body (Shell Type) Dimensions (mm)


Total No. of Effective No. Weight Fig.
Cat. No. Stock DC APMX DCSFMS LF DCB KWW KDP CBDP D1 D2 Steps
Teeth of Teeth (kg)
WEZR 11040RS4416Z04 m 40 44 37 60 16 8,4 5,6 18 14 9 20 5 4 0,27 1
Metric

11050RS5322Z04 m 50 53 47 70 22 10,4 6,3 20 18 11 24 6 4 0,57 1

Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold seperately.

Spare Parts Recommended Cutting Conditions

Chipbre-
Insert Screw Wrench Bolt Hardness Cutting Speed Feed Rate

aker
ISO Work Material Grades
(HB) vc (m/min) fz (mm/t)
Applicable Cutters ≤ 280HB G 100–150–200 0,08–0,12–0,20 ACU2500
Carbon Steel XCU2500
P > 280HB G  80–100–120 0,08–0,12–0,20 ACP2000
WEZR 11040RS4416Z04 BX0850 Alloy Steel ≤ 280HB G 100–150–80 0,08–0,12–0,20 ACP3000
BFTX0306IP 1,5 TRDR08IP
11050RS5322Z04 BX1060 ACU2500
M Stainless Steel ≤ 280HB G  80–120–160 0,08–0,12–0,20 ACM200
ACM300
Milling Cutters

Cast Iron ACU2500


XCK2000
K Ductile Cast – G 100–150–200 0,08–0,12–0,20
Identification Details Iron
ACK2000
ACK3000

WEZR 11 040 R S 44 16 Z04 S Exotic Alloy – G  40–50–60 0,08–0,12–0,20


ACU2500
ACM200
ACM300
Cutter Insert Cutter Feed Metric Max. Mounting Num- Si ≤ 12,6% S 300–500–800 0,05–0,10–0,15 DL2000
Series Size Diameter Direc- Depth Hole ber of N Aluminum Alloy H20
Si >12,6% S 100–200–250 0,05–0,10–0,15
tion of Cut Diameter Teeth
Min. - Optimum - Max.
Note:
The cutting conditions above are a guide. Actual conditions will need to be adjusted according
to machine rigidity, work clamp rigidity, depth of cut and other factors.
There may be cases where machining cannot be performed under recommended cutting
conditions, depending on the machine rigidity and work rigidity.

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.
Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT11T324PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT11T330PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

G54 l = Euro stock


m = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEZR 11000 RS
Inserts Precautions for Mounting → G47
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1 Fig. 1
RE
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1

7,5
11T310PEER-G l q q q q l l – – q 1,0 1

20°
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1 12,8 3,6
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1
11T330PEER-G l q l q l l l – – 3,0 2
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1
11T308PEER-H l m l l m l l l l – – – 0,8 1
11T312PEER-H l q q q q l l – – – 1,2 1 Fig. 2
11T316PEER-H l q q q q l l – – – 1,6 1 RE
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F 0,4 1

7,5
l – – – – – –

20°
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1 12,2 3,4
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1
11T316PEER-F l – – – – – – 1,6 1
11T320PEER-F l – – – – – – 2,0 1

Milling Cutters
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1
11T304PEFR-S – – – – – – – – – l l – 0,4 1 L: Low cutting force
11T305PEFR-S – – – – – – – – – l l – 0,5 1 G: General purpose
H: Strong edge
11T308PEFR-S – – – – – – – – – l l – 0,8 1 F: Finishing
11T310PEFR-S – – – – – – – – – l l – 1,0 1 P: High-precision machining
S: Non ferrous metals
11T312PEFR-S – – – – – – – – – l l – 1,2 1
11T316PEFR-S – – – – – – – – – l l – 1,6 1
11T320PEFR-S – – – – – – – – – l l – 2,0 1
11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

G55
▌◄
"Wave Mill" Series
WEZR 17000 RS New
Repeater
Rake Radial -8° – -6 29–57 mm
Angle Axial 7° – 15° 90°

Fig. 1
CBDP
KDP

DCSFMS
DCB
KWW
DC

D2
D1
APMX
LF

Body (Shell Type) Dimensions (mm)

DC APMX DCSFMS LF DCB KWW KDP CBDP D1 D2


Total No. of Effective No. Weight Fig.
Cat. No. Stock Steps
Teeth of Teeth (kg)
WEZR 17050RS2922Z04 m 40 29 47 50 22 10,4 6,3 20 18 11 8 2 4 0,35 1
17050RS5722Z02 m 50 57 47 80 22 10,4 6,3 20 18 11 8 4 2 0,70 1
17050RS5722Z03 m 50 57 47 80 22 10,4 6,3 20 18 11 12 4 3 0,59 1
17063RS2927Z05 63 29 60 55 27 12,4 7 22 20 14 2 5 0,74 1
Metric

m 10
17063RS5727Z03 m 63 57 60 80 27 12,4 7 22 20 14 12 4 3 1,11 1
17063RS5727Z04 m 63 57 60 80 27 12,4 7 22 20 14 16 4 4 1,05 1
17080RS5627Z05 m 80 56 70 80 27 12,4 7 22 20 14 20 4 5 1,85 1
17080RS5632Z05 m 80 56 70 80 32 14,4 8 26 25 18 20 4 5 1,76 1
Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold seperately.

Spare Parts Recommended Cutting Conditions


Handle Wrench Hardness
Chipbre-
Cutting Speed Feed Rate
Insert Screw Wrench Grip Bit Bolt ISO Work Material aker Grades
(HB) vc (m/min) fz (mm/t)
Applicable Cutters
Milling Cutters

≤ 280HB G 100–150–200 0,10–0,20–0,30 ACU2500


Carbon Steel XCU2500
P > 280HB G  80–100–120 0,10–0,20–0,30 ACP2000
WEZR 17050RS2922Z04 BX1045 Alloy Steel ≤ 280HB G 100–150–80 0,10–0,20–0,30 ACP3000
17050RS5722Z02 ACU2500
BX1070 M Stainless Steel ≤ 280HB G  80–120–160 0,10–0,20–0,30
17050RS5722Z03 ACM200
– HPS1015 TRB15IP ACM300
17063RS2927Z05 BX1240
BFTX0409IP 3,0 ACU2500
17063RS5727Z03 Cast Iron
BX1265 K Ductile Cast – G 100–150–200 0,10–0,20–0,30
XCK2000
17063RS5727Z04 ACK2000
17080RS5627Z05 BX1265 Iron ACK3000
TRDR15IP – –
17080RS5632Z05 BX1660 ACU2500
S Exotic Alloy – G  40–50–60 0,10–0,20–0,30 ACM200
ACM300

Identification Details N Aluminum Alloy


Si ≤ 12,6% S 300–500–800 0,05–0,10–0,15 DL2000
Si >12,6% S 100–200–250 0,05–0,10–0,15 H20
WEZR 17 050 R S 29 22 Z04 Min. - Optimum - Max.
Note:
The cutting conditions above are a guide. Actual conditions will need to be adjusted according
Cutter Insert Cutter Feed Metric Max. Mounting Num- to machine rigidity, work clamp rigidity, depth of cut and other factors.
Series Size Diameter Direc- Depth Hole ber of There may be cases where machining cannot be performed under recommended cutting
tion of Cut Diameter Teeth conditions, depending on the machine rigidity and work rigidity.

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.

Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT170524PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
(AOMT170540PEER)
Corner radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm
C: Chamfer
R: Radius

G56 l = Euro stock


m = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEZR 17000 RS
Inserts Precautions for Mounting → G47
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
Fig. 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G l q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1

Milling Cutters
170505PEER-F 0,5 1
10,5
l – – – – – –
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F l – – – – – – 2,0 1
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
170508PEFR-S – – – – – – – – – l l – 0,8 1 L: Low cutting force
170510PEFR-S – – – – – – – – – l l – 1,0 1 G: General purpose
H: Strong edge
170512PEFR-S – – – – – – – – – l l – 1,2 1 F: Finishing
170516PEFR-S – – – – – – – – – l l – 1,6 1 P: High-precision machining
170520PEFR-S – – – – – – – – – l l – 2,0 1 S: Non ferrous metals
170524PEFR-S – – – – – – – – – l l – 2,4 1
170530PEFR-S – – – – – – – – – l l – 3,0 1
170532PEFR-S – – – – – – – – – l l – 3,2 1
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

G57
▌◄
”Wave Mill” Series
WEX (-F) Type
5 mm 90° 10 mm 90° 14 mm 90°

Fig. 1 Fig. 2 Fig. 3

Body (Shell Type ”F”)


Dimensions (mm) No.of
Cat. No. Fig.
Stock DC DCB D2 KWW KDP LF CBDP Teeth
WEX 1032 F p 32 16 9 8,4 5,6 40 18 8 1
1040 F p 40 16 11 8,4 5,6 40 18 10 1
1050 F p 50 22 11 10,4 6,3 40 20 12 1
1063 F p 63 22 11 10,4 6,3 40 20 14 1
WEX 2040 F p 40 16 9 8,4 5,6 40 18 6 2
2050 F p 50 22 11 10,4 6,3 40 20 7 2
2063 F p 63 22 11 10,4 6,3 40 20 8 2
2080 F p 80 27 13,5 12,4 7,0 50 25 10 2
WEX 2100 F q 100 32 32 14,4 8,5 50 26 12 2
WEX 3040 F p 40 16 9 8,4 5,6 40 18 4 3
3050 F p 50 22 11 10,4 6,3 40 20 5 3
3063 F p 63 22 11 10,4 6,3 40 20 6 3
3080 F p 80 27 13,5 12,4 7,0 50 25 7 3
WEX 3100 F p 100 32 32 14,4 8,5 50 26 8 3

Inserts for WEX1000 / 2000 Type Inserts for WEX3000 Type


RE
4,10

15°
Milling Cutters

7,20 2,52

Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
M K M K
High Speed / Light cut P K S N N High Speed / Light cut P K S N N
M M M M
General Purpose K S S N General Purpose K S S N
M M
Roughing K S Roughing K S
ACM200

ACM300

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

ACP100

ACP200

ACP300

ACK200

ACK300
DL1000

Radius

DL1000
Radius
Cat. No. Cat. No.
RE RE
H1

H1
AXMT 060204 PDER-L p p p p p p p 0,4 AXMT 170508 PEER-L p p p p p – – 0,8
060208 PDER-L p p p p p p p 0,8 AXMT 170504 PEER-G p p p p p – – 0,4
060212 PDER-L p m p p 1,2 170508 PEER-G p p p p p – – 0,8
AXMT 060204 PDER-G p p p m p p p 0,4 170512 PEER-G p p p p p – – 1,2
060208 PDER-G p p p p p p p 0,8 170516 PEER-G m p p p p – – 1,6
060212 PDER-G m p p p p p 1,2 170520 PEER-G* p p p p p – – 2,0
AXMT 060204 PDER-H m p p p p p 0,4 170530 PEER-G* p p p p p – – 3,0
060208 PDER-H p p p p p 0,8 AXMT 170508 PEER-H p p p p p – – 0,8
060212 PDER-H m p p p p p 1,2 170512 PEER-H p p p p p – – 1,2
AXMT 123504 PEER-G p p p p p – – 0,4 AXMT 170504 PEER-E p p – – 0,4
123508 PEER-G p p p p p – – 0,8 170508 PEER-E p p – – 0,8
123512 PEER-G p p p p p – – 1,2 170512 PEER-E p p – – 1,2
AXMT 123504 PEER-H p p p p p – – 0,4 170516 PEER-E p p – – 1,6
170520 PEER-E* p p – – 2,0
123508 PEER-H p p p p p – – 0,8
170530 PEER-E* p p – – 3,0
123512 PEER-H p p p p p – – 1,2
AXMT 170508 PEER-EH p p p – – 0,8
AXMT 123504 PEER-E p p – – 0,4
AXET 170502 PEFR-S – – – – – – – p p 0,2
123508 PEER-E p p – – 0,8
170504 PEFR-S – – – – – – – p p 0,4
123512 PEER-E p p – – 1,2 170508 PEFR-S – – – – – – – p p 0,8
AXMT 123508 PEER-EH p p – – 0,8
AXMT 060202 PDFR-S – – – – – – – m m 0,2 * Cutter body modification is required.
– Unable to produce
AXET 123502 PEFR-S – – – – – – – p p 0,2
123504 PEFR-S – – – – – – – p p 0,4 – Low cutting force
L
G – General type
123508 PEFR-S – – – – – – – p p 0,8 H – Strong cutting edge
Spare Parts E – For stainless steel
EH – Strong edge for stainless steel
Screw Wrench S – For aluminium

Applicable
Endmill
Identification Details
WEX 2 016 F
BFTX 01804 IP TRX 06 IP 0,5 WEX 1000 F Cutter 2000 Cutter Shell
BFTX 0306 IP TRDR 08 IP 2,0 WEX 2000 F Series Series Diameter Type
BFTX 0409 IP TRDR 15 IP 3,0 WEX 3000 F

G58  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
→ H56-60 Recommended Tightening Torque (N·m)

▌◄
Wave Repeater Mill
WRX (-F) Type
18–36 27–53
mm
90° mm
90°

Body (Shell Type “F”) Body (Shell Type “F”)


Depth Dimensions (mm) No. No. Effec- Depth Dimensions (mm) No. No. Effec-
Stock

Stock
Cat. No. of cut of of tive Cat. No. of Cut of of tive
(ap) øD ød1 ød2 a b l 1 l l teeth rows teeth (ap) øD ød1 ød2 a b l 1 l l teeth rows teeth
WRX2040RH18F16 q 18 40 16 9 8,4 5,6 50 39 18 10 2 5 WRX3050RH27F22 q 27 50 22 11 10 6,3 50 36 20 8 2 4

WRX2040RH36F16 l 36 40 16 9 8,4 5,6 55 44 18 16 4 4 WRX3050RH53F22 l 53 50 22 11 10 6,3 70 56 20 12 4 3

WRX2050RH18F22 q 18 50 22 11 10,4 6,3 50 36 20 10 2 5 WRX3063RH27F27 q 27 63 27 13,5 12 7 70 34 2 10 2 5


WRX3063RH53F27 l 53 63 27 13,5 12 7 70 54 2 16 4 4
WRX2050RH36F22 l 36 50 22 11 10,4 6,3 55 41,5 20 16 4 4
WRX3080RH27F32 q 27 80 32 17 14 8 50 30 2 12 2 6
WRX3080RH53F32 l 53 80 32 17 14 8 85 63 2 20 4 5
WRX3100RH27F40 q 27 100 40 21 16 9,5 85 40 30 14 2 7
WRX3100RH53F40 l 53 100 40 21 16 9,5 85 59 30 24 4 6

Inserts (Same as for Wavemill WEX 2000 Type) Inserts (Same as for Wavemill WEX 3000 Type)

Milling Cutters
Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N N High Speed / Light cut P K M
S
K
N N
General Purpose P K M
S
M
S N General Purpose K M
S
M
S N
Roughing P P K M
S Roughing K M
S
ACM200

ACM300

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

ACP100

ACP200

ACP300

ACK200

ACK300
Radius Radius
DL1000

DL1000
Cat. No. Cat. No.
RE RE
H1

H1
AXMT 123504 PEER-G p p p p p – –0,4 AXMT 170508 PEER-L p p p p p – – 0,8
123508 PEER-G p p p p p – –0,8 AXMT 170504 PEER-G p p p p p – – 0,4
123512 PEER-G p p p p p – –1,2 170508 PEER-G p p p p p – – 0,8
AXMT 123504 PEER-H p p p p p – –0,4 170512 PEER-G p p p p p – – 1,2
123508 PEER-H p p p p p – –0,8 170516 PEER-G m p p p p – – 1,6
170520 PEER-G* p p p p p – – 2,0
123512 PEER-H p p p p p – –1,2
170530 PEER-G* p p p p p – – 3,0
AXMT 123504 PEER-E p p – –0,4
AXMT 170508 PEER-H p p p p p – – 0,8
123508 PEER-E p p – –0,8 170512 PEER-H p p p p p – – 1,2
123512 PEER-E p p – –1,2 AXMT 170504 PEER-E p p – – 0,4
AXMT 123508 PEER-EH p p – –0,8 170508 PEER-E p p – – 0,8
AXET 123502 PEFR-S – – – – – – – p p 0,2 170512 PEER-E p p – – 1,2
123504 PEFR-S – – – – – – – p p 0,4 170516 PEER-E p p – – 1,6
123508 PEFR-S – – – – – – – p p 0,8 170520 PEER-E* p p – – 2,0
– Unable to produce 170530 PEER-E* p p – – 3,0
– Low cutting force
L AXMT 170508 PEER-EH p p p – – 0,8
G – General type AXET 170502 PEFR-S – – – – – – – p p 0,2
H – Strong cutting edge 170504 PEFR-S – – – – – – – p p 0,4
E – For stainless steel 170508 PEFR-S – – – – – – – p p 0,8
EH – Strong edge for stainless steel Cutter body modification is required.
S – For aluminium *

Spare Parts Identification Details


Screw Wrench WRX 20 40 R H 18 F 16
Applicable
Tool Inner Arbor
Endmill Insert øD Cutting coolant Cutting Type
Size Direction Edge Arbor
Length Diameter
BFTX 0306 I P TRDR 08 I P 2,0 WRX 2_ _ _ _ RH_ _F_ _
E - Straight Shank
BFTX 0409 I P TRDR 15 I P 3,0 WRX 3_ _ _ _ RH_ _F_ _ W - Weldon Shank
F - Shell Type

→ H64-67
G59
▌◄
MTIX 16000 Type New

General Features
Stable and Reliabel Tool Life in Titanium Roughing
With combination of high toughness grade ACM300 and optimized cut-
ting edge shape, stable and reliable tool life are achieved in roughing
application of Titanium.

Suitable for Titanium Structure Parts for Aircraft


MTIX cutter with wide range of insert nose-radius and large ramping
angle availiability is suitable for variable application of titanium structure
parts for aircraft.

Large Application Range

ISO Grade Coating Thickness (µm) Features

Realises superb stability in machining of Titanium, due to a high-strength carbide


S ACM300 3
substrate and highly chipping-resistance coating.
Milling Cutters

Recommended Cutting Conditions Min. - Optimum - Max.

ISO Material Cutting Speed (m/min) Feed Rate (mm/t) ap (mm) Grade

S Titanium 30–60–90 0,05–0,10–0,15 <13 ACM300

Ramping / Helical Milling Upper Limits


Ramping Flat Bottom Machining Machining with Prepared Hole

Pitch Pitch

RMPX
DC DC DC
Work Diameter Work Diameter

Tools Ramping Tools Flat Bottom Machining Machining with Prepared Hole

DC Max. RMPX DC Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
Nose Radius Nose Radius
Ø (mm) (°) Ø (mm) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
RE ≥ 5,0 8,4 4,0 55,3 13,0 55,2 13,0 45,9 3,0
Ø 32 Ø 32
RE ≤ 4,0 12,2 0,8 61,3 13,0 56,3 13,0 45,9 2,9
RE ≥ 5,0 3,6 4,0 91,6 11,2 91,6 11,2 81,9 2,8
Ø 50 Ø 50
RE ≤ 4,0 5,6 0,8 97,3 13,0 92,2 11,0 81,9 2,7
RE ≥ 5,0 2,5 4,0 117,6 10,1 117,6 10,1 107,9 2,7
Ø 63 Ø 63
RE ≤ 4,0 3,9 0,8 123,3 11,7 118,2 9,9 107,9 2,6

G60 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
MTIX 16000 Type
Rake Radial -9° – -6° 13 mm
Angle Axial 8° – 14° 90°
DCB H7
KWW

KDP
CBDP

LF
D2
DC

Body - MTIX (Shell Type) Dimensions (mm)


Insert No. of Weight
Radius RE Cat. No. Stock DC DCB LF D2 KWW KDP CBDP Teeth (kg)
MTIX 16050RS05 l 50 22 50 11 10,4 6,3 20 5 0,33
≤ 4,0
16063RS06 l 63 22 50 11 10,4 6,3 20 6 0,34

MTIX16050RS05-5,0 l 50 22 50 11 10,4 6,3 20 5 0,62


≥ 5,0
16063RS06-5,0 l 63 22 50 11 10,4 6,3 20 6 0,63

→ H69 Inserts are sold separately.

Spare Parts Identification Details

Milling Cutters
Handle

Applicable Cutters
Insert Screw Wrench Grip Wrench Bit
MTIX 16 050 R S 05
Cutter Insert Cutter Feed Metric Number
Series Size Diameter Direction of Teeth
MTIX 16050RS05(-5,0)
BFTX0409IP 3,0 – HPS1015 TPB15IP
16063RS06(-5,0)

Inserts
Coated
Application Dimensions (mm)
Carbide
High Speed / Light Cut
General Purpose
Roughing
Fig. 1 Fig. 2
ACM300

RE RE
Cat. No. Fig. RE
(mm)

XOMT 160508PEER-E 0,8 1


20

l
20
11

11
°

160512PEER-E l 1,2 1
160516PEER-E l 1,6 1 21,5 5,5
18,1 4,7
160520PEER-E l 2,0 1
160530PEER-E l 3,0 1
160540PEER-E l 4,0 1
160550PEER-E l 5,0 2
160560PEER-E l 6,0 2
160564PEER-E l 6,35 2 Inserts with nose radius of RE ≥ 5,0 are for use with bodies that have a "-5,0" part number suffix

G61
▌◄
MTIX 16000 Type New

Precautions for Mounting


Gap
Wrench
(1) Clean the mounting seat and contact parts.

Insert (2) Apply screw lubrication to the screw thread as well as


the screw head face to prevent seizure.

Body (3) While pressing the insert solidly against the seat
surface, tighten at the screws with the included
wrench.

(4) After tightening, check that there are no gaps bet-


ween the surfaces.

Gap

Cutter Body MTIX16 MTIX16 -5,0

OK
Insert Radius
Not recommended. The insert
RE ≤ 4,0 mm has no support from the cutter
body.

OK with modification OK
Insert Radius
Milling Cutters

1,5 mm
RE ≥ 4,0 mm
less
height

Modification method 1

1 Grind 1,5 mm from top


2
2 Add chamfer 4,5 mm

Cutting Performance Application Example


Ti 6Al4V, Machine: DMU80P (HSK100) Structural Parts, Ti 6Al4V, Countering / Ramping

Cutter: Dia. 50 mm, 5 teeth, Insert: 16-18 size, R 4,0 ACM300 achieved twice longer tool life against competitor's
grade.
vc = 60 m/min
fz = 0,12 mm/teeth
ap = 10 mm
ae = 21 mm
HP coolant
70 bar ACM300
MTIX Competitor
Competitor x2
Chipping
vc = 50 m/min
fz = 0,12 mm/teeth
0 50 100
ap = 4 mm
ae = 50 mm 3° Tool Life (min)
HP coolant
70 bar
MTIX Competitor

vc = 50 m/min Cutter: MTIX 16050RS05 (Ø 50, No. of teeth:5)


fz = 0,12 mm/teeth Insert: XOMT 160540 PEER-E (ACM300)
ap = 4 mm
5,5°
ae = 50 mm Cutting Data: vc = 50 M/min, ap = 4 mm, fz = 0,12mm/t, ae = 10 mm,
HP coolant Impossible wet
70 bar
MTIX Competitor

G62
▌◄
"Sumi Dual Mill"
New
DMSW Series
General Features
High productivity thanks to an ultra-high metal removal rate as well as
high economic efficiency, due to the stable six-edged insert.

The arc-shaped cutting edge reduces the cutting force to a minimum.


High-efficiency machining at maximum feed rate per tooth of 3,5 mm/t is
possible.

Application Range
Shoulder milling tool (WEZ type, etc.) Cutting depths up to 3 mm can be achieved.
15,0
Feed rate per tooth up to 3,5 mm/t.

Face milling tool (DGC type, WGX type, etc.) Increases productivity.
Depth of cut ap (mm)

6,0

4,0
DMSW Series

2,0

0
0,3 0,5 3,5
Feed rate per tooth fz (mm/t)

Product Range

Milling Cutters
Diameter range (mm) / No of teeth
Type

Cat. No. Shape


Ø35 Ø40 Ø42 Ø50 Ø52 Ø63 Ø66 Ø80 Ø85 Ø100 Ø125 Ø160
4
4 4 5 6 6
DMSW 08000RS 5* 6 8 10
5 5 6 8 8
6*
Shell

4
4 6
DMSW 08000R (Inch) 5 6 8 10
5 8
6

DMSW 08000E 2 3 3 4
Shank

→ H8
DMSW 08000EL 2 3 3 4
Modular

DMSW 08000M 2 3 3 → H9

* Different shank diameters in stock

Chipbreaker Chipbreaker Selection Guide


Work Material Steel Stainless steel Cast iron Steel Stainless steel Cast iron General purpose
Main chipbreaker general-purpose Roughing, heavy interrupted cutting (Standard)
Cutting edge sharpness → good

Applications to interrupted milling and hardened steel milling


General purpose
G type
High strength
H type
G
H
Chip breaker

0,12 mm 0,22 mm Heavy cutting

15°
Cutting edge 15°
cross section Cutting edge strength → heavy

G63
▌◄
"Sumi Dual Mill"
DMSW Series New

Features
A small chip cross-section due to a small cutting angle enables high feed rates per tooth.

Detailed application range

3
Large depth of cut/

Depth of cut ap (mm)


medium feed region

1
Conventional tool: linear shape High-feed region

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0


Complex arc shape
Feed rate fz (mm/t)

Economical double-sided insert with 6-corner specification. Reassuring thick at 7 mm.


WNMU type Conventional tool

7 mm Approx. 3 to 6mm

Even at high feedrates of 2,0 mm/t or more, a reasonable surface finish can be attained.
DMSW type Competitor‘s product A (high-feed tool)
40 40 40 40
Surface roughness (µm)

Surface roughness (µm)

20 20 20 20

0 0 0 0
Milling Cutters

-20 -20 -20 -20

-40 -40 -40 -40


0 2,5 5 0 7,5 2,5 10 5 12,57,5 10 12,5 (mm) 0 2,5 5 0 7,5 2,5 10 5 12,57,5(mm) 10 12,5
Ra = 3,3 µm, Rz = 14,1 µm Ra = 11,2 µm, Rz = 51,0 µm

Machine: Vertical machining centre BT50, Work material: C50 Insert: WNMU 0807ZNER-G (ACU2500)
Tool: DMSW 08063RS04 Cutting data: vc = 150 m/min, fz = 2,5 mm/t, ap = 0,5 mm, ae = 40 mm, dry

Small cutting angle (15°) controls cutting force toward the back force direction.
Suppresses chatter in long tool overhang machining, increasing efficiency.
DMSW type DMSW type
4.000 −− Principal force
−− Feed force
Cutting force (N)

2.000 −− Back force

-2.000

-4.000
Cutting force 0 1 2 3 4 5
340 mm

Heavy chattering (s)

Competitor‘s product B (high-feed tool)


4.000 −− Principal force
−− Feed force
Cutting force (N)

Ø 50 mm 2.000 −− Back force


(Reference) Shoulder milling tool
0

-2.000

-4.000
0 1 2 3 4 5
Heavy chattering (s)

Machine: Vertical machining centre BT50, Work material: C50


Cutting force Tool: DMSW 08050RS04
Insert: WNMU 0807ZNER-G (ACU2500)
Cutting data: vc = 160 m/min, fz = 0,65 mm/t, ap = 0,80 mm, ae = 45 mm, dry

G64
▌◄
"Sumi Dual Mill"
DMSW Series
Precautions for Corner Finishing
Actual machined corners will have uncut and overcut portions due to the shape of the inserts.

Fig. 1 Fig. 2 Programmed


Uncut portion Overcut portion Fig.
corner radius
Overcut portion 2,0 1,22 0 1
Programmed
corner radius 2,5 1,08 0 1
Programmed
corner radius 3,0 0,95 0 1
3,5 0,83 0,04 2
(mm)
Uncut portion Uncut portion

Ramping/Helical Milling Upper Limit


Ramping Helical Milling
≤ Min. diameter ≥ Max. diameter
Pitch Pitch

ap
RMPX

DCX DCX DCX

Work diameter Work diameter

Below the min. machining diameter: Above the max. machining diameter:
Centre uncut portion cannot be re- Centre uncut portion can be remo-
moved by traverse cutting with the ved by traverse cutting with the
same cutter. same cutter.

Milling Cutters
Max. dia. Ramping Helical milling
DCX Max. ramping angle Max. machining dia. Max. pitch Standard diameter Max. pitch Min. machining dia. Max. pitch
(mm) RPMX (°) (mm) (mm/rev) (mm) (mm/rev) (mm) (mm/rev)
35 0,5 069,3 1,3 53,5 0,5 052,0 0,5
40 0,8 079,3 2,0 63,4 1,0 060,2 0,5
42 0,8 083,3 2,0 67,4 1,0 063,9 0,5
50 1,4 099,3 2,0 83,3 2,0 079,1 1,0
52 1,4 103,3 2,0 87,3 2,0 082,8 1,0
63 1,2 125,3 2,0 109,3 2,0 103,6 1,0
66 1,2 131,3 2,0 115,3 2,0 109,4 1,0
80 1,2 159,3 2,0 143,2 2,0 134,0 1,0
85 1,2 169,3 2,0 153,2 2,0 144,0 1,0
100 0,8 199,3 2,0 183,2 2,0 174,0 1,0
125 Not recommended
160 Not recommended

Plunge Cutting Upper Limit Recommended Cutting Conditions min.–optimum–max.


Cutting speed Feed rate
ISO Work material Hardness vc (m/min) fz (mm/t)
General steel < 280 HB 100–160–250 1,0–1,5–2,0

P Alloy steel < 280 HB 100–160–200 1,0–1,5–1,8


ae
Alloy steel < 42 HRC 100–150–180 0,8–1,0–1,2

M Stainless steel – 80–120–150 0,8–1,0–1,2

K Cast iron – 100–160–250 1,0–1,5–1,8

H Hardened steel < 52 HRC 80–100–120 0,3–0,5–0,7


The above figures are guidelines for use with BT50 machine tools at depth of cut (ap) of 1,5 mm.
The above recommended cutting conditions may require adjustment depending on machine rigidity and workpiece rigidity.

Max. ae (mm) Max. fz (mm/t)


10 0,2

G65
▌◄
"Sumi Dual Mill"
DMSW 08000 R(S) New
Rake Radial -7° to -10°
3 mm
angle Axial -6° 15°
'&6)06
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 ‘
'&6)06 '&6)06 '&6)06 '&6)06
¡
'&% '&% '&% '&% '&%

.'3

.'3

.'3

.'3
.'3
.:: .:: .:: .:: .::

&%'3

&%'3
&%'3

&%'3

&%'3
/)

/)

/)

/)
/)
'
' '
' ' ' ' '
'& '& '& '& '&
'&; '&; '&; '&; '&;

Body (Shell Type) Dimensions (mm)


Number Weight
Stock

Cat. No. DCX DC DCSFMS LF DCB KWW KDP CBDP D1 D2 D3 Fig.


of teeth (kg)
DMSW 08050RS04 l 50 33,4 41 40 22 10,4 6,3 20 16,7 11 – 4 0,25 1
08050RS05 l 50 33,4 41 40 22 10,4 6,3 20 16,7 11 – 5 0,24 1
08052RS04 52 35,4 41 40 22 10,4 6,3 20 17 11 – 4 0,27 1
08052RS05 52 35,4 41 40 22 10,4 6,3 20 17 11 – 5 0,25 1
08063RS04 l 63 46,4 50 40 22 10,4 6,3 20 18 11 – 4 0,46 1
08063RS05 l 63 46,4 50 40 22 10,4 6,3 20 18 11 – 5 0,46 1
08063RS06 l 63 46,4 50 40 22 10,4 6,3 20 18 11 – 6 0,44 1
08063RS05-27 63 46,4 50 50 27 12,4 7 22 20 14 – 5 0,55 1
Metric

l
08063RS06-27 l 63 46,4 50 50 27 12,4 7 22 20 14 – 6 0,53 1
08066RS05-27 66 49,4 50 50 27 12,4 7 22 20 14 – 5 0,60 1
08066RS06-27 66 49,4 50 50 27 12,4 7 22 20 14 – 6 0,58 1
08080RS06 l *80 63,3 55 50 27 12,4 7 22 20 14 – 6 0,88 1
08080RS08 l *80 63,3 55 50 27 12,4 7 22 20 14 – 8 0,84 1
08100RS06 l 100 83,3 70 50 32 14,4 8 32 46 – – 6 1,29 3
08125RS08 l 125 108,3 80 63 40 16,4 9 29 52 29 – 8 2,41 1
08160RS10 l 160 143,3 130 63 40 16,4 9 29 90 – – 10 4,73 5
DMSW 08050R04 m 50 33,4 41 40 22,225 8,4 5 20 16,7 11 – 4 0,25 1
Milling Cutters

08050R05 m 50 33,4 41 40 22,225 8,4 5 20 16,7 11 – 5 0,24 1


08063R04 m 63 46,4 50 40 22,225 8,4 5 20 18 11 – 4 0,46 1
08063R05 m 63 46,4 50 40 22,225 8,4 5 20 18 11 – 5 0,46 1
08063R06 m 63 46,4 50 40 22,225 8,4 5 20 18 11 – 6 0,44 1
Inch

08080R06 m *80 63,3 70 63 31,75 12,7 8 32 27 18 – 6 1,32 1


08080R08 m *80 63,3 70 63 31,75 12,7 8 32 27 18 – 8 1,28 1
08100R06 m *100 83,3 70 63 31,75 12,7 8 32 46 27 18 6 1,75 2
08125R08 m 125 108,3 80 63 38,1 15,9 10 35,5 55 30 – 8 2,55 1
08160R10 m 160 143,3 100 63 50,8 19,1 11 38 72 – – 10 4,18 4
Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold seperately.
For mounting the Ø 80 mm, Ø 85 mm and Ø 100 mm sized cutters marked with * to an arbor, use a JIS B1176 hexagonal socket bolt
(metric specification : M12x30 to 35 mm, inch specification: M16x40 to 45 mm).

Parts Identification Details


Insert screw Wrench Handle
grip
Wrench
bit DMSW 08 063 R S 05 - 27
Applicable cutters
Cutter Insert Cutter Feed Metric Number Mounting
series size diameter direction of teeth size
DMSW 08160R(S)10 TRDR20IP – –
BFTX0513IP 5,0
Other than above – HPL2025 TRB20IP

Recommended Cutting Conditions


→ G.65
Inserts Dimension (mm)

Application Coated carbide


High speed / Light cut
General purpose
Roughing Fig 1
IC
ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

Cat. No. IC S RE Fig.


RE
S
WNMU 0807ZNER-G l l l l l 13 7 1,6 1
WNMU 0807ZNER-H l l l 13 7 1,6 1

G66 l = Euro stock m = Japan stock

▌◄
”Metal Slash Mill”
MSX Type
High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron
1,5 mm 20°
2,0 mm 20°
2,5 mm 20°
(MSX 08000 ) (MSX 12000 ) (MSX 14000 )

Fig. 1 Fig. 2

→ H10-13
Body
Dimensions (mm) No. of Helical Ramping Weight
Cat. No. Stock Boring Fig.
DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 teeth øB
(max-min)
amax. (Kg)
MSX 08040 RS  40 37 45 16 8,4 5,6 18 13,5 9 4 65–78 1°30ʹ 0,2 1
MSX 12050 RS  50 47 50 22 10,4 6,3 20 18 11 4 78–99 2°30ʹ 0,3 1
12052 RS  52 47 50 22 10,4 6,3 20 18 11 4 82–103 2°00ʹ 0,3 1
12063 RS  63 60 50 22 10,4 6,3 20 18 11 5 104–125 1°30ʹ 0,4 1
12066 RS  66 60 63 27 12,4 7,0 25 20 13,5 5 110–131 1°00ʹ 0,4 1
MSX 14050 RS  50 47 50 22 10,4 6,3 20 17 11 3 73–98 3°30ʹ 0,3 1
14063 RS  63 60 50 22 10,4 6,3 20 18 11 4 99–124 2°00ʹ 0,6 1
14066 RS  66 60 63 27 12,4 7,0 25 13,5 20 4 107–132 2°00ʹ 0,7 1
14080 RS  80 76 63 27 12,4 7,0 25 13,5 20 5 133–158 1°30ʹ 1,2 1
MSX 14100 RS  100 96 63 32 14,4 8,5 32 - 44 6 173–198 1°00ʹ 1,8 2

Ramping (Slant Milling) Helical Boring


amax : (see tables) øB Standard :

Milling Cutters
(see tables)

Recommended Cutting Conditions


Depth of cut : ap (mm)
Inserts Feed rate : f z (mm/tooth)
Cutting ø 40 ø 50–66 ø 80–100
Work Insert Insert
IC Speed
Material Type Cat. No.ap fz ap fz ap fz
vc (m/min)
WDMT 0804 1,0 1,2 – – – –
RE General Steel
ACP200 100-150-200 WDMT 1205 – – 1,2 1,4 – –
S (Below HB200)
WDMT 1406 – – 1,5 1,5 1,5 1,5
Application Coated Carbide WDMT 0804 0,8 1,2 – – – –
High Speed / Light cut Alloy Steel
ACP200 80-130-180 WDMT 1205 – – 1,0 1,4 – –
(Below HRC45)
General Purpose P
M
P
M WDMT 1406 – – 1,3 1,5 1,3 1,5
Roughing P
M
P
M WDMT 0804 1,0 0,8 – – – –
Dimensions (mm) Stainless Steel
ACP300 80-120-150 WDMT 1205 – – 1,2 1,2 – –
ACP200

ACP300

ACK200

ACK300

Cat. No. (X5CRNI1810)


IC S RE WDMT 1406 – – 1,5 1,3 1,5 1,3
WDMT 0804 ZDTR    WDMT 0804 1,0 1,4 – – – –
8,5 4,0 2,0 Cast Iron
0804 ZDTR-H   m  ACK300 100-150-200 WDMT 1205 – – 1,2 1,5 – –
GG, GGG
WDMT 1205 ZDTR    WDMT 1406 – – 1,5 1,8 1,5 1,8
12 5,0 2,0
1205 ZDTR-H   m  WDMT 0804 0,5 0,8 – – – –
Hardened Steel
WDMT 1406 ZDTR   m  ACK300 40-80-100 WDMT 1205 – – 0,6 1,0 – –
14 6,0 2,0 (Below HRC50)
1406 ZDTR-H    WDMT 1406 – – 1,0 1,2 1,0 1,2
ZDTR-H : Stronger cutting edge - The above recommended cutting conditions may require adjustment according to
machine rigidity and work rigidity.
- The above figures are guidelines for use with the BT50 machine tool.
Spare Parts
Screw Wrench Clamp C Ring Cramp screw Applicable endmill

BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08000RS
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12000RS
BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 MSX 14000RS
Remark: If depth-of-cut exceeds 5 mm, reduce recommended feedrates by 50 %.
The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.
G67
▌◄
”Wave Mill” Series
WFXH Type Expansio
n

General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.

Chipbreaker Selection
Work Material P M K Steel, Stainless Steel, Cast Iron N Aluminium Alloy
Good

L L Type G Type H Type S Type

Light Cutting Breaker


Cutting Edge Sharpness

G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material Heavy Interrupted
Low rigidity Milling General to Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel

Notes on Corner Finishing - Remaining Material


Actual machined corners will have uncut and overcut portions due to the shape of the inserts.
Fig. 1 Fig. 2 Overcut Portion
Milling Cutters

Uncut Portion Uncut Portion

Programmed Programmed
Corner Radius Corner Radius

WFXH 08000 RS Type


Programmed SOMT 08 04- SOMT 08 08- SOMT 08 12-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 1,41 0 Fig. 1 1,30 0 Fig. 1 1,21 0 Fig. 1
2,5 1,30 0,02 Fig. 2 1,19 0,01 Fig. 2 1,09 0 Fig. 2
3,0 - - - - - - 0,98 0,05 Fig. 2

WFXH 12000 RS Type


Programmed SOMT 12 04- SOMT 12 08- SOMT 12 12- SOMT 12 16-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 2,58 0 Fig. 1 2,48 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1
2,5 2,47 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1 2,14 0 Fig. 1
3,0 2,36 0 Fig. 1 2,26 0 Fig. 1 2,14 0 Fig. 1 2,11 0 Fig. 1
3,5 2,24 0,01 Fig. 2 2,14 0 Fig. 1 2,03 0 Fig. 1 1,91 0 Fig. 1
4,0 - - - 2,03 0,04 Fig. 2 1,91 0,03 Fig. 2 1,8 0,01 Fig. 2

Minimum Cutting Diameter


Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommen-
ded for the WFXH type.
DCN based on insert nose
Body Cat. No. DC
RE0,4 RE0,8 RE1,2 RE1,6
WFXH 08025 M12Z2 25 10,4 10,9 11,5 -
08032 M12Z3 32 17,4 17,9 18,5 -
WFXH 08040 RS 40 25,4 25,9 26,5 -
08050 RS 50 35,4 35,9 36,5 -
08050 RSZ6 50 35,4 35,9 36,5 -
08063 RS 63 48,4 48,9 49,5 -
WFXH 12040 M12Z3 40 16,6 17,1 17,5 18,1
WFXH 12050 RS 50 26,6 27,2 27,7 28,2
DCN
12063 RS 63 39,5 40,0 40,4 41,1

G68
▌◄
”Wave Mill” Series
WFXH Type
Taper Cutting and Helical Milling
Minimum Diameter Maximum Diameter
ØD ØD

Ramping Angle

Minimum and Maximum Diameters Ramping Angle

Helical Millilng Taper Cutting Helical Millilng Taper Cutting


Insert Cat. No. DC Insert Cat. No. DC
Min. Max. Max. Ramping Angle Min. Max. Max. Ramping Angle
25 35 49 1°30‘ 40 56 79 1°
32 49 63 0°30‘ SOMT 12 04- 50 76 99 0°30‘
SOMT 08 04- 40 65 79 0°30‘ 63 Impossible Impossible Impossible
50 Impossible Impossible 0°30‘ 40 56 78 1°30‘
63 Impossible Impossible Impossible SOMT 12 08- 50 76 98 1°
25 35 48 3° 63 102 124 0°30‘
32 49 62 1°30‘ 40 55 77 2°30‘
SOMT 08 08- 40 65 78 1° SOMT 12 12- 50 75 97 1°30‘
50 85 98 0°30‘ 63 101 123 1°
63 111 124 0°30‘ 40 55 76 3°30‘
25 34 47 4°30‘ SOMT 12 16- 50 75 96 2°
32 48 61 2°30‘ 63 101 122 1°30‘
SOMT 08 12- 40 64 77 1°30‘
50 84 97 1°
63 110 123 0°30‘

Milling Cutters
Maximum Width of Cut when Plunge Milling
Insert Max. Width of Cut
Cat. No. ae (max)
SOMT08 6 mm
SOMT12 10 mm
ae (max)

Lower the feed rate when plunge milling.

Recommended Cutting Conditions


Ø 25 Ø 32 Ø 40 Ø 50 Ø 63
Cutting Speed Insert
ISO Work Material Grade ap fz ap fz ap fz ap fz ap fz
(vc (m/min) Cat. No.
(mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
General Steel SOMT08 0,8 0,8 0,8 0,8 - - 0,8 0,8 0,8 0,8
ACP200 100 - 150 - 200
<200HB SOMT12 - - - - 1,0 1,0 1,0 1,0 1,0 1,0
P SOMT08 0,7 0,8 0,7 0,8 - - 0,7 0,8 0,7 0,8
Alloy Steel
ACP200 80 - 130 - 180
<HRC45 SOMT12 - - - - 0,8 1,0 0,8 1,0 0,8 1,0
Stainless Steel SOMT08 0,8 0,7 0,8 0,7 - - 0,8 0,7 0,8 0,7
K (X5CrNiS18 10, other)
ACM300 80 - 120 - 150
SOMT12 - - - - 1,0 0,8 1,0 0,8 1,0 0,8
Cast Iron SOMT08 0,8 1,0 0,8 1,0 - - 0,8 1,0 0,8 1,0
M FC, FCD
ACK300 100 - 150 - 200
SOMT12 - - - - 1,0 1,2 1,0 1,2 1,0 1,2
Hardened Steel SOMT08 0,5 0,5 0,5 0,5 - - 0,5 0,5 0,5 0,5
H <HRC50
ACK300 40 - 80 - 100
SOMT12 - - - - 0,6 0,8 0,6 0,8 0,6 0,8
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above figures are guidelines for use with the
BT50 machine tool.
The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately 70 % to 80 % of those indicated in the
above cutting conditions (i.e. ap and fz).
When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately 50 % to 60 % of those indicated in the
above cutting conditions (i.e. ap and fz).

G69
▌◄
”Wave Mill” Series
WFXH 08000 RS Expansio
n

High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal

Rake Radial –6° 1,5 mm P


Angle Axial 6° 15°

Body - WFXH08000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXH 08040 RS m 40 33 40 16 8,4 5,6 18 14 9 4 0,2
08050 RS m 50 41 40 22 10,4 6,3 20 18 11 5 0,3
08050 RSZ6 m 50 41 40 22 10,4 6,3 20 18 11 6 0,3
08063 RS m 63 50 40 22 10,4 6,3 20 18 11 6 0,5
Inserts are not included.
→ H15

Identification Details
WFX H 08 040 R S - Z6
Milling Cutters

Cutter High Efficiency Insert Cutter Direction Metric Fine Pitch Type
Series Milling Size Diameter Type (Value is num-
ber of teeth)

Inserts Dimensions (mm)

Application Coated Carbide Carbide DLC Cermet


High Speed / Light cut P K K M
S
K
N
PM PM M M
General Purpose K K S S N PM
M
Roughing PM PM K S N P
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
ACU2500

XCU2500

XCU2000

DL1000

T4500A

Cat. No. RE
H1

SOMT 080304 PZER L  m   m m m    – – 0,4


080308 PZER L  m m   m     – – 0,8
SOMT 080304 PZER G  m    m     – – 0,4
080308 PZER G  m    m     – – 0,8
080312 PZER G        – – 1,2
SOMT 080308 PZER H  m    m     – – 0,8
080312 PZER H     m   – – 1,2
SOET 080304 PZER G  m   – – m 0,4
080308 PZER G  m   – – m 0,8
080312 PZER G   m  m m – – m 1,2
SOET 080302 PZFR S* – – – – – – – – – –   0,2
080304 PZFR S* – – – – – – – – – –   0,4
080308 PZFR S* – – – – – – – – – –   0,8
* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Recommended Cutting Conditions


Screw Wrench → G69

Programming and Dimension Information


BFTX0306IP 2,0 TRDR08IP
→ G68

G70 l=
m=
Euro stock
Japan stock
– = Not available Recommended Tightening Torque (N·m)

▌◄
”Wave Mill” Series
Expansio
n
WFXH 12000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal

Rake Radial –6° 2,5 mm P


Angle Axial 6° 15°

Body - WFXH12000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
WFXH 12050 RS m 50 41 40 22 10,4 6,3 20 18 11 4 0,3
12063 RS m 63 50 40 22 10,4 6,3 20 18 11 5 0,4
Inserts are not included.
→ H15

Identification Details
WFX H 12 050 R S

Milling Cutters
Cutter High Efficiency Insert Cutter Direction Metric
Series Milling Size Diameter Type

Inserts Dimensions (mm)


Application Coated Carbide Carbide DLC Cermet
High Speed / Light cut P K K M
S
K
N
PM PM M M
General Purpose K K S S N PM
M
Roughing PM PM K S N P
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
ACU2500

XCU2500

XCU2000

DL1000

T4500A

Cat. No. RE
H1

SOMT 120408 PDER L  m    m     – – 0,8


SOMT 120404 PDER G  m m   m     – – 0,4
120408 PDER G  m    m     – – m 0,8
120412 PDER G  m  m  m m  – – 1,2
120416 PDER G     m m m – – 1,6
SOMT 120408 PDER H  m    m     – – 0,8
SOET 120408 PDFR S* – – – – – – – – – –   0,8
* If the cutting edge lacks strength when performing high efficiency milling of non-ferrous metals, try G type chipbreakers (ACK300).

