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TM4726 en 1496 John Deere 6020 To 6920s Tractors and SE Tractors Diagnostics 01NOV03-1
TM4726 en 1496 John Deere 6020 To 6920s Tractors and SE Tractors Diagnostics 01NOV03-1
Tractors
and SE Tractors
Diagnostics
TECHNICAL MANUAL
6020 to 6920S Tractors
and SE Tractors
Diagnostics
TM4726 01NOV03 (ENGLISCH)
AllTractorManuals.com
Introduction
Foreword
LX24888,0000410 –19–01OCT02–1/1
210
211
212
213
INDX
Section 210
GENERAL INFORMATION
Contents
Page
210
–UN–07DEC88
Follow recommended precautions and safe operating
practices.
T81389
DX,ALERT –19–29SEP98–1/1
“Important” - Information
“Note” - Information
DX,BYPAS1 –19–29SEP98–1/1
210
05 Handle Fluids Safely—Avoid Fires
2
–UN–23AUG88
Make sure machine is clean of trash, grease, and debris.
TS227
spontaneously.
DX,FLAME –19–29SEP98–1/1
–UN–23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
TS204
DX,SPARKS –19–03MAR93–1/1
DX,FIRE2 –19–03MAR93–1/1
210
Prevent Acid Burns 05
3
–UN–23AUG88
If acid is swallowed:
TS203
exceed 2 L (2 quarts).
3. Get medical attention immediately.
DX,POISON –19–21APR93–1/1
210
05 Avoid High-Pressure Fluids
4
–UN–23AUG88
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
X9811
and body from high pressure fluids.
DX,FLUID –19–03MAR93–1/1
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop
–UN–23AUG88
to relieve pressure before removing completely.
TS281
DX,RCAP –19–04JUN90–1/1
210
Remove Paint Before Welding or Heating 05
5
–UN–23AUG88
Remove paint before heating:
TS220
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
DX,PAINT –19–24JUL02–1/1
DX,TORCH –19–03MAR93–1/1
210
05 Work In Ventilated Area
6
–UN–23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area
TS220
DX,AIR –19–17FEB99–1/1
–UN–23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR –19–10SEP90–1/1
210
Practice Safe Maintenance 05
7
–UN–23AUG88
or welding on machine.
TS218
welding on machine.
DX,SERV –19–17FEB99–1/1
DX,PARK –19–04JUN90–1/1
210
05 Use Proper Lifting Equipment
8
–UN–23AUG88
TS226
DX,LIFT –19–04JUN90–1/1
–UN–01JUL97
Do not weld tools unless you have the proper equipment
and experience to perform the job.
LX1016749
DX,SAFE,TOOLS –19–10OCT97–1/1
–UN–23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack. TS229
DX,LOWER –19–24FEB00–1/1
210
Work in Clean Area 05
9
–UN–18OCT88
• Have the right parts on hand.
• Read all instructions thoroughly; do not attempt
shortcuts.
T6642EJ
DX,CLEAN –19–04JUN90–1/1
–UN–23AUG88
TS223
DX,LIGHT –19–04JUN90–1/1
–UN–23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
TS228
DX,LOOSE –19–04JUN90–1/1
210
05 Use Proper Tools
10
–UN–08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
TS779
wrenches.
DX,REPAIR –19–17FEB99–1/1
DX,RIM –19–24AUG90–1/1
210
Service Front-Wheel Drive Tractor Safely 05
11
–UN–06AUG94
hydraulic system pressure will engage the front driving
wheels, pulling the rear wheels off the support if front
wheels are not raised. Under these conditions, front drive
wheels can engage even with switch in disengaged
L124515
position.
LX,MFWD2 –19–01MAY91–1/1
–UN–24APR96
LX008009
LX,AIRBRAKES –19–03MAR94–1/1
210
05 Avoid Eye Contact With Radar
12
–UN–23AUG88
TS266
RX,SAFTY,RADAR1 –19–21SEP92–1/1
–UN–23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
TS212
replaced, not reused.
DX,ROPS3 –19–03MAR93–1/1
DX,SIGNS1 –19–04JUN90–1/1
210
Dispose of Waste Properly 05
13
–UN–26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
TS1133
Do not pour waste onto the ground, down a drain, or into
any water source.
DX,DRAIN –19–03MAR93–1/1
–19–07OCT88
TS231
DX,LIVE –19–25SEP92–1/1
210
05 Safety Measures on Electronic Control Units
14
LX25599,0000243 –19–01JAN01–1/1
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ECU 001076.10 — Pump Solenoid Circuit EPC 000639.13 — 29-bit CAN BUS, High
Moderately Shorted . . . . . . . . . . . . . . . 211-ECU-205 Error Rate . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-5
211 ECU 001076.13 — Current Drop - Time Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-5
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-207 EPC 000639.19 — 29-bit CAN BUS, Very
ECU 001077.07 — Attempting to Fuel High Error Rate . . . . . . . . . . . . . . . . . . . . 211-EPC-6
Without Command . . . . . . . . . . . . . . . . 211-ECU-208 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-6
ECU 001077.11 — Pump Supply Voltage Out EPC 306014.02 — Clutch Pedal
Of Range . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-209 Potentiometer, Incorrect Voltage Ratio
ECU 001077.12 — Pump Self-Test at Channel 1 and 2 . . . . . . . . . . . . . . . . . 211-EPC-7
Error . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-210 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-7
ECU 001077.19 — Communication Error EPC 306015.03 — Clutch Pedal
between ECU and Pump Detected . . . 211-ECU-211 Potentiometer, Voltage at Channel 1 Too
ECU 001077.31 — Pump Initiated Engine High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-8
Protection . . . . . . . . . . . . . . . . . . . . . . 211-ECU-212 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-9
ECU 001078.07 — ECU/Pump Timing EPC 306016.04 — Clutch Pedal
Moderately Out of Sync . . . . . . . . . . . . 211-ECU-213 Potentiometer, Voltage at Channel 1 Too
ECU 001078.11 — ECU/Pump Engine Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-10
Speed Out of Sync . . . . . . . . . . . . . . . 211-ECU-214 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-11
ECU 001078.31 — ECU/Pump Timing EPC 306020.31 — Control Unit, Wrong
Extremely Out of Sync . . . . . . . . . . . . . 211-ECU-215 Input Value . . . . . . . . . . . . . . . . . . . . . . 211-EPC-12
ECU 001079.03 — Sensor Supply 1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-12
Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-216 EPC 306025.31 — Transmission Enable
ECU 001079.04 — Sensor Supply 1 Relay, Circuit Fault . . . . . . . . . . . . . . . . 211-EPC-13
Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-220 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-14
ECU 001080.03 — Sensor Supply 2 EPC 306026.31 — Reverse Drive Lever
Voltage High . . . . . . . . . . . . . . . . . . . . 211-ECU-224 Detent Coil, Circuit Fault . . . . . . . . . . . . 211-EPC-15
ECU 001080.04 — Sensor Supply 2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-16
Voltage Low. . . . . . . . . . . . . . . . . . . . . 211-ECU-226 EPC 306027.31 — Reverse Solenoid,
ECU 001347.03 — Pump Control Valve Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-17
Current High . . . . . . . . . . . . . . . . . . . . 211-ECU-228 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-17
ECU 001347.05 — Pump Control Valve EPC 306028.31 — Forward Solenoid,
Current Mismatch . . . . . . . . . . . . . . . . 211-ECU-230 Circuit Fault . . . . . . . . . . . . . . . . . . . . . . 211-EPC-18
ECU 001347.07 — Fuel Rail Pressure Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-19
EPC 306033.14 — Proportional Enable
Control Error . . . . . . . . . . . . . . . . . . . . 211-ECU-232
Solenoid, Circuit Fault . . . . . . . . . . . . . . 211-EPC-20
ECU 001485.02 — Pump Power Relay
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-21
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-233
EPC 306034.31 — Proportional Enable
ECU 001569.31 — Fuel Derate. . . . . . . . 211-ECU-234
Solenoid Valve Opened by Mistake . . . . 211-EPC-22
ECU 002000.06 — Internal ECU
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-23
Failure . . . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-236
EPC 306035.31 — Proportional Enable
ECU 002000.13 — Security Violation . . . 211-ECU-237
Solenoid Valve Closed by Mistake . . . . . 211-EPC-25
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-ECU-237
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-25
EPC 306039.31 — Park Lock Switch Signal
Group EPC—EPC Diagnostic Trouble Codes and Signal from Forward or Reverse
EPC 000158.04 — System Voltage Too Switch Simultaneously Active. . . . . . . . . 211-EPC-27
Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-28
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-1 EPC 306040.31 — Not-Neutral Switch
EPC 000629.12 — Control Unit, Internal Closed by Mistake . . . . . . . . . . . . . . . . . 211-EPC-29
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-30
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-3 EPC 306041.31 — Forward and Reverse
EPC 000639.12 — Control Unit, Internal Switches Closed at Same Time . . . . . . . 211-EPC-31
Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-4
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-EPC-4 Continued on next page
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SIC 334221.14 — E-ICV No.1, Stepper SSU 000237.31 — Basic Control Unit (BCU)
Motor Fails to Respond to Command from is Not Transmitting Any Data to the SSU
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-131 Controller . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-9 211
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-132 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-9
SIC 334222.14 — E-ICV No.2, Stepper SSU 000628.02 — SSU Controller, Internal
Motor Fails to Respond to Command from Fault (EEPROM) . . . . . . . . . . . . . . . . . . 211-SSU-11
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-133 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-11
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-134 SSU 000630.13 — SSU Controller Not
SIC 334223.14 — E-ICV No.3, Stepper Calibrated . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-12
Motor Fails to Respond to Command from Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-12
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-135 SSU 000639.12 — SSU Controller,
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-136 Internal Fault (CAN BUS). . . . . . . . . . . . 211-SSU-13
SIC 334224.14 — E-SCV No.1, Stepper Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-13
Motor Fails to Respond to Command from
SSU 000639.13 — 29-bit CAN BUS
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-137
(Tractor BUS), High Error Rate . . . . . . . 211-SSU-14
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-138
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-14
SIC 334225.14 — E-SCV No.2, Stepper
SSU 000639.19 — 29-bit CAN BUS
Motor Fails to Respond to Command from
(Tractor BUS), Very High Error Rate . . . 211-SSU-16
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-139
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-16
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-140
SIC 334226.14 — E-SCV No.3, Stepper SSU 001079.03 — Wheel Angle Sensor
Motor Fails to Respond to Command from (WAS), Power Supply Too High. . . . . . . 211-SSU-17
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-141 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-17
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-142 SSU 001079.04 — Wheel Angle Sensor
SIC 334227.14 — E-SCV No.4, Stepper (WAS), Power Supply Too Low . . . . . . . 211-SSU-19
Motor Fails to Respond to Command from Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-19
Controller . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-144 SSU 001504.07 — Seat Switch, Signal
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-145 Invalid . . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-21
SIC 334240.14 — Controller Connected to Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-21
Wrong Wiring Harness Connector . . . . . 211-SIC-146 SSU 001504.09 — Seat Switch, Signal Not
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 211-SIC-147 Received . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-22
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-22
Group SSU—SSU Diagnostic Trouble Codes SSU 001504.14 — No-one on Operator’s
SSU 000084.09 — Tractor Speed Signal Not Seat While AutoSteer is Running. . . . . . 211-SSU-24
Recognized . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-24
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-1 SSU 001807.02 — Steering Input Device
SSU 000158.03 — SSU Power Supply (SID), Calibration Fault . . . . . . . . . . . . . 211-SSU-25
(Unswitched Power) Too High . . . . . . . . . 211-SSU-2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-25
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-3 SSU 001807.03 — Steering Input Device
SSU 000158.04 — SSU Power Supply SID 1, Voltage Too High . . . . . . . . . . . . 211-SSU-26
(Unswitched Power) Too Low . . . . . . . . . 211-SSU-3 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-27
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-4 SSU 001807.04 — Steering Input Device
SSU 000162.02 — SSU Controller, Two SID 1, Voltage Too Low. . . . . . . . . . . . . 211-SSU-29
Transmission Types Identified . . . . . . . . . 211-SSU-5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-29
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-5 SSU 001807.05 — Steering Input Device
SSU 000162.09 — SSU Controller, No Data SID 1, Current Too Low. . . . . . . . . . . . . 211-SSU-31
Received from Transmission Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-31
(EPC or TCU) . . . . . . . . . . . . . . . . . . . . . 211-SSU-6 SSU 001807.06 — Steering Input Device
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-6 SID 1, Current Too High . . . . . . . . . . . . 211-SSU-33
SSU 000177.09 — Hydraulic Oil Temperature Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-33
Not Recognized . . . . . . . . . . . . . . . . . . . . 211-SSU-7
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 211-SSU-8 Continued on next page
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TCU 304132.02 — Fault in the Internal TCU 304157.01 — INFORMATION FOR THE
Transmission Power Supply (VPS) . . . 211-TCU-104 OPERATOR: Transmission Warm-up
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-105 Routine is Active . . . . . . . . . . . . . . . . . 211-TCU-126 211
TCU 304136.02 — Control Unit, Incorrect TCU 304160.09 — Engine Control Unit
Software Version . . . . . . . . . . . . . . . . . 211-TCU-106 has Stopped Transmitting Data . . . . . . 211-TCU-127
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-106 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-128
TCU 304137.02 — Control Unit, Internal TCU 304161.09 — User Interface
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 Controller has Stopped Transmitting
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-132
TCU 304138.02 — Control Unit, Internal Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-132
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 TCU 304166.09 — Park Lock Controller
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-107 has Stopped Transmitting Data . . . . . . 211-TCU-135
TCU 304139.11 — Control Unit Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-136
Connected to Wrong Wiring Harness TCU 304176.00 — Dirty Transmission Oil
Connector . . . . . . . . . . . . . . . . . . . . . . 211-TCU-108 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-139
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-108 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-140
TCU 304140.12 — Control Unit, Wrong TCU 304177.01 — Transmission Oil
Input Value . . . . . . . . . . . . . . . . . . . . . 211-TCU-109 Pressure Too Low . . . . . . . . . . . . . . . . 211-TCU-142
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-110 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-143
TCU 304146.11 — Transmission Output TCU 304178.07 — Filter By-pass Valve
Speed does Not Match Transmission (Cold-weather Starting) is Closed by
Output Speed at PLC . . . . . . . . . . . . . 211-TCU-110 Mistake . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-145
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-111 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-146
TCU 304147.11 — Park Lock Solenoid TCU 304179.07 — Filter By-pass Valve
Valve of PLC is Defective . . . . . . . . . . 211-TCU-113 (Cold-weather Starting) is Opened by
Mistake . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-148
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-114
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-148
TCU 304149.12 — Park Lock Engaged
TCU 304196.19 — Data Transmitted by
during Power Zero . . . . . . . . . . . . . . . . 211-TCU-114
Engine Control Unit is Incomplete (Engine
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-115
Speed). . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-150
TCU 304150.00 — Power Zero Signal is
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-150
Transmitted by the UIC for Too
TCU 304200.19 — Data Transmitted by User
Long . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-117
Interface Controller is Incomplete (Desired
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-118
Acceleration) . . . . . . . . . . . . . . . . . . . . 211-TCU-151
TCU 304151.11 — Transmission Output
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-151
Speed does Not Match Transmission
TCU 304202.19 — Data Transmitted by
Output Speed at PLC (CAN BUS User Interface Controller is Incomplete (Clutch
Value) . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-119 Torque) . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-151
TCU 304152.00 — Transmission Oil Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-152
Temperature Very High . . . . . . . . . . . . 211-TCU-120 TCU 304204.19 — Data Transmitted by User
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-120 Interface Controller is Incomplete (Desired
TCU 304153.13 — Control Unit Not Transmission Ratio) . . . . . . . . . . . . . . . 211-TCU-152
Calibrated . . . . . . . . . . . . . . . . . . . . . . 211-TCU-123 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-152
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-124 TCU 304206.19 — Data Transmitted by User
TCU 304154.00 — INFORMATION FOR Interface Controller is Incomplete (Park Lock
OPERATOR: Transmission Input Speed Too Condition) . . . . . . . . . . . . . . . . . . . . . . 211-TCU-153
High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-125 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-153
TCU 304155.00 — INFORMATION FOR TCU 304208.19 — Data Transmitted by User
OPERATOR: Transmission Output Speed Too Interface Controller is Incomplete (Direction of
High. . . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-125 Travel) . . . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154
TCU 304156.01 — INFORMATION FOR THE Diagnostics . . . . . . . . . . . . . . . . . . . . . . . 211-TCU-154
OPERATOR: Transmission Warm-up
Routine is Active . . . . . . . . . . . . . . . . . 211-TCU-126 Continued on next page
Page Page
Page Page
Page Page
Page Page
UIC 305145.02 — No Switch Signal from UIC 305180.04 — 5-Volt Power Supply
Reverse Drive Lever . . . . . . . . . . . . . . .211-UIC-114 Too Low . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-135
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-115 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-136 211
UIC 305146.02 — Move Switch or Power UIC 305184.01 — INFORMATION FOR
Zero Switch has been Opened by OPERATOR: Engine Has Stopped -
Mistake . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-115 Reverse Drive Lever Still in Position for
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-116 a Direction of Travel . . . . . . . . . . . . . . .211-UIC-137
UIC 305147.02 — Forward and Reverse UIC 305185.01 — Fault at
Switches Actuated At Same Time . . . . .211-UIC-116 Transmission . . . . . . . . . . . . . . . . . . . . .211-UIC-137
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-117 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-138
UIC 305148.02 — Forward Switch or UIC 305189.02 — Fault in Circuit of
Reverse Switch has been Opened by Transmission Enable Relay . . . . . . . . . .211-UIC-139
Mistake . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-117 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-139
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-118 UIC 305190.09 — Transmission Control
UIC 305149.02 — Fault at Neutral Switch Unit has Stopped Transmitting Data . . .211-UIC-140
or Power Zero Switch . . . . . . . . . . . . . .211-UIC-118 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-141
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-119 UIC 305207.02 — INFORMATION FOR
UIC 305150.02 — Fault at Park Lock OPERATOR: Tractor Start-up with
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-119 Reverse Drive Lever Not in Neutral or Corner
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-120 Park. . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-144
UIC 305151.02 — Fault at Neutral UIC 305208.02 — Internal Transmission
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-120 Power Supply (VPS), Shorted Circuit. . .211-UIC-145
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-121 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-145
UIC 305152.02 — Fault at Move UIC 305209.02 — INFORMATION FOR
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-121 OPERATOR: Reverse Drive Lever is in the
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-122 Position for Forward or Reverse Travel
UIC 305153.02 — Fault at Reverse During Start-up Procedure . . . . . . . . . . .211-UIC-146
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-122 UIC 305230.02 — Controller, Internal
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-123 Fault . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-146
UIC 305154.02 — Fault at Forward Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-146
Switch . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-123 UIC 305240.11 — Controller Connected to
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-124 Wrong Wiring Harness Connector . . . . .211-UIC-147
UIC 305155.02 — Forward or Reverse Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-147
Switch is Actuated Simultaneously with UIC 305250.12 — Controller, Wrong Input
the Park Lock Switch . . . . . . . . . . . . . . .211-UIC-124 Value . . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-148
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-125 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-148
UIC 305157.02 — Fault in Set Speed
Range 2. . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-125
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-126
UIC 305158.02 — Fault in Set Speed
Range 1. . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-127
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-128
UIC 305160.02 — Faulty Power Supply to
Reverse Drive Lever . . . . . . . . . . . . . . .211-UIC-129
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-130
UIC 305170.19 — Transmission Control Unit
and Park Lock Controller are
Transmitting Incomplete Data (Transmission Output
Speed). . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-132
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-132
UIC 305179.02 — 5-Volt Power Supply is
Faulty . . . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-133
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . .211-UIC-134
211
Diagnostic trouble code ATC 000170.03 is generated air temperature). This indicates that circuit is shorted to
211
when the ClimaTrak controller measures over 5 volts a supply lead or is open. ATC
at the signal input of the sending unit (B127; for inside Alarm level: Information 1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC040 - Sending unit (B127) for inside air temperature, signal voltage—
Specification
Sending unit (B127) for inside air
temperature:—Signal voltage .................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
– – –1/1
3 Initial component test At the l.h. recirculated air filter, perform a visual inspection of sending unit (B127; OK: If there are no signs
inside air temperature) and of the connector associated with it: of damage: GO TO 4.
LX1025927 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B127;
211
Inside Air Temperature),
ATC
see 245-ATC.
3
– – –1/1
– – –1/1
ATC 000170.04 — Sending Unit for Inside Air Temperature, Short to Ground
Diagnostic trouble code ATC 000170.04 is generated inside air temperature). This indicates a short to
when the ClimaTrak controller measures below 0 ground in the circuit.
volts at the signal input of the sending unit (B127; for Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC040 - Sending unit (B127) for inside air temperature, signal voltage—
Specification
Sending unit (B127) for inside air
temperature:—Signal voltage .................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
– – –1/1
3 Initial component test At the l.h. recirculated air filter, perform a visual inspection of sending unit (B127; OK: If there are no signs
inside air temperature) and of the connector associated with it: of damage: GO TO 4.
LX1025927 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B127; Inside Air Temperature), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B127;
211
Inside Air Temperature),
ATC
see 245-ATC.
6
– – –1/1
– – –1/1
ATC 000171.03 — Sending Units for Ambient Air Temperature, Shorted or Open Circuit
Diagnostic trouble code ATC 000171.03 is generated indicates that the relevant circuit is shorted to a supply
when the ClimaTrak controller measures over 5 volts lead or is open.
at the signal input of the front (B125) or rear (B126) Alarm level: Information
sending units for ambient air temperature. This
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC042 - Sending unit (B125) for ambient temperature (front), signal voltage—
Specification
Display:—Signal voltage ............................................................................0.0— 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
026 ................................................................................................................................. nA
• Check the sending unit (B126) for ambient temperature at the rear:
– Access address ATC014 or ATC043, or template ATC902 - Sending unit for
ambient temperature (rear).
– Make sure that the information displayed at addresses ATC 014 and ATC 043
complies with the following:
ATC014 - Sending unit (B126) for ambient temperature (rear), shown in °C—
Specification
Display:—Temperature .................................................................................-40.0—65 °C
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
ATC043 - Sending unit (B126) for ambient temperature (rear), signal voltage—
Specification
Display:—Signal voltage ...........................................................................0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
– – –1/1
3 Initial component At the air cleaner, perform a visual inspection of sending unit (B125; ambient OK: If there are no signs
test, sending unit temperature at the front) and of the connector associated with it: of damage: GO TO 4.
(B125) for ambient
temperature (front) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B125;
9
Ambient Temperature at
the Front), see 245-ATC.
LX1025928 –UN–30SEP03
– – –1/1
4 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), OK: GO TO 7.
sending unit (B125) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (front) required and do an
Operational Check for
Sending Unit (B125;
Ambient Temperature at
the Front), see 245-ATC.
– – –1/1
5 Initial component At the rear right of the cab roof, perform a visual inspection of sending unit (B126; OK: If there are no signs
test, sending unit ambient temperature at the rear) and of the connector associated with it: of damage: GO TO 6.
(B126) for ambient
temperature (rear) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B126;
10
Ambient Temperature at
the Rear), see 245-ATC.
LX1025929 –UN–30SEP03
– – –1/1
6 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), OK: GO TO 7.
sending unit (B126) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (rear) required and do an
Operational Check for
Sending Unit (B126;
Ambient Temperature at
the Rear), see 245-ATC.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000171.04 is generated (B126) sending units for ambient air temperature. This
211
when the ClimaTrak controller measures below 0 indicates a short to ground in the circuit. ATC
volts at the signal input of the front (B125) or rear Alarm level: Information 11
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC042 - Sending unit (B125) for ambient temperature (front), signal voltage—
Specification
Display:—Signal voltage ...........................................................................0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
026 ................................................................................................................................. nA
• Check the sending unit (B126) for ambient temperature at the rear:
– Access address ATC014 or ATC043, or template ATC902 - Sending unit for
ambient temperature (rear).
– Make sure that the information displayed at addresses ATC 014 and ATC 043
complies with the following:
ATC014 - Sending unit (B126) for ambient temperature (rear), shown in °C—
Specification
Display:—Temperature .................................................................................-40.0—65 °C
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
ATC043 - Sending unit (B126) for ambient temperature (rear), signal voltage—
Specification
Display:—Signal voltage ...........................................................................0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
Sensor not activated at address ATC
027 ................................................................................................................................. nA
– – –1/1
3 Initial component At the air cleaner, perform a visual inspection of sending unit (B125; ambient OK: If there are no signs
test, sending unit temperature at the front) and of the connector associated with it: of damage: GO TO 4.
(B125) for ambient
temperature (front) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B125;
13
Ambient Temperature at
the Front), see 245-ATC.
LX1025928 –UN–30SEP03
– – –1/1
4 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B125; Ambient Temperature at the Front), OK: GO TO 7.
sending unit (B125) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (front) required and do an
Operational Check for
Sending Unit (B125;
Ambient Temperature at
the Front), see 245-ATC.
– – –1/1
5 Initial component At the rear right of the cab roof, perform a visual inspection of sending unit (B126; OK: If there are no signs
test, sending unit ambient temperature at the rear) and of the connector associated with it: of damage: GO TO 6.
(B126) for ambient
temperature (rear) NOT OK: Recondition
sub-assemblies or
contacts as required and
211
do an Operational Check
ATC
for Sending Unit (B126;
14
Ambient Temperature at
the Rear), see 245-ATC.
LX1025929 –UN–30SEP03
– – –1/1
6 Checking the circuit, Do a Circuit/Harness Test for Sending Unit (B126; Ambient Temperature at the Rear), OK: GO TO 7.
sending unit (B126) see 245-ATC.
for ambient NOT OK: Recondition as
temperature (rear) required and do an
Operational Check for
Sending Unit (B126;
Ambient Temperature at
the Rear), see 245-ATC.
– – –1/1
– – –1/1
LX12234,0000CEB –19–01SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
Diagnostic trouble code ATC 000639.14 is generated indicates a problem in the 29-bit CAN BUS.
211
when the ClimaTrak controller registers a high rate of Alarm level: Information ATC
errors in the incoming CAN BUS reports. This 17
Diagnostics
Additional references:
– – –1/1
2 Check the 29-bit CAN Do the 29-bit CAN BUS - Check, (Section 213, Group 40). OK: GO TO 3.
BUS
NOT OK: Recondition as
required.
– – –1/1
3 Additional checks See Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis
and assessment of completed.
intermittent faults
NOT OK: Recondition as
required.
211 – – –1/1
ATC
18
ATC 000871.03 — Refrigerant Pressure Sending Unit, Shorted Circuit
Diagnostic trouble code ATC 000871.03 is generated refrigerant pressure). This indicates a short to a supply
when the ClimaTrak controller measures over 5 volts lead somewhere in the circuit.
at the signal input of the sending unit (B130; Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit OK: If there are no signs
(B130) and of the connector associated with it: of damage: GO TO 4.
LX1025933 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000871.04 is generated refrigerant pressure). This indicates that circuit is
when the ClimaTrak controller measures below 0 shorted to ground or is open.
volts at the signal input of the sending unit (B130; Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit OK: If there are no signs
(B130) and of the connector associated with it: of damage: GO TO 4.
LX1025933 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000876.03 is generated open circuit at line 277, which leads to relay K09/4.
when the ClimaTrak controller registers a shorted or Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Switching on the air-conditioning relay:—
Evaporator core temperature .................................................................. higher than 3 °C
– – –1/1
3 Initial component test Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1029027 –UN–27JUN02
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000876.04 is generated circuit at line 277, which leads to relay K09/4.
when the ClimaTrak controller registers a grounded Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Switching on the air-conditioning relay:—
Evaporator core temperature .................................................................. higher than 3 °C
– – –1/1
3 Initial component test Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1029027 –UN–27JUN02
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
LX12234,0000CF1 –19–02SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
2 Check compressor NOTE: Reasons why the compressor clutch engages/disengages via relay K09/4 too OK: Reasons why the
clutch engagement / frequently: compressor clutch
disengagement engages/disengages too
• Loose contact or defect in circuit of air-conditioning relay (K09/4): frequently could not be
• Loose contact or defect in circuit of evaporator core temperature sending unit found: GO TO 9.
(B129).
• Loose contact or defect in circuit of refrigerant pressure sending unit (B130). NOT OK: Reasons why
the compressor clutch
Test: engages/disengages too
frequently could be found:
• Start the engine. • Refrigerant pressure
• Access addresses ATC004, ATC017 and ATC045, or template ATC904 - sending unit (B130) not
Compressor clutch. OK: GO TO 3.
• Turn the airflow mode switch to its “de-icer/windshield” position. • Evaporator core
• Turn the fan speed control as far as it will go to the right. temperature sending unit
• Turn the temperature control as far as it will go to the left (Lo). (B129) not OK: GO TO 5.
• Actuate the air-conditioning ON/OFF switch (snowflake), thus switching on the • Air-conditioning relay
compressor clutch. (K09/4): GO TO 7.
• Check whether a change in the sending unit values (refrigerant pressure and
evaporator core temperature) is causing the compressor clutch to engage and
disengage too frequently.
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Switching on the air-conditioning relay:—
Evaporator core temperature .................................................................. higher than 3 °C
– – –1/1
3 Initial component At the receiver-drier, perform a visual inspection of refrigerant pressure sending unit OK: If there are no signs
test, refrigerant (B130) and of the connector associated with it: of damage: GO TO 4.
pressure sending unit
(B130) NOT OK: Recondition
sub-assemblies,
connectors or contacts as
211
required and do an
ATC
Operational Check for
32
Refrigerant Pressure
Sending Unit (B130), see
245-ATC.
LX1025933 –UN–30SEP03
– – –1/1
4 Checking the circuit, Do a Circuit/Harness Test for Refrigerant Pressure Sending Unit (B130), see 245-ATC. OK: GO TO 9.
refrigerant pressure
sending unit (B130) NOT OK: Recondition as
required and do an
Operational Check for
Refrigerant Pressure
Sending Unit (B130), see
245-ATC.
– – –1/1
5 Initial component Perform a visual inspection of evaporator core temperature sending unit (B129) and of OK: If there are no signs
test, evaporator core the connector associated with it: of damage: GO TO 6.
temperature sending
unit (B129) NOT OK: Recondition
sub-assemblies,
connectors or contacts as
211
required and do an
ATC
Operational Check for
33
Evaporator Core
Temperature Sending
Unit (B129), see
245-ATC.
LX1025935 –UN–30SEP03
– – –1/1
6 Checking the circuit, Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see OK: GO TO 9.
evaporator core 245-ATC.
temperature sending NOT OK: Recondition as
unit (B129) required and do an
Operational Check for
Evaporator Core
Temperature Sending
Unit (B129), see
245-ATC.
– – –1/1
7 Initial component Perform a visual inspection of air-conditioning relay (K09/4) and of the contacts OK: If there are no signs
test, air-conditioning associated with it: of damage: GO TO 8.
relay (K09/4)
NOT OK: Recondition
sub-assemblies,
connectors or contacts as
211
required and do an
ATC
Operational Check for
34
Air-Conditioning Relay
(K09/4), see 245-ATC.
LX1029027 –UN–27JUN02
– – –1/1
8 Checking the circuit, Do a Circuit/Harness Test for Air-Conditioning Relay (K09/4), see 245-ATC. OK: GO TO 9.
air-conditioning relay
(K09/4) NOT OK: Recondition as
required and do an
Operational Check for
Air-Conditioning Relay
(K09/4), see 245-ATC.
– – –1/1
– – –1/1
The air-conditioning compressor clutch was switched overheating. Diagnostic trouble codes indicating engine
off by the ClimaTrak controller due to an active overheating take priority.
diagnostic trouble code that indicates engine Alarm level: Information
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
The solar sensor is activated at input address ATC 23 open circuit, as no solar sensor is installed.
and/or ATC 24. The ClimaTrak controller detects an Alarm level: Information
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
ATC 000923.03 — Driver Unit for the Fan Motors, Shorted Circuit
Diagnostic trouble code ATC 000923.03 is generated fan motor driver unit (A59). This indicates a short to a
when the ClimaTrak controller registers an supply lead somewhere in the circuit.
excessively high voltage at line 956, which leads to the Alarm level: Information
Diagnostics
Additional references:
1.2 OK: GO TO 2
Check the power supply to the fan motor driver unit: NOT OK: Recondition as
required and do an
• Bridging plug K10/1. Operational Check for
• Fuse F05/13. Fan Motors, see
• Fuse F05/1. 245-ATC.
– – –1/1
3 Initial component test In the heater/evaporator housing, perform a visual inspection of the driver unit for fan OK: If there are no signs
motors (A59) and of the contacts associated with it: of damage: GO TO 4.
LX1025931 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Fan Motor Driver Unit (A59), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 000923.04 is generated fan motor driver unit (A59). This indicates that circuit is
211
ATC when the ClimaTrak controller registers an shorted to ground or is open.
40 excessively low voltage at line 956, which leads to the Alarm level: Information
Diagnostics
Additional references:
1.2 OK: GO TO 2
Check the power supply to the fan motor driver unit: NOT OK: Recondition as
required and do an
• Bridging plug K10/1. Operational Check for
• Fuse F05/13. Fan Motors, see
• Fuse F05/1. 245-ATC.
– – –1/1
3 Initial component test In the heater/evaporator housing, perform a visual inspection of the driver unit for fan OK: If there are no signs
motors (A59) and of the contacts associated with it: of damage: GO TO 4.
LX1025931 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Fan Motor Driver Unit (A59), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
LX12234,0000CF6 –19–02SEP03–1/1
Diagnostics
Additional references:
1.2 OK: GO TO 2
Check the power supply to the fan motor driver unit: NOT OK: Recondition as
required and do an
• Bridging plug K10/1. Operational Check for
• Fuse F05/13. Fan Motors, see
• Fuse F05/1. 245-ATC.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of fan motors (M07 and M10), of the driver unit for fan OK: If there are no signs
motors (A59) and of the contacts associated with them: of damage: GO TO 4.
LX1025932 –UN–30SEP03
M07—Fan motor
M10—Fan motor
A59—Driver unit for fan motors
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Fan Motors (M07 and M10), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001079.03 is generated flaps B132) is over 5 volts. This indicates that the
211
when the voltage measured at the positive line of the circuit is shorted to a supply lead or there is an internal ATC
power supply to the 5-volt components (defog sensor interruption at the controller. 45
B143, refrigerant pressure sending unit B130, water Alarm level: Information
valve B131 and motor for adjusting the air distribution
LX12234,0000CF7 –19–02SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Checking the circuit Do a Circuit/Harness Test for 5-volt Power Supply, see 245-ATC. OK: GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001079.04 is generated motor driver unit A59, water valve B131 and motor for
when the voltage measured at the positive line of the adjusting the air distribution flaps B132) is below 0.5
power supply to the 5-volt components (defog sensor volts. This indicates a short to ground in the circuit.
B143, refrigerant pressure sending unit B130, fan Alarm level: Information
LX12234,0000CF8 –19–02SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Checking the circuit Do a Circuit/Harness Test for 5-volt Power Supply, see 245-ATC. OK: GO TO 4.
– – –1/1
– – –1/1
ATC 001546.03 — Potentiometer for Position of Water Valve, Shorted or Open Circuit
Diagnostic trouble code ATC 001546.03 is generated the water valve (line 918). This indicates that circuit is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of the potentiometer for positioning Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001546.04 is generated the water valve (line 918). This indicates a short to
when the ClimaTrak controller measures below 0 volt ground in the circuit.
at the signal input of the potentiometer for positioning Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
ATC 001547.03 — Sending Units for Evaporator Core Temperature, Shorted or Open
Circuit
Diagnostic trouble code ATC 001547.03 is generated evaporator core temperature). This indicates that
when the ClimaTrak controller measures over 5 volts circuit is shorted to a supply lead or is open.
at the signal input of the sending unit (B129; for Alarm level: Information
Diagnostics
Additional references:
211
ATC
56 • Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC020 - Sending unit (B129) for evaporator core temperature, shown in °C—
Specification
Display:—Temperature ............................................................................ -10.0—80.00 °C
Fault in circuit or sending unit ...................................................................................... Err
ATC045 - Sending unit (B129) for evaporator core temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of evaporator core temperature sending unit (B129) and of OK: If there are no signs
the connector associated with it: of damage: GO TO 4.
LX1025935 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Evaporator Core
Temperature Sending
Unit (B129), see
245-ATC.
– – –1/1
– – –1/1
ATC 001547.04 — Sending Unit for Evaporator Core Temperature, Short to Ground
Diagnostic trouble code ATC 001547.04 is generated evaporator core temperature). This indicates a short to
211
ATC when the ClimaTrak controller measures below 0 ground in the circuit.
58 volts at the signal input of the sending unit (B129; for Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC045 - Sending unit (B129) for evaporator core temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of evaporator core temperature sending unit (B129) and of OK: If there are no signs
the connector associated with it: of damage: GO TO 4.
LX1025935 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Evaporator Core Temperature Sending Unit (B129), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Evaporator Core
211
Temperature Sending
ATC
Unit (B129), see
60
245-ATC.
– – –1/1
– – –1/1
ATC 001548.03 — Sending Unit for Actual Outlet Air Temperature, Shorted or Open
Circuit
Diagnostic trouble code ATC 001548.03 is generated outlet air temperature). This indicates that circuit is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of the sending unit (B128; for actual Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC010 - Sending unit (B128) for actual outlet air temperature, shown in °C—
Specification
Display:—Temperature ............................................................................ -10.0—99.90 °C
Fault in circuit or sending unit ...................................................................................... Err
ATC041 - Sending unit (B128) for outlet air temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of sending unit (B128; for actual outlet air temperature) and OK: If there are no signs
of the connector associated with it: of damage: GO TO 4.
LX1025936 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B128; for Actual Outlet Air Temperature), OK: GO TO 5.
see 245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B128; for
Actual Outlet Air
Temperature), see
245-ATC.
– – –1/1
– – –1/1
ATC 001548.04 — Sending Unit for Actual Outlet Air Temperature, Grounded Circuit
Diagnostic trouble code ATC 001548.04 is generated actual outlet air temperature). This indicates a short to
211
when the ClimaTrak controller measures below 0 ground in the circuit. ATC
volts at the signal input of the sending unit (B128; for Alarm level: Information 63
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC041 - Sending unit (B128) for outlet air temperature, signal voltage—
Specification
Display:—Signal voltage ........................................................................... 0.0 — 5.0 volts
Fault in circuit or sending unit ...................................................................................... Err
3 Initial component test Perform a visual inspection of sending unit (B128; for actual outlet air temperature) and OK: If there are no signs
of the connector associated with it: of damage: GO TO 4.
LX1025936 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Sending Unit (B128; for Actual Outlet Air Temperature), OK: GO TO 5.
see 245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Sending Unit (B128; for
211
Actual Outlet Air
ATC
Temperature), see
65
245-ATC.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001549.03 is generated 946 of the water valve motor (B131). This indicates
when the ClimaTrak controller measures an that the circuit is shorted.
excessively high voltage at connecting lines 937 and/or Alarm level: Information
Diagnostics
211
ATC Additional references:
66
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001549.04 is generated 946 of the water valve motor (B131). This indicates
when the ClimaTrak controller measures an that the circuit is shorted.
excessively low voltage at connecting lines 937 and/or Alarm level: Information
Diagnostics
211
Additional references: ATC
69
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001549.07 is generated its desired position via the motor’s connecting lines.
when the ClimaTrak controller receives a valid actual This indicates a mechanical fault at the water valve or
(position) signal from the water valve’s position an open line at the motor’s connecting lines.
potentiometer, but the water valve cannot be moved to Alarm level: Information
Diagnostics
211
ATC
72 Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– Turn the temperature control slowly to the right; the value on the display should
drop to 0 when the knob is as far as it will go to the right (Hi).
– Turn the temperature control slowly to the left; the value on the display should
return to 100 when the knob is as far as it will go to the left (Lo).
NOTE: The value on the display may linger at a certain value (e.g. 100 or 0) when the
temperature control is turned. The position of the water valve is determined by the
ClimaTrak controller via the position of the temperature control in relation to the
registered difference in temperature. This ensures that the temperature changes at an
even rate.
3 Initial component test Perform a visual inspection of the water valve (B131) and of the contacts associated OK: If there are no signs
with it: of damage: GO TO 4.
LX1025934 –UN–30SEP03
B131—Water valve
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Water Valve (B131), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
6 Checking for a Before checking the water valve for a mechanical defect, see also “Replace Water OK: Diagnosis
mechanical defect at Valve” (Repair manual, 90-10). completed.
the water valve
NOT OK: Recondition as
required and do an
Operational Check for
Water Valve (B131), see
245-ATC.
– – –1/1
Diagnostic trouble code ATC 001549.13 is generated calibration, or is not yet calibrated.
when the water valve is found to have an invalid Alarm level: Information
LX12234,0000D02 –19–02SEP03–1/1
Diagnostics
211
ATC
Additional references: 75
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
2 Calibrating the 1. Before calibrating the ATC controller, see "Calibration via the ATC Controller (Water OK: Diagnosis
ClimaTrak controller Valve and Mode Control)" in 245-ATC. completed.
(ATC) 2. Delete the diagnostic trouble code and do an Operational Check for Water Valve
(B131), see 245-ATC. NOT OK: Automatic
calibration not possible or
diagnostic trouble code
ATC 001549.13 is
regenerated after the
operational check: GO
TO 3.
3 Calibrate the water 1. Before calibrating the water valve manually, see Address ATC022 –– Water valve, OK: Diagnosis
valve manually calibrate. completed.
2. Delete the diagnostic trouble code and do an Operational Check for Water Valve
(B131), see 245-ATC. NOT OK: If no ATC
diagnostic trouble codes
are saved that indicate a
211
problem at the water
ATC
valve: Check for
76
mechanical defects at the
water valve.
– – –1/1
Diagnostic trouble code ATC 001552.03 is generated indicates that the internal circuit of the controller is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of the temperature control. This Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001552.04 is generated This indicates a short to ground in the internal circuit of
when the ClimaTrak controller measures below 0 the controller.
volts at the signal input of the temperature control. Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 001553.03 is generated indicates that the internal circuit of the controller is
211
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open. ATC
at the signal input of the fan speed control. This Alarm level: Information 79
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
Diagnostic trouble code ATC 001553.04 is generated indicates a short to ground in the internal circuit of the
when the ClimaTrak controller measures below 0 controller.
volts at the signal input of the fan speed control. This Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
ATC 002000.09 — Engine Control Unit is not Transmitting any Data (Coolant
Temperature)
Diagnostic trouble code ATC 002000.09 is generated coolant temperature is intermittent or non-existent
when there is a problem in transferring data between (intermittent reception could be due to a loose wire).
the engine control unit (ECU) and the ClimaTrak Alarm level: Information
controller. Reception of the CAN message regarding
Diagnostics
Reaction of controller: A coolant temperature of 75 °C (167 °F) is assumed by the ClimaTrak controller.
211
ATC Additional references:
82
• Electrical information: Reference 210-15-001, General References - Summary.
– – –1/1
2 Checking the ATC Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the connections at the plug and control unit for loose, widened, slid-back or
211
corroded contacts.
ATC
83
ATC –– plug X597 (W47)—Specification
Power supply:—Positive (lead 982) ...................................................... 12 volts at pin 20
Positive (lead 203) ................................................................................ 12 volts at pin 22
Ground (lead 050) ................................................................................................. at pin 9
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................... at pin 5
CAN- (lead 935) .................................................................................................. at pin 21
– – –1/1
3 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the connections at the plug and control unit for loose, widened, slid-back or
corroded contacts.
– – –1/1
– – –1/1
ATC 523848.03 — Potentiometer for Position of Air Distribution Flaps, Shorted or Open
Circuit
Diagnostic trouble code ATC 523848.03 is generated of air distribution flaps). This indicates that circuit is
when the ClimaTrak controller measures over 5 volts shorted to a supply lead or is open.
at the signal input of potentiometer (B132; for position Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
for Air Distribution), see
245-ATC.
