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0.15
0.10
0.05
cc 0 -0.05
50 100 150 200 250 300
SW •1000 WO• 70.0••••
Temperature (°C)
PRESENTED BY
,
111/IP
. m
1.111Miffr
Sandia Nationat Laboratories is a multirnission Laboratory
managed and operated by NationaL Technology Et Engineering
Solutions of Sandia, LLC, a whotty owned subsidiary of HoneyweLL
internationat inc., for the U.S. Departrnent of Energys National
Nuclear Security Administration under contract DE-NA0003525.
Sandia National Laboratories is a multimission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC, a wholly owned
subsidiary of Honeywell International Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA0003525.
21 Interpenetrating Polymer Networks (IPNs)
How do different resin components change IPN formation, printability, mechanical
properties, and cure kinetics?
109 0.20
cure order
109
cure kinetics
0.3 109
IPN
0.5
1
0
(Pa)
- 0.15
( )uet (etiap)uei
- 0.2
108 0.10
108 108 -
0.2
a)
- 0.1
0.05 0
co 01
■
107 0.00 10 7 0.0 10 7 00
0 50 100 150 200 250 300 0 50 100 150 200 250 300 0 50 100 150 200 250 300
triepoxy \,
,N
NC—N—CN
oV
Sequential IPN's
ivy acrylate
-8-10 wt% 30 7
20 7
background
10 7
5 wt% 0 —
-10
2 3 4 5 6 7 8 9 10 11 12 14 15 17 18 19 21 22 24 25 26 28
time (min)
10
Pulsed Continuous
wt% dimethacrylat z kJ/mol kJ/mol
methacr late FG methacr late FG
0 2 4 6 8
Pulse # 50 36 53(4)
6
4
2.05rnin
Background is taken when peak integrations are 30 47 45(3)
constantfor successive pulses. 15 50 44(1)
2
Exo UP
10 15
Time(min)
20 25 3
Unh
AEI poly (methacryiate)= -56 kJ/mol
5 I Dual-cure Components: Acrylate Network
Storage modulus Cure Only (Print Only
measurements by
torsional DMA at 30°C Acrylate network
Resin Formulation Storage Modulus(MPa)
controls the green
Longitudinal Transverse Print Direction L T
strength
15 wt% dimethacrylate 4(1) 9(1) 1
30 wt% dimethacrylate 30(1) 24(7) No consistent L vs T
differences in modulus
50 wt% dimethacrylate 184(25) 199(6)
- 0.0.£
0.02
In 50wt% acrylate systems there is distinct phase separation.
10 0.0C
25.0 62.5 100.0 137.5 175.0 212.5 250.0
UV cure
wt% Tg ramp Tg ramp 0.15
Temperature
175.0
(°C)
212.5 250.0
109 0.20
94 115 0.15
50
190 183 0.10
50 wt% 10
10 7 0.05
25.0 62.5 100.0 137.5 175.0 212.5 250.0
Lower wt% acrylate: Epoxy gelation is faster and phase Temperature (°C)
unfavorable AH mix
107 0.00
At higher cure temperature (-TASmix)contribution 25.0 62.5 100.0 137.5 175.0 212.5 250.0
109 0.25
0.20
Kinetics at higher curing temperature are faster, trap
system before phase separation. e Time - 1
0.2 -
0.0 -
E
-0.6
-0.2 -
-0.8
-0.4-
-0.6
-1.0
0 50 100 150 200 250 300
0 dO lOo ido 200 250 300
Exo Up Temperature(°C) Universal V4.5A TA in;
Exo Up Temperature (°C)
5Owt% acrylate:
1
Temperature (°C)
109 0.3
10 0.0
25.0 62.5 100.0 137.5 175.0 212.5 250.0
Temperature (°C)
12 IPN Network Formation: 50wt% Acrylate Formulations 109 0.25
- 0.05
- 0.10
0.00 - 0.225
Temperature (°C)
- 0.075
n
,17reitr..
107 0.0
107 • 0.000 25.0 62.5 100.0 137.5 175.0 212.5 250.0
25.0 62.5 100.0 137.5 175.0 212.5 250.0
Temperature (°C)
Tctrtnnetrmti inn fors\
13 Summary
Jess Kopatz, PhD candidate (Penn State) Jackie Unangst, post doc
Questions?