Spare Parts Recommended Cutting Conditions


Screw Wrench → G69

Programming and Dimension Information


BFTX03512IP 3,0 TRDR15IP
→ G68

G71
▌◄
"Wavemill" Series
WAX 3000 RS
16–18mm 90° PM K SN
╳ ╳ ╳ ╳

(Shellmill)

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 3050 RS-3.2 l 50 22 50 11 10,4 6.3 21 4 0,34
3063 RS-3.2 l 63 22 50 11 10,4 6.3 21 5 0,6
3080 RS-3.2 l 80 27 50 13,5 12,4 7 23 5 1,0
WAX 3100 RS-3.2 l 100 32 63 18 14,4 8 26 6 2,2
3125 RS-3.2 l 125 40 63 22 16,4 9 29 7 3,5

Body (For inserts with nose radius ≥ 4,0mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 3050 RS-4.0 l 50 22 50 11 10,4 6.3 21 4 0,34
3063 RS-4.0 l 63 22 50 11 10,4 6.3 21 4 0,6
3080 RS-4.0 l 80 27 50 13,5 12,4 7 23 5 1,0
WAX 3100 RS-4.0 m 100 32 63 18 14,4 8 26 6 2,2
3125 RS-4.0 l 125 40 63 22 16,4 9 29 7 3,5
Milling Cutters

Inserts for WAX 3000 Type


DLC
Application Coated Carbide
High Speed / Light cut K
N N

General Purpose N

Roughing
Dimensions (mm) APMX
Cat. No. DL1000 H1 RE
APMX INSL BS RE S D1
AECT 160404 PEFRA   18 16,4 1,4 0,4 5 4,4
D1

160408 PEFRA   18 16,4 1,0 0,8 5 4,4


BS

160412 PEFRA   18 16,4 0,6 1,2 5 4,4 20°

160416 PEFRA   17,5 16,4 0,5 1,6 5 4,4 S


INS
160420 PEFRA   17,5 16,4 0,5 2,0 5 4,4 L
160430 PEFRA   17 16,4 0,7 3,0 5 4,4
160432 PEFRA   17 16,4 0,5 3,2 5 4,4
AECT 160440 PRFRA   16,5 16,4 0,5 4,0 5 4,4
160450 PEFRA   16 16,4 0,4 5,0 5 4,4

Spare Parts
Screw Insert Wrench

Applicable
Endmill
3,0

BFTX 0408 TRD 15 Ø 50 – Ø 125

G72 l=
m=
Euro stock
Japan stock
q= Delivery on request → H61-63 Recommended Tightening Torque (N·m)

▌◄
"Wavemill" Series
WAX 4000 RS
22–24mm 90°

(Shellmill

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 4050RS-3.2 q 50 16 50 9 8,4 5,6 18 2 0,37
4063RS-3.2 q 63 22 50 11 10,4 6,3 21 3 0,54
4080RS-3.2 q 80 27 50 13,5 12,4 7 23 4 0,81
WAX 4100RS-3.2 q 100 32 63 18 14,4 8 26 5 1,7
4125RS-3.2 q 125 40 63 22 16,4 9 29 6 2,6

Body (For inserts with nose radius ≥ 4,0 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DCB LF D2 KWW KDP CBDP teeth (Kg)
WAX 4050RS-4.0 q 50 16 50 9 8,4 5,6 18 2 0,37
4063RS-4.0 q 63 22 50 11 10,4 6,3 21 3 0,54
4080RS-4.0 q 80 27 50 13,5 12,4 7 23 4 0,81
WAX 4100RS-4.0 q 100 32 63 18 14,4 8 26 5 1,7
4125RS-4.0 q 125 40 63 22 16,4 9 29 6 2,6

Milling Cutters
Inserts for WAX 4000 Type
Application DLC
Coated Carbide
High Speed / Light cut K
N N

General Purpose N

Roughing
Dimensions (mm) APMX
Cat. No. DL1000 H1 RE
APMX INSL BS RE S D1
AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6 D1

220608 PEFRA q q 24 21,8 1,2 0,8 6,35 6


BS

220612 PEFRA q q 24 21,8 0,8 1,2 6,35 6 20°

220616 PEFRA q q 24 21,8 0,4 1,6 6,35 6 S


INS
220620 PEFRA q q 24 21,8 0,5 2,0 6,35 6 L
220630 PEFRA q q 23 21,8 0,6 3,0 6,35 6
220632 PEFRA q q 23 21,8 0,4 3,2 6,35 6
AECT 220640 PRFRA q q 22 21,8 1,2 4,0 6,35 6
220650 PEFRA q q 22 21,8 0,4 5,0 6,35 6

Spare Parts
Screw Insert Wrench
Applicable
Endmill

5,0

BFTX0511N TRD20 Ø 50 – Ø 125

→ H61-63
G73
▌◄
Alnex
ANX Series Expansio
n

Features
l Drastically Reduced Runout Adjustment Time
Simple screw-fastening structure enables fine adjustments
to be made easily.

l Blade Through Coolant


Secures a supply of coolant to the cutting edge and breaks
chips thoroughly.

l Lightweight Aluminum Alloy Body


Utilizing aluminum alloy to achieve a total weight of less
than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No. Body Material


Ø 25 Ø 30 Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Ø 100 Ø 125 Ø 160

ANXA 16000RS Aluminum Alloy 6, 10, 14 8, 12, 18 10, 14, 22 12, 20, 28

ANXA 16000R (Inch) Aluminum Alloy 6, 10, 14 8, 12, 18 10, 14, 22 12, 20, 28
Shell

ANXS 16000RS Steel 4, 6 4, 6, 9 6, 8, 12 6, 10, 14 8, 12, 18 10, 14, 22

ANXS 16000R (Inch) Steel 6, 8, 12 6, 10, 14 8, 12, 18 10, 14, 22


Modu- Shank

ANXS 16000E Steel 2 3, 4 3, 4 4, 6 4, 6, 9 → H84


Milling Cutters

ANXS 16000M Steel 2 3, 4 3, 4 4, 6 → H86


lar

→ M58-M69 Inch Inch Bore

Blade Selection Guide


Work
Material
Applica- Finishing / Light General Purpose Roughing Combined Corner Radius Corner Radius Burr-free / Mirror
Finishing
tions Cutting Milling *1 Milling Milling Finishing
Low Cutting High Strength Corner Radius 0,4 Corner Radius 0,8 Wiper Wiper
Features Force Standard Long Edge High Strength

Type L G GX H GB - - W WS
Edge Treatment Edge Treatment
Cutting 25° 25° 25° 25° R0.4 R0.8 25°
FA1

FA1

25° 25°
FA15’

R150
R150

Edge
R150

R150
R150
R150

5

Shape
Edge
Length(*2) 6,0 mm 6,0 mm 9,0 mm 6,0 mm 6,0 mm 6,0 mm 6,0 mm 2,0 mm —

* Machining of components combining aluminum alloy and cast iron


1

Edge Selection Guide Reduces Running Costs by Drastically Increasing Blade,


Insert Regrinding Allowance (to 1,0 mm)
L
Max. Regrinding Allowance

General-purpose Assuming 0,2 mm of regrinding


(standard) each time, an edge can be used
Reduction of
back force up to 6 times.

G GX
(Peripheral edge cannot be
Emphasis on fracture reground.)
resistance
1,0 mm

Roughing
H Regrinding
Sharpness

*2 Edge length Portion


GB GX type = 9,0 mm

Emphasis on fracture resistance (for combined milling)


If you wish to use reground blades you shall use sets of blades with
Edge Stability Higher matching size of the same level in order to keep the balance.

G74
▌◄
Alnex
ANX Series
Performances
High-Speed / High-Efficiency Cutting
Realizes ultra-high efficiency machining with vf = 30.000 mm/min
35.000
Comparison: Cutter Diameter Ø 100 mm
30.000
Spindle Speed Number of Feed Rate

Feed Rate (mm/min)


25.000
min-1 Teeth vf (mm/min)
20.000
ANX Series 18.000 18 32.400
15.000

Competitor 9.500 12 11.400 10.000

5.000

0
Competitor
ANX Series

Drastically Reduces Runout Adjustment Time


– Simple screw-fastening structure
– Enables fine adjustments to be made easily
– High-rigidity body
Blade Adjustment Time for Runout Setting ≤ 5 µm
Clamp Srew

ANX Series Adjustment in 1 time


Adjustment Screw (Ø 100, 18 teeth)

Competitor Adjustment: Correction Correction


(Ø 100, 12 teeth) 1st time 2nd time 3rd time

Milling Cutters
0 10 20 30 40 (min)

Already completed in 1st time setting, adjustment time reduced.

Chip Control
Blade-Through Coolant Chip Breaking

3 mm 3 mm

ANX Series Competitor

Work Material: G-AlSi12Cu


Effective Blade-Through Coolant Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

Adjustment of the Blades, Runout Alignment

1 2 3 4

Insert the blade into its seat. While holding the blade against the seat, Using the provided wrench for the height Fully tighten the clamp bolt.
install the clamping bolt using the provided adjustment screw, set the height to your (recommended torque is 2 N·m)
wrench, pre-tightening the bolt. predetermined value.
(recommended pre-torque is 1 N·m)

G75
▌◄
Alnex
ANX Series Expansio
n

CVD Single Crystal Diamond SCV10 Wiper Blade


Wiper blade adopts high-strength single-crystal diamond using Sumitomo Electric Hardmetal's vapour
phase synthesis technology.
Sharp cutting edge realises burr-free, mirror finish surface quality in aluminum alloy machining.
Superior wear resistance maintains cutting edge sharpness for a long time, reducing total tool costs.

Burr-free
Sharp cutting edge and excellent wear resistance suppress burrs over the long term.
Tool life criteria: Burring
3
Relative Tool Life

Extension Possible
2

0
VD Single Crystal Diamond SCV10 Wiper Blade PCD Wiper Tool

Rake Face
Cutting Edge Line

Cutting Edge
Photo
Flank Cutting edge rounded
(After use)
due to wear
Milling Cutters

5μm 5μm

Mirror Finishing
Sharp cutting edge achieves mirror finish with cutting alone.

Burr-free

Workpiece surface after machining

G76
▌◄
Alnex
Expansio
n
ANX Series
Polycrystalline Diamond SUMIDIA DA1000 / DA90
Through the ideal combination of diamond particle size and binder, SUMIDIA DA1000/DA90 possess various
features and is suitable for all kinds of applications such as machining of aluminum alloy and cemented carbide.

Grades, Features and Applications


Diamond Average Hardness
Grade Features Applications share grain size HK
TRS
of diamond (GPa)
(%) particles (μm) (GPa)

High-density sintered grade Machining of High-Silicon Aluminum Alloy,


made of ultra-fine grain diamond Rough, Interrupt and Finish Machining of
DA1000 that exhibits excellent wear and Aluminum Alloy, 90–95 ≤ 0,5 50–60 ≈ 2,60
fracture resistance as well as Woodcraft or Wooden Board Cutting/Facing,
edge sharpness. General Finishing of Non-Ferrous Metals

Contains coarser diamond


particles than other grades, giving
Machining of High-Silicon Aluminum Alloy,
it good wear resistance suitable
Machining of Aluminum Composite (MMC),
for the machining of carbides and
DA90 Green or Semi-Sintered Cemented Carbide 90–95 ≤ 50 50–65 ≈ 1,10
high-silicon aluminum.
& Ceramic Roughing,
Shows the highest diamond
Machining of Sintered Ceramic/Stone/Rock
content for excellent wear
resistance.

Grade Applications

Milling Cutters
Work Material Applicable Grade Example Parts

Sintered Aluminum,
Piston Liners, Machine Parts, etc.
Wrought Aluminum Alloy

Alloys for Die Casting Transmission Case, Oil Pan, Cylinder Block

Aluminum DA1000
Alloys for Casting
Cylinder Head
Low Si (≤ 12%)

Alloys for Casting


Cylinder Block
High Si (> 12%)

Non-Ferrous
Bush
Sintered Alloy
DA1000
Non-ferrous metal Gunmetal, Carbon Connecting Rod

Fe Combined DA90 Cylinder Block, Bearing Cap

G77
▌◄
Alnex
ANXA 16000 R(S) Expansio
n

Rake Radial +5° 3 mm


Angle Axial +5° 90°
DCSFMS
DCB
KWW

CBDP
KDP

LF
D2
D1
DC
DCX

Body - ANXA (Aluminum Alloy) Dimensions (mm)

No. of Weight
Cat. No. Stock DC DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Teeth (kg)
ANXA 16080RS06 m 78 80 50 50 27 12,4 7 34 35 14 6 0,5
16080RS10 l 78 80 50 50 27 12,4 7 34 35 14 10 0,5
16080RS14 l 78 80 50 50 27 12,4 7 34 35 14 14 0,5
16100RS08 m 98 100 50 59 27 12,4 7 34 35 14 8 0,8
16100RS12 l 98 100 50 50 27 12,4 7 34 35 14 12 0,8
16100RS18 98 100 50 50 27 12,4 7 34 35 14 18 0,9
Metric

l
16125RS10 m 123 125 50 50 27 12,4 7 34 35 14 10 1,2
16125RS14 l 123 125 50 50 27 12,4 7 34 35 14 14 1,2
16125RS22 l 123 125 50 50 27 12,4 7 34 35 14 22 1,3
16160RS12 m 158 160 80 63 40 16,4 9 35 52 29 12 2,6
16160RS20 m 158 160 80 63 40 16,4 9 35 52 29 20 2,6
16160RS28 m 158 160 80 63 40 16,4 9 35 52 29 28 2,6
ANXA 16080R06 m 78 80 50 50 25,4 9,5 6 34 35 14 6 0,5
16080R10 m 78 80 50 50 25,4 9,5 6 34 35 14 10 0,5
Milling Cutters

16080R14 m 78 80 50 50 25,4 9,5 6 34 35 14 14 0,5


16100R08 m 98 100 50 50 25,4 9,5 6 34 35 14 8 0,8
16100R12 m 98 100 50 50 25,4 9,5 6 34 35 14 12 0,9
16100R18 m 98 100 50 50 25,4 9,5 6 34 35 14 18 0,9
Inch

16125R10 m 123 125 50 50 25,4 9,5 6 34 35 14 10 1,2


16125R14 m 123 125 50 50 25,4 9,5 6 34 35 14 14 1,2
16125R22 m 123 125 50 50 25,4 9,5 6 34 35 14 22 1,3
16160R12 m 158 160 80 63 38,1 15,9 10 42,5 55 30 12 2,3
16160R20 m 158 160 80 63 38,1 15,9 10 42,5 55 30 20 2,4
16160R28 m 158 160 80 63 38,1 15,9 10 42,5 55 30 28 2,6
Blades are sold separately. If using a blade for corner radius machining (ANB1604R/ANB1608R), DC = DCX.
The weight includes the weight of the blade and parts (excluding the centre bolt).
All aluminium alloy bodies with a maximum blade diameter (DCX) of Ø 80 to Ø 125 have the same diameter (DCB) of the retainer hole (metric Ø 27/in Ø 25,4).

Identification Details
ANX A 16 100 R S 18
Cutter Aluminum Blade Cutter Feed Metric Number
Series Alloy Size Diameter Direction of Teeth
Body

G78  = Euro stock


m = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
Alnex
Expansio
n
ANXA 16000 R(S)
Blades Dimensions (mm)

Application SUMIDIA CVD


High Speed / Light Cut
General Purpose
Roughing
Fig. 1 Fig. 2 Fig. 3
16 16 16
Cutting
DA1000
Wiper Edge

SCV10
Cat. No. DA90 Edge RE Applications Fig. 6,0 9,0 6,0 RE
Shape
Length
ANB 1600R-L l – 6,0 – Linear Low Cutting Force 1
Fig. 4 Fig. 5
1600R-G l – 6,0 – Arc-Shaped General Purpose 1 16 16

1600R-GB l – 6,0 – Arc-Shaped Combined Milling* 1 2,0

1600R-H l – – 6,0 – Arc-Shaped Strong Edge 1


1600R-GX m – 9,0 – Arc-Shaped Long Edge 2
1604R m – 6,0 0,4 Linear Corner Radius 3 Wiper Blade Wiper Blade
1608R m – 6,0 0,8 Linear Corner Radius 3
1600R-W m – 2,0 – Arc-Shaped Wiper 4
1600R-WS – – r – – Arc-Shaped Wiper 5
* Cast Iron/Aluminum Alloy

Recommended Cutting Conditions Max. Allowable Spindle Speed


Si content ≤ 12,6 % Min. - Optimum - Max. Cat. No. n max (min-1)
Hard- Cutting Speed Feed Rate ANXA 16080RS06 20.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t) 16080RS10 20.000
N Aluminum Alloy – 2.000–2.500–3.000 0,05–0,13–0,20 DA1000 16080RS14 20.000
16100RS08 18.000
16100RS12 18.000
Si content > 12,6 % Min. - Optimum - Max. 16100RS18 18.000
Hard- Cutting Speed Feed Rate 16125RS10 16.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t) 16125RS14 16.000
DA1000

Milling Cutters
N Aluminum Alloy – 400–600–800 0,05–0,13–0,20 16125RS22 16.000
DA90 16160RS12 14.000
16160RS20 14.000
Combined Milling of Cast Iron/Aluminum Alloy Min. - Optimum - Max. 16160RS28 14.000
Hard- Cutting Speed Feed Rate ANXA 16080R06 20.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t) 16080R10 20.000
K Cast Iron/ 16080R14 20.000
– 300–400–500 0,05–0,13–0,20 DA90
N Aluminum Alloy 16100R08 18.000
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.
16100R12 18.000
16100R18 18.000
16125R10 16.000
Spare Parts Sold separately.
16125R14 16.000
Adjustment Adjustment Assembly 16125R22 16.000
Clamp Screw Wrench Centre Bolt
Screw Wrench Wrench
Applicable Cutters 16160R12 14.000
16160R20 14.000
16160R28 14.000
ANXA 16080R(S)_ _
16100R(S)_ _ BXH1235-D33 50
BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT
16125R(S)_ _
16160R(S)_ _ BXH2036-D50 200
The adjustment spanner (ANT) can also be used for height adjustment of the RF type cutters for high speed machining
and the HF type cutters for high efficiency machining.

Wiper Blade Step Amount

Type:
L, G, GX, H
Preset Wiper Step
0,03–0,05 mm

When using the wiper blade, in


order to maintain balance, be sure
to use a cutter with an even number
0,54 mm
of cutting edges and place the wiper DC
blades at opposite positions. DCX

G79
▌◄
Alnex
ANXS 16000 R(S) Expansio
n

Rake Radial +5° 3 mm


Angle Axial +5° 90°
Fig. 1 DCSFMS Fig. 2 DCSFMS
DCB DCB
KWW KWW

CBDP
KDP

CBDP
KDP
LF

LF
D2 D1
D1 DC
DC DCX
DCX

Body - ANXS (Steel) Dimensions (mm)

No. of Weight
Cat. No. Stock DC DCX DCSFMS LF DCB KWW KDP CBDP D1 D2 Fig.
Teeth (kg)
ANXS 16040RS04 m 38 40 38,5 40 16 8,4 5,6 26 14 9 4 0,3 1
16040RS06 l 38 40 38,5 40 16 8,4 5,6 26 14 9 6 0,3 1
16050RS04 m 48 50 48,5 40 22 10,4 6,3 26 18 11 4 0,4 1
16050RS06 l 48 50 48,5 40 22 10,4 6,3 26 18 11 6 0,4 1
16050RS09 m 48 50 48,5 40 22 10,4 6,3 26 18 11 9 0,5 1
16063RS06 m 61 63 50 40 22 10,4 6,3 26 18 11 6 0,7 1
16063RS08 l 61 63 50 40 22 10,4 6,3 26 18 11 8 0,7 1
16063RS12 l 61 63 50 40 22 10,4 6,3 26 18 11 12 0,7 1
Metric

16080RS06 m 78 80 50 40 27 12,4 7 34 35 14 6 1,2 1


16080RS10 m 78 80 50 50 27 12,4 7 34 35 14 10 1,2 1
16080RS14 m 78 80 50 50 27 12,4 7 34 35 14 14 1,2 1
16100RS08 m 98 100 80 50 32 14,4 8 32 46 – 8 1,9 2
16100RS12 m 98 100 80 50 32 14,4 8 32 46 – 12 2,0 2
16100RS18 m 98 100 80 50 32 14,4 8 32 46 – 18 2,0 2
Milling Cutters

16125RS10 m 123 125 80 63 40 16,4 9 35 52 – 10 3,8 2


16125RS14 m 123 125 80 63 40 16,4 9 35 52 – 14 3,9 2
16125RS22 m 123 125 80 63 40 16,4 9 35 52 – 22 3,9 2
ANXS 16063R06 m 61 63 50 50 25,4 9,5 6 31 20 14 6 0,9 1
16063R08 m 61 63 50 50 25,4 9,5 6 31 20 14 8 0,9 1
16063R12 m 61 63 50 50 25,4 9,5 6 31 20 14 12 0,9 1
16080R06 m 78 80 50 50 25,4 9,5 6 34 35 14 6 1,2 1
16080R10 m 78 80 50 50 25,4 9,5 6 34 35 14 10 1,2 1
16080R14 m 78 80 50 50 25,4 9,5 6 34 35 14 14 1,2 1
Inch

16100R08 m 98 100 80 50 31,75 12,7 8 36 42 – 8 1,9 2


16100R12 m 98 100 80 50 31,75 12,7 8 36 42 – 12 2,0 2
16100R18 m 98 100 80 50 31,75 12,7 8 36 42 – 18 2,0 2
16125R10 m 123 125 80 63 38,1 15,9 10 42,5 52 – 10 3,9 2
16125R14 m 123 125 80 63 38,1 15,9 10 42,5 52 – 14 3,9 2
16125R22 m 123 125 80 63 38,1 15,9 10 42,5 52 – 22 3,9 2
Blades are sold separately. If using a blade for corner radius machining (ANB1604R/ANB1608R), DC = DCX.
The weight includes the weight of the blade and parts (excluding the centre bolt).

Identification Details
ANX S 16 100 R S 18
Cutter Steel Blade Cutter Feed Metric Number
Series Body Size Diameter Direction of Teeth

G80  = Euro stock


m = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
Alnex
Expansio
n
ANXS 16000 R(S)
Blades Dimensions (mm)

Application SUMIDIA CVD


High Speed / Light Cut
General Purpose
Roughing
Fig. 1 Fig. 2 Fig. 3
16 16 16
Cutting
DA1000
Wiper Edge

SCV10
Cat. No. DA90 Edge RE Applications Fig. 6,0 9,0 6,0 RE
Shape
Length
ANB 1600R-L l – 6,0 – Linear Low Cutting Force 1
Fig. 4 Fig. 5
1600R-G l – 6,0 – Arc-Shaped General Purpose 1 16 16

1600R-GB l – 6,0 – Arc-Shaped Combined Milling* 1 2,0

1600R-H l – – 6,0 – Arc-Shaped Strong Edge 1


1600R-GX m – 9,0 – Arc-Shaped Long Edge 2
1604R m – 6,0 0,4 Linear Corner Radius 3 Wiper Blade Wiper Blade
1608R m – 6,0 0,8 Linear Corner Radius 3
1600R-W m – 2,0 – Arc-Shaped Wiper 4
1600R-WS – – r – – Arc-Shaped Wiper 5
* Cast Iron/Aluminum Alloy

Recommended Cutting Conditions Max. Allowable Spindle Speed


Si content ≤ 12,6 % Min. - Optimum - Max. Cat. No. n max (min-1)
Hard- Cutting Speed Feed Rate ANXS 16040RS04 25.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t)
16040RS06 25.000
N Aluminum Alloy – 2.000–2.500–3.000 0,05–0,13–0,20 DA1000 16050RS04 25.000
16050RS06 25.000
Si content > 12,6 % Min. - Optimum - Max. 16050RS09 25.000
Hard- Cutting Speed Feed Rate 16063RS06 22.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t)
16063RS08 22.000
DA1000
N Aluminum Alloy – 400–600–800 0,05–0,13–0,20 16063RS12 22.000
DA90
16080RS06 20.000

Milling Cutters
Combined Milling of Cast Iron/Aluminum Alloy Min. - Optimum - Max. 16080RS10 20.000
Hard- Cutting Speed Feed Rate 16080RS14 20.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t)
16100RS08 18.000
K Cast Iron/
– 300–400–500 0,05–0,13–0,20 DA90 16100RS12 18.000
N Aluminum Alloy
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual 16100RS18 18.000
machine rigidity, work clamp rigidity, depth of cut and other factors. 16125RS10 16.000
16125RS14 16.000
Spare Parts Sold separately. 16125RS22 16.000
Adjustment Adjustment Assembly ANXS 16063R06 22.000
Clamp Screw Wrench Centre Bolt
Screw Wrench Wrench 16063R08 22.000
Applicable Cutters
16063R12 22.000
16080R06 20.000
ANXS 16040RS_ _ BXH0825-D13 15 16080R10 20.000
16050RS_ _ 16080R14 20.000
BXH1030-D16 25
16063RS_ _ 16100R08 18.000
BXA0310IP 2,0 HFJ TRXW10IP ANT
16080RS_ _ BXH1235-D33 50
16100R12 18.000
16100RS_ _ BXH1635-D40 100
HFVT 16100R18 18.000
16125RS_ _ BXH2036-D50 200
16063R_ _ BXH1235-D18 40 16125R10 16.000
16080R_ _ BXH1235-D33 50 16125R14 16.000
BXA0310IP 2,0 HFJ TRXW10IP ANT
16100R_ _ BXH1635-D40 100 16125R22 16.000
16125R_ _ BXH2036-D50 200
The adjustment spanner (ANT) can also be used for height adjustment of the RF type cutters for high speed machining
and the HF type cutters for high efficiency machining.

Wiper Blade Step Amount

Type:
L, G, GX, H
Preset Wiper Step
0,03–0,05 mm

When using the wiper blade, in


order to maintain balance, be sure
to use a cutter with an even number 0,54 mm
of cutting edges and place the wiper DC
blades at opposite positions. DCX

G81
▌◄
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy

Fig. 1 Fig. 2

Body
Dimensions (mm) Max.
Cat. No. No. of Weight Fig.
Stock Depth
DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth of Cut (Kg)
RF 4080 RS  80 82 60 50 27 12,4 7,0 29 6 0,7 1
RF 4100 RS q 100 102 75 50 32 14,4 8,5 29 6 1,0 1
3,0
4125 RS  125 127 75 63 40 16,4 9,5 29 8 1,6 1
4160 RS q 160 162 100 63 40 16,4 9,5 29 10 2,6 2
Remark: PCD blades and inserts are not included.

Insert for Roughing and Finishing Structure


Screw
12,7 12,7 12,75
2,3 4,78
4,76 4,8 4,78
Ni alloy plated
15°
15°
15°

steel cover
11,7
12,7

12,7

Cartridge
Fig. 1 Fig. 2 Fig. 3 Main clamp
screw
Application Carbide SUMIDIA
Milling Cutters

High Speed / Light cut N N N


General Purpose N N N Adjustment
Roughing N N N screw
Insert
Cat. No. H1 DA1000 DA2200 Fig. screw
Position setting
SDET 1204 ZDFR l 1 stopper
SNEW 1204 ADFR-NF l p 2 Sub clamp
SNEW 1204 ADFR-W-NF m p 3 screw

”Sumidia” Blade Cartridge


PCD grade
DA2200
Cat. No. Stock Shape Cat. No. Stock Cutting Insert Selection
Standard type For carbide insert For easy assembling:
RFB q RFR l PCD blade RFB
PCD blade RFB (wiper type)
Wiper type
RFBW q For Sumidia insert For finishing:
Cartridge RFF
RFF l PCD insert SNEW 1204 ADFR-NF (standard type)
Dummy Blade

SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA1000
For roughing:
RFD m Cartridge RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1

Spare Parts
Setting Gauge
TH050

10,0 3,0 6,0 TH015,TH025


Position Main clamp Sub clamp Cover clamp Adjustment Insert clamp Insert wrench Cartridge wrench
Cover setting stoper screw screw screw screw screw TH015, TH025
TTX20
RFC RFS BX0620 BTD0510 FBUP2-A0-8 RFJ BFTX0509N TH050 RF-SET
Dial-gauge is not included.

G82 l = Euro stock


m = Japan stock
q = Delivery on request
s = To be replaced by new item
▌◄
SUMIDIA Face Mill
SRF Type
High Speed Finishing of Aluminium Alloy
Fig. 1 Fig. 2

DCSFMS
ø20
DC

ø18

ø22
ø11
DC

10,4
40 60
100 6
(12) 23
50

Spare Parts
Body Adjustment screw
Insert wrench SRFJ
Dimensions (mm) No. of Weight
Cat. No. Stock Fig. TRD15
DC DCSFMS teeth (Kg)
SRF 30 R-ST m 30 - 3 1 0,34 Insert screw Wrench
SRF 40 R-ST m 40 - 4 1 0,50 BFTX0409N TH020
SRF 50 RS q 50 46,5 5 2 0,59 4,0
SRF 63 RS q 63 45,0 6 2 0,67
Inserts are sold seperately.

Inserts Dimensions (mm)

9,525 9,555 9,525 3,962


C0,5 C0,5 R0,5 Pin
6 6 6
1,8 x 45
15°

R100
9,525

9,525

9,525

Fig. 1 Fig. 2 Fig. 3


Maximum D.O.C. Guide (SRF50RS, 5 teeth)
Application SUMIDIA

Milling Cutters
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
High Speed / Light cut N
should be set, based on actual machine and work characteristics.
General Purpose N

Roughing N Feed Speed, vf (mm/min)


Feed
2.500 4.000 5.000
Cat. No. DA1000 Cutting Edge Fig.
D.O.C. Feed Rate, f z (mm/tooth)
SNEW 09T3 ADTR-NF q Standard 1 (mm) 0,05 0,08 0,10
09T3 ADTR-U-NF q Wiper 2 0,5 l l l
1,0 l l l
09T3 ADTR-R-NF m Nose Radius 3
1,5 l l l
2,0 l l l
l Standard inserts and Wiper inserts can be used on the same cutter body. 2,5 l l l
3,0 l l l
l Standard inserts with nose radius should be used where vibration is 3,5 l l –
present. As such, Wiper-inserts will not be appliccable.
4,0 l – –
4,5 l – –
l Inserts can be regrind 3 times (up to minimum IC diameter 9,225 mm).
5,0 l – –
l When using reground inserts, it is advisable to reconfirm insert height and l Cutting Conditions
cutting diameter with a tool pre-setter.
Cutter: SRF 50 RS
Insert: SNEW 09T3 ADFR-NF (DA1000)
l Do not mix new and reground inserts, or even inserts with different regrind
n : 10.000 rpm
amount on the same cutter.
Width: 35mm at D.O.C. indicated above

Recommended Cutting Conditions for RF and SRF Type Cutters


Cutting Speed (m/min) Feed Rate Depth of Cut (mm)
Work Material Process Grade
RF Type SRF Type (mm /tooth) RF Type SRF Type
Finishing DA1000 (PCD) 2.000–5.000 –4.000
Si < 13 %
Roughing H1 (Carbide) 1.000–2.500 –
Aluminium Alloy 0,05–0,2 –3,0 –5,0
Finishing DA1000 (PCD) 400–800 –800
Si ≥ 13 %
Roughing H1 (Carbide) 200–400 –

G83
▌◄
SUMIBORON ”BN Finish Mill”
FMU Type
High Speed Finishing of Grey Cast Iron

Features
l High speed machining vc =1.500m/min
l Excellent surface roughness Rz = 3,2 (Ra = 1,0)
l Safety structure for the centrifugal force under high speed cutting
conditions
l Run-out is less than 10 µm
l Easy assembling method using the setting gauge
l Running cost is reduced because of economical insert

SUMIBORON ”BN Finish Mill”

Application
GG25–GG30 (HB200–250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130–160)
Application examples: engine block, cylinder block, etc

Specifications
FMU Type: ø80–ø315 mm
Insert: SNEW1203ADTR/L
Low cutting force type: SNEW1203ADTR/L-S
Milling Cutters

Recommended Cutting Conditions


Speed: vc = 800–2000 m/min
Feed: f z = 0,1–0,3 mm/tooth
Depth: ap = 0,5 mm or less
Dry cutting

Performance
l Tool Life Diagram l Estimated Tool Life
Metal Removal Rate (cm3)
Flank Wear VB (µm)

Cutting Speed (m/min)


Work Material : GG25 HB 240 (Pearlite)
Cutting Speed : vc = 400–4000 m/min
Feed Rate : f z = 0,15 mm/tooth
Metal Removal Rate (cm3)
Depth of Cut : ap = 0,5 mm, Dry
Work Material : GG25 HB 240 (Pearlite)
l Milling of ductile cast iron and alloy steel casting do not produce the best
Cutting Speed : vc = 600–4000 m/min
results.
Feed Rate : f z = 0,15 mm/tooth l Dry cutting is recommended. Wet cutting will result in chipping of cutting
Depth of Cut : ap = 0,5 mm, Dry edges in the early stages due to thermal cracking.

G84  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)

▌◄
SUMIBORON ”BN Finish Mill”
FMU Type
Specifications Structure
Screw
Approach angle: 90°
Axial rake angle: + 8°
Radial rake angle: + 2°

insert Cartridge

Max. Depth of Cut: 0,5 mm


Screw

Setting clamp Double


screw

Body
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5

Dimensions (mm) Max.


Cat. No. No. of Weight
Stock Depth Fig.
Teeth (Kg)

Milling Cutters
DC DCX DCSFMS LF DCB KWW KDP CBDP of Cut
FMU 4080 RS q 80 82,8 60 63 27 12,4 7,0 25 6 1,6 1
FMU 4100 RS  100 102,8 76 63 32 14,4 8,5 29 8 2,4 2
4125 RS q 125 127,8 75 63 40 16,4 9,5 29 10 3,4 2
4160 RS q 160 162,8 100 63 40 16,4 9,5 29 12 0,5 5,6 3
FMU 4200 RS q 200 202,8 130 63 60 25,7 14,0 38 16 9,2 4
4250 RS q 250 252,8 130 63 60 25,7 14,0 38 20 14,3 4
FMU 4315 RS 315 317,8 240 80 60 25,7 14,0 40 24 27,8 5

Inserts Cartridge
Fig. 1 Fig. 2
°
15
R300

45°
12,70
12,70

45° 5,0
15°
Cartridge Insert Screw Adjustment Screw O-ring Insert Wrench Pin
12,70 12,70 3,18
2

FMUU BFTX0509N FMUJ P3 TRX20 1,8 x 45


Application CBN
High Speed / Light cut K K

General Purpose K K

Roughing
BN700

BN7000

Cat. No. Figure

SNEW 1203 ADT R p m 1


1203 ADT R-S p m 2

Spare Parts Gauge

Cartridge Screw Screw Setting clamp Double screw Wrench Wrench Wrench
Dial-gauge is not included.
BH0620 BTD0609 FMUE WB5-10 TH040 LH030 LH025 RF-SET

G85
▌◄
G86
▌◄
H
Indexable
Endmills
H1–H88

Selection Guide Milling Cutter Selection Guide................................... H2–3


Exchangeable Head Endmills According to Work Materials / Applications
Modular Tools................................................... H4–5
on
Face Milling ”Sumi Dual", General Purpose Face Mills Expansi
DGC 13000 EW........................................................ H6
on
”Wave Mill", General Purpose Face Mills Expansi
WGX 13000 EW........................................................ H7
"Sumi Dual", High Feed Milling DMSW 08000 E(L).................................................... H8
DMSW 08000 M........................................................ H9
High Feed Milling MSX 06000/08000/12000/14000 ES/EM/EW........... H10–11
MSX 06000/08000/12000/12000 M.......................... H12–13
on
Expansi
High Feed Milling WFXH 08000/12000 M.............................................. H14–15
on
Shoulder Milling Expansi
”Sumi Dual Mill” DFC(M) 09000 E....................................................... H16–17
on
Expansi
”Wave Mill” for Shoulder Milling WFX(F/M) 08000/12000 E........................................ H18–19
WFX 08000 M........................................................... H18
on

Indexable
Expansi

Endmills
”Sumi Dual Mill”, tangential TSX(F/M) 08000/13000 E......................................... H20–23
New
”Sumi Dual Mill”, Repeater Mill TSXR 08000/13000 E............................................... H24–25
on
”Sumi Wave” for Shoulder Milling Expansi
WEZ .................................................................... H26–29
WEZ 11000 E/ES/EL................................................. H30–35
WEZ 17000 E/ES/EL................................................. H36–41
New
"Wave Mill", Repeater Mill WEZR 11000/17000 E............................................... H42–45
WEZ 11000/17000 M................................................. H46–49
New
WEZR 11000/17000 M.............................................. H50–53
"Wave Mill" for Shoulder Milling WEX 1000/2000/3000 E/EL/EW/M........................... H54–60
”Wave Mill” Series for Aluminium WAX 3000 E/EL........................................................ H61–62
WAX 4000 E/EL........................................................ H63
Repeater Mill WRX 2000 / 3000...................................................... H64–67
Shoulder Milling Cutter for Titanium New H68–69
MTIX 16000...............................................................
Others ”Wave Ball-Mill” for Roughing WBMR 2000/2000L................................................... H70–71
”Wave Ball-Mill” for Finishing WBMF 1000.............................................................. H72–73
”Wave Radius Mill” with Polygon Inserts WRCX 08000/10000 E.............................................. H74
08000/10000/12000 M.................................. H75
”Wave Radius Mill” with Round Inserts RSX(F) 08000/10000/12000 ES................................ H76
08000/10000/12000 M................................ H77
on
”Wave Mill” for Chamfering Expansi
WFXC 08000/12000 E.............................................. H78–79
WFXC 08000/12000 M.............................................. H80
on
High Speed Non-Ferrous Mill Expansi
ANX ..................................................................... H82–83
ANXS 16000 E.......................................................... H84–85
New
ANXS 16000 M.......................................................... H86–87

H1
▌◄
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel


Cutter Series Insert Cutter

Hardened Steel HRC 45–55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Type Type Diameter

Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)

Shoulder Milling

Profile Finishing

Aluminium Alloy
Stainless Steel
Groove Milling

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
DGC SNMU13T6..ONMU05T6..

3–6 mm
45° ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○
8
1,

40–63
Face Milling

DGC 13000-EW H6
13,5
13,5 6,9

WGX SEE/MT 13T3..

6 mm 45°
8

32–63 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
1,

WGX 13000-EW H7
13,4

20°
13,4 3,97

DMSW New WNMU0807...


DMSW 08000-E(L) 3 mm 35–63 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H8
IC 15°
DMSW-M New
RE
3 mm ◎ ○ ○ ○ ◎ ◎ ○ ◎ ○ H9
DMSW 08000-M 15° 35–42
High Feed Milling

MSX MSX(ES/EM/EW) WDMT0603.., WDMT0804..


06000, 0800, WDMT1205.., WDMT1406.. 1,0–2,5 mm
20° 16–63 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H11
12000, 14000 IC

MSX-M MSX 06000-M


1,0–2,0 mm 16–40 ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H12
08000-M
12000-M
RE
S 20°
WFXH-M SOMT 1204..
1,5 mm 25–32
WFXH 08000-M 15° ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ○ ○ H15
2,5 mm
WFXH 12000-M 15° 40
DFC XNMU 0606..
DFC (M) 6 mm 90° 25–80 ◎ ○ ◎ ○ ◎ ◎ ○ ◎ ○ H17
09000-E

WFX WFX(M/F) SOMT 0803..


6 mm 90°
08000-E 20–63 H18
10 mm 90° 40–80
Indexable
Endmills

12000-E H19
○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
WFX-M SOMT 1204..

WFX 08000-M 6 mm 90° 20–40


H18
RE

LNEX 0804..
TSX TSX (-F) 8 mm 90° 16–80 H22
08000-E ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎
9,3

TSX (-M)
13000-E 8,6 4,4
12 mm 90° 25–80 H23
LNEX1306..
Shoulder Milling

TSXR New
TSXR
21–40mm
90° 20–40 H24
08000-E ○ ◎ ◎ ◎ ◎ ◎ ◎
13000-E 41–60mm
90° 40–50 H25
WEZ WEZ 11000
-E/ES/EL AOMT 11T3..., AOET11T3..., 10 mm 90° 14–80
H30
H32
AOMT 1705..., AOET1705... ◎ ◎ ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H34
H36
WEZ 17000 15 mm 90°
-E/ES/EL
RE 25–80 H38
H40
WEZR New WEZR 20–40,
7,5

19–84mm
90° H42
20°

-E -M
L11 CRKS

11000-E, 17000-E 40–50 H44


◎ ◎ ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
DCSFMS
DMM h7

DCON h7

12,8 3,6
DC
DC

WEZR 32, H50


27–29mm
90°
APMX
LH LS2 H
APMX

11000-M, 17000-M 40 H52


LF
LF
OAL

WEX WEX 1000-E/EL AXMT0602.., AXMT1235..,


5 mm 90° 10–25
H56
WEX 2000-E/EL
AXMT1705..
10 mm 90° 14–63 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H57
H58
WEX 3000-E/EL 14 mm 90° 25–63
WEX-M WEX 2000-M 10 mm 90° 16–40 ○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H57
WEX 3000-M 14 mm 90° 25–40 H58
WRX
90°
AXMT1235.. , AXMT1705..
WRX 2000-E/W 18–36 mm 20–40 H65
○ ◎ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
WRX 3000-E/W 27–53mm
90° 32–50 H66

H2 ◎ : Preferred choice
○ : Suitable
▌◄
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle

Tempored Steel / Die Steel


Cutter Series Insert Cutter

Hardened Steel HRC 45–55


Cast Iron / Ductile Cast Iron

Ti Alloy / Heat Resistant Alloy


Carbon Steel / Alloy Steel
Milling
Application

Face

Ref. Page
Type Type Diameter

Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)

Shoulder Milling

Profile Finishing

Aluminium Alloy
Stainless Steel
Groove Milling

Chamfering
General Purpose

Ramping
Approach Angle

High Feed

Profiling
Finishing

Drilling
Shoulder M.

MTIX New XOMT1605..

MTIX 16000 13 mm 90° 32 ◎ ◎ ◎ ◎ ◎ ○ ◎ H69

WRCX
WRCX 08000-E
10000-E QPMT 0803../10T3../1204.. 4–5 mm
12–32 ○ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H74
QPET 10T35../1204..
Multi-Purpose

WRCX-M RE
IC

WRCX 08000-M
12000-M IC 90°
S 4–6 mm
20–40 ○ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H75

RSX RSX(F) 08000-ES RDET0803..RDET10T3.. 4 mm


10000-ES RDET1204..
12000-ES 20–
5 mm H76
32(ES) ○ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎
RSX-M H77
IC±0,025

RSX(F) 08000-M 40(M)


10000-M IC±0,025 S±0,025
6 mm
12000-M

WAX AECT1604.., AECT2206..


Alumimium

16–18mm
WAX 3000-E/EL APMX
90° 20–40
H62
RE

○ ◎ ◎ ◎ ◎ ○ ◎
H63
D1


BS

20°

22–24 mm
WAX 4000-E/EL INS
L
S
90° 25–40

Indexable
Endmills
WBMR ZNMT 1804100-C
WBMR 2000 2004100-S 20–47 mm
RE R10 (20)–
◎ ◎ ◎ ◎ ◎ ◎ H71
3D Profiling

R25 (50)
W1

WBMR 2000-L L S 30–69 mm


WBMF ZPGU 1551050

R5 (10)–
0,1–0,4mm
DC±0,02 RE±0,015
WBMF 1000 ◎ ◎ ◎ ◎ ◎ H73
R15 (30)
APMX
S L

WFXC-E SOMT0803../1204..
WFXC 08000-E SOET0803../1204.. 08–16
45° ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ H79
Chamfering

WFXC 12000-E 25–32

WFXC-M WFXC 08000-M 16


45° ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ H80
WFXC 12000-M 25–32
High Speed Non-Ferrous Milling

ANX ANB 1600R-L

3 mm 90°
16 16

32–40 ○ ◎ ◎ ◎ ○
◎◎ H84
6,0 9,0
ANXS 16000-E

16 16

ANXS-M New ANB 1600...


6,0 R0,4

3 mm 90°
16 16

ANXS 16000-E
6,0 9,0
23–38 ○ ◎ ◎ ◎ ○
◎◎ H86

16 16
6,0 R0,4

H3
▌◄
Exchangeable Head Endmills
Modular Tools
General Features
Indexable head endmills are available in 10 types:
WEZ MSX
WEX RSX
WFX WRXC
DMSW WFXC
WFXH ANXS
In addition to carbide arbors and steel arbors, the lineup of
integrated BBT types enables a variety of combinations.
General-purpose grade applicable to any work material. Introducing
the new grade ACU2500, which is applicable to a wide variety of
processes and work materials such as steel, stainless steel and
cast iron.

Suitable for milling with long overhangs when When combined with BBT integrated arbors,
combined with carbide or steel arbors! high load milling is supported.

Easy to change screw-on endmill type WEX and RSX type + BBT30 integrated arbor
carbide arbor
Modular Head + Carbide Arbor Standard Shank Type Endmill Screw Size and Mounting Cutter Size
Screw CRKS Applicable Cutter Size (DC)

M8 Ø 16, Ø 18
Indexable
Endmills

M10 Ø 20, Ø 22

M12 Ø 24, Ø 28

M16 Ø 30, Ø 32, Ø 35, Ø 40


6D 3D
Note: Cutting conditions can vary according to cutter reach, rigidity of machine tool /
workpiece etc.

Performance l A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.
Carbide Arbor Comparison ...
l Shoulder Milling Squareness
Low
Shoulder Reference Line

Vibration !
Amplitude
Vibration
Deviation (µm)

1st Step Carbide arbor


(8mm) Steel arbor
2nd Step
(8mm) Carbide Arbor
3rd Step
(8mm)
Amplitude

Deviation
Vibration

Overhang (mm)
Work Material : C50
Tool : WEX2025M12Z4 (ø D = 25, 4 teeth) Steel Arbor
Cutting Conditions : v c = 100 m/min, f z = 0,1 mm/tooth
ap = 8 mm x 3 passes, ae = 2,0 mm, Equipment: M/C BT50

H4 l = Euro stock
l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Exchangeable Head Endmills
Modular Tools
BBT Integrated Type - Modular Tools Special Arbors
LF
L6
LBX
L7

Ø 46
DCB
CRKS

BD
BBT Integrated Arbor Dimensions (mm)

Cat. No. Stock CRKS DCB BD L6 LBX L7 LF* Coolant Hole


BBT30- M8-50 m M8 8,5 15,9 73 50 18 98 Yes
M10-45 m M10 10,5 19,9 68 45 20 98 Yes
M12-40 m M12 12,5 24,9 63 40 22 98 Yes
M16-35 m M16 17 31,9 58 35 24 98 Yes
* Overhang length for LF is with head mounted. Can also be used with BT30 special machines.

Carbide and Steel Arbor

Carbide Arbor

Steel Arbor

Carbide Arbor Steel Arbor

Indexable
Endmills
Dimensions (mm) Dimensions (mm)
Cat. No. Stock Cat. No. Stock
CRKS DCB DMM LF2 L4 L5 LF* CRKS DCB DMM LF2 L4 L5 LF*
MA 15 M08 L120C l M8 8,5 15 120 10 18 145 MA 16 M08 L120S l M8 8,5 16 120 10 18 145
15 M08 L160C l M8 8,5 15 160 10 18 185 MA 20 M10 L150S l M10 10,5 20 150 10 20 180
MA 16 M08 L120C l M8 8,5 16 120 10 18 145 MA 25 M12 L200S l M12 12,5 25 200 10 22 235
16 M08 L160C l M8 8,5 16 160 10 18 185 MA 32 M16 L200S l M16 17,0 32 200 10 24 240
MA 18 M10 L150C l M10 10,5 18 150 10 20 180
18 M10 L200C l M10 10,5 18 200 10 20 230
MA 20 M10 L150C l M10 10,5 20 150 10 20 180 Identification of Catalogue No.
20 M10 L200C m M10 10,5 20 200 10 20 230
MA 23 M12 L200C l M12 12,5 23 200 10 22 235 MA 15 M08 L120 C
23 M12 L250C l M12 12,5 23 250 10 22 285
MA 25 M12 L200C M12 12,5 25 200 10 22 235 Modular Arbor Mounting Material
l Screw
25 M12 L250C M12 12,5 25 250 10 22 285 C: Carbide
l Shank Arbor S: Steel
MA 28 M16 L200C l M16 17,0 28 200 10 24 240 Diameter Length
28 M16 L300C l M16 17,0 28 300 10 24 340
MA 32 M16 L200C l M16 17,0 32 200 10 24 240
32 M16 L300C l M16 17,0 32 300 10 24 340

Recommended Tightening Torque


Wrench
l*Modular Tool System Screw
W S
M 8 8 13 23
M10 8 15 46
M12 10 19 60
( Modular tool head + arbor ) M16 10 24 80
LF
Notes about tightening the head:
l Refer to the Head Cat. No. chart on pages H18, H19, H35 and H37 to select the

arbor size in the table above.


l Check the mounting screw size of the head and arbor beforehand.

l When attaching head to an arbor, follow the standard tighting torque in the table

above.

H5
▌◄
”Sumi Dual Mill” Face Mill
DGC (EW) Type Expansio
n

SNMU / SNEU ONMU / ONEU


General Milling for Steel and Cast Iron Rake Radial -10° 6 mm 3 mm
Angle Axial -5° 45° 45°
Body – Shank Type

Body Identification Details


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DCX DMM LH LS LF Teeth (kg) DGC 13 040 EW
DGC 13040 EW  40 (42,90) 54 32 40 (38,44) 85 125 3 0,7
13050 EW m 50 (52,90) 65 32 40 (38,44) 85 125 3 0,9 Cutter Insert Cutter Endmill
Series Size Diameter Type
13063 EW m 63 (65,90) 77 32 40 (38,44) 85 125 4 1,1
( ) Figures in brackets indicate values for inserts of type ONMU
Weldon

Inserts Dimensions (mm)

Application Coated Carbide Cermet


High Speed/Light cut P K K M
S
P
M
Fig. 1 Fig. 2
General Purpose P
M M K K M
S P
Roughing P
M
P
M K M
S

6
8

1,
1,
ACU2500

XCU2500

XCK2000

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

T4500A

Cat. No. Fig.

13,5

13,5
SNMU 13T6ANER L  m    m   1 13,5 6,9 6,9
13,5
13T6ANER G  m    m   1
13T6ANER H  m    m   1
13T6ANER FL       2
13T6ANER FG  m    m   2
Fig. 3 Fig. 4
SNEU 13T6ANER L   1
13T6ANER G   1
13T6ANER FL 2
7,

m m
5

13T6ANER FG   2

13,5
13,5

XNEU 13T6ANEN W  m  m   3
ONMU 05T6ANER L       4
18,3 6,6 13,5 6,0
05T6ANER G  m    m   4
ONEU 05T6ANER L   4
Indexable
Endmills

05T6ANER G   4
Press down firmly from above
Insert Attaching Octagonal Inserts
Shim Screw
Insert Screw Firmly align insert with
Shim supporting face, press down
in the direction of the arrow Align with
and tighten the screw to fix supporting
the insert. faces

Spare Parts Optional


Shim Shim Screw L Seat Wrench Insert Srew Insert Wrench Insert Srew (*)

*Corners can be changed


simply by loosening the
3,0 screw. (Only suitable for
DGC / DGCM types with
DGCS 13 R BW 0609 F LH 040 BFTX 0412 IP TRDR 15 IP BFTX 0418 IP body size ≥ Ø 80).