– – –1/1
– – –1/1
ATC 523848.04 — Potentiometer for Position of Air Distribution Flaps, Grounded Circuit
Diagnostic trouble code ATC 523848.04 is generated position of air distribution flaps). This indicates a short
211
when the ClimaTrak controller measures below 0 to ground in the circuit. ATC
volts at the signal input of potentiometer (B132; for Alarm level: Information 87
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
211
for Air Distribution), see
ATC
245-ATC.
89
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523848.05 is generated 929 of the adjusting motor (B132; for air distribution).
when the ClimaTrak controller measures an This indicates that the circuit is shorted.
excessively high voltage at connecting lines 928 and/or Alarm level: Information
Diagnostics
211
ATC Additional references:
90
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
for Air Distribution), see
245-ATC.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523848.06 is generated 929 of the adjusting motor (B132; for air distribution).
211
ATC when the ClimaTrak controller measures an This indicates that the circuit is shorted.
92 excessively low voltage at connecting lines 928 and/or Alarm level: Information
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
211
for Air Distribution), see
ATC
245-ATC.
94
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523848.07 is generated be moved to its desired position via the motor’s
when the ClimaTrak controller receives a valid actual connecting lines. This indicates a mechanical fault at
(position) signal for the position of the air distribution the air distribution or an open line at the motor’s
flaps, but the adjusting motor for air distribution cannot connecting lines.
Diagnostics
211
Additional references: ATC
95
• Electrical information: Reference 210-15-001, General References - Summary.
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of adjusting motor (B132; for air distribution) and of the OK: If there are no signs
contacts associated with it: of damage: GO TO 4.
LX1025937 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Adjusting Motor (B132; for Air Distribution), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required and do an
Operational Check for
Adjusting Motor (B132;
for Air Distribution), see
245-ATC.
– – –1/1
– – –1/1
6 Checking for a Before checking the air distribution for a mechanical defect, see also “Replace Control OK: Diagnosis
mechanical defect at Mode (Adjusting Motor for Air Distribution)” (Repair manual, 90-10). completed.
the air distribution
NOT OK: Recondition as
required and do an
Operational Check for
211
Adjusting Motor (B132;
ATC
for Air Distribution), see
97
245-ATC.
– – –1/1
Diagnostic trouble code ATC 523848.13 is generated have an invalid calibration, or is not yet calibrated.
when the adjusting motor for air distribution is found to Alarm level: Information
LX12234,0000D0D –19–08SEP03–1/1
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
2 Calibrating the • Before calibrating the ATC controller, see "Calibration via the ATC Controller (Water OK: Diagnosis
ClimaTrak controller Valve and Mode Control)" in 245-ATC. completed.
(ATC) • Delete the diagnostic trouble code and do an Operational Check for Adjusting Motor
(B132) for Air Distribution, see 245-ATC. NOT OK: Automatic
calibration not possible:
GO TO 3.
3 Calibrating the • Before calibrating the adjusting motor for air distribution manually, see Address OK: Diagnosis
adjusting motor for ATC023 –– Control mode (adjusting motor for air distribution), calibrate. completed.
air distribution • Delete the diagnostic trouble code and do an Operational Check for Adjusting Motor
manually (B132) for Air Distribution, see 245-ATC. NOT OK: If no ATC
diagnostic trouble codes
are saved that indicate a
problem at the adjusting
motor for air distribution:
Check the adjusting
motor for air distribution
and control mode for a
mechanical defect.
– – –1/1
Diagnostic trouble code ATC 523860.03 is generated (B143) that indicates that the circuit is shorted to a
when the ClimaTrak controller registers a frequency supply lead or is open.
at the signal input of the windshield defog sensor Alarm level: Information
Diagnostics
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025938 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523860.04 is generated (B143) that indicates that the circuit is shorted to
211
when the ClimaTrak controller registers a frequency ground. ATC
at the signal input of the windshield defog sensor Alarm level: Information ,101
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025938 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code ATC 523860.02 is generated frequency range (32.26 - 37.88 Hz).
when the ClimaTrak controller registers a frequency Alarm level: Information
from defog sensor (B143) that is out of the valid
Diagnostics
Additional references:
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: If the diagnostic
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and trouble code is no longer
Diagnostic Trouble Codes. generated: Diagnosis
completed.
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of windshield defog sensor (B143) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025938 –UN–30SEP03
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Defog Sensor (B143), see 245-ATC. OK: GO TO 5.
– – –1/1
– – –1/1
211
ATC
,106
Diagnostic trouble code BCU 000070.31 is saved if the (output signal of the handbrake switch). This diagnostic
211
basic control unit registers the signal for an activated trouble code sets off an “Information” alarm. BCU
handbrake for longer than 5 minutes during travel 1
LX16167,000005E –19–03APR02–1/1
Diagnostics
• Operator error.
• Handbrake switch B37 defective.
• Defective signal lead (cable 906).
Additional references:
• “Replacing the Handbrake Switch” (Section 40, Group 25 in the Repair manual)
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000084.02 is saved if a check of the inductive sender. The alarm level:
problem in the circuit is recognized during the routine “Information” is triggered.
LX16167,000005F –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the wheel speed sender.
• Defective wheel speed sender (B35).
• Defective line connections (cable 531 or 502).
Additional references:
• “Replacing the Wheel Speed Sending Unit”, (Section 40, Group 30 in the Repair manual)
– – –1/1
– – –1/1
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000168.16 is saved if the more than 512 rpm. The diagnostic trouble code
211
BCU operating voltage of the basic control unit (ELX battery triggers the alarm level: “CAUTION”.
4 voltage) is more than 15.5 volts at an engine speed of
LX16167,0000060 –19–03APR02–1/1
Diagnostics
• Defective battery.
• Defective alternator.
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Diagnosis
charging system completed.
• Check battery, refer to "Battery Checks", Section 240, Group 15.
NOT OK: Repair as
required.
– – –1/1
BCU 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm)
Diagnostic trouble code BCU 000168.17 is saved if the more than 1500 rpm. The diagnostic trouble code
operating voltage of the basic control unit (ELX battery triggers the alarm level: “CAUTION”.
voltage) is less than 12.5 volts at an engine speed of
LX16167,0000061 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (BCU
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
BCU 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm)
Diagnostic trouble code BCU 000168.18 is saved if the between 512 rpm and 1500 rpm. The diagnostic
operating voltage of the basic control unit (ELX battery trouble code triggers the alarm level: “CAUTION”.
voltage) is less than 11.2 volts at an engine speed
LX16167,0000062 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (BCU
operating voltage) for
bad, loose, widened or
corroded contacts.
211
BCU
NOT OK: Repair as
8
needed and carry out an
operational test.
– – –1/1
Diagnostic trouble code BCU 000186.02 is saved if a check of the inductive rear PTO speed sender. The
problem in the circuit is recognized during the routine alarm level: “Information” is triggered.
LX16167,0000063 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000186.17 is saved sender 20 seconds after the rear PTO has been
when the basic control unit still has not registered a switched on. The diagnostic trouble code triggers the
signal (larger than 100 rpm) from the rear PTO speed alarm level: “Information”.
LX16167,0000065 –19–03APR02–1/1
Diagnostics
Additional references:
• General information on the rear PTO: Reference 256-20-001, Drive Systems — Summary of References.
– – –1/1
1.2. - Rear PTO Operational Check OK: The rear PTO works
when operated via rear
Switch on the rear PTO via PTO switch S21. PTO switch S21 Refer to
diagnostics for erroneous
rear PTO speed sender
(diagnostic trouble code
BCU 000186.02, Section
211, Group BCU).
NOT OK: GO TO 2.
– – –1/1
2 Check Supply Voltage NOTE: Supply voltage can only be checked with adapter wiring harness DFLX14 (see OK: GO TO 3.
at Solenoid Valve of reference: “DFLX14 –– Adapter Wiring Harness”, 299-05). In the following cases the
Rear PTO BCU immediately interrupts the power supply: NOT OK: Refer to
• Harness interrupted (disconnected or defective lead). diagnostics for erroneous
• Defective solenoid valve. rear PTO solenoid valve
(diagnostic trouble code
211
• Disconnect solenoid valve connector X95 and install adapter wiring harness DFLX14. BCU 302073.31, Section
BCU
211, Group BCU).
11
• Ignition ON.
– – –1/1
3 Checking the rear See Reference 256-15-004 , Checking Pressure at the Rear PTO. OK: Check for
PTO mechanical defects on
the rear PTO.
– – –1/1
Diagnostic trouble code BCU 000190.02 is saved if a check of the inductive engine speed sender. The alarm
problem in the circuit is recognized during the routine level: “Information” is triggered
LX16167,0000066 –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the engine speed sender.
211
BCU • Defective engine speed sender (B01).
12 • Defective line connections (cable 531 or 325).
Additional references:
• Replacing the Engine Speed Sending Unit (B01), (Section 40, Group 30 in the Repair manual)
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000629.12 is saved problem. The diagnostic trouble code triggers the
211
when the basic control unit recognizes a software alarm level: “Information”. BCU
13
LX16167,0000067 –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BCU 000639.12 is saved problem. The diagnostic trouble code triggers the
when the basic control unit recognizes a software alarm level: “Information”.
LX16167,0000068 –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
This diagnostic trouble code does not necessarily have this code. Diagnostic trouble code BCU 000639.13 is
any real meaning. It is often stored by chance when saved when the basic control unit recognizes a high
the main switch is turned (ignition ON and OFF). For error rate in the incoming CAN BUS messages. This
this reason, diagnosis only needs to be performed if diagnostic trouble code sets off an “Information” alarm.
one or more related faults occur in conjunction with
LX16167,0000069 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
Diagnostic trouble code BCU 000639.19 is saved necessarily have any real meaning. It is often stored
when the basic control unit recognizes a very high by chance when the main switch is turned (ignition ON
error rate in the incoming CAN BUS messages. The and OFF). For this reason, diagnosis only needs to be
diagnostic trouble code triggers the alarm level: performed if one or more related faults occur in
“Information”. This diagnostic trouble code does not conjunction with this code.
LX16167,000006A –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
BCU 000746.31 is saved if there is an open lead or a on). The diagnostic trouble code deactivates the
211
short circuit in the circuit of the solenoid valve when differential lock and triggers the following alarm level: BCU
the solenoid valve is active (differential lock switched “Information”. 17
LX16167,000006B –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the Test data for differential lock solenoid valve (Y05)—Specification OK: • Diagnosis
differential lock Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
solenoid valve Voltage with differential lock
disengaged:—Voltage .............................................................................................. 0 volt • Type of error indicates
Voltage with differential lock engaged:— a loose contact. GO TO:
Voltage .................................................................................................................. 12 volts • Circuit/harness test for
211
Amperage check with differential lock differential lock solenoid
BCU
engaged:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt valve (Y05).
18
nominal voltage • Circuit/harness test for
differential lock solenoid
NOTE: The amperage and voltage supply can only be checked with test wiring valve (Y05) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power • Circuit/harness test for
supply: differential lock solenoid
• Harness interrupted (disconnected or defective lead). valve (Y05) - open
• Solenoid valve defective operator’s station.
– – –1/1
Diagnostic trouble code BCU 000980.07 is saved interruption or short circuit to the supply voltage
when the basic control unit receives the two output (battery voltage) in the switch circuit. The diagnostic
signals of the rear PTO switch (rear PTO ON or OFF) trouble code triggers the alarm level: “Information”.
simultaneously or not at all. This indicates an
LX16167,000006C –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the PTO Switch” (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
rear PTO switch.
• Circuit/harness test for
rear PTO switch - SE
tractors.
• Circuit/harness test for
rear PTO switch - open
operator’s station.
– – –1/1
Diagnostic trouble code BCU 001676.31 is saved if an of the relay. The diagnostic trouble code triggers the
211
BCU open lead or short circuit exists in the detent coil circuit alarm level: “Information”.
20
LX16167,000006D –19–03APR02–1/1
Diagnostics
• Wrong value in the input address for the function of the LTC coolant pump.
• Defective relay for LTC coolant pump K02/3.
• Defective line connections (cable 374 or 310).
• Defective/bad ground connection via ground point XGND44 to XGND5.
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 001882.02 is saved if a check of the inductive front PTO speed sender. The
problem in the circuit is recognized during the routine alarm level: “Information” is triggered.
LX16167,000006E –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the front PTO speed sender.
• Defective front PTO speed sender (B58).
• Defective line connections (cable 301 or 550/531).
Additional references:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 001882.17 is saved if has been switched on. The diagnostic trouble code
there is no signal from the front PTO speed sender at triggers the alarm level: “Information”.
the basic control unit 20 seconds after the front PTO
LX16167,0000070 –19–03APR02–1/1
Diagnostics
• Mechanical or electric (short-circuit) defect at the front PTO solenoid valve (Y01).
211
• Defective front PTO speed sender (B58). BCU
• Defective PTO modulating valve. 23
• Mechanical or hydraulic problem at the PTO clutch or the PTO brake.
Additional references:
• General information on the front PTO: Reference 256-20-001, Drive Systems — Summary of References.
– – –1/1
– – –1/1
– – –1/1
3 Check Front PTO Perform test while motor is running. OK: Diagnosis
Speed Sender completed.
Access address BCU 03:
NOT OK: GO TO 4.
BCU 03 –– Status, Front PTO Speed Sender (B58) —Specification
No signal detected (front PTO switched
211
off):—Status .............................................................................................................. XX0X
BCU
Signal from sender detected (front PTO
24
switched on):—Status .............................................................................................. XX1X
– – –1/1
4 Check Supply Voltage NOTE: Supply voltage can only be checked with adapter wiring harness DFLX14 (see OK: GO TO 5.
at Solenoid Valve of reference: “DFLX14 –– Adapter Wiring Harness”, 299-05). In the following cases the
Front PTO BCU immediately interrupts the power supply: NOT OK: Check the
• Harness interrupted (disconnected or defective lead). circuit for short-circuits
• Defective solenoid valve. (for functional schematic
refer to SE16B), repair if
• Disconnect solenoid valve connector X166 and install adapter wiring harness required and test the
DFLX14. functionality.
• Ignition ON.
– – –1/1
5 Checking the front Refer to Reference 256-15-005 , Checking the Pressure at the Front PTO OK: Check for
PTO mechanical defects on
the front PTO.
– – –1/1
Diagnostic trouble code BCU 001893.07 is saved interruption or short circuit to the supply voltage
211
when the basic control unit receives the two output (battery voltage) in the switch circuit. The diagnostic BCU
signals of the front PTO switch (front PTO ON or OFF) trouble code triggers the alarm level: “Information”. 25
simultaneously or not at all. This indicates an
LX16167,0000071 –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the PTO Switch” (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
front PTO switch (S06).
• Circuit/harness test for
front PTO switch (S06) -
SE tractors.
• Circuit/harness test for
front PTO switch (S06) -
open operator’s station
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
front PTO switch (S06).
• Circuit/harness test for
front PTO switch (S06) -
SE tractors.
• Circuit/harness test for
front PTO switch (S06)
– – –1/1
Diagnostic trouble code BCU 299780.07 is saved the supply voltage (battery voltage) in the switch
when the basic control unit receives the two output circuit. The diagnostic trouble code triggers the alarm
signals of the turn signal switch (turn signal LEFT or level: “Information”.
RIGHT) simultaneously. This indicates a short circuit to
LX16167,0000072 –19–01SEP02–1/1
Diagnostics
• “Replacing Switches on Multi-Function Unit”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX16167,0000073 –19–03APR02–1/1
LX16167,0000074 –19–03APR02–1/1
LX16167,0000075 –19–03APR02–1/1
LX16167,0000076 –19–03APR02–1/1
BCU 302071.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch
LX16167,0000077 –19–03APR02–1/1
BCU 302073.31 is saved if there is an open lead or a The diagnostic trouble code triggers the alarm level:
short circuit in the circuit of the solenoid valve when “Information”.
the solenoid valve is active (rear PTO switched on).
LX16167,0000078 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the rear Test data for the rear PTO solenoid valve (Y04) —Specification OK: • Diagnosis
PTO solenoid Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when rear PTO is disengaged:—
Voltage ..................................................................................................................... 0 volt • Type of error indicates
Voltage when rear PTO is engaged:— a loose contact. GO TO:
Voltage .................................................................................................................. 12 volts • Circuit/harness test for
Amperage check with rear PTO rear PTO solenoid valve
engaged:—Amperage ........................................ 1 - 1.2 amps 20°C and 12-volt nominal (Y04).
voltage • Circuit/harness test for
rear PTO solenoid valve
NOTE: The amperage and voltage supply can only be checked with test wiring (Y04) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power • Circuit/harness test for
supply: rear PTO solenoid valve
• Harness interrupted (disconnected or defective lead). (Y04) - open operator’s
• Solenoid valve defective station .
– – –1/1
BCU 302077.31 — INFORMATION FOR OPERATOR: Sit on Seat or Turn Off the Rear PTO
LX16167,0000079 –19–03APR02–1/1
LX16167,000007A –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the Differential Lock Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 302082.31 — INFORMATION FOR OPERATOR: Actuate the Front-Wheel Drive Switch
LX16167,000007B –19–03APR02–1/1
Diagnostic trouble code BCU 302085.31 is saved 3 seconds. This indicates a short circuit to the supply
when the basic control unit receives the two output voltage (battery voltage) in the switch circuit. The
signals of the front wheel drive switch (AUTO and diagnostic trouble code triggers the alarm level:
BRAKE ASSIST at switch S05 or front-wheel drive ON “Information”.
and OFF at switch S63) simultaneously for longer than
LX16167,000007C –19–01SEP02–1/1
Diagnostics
• Defective front-wheel drive switch S05 (tractors with HMS) or S63 (tractors without HMS).
• Defective signal lead (short circuit at cable 557 or 511).
Additional references:
• “Replacing the Front-Wheel Drive Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 302086.31 is saved if there is an open lead or a off). The diagnostic trouble code triggers the alarm
211
short circuit in the circuit of the solenoid valve when level: “Information”. BCU
the solenoid valve is active (front wheel drive switched 35
LX16167,000007D –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the front wheel drive.
• Defective front wheel drive clutch solenoid (Y03).
• Defective line connections (cable 555 or 310).
• Defective/bad ground connection via ground point XGND45 to XGND1.
Additional references:
– – –1/1
– – –1/1
3 Check the front-wheel Test Data for Front-Wheel Drive Clutch Solenoid Valve (Y03) —Specification OK: Diagnosis
drive solenoid valve Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when front-wheel drive clutch is
disengaged:—Voltage ........................................................................................... 12 volts • Type of error indicates
Voltage when front-wheel drive clutch is a loose contact. GO TO:
engaged:—Voltage ................................................................................................... 0 volt • Circuit/harness test for
211
Amperage check when front-wheel drive front-wheel drive solenoid
BCU
clutch is disengaged:—Amperage ............................... 1 - 1.2 amps at 20°C and 12-volt valve (Y03).
36
nominal voltage • Circuit/harness test for
front-wheel drive solenoid
NOTE: The amperage and voltage supply can only be checked with test wiring valve (Y03) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power • Circuit/harness test for
supply: front-wheel drive solenoid
• Harness interrupted (disconnected or defective lead). valve (Y03) - open
• Solenoid valve defective operator’s station.
– – –1/1
LX16167,000007E –19–03APR02–1/1
211
Diagnostic trouble code BCU 302088.31 is generated if BCU
a gear is selected while the handbrake is on. 37
LX16167,000007F –19–03APR02–1/1
BCU 302089.31 — INFORMATION FOR OPERATOR: Turn Off the Rear PTO Switch
LX16167,0000080 –19–03APR02–1/1
Diagnostic trouble code BCU 302106.31 is saved the factory default settings. This might change the
when there is an error in the memory of the basic functionality of the control unit. The diagnostic trouble
control unit. All values in the memory are replaced by code triggers the alarm level: “Information”.
LX16167,0000081 –19–03APR02–1/1
Diagnostics
211 – – –1/1
BCU
38
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
BCU 302120.31 is saved if there is an open lead or a The diagnostic trouble code triggers the alarm level:
short circuit in the circuit of the solenoid valve when “Information”.
the solenoid valve is active (front PTO switched on).
LX16167,0000082 –19–01SEP02–1/1
Diagnostics
• Wrong value in the input address for the configuration of the front PTO.
• Defective front PTO solenoid (Y01).
• Defective line connections (cable 607 or 310).
• Defective/bad ground connection (XGND9).
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Check front PTO Test Data for Front PTO Solenoid Valve (Y01) —Specification OK: • Diagnosis
solenoid Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when front PTO is
disengaged:—Voltage .............................................................................................. 0 volt • Type of error indicates
Voltage when front PTO is engaged:— a loose contact. GO TO:
Voltage .................................................................................................................. 12 volts • Circuit/harness test for
Amperage check with front PTO front PTO solenoid valve
engaged:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt (Y01).
nominal voltage • Circuit/harness test for
front PTO solenoid valve
NOTE: The amperage and voltage supply can only be checked with test wiring (Y01) - SE tractors.
harness DFLX14. In the following cases the BCU immediately interrupts the power
supply: NOT OK: GO TO:
• Harness interrupted (disconnected or defective lead). • Circuit/harness test for
• Solenoid valve defective front PTO solenoid valve
(Y01).
• Circuit/harness test for
front PTO solenoid valve
(Y01) - SE tractors.
– – –1/1
BCU 302122.31 is saved if there is an open lead or a the solenoid valve is active. The diagnostic trouble
short circuit in the circuit of the solenoid valve when code triggers the alarm level: “Information”.
LX16167,0000084 –19–01NOV02–1/1
Diagnostics
• Wrong value in the input address for the pilot function of the air brake.
211
BCU • Defective air brake solenoid valve (Y31).
40 • Defective line connections (cable 917 or 310).
• Defective/bad ground connection (XGND46).
Additional references:
• Reference 260-20-080, Description of the Air Brake System (with MFWD and Disc Brake).
– – –1/1
– – –1/1
– – –1/1
3 Check the air brake Specifications for air brake solenoid valve (Y31)—Specification OK: • Diagnosis
solenoid valve Resistance check:—Solenoid resistance ....................................... 10 - 12 ohms at 20°C completed.
Voltage when solenoid valve is
activated:—Voltage ............................................................................................... 12 volts • Type of error indicates
Amperage check when solenoid valve is a loose contact. GO TO:
activated:—Amperage .................................................. 1 - 1.2 amps at 20°C and 12-volt Circuit/harness test for air
211
nominal voltage brake solenoid valve
BCU
(Y31).
41
NOTE: The amperage and voltage supply can only be checked with test wiring
harness DFLX14 . In the following cases the BCU immediately interrupts the power NOT OK: GO TO:
supply: Circuit/harness test for air
• Harness interrupted (disconnected or defective lead). brake solenoid valve
• Solenoid valve defective (Y31).
– – –1/1
Diagnostic trouble code BCU 302123.31 is saved necessarily have any real meaning. It is often stored
when the basic control unit receives an erroneous by chance when the main switch is turned (ignition ON
switch signal combination from the reverse drive lever. and OFF). For this reason, diagnosis only needs to be
The diagnostic trouble code triggers the alarm level: performed if one or more related faults occur in
“Information”. This diagnostic trouble code does not conjunction with this code.
LX16167,0000085 –19–01NOV02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the reverse drive lever (forward
switch, reverse switch and not-neutral switch). For this reason, delete this diagnostic trouble code after starting
the engine, then do an operational check. If this diagnostic trouble code re-appears after the operational check,
this indicates a fault at the reverse drive lever (forward switch, reverse switch and not-neutral switch).
• Defective reverse switch in the reverse drive lever (A47).
• Defective not-neutral switch in the reverse drive lever (A47).
• Defective forward switch in the reverse drive lever (A47).
• Defective line connection between the reverse drive lever and the basic control unit (BCU).
– Line for forward switch (cable 209, pin 15).
– Line for reverse switch (cable 219, pin 43).
– Line for not-neutral switch (cable 220, pin 20).
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- GO TO: Circuit/harness
test for reverse switch.
- GO TO: Circuit/harness
test for not-neutral switch.
NOT OK: GO TO 3
– – –1/1
- GO TO: Circuit/harness
test for reverse switch.
- GO TO: Circuit/harness
test for not-neutral switch.
– – –1/1
Diagnostic trouble code BCU 302124.31 is saved if an of the relay. The diagnostic trouble code triggers the
211
open lead or short circuit exists in the detent coil circuit alarm level: “Information” . BCU
43
LX16167,0000086 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BCU 302131.31 is saved if an circuit. The diagnostic code triggers the alarm level:
211
BCU open lead or short circuit exists in the turn signal “Information”.
44
LX16167,0000087 –19–01SEP02–1/1
Diagnostics
• Turn signal lights H34, H35, H42 and/or H43 might be defective.
• Defective line connection between the basic control unit and the turn signal lights.
– Positive lead for left turn signal light (cable 125 and/or 126).
– Positive lead for right turn signal light (cable 107 and/or 119).
• Defective/bad ground connection from the turn signal lights:
– XGND1 via ground point XGND45 (W08 — cab wiring harness).
– XGND5 via ground point XGND44 (W08 — cab wiring harness).
– XGND10 (W19 — cab roof wiring harness).
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
of turn signal lights loose/bad/slid back) and/or bad ground connections. completed.
(H34, H35, H42 and
H43) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-021, SE16E - Basic control unit (BCU) (hazard flasher and
45
turn-signal lights)
– – –1/1
BCU 302132.31 — Hazard Warning Light Fuse F03/03 and/or F03/04 Defective
Diagnostic trouble code BCU 302132.31 is saved F03/04. This indicates that there is an open lead or a
when the basic control unit does not detect a 12-volt short to ground in the fuse’s circuit. The diagnostic
signal at the signal input for fuse F03/03 and/or trouble code triggers the alarm level: “Information”.
LX16167,0000088 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
hazard warning light loose/bad/slid back) and/or bad ground connections. completed.
fuse F03/03 and
F03/04 Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-021, SE16E - BCU (Hazard Warning and Turn Signal Lights)
47
For component location and pin arrangement see:
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 302133.31 is saved signal combination from the switch. The diagnostic
when the basic control unit receives an erroneous trouble code triggers the alarm level: “Information”.
LX16167,0000089 –19–01NOV02–1/1
Diagnostics
Additional references:
• “Replacing the Rear PTO Preselector Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 302134.31 is saved signal combination from the switch. The diagnostic
211
when the basic control unit receives an erroneous trouble code triggers the alarm level: “Information”. BCU
49
LX16167,000008A –19–03APR02–1/1
Diagnostics
Additional references:
• “Replacing the Headland Management (HMS) Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 302135.31 is saved The diagnostic trouble code triggers the alarm level:
when the basic control unit receives an erroneous “Information”.
signal combination from the switch on the left fender.
LX16167,000008B –19–03APR02–1/1
Diagnostics
Additional references:
• “Replacing the Rear PTO Preselector Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 302136.31 is saved The diagnostic trouble code triggers the alarm level:
when the basic control unit receives an erroneous “Information”.
signal combination from the switch on the right fender.
LX16167,000008C –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the Rear PTO Remote Control Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check circuit of right Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
rear PTO remote loose/bad/slid back) and/or bad ground connections. completed.
control switch
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-017, SE16A-Basic Control unit (BCU) (Rear PTO and External
53
Control).
– – –1/1
BCU 302139.31 — INFORMATION FOR OPERATOR: Rear PTO can now be Switched On at
the Remote Control Switch
LX16167,000008D –19–03APR02–1/1
Diagnostic trouble code BCU 302240.31 is saved pin 25 (connector X483/1). This diagnostic trouble
211
BCU when the basic control unit detects an erroneous code does not necessarily have any real meaning. It is
54 signal in the circuit of the control unit identification. An often stored by chance when the main switch is turned
erroneous test signal is detected during the (ignition ON and OFF). For this reason, diagnosis only
initialization of the control unit via the wiring harness needs to be performed if one or more related faults
bridge (cable 544) from pin 37 (connector X483/2) to occur in conjunction with this code.
LX16167,000008E –19–01SEP02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the wiring harness connector. For this
reason, delete this diagnostic trouble code after starting the engine, then do an operational check. If this
diagnostic trouble code re-appears after the operational check, this indicates a wrongly connected control unit.
• Wrong control unit connected to BCU connector X483/1 and X483/2.
• Open circuit (cable 544).
• Defective basic control unit (BCU).
Additional references:
– – –1/1
– – –1/1
2 Check control unit Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
identification circuit loose/bad/slid back) and/or bad ground connections. completed.
(cable 544)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-024, SE16H - BCU (Power Supply, Acoustic Alarm).
55
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303027.31 is saved if an caused by one of the senders, an additional,
erroneous signal is detected from one or several sender-specific diagnostic trouble code is saved.
senders during the hitch calibration. If the problem is
LX16167,000008F –19–03APR02–1/1
Diagnostics
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test Determine whether additional diagnostic trouble codes (priority diagnostic codes) that OK: Process the priority
indicate a problem at a hitch sender have been saved. diagnostic codes.
2 Test the functionality For information on performing an operational check, refer to: OK: If no problem can be
of the hitch detected during the
• Reference 270-10-020 , Hitch Control - Operational Check. operational check: Repeat
the hitch calibration, see
• Reference 270-10-030, Hitch Remote Control - Operational Check. Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch Control.
– – –1/1
Diagnostic trouble code BCU 303028.31 is saved, if hitch function of a new basic control unit has not been
the previous hitch calibration was not saved or the calibrated yet.
LX16167,0000090 –19–03APR02–1/1
Diagnostics
• The hitch function of the basic control unit was not performed yet.
211
• The calibration of the hitch function was prematurely aborted. BCU
• The calibration of the hitch function was not saved. 57
Additional references:
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test Determine whether additional diagnostic trouble codes (priority diagnostic codes) that OK: Process the priority
indicate a problem at the basic control unit have been saved. diagnostic codes.
2 Perform the hitch Refer to Reference 245-BCU-002 , Calibration and Input Addresses, Hitch Control. OK: Diagnosis
calibration completed.
Diagnostic trouble code BCU 303037.03 is saved if a feedback unit, position sensor and draft senders). This
211
BCU voltage of more than 5.25 volts is measured at the indicates a short to the power supply (battery voltage)
58 voltage supply of the 5-volt components (hitch in the circuit.
LX16167,0000091 –19–01SEP02–1/1
Diagnostics
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the power Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
supply circuit of the loose/bad/slid back) and/or bad ground connections. completed.
5-volt components
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
For circuit diagram see:
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
– – –1/1
Diagnostic trouble code BCU 303037.04 is saved feedback unit, position sensor and draft senders) is
when the voltage measured at the positive lead of the below 4.75 volts. This indicates that the circuit is open
voltage supply to the 5-volt components (hitch or shorted to ground.
LX16167,0000092 –19–01SEP02–1/1
Diagnostics
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the power Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
supply circuit of the loose/bad/slid back) and/or bad ground connections. completed.
5-volt components
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
61
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303041.02 is saved by chance when the main switch is turned (ignition ON
when no impulses are received from the stepper motor and OFF). For this reason, diagnosis only needs to be
circuit (coil 1). This indicates that the stepper motor’s performed if one or more related faults occur in
circuit is open. This diagnostic trouble code does not conjunction with this code.
necessarily have any real meaning. It is often stored
LX16167,0000093 –19–01SEP02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the coil. For this reason, delete this
211
BCU diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code
62 re-appears after the operational check, this indicates an open line or a defective coil.
• Defective line connection between the stepper motor and the basic control unit (cable 858 and 859).
• Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms .
Between pin C (cable 855 / PH2+) and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
stepper motor and
calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
63
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303042.02 is saved by chance when the main switch is turned (ignition ON
when no impulses are received from the stepper motor and OFF). For this reason, diagnosis only needs to be
circuit (coil 2). This indicates that the stepper motor’s performed if one or more related faults occur in
circuit is open. This diagnostic trouble code does not conjunction with this code.
necessarily have any real meaning. It is often stored
LX16167,0000094 –19–01SEP02–1/1
Diagnostics
• This diagnostic trouble code may occur without there being any problem at the coil. For this reason, delete this
211
BCU diagnostic trouble code after starting the engine, then do an operational check. If this diagnostic trouble code
64 re-appears after the operational check, this indicates an open line or a defective coil.
• Defective line connection between the stepper motor and the basic control unit (cable 854 and 855).
• Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
Between pin C (cable 855 / PH2+) and stepper motor and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
65
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303043.02 is saved the stepper motor circuit, either within the coil, to the
when invalid impulses are received from the stepper supply voltage (battery voltage), or to ground.
motor circuit (coil 1). This indicates a short circuit in
LX16167,0000095 –19–01SEP02–1/1
Diagnostics
• Defective line connection between the stepper motor and the basic control unit (cable 858 and 859).
211
BCU – Short or ground.
66 • Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
Between pin C (cable 855 / PH2+) and stepper motor and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
67
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
Diagnostic trouble code BCU 303044.02 is saved the stepper motor circuit, either within the coil, to the
when invalid impulses are received from the stepper supply voltage (battery voltage), or to ground.
motor circuit (coil 2). This indicates a short circuit in
LX16167,0000096 –19–01SEP02–1/1
Diagnostics
• Defective line connection between the stepper motor and the basic control unit (cable 854 and 855).
211
BCU – Short or ground.
68 • Defective stepper motor (M08).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1.2 Perform a visual inspection of the stepper motor (M08) and the stepper motor OK: GO TO 2.
connector X92 (W30).
NOT OK: Repair as
❒ Check for visual signs of damage. needed and carry out an
❒ Check the electrical connections for bad, loose, widened, slid-back or corroded operational test.
contacts.
– – –1/1
2 Checking the stepper Disconnect stepper motor connector X92 (W30). OK: • Diagnosis
motor completed.
To test the stepper motor for shorted or open circuit, check continuity between stepper
motor terminals: • Type of error indicates
a loose contact. GO TO
Test data for stepper motor (M08)—Specification 3.
Between pin A (cable 859 / PH1+) and
pin B (cable 858 / PH1-):—Resistance ...................................................... 1.0 - 2.0 ohms NOT OK: Replace the
Between pin C (cable 855 / PH2+) and stepper motor and
pin D (cable 854 / PH2-):—Resistance...................................................... 1.0 - 2.0 ohms calibrate the hitch
function of the BCU
(Reference 245-BCU-002,
Calibration and Input
Addresses, Hitch
Control).
– – –1/1
3 Check circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
stepper motor (M08) loose/bad/slid back) and/or bad ground connections. completed.
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
BCU
• Reference 240-10-016, SE15 Electronic Hitch Control Unit.
69
For component location and pin arrangement see:
• Reference 240-26-004 , Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
NOTE: The following are possible causes: • Reference 245-BCU-200, Operation of the Basic
Control Unit (Basic Functions).
• Defective alternator drive.
• Defective battery. Reference 245-BCU-201, Operation of the Basic
• Defective alternator. Control Unit (Hitch Control).
• Defective line connections.
LX16167,0000097 –19–03APR02–1/1
NOTE: The following are possible causes: • Reference 245-BCU-200, Operation of the Basic
Control Unit (Basic Functions).
• Defective battery.
• Defective alternator. Reference 245-BCU-201, Operation of the Basic
Control Unit (Hitch Control).
Perform the procedure for diagnostic trouble
code BCU 000168.16 –– System Voltage Too
High (Engine Running) .
LX16167,0000098 –19–03APR02–1/1
BCU 303049.02 — Conflicting Signals from Quick Raise/Lower Switch and Remote Switch
Diagnostic trouble code BCU 303049.02 is stored if the switch are actuated simultaneously. This indicates a
rocker switch for quick raise/lower and the remote short in the signal leads.
LX16167,0000099 –19–01SEP02–1/1
Diagnostics
• Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm).
• Defective left (S68) or right (S23) remote control switch.
• Defective line connection between the rocker switch and the basic control unit (cable 834 and 839).
– Short circuit.
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
• “Replacing the Rear PTO Remote Control Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 303049.03 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too High
Diagnostic trouble code BCU 303049.03 is saved switch during operation or calibration. This indicates a
211
BCU when the basic control unit detects a voltage over 10.5 short circuit to the supply voltage (battery voltage) in
72 volts at the signal input of the rapid raise/lower rocker the switch circuit.
LX16167,000009A –19–01SEP02–1/1
Diagnostics
• Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm).
• Defective line connection between the rocker switch and the basic control unit (cable 834 and 839).
– Short circuit.
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
BCU 303049.04 — Rapid Raise/Lower Rocker Switch, Signal Voltage Too Low
Diagnostic trouble code BCU 303049.04 is saved switch during operation or calibration. This indicates
when the basic control unit detects a voltage below 1 that the switch’s circuit is open.
volt at the signal input of the rapid raise/lower rocker
LX16167,000009B –19–01SEP02–1/1
Diagnostics
• Defective rapid raise/lower rocker switch (S24, S24/2 with Command Arm).
211
BCU • Defective line connection between the rocker switch and the basic control unit (cable 834 and 839 or positive
74 lead 838).
– Open circuit.
– Grounded circuit.
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BCU 303051.03 is saved 4.75 volts at the signal input of the left draft sender.
when the basic control unit measures a voltage over This indicates that the draft sensor’s circuit is shorted.
LX16167,000009C –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303051.04 is saved 0.25 volts at the signal input of the left draft sender.
when the basic control unit measures a voltage below This indicates that the draft sensor’s circuit is open.
LX16167,000009D –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303052.03 is saved 4.75 volts at the signal input of the right draft sender.
when the basic control unit measures a voltage over This indicates that the draft sensor’s circuit is shorted.
LX16167,000009E –19–01SEP02–1/1
Diagnostics
• Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted.
211
BCU • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S).
80 • Defective line connection between draft sender or potentiometer and basic control unit:
– Positive lead (cable 873).
– Signal lead (cable 884).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303052.04 is saved 0.25 volts at the signal input of the right draft sender.
when the basic control unit measures a voltage below This indicates that the draft sensor’s circuit is open.
LX16167,000009F –19–01SEP02–1/1
Diagnostics
• Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted.
211
BCU • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S).
82 • Defective line connection between draft sender or potentiometer and basic control unit:
– Positive lead (cable 873).
– Ground lead (cable 531).
– Signal lead (cable 884).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303053.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A0 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of sensitivity Command Arm: GO TO:
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts sensitivity potentiometer .
• Circuit/harness test for
sensitivity potentiometer -
211
SE tractors.
BCU
• Circuit/harness test for
85
sensitivity potentiometer -
open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
– – –1/1
Diagnostic trouble code BCU 303053.04 is saved 0.25 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage below indicates that the potentiometer’s circuit is open.
LX16167,00000A1 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
sensitivity potentiometer .
• Circuit/harness test for
sensitivity potentiometer -
SE tractors.
• Circuit/harness test for
sensitivity potentiometer -
open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
sensitivity potentiometer.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of sensitivity power supply at
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/2 (X469
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
BCU 303054.03 — Hitch Height Control Potentiometer, Signal Voltage Too High
Diagnostic trouble code BCU 303054.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A2 –19–01SEP02–1/1
Diagnostics
• Defective hitch height control potentiometer (B27, B98 with Command Arm).
• Defective line connection between the potentiometer and the basic control unit (short circuit):
– Positive lead (cable 873).
– Signal lead (cable 877).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of hitch height Command Arm: GO TO:
control potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts hitch-height potentiometer
.
• Circuit/harness test for
211
hitch-height potentiometer
BCU
- SE tractors.
89
• Circuit/harness test for
hitch-height potentiometer
- open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
– – –1/1
BCU 303054.04 — Hitch Height Control Potentiometer, Signal Voltage Too Low
Diagnostic trouble code BCU 303054.04 is saved 0.25 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage below indicates that the potentiometer’s circuit is open.
LX16167,00000A3 –19–01SEP02–1/1
Diagnostics
• Defective hitch height control potentiometer (B27, B98 with Command Arm).
211
BCU • Defective line connection between the potentiometer and the basic control unit (open or grounded circuit):
90 – Positive lead (cable 873).
– Ground lead (cable 871/531).
– Signal lead (cable 877).
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
hitch-height
potentiometer.
• Circuit/harness test for
hitch-height potentiometer
- SE tractors.
• Circuit/harness test for
hitch-height potentiometer
- open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
hitch-height
potentiometer.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of hitch height power supply at
control potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/1 (X468
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
Diagnostic trouble code BCU 303055.03 is saved potentiometer. This indicates that the potentiometer’s
211
BCU when the basic control unit measures a voltage over circuit is shorted.
92 4.75 volts at the signal input of the position sensor
LX16167,00000A4 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO 3.
– – –1/1
– – –1/1
Diagnostic trouble code BCU 303055.04 is saved potentiometer. This indicates an open lead in the
when the basic control unit measures a voltage below potentiometer circuit.
0.25 volts at the signal input of the position sensor’s
LX16167,00000A5 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of position sensor power supply at
BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X96.
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts
NOT OK: Refer to
diagnostics for faulty
5-volt power supply
(diagnostic trouble code
BCU 303037.04, Section
211, Group BCU).
– – –1/1
Diagnostic trouble code BCU 303056.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A6 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of raise limit Command Arm: GO TO:
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts raise limit potentiometer
(B27).
• Circuit/harness test for
raise limit potentiometer
(B27) - SE tractors.
• Circuit/harness test for
raise limit potentiometer
(B27) - open operator’s
station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
– – –1/1
Diagnostic trouble code BCU 303056.04 is saved 0.25 volts at the signal input of the potentiometer. This
211
BCU when the basic control unit measures a voltage below indicates an open lead in the potentiometer circuit.
98
LX16167,00000A7 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
- On tractors without
Command Arm, GO TO:
• Circuit/harness test for
raise limit potentiometer
(B27).
• Circuit/harness test for
raise limit potentiometer
(B27) - SE tractors.
• Circuit/harness test for
raise limit potentiometer
(B27) - open operator’s
station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
raise limit potentiometer
(B97).
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of raise limit power supply at
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/1 (X469
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
Diagnostic trouble code BCU 303057.03 is saved 4.75 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage over indicates that the potentiometer’s circuit is shorted.
LX16167,00000A8 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
NOT OK: GO TO 3.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: - On tractors without
of rate-of-drop Command Arm: GO TO:
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification • Circuit/harness test for
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts rate-of-drop potentiometer
.
• Circuit/harness test for
211
rate-of-drop potentiometer
BCU
- SE tractors.
,102
• Circuit/harness test for
rate-of-drop potentiometer
- open operator’s station.
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
– – –1/1
Diagnostic trouble code BCU 303057.04 is saved 0.25 volts at the signal input of the potentiometer. This
when the basic control unit measures a voltage below indicates an open lead in the potentiometer circuit.
LX16167,00000A9 –19–01SEP02–1/1
Diagnostics
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
- On tractors without
Command Arm: GO TO:
• Circuit/harness test for
rate-of-drop
potentiometer.
• Circuit/harness test for
rate-of-drop potentiometer
- SE tractors.
• Circuit/harness test for
rate-of-drop potentiometer
- open operator’s station .
- On tractors with
Command Arm: GO TO:
Circuit/harness test for
rate-of-drop
potentiometer.
– – –1/1
3 Check voltage supply Access address BCU 116 : OK: Check the 5-volt
of rate-of-drop power supply at
potentiometer BCU 116 –– Voltage, 5-volt Power Supply for Hitch Control Units—Specification connector X14/1 (X469
5-volt power supply:—Voltage ................................................................ 4.75 - 5.25 volts with Command Arm).
– – –1/1
Diagnostic trouble code BCU 303058.02 is saved switches (signal from the switch on the right and/or left
211
when the basic control unit receives an erroneous fender). This indicates a fault in the switch’s circuit. BCU
signal combination from one of the hitch remote control ,105
LX16167,00000AA –19–01SEP02–1/1
Diagnostics
Additional references:
• General hitch information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
• “Replacing the Rockshaft’s Remote Control Switch”, (Section 40, Group 25 in the Repair manual).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
BCU 115 –– Lower Status, Right Remote Control Switch (S23)—Specification - GO TO:
Switch in neutral position:—Status ............................................................................. 010 • Circuit/harness test for
Switch in lower position:—Status ................................................................................ 001 left remote control switch
(S68).
