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Rev Slatu Oescr1ntlon Date I Prepa Date I Checked Date I ~"roved Ace,
Status Co, es
·A Issued f( r Information
B Approve~ I Accepted for Main Study
C Prallml7j,ry Issue
D Issued , HAZOP Study
e Issued fdr Inquiry
F Issued ~r Order Placement
G Issued ~ Prefabrtcation Q4-CC-R000.30015
H Issued i Construcllon / Fabrication
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WELDING PROCEDURE QUALIFICATION RECORD
IN ACCORDANCE WITH ASME SECT. IX, QGPC SPEC. ES-L-22

Conso1Jd11ted Contractors lnternatlon:i.l Co.

Page 1 of2

Procedure Qualilkation Record No. 716-SAW-00l Rev.No. I Date: 20-08-2001

WPS l\'o. 716-SAW-00~ . Rev.No. .; Date: 20-08-2001
Welding Process (es) GTAW&SAW
Type (~·tanual, Automajic, Semi-Automatic) GTAW - l\lAXUAL SAW-SEMI-AUTO;\IATIC

JOl~TS

See Attachment on Welding Data Sheets

~-ASE METALS POSTWELD HEAT TREAT)JEi"iT

( _:teria! Spec. ASTM A333 A350 Temperature 620°C :t: 10°c
•• , e or Grad¢ GR6 LF2 Time 30 mm (2.25 mm/min)
P.No. P1Gr1 P1Gr2 Other Heating Rate -150vClhour
Thickness ofTest Coup;on 35.33 Coolfng Rate • 150 C/hour
Diameter ofTest Coupdn 12" N.B
Other NIA

Type of Gas or Gases ARGON

Composition of Oas Mixture 99,99%
.· Orher Shielding NIA
.
Backing NIA

FlLLER METALS GTAW SAW

SFA Specification 5.18 5.17
AWS Classificalion ER 70S-6 EH 12K
Filler Metal F-No. 6 6 ELECTRICAL CHARACTERISTICS
Weld Met:11 Analysis A-No. 1 1 Current D.C
Size or Filler Metal 2.4mm 4.0mm Polarity GTAW-VE SAW+VE
( ;r Flux F7A8 Current SEE ATTACHED WELDDATA SHEETS
, ..
Tungsten Electrode Size 2.4 mm Diameter
Deposited Weld Metal SEE ATTACHED WELD DATASHEET Othu NIA

POSITrO:'i TECH:'liIQ"GE
Position or Groo\·e - SAW-1G & GTAW • SG Tran·I Speed SEE ATTACHED WELDDATA SHEETS I
Weld Progression (Uph'ill,Downhill) GTAW-UPH.lLL, SAW~ FLAT String or Wea\·e Bead ROOT-STRING ,OTHERS-STRINGrwE.AVE
Other NIA Os.:i\i.Jtion NIA
Multii!OSS or Single Pass (per side) Multipass
Other NIA

PREHEAT YES
Preheat Temp, 100' C Peening : NOT ALLOWED
Intcrp11ss Temp. 250° C
Olher
Temperature to be measured by dig/ta/
thermometer or tempi stick.

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PQR NO, 716-SAW·002

Speclmen No. Width Thlckn,u Typ11 ot Fallure &

U!tlmate Total Load Ultlmat1 Strrus
Location

uld1d-Bend T1sts QW-160

Typa & Figure No. R11ult

Speelman Notch Note Tut lmpaet tera

No, Location T • Tem , Values % Shear

Type ofTut: f.!acro & Hardnoss Tut. Ref11r to attached MTS Raport No. A011765
Other

fhdlogrnphy tut: Acceptable Rarer A1-Mlsn1d lnspactlon Report No.

Vbual lnspactlon: Acceptable

fd•gn1tlc Particle Tut: Acceptabt1 Refer AI-Mlsnad hlspactlon Report No.

K.P,K PRASAD/ W-044/

R. CHEMANTJL BadgtNO, 11017 / 11383 Stamp No. W-030
W.rd1r1 Name: ,...G . NITHYANAIJD 81dg1 t-:o. 16004 Stai'np No,

Test Conducted ay: Body Cota· L..ib~ratory Labonto,y Report No. AD117&!

We certify that the atatemenl$ In lhla n:icord are corract and that the test weld:, were prepar&d,wetded flr:d tested !n accordance with the
requlroments of ~ME IX/OOPC SPEC. ES-L-22 / 1!504-1437 R&V.A. Ali the tests wue witnes3ed by ABS Group Inc.

APPROVAL:

CCIC SNAMPROGETII TPI QOPC

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SIGN .: _ _ _ _ _ __

DATE:._ _ _ _ _ __

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P,Q.R. NO.: 716-SA W-002
co:-;sOLIDATED CO:'iTRACTORS INTERNATIOXAL CO~IPAXY (S.A.L).