SNMU – Recommended Cutting Conditions ONMU – Recommended Cutting Conditions


Work Hardness Cutting Speed Depth Feed Rate Work Depth
Hardness Cutting Speed Feed Rate
ISO of Cut Grade ISO of Cut Grade
Material (HB) vc (m/min) (mm) fz (min/t) Material (HB) vc (m/min) fz (min/t)
(mm)
General Steel 180–280 150–200–250 0,10–0,25–0,40 <4 ACU2500 General Steel 180–280 150–200–250 0,10–0,30–0,50 <2 ACU2500
ACP200 ACP200
P Alloyed Steel ≤180 180–250–350 0,10–0,30–0,45 <4 ACP300 P Alloyed Steel ≤180 180–250–350 0,10–0,50–0,50 <2 ACP300
Die Steel 200–220 100–150–200 0,15–0,25–0,35 <4 XCU2500 Die Steel 200–220 100–150–200 0,15–0,25–0,30 <2 XCU2500
Stainless ACU2500 Stainless ACU2500
M Steel
– 160–200–250 0,15–0,23–0,30 <3 ACM300 M Steel
– 160–200–250 0,15–0,23–0,30 <2 ACM300
ACU2500 ACU2500
ACK200 ACK200
K Cast Iron 250 100–200–250 0,10–0,25–0,40 <5 ACK300 K Cast Iron 250 100–200–250 0,10–0,30–0,50 <2 ACK300
XCU2500 XCU2500
XCK2000 XCK2000
ACU2500 ACU2500
S Exotic Steel – 30–50–80 0,10–0,20–0,30 <3 ACM200 S Exotic Steel – 30–50–80 0,10–0,20–0,30 <2 ACM200
ACM300 ACM300
Min. – Optimum – Max.

H6 l = Euro stock
l = Japan stock
→ G6-G9 Recommended Tightening Torque (N·m)

▌◄
”Sumi Wave” Face Mill
Expansio
n
WGX (EW) Type
General Milling for Steel and Cast Iron Rake Radial -20°–24° 6 mm
Angle Axial 20°–22° 45°
Body – Shank Type

Body – Dimensions Identification Details


Cat. No. Stock
Dimensions (mm) No. of
Teeth
WGX 13 032 EW
DC DCX DMM LH LS LF
WGX 13032 EW m 32 44 32 40 85 125 3 Cutter Insert Cutter Endmill
Series Size Diameter Type
13040 EW m 40 52 32 40 85 125 3
Weldon
13050 EW m 50 62 32 40 85 125 4
13063 EW m 63 76 32 40 85 125 5
Inserts are not included.
ø 32 mm cutters do not have a seat.

Insert Shape Characteristics


Unique wiper edge shape for improved surface roughness

General-purpose
G type chipbreaker

Optimal nose
radius
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface

Inserts

Indexable
Endmills
Dimensions (mm)
Application Coated Carbide Carb. DLC Cermet Fig. 1
High Speed/Light Cut P K K M K N
0
2,

S N

General Purpose P M K K M M N P
13,4

M S S M

Roughing P P K M P
20°

M M S
13,4 3,97 Seat
ACU2500

XCK2000

ACM200
ACM300
XCU2500
ACP100
ACP200
ACP300

ACK200
ACK300

DL1000
T4500A

Fig. 2 Seat Screw


Cat. No. Fig.
H1

Insert
1,

SEET 13T3AGFR-L 1
13,4

m m
SEET 13T3AGSR-L  1
20°

 m    m     Insert
13,4 3,97
13T3AGSR-G  m    m      1 Screw
SEMT 13T3AGSR-L  m    m     1 Fig. 3
13T3AGSR-G  m    m     1
7,
2

13T3AGSR-H  m    m     1
13,4

SEMT 13T3AGSR-FG  m    m     2
XEEW 13T3AGER-WR  m m m m m 3 17,8 3,97

Spare Parts Recommended Cutting Conditions


Hardness Cutting Speed Feed Rate
ISO Work Material (HB) vc (m/min) f z (mm/tooth)
Grade
Applicable Seat Insert Insesrt Spanner
Seat
Cutters Screw Screw Wrench (for Seat) General Steel 180–280 150–200–250 0,15–0,20–0,25
ACU2500
P Soft Steel ≤180 180–265–350 0,10–0,25–0,40 ACP200
XCU2500
Die Steel 200–220 100–150–200 0,15–0,20–0,25
WGX 130__EW ACU2500
M Stainless Steel - 160–205–250 0,15–0,23–0,30 ACM300
ACU2500
K Cast Iron 250 100–175 –250 0,15–0,23–0,30 ACK200
øD = 32 – – BFTX 03512 IP TRDR 15 IP 3,0 – XCK2000
N Non Ferrous Alloy - 500–750–1000 0,15–0,23–0,30 DL1000
øD = 40–63 WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP 3,0 LH 035 S Exotic Alloy - 30 – 50– 80 0,10–0,20–0,30 ACU2500
ACM300
Minimum-Optimum-Maximum

→ G10/G11
H7
▌◄
"Sumi Dual Mill"
DMSW 08000 E(L) New
Rake Radial -7° to -10°
3 mm
angle Axial -6° 15°

Fig 1

'00K
'&;
'&
/+
/)

Body (Shank Type) Dimensions (mm)


Weight
Stock

Cat. No. DCX DC DMM LH LF Number of teeth Fig.


(kg)
DMSW 08035E02 l 35 18,6 32 50 150 2 0,85 1
08040E03 l 40 23,5 32 50 150 3 0,86 1
08050E03-42 l 50 33,4 42 50 150 3 1,51 1
Inserts are sold seperately.

Body (Long Shank Type) Dimensions (mm)


Weight
Stock

Cat. No. DCX DC DMM LH LF Number of teeth Fig.


(kg)
DMSW 08035EL02 l 35 18,6 32 60 210 2 1,21 1
08040EL03 l 40 23,5 32 60 210 3 1,22 1
08050EL03-42 l 50 33,4 42 50 250 3 2,54 1
Inserts are sold seperately.

Parts Identification Details


Insert screw Wrench DMSW 08 050 E L 03 - 42
Cutter Insert Cutter Shank Long Number Shank
series size diameter shank of teeth diameter
BFTX0513IP 5,0 TRDR20IP type
Indexable
Endmills

Inserts Dimensions (mm)


Application Coated carbide
High speed / light cut
General purpose
Roughing Fig 1
IC
ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

Cat. No. IC S RE Fig.


RE
S
WNMU 0807ZNER-G l l l l l 13 7 1,6 1
WNMU 0807ZNER-H l l l 13 7 1,6 1

Recommended Cutting Conditions min.–optimum–max.


Cutting speed Feed rate
ISO Work material Hardness vc (m/min) fz (mm/t)
General steel < 280 HB 100–160–250 1,0–1,5–2,0

P Alloy steel < 280 HB 100–160–200 1,0–1,5–1,8

Alloy steel < 42 HRC 100–150–180 0,8–1,0–1,2

M Stainless steel – 80–120–150 0,8–1,0–1,2

K Cast iron – 100–160–250 1,0–1,5–1,8

H Hardened steel < 52 HRC 80–100–120 0,3–0,5–0,7


The above figures are guidelines for use with BT50 machine tools at depth of cut (ap) of 1,5 mm.
The above recommended cutting conditions may require adjustment depending on machine rigidity and workpiece rigidity.

H8 l = Euro stock
m = Japan stock
→ G63-G66
▌◄
"Sumi Dual Mill"
Modular Type DMSW 08000 M
Rake Radial -11° to -13°
3 mm
angle Axial -6° 15°

DCSFMS
Fig 1
L11
CRKS

DCX

DCON h7
DC
LS2
LF H
OAL

Head Dimensions (mm)


Number Weight Fig.
Stock

Cat. No. DCX DC DCSFMS DCON CRKS OAL LF LS2 L11 H


of teeth (kg)
DMSW 08035M16Z2 l 35 18,6 28,5 17 M16 63 40 5 10 24 2 0,19 1
08040M16Z3 l 40 23,5 28,5 17 M16 63 40 5 10 24 3 0,21 1
Inserts are sold seperately.

Parts Identification Details


Insert screw Wrench DMSW 08 040 M16 Z3
Cutter Insert Cutter Mounting Number
series size diameter screw size of teeth
BFTX0513IP 5,0 TRDR20IP

Inserts Dimensions (mm)


Application Coated carbide
High speed / light cut
General purpose
Roughing Fig 1
IC
ACU2500

ACP2000

ACP3000

ACK2000

ACK3000

Indexable
Endmills
Cat. No. IC S RE Fig.
RE
S
WNMU 0807ZNER-G l l l l l 13 7 1,6 1
WNMU 0807ZNER-H l l l 13 7 1,6 1

Recommended Cutting Conditions min.–optimum–max.


Cutting speed Feed rate
ISO Work material Hardness vc (m/min) fz (mm/t)
General steel < 280 HB 100–160–250 1,0–1,5–2,0

P Alloy steel < 280 HB 100–160–200 1,0–1,5–1,8

Alloy steel < 42 HRC 100–150–180 0,8–1,0–1,2

M Stainless steel – 80–120–150 0,8–1,0–1,2

K Cast iron – 100–160–250 1,0–1,5–1,8

H Hardened steel < 52 HRC 80–100–120 0,3–0,5–0,7


The above figures are guidelines for use with BT50 machine tools at depth of cut (ap) of 1,5 mm.
The above recommended cutting conditions may require adjustment depending on machine rigidity and workpiece rigidity.

→ H5

→ G63-G66
H9
▌◄
”METAL SLASH MILL” Ultra High Feed

MSX Type Boosts Productivity – Cuts Costs

Features
The Metal Slash Mill type MSX is a new multi function high shear milling cutter
with ultra high feed capability suitable for face milling, slotting, plunging and
helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a
sharp cutting edge which demonstrates extreme resistance to wear and heat
massively boosting productivity and tool life.

The vibration free cutting action ensures accurate sizing, improved surface
finish, and protection of the machine tool/workpiece from damage. Inserts are
double clamped in wide chip gullets to maximise rigidity and chip evacuation
with temperature at the cutting edge being easily controlled via an optional
air blast through integral coolant holes.The MSX cutter is readily applied to
general purpose machining across the P (steel) M (stainless) and K (cast iron)
range of workpiece materials with impressive results.

Advantages

Integral Coolant Hole


Durable Cutter Body
Otimised chip removal
– massive chip Special alloyed steel with
avacuation pockets hard surface

Wide Application Range

Face milling, slotting,


helical boring
and plunging
Double Clamp
Indexable
Endmills

Low Cutting Force Secure insert clamping


for stable cutting

Unique insert shape


reduces cutting force

Application Range
Roughing operation (Carbon steel, ae = 30 %)
16,0 –
Face Milling Helical
14,0 – General High Feed Slotting Profiling
Condition Condition Boring
Depth of Cut: ap (mm)

12,0 –
Power Mill MSX J JJJ J JJJ –
10,0 –
WRCX
JJJ J J JJ JJ
8,0 –
JJJ excellent
JJ very good
6,0 – WRCX J good
(QPMT200608)
4,0 –

2,0 –
MSX (WDMT1406)
0
l l l l l l l l l

0,1 0,2 0,3 0,4 0,5 0,6 0,7 1,0 2,0


Feed Rate: fz (mm/tooth)
H10 l = Euro stock
m = Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)

▌◄
”METAL SLASH MILL” ”METAL SLASH MILL”
MSX 06000/08000 ES/EM/EW MSX 12000/14000 ES/EM/EW
1,0 mm 1,5 mm 2,0 mm 2,5 mm
20° 20° 20° 20°

Fig. 1 Fig. 2

Body For insert type : WDMT 0603  Body For insert type : WDMT 1205 
Dimensions (mm) No.of Fig. Dimensions (mm) No.of Fig.
Cat. No. Stock DCX Cat. No. Stock DCX DMM LH
DMM LH LS LF teeth LS LF teeth
MSX 06016 ES q 16 16 30 80 110 2 1 MSX 12032 ES l 32 32 70 80 150 2 2
06016 EM l 16 16 70 80 150 2 1 12032 EM l 32 32 120 130 250 2 2
06016 EM15 q 16 15 30 120 150 2 1 MSX 12035 EM m 35 32 50 200 250 2 2
MSX 06017 EM m 17 16 20 130 150 2 1 MSX 12040 ES m 40 32 50 100 150 3 2
MSX 06018 EM m 18 16 20 130 150 2 1 12040 EM m 40 32 50 200 250 3 2
MSX 06020 ES l 20 20 50 80 130 3 1 MSX 12050 EM q 50 42 50 200 250 4 2
06020 EM l 20 20 100 80 180 3 1 MSX 12032 EW l 32 32 70 80 150 2 2
06020 EM19 q 20 19 50 130 180 3 1
MSX 06022 EM m 22 20 30 150 180 3 1 Body For insert type : WDMT 1406 
MSX 06025 ES l 25 25 60 80 140 3 1 Dimensions (mm) No.of Fig.
06025 ES24 25 24 60 80 140 3 1 Cat. No. Stock DCX DMM LH
q LS LF teeth
06025 EM l 25 25 120 130 250 3 1 MSX 14040 ES q 40 32 50 100 150 2 2
06025 EM24 q 25 24 60 190 250 3 1 14040 EM q 40 32 50 200 250 2 2
MSX 06020 EW l 20 20 50 80 130 3 1 MSX 14050 ES q 50 42 50 100 150 3 2
MSX 06025 EW l 25 25 60 80 140 3 1 MSX 14050 EM q 50 42 50 200 250 3 2
14063 ES q 63 42 50 100 150 4 2
Body For insert type : WDMT 0804 
MSX 14063 EM q 63 42 50 200 250 4 2
Dimensions (mm) No.of Fig.
Cat. No. Stock DCX DMM LH LS LF teeth
MSX 08020 ES l 20 20 50 80 130 2 1
08020 EM l 20 20 100 80 180 2 1
08020 EM19 q 20 19 50 130 180 2 1
MSX 08022 EM m 22 20 30 150 180 2 1
MSX 08025 ES l 25 25 60 80 140 2 2 Inserts
08025 EM l 25 25 120 130 250 2 2
08025 EM24 q 25 24 60 190 250 2 2

Indexable
Endmills
MSX 08028 EM q 28 25 40 210 250 2 2
MSX 08032 ES m 32 32 70 80 150 3 2 IC

08032 EM q 32 32 120 130 250 3 2 Application Coated Carbide


MSX 08035 EM m 35 32 50 200 250 3 2 High Speed / Light cut RE
MSX 08020 EW l 20 20 50 80 130 2 1 General Purpose PM PM
S
MSX 08025 EW l 25 25 60 80 140 2 2 Roughing PM PM
MSX 08032 EW l 32 32 70 80 150 3 2
ACP200
ACP300
ACK200
ACK300

Dimensions (mm) Applicable


Cat. No.
IC S RE Endmill
Identification Details WDMT0603 ZDTR   m 
6,35 3,0 1,5 MSX06000E□
0603 ZDTR-H   m 
WDMT0804 ZDTR
MSX 06 016 E S 8,5 4,0 2,0 MSX08000E□
  
0804 ZDTR-H   m 
WDMT1205 ZDTR
12 5,0 2,0 MSX12000E□
  
Cutter Insert Cutter Shank S: Short type with cylindrical shank
type size Diameter Type M: Long type with cylindrical shank 1205 ZDTR-H   m 
WDMT1406 ZDTR
14 6,0 2,0 MSX14000E□
W: Short type with Weldon shank   m 
1406 ZDTR-H   
ZDTR-H : Stronger cutting edge

Spare Parts
Insert Screw Insert Wrench Clamp C Ring Clamp Screw Applicable Endmill

MSX - El

BFTX 02505 IP 1,5 TRDR 08 IP – – – MSX 06000E□


BFTX 0306 IP 2,0 TRDR 08 IP – – – MSX 08020E□, MSX 08022E□
BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08025E□, MSX 08028E□, MSX 08032E□, MSX 08035E□
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12000E□
BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 MSX 14000E□

→ G67
H11
▌◄
Exchangeable
”METAL SLASHHead
MILLEndmills
” Exchangeable Head Endmills
MSX 06000/08000 M MSX 08000/12000 M
1,0 mm 1,5 mm 2,0 mm
20° Modular Type 20° 20°
High feed and high efficiency (MSX 08000M) (MSX 12000 M)
machining endmills High feed and high efficiency machining endmills

L11 L11
CRKS CRKS

DCX

DCON
DCON
DCX

LS2 LS2
H H
LF LS LF LS
Axial rake angle: 8° Axial rake angle: 8°
OAL Radial rake angle: -3° – -8°
OAL Radial rake angle: -3° – -8°

Heads For insert type : WDMT 0603 Heads For insert type : WDMT 0804
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DCON CRKS OAL LF LS2 LS L11 H teeth DC DCON CRKS OAL LF LS2 LS L11 H teeth
MSX 06016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2 MSX 08025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
06018M08Z2 m 18 8,5 M8 42 25 5 17 8 13 2 08028M12Z2 q 28 12,5 M12 56 35 5 21 10 19 2
MSX 06020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3 MSX 08030M16Z3 q 30 17,0 M16 63 40 5 23 10 24 3
06022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3 08032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
MSX 06025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 MSX 08035M16Z3 m 35 17,0 M16 63 40 5 23 10 24 3
Inserts are not included. Inserts are not included.

Heads For insert type : WDMT 1205


Dimensions (mm) No. of
Cat. No. Stock
DC DCON CRKS OAL LF LS2 LS L11 H teeth
MSX 12032M16Z2 l 32 17,0 M16 63 40 5 23 10 24 2
12035M16Z2 m 35 17,0 M16 63 40 5 23 10 24 2
MSX 12040M16Z3 l 40 17,0 M16 63 40 5 23 10 24 3
Inserts are not included.

Inserts
Application Coated Carbide
Indexable

General Purpose P P
Endmills

M M

Roughing P
M
P
M
ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
Cat. No. Applicable Endmill
IC S RE IC

WDMT 0603 ZDTR


MSX06000M□
  m  6,35 3,0 1,5
0603 ZDTR-H   m 
RE
WDMT 0804 ZDTR
MSX08000M□
   8,5 4,0 2,0 S
0804 ZDTR-H   m 
WDMT 1205 ZDTR
MSX12000M□
   12 5,0 2,0
1205 ZDTR-H   m 
H – Strong Cutting Edge

Identification Details

MSX 06 016 M08 Z2 → H5


Cutter Insert Diameter Mounting No. of
type size screw teeth

Spare Parts
Clamp Screw Insert Wrench Clamp C Ring Insert Screw
Applicable
Endmill

BFTX 02505 IP 1,5 TRDR 08 IP – – – MSX 06016M – MSX 06025M


BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08025M – MSX 08035M
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12032M – MSX 12040M

H12 l = Euro stock


m = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
”METAL SLASH MILL”
MSX Type
Recommended Cutting Conditions
Endmill Type (Ø DC) Shell Type (Ø DC)
Coated Cutting Insert
Work 16 20 25 32 40 50–66 80–100
Carbide Speed Cat.
Material ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate ap Feed rate
Grade vc (m/min) No.
(mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth) (mm) (mm/tooth)
General WDMT 0603 0,8 0,8 0,8 0,8 0,8 0,8 – – – – – – – –
Steel WDMT 0804 – – 1,0 1,0 1,0 1,2 1,0 1,2 – – – – – –
P (Below
ACP200 100–150–200
WDMT 1205 – – – – – – 1,2 1,4 1,2 1,4 1,2 1,4 – –
HB200) WDMT 1406 – – – – – – – – 1,5 1,5 1,5 1,5 1,5 1,5
WDMT 0603 0,7 0,8 0,7 0,8 0,7 0,8 – – – – – – – –
Alloy Steel
WDMT 0804 – – 0,8 1,0 0,8 1,2 0,8 1,2 – – – – – –
P (Below ACP200 80–130–180
WDMT 1205 – – – – – – 1,0 1,4 1,0 1,4 1,0 1,4 – –
HRC45)
WDMT 1406 – – – – – – – – 1,3 1,5 1,3 1,5 1,3 1,5
Stainless WDMT 0603 0,8 0,7 0,8 0,7 0,8 0,7 – – – – – – – –
Steel WDMT 0804 – – 1,0 0,8 1,0 0,8 1,0 0,8 – – – – – –
M X5CRNI1810, ACP300 80–120–150 WDMT 1205 – – – – – – 1,2 1,2 1,2 1,2 1,2 1,2 – –
Others WDMT 1406 – – – – – – – – 1,5 1,3 1,5 1,3 1,5 1,3
WDMT 0603 0,8 1,0 0,8 1,0 0,8 1,0 – – – – – – – –
Cast Iron WDMT 0804 – – 1,0 1,2 1,0 1,4 1,0 1,4 – – – – – –
K GG, GGG ACK300 100–150–200 WDMT 1205 – – – – – – 1,2 1,5 1,2 1,5 1,2 1,5 – –
WDMT 1406 – – – – – – – – 1,5 1,8 1,5 1,8 1,5 1,8
Hardened WDMT 0603 0,5 0,5 0,5 0,5 0,5 0,5 – – – – – – – –
Steel WDMT 0804 – – 0,5 0,6 0,5 0,8 0,5 0,8 – – – – – –
H (Below ACK300 40–80–100
WDMT 1205 – – – – – – 0,6 1,0 0,6 1,0 0,6 1,0 – –
HRC50) WDMT 1406 – – – – – – – – 1,0 1,2 1,0 1,2 1,0 1,2

Insert Cat. No. Max ap RE l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity.
WDMT 0603.... 1,0 1,5 The above figures are guidelines for use with the BT50 machine tool.
WDMT 0804.... 1,5 2,0 l The above cutting conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
WDMT 1205.... 2,0 2,0 When tool overhang is more than L/D = 3 and less than or equal L/D = 5, settings should be adjusted to
WDMT 1406.... 2,5 2,0 approximately 70 to 80 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).
When tool overhang is more than L/D = 5 and less than or equal L/D = 8, settings should be adjusted to
approximately 50 to 60 % of those indicated in the above cutting conditions (i.e. ap and Feed Rate).

Information for Programming


For machine programming, please use the theoretical corner radius (R) shown in the list.

Indexable
Endmills
Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below.
Body Insert Theoretical Radius (R) Remaining Depth (d)

MSX 06000 WDMT 0603.... 2,0 0,403

MSX 08000 WDMT 0804.... 2,5 0,593

d MSX 12000 WDMT 1205.... 3,0 1,030

MSX 14000 WDMT 1406.... 3,5 1,219

Plunging and Helical Boring WDMT0603ZDTR WDMT0804ZDTR WDMT1205ZDTR WDMT1406ZDTR

Cutter ap: max 1,0 ap: max 1,5 ap: max 2,0
ap: max 2,5
Ramping Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring
a min. max. a min. max. a min. max. a min. max.
max. øB øB max. øB øB max. øB øB max. øB øB
16 6°00’ 21 31
ap: Max. Depth
17 5°00’ 23 33
18 4°30’ 25 35
a: Max. Angle 20 3°30’ 29 39 7°30’ 25 38
22 3°00’ 33 43 5°30’ 29 42
25 2°00’ 39 48 4°00’ 35 48
Helical Boring 28 3°00’ 41 54
32 2°30’ 49 62 6°30’ 42 63
35 2°00’ 55 68 5°00’ 48 69
40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78
50 2°30’ 78 99 3°30’ 73 98
63 2°00’ 103 124 2°00’ 99 124
66 1°30’ 109 130 1°45’ 105 130
80 1°30’ 133 158
B min. B max. 100 1°00’ 173 198

H13
▌◄
”Wave Mill” Series
WFXH Type Expansio
n

General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.

Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.

Notes on Corner Finishing - Remaining Material


Actual machined corners will have uncut and overcut portions due to the shape of the inserts.
Fig. 1 Fig. 2 Overcut Portion

Uncut Portion Uncut Portion

Programmed Programmed
Corner R Corner R
WFXH 08000 Type
Programmed SOMT 08 04- SOMT 08 08- SOMT 08 12-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 1,41 0 Fig. 1 1,30 0 Fig. 1 1,21 0 Fig. 1
2,5 1,30 0,02 Fig. 2 1,19 0,01 Fig. 2 1,09 0 Fig. 2
3,0 - - - - - - 0,98 0,05 Fig. 2

WFXH 12000 Type


Programmed SOMT 12 04- SOMT 12 08- SOMT 12 12- SOMT 12 16-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 2,58 0 Fig. 1 2,48 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1
2,5 2,47 0 Fig. 1 2,37 0 Fig. 1 2,25 0 Fig. 1 2,14 0 Fig. 1
3,0 2,36 0 Fig. 1 2,26 0 Fig. 1 2,14 0 Fig. 1 2,11 0 Fig. 1
3,5 2,24 0,01 Fig. 2 2,14 0 Fig. 1 2,03 0 Fig. 1 1,91 0 Fig. 1
4,0 - - - 2,03 0,04 Fig. 2 1,91 0,03 Fig. 2 1,8 0,01 Fig. 2
Indexable
Endmills

Minimum Cutting Diameter


Minimum cutting diameter (DCN) will depend on the insert that is used. Using an insert with a large nose radius is recommen-
ded for the WFXH type.
DCSFMS
DCB
KWW DCN based on insert nose
Body Cat. No. DC
R0,4 R0,8 R1,2 R1,6
KDP
CBDP

WFXH 08025 M 25 9,69 9,48 9,27 -


08032 M 32 16,6 16,4 16,2 -
LF

WFXH 12040 M 40 15,8 15,5 15,3 15,1

D2 DCN
D1
DC

Taper Cutting and Helical Milling


Minimum Diameter Maximum Diameter Helical Millilng Taper Cutting
Insert Cat. No. DC
Min. Max. Max. Ramping Angle
25 35 49 1°30‘
SOMT 08 04-
32 49 63 0°30‘
25 35 48 3°
SOMT 08 08-
Minimum and Maximum Diameters 32 49 62 1°30‘
25 34 47 4°30‘
SOMT 08 12-
32 48 61 2°30‘
SOMT 12 04- 40 56 79 1°
Ramping Angle
SOMT 12 08- 40 56 78 1°30‘
SOMT 12 12- 40 55 77 2°30‘
Ramping Angle SOMT 12 16- 40 55 76 3°30‘

→ G68-G71
H14 l = Euro stock
m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Wave Mill” Series
Expansio
n
WFXH 08000/12000 M
Modular Type Rake Radial -6° 1,5 mm 2,5 mm
Angle Axial 6° 15° 15°
(08000M Type) (12000M Type)

Head Identification Details


Dimensions (mm) No. of Weight WFX 08 020 M10 Z2
Stock

Cat. No.
DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
Cutter Insert Cutter Screw No. of
WFXH08025M12Z2 m 25 12,5 M12 56 35 5 21 10 19 2 0,1
Series Size Diameter Size Teeth
08032M12Z3 m 32 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.

Head
→ H5
Dimensions (mm) No. of Weight
Stock

Cat. No.
DC DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXH12040M12Z3 m 40 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.

Inserts
Application Coated Carbide Carbide DLC Cermet
High Speed / Light cut P K K M
S
K
N
M M
General Purpose PM PM K K S S N PM
Roughing PM PM K M
S N P
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
ACU2500

XCU2500

XCU2000

DL1000

T4500Z

Cat. No. RE Fig.


H1

SOMT 080304 PZER L  m   m m m    – – 0,4 1


080308 PZER L  m m   m     – – 0,8 1 Fig. 1
SOMT 080304 PZER G  m    m     – – 0,4 1
080308 PZER G  m    m     – – 0,8 1
080312 PZER G        – – 1,2 1
SOMT 080308 PZER H  m    m     – – 0,8 1

Indexable
080312 PZER H     m   – – 1,2 1

Endmills
SOET 080304 PZER G  m   – – m 0,4 1
080308 PZER G  m   – – m 0,8 1
Fig. 2
080312 PZER G   m  m m – – m 1,2 1
SOET 080302 PZFR S – – – – – – – – – –   0,2 1
080304 PZFR S – – – – – – – – – –   0,4 1
080308 PZFR S – – – – – – – – – –   0,8 1
SOMT 120408 PDER L  m    m     – – 0,8 2
SOMT 120404 PDER G  m m   m     – – 0,4 2
120408 PDER G  m    m     – – m 0,8 2
120412 PDER G  m  m  m m  – – 1,2 2
120416 PDER G     m m m – – 1,6 2
SOMT 120408 PDER H  m    m     – – 0,8 2
SOET 120408 PDFR S – – – – – – – – – –   0,8 2

Spare Parts Recommended Cutting Conditions


Screw Insert Wrench Cutting Speed Insert Ø 25 Ø 32 Ø 40 Ø 50 Ø 63
Applicable ISO Work Material Grade ap fz ap fz ap fz ap fz ap fz
(vc (m/min) Cat. No.
(mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t) (mm) (mm/t)
Cutter
General Steel SOMT08 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8 0,8
ACP200 100–150–200
<200HB SOMT12 - - - - 1,0 1,0
WFXH08000M BFTX0306IP 2,0 TRDR08IP P Alloy Steel SOMT08 0,7 0,8 0,7 0,8 0,7 0,8 0,7 0,8 0,7 0,8
WFXH12000M BFTX03512IP 3,0 TRDR15IP ACP200 80–130–180
<HRC45 SOMT12 - - - - 0,8 1,0 0,8 1,0 0,8 1,0
Stainless Steel SOMT08 0,8 0,7 0,8 0,7 0,8 0,7 0,8 0,7 0,8 0,7
M (X5CrNiS18 10, other)
ACM300 80–120–150
SOMT12 - - - - 1,0 0,8 1,0 0,8 1,0 0,8
Cast Iron SOMT08 0,8 1,0 0,8 1,0 0,8 1,0 0,8 1,0 0,8 1,0
K FC, FCD
ACK300 100–150–200
SOMT12 - - - - 1,0 1,2 1,0 1,2 1,0 1,2
Hardened Steel SOMT08 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
H <HRC50
ACK300 40–80–100
SOMT12 - - - - 0,6 0,8 0,6 0,8 0,6 0,8
The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity. The above
figures are guidelines for use with the BT50 machine tool.
The above conditions assume a tool overhang length of L/D = 3 (i.e. overhang length is 3 times tool diameter) or less.
When tool overhang is more than L/D = 3 and less or equal L/D = 5, settings should be adjusted to approximately
70 % to 80 % of those indicated in the above cutting conditions (i.e. ap and ft).
When tool overhang is more than L/D = 5 and less or equal L/D = 8, settings should be adjusted to approximately
50 % to 60 % of those indicated in the above cutting conditions (i.e. ap and ft).

H15
▌◄
"Sumi Dual Mill"
DFC Type Expansio
n

General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness and enhanced
accuracy.
The double-side inserts are flexible and reduces costs.

Large Line-up
Diameter from Ø 25 mm to Ø 200 mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, GS, H

Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø 25 – Ø 80 2–5
Shank
Fine Pitch DFCM 09000 E Ø 32 – Ø 80 3–7
Standard Pitch DFC 09000 RS Ø 50 – Ø 200 4–10
Shell Fine Pitch DFCM 09000 RS Ø 50 – Ø 200 5–16
→G22-G25 Extra-Fine Pitch DFCF 09000 RS Ø 50 – Ø 200 6–20

New Insert Design Provides Excellent Machining Accuracy


Inserts Chipbreaker Selection Map
high

Cat. No. RE0,4 RE0,8 RE1,2 RE1,6

XNMU0606__PNER-L   L
XNMU0606__PNER-G
G, GS
    Light Cutting Heavy Cutting
on
Expansi
XNMU0606__PNER-GS    
Sharpness

XNMU0606__PNER-H    General Purpose


H
Strength high
Indexable

Work Material
Endmills

L type G type GS type H type

Chipbreaker

General purpose to inter-


Applications Light cutting Shoulder milling Heavy cutting
rupted milling
0,1 mm 0,1 mm 0,15 mm

Cutting edge geometry 20° 20° 20°


30°

Low rigidity milling, Roughing, heavy interrupted


Features Face milling Shoulder milling
reduction of burrs and hardness steel milling

Stable and High Cutting Performance Combined with High Toughness

Only cutting edge is optimized


for excellent machining
accuracy!!

Wear does not reach the supporting


Max. Depth of cut area.
ap: 6 mm Therefore precise re­positioning of
inserts!
(a)Upper view of SEC-Sumi Dual Mill
DFC type insert
Wear
Cutting edge
Supporting area
Cutting edge
(b)Side view of SEC-Sumi Dual Mill (c)Side view of existing
DFC type inserts double sided insert

H16 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
"Sumi Dual Mill"
Expansio
n
DFC(M) 09000 E
Body – Shank Type Rake Radial -9° Max. ap: 6 mm

Angle Axial -5°

Body – Dimensions
DFC type, Standard Pitch DFCM type, Medium Pitch
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth DC DMM LH LS LF Teeth
DFC 09025E  25 25 40 80 120 2 DFCM 09032E  32 32 50 80 130 3
DFC 09032E  32 32 50 80 130 2 09040E  40 32 50 80 130 4
09040E  40 32 50 80 130 3 09050E  50 32 50 80 130 5
09050E  50 32 50 80 130 3 DFCM 09050E-42 50 42 50 100 150 5
DFC 09050E-42 50 42 50 100 150 3 DFCM 09063E  63 32 50 80 130 6
DFC 09063E  63 32 50 80 130 4 DFCM 09063E-42 63 42 50 100 150 6
DFC 09063E-42 63 42 50 100 150 4 DFCM 09080E  80 32 50 80 130 7
DFC 09080E  80 32 50 80 130 5 DFCM 09080E-42 80 42 50 100 150 7
DFC 09080E-42 80 42 50 100 150 5

Identification Details DFC M 09 050 E


Cutter M: Medium Insert Size Cutter Shank
Series Diameter Type
Inserts
Application Coated Carbide
High Speed / Light Cutting P
M K K M
S

General Purpose Cutting P


M
P
M K K M
S
M
S

Rough Cutting P P
M M K M
S
ACM200
ACM300
ACP100
ACP200
ACP300

ACK200
ACK300
ACU2500
XCU2500

XCK2000

Cat. No. RE
Spare Parts
XNMU 060604 PNER-L  m   m   0,4 Screw Wrench
060608 PNER-L  m   m   0,8
XNMU 060604 PNER-G  m    m     0,4 TRDR15IP
BFTX03512IP

Indexable
060608 PNER-G         0,8

Endmills
m m 5,0
060612 PNER-G         1,2
060616 PNER-G  m       1,6
XNMU 060604 PNER-GS m      0,4
060608 PNER-GS m m  m     0,8
060612 PNER-GS m m m m m m 1,2
060616 PNER-GS m m m m m m 1,6
XNMU 060608 PNER-H  m    m     0,8
060612 PNER-H  m     m  1,2
060616 PNER-H  m  m m  m  1,6

Recommemded Cutting Conditions Min.–Optimum–Max.


Work- Hardness Depth of Cut
ISO Cutting Speed (m/min) Feed Rate Grade
material (HB) (mm)
General Steel 180–280 150–200–250 0,10–0,20–0,30 <6 ACU2500
ACP200
P Soft Steel ≤180 180–250–350 0,15–0,25–0,35 <6 ACP300
Die Steel 200–220 100–150–200 0,10–0,18–0,25 <4 XCU2500
ACU2500
M Stainless Steel – 160–205–250 0,12–0,18–0,25 <6 ACM300
ACU2500
ACK200
K Cast Iron 250 100–175–250 0,10–0,20–0,30 <6 ACK300
XCU2500
XCK2000
ACU2500
S Exotic Alloy – 30–50–80 0,10–0,20–0,30 <6 ACM200
ACM300

Applications and Recommended Chipbreakers


Face milling Shoulder milling Shot milling Side face milling
G GS G, GS

H17
▌◄
”Sumi
”METALWave”
SLASHShoulder
MILL” Mill ”Sumi Wave” Shoulder Mill
WFX (M) 08000 E Expansio
n
WFX 08000 M
Body - Shank Type Modular Type Rake Radial -6° 6 mm P
Angle Axial 12° 90°

WFX08000E WFX08000M

Body - WFX_E, Standard Pitch Head


Dimensions (mm) No. of Dimensions (mm) No. of

Stock
Cat. No. Stock Cat. No.
DC DMM LH LS LF Teeth DC DCON CRKS OAL LF LS2 LS L11 H Teeth
WFX 08020 E-16 l 20 16 30 80 110 2 WFX 08020 M10Z2  20 10,5 M10 49 30 5 19 8 15 2
WFX 08020 E l 20 20 30 80 110 2 08022 M10Z2  22 10,5 M10 49 30 5 19 8 15 2
08022 E l 22 20 30 90 120 2 WFX 08025 M12Z2  25 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E-20 l 25 20 30 90 120 2 08028 M10Z2  28 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E l 25 25 30 90 120 2 WFX 08030 M16Z3  30 17,0 M16 63 40 5 23 10 24 3
08028 E l 28 25 30 90 120 2 08032 M16Z3  32 17,0 M16 63 40 5 23 10 24 3
08030 E l 30 25 30 90 120 3 08040 M16Z3  40 17,0 M16 63 40 5 23 10 24 3
WFX 08032 E l 32 32 30 90 120 3
08033 E l 33 32 30 90 120 3
08040 E l 40 32 30 90 120 3
Identification Details
08050 E l 50 32 30 90 120 4 WFX 08 020 M10 Z2
08063 E l 63 32 30 90 120 5
Inserts are not included. Cutter Insert Cutter Screw No. of
Series Size Diameter Size Teeth

Body - WFXM_E, Medium Pitch → H5


Dimensions (mm) No. of
Cat. No. Stock
DC DMM LH LS LF Teeth
WFXM 08025 E l 25 25 30 90 120 3
WFXM 08032 E l 32 32 30 90 120 4
Inserts Dimensions (mm)

08040 E l 40 32 30 90 120 4 Fig. 3 Fig. 4


8,0

08050 E 50 32 30 90 120 5 Wiper Insert


l
Indexable
Endmills

08063 E l 63 32 30 90 120 6
8,1

Inserts are not included. R0,8


3,3 3,175

Application Coated Carbide Carbide DLC

Identification Details
M K
High Speed / Light cut P K K S N N
General Purpose PM PM K K M
S
M
S N
WFX M 08 025 E Roughing PM PM K M
S
ACM200
ACM300
ACU2500

ACP100
ACP200
ACP300

ACK200
ACK300
XCU2500

XCK2000

DL1000

Cutter M: Medium Insert Cutter Endmill Cat. No. RE Fig.


Series Size Diameter Type
H1

SOMT 080304 PZER L  m   m m m    – – 0,4 3


080308 PZER L  m m   m     – – 0,8 3
SOMT 080304 PZER G  m    m     – – 0,4 3
080308 PZER G  m    m     – – 0,8 3
080312 PZER G     m    – – 1,2 3
SOMT 080308 PZER H  m    m     – – 0,8 3
080312 PZER H     m  m  – – 1,2 3
Recommended Cutting Conditions SOET 080304 PZER G 
080308 PZER G 
m m m m   m –



0,4
0,8
3
3
m m m m   m
Hardness 080312 PZER G  m  m m  m m – – 1,2 3
ISO Work Material Cutting Speed Feed Rate DOC Grades
(HB) SOET 080302 PZFR S – – – – – – – – – –   0,2 3
General Steel 180–280 150–200–250 0,08–0,12–0,18 <6 ACU2500 080304 PZFR S – – – – – – – – – –   0,4 3
ACP200
P Soft Steel ≤180180–250–350 0,10–0,15–0,20 <6
ACP300
080308 PZFR S – – – – – – – – – –   0,8 3
Die Steel 200–220 100–150–200 0,08–0,12–0,18 <4 XCU2500 XOEW 080308 PZTR W  – – – – –  – – 0,8 4
ACU2500
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <6
ACM300
ACU2500
ACK200
Spare Parts
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <6 ACK300
Screw Wrench
XCU2500
XCK2000
H1
N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <6
DL1000
ACU2500
BFTX0306IP 2,0 TRDR08IP
S Exoric Alloy - 30–50–80 0,08–0,13–0,18 <6 ACM200
ACM300
Min. - Optimum - Max.

H18 l = Euro stock


m = Japan stock
→ G26-G29 Recommended Tightening Torque (N·m)

▌◄
”Sumi Wave” Shoulder Mill
Expansio
n
WFX (F) 12000 E
Body - Shank Type Rake Radial -8° 10 mm P
Angle Axial 8° 90°

WFX12000E

Body - WFX_E, Standard Pitch Body - WFXF_E, Fine Pitch


Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DC DMM LH LS LF Teeth DC DMM LH LS LF Teeth
WFX 12040 E l 40 32 30 90 120 3 WFXF 12050 E l 50 32 30 90 120 4
12050 E l 50 32 30 90 120 3 12063 E l 63 32 30 90 120 5
12063 E l 63 32 30 90 120 4 12080 E l 80 32 30 90 120 6
12080 E l 80 32 30 90 120 4 Inserts are not included.
Inserts are not included.

Identification Details
WFX F 12 050 E
Cutter F: Fine Insert Cutter Endmill
Series Size Diameter Type

Recommended Cutting Conditions Inserts Dimensions (mm)


Hardness Fig. 3 Fig. 4
ISO Work Material Cutting Speed Feed Rate DOC Grades
(HB) Wiper Insert
General Steel 180–280 150–200–250 0,10–0,15–0,20 <10 ACU2500
ACP200
P Soft Steel ≤180 180–250–350 0,10–0,15–0,20 <10
ACP300
Die Steel 200–220 100–150–200 0,10–0,15–0,20 <6 XCU2500
ACU2500
M Stainless Steel - 160–200–250 0,10–0,15–0,20 <10
Application Coated Carbide Carbide DLC

Indexable
ACM300

Endmills
ACU2500 M
ACK200
High Speed / Light cut P K K S
K
N N
K Cast Iron 250 100–175–250 0,10–0,15–0,20 <10 ACK300 General Purpose PM PM K K M
S
M
S N
XCU2500 Roughing PM PM K M
S
XCK2000
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

H1
N Non Ferrous Metal - 300–500–1000 0,10–0,15–0,20 <10 DL1000
Cat. No. DL1000 RE Fig.
ACU2500
H1

S Exoric Alloy - 30–50–80 0,10–0,15–0,20 <10 ACM200


ACM300 SOMT 120408 PDER L  m    m    –  –0,8 3
Min. - Optimum - Max. SOMT 120404 PDER G  m m   m    –  –0,4 3
120408 PDER G  m    m    –  –0,8 3
120412 PDER G  m  m  m m –  –1,2 3
120416 PDER G     m m m m – –1,6 3
SOMT 120408 PDER H  m    m     – –0,8 3
SOET 120408 PDFR S – – – – – – – – – –   0,8 3
XOEW 120408 PDTR W m – – – – – – m – – – – – 4

Spare Parts
Insert Screw Shim Screw
Shim Shim Screw Insert Screw Insert Wrench Seat Wrench
Insert Shim

WFXS4R BW0507F BFTX03512IP 3,0 TRDR15IP LH035

H19
▌◄
”Sumi Dual Mill” Series
TSX Type Expansio
n

General Features
High-efficient and high precision tangential shoulder milling cutter
with tangentially mounted carbide inserts.

Characteristics
l Tough & Sharp cutting edge
l Very accurate and excellent surface finish
l Wide product range

Product Range
TSX Shoulder Milling Cutter
Diameter Range / No of Teeth
Cat. No. Series Shape
Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160 Ø200 Ø250 Ø315
TSX 08000RS Standard Pitch 4 5 6 7
TSXF 08000RS Fine Pitch 6 8 10 11
Shell Type

TSX 13000RS Standard Pitch 3 4 5 5 6 7 8 12 14 16


TSXM 13000RS Medium Pitch 4 5 6 7 8 10 12 16 20 24
→ G30-G37
TSXF 13000RS Fine Pitch 5 6 7 8 10 14 16
TSX 08000E Standard Pitch 2 2* 3* 3* 4 5 6 7
TSXF 08000E Fine Pitch 3 4 5 6 8 10 11
Shank Type

TSX 13000E Standard Pitch 2 2 3 4 5 5


TSXM 13000E Medium Pitch 3 4 5 6 7
TSXF 13000E Fine Pitch 5 6 7 8
* Different shank diameters in stock

TSXR Repeater
Diameter Range / No of Teeth
Indexable
Endmills

Type

Cat. No. Shape


Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125
TSXR 08000RS 2 3 3 4 5
Shell

→ G38-G39
TSXR 13000RS 2 3 3 4 4 5 5 6 7
TSXR 08000E 1 2 2 3
Shank

TSXR 13000E 2 3

Recommended Cutting Conditions Min. - Optimum - Max.

Work- Hardness Cutting Speed TSX _ _ _ E


ISO Grade
material (HB) vc (m/min) Feed Rate ft (mm/T)
180–280 150–225–300 0,08–0,20–0,30 ACU2500
Carbon Steel ACP100
P > 280 75–150–230 0,08–0,20–0,30 ACP200
ACP300
Alloy Steel 180–280 100–175–250 0,08–0,15–0,25 XCU2500
220–280 90–135–180 0,08–0,15–0,25 ACU2500
M Stainless Steel ACM200
>280 75–125–170 0,08–0,15–0,25 ACM300
ACU2500
Cast Iron ACK200
K 250 100–175–250 0,08–0,20–0,30 ACK300
Ductile Cast Iron XCU2500
XCK2000
ACU2500
S Exotic Material – 30–60–90 0,05–0,10–0,15 ACM200
ACM300

H20 l = Euro stock

▌◄
”Sumi Dual Mill” Series
TSX Type
Chipbreaker Lineup
Work Material

L type G type H type

Chipbreaker

Feature Low cutting force General purpose Strong edge

LNEX08 15°
30°
Cutting edge geometry ̶

LNEX13 25° 21° 21°


Cutting edge geometry

Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling

Chipbreaker Selection

Light Cutting
General Purpose
Good

L
(Standard)
Inserts
Cat. No. RE0,4 RE0,8 RE1,2 RE1,6 RE2,4 RE3,2
G Heavy Cutting
Cutting Edge Sharpness

LNEX0804__PNER-L  

H LNEX0804__PNER-G    

Indexable
Endmills
LNEX1306__PNER-L  
LNEX1306__PNER-G    
Cutting Edge Strength High
LNEX1306__PNER-H     

Suitable Applications

Face milling Shoulder milling Side face milling

Slot milling Hole expansion milling

Recommended
≤ Ø32 mm

H21
▌◄
”Sumi Dual Mill” Series
TSX(F) 08000 E Expansio
n

Radial -36°– -20°


Rake 8 mm P
Shank Type Angle Axial -6° 90°

Fig. 1 Fig. 2

DMM
DC

DMM
DC
LH LS
LF
LH LS
LF

Body - TSX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DMM LH LS LF Teeth (kg)
TSX 08016 E  16 16 25 75 100 2 0,13 1
08020 E  20 20 30 80 110 2 0,22 1
08020 E-16 m 20 16 30 80 110 2 0,15 2
08025 E  25 25 30 90 120 3 0,40 1
08025 E-20 m 25 20 30 90 120 3 0,26 2
08032 E  32 32 30 90 120 3 0,67 1
08032 E-25 m 32 25 30 90 120 3 0,43 2
08040 E  40 32 30 90 120 4 0,72 2
08050 E m 50 32 30 90 120 5 0,85 2
08063 E m 63 32 35 90 125 6 1,09 2
08080 E m 80 32 35 90 125 7 1,44 2
Inserts are not included.

Body - TSXF, Fine Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DMM LH LS LF Teeth (kg)
TSXF 08020 E  20 20 30 80 110 3 0,22 1
08025 E  25 25 30 90 120 4 0,40 1
08032 E  32 32 30 90 120 5 0,67 1
08040 E  40 32 30 90 120 6 0,73 2
08050 E m 50 32 30 90 120 8 0,85 2
08063 E m 63 32 35 90 125 10 1,10 2
08080 E m 80 32 35 90 125 11 1,42 2
Inserts are not included.
Indexable
Endmills

Inserts Dimensions (mm)


Application Coated Carbide
High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
RE
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

LNEX 080404 PNER-L   m m  m  0,4


080408 PNER-L 0,8
9,3

  m m  m 
080412 PNER-L m m m m m 1,2
080416 PNER-L m m m m m 1,6
LNEX 080404 PNER-G  m m   m   m  0,4 8,6 4,4
080408 PNER-G  m    m     0,8
080412 PNER-G  m     m  1,2
080416 PNER-G  m     m  1,6

Recommended Cutting Conditions


→ H20

Identification Details Spare Parts


Insert Screw Insert Wrench
TSX F/M 08 032 E Applicable Cutters
Cutter F: Fine Pitch Insert Cutter Endmill
Series M: Medium Size Diameter Type BFTX0306IP TSX08016E, TSX08020E, TSXF08020E
2,0 TRDR08IP
Pitch BFTX0308IP TSX08025E–80E, TSXF08025E–80E

H22 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Sumi Dual Mill” Series
Expansio
n
TSX(M/F) 13000 E
Radial -31°– -15°
Rake 12 mm P
Shank Type Angle Axial -6° 90°

Fig. 1 Fig. 2

DMM
DMM

DC
DC
LH LS
LF
LH LS
LF

Body - TSX, Standard Pitch


Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DMM LH LS LF Teeth (kg)
TSX 13025 E  25 25 35 85 120 2 0,38 1
13032 E  32 32 35 85 120 2 0,66 1
13040 E  40 32 30 90 120 3 0,71 2
13050 E  50 32 30 90 120 4 0,81 2
13063 E m 63 32 35 90 125 5 1,08 2
13080 E m 80 32 35 90 125 5 1,40 2
Inserts are not included.
Body - TSXM, Medium Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DMM LH LS LF Teeth (kg)
TSXM 13032 E  32 32 35 85 120 3 0,35 1
13040 E  40 32 30 90 120 4 0,71 2
13050 E  50 32 30 90 120 5 0,80 2
13063 E m 63 32 35 90 125 6 1,07 2
13080 E m 80 32 35 90 125 7 1,41 2
Inserts are not included.
Body - TSXF, Fine Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Figure
DC DMM LH LS LF Teeth (kg)
TSXF 13040 E  40 32 30 90 120 5 0,70 2
13050 E  50 32 30 90 120 6 0,80 2
13063 E m 63 32 30 90 125 7 1,07 2
13080 E m 80 32 35 90 125 8 1,42 2
Inserts are not included.