• Circuit/harness test for
left remote control switch
(S68) - SE tractors.
– – –1/1
Diagnostic trouble code BCU 303060.02 is saved adjustment cam of the stepper motor and the
211
when the basic control unit registers an erroneous raise/lower valve of the hitch valve is out of the valid BCU
stepper motor deadband (the play between the range). ,107
LX16167,00000AB –19–03APR02–1/1
Diagnostics
Additional references:
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 “Calibrating the Go through calibration procedure as far as step 8a “ Calibrating the Discharge Valve” . OK: End the calibration
discharge valve” Refer to Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. process.
When 00000 appears, the discharge valve is calibrated and the value is stored.
If not: Center the stepper motor without leaving the calibrating address, and repeat
from step 8a until the values are OK (Reference 270-15-110, Checking the Stepper
Motor and Hitch Valve).
– – –1/1
3 “Calibrating the Go through calibration procedure as far as step 8b “ Calibrating the Pressure Valve” . OK: End the calibration
pressure valve” Refer to Reference 245-BCU-002, Calibration and Input Addresses, Hitch Control. process.
– – –1/1
Diagnostic trouble code BCU 303177.18 is saved Calibration and Input Addresses, Hitch
211
when an oil temperature below 40° C (104° F) is Control). BCU
registered while the hitch control is being calibrated. A ,109
low oil temperature may adversely affect the calibration
process.
LX16167,00000AC –19–03APR02–1/1
Diagnostic trouble code BCU 303251.02 is saved sender. This indicates a fault in the draft sensor’s
when the basic control unit registers a varying voltage circuit.
(more than 0.5 volts) at the signal input of the left draft
LX16167,00000AD –19–03APR02–1/1
Diagnostics
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Check Left Draft Check the circuit of the left draft sender (B20), refer to the diagnostic code procedures OK: Diagnosis
Sender BCU 303051.04 –– Left Draft Sender, Signal Voltage Too Low and repeat the completed.
calibration.
NOT OK: If diagnostic
trouble code BCU
303251.02 reoccurs after
the calibration and the
circuit of the left draft
sender (B20) is OK:
Replace the draft sender
and repeat the calibration.
– – –1/1
BCU 303251.03 — Left Draft Sender, Signal Voltage Too High During Calibration
Diagnostic trouble code BCU 303251.03 is saved • Defective draft sender B20.
211
when the basic control unit measures a voltage over • Defective line connection between draft BCU
4.75 volts at the signal input of the left draft sender sender (B20) and basic control unit: ,111
during the calibration process. This indicates that the – Positive lead (cable 873).
draft sensor’s circuit is shorted. – Signal lead (cable 885).
Perform the procedure for diagnostic trouble code BCU
NOTE: The following are possible causes: 303051.03 –– Left Draft Sender, Signal Voltage Too
High and repeat the calibration.
• Left draft sender (B20) is set wrongly or
misadjusted.
LX16167,00000AE –19–03APR02–1/1
BCU 303251.04 — Left Draft Sender, Signal Voltage Too Low During Calibration
Diagnostic trouble code BCU 303251.04 is saved • Defective draft sender B20.
when the basic control unit measures a voltage below • Defective line connection between draft
0.25 volts at the signal input of the left draft sender sender (B20) and basic control unit:
during the calibration process. This indicates that the – Positive lead (cable 873).
draft sensor’s circuit is open. – Ground lead (cable 531).
– Signal lead (cable 885).
NOTE: The following are possible causes: Perform the procedure for diagnostic trouble code BCU
303051.04 –– Left Draft Sender, Signal Voltage Too
• Left draft sender (B20) is set wrongly or Low and repeat the calibration.
misadjusted.
LX16167,00000AF –19–03APR02–1/1
Diagnostic trouble code BCU 303252.02 is saved draft sender. This indicates a fault in the draft sensor’s
when the basic control unit registers a varying voltage circuit.
(more than 0.5 volts) at the signal input of the right
LX16167,00000B0 –19–03APR02–1/1
Diagnostics
• Right draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S) is set wrongly or misadjusted.
211
BCU • Defective draft sender B19 (6020 - 6620) or draft potentiometer B41 (6820 - 6920S).
,112 • Defective line connection between draft sender or potentiometer and basic control unit:
– Positive lead (cable 873).
– Ground lead (cable 531).
– Signal lead (cable 884).
Additional references:
• General Hitch Information: Reference 270-20-001, PFC Hydraulic System — Summary of References.
– – –1/1
1 Check Right Draft Check the circuit of draft sender B19 or draft potentiometer B41, refer to the diagnostic OK: Diagnosis
Sender or Draft code procedure BCU 303052.04 –– Right Draft Sender, Signal Voltage Too Low and completed.
Potentiometer repeat the calibration.
NOT OK: If diagnostic
trouble code BCU
303252.02 reoccurs after
the calibration and the
circuit of the right draft
sender B19 or draft
potentiometer B41 is OK:
Replace draft sender/draft
potentiometer and repeat
the calibration.
– – –1/1
BCU 303252.03 — Right Draft Sender, Signal Voltage Too High During Calibration
Diagnostic trouble code BCU 303252.03 is saved • Defective draft sender B19 (6020 - 6620) or
211
when the basic control unit measures a voltage over draft potentiometer B41 (6820 - 6920S). BCU
4.75 volts at the signal input of the right draft sender • Defective line connection between draft ,113
during the calibration process. This indicates that the sender or potentiometer and basic control
draft sensor’s circuit is shorted. unit:
– Positive lead (cable 873).
NOTE: The following are possible causes: – Signal lead (cable 884).
Perform the procedure for diagnostic trouble code BCU
• Right draft sender B19 (6020 - 6620) or draft 303052.03 –– Right Draft Sender, Signal Voltage Too
potentiometer B41 (6820 - 6920S) is set High and repeat the calibration.
wrongly or misadjusted.
LX16167,00000B1 –19–03APR02–1/1
BCU 303252.04 — Right Draft Sender, Signal Voltage Too Low During Calibration
Diagnostic trouble code BCU 303252.04 is saved • Defective draft sender B19 (6020 - 6620) or
when the basic control unit measures a voltage below draft potentiometer B41 (6820 - 6920S).
0.25 volts at the signal input of the right draft sender • Defective line connection between draft
during the calibration process. This indicates that the sender or potentiometer and basic control
draft sensor’s circuit is open. unit:
– Positive lead (cable 873).
NOTE: The following are possible causes: – Ground lead (cable 531).
– Signal lead (cable 884).
• Right draft sender B19 (6020 - 6620) or draft Perform the procedure for diagnostic trouble code BCU
potentiometer B41 (6820 - 6920S) is set 303052.04 –– Right Draft Sender, Signal Voltage Too
wrongly or misadjusted. Low and repeat the calibration.
LX16167,00000B2 –19–03APR02–1/1
BCU 303255.03 — Position Sender, Signal Voltage Too High During Calibration
Diagnostic trouble code BCU 303255.03 is saved • Defective line connection between the
211
BCU when the basic control unit measures a voltage over position sender and the basic control unit
,114 4.75 volts at the signal input of the position sender (short circuit):
potentiometer during the calibration process. This – Positive lead (cable 873).
indicates a short circuit in the potentiometer circuit. – Signal lead (cable 878).
Perform the procedure for diagnostic trouble code BCU
NOTE: The following are possible causes: 303055.03 –– Position Sender, Signal Voltage Too
High and repeat the calibration.
• Defective position sender (B21).
LX16167,00000B3 –19–03APR02–1/1
BCU 303255.04 — Position Sender, Signal Voltage Too Low During Calibration
Diagnostic trouble code BCU 303255.04 is saved • Defective line connection between the
when the basic control unit measures a voltage below potentiometer and the basic control unit
0.25 volts at the signal input of the position sender (open or grounded circuit):
potentiometer during the calibration process. This – Positive lead (cable 873).
indicates that the potentiometer’s circuit is open. – Ground lead (cable 531).
– Signal lead (cable 878).
NOTE: The following are possible causes: Perform the procedure for diagnostic trouble code BCU
303055.04 –– Position Sender, Signal Voltage Too
• Defective position sender (B21). Low and repeat the calibration.
LX16167,00000B4 –19–03APR02–1/1
BCU 303260.16 — Stepper Motor Raising Deadband Above Valid Range During
Calibration
211
Diagnostic trouble code BCU 303260.16 is saved • False raise valve setting. BCU
when the raising deadband of the stepper motor (play • Stepper motor not centered ,115
between the adjustment cam of the stepper motor and
the raise valve of the hitch valve) detected during Perform the procedure for diagnostic trouble code BCU
calibration is too large. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B5 –19–03APR02–1/1
BCU 303260.18 — Stepper Motor Raising Deadband Below Valid Range During
Calibration
Diagnostic trouble code BCU 303260.18 is saved • False raise valve setting.
when the raising deadband of the stepper motor (play • Stepper motor not centered
between the adjustment cam of the stepper motor and
the raise valve of the hitch valve) detected during Perform the procedure for diagnostic trouble code BCU
calibration is too small. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B6 –19–03APR02–1/1
BCU 303261.16 — Stepper Motor Lowering Deadband Above Valid Range During
Calibration
211
BCU Diagnostic trouble code BCU 303261.16 is saved • False lower valve setting.
,116 when the lowering deadband of the stepper motor • Stepper motor not centered
(play between the adjustment cam of the stepper
motor and the lower valve of the hitch valve) detected Perform the procedure for diagnostic trouble code BCU
during calibration is too large. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B7 –19–03APR02–1/1
BCU 303261.18 — Stepper Motor Lowering Deadband Below Valid Range During
Calibration
Diagnostic trouble code BCU 303261.18 is saved • False lower valve setting.
when the lowering deadband of the stepper motor • Stepper motor not centered
(play between the adjustment cam of the stepper
motor and the lower valve of the hitch valve) detected Perform the procedure for diagnostic trouble code BCU
during calibration is too small. 303060.02 –– Stepper Motor Deadband Out of Range
and repeat the calibration.
NOTE: The following are possible causes:
LX16167,00000B8 –19–03APR02–1/1
Diagnostic trouble code BIF 000096.03 is saved when panel displays an empty tank and the alarm level:
211
there is an open or a short circuit to the supply voltage “Information” is triggered. BIF
(battery voltage) in the sender circuit. The instrument 1
LX16167,0000042 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check fuel gauge Use a multimeter to measure between pin A and C at the fuel gauge sender OK: GO TO:
sender (B03) connector: Circuit/harness test for
fuel gauge sender (B03)
Fuel gauge sending unit (B03)—Specification
Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms NOT OK: Replace the
Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms sender and repeat the
test.
– – –1/1
Diagnostic trouble code BIF 000096.04 is saved when instrument panel displays an empty tank and the alarm
there is a short to ground in the sender circuit. The level: “Information” is triggered.
LX16167,0000043 –19–01NOV02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Check fuel gauge Use a multimeter to measure between pin A and C at the fuel gauge sender OK: GO TO:
sender (B03) connector: Circuit/harness test for
fuel gauge sender (B03)
Fuel gauge sending unit (B03)—Specification
Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms NOT OK: Replace the
Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms sender and repeat the
test.
– – –1/1
LX16167,0000044 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Check fuel tank level 2.1 Fuel level in percent: OK: Diagnosis
completed.
Access address BIF 31 and compare the displayed fuel tank level with actual level in
fuel tank: NOT OK: Address BIF 31
displays the wrong value:
BIF 31 –– Status, fuel gauge sender (B03) in %—Specification GO TO 2.2.
211
Fuel tank level:—Percent ................................................................... between 0 and 100
BIF
6
2.2 Fuel Gauge Sender B03, Test and Adjustment: OK: GO TO:
Circuit/harness test for
1. Testing the sender/pump unit: fuel gauge sender (B03)
Fuel gauge sending unit (B03)—Specification
Empty tank:—Resistance ...................................................................... 10 (+/- 2.5) ohms NOT OK: Adjust the fuel
Full tank:—Resistance ....................................................................... 180 (+12/- 2) ohms gauge sender.
2. Sender/pump adjustment:
Position the sender/pump unit, to enable the float arm to sit into a well leading away
from the pump locating socket in the base of the tank. For exact positioning, use a
multimeter. The empty-position Ohm-value, when the sender/pump unit is pressed
down against its spring, needs to be 15 to 18 Ohm.
The pump socket can be seen from the underside of the tank, showing the position
and direction of the sender/pump guide for the sender arm.
NOTE: If the engine is running, the fuel gauge sender is connected to the wiring
harness and the lever of the sender moves from the "Empty" to the "Full" position, it
takes a few minutes before the display indicates the new fuel level. Inside the BIF a
delay relay (5 to 10 minutes) is installed.
– – –1/1
Diagnostic trouble code BIF 000100.00 is saved when warning light is open at an engine speed of 700 rpm.
the instrument panel does not register any engine oil The diagnostic code triggers the alarm level: “Stop
pressure. The sender of the engine oil pressure Engine”.
LX16167,0000045 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the engine (lubrication system): OK: Visual inspection
does not reveal any
❒ Check for oil leaks. problems: GO TO 2.
❒ Check engine oil level.
❒ Check filters. NOT OK: Recondition as
❒ Check for oil leaks (visual signs of damages at the engine), see reference “Check required and carry out an
for Head Gasket Failures”, Base Engine CTM. operational test.
❒ While the engine is not running, check whether there is an oil film on the coolant
(this would indicate malfunctions that require engine repairs, refer to “Preliminary
Engine Testing”, Base Engine CTM)
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000107.16 is saved when is closed at an engine speed of 700 rpm. This
211
BIF the instrument panel registers a restricted engine air diagnostic trouble code triggers the alarm level:
8 cleaner. The sender of the engine air filter control light “CAUTION”.
LX16167,0000046 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000110.00 is saved when (235°F). This diagnostic trouble code triggers the alarm
the engine coolant temperature is more than 113°C level: “Stop Engine”.
LX16167,0000047 –19–01NOV02–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
– – –1/1
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– – –1/1
– – –1/1
5 Cooling system Following items can cause the engine to overheat: OK: Perform engine
diagnosis diagnosis: GO TO 6.
• Loose or broken fan belt.
• Dirty radiator NOT OK: Recondition as
• Low coolant level. required and carry out an
• Low crankcase oil level operational test.
211
• Engine overloaded.
BIF
• Defective viscous fan drive, see Reference 230-15-090, Checking the Viscous Fan
12
Drive.
• Defective radiator cap, see Reference 230-15-070, Testing Cooling System for
Leaks.
• Defective head gasket, see reference “Check for Head Gasket Failures”, Base
Engine CTM.
• Injection pump not correctly timed.
• Faulty thermostat, see reference “Inspect Thermostat and Test Opening
Temperature”, Base Engine CTM
• Faulty coolant pump, see reference “Inspect, Clean, and Measure Water Pump
Parts”, Base Engine CTM.
• Corroded coolant passages.
• Improper grade of fuel.
• Excessive fuel delivery, see reference “Diagnosing Fuel System Malfunctions”,
Mechanical Fuel System CTM.
– – –1/1
6 Engine diagnosis Perform engine diagnosis, see reference in Base Engine CTM. NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
Diagnostic trouble code BIF 000110.03 is saved when sender circuit. The coolant temperature indicator is at
the instrument panel registers an unlikely temperature the extreme right of the red warning zone and the
and therefore indicates that there is an open or a short alarm level: “Information” is triggered.
circuit to the supply voltage (battery voltage) in the
LX16167,0000048 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Use a multimeter to measure between pin A and B at connector X262 (wiring harness
W02):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000110.04 is saved when in the sender circuit. The coolant temperature indicator
211
the instrument panel registers an unlikely temperature is at the extreme right of the red warning zone and the BIF
and therefore indicates that there is a short to ground alarm level: “Information” is triggered. 15
LX16167,0000049 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Use a multimeter to measure between pin A and B at connector X262 (wiring harness
W02):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000110.16 is saved when (230°F) and 113°C (235°F). This diagnostic trouble
211
the engine coolant temperature is between 110°C code triggers the alarm level: “CAUTION”. BIF
17
LX16167,000004A –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
– – –1/1
– – –1/1
– – –1/1
– – –1/1
5 Cooling system Following items can cause the engine to overheat: OK: Perform engine
diagnosis diagnosis: GO TO 6.
• Loose or broken fan belt.
• Dirty radiator NOT OK: Recondition as
• Low coolant level. required and carry out an
• Low crankcase oil level operational test.
• Engine overloaded.
• Defective viscous fan drive, see Reference 230-15-090, Checking the Viscous Fan
Drive.
• Defective radiator cap, see Reference 230-15-070, Testing Cooling System for
Leaks.
• Defective head gasket, see reference “Check for Head Gasket Failures”, Base
Engine CTM.
• Injection pump not correctly timed.
• Faulty thermostat, see reference “Inspect Thermostat and Test Opening
Temperature”, Base Engine CTM
• Faulty coolant pump, see reference “Inspect, Clean, and Measure Water Pump
Parts”, Base Engine CTM.
• Corroded coolant passages.
• Improper grade of fuel.
• Excessive fuel delivery, see reference “Diagnosing Fuel System Malfunctions”,
Mechanical Fuel System CTM.
– – –1/1
6 Engine diagnosis Perform engine diagnosis, see reference in Base Engine CTM. NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
Diagnostic code BIF 000126.15 is saved when the and the differential filter pressure over 350 kPa
hydraulic oil filter is dirty. The first filter alarm level is (3.5 bar; 51 psi) +/- 20 kPa (0.2 bar; 2.9 psi). Change
triggered when the transmission oil temperature is the hydraulic oil filter. This diagnostic trouble code
above 28 °C (82 °F), the engine speed over 700 rpm triggers the alarm level: “Information”.
LX16167,000004B –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of hydraulic oil filter circuit: NOT OK: Recondition as
needed and repeat this
❒ Check oil filter for external damage. test.
❒ Check also condition of hydraulic oil filter hoses:
• Replace hoses that are cracked, split or otherwise in poor condition.
– – –1/1
2 Check Hydraulic Oil • Replace the hydraulic oil filter. OK: Diagnosis
Filter • Operate engine at wide open throttle for 10 - 15 seconds with oil temperature above completed.
40°C (104°F). Filter lamp should stay OFF.
NOT OK: Oil temperature
Access address BIF 13: above 40°C (104°F): GO
TO:
211
BIF 13 –– Status, Hydraulic Oil Filter Sender (B111)—Specification
BIF
Engine OFF:—Status (Switch OPEN) ......................................................................... X0X • On tractors with
21
Engine ON (switch open = filter clean):— AutoPowr/IVT
Status .......................................................................................................................... X0X transmission,
Circuit/harness test for
restriction warning switch
at hydraulic oil filter
(B111) (AutoPowr/IVT
transmission).
• On tractors with
PowrQuad and
PowrQuad Plus
transmissions,
Circuit/harness test for
restriction warning switch
at hydraulic oil filter
(B111).
IF OK: GO TO 3.
– – –1/1
3 Check Hydraulic Oil Specifications, differential pressure switch for hydraulic oil filter—Specification OK: Check hydraulic
Filter Circuit Restricted filter indicator:—Switch point 1 system.
at a differential pressure of ............................... 350 kPa +/- 20 kPa (3.5 bar +/- 0.2 bar;
51 psi +/- 3psi) NOT OK: Recondition as
Filter restriction indicator:—Switch point required and carry out an
2 at a differential pressure of .......................... 425 kPa +/- 25 kPa (4.5 bar +/- 0.25 bar; operational test.
65 psi +/- 4psi)
– – –1/1
LX16167,000004C –19–01SEP03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
• On tractors with
PowrQuad and
PowrQuad Plus
transmissions,
Circuit/harness test for
restriction warning switch
at hydraulic oil filter
(B111).
IF OK: GO TO 3.
– – –1/1
3 Checking the oil filter 3.1 - Transmission oil filter circuit: OK: Check
circuit transmission/hydraulic
The oil filter relief valve is activated (opened) by a restricted oil filter (increased system.
differential pressure before oil filter opens relief valve and the oil channel to the filter
restriction switch B07). NOT OK: Recondition as
required and carry out an
Specifications, transmission oil filter—Specification operational test.
Opening pressure of filter relief valve:—
Differential pressure ......................................................... max. 300 kPa (3.0 bar; 44 psi)
Closing pressure of pressure switch
B07:—Pressure .............................................................. max. 760 kPa (7.6 bar; 110 psi)
Opening pressure of pressure switch
B07:—Pressure ................................................................ max. 450 kPa (4.5 bar; 65 psi)
3.2 - Hydraulic oil filter circuit: The increasing differential pressure before the filter
directly activates differential pressure switch B111.
– – –1/1
Diagnostic trouble code BIF 000127.00 is saved when transmission oil pressure warning light is closed at an
211
BIF the instrument panel does not register any engine speed of 700 rpm. The diagnostic trouble code
24 transmission oil pressure. The sender of the triggers the alarm level: “Stop Engine”.
LX16167,000004D –19–03APR02–1/1
Diagnostics
• Filter problem, diagnostic trouble code BIF 000126.15 and/or BIF 000126.16 take priority.
• Defective transmission oil pressure sender (B31).
• Defective sender line connection (cable 515 or 310).
• Transmission oil pressure too low because of defective transmission oil pump, air intake/pressure circuit (check
suction screen).
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Isolate or identify the Ask the operator: NOT OK: Fault indicates
cause of the fault a problem with the
• How does the machine function? transmission oil circuit:
• During what type of work does the fault occur? GO TO 4.
– Shift problem.
– PTO, differential lock and MFWD work perfectly? NOT OK: Error indicates
– Fault comes along with unusual noise? a problem with the PTO,
– Fault occurs during work with special implement? differential lock or FWD:
(Does the implement comply fully with technical specifications?) GO TO 5.
• Does the tractor comply fully with technical specifications?
NOT OK: Problem/cause
Carry out a test drive and ask the operator: cannot be isolated: GO
TO 4.
– – –1/1
4 PowrQuad See Reference 255-15-001, PowrQuad Transmission—System Check. OK: Perform major
transmission system system checks in the
check For information on test ports, see Reference 255-15-002, PowrQuad Transmission— transmission circuit: GO
Test Ports. TO 5.
– – –1/1
– – –1/1
LX16167,000004E –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check the electrical
charging system connections of the
• Check battery, refer to "Battery Checks", Section 240, Group 15. charging system for bad,
loose, widened or
corroded contacts.
211
NOT OK: Recondition as
BIF
needed and repeat the
28
test.
– – –1/1
BIF 000167.17 — D+ Voltage Too Low (Engine Speed Over 1500 rpm)
Diagnostic trouble code BCU 000167.17 is saved if the diagnostic trouble code triggers the alarm level:
D+ voltage of the alternator is less than 12.5 volts at “CAUTION”.
an engine speed of more than 1500 rpm. This
LX16167,000004F –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check the electrical
charging system connections of the
• Check battery, refer to "Battery Checks", Section 240, Group 15. charging system for bad,
loose, widened or
corroded contacts.
– – –1/1
Diagnostic trouble code BCU 000167.18 is saved if the diagnostic trouble code triggers the alarm level:
211
BIF D+ voltage of the alternator is less than 12.5 volts at “CAUTION”.
30 an engine speed between 800 rpm and 1500 rpm. This
LX16167,0000050 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
Perform a visual inspection of the alternator and the drive belt. OK: GO TO 2.
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check the electrical
charging system connections of the
• Check battery, refer to "Battery Checks", Section 240, Group 15. charging system for bad,
loose, widened or
corroded contacts.
– – –1/1
Diagnostic trouble code BIF 000168.16 is saved if the diagnostic trouble code triggers the alarm level:
system voltage (battery voltage) is more than 15.5 “CAUTION”.
volts at an engine speed of more than 512 rpm. This
LX16167,0000051 –19–03APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (BIF
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
BIF 000168.17 — System Voltage Too Low (Engine Speed Over 1500 rpm)
Diagnostic trouble code BIF 000168.17 is saved if the diagnostic trouble code triggers the alarm level:
211
system voltage (battery voltage) is less than 12.5 volts “CAUTION”. BIF
at an engine speed of more than 1500 rpm. This 33
LX16167,0000052 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of the battery, the alternator and the drive belt. NOT OK: Recondition as
required and carry out an
❒ Check for visual signs of damage. operational test.
❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of
slipping.
❒ Check the electrical connections for bad, loose, widened or corroded contacts.
❒ Check ground connections between battery/engine and cab.
• Check mounting surfaces for corrosion / paint and loose mounting bolts.
– – –1/1
– – –1/1
4 Check power supply Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
(cables 992 and 050) loose/bad/slid back) and/or bad ground connections. completed.
of basic informator
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram, see:
– – –1/1
BIF 000168.18 — System Voltage Too Low (Engine Speed Up to 1500 rpm)
Diagnostic trouble code BIF 000168.18 is saved if the This diagnostic trouble code triggers the alarm level:
211
system voltage (battery voltage) is less than 11.2 volts “CAUTION”. BIF
at an engine speed between 512 rpm and 1500 rpm. 35
LX16167,0000053 –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of the battery, the alternator and the drive belt. NOT OK: Recondition as
required and carry out an
❒ Check for visual signs of damage. operational test.
❒ Ensure that the belt tensioner and the belt are correctly installed, check for signs of
slipping.
❒ Check the electrical connections for bad, loose, widened or corroded contacts.
❒ Check ground connections between battery/engine and cab.
• Check mounting surfaces for corrosion / paint and loose mounting bolts.
– – –1/1
– – –1/1
4 Check power supply Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
(cables 992 and 050) loose/bad/slid back) and/or bad ground connections. completed.
of basic informator
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram, see:
– – –1/1
Diagnostic trouble code BIF 000177.00 is saved when (221°F). This diagnostic trouble code triggers the alarm
211
the transmission oil temperature is more than 105°C level: “Stop Engine”. BIF
37
LX16167,0000054 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
❒ Check and clean side panels, front cover and screens (if equipped). NOT OK: Recondition as
❒ Check transmission oil level. required and carry out an
❒ Check for leaks. operational test.
❒ Check filter.
❒ Check relevant oil tubes and pipes for bends.
❒ Check the viscous fan drive: see Reference 230-15-090, Checking the Viscous Fan
Drive.
❒ Check drive belts.
❒ Check for signs of damage at the oil cooling system.
– – –1/1
– – –1/1
3 Checking the Access address BIF 33 and compare the displayed temperature with the actual OK: BIF temperature
temperature of the temperature of the transmission oil: reading is equivalent to
transmission oil actual transmission
BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification temperature: Perform
Transmission oil temperature:— operational checks, GO
Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 TO 5.
– – –1/1
– – –1/1
5 Operational checks Isolate or identify the cause of the overheating: OK: No problem identified
for during check: Perform
hydraulic/transmission • Reference 255-10-001, PowrQuad Transmission — Operational Check. system checks GO TO 6.
system
• Reference 270-10-010, Hydraulic System Load Check. NOT OK: Problem in the
transmission circuit: GO
• Reference 270-10-020, Hitch Control - Operational Check. TO 6.
– – –1/1
– – –1/1
7 System check for See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 8.
PFC hydraulic system
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
8 Checking the brake After a test-drive with extensive checks, check for signs of overheating at the brake OK: Diagnosis
system housings. completed.
See Reference 260-15-001, Steering and Brakes, Tests and Adjustments - Summary NOT OK: Recondition as
of References required and carry out an
operational test.
– – –1/1
Diagnostic trouble code BIF 000177.03 is saved when a short circuit to the supply voltage (battery voltage) in
211
BIF the instrument panel registers an unlikely temperature the sender circuit. The alarm level: “Information” is
40 (transmission oil temperature in maximum minus triggered.
range) and therefore indicates that there is an open or
LX16167,0000055 –19–01NOV02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Use a multimeter to measure between pins A and B at connector X307 (wiring harness
W28):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000177.04 is saved when cold) and therefore indicates that there is a short to
211
BIF the instrument panel registers an unlikely temperature ground in the sender circuit. The alarm level:
42 (transmission oil temperature at 125 °C (257 °F) while “Information” is triggered.
LX18600,0000212 –19–18SEP03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Use a multimeter to measure between pins A and B at connector X307 (wiring harness
W28):
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000177.16 is saved when (214°F) and 105°C (221°F). This diagnostic trouble
211
BIF the transmission oil temperature is between 101°C code triggers the alarm level: “CAUTION”.
44
LX16167,0000057 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
– – –1/1
❒ Check and clean side panels, front cover and screens (if equipped). NOT OK: Recondition as
❒ Check transmission oil level. required and carry out an
❒ Check for leaks. operational test.
❒ Check filter.
❒ Check relevant oil tubes and pipes for bends.
❒ Check the viscous fan drive: see Reference 230-15-090, Checking the Viscous Fan
Drive.
❒ Check drive belts.
❒ Check for signs of damage at the oil cooling system.
– – –1/1
– – –1/1
3 Checking the Access address BIF 33 and compare the displayed temperature with the actual OK: BIF temperature
temperature of the temperature of the transmission oil: reading is equivalent to
transmission oil actual transmission
BIF 33 –– Status, transmission oil temperature sender (B60) in °C—Specification temperature: Perform
Transmission oil temperature:— operational checks, GO
Temperature (050 is equivalent to 50 °C) .................................. between -040 and +105 TO 5.
– – –1/1
– – –1/1
5 Operational checks Isolate or identify the cause of the overheating: OK: No problem identified
for during check: Perform
hydraulic/transmission • Reference 255-10-001, PowrQuad Transmission — Operational Check. system checks GO TO 6.
system
• Reference 270-10-010, Hydraulic System Load Check. NOT OK: Problem in the
transmission circuit: GO
• Reference 270-10-020, Hitch Control - Operational Check. TO 6.
– – –1/1
– – –1/1
7 System check for See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 8.
PFC hydraulic system
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
8 Checking the brake After a test-drive with extensive checks, check for signs of overheating at the brake OK: Diagnosis
system housings. completed.
See Reference 260-15-001, Steering and Brakes, Tests and Adjustments - Summary NOT OK: Recondition as
of References required and carry out an
operational test.
– – –1/1
Diagnostic trouble code BIF 000186.16 is intended speed exceeds 620 (+/-10). This warning is
211
only to provide information. It appears together with a independent of the selected PTO speed (540, 540E or BIF
visual warning (540, 540E or 1000 rpm light and a 1000 rpm). 47
flashing yellow CAUTION light) whenever the PTO
LX16167,0000058 –19–03APR02–1/1
Diagnostic trouble code BIF 000190.02 is saved when meaning. It is often stored by chance when the main
no engine speed signal is transmitted to the instrument switch is turned (ignition ON and OFF). For this
panel (via the 29 BIT CAN BUS) while the ignition is reason, diagnosis only needs to be performed if one or
ON and engine oil pressure exists. This diagnostic more related faults occur in conjunction with this code.
trouble code does not necessarily have any real
LX16167,0000059 –19–03APR02–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check Engine Speed Tractors without engine control unit or with Level 1 ECU: OK: GO TO 3.
Sender
Access address BCU 03: NOT OK: Tractors
without engine control
BCU 03 –– Status, Engine Speed Sender (B01)—Specification unit or with Level 1 ECU:
No signal detected (engine OFF):— Check engine speed
Status ....................................................................................................................... X0XX sender, GO TO:
Sender signal detected (engine Circuit/Harness Test for
running):—Status ...................................................................................................... X1XX Engine Speed Sender
(B01).
Tractors with Level 4 ECU (Bosch VP44 injection pump): • Tractors with Level 4
• Access address ECU 12: ECU: Process ECU
diagnostic trouble
ECU 12 –– Speed, Crankshaft Speed Sender (B72)—Specification codes/check sender
Engine speed:—rpm ............................................................... between fast and slow idle circuit (refer to
corresponding CTM).
– – –1/1
– – –1/1
Diagnostic trouble code BIF 000628.02 is saved when factory default settings. This may result in changes in
211
an error occurred in the memory of the instrument the way the BiF functions. BIF
panel. All values in the memory are replaced by the 49
LX16167,000005A –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code BIF 000639.02 is saved when does not necessarily have any real meaning. It is often
the instrument panel has not received CAN messages stored by chance when the main switch is turned
for more than 5 seconds although the ignition is on. (ignition ON and OFF). For this reason, diagnosis only
This indicates an open circuit or a problem in the needs to be performed if one or more related faults
29-bit CAN BUS circuit. This diagnostic trouble code occur in conjunction with this code.
LX16167,000005B –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Check 29-bit CAN Use a multimeter to check the voltage at service plug X571 (W33): OK: GO TO 3.
BUS voltage at
service connector 29-bit CAN BUS voltage (at service connector X571)—Specification NOT OK: Check the
Between pin C (cable 934) and pin A 29-bit CAN BUS
(cable 050)—Voltage ................................................................................... 2.5 - 2.9 volts communication lines: GO
Between pin D (cable 935) and pin A TO 29-bit CAN BUS -
(cable 050)—Voltage ................................................................................... 2.1 - 2.5 volts Check.
– – –1/1
3 Check 29-bit CAN Disconnect connector X227 at cab roof wiring harness W19 (connector for A14 –– OK: GO TO: 29-bit CAN
BUS screen lines passive 4-pin terminating resistor) and use multimeter to measure: BUS - Check
(930/932)
CAN BUS screen (at connector X227)—Specification NOT OK: • Check fuse
Between pin C (cable -930) and pin F F04/13.
(cable +932):—Voltage.......................................................................................... 12 volts • If fuse F04/13 is OK:
211
GO TO 4.
BIF
51
– – –1/1
4 Check Circuit of 29 Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
CAN BUS Connection loose/bad/slid back) and/or bad ground connections. completed.
to Instrument Panel
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram see:
– – –1/1
BIF 301141.31 — INFORMATION FOR OPERATOR: Switch Off Worklights While Driving
on Road
Diagnostic trouble code BIF 301141.31 is intended This diagnostic trouble code is not stored in the
only to provide information. It is generated if the tractor controller’s error memory. It is intended only as
is driven too fast while the worklights are switched on. information for the operator
LX16167,000005C –19–03APR02–1/1
Diagnostic trouble code BIF 301143.31 is intended in the controller’s error memory. It is intended only as
211
BIF only to provide information. It indicates the remaining information for the operator
52 preheat time. This diagnostic trouble code is not stored
LX16167,000005D –19–03APR02–1/1
211
Diagnostics ECU
1
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000604 –19–01SEP03–3/4
LX25546,0000604 –19–01SEP03–4/4
211
Diagnostics ECU
5
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000606 –19–01SEP03–3/4
LX25546,0000606 –19–01SEP03–4/4
211
Diagnostics ECU
9
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000607 –19–01SEP03–3/4
LX25546,0000607 –19–01SEP03–4/4
211
Diagnostics ECU
13
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000608 –19–01SEP03–3/4
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 17
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000609 –19–01SEP03–1/2
211
Diagnostics ECU
19
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000060A –19–01SEP03–3/4
LX25546,000060A –19–01SEP03–4/4
211
Diagnostics ECU
23
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000060B –19–01SEP03–3/4
LX25546,000060B –19–01SEP03–4/4
Diagnostics
LX25546,000060C –19–01SEP03–1/1
211
Diagnostics ECU
27
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000060D –19–01SEP03–1/1
211
ECU Diagnostics
28
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000060E –19–01SEP03–1/1
211
Diagnostics ECU
29
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000060F –19–01SEP03–2/2
211
Diagnostics ECU
31
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000610 –19–01SEP03–2/2
211
Diagnostics ECU
33
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000611 –19–01SEP03–1/2
211
Diagnostics ECU
35
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000612 –19–01SEP03–1/2
211
Diagnostics ECU
37
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000613 –19–01SEP03–1/2
Diagnostics
LX25546,0000614 –19–01SEP03–1/1
211
Diagnostics ECU
39
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000615 –19–01SEP03–2/2
211
Diagnostics ECU
41
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000616 –19–10NOV03–2/2
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 43
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000617 –19–01SEP03–1/2
LX25546,0000617 –19–01SEP03–2/2
211
Diagnostics ECU
45
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000618 –19–01SEP03–2/2
211
Diagnostics ECU
47
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000619 –19–01SEP03–2/2
211
Diagnostics ECU
49
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000061A –19–01SEP03–2/2
211
Diagnostics ECU
51
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000061B –19–01SEP03–2/2
211
Diagnostics ECU
53
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061C –19–01SEP03–1/2
LX25546,000061C –19–01SEP03–2/2
211
Diagnostics ECU
55
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061D –19–01SEP03–1/2
LX25546,000061D –19–01SEP03–2/2
211
Diagnostics ECU
57
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061E –19–01SEP03–1/2
LX25546,000061E –19–01SEP03–2/2
211
Diagnostics ECU
59
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000061F –19–01SEP03–2/3
LX25546,000061F –19–01SEP03–3/3
211
ECU Diagnostics
62
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000620 –19–01SEP03–3/4
LX25546,0000620 –19–01SEP03–4/4
211
ECU Diagnostics
66
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000621 –19–01SEP03–3/4
LX25546,0000621 –19–01SEP03–4/4
211
ECU Diagnostics
70
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000622 –19–01SEP03–2/3
LX25546,0000622 –19–01SEP03–3/3
211
Diagnostics ECU
73
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000623 –19–01SEP03–2/3
LX25546,0000623 –19–01SEP03–3/3
Diagnostics
211
ECU
76 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000626 –19–01SEP03–2/3
LX25546,0000626 –19–01SEP03–3/3
211
Diagnostics ECU
79
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000627 –19–01SEP03–1/2
LX25546,0000627 –19–01SEP03–2/2
211
Diagnostics ECU
81
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000628 –19–01SEP03–1/1
211
ECU Diagnostics
82
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000629 –19–01SEP03–1/2
LX25546,0000629 –19–01SEP03–2/2
211
ECU Diagnostics
84
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062A –19–01SEP03–1/2
LX25546,000062A –19–01SEP03–2/2
211
ECU Diagnostics
86
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000062B –19–01SEP03–1/1
211
Diagnostics ECU
87
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062C –19–01SEP03–2/3
LX25546,000062C –19–01SEP03–3/3
211
ECU Diagnostics
90
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000062D –19–01SEP03–1/1
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 91
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062E –19–01SEP03–1/2
LX25546,000062E –19–01SEP03–2/2
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of 93
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000062F –19–01SEP03–3/4
Diagnostics
LX25546,0000630 –19–01SEP03–1/1
211
Diagnostics ECU
97
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000631 –19–01SEP03–2/3
LX25546,0000631 –19–01SEP03–3/3
211
ECU Diagnostics
,100
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000632 –19–01SEP03–1/2
211
ECU Diagnostics
,102
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000633 –19–01SEP03–1/2
211
ECU Diagnostics
,104
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000634 –19–01SEP03–1/2
LX25546,0000634 –19–01SEP03–2/2
211
ECU Diagnostics
,106
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000635 –19–01SEP03–1/2
211
ECU Diagnostics
,108
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000636 –19–01SEP03–1/2
Diagnostics
LX25546,0000637 –19–01SEP03–1/1
Diagnostics
211
ECU
,110 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000638 –19–01SEP03–2/3
LX25546,0000638 –19–01SEP03–3/3
211
Diagnostics ECU
,113
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000639 –19–01SEP03–1/1
Diagnostics
211
ECU
,114 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000063A –19–01SEP03–1/1
211
Diagnostics ECU
,115
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000063B –19–01SEP03–1/1
211
ECU Diagnostics
,116
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000063C –19–01SEP03–2/2
211
ECU Diagnostics
,118
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000063D –19–01SEP03–2/2
211
ECU Diagnostics
,120
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000063E –19–01SEP03–2/2
Diagnostics
211
ECU
,122 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000063F –19–01SEP03–2/3
LX25546,000063F –19–01SEP03–3/3
211
Diagnostics ECU
,125
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000640 –19–01SEP03–1/2
211
Diagnostics ECU
,127
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,0000641 –19–01SEP03–2/2
211
Diagnostics ECU
,129
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000642 –19–01SEP03–2/3
LX25546,0000642 –19–01SEP03–3/3
211
ECU Diagnostics
,132
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000644 –19–01SEP03–1/2
211
ECU Diagnostics
,134
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000645 –19–01SEP03–1/2
211
ECU Diagnostics
,136
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000646 –19–01SEP03–1/2
211
ECU Diagnostics
,138
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000647 –19–01SEP03–1/2
211
ECU Diagnostics
,140
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000648 –19–01SEP03–1/2
211
ECU Diagnostics
,142
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000649 –19–01SEP03–1/2
211
ECU Diagnostics
,144
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064A –19–01SEP03–1/2
211
ECU Diagnostics
,146
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064B –19–01SEP03–1/2
211
ECU Diagnostics
,148
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064C –19–01SEP03–1/2
211
ECU Diagnostics
,150
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064D –19–01SEP03–1/2
211
ECU Diagnostics
,152
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064E –19–01SEP03–1/2
211
ECU Diagnostics
,154
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,000064F –19–01SEP03–1/2
211
ECU Diagnostics
,156
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000650 –19–01SEP03–1/2
211
ECU Diagnostics
,158
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000651 –19–01SEP03–1/2
211
ECU Diagnostics
,160
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000652 –19–01SEP03–1/2
211
ECU Diagnostics
,162
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000653 –19–01SEP03–1/2
211
ECU Diagnostics
,164
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000654 –19–01SEP03–1/2
211
ECU Diagnostics
,166
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000655 –19–01SEP03–1/2
211
ECU Diagnostics
,168
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000656 –19–01SEP03–1/2
211
ECU Diagnostics
,170
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000657 –19–01SEP03–1/2
211
ECU Diagnostics
,172
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000658 –19–01SEP03–2/2
Diagnostics
211
ECU
,174 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000659 –19–01SEP03–2/2
211
ECU Diagnostics
,176
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065A –19–01SEP03–2/2
211
ECU Diagnostics
,178
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX25546,000065B –19–01SEP03–2/2
Diagnostics
211
ECU
,180 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065C –19–01SEP03–1/1
211
Diagnostics ECU
,181
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065D –19–01SEP03–1/1
211
ECU Diagnostics
,182
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065E –19–01SEP03–1/1
211
Diagnostics ECU
,183
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,000065F –19–01SEP03–1/1
211
ECU Diagnostics
,184
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000660 –19–01SEP03–1/1
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of ,185
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000661 –19–01SEP03–1/1
Diagnostics
211
ECU
,186 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX25546,0000662 –19–01SEP03–1/1
Diagnostic trouble code ECU 001069.02 is saved relevant model. This diagnostic trouble code triggers
when the engine control unit calculates a wheel speed the alarm level: “Information”. The engine control unit
that does not match the available wheel sizes for the limits the engine speed to 1950 rpm.
LX25546,00003B5 –19–01SEP03–1/1
Diagnostics
Additional references:
• See Reference 245-BCU-001, Calibration and Input Signal Addresses (Basic Functions).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the input Check the rolling circumferences in address BCU 56: OK: • Wheel size does
signals Access address BCU 56 and check value. not match manufacturer
For input value refer to: Address BCU056 — Basic Functions, Rolling Circumference, specifications.
Technical Manual, Section 245, BCU Group.
• Wrong wheels were
mounted.