16 Supplementary Slides
17 Approaches to DIW Printing of Thermoset Resins
100000
10000
2) Increase zero-shear viscosity
Viscosity (Pa*s)
1000
Moderate-to-high filler loadings
B-staging 100
• Shear thinning 10
—N—Unfunctionalized Si02
—N—Hexyltdmethoxysilylated Si02
SEM of cross section of DIW printed thermoset resin SEM of cross section of FFF printed Nylon
19 Sandia's Approach
Development of thermoset resins for DIW
100/150°C UV+thermal cured samples have two Tgs, which evolve but do 100 °C for 4 hours
not coalesce with short duration temperature cycle. 150 °C for 2 hours
109
UV-cured only sample 0.3 109
UV 100/150°C cured sam•le 0.20
IA
'-
::::: :
111111411.-
Ternperature RamP U
Temperature Ramp Down 0.15
)uel (ellep)uei
(_ )uel (euep)uei
108 - 0.2
0.10
Storage modulus
108
(
0.05
10 7 - 0.1
*
AI
Temperature Ramp Up 0.00
::::::::::::::::: A:;';
-EF Temperature Ramp Down
[112 !!!!!!!!! !!! !
co
o_
( )1-lel (ellep)uei
10-1
-4:
Storage modulus
Storage modulus
108 - 108 -
10-2
107
107 I I I 10-3
0 50 100 150 200 250
0 50 100 150 200 250 300
Temperature (°C)
Temperature (°C)
23 Dual-cure Components: 50wt% Acrylate Resin
The dynamic evolution of the epoxy/acrylate interpenetrating polymer
network is observed during thermal cure.
173°C
180°C
cTs
o_
- 0.15 cTs
o_
1
L )uel (euep)uei
Temperature Ramp Up
Storage modulus
Storage modulus
- 0.05
Temperature Ramp Up
1111:4118,7-
Temperature Ramp Down
//420010.2:AWAI:No
107 0.00 107 0.0
0 50 100 150 200 250 300 0 50 100 150 200 250 300
- 0.1
(_ )uel (eIla
Storage modulus measured at RT before thermal cycling on 5 wt% 0.06
0.1
)uel (ellap)uei
Temperature Ramp Up
10' 0.0
25.0 62.5 100.0 137.5 175.0 212.5 250.0
5 wt% 870 (40) 213 197
0.20
co - 0.15
30 wt% 779 (173) 195 183
- 0.10
50 wt%
oscillates 94 115 - 0.05
50 wt% 700 (20)
190 183
- 0.00
Resin composition: varying diacrylate, remainder 1:1 diepoxy:triepoxy 150 200 250 300
0.05
Temperature (°C)
25 Dual-cure Components: Triepoxy Resin
varying wt% triepoxy resin
-30wt% acrylate, 63wt% epoxy (di/tri). 109 05 10 10°
0 wt% 20 wt%
The triepoxy component moderately increases - 0.4
(Pa)
the Tg but has no significant effect on the - 10-1
Temperature Ramp-2 - 0.3
storage modulus of the 150°C cured samples.
Storage modulus
108 - e Temperature Ramp --3 108 -
Triepoxy
Tg Up Tg Down Storage Modulus
1 107 -
0
- 0.2
- 0.1
300
0.0 107
0 50
Temperature Ramp
s Temperature Ramp
)uel (ellaP)uei
(Pa)
Temperature Ramp -
Temperature Ramp - 1 s Temperature Ramp
30 wt% 195 184 836 (116) 108 -
s Temperature Ramp - 2
- 0.1C108 - 0.10
Storage modulus
40 wt% 199 192 643 (113) - 0.05 - 0.05
"•••••••0
- 0.05
0.00
25.0 62.5 100.0 137.5 175.0 212.5 250.0
Temperature (°C)
27 Sandia's UV-Thermal Dual Cure: Rheology
— 0% Tadix; 0.6.1
096 Tactix; 2.4:1
Rheology of resins is not 10000 - — 0% Tach: 1:1
..zo- — 5viA% Tack:2.75:1
highly sensitive to k.ft,
0_ — lOvirt% Tadix: 3.3:1
monomer compositions. -,. 1000 7 —30virt% T Kik: 2:1
a EPON 828
8
100
Allows broad variation of _
resin compositions while i
10
maintaining printability. ,
.t-
1
0.001 0.01 01 1 10 100 1000
Shear Rate Ws)
/EXPORT CONTROLLED INFORMATION
365nm 5.7
Post-print UV
cure Dose
10,260
(1800s)
365nm - 45 109 207 327 413
Dose
Photo-DSC 539 1313 2,486 3,918 4,958
(12s)
Dose
- 108 263 497 784 992
(2.4s)
Dosage: Intensity*time of exposure
-0-110% Power
-a-2M Power
40% Power
-0-80% POWeir
0 2
30 Baseline problem in continuous exposures with low acrylate %?
Expt ID = AMT1-43-1 50wt% long Mean Expt ID = AMT1-44-1 lOwt% long
170 34-
160 32-
150 30 -
140 28-
130 26 -
E 100 20 -
90 18-
o 80 16 -
..F 70 14 -
++
to 60 12 -
co
-c 50 10 -
8-
40
6-
30
4-
20
2-
10
0 o
10 r 1 1
2 3 4 5 6 7 8 9 10 11 12 14 15 17 18 19 21 22 24 25 26 28 -4l -2 0l 2 al 6 8 10 12 14 16 18 20 22 24 26 28 30
time (min) time (min)
1 .
.11/1 111
150 - 15 -
140 - 14-
13 -
130 -
12-
120 -
11 -
40- 2-
30-
20-
10-
o -1441rtii t i tiiiii t I
10 1 . 1 . 1 1 .
-5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
time (min) time (min)