Inserts Dimensions (mm)


Application Coated Carbide

Indexable
Endmills
High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

LNEX 130604 PNER-L   m m  m  0,4


RE
130608 PNER-L   m m  m  0,8
130612 PNER-L m     1,2
130616 PNER-L m m m m m 1,6
130620 PNER-L m m m m m 2,0
130624 PNER-L m m m m m 2,4
130632 PNER-L m m m m m 3,2
12,6

LNEX 130604 PNER-G  m m   m   m  0,4


130608 PNER-G  m    m     0,8
130612 PNER-G m        1,2 13 6,4
130616 PNER-G  m     m  1,6
130620 PNER-G m m m m m m m m 2,0
130624 PNER-G  m     m  2,4
130632 PNER-G  m     m  3,2
LNEX 130604 PNER-H m m m m m 0,4
130608 PNER-H  m   m   0,8
130612 PNER-H m     1,2
130616 PNER-H      1,6
130620 PNER-H m m m m m 2,0
130624 PNER-H      2,4
130632 PNER-H      3,2

Recommended Cutting Conditions Spare Parts Insert Screw Insert Wrench


→ H20

Identification Details BFTX03510IP 3,0 TRDR15IP


→ H22

H23
▌◄
”Sumi Dual Mill” Series
TSXR 08000 E Expansio
n

Rake Radial -33°– -18° 21-40 mm P


Shank Type Angle Axial -6° – -3° 90°

DMM
DC
APMX
LH LS
LF

Body - TSXR
Dimensions (mm) No. of Effective
Cat. No. Stock Steps
DC APMX DMM LH LS LF Teeth Teeth
TSXR 08020E2120Z01 m 20 21 20 30 80 110 3 3 1
08025E2725Z02 m 25 27 25 35 90 125 8 4 2
08032E3432Z02 m 32 34 32 50 90 140 10 5 2
08040E4032Z03 m 40 40 32 60 90 150 18 6 3
Inserts are not included.

Inserts Dimensions (mm)

Application Coated Carbide


High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
RE
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

LNEX 080404 PNER-L   m m  m  0,4


080408 PNER-L 0,8
9,3

  m m  m 
080412 PNER-L m m m m m 1,2
080416 PNER-L m m m m m 1,6
LNEX 080404 PNER-G  m m   m   m  0,4 8,6 4,4
080408 PNER-G  m    m     0,8
080412 PNER-G  m     m  1,2
080416 PNER-G  m     m  1,6
Indexable
Endmills

Recommended Cutting Conditions Min. - Optimum - Max.

Work- Cutting Speed Feed Rate


ISO Hardness Grade
material vc (m/min) ft (mm/T)
180–280HB 110–200–280 0,10–0,20–0,30 ACU2500
Carbon Steel ACP100
P > 280HB 70–135–200 0,10–0,20–0,30 ACP200
ACP300
Alloy Steel 180–280HB 90–155–220 0,10–0,15–0,25 XCU2500
220–280HB 90–135–180 0,10–0,15–0,25 ACU2500
M Stainless Steel ACM200
>280HB 70–115–160 0,10–0,15–0,25 ACM300
ACU2500
Cast Iron ACK200
K 250HB 125–175–225 0,10–0,20–0,30 ACK300
Ductile Cast Iron XCU2500
XCK2000
ACU2500
S Exotic Material – 30–60–90 0,05–0,10–0,15 ACM200
ACM300

Identification Details Spare Parts


Insert
TSXR 08 025 E 27 25 Z02 Wrench
Insert Screw

Cutter Insert Cutter Shank Max. Shank Effective


Series Size Diameter Type Depth of Diameter Teeth
Cut TRDR08IP BFTX0308IP 2,0

H24 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Sumi Dual Mill” Series
Expansio
n
TSXR 13000 E
Shank Type
Rake Radial -23°– -18° 41-60 mm P
Angle Axial -6° – -3° 90°

DMM
DC
APMX
LH LS
LF

Body - TSXR
Dimensions (mm) No. of Effective
Cat. No. Stock Steps
DC APMX DMM LH LS LF Teeth Teeth
TSXR 13040E4132Z02 m 40 41 32 60 90 150 8 4 2
13050E6042Z03 m 50 60 42 80 90 170 18 6 3
Inserts are not included.

Inserts Dimensions (mm)

Application Coated Carbide


High Speed / Light Cutting P
M K K M
S
General Purpose Cutting P
M
P
M K K M
S
M
S
Rough Cutting P
M
P
M K M
S
ACM200
ACM300
ACU2500
XCU2500

XCK2000
ACP100
ACP200
ACP300

ACK200
ACK300

Cat. No. RE

LNEX 130604 PNER-L   m m  m  0,4


RE
130608 PNER-L   m m  m  0,8
130612 PNER-L m     1,2
130616 PNER-L m m m m m 1,6 RE
130620 PNER-L m m m m m 2,0
130624 PNER-L m m m m m 2,4
130632 PNER-L m m m m m 3,2
12,6

LNEX 130604 PNER-G  m m   m   m  0,4


130608 PNER-G  m    m     0,8
130612 PNER-G m        1,2

Indexable
Endmills
13 6,4
130616 PNER-G  m     m  1,6
130620 PNER-G m m m m m m m m 2,0
130624 PNER-G  m     m  2,4
130632 PNER-G  m     m  3,2
LNEX 130604 PNER-H m m m m m 0,4
130608 PNER-H  m   m   0,8
130612 PNER-H m     1,2
130616 PNER-H      1,6
130620 PNER-H m m m m m 2,0
130624 PNER-H      2,4
130632 PNER-H      3,2

Recommended Cutting Conditions


→ H24

Identification Details Spare Parts


Insert
Insert Screw
TSXR 13 050 E 60 42 Z03 Wrench

Cutter Insert Cutter Shank Max. Shank Effective


Series Size Diameter Type Depth of Diameter Teeth TRDR15IP BFTX03510IP 3,0
Cut

H25
▌◄
"Wave Mill" Series
WEZ Type Expansio
n

General Features
l Supports various machining operations
l Excellent machining quality
l Excellent sharpness with low resistance
l General-purpose grade applicable to any work material

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No.
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø26 Ø28 Ø30 Ø32 Ø35 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
WEZ 11000RS 4, 6 5,7 6, 8 7, 10 9, 12
→ G48
WEZ 11000R (Inch) 7, 10 9, 12
Shell

WEZ 17000RS 3, 4 3, 5 4, 6 4, 7 5, 8 6, 9, 11 8, 10 12
→ G50
WEZ 17000R (Inch) 4, 7 5, 8 6, 9, 11 8, 10 12
WEZ 11000E 1 2* 2 2*, 3* 3 2, 3*, 4* 4 4 2, 3, 4, 5* 5 2, 4, 6 5, 7 8 10
WEZ 11000ES 1 2* 3* 4*
WEZ 11000EL 1 2* 2 2* 2 2*, 3 2 2 2*, 3 2, 3 2 3
Shank

WEZ 17000E 2* 2 3 2, 3* 3 3, 4 3*, 5* 4*, 6* 7


WEZ 17000ES 2 3
WEZ 17000EL 2 2 2 2*, 3 2 2, 3, 4 3*, 5* 4*, 6*
WEZ 11000M 2 2 2, 3 3 2, 3, 4 4, 5 4, 5 2, 4, 5 2, 3, 4, 5 2, 5 2, 4, 5, 6
Modular

WEZ 17000M 2, 3 2 2, 3 2, 3, 4 2, 3 2, 3, 4
* Different shank diameters in stock

Suitable Applications Optimised Body Design


Supports Ramping, Helical Milling, Plunge Cutting Wide guide face for stable
insert clamping.
Face milling Shoulder milling Side face milling Groove milling
Indexable
Endmills

Hole expansion milling Ramping Helical milling Plunge cutting

WEZ11 type

Chipbreaker Lineup
S
Work Material
Cutting Edge Sharpness

L Type G Type H Type F Type P Type S Type F,P


L
Chipbreaker
G
H
AO_T11
Cutting edge 28° 20° 28° 28° 28°
geometry
AO_T17 Cutting Edge Strength
Cutting edge 28° 20° 10° 28° 28° 28°
geometry
Main breaker for Heavy cut, Light cut,
Light cut, Light cut,
general purpose heavy interrup- high-precision For non-ferrous
Applications low rigidity finishing,
to interrupted ted machining, machining, high metals
machining low-burr design
machining hardened steel surface wall quality

H26  = Euro stock

▌◄
"Wave Mill" Series
WEZ Type
Product Range Inserts Main Grade: ACU2500; S-Type: H20, DL2000
Nose Radius (mm)
Cat. No.
R0,2 R0,4 R0,5 R0,8 R1,0 R1,2 R1,6 R2,0 R2,4 R3,0 R3,2 R4,0 R5,0 R6,4
AOMT 11T3_ _ PEER-G l l l l l l l l l l l
AOMT 11T3_ _ PEER-H l l l l
AOET 11T3_ _ PEER-F l l l l l l l l l l l
AOET 11T3_ _ PEER-P16 l l l l l l
AOET 11T3_ _ PEER-P20 l l l l l l
AOET 11T3_ _ PEER-P25 l l l l l l
AOET 11T3_ _ PEFR-S l l l l l l l l l l l
AOMT 1705_ _ PEER-L l l l l l
AOMT 1705_ _ PEER-G l l l l l l l l l l l l l l
AOMT 1705_ _ PEER-H l l l l
AOET 1705_ _ PEER-F l l l l l l l l l l l l l l
AOET 1705_ _ PEER-P25 l l l l l l
AOET 1705_ _ PEER-P32 l l l l l l
AOET 1705_ _ PEFR-S l l l l l l l l l l l l l l

Lineup of Chipbreakers for Ground Inserts


F Type
Cutting edge specialized for sharpness and machining accuracy WEZ Competitor

Sharpness from ground finish enables Location of burr


burr control. Approx. 2 mm

Excellent squareness with all diame-


Machine: Vertical Machining Centre BT50,
ters. Work Material X5CrNiS18 9
Tool: WEZ 11050 RS07 (Ø 50, 7 teeth)
Insert: AOET11T308PEER-F (ACU2500)
Cutting Conditions: vc = 120 m/min, fz = 0,12 mm/t, ap = 1 mm, ae = 30 mm, dry

P Type
Chipbreaker for wall surface squareness equivalent to solid endmills
24mm

1. Cut

Indexable
Premium item with cutting edge shape WEZ

Endmills
(8 mm)
Shoulder Height (mm)

optimised for each cutter diameter while 20 Solid


Shoulder Height

Endmills 16mm
maintaining the F type chipbreaker's
sharpness. 2. Cut
(8 mm)
10
Enables wall surface squareness equal 8mm
to solid endmills through a blade shape
3. Cut
optimised for each tool diameter. (8 mm)
0 ap
0,06 0,04 0,02 0 -0,02 0mm
0mm

Deviation (mm) ae
Cutting Width (mm)
P Type Chipbreaker Selection
Cutter Diameter (mm) Machine: Vertical Machining Centre BT50,
Cat. No. => Work Material: C50
Ø14 Ø16 Ø18 Ø20 Ø22 Ø25 Ø28 Ø30 Ø32 Ø35 Ø40 Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
AOET11T3_ _PEER-P_ _ -P16 -P20 – -P25 – Insert: AOET11T308PEER-P20 (ACU2500)
Cutting Conditions: vc = 150 m/min, fz = 0,1 mm/t, ap = 8 mm x 3 passes,
AOET1705_ _PEER-P_ _ – -P25 -P32 – ae = 1 mm, dry

S Type
Sharp edge chipbreaker for non-ferrous metals, with excellent adhesion resistance
WEZ Competitor A Competitor B

Suppresses adhesion with rake face


lapping.
No Adhesion Adhesion Adhesion
DLC coat inserts available for further
Machine: Vertical Machining Centre BT50,
improved adhesion resistance. Work Material: AlSi12Cu
Tool: WEZ 11020 E03 (Ø 20, 3 teeth)
Insert: AOET11T308PEER-S (H20)
Cutting Conditions: vc = 350 m/min, fz = 0,1 mm/t, ap = 3 mm, ae = 10 mm, dry

H27
▌◄
"Wave Mill" Series
WEZ Type Expansio
n

Recommended Cutting Conditions


10 mm
WEZ11 Type
Cutter: WEZ 11020 E03 3 mm
Insert: AO_T11T3 type
Cutting Data: ap = 3 mm, ae = 10 mm, dry Min. - Optimum - Max.
Grade

Chipbreaker
ACU2500 XCU2500 ACP2000 ACP3000 T2500A XCK2000 ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,18 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,08–0,15–0,20 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 270–320–370 300–350–400 300–350–400 250–300–350 230–280–330

, <0, 45%C, annealed 190 G 170–220–270 200–250–300 200–250–300 150–200–250 130–180–230

, <0, 45%C, tempered 250 G 140–180–220 160–200–245 160–200–245 120–160–200 105–145–185

, <0, 75%C, annealed 270 G 110–145–175 130–165–195 130–165–195 100–130–165 85–115–150

, <0, 75%C, tempered 300 G 70–90–110 80–100–120 80–100–120 60–80–100 50–70–90
P Low alloyed steel, annealed 180 G 160–205–255 190–235–280 190–235–280 140–190–235 120–170–215

, tempered 275 G 90–120–150 110–135–165 110–135–165 80–110–140 70–100–125

, tempered 300 G 85–110–130 100–125–150 100–125–150 75–100–125 65–90–115

, tempered 350 G 60–80–100 70–90–110 70–90–110 50–70–90 45–65–85
High alloyed and tool steel, annealed 200 G 140–180–220 160–200–245 160–200–245 120–160–205

, tempered 325 G 55–70–85 60–80–100 60–80–100 50–65–80
Stainless steel, ferritic/martensitic, annealed 200 G 110–140–170 160–190–210 140–170–190 90–110–140
M „
, martensitic, tempered 240 G 100–125–150 145–170–190 125–150–170 80–100–125

, austenitic, plunged 180 G 120–150–180 170–200–220 150–180–200 100–120–150
Grey cast iron G 150–200–250 250–300–350 250–300–350 250–300–350 170–220–270
K Nodular cast iron G 90–120–150 150–180–210 150–180–210 150–180–210 100–130–160
High tempered resist. alloys, Fe based, annealed G 30–40–55 35–45–60 25–35–50
S „
, hardened G 60–80–100 70–90–110 50–70–90
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

WEZ17 Type 16 mm

Cutter: WEZ 17032 E03


5 mm
Insert: AO_T1705 type
Indexable
Endmills

Cutting Data: ap = 5 mm, ae = 16 mm, dry Min. - Optimum - Max.


Grade
Chipbreaker

ACU2500 XCU2500 ACP2000 ACP3000 T2500A XCK2000 ACK2000 ACK3000 ACM200 ACM300 DL2000
ISO Material HB Feed Rate (mm/tooth)
0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,15–0,22 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,10–0,20–0,28 0,05–0,10–0,15
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 285–335–390 315–360–420 315–360–420 265–315–370 240–295–345

, <0, 45%C, annealed 190 G 180–230–285 210–265–315 210–265–315 160–210–265 135–190–240

, <0, 45%C, tempered 250 G 145–190–230 170–210–255 170–210–255 130–170–215 110–155–195

, <0, 75%C, annealed 270 G 115–150–185 135–170–205 135–170–205 100–135–170 90–125–155

, <0, 75%C, tempered 300 G 70–90–115 85–105–125 85–105–125 65–85–105 55–75–95
P Low alloyed steel, annealed 180 G 170–220–265 200–245–295 200–245–295 150–200–250 130–180–225

, tempered 275 G 100–130–155 115–145–175 115–145–175 85–115–145 75–105–135

, tempered 300 G 90–115–140 105–130–155 105–130–155 75–105–130 65–90–120

, tempered 350 G 65–85–100 75–95–115 75–95–115 55–75–95 50–70–85
High alloyed and tool steel, annealed 200 G 145–185–230 170–215–255 170–215–255 130–170–215

, tempered 325 G 55–75–90 65–85–100 65–85–100 50–65–85
Stainless steel, ferritic/martensitic, annealed 200 G 115–145–175 165–195–215 145–175–195 100–115–145
M „
, martensitic, tempered 240 G 105–130–155 150–175–195 130–155–175 85–105–130

, austenitic, plunged 180 G 125–155–190 180–210–230 160–190–210 105–125–160
Grey cast iron G 160–210–265 265–315–370 265–315–370 265–315–370 180–230–285
K Nodular cast iron G 95–125–160 160–190–220 160–190–220 160–190–220 105–140–170
High tempered resist. alloys, Fe based, annealed G 30–40–60 35–45–60 25–35–50
S „
, hardened G 60–85–105 75–95–115 50–75–95
Aluminium alloy, Si < 12,6% S 500–750–100
N „
, Si > 12,6% S 170–200–250
Copper alloy S 300–330–350
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

H28
▌◄
"Wave Mill" Series
WEZ Type
Ramping / Helical Milling Upper Limits
Ramping Flat Bottom Machining Machining with Prepared Hole

Pitch Pitch

RPMX
DC DC DC
Work Diameter Work Diameter

WEZ11 Type
DC
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
14 13,2 25,3 8,4 23,1 5,9 19,0 1,9
16 10,5 29,3 7,6 27,0 5,6 21,7 1,5
18 8,1 33,3 6,7 30,9 5,0 25,2 1,4
20 6,5 37,3 6,0 34,9 4,6 29,1 1,3
22 5,3 41,3 5,4 38,8 4,3 32,9 1,3
25 4,1 47,3 4,8 44,8 3,9 38,9 1,3
28 3,4 53,3 4,4 50,7 3,6 44,9 1,3
30 3,0 57,3 4,2 54,7 3,5 48,8 1,3
32 2,7 61,3 4,0 58,7 3,3 52,8 1,2
35 2,3 67,3 3,8 64,6 3,1 58,8 1,2
40 1,8 77,3 3,4 74,6 2,9 68,8 1,2
50 1,2 97,3 3,0 94,6 2,6 88,8 1,1
63 0,8 123,3 2,8 120,5 2,5 114,7 1,1

WEZ17 Type
DC
Max.Ramping Angle Flat Bottom Machining Machining with Prepared Hole
Ø (mm) Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
RPMX (°) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
25 10,8 47,3 13,0 41,0 8,3 33,1 1,8
28 8,1 53,3 11,1 46,9 7,5 39,0 1,8
30 7,0 57,3 10,2 50,9 7,0 43,0 1,8
32 6,1 61,3 9,5 54,9 6,7 47,0 1,7
35 5,1 67,3 8,7 60,8 6,2 53,0 1,7
40 4,0 77,3 7,7 70,8 5,7 63,0 1,7
50 2,5 97,3 6,5 90,7 5,0 83,0 1,6
63 1,8 123,3 5,6 116,7 4,5 109,0 1,6
* The table above shows values with nose radius 0,8 mm

Indexable
Endmills
Plunge Cutting - Upper Limit for Radial Width ae

ae Type Max. ae (mm)

WEZ11 3
WEZ17 5

Precautions for Mounting


(1) Clean the mounting seat and contact parts. Gap

(2) Apply screw lubrication to the screw thread


as well as the screw head face to prevent
seizure.

(3) While pressing the insert solidly against the


seat surface, tighten at the screws with the
included wrench.

(4) After tightening, check that there are no


gaps between the surfaces.

Wrench

Gap
Insert Body

H29
▌◄
"Wave Mill" Series
WEZ 11000 E
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM
DMM

DC
DC
LH LS
LF LH LS
LF

Body - WEZ (Shank Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 11014E01 l 14 16 25 55 80 1 0,10 1
11016E02 l 16 16 25 75 100 2 0,13 1
11016E02-12 l 16 12 25 75 100 2 0,07 2
11018E02 l 18 16 25 75 100 2 0,13 2
11020E02 l 20 20 30 80 110 2 0,23 1
11020E02-16 l 20 16 30 80 110 2 0,15 2
11020E03 l 20 20 30 80 110 3 0,22 1
11020E03-16 l 20 16 30 80 110 3 0,14 2
11022E03 l 22 20 30 80 110 3 0,23 1
11025E02 l 25 25 35 85 120 2 0,40 1
11025E03 l 25 25 35 85 120 3 0,40 1
11025E03-20 l 25 20 35 85 120 3 0,26 2
11025E04 l 25 25 35 85 120 4 0,39 2
11025E04-20 l 25 20 35 85 120 4 0,26 2
11028E04 l 28 25 35 85 120 4 0,41 1
11030E04 l 30 25 40 90 130 4 0,46 1
11032E02 l 32 32 40 90 130 2 0,74 1
11032E03 l 32 32 40 90 130 3 0,73 1
11032E04 l 32 32 40 90 130 4 0,73 2
11032E05 l 32 32 40 90 130 5 0,72 2
11032E05-25 l 32 25 40 90 130 5 0,46 2
11035E05 l 35 32 40 90 130 5 0,75 2
11040E02 l 40 32 30 120 150 2 0,96 2
11040E04 l 40 32 30 120 150 4 0,94 2
Indexable

11040E06 l 40 32 30 120 150 6 0,93 2


Endmills

11050E05 l 50 32 30 120 150 5 1,04 2


11050E07 l 50 32 30 120 150 7 1,04 2
11063E08 l 63 32 30 120 150 8 1,24 2
11080E10 l 80 32 30 120 150 10 1,52 2
Inserts are sold separately.

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 025 E 02 - 22
Applicable Cutters
Cutter Insert Cutter Round Number Shank
Series Size Diameter Shank of Teeth Diameter
WEZ 11014E01
2,0
11016E02(-12) BFTX0305IP
11018E02
11020E02(-16) *When mounting inserts with nose radius of ≥ 2,4 mm, modification of
11020E03(-16) the body is required.
11022E03
11025E02 Modify this edge.
11025E03(-20)
11025E04(-20) Reworking guidelines
11028E04 Corner radius = 2,4 mm: C = 1 mm
11030E04 (AOMT11T324PEER)
11032E02 TRDR08IP Corner radius = 3,0 mm: C = 1 mm
11032E03 1,5 (AOMT11T330PEER)
BFTX0306IP
11032E04 Corner radius = 3,2 mm: C = 1 mm
11032E05(-25) (AOMT11T332PEER)
11035E05 Standard: R = 1 mm
11040E02
11040E04 C: Chamfer
11040E06 R: Radius
11050E05
11050E07
11063E08
11080E10

H30 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 11000 E
Inserts Precautions for Mounting → H29
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1
11T310PEER-G l q q q q l l – – q 1,0 1
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1 Fig. 1
11T330PEER-G l q l q l l l – – 3,0 2 RE
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1

7,5
11T308PEER-H l l l l l l l – – – 0,8 1

20°
m m
11T312PEER-H l q q q q l l – – – 1,2 1
11T316PEER-H l q q q q l l – – – 1,6 1 12,8 3,6
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F l – – – – – – 0,4 1
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1 Fig. 2
11T316PEER-F l – – – – – – 1,6 1
RE
11T320PEER-F l – – – – – – 2,0 1
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2 7,5

20°
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEER-P16 l – – – – – – 0,2 1 12,2 3,4
11T304PEER-P16 l – – – – – – 0,4 1
11T305PEER-P16 l – – – – – – 0,5 1

Indexable
Endmills
11T308PEER-P16 l – – – – – – 0,8 1
11T310PEER-P16 l – – – – – – 1,0 1
11T312PEER-P16 l – – – – – – 1,2 1
11T302PEER-P20 l – – – – – – 0,2 1
11T304PEER-P20 l – – – – – – 0,4 1
11T305PEER-P20 l – – – – – – 0,5 1
11T308PEER-P20 l – – – – – – 0,8 1
11T310PEER-P20 l – – – – – – 1,0 1
11T312PEER-P20 l – – – – – – 1,2 1
11T302PEER-P25 l – – – – – – 0,2 1
11T304PEER-P25 l – – – – – – 0,4 1
11T305PEER-P25 l – – – – – – 0,5 1
11T308PEER-P25 l – – – – – – 0,8 1
11T310PEER-P25 l – – – – – – 1,0 1
11T312PEER-P25 l – – – – – – 1,2 1 L: Low cutting force
G: General purpose
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1 H: Strong edge
11T304PEFR-S – – – – – – – – – l l – 0,4 1 F: Finishing
P: High-precision machining
11T305PEFR-S – – – – – – – – – l l – 0,5 1 S: Non ferrous metals
11T308PEFR-S – – – – – – – – – l l – 0,8 1
11T310PEFR-S – – – – – – – – – l l – 1,0 1 *P16 is applicable to cutter diameters Ø 14 mm
and Ø 16 mm.
11T312PEFR-S – – – – – – – – – l l – 1,2 1 *P20 is applicable to cutter diameters Ø 18 mm,
11T316PEFR-S – – – – – – – – – l l – 1,6 1 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T320PEFR-S – – – – – – – – – l l – 2,0 1 Ø 28 mm.
11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

Recommended Cutting Conditions


→ H28

H31
▌◄
"Wave Mill" Series
WEZ 11000 ES Series for Multi-Tasking Machines
Rake Radial -14° – -18° 10 mm
Angle Axial 6° – 10° 90°
Fig. 1 Fig. 2

DCSFMS
DCSFMS

DMM
DMM
DC

DC
LU
LH LS
LH LS
LF
LF

Body - WEZ (Short Shank Type) Dimensions (mm)

Cat. No. Stock DC DCSFMS DMM LH LU LS LF No. of Teeth Weight (kg) Fig.
WEZ 11014ES01-12 m 14 18 12 30 27 35 65 1 0,05 1
11016ES02-10 m 16 18 10 25 22 30 55 2 0,04 1
11016ES02-12 m 16 18 12 30 27 35 65 2 0,05 1
11020ES03-10 m 20 18 10 25 – 30 55 3 0,04 2
11020ES03-12 m 20 18 12 30 – 35 65 3 0,06 2
11020ES03-16 m 20 23 16 30 27 40 70 3 0,10 1
11025ES04-12 m 25 23 12 30 – 35 65 4 0,09 2
11025ES04-16 m 25 23 16 30 – 40 70 4 0,12 2
Inserts are sold separately.

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 020 E S 03 - 12
Applicable Cutters
Cutter Insert Cutter Round Short Number Shank
Series Size Diameter Shank Shank of Teeth Diameter
WEZ 11014ES01-12
11016ES02-10 BFTX0305IP
11016ES02-12
11020ES03-10
1,5 TRDR08IP
11020ES03-12 *When mounting inserts with nose radius of ≥ 2,4 mm, modification of
Indexable
Endmills

11020ES03-16 BFTX0306IP the body is required.


11025ES04-12
11025ES04-16 Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT11T324PEER)
Recommended Cutting Conditions → H28 Corner radius = 3,0 mm: C = 1 mm
(AOMT11T330PEER)
Tool: WEZ11016ES02-10 Corner radius = 3,2 mm: C = 1 mm
Insert: AOET11T3_ _ PEER-F (AOMT11T332PEER)
Standard: R = 1 mm
15 C: Chamfer
fz: 0,05 mm/t R: Radius
fz: 0,1 mm/t
Work Material

12 fz: 0,15 mm/t


Ø 16 mm

15
Depth of Cut ap (mm)

Cutting
Depth of Cut ap

12
Width ae
9
9

6 6

Overhang 35 mm
3

3
0 5 10 15 20 25

0 5 10 15 20 25
Cutting Width ae (mm)

For cutting conditions by work material, see page H28.


When using G type chipbreakers, set the efficiency to 80%.
The recommended cutting conditions may not be practical depending on the opera-
ting conditions (e. g. machine, work material shape, clamping system).

H32 l= l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 11000 ES
Inserts Precautions for Mounting → H29
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1
11T310PEER-G l q q q q l l – – q 1,0 1
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1 Fig. 1
11T330PEER-G l q l q l l l – – 3,0 2 RE
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1

7,5
11T308PEER-H l l l l l l l – – – 0,8 1

20°
m m
11T312PEER-H l q q q q l l – – – 1,2 1
11T316PEER-H l q q q q l l – – – 1,6 1 12,8 3,6
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F l – – – – – – 0,4 1
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1 Fig. 2
11T316PEER-F l – – – – – – 1,6 1
RE
11T320PEER-F l – – – – – – 2,0 1
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2 7,5

20°
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEER-P16 l – – – – – – 0,2 1 12,2 3,4
11T304PEER-P16 l – – – – – – 0,4 1
11T305PEER-P16 l – – – – – – 0,5 1

Indexable
Endmills
11T308PEER-P16 l – – – – – – 0,8 1
11T310PEER-P16 l – – – – – – 1,0 1
11T312PEER-P16 l – – – – – – 1,2 1
11T302PEER-P20 l – – – – – – 0,2 1
11T304PEER-P20 l – – – – – – 0,4 1
11T305PEER-P20 l – – – – – – 0,5 1
11T308PEER-P20 l – – – – – – 0,8 1
11T310PEER-P20 l – – – – – – 1,0 1
11T312PEER-P20 l – – – – – – 1,2 1
11T302PEER-P25 l – – – – – – 0,2 1
11T304PEER-P25 l – – – – – – 0,4 1
11T305PEER-P25 l – – – – – – 0,5 1
11T308PEER-P25 l – – – – – – 0,8 1
11T310PEER-P25 l – – – – – – 1,0 1
11T312PEER-P25 l – – – – – – 1,2 1 L: Low cutting force
G: General purpose
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1 H: Strong edge
11T304PEFR-S – – – – – – – – – l l – 0,4 1 F: Finishing
P: High-precision machining
11T305PEFR-S – – – – – – – – – l l – 0,5 1 S: Non ferrous metals
11T308PEFR-S – – – – – – – – – l l – 0,8 1
11T310PEFR-S – – – – – – – – – l l – 1,0 1 *P16 is applicable to cutter diameters Ø 14 mm
and Ø 16 mm.
11T312PEFR-S – – – – – – – – – l l – 1,2 1 *P20 is applicable to cutter diameters Ø 18 mm,
11T316PEFR-S – – – – – – – – – l l – 1,6 1 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T320PEFR-S – – – – – – – – – l l – 2,0 1 Ø 28 mm.
11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

H33
▌◄
"Wave Mill" Series
WEZ 11000 EL
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM
DMM

DC
DC
LH LS
LF LH LS
LF

Body - WEZ (Long Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 11014EL01 l 14 16 25 95 120 1 0,16 1
11016EL02 l 16 16 25 120 145 2 0,19 1
11016EL02-14 l 16 14 25 120 145 2 0,15 2
11018EL02 l 18 16 25 120 145 2 0,20 2
11020EL02 l 20 20 40 110 150 2 0,31 1
11020EL02-18 l 20 18 25 125 150 2 0,26 2
11022EL02 l 22 20 30 120 150 2 0,32 2
11025EL02 l 25 25 50 120 170 2 0,57 1
11025EL02-22 l 25 22 30 140 170 2 0,46 2
11025EL03 l 25 25 50 120 170 3 0,57 1
11028EL02 l 28 25 30 140 170 2 0,60 2
11030EL02 l 30 25 30 140 170 2 0,62 2
11032EL02 l 32 32 60 110 170 2 0,97 1
11032EL02-30 l 32 30 30 140 170 2 0,88 2
11032EL03 l 32 32 60 110 170 3 0,96 1
11035EL02 l 35 32 30 140 170 2 1,02 2
11035EL03 l 35 32 30 140 170 3 1,00 2
11040EL02 l 40 32 30 140 170 2 1,08 2
11050EL03 l 50 32 30 140 170 3 1,19 2
Inserts are sold separately.

Spare Parts Identification Details


Indexable
Endmills

Insert Screw Wrench WEZ 11 025 E L 02 - 22


Applicable Cutters
Cutter Insert Cutter Round Long Number Shank
Series Size Diameter Shank Type of Teeth Diameter
WEZ 11014EL01 2,0
11016EL02(-14) BFTX0305IP
11018EL02
11020EL02(-18) *When mounting inserts with nose radius of ≥ 2,4 mm, modification of
11022EL02 the body is required.
11025EL02(-22)
Modify this edge.
11025EL03
11028EL02 TRDR08IP Reworking guidelines
1,5
11030EL02 Corner radius = 2,4 mm: C = 1 mm
BFTX0306IP (AOMT11T324PEER)
11032EL02(-30)
11032EL03 Corner radius = 3,0 mm: C = 1 mm
(AOMT11T330PEER)
11035EL02 Corner radius = 3,2 mm: C = 1 mm
11035EL03 (AOMT11T332PEER)
11040EL02 Standard: R = 1 mm
11050EL03 C: Chamfer
R: Radius

Recommended Cutting Conditions


→ H28

H34 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 11000 EL
Inserts Precautions for Mounting → H29
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1
11T310PEER-G l q q q q l l – – q 1,0 1
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1 Fig. 1
11T330PEER-G l q l q l l l – – 3,0 2 RE
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1

7,5
11T308PEER-H l l l l l l l – – – 0,8 1

20°
m m
11T312PEER-H l q q q q l l – – – 1,2 1
11T316PEER-H l q q q q l l – – – 1,6 1 12,8 3,6
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F l – – – – – – 0,4 1
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1 Fig. 2
11T316PEER-F l – – – – – – 1,6 1
RE
11T320PEER-F l – – – – – – 2,0 1
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2 7,5

20°
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEER-P16 l – – – – – – 0,2 1 12,2 3,4
11T304PEER-P16 l – – – – – – 0,4 1
11T305PEER-P16 l – – – – – – 0,5 1

Indexable
Endmills
11T308PEER-P16 l – – – – – – 0,8 1
11T310PEER-P16 l – – – – – – 1,0 1
11T312PEER-P16 l – – – – – – 1,2 1
11T302PEER-P20 l – – – – – – 0,2 1
11T304PEER-P20 l – – – – – – 0,4 1
11T305PEER-P20 l – – – – – – 0,5 1
11T308PEER-P20 l – – – – – – 0,8 1
11T310PEER-P20 l – – – – – – 1,0 1
11T312PEER-P20 l – – – – – – 1,2 1
11T302PEER-P25 l – – – – – – 0,2 1
11T304PEER-P25 l – – – – – – 0,4 1
11T305PEER-P25 l – – – – – – 0,5 1
11T308PEER-P25 l – – – – – – 0,8 1
11T310PEER-P25 l – – – – – – 1,0 1
11T312PEER-P25 l – – – – – – 1,2 1 L: Low cutting force
G: General purpose
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1 H: Strong edge
11T304PEFR-S – – – – – – – – – l l – 0,4 1 F: Finishing
P: High-precision machining
11T305PEFR-S – – – – – – – – – l l – 0,5 1 S: Non ferrous metals
11T308PEFR-S – – – – – – – – – l l – 0,8 1
11T310PEFR-S – – – – – – – – – l l – 1,0 1 *P16 is applicable to cutter diameters Ø 14 mm
and Ø 16 mm.
11T312PEFR-S – – – – – – – – – l l – 1,2 1 *P20 is applicable to cutter diameters Ø 18 mm,
11T316PEFR-S – – – – – – – – – l l – 1,6 1 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T320PEFR-S – – – – – – – – – l l – 2,0 1 Ø 28 mm.
11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

Insert Body

H35
▌◄
"Wave Mill" Series
WEZ 17000 E
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM

DMM
DC

DC
LH LS
LF LH LS
LF

Body - WEZ (Shank Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 17025E02 l 25 25 35 85 120 2 0,38 1
17025E02-20 l 25 20 35 85 120 2 0,25 2
17028E02 l 28 25 35 85 120 2 0,40 2
17030E03 l 30 25 40 90 130 3 0,43 2
17032E02 l 32 32 40 90 130 2 0,71 1
17032E03 l 32 32 40 90 130 3 0,69 1
17032E03-25 l 32 25 40 90 130 3 0,44 2
17035E03 l 35 32 40 90 130 3 0,72 2
17040E03 l 40 32 30 105 135 3 0,81 2
17040E04 l 40 32 30 105 135 4 0,79 2
17050E03 l 50 32 30 105 135 3 0,93 2
17050E03-42 l 50 42 30 105 135 3 1,41 2
17050E05 l 50 32 30 105 135 5 0,89 2
17050E05-42 l 50 42 30 105 135 5 1,37 2
17063E04 l 63 32 30 105 135 4 1,10 2
17063E04-42 l 63 42 30 105 135 4 1,58 2
17063E06 l 63 32 30 105 135 6 1,08 2
17063E06-42 l 63 42 30 105 135 6 1,56 2
17080E07 l 80 32 30 105 135 7 1,39 2
Inserts are sold separately.

Spare Parts Identification Details


Indexable
Endmills

Insert Screw Wrench WEZ 17 032 E 02 - 30


Applicable Cutters
Cutter Insert Cutter Round Number Shank
Series Size Diameter Shank of Teeth Diameter
WEZ 17025E02(-20)
17028E02 BFTX0407IP
17030E03
17032E02 *When mounting inserts with nose radius of ≥ 2,4 mm, modification of
17032E03(-25) the body is required.
17035E03
17040E03 3,0 TRDR15IP Modify this edge.
17040E04
BFTX0409IP Reworking guidelines
17050E03(-42) Corner radius = 2,4 mm: C = 1 mm
17050E05(-42) (AOMT170524PEER)
17063E04(-42) Corner radius = 3,0 mm: C = 1 mm
17063E06(-42) (AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
17080E07 (AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
(AOMT170540PEER)
Recommended Cutting Conditions Corner radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
→ H28 Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H36 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 17000 E
Inserts Precautions for Mounting → H29
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
Fig. 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G q q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1
170505PEER-F l – – – – – – 0,5 1 10,5
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F l – – – – – – 2,0 1

Indexable
Endmills
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEER-P25 l – – – – – – 0,2 1
170504PEER-P25 l – – – – – – 0,4 1
170505PEER-P25 l – – – – – – 0,5 1
170508PEER-P25 l – – – – – – 0,8 1
170510PEER-P25 l – – – – – – 1,0 1
170512PEER-P25 l – – – – – – 1,2 1
170502PEER-P32 l – – – – – – 0,2 1
170504PEER-P32 l – – – – – – 0,4 1
170505PEER-P32 l – – – – – – 0,5 1
170508PEER-P32 l – – – – – – 0,8 1
170510PEER-P32 l – – – – – – 1,0 1
170512PEER-P32 l – – – – – – 1,2 1
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
170508PEFR-S – – – – – – – – – l l – 0,8 1 L: Low cutting force
170510PEFR-S – – – – – – – – – l l – 1,0 1 G: General purpose
H: Strong edge
170512PEFR-S – – – – – – – – – l l – 1,2 1 F: Finishing
170516PEFR-S – – – – – – – – – l l – 1,6 1 P: High-precision machining
170520PEFR-S – – – – – – – – – l l – 2,0 1 S: Non ferrous metals
170524PEFR-S – – – – – – – – – l l – 2,4 1 *P25 is applicable to cutter diameters Ø 25 mm
170530PEFR-S – – – – – – – – – l l – 3,0 1 and Ø 28 mm.
170532PEFR-S – – – – – – – – – l l – 3,2 1 *P32 is applicable to cutter diameters Ø 30 mm,
Ø 32 mm and Ø 35 mm.
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

H37
▌◄
"Wave Mill" Series
WEZ 17000 ES Series for Multi-Tasking Machines
Rake Radial -10° – -12° 15 mm
Angle Axial 6° – 8° 90°
Fig. 1

DCSFMS
DMM
DC
LH LS
LF

Body - WEZ (Short Shank Type) Dimensions (mm)

Cat. No. Stock DC DCSFMS DMM LH LS LF No. of Teeth Weight (kg) Fig.
WEZ 17025ES02-16 m 25 23 16 30 40 70 2 0,11 1
17032ES03-16 m 32 27 16 30 40 70 3 0,14 1
Inserts are sold separately.

Spare Parts Identification Details


Insert Screw Wrench WEZ 17 025 E S 02 - 16
Applicable Cutters
Cutter Insert Cutter Round Short Number Shank
Series Size Diameter Shank Shank of Teeth Diameter
WEZ 17025ES02-16 BFTX0407IP
3,0 TRDR15IP
17032ES03-16 BFTX0409IP

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.

Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT170524PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
Indexable
Endmills

(AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
(AOMT170540PEER)
Corner radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

Recommended Cutting Conditions → H28

Tool: WEZ17025ES02-16 15
Insert: AOET1705_ _ PEER-F
Work Material

fz: 0,06 mm/t


Ø 16 mm

fz: 0,12 mm/t


12 Cutting
Depth of Cut ap

fz: 0,20 mm/t Width ae


Depth of Cut ap (mm)

Overhang 35 mm
3

0 5 10 15 20 25
Cutting Width ae (mm)

For cutting conditions by work material, see page 8.


When using G type chipbreakers, set the efficiency to 80%.
The recommended cutting conditions may not be practical depending on the operating conditions (e. g. machine, work material shape, clamping system).

H38 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 17000 ES
Inserts Precautions for Mounting → H29
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
Fig. 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G q q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1
170505PEER-F l – – – – – – 0,5 1 10,5
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F l – – – – – – 2,0 1

Indexable
Endmills
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEER-P25 l – – – – – – 0,2 1
170504PEER-P25 l – – – – – – 0,4 1
170505PEER-P25 l – – – – – – 0,5 1
170508PEER-P25 l – – – – – – 0,8 1
170510PEER-P25 l – – – – – – 1,0 1
170512PEER-P25 l – – – – – – 1,2 1
170502PEER-P32 l – – – – – – 0,2 1
170504PEER-P32 l – – – – – – 0,4 1
170505PEER-P32 l – – – – – – 0,5 1
170508PEER-P32 l – – – – – – 0,8 1
170510PEER-P32 l – – – – – – 1,0 1
170512PEER-P32 l – – – – – – 1,2 1
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
170508PEFR-S – – – – – – – – – l l – 0,8 1 L: Low cutting force
G: General purpose
170510PEFR-S – – – – – – – – – l l – 1,0 1 H: Strong edge
170512PEFR-S – – – – – – – – – l l – 1,2 1 F: Finishing
170516PEFR-S – – – – – – – – – l l – 1,6 1 P: High-precision machining
S: Non ferrous metals
170520PEFR-S – – – – – – – – – l l – 2,0 1
170524PEFR-S – – – – – – – – – l l – 2,4 1 *P25 is applicable to cutter diameters Ø 25 mm
170530PEFR-S – – – – – – – – – l l – 3,0 1 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170532PEFR-S – – – – – – – – – l l – 3,2 1 Ø 32 mm and Ø 35 mm.
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

H39
▌◄
"Wave Mill" Series
WEZ 17000 EL
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1 Fig. 2

DMM

DMM
DC

DC
LH LS
LF LH LS
LF

Body - WEZ (Long Type) Dimensions (mm)

Cat. No. Stock DC DMM LH LS LF No. of Teeth Weight (kg) Fig.


WEZ 17025EL02 l 25 25 50 120 170 2 0,55 1
17028EL02 l 28 25 50 120 170 2 0,57 2
17030EL02 l 30 25 50 120 170 2 0,59 2
17032EL02 l 32 32 60 110 170 2 0,94 1
17032EL02-30 l 32 30 50 120 170 2 0,85 2
17032EL03 l 32 32 60 110 170 3 0,92 1
17035EL02 l 35 32 50 120 170 2 0,98 2
17040EL02 l 40 32 50 120 170 2 1,09 2
17040EL03 l 40 32 50 120 170 3 1,08 2
17040EL04 l 40 32 50 120 170 4 1,05 2
17050EL03 l 50 32 50 120 170 3 1,29 2
17050EL03-42 l 50 42 50 120 170 3 1,83 2
17050EL05 l 50 32 50 120 170 5 1,25 2
17050EL05-42 l 50 42 50 120 170 5 1,79 2
17063EL04 l 63 32 50 120 170 4 1,61 2
17063EL04-42 l 63 42 50 120 170 4 2,16 2
17063EL06 l 63 32 50 120 170 6 1,58 2
17063EL06-42 l 63 42 50 120 170 6 2,13 2
Inserts are sold separately.

Spare Parts Identification Details


Indexable

WEZ 17 032 E L 02 - 30
Endmills

Insert Screw Wrench


Applicable Cutters
Cutter Insert Cutter Round Long Number Shank
Series Size Diameter Shank Type of Teeth Diameter
WEZ 17025EL02
17028EL02 BFTX0407IP
17030EL02
17032EL02(-30)
17032EL03 *When mounting inserts with nose radius of ≥ 2,4 mm, modification of
17035EL02 the body is required.
17040EL02 3,0 TRDR15IP
Modify this edge.
17040EL03
BFTX0409IP
17040EL04 Reworking guidelines
17050EL03(-42) Corner radius = 2,4 mm: C = 1 mm
17050EL05(-42) (AOMT170524PEER)
Corner radius = 3,0 mm: C = 1 mm
17063EL04(-42) (AOMT170530PEER)
17063EL06(-42) Corner radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
Recommended Cutting Conditions (AOMT170540PEER)
Corner radius = 5,0 mm: C = 5 mm
→ H28 (AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H40 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 17000 EL
Inserts Precautions for Mounting → H29
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
Fig. 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G q q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1
170505PEER-F l – – – – – – 0,5 1 10,5
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F l – – – – – – 2,0 1

Indexable
Endmills
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEER-P25 l – – – – – – 0,2 1
170504PEER-P25 l – – – – – – 0,4 1
170505PEER-P25 l – – – – – – 0,5 1
170508PEER-P25 l – – – – – – 0,8 1
170510PEER-P25 l – – – – – – 1,0 1
170512PEER-P25 l – – – – – – 1,2 1
170502PEER-P32 l – – – – – – 0,2 1
170504PEER-P32 l – – – – – – 0,4 1
170505PEER-P32 l – – – – – – 0,5 1
170508PEER-P32 l – – – – – – 0,8 1
170510PEER-P32 l – – – – – – 1,0 1
170512PEER-P32 l – – – – – – 1,2 1
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
170508PEFR-S – – – – – – – – – l l – 0,8 1 L: Low cutting force
G: General purpose
170510PEFR-S – – – – – – – – – l l – 1,0 1 H: Strong edge
170512PEFR-S – – – – – – – – – l l – 1,2 1 F: Finishing
170516PEFR-S – – – – – – – – – l l – 1,6 1 P: High-precision machining
S: Non ferrous metals
170520PEFR-S – – – – – – – – – l l – 2,0 1
170524PEFR-S – – – – – – – – – l l – 2,4 1 *P25 is applicable to cutter diameters Ø 25 mm
170530PEFR-S – – – – – – – – – l l – 3,0 1 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170532PEFR-S – – – – – – – – – l l – 3,2 1 Ø 32 mm and Ø 35 mm.
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

H41
▌◄
"Wave Mill" Series
WEZR 11000 E New
Repeater Type
Rake Radial -15° – -11° 19–61 mm
Angle Axial 8° – 14° 90°

Fig. 1 Fig. 2

DMM h7

DMM h7
DC

DC
APMX APMX
LH LH
LF LF

Body (Shank Type) Dimensions (mm)


Total No. of Effective No. Weight
Cat. No. Stock DC APMX DMM LH LF Teeth
Steps of Teeth (kg)
Fig.
WEZR 11020E1920Z02 m 20 19 20 30 110 4 2 2 0,22 1
11020E3620Z01 m 20 36 20 45 125 4 4 1 0,24 1
11025E2725Z02 m 25 27 25 40 130 6 3 2 0,41 1
11025E3625Z02 m 25 36 25 50 140 8 4 2 0,42 1
11030E5325Z02 m 30 53 25 65 155 12 6 2 0,52 2
11032E3632Z02 m 32 36 32 50 140 8 4 2 0,74 1
11032E3632Z03 m 32 36 32 50 140 12 4 3 0,71 1
11032E5332Z02 m 32 53 32 70 160 12 6 2 0,90 1
11035E5332Z03 m 35 53 32 65 155 18 6 3 0,88 2
11040E4432Z03 m 40 44 32 60 150 15 5 3 0,87 2
11040E4432Z04 m 40 44 32 60 150 20 5 4 0,85 2
11040E6132Z03 m 40 61 32 75 165 21 7 3 0,95 2
Inserts are sold seperately.

Spare Parts Recommended Cutting Conditions


Chipbre-

Insert Screw Wrench Hardness Cutting Speed Feed Rate


aker

ISO Work Material Grades


(HB) vc (m/min) fz (mm/t)
Applicable Cutters ≤ 280HB G 100–150–200 0,08–0,12–0,20 ACU2500
Carbon Steel XCU2500
P > 280HB G  80–100–120 0,08–0,12–0,20 ACP2000
Alloy Steel ≤ 280HB G 100–150–80 0,08–0,12–0,20 ACP3000
WEZR 11_ _ _ BFTX0306IP 1,5 TRDR08IP
ACU2500
M Stainless Steel ≤ 280HB G  80–120–160 0,08–0,12–0,20 ACM200
Indexable
Endmills

ACM300

Cast Iron ACU2500


XCK2000
K Ductile Cast – G 100–150–200 0,08–0,12–0,20 ACK2000
Iron
Identification Details ACK3000
ACU2500
S
WEZR 11 032 E 36 32 Z02 Exotic Alloy – G  40–50–60 0,08–0,12–0,20 ACM200
ACM300
Si ≤ 12,6% S 300–500–800 0,05–0,10–0,15 DL2000
N Aluminum Alloy H20
Cutter Insert Cutter Shank Max. Shank Effective Si >12,6% S 100–200–250 0,05–0,10–0,15
Series Size Diameter Type Depth Dia- Number Min. - Optimum - Max.
of Cut meter of Teeth Note:
The cutting conditions above are a guide. Actual conditions will need to be adjusted according
to machine rigidity, work clamp rigidity, depth of cut and other factors.
There may be cases where machining cannot be performed under recommended cutting
conditions, depending on the machine rigidity and work rigidity.