– – –1/1
Diagnostics
211
ECU
,188 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000666 –19–01SEP03–1/2
Diagnostics
211
ECU
,190 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX25546,0000667 –19–01SEP03–1/2
211
ECU Diagnostics
,192
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0000FF8 –19–01SEP03–2/2
211
ECU Diagnostics
,194
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0000FF9 –19–01SEP03–2/2
Diagnostics
211
ECU
,196 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0000FFA –19–01SEP03–1/1
211
Diagnostics ECU
,197
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
211
Diagnostics ECU
,199
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
211
Diagnostics ECU
,201
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0000FFD –19–01SEP03–2/2
211
Diagnostics ECU
,203
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0000FFE –19–01SEP03–2/2
211
Diagnostics ECU
,205
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0000FFF –19–01SEP03–2/2
Diagnostics
211
ECU
NOTE: Take note of the processing procedures of ,207
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
Diagnostics
LX12234,0001003 –19–01SEP03–1/1
211
Diagnostics ECU
,209
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0001004 –19–14NOV03–1/1
Diagnostics
211
ECU
,210 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0001005 –19–01SEP03–1/1
211
Diagnostics ECU
,211
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0001006 –19–01SEP03–1/1
211
ECU Diagnostics
,212
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0001007 –19–01SEP03–1/1
211
Diagnostics ECU
,213
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0001008 –19–01SEP03–1/1
211
ECU Diagnostics
,214
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,0001009 –19–01SEP03–1/1
211
Diagnostics ECU
,215
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
LX12234,000100A –19–01SEP03–1/1
211
ECU Diagnostics
,216
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX12234,000100B –19–01SEP03–3/4
211
ECU Diagnostics
,220
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX12234,000100C –19–01SEP03–3/4
211
ECU Diagnostics
,224
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX12234,000100D –19–01SEP03–2/2
211
ECU Diagnostics
,226
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
LX12234,000100E –19–01SEP03–2/2
211
ECU Diagnostics
,228
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX12234,000100F –19–01SEP03–1/2
211
ECU Service Code Diagnosis
,230
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX12234,0001010 –19–01SEP03–1/2
211
ECU Diagnostics
,232
NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX12234,0001011 –19–01SEP03–1/2
Diagnostics
LX12234,0001012 –19–01SEP03–1/1
1
With ECU Level 11 (DENSO HPCR)
Continued on next page LX12234,0001013 –19–01SEP03–1/2
LX12234,0001013 –19–01SEP03–2/2
Diagnostics
211
ECU
,236 NOTE: Take note of the processing procedures of
diagnostic trouble codes before starting the
diagnosis, see Reference 245-05-002, Accessing
the Addresses and Diagnostic Trouble Codes.
Diagnostic trouble code ECU 002000.13 is saved diagnostic trouble code triggers the alarm level:
when the basic control unit sends false/no tractor data “CAUTION”.
to the engine control unit via the CAN BUS. This
LX25546,00003C7 –19–01SEP03–1/1
Diagnostics
– – –1/1
– – –1/1
2 Check the BCU input 2.1 - Check the input for tractor configuration: OK: GO TO 2.2.
2.2 - Check the input for engine control function: OK: Wrong ECU
installed. Install the
Access address BCU078. correct ECU.
Check the inputs: see Address BCU078 — Basic Functions, Engine Control Function, NOT OK: Change the
Section 245, Group BCU in the Technical Manual. input value in the BCU
and delete diagnostic
trouble code (changes
are not adopted until the
ignition has been
switched off and then
switched on again).
– – –1/1
Diagnostic trouble code EPC 000158.04 is saved if the (battery voltage) is less than 9 volts. This diagnostic
211
operating voltage of the transmission control unit trouble code triggers the alarm level: “Information”. EPC
1
LX25546,00003C9 –19–01SEP03–1/1
Diagnostics
• Defective battery.
• Defective alternator G02.
• Drive belt is defective or slipping.
• High current requirements.
• High resistance in wiring harness.
• Defective lead connection to the transmission control unit (cables 572, 503 and 050).
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of the alternator, the battery and the drive belt: NOT OK: Recondition as
required and carry out an
• Check all components for visible damage. operational test.
• Check all relevant connectors of the supply circuit for bad, loose, widened or
corroded contacts.
• Make sure that the drive belt is installed correctly and check for signs of it slipping.
• Check ground connections between battery/engine and cab.
– Check mounting surfaces for corrosion / paint and loose mounting bolts.
– – –1/1
– – –1/1
4 Checking the Check the following components: OK: Check all relevant
charging system connectors of the system
• Check alternator, refer to "Alternator Checks"; see Technical Manual, Section 240, voltage circuit for bad,
Group 15. loose, widened or
• Check battery, refer to "Battery Checks"; see Technical Manual, Section 240, Group corroded contacts, GO
15. TO 5.
– – –1/1
5 Checking the EPC’s Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
operating voltage loose/bad/slid back) and/or bad ground connections. completed.
circuit (cables 503,
572 and 050) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
211
For circuit diagram, see:
EPC
3
• Reference 240-10A-053, SE26A-Transmission Control.
• Reference 240-10-003, SE1 - Starting Motor and Charging Circuit
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
Diagnostic trouble code EPC 000629.12 is saved when problem. This diagnostic trouble code triggers the
the transmission control unit recognizes a software alarm level: “Information”.
LX25546,0000353 –19–01JUL01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code EPC 000639.12 is saved when problem. This diagnostic trouble code triggers the
the transmission control unit recognizes a software alarm level: “Information”.
LX25546,0000354 –19–01JUL01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code EPC 000639.13 does not operating properly. Diagnostic trouble code EPC
211
necessarily have any real meaning. It is often stored 000639.13 is saved when the transmission control unit EPC
by accident when the main switch (ignition key) is recognizes a high error rate in the incoming CAN BUS 5
switched on or off too quickly. Pay attention to this messages. This diagnostic trouble code triggers the
diagnostic trouble code only if the transmission is not alarm level: “Information”.
LX25546,0000355 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active (and
Diagnostic Trouble Codes. transmission is operating
properly): Diagnosis
completed.
– – –1/1
Diagnostic trouble code EPC 000639.19 does not operating properly. Diagnostic trouble code EPC
211
EPC necessarily have any real meaning. It is often stored 000639.19 is saved when the transmission control unit
6 by accident when the main switch (ignition key) is recognizes a very high error rate in the incoming CAN
switched on or off too quickly. Pay attention to this BUS messages. This diagnostic trouble code triggers
diagnostic trouble code only if the transmission is not the alarm level: “Information”.
LX25546,0000356 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active (and
Diagnostic Trouble Codes. transmission is operating
properly): Diagnosis
completed.
– – –1/1
EPC 306014.02 — Clutch Pedal Potentiometer, Incorrect Voltage Ratio at Channel 1 and 2
Diagnostic trouble code EPC 306014.02 is saved when voltage at channel 1 must be double the value of
211
the transmission control unit recognize a discrepancy channel 2). This diagnostic trouble code triggers the EPC
between the output signals of the potentiometers (the alarm level: “CAUTION”. 7
LX25546,0000358 –19–01SEP02–1/1
Diagnostics
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors
(Repair Manual, Section 55, Group 05).
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors
(Repair Manual, Section 55, Group 05).
– – –1/1
1.2 Priority diagnostic trouble codes (EPC 306015.03 or EPC 306016.04) must be NOT OK: Diagnostic
processed first. trouble code is active: GO
TO 2.
– – –1/1
2 Checking the clutch NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage OK: • Diagnosis
pedal potentiometer change while the clutch is actuated indicates a defective potentiometer. completed.
The voltage at channel 1 must be double the voltage of channel 2. • Type of error indicates
a loose contact, GO TO:
2.1 – Check Channel 1 of the Clutch Pedal Potentiometer: Circuit/harness test for
211
clutch pedal
EPC
• Access address EPC 12: potentiometer (B65); see
8
Technical Manual, section
EPC 12 –– Voltage, channel 1 of the clutch pedal potentiometer (B65)— 245, group EPC.
Specification
Clutch pedal declutched:—Minimum NOT OK: GO TO:
voltage ............................................................................... 0.5 volts (display: 0050XXXX) Circuit/harness test for
Clutch pedal clutched:—Maximum clutch pedal
voltage ............................................................................... 4.5 volts (display: 0450XXXX) potentiometer (B65); see
Technical Manual, section
2.2 – Check Channel 2 of the Clutch Pedal Potentiometer: 245, group EPC.
– – –1/1
Diagnostic trouble code EPC 306015.03 is saved when potentiometer. This indicates that the circuit is shorted.
the basic control unit measures a voltage over 4.7 This diagnostic trouble code triggers the alarm level:
volts at the signal input of channel 1 of the “Information”.
LX25546,0000359 –19–01SEP03–1/1
Diagnostics
Additional references:
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors
(Repair Manual, Section 55, Group 05).
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors
(Repair Manual, Section 55, Group 05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the clutch NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage OK: • Diagnosis
pedal potentiometer change while the clutch is actuated indicates a defective potentiometer. completed.
– – –1/1
Diagnostic trouble code EPC 306016.04 is saved when indicates that the circuit is open. This diagnostic
the transmission control unit measures a voltage below trouble code triggers the alarm level: “Information”.
0.3 volts at channel 1 of the potentiometer. This
LX25546,000035A –19–01SEP02–1/1
Diagnostics
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors
(Repair Manual, Section 55, Group 05).
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors
(Repair Manual, Section 55, Group 05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the clutch NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage OK: • Diagnosis
pedal potentiometer change while the clutch is actuated indicates a defective potentiometer. completed.
– – –1/1
Diagnostic trouble code EPC 306020.31 is saved when diagnostic trouble code triggers the alarm level:
the transmission control unit registers a false “Information”.
setting/input in the tractor model address. This
LX25546,000035B –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306025.31 is saved if an of the transmission enable relay. This diagnostic
open lead or short circuit exists in the detent coil circuit trouble code triggers the alarm level: “Information”.
LX25546,000035C –19–01SEP02–1/1
Diagnostics
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors
(Repair Manual, Section 55, Group 05).
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors
(Repair Manual, Section 55, Group 05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check output signal Perform the test only while the engine is running and range-shift lever is in neutral. OK: • Diagnosis
of transmission completed.
enable relay Access address EPC 09:
• Type of error indicates
EPC 09 –– Status, transmission enable signal (output signal of transmission a loose contact, GO TO:
enable relay K09/5)—Specification Circuit/harness test for
Reverse drive lever in neutral position transmission enable relay
and clutch pedal not pressed:—Status ........................................................... X00XXXXX (K09/5); see Technical
Reverse drive lever in forward or reverse Manual, Section 245,
position and clutch pedal not pressed:— Group EPC.
Status .............................................................................................................. X11XXXXX
Reverse drive lever in forward or reverse NOT OK: GO TO 3.
position and clutch pedal pressed:—
Status .............................................................................................................. X00XXXXX
– – –1/1
3 Checking the clutch Perform the test only while the engine is running and range-shift lever is in neutral. OK: Check the circuit of
pedal switch the transmission enable
Access address EPC 09: relay, GO TO:
Circuit/harness test for
EPC 09 –– Status, clutch pedal switch (S72)—Specification transmission enable relay
Reverse drive lever in forward or reverse (K09/5); see Technical
211
position and clutch pedal not pressed:— Manual, Section 245,
EPC
Status .............................................................................................................. 1XXXXXXX Group EPC.
15
Reverse drive lever in forward or reverse
position and clutch pedal pressed:— NOT OK: Check the
Status .............................................................................................................. 0XXXXXXX circuit of the clutch pedal
switch, GO TO:
Circuit/harness test for
clutch pedal switch (S72);
see Technical Manual,
Section 245, Group EPC.
– – –1/1
Diagnostic trouble code EPC 306026.31 is saved when diagnostic trouble code does not necessarily mean that
the transmission control unit registers a fault in the the detent coil in the reverse drive lever is responsible
detent coil circuit while the detent coil is active. This for the fault. This diagnostic trouble code triggers the
indicates that the detent circuit is open or shorted. This alarm level: “Information”.
LX25546,000035D –19–01SEP03–1/1
Diagnostics
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Doing an operational Check the detent coil in the reverse drive lever: OK: Diagnosis
check on the detent completed.
coil Proceed as stated below:
NOT OK: GO TO:
• Ignition OFF. Circuit/harness test for
• Reverse drive lever and range shift lever in neutral. detent coil in reverse
• Start the engine. drive lever; see Technical
• 2 seconds after the engine starts, move the reverse drive lever to the forward Manual, Section 245,
position or to the reverse position. Group EPC.
• The detent coil energizes and the reverse drive lever is held in the position selected
(forward or reverse position).
– – –1/1
EPC 306027.31 is saved if there is an open lead or a when the solenoid valve is active. This diagnostic
211
short circuit in the circuit of the reverse solenoid valve trouble code triggers the alarm level: “Information”. EPC
17
LX25546,000035F –19–01SEP02–1/1
Diagnostics
• “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group
10 in the Repair manual.
• “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group
10 in the Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the enable NOTE: The transmission control unit (EPC) provides electrical power to the enable OK: • Diagnosis
pressure proportional solenoid valve (Y38) only if there is no problem in the circuit of the completed.
direction solenoid valves (forward and reverse). • Type of error indicates
a loose contact, GO TO:
Perform the test only while the engine is running and range-shift lever is in Circuit/harness test for
neutral. reverse solenoid valve
211
(Y36); see Technical
EPC
Access address EPC 13: Manual, Section 245,
18
Group EPC.
EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification
Reverse drive lever in neutral position NOT OK: GO TO:
and clutch pedal not pressed:—Minimum Circuit/harness test for
pressure .................................................................... approx. 0 kPa (display: XXXX0000) reverse solenoid valve
Reverse drive lever in reverse position (Y36); see Technical
and clutch pedal not pressed:— Manual, Section 245,
Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 Group EPC.
- 6320 tractors
1400 kPa (display: XXXX1400) on 6420
- 6820 tractors
1750 kPa (display: XXXX1750) on 6920
tractors
Slowly press clutch pedal to its
maximum (clutch pressure decreases
depending on the clutch pedal
position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320
tractors
1400 kPa - 0 kPa on 6420 - 6820
tractors
1750 kPa - 0 kPa on 6920 tractors
– – –1/1
EPC 306028.31 is saved if there is an open lead or a when the solenoid valve is active. This diagnostic
short circuit in the circuit of the forward solenoid valve trouble code triggers the alarm level: “Information”.
LX25546,0000360 –19–01SEP02–1/1
Diagnostics
• “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group
10 in the Repair manual.
• “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group
10 in the Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the enable NOTE: The transmission control unit (EPC) provides electrical power to the enable OK: • Diagnosis
pressure proportional solenoid valve (Y38) only if there is no problem in the circuit of the completed.
direction solenoid valves (forward and reverse). • Type of error indicates
a loose contact, GO TO:
Perform the test only while the engine is running and range-shift lever is in Circuit/harness test for
neutral. forward solenoid valve
211
(Y33); see Technical
EPC
Access address EPC 13: Manual, Section 245,
20
Group EPC.
EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification
Reverse drive lever in neutral position NOT OK: GO TO:
and clutch pedal not pressed:—Minimum Circuit/harness test for
pressure .................................................................... approx. 0 kPa (display: XXXX0000) forward solenoid valve
Reverse drive lever in forward position (Y33); see Technical
and clutch pedal not pressed:— Manual, Section 245,
Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120 Group EPC.
- 6320 tractors
1400 kPa (display: XXXX1400) on 6420
- 6820 tractors
1750 kPa (display: XXXX1750) on 6920
tractors
Slowly press clutch pedal to its
maximum (clutch pressure decreases
depending on the clutch pedal
position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320
tractors
1400 kPa - 0 kPa on 6420 - 6820
tractors
1750 kPa - 0 kPa on 6920 tractors
– – –1/1
EPC 306033.14 is saved if there is an open lead or a diagnostic trouble code triggers the alarm level:
short circuit in the circuit of the proportional enable “Information”.
solenoid valve when the solenoid valve is active. This
LX25546,0000362 –19–01SEP02–1/1
Diagnostics
• “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group
10 in the Repair manual.
• “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group
10 in the Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check clutch charge NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the OK: • Diagnosis
pressure proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on completed.
the position of the clutch pedal and the position of the reverse drive lever. There is • Type of error indicates
only clutch charge pressure if the reverse drive lever is set to the forward or reverse a loose contact, GO TO:
position after a valid engine start (reverse drive lever and range shift lever in neutral) Circuit/harness test for
and if the clutch pedal is not actuated. The clutch charge pressure builds up slowly enable proportional
211
(modulating), depending on the engine speed, until the max. transmission system solenoid valve (Y38); see
EPC
pressure has been reached. Technical Manual,
22
Section 245, Group EPC.
Perform the test only while the engine is running and range-shift lever is in
neutral. NOT OK: Circuit/harness
test for enable
Access address EPC 13: proportional solenoid
valve (Y38); see
EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Technical Manual,
Reverse drive lever in neutral position Section 245, Group EPC.
and clutch pedal not pressed:—Minimum
pressure .................................................................... approx. 0 kPa (display: XXXX0000)
Reverse drive lever in forward or reverse
position and clutch pedal not pressed:—
Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120
- 6320 tractors
1400 kPa (display: XXXX1400) on 6420
- 6820 tractors
1750 kPa (display: XXXX1750) on 6920
tractors
Slowly press clutch pedal to its
maximum (clutch pressure decreases
depending on the clutch pedal
position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320
tractors
1400 kPa - 0 kPa on 6420 - 6820
tractors
1750 kPa - 0 kPa on 6920 tractors
Diagnostic trouble code EPC 306034.31 is saved when bar; 11.6 psi) although the transmission enable relay is
the transmission control unit registers via the enable not activated. This diagnostic trouble code triggers the
pressure sending unit a pressure above 80 kPa (0.8 alarm level: “Information”.
LX25546,0000363 –19–01SEP02–1/1
Diagnostics
• “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group
10 in the Repair manual.
• “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group
10 in the Repair manual.
• “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section
55, Group 10).
• “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section
55, Group 10).
– – –1/1
– – –1/1
– – –1/1
3 Checking the NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the OK: Diagnosis
pressure range of the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on completed.
enable pressure the position of the clutch pedal and the position of the reverse drive lever. There is
sending unit (B105) only clutch charge pressure if the reverse drive lever is set to the forward or reverse NOT OK: Defective
position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal proportional enable
is not actuated. The clutch charge pressure builds up slowly (modulating), depending solenoid valve Y38:
on the engine speed, until the max. transmission system pressure has been reached. • Mechanical defect
(sticking in open position).
Perform the test only while the engine is running and range-shift lever is in • Electrical defect, GO
neutral. TO Circuit/harness test
for enable proportional
Access address EPC 13: solenoid valve (Y38); see
Technical Manual,
EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Section 245, Group EPC.
Reverse drive lever in neutral position
and clutch pedal not pressed:—Minimum
pressure .................................................................... approx. 0 kPa (display: XXXX0000)
Reverse drive lever in forward or reverse
position and clutch pedal not pressed:—
Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120
- 6320 tractors
1400 kPa (display: XXXX1400) on 6420
- 6820 tractors
1750 kPa (display: XXXX1750) on 6920
tractors
Slowly press clutch pedal to its
maximum (clutch pressure decreases
depending on the clutch pedal
position):—Pressure range displayed ......................... 1200 kPa - 0 kPa on 6120 - 6320
tractors
1400 kPa - 0 kPa on 6420 - 6820
tractors
1750 kPa - 0 kPa on 6920 tractors
– – –1/1
Diagnostic trouble code EPC 306035.31 is saved when transmission enable relay is activated. This diagnostic
211
the transmission control unit registers no pressure via trouble code triggers the alarm level: “Information”. EPC
the enable pressure sending unit although the 25
LX25546,0000364 –19–01SEP02–1/1
Diagnostics
• “Removing and Installing the Valves in the Front Valve Housing” on 6120 to 6620 tractors in Section 55, Group
10 in the Repair manual.
• “Removing and Installing the Valves in the Front Valve Housing” on 6820 and 6920 tractors in Section 55, Group
10 in the Repair manual.
• “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section
55, Group 10).
• “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section
55, Group 10).
– – –1/1
– – –1/1
– – –1/1
3 Checking the NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the OK: Diagnosis
pressure range of the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on completed.
enable pressure the position of the clutch pedal and the position of the reverse drive lever. There is
sending unit (B105) only clutch charge pressure if the reverse drive lever is set to the forward or reverse NOT OK: Defective
position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal proportional enable
is not actuated. The clutch charge pressure builds up slowly (modulating), depending solenoid valve Y38:
211
on the engine speed, until the max. transmission system pressure has been reached. • Mechanical defect
EPC
(sticking in closed
27
Perform the test only while the engine is running and range-shift lever is in position).
neutral. • Electrical defect, GO
TO Circuit/harness test
Access address EPC 13: for enable proportional
solenoid valve (Y38); see
EPC 13 — Pressure, sending unit for enable pressure (B105)—Specification Technical Manual,
Reverse drive lever in neutral position Section 245, Group EPC.
and clutch pedal not pressed:—Minimum
pressure .................................................................... approx. 0 kPa (display: XXXX0000)
Reverse drive lever in forward or reverse
position and clutch pedal not pressed:—
Maximum pressure ............................................ 1200 kPa (display: XXXX1200) on 6120
- 6320 tractors
1400 kPa (display: XXXX1400) on 6420
- 6820 tractors
1750 kPa (display: XXXX1750) on 6920
tractors
Slowly press clutch pedal to its
maximum (clutch pressure decreases
depending on the clutch pedal
position):—Pressure range displayed ......................... 1200 kP a - 0 kPa on 6120 - 6320
tractors
1400 kPa - 0 kPa on 6420 - 6820
tractors
1750 kPa - 0 kPa on 6920 tractors
– – –1/1
EPC 306039.31 — Park Lock Switch Signal and Signal from Forward or Reverse Switch
Simultaneously Active
Diagnostic trouble code EPC 306039.31 is saved when the park lock is on (park switch closed). This
the transmission control unit registers a direction signal diagnostic trouble code triggers the alarm level:
(forwards or reverse) from the reverse drive lever while “Information”.
LX25546,0000366 –19–01SEP03–1/1
Diagnostics
• Operator error: Reverse drive lever was moved forward or backward while the range lever was in the park
211
EPC position.
28 • Defective park switch (S116) (on tractors up to serial no. 398790).
• Defective park switch (S114) (on tractors from serial no. 398791).
• Circuit fault in park switch:
– Short to ground in the circuit of the park switch.
• Circuit fault in the reverse drive lever:
– A circuit problem additionally generates diagnostic trouble codes: EPC 306040.31, EPC 306041.31, EPC
306042.31 or EPC 306043.31. These diagnostic trouble codes take priority.
Additional references:
• “Replacing the Park Lock Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6120 to 6620
tractors, Repair Manual, Section 40, Group 25.
• “Replacing the Park Lock Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6820 and
6920 tractors, Repair Manual, Section 40, Group 25.
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306040.31 is saved if the (forward and reverse) are open (not activated). This
transmission control unit registers a closed not-neutral diagnostic trouble code triggers the alarm level:
switch, although the direction of travel switches “Information”.
LX25546,0000367 –19–01SEP03–1/1
Diagnostics
• This diagnostic trouble code may be caused by mistake when ignition is switched ON. Deal with this diagnostic
211
EPC trouble code only if it occurs during operation.
30 • Defective not-neutral switch:
– in reverse drive lever (A47) (without "N" indicator light).
– in reverse drive lever (A68) (with "N" indicator light).
• Circuit fault in not-neutral switch:
– Short to battery voltage in the switch circuit (cable 561).
Additional references:
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306041.31 is saved when simultaneously. This diagnostic trouble code triggers
the transmission control unit registers that the forward the alarm level: “Information”.
and reverse switches are closed (active)
LX25546,0000368 –19–01SEP03–1/1
Diagnostics
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306042.31 is saved when (not activated). This diagnostic trouble code triggers
the transmission control unit registers that the forward the alarm level: “Information”.
switch is closed although the not-neutral switch is open
LX25546,0000369 –19–01SEP03–1/1
Diagnostics
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306043.31 is saved when (not activated). This diagnostic trouble code triggers
the transmission control unit registers that the reverse the alarm level: “Information”.
switch is closed although the not-neutral switch is open
LX25546,000036A –19–01SEP03–1/1
Diagnostics
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
EPC 306046.31 — Neutral Switch in Reverse Drive Lever Closed During Initialization
Diagnostic trouble code EPC 306046.31 is saved when is switched on (i.e. during initialization), although the
the transmission control unit registers that the neutral neutral switch ought to be open.
switch in the reverse drive lever is closed when ignition Alarm level: Information
LX25546,00005F1 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 245-EPC-200, Theory of Operation, PowrQuad Plus, AutoQuad and AutoQuad Plus Transmissions.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
4 Initial component test Perform a visual inspection of reverse drive lever (A68) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 5.
LX1025949 –UN–13OCT03
– – –1/1
5 Checking the circuit • Circuit/harness test for reverse drive lever (A68) up to tractor serial no. 398790; see OK: GO TO 6.
245-EPC.
• Circuit/harness test for reverse drive lever (A68) from tractor serial no. 398791; see NOT OK: Recondition as
245-EPC. required and do an
Operational Check for
Reverse Drive Lever
211
(A68), see 245-EPC.
EPC
38
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306050.03 is saved when This diagnostic trouble code triggers the alarm level:
the transmission control unit registers a transmission “Information”.
enable pressure above 2000 kPa (20 bar; 290 psi).
LX25546,000036B –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the OK: • Diagnosis
pressure range of the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on completed.
enable pressure the position of the clutch pedal and the position of the reverse drive lever. There is • Type of error indicates
sending unit (B105) only clutch charge pressure if the reverse drive lever is set to the forward or reverse a loose contact, GO TO:
position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal Circuit/harness test for
is not actuated. The clutch charge pressure builds up slowly (modulating), depending enable pressure sending
211
on the engine speed, until the max. transmission system pressure has been reached. unit (B105); see
EPC
Technical Manual,
40
Perform the test only while the engine is running and range-shift lever is in Section 245, Group EPC.
neutral.
NOT OK: Check system
Access address EPC 13: pressure, GO TO 4.
– – –1/1
– – –1/1
5 Replacing the enable Replace the enable pressure sending unit (B105) and carry out an operational test. OK: Diagnosis
pressure sending unit completed.
(B105) • “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620
tractors (Repair Manual, Section 55, Group 10). NOT OK: Type of error
indicates a loose contact,
• “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 GO TO: Circuit/harness
tractors (Repair Manual, Section 55, Group 10). test for enable pressure
sending unit (B105); see
Technical Manual,
Section 245, Group EPC.
– – –1/1
Diagnostic trouble code EPC 306051.04 is saved when psi). This diagnostic trouble code triggers the alarm
211
the transmission control unit registers no transmission level: “Information”. EPC
enable pressure (pressure below 50 kPa/0.5 bar/ 7.3 41
LX25546,000036C –19–01SEP03–1/1
Diagnostics
Additional references:
• “Replacing the Temperature Sensor and Pressure Switches” on 6120 to 6620 tractors (Repair Manual, Section
55, Group 10).
• “Replacing the Temperature Sensor and Pressure Switches” on 6820 and 6920 tractors (Repair Manual, Section
55, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the NOTE: Diagnostic address EPC 13 shows the actual clutch charge pressure at the OK: • Diagnosis
pressure range of the proportional enable solenoid valve (Y38). The clutch charge pressure is dependent on completed.
enable pressure the position of the clutch pedal and the position of the reverse drive lever. There is • Type of error indicates
sending unit (B105) only clutch charge pressure if the reverse drive lever is set to the forward or reverse a loose contact, GO TO:
position after a valid engine start (reverse drive lever in neutral) and if the clutch pedal Circuit/harness test for
is not actuated. The clutch charge pressure builds up slowly (modulating), depending enable pressure sending
211
on the engine speed, until the max. transmission system pressure has been reached. unit (B105); see
EPC
Technical Manual,
43
Perform the test only while the engine is running and range-shift lever is in Section 245, Group EPC.
neutral.
NOT OK: Check system
Access address EPC013: pressure, GO TO 4.
– – –1/1
– – –1/1
5 Checking the Perform the pressure test at the direction clutch/brake with the engine running, the OK: Replace the enable
direction clutch/brake range shift lever in neutral and the reverse drive lever in the relevant direction (i.e. the pressure sending unit and
direction to be checked). carry out an operational
test.
For the test, see:
• Reference 255-15-008, PowrQuad Transmission—Checking Pressure at Forward NOT OK: Recondition as
Clutch. required and carry out an
• Reference 255-15-009, PowrQuad Transmission—Checking Pressure at Reverse operational test.
Brake.
– – –1/1
LX25546,000036D –19–01JUL01–1/1
Diagnostic trouble code EPC 306054.31 is saved when diagnostic trouble code triggers the alarm level:
it is registered that the clutch pedal switch is open “Information”.
although the clutch pedal is not being pressed. This
LX25546,000036E –19–01SEP02–1/1
Diagnostics
• A defective clutch pedal potentiometer (B65) additionally generates an additional diagnostic trouble code (EPC
211
306014.02, EPC 306015.03 and EPC 306016.04 take priority). EPC
• Defective clutch pedal switch (S72). 45
• Circuit fault in clutch pedal switch.
– Short to ground or open lead in the switch circuit.
Additional references:
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6120 to 6620 tractors
(Repair Manual, Section 55, Group 05).
• “Reconditioning the Clutch Actuation (PowrQuad Plus and AutoQuad transmissions)” on 6820 and 6920 tractors
(Repair Manual, Section 55, Group 05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit Perform the test only while the engine is running and range-shift lever is in neutral. OK: • Diagnosis
of clutch pedal switch completed.
(S72) Access address EPC 09: • Type of error indicates
a loose contact, GO TO:
EPC 09 –– Status, clutch pedal switch (S72)—Specification Circuit/harness test for
Reverse drive lever in forward or reverse clutch pedal switch (S72);
position and clutch pedal not pressed:— see Technical Manual,
Status .............................................................................................................. 1XXXXXXX Section 245, Group EPC.
Reverse drive lever in forward or reverse
position and clutch pedal pressed:— NOT OK: GO TO:
Status .............................................................................................................. 0XXXXXXX Circuit/harness test for
clutch pedal switch (S72);
see Technical Manual,
Section 245, Group EPC.
– – –1/1
Diagnostic trouble code EPC 306055.31 is generated – Short circuit to the supply voltage (battery voltage)
211
EPC when the Come-Home operation is active in the transmission enable relay circuit.
46 (Come-Home connector K10/4 plugged into the IMPORTANT: This diagnostic trouble code only
“COME HOME” position). This diagnostic trouble code serves to inform the operator that
triggers the alarm level: “CAUTION”. the “Come-Home” mode is active.
The control unit only recognizes the
The following are possible causes: “Come-Home” operation when the
reverse drive lever is in neutral and
• Come-Home connector K10/4 was plugged into the the control unit registers the
“COME HOME” position. “Come-Home connector K10/4
• Defective transmission enable relay K09/5. plugged in” signal within 2 seconds
• Circuit fault in the transmission enable relay: after the engine start.
LX25546,000036F –19–01APR02–1/1
Diagnostic trouble code EPC 306056.31 is saved when not-neutral switch) directly after the ignition is switched
the transmission control unit registers a signal from ON. This diagnostic trouble code triggers the alarm
one of the travel direction switches (forward/reverse or level: “Information”.
LX25546,0000370 –19–01SEP03–1/1
Diagnostics
• Operator error: Operator switches the reverse drive lever to forward or reverse directly after the ignition is
211
switched ON. Only actuate the reverse drive lever 2 seconds after the ignition is switched ON. EPC
• This diagnostic trouble code may be caused by mistake when ignition is switched ON. Deal with this diagnostic 47
trouble code only if it occurs during operation.
• Defective forward switch in the reverse drive lever.
• Defective reverse switch in the reverse drive lever.
• Defective not-neutral switch in the reverse drive lever.
• Defective line connection between the reverse drive lever and the transmission control unit (EPC).
– Line 590 for forward switch.
– Line 569 for reverse switch.
– Line 561 for not-neutral switch.
Additional references:
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306057.31 is saved when enable relay was activated and the clutch pedal switch
no transmission enable signal is received by the is closed. This diagnostic trouble code triggers the
transmission control unit, although the transmission alarm level: “Information”.
LX25546,0000371 –19–01SEP03–1/1
Diagnostics
Additional references:
• “Replacing the Switches on the Multi-function Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switches on the Multi-function Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the circuit Perform the test only while the engine is running and range-shift lever is in neutral. OK: • GO TO 4.
of the transmission • Type of error indicates
enable relay Access address EPC009: a loose contact, GO TO:
Circuit/harness test for
EPC009 –– Status, transmission enable signal (output signal of transmission transmission enable relay
enable relay K09/5)—Specification (K09/5); see Technical
Reverse drive lever in neutral position Manual, Section 245,
and clutch pedal not pressed:—Status ........................................................... X00XXXXX Group EPC.
Reverse drive lever in forward or reverse
position and clutch pedal not pressed:— NOT OK: GO TO:
Status .............................................................................................................. X11XXXXX Circuit/harness test for
Reverse drive lever in forward or reverse transmission enable relay
position and clutch pedal pressed:— (K09/5); see Technical
Status .............................................................................................................. X00XXXXX Manual, Section 245,
Group EPC.
– – –1/1
4 Checking the signal NOTE: This diagnostic trouble code (EPC 306057.31) may be caused by the rev OK: • Diagnosis
from the rev counter counter (B01) or crankshaft speed sending unit (B72) cutting out briefly. completed.
Test-drive the tractor and check the engine speed indicated on the dashboard. • Type of error indicates
a loose contact, GO TO
5.
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306058.31 is saved when during the calibration. This diagnostic trouble code
the transmission control unit registers ground speed triggers the alarm level: “Information”.
LX25546,0000372 –19–01SEP02–1/1
Diagnostics
• The tractor is not standing on a level surface during the calibration. The tractor can therefore roll during the
calibration (ground speed exists).
• Ground speed received via CAN BUS is not correct (ground speed sender B09/B35 defective).
Additional references:
• “Replacing the Wheel Speed Sending Unit” on 6120 to 6620 tractors (Repair Manual, Section 40, Group 30).
• “Replacing the Wheel Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 40, Group 30).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
• Circuit/harness test for wheel speed sending unit (B09) for 6120 - 6620 tractors; see
Technical Manual, Section 245, Group BCU.
• Circuit/harness test for wheel speed sending unit (B09) for 6820 and 6920 tractors;
see Technical Manual, Section 245, Group BCU.
– – –1/1
Diagnostic trouble code EPC 306059.31 is saved tolerance range. This diagnostic trouble code triggers
211
when, during the calibration, the transmission control the alarm level: “Information”. EPC
unit registers a transmission speed that exceeds the 53
LX25546,0000373 –19–01SEP02–1/1
Diagnostics
• “Replacing the Speed Sender” on 6120 to 6620 tractors, see Section 55, Group 25 in the Repair manual.
• “Replacing the Speed Sender” on 6820 and 6920 tractors, see Section 55, Group 20 in the Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the IMPORTANT: Perform the test only while the engine is running and range-shift OK: • Diagnosis
transmission speed (gear-shift) lever is in neutral. completed.
sender (B104) • Type of error indicates
• Use the hand throttle to set engine speed to 1000 rpm. a loose contact: GO TO
3.
• Select 4th gear.
211
NOT OK: GO TO 3.
EPC
• Access address EPC 14.
54
EPC 14 –– Speed, transmission speed sender (B104)—Specification
Move the reverse drive lever to forward
(clutch pedal not pressed):—Speed (with
engine speed at 1000 rpm in 4th gear) ............................................................. 1000 rpm
– – –1/1
3 Checking the circuit Checking the circuit of the transmission speed sender: OK: Diagnosis
of the transmission completed.
speed sender • Circuit/harness test for transmission speed sender (B104/1) for 6820 and 6920
tractors; see Technical Manual, Section 245, Group EPC. NOT OK: Recondition as
• Circuit/harness test for transmission speed sender (B104/2) for 6120 to 6620 required and carry out an
tractors; see Technical Manual, Section 245, Group EPC. operational test.
– – –1/1
EPC 306060.31 — Engine Control Unit or Basic Control Unit has Stopped Transmitting
Data (Engine Speed)
Diagnostic trouble code EPC 306060.31 is saved when of tractors with Delphi/Lucas injection pump (Level 1),
there is a problem with the transference of data the transmission control unit (EPC) receives the engine
between the ECU/BCU and the transmission control speed from the BCU (via CAN BUS). In the case of
unit. Reception of engine speed data via the CAN BUS tractors with Bosch VP44 injection pump, DE10
is intermittent or non-existent (intermittent reception injection pump or HPCR fuel system, the transmission
could be due to a loose wire). This diagnostic trouble control unit (EPC) receives the engine speed from the
code triggers the alarm level: “Information”. In the case engine control unit (ECU) via the CAN BUS.
LX25546,0000374 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
• Reference 245-ECU-202, Theory of Operation (Stage II Engines to 97/68/EC; HPCR Level 11 with AutoQuad
Transmission)
• Reference 245-ECU-204, Theory of Operation (Stage II Engines to 97/68/EC; DE10 Level 12)
– – –1/1
– – –1/1
2 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
57
ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification
Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19
Positive (lead 032) ................................................................................ 12 volts at pin 23
Ground (lead 050) ................................................................................................. at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
3 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
58
BCU –– plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at pin 23
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
– – –1/1
4 Checking the EPC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
59
EPC –– plug X489 (W08)—Specification
Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23
Positive (lead 503) .................................................................................. 12 volts at pin 2
Ground (lead 050) ................................................................................................. at pin 1
Ground (lead 050) ............................................................................................... at pin 24
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
Diagnostic trouble code EPC 306061.31 is saved if a engaged. This diagnostic trouble code triggers the
transmission speed exceeding the tolerance range is alarm level: “Information”.
registered while the engine is running and the clutch
LX25546,0000375 –19–01SEP02–1/1
Diagnostics
Additional references:
• “Replacing the Speed Sender” on 6120 to 6620 tractors, see Section 55, Group 25 in the Repair manual.
• “Replacing the Speed Sender” on 6820 and 6920 tractors, see Section 55, Group 20 in the Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the IMPORTANT: Perform the test only while the engine is running and range-shift OK: • Diagnosis
transmission speed (gear-shift) lever is in neutral. completed.
sender (B104/1) • Type of error indicates
• Use the hand throttle to set engine speed to 1000 rpm. a loose contact: GO TO
3.
• Select 4th gear.
211
NOT OK: GO TO 3.
EPC
• Access address EPC 14.
61
EPC 14 –– Speed, transmission speed sender (B104/1)—Specification
Move the reverse drive lever to forward
(clutch pedal not pressed):—Speed (with
engine speed at 1000 rpm in 4th gear) ............................................................. 1000 rpm
– – –1/1
3 Checking the circuit Checking the circuit of the transmission speed sender: OK: Diagnosis
of the transmission completed.
speed sender • Circuit/harness test for transmission speed sender (B104/1) for 6820 and 6920
tractors; see Technical Manual, Section 245, Group EPC. NOT OK: Recondition as
• Circuit/harness test for transmission speed sender (B104/2) for 6120 to 6620 required and carry out an
tractors; see Technical Manual, Section 245, Group EPC. operational test.
– – –1/1
Diagnostic trouble code EPC 306063.14 is saved when unit. This diagnostic trouble code triggers the alarm
an electronic malfunction is registered in the control level: “Information”.
LX25546,0000377 –19–01JUL01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code EPC 306065.14 is saved when error. This diagnostic trouble code triggers the alarm
the transmission control unit registers an EEPROM level: “Information”.
LX25546,0000378 –19–01JUL01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code EPC 306069.14 is saved when or faulty transmission controller. This diagnostic trouble
211
the transmission control unit registers an EEPROM code triggers the alarm level: “Information”. EPC
error. The reason for this is either an unprogrammed 63
LX25546,0000593 –19–01SEP02–1/1
Diagnostics
Additional references:
• Reference 245-EPC-001, Calibration and Input Addresses for PowrQuad Plus and AutoQuad transmissions.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code EPC 306070.03 is saved when diagnostic trouble code does not necessarily mean that
211
EPC the transmission control unit registers the output signal one of the switches is responsible for the fault. This
64 (switch activated) for the upshift/downshift switch diagnostic trouble code triggers the alarm level:
directly after the ignition is switched ON. This indicates “Information”.
a short to the power supply in the switch circuit. This
LX25546,0000379 –19–01SEP03–1/1
Diagnostics
•Operator error: The upshift/downshift switch was pressed when the ignition was switched ON.
•Defective upshift switch.
•Defective downshift switch.
•Circuit fault in upshift/downshift switch:
– Short circuit to the supply voltage (battery voltage) in the switch circuit.
Additional references:
• “Replacing the Gear Selector Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6120 to
6620 tractors, Repair Manual, Section 40, Group 25.
• “Replacing the Gear Selector Switch on Tractors with PowrQuad Plus and AutoQuad Transmissions” on 6820 and
6920 tractors, Repair Manual, Section 40, Group 25.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
– – –1/1
– – –1/1
EPC 306071.03 — Power/ECO Mode Switch or Auto Mode Switch, Shorted Circuit
LX25546,000037A –19–01SEP03–1/1
Diagnostics
• Operator error: Auto Mode switch (S102) on the gear-shift lever was pressed when the ignition was turned ON.
• Defective Auto Mode switch (S102) on the gear-shift lever.
• Circuit fault in Auto Mode switch:
– Short circuit to the supply voltage (battery voltage) in the switch circuit.
Additional references:
• “Replacing the Switch for AutoQuad Transmission” on 6120 to 6620 tractors (Repair Manual, Section 40, Group
25).
• “Replacing the Switch for AutoQuad Transmission” on 6820 and 6920 tractors (Repair Manual, Section 40, Group
25).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code EPC 306080.31 is saved if the the potentiometer. This indicates that the circuit is
211
transmission control unit measures a voltage of less open or shorted. This diagnostic trouble code triggers EPC
than 0.3 or more than 4.7 volts at the signal input of the alarm level: “Information”. 69
LX25546,00005F2 –19–01SEP03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking Auto-Mode NOTE: Slowly turn the potentiometer through its full range. Do not exceed the OK: GO TO 5.
potentiometer (B144) maximum voltage or go below the minimum voltage (see below). An acoustic signal or
sudden voltage change while the clutch is actuated indicates a defective potentiometer. NOT OK: GO TO 3.
– – –1/1
3 Initial component test Perform a visual inspection of Auto-Mode potentiometer (B144) and of the connector OK: If there are no signs
associated with it: of damage: GO TO 4.
LX1025950 –UN–13OCT03
B144—Auto-Mode potentiometer
– – –1/1
4 Checking the circuit Circuit/harness test for Auto-Mode potentiometer (B144), see 245-EPC. OK: GO TO 5.
– – –1/1
– – –1/1
EPC 306102.31 is saved if there is an open lead or a or ECO mode indicator light is active. This diagnostic
short in the circuit while the Power Mode indicator light trouble code triggers the alarm level: “Information”.
LX25546,000037B –19–01SEP02–1/1
Diagnostics
• “Removing Control Unit” from 6120 to 6620 tractors, Section 90, Group 05 in the Repair Manual.
• “Removing Control Unit” from 6820 and 6920 tractors, Section 90, Group 05 in the Repair Manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit Status, Power Mode Control Light (H68)—Specification OK: GO TO 3.
of the Power Mode Power mode switch not pressed:—
indicator light (H68) Status ......................................................................................................... Light is not on NOT OK: GO TO:
Press Power mode switch:—Status ................................................................. Light is on Circuit/harness test for
Power/Eco Mode
indicator lights (H68 and
H75); see Technical
Manual, Section 245,
Group EPC.
– – –1/1
3 Checking the circuit Status, Eco mode indicator light (H75)—Specification OK: • Diagnosis
of the Eco Mode Eco mode switch not pressed:—Status ..................................................... Light is not on completed.
indicator light (H75) Press Eco mode switch:—Status ..................................................................... Light is on • Type of error indicates
a loose contact, GO TO:
Circuit/harness test for
Power/Eco Mode
indicator lights (H68 and
H75); see Technical
Manual, Section 245,
Group EPC.
– – –1/1
Diagnostic trouble code EPC 306111.31 is saved when the K1 solenoid valve is active. This diagnostic trouble
211
an open lead or a short in the circuit is registered while code triggers the alarm level: “Information”. EPC
73
LX25546,000037E –19–01SEP03–1/1
Diagnostics
• “Removing and Installing the Shift Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair
manual.