WPS SO:
DUKHAN GAS LIFT PROJECT
WELDING DATA SHEET

716-SAW-002
LOCATION:
DATE:
FABRIC..\TlO~ SHOP
PROJECT
716
Pagelort

05-08-2001
\VELDIXG PROCESS (P.S) : GTAWfSAW TYPE(S) GTAW-i\U.NUAL SAW- SEi\ll•AUTO~fATIC
WELONG POSITION · .SA.W-1G GTA.W-SG PROGRESS[OX: GT A \\'-UPHILL SAW-FLAT
WELDERS BADGE Nd (S) & NAMES W0.i4-K.P.K PRASAD/ W0J0- R. CHEMANTIL /W053- G.i'ilTHYA:"iAND
BASE METAL AJ33Cr.6 - AJ~0LF? WELOfNO CON'SUMABLES
HEAT NO 904745- HOH SJ S LAYERt-;O BRANO NAME LOT NO
DIMENSIONS Ill 9 X H.JJ THK, 1&2 ESAB Oh:TIG ROD JUI IU\ BS47J6PG
~tANUFACTURER D}\LMINE TECH:'iOFORGE J-15 f:.'ll!h'. l?.l?(Ml 9270l6PG
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SHIELDISO GAS. AP.GON GTAW: YES
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Dl~IENSIONS WITHIN T¢)LERANCE; YES I i,.;g ARGON FLOW RATE : 14LW,UN
:>:O, OF BEADS :
" CLAMP REMOVAL: AFTER 50%OF ROOTCO,\IPLETED

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No
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AWS
WELO!:-.CG P.-1.RA.\IETER

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:' ,,.c... ( .) (MM). (:,cc) {i\1;'-,11, .,) KJlmm 1-1eg.....
ROOT I ER70S'-6 2.4 DC-\'E IC9-140 - "9-14 · 16J Ill 87 0.67 • 1.35

HOTP,\SS 2 I ER70S-6 2.4 DC-YE 160-19) 11-14 225 129 !OS 1.0- 1.56 l57~C

FILLl~G 3 EH 12K 4.0 DC-'-\'E 320-360 25-28 970 121 4S1 1.02- L25 JSJ°C

FILLING 4 EH 12K 4.0 DC ""VE sso

•125-175 32-40 1960 214 1.43 - 2.07 15s 0c I
·tLING
' : EH 12K 4.0 DC -\'E 450-500 32-40 1960 201 585 1.47 • 2.05 J71°C

FILLfNG 6 EH\2K 4.0 DC'+\'E 450.soo 30-40 1960 22-1- S2S J.5➔ •2.28 185°C I
FILLING 7 EH 12K 4.0 DC+VE 42)-475 JQ.J5 1980 246 483 1.58 • 2.06 20!°C
8 EH 12K 4.0 DC -'-VE 4C'0-47S 30-35 1980 25S 466 1.54 • 2.1..i 195°C
. .

FILLING 9 , EH 12K 4.0 0(-,.VE 420-450 30-35 2970 346 SIS 1.46• I.S3 IS0QC
IO EH 12K 4.0 DC "-VE 420-450 30-JS 3980 420 569 J.)2. 1.66 201°c

FILLING II EH 12K 4.0 DC.,.VE 420-450 30·35 3980 439 4S8 I.S-f• l.9J 212~C
12 EH 12K 4,0 DC' +VE 450-SOO 30-35 4000 519 462 1.75 • 2.27 159°C I
I
FILLING 13 , EH 12K 4.0 oc ... VE 500-515 30-35 4000 S14 418 2. lS • 2.63 1S6°C' I
14 , EH 12K 4.0 DC-VE 400-425 29-34 1010 IIJ 536 l.29- 1.61 179°C I
CAP IS EH 12K 4.0 DCH'E 400-410 28-JS SIOO 8]4 367 1.8] - 2.34 185?C

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FM-716-3091 REV. 0 ATTACHMENT 2 TO QCP-716-100B WDS-POR-716-SA W-002-rev-1.xls

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CO:iSOLIDATED CONTRACTORS INTER..'iATIONAL COMPANY (S.A.L). PROJECT

DUIOWI GAS LIFT PIIOmCT 716
WELDING DAT~ SHEET P~.i-: 1cr7-
LOCATION:
?.D,R.NOa -➔j6 $At,-, 0(J2_ WPSNO; 1J6 .3/l-W001 DATE: S/ A[dl
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DUKHAN GAS LIFT PROJECT 716
WELDING DATA SHEET Fag= 2 or2
1.0C·\ Th>~: FABIUCATJOi"'i SIIOP
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CONSOLIDATED CONTRACTORS INTERNATIONAL COMPANY (S.A.L). PROJCCT
DUKHAN GAS UFT PROJECT . 716
WELDING DATA SHEET · P~g:i: I orl
LOCATION:
p,n.R.NO.: --r1 G o ru _, 002. IVPSNO: ✓,._-~,., i,;oo• DATE:~ ~~-OJ
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