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.
Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT11T324PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT11T330PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H42 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEZR 11000 E
Inserts Precautions for Mounting → H29
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1
11T310PEER-G l q q q q l l – – q 1,0 1
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1 Fig. 1
11T330PEER-G l q l q l l l – – 3,0 2 RE
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1

7,5
11T308PEER-H l l l l l l l – – – 0,8 1

20°
m m
11T312PEER-H l q q q q l l – – – 1,2 1
11T316PEER-H l q q q q l l – – – 1,6 1 12,8 3,6
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F l – – – – – – 0,4 1
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1
11T316PEER-F l – – – – – – 1,6 1 Fig. 2
RE
11T320PEER-F l – – – – – – 2,0 1
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2 7,5

20°
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEER-P20 l – – – – – – 0,2 1 12,2 3,4
11T304PEER-P20 l – – – – – – 0,4 1
11T305PEER-P20 l – – – – – – 0,5 1

Indexable
Endmills
11T308PEER-P20 l – – – – – – 0,8 1
11T310PEER-P20 l – – – – – – 1,0 1
11T312PEER-P20 l – – – – – – 1,2 1
11T302PEER-P25 l – – – – – – 0,2 1
11T304PEER-P25 l – – – – – – 0,4 1
11T305PEER-P25 l – – – – – – 0,5 1
11T308PEER-P25 l – – – – – – 0,8 1
11T310PEER-P25 l – – – – – – 1,0 1
11T312PEER-P25 l – – – – – – 1,2 1
AOET 11T302PEFR-S – – – – – – – – – – 0,2 1 L: Low cutting force
l l
G: General purpose
11T304PEFR-S – – – – – – – – – l l – 0,4 1 H: Strong edge
11T305PEFR-S – – – – – – – – – l l – 0,5 1 F: Finishing
P: High-precision machining
11T308PEFR-S – – – – – – – – – l l – 0,8 1 S: Non ferrous metals
11T310PEFR-S – – – – – – – – – l l – 1,0 1
*P20 is applicable to cutter diameters Ø 18 mm,
11T312PEFR-S – – – – – – – – – l l – 1,2 1 Ø 20 mm.
11T316PEFR-S – – – – – – – – – l l – 1,6 1 *P25 is applicable to cutter diameters Ø 25 mm,
11T320PEFR-S – – – – – – – – – – 2,0 1 Ø 28 mm.
l l
11T324PEFR-S – – – – – – – – – l l – 2,4 1 Use peripheral inserts with RE ≤ 0,8 mm from the
11T330PEFR-S – – – – – – – – – l l – 3,0 2 second step and above.

11T332PEFR-S – – – – – – – – – l l – 3,2 2

H43
▌◄
"Wave Mill" Series
WEZR 17000 E New
Repeater Type
Rake Radial -9° – -8° 29–84 mm
Angle Axial 10° – 12° 90°

Fig. 1

DMM h7

DMM h7
DC

DC
APMX
APMX
LH
LH
LF
LF

Body (Shank Type) Dimensions (mm)


Total No. of Effective No. Weight
Cat. No. Stock DC APMX DMM LH LF Teeth
Steps of Teeth (kg)
Fig.
WEZR 17040E2932Z03 m 40 29 32 45 110 6 3 2 0,75 1
17040E4332Z02 m 40 43 32 60 125 6 2 3 0,86 1
17050E5742Z03 m 50 57 42 75 130 12 3 4 1,58 1
17050E8442Z02 m 50 84 42 105 140 12 2 6 1,04 1
Inserts are sold seperately.

Spare Parts Recommended Cutting Conditions

Chipbre-
Insert Screw Wrench Hardness Cutting Speed Feed Rate

aker
ISO Work Material Grades
(HB) vc (m/min) fz (mm/t)
Applicable Cutters ≤ 280HB G 100–150–200 0,10–0,20–0,30 ACU2500
Carbon Steel XCU2500
P > 280HB G  80–100–120 0,10–0,20–0,30 ACP2000
WEZR 17_ _ _ BFTX0409IP 3,0 TRDR15IP Alloy Steel ≤ 280HB G 100–150–80 0,10–0,20–0,30 ACP3000

ACU2500
M Stainless Steel ≤ 280HB G  80–120–160 0,10–0,20–0,30 ACM200
ACM300
Identification Details Cast Iron ACU2500
XCK2000
WEZR 17 040 E 29 32 Z03 K Ductile Cast
Iron
– G 100–150–200 0,10–0,20–0,30 ACK2000
ACK3000

ACU2500
Cutter Insert Cutter Shank Max. Shank Effective
S
Indexable

Exotic Alloy – G  40–50–60 0,10–0,20–0,30 ACM200


Endmills

Series Size Diameter Type Depth Dia- Number ACM300


of Cut meter of Teeth Si ≤ 12,6% S 300–500–800 0,05–0,10–0,15 DL2000
N Aluminum Alloy H20
Si >12,6% S 100–200–250 0,05–0,10–0,15
Min. - Optimum - Max.
Note:
The cutting conditions above are a guide. Actual conditions will need to be adjusted according
to machine rigidity, work clamp rigidity, depth of cut and other factors.
There may be cases where machining cannot be performed under recommended cutting
conditions, depending on the machine rigidity and work rigidity.

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.
Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT170524PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
(AOMT170540PEER)
Corner radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H44 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEZR 17000 E
Inserts Precautions for Mounting → H29
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
170510PEER-G l q q q q l l – – q 1,0 1
Fig. 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G q q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1
AOET 170502PEER-F l – – – – – – 0,2 1 Fig. 2 RE
170504PEER-F l – – – – – – 0,4 1
170505PEER-F 0,5 1
10,5
l – – – – – –
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1

Indexable
Endmills
170520PEER-F l – – – – – – 2,0 1
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
L: Low cutting force
170508PEFR-S – – – – – – – – – l l – 0,8 1 G: General purpose
170510PEFR-S – – – – – – – – – l l – 1,0 1 H: Strong edge
F: Finishing
170512PEFR-S – – – – – – – – – l l – 1,2 1 P: High-precision machining
170516PEFR-S – – – – – – – – – l l – 1,6 1 S: Non ferrous metals
170520PEFR-S – – – – – – – – – l l – 2,0 1
Use peripheral inserts with RE ≤ 0,8 mm from the
170524PEFR-S – – – – – – – – – l l – 2,4 1 second step and above.
170530PEFR-S – – – – – – – – – l l – 3,0 1
170532PEFR-S – – – – – – – – – l l – 3,2 1
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

H45
▌◄
"Wave Mill" Series
WEZ 11000 M Modular Type
Rake Radial -7° – -18° 10 mm
Angle Axial 6° – 15° 90°
Fig. 1

/ &5.6

'&21
'&
/6
+
/) /6
2$/

Head Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCON CRKS OAL LF LS2 L11 H Fig.
Teeth (kg)
WEZ 11016M08Z2 l 16 8,5 M8 42 25 5 8 13 2 0,03 1
11018M08Z2 l 18 8,5 M8 42 25 5 8 13 2 0,03 1
11020M10Z2 l 20 10,5 M10 49 30 5 8 15 2 0,06 1
11020M10Z3 l 20 10,5 M10 49 30 5 8 15 3 0,05 1
11022M10Z3 l 22 10,5 M10 49 30 5 8 15 3 0,06 1
11025M12Z2 l 25 12,5 M12 56 35 5 10 19 2 0,11 1
11025M12Z3 l 25 12,5 M12 56 35 5 10 19 3 0,10 1
11025M12Z4 l 25 12,5 M12 56 35 5 10 19 4 0,10 1
11026M12Z4 l 26 12,5 M12 56 35 5 10 19 4 0,10 1
11026M12Z5 l 26 12,5 M12 56 35 5 10 19 5 0,09 1
11028M12Z4 l 28 12,5 M12 56 35 5 10 19 4 0,11 1
11028M12Z5 l 28 12,5 M12 56 35 5 10 19 5 0,10 1
11030M16Z2 l 30 17 M16 63 40 5 10 24 2 0,20 1
11030M16Z4 l 30 17 M16 63 40 5 10 24 4 0,19 1
11030M16Z5 l 30 17 M16 63 40 5 10 24 5 0,17 1
11032M16Z2 l 32 17 M16 63 40 5 10 24 2 0,22 1
11032M16Z3 l 32 17 M16 63 40 5 10 24 3 0,20 1
11032M16Z4 l 32 17 M16 63 40 5 10 24 4 0,20 1
11032M16Z5 l 32 17 M16 63 40 5 10 24 5 0,19 1
11035M16Z2 l 35 17 M16 63 40 5 10 24 2 0,24 1
11035M16Z5 l 35 17 M16 63 40 5 10 24 5 0,22 1
11040M16Z2 l 40 17 M16 63 40 5 10 24 2 0,28 1
11040M16Z4 l 40 17 M16 63 40 5 10 24 4 0,26 1
11040M16Z5 l 40 17 M16 63 40 5 10 24 5 0,26 1
Indexable

11040M16Z6 l 40 17 M16 63 40 5 10 24 6 0,25 1


Endmills

Inserts are sold separately. Arbor → H5.

Spare Parts Identification Details


Insert Screw Wrench WEZ 11 016 M 08 Z2
Applicable Cutters
Cutter Insert Cutter Mounting Number
Series Size Diameter Screw Size of Teeth
WEZ 11016M08Z2
BFTX0305IP
11018M08Z2 1,5 TRDR08IP
11020M10Z2–11040M16Z2 BFTX0306IP
*When mounting inserts with nose radius of ≥ 2,4 mm, modification of
the body is required.
Recommended Cutting Conditions Modify this edge.
→ H. 28 Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT11T324PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT11T330PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H46 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 11000 M
Inserts Precautions for Mounting → H. 29
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1
11T310PEER-G l q q q q l l – – q 1,0 1
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1 Fig. 1
11T330PEER-G l q l q l l l – – 3,0 2 RE
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1

7,5
11T308PEER-H l l l l l l l – – – 0,8 1

20°
m m
11T312PEER-H l q q q q l l – – – 1,2 1
11T316PEER-H l q q q q l l – – – 1,6 1 12,8 3,6
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F l – – – – – – 0,4 1
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1 Fig. 2
11T316PEER-F l – – – – – – 1,6 1
RE
11T320PEER-F l – – – – – – 2,0 1
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2 7,5

20°
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEER-P16 l – – – – – – 0,2 1 12,2 3,4
11T304PEER-P16 l – – – – – – 0,4 1
11T305PEER-P16 l – – – – – – 0,5 1

Indexable
Endmills
11T308PEER-P16 l – – – – – – 0,8 1
11T310PEER-P16 l – – – – – – 1,0 1
11T312PEER-P16 l – – – – – – 1,2 1
11T302PEER-P20 l – – – – – – 0,2 1
11T304PEER-P20 l – – – – – – 0,4 1
11T305PEER-P20 l – – – – – – 0,5 1
11T308PEER-P20 l – – – – – – 0,8 1
11T310PEER-P20 l – – – – – – 1,0 1
11T312PEER-P20 l – – – – – – 1,2 1
11T302PEER-P25 l – – – – – – 0,2 1
11T304PEER-P25 l – – – – – – 0,4 1
11T305PEER-P25 l – – – – – – 0,5 1
11T308PEER-P25 l – – – – – – 0,8 1
11T310PEER-P25 l – – – – – – 1,0 1
11T312PEER-P25 l – – – – – – 1,2 1 L: Low cutting force
G: General purpose
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1 H: Strong edge
11T304PEFR-S – – – – – – – – – l l – 0,4 1 F: Finishing
P: High-precision machining
11T305PEFR-S – – – – – – – – – l l – 0,5 1 S: Non ferrous metals
11T308PEFR-S – – – – – – – – – l l – 0,8 1
11T310PEFR-S – – – – – – – – – l l – 1,0 1 *P16 is applicable to cutter diameters Ø 14 mm
and Ø 16 mm.
11T312PEFR-S – – – – – – – – – l l – 1,2 1 *P20 is applicable to cutter diameters Ø 18 mm,
11T316PEFR-S – – – – – – – – – l l – 1,6 1 Ø 20 mm.
*P25 is applicable to cutter diameters Ø 25 mm,
11T320PEFR-S – – – – – – – – – l l – 2,0 1 Ø 28 mm.
11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

H47
▌◄
"Wave Mill" Series
WEZ 17000 M Modular Type
Rake Radial -6° – -12° 15 mm
Angle Axial 6° – 15° 90°
Fig. 1
/ &5.6

'&21
'&
/6
+
/) /6
2$/

Head Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCON CRKS OAL LF LS2 L11 H Fig.
Teeth (kg)
WEZ 17025M012Z2 l 25 12,5 M12 56 35 5 10 19 2 0,08 1
17025M012Z3 l 25 12,5 M12 56 35 5 10 19 3 0,07 1
17028M012Z2 l 28 12,5 M12 56 35 5 10 19 2 0,10 1
17030M016Z2 l 30 17 M16 63 40 5 10 24 2 0,17 1
17030M016Z3 l 30 17 M16 63 40 5 10 24 3 0,15 1
17032M016Z2 l 32 17 M16 63 40 5 10 24 2 0,19 1
17032M016Z3 l 32 17 M16 63 40 5 10 24 3 0,16 1
17032M016Z4 l 32 17 M16 63 40 5 10 24 4 0,14 1
17035M016Z2 l 35 17 M16 63 40 5 10 24 2 0,21 1
17035M016Z3 l 35 17 M16 63 40 5 10 24 3 0,19 1
17040M016Z2 l 40 17 M16 63 40 5 10 24 2 0,15 1
17040M016Z3 l 40 17 M16 63 40 5 10 24 3 0,23 1
17040M016Z4 l 40 17 M16 63 40 5 10 24 4 0,21 1
Inserts are sold separately. Arbor → H5.

Spare Parts Identification Details


Insert Screw Wrench WEZ 17 025 M 12 Z2
Applicable Cutters
Cutter Insert Cutter Mounting Number
Series Size Diameter Screw Size of Teeth
WEZ 17025M12Z2–17030M16Z3 BFTX0407IP
Indexable

3,0 TRDR15IP
Endmills

17032M16Z2–17040M16Z4 BFTX0409IP

Recommended Cutting Conditions


*When mounting inserts with nose radius of ≥ 2,4 mm, modification of
→ H. 28 the body is required.

Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT170524PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
(AOMT170540PEER)
Corner radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H48 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
Expansio
n
WEZ 17000 M
Inserts Precautions for Mounting → H29
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
Fig. 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G q q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1
170505PEER-F l – – – – – – 0,5 1 10,5
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F l – – – – – – 2,0 1

Indexable
Endmills
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEER-P25 l – – – – – – 0,2 1
170504PEER-P25 l – – – – – – 0,4 1
170505PEER-P25 l – – – – – – 0,5 1
170508PEER-P25 l – – – – – – 0,8 1
170510PEER-P25 l – – – – – – 1,0 1
170512PEER-P25 l – – – – – – 1,2 1
170502PEER-P32 l – – – – – – 0,2 1
170504PEER-P32 l – – – – – – 0,4 1
170505PEER-P32 l – – – – – – 0,5 1
170508PEER-P32 l – – – – – – 0,8 1
170510PEER-P32 l – – – – – – 1,0 1
170512PEER-P32 l – – – – – – 1,2 1
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
170508PEFR-S – – – – – – – – – l l – 0,8 1 L: Low cutting force
G: General purpose
170510PEFR-S – – – – – – – – – l l – 1,0 1 H: Strong edge
170512PEFR-S – – – – – – – – – l l – 1,2 1 F: Finishing
170516PEFR-S – – – – – – – – – l l – 1,6 1 P: High-precision machining
S: Non ferrous metals
170520PEFR-S – – – – – – – – – l l – 2,0 1
170524PEFR-S – – – – – – – – – l l – 2,4 1 *P25 is applicable to cutter diameters Ø 25 mm
170530PEFR-S – – – – – – – – – l l – 3,0 1 and Ø 28 mm.
*P32 is applicable to cutter diameters Ø 30 mm,
170532PEFR-S – – – – – – – – – l l – 3,2 1 Ø 32 mm and Ø 35 mm.
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

H49
▌◄
"Wave Mill" Series
WEZR 11000 M New
Repeater, Modular Type
Rake Radial -12° 27 mm
Angle Axial 11° 90°

Fig. 1
L11 L11
CRKS CRKS

DCSFMS
DCSFMS

DCON h7
DCON h7
DC
DC
APMX APMX
LS2 LS2 H H
LF LF
OAL OAL

Head Dimensions (mm)


Total No. of Effective No. Weight
Cat. No. Stock DC APMX DCSFMS DCON CRKS OAL LF LS2 L11 H Teeth
Steps of Teeth (kg)
Fig.
WEZR 11032M1627Z3 m 32 27 28,5 17 M16 73 50 5 12 24 9 3 3 0,21 1
Inserts are sold separately. Arbor → H5.

Spare Parts Recommended Cutting Conditions

Chipbre-
Insert Screw Wrench Hardness Cutting Speed Feed Rate

aker
ISO Work Material Grades
(HB) vc (m/min) fz (mm/t)
Applicable Cutters ≤ 280HB G 100–150–200 0,08–0,12–0,20 ACU2500
Carbon Steel XCU2500
P > 280HB G  80–100–120 0,08–0,12–0,20 ACP2000
Alloy Steel ≤ 280HB G 100–150–80 0,08–0,12–0,20 ACP3000
WEZR 11_ _ _ BFTX0306IP 1,5 TRDR08IP
ACU2500
M Stainless Steel ≤ 280HB G  80–120–160 0,08–0,12–0,20 ACM200
ACM300

Cast Iron ACU2500


XCK2000
K Ductile Cast – G 100–150–200 0,08–0,12–0,20 ACK2000
Iron
Identification Details ACK3000
ACU2500
S
WEZR 11 032 M16 27 Z3 Exotic Alloy – G  40–50–60 0,08–0,12–0,20 ACM200
ACM300
Si ≤ 12,6% S 300–500–800 0,05–0,10–0,15 DL2000
N Aluminum Alloy H20
Cutter Insert Cutter Mounting Max. Effective Si >12,6% S 100–200–250 0,05–0,10–0,15
Indexable
Endmills

Series Size Diameter Screw Size Depth of Number Min. - Optimum - Max.
Cut of Teeth Note:
The cutting conditions above are a guide. Actual conditions will need to be adjusted according
to machine rigidity, work clamp rigidity, depth of cut and other factors.
There may be cases where machining cannot be performed under recommended cutting
conditions, depending on the machine rigidity and work rigidity.

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.
Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT11T324PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT11T330PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT11T332PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H50 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEZR 11000 M
Inserts Precautions for Mounting → H29
Application Coated Carbide CarbideDLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 11T302PEER-G l q l q l l l – – l 0,2 1
11T304PEER-G l m l l m l l l l – – l 0,4 1 Fig. 1
RE
11T305PEER-G l q q q q l l – – q 0,5 1
11T308PEER-G l m l l m l l l l – – l 0,8 1

7,5
11T310PEER-G l q q q q l l – – q 1,0 1

20°
11T312PEER-G l q l q l l l – – q 1,2 1
11T316PEER-G l q l q l l l – – 1,6 1 12,8 3,6
11T320PEER-G l q l q l l l – – 2,0 1
11T324PEER-G l q q q q l l – – 2,4 1
11T330PEER-G l q l q l l l – – 3,0 2
11T332PEER-G l q q q q l l – – 3,2 2
AOMT 11T304PEER-H l m l l m l l l l – – – 0,4 1
11T308PEER-H l m l l m l l l l – – – 0,8 1
11T312PEER-H l q q q q l l – – – 1,2 1 Fig. 2
11T316PEER-H l q q q q l l – – – 1,6 1 RE
AOET 11T302PEER-F l – – – – – – 0,2 1
11T304PEER-F 0,4 1

7,5
l – – – – – –

20°
11T305PEER-F l – – – – – – 0,5 1
11T308PEER-F l – – – – – – 0,8 1 12,2 3,4
11T310PEER-F l – – – – – – 1,0 1
11T312PEER-F l – – – – – – 1,2 1
11T316PEER-F l – – – – – – 1,6 1
11T320PEER-F l – – – – – – 2,0 1
11T324PEER-F l – – – – – – 2,4 1
11T330PEER-F l – – – – – – 3,0 2
11T332PEER-F l – – – – – – 3,2 2
AOET 11T302PEFR-S – – – – – – – – – l l – 0,2 1
11T304PEFR-S – – – – – – – – – l l – 0,4 1 L: Low cutting force
11T305PEFR-S – – – – – – – – – l l – 0,5 1 G: General purpose

Indexable
Endmills
H: Strong edge
11T308PEFR-S – – – – – – – – – l l – 0,8 1 F: Finishing
11T310PEFR-S – – – – – – – – – l l – 1,0 1 P: High-precision machining
S: Non ferrous metals
11T312PEFR-S – – – – – – – – – l l – 1,2 1
11T316PEFR-S – – – – – – – – – l l – 1,6 1 Use peripheral inserts with RE ≤ 0,8 mm from the
11T320PEFR-S – – – – – – – – – l l – 2,0 1 second step and above.

11T324PEFR-S – – – – – – – – – l l – 2,4 1
11T330PEFR-S – – – – – – – – – l l – 3,0 2
11T332PEFR-S – – – – – – – – – l l – 3,2 2

H51
▌◄
"Wave Mill" Series
WEZR 17000 M New
Repeater, Modular Type
Rake Radial -9° 29 mm
Angle Axial 10° 90°
Fig. 1
L11 CRKS
L11 CRKS

DCSFMS

DCSFMS
DCON h7

DCON h7
DC

DC
LS2 LS2 H H
APMX APMX
LF
LF
OAL
OAL

Head Dimensions (mm)


Total No. of Effective No. Weight
Cat. No. Stock DC APMX DCSFMS DCON CRKS OAL LF LS2 L11 H Teeth
Steps of Teeth (kg)
Fig.
WEZR 17040M1629Z3 m 40 29 28,5 17 M16 80 57 5 12 24 6 2 3 0,29 1
Inserts are sold separately. Arbor → H5.

Spare Parts Recommended Cutting Conditions

Chipbre-
Insert Screw Wrench Hardness Cutting Speed Feed Rate

aker
ISO Work Material Grades
(HB) vc (m/min) fz (mm/t)
Applicable Cutters ≤ 280HB G 100–150–200 0,10–0,20–0,30 ACU2500
Carbon Steel XCU2500
P > 280HB G  80–100–120 0,10–0,20–0,30 ACP2000
WEZR 17_ _ _ BFTX0409IP 1,5 TRDR15IP Alloy Steel ≤ 280HB G 100–150–80 0,10–0,20–0,30 ACP3000

ACU2500
M Stainless Steel ≤ 280HB G  80–120–160 0,10–0,20–0,30 ACM200
ACM300

ACU2500
Cast Iron
XCK2000
K Ductile Cast – G 100–150–200 0,10–0,20–0,30
Identification Details Iron
ACK2000
ACK3000

WEZR 17 040 M16 29 Z3 S Exotic Alloy – G  40–50–60 0,10–0,20–0,30


ACU2500
ACM200
ACM300
Cutter Insert Cutter Mounting Max. Effective Si ≤ 12,6% S 300–500–800 0,05–0,10–0,15
Indexable

DL2000
Endmills

Series Size Diameter Screw Size Depth of Number N Aluminum Alloy H20
Si >12,6% S 100–200–250 0,05–0,10–0,15
Cut of Teeth
Min. - Optimum - Max.
Note:
The cutting conditions above are a guide. Actual conditions will need to be adjusted according
to machine rigidity, work clamp rigidity, depth of cut and other factors.
There may be cases where machining cannot be performed under recommended cutting
conditions, depending on the machine rigidity and work rigidity.

*When mounting inserts with nose radius of ≥ 2,4 mm, modification of


the body is required.

Modify this edge.

Reworking guidelines
Corner radius = 2,4 mm: C = 1 mm
(AOMT170524PEER)
Corner radius = 3,0 mm: C = 1 mm
(AOMT170530PEER)
Corner radius = 3,2 mm: C = 1 mm
(AOMT170532PEER)
Corner radius = 4,0 mm: C = 2 mm
(AOMT170540PEER)
Corner radius = 5,0 mm: C = 5 mm
(AOMT170550PEER)
Corner radius = 6,4 mm: C = 5 mm
(AOMT170564PEER)
Standard: R = 1 mm

C: Chamfer
R: Radius

H52 l = Euro stock


l = Japan stock
q= On request – = Not available Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEZR 17000 M
Inserts Precautions for Mounting → H29
Application Coated Carbide Carbide DLC Cermet
Dimensions (mm)
High Speed / Light Cut
General Purpose
Roughing

ACU2500

XCU2500

ACP2000

ACP3000

XCK2000

ACK2000

ACK3000

ACM200

ACM300

DL2000

T2500A
Cat. No. RE Fig.

H20
AOMT 170502PEER-L l – q – q l l – – q 0,2 1
170504PEER-L l m – l m – l l l – – l 0,4 1
170508PEER-L l m – l m – l l l – – l 0,8 1
170512PEER-L l – q – q l l – – 1,2 1
170516PEER-L l – q – q l l – – 1,6 1
AOMT 170502PEER-G l q l q l l l – – q 0,2 1
170504PEER-G l m l l m l l l l – – l 0,4 1
170505PEER-G l q q q q l l – – q 0,5 1
170508PEER-G l m l l m l l l l – – l 0,8 1
170510PEER-G l q q q q l l – – q 1,0 1
170512PEER-G l q l q l l l – – q 1,2 1 Fig. 1
RE
170516PEER-G l q l q l l l – – 1,6 1
170520PEER-G l q l q l l l – – 2,0 1

10,5
170524PEER-G l q q q q l l – – 2,4 1

20°
170530PEER-G l q l q l l l – – 3,0 1
19,5 5,5
170532PEER-G l q q q l l l – – 3,2 1
170540PEER-G l q l q l l l – – 4,0 1
170550PEER-G l q l q l l l – – 5,0 2
170564PEER-G q q q q q l l – – 6,4 2
AOMT 170504PEER-H l m l l m l l l l – – – 0,4 1
170508PEER-H l m l l m l l l l – – – 0,8 1
170512PEER-H l q q q q l l – – – 1,2 1
170516PEER-H l q l q q l l – – – 1,6 1 Fig. 2
AOET 170502PEER-F l – – – – – – 0,2 1 RE
170504PEER-F l – – – – – – 0,4 1
170505PEER-F 0,5 1
10,5
l – – – – – –
170508PEER-F l – – – – – – 0,8 1

20°
170510PEER-F l – – – – – – 1,0 1 18,0 5,2
170512PEER-F l – – – – – – 1,2 1
170516PEER-F l – – – – – – 1,6 1
170520PEER-F 2,0 1

Indexable
l – – – – – –

Endmills
170524PEER-F l – – – – – – 2,4 1
170530PEER-F l – – – – – – 3,0 1
170532PEER-F l – – – – – – 3,2 1
170540PEER-F l – – – – – – 4,0 1
170550PEER-F l – – – – – – 5,0 2
170564PEER-F l – – – – – – 6,4 2
AOET 170502PEFR-S – – – – – – – – – l l – 0,2 1
170504PEFR-S – – – – – – – – – l l – 0,4 1
170505PEFR-S – – – – – – – – – l l – 0,5 1
L: Low cutting force
170508PEFR-S – – – – – – – – – l l – 0,8 1 G: General purpose
170510PEFR-S – – – – – – – – – l l – 1,0 1 H: Strong edge
F: Finishing
170512PEFR-S – – – – – – – – – l l – 1,2 1 P: High-precision machining
170516PEFR-S – – – – – – – – – l l – 1,6 1 S: Non ferrous metals
170520PEFR-S – – – – – – – – – l l – 2,0 1
Use peripheral inserts with RE ≤ 0,8 mm from the
170524PEFR-S – – – – – – – – – l l – 2,4 1 second step and above.
170530PEFR-S – – – – – – – – – l l – 3,0 1
170532PEFR-S – – – – – – – – – l l – 3,2 1
170540PEFR-S – – – – – – – – – l l – 4,0 1
170550PEFR-S – – – – – – – – – l l – 5,0 2
170564PEFR-S – – – – – – – – – l l – 6,4 2

H53
▌◄
"Wave Mill" Series For the Smooth and Reliable Cutting Action

WEX Type
General Features Ramping (Slant Milling)
Wide Application Range Tool Diam. Max. Ramping Angle
ØD Type 1000 Type 2000 Type 3000
10 2°30'
12 1°45'
14 1°25' 1°40‘
16 1°00 1°20‘
18 0°45' 1°10‘
20 0°30' 1°00‘
25 0°30' 0°45‘ 1°30‘
32 0°25‘ 0°35' 1°00‘
40 0°20‘ 0°25‘ 0°45‘
50 0°15‘ 0°20' 0°30‘
63 0°10‘ 0°15‘ 0°20'
80 0°15'
100 −
Maximum ramping angle (a max. max.) depends on cutter diameter.

Precision insert with strong cutting edge and low cutting force Wide Variety of Inserts
Wave shaped cutting edge design lowers cutting resistance yet improves 6 types of chipbreaker design
cutting edge strength. (L, G, H, E, EH and S)
Achieving high quality finish with high precision cutting edge. 9 milling grades for a wide range of
Smooth cutting even for deep grooves and low rigidity machines. work materials and applications.
- ACP100, ACP200, ACP300
High precision curved High rake wave (steel milling grades)
cutting edge cutting edge - ACK200, ACK300
Large angle (cast iron milling grades)
- ACM200, ACM300
Wide

(stainless steel, exotic alloy milling


Thick

grades)
Screw hole size increased - DL1000, H1
(aluminium milling grades)

High Durable Body


Special surface treatment improves
corrosion resistance as well as scratch
resistance.
Internal Coolant Holes Increased screw size improves clam-
Indexable
Endmills

ping force and durability.


Improved chip evacuation with
air or coolant supply.

Product Range
Diameter Range (mm)
Type Cat. No. Series Ø 10 Ø 20 Ø 40 Ø 60
Image

WEX 1000E Short Type 10 25

WEX 1000EL Long Type 10 20

WEX 2000E Short Type 14 63

WEX 2000EL Long Type 14 40


Shank

WEX 2000EW Weldon Shank Short Type 16 20

WEX 3000E Short Type 25 63

WEX 3000EL Long Type 25 40

WEX 3000EW Weldon Shank Short Type 25 32 WEX3000 WEX2000 WEX1000

WEX 1000F Shell Type 32 63


Shell

WEX 2000F Shell Type 40 63

WEX 3000F Shell Type 40 63 → G58


Modular

WEX 2000M ModularType 16 40

WEX 3000M Modular Type 25 40

H54
▌◄
"Wave Mill" Series
WEX Type
WEX1000 Type Expansion
- Efficient machining via high number of inserts
- Precise insert change tolerance provides high surface roughness qualitiy
- High shoulder accuracy due to optimized cutting edge
- Stable cutting conditions when utilising low rigidity machines
- Economic advantages using small AXMT06 inserts
WEX3000 WEX2000 WEX1000

Application Range Chipbreaker Selection


Shoulder Milling

Good
S
L

Edge Sharpness
Depth of cut (mm)

G E
EH
H

Cutting Edge Strength High

Feed rate per tooth (mm/t)

Characteristics
Work Material Steel, Cast Iron Stainless Steel, Exotic Alloy Aluminium
L G H E EH S
Chipbreaker

Indexable
Endmills
Features Low Cutting Force General Purpose Strong Edged General Purpose Strong Edged High Rake
Chipbreaker Profile
for 1000 Series 25° 25° 15°
Insert
Chipbreaker Profile
for 2000 Series 28° 20° 17° 17° 27°
Insert
Chipbreaker Profile
for 3000 Series 25° 20° 5° 14° 8° 30°
Insert
Light cut, Main chipbreaker Roughing,
Light cutting Heavy interrupted Aluminium,
Application low rigidity milling general purpose heavy interrupted and
to general purpose machining non-ferrous metal
and reduced burrs to interrupted milling hardened steel milling

Grade Selection CVD PVD

ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide

Coated Carbide
Coated Carbide

Carbide

H55
▌◄
"Wave Mill" Series
WEX 1000 E/L
WEX 1000 E/EL
Shank Type Rake Radial 8°–15° 5 mm
Angle Axial 16°–24° 90°

Body (Short Type „E“)


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DMM LH LS LF Teeth (kg)
WEX 1010 E p 10 10 17 33 50 2 0,03
1012 E p 12 12 20 60 80 3 0,06
1014 E p 14 16 22 59 80 3 0,10
1016 E p 16 16 20 72 90 4 0,12
1018 E p 18 20 20 80 100 4 0,21
WEX 1020 E p 20 20 22 78 100 5 0,22
1025 E p 25 20 25 90 115 7 0,27

Body (Long Type „EL“)


Dimensions (mm) No. of Weight
Cat. No. Stock
DC DMM LH LS LF Teeth (kg)
WEX 1010 EL p 10 8 17 83 100 2 0,03
1012 EL p 12 10 20 100 120 2 0,06
1014 EL p 14 12 20 125 145 3 0,11
1016 EL p 16 14 20 140 160 3 0,17
1016 EL15 p 16 15 20 140 160 3 0,19
1018 EL p 18 16 20 160 180 3 0,25
WEX 1020 EL p 20 18 25 175 200 4 0,36
1020 EL19 p 20 19 25 175 200 4 0,38
Inserts are not included.

Inserts for WEX1000 Type


RE
4,10

15°
Indexable

7,20 2,52
Endmills

Application Coated Carbide Carbide DLC


High Speed / Light cut P K M
S
K
N N
General Purpose K M
S
M
S N
Roughing K M
S
ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

Radius
DL1000

Cat. No.
RE
H1

AXMT 060204 PDER-L p p p p p p p – – 0,4


060208 PDER-L p p p p p p p – – 0,8
060212 PDER-L p m p p – – 1,2
AXMT 060204 PDER-G p p p m p p p – – 0,4
060208 PDER-G p p p p p p p – – 0,8
060212 PDER-G m p p p p p – – 1,2
AXMT 060204 PDER-H m p p p p p – – 0,4
060208 PDER-H p p p p p – – 0,8
060212 PDER-H m p p p p p – – 1,2
AXMT 060202 PDFR-S – – – – – – – m m 0,2
L - Low cutting force S - For aluminium alloy
G - General type
H - Strong cutting edge

Identification Details
WEX 1 016 EL 15
Cutter 1000 Cutter Shank Shank
Series Series Diameter Type Diameter

Spare Parts
Screw Wrench
Applicable Endmill
0,5
BFTX 01804 IP TRX 06 IP WEX 1000

H56 m = Japan stock


q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series "Wave Mill" Series
WEX 2000 E/EL WEX 2000 M
WEX 2000 E/EL WEX 2000 M
Shank Type Rake Radial 8°–15° 10 mm Modular Type Rake Radial 10°–18°
10mm
Angle Axial 16°–24° 90° Angle
Axial 14°–25° 90°

Body (Short Type „E“) Head


Dimensions (mm) No. of Weight Dimensions (mm) No. of

Stock
Cat. No. Stock DC DMM LH LS LF Teeth (kg) Cat. No.
DC DCONCRKS OAL LF LS2 LS L11 H Teeth
WEX 2014 E p 14 16 25 55 80 1 0,10 WEX 2016M08Z2 p 16 8,5 M8 42 25 5 17 8 13 2
2016 E p 16 16 25 75 100 2 0,13 2018M08Z2 m 18 8,5 M8 42 25 5 17 8 13 2
2018 E p 18 16 25 75 100 2 0,14 WEX 2020M10Z3 p 20 10,5 M10 49 30 5 19 8 15 3
WEX 2020 E p 20 20 30 80 110 3 0,22 2022M10Z3 m 22 10,5 M10 49 30 5 19 8 15 3
2022 E p 22 20 30 80 110 3 0,23 WEX 2025M12Z4 p 25 12,5 M12 56 35 5 21 10 19 4
WEX 2025 E p 25 25 35 85 120 4 0,38 2028M12Z4 m 28 12,5 M12 56 35 5 21 10 19 4
2028 E m 28 25 35 85 120 4 0,39 WEX 2030M16Z4 m 30 17,0 M16 63 40 5 23 10 24 4
2030 E p 30 25 35 85 120 4 0,40 2032M16Z5 p 32 17,0 M16 63 40 5 23 10 24 5
WEX 2032 E p 32 32 40 90 130 5 0,70 2040M16Z6 m 40 17,0 M16 63 40 5 23 10 24 6
2040 E m 40 32 30 120 150 6 0,91 Inserts are not included.
WEX 2050 E m 50 32 30 120 150 7 1,02
2063 E m 63 32 30 120 150 8 1,22
Inserts for WEX2000 Type
Body (Long Type „EL“)
Dimensions (mm) No. of Weight
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
WEX 2014 EL p 14 16 25 95 120 1 0,14 Application Coated Carbide Carbide DLC
2016 EL p 16 16 25 120 145 2 0,19 High Speed / Light cut P K M
S
K
N N
2018 EL m 18 16 25 120 145 2 0,19 M M
General Purpose K S S N
WEX 2020 EL p 20 20 40 110 150 2 0,32 M
2022 EL m 22 20 30 120 150 2 0,33 Roughing K S

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
WEX 2025 EL 25 25 50 120 170 2 0,55 Radius

DL1000
p
2028 EL m 28 25 30 140 170 2 0,59 Cat. No.
RE

H1
2030 EL m 30 25 30 140 170 2 0,60
WEX 2032 EL m 32 32 60 120 180 2 0,99 AXMT 123504 PEER-G p p p p p – –0,4
2040 EL m 40 32 30 150 180 2 1,12 123508 PEER-G p p p p p – –0,8

Indexable
Endmills
123512 PEER-G p p p p p – –1,2
AXMT 123504 PEER-H p p p p p – –0,4
123508 PEER-H – –0,8
Body (Long Type „E“ + Small Shank) 123512 PEER-H
p
p
p
p
p
p
p
p
p
p – –1,2
Dimensions (mm) No. of Weight
Cat. No. Stock AXMT 123504 PEER-E p p – –0,4
DC DMM LH LS LF Teeth (kg) 123508 PEER-E p p – –0,8
WEX 2016 EL15 p 16 15 25 120 145 2 0,17 123512 PEER-E p p – –1,2
2020 EL19 p 20 19 40 110 150 2 0,30 AXMT 123508 PEER-EH p p – –0,8
2025 EL24 p 25 24 50 120 170 2 0,53 AXET 123502 PEFR-S – – – – – – – p p 0,2
2025 EL24Z3 p 25 24 50 120 170 3 0,50 123504 PEFR-S – – – – – – – p p 0,4
2032 EL30Z4 p 32 30 60 120 180 2 0,95 123508 PEFR-S – – – – – – – p p 0,8
G - General type – Unable to produce
H - Strong cutting edge
Body (Weldon Shank Short Type „EW“) E - For stainless steel / exotic alloy
Dimensions (mm) No. of Weight EH - Strong edge for stainless steel / exotic alloy
Cat. No. Stock DC DMM LH LS LF Teeth (kg) S - For aluminium alloy

WEX 2016 EW p 16 16 25 75 100 2 0,12


2020 EW p 20 20 30 80 110 3 0,21 Identification Details
Inserts are not included.
WEX 2 016 M08 Z2
Identification Details Cutter 2000 Cutter Mounting No. of
Series Series Diameter Screw Size Teeth
WEX 2 016 EL 15
Cutter 2000 Cutter Shank Shank → H5
Series Series Diameter Type Diameter

Spare Parts Spare Parts


Screw Wrench Screw Wrench
Applicable Endmill Applicable Endmill
2,0
BFTX 0305 IP WEX 2014 – WEX 2018 BFTX 0305 IP 2,0 WEX 2016M, WEX 2018M
TRDR 08 IP TRDR 08 IP
BFTX 0306 IP WEX 2020 – WEX 2063 BFTX 0306 IP 2,0 WEX 2020M – WEX 2040M
BFTX 0407 IP 3,0 WEX 3025M – WEX 3030M
TRDR 15 IP
BFTX 0409 IP 3,0 WEX 3032M – WEX 3040M

H57
▌◄
"Wave Mill" Series "Wave Mill" Series
WEX 3000 E/EL WEX 3000 M
WEX 3000 E/EL WEX 3000 M
Shank Type Rake Radial 8°–15°
14 mm Modular Type Rake Radial 8°–15° 14 mm
Angle Axial
16°–24° 90° Angle Axial 16°–24° 90°

p
Body (Short Type „E“) Head
Dimensions (mm) No. of Weight Dimensions (mm) No. of

Stock
Cat. No. Stock DC DMM LH LS LF Teeth (kg) Cat. No.
DC DCONCRKS OAL LF LS2 LS L11 H Teeth
WEX 3025 E p 25 25 35 85 120 2 0,37 WEX 3025M12Z2 p 25 12,5 M12 56 35 5 21 10 19 2
3028 E m 28 25 35 85 120 2 0,39 3028M12Z2 m 28 12,5 M12 56 35 5 21 10 19 2
3030 E m 30 25 40 90 130 3 0,42 WEX 3030M16Z3 m 30 17,0 M16 63 40 5 23 10 24 3
WEX 3032 E p 32 32 40 90 130 3 0,67 3032M16Z3 p 32 17,0 M16 63 40 5 23 10 24 3
3035 E p 35 32 40 90 130 3 0,69 3035M16Z3 m 35 17,0 M16 63 40 5 23 10 24 3
3040 E p 40 32 50 120 170 4 1,01 3040M16Z4 m 40 17,0 M16 63 40 5 23 10 24 4
3050 E m 50 32 50 120 170 5 1,23 Inserts are not included.
3063 E m 63 32 50 120 170 6 1,58

Body (Short Type „E“ + Small Shank) Inserts for WEX3000 Type
Dimensions (mm) No. of Weight
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
WEX 3025 E20 m 25 20 35 85 120 2 0,25
3032 E25 m 32 25 40 90 130 3 0,43
Application Coated Carbide Carbide DLC
M K
Body (Long Type „EL“) High Speed / Light cut P K S N N
General Purpose K M
S
M
S N
Dimensions (mm) No. of Weight Roughing K M
Cat. No. Stock DC DMM LH LS LF Teeth (kg)
S

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
Radius

DL1000
WEX 3025 EL p 25 25 50 120 170 2 0,54
Cat. No.
3028 EL m 28 25 50 120 170 2 0,56 RE

H1
3030 EL m 30 25 60 120 180 2 0,60 AXMT 170508 PEER-L p p p p p – –0,8
WEX 3032 EL p 32 32 60 120 180 2 0,95 AXMT 170504 PEER-G p p p p p – –0,4
3035 EL p 35 32 60 120 180 2 0,98 170508 PEER-G p p p p p – –0,8
3040 EL 40 32 80 140 220 2 1,38
Indexable

p
Endmills

170512 PEER-G p p p p p – –1,2


170516 PEER-G m p p p p – –1,6
170520 PEER-G* – –2,0
Body (Weldon Shank Short Type „EW“) 170530 PEER-G*
p
p
p
p
p
p
p
p
p
p – –3,0
Dimensions (mm) No. of Weight AXMT 170508 PEER-H p p p p p – –0,8
Cat. No. Stock DC DMM LH LS LF Teeth (kg) 170512 PEER-H p p p p p – –1,2
WEX 3025 EW p 25 25 35 85 120 2 0,36 AXMT 170504 PEER-E p p – –0,4
3032 EW p 32 32 40 90 130 3 0,65 170508 PEER-E p p – –0,8
Inserts are not included. 170512 PEER-E p p – –1,2
170516 PEER-E p p – –1,6
170520 PEER-E* p p – –2,0
* ATTENTION:

If nose radius of inserts is 2,0 mm or more please
modify cutter body as indicated.
170530 PEER-E* p p – –3,0
AXMT 170508 PEER-EH p p p – –0,8
Standard Chamfer is 0,5 mm by 45 degrees AXET 170502 PEFR-S – – – – – – – p p 0,2
170504 PEFR-S – – – – – – – p p 0,4
170508 PEFR-S – – – – – – – p p 0,8
L - Low cutting force
– Unable to produce
Increase Chamfer to 1 mm x 45 degrees G - General type
* Cutter body modifi-
when using 2,0 mm radius inserts H - Strong cutting edge cation is required
AXMT 170520PEER E - For stainless steel / exotic alloy
EH - Strong edge for stainless steel / exotic alloy
S - For aluminium alloy
Increase chamfer to 1,5 mm x 45 degrees
when using 3,0 mm radius inserts
AXMT 170530 PEER
Identification Details

WEX 3 025 M12 Z2


Spare Parts Cutter
Series
3000
Series
Cutter
Diameter
Mounting
Screw Size
No. of
Teeth
Screw Wrench
Applicable Endmill
3,0 → H5
BFTX 0407 IP WEX 3025 – WEX 3030
TRDR 15 IP
BFTX 0409 IP WEX 3032 – WEX 3063

H58 m = Japan stock


q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WEX Type
Recommended Cutting Conditions 1,0 mm

4 mm
WEX1000 Series
Cutter: WEX1012E Insert: AXMT060208PDER -
Cutting Data: ap = 4 mm, ae = 1 mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide

Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ISO Material HB Feed Rate (mm/tooth)
0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 280 240 220 240 220 200 220 200 180

, <0, 45%C, annealed 190 G 200 180 160 180 160 140 180 160 140

, <0, 45%C, tempered 250 G 180 120 140 160 140 120 150 130 110

, <0, 75%C, annealed 270 G 160 140 120 150 130 110 130 110 110

, <0, 75%C, tempered 300 G 100 80 70 90 70 60 70 60 50
P Low alloyed steel, annealed 180 G 200 180 160 180 160 150 160 150 130

, tempered 275 G 130 110 90 120 100 90 100 90 80

, tempered 300 G 120 100 80 100 90 80 90 80 60

, tempered 350 G 90 80 60 80 70 60 70 60 40
High alloyed and tool steel, annealed 200 G 180 170 160 170 160 130 150 140 120

, tempered 325 G 100 80 60 80 60 50 60 50 30
Stainless steel, ferritic/martensitic, annealed 200 E 175 150 120 140 130 110
M Martensitic, tempered 240 E 140 120 100 120 100 90
Austenitic, plunged 180 E 180 160 140 160 140 130
Grey cast iron G 240 220 200 220 200 180
K
Nodular cast iron G 160 140 120 140 120 100
S High tempered resist. alloys, Fe based, annealed E 50 35 45 25
Aluminium alloy, Si < 13% 800 600 400
N Aluminium alloy, Si > 13% 240 200 160
Copper alloy 330 300 270

The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

12,5 mm
WEX2000 Series
3 mm
Cutter: WEX2025E Insert: AXMT123508PEER -

Indexable
Endmills
Cutting Data: ap = 3 mm, ae = 12,5 mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide
Chipbreaker

ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000


ISO Material HB Feed Rate (mm/tooth)
0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,08 0,15 0,20 0,05 0,15 0,22
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 380 350 330 350 330 315 330 315 295

, <0, 45%C, annealed 190 G 285 255 235 255 235 220 235 220 220

, <0, 45%C, tempered 250 G 235 210 190 210 190 170 190 170 150

, <0, 75%C, annealed 270 G 190 162 143 171 152 133 152 133 115

, <0, 75%C, tempered 300 G 145 115 95 115 95 75 95 75 55
P Low alloyed steel, annealed 180 G 265 235 220 235 220 200 220 200 180

, tempered 275 G 170 145 125 150 130 115 130 115 95

, tempered 300 G 150 125 105 135 115 95 115 95 75

, tempered 350 G 125 95 75 105 85 65 85 65 45
High alloyed and tool steel, annealed 200 G 235 210 190 210 190 170 190 170 150

, tempered 325 G 125 95 75 95 75 55 75 55 35
Stainless steel, ferritic/martensitic, annealed 200 E 175 155 125 155 140 110
M Martensitic, tempered 240 EH 160 140 110 145 125 100
Austenitic, plunged 180 E 190 170 140 170 150 125
Grey cast iron G 285 255 235 255 235 220
K
Nodular cast iron G 190 160 140 160 140 125
High tempered resist. alloys, Fe based, annealed 300 E 50 40 45 35
S 330 E 35 25 30 20

, hardened
Aluminium alloy, Si < 13% S 1000 750 500
N Aluminium alloy, Si > 13% S 250 200 170
Copper alloy S 350 330 300
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.

H59
▌◄
"Wave Mill" Series
WEX Type
Recommended Cutting Conditions
16 mm
WEX3000 Series
Cutter: WEX30325E Insert: AXMT170508PEER - 5 mm

Cutting Data: ap = 5 mm, ae = 16 mm, dry


Coated Carbide „Diamond like Carbon“
Coated Carbide

Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ISO Material HB Feed Rate (mm/tooth)
0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 400 370 350 370 350 330 350 330 310

, <0, 45%C, annealed 190 G 300 270 250 270 250 230 250 230 210

, <0, 45%C, tempered 250 G 250 220 200 220 200 180 200 180 160

, <0, 75%C, annealed 270 G 200 170 150 180 160 140 160 140 120

, <0, 75%C, tempered 300 G 150 120 100 120 100 80 100 80 60
P Low alloyed steel, annealed 180 G 280 250 230 250 230 210 230 210 190

, tempered 275 G 180 150 130 160 140 120 140 120 100

, tempered 300 G 160 130 110 140 120 100 120 100 80

, tempered 350 G 130 100 80 110 90 70 90 70 50
High alloyed and tool steel, annealed 200 G 250 220 200 220 200 180 200 180 160

, tempered 325 G 130 100 80 100 80 60 80 60 40
Stainless steel, ferritic/martensitic, annealed 200 E 185 165 135 165 150 120
M Martensitic, tempered 240 EH 170 150 120 150 135 110
Austenitic, plunged 180 E 200 180 150 180 160 135
Grey cast iron G 300 270 250 270 250 230
K Nodular cast iron G 200 170 150 170 150 130
High tempered resist. alloys, Fe based, annealed 300 E 50 30 45 25
S „
, hardened 330 E 50 30 45 25
Aluminium alloy, Si < 13% S 1000 750 500
N Aluminium alloy, Si > 13% S 250 200 170
Copper alloy S 350 330 300
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70 % of the corresponding value shown above.
Indexable
Endmills

Recommended Values for Helical Milling and Ramping


Helical Boring Recommended Values for Helical and Plunging
≤ Min. Diameter
Cutter WEX1000 (AXMT06...) WEX2000 (AX T12...) WEX3000 (AX T17...)
External Helical Plunging Helical Plunging Helical Plunging
ø Center uncut portion Diameter Work Diameter Max. Ram- Work Diameter Max. Ram- Work Diameter Max. Ram-
cannot be removed DC Min. Max. ping Angle Min. Max. ping Angle Min. Max. ping Angle
by traverse cutting
with the same cutter. 10 16,0 18,0 2°30'
12 20,0 22,0 1°45'
14 24,0 26,0 1°25' 25,0 27,0 1°40'
≥ Max. Diameter 16 28,0 30,0 1°00' 29,0 31,0 1°20'
18 32,0 34,0 0°45' 33,0 35,0 1°10'
ø Center uncut portion 20 36,0 38,0 0°30' 37,0 39,0 1°00'
can be removed by 22 41,0 43,0 0°50'
traverse cutting with 25 46,0 48,0 0°30' 47,0 49,0 0°45' 44,5 48,0 1°30'
the same cutter.
28 53,0 55,0 0°45' 50,5 54,0 1°10'
30 57,0 59,0 0°40' 54,5 58,0 1°10'
32 60,0 62,0 0°25' 61,0 63,0 0°35' 58,5 62,0 1°00'
35 64,5 68,0 0°50'
Plunging
40 76,0 78,0 0°20' 77,0 79,0 0°25' 74,5 78,0 0°45'
Use at ≤ RMPX 50 96,0 98,0 0°15' 97,0 99,0 0°20' 94,5 98,0 0°30'
63 122,0 124,0 0°10' 123,0 125,0 0°15' 120,5 124,0 0°20'
80 154,5 158,0 0°15'
RMPX

100
125
The above recommended values are for a nose radius of 0,8 mm.