• “Removing and Installing the Shift Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the
Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1
2 Checking the K1 IMPORTANT: Perform the test only while the engine is running and range-shift OK: • Diagnosis
solenoid valve (gear-shift) lever is in neutral. completed.
• Type of error indicates
• Use the hand throttle to set engine speed to 1000 rpm. a loose contact, GO TO:
Circuit/harness test for K1
• Select 1st gear. solenoid valve (Y40); see
211
Section 245, Group EPC
EPC
• Access address EPC014. in the Technical Manual.
74
EPC014 –– Speed, transmission speed sender (B104)—Specification NOT OK: GO TO:
Move the reverse drive lever to forward Circuit/harness test for K1
(clutch pedal not pressed):—Speed (with solenoid valve (Y40); see
engine speed at 1000 rpm in 1st gear) .................................................. approx. 566 rpm Section 245, Group EPC
in the Technical Manual.
NOTE: The K1 solenoid valve is supplied with power by the transmission control unit
(EPC) in 1st gear only. In 1st gear, the ratio of engine speed to transmission speed is
1:1.767.
– – –1/1
Tractors up to serial no. 398790: Diagnostic trouble code EPC 306112.31 is saved when an open lead or a
code EPC 306112.31 is saved when an open lead or a short in the circuit is registered while solenoid valve 1
short in the circuit is registered while the K2 and/or K3 and/or 2 is active.
solenoid valve is active. Alarm level: Information
Tractors from serial no. 398791: Diagnostic trouble
LX25546,000037F –19–01SEP03–1/1
Diagnostics
• “Removing and Installing the Shift Valve Housing” on 6120 to 6620 tractors in Section 55, Group 10 in the Repair
manual.
• “Removing and Installing the Shift Valve Housing” on 6820 and 6920 tractors in Section 55, Group 10 in the
Repair manual.
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the K2 IMPORTANT: Perform the test only while the engine is running and range-shift OK: • GO TO 3.
solenoid valve (gear-shift) lever is in neutral. • Type of error indicates
a loose contact, GO TO:
• Use the hand throttle to set engine speed to 1000 rpm. Circuit/harness test for K2
solenoid valve (Y39); see
• Select 2nd gear. Section 245, Group EPC
211
in the Technical Manual.
EPC
• Access address EPC014.
76
NOT OK: GO TO:
EPC014 –– Speed, transmission speed sender (B104)—Specification Circuit/harness test for K2
Move the reverse drive lever to forward solenoid valve (Y39); see
(clutch pedal not pressed):—Speed (with Section 245, Group EPC
engine speed at 1000 rpm in 2nd gear) ................................................. approx. 682 rpm in the Technical Manual.
NOTE: The K2 solenoid valve is supplied with power by the transmission control unit
(EPC) in 1st and 2nd gears. Together with the K1 solenoid valve, the K2 solenoid
valve is responsible for shifting to 1st gear. In 2nd gear, the ratio of engine speed to
transmission speed is 1:1.466.
– – –1/1
3 Checking the K3 IMPORTANT: Perform the test only while the engine is running and range-shift OK: • Diagnosis
solenoid valve (gear-shift) lever is in neutral. completed.
• Type of error indicates
• Use the hand throttle to set engine speed to 1000 rpm. a loose contact, GO TO:
Circuit/harness test for K3
• Select 4th gear. solenoid valve (Y32); see
211
Section 245, Group EPC
EPC
• Access address EPC014. in the Technical Manual.
77
EPC014 –– Speed, transmission speed sender (B104)—Specification NOT OK: GO TO:
Move the reverse drive lever to forward Circuit/harness test for K3
(clutch pedal not pressed):—Speed (with solenoid valve (Y32); see
engine speed at 1000 rpm in 4th gear) ............................................................. 1000 rpm Section 245, Group EPC
in the Technical Manual.
NOTE: The K3 solenoid valve is supplied with power by the transmission control unit
(EPC) in 4th gear only. In 4th gear, the ratio of engine speed to transmission speed is
1:1. In other words, the engine speed on the display matches the transmission speed
shown in address EPC014 exactly.
– – –1/1
4 Checking solenoid IMPORTANT: Perform the test only while the engine is running and range-shift OK: • GO TO 5.
valve 1 (gear-shift) lever is in neutral. • Type of error indicates
a loose contact, GO TO:
• Use the hand throttle to set engine speed to 1000 rpm. Circuit/harness test for
solenoid valve 1 (Y62), in
• Select 4th gear. 245-EPC.
211
EPC
• Access address EPC014. NOT OK: GO TO:
78
Circuit/harness test for
EPC014 –– Speed, transmission speed sender (B104)—Specification solenoid valve 1 (Y62), in
Move the reverse drive lever to forward 245-EPC.
(clutch pedal not pressed):—Speed (with
engine speed at 1000 rpm in 4th gear) ................................................ approx. 1000 rpm
NOTE: Solenoid valve 1 is supplied with power by the transmission control unit (EPC)
in 1st and 4th gears only. Together with solenoid valve 2, solenoid valve 1 is
responsible for shifting to 1st gear. In 1st gear, the ratio of engine speed to
transmission speed is 1:1.767. In 4th gear, the ratio of engine speed to transmission
speed is 1:1.
– – –1/1
5 Checking solenoid IMPORTANT: Perform the test only while the engine is running and range-shift OK: • Diagnosis
valve 2 (gear-shift) lever is in neutral. completed.
• Type of error indicates
• Use the hand throttle to set engine speed to 1000 rpm. a loose contact, GO TO:
Circuit/harness test for
• Select 2nd gear. solenoid valve 2 (Y63), in
211
245-EPC.
EPC
• Access address EPC014.
79
NOT OK: GO TO:
EPC014 –– Speed, transmission speed sender (B104)—Specification Circuit/harness test for
Move the reverse drive lever to forward solenoid valve 2 (Y63), in
(clutch pedal not pressed):—Speed (with 245-EPC.
engine speed at 1000 rpm in 2nd gear) ................................................. approx. 682 rpm
NOTE: Solenoid valve 2 is supplied with power by the transmission control unit (EPC)
in 1st and 2nd gears only. Together with solenoid valve 2, solenoid valve 1 is
responsible for shifting to 1st gear. In 1st gear, the ratio of engine speed to
transmission speed is 1:1.767. In 2nd gear, the ratio of engine speed to transmission
speed is 1:1.466.
– – –1/1
EPC 306120.09 — Basic Control Unit has Stopped Transmitting Data (Transmission
Output Speed)
Diagnostic trouble code EPC 306120.09 is saved when the basic control unit (BCU) and the EPC. This
no transmission output speed signal (ground speed) is diagnostic trouble code triggers the alarm level:
registered via the CAN BUS for more than 2 seconds. “Information”.
This indicates a problem in transmitting data between
LX25546,0000381 –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
2 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
82
BCU –– plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at pin 23
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
3 Checking the EPC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
83
EPC –– plug X489 (W08)—Specification
Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23
Positive (lead 503) .................................................................................. 12 volts at pin 2
Ground (lead 050) ................................................................................................. at pin 1
Ground (lead 050) ............................................................................................... at pin 24
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
EPC 306121.09 — Engine Control Unit or Basic Control Unit has Stopped Transmitting
Data (Engine Speed)
211
EPC Diagnostic trouble code EPC 306121.09 is saved when injection pump, the transmission control unit (EPC)
84 no engine speed is registered via the CAN BUS for receives the engine speed from the BCU (via CAN
more than 2 seconds. This indicates a problem in BUS). In the case of tractors with Level 4 (BOSCH
transmitting data between the engine control unit VP44 injection pump), Level 11 (HPCR fuel system) or
(ECU) or basic control unit (BCU) and the EPC. This Level 12 (DE10 injection pump), the transmission
diagnostic trouble code triggers the alarm level: control unit (EPC) receives the engine speed from the
“Information”. In the case of tractors with Delphi/Lucas engine control unit (ECU) via the CAN BUS.
LX25546,0000382 –19–01SEP03–1/1
Diagnostics
• A blown fuse:
211
– F03/1 on tractors with ECU Level 1 (Delphi/Lucas injection pump). EPC
– F04/1 (ignition) and F04/2 (battery) on tractors with ECU Level 4 (Bosch VP44 injection pump), Level 11 85
(DE10 injection pump) or Level 12 (HPCR fuel system).
• A fault in the BCU’s or ECU’s monitoring circuit (faulty engine speed sender B01 or crankshaft speed sender
B72).
– BCU or ECU diagnostic trouble codes take priority.
• A general 29-bit CAN BUS problem.
– If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• Defective 29-bit CAN BUS connection or power supply to the basic control unit or engine control unit causes an
intermittent problem in transferring data.
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the basic
control unit (ECU 002000.13, EPC 306123.09, SFA 324081.09 and/or SIC 334002.09).
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the
engine control unit (EPC 306122.09).
• Defective 29-bit CAN BUS connection or power supply to the transmission control unit (EPC) causes an
intermittent problem in transferring data.
• Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
• Defective basic control unit or engine control unit.
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
• Reference 245-ECU-202, Theory of Operation (Stage II Engines to 97/68/EC; Level 11 with AutoQuad
Transmission)
– – –1/1
– – –1/1
2 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
87
ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification
Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19
Positive (lead 032) ................................................................................ 12 volts at pin 23
Ground (lead 050) ................................................................................................. at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
3 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
88
BCU –– plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at pin 23
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
– – –1/1
4 Checking the EPC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
89
EPC –– plug X489 (W08)—Specification
Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23
Positive (lead 503) .................................................................................. 12 volts at pin 2
Ground (lead 050) ................................................................................................. at pin 1
Ground (lead 050) ............................................................................................... at pin 24
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
EPC 306122.09 — Engine Control Unit has Stopped Transmitting Data (Hand
Throttle/Accelerator Pedal)
Diagnostic trouble code EPC 306122.09 is saved when between the engine control unit (ECU) and the EPC.
no information regarding the hand throttle/accelerator This diagnostic trouble code triggers the alarm level:
pedal is registered via the CAN BUS for more than 2 “Information”.
seconds. This indicates a problem in transmitting data
LX25546,0000383 –19–01SEP03–1/1
Diagnostics
• A blown fuse:
211
EPC – F03/1 on tractors with ECU Level 1 (Delphi/Lucas injection pump).
90 – F04/1 (ignition) and F04/2 (battery) on tractors with ECU Level 4 (Bosch VP44 injection pump), Level 11
(DE10 injection pump) or Level 12 (HPCR fuel system).
• This diagnostic trouble code appears on all tractors that do not have an engine control unit (tractors with
PowrQuad Plus transmission). Deal with this diagnostic trouble code only if the tractor is equipped an engine
control unit (ECU).
• A fault in the ECU’s monitoring circuit (faulty potentiometers for hand throttle/accelerator pedal).
– ECU diagnostic trouble codes take priority.
• A general 29-bit CAN BUS problem.
– If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• Defective 29-bit CAN BUS connection or power supply to the engine control unit (ECU) causes an intermittent
problem in transferring data.
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the
engine control unit (SFA 324080.09, SFA 324082.09 and/or SFA 334001.09).
• Defective 29-bit CAN BUS connection or power supply to the transmission control unit (EPC) causes an
intermittent problem in transferring data.
• Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
• Defective engine control unit.
Additional references:
• Reference 245-ECU-200, Theory of Operation, Engine Control Unit (ECU Level 1 with Delphi/Lucas Injection
Pump).
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
• Reference 245-ECU-202, Theory of Operation (Stage II Engines to 97/68/EC; Level 11 with AutoQuad
Transmission)
– – –1/1
– – –1/1
2 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (Delphi/Lucas loose/bad/slid back) and/or bad ground connections.
injection pump or NOT OK: Recondition as
DE10 injection pump) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
92
ECU Level 1 –– plug X218 (W15)—Specification
Power supply:—Positive (lead 622) ........................................................ 12 volts at pin 1
Ground (lead 050) ............................................................................................... at pin 24
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 30
CAN- (lead 935) .................................................................................................. at pin 29
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
– – –1/1
3 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (BOSCH VP44 loose/bad/slid back) and/or bad ground connections.
injection pump or NOT OK: Recondition as
HPCR fuel system) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
93
ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification
Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19
Positive (lead 032) ................................................................................ 12 volts at pin 23
Ground (lead 050) ................................................................................................. at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
4 Checking the EPC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
94
EPC –– plug X489 (W08)—Specification
Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23
Positive (lead 503) .................................................................................. 12 volts at pin 2
Ground (lead 050) ................................................................................................. at pin 1
Ground (lead 050) ............................................................................................... at pin 24
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
211
EPC
Diagnostic trouble code EPC 306123.09 is saved when no 95
information on engine operating hours is registered via the
CAN BUS for more than 2 seconds. This indicates a
problem in transmitting data between the basic control unit
(BCU) and the EPC. This diagnostic trouble code triggers
the alarm level: “Information”.
LX25546,000057A –19–01SEP03–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
2 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
97
BCU –– plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at pin 23
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
3 Checking the EPC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
EPC
corroded contacts.
98
EPC –– plug X489 (W08)—Specification
Power supply:—Positive (lead 572) ...................................................... 12 volts at pin 23
Positive (lead 503) .................................................................................. 12 volts at pin 2
Ground (lead 050) ................................................................................................. at pin 1
Ground (lead 050) ............................................................................................... at pin 24
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
Diagnostic trouble code EPC 306240.31 is saved when This diagnostic trouble code triggers the alarm level:
the transmission control unit detects an erroneous “CAUTION”.
signal in the circuit of the control unit identification.
LX25546,0000384 –19–01SEP03–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit 2.1 - Check the controller: OK: If the correct
controller is connected,
NOTE: On tractors up to serial no. 398790, the EPC plug is X489. On tractors from GO TO 2.2.
serial no. 398791, the EPC plug is X657.
NOT OK: Connect the
Check the controller connected to EPC connector X489 or X657 (is the correct correct controller to
211
controller connected?). connector X489 or X657
EPC
and test its functionality.
,100
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References.
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 398791 — Summary of References
– – –1/1
211
Use the following diagnostic procedure for this JDL JDL
diagnostic trouble code: JDLink System Check 1
Additional References:
LX26156,0000109 –19–02OCT02–1/1
211
JDL Use the following diagnostic procedure for this JDL
2 diagnostic trouble code: JDLink System Check
Additional References:
LX26156,000010A –19–02OCT02–1/1
211
Use the following diagnostic procedure for this JDL JDL
diagnostic trouble code: JDLink System Check 3
Additional References:
LX26156,000010B –19–02OCT02–1/1
LX26156,000010E –19–02OCT02–1/1
LX26156,000010F –19–02OCT02–1/1
LX26156,0000110 –19–02OCT02–1/1
LX26156,0000111 –19–02OCT02–1/1
211
JDL Use the following diagnostic procedure for this JDL
8 diagnostic trouble code: JDLink System Check
Additional References:
LX26156,0000112 –19–02OCT02–1/1
211
Use the following diagnostic procedure for this JDL JDL
diagnostic trouble code: JDLink System Check 9
Additional References:
LX26156,0000113 –19–02OCT02–1/1
211
JDL Use the following diagnostic procedure for this JDL
10 diagnostic trouble code: JDLink System Check
Additional References:
LX26156,0000114 –19–02OCT02–1/1
211
Use the following diagnostic procedure for this JDL JDL
diagnostic trouble code: JDLink System Check 11
Additional References:
LX26156,0000115 –19–02OCT02–1/1
211
JDL Use the following diagnostic procedure for this JDL
12 diagnostic trouble code: JDLink System Check
Additional References:
LX26156,0000116 –19–02OCT02–1/1
LX26156,0000117 –19–02OCT02–1/1
LX26156,0000118 –19–02OCT02–1/1
LX26156,0000119 –19–02OCT02–1/1
LX26156,000011A –19–02OCT02–1/1
LX26156,000011B –19–02OCT02–1/1
211
JDL Use the following diagnostic procedure for this JDL
18 diagnostic trouble code: JDLink System Check
Additional References:
LX26156,000011C –19–02OCT02–1/1
211
Use the following diagnostic procedure for this JDL JDL
diagnostic trouble code: JDLink System Check 19
Additional References:
LX26156,000011D –19–02OCT02–1/1
211
JDL Use the following diagnostic procedure for this JDL
20 diagnostic trouble code: JDLink System Check
Additional References:
LX26156,000011E –19–02OCT02–1/1
211
Use the following diagnostic procedure for this JDL JDL
diagnostic trouble code: JDLink System Check 21
Additional References:
LX26156,000011F –19–02OCT02–1/1
LX26156,0000120 –19–02OCT02–1/1
LX26156,0000121 –19–02OCT02–1/1
LX26156,0000122 –19–02OCT02–1/1
LX26156,0000123 –19–02OCT02–1/1
LX26156,0000124 –19–02OCT02–1/1
Diagnostic trouble code PLC 000629.12 is saved when problem. The diagnostic trouble code triggers the
211
the park lock controller (PLC) recognizes a software alarm level: “Information”. PLC
1
LX25546,0000402 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code PLC 000639.12 is saved when problem. The diagnostic trouble code triggers the
the park lock controller (PLC) recognizes a software alarm level: “Information”.
LX25546,0000403 –19–01APR02–1/1
Diagnostics
211 – – –1/1
PLC
2
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active (and
Diagnostic Trouble Codes. park lock is operating
properly): Diagnosis
completed.
– – –1/1
Diagnostic trouble code PLC 000639.13 does not operating properly. Diagnostic trouble code PLC
necessarily have any real meaning. It is often stored 000639.13 is saved when the park lock controller
by accident when the main switch (ignition key) is (PLC) recognizes a high error rate in the incoming
switched on or off too quickly. Pay attention to this CAN BUS messages. The diagnostic trouble code
diagnostic trouble code only if the park lock is not triggers the alarm level: “Information”.
LX25546,0000404 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active (and
Diagnostic Trouble Codes. park lock is operating
properly): Diagnosis
completed.
– – –1/1
Diagnostic trouble code PLC 000639.19 does not operating properly. Diagnostic trouble code PLC
necessarily have any real meaning. It is often stored 000639.19 is saved when the park lock controller
by accident when the main switch (ignition key) is (PLC) recognizes a very high error rate in the incoming
switched on or off too quickly. Pay attention to this CAN BUS messages. The diagnostic trouble code
diagnostic trouble code only if the park lock is not triggers the alarm level: “Information”.
LX25546,0000405 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active (and
Diagnostic Trouble Codes. park lock is operating
properly): Diagnosis
completed.
– – –1/1
Diagnostic trouble code PLC 328010.31 is stored if a transmission output speed sender is responsible for
shorted circuit to ground occurs in the circuit of the the fault. The diagnostic trouble code triggers the
transmission output speed sender. The diagnostic alarm level: “CAUTION”.
trouble code does not necessarily mean that the
LX25546,0000406 –19–01SEP02–1/1
Diagnosis
Additional References:
• “Replacing the Sending Unit (B09, B35 or B84) ” on 6320 to 6620 tractors (Repair Manual, Section 56, Group 15).
• “Replacing the Transmission Output Speed Sending Unit (B84)” on 6820 and 6920 tractors (Repair Manual,
Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the NOTE: Transmission output speed sender (B84) cannot be tested in diagnostic mode OK: • Diagnosis
transmission output while the tractor is being driven. For more detailed information, see Reference completed.
speed sender (B84) 245-05-005, Driving in the Diagnostic Mode.
• Type of error indicates
a loose contact, GO TO:
Circuit/Harness test for
211
transmission output
PLC
speed sender (B84); see
6
Technical Manual, section
245, group PLC.
LX1017903 –UN–10OCT97
X375 4-pin plug for transmission speed sender in harness W28
at front end of transmission
• Remove transmission output speed sender B84 and look for signs of dirt.
• Move a screwdriver blade rapidly back and forth in front of the sending unit. The
display alternates between “0” and “1”:
– – –1/1
LX25546,0000407 –19–01SEP02–1/1
Diagnostic trouble code PLC 328016.31 is saved if the the sender’s circuit. This diagnostic trouble code does
controller measures a voltage over 4.8 volts at the not necessarily mean that the park lock pressure
signal input of the park lock’s pressure sender. This sender is responsible for the fault. The diagnostic
indicates a short to the power supply (5- or 12-volt) in trouble code triggers the alarm level: “CAUTION”.
LX25546,0000408 –19–01SEP02–1/1
Diagnosis
• “Reconditioning the Park Lock Control Block” on 6320 to 6620 tractors (Repair Manual, Section 53, Group 15).
• “Reconditioning the Park Lock Control Block” on 6820 and 6920 tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1.2 Diagnostic trouble codes that have priority must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
Diagnostic trouble code PLC 328017.31 is saved if the NOTE: Go through the procedure for diagnostic
controller measures a voltage less than 0.3 volts at the trouble code PLC 328016.31 — Park Lock
signal input of the park lock’s pressure sender. This Pressure Sender, Shorted Circuit.
indicates that the sender’s circuit is open or grounded.
This diagnostic trouble code does not necessarily Additional References:
mean that the park lock pressure sender is responsible
for the fault. The diagnostic trouble code triggers the • Electrical information: Reference 210-15-001,
alarm level: “CAUTION”. General References - Summary.
NOTE: The following are possible causes: • “Reconditioning the Park Lock Control Block” on
6320 to 6620 tractors (Repair Manual, Section 53,
• Defective park lock pressure sender B90. Group 15).
• A short to ground in the 5-volt power supply
circuit (cable 693), which generates an • “Reconditioning the Park Lock Control Block” on
additional diagnostic trouble code (diagnostic 6820 and 6920 tractors (Repair Manual, Section 53,
trouble code PLC 328101.31 takes priority). Group 15).
• Open circuit or short to ground in the signal
lead (cable 669) of the park lock pressure • Reference 245-PLC-200, Theory of Operation.
sender (B90).
• Open circuit in the ground lead (cable 691) • Reference 253-20-001, AutoPowr/IVT
of the park lock pressure sender (B90). Transmission — Operation (Summary of References).
LX25546,0000409 –19–01SEP02–1/1
Diagnostic trouble code PLC 328020.31 is stored if the or short to the power supply (battery voltage) in the
211
PLC controller registers resistance and voltage at the circuit of the solenoid valve. This diagnostic trouble
10 solenoid valve that does not correspond with the code triggers the alarm level: “CAUTION”.
switch status of the park lock. This indicates a ground
LX25546,000040A –19–01SEP03–1/1
Diagnostics
• “Reconditioning the Park Lock Control Block” on 6320 to 6620 tractors (Repair Manual, Section 53, Group 15).
• “Reconditioning the Park Lock Control Block” on 6820 and 6920 tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
– – –1/1
• Defective park lock solenoid valve (Y15-2). • “Reconditioning the Park Lock Control Block” on
• Open circuit in power supply lead (cable 692). 6820 and 6920 tractors (Repair Manual, Section 53,
• Open ground lead (cable 680) (on tractors up to Group 15).
serial no. 398790).
• Open ground lead (cable 668) (on tractors from • Reference 245-PLC-200, Theory of Operation (Park
serial no. 398791). Lock Controller)
LX25546,000040B –19–01SEP03–1/1
Diagnostic trouble code PLC 328030.31 is saved when required for operation of the PLC is intermittent or
there is a problem in transferring data between the non-existent (intermittent reception could be due to a
transmission control unit (TCU) and the park lock loose wire). This diagnostic trouble code triggers the
controller (PLC). Reception of CAN messages that are alarm level: “Information”.
LX25546,000040C –19–01SEP03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the TCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
• Check the connections at the plug and control unit for loose, widened, slid-back or
corroded contacts.
– – –1/1
3 Checking the PLC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
PLC
corroded contacts.
15
PLC –– plug X332 (W08)—Specification
Power supply:—Positive, BAT (lead 082) ............................................. 12 volts at pin 23
Positive, ELX (lead 682) ....................................................................... 12 volts at pin 45
Ground (lead 330) ................................................................................................. at pin 1
at pin 2
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
– – –1/1
Diagnostic trouble code PLC 328040.31 is saved if the voltage) is less than 9 volts. This diagnostic trouble
operating voltage of the park lock controller (battery code triggers the alarm level: “Information”.
LX25546,000040D –19–01SEP03–1/1
Diagnostics
• Defective battery.
211
PLC • Defective alternator G02.
16 • Drive belt is defective or slipping.
• High current requirements.
• High resistance in wiring harness.
• Defective lead connection to the park lock controller (cable 082).
Additional references:
– – –1/1
1.2 OK: GO TO 2.
Perform a visual inspection of the alternator, the battery and the drive belt: NOT OK: Recondition as
required and carry out an
• Check all components for visible damage. operational test.
• Check all relevant connectors of the supply circuit for bad, loose, widened or
corroded contacts.
• Make sure that the drive belt is installed correctly and check for signs of it slipping.
• Check ground connections between battery/engine and cab.
– Check mounting surfaces for corrosion / paint and loose mounting bolts.
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks"; see Technical Manual, Section 240, OK: GO TO 4.
charging system Group 15.
NOT OK: Recondition as
• Check battery, refer to "Battery Checks"; see Technical Manual, Section 240, Group required and carry out an
15. operational test.
– – –1/1
4 Checking the PLC’s Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
operating voltage loose/bad/slid back) and/or bad ground connections. completed.
circuit (cables 082
and 330) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram, see:
– – –1/1
PLC 328050.31 — Park Lock Alarm, Open or Shorted Circuit at Supply Line
LX25546,000040E –19–01SEP02–1/1
Diagnosis
Additional References:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX25546,000040F –19–01SEP02–1/1
PLC 328061.31 — Signals Received from Reverse Drive Lever Do Not Match the CAN BUS
Command from the TCU
Diagnostic trouble code PLC 328061.31 is stored if “active” state, this diagnostic trouble code also
park lock commands sent from the user interface generates a diagnostic trouble code at the user
controller (UIC) to the PLC via the transmission control interface controller (UIC) or transmission control unit
unit (TCU) and the CAN BUS do not match with the (TCU) and sets off a “CAUTION” alarm.
direction signals from the reverse drive lever. In its
LX25546,0000410 –19–01APR02–1/1
Diagnostics
• This diagnostic trouble code is generated unintentionally when the transmission control unit (TCU) is calibrated.
211
PLC All the diagnostic trouble codes in the park lock controller should be deleted once the TCU is calibrated.
20 • Defective reverse drive lever (S80).
• A problem in the circuit of the reverse drive lever, caused by additional UIC diagnostic trouble codes. These
diagnostic trouble codes take priority.
• A problem in lead 206 (center park position) between the reverse drive lever and the PLC.
• A problem in lead 207 (neutral position) between the reverse drive lever and the PLC.
• A problem in lead 251 (entire park range) between the reverse drive lever and the PLC.
Additional references:
• “Reconditioning the Reverser Control” on 6420 and 6620 tractors (Repair Manual, Section 53, Group 05).
• “Reconditioning the Reverser Control” on 6820 and 6920 tractors (Repair Manual, Section 53, Group 05).
– – –1/1
– – –1/1
2 Checking the neutral, 2.1 - Checking the switches for neutral, center park and the entire park lock OK: Check all
corner park and range at the PLC: connections for loose,
center park signals widened, slid-back or
corroded contacts.
LX1024146 –UN–29NOV00
• Ignition ON.
NOTE: An activated switch is indicated by “1” and a non-activated switch by “0”. These
appear at the relevant address position.
NOTE: Where 2 and 3 overlap, all the switches are activated. In this range, the display
shows “111”.
PLC 10 –– Status, switch for neutral, center park lock and entire park lock
range—Specification
Lever in range 2 (center park
position):—Status ........................................................................................................ 1XX
Lever in ranges 1 or 2 (entire park lock
range):—Status ......................................................................................................... X1X
Lever in range 3 (neutral):—Status ............................................................................. XX1
– – –1/2
2.2 - Checking the switches for neutral, corner park and center park at the UIC: OK: The problem lies in
the harness between the
reverse drive lever (S80)
and park lock controller
PLC: Check circuit, GO
TO: Circuit/Harness test
211
for neutral, corner park
PLC
and center park switches;
22
see Technical Manual,
section 245, group PLC.
NOTE: Where the individual signals overlap, three signals are displayed at the same
time.
• Ignition ON.
UIC 06 –– Signal for neutral, corner park and center park position—Specification
Lever in range 1 (corner park lock
position):—Status ........................................................................................................ 1XX
Lever in range 2 (center park lock
position):—Status ...................................................................................................... X1X
Lever in range 3 (neutral position):—
Status .......................................................................................................................... XX1
–19– –2/2
PLC 328101.31 — Power Supply to Park Lock Pressure Sender, Grounded Circuit
Diagnostic trouble code PLC 328101.31 is saved if the sender is shorted to ground. The diagnostic trouble
5-volt power supply circuit of the park lock pressure code triggers the alarm level: “CAUTION”.
LX25546,0000411 –19–01APR02–1/1
Diagnostics
• “Reconditioning the Park Lock Control Block” on 6420 and 6620 tractors (Repair Manual, Section 53, Group 15).
• “Reconditioning the Park Lock Control Block” on 6820 and 6920 tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
PLC 328102.31 — Power Supply to Park Lock Pressure Sender, Shorted Circuit
Diagnostic trouble code PLC 328102.31 is saved if the • Electrical information: Reference 210-15-001,
5-volt power supply circuit of the park lock pressure General References - Summary.
sender is shorted to the power lead (battery voltage).
The diagnostic trouble code triggers the alarm level: • “Reconditioning the Park Lock Control Block” on
“CAUTION”. 6420 and 6620 tractors (Repair Manual, Section 53,
Group 15).
NOTE: The following are possible causes:
• “Reconditioning the Park Lock Control Block” on
• Defective park lock pressure sender B90. 6820 and 6920 tractors (Repair Manual, Section 53,
• Short to battery voltage (12V) in the circuit Group 15).
of the 5-volt power supply (cable 693).
• Reference 245-PLC-200, Theory of Operation.
NOTE: Go through the procedure for diagnostic
trouble code PLC 328101.31 — Power Supply • Reference 253-20-001, AutoPowr/IVT
to Park Lock Pressure Sender, Grounded Transmission — Operation (Summary of References).
Circuit.
Additional references:
LX25546,0000412 –19–01APR02–1/1
Diagnostic trouble code PLC 328106.31 is saved when result in changes in the way the control unit functions.
211
there is an error in the memory of the park lock The diagnostic trouble code triggers the alarm level: PLC
controller. All the values in the memory are replaced “CAUTION”. 25
by basic settings defined at the factory. This may
LX25546,0000413 –19–01AUG01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code PLC 328240.31 is stored when diagnostic trouble code triggers the alarm level:
the park lock controller detects an erroneous signal in “CAUTION”.
the circuit of the control unit identification. This
LX25546,0000414 –19–16DEC03–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit 2.1 - Check the controller: OK: If the correct
controller is connected,
Check the controller connected to PLC connector X382 (is the correct controller GO TO 2.2.
connected?).
NOT OK: Connect the
correct controller to
connector X382 and test
its functionality.
– – –1/1
Diagnostic trouble code PRF 000629.12 is saved when problem. The diagnostic trouble code triggers the
211
the performance monitor recognizes a software alarm level: “Information”. PRF
1
LX16167,00000B9 –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code PRF 000639.12 is saved when stored by chance when the main switch is turned
the performance monitor recognizes a software (ignition ON and OFF). For this reason, diagnosis only
problem. The diagnostic trouble code triggers the needs to be performed if one or more related faults
alarm level: “Information”. This diagnostic trouble code occur in conjunction with this code.
does not necessarily have any real meaning. It is often
LX16167,00000BA –19–03APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code PRF 000639.13 is saved when any real meaning. It is often stored by chance when
the performance monitor recognizes a high error rate the main switch is turned (ignition ON and OFF). For
in the incoming CAN BUS messages. The diagnostic this reason, diagnosis only needs to be performed if
trouble code triggers the alarm level: “Information”. one or more related faults occur in conjunction with
This diagnostic trouble code does not necessarily have this code.
LX16167,00000BB –19–03APR02–1/1
Diagnostics
Additional References:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code PRF 000639.19 is saved when diagnostic trouble code triggers the alarm level:
211
PRF the performance monitor recognizes a very high error “Information”.
4 rate in the incoming CAN BUS messages. The
LX16167,00000BC –19–03APR02–1/1
Diagnostics
Additional References:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code PRF 100177.19 is saved when signal. The diagnostic trouble code triggers the alarm
211
PRF the performance monitor recognizes an erroneous key level: “Information”.
6
LX16167,00000BD –19–03APR02–1/1
Diagnostics
Additional References:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check Keypad Status NOTE: When testing the keys in the top two rows, always keep the "Area" key OK: GO TO 3.
(Top) pressed. This prevents the address from changing.
NOT OK: Replace the
Access address PRF 10: performance monitor and
repeat the test.
PRF 10 –– Status, Keypad Status (Top)—Specification
No key pressed:—Status ...................................................................................... 000000
“Area (1)” key pressed:—Status ......................................................................... XXXXX1
“Implement (2)” key pressed:—Status ................................................................ XXXX1X
“% Slip (3)” key pressed:—Status ....................................................................... XXX1XX
“Distance (4)” key pressed:—Status ................................................................... XX1XXX
“Area / H (5)” pressed:—Status .......................................................................... X1XXXX
“Vehicle Speed (6)” key pressed:—
Status .................................................................................................................. 1XXXXX
– – –1/1
3 Check Keypad Status NOTE: When testing the keys in the bottom two rows, always keep the "Width" key OK: Diagnosis
(Bottom) pressed. This prevents the address from changing. completed.
– – –1/1
211
PRF
8
Diagnostic trouble code SFA 000629.12 is saved when problem. This diagnostic trouble code triggers the
211
the control unit for the suspension of the TLS front alarm level: “Information”. SFA
axle and the cab (SFA) recognizes a software 1
LX25546,00003CA –19–01JUL01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 000639.12 is saved when problem. This diagnostic trouble code triggers the
the control unit for the suspension of the TLS front alarm level: “Information”.
axle and the cab (SFA) recognizes a software
LX25546,00003CB –19–01JUL01–1/1
Diagnostics
NOTE: .
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 000639.13 does not trouble code SFA 000639.13 is saved when the control
necessarily have any real meaning. It is often stored unit for the suspension of the TLS front axle and the
by accident when the main switch (ignition key) is cab (SFA) recognizes a high error rate in the incoming
switched on or off too quickly. Pay attention to this CAN BUS messages. This diagnostic trouble code
diagnostic trouble code only if the front axle and/or cab triggers the alarm level: “Information”.
suspension is not operating properly. Diagnostic
LX25546,00003CC –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active (and
Diagnostic Trouble Codes. front axle and/or cab
suspension is operating
properly): Diagnosis
completed.
211
SFA
NOT OK: Diagnostic
3
trouble code is active and
front axle and/or cab
suspension is not
operating properly:
Diagnostic trouble code
BIF 000639.02 takes
priority.
– – –1/1
Diagnostic trouble code SFA 000639.19 does not trouble code SFA 000639.19 is saved when the control
necessarily have any real meaning. It is often stored unit for the suspension of the TLS front axle and the
by accident when the main switch (ignition key) is cab (SFA) recognizes a very high error rate in the
switched on or off too quickly. Pay attention to this incoming CAN BUS messages. This diagnostic trouble
diagnostic trouble code only if the front axle and/or cab code triggers the alarm level: “Information”.
suspension is not operating properly. Diagnostic
LX25546,00003CD –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active (and
Diagnostic Trouble Codes. front axle and/or cab
suspension is operating
properly): Diagnosis
completed.
– – –1/1
SFA 324025.13 — Suspended Front Axle Control Unit (SFA) Incorrectly Calibrated
Diagnostic trouble code SFA 324025.13 is saved if an stored that is associated with the defective sensor.
211
erroneous signal is detected from one or several This diagnostic trouble code triggers the alarm level: SFA
senders during the calibration. If there is a problem at “CAUTION”. 5
a sensor, an extra diagnostic trouble code will be
LX25546,0000350 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.3 OK: GO TO 2.
Perform a visual inspection if applicable. Repair or replace components as necessary: NOT OK: Recondition as
required and carry out an
• Check for oil leaks from following areas: operational test.
❒ At vertical hydraulic cylinders at front of tractor.
❒ At the two pressure accumulators.
❒ Under transmission.
❒ At control valve housing for front axle suspension.
❒ At main block and connections to the front axle suspension components.
– – –1/1
2 Calibrate Suspended NOTE: Ensure that the tractor is standing on level ground during the calibration so that OK: Calibration
Front Axle Control it cannot roll and thus achieve ground speed. successful. Diagnosis
Unit completed.
Calibrate suspended front axle control unit: See Reference 245-SFA-001, Calibration
and Input Addresses, Front-Wheel Drive Axle with TLS. NOT OK: Calibration not
successful: GO TO 3.
– – –1/1
3 Checking the setting Check the adjustment of the position sensor (B53) rod, see Reference 280-15-003 OK: Dimension of sensor
of the position sensor Adjusting the Sensor Rod (Position Sensor Linkage). rod is OK: GO TO 4.
rod
NOT OK: Adjust the rod
and recalibrate
suspended front axle
control unit: See
Reference 245-SFA-001,
Calibration and Input
Addresses, Front-Wheel
Drive Axle with TLS.
– – –1/1
– – –1/1
5 Checking the wheel Check the wheel speed senders (B63/B35/B09): OK: Diagnosis
speed senders completed.
(B63/B35/B09) • Tractors with AutoPowr/IVT transmission Circuit/harness test for transmission output
speed sender (B63); see Section 245, Group TCU in the Technical Manual. NOT OK: Recondition as
• Tractor with creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness test required and carry out an
for wheel speed sender (B09) (6120-6620); see Section 245, Group BCU in the operational test.
Technical Manual.
• Tractor with creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness test
for wheel speed sender (B09) (6820/6920); see Section 245, Group BCU in the
Technical Manual.
• Tractor without creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness
test for wheel speed sender (B35) (6120-6620); see Section 245, Group BCU in the
Technical Manual.
• Tractor without creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness
test for wheel speed sender (B35) (6820-6920); see Section 245, Group BCU in the
Technical Manual.
– – –1/1
6 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Delete diagnostic
hydraulic circuit trouble code. If diagnostic
trouble code still persists,
replace SFA control unit
and calibrate new SFA
control unit. See
Reference 245-SFA-001,
Calibration and Input
Addresses, Front-Wheel
Drive Axle with TLS.
Diagnostic trouble code SFA 324026.13 is saved, if the unit has not been calibrated yet. This diagnostic
211
SFA previous calibration was not saved or the new control trouble code triggers the alarm level: “CAUTION”.
8
LX25546,00003CE –19–01JUL01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Calibrate Suspended NOTE: Ensure that the tractor is standing on level ground during the calibration so that OK: Calibration
Front Axle Control it cannot roll and thus achieve ground speed. successful. Diagnosis
Unit completed.
Calibrate suspended front axle control unit: See Reference 245-SFA-001, Calibration
and Input Addresses, Front-Wheel Drive Axle with TLS. NOT OK: Delete
diagnostic trouble code
and carry out an
operational test. If
diagnostic trouble code
still persists, replace
defective SFA control unit
and calibrate new SFA
control unit.
– – –1/1
Diagnostic trouble code SFA 324027.13 is saved if an stored that is associated with the defective sensor.
211
erroneous signal is detected from one or several This diagnostic trouble code triggers the alarm level: SFA
senders during the calibration. If there is a problem at “CAUTION”. 9
a sensor, an extra diagnostic trouble code will be
LX25546,00003CF –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.3 OK: GO TO 2.
Perform a visual inspection if applicable. Repair or replace components as necessary: NOT OK: Recondition as
required and carry out an
• Check for oil leaks from following areas: operational test.
❒ At vertical hydraulic cylinders at rear of tractor.
❒ At the two pressure accumulators.
❒ Under transmission.
❒ At control valve housing for cab suspension.
❒ At main block and connections to the cab suspension components.
2 Calibrating the NOTE: Ensure that the tractor is standing on level ground during the calibration so that OK: Calibration
suspended front axle it cannot roll and thus achieve ground speed. successful. Diagnosis
control unit (SFA) completed.
Calibrate the suspended front axle control unit (SFA): See Reference 245-SFA-002,
Calibration and Input Addresses, Hydraulic Cab Suspension. NOT OK: Calibration not
successful: GO TO 3.
– – –1/1
3 Checking the setting Check the setting of the rod of position sensor B110; see Reference 290-15-120, OK: Dimension of sensor
of the position sensor Hydro-pneumatic Cab Suspension — Adjusting the Sensor Rod (Position Sensor rod is OK: GO TO 4.
rod Linkage).
NOT OK: Adjust the rod
and recalibrate the
suspended cab control
unit: See Reference
245-SFA-002, Calibration
and Input Addresses,
Hydraulic Cab
Suspension.
– – –1/1
– – –1/1
5 Checking the wheel Check the wheel speed senders (B63/B35/B09): OK: Diagnosis
speed senders completed.
(B63/B35/B09) • Tractors with AutoPowr/IVT transmission Circuit/harness test for transmission output
speed sender (B63); see Section 245, Group TCU in the Technical Manual. NOT OK: Recondition as
• Tractor with creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness test required and carry out an
for wheel speed sender (B09) (6120-6620); see Section 245, Group BCU in the operational test.
Technical Manual.
• Tractor with creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness test
for wheel speed sender (B09) (6820/6920); see Section 245, Group BCU in the
Technical Manual.
• Tractor without creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness
test for wheel speed sender (B35) (6120-6620); see Section 245, Group BCU in the
Technical Manual.
• Tractor without creeper (PowrQuad Plus / AutoQuad transmission): Circuit/harness
test for wheel speed sender (B35) (6820-6920); see Section 245, Group BCU in the
Technical Manual.
– – –1/1
6 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Delete diagnostic
hydraulic circuit trouble code. If diagnostic
trouble code still persists,
replace SFA control unit
and calibrate new SFA
control unit. See
Reference 245-SFA-002,
Calibration and Input
Addresses, Hydraulic Cab
Suspension.
Diagnostic trouble code SFA 324028.13 is saved, if the unit has not been calibrated yet. This diagnostic
211
SFA previous calibration was not saved or the new control trouble code triggers the alarm level: “CAUTION”.
12
LX25546,00003D0 –19–01JUL01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Calibrate Suspended NOTE: Ensure that the tractor is standing on level ground during the calibration so that OK: Calibration
Cab Control Unit it cannot roll and thus achieve ground speed. successful. Diagnosis
completed.
Calibrate suspended front axle control unit: See Reference 245-SFA-002, Calibration
and Input Addresses, Hydraulic Cab Suspension. NOT OK: Delete
diagnostic trouble code
and carry out an
operational test. If
diagnostic trouble code
still persists, replace
defective SFA control unit
and calibrate new SFA
control unit.
– – –1/1
Diagnostic trouble code SFA 324040.04 is saved when ground in the solenoid circuit. This diagnostic trouble
211
current measured by the control unit while the cab code triggers the alarm level: “CAUTION”. SFA
suspension is on is too low. This indicates a short to 13
LX25546,00003D1 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324041.05 is saved when indicates that the solenoid circuit is open or shorted to
211
SFA no current or too high current is measured by the the power supply. This diagnostic trouble code triggers
14 control unit while the cab suspension is on. This the alarm level: “CAUTION”.
LX25546,00003D2 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324042.04 is saved when ground in the solenoid circuit. This diagnostic trouble
211
current measured by the control unit while the cab code triggers the alarm level: “CAUTION”. SFA
suspension is on is too low. This indicates a short to 15
LX25546,00003D3 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324043.05 is saved when indicates that the solenoid circuit is open or shorted to
211
SFA no current or too high current is measured by the the power supply. This diagnostic trouble code triggers
16 control unit while the cab suspension is on. This the alarm level: “CAUTION”.
