Emergency rescue

a truck-mounted concrete pump

1 Basic Seminar 2014

Emergency rescue
Introduction
In hydraulic systems, the energy is transferred and controlled by a fluid. This
results in very high operating pressures. Improper use can cause serious injury!

Working with hydraulic systems requires technical understanding.

Important Notes
 When working, ensure that the unit is trouble free.
 An increase of the operating pressure is not allowed.
 The safety rules have the highest priority and the system may be used only
comply with regulations.

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Emergency rescue
When is an emergency rescue necessary?

 Defective vehicle engine or PTO

 Broken PTO shaft

 Hydraulic Pump, Boom System is damaged

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Emergency rescue
How can an emergency rescue be performed?

1. Emergency rescue with an auxiliary power unit

2. Emergency rescue with a foreign machine

3. Emergency rescue with an external machine by the Boom

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Emergency rescue

1. Emergency rescue with an

auxiliary power unit

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Emergency rescue
1. Emergency rescue with an auxiliary power unit

Suction-Hose Pressure-Hose Auxiliary Power

Unit
Div. Fittings for
adjusting the P-line

Jerry

Start Pilot

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Emergency rescue
1. Emergency rescue with Clean Power HP 350

Clean Power HP 350

 HP-Waterpump
 Cleaning of Pipelines
 Useble as an auxiliary power
unit

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Emergency rescue
Emergency rescue with an auxiliary power unit
If the electronics fail, the
EMERGENCY STOP
VALVE for the boom
system must be closed.
 Close the hydraulic
line for boom under
the EMERGENCY
STOP VALVE
or
 the hydraulic line from
the EMERGENCY
STOP VALVE to
Hydraulic tank.

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Emergency rescue
Emergency rescue with an auxiliary power unit
 Pressure port of the auxiliary unit to
the machine to be rescued.
 Suction hose to
the drain valve of
the hydraulic
tanks connect.

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Emergency rescue
1. Emergency rescue with an auxiliary power unit

Important Notes
 Hydraulic lines may be under pressure.
 To release and connecting the hydraulic lines, an oil pan should be
ready.
 The hydraulic unit should have enough power
 The hydraulic lines should be large enough

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Emergency rescue

2. Emergency rescue with a

foreign machine

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Emergency rescue
2. Emergency rescue with a foreign machine
Machine to be rescued foreign machine

 Connect pressure ports

together.
 Both drain ports
connecting together.

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Emergency rescue
2. Emergency rescue with a foreign machine

Important Notes
 Both machines should be at the same level
 Hydraulic lines may be under pressure.
 Never remove hydraulic lines running at PTO.
 Recover the machine only with low engine speed
 Check the level of both hydraulic tanks regularly during recovery
 to generate the necessary working pressure, the boom must be driven to
block (best boom 4).
 To release and connecting the hydraulic lines, an oil pan should be ready.
 Observe oils both machines! Mixing of different types of oil may cause
damage to the hydraulic system!

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Emergency rescue

3. Emergency rescue with an

external machine by the Boom

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Emergency rescue
3. Emergency rescue with an external machine by the Boom
 Drive up the boom as close as
possible to the machine to be rescued  Connect
P and T
lines

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Emergency rescue
3. Emergency rescue with an external machine by the Boom
Important Notes
 Both machines should be at the same level
 Hydraulic lines may be under pressure.
 Never remove hydraulic lines running at PTO.
 Recover the machine only with low engine speed
 Check the level of both hydraulic tanks regularly during recovery
 to generate the necessary working pressure, the boom must be driven to
function block (best boom 4).
 To release and connecting the hydraulic lines, an oil pan should be ready.
 Observe oils both machines! Mixing of different types of oil may cause
damage to the hydraulic system!

16 Basic Seminar 2014