H60
▌◄
For the Smooth and Reliable Cutting Action of Aluminium "Wave Mill" Series
WAX Type
Overview
Based on our proven Wavemill design this new range of WAX
cutters is capable of rough and finishing Aluminium Alloys and
other Non Ferrous Metals. It is ideal for high productivity Aluminium
machining to exacting tolerances in the Aircraft, Electronics,
and Automotive industries. The award winning Auroracoat DLC
(diamond like carbon) inserts resist chip adhesion and substantially
increase both tool life and productivity when dry machining
Aluminium helping customers boost compliance with ISO14001
accreditation standards

Advantages l High Productivity


l Dry machining capability
with MQL system
l DLC (diamond like carbon) inserts
l True 90 degree shoulder milling
l Chip adhesion resistance
l Wide range of nose radius

Ramping (Slant Milling) WAX3000 E/EL Type (mm)


Maximum ramping angle (a max. max.) depends on cutter diameter. Cutter Diameter Ramping Angle Depth- of Cut Milling Distance
Minimum milling length (L min) is the ramping distance required to reach the maximum DC RMPX max. ap max. L min
cutting depth (ap max) at the maximum ramping angle of that cutter. 20 8° 10 72
Minimum milling length (L) for any depth can be calculated by the equation below: 25 17° 10 33
32 12° 10 47
40 9° 10 64
L ap
L= (mm)
tan RMPX
WAX3000 RS Type (mm)
Cutter Diameter Ramping Angle Depth- of Cut Milling Distance
DC RMPX max. ap max. L min

Indexable
50 7° 10 82

Endmills
RMPX

60 5° 10 115
ap 80 3° 10 191
100 3° 10 191
125 2° 10 287

Helical Milling Helical Milling Diameter (mm)


øD Cutter Diameter Milling Diameter øD
DC Min. Max.
20 22 33
25 29 43
32 43 57
40 59 73
50 79 93
63 105 119
DC 80 139 153
100 179 193
125 229 243

Maximum Allowable Spindle Speed


Cutter Diameter Spindle Revolution Cutting Speed
DC n (min-1) vc (m/min)
20 14.000 880
25 29.000 2.200
32 25.000 2.500
40 23.000 2.900 Recommended Cutting Conditions
50 20.000 3.100
Work Material Aluminum Alloy
63 18.000 3.500
80 16.000 4.000 Cutting Speed 600–1.200 m/min
100 14.000 4.400
125 13.000 5.100 Feed Rate 0,05–0,25 mm/tooth

H61
▌◄
"Wave Mill" Series
WAX 3000 E/EL
16–18mm 90° Axial rake angle
Radial rake angle

19–25°

(Endmill)
Short Type ”E”
Long Type ”EL”

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 3020 E -3.2 l 20 20 130 60 70 1 0,25
WAX 3025 E -3.2 l 25 25 140 60 80 2 0,42
3025 EL-3.2 l 25 25 200 60 140 2 0,63
WAX 3032 E -3.2 l 32 32 150 70 80 2 0,75
3032 EL-3.2 l 32 32 220 70 150 2 1,2
WAX 3040 E -3.2 l 40 32 160 70 90 3 1,0
3040 EL-3.2 l 40 32 220 70 150 3 1,4

Body (For inserts with nose radius ≥ 4,0 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 3020 E -4.0 20 20 130 60 70 1 0,25
WAX 3025 E -4.0 l 25 25 140 60 80 2 0,42
3025 EL-4.0 l 25 25 200 60 140 2 0,63
WAX 3032 E -4.0 l 32 32 150 70 80 2 0,75
3032 EL-4.0 32 32 220 70 150 2 1,2
WAX 3040 E -4.0 m 40 32 160 70 90 3 1,0
3040 EL-4.0 l 40 32 220 70 150 3 1,4
Indexable
Endmills

Inserts for WAX 3000 Type Spare Parts


APMX Insert Screw Insert Wrench
RE

Applicable
D1

Endmill
BS

20°

DLC S
Application Coated Carbide
INS
L
BFTX 0408 3,0 TRD 15 WAX 3000 E/EL
High Speed / Light cut K
N N
General Purpose N
Roughing
Dimensions (mm)
DL1000

Cat. No.
APMX INSL BS RE S D1
H1

AECT 160404 PEFRA   18 16,4 1,4 0,4 5 4,4


160408 PEFRA   18 16,4 1,0 0,8 5 4,4
160412 PEFRA   18 16,4 0,6 1,2 5 4,4
160416 PEFRA   17,5 16,4 0,5 1,6 5 4,4
160420 PEFRA   17,5 16,4 0,5 2,0 5 4,4
160430 PEFRA   17 16,4 0,7 3,0 5 4,4
160432 PEFRA   17 16,4 0,5 3,2 5 4,4
AECT 160440 PEFRA   16,5 16,4 0,5 4,0 5 4,4
160450 PEFRA   16 16,4 0,4 5,0 5 4,4

→ G72-G73
H62 l = Euro stock
m = Japan stock
q= Delivery on request Recommended Tightening Torque (N·m)

▌◄
"Wave Mill" Series
WAX 4000 E/EL
22–24mm 90° Axial rake angle
Radial rake angle

19–25°

(Endmill)
Short Type ”E”
Long Type ”EL”

Body (For inserts with nose radius ≤ 3,2 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 4025E -3.2 q 25 25 140 60 80 1 0,41
4025EL-3.2 q 25 25 200 60 140 1 0,63
WAX 4032E -3.2 q 32 32 150 70 80 1 0,72
4032EL-3.2 q 32 32 220 70 150 1 1,2
WAX 4040E -3.2 q 40 32 160 70 90 2 0,88
4040EL-3.2 q 40 32 220 70 150 2 1,2

Body (For inserts with nose radius ≥ 4,0 mm)


Dimensions (mm) No.of Weight
Cat. No. Stock
DC DMM LF LH LS teeth (Kg)
WAX 4025E -4.0 q 25 25 140 60 80 1 0,41
4025EL-4.0 q 25 25 200 60 140 1 0,63
WAX 4032E -4.0 q 32 32 150 70 80 1 0,72
4032EL-4.0 q 32 32 220 70 150 1 1,2
WAX 4040E -4.0 q 40 32 160 70 90 2 0,88
4040EL-4.0 q 40 32 220 70 150 2 1,2

Indexable
Endmills
Inserts for WAX 4000 Type Spare Parts
APMX Insert Screw Insert Wrench
RE

Applicable
Endmill
D1
BS

20°

S
Application DLC
Coated Carbide
INS
L
BFTX 0509 N TRD 20 Ø 25 – Ø 32
High Speed / Light cut K N 5,0
N
BFTX 0511 N TRD 20 Ø 40 – Ø 125
General Purpose N
Roughing
Dimensions (mm)
DL1000

Cat. No.
APMX INSL BS RE S D1
H1

AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6,0


220608 PEFRA q q 24 21,8 1,2 0,8 6,35 6,0
220612 PEFRA q q 24 21,8 0,8 1,2 6,35 6,0
220616 PEFRA q q 24 21,8 0,4 1,6 6,35 6,0
220620 PEFRA q q 24 21,8 0,5 2,0 6,35 6,0
220630 PEFRA q q 23 21,8 0,6 3,0 6,35 6,0
220632 PEFRA q q 23 21,8 0,4 3,2 6,35 6,0
AECT 220640 PEFRA q q 22 21,8 1,2 4,0 6,35 6,0
220650 PEFRA q q 22 21,8 0,4 5,0 6,35 6,0

→ G72-G73
H63
▌◄
"Wave Repeater Mill"
WRX Type
General Features
The WRX Wave repeater end mill system features AXMT
style inserts vertically mounted and positioned to provide
a long continuous cutting edge suitable for deep shoulder
milling. Designed to run at elevated feed rates the soft
cutting action reduces cutting resistance, vibration and
noise to substantially improve tool life and surface finish.

Available with our new generation Super FF and Super ZX


coated inserts for unbeatable performance.

Product Range
l WRX 2000 series with 12 mm inserts
l WRX 3000 series with 17 mm inserts
l Cutter Diameters - 20 mm (ap = 18 mm) to 100 mm (ap = 53 mm)
l Special Order Options – WRX Cutter with integrated arbor
Shell type with detachable head
l Wide ISO Application Range – P/M/K/N classification
Advantages
l Optimised insert positions reduce cutting resistance and vibration
l Integral coolant improves chip flow
l Primary chip slot for smooth and fast chip evacuation
l Optimised insert pocket maximises rigidity
l Bottom edge support improves tool life and cutting performance

Special
pocket shape
Indexable
Endmills

Lead
groove Axial insert
supporting
system

Cutting Resistance Comparison Vibration Comparison


Cutting resistance Low
Vibration Amplitude Vibration Amplitude

Cutting Force
reduced by 30 % Components: Vibration
Principle force
Cutting Resistance (N)

Feed force WRX Time


Back (+) force
Back (–) force

Competitor Time

WRX Competitor

Work Material: C50 Work Material: C50


Tool: WRX2025RH27E25 Tool: WRX3080RH53F32
Cutting Conditions: v c = 100 m/min, f z = 0,15 mm/tooth Cutting Conditions: v c = 150 m/min, f z = 0,15 mm/tooth
ap = 25 mm, ae = 10 mm, dry ap = 25 mm, ae = 10 mm, dry

H64  = Euro stock q = Delivery


p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)

▌◄
WRX 2000 Series with AXMT 12 mm inserts

Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 2000 Type)

Dimensions (mm) No. No. Effec-


Stock

Cat. No. of of tive


DC APMX DMM LF LH LS teeth rows teeth
WRX2020RH18E20 l 20 18 20 120 40 80 4 2 2
WRX2020RH36E20 q 20 36 20 130 45 85 4 4 1 Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K N
WRX2025RH18E25 l 25 18 25 130 45 85 6 2 3 N
General Purpose K M
S
M
S N
WRX2025RH27E25 l 25 27 25 130 45 85 6 3 2 Roughing K M
S
WRX2032RH18E32 q 32 18 32 140 50 90 8 2 4

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300
Radius

DL1000
WRX2032RH27E32 l 32 27 32 130 45 85 9 3 3 Cat. No.
RE

H1
WRX2040RH18E40 q 40 18 40 160 40 120 10 2 5 AXMT 123504 PEER-G p p p p p – – 0,4
WRX2040RH36E40 q 40 36 40 130 45 85 16 4 4 123508 PEER-G p p p p p – – 0,8
123512 PEER-G p p p p p – – 1,2
AXMT 123504 PEER-H p – – 0,4
Body (Weldon Shank Type) 123508 PEER-H p
p
p
p
p
p
p
p
p – – 0,8
No. No. Effec- 123512 PEER-H p p p p p – – 1,2
Dimensions (mm)
Stock

Cat. No. of of tive AXMT 123504 PEER-E p p – – 0,4


DC APMX DMM LF LH LS teeth rows teeth 123508 PEER-E p p – – 0,8
WRX2020RH18W20 l 20 18 20 120 40 80 4 2 2 123512 PEER-E p p – – 1,2
AXMT 123508 PEER-EH p p – – 0,8
WRX2020RH36W20 q 20 36 20 130 45 85 4 4 1 AXET 123502 PEFR-S – – – – – – – p p 0,2
WRX2025RH18W25 l 25 18 25 130 45 85 6 2 3 123504 PEFR-S – – – – – – – p p 0,4
123508 PEFR-S – – – – – – – p p 0,8
WRX2025RH27W25 l 25 27 25 130 45 85 6 3 2

Indexable
Endmills
– Unable to produce
WRX2032RH18W32 q 32 18 32 140 50 90 8 2 4 G - General type
WRX2032RH27W32 l 32 27 32 130 45 85 9 3 3 H - Strong cutting edge
E - For stainless steel / exotic alloy
WRX2040RH18W40 q 40 18 40 160 40 120 10 2 5 EH - Strong edge for stainless steel /
exotic alloy
WRX2040RH36W40 q 40 36 40 130 45 85 16 4 4 S - For aluminium alloy

Spare Parts (WRX 2000) Application Examples


Screw Wrench Example Work Construction Machine Parts (USt.42-2)
Material
Sumitomo Competitor
Body WRX2000
Weldon shank Ø 38,1
2,0 Insert AXMT 18 mm
BFTX 0306 IP TRDR 08 IP Tool Insert grade ACP200 PVD Type
Tool dia. (mm) 38,1 38,1
Total teeth 24 16
Identification Details Effective teeth
Cutting speed
4 4

WRX 20 25 R H 27 W 25 (m/min) 180 137


Feed (mm/t) 0,09 0,1
Insert Cutting Cutting Arbor Cutting Axial depth
of cut (mm) 38,1 38,1
Size Direction Edge Diameter Data
Radial width
Inner Lengh Arbor of cut (mm) 3,2 3,2
Tool
øD coolant Type Coolant Wet Wet
Tool life /
Result Cutting edge 60 40
E - Straight Shank 1,5 times longer tool life
W - Weldon Shank Benefits
30 % increased productivity
F - Shell Type

→ G59
H65
▌◄
WRX 3000 Series with AXMT 17 mm inserts

Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 3000 Type)
Dimensions (mm) No. No. Effec-
Stock

Cat. No. of of tive


DC APMX DMM LF LH LS teeth rows teeth
WRX3032RH40E32 l 32 40 32 150 65 85 6 3 2
WRX3040RH27E40 q 40 27 40 180 60 120 6 2 3 Application Coated Carbide Carbide DLC
WRX3040RH40E40 l 40 40 40 150 65 85 9 3 3 High Speed / Light cut P K M
S
K
N N
M M
WRX3050RH27E40 q 50 27 40 180 60 120 8 2 4 General Purpose P K S S N
M
WRX3050RH53E40 l 50 53 40 165 75 90 12 4 3 Roughing P P K S

ACM200

ACM300
ACP100

ACP200

ACP300

ACK200

ACK300

DL1000
Radius
Body (Weldon Shank Type) Cat. No.
RE

H1
Dimensions (mm) No. No. Effec- AXMT 170508 PEER-L p p p p p – – 0,8
Stock

Cat. No. of of tive AXMT 170504 PEER-G p p p p p – – 0,4


DC APMX DMM LF LH LS teeth rows teeth 170508 PEER-G p p p p p – – 0,8
WRX3040RH27W40 q 40 27 40 180 60 120 6 2 3 170512 PEER-G p p p p p – – 1,2
170516 PEER-G m p p p p – – 1,6
WRX3040RH40W40 l 40 40 40 150 65 85 9 3 3
170520 PEER-G* p p p p p – – 2,0
WRX3050RH27W40 q 50 27 40 180 60 120 8 2 4 170530 PEER-G* p p p p p – – 3,0
WRX3050RH53W40 l 50 53 40 165 75 90 12 4 3 AXMT 170508 PEER-H p p p p p – – 0,8
170512 PEER-H p p p p p – – 1,2
AXMT 170504 PEER-E – – 0,4
Spare Parts (WRX 3000)
p p
170508 PEER-E p p – – 0,8
170512 PEER-E p p – – 1,2
Screw Wrench 170516 PEER-E p p – – 1,6
170520 PEER-E* p p – – 2,0
170530 PEER-E* p p – – 3,0
3,0
AXMT 170508 PEER-EH p p p – – 0,8
AXET 170502 PEFR-S – – – – – – – p p 0,2
BFTX 0409 IP TRDR 15 IP 170504 PEFR-S – – – – – – – 0,4
Indexable

p p
Endmills

170508 PEFR-S – – – – – – – p p 0,8


L – Low cutting force – Unable to produce
– General type
G
H – Strong cutting edge
E – For stainless steel
EH – Strong edge for stainless steel
S – For aluminium
* Cutter body modification is required.

Application Examples
Example 1 Work Automotive Component / Cast Iron Example 2 Work Machine Parts / Stainless Steel
Material Material
Sumitomo Competitor Sumitomo Competitor
Body WRX3000 Type Body
Integrated Arbor Ø 50 WRX3040RH40E40 Ø 40
Insert AXMT 18 mm Insert AXMT 18 mm
Tool Insert grade ACK300 PVD Type Tool Insert grade ACP300 PVD Type
Tool dia. (mm) 50 50 Tool dia. (mm) 40 40
Total teeth 15 12 Total teeth 9 6
Effective teeth 3 3 Effective teeth 3 2
Cutting speed Cutting speed
(m/min) 78 78 (m/min) 125 125
Feed (mm/t) 0,13 0,13 Feed (mm/t) 0,2 0,2
Cutting Axial depth Cutting Axial depth
of cut (mm) 45 45 of cut (mm) 40 40
Data Data
Radial width Radial width
of cut (mm) 5 5 of cut (mm) 5 5
Coolant Dry Dry Coolant Wet Wet
Tool life / Tool life /
Result Cutting edge 500 min 300 min Result Cutting edge 20 5 ~ 10
Stable machining,
Benefits 1,7 times longer tool life Benefits
double tool life with no breakage

→ G59

H66  = Euro stock


m = Japan stock
q = Delivery
p=
on request
To be replaced by new item
Recommended Tightening Torque (N·m)

▌◄
"Wave Repeater Mill"
WRX Type
Chipbreaker Selection
Work Material Steel, Cast Iron Stainless Steel Aluminium
L G H E EH S
Chipbreaker
Type

Feature Low cutting force General purpose Strong cutting edge E type for smooth cutting Strong cutting edge Sharp cutting edge
2000 Type 20° 17° 17° 27°
Figure — 28°

3000 Type 25° 20° 5° 14° 8° 30°


Figure
Light cut, Roughing, heavy Aluminium alloy
General to Light cutting to Heavy interrupted
Application low rigidity milling interrupted and and
Interrupted milling general purpose machining
and less burrs hardened steel milling non-ferrous metal

Ramping (Slant Tool Max. Ramping Angle


Milling) Diameter WRX 2000 Typ WRX 3000 Typ
20 4°
25 2°
32 1°30’
40 1° 2°
50 0°30’ 1°
63 0°30’
80 0°30’
100 Not possible

Recommended Cutting Conditions Tool: WRX 3050 RH53 F22, DC = 50 mm, ap = 50 mm

Recommended cutting speed and feed / tooth according to width of cut ( ae /DC )
Chip Breaker

- must be adjusted to actual machine and workpiece conditions.


Hardness

Grades
Property,
(HB)

ISO Work Material (optimum grade 10% 25% > 50%


Condition
in bold letters) vc fz vc fz vc fz
min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max. min. Optimum max.
< 0,15% C, ACP ACP ACP
125 L-G 170 – 215 – 240 0,21 – 0,28 – 0,35 160 – 195 – 220 0,16 – 0,21 – 0,26 130 – 160 – 180 0,08 – 0,10 – 0,13
annealed 100 200 300
< 0,45% C, ACP ACP ACP
190 L-G 160 – 195 – 220 0,21 – 0,28 – 0,35 140 – 175 – 190 0,16 – 0,21 – 0,26 110 – 140 – 160 0,08 – 0,10 – 0,13

Indexable
annealed 100 200 300

Endmills
< 0,45% C, ACP ACP ACP
Steel, carbon steel 250 L-G-H 140 – 180 – 200 0,19 – 0,26 – 0,32 130 – 165 – 180 0,14 – 0,19 – 0,24 100 – 130 – 140 0,08 – 0,10 – 0,13
tempered 100 200 300
< 0,75% C, ACP ACP ACP
270 L-G-H 140 – 170 – 190 0,19 – 0,26 – 0,32 120 – 155 – 170 0,14 – 0,19 – 0,24 100 – 130 – 140 0,07 – 0,10 – 0,12
annealed 100 200 300
< 0,75% C, ACP ACP ACP
300 L-G-H 130 – 165 – 180 0,19 – 0,26 – 0,32 120 – 150 – 170 0,14 – 0,19 – 0,24 100 – 120 – 130 0,07 – 0,10 – 0,12
tempered 100 200 300
ACP ACP ACP
P annealed 180
100 200 300
G-H 130 – 165 – 180 0,18 – 0,24 – 0,30 120 – 150 – 170 0,13 – 0,18 – 0,22 100 – 120 – 130 0,07 – 0,09 – 0,11

ACP ACP ACP


tempered 275 G-H 130 – 160 – 180 0,17 – 0,23 – 0,28 120 – 145 – 160 0,12 – 0,16 – 0,20 100 – 120 – 130 0,07 – 0,09 – 0,11
100 200 300
Low alloyed steel
ACP ACP ACP
tempered 300 G-H 110 – 140 – 160 0,16 – 0,22 – 0,27 100 – 130 – 140 0,11 – 0,15 – 0,19 90 – 110 – 120 0,07 – 0,09 – 0,11
100 200 300
ACP ACP ACP
tempered 350 G-H 100 – 130 – 140 0,16 – 0,21 – 0,26 100 – 120 – 130 0,11 – 0,15 – 0,19 80 – 100 – 110 0,06 – 0,08 – 0,10
100 200 300
ACP ACP
annealed 200 G-H 70 – 85 – 90 0,15 – 0,21 – 0,26 60 – 80 – 90 0,11 – 0,14 – 0,18 60 – 70 – 80 0,06 – 0,08 – 0,10
100 200
High alloyed and tool steel
ACP ACP
tempered 325 G-H 30 – 35 – 40 0,14 – 0,19 – 0,24 30 – 35 – 40 0,10 – 0,14 – 0,17 20 – 30 – 30 0,06 – 0,08 – 0,10
100 200
ACP ACP
Stainless steel, ferritic/martensitic annealed 200 L-G-H 120 – 150 – 170 0,15 – 0,20 – 0,25 110 – 135 – 150 0,11 – 0,14 – 0,18 90 – 110 – 120 0,07 – 0,09 – 0,11
200 300
ACP ACP
M Stainless, martensitic tempered 240
200 300
L-G-H 100 – 125 – 140 0,16 – 0,22 – 0,27 90 – 115 – 130 0,12 – 0,16 – 0,20 80 – 100 – 110 0,07 – 0,10 – 0,12

ACM ACM
Stainless, austenitic plunged 180 L-G 80 – 95 – 110 0,15 – 0,20 – 0,25 70 – 85 – 90 0,11 – 0,14 – 0,18 60 – 70 – 80 0,06 – 0,08 – 0,10
200 300
ACK ACK
Gray cast iron GG 180 G-H 190 – 240 – 270 0,19 – 0,26 – 0,32 180 – 220 – 240 0,14 – 0,19 – 0,24 140 – 170 – 190 0,09 – 0,12 – 0,15
200 300
K ACK ACK
Nodular cast iron GGG 250 G-H 140 – 170 – 190 0,16 – 0,21 – 0,26 120 – 155 – 170 0,12 – 0,16 – 0,20 100 – 130 – 140 0,07 – 0,10 – 0,12
200 300
Fe based, ACK ACK
200 L-G 40 – 45 – 50 0,12 – 0,16 – 0,21 30 – 40 – 45 0,08 – 0,11 – 0,14 30 – 35 – 40 0,07 – 0,09 – 0,11
Exotic alloys annelaed 200 300
S (Resistant alloys, Ti + Ni alloys) ACK ACK
hardened 280 L-G 15 – 20 – 25 0,10 – 0,14 – 0,17 10 – 15 – 20 0,07 – 0,10 – 0,12 10 – 15 – 20 0,05 – 0,07 – 0,09
200 300
DL
Si < 13% H1 S 510 – 635 – 710 0,23 – 0,31 – 0,38 460 – 580 – 640 0,17 – 0,22 – 0,28 390 – 485 – 540 0,08 – 0,12 – 0,14
1000
Aluminum alloy
DL
N Si ≥ 13%
1000
H1 S 150 – 190 – 210 0,19 – 0,25 – 0,32 140 – 175 – 190 0,14 – 0,18 – 0,23 130 – 165 – 180 0,08 – 0,10 – 0,13

DL
Copper alloy H1 S 320 – 405 – 450 0,15 – 0,21 – 0,26 300 – 370 – 410 0,13 – 0,16 – 0,22 240 – 300 – 330 0,07 – 0,10 – 0,12
1000
- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300).
- Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy
cutting conditions.

H67
▌◄
MTIX 16000 Type New

General Features
Stable and Reliabel Tool Life in Titanium Roughing
With combination of high toughness grade ACM300 and optimized cut-
ting edge shape, stable and reliable tool life are achieved in roughing
application of Titanium.

Suitable for Titanium Structure Parts for Aircraft


MTIX cutter with wide range of insert nose-radius and large ramping
angle availiability is suitable for variable application of titanium structure
parts for aircraft.

Large Application Range

ISO Grade Coating Thickness (µm) Features

Realises superb stability in machining of Titanium, due to a high-strength carbide


S ACM300 3
substrate and highly chipping-resistance coating.

Recommended Cutting Conditions Min. - Optimum - Max.

ISO Material Cutting Speed (m/min) Feed Rate (mm/t) ap (mm) Grade

S
Indexable
Endmills

Titanium 30–60–90 0,05–0,10–0,15 <13 ACM300

Ramping / Helical Milling Upper Limits


Ramping Flat Bottom Machining Machining with Prepared Hole

Pitch Pitch

RMPX
DC DC DC
Work Diameter Work Diameter

Tools Ramping Tools Flat Bottom Machining Machining with Prepared Hole

DC Max. RMPX DC Max. Machining Max. Pitch Min. Machining Max. Pitch Min. Machining Max. Pitch
Nose Radius Nose Radius
Ø (mm) (°) Ø (mm) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev) Diam. (mm) (mm/rev)
RE ≥ 5,0 8,4 4,0 55,3 13,0 55,2 13,0 45,9 3,0
Ø 32 Ø 32
RE ≤ 4,0 12,2 0,8 61,3 13,0 56,3 13,0 45,9 2,9
RE ≥ 5,0 3,6 4,0 91,6 11,2 91,6 11,2 81,9 2,8
Ø 50 Ø 50
RE ≤ 4,0 5,6 0,8 97,3 13,0 92,2 11,0 81,9 2,7
RE ≥ 5,0 2,5 4,0 117,6 10,1 117,6 10,1 107,9 2,7
Ø 63 Ø 63
RE ≤ 4,0 3,9 0,8 123,3 11,7 118,2 9,9 107,9 2,6

H68 l = Euro stock Recommended Tightening Torque (N·m)

▌◄
MTIX 16000 Type
Rake Radial -9° – -6° 13 mm
Angle Axial 8° – 14° 90°

DMM h7
DC
LH LS
LF

Body - MTIX (Shankl Type) Dimensions (mm)


Insert Cat. No. No. of Weight
Radius RE Stock DC DMM LF LH LS Teeth (kg)
≤ 4,0 MTIX 16032E03 l 32 32 180 70 110 3 0,96
≥ 5,0 MTIX 16032E03-5,0 l 32 32 180 70 110 3 0,96

→ G61
Inserts are sold separately.

Spare Parts Identification Details


Insert Screw Wrench Handle Wrench Bit
Grip MTIX 16 032 E 05
Applicable Cutters
Cutter Insert Cutter Round Number
Series Size Diameter Shank of Teeth
MTIX 16032E03(-5,0) BFTX0409IP 3,0 TRDR15IP – –

Inserts
Coated Dimensions (mm)
Application
Carbide
High Speed / Light Cut
General Purpose
Roughing
Fig. 1 Fig. 2
ACM300

Cat. No. RE Fig. RE RE

XOMT 160508PEER-E l 0,8 1


20

20
11

11
°

160512PEER-E 1,2 1

°
l

Indexable
Endmills
160516PEER-E l 1,6 1
21,5 5,5
160520PEER-E l 2,0 1 18,1 4,7
160530PEER-E l 3,0 1
160540PEER-E l 4,0 1
160550PEER-E l 5,0 2
160560PEER-E l 6,0 2
Inserts with nose radius of RE ≥ 5,0 are for use with bodies that have a "-5,0" part number suffix
160564PEER-E l 6,35 2

Precautions for Mounting Cutter Body MTIX16 MTIX16 -5,0

(1) Clean the mounting seat and contact parts. OK Not recom-
Gap Insert Radius mended.
The insert
(2) Apply screw lubrication to the screw thread has no
RE ≤ 4,0 mm support
as well as the screw head face to prevent from the
seizure. cutter
body.
(3) While pressing the insert solidly against OK with modification OK
the seat surface, tighten at the screws with
the included wrench. Insert Radius

RE ≥ 4,0 mm 1,5 mm
(4) After tightening, check that there are no less
gaps between the surfaces. height

1
Wrench
Modification method
1 Grind 1,5 mm from top 2
Insert
m = 2 Add chamfer 4,5 mm
Body Gap

H69
▌◄
"Wave Ball Mill” for Roughing
WBMR Type

Features
Particularly suitable for die mold machining the WBMR replaceable
insert ball nose endmill efficiently roughs complex profiles.

Its high feed rate capability is a direct result of a sharp cutting edge
which is maintained during the cutting cycle by the special cemented
carbide substrate working in parallel with the ultra hard ZX coating.

Advantages l Wave shaped cutting edge


l Economical M class insert
l Precise clamping
l High feed rate capability

Chipbreaker
(Nick type)
for r= 25
radial insert

ZNMT 4310250-N

Performance l Cutting Resistance l Anti-Rotational Mechanism l Insert Life


0,3
Largest Flank Wear (mm)
4 WBMR (D=25 mm) Competitor’s Chipping
Cutting Resistance (kN)

Competitor’s Insert seat Circumferential 0,25 WBMR (D=25 mm)


B movement of the 0,2
3
A insert caused by
cutting forces is 0,15
2
C controlled by 0,1
Without
Indexable

guide faces A,
Endmills

1 0,05
B & C, chipping
Insert setting 0 5 10 15 20
Back component Feed component Vertical component so as to allow
Cutting Length (m)
stable cutting.
Cutting Conditions (Shoulder milling, downcut) Cutting Conditions (Shoulder milling, downcut)
v c = 200 m/min, f z = 0.15 mm/tooth v c = 100 m/min, f z = 0.15 mm/tooth
Axial ap: 5 mm, Radial ae: 5 mm Axial ap: 5mm, Radial ae: 5 mm
Work Material : C50 Work Material : X 40 CrMoV 5-1(HRC45)

Application l Cold Molding Die l Injection Molded Part


Example Work Material : <Results> (Cr-Mo steel + Stellite-overlay) <Results>
X 155 CrVMo 12 1 Flank wear after
Wave ball
continuous
(ø30mm)
cutting for seven
could cut without
hours was less
chattering while
than other
other manufacturer‘s
manufacturer‘s
products could
product.
not cut at all due
Stable cutting
to chattering.
was observed.

WBMR 2200S (ø 20 mm) Cutting Conditions : WBMR 2300M (ø 30 mm) Cutting Conditions :
Insert Grade : ACZ350 n = 2200 rpm, v f = 500 mm/min Insert Grade : ACZ350 n = 500 rpm, v f = 35 mm/min
Depth of Cut : 0,3–2 mm Depth of Cut : 5 mm
Non-water soluble cutting oil Dry cut

Recommended Cutting Conditions (2 teeth) Recommended Cutting Conditions (4 teeth)


Material Carbon steel Alloy steel Stainless, Material Carbon steel Alloy steel Stainless,
Cast iron Cast iron
Condition (Below HRC25) (Below HRC45) Die steel etc. Condition (Below HRC25) (Below HRC45) Die steel etc.

vc 200-250-300100-150-200 50-80-100 100-120-150 vc 200-250-300100-150-200 50-80-100 100-120-150


(A) (A)
f z 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4 fz 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
vc 160-200-240 80-120-160 40-60-80 80-100-120
(B)
fz 0,1-0,2-0,3 0,1-0,2-0,3 0,1-0,15-0,2 0,2-0,3-0,4
[vc =m/min, f z =mm/ tooth] [min.– optimum – max.] [vc =m/min, f z =mm/ tooth] [min.– optimum – max.]

H70 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
"Wave Ball Mill” for Roughing "Wave Ball Mill” for Roughing
WBMR 2000 WBMR 2000 L
Rake Radial
Angle Axial
̶
20–47mm Rake Radial
Angle Axial
̶
30–69mm
-10° -10°

LU LU
APMX APMX
DC = 20–32 DC = 20–32

DMM h7

DMM h7
DC
DC

LH LS LH LS
LF LF
DC = 40–50 APMX DC = 40–50 APMX

DMM h7
DMM h7

DC
DC

LH LS LH LS
LF LF

Body (Short and middle length type, 2 teeth) Body (Extra long type, 4 teeth)
Dimensions (mm) Dimensions (mm)
Cat. No. Stock Cat. No. Stock
DC DMM APMX LH LS LU LF DC DMM APMX LH LS LU LF
WBMR 2200 S l 20 25 20 60 80 40 140 WBMR 2200 LL l 20 25 30 80 170 40 250
2200 M l 20 25 20 60 140 40 200 2200 LLW l 20 25 30 80 170 40 250
2200 MW l 20 25 20 60 140 40 200 WBMR 2250 LL m 25 32 38 100 200 50 300
WBMR 2250 S l 25 32 23 70 80 50 150 2250 LLW l 25 32 38 100 200 50 300
2250 M l 25 32 23 73 147 50 220 WBMR 2320 LL l 32 32 44 120 230 60 350
2250 MW l 25 32 23 73 147 50 220 2320 LLW l 32 32 44 120 230 60 350
WBMR 2320 S l 32 32 31 80 80 60 160 WBMR 2400 LL m 40 42 50 250 100 - 350
2320 M l 32 32 31 85 155 60 240 2400 LLW 40 42 50 250 100 - 350
2320 MW l 32 32 31 85 155 60 240 WBMR 2500 LL m 50 42 69 250 100 - 350
WBMR 2400 S m 40 42 35 100 100 - 200 2500 LLW 50 42 69 250 100 - 350
2400 M m 40 42 35 180 100 - 280 LL: Extra long type with cylindrical shank
WBMR 2500 S m 50 42 47 100 100 - 200
LLW: Extra long type with Weldon shank
2500 M m 50 42 47 180 100 - 280
S: Short type with cylindrical shank
M: Middle length type with cylindrical shank

MW: Middle length type with Weldon shank

Inserts
Application Coated Carbide RE
High Speed / Light cut Fig. 1

W1

Indexable
General Purpose

Endmills
P P
M M

Roughing P
M
P
M K L S
RE
ACP200

ACP300

ACK300

Dimensions (mm) No.


Cat. No. Fig. of Applicable Endmill Fig. 2 W1
L W1 S RE teeth
L S
ZNMT 1804100-C    18,00 9,76 4,76 10,0 1 1
2004100-S    20,00 7,50 4,37 10,0 2 1 WBMR 2200
SPMT 070308 m m 7,94 - 3,18 - 3 2 Fig. 3
ZNMT 2205125-C    22,50 12,20 5,70 12,5 1 1 L S
2305125-S    23,00 9,38 5,56 12,5 2 1 WBMR 2250
SPMT 09T308    9,53 - 3,97 - 3 2 RE
ZNMT 2907160-C    29,00 15,62 7,15 16,0 1 1 Fig. 4
W1

3006160-S    30,00 12,00 6,70 16,0 2 1 WBMR 2320


SPMT 09T308    9,53 - 3,97 - 3 2 L S
ZNMT 3608200 m m m 36,00 19,50 6,70 20,0 4 2
WBMR 2400 Fig. 5
RE
SPMT 09T308    9,53 - 3,97 - 3 2
ZNMT 4310250 m m 43,00 25,70 10,15 25 4 2
W1

4310250-N m m 43,00 25,70 10,15 25 5 2 WBMR 2500


L S
SPMT 120408 m m m 12,7 - 4,76 - 3 2

Spare Parts
Screw Wrench Wrench
Applicable Endmill

BFTX 0307N 2,0 TRX10 – WBMR 2200, WBMR 2200 LL


BFTX 0409N 3,4 – TRD15 WBMR 2250, WBMR 2250LL
BFTX 0511N 5,0 – TRD20 WBMR 2320, WBMR 2320LL
BFTX 0407N 3,0 – TRD15 WBMR 2320LL
BFTX0619N 7,5 – TRD25 WBMR 2400, WBMR 2500, WBMR 2400LL, WBMR 2500LL
BFTX 0409N 3,4 – TRD15 WBMR 2500LL

H71
▌◄
"Wave Ball Mill" for Finishing
WBMF Type

Features
The outstanding results obtained from this finishing cutter are due
to the combination of its large sigmoid blade and precise clamping
system making it extremely rigid !

The WBMF achieves an excellent machined finish greatly reducing


hand finishing and polishing operations.

Advantages l Unique rigid clamping system


l Large sigmoid blade
l Smooth cutting action
l High quality machined surface
l Ultra hard ZX coated cutting edge

New clamping system


excellent index repeatability of less
than 0,003 mm.

New grade ACZ120


Ultra hard ZX coating and
Indexable
Endmills

K01 fine grain substrate


provide long tool life.

Radius form accuracy


less than 0,015 mm

Optimized cutting edge geometry


minimizes cutting force and gives
excellent surface roughness.

Application l Bumper Moulding Die l Bumper Moulding Die


Example Work Material : <Results> Work Material :
C55 Surface roughness C50
after continuous cutting <Results>
for twelve hours was Smooth cutting and
better than other good surface finish
manufacturer‘s after continuous
product. cutting for eight hours
Less width of flank
wear was observed.

WBMF1200M (ø20mm) Cutting Conditions WBMF1200M (ø20mm) Cutting Conditions


Insert : ZPGU2471100 vc = 88 m/min Insert : ZPGU2471100 vc = 190 m/min
Grade : ACZ120 v f = 700 mm/min ( f z = 0,25 mm/tooth) Grade : ACZ120 v f = 1200 mm/min ( f z = 0,21 mm/tooth)
Width of Cut : 0,5 mm Width of Cut : 0,2 mm
Depth of Cut : 0,5 mm Depth of Cut : 0,2 mm
Dry Dry

H72 l = Euro stock


l = Japan stock
Recommended Tightening Torque (N·m)

▌◄
"Wave Ball Mill" for Finishing
WBMF 1000
Rake Radial ̶
Angle Axial 0° 0,1–0,4mm

LH LS
LU

DMM h6
DC

APMX
LF

Body
Dimensions (mm)
Cat. No. Stock
DC DMM APMX LH LS LU LF
WBMF 1100 S m 10 16 9 30 70 17 100
1100 M l 10 16 9 35 95 17 130
1100 L m 10 16 9 50 130 17 180
WBMF 1120 S m 12 16 10,5 40 70 19,5 110
1120 M l 12 16 10,5 40 110 19,5 150
1120 MM12N 12 12 10,5 40 110 19,5 150
1120 L m 12 16 10,5 60 140 19,5 200
WBMF 1160 S m 16 20 12 50 80 25,5 130
1160 M l 16 20 12 50 130 25,5 180
1160 MM12N 16 16 12 50 130 25,5 180
1160 L m 16 20 12 70 150 25,5 220
WBMF 1200 S m 20 25 15 60 80 32 140
1200 M l 20 25 15 60 140 32 200
1200 MM20N 20 20 15 60 140 32 200
1200 L m 20 25 15 80 170 32 250
WBMF 1250 S m 25 32 18,5 70 80 36 150
1250 M l 25 32 18,5 73 147 36 220
1250 L m 25 32 18,5 100 200 36 300
WBMF 1300 S 30 32 22,5 80 80 43 160
1300 M l 30 32 22,5 85 155 43 240
1300 L 30 32 22,5 120 230 43 350
S : Short type
M : Middle length type
L : Long type

Indexable
Endmills
Inserts
DC±0,02 RE±0,015

Application Coated
High Speed / Light cut P
General Purpose S
APMX
L
Roughing
ACZ120

Dimensions (mm) Applicable


Cat. No.
DC L APMX S RE Endmill
ZPGU 1551050  10 15,6 9 5,1 5,0 WBMF1100
ZPGU 1856060  12 18 10,5 5,6 6,0 WBMF1120
ZPGU 2061080  16 20,5 12 6,1 8,0 WBMF1160
ZPGU 2471100  20 24,5 15 7,1 10,0 WBMF1200
ZPGU 2876125  25 28,5 18,5 7,6 12,5 WBMF1250
ZPGU 3486150  30 34,4 22,5 8,6 15,0 WBMF1300

Spare Parts
Screw Wrench

Applicable
Endmill

BFTG0408F 3,4 TRD15 WBMF1100 Recommended Cutting Conditions


BFTG0409F 3,4 TRD15 WBMF1120 Cutting Speed Feed Rate Insert
ISO Work Material Hardness
BFTG0513F 5,0 TRD20 WBMF1160 vc (m/min) fz (mm/t) Grade
BFTG0617F 7,5 TRD25 WBMF1200 Carbon Steel 180–280 HB 200–250–300 0,10–0,20–0,30 ACZ210
BFTG0621F 7,5 TRD25 WBMF1250 P
BFTG0825F 7,5 TRD25 WBMF1300 Alloy Steel 180–280 HB 100–150–200 0,10–0,20–0,30 ACZ210
Min.–Optimum–Max.

H73
▌◄
"Wave Radius Mill" Multi Purpose Endmills with Polygon Inserts
WRCX 08000/10000 E
4,0 mm 5,0 mm
(WRCX 08000) (WRCX 10000)
Shank Type with Small Diameter Inserts

DN

DMM h7
DCX
E _ : Cylindrical straight shank type

ES : Short type with straight shank Axial rake angle: – 3°


APMX Radial rake angle: 0 – 35°
EM : Middle length type with straight shank LH LS
EL : Long type with straight shank LF

Body Spare Parts


Cat. No. Dimensions (mm) No. of Axial Radial Helical Boring Plunging
Stock
DCX DMM DN APMX LF LH LS teeth Rake Rake øB Standard a max.
WRCX 08012 ES l 12 12 9,4 4 110 40 70 1
-3° -35° - 0°30ʹ BFTX 02505 IP 1,5 TRDR 08 IP
08012 EM 12 12 9,4 4 150 70 80 1
WRCX 08016 ES l 16 16 14 4 120 50 70 1 +7
-3° -10° 24 - 4 5°30ʹ
08016 EM l 16 16 14 4 150 70 80 1
WRCX 08020 ES l 20 20 18 4 130 50 80 2
08020 EM l 20 20 18 4 180 100 80 2 -3° -3° 32±7 13°
BFTX 02506 IP 1,5 TRDR 08 IP
08020 EL l 20 20 18 4 250 130 120 2
WRCX 08025 ES l 25 25 21 4 130 50 80 3
08025 EM l 25 25 21 4 180 100 80 3 -3° 0° 42±7 8°20ʹ
08025 EL l 25 25 21 4 250 130 120 3
WRCX 10025 ES l 25 25 21 5 130 50 80 2
10025 EM l 25 25 21 5 180 100 80 2 -3° 0° 40±8 13°10ʹ
10025 EL l 25 25 21 5 250 130 120 2
BFTX 03584 IP 3,0 TRDR 15 IP
WRCX 10032 ES l 32 32 28 5 130 50 80 3
10032 EM l 32 32 28 5 200 120 80 3 -3° 0° 54±8 8°
10032 EL l 32 32 28 5 300 180 120 3

Inserts
Uncoated Diamond
Application Coated Carbide Carbide Coated Fig. 1 RE
Indexable

High Speed / Light cut


Endmills

K
P K N N

IC
General Purpose P
M
P
M K N
Roughing P
M
P
M K
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Applicable IC 90°
S
Cat. No. Fig.
Endmill
IC RE S
H1

Fig. 2
QPMT 080330 PPEN     8 3,0 3,18 1 RE
WRCX 08000 E
080330 PPEN-H      8 3,0 3,18 1
IC

QPMT 10T335 PPEN     10 3,5 3,97 1


10T335 PPEN-H    l  10 3,5 3,97 1 WRCX 10000 E S
IC
QPET 10T350 PPFR-S   10 5,0 3,97 2
QPMT... : Standard 16 cornered polygon type QPET...- S: Polished round insert for non-ferrous material
QPMT...- H: Stronger cutting edge type

Recommended Cutting Conditions


Cutting Speed Feed Rate Insert
ISO Work Material Hardness
vc (m/min) fz (mm/t) Grade
Carbon Steel 180–280 HB 80–120–160 0,10–0,30–0,40 ACP200
P
Alloy Steel 180–280 HB 60–100–140 0,10–0,20–0,30 ACP200
M Stainless Steel – 60–100–120 0,10–0,15–0,20 ACP300
K Cast Iron 250 HB 60– 80–120 0,10–0,20–0,30 ACK200
N Non-ferrous Alloys – 200–500–1.000 0,10–0,20–0,30 DL1000
Min.–Optimum–Max.


H74 l = Euro stock G17 Recommended Tightening Torque (N·m)

▌◄
Exchangeable Head Endmills
WRCX 0800/10000/12000 M
Modular Type Rake Radial -3°– 0°
Angle Axial
4,0 mm 5,0 mm 6,0 mm
-3°
(WRCX 08000M) (WRCX 10000M) (WRCX 12000M)

L11
CRKS

DCON h7
DCX
DC
(WRCX 08000M)
LS2
(WRCX 10000M)
LF H
(WRCX 12000M) OAL

Heads For insert type : QPMT 0803 Heads For insert type : QPlT 10T3
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
DCX DCON CRKS OAL LF LS2 LS L11 H teeth DCX DCON CRKS OAL LF LS2 LS L11 H teeth
WRCX 08020M10Z2 l 20 10,5 M10 49 30 5 19 8 15 2 WRCX 10025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
WRCX 08025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 10028M12Z3 28 12,5 M12 56 35 5 21 10 19 2
Inserts are not included. WRCX 10030M16Z3 30 17,0 M16 63 40 5 23 10 24 3
10032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
Inserts are not included.

Identification Details Heads For insert type : QPlT 1204


Dimensions (mm) No. of
Cat. No. Stock
WRCX 08 020 M10 Z2 DCX DCON CRKS OAL LF LS2 LS L11 H teeth
WRCX 12040M16Z4 m 40 17,0 M16 63 40 5 23 10 24 4
Cutter Insert Diameter Mounting No. of Inserts are not included.
Type Size Screw Teeth
→ H5

Inserts
Uncoated Diamond
Application Coated Carbide carbide Coated QPMT... : 16 corner insert for general purpose application
High Speed / Light cut P K K
N N QPMT...- H: 16 corner insert with strong cutting edge
General Purpose P
M
P
M K N QPET...- S: Round insert with sharp cutting edge for aluminium
P
Roughing P
M M K
Fig. 1 RE
ACP100

ACP200

ACP300

ACK200

ACK300

Dimensions (mm)
DL1000

Applicable
Cat. No. Fig.

IC
Endmill
IC RE S
H1

Indexable
Endmills
QPMT 080330 PPEN     8 3,0 3,18 1 IC S
WRCX 08000 M 90°
080330 PPEN-H      8 3,0 3,18 1
QPMT 10T335 PPEN     10 3,5 3,97 1 Fig. 2
10T335 PPEN-H    l  10 3,5 3,97 1 WRCX 10000 M RE
QPET 10T350 PPFR-S   10 5,0 3,97 2
IC

QPMT 120440 PPEN      12 4,0 4,76 1


120440 PPEN-H      12 4,0 4,76 1 WRCX 12000 M IC S
QPET 120460 PPFR-S   12 6,0 4,76 2

Spare Parts Spare Parts


Screw Wrench Screw Wrench
Applicable Applicable
Endmill Endmill

BFTX 02506 IP 1,5 TRDR 08 IP WRCX 08020M – WRCX 08025M BFTX 03584 IP 3,0 TRDR 15 IP WRCX 10025M – WRCX 10032M
BFTX 0409 IP 3,0 TRDR 15 IP WRCX 12040M

Recommended Cutting Conditions


Diameter Ø20 – Ø32 mm Diameter Ø40 mm
Cutting Speed Feed Rate Insert Cutting Speed Feed Rate Insert
ISO Work Material Hardness ISO Work Material Hardness
vc (m/min) fz (mm/t) Grade vc (m/min) fz (mm/t) Grade
Carbon Steel 180–280 HB 80–120–160 0,10–0,30–0,40 ACP200 Carbon Steel 180–280 HB 100–160–200 0,20–0,40–0,60 ACP200
P P
Alloy Steel 180–280 HB 60–100–140 0,10–0,20–0,30 ACP200 Alloy Steel 180–280 HB 100–140–180 0,20–0,30–0,40 ACP200
M Stainless Steel – 60–100–120 0,10–0,15–0,20 ACP300 M Stainless Steel – 80–120–160 0,10–0,20–0,30 ACP300
K Cast Iron 250 HB 60– 80–120 0,10–0,20–0,30 ACK200 K Cast Iron 250 HB 80–120–160 0,10–0,20–0,40 ACK200
N Non-ferrous Alloys – 200–500–1.000 0,10–0,20–0,30 DL1000 N Non-ferrous Alloys – 200–500–1.000 0,10–0,30–0,40 DL1000
Min.–Optimum–Max. Min.–Optimum–Max.