LX25546,00003D4 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324044.04 is saved if ground in the solenoid circuit. This diagnostic trouble
211
current measured by the control unit is too low while code triggers the alarm level: “CAUTION”. SFA
the axle suspension is on. This indicates a short to 17
LX25546,00003D5 –19–01SEP02–1/1
Diagnostics
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324045.05 is saved when indicates that the solenoid circuit is open or shorted to
211
SFA no current or too high current is measured by the the power supply. This diagnostic trouble code triggers
18 control unit while the axle suspension is on. This the alarm level: “CAUTION”.
LX25546,00003D6 –19–01SEP02–1/1
Diagnostics
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324046.04 is saved if ground in the solenoid circuit. This diagnostic trouble
211
current measured by the control unit is too low while code triggers the alarm level: “CAUTION”. SFA
the axle suspension is on. This indicates a short to 19
LX25546,00003D7 –19–01SEP02–1/1
Diagnostics
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324047.05 is saved when indicates that the solenoid circuit is open or shorted to
211
SFA no current or too high current is measured by the the power supply. This diagnostic trouble code triggers
20 control unit while the axle suspension is on. This the alarm level: “CAUTION”.
LX25546,00003D8 –19–01SEP02–1/1
Diagnostics
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
SFA 324048.31 — Up is Commanded by the Cab Suspension Control Unit, but the Cab
Moves Down
211
Diagnostic trouble code SFA 324048.31 is saved when although the control unit ordered an upward movement SFA
the control unit registers - via the position sensor - a (solenoid Y43 activated). This diagnostic trouble code 21
downward movement during calibration of the cab, triggers the alarm level: “CAUTION”.
LX25546,00003D9 –19–01APR02–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y42) is generating another diagnostic trouble code (SFA 324041.05). This
diagnostic trouble code takes priority.
• A circuit fault in the solenoid circuit (Y43) is generating another diagnostic trouble code (SFA 324042.04 or SFA
324043.05). These diagnostic trouble codes take priority.
• Mechanical defect at solenoid Y42 (stuck in open position).
• Open service valve.
• Defective check valve in control block.
• A general hydraulic problem is generating diagnostic trouble code SFA 324050.31 in addition.
Additional references:
– – –1/1
1.3 A general hydraulic problem is generating diagnostic trouble code SFA 324050.31 OK: Diagnostic trouble
in addition. code is not stored: GO
TO 1.4.
1.4 Check whether the service valve on the control block is open: see Reference OK: If the service valve is
290-20-085, Hydro-pneumatic Cab Suspension — Control block, components. closed, GO TO 2
– – –1/1
2 Calibrating the Mode of operation of the solenoid valves Y42 and Y43 OK: Calibration was
suspended cab successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y42 open (activated Y43 closed (not activated Cab moves down
electrically) electrically) (hydraulic cylinders NOT OK: Calibration was
retract) not successful: GO TO 3.
Y42 closed (not activated Y43 open (activated Cab moves up (hydraulic
electrically) electrically) cylinders extend)
To test solenoids Y42 and Y43, the suspended cab must be calibrated.
Calibrate the suspended cab: See Reference 245-SFA-002, Calibration and Input
Addresses, Hydraulic Cab Suspension.
– – –1/1
3 Check for mechanical Check whether solenoid Y42 is stuck in open position (mechanical defect). OK: Solenoid Y42 is OK
defects on solenoid (no mechanical defect):
(Y42) • Repair the control block
as necessary.
• Check the hydraulic
circuit, GO TO 4.
211
SFA
NOT OK: Repair as
23
required and
subsequently calibrate the
suspended cab: See
Reference 245-SFA-002,
Calibration and Input
Addresses, Hydraulic Cab
Suspension.
– – –1/1
4 Checking the Check the hydraulic circuit. See Reference 270-15-012, Checking the PFC Hydraulic OK: Diagnosis
hydraulic circuit System. completed.
SFA 324049.31 — Down is Commanded by the Cab Suspension Control Unit, but the Cab
Moves Up
Diagnostic trouble code SFA 324049.31 is saved when although the control unit ordered a downward
the control unit registers - via the position sensor - an movement (solenoid Y42 activated). This diagnostic
upward movement during calibration of the cab, trouble code triggers the alarm level: “CAUTION”.
LX25546,00003DA –19–01APR02–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y42) is generating another diagnostic trouble code (SFA 324040.04 or SFA
211
SFA 324041.05). These diagnostic trouble codes take priority.
24 • A circuit fault in the solenoid circuit (Y43) is generating another diagnostic trouble code (SFA 324043.05). This
diagnostic trouble code takes priority.
• Mechanical defect at solenoid Y42 (stuck in closed position).
• Mechanical defect at solenoid Y43 (stuck in open position).
• Defective check valve in control block.
• A general hydraulic problem is generating diagnostic trouble code SFA 324051.31 in addition.
Additional references:
– – –1/1
1.3 A general hydraulic problem is generating diagnostic trouble code SFA 324050.31 OK: Diagnostic trouble
in addition. code is not stored: GO
TO 2.
– – –1/1
2 Calibrating the Mode of operation of the solenoid valves Y42 and Y43 OK: Calibration was
suspended cab successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y42 open (activated Y43 closed (not activated Cab moves down
electrically) electrically) (hydraulic cylinders NOT OK: Calibration was
retract) not successful: GO TO 3.
211
Y42 closed (not activated Y43 open (activated Cab moves up (hydraulic SFA
electrically) electrically) cylinders extend) 25
To test solenoids Y42 and Y43, the suspended cab must be calibrated.
Calibrate the suspended cab: See Reference 245-SFA-002, Calibration and Input
Addresses, Hydraulic Cab Suspension.
– – –1/1
3 Checking for • Check if solenoid valve (Y42) is stuck in closed position (refer to "Repairing the OK: Solenoids Y42 and
mechanical defects Solenoid Valves" in Section 90, Group 25 in the Repair Manual). Y43 are OK (no
on solenoids (Y42 mechanical defect):
and Y43) • Check if solenoid valve (Y43) is stuck in open position (refer to "Repairing the • Repair the control block
Solenoid Valves" in Section 90, Group 25 in the Repair Manual). as necessary.
• Check the hydraulic
circuit, GO TO 4.
– – –1/1
4 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
Diagnostic trouble code SFA 324050.31 is saved when although the control unit ordered an upward movement
211
SFA the control unit registers - via the position sensor - a (solenoid Y10 and Y11 activated). This diagnostic
26 downward movement during the front axle calibration, trouble code triggers the alarm level: “CAUTION”.
LX25546,00003DB –19–01SEP02–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y10) is generating another diagnostic trouble code (SFA 324044.04 and/or
SFA 324045.05). These diagnostic trouble codes take priority.
• Mechanical defect at solenoid Y10 (stuck in closed position).
• Hydraulic malfunction.
Additional references:
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• Reference 280-20-180, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Raise”.
• Reference 280-20-190, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Lower”.
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
– – –1/1
2 Calibrate Suspended Mode of operation of the solenoid valves Y10 and Y11 OK: • Calibration was
Front Axle Solenoid 1 Solenoid 2 Responsible for successful: Diagnosis
completed.
Y10 open (activated Y11 open (activated Front axle moves up
electrically) electrically) (hydraulic cylinders • Type of error indicates
extend) a loose contact, GO TO:
Y10 closed (not activated Y11 open (activated Front axle moves down Circuit/harness test for
electrically) electrically) (hydraulic cylinders TLS solenoid valve (Y10).
retract)
NOT OK: Calibration was
not successful: GO TO 3.
To test solenoids Y10 and Y11, the suspended front axle must be calibrated.
Calibrate suspended front axle: See Reference 245-SFA-001, Calibration and Input
Addresses, Front-Wheel Drive Axle with TLS.
– – –1/1
3 Check for mechanical Check if solenoid valve (Y10) is stuck in closed position: OK: Solenoid Y10 is OK
defects on solenoid (no mechanical defect):
(Y10) • “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, GO TO 4.
Group 25 (for 6020 to 6620 tractors).
NOT OK: Repair as
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, required and
Group 20 (for 6820 and 6920 tractors). subsequently calibrate the
suspended front axle:
See Reference
245-SFA-001, Calibration
and Input Addresses,
Front-Wheel Drive Axle
with TLS.
– – –1/1
4 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
Diagnostic trouble code SFA 324051.31 is saved when although the control unit ordered a downward
211
SFA the control unit registers - via the position sensor - an movement (solenoid Y11 activated). This diagnostic
28 upward movement during the front axle calibration, trouble code triggers the alarm level: “CAUTION”.
LX25546,00003DC –19–01SEP02–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y10) is generating another diagnostic trouble code (SFA 324045.05). This
diagnostic trouble code takes priority.
• Mechanical defect at solenoid Y10 (stuck in open position).
• Hydraulic malfunction.
Additional references:
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• Reference 280-20-180, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Raise”.
• Reference 280-20-190, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Lower”.
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
– – –1/1
2 Calibrate Suspended Mode of operation of the solenoid valves Y10 and Y11 OK: • Calibration was
Front Axle Solenoid 1 Solenoid 2 Responsible for successful: Diagnosis
completed.
Y10 open (activated Y11 open (activated Front axle moves up
electrically) electrically) (hydraulic cylinders • Type of error indicates
extend) a loose contact, GO TO:
Y10 closed (not activated Y11 open (activated Front axle moves down Circuit/harness test for
electrically) electrically) (hydraulic cylinders TLS solenoid valve (Y10);
retract) see Section 245, Group
SFA in the Technical
Manual.
To test solenoids Y10 and Y11, the suspended front axle must be calibrated.
NOT OK: Calibration was
Calibrate suspended front axle: See Reference 245-SFA-001, Calibration and Input not successful: GO TO 3.
Addresses, Front-Wheel Drive Axle with TLS.
– – –1/1
3 Check for mechanical Check if solenoid valve Y10 is stuck in open position: OK: Solenoid Y10 is OK
defects on solenoid (no mechanical defect):
(Y10) • “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, GO TO 4.
Group 25 (for 6020 to 6620 tractors).
NOT OK: Repair as
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, required and
Group 20 (for 6820 and 6920 tractors). subsequently calibrate the
suspended front axle:
See Reference
245-SFA-001, Calibration
and Input Addresses,
Front-Wheel Drive Axle
with TLS.
– – –1/1
4 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
Diagnostic trouble code SFA 324052.31 is saved when alarm level: “CAUTION”. The SFA receives the engine
211
SFA no engine speed is sent to the basic control unit via speed either from the BCU or the ECU via the CAN
30 the CAN BUS for longer than 5 seconds after the BUS.
engine start. This diagnostic trouble code triggers the
LX25546,00003DD –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check Engine Speed Tractors without ECU or with ECU Level 1 (Lucas/Delphi injection pump): OK: • Diagnosis
Sender completed.
Access address BCU 03:
• Type of error indicates
BCU 03 –– Status, Engine Speed Sender (B01)—Specification a loose contact, GO TO:
No signal detected (engine OFF):— Circuit/harness test for
211
Status ....................................................................................................................... X0XX engine speed sender
SFA
Sender signal received (engine (B01); see Section 245,
31
running):—Status ...................................................................................................... X1XX Group BCU in the
Technical manual.
Tractors with ECU Level 4 (Bosch VP44 injection pump), Level 11 (HPCR fuel
system) or Level 12 (DE10 injection pump): NOT OK: Tractors
• Access address ECU 12: without engine control
unit or with Level 1 ECU:
ECU 12 –– Speed, Crankshaft Speed Sender (B72)—Specification Check engine speed
Engine speed:—rpm ............................................................... between fast and slow idle sender, GO TO:
Circuit/harness test for
engine speed sender
(B01); see Section 245,
Group BCU in the
Technical manual.
• Tractors with Level 4,
Level 11 or Level 12
ECUs: Process ECU
diagnostic trouble
codes/check sender
circuit (refer to
corresponding CTM).
– – –1/1
Diagnostic trouble code SFA 324053.31 is saved when diagnostic trouble code triggers the alarm level:
no engine speed is sent to the basic control unit via “CAUTION”. The SFA receives the engine speed either
the CAN BUS for longer than 5 seconds while the from the BCU or the ECU via the CAN BUS.
tractor is in operation (ground speed exists). This
LX25546,00003DE –19–01SEP02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Check Engine Speed Tractors without ECU or with ECU Level 1 (Lucas/Delphi injection pump): OK: • Diagnosis
Sender completed.
Access address BCU 03:
• Type of error indicates
BCU 03 –– Status, Engine Speed Sender (B01)—Specification a loose contact, GO TO:
No signal detected (engine OFF):— Circuit/harness test for
211
Status ....................................................................................................................... X0XX engine speed sender
SFA
Sender signal received (engine (B01); see Section 245,
33
running):—Status ...................................................................................................... X1XX Group BCU in the
Technical manual.
Tractors with ECU Level 4 (Bosch VP44 injection pump), Level 11 (HPCR fuel
system) or Level 12 (DE10 injection pump): NOT OK: Tractors
• Access address ECU 12: without engine control
unit or with Level 1 ECU:
ECU 12 –– Speed, Crankshaft Speed Sender (B72)—Specification Check engine speed
Engine speed:—rpm ............................................................... between fast and slow idle sender, GO TO:
Circuit/harness test for
engine speed sender
(B01); see Section 245,
Group BCU in the
Technical manual.
• Tractors with Level 4,
Level 11 or Level 12
ECUs: Process ECU
diagnostic trouble
codes/check sender
circuit (refer to
corresponding CTM).
– – –1/1
SFA 324060.31 — No Axle Movement During Calibration Although Command Was Given
Diagnostic trouble code SFA 324060.31 is saved when calibration of the suspended front axle. This diagnostic
the control unit does not register any axle movement - trouble code triggers the alarm level: “CAUTION”.
via the position sensor - within 80 seconds during the
LX25546,00003DF –19–01SEP02–1/1
Diagnostics
• Circuit fault in solenoid circuit (Y10 or Y11) additionally generates diagnostic trouble codes SFA 324044.04, SFA
211
SFA 324045.05, SFA 324046.04 or SFA 324047.05. Priority diagnostic trouble codes must be processed first.
34 • Mechanical defect at solenoid Y11 (stuck in closed position).
• Defective control block (valves in control block).
• Hydraulic malfunction.
Additional references:
• Reference 280-20-180, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Raise”.
• Reference 280-20-190, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Lower”.
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
2 Calibrate Suspended Mode of operation of the solenoid valves Y10 and Y11 OK: • Calibration was
Front Axle successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y10 open (activated Y11 open (activated Front axle moves up
electrically) electrically) (hydraulic cylinders • Type of error indicates
extend) a loose contact: GO TO
211
Y10 closed (not activated Y11 open (activated Front axle moves down 3.
SFA
electrically) electrically) (hydraulic cylinders 35
retract) NOT OK: Calibration was
not successful: GO TO 4.
To test solenoids Y10 and Y11, the suspended front axle must be calibrated.
Calibrate suspended front axle: See Reference 245-SFA-001, Calibration and Input
Addresses, Front-Wheel Drive Axle with TLS.
– – –1/1
3 Check Circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
Solenoid Valves (Y10 loose/bad/slid back) and/or bad ground connections. completed.
and Y11)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
• Circuit test for solenoid valve 1 (Y10); see Section 245, Group SFA in the Technical
Manual.
• Circuit test for solenoid valve 2 (Y11); see Section 245, Group SFA in the Technical
Manual.
– – –1/1
4 Checking for Carry out the following checks: OK: If there are no
mechanical defects at mechanical defects:
the valves in the • Check for mechanical defects at solenoid Y11 (stuck in closed position). Check the hydraulic
control block • Check for mechanical defects at the valves in the control block. circuit, GO TO 5.
5 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
SFA 324061.31 — No Axle Movement During Operation Although Command Was Given
Diagnostic trouble code SFA 324061.31 is saved when operation (engine speed exists), although the control
211
SFA the control unit does not register any axle movement - unit ordered an axle movement. This diagnostic trouble
36 via the position sensor - within 60 seconds during code triggers the alarm level: “CAUTION”.
LX25546,00003E0 –19–01SEP02–1/1
Diagnostics
• Circuit fault in solenoid circuit (Y10 or Y11) additionally generates diagnostic trouble codes SFA 324044.04, SFA
324045.05, SFA 324046.04 or SFA 324047.05. These diagnostic trouble codes take priority.
• Mechanical defect at solenoid Y11 (stuck in closed position).
• Defective control block (valves in control block).
• Hydraulic malfunction.
Additional references:
• Reference 280-20-180, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Raise”.
• Reference 280-20-190, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Lower”.
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
– – –1/1
2 Calibrate Suspended Mode of operation of the solenoid valves Y10 and Y11 OK: • Calibration was
Front Axle Solenoid 1 Solenoid 2 Responsible for successful: Diagnosis
completed.
Y10 open (activated Y11 open (activated Front axle moves up
electrically) electrically) (hydraulic cylinders • Type of error indicates
extend) a loose contact: GO TO
Y10 closed (not activated Y11 open (activated Front axle moves down 3.
electrically) electrically) (hydraulic cylinders
retract) NOT OK: Calibration was
not successful: GO TO 4.
To test solenoids Y10 and Y11, the suspended front axle must be calibrated.
Calibrate suspended front axle: See Reference 245-SFA-001, Calibration and Input
Addresses, Front-Wheel Drive Axle with TLS.
– – –1/1
3 Check Circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
Solenoid Valves (Y10 loose/bad/slid back) and/or bad ground connections. completed.
and Y11)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
• Circuit test for solenoid valve 1 (Y10); see Section 245, Group SFA in the Technical
Manual.
• Circuit test for solenoid valve 2 (Y11); see Section 245, Group SFA in the Technical
Manual.
– – –1/1
4 Checking for Carry out the following checks: OK: If there are no
mechanical defects at mechanical defects:
the valves in the • Check for mechanical defects at solenoid Y11 (stuck in closed position). Check the hydraulic
control block • Check for mechanical defects at the valves in the control block. circuit, GO TO 5.
5 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
SFA 324062.31 — No Axle Movement During Travel Although Command Was Given
Diagnostic trouble code SFA 324062.31 is saved when although the control unit ordered an axle movement.
the control unit does not register any axle movement - This diagnostic trouble code triggers the alarm level:
via the position sensor - within 60 seconds during “CAUTION”.
travel (ground speed more than 10 km/h / 6.2 mph),
LX25546,00003E1 –19–01SEP02–1/1
Diagnostics
• Circuit fault in solenoid circuit (Y10 or Y11) additionally generates diagnostic trouble codes SFA 324044.04, SFA
211
324045.05, SFA 324046.04 or SFA 324047.05. These diagnostic trouble codes take priority. SFA
• Mechanical defect at solenoid Y11 (stuck in closed position). 39
• Defective control block (valves in control block).
• Hydraulic malfunction.
Additional references:
• Reference 280-20-180, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Raise”.
• Reference 280-20-190, Front-Wheel Drive Axle with TLS—Hydraulic Circuit Schematic, Level Control “Lower”.
• Reference 280-20-150, Front-Wheel Drive Axle with TLS—Control Block, Exploded View
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620
tractors).
• “Reconditioning the Valves in the Control Block” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920
tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
2 Calibrate Suspended Mode of operation of the solenoid valves Y10 and Y11 OK: • Calibration was
Front Axle successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y10 open (activated Y11 open (activated Front axle moves up
electrically) electrically) (hydraulic cylinders • Type of error indicates
extend) a loose contact: GO TO
211
Y10 closed (not activated Y11 open (activated Front axle moves down 3.
SFA
40 electrically) electrically) (hydraulic cylinders
retract) NOT OK: Calibration was
not successful: GO TO 4.
To test solenoids Y10 and Y11, the suspended front axle must be calibrated.
Calibrate suspended front axle: See Reference 245-SFA-001, Calibration and Input
Addresses, Front-Wheel Drive Axle with TLS.
– – –1/1
3 Check Circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
Solenoid Valves (Y10 loose/bad/slid back) and/or bad ground connections. completed.
and Y11)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
• Circuit test for solenoid valve 1 (Y10); see Section 245, Group SFA in the Technical
Manual.
• Circuit test for solenoid valve 2 (Y11); see Section 245, Group SFA in the Technical
Manual.
– – –1/1
4 Checking for Carry out the following checks: OK: If there are no
mechanical defects at mechanical defects:
the valves in the • Check for mechanical defects at solenoid Y11 (stuck in closed position). Check the hydraulic
control block • Check for mechanical defects at the valves in the control block. circuit, GO TO 5.
5 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
SFA 324063.31 — No Cab Movement During Calibration Although Command Was Given
Diagnostic trouble code SFA 324063.31 is saved when calibration of the cab suspension. This diagnostic
211
the control unit does not register any cab movement - trouble code triggers the alarm level: “CAUTION”. SFA
via the position sensor - within 80 seconds during the 41
LX25546,00003E2 –19–16DEC03–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y42 or Y43) is generating other diagnostic trouble codes (SFA 324040.04,
SFA 324041.05, SFA 324042.04 or SFA 324043.05). Priority diagnostic trouble codes must be processed first.
• Mechanical defect at solenoid Y42 or Y43 (stuck in closed position).
• Hydraulic malfunction.
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
2 Calibrating the Mode of operation of the solenoid valves Y42 and Y43 OK: • Calibration was
suspended cab successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y42 open (activated Y43 closed (not activated Cab moves down
electrically) electrically) (hydraulic cylinders • Type of error indicates
retract) a loose contact: GO TO
211
Y42 closed (not activated Y43 open (activated Cab moves up (hydraulic 3.
SFA
42 electrically) electrically) cylinders extend)
NOT OK: Calibration was
not successful: GO TO 4.
To test solenoids Y42 and Y43, the suspended cab must be calibrated.
Calibrate the suspended cab: See Reference 245-SFA-002, Calibration and Input
Addresses, Hydraulic Cab Suspension.
– – –1/1
3 Check Circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
Solenoid Valves (Y42 loose/bad/slid back) and/or bad ground connections. completed.
and Y43)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
• Circuit/harness test for cab solenoid valve (Y42); see Section 245, Group SFA in the
Technical Manual.
• Circuit/harness test for cab solenoid valve (Y43); see Section 245, Group SFA in the
Technical Manual.
– – –1/1
4 Checking for Carry out the following checks: OK: If there are no
mechanical defects at mechanical defects:
the valves in the • Check for mechanical defects at solenoid Y42 (stuck in closed position). Check the hydraulic
control block • Check for mechanical defects at solenoid Y43 (stuck in closed position). circuit, GO TO 5.
• Check for mechanical defects at the valves in the control block.
NOT OK: Repair as
For more detailed information, see Reference 290-20-085, Hydro-Pneumatic Cab required and
Suspension — Control block, components. subsequently calibrate the
suspended cab: See
Reference 245-SFA-002,
Calibration and Input
Addresses, Hydraulic Cab
Suspension.
– – –1/1
5 Checking the Check the hydraulic circuit. See Reference 270-15-012, Checking the PFC Hydraulic OK: Diagnosis
hydraulic circuit System. completed.
SFA 324064.31 — No Cab Movement During Operation Although Command Was Given
Diagnostic trouble code SFA 324064.31 is saved when operation (engine speed exists), although the control
211
the control unit does not register any cab movement - unit ordered a cab movement. This diagnostic trouble SFA
via the position sensor - within 60 seconds during code triggers the alarm level: “CAUTION”. 43
LX25546,00003E3 –19–01APR02–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y42 or Y43) is generating other diagnostic trouble codes (SFA 324040.04,
SFA 324041.05, SFA 324042.04 or SFA 324043.05). These diagnostic trouble codes take priority.
• Mechanical defect at solenoid Y42 or Y43 (stuck in closed position).
• Hydraulic malfunction.
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
2 Calibrating the Mode of operation of the solenoid valves Y42 and Y43 OK: • Calibration was
suspended cab successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y42 open (activated Y43 closed (not activated Cab moves down
electrically) electrically) (hydraulic cylinders • Type of error indicates
retract) a loose contact: GO TO
211
Y42 closed (not activated Y43 open (activated Cab moves up (hydraulic 3.
SFA
44 electrically) electrically) cylinders extend)
NOT OK: Calibration was
not successful: GO TO 4.
To test solenoids Y42 and Y43, the suspended cab must be calibrated.
Calibrate the suspended cab: See Reference 245-SFA-002, Calibration and Input
Addresses, Hydraulic Cab Suspension.
– – –1/1
3 Check Circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
Solenoid Valves (Y42 loose/bad/slid back) and/or bad ground connections. completed.
and Y43)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
• Circuit/harness test for cab solenoid valve (Y42); see Section 245, Group SFA in the
Technical Manual.
• Circuit/harness test for cab solenoid valve (Y43); see Section 245, Group SFA in the
Technical Manual.
– – –1/1
4 Checking for Carry out the following checks: OK: If there are no
mechanical defects at mechanical defects:
the valves in the • Check for mechanical defects at solenoid Y42 (stuck in closed position). Check the hydraulic
control block • Check for mechanical defects at solenoid Y43 (stuck in closed position). circuit, GO TO 5.
• Check for mechanical defects at the valves in the control block.
NOT OK: Repair as
For more detailed information, see Reference 290-20-085, Hydro-Pneumatic Cab required and
Suspension — Control block, components. subsequently calibrate the
suspended cab: See
Reference 245-SFA-002,
Calibration and Input
Addresses, Hydraulic Cab
Suspension.
– – –1/1
5 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
SFA 324065.31 — No Cab Movement During Travel Although Command Was Given
Diagnostic trouble code SFA 324065.31 is saved when although the control unit ordered a cab movement.
211
the control unit does not register any cab movement - This diagnostic trouble code triggers the alarm level: SFA
via the position sensor - within 60 seconds during “CAUTION”. 45
travel (ground speed more than 10 km/h / 6.2 mph),
LX25546,00003E4 –19–01APR02–1/1
Diagnostics
• A circuit fault in the solenoid circuit (Y42 or Y43) is generating other diagnostic trouble codes (SFA 324040.04,
SFA 324041.05, SFA 324042.04 or SFA 324043.05). These diagnostic trouble codes take priority.
• Mechanical defect at solenoid Y42 or Y43 (stuck in closed position).
• Hydraulic malfunction.
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
2 Calibrating the Mode of operation of the solenoid valves Y42 and Y43 OK: • Calibration was
suspended cab successful: Diagnosis
Solenoid 1 Solenoid 2 Responsible for
completed.
Y42 open (activated Y43 closed (not activated Cab moves down
electrically) electrically) (hydraulic cylinders • Type of error indicates
retract) a loose contact: GO TO
211
Y42 closed (not activated Y43 open (activated Cab moves up (hydraulic 3.
SFA
46 electrically) electrically) cylinders extend)
NOT OK: Calibration was
not successful: GO TO 4.
To test solenoids Y42 and Y43, the suspended cab must be calibrated.
Calibrate the suspended cab: See Reference 245-SFA-002, Calibration and Input
Addresses, Hydraulic Cab Suspension.
– – –1/1
3 Check Circuit of Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
Solenoid Valves (Y42 loose/bad/slid back) and/or bad ground connections. completed.
and Y43)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
• Circuit/harness test for cab solenoid valve (Y42); see Section 245, Group SFA in the
Technical Manual.
• Circuit/harness test for cab solenoid valve (Y43); see Section 245, Group SFA in the
Technical Manual.
– – –1/1
4 Checking for Carry out the following checks: OK: If there are no
mechanical defects at mechanical defects:
the valves in the • Check for mechanical defects at solenoid Y42 (stuck in closed position). Check the hydraulic
control block • Check for mechanical defects at solenoid Y43 (stuck in closed position). circuit, GO TO 5.
• Check for mechanical defects at the valves in the control block.
NOT OK: Repair as
For more detailed information, see Reference 290-20-085, Hydro-Pneumatic Cab required and
Suspension — Control block, components. subsequently calibrate the
suspended cab: See
Reference 245-SFA-002,
Calibration and Input
Addresses, Hydraulic Cab
Suspension.
– – –1/1
5 Checking the Reference 270-15-012, Checking the PFC Hydraulic System. OK: Diagnosis
hydraulic circuit completed.
Diagnostic trouble code SFA 324066.03 is saved when position sensor circuit is shorted (battery voltage). This
211
a TLS position sensor supply voltage above 5.25 volts diagnostic trouble code triggers the alarm level: SFA
is measured at the control unit. This indicates that the “CAUTION”. 47
LX25546,00003E5 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
SFA 324067.04 — Power Supply to TLS Position Sensor, Grounded or Open Circuit
Diagnostic trouble code SFA 324067.04 is saved when position sensor circuit is open or grounded. This
a TLS position sensor supply voltage below 4.75 volts diagnostic trouble code triggers the alarm level:
is measured at the control unit. This indicates that the “CAUTION”.
LX25546,00003E6 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
SFA 324068.13 — TLS Position Sensor, Signal Voltage Too Low During Downward
Movement
Diagnostic trouble code SFA 324068.13 is saved when The diagnostic trouble code does not automatically
the control unit measures a voltage below 0.25 volts at indicate that the TLS position sensor is responsible for
the signal input of the TLS position sensor during the the malfunction. This diagnostic trouble code triggers
downward movement of the front axle. This indicates the alarm level: “CAUTION”.
that the position sensor circuit is open or grounded.
LX25546,00003E7 –19–16DEC03–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324067.04). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 708). 51
– Open circuit.
– Short to ground.
• Defective TLS position sensor B53.
• Position sensor rod misadjusted.
Additional references:
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620 tractors).
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920 tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the adjustment of the position sensor (B53) rod, see Reference 280-15-003 OK: • Diagnosis
rod Adjusting the Sensor Rod (Position Sensor Linkage). completed.
– – –1/1
SFA 324069.13 — TLS Position Sensor, Signal Voltage Too High (Lowered Fully)
Diagnostic trouble code SFA 324069.13 is saved when position sensor is responsible for the malfunction. This
the control unit measures a voltage above 2-volt at the diagnostic trouble code triggers the alarm level:
signal input of the TLS position sensor while the front “CAUTION”. This diagnostic trouble code can only be
axle is in its lowest position. The diagnostic trouble generated during the calibration.
code does not automatically indicate that the TLS
LX25546,00003E8 –19–01SEP02–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324066.03). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 708). 53
– Short circuit to 5-volt or 12-volt lead.
• Defective TLS position sensor B53.
• Position sensor rod misadjusted.
Additional references:
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620 tractors).
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920 tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the adjustment of the position sensor (B53) rod, see Reference 280-15-003 OK: • Diagnosis
rod Adjusting the Sensor Rod (Position Sensor Linkage). completed.
– – –1/1
SFA 324070.13 — TLS Position Sensor, Signal Voltage Too High During Upward
Movement
Diagnostic trouble code SFA 324070.13 is saved when trouble code does not automatically indicate that the
the control unit measures a voltage above 4.75 volts at TLS position sensor is responsible for the malfunction.
the signal input of the TLS position sensor during the This diagnostic trouble code triggers the alarm level:
upward movement of the front axle. This indicates that “CAUTION”.
the position sensor circuit is shorted. The diagnostic
LX25546,00003E9 –19–01SEP02–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324066.03). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 708). 55
– Short circuit to 5-volt or 12-volt lead.
• Defective TLS position sensor B53.
• Position sensor rod misadjusted.
Additional references:
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620 tractors).
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920 tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the adjustment of the position sensor (B53) rod, see Reference 280-15-003 OK: • Diagnosis
rod Adjusting the Sensor Rod (Position Sensor Linkage). completed.
– – –1/1
SFA 324071.13 — TLS Position Sensor, Signal Voltage Too Low (Raised Fully)
Diagnostic trouble code SFA 324071.13 is saved when TLS position sensor is responsible for the malfunction.
the control unit measures a voltage below 3 volts at This diagnostic trouble code triggers the alarm level:
the signal input of the TLS position sensor while the “CAUTION”. This diagnostic trouble code can only be
front axle is in its highest position. The diagnostic generated during the calibration.
trouble code does not automatically indicate that the
LX25546,00003EA –19–01SEP02–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324067.04). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 708). 57
– Open circuit.
– Short to ground.
• Defective TLS position sensor B53.
• Position sensor rod misadjusted.
Additional references:
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620 tractors).
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920 tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the adjustment of the position sensor (B53) rod, see Reference 280-15-003 OK: • Diagnosis
rod Adjusting the Sensor Rod (Position Sensor Linkage). completed.
– – –1/1
SFA 324072.13 — TLS Position Sensor, Signal Voltage Out of Range When in
Mid-Position
Diagnostic trouble code SFA 324072.13 is saved when automatically indicate that the TLS position sensor is
the voltage measured by the control unit at the signal responsible for the malfunction. This diagnostic trouble
input of the TLS position sensor while the front axle is code triggers the alarm level: “CAUTION”. This
in the neutral (middle) position is not between 2 and 3 diagnostic trouble code can only be generated during
volts. The diagnostic trouble code does not the calibration.
LX25546,00003EB –19–01SEP02–1/1
Diagnostics
• Priority diagnostic trouble codes SFA 324069.13 and SFA 324071.13 must be processed first.
211
• A problem in the 5-volt power supply circuit is generating other priority diagnostic trouble codes (SFA 324066.03 SFA
or SFA 324067.04). These diagnostic trouble codes take priority. 59
• Position sensor rod misadjusted.
• Defective TLS position sensor B53.
Additional references:
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 25 (for 6020 to 6620 tractors).
• “Reconditioning the Position Sensor” in the Repair Manual, Section 80, Group 20 (for 6820 and 6920 tractors).
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the adjustment of the position sensor (B53) rod, see Reference 280-15-003 OK: • Diagnosis
rod Adjusting the Sensor Rod (Position Sensor Linkage). completed.
– – –1/1
Diagnostic trouble code SFA 324073.03 is saved when This indicates that the position sensor circuit is shorted
the power supply to the cab position sensor is (battery voltage). This diagnostic trouble code triggers
measured at the control unit as being above 5.25 volts. the alarm level: “CAUTION”.
LX25546,00003EC –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
SFA 324074.04 — Power Supply to Cab Position Sensor, Grounded or Open Circuit
Diagnostic trouble code SFA 324074.04 is saved when indicates that the position sensor circuit is open or
power supply to the cab position sensor is measured grounded. This diagnostic trouble code triggers the
at the control unit as being below 4.75 volts. This alarm level: “CAUTION”.
LX25546,00003ED –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
SFA 324075.13 — Cab Position Sensor, Signal Voltage Too Low During Downward
Movement
Diagnostic trouble code SFA 324075.13 is saved when diagnostic trouble code does not necessarily mean that
the control unit measures a voltage below 0.25 volts at the cab position sensor is responsible for the fault.
the signal input of the cab position sensor during the This diagnostic trouble code triggers the alarm level:
downward movement of the cab. This indicates that “CAUTION”.
the position sensor circuit is open or grounded. This
LX25546,00003EE –19–01APR02–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324074.04). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 719). 65
– Open circuit.
– Short to ground.
• Defective cab position sensor B110.
• Position sensor rod misadjusted.
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the setting of the rod of position sensor B110; see Reference 290-15-120, OK: • Diagnosis
rod Hydro-pneumatic Cab Suspension — Adjusting the Sensor Rod (Position Sensor completed.
Linkage) at Section 290, Group 15 in the Technical Manual.
• Type of error indicates
a loose contact, GO TO:
Circuit/harness test for
211
cab position sensor
SFA
(B110); see Section 245,
66
Group SFA in the
Technical Manual.
– – –1/1
SFA 324076.13 — Cab Position Sensor, Signal Voltage Too High (Lowered Fully)
Diagnostic trouble code SFA 324076.13 is saved when sensor is responsible for the fault. This diagnostic
the control unit measures a voltage above 2 volts at trouble code triggers the alarm level: “CAUTION”. This
the signal input of the cab position sensor while the diagnostic trouble code can only be generated during
cab is in its lowest position. This diagnostic trouble the calibration.
code does not necessarily mean that the cab position
LX25546,00003EF –19–16DEC03–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324073.03). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 719). 67
– Short circuit to 5-volt or 12-volt lead.
• Defective ground lead (cable 710).
• Defective cab position sensor B110.
• Position sensor rod misadjusted (linkage).
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the setting of the rod of position sensor B110; see Reference 290-15-120, OK: • Diagnosis
rod Hydro-pneumatic Cab Suspension — Adjusting the Sensor Rod (Position Sensor completed.
Linkage) at Section 290, Group 15 in the Technical Manual.
• Type of error indicates
a loose contact, GO TO:
Circuit/harness test for
211
cab position sensor
SFA
(B110); see Section 245,
68
Group SFA in the
Technical Manual.
– – –1/1
SFA 324077.13 — Cab Position Sensor, Signal Voltage Too High During Upward
Movement
Diagnostic trouble code SFA 324077.13 is saved when trouble code does not necessarily mean that the cab
the control unit measures a voltage above 4.75 volts at position sensor is responsible for the fault. This
the signal input of the cab position sensor during the diagnostic trouble code triggers the alarm level:
upward movement of the cab. This indicates that the “CAUTION”.
position sensor circuit is shorted. This diagnostic
LX25546,00003F0 –19–01APR02–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324073.03). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 719). 69
– Short circuit to 5-volt or 12-volt lead.
• Defective cab position sensor B110.
• Position sensor rod misadjusted (linkage).
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the setting of the rod of position sensor B110; see Reference 290-15-120, OK: • Diagnosis
rod Hydro-pneumatic Cab Suspension — Adjusting the Sensor Rod (Position Sensor completed.
Linkage) at Section 290, Group 15 in the Technical Manual.
• Type of error indicates
a loose contact, GO TO:
Circuit/harness test for
211
cab position sensor
SFA
(B110); see Section 245,
70
Group SFA in the
Technical Manual.
– – –1/1
SFA 324078.13 — Cab Position Sensor, Signal Voltage Too Low (Raised Fully)
Diagnostic trouble code SFA 324078.13 is saved when sensor is responsible for the fault. This diagnostic
the control unit measures a voltage below 3 volts at trouble code triggers the alarm level: “CAUTION”. This
the signal input of the cab position sensor while the diagnostic trouble code can only be generated during
cab is in its highest position. This diagnostic trouble the calibration.
code does not necessarily mean that the cab position
LX25546,00003F1 –19–01APR02–1/1
Diagnostics
• A problem in the 5-volt power supply circuit is generating another diagnostic trouble code (SFA 324074.04). This
211
diagnostic trouble code takes priority. SFA
• Defective line connection in position sensor circuit (lead 719). 71
– Open circuit.
– Short to ground.
• Defective cab position sensor B110.
• Position sensor rod misadjusted (linkage).
Additional references:
– – –1/1
1.2 Priority diagnostic codes must be processed first. NOT OK: Diagnostic
trouble code is active: GO
TO 2.
– – –1/1
– – –1/1
3 Checking the sensor Check the setting of the rod of position sensor B110; see Reference 290-15-120, OK: • Diagnosis
rod Hydro-pneumatic Cab Suspension — Adjusting the Sensor Rod (Position Sensor completed.
Linkage) at Section 290, Group 15 in the Technical Manual.
• Type of error indicates
a loose contact, GO TO:
Circuit/harness test for
211
cab position sensor
SFA
(B110); see Section 245,
72
Group SFA in the
Technical Manual.
– – –1/1
SFA 324079.13 — Cab Position Sensor, Signal Voltage Out of Range When in
Mid-Position
Diagnostic trouble code SFA 324079.13 is saved when mean that the cab position sensor is responsible for
the voltage measured by the control unit at the signal the fault. This diagnostic trouble code triggers the
input of the cab position sensor while the cab is in the alarm level: “CAUTION”. This diagnostic trouble code
neutral (middle) position is not between 2 and 3 volts. can only be generated during the calibration.
This diagnostic trouble code does not necessarily
LX25546,00003F2 –19–01APR02–1/1
Diagnostics
• Priority diagnostic trouble codes SFA 324076.13 and SFA 324078.13 must be processed first.
• A problem in the 5-volt power supply circuit is generating other priority diagnostic trouble codes (SFA 324073.03
or SFA 324074.04). These diagnostic trouble codes take priority.
• Position sensor rod misadjusted (linkage).
• Defective cab position sensor B110.
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Checking the sensor Check the setting of the rod of position sensor B110; see Reference 290-15-120, OK: • Diagnosis
rod Hydro-pneumatic Cab Suspension — Adjusting the Sensor Rod (Position Sensor completed.
Linkage) at Section 290, Group 15 in the Technical Manual.
• Type of error indicates
a loose contact, GO TO:
Circuit/harness test for
cab position sensor
(B110); see Section 245,
Group SFA in the
Technical Manual.
– – –1/1
SFA 324080.09 — Engine Control Unit or Basic Control Unit has Stopped Sending Data
(Engine Speed)
211
SFA Diagnostic trouble code SFA 324080.09 is saved when CAN message regarding engine speed is intermittent
74 there is a problem in transferring data between the or non-existent (intermittent reception could be due to
ECU/BCU and the control unit for the suspension of a loose wire). This diagnostic trouble code triggers the
the TLS front axle and the cab (SFA). Reception of the alarm level: “CAUTION”.
LX25546,00003F3 –19–16DEC03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
76
BCU –– plug X483/1 (W08)—Specification
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
– – –1/1
3 Checking the ECU Most wiring harness problems are caused by connector problems (contacts
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and
power supply) • Check the power supply.
• Check the 29-bit CAN BUS communication lines (934/935).
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
77
ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification
Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19
Positive (lead 032) ................................................................................ 12 volts at pin 23
Ground lead 050 ................................................................................................... at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
– – –1/2
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, OK: GO TO 4.
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References. NOT OK: Recondition as
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT required and carry out an
Transmission from Serial No. 398791 — Summary of References. operational test.
211
SFA
78
1
With ECU Level 11 (DENSO HPCR)
–19– –2/2
4 Checking the SFA Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
79
SFA –– plug X485 (W08)—Specification
Power supply:—Positive (lead 762) ...................................................... 12 volts at pin 23
Positive (lead 992) ................................................................................ 12 volts at pin 45
Ground lead 050 ................................................................................................... at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
• Reference 240-10-029, SE20-Front-Wheel Drive Axle with TLS and CSC Cab
Suspension.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References.
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission from Serial No. 398791 — Summary of References.
1
With ECU Level 11 (DENSO HPCR)
– – –1/1
SFA 324081.09 — Basic Control Unit has Stopped Sending Data (Travel Speed)
Diagnostic trouble code SFA 324081.09 is saved when speed is ascertained by the wheel speed sender
211
SFA there is a problem in transferring data between the B35/B09 and transmitted by the BCU to the SFA via
80 BCU and the control unit for the suspension of the TLS the CAN BUS. On tractors equipped with AutoPowr
front axle and the cab (SFA). Reception of the CAN transmission, the travel speed is ascertained by the
message regarding travel speed is intermittent or transmission output speed sender B63 and sent to the
non-existent (intermittent reception could be due to a TCU. The TCU transfers this signal (buffered) to the
loose wire). This diagnostic trouble code triggers the BCU which in turn transfers it to the SFA via the CAN
alarm level: “CAUTION”. On tractors equipped with BUS.
PowrQuad Plus or AutoQuad transmission, the travel
LX25546,00003F4 –19–16DEC03–1/1
Diagnostics
Additional references:
– – –1/1
2 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
82
BCU –– plug X483/1 (W08)—Specification
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References.
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission from Serial No. 398791 — Summary of References.
1
With ECU Level 11 (DENSO HPCR)
– – –1/1
3 Checking the SFA Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
83
SFA –– plug X485 (W08)—Specification
Power supply:—Positive (lead 762) ...................................................... 12 volts at pin 23
Positive (lead 992) ................................................................................ 12 volts at pin 45
Ground lead 050 ................................................................................................... at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
• Reference 240-10-029, SE20-Front-Wheel Drive Axle with TLS and CSC Cab
Suspension.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References.
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission from Serial No. 398791 — Summary of References.
1
With ECU Level 11 (DENSO HPCR)
– – –1/1
SFA 324082.09 — Engine Control Unit or Basic Control Unit Sends No Data While Tractor
Is Moving (Engine Speed)
211
SFA Diagnostic trouble code SFA 324082.09 is saved when CAN message regarding engine speed is intermittent
84 there is a problem in transferring data between the or non-existent (intermittent reception could be due to
ECU/BCU and the control unit for the suspension of a loose wire). This diagnostic trouble code triggers the
the TLS front axle and the cab (SFA) while the tractor alarm level: “CAUTION”.
is travelling (ground speed exists). Reception of the
LX25546,00003F5 –19–16DEC03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
86
BCU –– plug X483/1 (W08)—Specification
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
– – –1/1
3 Checking the ECU Most wiring harness problems are caused by connector problems (contacts
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and
power supply) • Check the power supply.
• Check the 29-bit CAN BUS communication lines (934/935).
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
87
ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification
Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19
Positive (lead 032) ................................................................................ 12 volts at pin 23
Ground lead 050 ................................................................................................... at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
– – –1/2
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820, OK: GO TO 4.
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References. NOT OK: Recondition as
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT required and carry out an
Transmission from Serial No. 398791 — Summary of References. operational test.
211
SFA
88
1
With ECU Level 11 (DENSO HPCR)
–19– –2/2
4 Checking the SFA Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SFA
corroded contacts.
89
SFA –– plug X485 (W08)—Specification
Power supply:—Positive (lead 762) ...................................................... 12 volts at pin 23
Positive (lead 992) ................................................................................ 12 volts at pin 45
Ground lead 050 ................................................................................................... at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
• Reference 240-10-029, SE20-Front-Wheel Drive Axle with TLS and CSC Cab
Suspension.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References.
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission from Serial No. 398791 — Summary of References.
1
With ECU Level 11 (DENSO HPCR)
– – –1/1
Diagnostic trouble code SFA 324106.31 is saved when factory default settings. This might change how the
211
SFA an error occurs in the memory of the control unit for control unit operates. This diagnostic trouble code
90 the suspension of the TLS front axle and the cab triggers the alarm level: “CAUTION”.
(SFA). All values in the memory are replaced by the
LX25546,00003F6 –19–01JUL01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SFA 324240.31 is saved when the control unit identification. This diagnostic trouble
the SFA detects an erroneous signal in the circuit of code triggers the alarm level: “CAUTION”.
LX25546,00003F7 –19–16DEC03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the circuit 2.1 - Check the control unit: OK: If the correct control
unit is connected, GO TO
Check the control unit connected to SFA connector X485 (is the correct control unit 2.2.
connected?).
NOT OK: Connect the
correct control unit to
211
connector X485 and test
SFA
its functionality.
92
• Reference 240-10-029, SE20-Front-Wheel Drive Axle with TLS and CSC Cab
Suspension.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-701, Wiring Harnesses for 6120 and 6220 Tractors from Serial
No. 398791 — Summary of References
• Reference 240-26-702, Wiring Harnesses for 6320, 6420, 6420S, 6520, 6620, 6820,
6920 and 6920S Tractors with PowrQuad Plus or AutoQuad Plus Transmission from
Serial No. 3987911 — Summary of References.
• Reference 240-26-703, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission from Serial No. 398791 — Summary of References.
1
With ECU Level 11 (DENSO HPCR)
– – –1/1
Diagnostic trouble code SIC 000629.12 is saved when recognizes a software problem. The diagnostic trouble
211
the controller for electrically actuated SCVs (SIC) code triggers the alarm level: “Information”. SIC
1
LX25546,0000415 –19–01SEP01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SIC 000639.12 does not is not operating properly. Diagnostic trouble code SIC
necessarily have any real meaning. It is often stored 000639.12 is saved when the controller for electrically
by accident when the main switch (ignition key) is actuated SCVs (SIC) recognizes a software problem.
switched on or off too quickly. Pay attention to this The diagnostic trouble code triggers the alarm level:
diagnostic trouble code only if the E-ICV and/or E-SCV “Information”.
LX25546,0000416 –19–01SEP01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active (and
Diagnostic Trouble Codes. E-ICV and/or E-SCV is
operating properly):
Diagnosis completed.
211
NOT OK: Diagnostic
SIC
trouble code is active
2
(and E-ICV and/or E-SCV
is not operating properly):
• No other SIC diagnostic
trouble codes are saved:
Replace the controller
(SIC).
• Other SIC diagnostic
trouble codes ARE saved:
SIC diagnostic trouble
codes must be processed
first.
– – –1/1
Diagnostic trouble code SIC 000639.13 does not is not operating properly. Diagnostic trouble code SIC
necessarily have any real meaning. It is often stored 000639.13 is saved when the controller for electrically
by accident when the main switch (ignition key) is actuated SCVs (SIC) recognizes a high error rate in
switched on or off too quickly. Pay attention to this the incoming CAN BUS messages. The diagnostic
diagnostic trouble code only if the E-ICV and/or E-SCV trouble code triggers the alarm level: “Information”.
LX25546,0000417 –19–01SEP01–1/1
Diagnostics
• A general problem with the 29-bit CAN BUS (diagnostic trouble codes SIC 334001.09, SIC 334002.09 and SIC
211
334003.09 are saved as well). SIC
– If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN 3
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• Faulty CAN BUS screen (diagnostic trouble codes SIC 334001.09, SIC 334002.09 and SIC 334003.09 are saved
as well).
– Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen).
– Terminating resistors A14 and/or A15 defective.
– Screen lines +930 and/or -932 defective.
– Voltage supply line (cable 994 and 050) of the screen lines defective.
– Defective/bad voltage supply ground connection via ground point XGND4 to XGND43.
• 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active (and
Diagnostic Trouble Codes. E-ICV and/or E-SCV is
operating properly):
Diagnosis completed.
– – –1/1
Diagnostic trouble code SIC 000639.19 does not is not operating properly. Diagnostic trouble code SIC
necessarily have any real meaning. It is often stored 000639.19 is saved when the controller for electrically
by accident when the main switch (ignition key) is actuated SCVs (SIC) recognizes a high error rate in
switched on or off too quickly. Pay attention to this the incoming CAN BUS messages. The diagnostic
diagnostic trouble code only if the E-ICV and/or E-SCV trouble code triggers the alarm level: “Information”.
LX25546,0000418 –19–01SEP01–1/1
Diagnostics
• A general problem with the 29-bit CAN BUS (diagnostic trouble codes SIC 334001.09, SIC 334002.09 and SIC
211
SIC 334003.09 are saved as well).
4 – If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• Faulty CAN BUS screen (diagnostic trouble codes SIC 334001.09, SIC 334002.09 and SIC 334003.09 are saved
as well).
– Defective fuse F04/13 (voltage supply for 29-bit CAN BUS screen).
– Terminating resistors A14 and/or A15 defective.
– Screen lines +930 and/or -932 defective.
– Voltage supply line (cable 994 and 050) of the screen lines defective.
– Defective/bad voltage supply ground connection via ground point XGND4 to XGND43.
• 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active (and
Diagnostic Trouble Codes. E-ICV and/or E-SCV is
operating properly):
Diagnosis completed.
– – –1/1
SIC 334001.09 — ECU or BCU is/are Not Sending Any Data (Engine Speed)
Diagnostic trouble code SIC 334001.09 is saved when be due to a loose wire). The diagnostic code triggers
there is a problem with the transference of data the alarm level: “Information”. If diagnostic trouble
between the ECU/BCU and the control unit for codes SIC 334002.09 and SIC 334003.09 are saved
electrically actuated SCVs. Reception of CAN as well, this indicates a general problem with the 29-bit
messages that are required for operation of the SIC is CAN BUS. Diagnostic trouble code BIF 000639.02
intermittent or non-existent (intermittent reception could takes priority.
LX25546,0000419 –19–01OCT01–1/1
Diagnostics
• A general problem with the 29-bit CAN BUS (diagnostic trouble codes SIC 334002.09 and SIC 334003.09 are
211
saved as well). SIC
– If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN 5
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• A fault in the ECU’s monitoring circuit (faulty crankshaft speed sender B72).
– ECU diagnostic trouble codes take priority.
• A fault in the BCU’s monitoring circuit (faulty engine speed sender B01).
– BCU diagnostic trouble codes take priority.
• Defective 29-bit CAN BUS connection or power supply to the basic control unit or engine control unit causes an
intermittent problem in transferring data.
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the
engine control unit (UIC 305051.09, UIC 305052.09, UIC 305053.09, UIC 305055.09, UIC 305056.09, EPC
306121.09, EPC 306122.09, SFA 324080.09, SFA 324082.09 and/or TCU 304160.09).
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the basic
control unit (SFA 324081.09, UIC 305059.09 and/or EPC 306120.09).
• Defective 29-bit CAN BUS connection or power supply to the E-SCV/E-ICV control unit (SIC) causes an
intermittent problem in transferring data.
• Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
• Defective engine control unit (ECU) or basic control unit (BCU).
Additional references:
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
– – –1/1
– – –1/1
2 Checking the ECU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Repair as
power supply) • Check the power supply. needed and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SIC
corroded contacts.
7
ECU Level 4 with Bosch VP44 injection pump –– plug X361 (W15)—Specification
Power supply:—Positive (lead 622) ...................................................... 12 volts at pin 19
Positive (lead 032) ................................................................................ 12 volts at pin 23
Ground (lead 050) ................................................................................................. at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN+ (lead 935) ................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
For component location and pin arrangement, see wiring harnesses W15 for ECU
Level 4 or Level 11
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for tractors with PowrQuad Plus or
AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
3 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Repair as
power supply) • Check the power supply. needed and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SIC
corroded contacts.
8
BCU – plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at pin 23
Ground (lead 050) ................................................................................................. at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN+ (lead 935) ................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
For component location and pin arrangement see cab wiring harness W08.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of References
• Reference 240-26-501, Wiring Harnesses for tractors with PowrQuad Plus or
AutoQuad Transmission and Stage II Engine to 97/68/EC — Summary of
References.
– – –1/1
4 Checking the SIC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Repair as
• Check the 29-bit CAN BUS communication lines (934/935). needed and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
SIC
9
SIC –– plug X456 (W16)—Specification
Power supply:—Positive, ELX (lead 562) ............................................. 12 volts at pin 23
Positive, battery (lead 662) ..................................................................... 12 volts at pin 2
Ground (lead 050) ................................................................................................. at pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN+ (lead 935) ................................................................................................. at pin 21
For component location and pin arrangement see SIC wiring harness W16:
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
– – –1/1
SIC 334002.09 — BCU Is Not Transmitting Any Data (Engine Operating Hours)
Diagnostic trouble code SIC 334002.09 is stored when alarm level: “Information”. If diagnostic trouble codes
there is a problem in transferring data between the SIC 334001.09 and SIC 334003.09 are saved as well,
basic control unit (BCU) and the control unit for this indicates a general problem with the 29-bit CAN
E-SCV/E-ICV. Reception of CAN messages that are BUS. Diagnostic trouble code BIF 000639.02 takes
required for operation of the SIC is intermittent or priority. This diagnostic trouble code only affects the
non-existent (intermittent reception could be due to a function for auto-deleting the diagnostic trouble codes
loose wire). The diagnostic trouble code triggers the in the controller (dependent on operating hours).
LX25546,000041A –19–01OCT01–1/1
Diagnosis
• A general problem with the 29-bit CAN BUS (diagnostic trouble codes SIC 334001.09 and SIC 334003.09 are
211
SIC saved as well).
10 – If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• A fault in the BCU’s monitoring circuit.
– BCU diagnostic trouble codes take priority.
• Defective 29-bit CAN BUS connection or power supply to the basic control unit causes an intermittent problem in
transferring data.
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the basic
control unit (SFA 324080.09, UIC 305059.09 and/or EPC 306120.09).
• Defective 29-bit CAN BUS connection or power supply to the SIC causes an intermittent problem in transferring
data.
• Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
• Defective basic control unit (BCU).
Additional References:
– – –1/1
2 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Repair as
power supply) • Check the power supply. needed and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SIC
corroded contacts.
11
BCU – plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at Pin 23
Ground (lead 050) ................................................................................................. at Pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at Pin 44
CAN+ (lead 935) ................................................................................................. at Pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at Pin 20
Lead 932+ ........................................................................................................... at Pin 43
For component location and pin arrangement see cab wiring harness W08.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
3 Checking the SIC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Repair as
• Check the 29-bit CAN BUS communication lines (934/935). needed and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
SIC
12
SIC –– plug X456 (W16)—Specification
Power supply:—Positive, ELX (lead 562) ............................................. 12 volts at Pin 23
Positive, battery (lead 662) ..................................................................... 12 volts at Pin 2
Ground (lead 050) ................................................................................................. at Pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at Pin 44
CAN+ (lead 935) ................................................................................................. at Pin 21
For component location and pin arrangement see SIC wiring harness W16:
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
SIC 334003.09 — Transmission Control Unit or BIF is/are Not Sending Any Data
(Hydraulic Oil Temperature)
Diagnostic trouble code SIC 334003.09 is saved when the SIC does not receive any information about the
there is a problem in transferring data between the transmission oil temperature via the CAN BUS. In this
transmission control unit (TCU) or basic informator case, the SIC uses the last information on the oil
(BIF) and the E-SCV/E-ICV control unit (SIC). temperature received via the CAN BUS. If diagnostic
Reception of CAN messages that are required for trouble codes SIC 334001.09 and SIC 334002.09 are
operation of the SIC is intermittent or non-existent saved as well, this indicates a general problem with
(intermittent reception could be due to a loose wire). the 29-bit CAN BUS. Diagnostic trouble code BIF
The diagnostic trouble code triggers the alarm level: 000639.02 takes priority.
“Information”. This diagnostic trouble code is stored if
LX25546,000041B –19–01OCT01–1/1
Diagnosis
• A general problem with the 29-bit CAN BUS (diagnostic trouble codes SIC 334001.09 and SIC 334002.09 are
211
saved as well). SIC
– If other diagnostic trouble codes from other control units are saved that indicate a problem in the 29-bit CAN 13
BUS: Diagnostic trouble code BIF 000639.02 takes priority.
• A fault in the TCU’s monitoring circuit (faulty oil temperature sender).
– TCU diagnostic trouble codes (TCU 304040.03 or TCU 304024.04) take priority.
• A fault in the BIF’s monitoring circuit (faulty oil temperature sender B60).
– BIF diagnostic trouble codes (BIF 000177.03 or BIF 000177.04) take priority.
• Defective 29-bit CAN BUS connection or power supply to the transmission control unit or basic informator causes
an intermittent problem in transferring data.
– Other diagnostic trouble codes are saved that indicate a general problem in transferring data to/from the
transmission control unit (UIC 305190.09 and/or UIC 304054.09).
• Defective 29-bit CAN BUS connection or power supply to the E-SCV/E-ICV control unit (SIC) causes an
intermittent problem in transferring data.
• Intermittent 29-bit CAN BUS malfunction caused by strong electromagnetic influences.
• Defective transmission control unit (TCU) or basic informator (BIF).
Additional References:
– – –1/1
– – –1/1
2 Checking the TCU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Repair as
power supply) • Check the power supply. needed and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SIC
corroded contacts.
15
TCU –– Plug X332 (W8)—Specification
Power supply:—Positive (lead 572) ...................................................... 12 volts at Pin 45
Positive (lead 052) ............................................................. 12 volts at Pin 23 and Pin 68
Ground (lead 050) ................................................................................ at Pin 1 and Pin 2
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at Pin 44
CAN+ (lead 935) ................................................................................................. at Pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at Pin 20
Lead 932+ ........................................................................................................... at Pin 43
For component location and pin arrangement see cab wiring harness W08.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References.
– – –1/1
3 Checking the BIF Most wiring harness problems are caused by connector problems (contacts OK: GO TO 4.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Repair as
power supply) • Check the power supply. needed and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SIC
corroded contacts.
16
BIF –– plug X25 (W08)—Specification
Power supply:—Ground (lead 050) ....................................................................... at Pin 3
For component location and pin arrangement see cab wiring harness W08.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
4 Checking the SIC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Repair as
• Check the 29-bit CAN BUS communication lines (934/935). needed and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
SIC
17
SIC –– plug X456 (W16)—Specification
Power supply:—Positive, ELX (lead 562) ............................................. 12 volts at Pin 23
Positive, battery (lead 662) ..................................................................... 12 volts at Pin 2
Ground (lead 050) ................................................................................................. at Pin 1
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at Pin 44
CAN+ (lead 935) ................................................................................................. at Pin 21
For component location and pin arrangement see SIC wiring harness W16:
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
LX25546,000041C –19–01OCT01–1/1
Diagnosis
– – –1/1
– – –1/1
2.2 - Checking the transmission oil temperature sender at the 16-pin plug of the OK: • Diagnosis
internal transmission harness: completed.
– – –1/1
– – –1/1
4 Checking the circuit Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
of the transmission loose/bad/slid back) and/or bad ground connections. completed.
oil temperature
sender Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
SIC
21
• Reference 240-10-035, SE26-Transmission Control Unit (TCU).
For component location and pin arrangement see cab wiring harness W08 and valve
block wiring harness W29.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
5 Checking the circuit Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
of transmission oil loose/bad/slid back) and/or bad ground connections. completed.
temperature sender
(B60) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
For circuit diagram see:
For component location and pin arrangement see cab wiring harness W08, cowl wiring
harness W09, and transmission wiring harness (front) W28.
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
Diagnostic trouble code SIC 334028.14 is saved if one For this reason, this diagnostic trouble code cannot
211
SIC or more of the controller’s functions is activated but not always be deleted at diagnostic address SIC 01. The
22 yet calibrated. The diagnostic trouble code triggers the diagnostic trouble code stops appearing once
alarm level: “Information”. A calibration memory fault calibration has been completed successfully.
may also be the cause of this diagnostic trouble code.
LX25546,000041D –19–01SEP01–1/1
Diagnostics
Additional references:
• Reference 245-SIC-001, Calibration and Input Addresses for E-SCVs and E-ICVs
– – –1/1
Check E-ICV calibration address SIC 36 and E-SCV calibration addresses SIC 37 and
SIC 38 to see whether the desired E-ICV and/or E-SCV functions are correctly
activated and de-activated.
– – –1/1
2 Recalibrating the Access address SIC 20 and recalibrate the controller for electrically actuated SCVs OK: Delete diagnostic
controller (SIC). See Reference 245-SIC-001, Calibration and Input Addresses for E-SCVs and trouble code and carry
E-ICVs out an operational test. If
diagnostic trouble code
still persists, replace the
SIC with a new one, and
211
calibrate the new
SIC
controller.
23
NOT OK: Replace the
SIC with a new one and
carry out an operational
test.
– – –1/1
Diagnostic trouble code SIC 334041.31 is saved if the trouble code triggers the alarm level: “Information”. •
signal voltage of the potentiometer for E-ICV function Multifunction lever direction: Forward and reverse (1st
no. 1 is not within the permitted range. This diagnostic function).
LX26156,0000251 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334042.31 is saved if the trouble code triggers the alarm level: “Information”. •
signal voltage of the potentiometer for E-ICV function Multifunction lever direction: Left and right (2nd
no. 2 is not within the permitted range. This diagnostic function).
LX26156,0000252 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334053.14 is saved if the trouble code triggers the alarm level: “Information”. •
signal voltage of the potentiometer for E-ICV function Rocker switch on multifunction lever: Top and bottom
no. 3 is not within the permitted range. This diagnostic positions (3rd function).
LX26156,0000253 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
function 3 (E-ICV). See
Section 245, Group SIC
in the Technical manual..
– – –1/1
Diagnostic trouble code SIC 334044.31 is saved if the diagnostic trouble code triggers the alarm level:
signal voltage of the potentiometer for E-SCV control “Information”.
lever no. 1 is not within the permitted range. This
LX26156,0000255 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
E-SCV no.1 (control
lever’s
switch/potentiometer).
See Section 245, Group
SIC in the Technical
manual.
– – –1/1
Diagnostic trouble code SIC 334045.31 is saved if the diagnostic trouble code triggers the alarm level:
signal voltage of the potentiometer for E-SCV control “Information”.
lever no. 2 is not within the permitted range. This
LX26156,0000256 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
E-SCV no.2 (control
lever’s
switch/potentiometer).
See Section 245, Group
SIC in the Technical
manual.
– – –1/1
Diagnostic trouble code SIC 334046.31 is saved if the diagnostic trouble code triggers the alarm level:
signal voltage of the potentiometer for E-SCV control “Information”.
lever no. 3 is not within the permitted range. This
LX26156,0000257 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
E-SCV no.3 (control
lever’s
switch/potentiometer).
See Section 245, Group
SIC in the Technical
manual.
– – –1/1
Diagnostic trouble code SIC 334047.31 is saved if the diagnostic trouble code triggers the alarm level:
signal voltage of the potentiometer for E-SCV control “Information”.
lever no. 4 is not within the permitted range. This
LX26156,0000259 –19–11AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
E-SCV no.4 (control
lever’s
switch/potentiometer).
See Section 245, Group
SIC in the Technical
manual.
– – –1/1
Diagnostic trouble code SIC 334051.31 is saved if the diagnostic trouble code triggers the alarm level:
status of the switch on the multi-function lever does “Information”. • Multifunction lever direction: Forward
not match the signal voltage of the potentiometer. This and reverse (1st function).
LX26156,000003D –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334052.31 is saved if the diagnostic trouble code triggers the alarm level:
211
SIC status of the switch on the multi-function lever does “Information”. • Multifunction lever direction: Left and
38 not match the signal voltage of the potentiometer. This right (2nd function).
LX26156,000003C –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334053.31 is saved if the diagnostic trouble code triggers the alarm level:
status of the switch on the multi-function lever does “Information”. • Rocker switch on multifunction lever:
not match the signal voltage of the potentiometer. This Top and bottom positions (3rd function).
LX26156,000003B –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334054.31 is saved if the diagnostic trouble code triggers the alarm level:
status of the switch on the control lever does not “Information”.
match the signal voltage of the potentiometer. This
LX26156,000003A –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334055.31 is saved if the diagnostic trouble code triggers the alarm level:
211
SIC status of the switch on the control lever does not “Information”.
42 match the signal voltage of the potentiometer. This
LX26156,0000039 –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334056.31 is saved if the diagnostic trouble code triggers the alarm level:
status of the switch on the control lever does not “Information”.
match the signal voltage of the potentiometer. This
LX26156,0000037 –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334057.31 is saved if the diagnostic trouble code triggers the alarm level:
status of the switch on the control lever does not “Information”.
match the signal voltage of the potentiometer. This
LX26156,0000036 –19–01AUG03–1/1
Diagnostics
• Reference 245-SIC-001, Calibration and Input Addresses for Selective Control Valves (E-SCV and E-ICV)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334059.31 is saved if multi-function lever, plus the E-SCV adjusting knob).
211
SIC there is a problem with the power supply to the 5-volt The diagnostic trouble code triggers the alarm level:
46 components (potentiometers for control levers and “Information”.
LX25546,0000425 –19–01OCT01–1/1
Diagnosis
Additional References:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking the 5-volt The following components are powered by the 5-volt power supply circuit: OK: Check the
power supply circuit connections for loose,
(positive lead 733 and • Multifunction lever functions 1, 2 and 3. widened, slid-back or
ground lead 741) • Control levers for the E-SCVs: S91, S97, S98 and S99 (harness W12 with corroded contacts.
Command Arm).
• E-SCV function adjusting knob B115 (harness W16). NOT OK: Repair as
needed and carry out an
NOTE: Most wiring harness problems are caused by connector problems (contacts operational test.
loose/bad/slid back) and/or bad ground connections.
Before a detailed circuit check is performed and in the case of occasional circuit
problems (loose contacts), all components of the respective circuit must be checked.
For component location and pin arrangement see Command Arm harness W12
(AutoPowr/IVT transmission) and SIC wiring harness W16
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
Diagnostic trouble code SIC 334060.14 is saved if the at all. This indicates an interruption or a short circuit to
211
SIC two output signals of the transport lock switch are the supply voltage (battery voltage) in the switch
48 active simultaneously for longer than 0.5 seconds, or if circuit. The diagnostic trouble code triggers the alarm
no switch output signal is registered by the controller level: “Information”.
LX26156,0000035 –19–02APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
E-ICV transport lock
(S65).in Section 245,
Group SIC in the
Technical manual.
– – –1/1
Diagnostic trouble code SIC 334061.14 is saved if the all. This indicates an interruption or a short circuit to
two output signals of the safety switch are active the supply voltage (battery voltage) in the switch
simultaneously for longer than 1 second, or if no circuit. The diagnostic trouble code triggers the alarm
switch output signal is registered by the controller at level: “Information”.
LX26156,0000038 –19–02APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
safety switch (E-ICV) in
section 245, Group SIC in
the Technical manual.
– – –1/1
Diagnostic trouble code SIC 334062.14 is saved if the all. This indicates an interruption or a short circuit to
two output signals of the transport lock switch are the supply voltage (battery voltage) in the switch
received simultaneously for longer than 0.5 seconds, circuit. The diagnostic trouble code triggers the alarm
or if no switch signal is registered by the controller at level: “Information”.
LX26156,0000034 –19–02APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
NOT OK: GO TO
Circuit/harness test for
E-SCV transport lock
(S110).in Section 245,
Group SIC in the
Technical manual.
– – –1/1
Diagnostic trouble code SIC 334106.31 is saved if are replaced by the factory default settings. This might
there is an error in the memory of the controller for change how the control unit operates. The diagnostic
electrically actuated SCVs. All values in the memory trouble code triggers the alarm level: “Information”.
LX25546,0000429 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
SIC 334136.18 — E-ICV No.1, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334136.18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
211
system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers SIC
of E-ICV no.1 lies between 9 and 11 volts and the alarm level: “Information”. 53
LX25546,000042A –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
3 Check Charging • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
System connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
54
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-ICV no.1 stepper motor (M12), power supply.in Section OK: Replace stepper
supply to E-ICV Nr.1 245, Group SIC in the Technical manual. motor (M12) and carry
stepper motor out an operational check.
– – –1/1
SIC 334137.01 — E-ICV No.1, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334137.01 is saved if the the stepper motor of E-ICV no.1. The diagnostic
system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”.
LX25546,000042B –19–01APR02–1/1
Diagnostics
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
56
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-ICV no.1 stepper motor (M12), power supply.in Section OK: Replace stepper
supply to E-ICV Nr.1 245, Group SIC in the Technical manual. motor (M12) and carry
stepper motor out an operational check.
– – –1/1
SIC 334138.00 — E-ICV No.1, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334138.00 is saved if the at the stepper motor of E-ICV no.1. The diagnostic
system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”.
LX25546,000042C –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1 211
SIC
57
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334139.14 is saved if connection to the controller via the 11-bit CAN BUS.
there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
stepper motor for E-ICV no.1 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,000042D –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-ICV no.1 stepper motor (plug X318).
• Defective SIC plug X456.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14.
• Fuse F03_10 blown
• Defective relay K02_5
Additional references:
– – –1/1
– – –1/1
2 Circuit test, stepper See: Circuit test for E-ICV no.1 stepper motor (M12). Section 245, Group SIC in the OK: Replace stepper
motor E-ICV no.1 Technical manual. motor (M12) and carry
(M12) out an operational check.
– – –1/1
SIC 334140.14 — E-ICV No.1, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334140.14 is saved if the warm-up phase (both windings of the coil receive
stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
°C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,000042E –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334141.14 — E-ICV No.1, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334141.14 is saved if the not become operable again until coil temperature
stepper motor measures a temperature higher than drops below 100 °C (212 °F). The diagnostic trouble
100 °C (212 °F) at the coil. The stepper motor does code triggers the alarm level: “Information”.
LX25546,000042F –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • Calibrate the stepper motor’s identification number (in address SIC 40). See completed.
reference 245-SIC-001, Calibration and Input Addresses for E-SCVs and E-ICVs.
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334144.18 — E-ICV No.2, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334144.18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
211
system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers SIC
of E-ICV no.2 lies between 9 and 11 volts and the alarm level: “Information”. 61
LX25546,0000430 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
62
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-ICV no.2 stepper motor (M13), power supply in Section OK: Replace stepper
supply to E-ICV No.2 245, Group SIC in the Technical manual. motor (M13) and carry
stepper motor out an operational check.
– – –1/1
SIC 334145.01 — E-ICV No.2, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334145.01 is saved if the the stepper motor of E-ICV no.2. The diagnostic
system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”.
LX25546,0000431 –19–01APR02–1/1
Diagnostics
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
64
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-ICV no.2 stepper motor (M13), power supply in Section OK: Replace stepper
supply to E-ICV Nr.2 245, Group SIC in the Technical manual. motor (M13) and carry
stepper motor out an operational check.
– – –1/1
SIC 334146.00 — E-ICV No.2, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334146.00 is saved if the at the stepper motor of E-ICV no.2. The diagnostic
system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”.
LX25546,0000432 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1 211
SIC
65
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334147.14 is saved if connection to the controller via the 11-bit CAN BUS.
there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
stepper motor for E-ICV no.2 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,0000433 –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-ICV no.2 stepper motor (plug X251).
• Defective SIC plug X456.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14
• Fuse F03_10 blown
• Defective relay K02_5
Additional references:
– – –1/1
– – –1/1
2 Circuit test, stepper See: Circuit test for E-ICV no.2 stepper motor (M13). Section 245, Group SIC in the OK: Replace stepper
motor E-ICV no.2 Technical manual. motor (M13) and carry
(M13) out an operational check.
– – –1/1
SIC 334148.14 — E-ICV No.2, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334148.14 is saved if the warm-up phase (both windings of the coil receive
stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
°C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,0000434 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334149.14 — E-ICV No.2, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334149.14 is saved if the not become operable again until coil temperature
stepper motor measures a temperature higher than drops below 100 °C (212 °F). The diagnostic trouble
100 °C (212 °F) at the coil. The stepper motor does code triggers the alarm level: “Information”.
LX25546,0000435 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • Calibrate the stepper motor’s identification number (in address SIC 40). See completed.
reference 245-SIC-001, Calibration and Input Addresses for E-SCVs and E-ICVs.
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334152.18 — E-ICV No.3, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334152.18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
211
system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers SIC
of E-ICV no.3 lies between 9 and 11 volts and the alarm level: “Information”. 69
LX25546,0000436 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
70
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-ICV no.3 stepper motor (M14), power supply in Section OK: Replace stepper
supply to E-ICV Nr.3 245, Group SIC in the Technical manual. motor (M14) and carry
stepper motor out an operational check.
– – –1/1
SIC 334153.01 — E-ICV No.3, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334153.01 is saved if the the stepper motor of E-ICV no.3. The diagnostic
system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”.
LX25546,0000437 –19–01APR02–1/1
Diagnostics
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
72
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-ICV no.3 stepper motor (M14), power supply in Section OK: Replace stepper
supply to E-ICV Nr.3 245, Group SIC in the Technical manual. motor (M14) and carry
stepper motor out an operational check.
– – –1/1
SIC 334154.00 — E-ICV No.3, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334154.00 is saved if the at the stepper motor of E-ICV no.3. The diagnostic
system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”.
LX25546,0000438 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1 211
SIC
73
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334155.14 is saved if connection to the controller via the 11-bit CAN BUS.
there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
stepper motor for E-ICV no.3 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,0000439 –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-ICV no.3 stepper motor (plug X252).
• Defective SIC plug X456.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14.
• Fuse F03_10 blown
• Defective relay K02_5
Additional references:
– – –1/1
– – –1/1
2 Circuit test, stepper See: Circuit test for E-ICV no.3 stepper motor (M14). Section 245, Group SIC in the OK: Replace stepper
motor E-ICV no.3 Technical manual. motor (M14) and carry
(M14) out an operational check.
– – –1/1
SIC 334156.14 — E-ICV No.3, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334156.14 is saved if the warm-up phase (both windings of the coil receive
stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
°C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,000043A –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334157.14 — E-ICV No.3, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334157.14 is stored if the operational until coil temperature has dropped below
stepper motor registers a coil temperature more than 100 °C (212 °F). The diagnostic trouble code triggers
100 °C (212 °F). The stepper motor is not fully the alarm level: “Information”.
LX25546,000043B –19–01OCT01–1/1
Diagnosis
Additional References:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If several
stepper motors are replaced, see Address SIC 40 — Input Address for Identification
Number of Stepper Motor, Selective Control Valves (E-SCV and E-ICV) (Section
245, Group SIC).
211
• Calibrate the stepper motor. See Reference 245-SIC-001, Calibration and Input
SIC
Addresses for E-SCVs and E-ICVs.
77
– – –1/1
SIC 334160.18 — E-SCV No.1, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334160:18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers
of E-SCV no.1 lies between 9 and 11 volts and the alarm level: “Information”.
LX25546,000043C –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.1 stepper motor (M36), power supply in Section OK: Replace the stepper
supply to E-SCV Nr.1 245, Group SIC in the Technical manual. motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334161.01 — E-SCV No.1, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334161.01 is saved if the the stepper motor of E-SCV no.1. The diagnostic
211
system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”. SIC
79
LX25546,000043D –19–01APR02–1/1
Diagnostics
•Fuse F03_12 blown (power supply to E-SCV no.1 and E-SCV no.2).
•Defective relay K02_7 (power supply to E-SCV no.1 and E-SCV no.2).
•Defective alternator drive.
•Defective battery.
•Defective alternator.
•Defective line connection in power supply circuit.
– Short to ground lead.
– Open circuit.
Additional references:
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.1 stepper motor (M36), power supply in Section OK: Replace the stepper
supply to E-SCV Nr.1 245, Group SIC in the Technical manual. motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334162.00 — E-SCV No.1, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334162.00 is saved if the at the stepper motor of E-SCV no.1. The diagnostic
211
system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”. SIC
81
LX25546,000043E –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334163.14 is saved if connection to the controller via the 11-bit CAN BUS.
211
SIC there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
82 stepper motor for E-SCV no.1 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,000043F –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-SCV no.1 stepper motor (plug X464).
• Defective SIC plug X456.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14.
• Fuse F03_12 blown
• Defective relay K02_7
Additional references:
– – –1/1
– – –1/1
2 Circuit test for E-SCV See: Circuit test for E-SCV no.1 stepper motor (M36). Section 245, Group SIC in the OK: Replace stepper
no.1 stepper motor Technical manual. motor (M36) and carry
(M36) out an operational check.
– – –1/1
SIC 334164.14 — E-SCV No.1, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334164.14 is saved if the warm-up phase (both windings of the coil receive
stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
°C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,0000440 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
211
NOT OK: If the diagnostic
SIC
trouble code is still active
84
despite a sufficiently long
warm-up phase: GO TO
3.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334165.14 — E-SCV No.1, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334165.14 is saved if the not become operable again until coil temperature
stepper motor measures a temperature higher than drops below 100 °C (212 °F). The diagnostic trouble
100 °C (212 °F) at the coil. The stepper motor does code triggers the alarm level: “Information”.
LX25546,0000441 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • Calibrate the stepper motor’s identification number (in address SIC 40). See completed.
reference 245-SIC-001, Calibration and Input Addresses for E-SCVs and E-ICVs.
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334168.18 — E-SCV No.2, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334168.18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
211
SIC system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers
86 of E-SCV no.2 lies between 9 and 11 volts and the alarm level: “Information”.
LX25546,0000442 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.2 stepper motor (M37), power supply. OK: Replace the stepper
supply to E-SCV Nr.2 motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334169.01 — E-SCV No.2, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334169.01 is saved if the the stepper motor of E-SCV no.2. The diagnostic
system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”.
LX25546,0000443 –19–01APR02–1/1
Diagnostics
•Fuse F03_12 blown (power supply to E-SCV no.1 and E-SCV no.2).
211
SIC •Defective relay K02_7 (power supply to E-SCV no.1 and E-SCV no.2).
88 •Defective alternator drive.
•Defective battery.
•Defective alternator.
•Defective line connection in power supply circuit.
– Short to ground lead.
– Open circuit.
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
89
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.2 stepper motor (M37), power supply. OK: Replace the stepper
supply to E-SCV Nr.2 motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334170.00 — E-SCV No.2, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334170.00 is saved if the at the stepper motor of E-SCV no.2. The diagnostic
system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”.
LX25546,0000444 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
211 – – –1/1
SIC
90
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334171.14 is saved if connection to the controller via the 11-bit CAN BUS.
there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
stepper motor for E-SCV no.2 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,0000445 –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-SCV no.2 stepper motor (plug X465).
• Defective SIC plug X456.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14.
• Fuse F03_12 blown
• Defective relay K02_7
Additional references:
– – –1/1
– – –1/1
2 Circuit test for E-SCV See: Circuit test for E-SCV no.2 stepper motor (M37). Section 245, Group SIC in the OK: Replace stepper
no.2 stepper motor Technical manual. motor (M37) and carry
(M37) out an operational check.
– – –1/1
SIC 334172.14 — E-SCV No.2, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334172.14 is saved if the warm-up phase (both windings of the coil receive
stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
°C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,0000446 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334173.14 — E-SCV No.2, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334173.14 is stored if the operational until coil temperature has dropped below
stepper motor registers a coil temperature more than 100 °C (212 °F). The diagnostic trouble code triggers
100 °C (212 °F). The stepper motor is not fully the alarm level: “Information”.
LX25546,0000447 –19–01OCT02–1/1
Diagnosis
Additional References:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If several
stepper motors are replaced, see Address SIC 40 — Input Address for Identification
Number of Stepper Motor, Selective Control Valves (E-SCV and E-ICV) (Section
245, Group SIC).
211
• Calibrate the stepper motor. See Reference 245-SIC-001, Calibration and Input
SIC
Addresses for E-SCVs and E-ICVs.
94
– – –1/1
SIC 334176.18 — E-SCV No.3, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334176.18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers
of E-SCV no.3 lies between 9 and 11 volts and the alarm level: “Information”.
LX25546,0000448 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.3 stepper motor (M38), power supply in Section OK: Replace the stepper
supply to E-SCV Nr.3 245, Group SIC in the Technical manual. motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334177.01 — E-SCV No.3, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334177.01 is saved if the the stepper motor of E-SCV no.3. The diagnostic
211
SIC system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”.
96
LX25546,0000449 –19–01APR02–1/1
Diagnostics
•Fuse F03_11 blown (power supply to E-SCV no.3 and E-SCV no.4).
•Defective relay K02_6 (power supply to E-SCV no.3 and E-SCV no.4).
•Defective alternator drive.
•Defective battery.
•Defective alternator.
•Defective line connection in power supply circuit.
– Short to ground lead.
– Open circuit.
Additional references:
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.3 stepper motor (M38), power supply. in OK: Replace the stepper
supply to E-SCV Nr.3 Section 245, Group SIC in the Technical manual. motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334178.00 — E-SCV No.3, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334178.00 is saved if the at the stepper motor of E-SCV no.3. The diagnostic
211
SIC system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”.
98
LX25546,000044A –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334179.14 is saved if connection to the controller via the 11-bit CAN BUS.
there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
stepper motor for E-SCV no.3 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,000044B –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-SCV no.3 stepper motor (plug X466).
211
• Defective SIC plug X456. SIC
– Power supply or 11-bit CAN BUS connection. 99
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14.
• Fuse F03_11 blown.
• Defective relay K02_6
Additional references:
– – –1/1
– – –1/1
2 Circuit test for E-SCV See: Circuit test for E-SCV no.3 stepper motor (M38). Section 245, Group SIC in the OK: Replace stepper
no.3 stepper motor Technical manual. motor (M38) and carry
(M38) out an operational check.
– – –1/1
SIC 334180.14 — E-SCV No.3, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334180.14 is saved if the warm-up phase (both windings of the coil receive
211
SIC stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
,100 °C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,000044C –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
211
Addresses for E-SCVs and E-ICVs.
SIC
,101
– – –1/1
SIC 334181.14 — E-SCV No.3, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334181.14 is stored if the operational until coil temperature has dropped below
stepper motor registers a coil temperature more than 100 °C (212 °F). The diagnostic trouble code triggers
100 °C (212 °F). The stepper motor is not fully the alarm level: “Information”.
LX25546,000044D –19–01OCT01–1/1
Diagnosis
Additional References:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If several
stepper motors are replaced, see Address SIC 40 — Input Address for Identification
Number of Stepper Motor, Selective Control Valves (E-SCV and E-ICV) (Section
245, Group SIC).
• Calibrate the stepper motor. See Reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334184.18 — E-SCV No.4, Stepper Motor, Power Supply Too Low
Diagnostic trouble code SIC 334184.18 is saved if hydraulic oil temperature is between -25 °C (-13°F)
system voltage (battery voltage) at the stepper motor and -15 °C (5 °F). The diagnostic trouble code triggers
of E-SCV no.4 lies between 9 and 11 volts and the alarm level: “Information”.
LX25546,000044E –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 2.
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
,104
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.4 stepper motor (M39), power supply. in OK: Replace the stepper
supply to E-SCV Nr.4 Section 245, Group SIC in the Technical manual. motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334185.01 — E-SCV No.4, Stepper Motor, Power Supply Very Low
Diagnostic trouble code SIC 334185.01 is saved if the the stepper motor of E-SCV no.4. The diagnostic
system voltage (battery voltage) is less than 9 volts at trouble code triggers the alarm level: “Information”.
LX25546,000044F –19–01APR02–1/1
Diagnostics
•Fuse F03_11 blown (power supply to E-SCV no.3 and E-SCV no.4).
211
•Defective relay K02_6 (power supply to E-SCV no.3 and E-SCV no.4). SIC
•Defective alternator drive. ,105
•Defective battery.
•Defective alternator.
•Defective line connection in power supply circuit.
– Short to ground lead.
– Open circuit.
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit (SIC
operating voltage) for
bad, loose, widened or
corroded contacts.
211
SIC
NOT OK: Repair as
,106
needed and carry out an
operational test.
– – –1/1
4 Checking power See: Circuit/harness test for E-SCV no.4 stepper motor (M39), power supply in Section OK: Replace the stepper
supply to E-SCV Nr.4 245, Group SIC in the Technical manual. motor and carry out an
stepper motor operational check.
– – –1/1
SIC 334186.00 — E-SCV No.4, Stepper Motor, Power Supply Too High
Diagnostic trouble code SIC 334186.00 is saved if the at the stepper motor of E-SCV no.4. The diagnostic
system voltage (battery voltage) is more than 16 volts trouble code triggers the alarm level: “Information”.
LX25546,0000450 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
NOT OK: GO TO 2.
– – –1/1 211
SIC
,107
2 Checking the Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
alternator completed.
Diagnostic trouble code SIC 334187.14 is saved if connection to the controller via the 11-bit CAN BUS.
there is a problem in transferring data between the This diagnostic trouble code triggers the alarm level:
stepper motor for E-SCV no.4 and the SIC. “Information”. The stepper motor itself is not
Intermittently, the stepper motor cannot make any responsible for this diagnostic trouble code.
LX25546,0000451 –19–01AUG03–1/1
Diagnostics
• Defective 11-bit CAN BUS connection to the E-SCV no.4 stepper motor (plug X467).
• Defective SIC plug X456.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the 11-bit CAN BUS.
– The following diagnostic trouble codes are also saved: SIC 334201.14, SIC 334202.14, SIC 334203.14, SIC
334204.14, SIC 334205.14, SIC 334206.14 and/or SIC 334207.14.
• Fuse F03_11 blown.
• Defective relay K02_6
Additional references:
– – –1/1
– – –1/1
2 Circuit test for E-SCV See: Circuit test for E-SCV no.4 stepper motor (M39). Section 245, Group SIC in the OK: Replace stepper
no.4 stepper motor Technical manual. motor (M39) and carry
(M39) out an operational check.
– – –1/1
SIC 334188.14 — E-SCV No.4, Stepper Motor, Coil Temperature Too Low
Diagnostic trouble code SIC 334188.14 is saved if the warm-up phase (both windings of the coil receive
stepper motor measures a temperature less than -45 electrical current). The diagnostic trouble code triggers
°C (-49 °F) at the coil. The stepper motor is in its the alarm level: “Information”.