H75
▌◄
"Wave Radius Mill" Milling of steel, stainless steel, cast iron and
RSX(F)08000/10000/12000ES exotic alloys

Shank Type 4,0 mm 5,0 mm 6,0 mm


Rake Radial -5°– -8°
Angle Axial 10°
(08000ES) (10000ES) (12000ES)

Body (RSX...ES, Standard) Body (RSXF...ES, Fine Pitch)


Dimensions (mm) No. of Weight Dimensions (mm) No. of Weight
Cat. No. Stock Cat. No. Stock
DCX DMM DN LH LS LF teeth (kg) DCX DMM DN LH LS LF teeth (kg)
RSX 08020 ES  20 20 16,9 30 70 100 2 0,3 RSXF08020 ES  20 20 16,9 30 70 100 3 0,3
08025 ES  25 25 21,9 40 80 120 3 0,4 08025 ES  25 25 21,9 40 80 120 4 0,4
RSX 10025 ES  25 25 20,3 50 80 130 2 0,4 RSXF10025 ES  25 25 20,3 50 80 130 3 0,4
10032 ES  32 32 27,1 50 80 130 3 0,7 10032 ES  32 32 27,1 50 80 130 4 0,7
RSX 12032 ES  32 32 25,6 50 80 130 2 0,7 RSXF12032 ES  32 32 25,6 50 80 130 3 0,7

Inserts
Application Grade
High Speed/Light Cut
IC±0,025

General Purpose P
M

Roughing P
M K
IC±0,025 S±0,025
ACM100
ACM200
ACM300

Dimens.
ACP200
ACK300

Applicable
Cat. No.
IC S Cutters Cutting Edge Cross Section

RDET 0803M0EN G l l l l l 8 3,18


Indexable
Endmills

RSX(F) 08000ES
0803M0EN H m l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76

Spare Parts Identification Details


Wrench Screw
Applicable
Cutters RSX F 10 025 ES

RSX(F) 08000ES TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Endmill
Series Type Size Diameter Type
RSX(F) 10000ES BFTX03584IP 3,0
TRDR15IP
RSX(F) 12000ES BFTX0409IP 3,0

Recommended Cutting Conditions Min.-Optimum-Max.


Hardness Cutting Speed Feed Rate
ISO Work Material Grade
(HB) vc (m/min) ft (mm/t)
Carbon Steel 180–280 100–160–200 0,20–0,40–0,60 ACP200
P Alloy Steel 180–280 100–140–180 0,20–0,30–0,40 ACP200
Cr Ferritic 200 150–180–200 0,15–0,25–0,35 ACM300
Stain- Based Martensitic 200–330 80–120–180 0,15–0,25–0,35 ACM300
M less
Cr-Ni
Austenitic 200 150–180–200 0,15–0,25–0,35 ACM300
Steel Austenitic, ferritic 230–270 80–120–180 0,15–0,25–0,35 ACM200
Based
Precipitation hardening 330 60–100–160 0,15–0,25–0,35 ACM200
K Cast Iron 250 80–120–160 0,10–0,30–0,40 ACK300
Heat resistant alloy Ni based material 250–350 20–30– 40 0,10–0,20–0,30
ACM100
S Titanium
Pure Titanium (Rm400) 60–80–100 0,10–0,20–0,30
ACM200
α + β alloy system (Rm1050) 40–50–60 0,10–0,20–0,30

→ G20/G21
H76 l = Euro stock
m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Exchangeable Head Endmills
RSX(F)08000/10000/12000 M
Modular Type Rake Radial -5°– -8° 4,0 mm 5,0 mm 6,0 mm
Angle Axial 10°
(08000ES) (10000ES) (12000ES)

→ H5

Body (RSX...M, Standard) Body (RSXF...M, Fine Pitch)


Dimensions (mm) Dimensions (mm)
Stock

Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg) DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
RSX 08020M10Z2  20 10,5 M10 49 30 5 19 8 15 2 0,1 RSXF 08020M10Z3 m 20 10,5 M10 49 30 5 19 8 15 3 0,1
08025M12Z3 m 25 12,5 M12 56 35 5 21 10 19 3 0,1 08025M12Z4  25 12,5 M12 56 35 5 21 10 19 4 0,1
08032M16Z4 m 32 17,0 M16 63 40 5 23 10 24 4 0,2 08032M16Z5  32 17,0 M16 63 40 5 23 10 24 5 0,2
RSX 10025M12Z2 m 25 12,5 M12 56 35 5 21 10 19 2 0,1 RSXF 10025M12Z3  25 12,5 M12 56 35 5 21 10 19 3 0,1
10032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2 10032M16Z4  32 17,0 M16 63 40 5 23 10 24 4 0,2
RSX 12032M16Z2 m 32 17,0 M16 63 40 5 23 10 24 2 0,2 RSXF12032M16Z3  32 17,0 M16 63 40 5 23 10 24 3 0,2
12040M16Z3  40 17,0 M16 63 40 5 23 10 24 3 0,3 12040M16Z4  40 17,0 M16 63 40 5 23 10 24 4 0,3

Inserts
Application Grade
High Speed/Light Cut
IC±0,025

General Purpose P
M

Roughing P
M K
IC±0,025 S±0,025
ACM100
ACM200
ACM300

Dimens.
ACP200
ACK300

Applicable
Cat. No.
IC S Cutters Cutting Edge Cross Section

RDET 0803M0EN G l l l l l 8 3,18

Indexable
Endmills
RSX(F) 08000ES
0803M0EN H m l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76

Spare Parts Identification Details


Wrench Screw
Applicable
Cutters RSX F 10 025 M12 Z3

RSX(F) 08000M TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Mounting No. of
RSX(F) 10000M BFTX03584IP 3,0 Series Type Size Diameter Screw Size Teeth
TRDR15IP
RSX(F) 12000M BFTX0409IP 3,0

Recommended Cutting Conditions Min.-Optimum-Max.


Hardness Cutting Speed Feed Rate
ISO Work Material Grade
(HB) vc (m/min) ft (mm/t)
Carbon Steel 180–280 100–160–200 0,20–0,40–0,60 ACP200
P Alloy Steel 180–280 100–140–180 0,20–0,30–0,40 ACP200
Cr Ferritic 200 150–180–200 0,15–0,25–0,35 ACM300
Stain- Based Martensitic 200–330 80–120–180 0,15–0,25–0,35 ACM300
M less
Cr-Ni
Austenitic 200 150–180–200 0,15–0,25–0,35 ACM300
Steel Austenitic, ferritic 230–270 80–120–180 0,15–0,25–0,35 ACM200
Based
Precipitation hardening 330 60–100–160 0,15–0,25–0,35 ACM200
K Cast Iron 250 80–120–160 0,10–0,30–0,40 ACK300
Heat resistant alloy Ni based material 250–350 20–30–40 0,10–0,20–0,30
ACM100
S Titanium
Pure Titanium (Rm 400) 60–80–100 0,10–0,20–0,30
ACM200
α + β alloy system (Rm 1050) 40–50–60 0,10–0,20–0,30

H77
▌◄
”Wave Mill” Series
WFXC Type Expansio
n

General Features
The WaveMill WFXC type is a chamfering tool that uses
inserts for the WFX series. This allows the WFXC type to
support many types of work materials using a variety of
grades.

Application Notes
Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change
depending on the corner radius (RE) of the insert that is attached to the body.
Work diameter: Use in a range grater or equal to DC1 and less than or equal to DC2.
Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cut-
ting edge at the depth indicated by „b“.

Min. Work Max. Work Max.


Insert Diameter Diameter
Min. Depth Max. Depth
Diameter
Body
Cat. No. RE DC1 DC2 a b DCX
SOMT 080304 0,4 7,5 15,8 0,1 4,1 17,8
WFXC 08008E SOMT 080308 0,8 8,0 15,8 0,2 3,9 17,5
SOMT 080312 1,2 8,5 15,8 0,4 3,6 17,2
SOMT 080304 0,4 15,5 23,8 0,1 4,1 25,8 45°
WFXC 08016E SOMT 080308 0,8 16,0 23,8 0,2 3,9 25,5
SOMT 080312 1,2 16,5 23,8 0,3 3,6 25,2 b
Indexable
Endmills

SOMT 120404 0,4 24,6 38,3 0,1 6,8 41,3


SOMT 120408 0,8 25,0 38,3 0,2 6,6 41,0
WFXC 12025E DC1 a
SOMT 120412 1,2 25,6 38,3 0,4 6,3 40,7
DC2
SOMT 120416 1,6 26,1 38,3 0,5 6,1 40,4
DCX
SOMT 120404 0,4 31,6 45,3 0,1 6,8 48,3
SOMT 120408 0,8 32,0 45,3 0,2 6,6 48,0
WFXC 12032E
SOMT 120412 1,2 32,6 45,3 0,4 6,3 47,7
SOMT 120416 1,6 33,1 45,3 0,5 6,1 47,4
Dimensions (mm)

→ G26/G27

H78 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
”Wave Mill” Series
Expansio
n
WFXC 08000/12000 E
Rake Radial 0°
Angle Axial 0° 45°

Body WFXC 08000E (Standard Type) Body WFXC 12000E (Standard Type)
Dimensions (mm) Dimensions (mm)
Stock

Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
DC1 DCX LF LH LS DMM Teeth (kg) DC1 DCX LF LH LS DMM Teeth (kg)
WFXC 08008E m 8 17,5 120 30 90 10 1 0,1 WFXC 12025E m 25 41,0 150 40 110 25 3 0,6
08016E m 16 25,5 120 30 90 16 2 0,2 12032E m 32 48,0 150 40 110 32 3 1,0

Identification Details
WFX C 08 016 E
Cutter Chamfering Insert Cutter Endmill
Series Size Diameter Type

Inserts Dimensions (mm)

Application Coated Carbide Carbide DLC


High Speed / Light cut P K K M
S
K
N
PM PM M M
General Purpose K K S S N
Roughing PM PM K M
S N
ACM200

ACM300
XCK2000
ACU2500

XCU2500

ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

Applicable
Cat. No. RE Fig. Cutters
H1

SOMT 080304 PZER L  m   m m m    – – 0,4 1


Fig. 1
080308 PZER L  m m   m     – – 0,8 1

Indexable
Endmills
SOMT 080304 PZER G  m    m     – – 0,4 1
080308 PZER G  m    m     – – 0,8 1
080312 PZER G     m    – – 1,2 1
SOMT 080308 PZER H  m    m     – – 0,8 1
080312 PZER H     m  m  – – 1,2 1 WFXC08000E
SOET 080304 PZER G  m m m m   m – – 0,4 1
080308 PZER G  m m m m   m – – 0,8 1
Fig. 2
080312 PZER G  m  m m  m m – – 1,2 1
SOET 080302 PZFR S – – – – – – – – – –   0,2 1
080304 PZFR S – – – – – – – – – –   0,4 1
080308 PZFR S – – – – – – – – – –   0,8 1
SOMT 120408 PDER L  m    m     – – 0,8 2
SOMT 120404 PDER G  m m   m     – – 0,4 2
120408 PDER G  m    m     – – 0,8 2
120412 PDER G  m  m  m m  – – 1,2 2 WFXC12000E
120416 PDER G     m m m m – – 1,6 2
SOMT 120408 PDER H  m    m     – – 0,8 2
SOET 120408 PDFR S – – – – – – –   0,8 2

Spare Parts Recommended Cutting Conditions


Screw Wrench Hardness
ISO Work Material Cutting Speed Feed Rate
Applicable (HB)
Cutter General Steel 180–280 150–200–250 0,05–0,10–0,15

WFXC08000E BFTX0306IP 2,0 TRDR08IP P Soft Steel ≤180 180–265–350 0,10–0,15–0,20


WFXC12000E BFTX03512IP 3,0 TRDR15IP
Die Steel 200–220 100–150–200 0,05–0,10–0,15

M Stainless Steel - 150–200–250 0,05–0,10–0,15

K Cast Iron 250 100–175–250 0,05–0,10–0,15


Min. - Optimum - Max.

H79
▌◄
”Wave Mill” Series
WFXC 08000/12000 M Expansio
n

Modular Type Rake Radial 0°


Angle Axial 0° 45°

Head (WFXC 08000M) Identification Details


Dimensions (mm) No. of Weight WFX C 08 016 M08 Z2
Stock

Cat. No.
DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXC08016M08Z2 m 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1 Cutter Chamfe- Insert Cutter Screw No. of
Series ring Size Diameter Size Teeth

Head (WFXC 12000M)


Dimensions (mm) No. of Weight
Stock

Cat. No. → H5
DC1 DCX DCON CRKS OAL LF LS2 LS L11 H Teeth (kg)
WFXC12025M12Z3 m 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1
12032M16Z3 m 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2

Inserts Dimensions (mm)

Application Coated Carbide Carbide DLC


P K M K
High Speed / Light cut K S N
PM PM K M M N
K
General Purpose S S
PM PM K M N
Roughing S
ACM200

ACM300
XCK2000
ACU2500

XCU2500

ACP100

ACP200

ACP300

ACK200

ACK300

DL1000

RE Fig. Applicable
Cat. No. Cutters
H1

SOMT 080304 PZER L  m   m m m    – – 0,4 1


080308 PZER L  m m   m     – – 0,8 1 Fig. 1
SOMT 080304 PZER G  m    m     – – 0,4 1
Indexable
Endmills

080308 PZER G  m    m     – – 0,8 1


080312 PZER G     m    – – 1,2 1
SOMT 080308 PZER H  m    m     – – 0,8 1
080312 PZER H     m  m  – – 1,2 1 WFXC08000E
SOET 080304 PZER G  m m m m   m – – 0,4 1
080308 PZER G  m m m m   m – – 0,8 1
080312 PZER G  m  m m  m m – – 1,2 1 Fig. 2
SOET 080302 PZFR S – – – – – – – – – –   0,2 1
080304 PZFR S – – – – – – – – – –   0,4 1
080308 PZFR S – – – – – – – – – –   0,8 1
SOMT 120408 PDER L  m    m     – – 0,8 2
SOMT 120404 PDER G  m m   m     – – 0,4 2
120408 PDER G  m    m     – – 0,8 2
120412 PDER G  m  m  m m  – – 1,2 2 WFXC12000E
120416 PDER G     m m m m – – 1,6 2
SOMT 120408 PDER H  m    m     – – 0,8 2
SOET 120408 PDFR S – – – – – – –   0,8 2

Spare Parts Recommended Cutting Conditions


Screw Wrench Hardness
ISO Work Material Cutting Speed Feed Rate
Applicable (HB)
Cutter General Steel 180–280 150–200–250 0,05–0,10–0,15

WFXC08000M BFTX0306IP 2,0 TRDR08IP P Soft Steel ≤180 180–265–350 0,10–0,15–0,20


WFXC12000M BFTX03512IP 3,0 TRDR15IP
Die Steel 200–220 100–150–200 0,05–0,10–0,15

M Stainless Steel - 150–200–250 0,05–0,10–0,15

K Cast Iron 250HB 100–175–250 0,05–0,10–0,15


Min. - Optimum - Max.

H80 l = Euro stock


m = Japan stock
Recommended Tightening Torque (N·m)

▌◄
Indexable

H81
Endmills

▌◄
Alnex
ANX Series Expansio
n

Features
l Drastically Reduced Runout Adjustment Time
Simple screw-fastening structure enables fine adjustments
to be made easily.

l Blade Through Coolant


Secures a supply of coolant to the cutting edge and breaks
chips thoroughly.

l Lightweight Aluminum Alloy Body


Utilizing aluminum alloy to achieve a total weight of less
than 1,3 kg for a Ø 125 mm cutter with 22 teeth.

Product Range
Diameter Range (mm) / No of Teeth
Type

Cat. No. Body Material


Ø 25 Ø 30 Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Ø 100 Ø 125 Ø 160

ANXA 16000RS Aluminum Alloy 6, 10, 14 8, 12, 18 10, 14, 22 12, 20, 28
→ G78
ANXA 16000R (Inch) Aluminum Alloy 6, 10, 14 8, 12, 18 10, 14, 22 12, 20, 28
Shell

ANXS 16000RS Steel 4, 6 4, 6, 9 6, 8, 12 6, 10, 14 8, 12, 18 10, 14, 22


→ G80
ANXS 16000R (Inch) Steel 6, 8, 12 6, 10, 14 8, 12, 18 10, 14, 22
Modu- Shank

ANXS 16000E Steel 2 3, 4 3, 4 4, 6 4, 6, 9

ANXS 16000M Steel 2 3, 4 3, 4 4, 6


lar

→ M58-M69 Inch Inch Bore

Blade Selection Guide


Indexable
Endmills

Work
Material
Applica- Finishing / Light General Purpose Roughing Combined Corner Radius Corner Radius Burr-free / Mirror
Finishing
tions Cutting Milling *1 Milling Milling Finishing
Low Cutting High Strength Corner Radius 0,4 Corner Radius 0,8 Wiper Wiper
Features Force Standard Long Edge High Strength

Type L G GX H GB - - W WS
Edge Treatment Edge Treatment
Cutting 25° 25° 25° 25° R0.4 R0.8 25°
FA1

FA1

25° 25°
FA15’

R150
R150

Edge
R150

R150
R150
R150

5

Shape
Edge
Length(*2) 6,0 mm 6,0 mm 9,0 mm 6,0 mm 6,0 mm 6,0 mm 6,0 mm 2,0 mm —

* Machining of components combining aluminum alloy and cast iron


1

Edge Selection Guide Reduces Running Costs by Drastically Increasing Blade,


Insert Regrinding Allowance (to 1,0 mm)
L
Max. Regrinding Allowance

General-purpose Assuming 0,2 mm of regrinding


(standard) each time, an edge can be used
Reduction of
back force up to 6 times.

G GX
(Peripheral edge cannot be
Emphasis on fracture reground.)
resistance
1,0 mm

Roughing
H Regrinding
Sharpness

*2 Edge length Portion


GB GX type = 9,0 mm

Emphasis on fracture resistance (for combined milling)


If you wish to use reground blades you shall use sets of blades with
Edge Stability Higher matching size of the same level in order to keep the balance.

H82
▌◄
Alnex
ANX Series
Performances
High-Speed / High-Efficiency Cutting
Realizes ultra-high efficiency machining with vf = 30.000 mm/min
35.000
Comparison: Cutter Diameter Ø 100 mm
30.000
Spindle Speed Number of Feed Rate

Feed Rate (mm/min)


25.000
min-1 Teeth vf (mm/min)
20.000
ANX Series 18.000 18 32.400
15.000

Competitor 9.500 12 11.400 10.000

5.000

0
Competitor
ANX Series

Drastically Reduces Runout Adjustment Time


– Simple screw-fastening structure
– Enables fine adjustments to be made easily
– High-rigidity body
Blade Adjustment Time for Runout Setting ≤ 5 µm
Clamp Srew

ANX Series Adjustment in 1 time


Adjustment Screw (Ø 100, 18 teeth)

Competitor Adjustment: Correction Correction


(Ø 100, 12 teeth) 1st time 2nd time 3rd time

0 10 20 30 40 (min)

Already completed in 1st time setting, adjustment time reduced.

Chip Control

Indexable
Endmills
Blade-Through Coolant Chip Breaking

3 mm 3 mm

ANX Series Competitor

Work Material: G-AlSi12Cu


Effective Blade-Through Coolant Cutting Conditions: vc = 2500 m/min, fz = 0,05 mm/t, ap = 0,5 mm, wet

Adjustment of the Blades, Runout Alignment

1 2 3 4

Insert the blade into its seat. While holding the blade against the seat, Using the provided wrench for the height Fully tighten the clamp bolt.
install the clamping bolt using the provided adjustment screw, set the height to your (recommended torque is 2 N·m)
wrench, pre-tightening the bolt. predetermined value.
(recommended pre-torque is 1 N·m)

H83
▌◄
Alnex
ANXS 16000 E Expansio
n

Rake Radial -2 – 0° 3 mm
Angle Axial +5° 90°

DMM h7
DCX
DC
LH LS
LF

Body - ANXS (Steel) Dimensions (mm)


No. of Weight
Cat. No. Stock DC DCX DMM LH LS LF
Teeth (kg)
ANXS 16025E02 l 23 25 20 35 60 95 2 0,2
16030E03 l 28 30 20 35 60 95 3 0,3
16030E04 l 28 30 20 35 60 95 4 0,3
16032E03 l 30 32 20 35 60 95 3 0,3
16032E04 l 30 32 20 35 60 95 4 0,3
16040E04 l 38 40 20 40 60 100 4 0,4
16040E06 l 38 40 20 40 60 100 6 0,5
16050E04 m 48 50 32 40 80 120 4 1,0
16050E06 l 48 50 32 40 80 120 6 1,0
16050E09 l 48 50 32 40 80 120 9 1,0
Blades are sold separately. If using a blade for corner radius machining (ANB1604R/ANB1608R), DC = DCX.
The weight includes the weight of the blade and parts.

Identification Details
ANX S 16 032 E 04
Cutter Steel Blade Cutter Round Number
Indexable
Endmills

Series Body Size Diameter Shank of Teeth

H84  = Euro stock


m = Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)

▌◄
Alnex
Expansio
n
ANXS 16000 E
Blades Dimensions (mm)

Application SUMIDIA CVD


High Speed / Light Cut → M60-M61
General Purpose
Roughing
Fig. 1 Fig. 2 Fig. 3
16 16 16
Cutting
DA1000
Wiper Edge

SCV10
Cat. No. DA90 Edge RE Applications Fig. 6,0 9,0 6,0 RE
Shape
Length
ANB 1600R-L l – 6,0 – Linear Low Cutting Force 1
Fig. 4 Fig. 5
1600R-G l – 6,0 – Arc-Shaped General Purpose 1 16 16

1600R-GB l – 6,0 – Arc-Shaped Combined Milling* 1 2,0

1600R-H l – – 6,0 – Arc-Shaped Strong Edge 1


1600R-GX m – 9,0 – Arc-Shaped Long Edge 2
1604R m – 6,0 0,4 Linear Corner Radius 3 Wiper Blade Wiper Blade
1608R m – 6,0 0,8 Linear Corner Radius 3
1600R-W m – 2,0 – Arc-Shaped Wiper 4
1600R-WS – – q – – Arc-Shaped Wiper 5
* Cast Iron/Aluminum Alloy

Recommended Cutting Conditions Max. Allowable Spindle Speed


Si content ≤ 12,6 % Min. - Optimum - Max. Cat. No. n max (min-1)
Hard- Cutting Speed Feed Rate ANXS 16025E02 10.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t) 16030E03 10.000
16030E04 10.000
N Aluminum Alloy – 2.000–2.500–3.000 0,05–0,13–0,20 DA1000
16032E03 10.000
16032E04 10.000
Si content > 12,6 % Min. - Optimum - Max. 16040E04 10.000
Hard- Cutting Speed Feed Rate 16040E06 10.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t) 16050E04 10.000
DA1000 16050E06 10.000
N Aluminum Alloy – 400–600–800 0,05–0,13–0,20
DA90 16050E09 10.000

Combined Milling of Cast Iron/Aluminum Alloy Min. - Optimum - Max.


Hard- Cutting Speed Feed Rate

Indexable
ISO Work Material Grade

Endmills
ness vc (m/min) fz (mm/t)
K Cast Iron/
– 300–400–500 0,05–0,13–0,20 DA90
N Aluminum Alloy
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.

Spare Parts Sold separately.

Adjustment Adjustment Assembly


Clamp Screw Wrench
Screw Wrench Wrench
Applicable Cutters

ANXS 160_ _E_ _ BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT


The adjustment spanner (ANT) can also be used for height adjustment of the RF type cutters for high
speed machining and the HF type cutters for high efficiency machining.

Wiper Blade Step Amount

Type:
L, G, GX, H
Preset Wiper Step
0,03–0,05 mm

When using the wiper blade, in


order to maintain balance, be sure
to use a cutter with an even number 0,54 mm
of cutting edges and place the wiper DC
blades at opposite positions. DCX

H85
▌◄
Alnex
ANXS 16000 M New

Modular Type Rake Radial -2 – 0° 3 mm


Angle Axial +5° 90°

L11
CRKS

DCON
DCX
DC
LS2
H
LF LS
OAL

Body - ANXS (Steel) Dimensions (mm)

DC DCX DCON CRKS OAL LF LS2 LS L11 H No. of Weight


Cat. No. Stock Teeth (kg)
ANXS 16025M12Z02 m 23 25 12,5 M12 61 40 5 21 10 19 2 0,1
16030M16Z03 m 28 30 17,0 M16 70 47 5 23 10 24 3 0,2
16030M16Z04 m 28 30 17,0 M16 70 47 5 23 10 24 4 0,2
16032M16Z03 m 30 32 17,0 M16 70 47 5 23 10 24 3 0,3
16032M16Z04 m 30 32 17,0 M16 70 47 5 23 10 24 4 0,3
16040M16Z04 m 38 40 17,0 M16 70 47 5 23 10 24 4 0,4
16040M16Z06 m 38 40 17,0 M16 70 47 5 23 10 24 6 0,4
Blades are sold separately. If using a blade for corner radius machining (ANB1604R/ANB1608R), DC = DCX.
The weight includes the weight of the blade and parts.

Identification Details
ANX S 16 032 M16 Z03
Cutter Steel Blade Cutter Screw Number
Series Body Size Diameter size of Blades
Indexable
Endmills

H86  = Euro stock


m = Japan stock
q = Delivery on request Recommended Tightening Torque (N·m)

▌◄
Alnex
ANXS 16000 M
Blades Dimensions (mm)

Application SUMIDIA CVD


High Speed / Light Cut → M60-M61
General Purpose
Roughing
Fig. 1 Fig. 2 Fig. 3
16 16 16
Cutting
DA1000
Wiper Edge

SCV10
Cat. No. DA90 Edge RE Applications Fig. 6,0 9,0 6,0 RE
Shape
Length
ANB 1600R-L l – 6,0 – Linear Low Cutting Force 1
Fig. 4 Fig. 5
1600R-G l – 6,0 – Arc-Shaped General Purpose 1 16 16

1600R-GB l – 6,0 – Arc-Shaped Combined Milling* 1 2,0

1600R-H l – – 6,0 – Arc-Shaped Strong Edge 1


1600R-GX m – 9,0 – Arc-Shaped Long Edge 2
1604R m – 6,0 0,4 Linear Corner Radius 3 Wiper Blade Wiper Blade
1608R m – 6,0 0,8 Linear Corner Radius 3
1600R-W m – 2,0 – Arc-Shaped Wiper 4
1600R-WS – – q – – Arc-Shaped Wiper 5
* Cast Iron/Aluminum Alloy

Recommended Cutting Conditions Max. Allowable Spindle Speed


Si content ≤ 12,6 % Min. - Optimum - Max. Cat. No. n max (min-1)
Hard- Cutting Speed Feed Rate ANXS 16025M12Z02 10.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t) 16030M16Z03 10.000
16030M16Z04 10.000
N Aluminum Alloy – 2.000–2.500–3.000 0,05–0,13–0,20 DA1000
16032M16Z03 10.000
16032M16Z04 10.000
Si content > 12,6 % Min. - Optimum - Max. 16040M16Z04 10.000
Hard- Cutting Speed Feed Rate 16040M16Z06 10.000
ISO Work Material Grade
ness vc (m/min) fz (mm/t)
DA1000
N Aluminum Alloy – 400–600–800 0,05–0,13–0,20
DA90

Combined Milling of Cast Iron/Aluminum Alloy Min. - Optimum - Max.


Hard- Cutting Speed Feed Rate

Indexable
ISO Work Material Grade

Endmills
ness vc (m/min) fz (mm/t)
K Cast Iron/
– 300–400–500 0,05–0,13–0,20 DA90
N Aluminum Alloy
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual
machine rigidity, work clamp rigidity, depth of cut and other factors.

Spare Parts Sold separately.

Adjustment Adjustment Assembly


Clamp Screw Wrench
Screw Wrench Wrench
Applicable Cutters

ANXS160_ _M_Z_ _ BXA0310IP 2,0 HFJ TRXW10IP ANT HFVT


The adjustment spanner (ANT) can also be used for height adjustment of the RF type cutters for high
speed machining and the HF type cutters for high efficiency machining.

Wiper Blade Step Amount

Type:
L, G, GX, H
Preset Wiper Step
0,03–0,05 mm

When using the wiper blade, in


order to maintain balance, be sure
to use a cutter with an even number 0,54 mm
of cutting edges and place the wiper DC
blades at opposite positions. DCX

H87
▌◄
Indexable
Endmills

H88
▌◄
J
Coated & Solid
Endmills
J1–J44

Selection Guide According to Work Materials..................................... J 2–3


Coated Endmills GSX MILL Series New GSX Global Standard Endmills......................... J 4–6

GSX MILL Series GSX 20000................................................................. J 7–11


GSX 30000................................................................. J12–13
Slotted Type GSXSLT 30000.......................................................... J14
GSX 40000................................................................. J15–19
Anti-Vibration Type GSXVL 40000............................................................ J20–21
New
For High-Performance Milling EPMS 4000/5000/6000................................................ J22–23
SSEH MILL Series for Exotic Alloys SSEHVL 4000W-R / SSEH 4000W-R......................... J24-26

GS MILL Series, Roughing Type GSRE 4000SF............................................................ J27


Hard Type GSH 4000/6000/8000SF.............................................. J28
AURORA COAT MILL Series ASM 2000/4000DL / DL-R.......................................... J29–30
SSUP MILL Series SSUP 4000ZX/ZX-R................................................... J32–33

Hard Type LHHM 4000/6000/8000ZX........................................... J31

Solid Carbide
EHHM 4000/6000/8000ZX........................................... J31

Endmills
GSX Mills Ball Type GSXB 20000.............................................................. J34
AURORA COAT Ball Type SNB 2000DL.............................................................. J35

Uncoated Endmills
For Aluminium Cutting ASM 2000................................................................. J36
SSEH MILL Series for Exotic Alloys SSEHVL 4000-R / SSEH 4000-R................................ J37
Standard Type SSM 2000/4000........................................................... J38–39

SUMIBORON ”Helical Master” for Hardened Steel BNES 1000................................................................ J40


SUMIBORON ”Mould Finish Master” for Hardened Steel BNBP 2R…4/6.......................................................... J41
SUMIDIA ”Mould Finish Master” Binderless NPDRS / NPDB(S).................................................... J42–43

J1
▌◄
Solid Carbide Endmills
Selection Guide
According to Work Materials

Square Type Legend


Grade Edge Type Usage

Plunge Cut
Multi-Purpose

Coated Sharp General Coated Sharp General

Global Endmills GSX MILL


Standard
Anti-Vibration
GSXSLT Type
GSX Type
General Steel (Common Use)

ø 1–16 mm

General Steel (Special Use)


ø 1–25 mm Radius Corner l
3 Flutes
l
2 Flutes Endmills
l
3 Flutes
l
4 Flutes GSXVL Type
ø 2–25 mm
l
4 Flutes
a J7–19 a J20–21 a J14

High Efficiency High Efficiency

High High
Coated Strong Coated Strong
Efficiency Efficiency

UPMILL ROUGHING ENDMILL


SSUP-ZX Type GSRE-SFType
ø 2–20 mm ø 6–20 mm
l
4 Flutes l
4 Flutes

a J32–33 a J27

High performance Type High Rigidity Type SumiBoron Endmill For Heat Resistant Steel
Hardened Steel

High High High


Coated Strong Coated Strong CBN Coated Sharp
Efficiency Efficiency Efficiency
Solid Carbide

GS-MILL-HARD HARD ENDMILL ”Helical Master” Radius Endmills


GSH-SF Type LHHM…ZX BNES Type
Endmills

Anti-Vibration
ø 1–20 mm
l
4 Flutes
EHHM…ZX ø 6–16 mm
l
1 Flute EPMS Type
New
ø 3–32 mm
l
6 Flutes l
4 Flutes ø10–26 mm
l
8 Flutes l
6 Flutes l
6 Flutes
l
8 Flutes
Exotic Metals

a J28 a J31 a J40, M74 a J22-23

SumiDia Endmill DLC-Coated Endmill For Heat Resistant Steel


Non-ferrous Metal

PCD Coated Sharp General Coated Sharp General

SUMIDIA brazed AURORA COATED Radius Endmills


DFE Type ASM-DL Type Standard
ø 4–13 mm ø 2–16 mm SSEH Type Anti-Vibration
l
1 Flute l
2 Flutes ø 4,5–25 mm Radius Endmills
l
2 Flutes l
4 Flutes 4 Flutes
SSEHVL Type
l
l
4 Flutes
ø 4,5–25 mm
l
4 Flutes

a Stock in Japan a J29–30 a J24, J26, J37 a J24–25, J37

J2
▌◄
Solid Carbide Endmills
Selection Guide
According to Work Materials

Ballnose Type

Coated General Coated Short General Coated Short General

GSX MILL BALL NEOBALL SHORT FLUTE ZX-COATED SHORT FLUTE


GSXB Type S-SNB-ZX Type S-SSB-ZX Type
General Steel (Common Use)

R 0,2–12,5 mm R 1,5–15 mm R 1,5–4 mm


2 Flutes 2 Flutes 2 Flutes

General Steel (Short Series)


l l l

a J34 a Stock in Japan a Stock in Japan

High Rigidity Type Hardened Steel


Hardened Steel

High CBN
Coated Strong PCD
Efficiency

Solid Carbide
HARDBALL SUMIBORON brazed SUMIDIA binderless
SHB-ZX Type

Endmills
BNBP Type NPDRS Type
R 0,5–10 mm R 0,2–1,0 mm R 0,2–2,0 mm
l
2 Flutes l
2 Flutes l
1 Flute
Radius Endmill

NPDB(S) Type NPDRS NPDB(S)


R 0,1–1,0 mm
l
1 Flute
a Stock in Japan a J41, M75 Ballnose Endmill a J42–43, M76–76

DLC-Coated Endmill
Non-ferrous Metal

Coated General

AURORA COATED
SNB-DLType
R 1–8 mm
l
2 Flutes

a J35

J3
▌◄
NEW "Global Standard" Endmills

GSX MILL Series


Characteristics and Applications
 Wide variation of three flute types and four flute lengths
enable use in a wide variety of applications.
l Fine carbide substrate provides high transverse rupture
strength and excellent thermal shock resistance improving
reliability in wet cutting applications.
l GSX Coating provides improved reliability and longer tool life.
l Large rake angle and unique flute design improve sharpness
and chip evacuation.
l Cutting teeth with gash land improves corner flute strength.
l Sharper edge S type and fracture resistant C type added to
the 2D size series.

Wear Resistance Thermal Resistance Improved Chip Evacuation


Large Rake Angle
New Super Original Flute Shape
Coating Hardness (GPa)
Cutting Speed (m/min)

Conventional ZX Coating
ZX Coating

Comp. A
Comp. B

Soft Steel Hardened Steel Large rake angle combined with our unique flute
Hardness of Work Material (HRC) Starting Temperature For Oxidization (°C) design improves sharpness and chip evacuation.

2 cutting edge designs expand machining applications


Sharper edge S type and fracture resistant C type added to the 2D size series.

S Type Sharp Corner: Sharper Edge Design C Type Gash Land: Fracture Resistant Design
Endmills
Coated

Note: In gash land drilling, some


material remains as shown on
0,3

the right. If you need sharp


corners, use the S Type.
0,02

Ex.: Corner on a ø 10 mm hole (mm)

Application Range Recommended Milling Examples


P H M
S K N Application Surface Milling Grooving Groove Finishing
Hardened
Heat Resistant Alloy
Tempered Die Steel
Pre-hardened Steel

Steel
General Structure

Form
Stainless Steel
45 ~ 55 HRC

55 ~ 60 HRC

60 ~ 65 HRC
Carbon Steel
Rolled Steel

Alloy Steel

Cast Iron

Graphite
Cu Alloy
Al Alloy
Ti Alloy

Rough Finishing Rough Finishing Rough Finishing


S Type
○ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○
*1 C Type
◎ : Best Blank : Not recommended S Type is best for removing inside corners. *2: Use with small depth of cut.
○ : Good *1: GSXSLT30000C is recommended
for 50 HRC or less

J4
▌◄
NEW "Global Standard" Endmills

GSX MILL Series

Large rake angle and unique flute design improve sharpness and
excellent chip evacuation.

Product Range
Flute Length
No. of
Application 1,5 D 2D 3D 4D
Teeth
C Type S Type C Type C Type C Type
GSX20000C-1.5D GSX20000S-2D GSX20000C-2D GSX20000C-3D GSX20000C-4D
2 Flutes
aJ7 aJ8 aJ9 a J 10 a J 11
GSX30000C-1.5D GSX30000C-2D
General
3 Flutes
Purpose
a J 12 a J 13
GSX40000C-1.5D GSX40000S-2D GSX40000C-2D GSX40000C-3D GSX40000C-4D
4 Flutes
a J 15 a J 16 a J 17 a J 18 a J 19
GSXSLT30000C-1.5D
Compound
3 Flutes
Endmilling
a J 14

Multi-Purpose "GSX-SLT" Slot Type


Optimized flute design of slotted 3 flute (1.5D) short GSX SLT
type reduces cutting resistance. Drilling and ... 3000C-1.5D
j Allows drilling and slot milling and other continuous (compound)
applications.
k Perfect for use with thin sheets and small machining centres Slot
milling

Endmills
Coated
Application Examples
Carbon Steel Grooving with GSX20000C Cast Iron Grooving with GSX20000C
GSX 20000C Competitor Gash land for stronger cutting edge. GSX 20000C Competitor GSX coating for improved wear resistance.
Tool dimension ø 6 (2 Flutes) Tool dimension ø 10 (2 Flutes)
Work material C50 Work material GGG60
Cutting speed vc = 87 m/min Cutting speed vc = 66 m/min
n = 4615 rpm n = 2100 rpm
Feed rate f z = 0,06 mm/teeth Feed rate f z = 0,072 mm/teeth
vf = 553 mm/min vf = 302 mm/min
Depth of cut ap = 3 mm Depth of cut ap = 5 mm, 5 passes
Wide of cut ae = 6 mm Wide of cut ae = 10 mm
Breakage Cooland Dry High Wear Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT40)

Stainless Steel Machining with GSX20000C Surface Milling C50 with GSX20000S
GSX 20000C Competitor Improved reliability even under wet machining. GSX 20000S Competitor S type delivers optimum cutting performance.
Tool dimension ø 10 (2 Flutes) Tool dimension ø 6 (2 Flutes)
Work material X5 CrNi 1812 Work material C50
Cutting speed vc = 50 m/min Cutting speed vc = 87 m/min
n = 1591 rpm n = 4615 rpm
Feed rate f z = 0,04 mm/teeth Feed rate f z = 0,06 mm/teeth
vf = 27 mm/min vf = 553 mm/min
Depth of cut ap = 10 mm Depth of cut ap = 10 mm
Wide of cut ae = 0,5 mm Wide of cut ae = 0,3 mm
Coating peel off Cooland Wet Chipping Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT50)

J5
▌◄
NEW "Global Standard" Endmills

GSX MILL Series

+ J 20, J 21 + J 34
GSX MILL Anti-vibration Type (Square/Radius) GSX MILL Ball
Characteristics and Applications n Characteristics and Applications
l Optimized irregular pitch and lead affords: l New coating combined with a fine-grained carbide substrate
- Drastically improved chattering and fracture resistance ! affords better thermal and wear resistance.
- Less cutting force Allows high-speed, high-feed cutting. l Large helix angle on cutting edge reduces cutting resistance.
l Rounded lands greatly improve machined surface quality l Unique pocket design and expanded pocket area promotes
(from ø 4 and up). better chip evacuation.
l New fine-grained carbide substrate and special coating for
better rigidity and thermal and wear resistance.  E
 xpands the range of machineable material from soft to
hardened steels, and offers reliability and longer tool life.
Product Range
GSX MILL Anti-vibration Square Type
Series No. of Teeth Serie DC (mm)
Product Range
Series No. of Teeth Serie DC (mm)
4
GSXVL4000-2.5D Flutes
ø 2 – ø 20
2 R=ø0,2 – ø15
a J 20 GSX-B 20000 Flutes (DC=0,2 – 30)
a J 36
GSX MILL Anti-vibration Corner Radius Type
Series No. of Teeth Serie DC (mm) Application Range MOULD FINISH MASTER
Workpiece Hardness

CBN Ballnose Mill


4
GSXVL4000-R-2.5D Flutes
ø 3 – ø 20 GS Hard Mill Ball
(HRC)

a J 21

n Cutting Range n Cutting Resistance Mill Ball


GS
vc (m/min) (N) Low vibration Mill Ball
Cutting Resistance

150
( vc = 120 m/min) low High
GSX
X
Anti-vibration Chip Removal Rate Q (cc/min)
Endmills
Coated

100
Application Examples
GSX
X
50
Conventional Design Anti-vibration Flank Wear Competitor C
Competitor A
(N) Competitor B
Cutting Resistance

Wear (mm)

1D 2D 3D
(mm)
GSX Mill Ball
Depth of Cut

Conventional Design
n Application Range Chip Removal Rate Q (cc/min)
Surface Finish Quality GSX Ball (Cutting Length 140 m) Conventional Tool (Cutting Length 80 m)
GSX
X Anti-vibration Competitor's Anti-vibration Conventional Design

Able to continue Unable to continue

No Chattering Minute Chattering Heavy Chattering Work Material : X40CrVMo5-1 (50HRC)


Clean Surface Poor Surface Poor Surface Tool Dimensions : R3 (2 Flutes)
Chipping in centre
Cutting Conditions: n = 4.800 rpm Cutting Conditions :  v c = 179 m/min (n = 9.500 rpm) Heavy wear on
Work material: C50 v f = 2.250 mm/min (f z = 0,12 mm/t) flank face
v f = 800 mm/min
Grooving: ap = 0,2 ~ 1,0 mm, ae = 0,3 mm, wet
Depth of cut ap = 10 mm
Tool dimension: ø 10 Equipment Vertical Machining Centre BT40
Equipment: BT50

J6 l = Euro stock
m = Japan stock
▌◄
2 2 Flutes Endmills GSX MILL Endmills

GSX 20000C-1.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20100C-1.5D l 1,0 1,5 2,5 40 4


GSX 20150C-1.5D m 1,5 2,3 3,3 40 4
APMX GSX 20200C-1.5D l 2,0 3,0 4,0 40 4
LU GSX 20250C-1.5D l 2,5 3,8 4,8 40 4
LF
GSX 20300C-1.5D l 3,0 4,5 6,0 45 6
30°
(DC)
( øD) (mm) GSX 20350C-1.5D l 3,5 5,3 6,8 45 6
40 GSX20000C-1.5D GSX 20400C-1.5D l 4,0 6,0 7,5 45 6
Helix Angle Corner : C Type 30
1,5D 2D 3D 4D
GSX 20450C-1.5D l 4,5 6,8 8,3 50 6
DC Tolerance 20 GSX 20500C-1.5D l 5,0 7,5 9,5 50 6
D ≤ 3,0 0 – 0,015 10 GSX 20550C-1.5D 5,5 8,3 10,3 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 20600C-1.5D l 6,0 9,0 – 50 6
GSX 20700C-1.5D 7,0 11,0 13,0 60 8
Grade: ACF20
GSX 20800C-1.5D l 8,0 12,0 – 60 8
GSX 20900C-1.5D l 9,0 14,0 16,0 70 10
Endmill Identification (GSX MILL Series) GSX 21000C-1.5D l 10,0 15,0 – 70 10
GSX 21200C-1.5D l 12,0 18,0 – 75 12

GSX 2 0100 C - 1.5D


GSX 21400C-1.5D 14,0 21,0 24,5 90 16
GSX 21500C-1.5D 15,0 23,0 26,5 90 16
GSX 21600C-1.5D 16,0 24,0 – 90 16
Series Code No. of Diameter Cutting Edge Cutting Edge GSX 22000C-1.5D 20,0 30,0 – 100 20
Teeth Length 

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining. ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.

ap
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J7
▌◄
GSX MILL Endmills 2 Sharp Edge Endmills (2 Flutes)

GSX 20000S-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20030S-2D m 0,3 0,6 1,0 40 4


GSX 20040S-2D m 0,4 0,8 1,2 40 4
APMX GSX 20050S-2D m 0,5 1,3 1,7 40 4
LU GSX 20080S-2D m 0,8 1,6 2,1 40 4
LF GSX 20100S-2D 1,0 2,5 3,5 40 4
l
30°
(DC)
( øD) (mm) GSX 20150S-2D l 1,5 3,8 4,8 40 4
40 GSX20000S-2D GSX 20200S-2D l 2,0 5,0 6,0 40 4
Helix Angle Corner : S Type 30 GSX 20250S-2D l 2,5 6,3 7,3 40 4
DC Tolerance 20 GSX 20300S-2D l 3,0 7,5 9,0 45 6
D ≤ 3,0 0 – 0,015 10 GSX 20350S-2D l 3,5 8,8 10,3 45 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 20400S-2D l 4,0 11,0 14,0 45 6
GSX 20450S-2D l 4,5 11,3 12,8 50 6
Grade: ACF20 GSX 20500S-2D l 5,0 13,0 19,6 50 6
GSX 20550S-2D 5,5 13,0 19,6 50 6
Endmill Identification (GSX MILL Series) GSX 20600S-2D l 6,0 13,0 – 50 6
GSX 20700S-2D l 7,0 16,0 21,1 60 8

GSX 2 0050 S - 2D
GSX 20800S-2D l 8,0 19,0 – 60 8
GSX 20900S-2D l 9,0 19,0 24,1 70 10
GSX 21000S-2D l 10,0 22,0 – 70 10
Series Code No. of Diameter Cutting Cutting Edge GSX 21200S-2D l 12,0 26,0 – 75 12
Teeth Edge Length
GSX 21600S-2D m 16,0 32,0 – 90 16
S: Sharp Edge GSX 22000S-2D m 20,0 40,0 – 100 20

C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
ap

5. This series is not recommended for grooving.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Groove ap 1,5 DC
finishing ae –0,02 DC

J8 l = Euro stock
m = Japan stock
▌◄
2 2 Flutes Endmills GSX MILL Endmills

GSX 20000C-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20050C-2D m 0,5 1,0 1,4 40 4


GSX 20100C-2D l 1,0 2,0 3,0 40 4
APMX GSX 20150C-2D m 1,5 3,0 4,0 40 4
LU GSX 20200C-2D l 2,0 4,0 5,0 40 4
LF GSX 20250C-2D 2,5 5,0 6,0 40 4
l
30°
(DC)
( øD) (mm) GSX 20300C-2D l 3,0 6,0 7,5 45 6
40 GSX20000C-2D GSX 20350C-2D 3,5 7,0 8,5 45 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 20400C-2D l 4,0 8,0 9,5 45 6
DC Tolerance 20 GSX 20450C-2D l 4,5 9,0 10,5 50 6
D ≤ 3,0 0 – 0,015 10 GSX 20500C-2D l 5,0 10,0 12,0 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 20550C-2D 5,5 11,0 13,0 50 6
GSX 20600C-2D l 6,0 12,0 — 50 6
Grade: ACF20
GSX 20700C-2D l 7,0 14,0 16,0 60 8
GSX 20800C-2D l 8,0 16,0 — 60 8
Endmill Identification (GSX MILL Series) GSX 20900C-2D m 9,0 18,0 20,0 70 10
GSX 21000C-2D l 10,0 20,0 — 70 10

GSX 2 0050 C - 2D
GSX 21200C-2D l 12,0 24,0 — 75 12
GSX 21400C-2D 14,0 28,0 31,5 90 16
GSX 21500C-2D 15,0 30,0 33,5 90 16
Series Code No. of Diameter Cutting Edge Cutting Edge GSX 21600C-2D l 16,0 32,0 — 90 16
Teeth Length
GSX 22000C-2D l 20,0 40,0 — 100 20

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
ap

5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

ap
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J9
▌◄
GSX MILL Endmills 2 2 Flutes Endmills

GSX 20000C-3D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20100C-3D l 1,0 3,0 4,0 40 4


GSX 20150C-3D l 1,5 4,5 5,5 40 4
APMX GSX 20200C-3D l 2,0 6,0 7,0 40 4
LU GSX 20250C-3D 2,5 7,5 8,5 40 4
LF
l
GSX 20300C-3D l 3,0 9,0 10,5 50 6
30°
(DC)
( øD) (mm) GSX 20400C-3D l 4,0 12,0 13,5 50 6
40 GSX20000C-3D GSX 20500C-3D l 5,0 15,0 17,0 50 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 20600C-3D l 6,0 18,0 — 50 6
DC Tolerance 20 GSX 20800C-3D l 8,0 24,0 — 70 8
D ≤ 3,0 0 – 0,015 10 GSX 21000C-3D l 10,0 30,0 — 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 21200C-3D l 12,0 36,0 — 90 12
GSX 21600C-3D l 16,0 48,0 — 110 16
Grade: ACF20 GSX 22000C-3D m 20,0 60,0 — 120 20


Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 3D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rare cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
ap

reduce the depth of cut.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 190 16.600 190 16.600 190 15.500 140 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 120 4.500 60 5.200 70 4.500 50
4,0 5.200 330 5.200 330 5.200 330 4.800 200 3.400 150 2.250 75 2.600 90 2.250 65
6,0 3.500 360 3.500 360 3.500 360 3.200 250 2.550 170 1.500 90 1.700 100 1.500 80
8,0 2.600 320 2.600 320 2.600 320 2.400 240 1.900 170 1.100 90 1.300 105 1.100 80
10,0 2.100 300 2.100 300 2.100 300 1.900 230 1.500 170 900 90 1.000 100 900 80
12,0 1.750 280 1.750 280 1.750 280 1.600 230 1.250 170 750 90 850 100 750 80
16,0 1.300 240 1.300 240 1.300 240 1.200 200 950 150 550 75 650 85 550 65
20,0 1.050 220 1.050 220 1.050 220 950 180 750 140 450 70 500 75 450 60
Shoulder ap 2,5 DC 2,0 DC
cutting ae < ø3: 0,05 DC , ≤ ø3: 0,1 DC 0,02 DC
Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 70 16.600 80 16.600 80 15.500 50 10.500 50 7.500 35 9.400 30 3.750 10
2,0 9.500 80 9.500 100 9.500 100 9.000 90 6.200 60 4.500 45 5.200 40 2.250 15
4,0 5.200 120 5.200 150 5.200 150 4.800 120 3.400 80 2.200 50 2.600 50 1.250 20
6,0 3.500 140 3.500 170 3.500 170 3.200 130 2.550 100 1.500 50 1.700 60 950 25
8,0 2.600 140 2.600 160 2.600 160 2.400 130 1.900 100 1.100 50 1.300 60 700 25
10,0 2.100 130 2.100 150 2.100 150 1.900 120 1.500 90 900 50 1.000 60 550 25
12,0 1.750 130 1.750 150 1.750 150 1.600 120 1.250 90 750 50 850 60 450 25
16,0 1.300 110 1.300 130 1.300 130 1.200 110 950 80 550 45 650 50 350 20
20,0 1.050 100 1.050 120 1.050 120 950 100 750 70 450 40 500 40 280 15
ap
Grooving 0,1 DC 0,2 DC 0,05 DC 0,1 D
ae

J10 l = Euro stock


m = Japan stock
▌◄
2 2 Flutes Endmills GSX MILL Endmills

GSX 20000C-4D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 20100C-4D l 1,0 4,0 5,0 40 4


GSX 20150C-4D l 1,5 6,0 7,0 40 4
APMX GSX 20200C-4D l 2,0 8,0 9,0 40 4
LU GSX 20250C-4D 2,5 10,0 11,0 50 4
LF
l
GSX 20300C-4D l 3,0 12,0 13,5 50 6
30°
(DC)
( øD) (mm) GSX 20400C-4D l 4,0 16,0 17,5 50 6
40 GSX20000C-4D GSX 20500C-4D l 5,0 20,0 22,0 60 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 20600C-4D l 6,0 24,0 – 60 6
DC Tolerance 20 GSX 20800C-4D l 8,0 32,0 – 80 8
D ≤ 3,0 0 – 0,015 10 GSX 21000C-4D l 10,0 40,0 – 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 21200C-4D m 12,0 48,0 – 100 12
GSX 21600C-4D m 16,0 64,0 – 120 16
Grade: ACF20 GSX 22000C-4D 20,0 80,0 – 140 20
m


Endmill Identification (GSX MILL Series)

GSX 2 0100 C - 4D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2 m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or

ap
reduce the depth of cut.
6. This series is not recommended for grooving.
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 130 9.000 130 9.000 130 7.000 95 6.500 50 4.500 30 5.400 40 4.500 25
2,0 4.500 180 4.500 180 4.500 180 3.500 120 3.200 70 2.300 40 2.700 50 2.300 35
4,0 2.250 240 2.250 240 2.250 240 1.750 160 1.600 95 1.200 60 1.350 65 1.200 40
6,0 1.500 300 1.500 300 1.500 300 1.150 170 1.050 110 800 70 900 70 800 50
8,0 1.100 260 1.100 260 1.100 260 850 170 800 110 600 70 660 70 600 50
10,0 900 250 900 250 900 250 700 160 650 110 460 70 540 70 460 50
12,0 750 240 750 240 750 240 580 160 520 110 400 70 450 70 400 50
16,0 550 200 550 200 550 200 440 140 400 95 300 55 330 60 300 45
20,0 450 180 450 180 450 180 350 120 320 85 240 45 270 50 240 40
Shoulder ap 3,5 DC 3,0 DC
cutting ae 0,08 DC 0,04 DC

J11
▌◄
GSX MILL Endmills 3 3 Flutes Endmills

GSX 30000C-1.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎ ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 30100C-1.5D l 1,0 1,5 2,5 40 4


GSX 30150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSX 30200C-1.5D l 2,0 3,0 4,0 40 4
LU GSX 30250C-1.5D 2,5 3,8 4,8 40 4
l
LF
GSX 30300C-1.5D l 3,0 4,5 6,0 45 6
30°
(DC)
( øD) (mm) GSX 30400C-1.5D l 4,0 6,0 7,5 45 6
40 GSX30000C-1.5D GSX 30500C-1.5D l 5,0 7,5 9,5 50 6
Helix Angle Corner : C Type 30
1.5D 2D
GSX 30600C-1.5D l 6,0 9,0 – 50 6
DC Tolerance 20 GSX 30700C-1.5D l 7,0 11,0 13,0 60 8
D ≤ 3,0 0 – 0,015 10 GSX 30800C-1.5D l 8,0 12,0 – 60 8
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 30900C-1.5D m 9,0 14,0 16,0 70 10
GSX 31000C-1.5D l 10,0 15,0 – 70 10
Grade: ACF20 GSX 31200C-1.5D l 12,0 18,0 – 75 12
GSX 31600C-1.5D 16,0 24,0 – 90 16
Endmill Identification (GSX MILL Series) 
GSX 32000C-1.5D 20,0 30,0 – 100 20

GSX 3 0100 C - 1.5D


Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
ap

2. Use air blowing when dry machining.

ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
ap
Grooving 0,2 DC 0,5 DC 0,05 DC 0,2 DC
ae

J12 l = Euro stock


m = Japan stock
▌◄
3 3 Flutes Endmills GSX MILL Endmills

GSX 30000C-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎ ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 30100C-2D m 1,0 2,5 3,5 40 4


GSX 30150C-2D l 1,5 3,8 4,8 40 4
APMX GSX 30200C-2D l 2,0 5,0 6,0 40 4
LU GSX 30250C-2D 2,5 6,3 7,3 40 4
LF
l
GSX 30300C-2D l 3,0 7,5 9,0 45 6
30°
(DC)
( øD) (mm) GSX 30400C-2D l 4,0 11,0 12,5 45 6
40 GSX30000C-2D GSX 30500C-2D l 5,0 13,0 15,0 50 6
Helix Angle Corner : C Type 30
1.5D 2D
GSX 30600C-2D l 6,0 13,0 – 50 6
DC Tolerance 20 GSX 30700C-2D l 7,0 16,0 18,0 60 8
D ≤ 3,0 0 – 0,015 10 GSX 30800C-2D l 8,0 19,0 – 60 8
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 30900C-2D l 9,0 19,0 21,0 70 10
GSX 31000C-2D l 10,0 22,0 – 70 10
Grade: ACF20
GSX 31200C-2D l 12,0 26,0 – 75 12
GSX 31600C-2D 16,0 32,0 – 90 16
Endmill Identification (GSX MILL Series) 
GSX 32000C-2D 20,0 40,0 – 100 20

GSX 3 0100 C - 2D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
ap
2. Use air blowing when dry machining.

ap
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J13
▌◄
GSX MILL Slot Endmills 3 Slotted Short Endmills (3 Flutes)

GSXSLT 30000C-1.5D Type For Compound Endmilling

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎ ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSXSLT 30100C-1.5D l 1,0 1,5 2,5 40 4


GSXSLT 30150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSXSLT 30200C-1.5D 2,0 3,0 4,0 40 4
LU GSXSLT 30250C-1.5D m 2,5 3,8 4,8 40 4
LF GSXSLT 30300C-1.5D 3,0 4,5 6,0 45 6
l
40°
(DC)
( øD) (mm) GSXSLT 30400C-1.5D l 4,0 6,0 7,5 45 6
40 GSXSLT30000C-1.5D GSXSLT 30500C-1.5D l 5,0 7,5 9,5 50 6
Helix Angle Corner : C Type 30 GSXSLT 30600C-1.5D l 6,0 9,0 – 50 6
DC Tolerance 20 GSXSLT 30700C-1.5D l 7,0 11,0 13,0 60 8
D ≤ 3,0 0 – 0,015 10 GSXSLT 30800C-1.5D l 8,0 12,0 – 60 8
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSXSLT 30900C-1.5D l 9,0 14,0 16,0 70 10
GSXSLT 31000C-1.5D l 10,0 15,0 – 70 10
Grade: ACF20 GSXSLT 31200C-1.5D l 12,0 18,0 – 75 12
GSXSLT 31600C-1.5D 16,0 24,0 – 90 16


Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.

ap
4. Use step machining of 0.1Dc when drilling stainless steel, heat resistant alloy, and titanium alloy.

ap
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
Shoulder ap 1.5 DC 1.0 DC
cutting ae 0.05 DC 0.02 DC
Endmills
Coated

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

Drilling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 70 19.600 90 19.600 90 18.300 60 12.700 40 9.000 25 11.000 20 4.500 10
2,0 11.200 90 11.200 120 11.200 120 10.500 80 7.300 50 5.300 30 6.400 25 2.650 15
4,0 6.400 130 6.400 160 6.400 160 6.000 110 4.200 70 3.000 40 3.600 30 1.500 20
6,0 4.600 160 4.600 200 4.600 200 4.300 130 3.000 80 2.200 50 2.650 40 1.150 20
8,0 3.400 160 3.400 200 3.400 200 3.200 130 2.200 80 1.600 50 2.000 40 800 20
10,0 2.800 160 2.800 200 2.800 200 2.600 130 1.800 80 1.300 50 1.600 40 650 20
12,0 2.300 160 2.300 200 2.300 200 2.200 130 1.500 80 1.100 50 1.300 40 500 20
16,0 1.700 130 1.700 160 1.700 160 1.600 110 1.100 70 800 40 1.000 35 400 15

J14 l = Euro stock


m = Japan stock
▌◄
4 4 Flutes Endmills GSX MILL Endmills

GSX 40000C-1.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-1.5D l 1,0 1,5 2,5 40 4


GSX 40150C-1.5D l 1,5 2,3 3,3 40 4
APMX GSX 40200C-1.5D l 2,0 3,0 4,0 40 4
LU GSX 40250C-1.5D 2,5 3,8 4,8 40 4
l
LF
GSX 40300C-1.5D l 3,0 4,5 6,0 45 6
30°
(DC)
( øD) (mm) GSX 40350C-1.5D l 3,5 5,3 6,8 45 6
40 GSX40000C-1.5D GSX 40400C-1.5D l 4,0 6,0 7,5 45 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40450C-1.5D l 4,5 6,8 8,3 50 6
DC Tolerance 20 GSX 40500C-1.5D l 5,0 7,5 9,5 50 6
D ≤ 3,0 0 – 0,015 10 GSX 40550C-1.5D m 5,5 8,3 10,3 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 40600C-1.5D l 6,0 9,0 – 50 6
GSX 40700C-1.5D l 7,0 11,0 13,0 60 8
Grade: ACF20
GSX 40800C-1.5D l 8,0 12,0 – 60 8
GSX 40900C-1.5D l 9,0 14,0 16,0 70 10
Recommended Cutting Conditions GSX 41000C-1.5D l 10,0 15,0 – 70 10
1. For stable machining performance use rigid, high- GSX 41200C-1.5D l 12,0 18,0 – 75 12
precision machines and holders.
2. Use air blowing when dry machining.
GSX 41400C-1.5D m 14,0 21,0 24,5 90 16
3. Use wet machining for stainless steel, heat resistant GSX 41500C-1.5D m 15,0 23,0 26,5 90 16
alloy, and titanium alloy applications. GSX 41600C-1.5D m 16,0 24,0 – 90 16
ap

4. If the machine cannot achieve the recommended GSX 42000C-1.5D m 20,0 30,0 – 100 20
ap

spindle speed, please use the max. spindle speed 


available. ae DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Shoulder Milling (High Speed Machining Centre)


Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J15
▌◄
GSX MILL Endmills 4 Sharp Edge Endmills (4 Flutes)

GSX 40000S-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100S-2D l 1,0 2,5 3,5 40 4


GSX 40150S-2D m 1,5 3,8 4,8 40 4
APMX GSX 40200S-2D l 2,0 5,0 6,0 40 4
LU GSX 40250S-2D l 2,5 6,3 7,3 40 4
LF
GSX 40300S-2D l 3,0 7,5 9,0 45 6
30°
(DC)
( øD) (mm) GSX 40350S-2D l 3,5 8,8 10,0 45 6
40 GSX40000S-2D GSX 40400S-2D l 4,0 11,0 14,0 45 6
Helix Angle Corner : S Type 30 GSX 40450S-2D m 4,5 11,3 12,8 50 6
DC Tolerance 20 GSX 40500S-2D l 5,0 13,0 19,6 50 6
D ≤ 3,0 0 – 0,015
3,0 < D ≤ 12 0 – 0,020
10 GSX 40550S-2D m 5,5 13,0 19,6 50 6
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1) GSX 40600S-2D l 6,0 13,0 – 50 6
GSX 40700S-2D l 7,0 16,0 21,1 60 8
Grade: ACF20 GSX 40800S-2D 8,0 19,0 – 60 8
l
GSX 40900S-2D m 9,0 19,0 24,1 70 10
Endmill Identification (GSX MILL Series) GSX 41000S-2D l 10,0 22,0 – 70 10
GSX 41200S-2D l 12,0 26,0 – 75 12

GSX 4 1000 S - 2D
GSX 41600S-2D l 16,0 32,0 – 90 16
GSX 42000S-2D l 20,0 40,0 – 100 20

Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
ap

5. This series is not recommended for grooving.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Shoulder ap 2,0 DC
cutting ae 0,03 DC 0,01 DC

Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Groove ap 1,5 DC
finishing ae –0,02 DC

J16 l = Euro stock


m = Japan stock
▌◄
4 4 Flutes Endmills GSX MILL Endmills

GSX 40000C-2D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-2D l 1,0 2,0 3,0 40 4


GSX 40150C-2D l 1,5 3,0 4,0 40 4
APMX GSX 40200C-2D l 2,0 4,0 5,0 40 4
LU GSX 40250C-2D 2,5 5,0 6,0 40 4
LF
l
GSX 40300C-2D l 3,0 6,0 7,5 45 6
30°
(DC)
( øD) (mm) GSX 40350C-2D m 3,5 7,0 8,5 45 6
40 GSX40000C-2D GSX 40400C-2D l 4,0 8,0 9,5 45 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40450C-2D l 4,5 9,0 10,5 50 6
DC Tolerance 20 GSX 40500C-2D l 5,0 10,0 12,0 50 6
D ≤ 3,0 0 – 0,015 10 GSX 40550C-2D l 5,5 11,0 13,0 50 6
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 40600C-2D l 6,0 12,0 – 50 6
GSX 40700C-2D l 7,0 14,0 16,0 60 8
Grade: ACF20
GSX 40800C-2D l 8,0 16,0 – 60 8
Recommended Cutting Conditions GSX 40900C-2D 9,0 18,0 20,0 70 10
l
1. For stable machining performance use rigid, high-
precision machines and holders.
GSX 41000C-2D l 10,0 20,0 – 70 10
2. Use air blowing when dry machining. GSX 41200C-2D l 12,0 24,0 – 75 12
3. Use wet machining for stainless steel, heat resistant GSX 41400C-2D m 14,0 28,0 31,5 90 16
alloy, and titanium alloy applications. GSX 41500C-2D 15,0 30,0 33,5 90 16
4. If chattering is a problem, reduce the spindle speed
GSX 41600C-2D l 16,0 32,0 – 90 16
ap

and feed rate indicated in the table below by the


same ratio, or reduce the depth of cut. GSX 42000C-2D l 20,0 40,0 – 100 20
ap


5. If the machine cannot achieve the recommended
ae
spindle speed, please use the max. spindle speed
available. DC

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC
Shoulder Milling (High Speed Machining Centre)
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy

Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder ap 1,5 DC 1,0 DC
cutting ae 0,05 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving ap 0,2 DC 0,5 DC 0,2 DC 0,05 DC 0,2 DC

J17
▌◄
GSX MILL Endmills 4 4 Flutes Endmills

GSX 40000C-3D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-3D m 1,0 3,0 4,0 40 4


GSX 40150C-3D l 1,5 4,5 5,5 40 4
APMX GSX 40200C-3D 2,0 6,0 7,0 40 4
l
LU GSX 40250C-3D m 2,5 7,5 8,5 40 4
LF
GSX 40300C-3D l 3,0 9,0 10,5 50 6
30°
(DC)
( øD) (mm) GSX 40400C-3D l 4,0 12,0 13,5 50 6
40 GSX40000C-3D GSX 40500C-3D l 5,0 15,0 17,0 50 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40600C-3D l 6,0 18,0 – 50 6
DC Tolerance 20 GSX 40800C-3D l 8,0 24,0 – 70 8
D ≤ 3,0 0 – 0,015 10 GSX 41000C-3D l 10,0 30,0 – 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 41200C-3D l 12,0 36,0 – 90 12
GSX 41600C-3D l 16,0 48,0 – 110 16
Grade: ACF20 GSX 42000C-3D 20,0 60,0 – 120 20
m


Endmill Identification (GSX MILL Series)

GSX 4 0100 C - 2D / 3D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2 m of cutting.
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
ap

reduce the depth of cut.

ap
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
ae DC ae

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated

Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 21.000 360 21.000 360 21.000 360 19.000 220 13.000 140 9.000 90 10.500 90 9.000 65
2,0 10.500 360 10.500 360 10.500 360 9.600 290 7.500 180 4.500 110 5.200 120 4.500 85
4,0 5.200 500 5.200 500 5.200 500 4.800 370 4.000 280 2.250 150 2.600 160 2.250 100
6,0 3.500 560 3.500 560 3.500 560 3.200 400 2.700 300 1.500 160 1.700 170 1.500 120
8,0 2.600 520 2.600 520 2.600 520 2.400 400 2.000 300 1.100 160 1.300 170 1.100 120
10,0 2.100 500 2.100 500 2.100 500 1.900 400 1.600 300 900 160 1.000 160 900 120
12,0 1.750 500 1.750 500 1.750 500 1.600 400 1.350 300 750 150 850 160 750 120
16,0 1.300 420 1.300 420 1.300 420 1.200 330 1.000 260 550 120 650 140 550 100
20,0 1.050 380 1.050 380 1.050 380 950 290 800 230 450 110 500 120 450 90
Shoulder ap 2,5 DC 2,0 DC
cutting ae < ø3: 0,05 DC , ≤ ø3< ø8: 0,1 DC , ≤ ø8: 0,15 DC 0,02 DC

Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 140 16.600 140 16.600 140 15.500 100 10.500 100 7.500 70 9.400 60 3.750 20
2,0 9.500 160 9.500 160 9.500 160 9.000 180 6.200 120 4.500 90 5.200 80 2.250 30
4,0 5.200 160 5.200 180 5.200 180 4.800 160 3.400 110 2.200 65 2.600 70 1.250 25
6,0 3.500 160 3.500 200 3.500 200 3.200 160 2.550 120 1.500 65 1.700 70 950 25
8,0 2.600 160 2.600 200 2.600 200 2.400 160 1.900 120 1.100 65 1.300 70 700 25
10,0 2.100 160 2.100 200 2.100 200 1.900 160 1.500 120 900 65 1.000 70 550 25
12,0 1.750 160 1.750 200 1.750 200 1.600 160 1.250 120 750 65 850 70 450 25
16,0 1.300 160 1.300 200 1.300 200 1.200 160 950 120 550 65 650 70 350 25
20,0 1.050 160 1.050 200 1.050 200 950 160 750 120 450 65 500 70 280 25
Grooving ap 0,1 DC 0,2 DC 0,05 DC 0,1 DC

J18 l = Euro stock


m = Japan stock
▌◄
4 4 Flutes Endmills GSX MILL Endmills

GSX 40000C-4D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎   (mm)
Cat. No. Stock DC APMX LU LF DMM

DMM h5
DC

GSX 40100C-4D l 1,0 4,0 5,0 40 4


GSX 40150C-4D l 1,5 6,0 7,0 40 4
APMX GSX 40200C-4D l 2,0 8,0 9,0 40 4
LU GSX 40250C-4D 2,5 10,0 11,0 50 4
LF
l
GSX 40300C-4D l 3,0 12,0 13,5 50 6
30°
(DC)
( øD) (mm) GSX 40400C-4D l 4,0 16,0 17,5 50 6
40 GSX40000C-4D GSX 40500C-4D l 5,0 20,0 22,0 60 6
Helix Angle Corner : C Type 30
1.5D 2D 3D 4D
GSX 40600C-4D l 6,0 24,0 – 60 6
DC Tolerance 20 GSX 40800C-4D l 8,0 32,0 – 80 8
D ≤ 3,0 0 – 0,015 10 GSX 41000C-4D l 10,0 40,0 – 90 10
3,0 < D ≤ 12 0 – 0,020
12,0 < D 0 – 0,030 0 20 40 60 80 100 (APMX)
( 1)
GSX 41200C-4D l 12,0 48,0 – 100 12
GSX 41600C-4D l 16,0 64,0 – 120 16
Grade: ACF20 GSX 42000C-4D m 20,0 80,0 – 140 20

Endmill Identification (GSX MILL Series)

GSX 4 0100 C - 4D
Series Code No. of Diameter Cutting Edge Cutting Edge
Teeth Length

S: Sharp Edge
C: Gash Land Drilling

Recommended Cutting Conditions

Endmills
Coated
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
ap

5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving. ae
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC)(25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 140 9.000 140 9.000 140 7.000 80 6.500 60 4.500 40 5.400 40 4.500 40
2,0 4.500 140 4.500 140 4.500 140 3.500 100 3.200 80 2.300 55 2.700 55 2.300 40
4,0 2.250 200 2.250 200 2.250 200 1.750 120 1.600 100 1.200 60 1.350 50 1.200 35
6,0 1.500 250 1.500 250 1.500 250 1.150 160 1.050 140 800 65 900 45 800 35
8,0 1.100 220 1.100 220 1.100 220 850 160 800 130 600 65 660 45 600 35
10,0 900 210 900 210 900 210 700 140 650 120 460 65 540 45 460 35
12,0 750 200 750 200 750 200 580 140 520 110 400 65 450 45 400 35
16,0 550 170 550 170 550 170 440 120 400 95 300 55 330 45 300 35
20,0 450 150 450 150 450 150 350 100 320 80 240 50 270 45 240 35
Shoulder ap 3,5 DC 3,0 DC
cutting ae < ø3: 0,04 DC , 3 ≤ øD< 8: 0,08 DC , 8 ≤ øD: 0,1 DC 0,02 DC

J19
▌◄
Anti-Vibration Typ GSX MILL 4 Anti-Vibration Type and HAIMER's

GSXVL 4000-2.5D Type SAFE-LOCK TM Applicable Endmills (4 Flutes)


Endmills (mm)

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65
HRC HRC HRC Cat. No. Stock DC APMX LU LF DMM
Grades Coating  ◎ ◎ ◎ ◎ ◎  ◎  
GSXVL 4020-2.5D l 2,0 5 6,5 50 4
GSXVL 4030-2.5D l 3,0 8 9,5 50 6
DC ±0,01

DMM h5
GSXVL 4040-2.5D l 4,0 10 11,5 50 6
GSXVL 4050-2.5D l 5,0 13 14,5 60 6
APMX GSXVL 4060-2.5D l 6,0 15 – 60 6
LU GSXVL 4070-2.5D m 7,0 18 20,0 70 8
LF GSXVL 4080-2.5D l 8,0 20 – 80 8
(DC)
( øD) (mm)
GSXVL 4090-2.5D l 9,0 23 25,0 90 10
40 GSXVL4000-2.5D GSXVL 4100-2.5D l 10,0 25 – 90 10
30 GSXVL 4110-2.5D l 11,0 28 30,5 90 12
40° GSXVL 4120-2.5D l 12,0 30 – 90 12
4 43° 20
GSXVL 4140-2.5D l 14,0 35 37,5 110 16
10
Helix Angle Corner : C Type GSXVL 4150-2.5D l 15,0 38 41,0 110 16
100 (APMX)
( 1)
0 20 40 60 80
GSXVL 4160-2.5D l 16,0 40 – 115 16
Grade: ACF20 GSXVL 4180-2.5D l 18,0 45 48,0 120 20
GSXVL 4200-2.5D l 20,0 50 – 125 20
GSXVL 4250-2.5D m 25,0 63 – 140 25


Applicable Endmills Endmills (mm)


Cat. No. Stock DC APMX LU LF DMM
GSXVL 4120S-2.5D m 12,0 30 – 90 12
GSXVL 4140S-2.5D m 14,0 35 37,5 110 16
GSXVL 4150S-2.5D m 15,0 38 41,0 110 16
GSXVL 4160S-2.5D m 16,0 40 – 115 16
GSXVL 4180S-2.5D m 18,0 45 48,0 120 20
GSXVL 4200S-2.5D 20,0 50 – 125 20
GSXVL 4250S-2.5D m 25,0 63 – 140 25

Recommended Cutting Conditions


1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.

Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 1.000 10.000 800 8.000 700 10.000 580 5.000 200
4,0 9.600 1.200 8.000 1.000 6.000 800 5.500 650 3.000 230
ap
Endmills
Coated

6,0 6.800 1.500 5.600 1.200 4.200 900 3.800 680 2.100 240
ap

8,0 5.200 1.600 4.400 1.300 3.200 950 2.800 650 1.600 250
ae DC
10,0 4.200 1.500 3.500 1.200 2.600 800 2.300 600 1.300 210
12,0 3.500 1.400 3.000 1.200 2.200 700 1.900 550 1.100 180
14,0 3.000 1.200 2.600 1.100 1.800 600 1.600 500 900 150
16,0 2.700 1.100 2.200 1.000 1.600 600 1.400 480 760 130
18,0 2.400 1.000 2.000 900 1.400 570 1.300 450 680 120
20,0 2.200 900 1.700 800 1.200 550 1.100 400 600 100
25,0 1.700 680 1.400 630 1.000 450 890 310 480 82
Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC

Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 750 10.000 550 8.400 500 6.500 300 4.000 140
4,0 8.200 800 6.000 600 5.200 500 4.000 330 2.000 130
6,0 6.100 1.100 4.000 600 3.500 580 2.700 350 1.350 150
8,0 4.600 1.000 3.000 580 2.600 570 2.000 330 1.000 140
10,0 3.600 1.000 2.400 550 2.100 510 1.600 200 800 130
12,0 3.100 920 2.000 500 1.700 450 1.300 280 660 110
14,0 2.600 750 1.700 450 1.500 400 1.100 250 570 100
16,0 2.300 670 1.500 420 1.300 350 1.000 230 500 90
18,0 2.000 620 1.300 380 1.100 330 900 200 430 80
20,0 1.900 600 1.200 360 1.000 320 800 180 380 70
25,0 1.500 470 1.000 300 790 250 640 140 300 55
Grooving ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC

J20 l = Euro stock


m = Japan stock
q= Delivery on request

▌◄
4 Anti-Vibration Type with Radius Corner and Anti-Vibration MILL with R. Corner

HAIMER's SAFE-LOCK TM Applicable Endmills GSXVL 4000-R-2.5D Type

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless
GSX

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65

Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
  ◎  
±0,01

DMM h5
DC

RE ±0,02 APMX
LU Applicable Endmills
LF
(DC)
( øD) (mm)

40 GSXVL4000-R-2.5D
30
40°
4 43° 20

10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)

Endmills (mm) Endmills (mm)


Cat. No. Stock DC RE APMX LU LF DMM Cat. No. Stock DC RE APMX LU LF DMM
GSXVL 4030-R02-2.5D l 3,0 0,2 8 9,5 50 6 GSXVL 4120S-R05-2.5D m 12,0 0,5 30 – 90 12
GSXVL 4030-R05-2.5D l 3,0 0,5 8 9,5 50 6 GSXVL 4120S-R10-2.5D q 12,0 1,0 30 – 90 12
GSXVL 4040-R02-2.5D m 4,0 0,2 10 11,5 50 6 GSXVL 4120S-R15-2.5D q 12,0 1,5 30 – 90 12
GSXVL 4040-R05-2.5D l 4,0 0,5 10 11,5 50 6 GSXVL 4120S-R20-2.5D q 12,0 2,0 30 – 90 12
GSXVL 4040-R10-2.5D m 4,0 1,0 10 11,5 50 6 GSXVL 4120S-R30-2.5D 12,0 3,0 30 – 90 12
q
GSXVL 4050-R02-2.5D l 5,0 0,2 13 14,5 60 6
GSXVL 4160S-R10-2.5D q 16,0 1,0 40 – 115 16
GSXVL 4050-R05-2.5D l 5,0 0,5 13 14,5 60 6
GSXVL 4050-R10-2.5D 5,0 1,0 13 14,5 60 6 GSXVL 4160S-R15-2.5D q 16,0 1,5 40 – 115 16
GSXVL 4060-R03-2.5D m 6,0 0,3 15 – 60 6 GSXVL 4160S-R20-2.5D q 16,0 2,0 40 – 115 16
GSXVL 4060-R05-2.5D l 6,0 0,5 15 – 60 6 GSXVL 4160S-R30-2.5D q 16,0 3,0 40 – 115 16
GSXVL 4060-R10-2.5D l 6,0 1,0 15 – 60 6 GSXVL 4200S-R10-2.5D q 20,0 1,0 50 – 125 20
GSXVL 4060-R15-2.5D m 6,0 1,5 15 – 60 6 GSXVL 4200S-R15-2.5D q 20,0 1,5 50 – 125 20
GSXVL 4080-R03-2.5D l 8,0 0,3 20 – 80 8 GSXVL 4200S-R20-2.5D q 20,0 2,0 50 – 125 20
GSXVL 4080-R05-2.5D l 8,0 0,5 20 – 80 8 GSXVL 4200S-R30-2.5D q 20,0 3,0 50 – 125 20
GSXVL 4080-R10-2.5D l 8,0 1,0 20 – 80 8 GSXVL 4250S-R10-2.5D q 25,0 1,0 63 – 140 25
GSXVL 4080-R15-2.5D l 8,0 1,5 20 – 80 8 GSXVL 4250S-R15-2.5D q 25,0 1,5 63 – 140 25
GSXVL 4080-R20-2.5D m 8,0 2,0 20 – 80 8
GSXVL 4250S-R20-2.5D q 25,0 2,0 63 – 140 25
GSXVL 4100-R03-2.5D l 10,0 0,3 25 – 90 10
GSXVL 4100-R05-2.5D 10,0 0,5 25 – 90 10 GSXVL 4250S-R30-2.5D m 25,0 3,0 63 – 140 25
l 
GSXVL 4100-R10-2.5D l 10,0 1,0 25 – 90 10 Grade: ACF20
GSXVL 4100-R15-2.5D 10,0 1,5 25 – 90 10
GSXVL 4100-R20-2.5D m 10,0 2,0 25 – 90 10
GSXVL 4120-R05-2.5D l 12,0 0,5 30 – 90 12
GSXVL 4120-R10-2.5D l 12,0 1,0 30 – 90 12
GSXVL 4120-R15-2.5D l 12,0 1,5 30 – 90 12
GSXVL 4120-R20-2.5D m 12,0 2,0 30 – 90 12
GSXVL 4120-R30-2.5D m 12,0 3,0 30 – 90 12
GSXVL 4160-R10-2.5D l 16,0 1,0 40 – 115 16
GSXVL 4160-R15-2.5D l 16,0 1,5 40 – 115 16
GSXVL 4160-R20-2.5D l 16,0 2,0 40 – 115 16

Endmills
Coated
GSXVL 4160-R30-2.5D 16,0 3,0 40 – 115 16 Recommended Cutting Conditions
GSXVL 4200-R10-2.5D l 20,0 1,0 50 – 125 20 1. For stable machining performance use rigid, high-
GSXVL 4200-R15-2.5D m 20,0 1,5 50 – 125 20 precision machines and holders.
GSXVL 4200-R20-2.5D m 20,0 2,0 50 – 125 20 2. Use air blowing when dry machining.
ap

ap

GSXVL 4200-R30-2.5D l 20,0 3,0 50 – 125 20 3. Use wet machining for stainless steel, heat
GSXVL 4250-R10-2.5D m 25,0 1,0 63 – 140 25 resistant alloy, and titanium alloy applications.
ae DC
GSXVL 4250-R15-2.5D m 25,0 1,5 63 – 140 25 4. If the machine cannot achieve the recommended
GSXVL 4250-R20-2.5D m 25,0 2,0 63 – 140 25 spindle speed, please use the max. spindle speed available.
GSXVL 4250-R30-2.5D m 25,0 3,0 63 – 140 25

Grade: ACF20
Shoulder Milling and Grooving Corner Radius Selection
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel, DC RE0,2 RE0,3 RE0,5 RE1,0 RE1,5 RE2,0 RE3,0
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy 3
Cond. (25 to 35HRC) q q
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
4 q q q
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) 5 q q q
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 9.000 720 6.000 430 4.000 320 5.500 320 2.600 120 6 q q q q
4,0 6.600 800 4.500 450 3.000 380 4.000 320 2.000 120 8 q q q q q
6,0 4.800 960 3.000 480 2.500 380 3.000 480 1.200 120 10 q q q q q
8,0 3.600 1.000 2.200 610 2.000 400 2.000 520 1.000 140 12 q q q q q
10,0 2.800 1.000 1.800 610 1.500 400 1.700 550 800 160 16 q q q q
12,0 2.400 950 1.500 550 1.200 380 1.500 500 700 140
20 q q q q
14,0 2.200 880 1.300 490 1.000 360 1.200 430 600 130
16,0 1.800 650 1.100 420 800 300 1.000 360 500 120 25 q q q q
18,0 1.600 580 1.000 360 750 270 900 340 450 110
20,0 1.400 500 900 330 700 250 820 300 400 100
Shoulder ap 1,5 DC
cutting ae 0,1 DC 0,05 DC 0,1 DC 0,05 DC
Grooving ap 1,0 DC 0,2 DC 0,3 DC 0,2 DC

J21
▌◄
Solid Endmill
New
EPMS Series
Features
- Solid endmill EPMS-Series (Ex Press Mill S) for high-perfor-
mance milling applications
- Higher efficiency and tool life due to new technology of latest
developed carbide substrate and coating combined with the
new optimized tool design
- Available with 4/5/6 flutes, different diameters and edge radii
- Excellent performance in machining of exotic alloys like Ti-alloys,
super alloys and heat resistant steels
- Suitable for Titanium structure parts for airplane
- Anti-vibration design for reliable and efficient machining in a
wide application range

Anti-Vibration Design

Reduce the vibration dramatically, especially for poor clam-


ping and thin wall geometry, increase the parts accuracy
and tool life for customers

Irregular Pitch + Irregular Lead

Optimized Flute Geometry


Effect range of chip evacuation
Smooth chip evacuation is realized to ensure stable and
safe milling process for customers.

Conventional New design


Endmills
Coated

Comparison with other Milling Cutters


Peripheral Peripheral Core Radius
Description Coating Diameter Helix Angle No. Edge
Rake Relief Diameter Tolerance
GSXVL4000-R GXS (TiAlCrN) 1–25 3–5 16 40/43 0,6D 4 -0,01/0,01

SSEHVL4000-R GS Hard (TiAlCrSiCN) 4,5–25 5–7 17 42/45 0,65D 5 -0,01/0,01

EPMS4000-R TiAlSiN 10–26 5–7 14 42/45 0,7D 6 -0,01/0,01

Suitable Applications

Side Milling Slotting Trochoidal Face Milling Helical Milling Ramping Profiling
Milling

J22
▌◄
Solid Endmill

EPMS 4000/5000/6000 Type


Body Cutting Conditions
EPMS 4000 Type Corner Side Milling
Flutes Helix Angle Work Material Titanum Alloy, Stainless Steel
Cond. Spindle Speed Feed Rate (mm/min)

DMM
DC

DN
DC (mm) (min-1) EPMS4000 EPMS5000 EPMS6000
APMX
RE 10,0 3.200 1.280 1.920 3.840
LU
LF
12,0 2.700 1.080 1.620 3.240
16,0 2.000 800 1.200 2.400
Cat. No. Stock DC RE APMX LU DN LF DMM 20,0 1.600 640 960 1.920
ae (mm), Standard–Max. 0,2–0,4 DC 0,1–0,3 DC 0,06–0,1 DC
EPMS 4100U2.5R10 l 10 1,0 25 32 9,5 72 10
ap (mm), Standard–Max. 2,0–2,5 DC
4100U2.5R30 l 10 3,0 25 32 9,5 72 10
EPMS 4120U2.5R10 l 12 1,0 30 38 11,5 83 12 Work Material Heat-resistant Alloy
4120U2.5R30 l 12 3,0 30 38 11,5 83 12
Cond. Spindle Speed Feed Rate (mm/min)
4120U2.5R40 l 12 4,0 30 38 11,5 83 12
DC (mm) (min-1) EPMS4000 EPMS5000 EPMS6000
EPMS 4160U2.5R30 l 16 3,0 40 50 15,5 100 16
4160U2.5R40 l 16 4,0 40 50 15,5 100 16 10,0 1.600 380 640 960
Grade: ECS300 12,0 1.300 310 520 780
16,0 1.000 240 400 600
20,0 800 190 320 480
EPMS 5000 Type 5 Corner 3

ae (mm), Standard–Max. 0,2–0,4 DC 0,1–0,3 DC 0,06–0,1 DC


Flutes Helix Angle ap (mm), Standard–Max. 2,0–2,5 DC
DMM
DC

DN

APMX
RE
LU Slotting
LF
Work Material Titanum Alloy, Stainless Steel
Cond. Spindle Speed Feed Rate (mm/min)
Cat. No. Stock DC RE APMX LU DN LF DMM DC (mm) (min-1) EPMS4000 EPMS5000 EPMS6000
EPMS 5100U2.5R025 l 10 0,25 25 32 9,5 72 10 10,0 1.900 460 570
5100U2.5R15 l 10 1,5 25 32 9,5 72 10 12,0 1.600 380 480
Not recom-
5100U2.5R25 l 10 2,5 25 32 9,5 72 10 16,0 1.200 290 360 mended
EPMS 5120U2.5R025 l 12 0,25 30 38 11,5 83 12 20,0 960 230 290
5120U2.5R05 l 12 0,5 30 38 11,5 83 12 ap (mm), Standard–Max. 1,0–1,5 DC 0,5–1,0 DC
5120U2.5R15 l 12 1,5 30 38 11,5 83 12
5120U2.5R20 l 12 2,0 30 38 11,5 83 12 Work Material Heat-resistant Alloy
5120U2.5R25 l 12 2,5 30 38 11,5 83 12 Cond. Spindle Speed Feed Rate (mm/min)
EPMS 5160U2.5R30 l 16 3,0 40 50 15,5 100 16 (min-1)
DC (mm) EPMS4000 EPMS5000 EPMS6000
5160U2.5R40 l 16 4,0 40 50 15,5 100 16
10,0 960 230 290
EPMS 5200U2.5R30 l 20 3,0 50 62 19,5 125 20
12,0 800 190 240
5200U2.5R40 l 20 4,0 50 62 19,5 125 20 Not recom-
16,0 600 140 180 mended
Grade: ECS300
20,0 480 120 140
ap (mm), Standard–Max. 0,3–0,5 DC 0,2–0,4 DC
EPMS 6000 Type
Corner 3

Flutes Helix Angle


Ramping / Helical Milling

Endmills
Coated
DMM
DC

DN

Body Type EPMS4000 EPMS5000 EPMS6000


APMX
RE RPMX, Standard–Max. 2,0°–3,0°
LU
LF

Cat. No. Stock DC RE APMX LU DN LF DMM


Side Milling Slotting Ramping
EPMS 6100U2.5R10 l 10 1,0 25 32 9,5 72 10
6100U2.5R30 l 10 3,0 25 32 9,5 72 10
EPMS 6120U2.5R10 l 12 1,0 30 38 11,5 83 12
6120U2.5R30 l 12 3,0 30 38 11,5 83 12
6120U2.5R40 l 12 4,0 30 38 11,5 83 12
EPMS 6160U2.5R15 l 16 1,5 40 50 15,5 100 16
ap

ap

6160U2.5R30 l 16 3,0 40 50 15,5 100 16 RPMX


ap

ap

6160U2.5R40 l 16 4,0 40 50 15,5 100 16


EPMS 6200U2.5R30 l 20 3,0 50 62 19,5 125 20 ae ae DC DC DC
6200U2.5R40 l 20 4,0 50 62 19,5 125 20
Grade: ECS300

Identification Details
EPMS 4 100 U2.5 R10 CS300
Series Code Number Diameter Neck Type Other Options* Corner Radius Grade
of Teeth U: Under Neck W: Weldon R10: = 1 mm
S: Straight+LxD B: Chip Breaker C: Chamfer
* On request

J23
▌◄
Radius Endmill for Exotic Alloys

SSEH Series

SSEH Radius SSEH Radius Anti-vibration Type


Characteristics and Applications Characteristics and Applications
l Steep helix (45° helix) improves sharpness. l New anti-vibration type added to the SSEH type endmill for
l Combination of unique flute design and semi-mirrored surface exotic alloys.
improves chip evacuation and adhesion resistance. l Builds on the same features of existing endmills by adding an
l Ultra-smooth coating with improved hardness and heat irregular lead for exceptionally good anti-vibration performance.
resistance combined with tough carbide substrate improves tool l Compatible with wide range of milling for exotic alloys including
life when working with heat resistant alloys. SUS, Inconel, and titanium.
l Unique, smooth radius shape mitigates cutting impact and l Reduces chattering for high-speed, high-feed cutting.
improves fracture resistance. l Both coated and uncoated types are available in stock to meet
l Both coated and uncoated types are available in stock to meet various conditions.
various conditions.

Application Examples Irregular Pitch + Irregular Lead


Inconel 718 (Side Milling) b2°
a1° a2°
Chipping
Conventional Tool
b1°
Notch Wear (mm)

Application Examples
Cutting Length (m) Surface Roughness Comparison
Endmills
Coated

Tool Diameter: ø 6 × R1 SSEH Anti-vibration Type


Cutting Conditions: v c = 20 m/min, f z = 0,025 mm/t, Good Surface Quality
ap = 5 mm, ae = 0,5 mm, wet
Ra 0,37 μm Rz 1,86 μm

l Inconel 713 (Side Milling)


SSEH 4100W-R10 Competitor's Product

Conventional Tool
Surface shows chattering
Ra 1,52 μm Rz 6,45 μm

Tool Diameter : ø 10 x R1
Cutting Conditions :  v c = 32 m/min, f z = 0,018 mm/t
ap = 20 mm, ae = 0,8 m, Dry
In Sumitomo Electric Hardmetal tests, the special coating with excellent adhesion resistance
provided less cutting edge adhesion than the competitor's product and enabled fracturefree Work Material: X5CrNi1810 (Surface Milling)
machining.
The competitor's product suffered from edge adhesion leading to breakage. Tool Diameter: ø 12 mm
Cutting Conditions: n = 1.300 rpm, vf = 300 mm/min
ap = 18 mm, ae = 1,2 mm
Equipment: BT50
Unique, smooth radius design

J24 l = Euro stock


m = Japan stock
q= Delivery on request

▌◄
4 Anti-Vibration Type with Radius Corner Anti-Vibration MILL with R. Corner

andHAIMER's SAFE-LOCK TM Applicable Endmills SSEHVL 4000W-R Type


GS

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
     ◎ ◎

DMM h6
DC

+0,02
RE -0,01
LU
LF

(DC)
( øD) (mm)
Applicable Endmills
40 SSEHVL4000W-R
30
42°
4 45° 20

10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)

Grade: ACW52

Endmills (mm) Endmills (mm)


Cat. No. Stock DC RE LU LF DMM Cat. No. Stock DC RE LU LF DMM
SSEHVL 4045W-R05 l 4,5 0,5 12 50 6 SSEHVL 4120WS-R10 q 12,0 1,0 26 90 12
SSEHVL 4045W-R10 m 4,5 1,0 12 50 6 SSEHVL 4120WS-R30 q 12,0 3,0 26 90 12
SSEHVL 4050W-R05 5,0 0,5 13 60 6 SSEHVL 4160WS-R10 q 16,0 1,0 32 115 16
SSEHVL 4050W-R10 l 5,0 1,0 13 60 6 SSEHVL 4160WS-R30 q 16,0 3,0 32 115 16
SSEHVL 4060W-R10 m 6,0 1,0 13 60 6 SSEHVL 4200WS-R10 q 20,0 1,0 40 125 20
SSEHVL 4080W-R10 l 8,0 1,0 19 80 8 SSEHVL 4200WS-R30 q 20,0 3,0 40 125 20
SSEHVL 4100W-R10 l 10,0 1,0 22 90 10 SSEHVL 4250WS-R10 q 25,0 1,0 50 140 25
SSEHVL 4100W-R30 l 10,0 3,0 22 90 10 SSEHVL 4250WS-R30 q 25,0 3,0 50 140 25
SSEHVL 4120W-R10 l 12,0 1,0 26 90 12
SSEHVL 4120W-R30 l 12,0 3,0 26 90 12
SSEHVL 4160W-R10 l 16,0 1,0 32 115 16
SSEHVL 4160W-R30 l 16,0 3,0 32 115 16
SSEHVL 4200W-R10 20,0 1,0 40 125 20
SSEHVL 4200W-R30 m 20,0 3,0 40 125 20
SSEHVL 4250W-R10 25,0 1,0 50 140 25
SSEHVL 4250W-R30 m 25,0 3,0 50 140 25


Diameter and Corner Radius Selection Range


DC RE0,5 RE1,0 RE3,0
4,5 l m
5 l
6 m
8 l
10 l l

Endmills
Coated
12 l l
16 l l
20 q
25 q

Recommended Cutting Conditions


1. For stable machining, a more rigid machine is recommended.
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap

ap

3. If cutting noise and vibration are present, please change the cutting conditions accordingly.

ae DC
l Shoulder Milling l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) DC(mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder ap 1,5 DC
Grooving ap 0,3 DC 0,2 DC 0,15 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC

J25
▌◄
Radius Endmill for Exotic Alloys 4 4 Flutes Endmills with Radius Corner and

SSEH 4000W-R Type HAIMER's SAFE-LOCK TM Applicable Endmills

GS

Resistant Alloy
Pre-hardened

Ti Alloy / Heat
Structual Steel

Alloy Steel
Carbon Steel
Coated Hardened Steel

Stainless

Graphite
Die Steel
Tempered

Cast iron

Cu Alloy
Al Alloy
Carbide

Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
     ◎ ◎

DMM h6
DC

+0,02
RE -0,01
LU
LF
Applicable Endmills
(DC)
( øD) (mm)

40 SSEH4000W-R
30
45°
4 20

10
Helix Angle
0 20 40 60 80 100 (APMX)
( 1)

Grade: ACW52

Endmills (mm) Endmills (mm)


Cat. No. Stock DC APMX LU LF DMM Cat. No. Stock DC APMX LU LF DMM
SSEH 4045W-R05 4,5 0,5 12 50 6 SSEH 4120WS-R10 q 12,0 1,0 26 90 12
SSEH 4050W-R05 m 5,0 0,5 13 60 6 SSEH 4120WS-R30 q 12,0 3,0 26 90 12
SSEH 4060W-R10 l 6,0 1,0 13 60 6 SSEH 4160WS-R10 q 16,0 1,0 32 115 16
SSEH 4080W-R10 l 8,0 1,0 19 80 8 SSEH 4160WS-R30 q 16,0 3,0 32 115 16
SSEH 4100W-R10 l 10,0 1,0 22 90 10 SSEH 4200WS-R10 q 20,0 1,0 40 125 20
SSEH 4100W-R30 m 10,0 3,0 22 90 10 SSEH 4200WS-R30 q 20,0 3,0 40 125 20
SSEH 4120W-R10 l 12,0 1,0 26 90 12 SSEH 4250WS-R10 q 25,0 1,0 50 140 25
SSEH 4120W-R30 12,0 3,0 26 90 12 SSEH 4250WS-R30 q 25,0 3,0 50 140 25
SSEH 4160W-R10 l 16,0 1,0 32 115 16
SSEH 4160W-R30 16,0 3,0 32 115 16
SSEH 4200W-R10 m 20,0 1,0 40 125 20
SSEH 4200W-R30 m 20,0 3,0 40 125 20
SSEH 4250W-R10 25,0 1,0 50 140 25
SSEH 4250W-R30 m 25,0 3,0 50 140 25


Diameter and Corner Radius Selection Range


DC RE0,5 RE1,0 RE3,0
4,5
5 m
6 l
8 l
10 l m
Endmills
Coated

12 l
16 l
20 m m
25 m

Recommended Cutting Conditions


1. For stable machining, a more rigid machine is recommended.
ap

2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
ap

3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
ae DC
Shoulder Milling Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
DC (mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
DC (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder ap 1,5 DC
Grooving ap 0,3 DC 0,2 DC 0,15 DC
cutting ae 0,1 DC 0,05 DC 0,05 DC

J26 l = Euro stock


m = Japan stock
q= Delivery on request

▌◄
Serrated Tooth TiAlN Coated Endmills GS MILL Series
GSRE 4000SF Type
Coated carbide grade: ACZ20W

DC 0,05

DMM h6
APMX
CHW LF

Helix angle : 40°

Endmills (mm)
Cat. No. Stock DC APMX LF CHW DMM
GSRE 4060 SF l 6,0 13 50 0,3 6
4070 SF l 7,0 16 60 0,3 8
4080 SF l 8,0 19 60 0,4 8
4090 SF l 9,0 19 70 0,4 10
4100 SF l 10,0 22 70 0,5 10
GSRE 4110 SF l 11,0 22 75 0,5 12
4120 SF l 12,0 26 75 0,6 12
4140 SF l 14,0 26 90 0,6 16
4160 SF l 16,0 32 90 0,8 16
4180 SF l 18,0 32 100 0,8 20
GSRE 4200 SF l 20,0 38 100 1,0 20

Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.

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