LX25546,0000452 –19–01SEP01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
2 Warm-up phase The warm-up phase is initiated automatically when the engine is running and system OK: If the diagnostic
voltage is over 12 volts. trouble code becomes
inactive after a sufficiently
long warm-up phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If more than
one stepper motor has to be replaced, see address SIC 40 — Input address,
stepper motor identification number, E-SCVs and E-ICVs (Section 245, Group SIC).
• Calibrate the stepper motor. See reference 245-SIC-001, Calibration and Input
Addresses for E-SCVs and E-ICVs.
– – –1/1
SIC 334189.14 — E-SCV No.4, Stepper Motor, Coil Temperature Too High
Diagnostic trouble code SIC 334189.14 is stored if the operational until coil temperature has dropped below
stepper motor registers a coil temperature more than 100 °C (212 °F). The diagnostic trouble code triggers
100 °C (212 °F). The stepper motor is not fully the alarm level: “Information”.
LX25546,0000453 –19–01OCT01–1/1
Diagnosis
Additional References:
– – –1/1
– – –1/1
2 Cooling-down phase Shut down the tractor and wait until the stepper motor has cooled down. OK: If the diagnostic
trouble code becomes
inactive after a sufficiently
long cooling-down phase:
Diagnosis completed.
– – –1/1
3 Replacing the stepper • Replace the stepper motor with a new one. OK: Diagnosis
motor • An automatic stepper motor identification takes place (identification number of completed.
stepper motor in address SIC 40) if only one stepper motor is replaced. If several
stepper motors are replaced, see Address SIC 40 — Input Address for Identification
Number of Stepper Motor, Selective Control Valves (E-SCV and E-ICV) (Section
245, Group SIC).
211
• Calibrate the stepper motor. See Reference 245-SIC-001, Calibration and Input
SIC
Addresses for E-SCVs and E-ICVs.
,111
– – –1/1
Diagnostic trouble code SIC 334201.14 is saved if diagnostic trouble codes SIC 334202.14 and/or SIC
there is a problem in transferring data between the 334203.14 are saved as well, this indicates a general
stepper motor for E-ICV no.1 and the SIC. Once the problem with the 11-bit CAN BUS. This diagnostic
ignition is switched ON, the controller fails to establish trouble code only appears if after the ignition has been
contact with the stepper motor. The diagnostic trouble switched ON the SIC fails to receive an initialization
code triggers the alarm level: “Information”. If message from the stepper motor.
LX25546,0000454 –19–01OCT02–1/1
Diagnosis
• Tractor is not equipped with an E-ICV (incorrect calibration value stored in address SIC 36).
• Stepper motor for E-ICV no.1 is not connected.
• Defective stepper motor plug X318.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/10 and relay K02/5)
– The following diagnostic trouble codes are also saved: SIC 334202.14 and/or SIC 334203.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334202.14 and/or SIC 334203.14.
• Defective stepper motor (M12) for the E-ICV no.1 function.
Additional References:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 36 : OK: If the input value in
value at address SIC address SIC 36 is correct,
36 SIC 36 –– Activating the E-ICV functions—Specification GO TO 3.
Without E-ICV:—Status ............................................................................................... 000
E-ICV no.1 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... XX1 correct input and delete
E-ICV no.2 function switched on:— diagnostic trouble code.
Status .......................................................................................................................... X1X
E-ICV no.3 function switched on:—
Status .......................................................................................................................... 1XX
– – –1/1
3 Checking the input Check identification of stepper motor 1 (ICA 1). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334202.14 is saved if diagnostic trouble codes SIC 334201.14 and/or SIC
there is a problem in transferring data between the 334203.14 are saved as well, this indicates a general
stepper motor for E-ICV no.2 and the SIC. Once the problem with the 11-bit CAN BUS. This diagnostic
ignition is switched ON, the controller fails to establish trouble code only appears if the SIC fails to receive an
contact with the stepper motor. This diagnostic trouble initialization report from the stepper motor after the
code triggers the alarm level: “Information”. If ignition has been switched ON.
LX25546,0000455 –19–01AUG03–1/1
Diagnostics
• Tractor is not equipped with an E-ICV (incorrect calibration value stored in address SIC 36).
211
SIC • Stepper motor for E-ICV no.2 is not connected.
,114 • Defective stepper motor plug X251.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/10 and relay K02/5)
– The following diagnostic trouble codes are also saved: SIC 334201.14 and/or SIC 334203.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334201.14 and/or SIC 334203.14.
• Defective stepper motor (M13) for the E-ICV no.2 function.
Additional references:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 36: OK: If the input value in
value address SIC 36 is correct,
SIC 36 –– Activation of the E-ICV functions—Specification GO TO 3.
Without E-ICV:—Status ............................................................................................... 000
E-ICV no.1 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... XX1 correct input and delete
E-ICV no.2 function switched on:— diagnostic trouble code.
Status .......................................................................................................................... X1X
E-ICV no.3 function switched on:—
Status .......................................................................................................................... 1XX
– – –1/1
3 Checking the input Check identification of stepper motor 2 (ICA 2). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334203.14 is saved if diagnostic trouble codes SIC 334201.14 and SIC
there is a problem in transferring data between the 334202.14 are saved as well, this indicates a general
stepper motor for E-ICV no.3 and the SIC. Once the problem with the 11-bit CAN BUS. This diagnostic
ignition is switched ON, the controller fails to establish trouble code only appears if the SIC fails to receive an
contact with the stepper motor. This diagnostic trouble initialization report from the stepper motor after the
code triggers the alarm level: “Information”. If ignition has been switched ON.
LX25546,0000456 –19–01AUG03–1/1
Diagnostics
• Tractor is not equipped with an E-ICV (incorrect calibration value stored in address SIC 36).
211
• Stepper motor for E-ICV no.3 is not connected. SIC
• Defective stepper motor plug X252. ,117
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/10 and relay K02/5)
– The following diagnostic trouble codes are also saved: SIC 334202.14 and/or SIC 334203.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334201.14 and SIC 334202.14.
• Defective stepper motor (M14) for the E-ICV no.3 function.
Additional references:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 36: OK: If the input value in
value address SIC 36 is correct,
SIC 36 –– Activation of the E-ICV functions—Specification GO TO 3.
Without E-ICV:—Status ............................................................................................... 000
E-ICV no.1 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... XX1 correct input and delete
E-ICV no.2 function switched on:— diagnostic trouble code.
Status .......................................................................................................................... X1X
E-ICV no.3 function switched on:—
Status .......................................................................................................................... 1XX
– – –1/1
3 Checking the input Check identification of stepper motor 3 (ICA 3). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334204.14 is saved if diagnostic trouble codes SIC 334204.14, SIC
there is a problem in transferring data between the 334205.14 and/or SIC 334207.14 are saved as well,
stepper motor for E-SCV no.1 and the SIC. Once the this indicates a general problem with the 11-bit CAN
ignition is switched ON, the controller fails to establish BUS. This diagnostic trouble code only appears if the
contact with the stepper motor. This diagnostic trouble SIC fails to receive an initialization report from the
code triggers the alarm level: “Information”. If stepper motor after the ignition has been switched ON.
LX25546,0000457 –19–01AUG03–1/1
Diagnostics
• Tractor is not equipped with an E-SCV (incorrect calibration value stored in address SIC 37).
211
SIC • Stepper motor for E-SCV no.1 is not connected.
,120 • Defective stepper motor plug X464.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/12 and relay K02/7)
– The following diagnostic trouble code is also saved: SIC 334205.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334204.14, SIC 334205.14 and/or SIC 334207.14.
• Defective stepper motor (A36) for the E-SCV no.1 function.
Additional references:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 37: OK: If the input value in
value address SIC 37 is correct,
SIC 37 –– Activating the E-SCV functions 1 to 3—Specification GO TO 3.
Without E-SCV:—Status ............................................................................................. 000
E-SCV no.1 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... XX1 correct input and delete
E-SCV no.2 function switched on:— diagnostic trouble code.
Status .......................................................................................................................... X1X
E-SCV no.3 function switched on:—
Status .......................................................................................................................... 1XX
– – –1/1
3 Checking the input Check identification of stepper motor 1 (SCA 1). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334205.14 is saved if diagnostic trouble codes SIC 334204.14, SIC
there is a problem in transferring data between the 334205.14 and/or SIC 334207.14 are saved as well,
stepper motor for E-SCV no.2 and the SIC. Once the this indicates a general problem with the 11-bit CAN
ignition is switched ON, the controller fails to establish BUS. This diagnostic trouble code only appears if the
contact with the stepper motor. This diagnostic trouble SIC fails to receive an initialization report from the
code triggers the alarm level: “Information”. If stepper motor after the ignition has been switched ON.
LX25546,0000458 –19–01AUG03–1/1
Diagnostics
• Tractor is not equipped with an E-SCV (incorrect calibration value stored in address SIC 37).
211
• Stepper motor for E-SCV no.2 is not connected. SIC
• Defective stepper motor plug X465. ,123
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/12 and relay K02/7)
– The following diagnostic trouble code is also saved: SIC 334204.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334204.14, SIC 334206.14 and/or SIC 334207.14.
• Defective stepper motor (A37) for the E-SCV no.2 function.
Additional references:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 37: OK: If the input value in
value address SIC 37 is correct,
SIC 37 –– Activating the E-SCV functions 1 to 3—Specification GO TO 3.
Without E-SCV:—Status ............................................................................................. 000
E-SCV no.1 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... XX1 correct input and delete
E-SCV no.2 function switched on:— diagnostic trouble code.
Status .......................................................................................................................... X1X
E-SCV no.3 function switched on:—
Status .......................................................................................................................... 1XX
– – –1/1
3 Checking the input Check identification of stepper motor 2 (SCA 2). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334206.14 is saved if diagnostic trouble codes SIC 334204.14, SIC
there is a problem in transferring data between the 334205.14 and/or SIC 334207.14 are saved as well,
stepper motor for E-SCV no.3 and the SIC. Once the this indicates a general problem with the 11-bit CAN
ignition is switched ON, the controller fails to establish BUS. This diagnostic trouble code only appears if the
contact with the stepper motor. This diagnostic trouble SIC fails to receive an initialization report from the
code triggers the alarm level: “Information”. If stepper motor after the ignition has been switched ON.
LX25546,0000459 –19–01AUG03–1/1
Diagnostics
• Tractor is not equipped with an E-SCV (incorrect calibration value stored in address SIC 37).
211
SIC • Stepper motor for E-SCV no.3 is not connected.
,126 • Defective stepper motor plug X466.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/11 and relay K02/6)
– The following diagnostic trouble code is also saved: SIC 334207.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334204.14, SIC 334205.14 and/or SIC 334207.14.
• Defective stepper motor (A38) for the E-SCV no.3 function.
Additional references:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 37: OK: If the input value in
value address SIC 37 is correct,
SIC 37 –– Activating the E-SCV functions 1 to 3—Specification GO TO 3.
Without E-SCV:—Status ............................................................................................. 000
E-SCV no.1 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... XX1 correct input and delete
E-SCV no.2 function switched on:— diagnostic trouble code.
Status .......................................................................................................................... X1X
E-SCV no.3 function switched on:—
Status .......................................................................................................................... 1XX
– – –1/1
3 Checking the input Check identification of stepper motor 3 (SCA 3). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334207.14 is saved if diagnostic trouble codes SIC 334204.14, SIC
211
there is a problem in transferring data between the 334205.14 and SIC 334206.14 are saved as well, this SIC
stepper motor for E-SCV no.4 and the SIC. Once the indicates a general problem with the 11-bit CAN BUS. ,129
ignition is switched ON, the controller fails to establish This diagnostic trouble code only appears if the SIC
contact with the stepper motor. This diagnostic trouble fails to receive an initialization report from the stepper
code triggers the alarm level: “Information”. If motor after the ignition has been switched ON.
LX25546,000045B –19–01AUG03–1/1
Diagnostics
• Tractor is not equipped with an E-SCV (incorrect calibration value stored in address SIC 38).
• Stepper motor for E-SCV no.4 is not connected.
• Defective stepper motor plug X467.
– Power supply or 11-bit CAN BUS connection.
• A general problem with the power supply to the stepper motors (fuse F03/11 and relay K02/6)
– The following diagnostic trouble code is also saved: SIC 334206.14.
• A general problem with the 11-bit CAN BUS connection or with the power supply.
– The following diagnostic trouble codes are also saved: SIC 334204.14, SIC 334205.14 and SIC 334206.14.
• Defective stepper motor (A39) for the E-SCV no.4 function.
Additional references:
– – –1/1
– – –1/1
2 Checking the input Access address SIC 38: OK: If the input value in
value address SIC 38 is correct,
SIC 38 –– Activating the E-SCV function 4—Specification GO TO 3.
Without E-SCV no 4:—Status ..................................................................................... 000
E-SCV no.4 function switched on:— NOT OK: Enter the
Status .......................................................................................................................... 001 correct input and delete
diagnostic trouble code.
– – –1/1
3 Checking the input Check identification of stepper motor 4 (SCA 4). See: Address SIC 040 –– Calibration OK: If the input value in
value at identification of Stepper Motor - Identification, Section 245, Group SIC in the Technical Manual. address SIC 40 is correct,
address SIC 40 GO TO 4.
– – –1/1
– – –1/1
SIC 334221.14 — E-ICV No.1, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334221.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-ICV no.1 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,000045D –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
SIC – Power supply circuit.
,132 – 11-bit CAN BUS circuit.
• Defective stepper motor (M12) for the E-ICV no.1 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
SIC 334222.14 — E-ICV No.2, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334222.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-ICV no.2 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,000045E –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
SIC – Power supply circuit.
,134 – 11-bit CAN BUS circuit.
• Defective stepper motor (M13) for the E-ICV no.2 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
SIC 334223.14 — E-ICV No.3, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334223.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-ICV no.3 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,000045F –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
SIC – Power supply circuit.
,136 – 11-bit CAN BUS circuit.
• Defective stepper motor (M14) for the E-ICV no.3 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
SIC 334224.14 — E-SCV No.1, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334224.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-SCV no.1 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,0000460 –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
SIC – Power supply circuit.
,138 – 11-bit CAN BUS circuit.
• Defective stepper motor (A36) for the E-SCV no.1 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
SIC 334225.14 — E-SCV No.2, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334225.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-SCV no.2 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,0000461 –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
SIC – Power supply circuit.
,140 – 11-bit CAN BUS circuit.
• Defective stepper motor (A37) for the E-SCV no.2 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
SIC 334226.14 — E-SCV No.3, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334226.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-SCV no.3 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,0000462 –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
SIC – Power supply circuit.
,142 – 11-bit CAN BUS circuit.
• Defective stepper motor (A38) for the E-SCV no.3 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
– – –1/1
SIC 334227.14 — E-SCV No.4, Stepper Motor Fails to Respond to Command from
Controller
Diagnostic trouble code SIC 334227.14 is saved if a connection to the stepper motor, or makes only
there is a problem in transferring data between the intermittent contact (possibly due to a loose wire). This
stepper motor for E-SCV no.4 and the SIC. During diagnostic trouble code triggers the alarm level:
operation, following a successful initialization (link “Information”.
made after ignition ON), the controller fails to establish
LX25546,0000463 –19–01APR02–1/1
Diagnostics
• Harness problem caused by loose/bad/slid back contacts (loose connections) and/or bad ground connections.
211
– Power supply circuit. SIC
– 11-bit CAN BUS circuit. ,145
• Defective stepper motor (A39) for the E-SCV no.4 function.
Additional references:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code SIC 334240.14 is saved if the identification. The diagnostic trouble code triggers the
controller for electrically actuated SCVs detects a alarm level: “Information”.
faulty signal in the circuit of the control unit
LX25546,0000464 –19–01OCT01–1/1
Diagnosis
Additional References:
– – –1/1
– – –1/1
2 Checking the Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
controller loose/bad/slid back) and/or bad ground connections. completed.
identification circuit
(lead 728) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Repair as
problems (loose contacts), all components of the respective circuit must be checked. needed and carry out an
operational test.
211
For circuit diagram see:
SIC
,148
• Reference 240-10-030, SE21-Electronic Actuation of SCVs.
For component location and pin arrangement see SIC wiring harness W16:
• Reference 240-26-004, Wiring Harnesses for 6120, 6220, 6320, 6420 and 6520
Tractors with PowrQuad Plus Transmission and Stage I Engine to 97/68/EC —
Summary of References.
• Reference 240-26-005, Wiring Harnesses for 6320, 6420 and 6520 Tractors with
AutoQuad Transmission and Stage I Engine to 97/68/EC — Summary of
References.
• Reference 240-26-002, Wiring Harnesses for 6420S, 6620, 6820, 6920 and 6920S
Tractors with PowrQuad Plus or AutoQuad Transmissions and Stage I Engine to
97/68/EC — Summary of References.
• Reference 240-26-003, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage I Engine to 97/68/EC — Summary of References.
• Reference 240-26-501, Wiring Harnesses for Tractors with PowrQuad Plus or
AutoQuad Transmissions and Stage II Engine to 97/68/EC — Summary of
References.
• Reference 240-26-502, Wiring Harnesses for Tractors with AutoPowr/IVT
Transmission and Stage II Engine to 97/68/EC — Summary of References
– – –1/1
Diagnostic trouble code SSU 000084.09 is saved if no detected on the CAN BUS.
211
signal from the wheel speed sending unit can be Alarm level: CAUTION. SSU
1
LX26156,0000184 –19–30JUL03–1/1
Diagnostics
Additional references:
• “Replacing the Wheel Speed Sending Unit”, (Section 40, Group 30 in the Repair manual)
– – –1/1
– – –1/1
2 Check input address - To test the signal, you have to drive the tractor. OK: If there is a signal
for configuration of while the tractor is in
wheel speed sender Access address SSU018: motion, diagnosis is
completed.
SSU018 –– Travel speed signal—Specification
Start the engine, drive the tractor:— NOT OK: GO TO 3
211
Speed .............................................................................................................. 00.00 km/h
SSU
2
– – –1/1
3 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
LX26156,00001AE –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Diagnosis
charging system completed.
• Check battery, refer to "Battery Checks", Section 240, Group 15.
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
LX26156,00001AF –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: Check all relevant
charging system connectors of the system
• Check battery, refer to "Battery Checks", Section 240, Group 15. voltage circuit for bad,
loose, widened or
corroded contacts.
– – –1/1
If an incorrect transmission type (AutoPowr or triggered. This indicates that the entry in address
211
PowrQuad, PowrQuad Plus and AutoQuad) is SSU036 is incorrect. SSU
identified, diagnostic trouble code SSU 000162.02 is Alarm level: CAUTION. 5
LX26156,00001BF –19–05AUG03–1/1
Diagnostics
NOTE: The setting in address SSU 036 is automatically written by the SSU controller. If an SSU controller is
replaced or installed in another tractor, address SSU 036 must be deleted (set to zero).
– – –1/1
– – –1/1
– – –1/1
SSU 000162.09 — SSU Controller, No Data Received from Transmission Controller (EPC
or TCU)
211
SSU If the information on transmission type (the entry in 000162.09 is triggered. This indicates a problem in the
6 address SSU 036) is not accepted on the CAN BUS CAN BUS.
after four attempts, diagnostic trouble code SSU Alarm level: CAUTION.
LX26156,0000185 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
As AutoTrac can only function when transmission oil still not be recognized on the CAN BUS, diagnostic
temperature is above 0°C, the information on trouble code 000177.09 is triggered.
transmission oil temperature is read out constantly on Alarm level: CAUTION.
the CAN BUS. If, at the fourth attempt, the value can
LX26156,0000186 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
SSU
9
SSU –– plug X631/2 (W51)—Specification
Power supply (fuses F06_14, F06_15):—
Positive (lead 967) ................................................................................ 12 volts at pin L1
Positive (ELX with ignition ON) (lead
968) ...................................................................................................... 12 volts at pin M1
Power supply:—Ground (lead 050) ...................................................... at pins L2 and M2
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin A1
CAN- (lead 935) .................................................................................................. at pin B1
– – –1/1
SSU 000237.31 — Basic Control Unit (BCU) is Not Transmitting Any Data to the SSU
Controller
LX26156,000025C –19–13AUG03–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
2 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the connections at the plug and control unit for loose, widened, slid-back or
corroded contacts.
– – –1/1
3 Checking the BCU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the 29-bit CAN BUS screen lines (930/932). operational test.
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
SSU
corroded contacts.
11
BCU –– plug X483/1 (W08)—Specification
Power supply:—Positive (lead 571) ...................................................... 12 volts at pin 23
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin 44
CAN- (lead 935) .................................................................................................. at pin 21
29-bit CAN BUS screen lines:—Lead
930- ..................................................................................................................... at pin 20
Lead 932+ ........................................................................................................... at pin 43
– – –1/1
LX26156,00001AB –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code SSU 000630.13 is saved if the controller has not been calibrated yet.
previous calibration was not saved or the new SSU Alarm level: CAUTION.
LX26156,0000187 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Calibrating the SSU Before calibrating the SSU controller, see: Reference 245-SSU-001, Calibration and OK: Calibration
controller Input Addresses. successful. Diagnosis
completed.
– – –1/1
Diagnostic trouble code SSU 000639.12 is saved if the BUS are faulty or incomplete.
data received by the SSU controller from the CAN Alarm level: Information.
LX26156,00001B5 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
SSU 000639.13 — 29-bit CAN BUS (Tractor BUS), High Error Rate
Diagnostic trouble code SSU 000639.13 is saved when indicates a general problem in the CAN BUS.
the SSU controller recognizes a very high error rate in Alarm level: Information.
the incoming CAN BUS (tractor BUS) messages. This
LX26156,00001B8 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
SSU 000639.19 — 29-bit CAN BUS (Tractor BUS), Very High Error Rate
Diagnostic trouble code SSU 000639.19 is saved when general problem in the CAN BUS.
211
SSU the SSU controller recognizes a very high error rate in Alarm level: Information.
16 the incoming CAN BUS messages. This indicates a
LX26156,000025B –19–13AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
SSU
17
SSU –– plug X631/2 (W51)—Specification
Power supply (fuses F06_14, F06_15):—
Positive (lead 967) ................................................................................ 12 volts at pin L1
Positive (ELX with ignition ON) (lead
968) ...................................................................................................... 12 volts at pin M1
Power supply:—Ground (lead 050) ...................................................... at pins L2 and M2
29-bit CAN BUS communication lines:—
CAN+ (lead 934) ................................................................................................. at pin A1
CAN- (lead 935) .................................................................................................. at pin B1
– – –1/1
SSU 001079.03 — Wheel Angle Sensor (WAS), Power Supply Too High
Diagnostic trouble code SSU 001079.03 is triggered if longer than 320 ms.
the power supply (for WAS) is over 5.25 volts for Alarm level: Information.
LX26156,0000188 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
211 – – –1/1
SSU
18
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 001079.04 — Wheel Angle Sensor (WAS), Power Supply Too Low
LX26156,0000189 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 001504.07 is triggered if than 25.5 hours without interruption.
211
the seat switch reports “operator on seat” for longer Alarm level: Information. SSU
21
LX26156,000018A –19–30JUL03–1/1
Diagnostics
Additional references:
• Reference 240-15-013, SE16A — Basic Control Unit (BCU) (Rear PTO and External Control)
– – –1/1
– – –1/1
– – –1/1
3 Checking the seat • Access address UIC 10. OK: • Type of error
switch (tractors with indicates a loose contact,
AutoPowr/IVT) UIC 10 –– Status, seat switch (S40)—Specification GO TO: Circuit/Harness
Operator sitting on seat:—Status ................................................................................ X1X Test for Seat Switch
Operator not sitting on seat:—Status .......................................................................... X0X (S40); see Section 245,
Group UIC in the
211
Technical Manual.
SSU
22
NOT OK: GO TO:
Circuit/Harness Test for
Seat Switch (S40); see
Section 245, Group UIC
in the Technical Manual.
– – –1/1
– – –1/1
If the information on the seat switch is not accepted on problem in the CAN BUS.
the CAN BUS after four attempts, diagnostic trouble Alarm level: CAUTION.
code SSU 0001504.09 is triggered. This indicates a
LX26156,000025E –19–13AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
3 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
If the AutoSteer function is activated and there is no no operator can be recognized on the seat for longer
211
SSU operator on the seat for longer than 2 seconds, than 7 seconds, the AutoSteer function is switched off.
24 diagnostic trouble code SSU 001504.14 is triggered. If Alarm level: CAUTION.
LX26156,000018C –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Checking the seat • Access address UIC 10. OK: • Type of error
switch indicates a loose contact,
UIC 10 –– Status, seat switch (S40)—Specification GO TO: Circuit/Harness
Operator sitting on seat:—Status ................................................................................ X1X Test for Seat Switch
Operator not sitting on seat:—Status .......................................................................... X0X (S40); see Section 245,
Group UIC in the
211
Technical Manual.
SSU
25
NOT OK: GO TO:
Circuit/Harness Test for
Seat Switch (S40); see
Section 245, Group UIC
in the Technical Manual.
– – –1/1
4 Checking the seat Access address BCU008. OK: This fault indicates a
switch problem in the CAN BUS.
BCU008 –– Status, seat switch (S40)—Specification GO TO: Circuit/Harness
Operator sitting on seat:—Status ............................................................................. XXX1 Test for Seat Switch in
Operator not sitting on seat:—Status ....................................................................... XXX0 Section 245, Group BCU.
NOT OK: Do a
Circuit/Harness Test for
Seat Switch (see in
Section 245, Group
BCU).
– – –1/1
LX26156,0000194 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– Turn the steering wheel slowly to the right; the value displayed should slowly
increase.
– Turn the steering wheel slowly to the left; the value displayed should slowly
decrease.
– – –1/1
– Turn the steering wheel slowly to the right; the value displayed should slowly
increase.
– Turn the steering wheel slowly to the left; the value displayed should slowly
decrease.
– – –1/1
Diagnostic trouble code SSU 001807.03 is triggered if over 5.25 volts for longer than 320 ms.
the power supply for steering input device SID 1 is Alarm level: Information.
LX26156,000018D –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
LX26156,000018E –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
LX26156,000018F –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 001807.06 is generated if for longer than 320 ms.
211
more than 20 mA flow to steering input device SID 1 Alarm level: Information. SSU
33
LX26156,0000190 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 001807.10 — The Signals from Steering Input Devices SID 1 and SID 2 are Unequal
Diagnostic trouble code SSU 001807.10 is triggered if counts. This indicates a problem in steering input
211
the values received from steering input device SID 1 device SID 1. SSU
(address SSU007) and steering input device SID 2 Alarm level: CAUTION. 35
(address SSU008) are different by more than 20
LX26156,0000191 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the counts • Start the engine. OK: If the values do NOT
of steering input • Access addresses SSU007 and SSU008. differ from each other by
device SID 1 and SID more than 20 counts, GO
2 (B138) SSU007 - Counts of steering input device SID 1 (B138), status—Specification TO 5.
Move the steering wheel to the right, the
value increases:—Number of counts ................................................................000 - 999 NOT OK: GO TO 3.
211
Move the steering wheel to the left, the
SSU
value decreases:—Number of counts ...............................................................999 - 000
36
SSU008 - Counts of steering input device SID 2 (B138), status—Specification
Move the steering wheel to the right, the
value increases:—Number of counts ................................................................000 - 999
Move the steering wheel to the left, the
value decreases:—Number of counts ...............................................................999 - 000
– Slowly turn the steering wheel to the left and right, at the same time checking
whether the values deviate by more than 20 counts.
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 001807.14 is triggered if steering input device SID 1) are faulty.
the values received by the SSU controller (signals from Alarm level: Information.
LX26156,0000193 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the counts • Start the engine. OK: If the values do NOT
of steering input • Access addresses SSU007 and SSU008. differ, GO TO 5.
device SID 1 (B138)
SSU007 - Counts of steering input device SID 1 (B138), status—Specification NOT OK: If the type of
Move the steering wheel to the right, the error indicates a loose
value increases:—Number of counts ................................................................000 - 999 contact, GO TO 3.
Move the steering wheel to the left, the
value decreases:—Number of counts ...............................................................999 - 000
– Slowly turn the steering wheel several times to the right and left. Note the values
with the wheel at left full-lock, then turn the wheel to right full-lock and note the
values there. The values should be the same in both cases.
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
211
SSU If the information on the reverse drive lever is not This indicates a problem in the CAN BUS.
40 accepted on the CAN BUS after four attempts, Alarm level: CAUTION.
diagnostic trouble code SSU 299433.09 is triggered.
LX26156,00001C2 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the status • With AutoPowr/IVT transmission, the display appears only when the tractor starts to OK: Diagnosis
of the reverse drive move. completed.
lever
Access address SSU017: NOT OK: GO TO 3.
– – –1/1
3 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
If the information on the reverse drive lever is not This indicates a problem in the CAN BUS.
accepted on the CAN BUS after four attempts, Alarm level: CAUTION.
diagnostic trouble code SSU 523425.09 is triggered.
LX26156,000025A –19–13AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the status • With AutoPowr/IVT transmission, the “reverse” or “forward” display appears only OK: Diagnosis
of the reverse drive when the tractor starts to move. completed.
lever
Access address SSU017: NOT OK: GO TO 3
– – –1/1
3 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
LX26156,00001A9 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX26156,00001AA –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX26156,000025D –19–13AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
LX26156,000025F –19–13AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the SSU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
LX26156,0000195 –19–30JUL03–1/1
Diagnostics
– – –1/1
– – –1/1
– – –1/1
The switch that activates AutoTrac consists of a detected, diagnostic trouble code SSU 523767.02 is
211
changeover contact, which allows the engagement triggered. SSU
signal to be checked. If a faulty engagement signal is Alarm level: CAUTION. 49
LX26156,00001C1 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the AutoTrac resume switch: OK: If there are no visible
signs of damage, GO TO
4.
LX1025922 –UN–07OCT03
AutoTrac resume switch
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for AutoTrac Resume Switch (S123), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
If a left/right discrepancy is detected (signals not at right or left full-lock, diagnostic trouble code SSU
211
reflecting actual steering direction) during calibration, 523795.02 is triggered. SSU
or if the signal from the wheel angle sensor is too low Alarm level: CAUTION. 51
LX26156,00001B1 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Repeating the Repeat calibration of the SSU controller and follow the calibration instructions, see: OK: Diagnosis
calibration Reference 245-SSU-001, Calibration and Input Addresses. completed.
– – –1/1
SSU 523795.10 — Electro-Hydraulic Steering Valve, Control Signal Not in Valid Range
The electro-hydraulic steering valve receives a control 15% of the total range), diagnostic trouble code SSU
211
SSU signal from the SSU controller, which can also request 523795.10 is triggered.
52 information on the position of the valve. If the control Alarm level: CAUTION.
signal is not in the valid range (over 85% or under
LX26156,00001BD –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the AutoTrac resume switch: OK: If there are no visible
signs of damage, GO TO
4.
LX1025922 –UN–07OCT03
AutoTrac resume switch
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for AutoTrac Resume Switch (S123), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
The electro-hydraulic steering valve can send error electro-hydraulic steering valve.
211
SSU information to the SSU controller. Diagnostic trouble • Open circuit
54 code SSU 523795.12 can be triggered for a number of
different reasons. Alarm level: CAUTION.
• Short circuit in 5-volt power supply to
LX26156,0000199 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Is diagnostic trouble code SSU 523810.01 also present? OK: Deal with diagnostic
trouble code SSU
❒ If system voltage (ELX) is disrupted, then diagnostic trouble codes SSU 523795.12 523810.01
and SSU 523810.01 are triggered, whereby diagnostic trouble code SSU 523810.01
must be dealt with first. NOT OK: GO TO 2
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the AutoTrac resume switch: OK: If there are no visible
signs of damage, GO TO
4.
LX1025922 –UN–07OCT03
AutoTrac resume switch
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for AutoTrac Resume Switch (S123), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
If excessive free-travel is detected during calibration trouble code SSU 523795.13 is triggered.
211
SSU (play at the steering cylinder and/or valve), diagnostic Alarm level: Information.
56
LX26156,000019A –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Calibrating with front Raise the front axle, delete the diagnostic trouble code and calibrate the SSU OK: Diagnosis
axle raised controller. completed.
Before raising the front axle, comply with the warning instructions; see: Use Proper NOT OK: If there is a
Lifting Equipment in Section 210, Group 05, and Support Machine Properly in Section mechanical or hydraulic
210, Group 05. problem at the steering
cylinder or steering valve,
Is calibration with raised front axle completed without any diagnostic trouble codes? see Reference
260-15-040, Checking the
Steering Valve and
Reference 260-10-010,
Steering Check.
– – –1/1
LX26156,000019C –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
1.3 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
3 Additional checks If the type of error indicates a loose contact or a blown fuse: OK: Diagnosis
and assessment of completed.
intermittent faults • For back-up, see also additional references for circuit checks:
– Reference 245-SSU-100, Test Procedure in the Case of Occasional SSU Circuit NOT OK: Recondition as
Problems (SSU Beep Mode). required and carry out an
– Reference 210-15-046, Troubleshooting Unsolved Problems. operational test.
211 – – –1/1
SSU
58
SSU 523821.02 — SSU Controller, Incorrect Input Value (Tractor Serial Number)
If there is an incorrect entry for the tractor serial SSU 523821.02 is triggered.
number in address SSU248, diagnostic trouble code Alarm level: CAUTION.
LX26156,000019B –19–30JUL03–1/1
Diagnostics
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code SSU 523824.03 is triggered if over 5.25 volts for longer than 320 ms.
211
the power supply for steering input device SID 2 is Alarm level: Information. SSU
59
LX26156,000019D –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
LX26156,000019E –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 523824.05 is generated if longer than 320 ms.
211
less than 4 mA flow to steering input device SID 2 for Alarm level: Information. SSU
63
LX26156,000019F –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 523824.06 is generated if for longer than 320 ms.
211
more than 20 mA flow to steering input device SID 2 Alarm level: Information. SSU
65
LX26156,00001A0 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 523824.10 — The Signals from Steering Input Devices SID 2 and SID 1 are Unequal
Diagnostic trouble code SSU 523824.10 is triggered if counts. This indicates a problem in steering input
211
the values received from steering input device SID 1 device SID2. SSU
(address SSU007) and steering input device SID 2 Alarm level: CAUTION. 67
(address SSU008) are different by more than 20
LX26156,00001A1 –19–30JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the counts • Start the engine. OK: If the values do NOT
of steering input • Access addresses SSU007 and SSU008. differ from each other by
device SID 1 and SID more than 20 counts, GO
2 (B138) SSU007 - Counts of steering input device SID 1 (B138), status—Specification TO 5.
Move the steering wheel to the right, the
value increases:—Number of counts ................................................................000 - 999 NOT OK: GO TO 3.
211
Move the steering wheel to the left, the
SSU
value decreases:—Number of counts ...............................................................999 - 000
68
SSU008 - Counts of steering input device SID 2 (B138), status—Specification
Move the steering wheel to the right, the
value increases:—Number of counts ................................................................000 - 999
Move the steering wheel to the left, the
value decreases:—Number of counts ...............................................................999 - 000
– Slowly turn the steering wheel to the left and right, at the same time checking
whether the values deviate by more than 20 counts.
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 523824.14 is triggered if steering input device SID 2) are faulty.
the values received by the SSU controller (signals from Alarm level: Information.
LX26156,00001A3 –19–31JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the counts • Start the engine. OK: If the values do NOT
of steering input • Access addresses SSU007 and SSU008. differ, GO TO 5.
device SID 2 (B138)
SSU007 - Counts of steering input device SID 1 (B138), status—Specification NOT OK: GO TO 3.
Move the steering wheel to the right, the
value increases:—Number of counts ................................................................000 - 999
Move the steering wheel to the left, the
value decreases:—Number of counts ...............................................................999 - 000
– Slowly turn the steering wheel several times to the right and left. Note the values
with the wheel at left full-lock, then turn the wheel to right full-lock and note the
values there. The values should be the same in both cases.
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 523826.00 — Signal from the Wheel Angle Sensor (WAS) on Channel 1 Too High
LX26156,00001A4 –19–31JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 523826.01 — Signal from the Wheel Angle Sensor (WAS) on Channel 1 Too Low
If the voltage at the signal lines of the wheel angle is triggered. This indicates that the circuit is open.
211
SSU sensor (WAS) channel 1 is under 0.5 volts for longer Alarm level: Information.
74 than 320 ms, diagnostic trouble code SSU 523826.01
LX26156,00001A5 –19–31JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code SSU 523826.02 is triggered if wheel angle sensor (WAS) is being calibrated.
211
SSU false signals are sent to the SSU controller while the Alarm level: CAUTION.
76
LX26156,00001B6 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the channel Access SSU901 - Channel 1 and 2 signals from the wheel angle sensor (WAS) or OK: GO TO 5.
1 and 2 signals from addresses SSU009 and SSU010:
the wheel angle NOT OK: GO TO 3
sensor (WAS) SSU009 Channel 1 signal from the wheel angle sensor (WAS)—Specification
Start the engine, turn the steering wheel
to left full-lock:—Voltage ......................................................................... 3.5 (+-0.4) volts
211
Start the engine, turn the steering wheel
SSU
to right full-lock:—Voltage ...................................................................... 1.0 (+-0.4) volts
77
Start the engine, steering set for
straight ahead:—Voltage .................................................................. 2.0-2.2 (+-0.4) volts
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
LX24888,00005EF –19–29SEP03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the channel Access SSU901 - Channel 1 and 2 signals from the wheel angle sensor (WAS) or OK: If channels 1 and 2
1 signal from the addresses SSU009 and SSU010: of the wheel angle sensor
wheel angle sensor (WAS) provide correct
(WAS) SSU009 Channel 1 signal from the wheel angle sensor (WAS)—Specification values, GO TO 5.
Start the engine, turn the steering wheel
to left full-lock:—Voltage ......................................................................... 3.5 (+-0.4) volts NOT OK: GO TO 3.
Start the engine, turn the steering wheel
to right full-lock:—Voltage ...................................................................... 1.0 (+-0.4) volts
Start the engine, steering set for
straight ahead:—Voltage .................................................................. 2.0-2.2 (+-0.4) volts
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 523826.10 — Signal from Wheel Angle Sensor (WAS) Not Recognized by Steering
Identification Device (SID)
211
If a movement is detected by the wheel angle sensor diagnostic trouble code SSU 523826.10 is triggered. SSU
(WAS) but not by the steering input device (SID), Alarm level: CAUTION. 81
LX26156,00001B0 –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of steering input device SID 1 and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025921 –UN–07OCT03
Steering input device (SID)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Steering Input Device (B138), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
6 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
7.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
7 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
of the wheel angle
sensor (WAS) NOT OK: Recondition as
required and do an
Operational Check for
Wheel Angle Sensor
(B139), see 245-SSU.
– – –1/1
SSU 523826.14 — Channel 1 Signal from the Wheel Angle Sensor (WAS) Incorrect in
Relation to Channel 2 Signal
The wheel angle sensor (WAS) consists of two is off by 0.2 volts, diagnostic trouble code SSU
separate sensors. The signal voltage at sensor 2 is 1/2 523826.14 is triggered.
that of the signal voltage at sensor 1. If this difference Alarm level: CAUTION.
LX26156,00001BC –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 524003.00 — Signal from the Wheel Angle Sensor (WAS) on Channel 2 Too High
LX26156,00001BB –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
SSU 524003.01 — Signal from the Wheel Angle Sensor (WAS) on Channel 2 Too Low
If the voltage at signal line 986 of channel 2 of the is triggered. This indicates that the circuit is open.
211
wheel angle sensor (WAS) is under 0.5 volts for longer Alarm level: Information. SSU
than 320 ms, diagnostic trouble code SSU 524003.01 89
LX26156,00001BA –19–05AUG03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
3 Initial component test Perform a visual inspection of the wheel angle sensor (WAS) and of the connector OK: If there are no visible
associated with it: signs of damage, GO TO
4.
LX1025920 –UN–07OCT03
Wheel angle sensor (WAS)
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Wheel Angle Sensor (B139), see 245-SSU. OK: GO TO 5.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304019.05 is saved if the pedal potentiometer transmitted as CAN BUS message
211
position of the clutch pedal switch does not correspond from the user interface controller UIC). The diagnostic TCU
to the position of the clutch pedal (voltage of clutch trouble code triggers the alarm level: “CAUTION”. 1
LX12234,0000BAB –19–01APR02–1/1
Diagnostics
• “Reconditioning the Clutch Actuation Mechanism” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
05).
• “Reconditioning the Clutch Actuation Mechanism” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
05).
– – –1/1
– – –1/1
– – –1/1
3 Checking the clutch NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage OK: GO TO 4.
pedal potentiometer change while the clutch is actuated indicates a defective potentiometer.
NOT OK: GO TO:
2.1 – Check channel 1 of the Hall-type potentiometer: Circuit/Harness test for
clutch pedal
• Access address UIC 18: potentiometer (B65); see
Technical Manual, section
UIC 18 –– Voltage, clutch pedal potentiometer (B65; channel 1)—Specification 245, group UIC.
Pedal declutched:—Minimum voltage .................................................................. 0.5 volts
Pedal clutched:—Maximum voltage ..................................................................... 4.5 volts
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304020.02 is saved if the lever (transmitted by the UIC). This diagnostic trouble
12-volt signal from the transmission enable relay does code triggers the alarm level: “CAUTION”.
not correspond to the position of the reverse drive
LX12234,0000BAC –19–01NOV03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
– – –1/1
4 Checking the reverse NOTE: If there is a problem at transmission enable relay K02/1, all the positions of the OK: Diagnosis
drive lever reverse drive lever appear in address UIC39 as faults (“ERR”). completed.
LX1024145 –UN–29NOV00
• Ignition ON.
– – –1/1
Diagnostic trouble code TCU 304024.04 is saved when short to ground in the sender circuit. The diagnostic
211
the transmission control unit registers an unlikely trouble code triggers the alarm level: “Information”. TCU
temperature and therefore indicates that there is a 7
LX12234,0000BAD –19–01APR02–1/1
Diagnostics
Additional references:
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304032.03 is saved if the (battery voltage). The diagnostic trouble code triggers
circuit of the clutch pedal switch is shorted to the the alarm level: “CAUTION”.
power supply for the forward and reverse solenoids
LX12234,0000BAE –19–01APR02–1/1
Diagnostics
• “Reconditioning the Clutch Actuation Mechanism” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
05).
• “Reconditioning the Clutch Actuation Mechanism” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304033.03 is saved if the voltage). The diagnostic trouble code triggers the
circuit of the transmission enable relay is shorted to alarm level: “CAUTION”.
the power supply for the range elements (battery
LX12234,0000BAF –19–01APR02–1/1
Diagnostics
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304040.03 is saved when open or a short circuit to the supply voltage (battery
the transmission control unit registers an unlikely voltage) in the sender circuit. The diagnostic trouble
temperature and therefore indicates that there is an code triggers the alarm level: “Information”.
LX12234,0000BB0 –19–01APR02–1/1
Diagnostics
Additional references:
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304048.04 is saved when diagnostic trouble code triggers the alarm level:
there is a short to ground in the sender circuit. The “CAUTION”.
LX12234,0000BB1 –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Input Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53,
Group 15).
• “Replacing the Transmission Input Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53,
Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the sending Compare the value at transmission input speed sender B61 with the engine speed OK: • Diagnosis
unit for transmission displayed on the basic informator (the value of crankshaft speed sender B72 as completed.
input speed transmitted by the ECU):
• Type of error indicates
• Start the engine. a loose contact, GO TO:
Circuit/harness test for
211
• Access address TCU 45. transmission input speed
TCU
sender (B61); see Section
16
• Do this test while the engine is running. 245, Group TCU in the
Technical manual.
• The value displayed at the diagnostic address should be the same as that shown on
the basic informator: NOT OK: GO TO:
Circuit/harness test for
TCU 45 –– Speed, transmission input speed sender (B61)—Specification transmission input speed
Transmission input speed (engine sender (B61); see Section
speed) in rpm:—rpm ......................................................... 0 to max. transm. input speed 245, Group TCU in the
Technical manual.
– – –1/1
Diagnostic trouble code TCU 304049.04 is saved when circuit. This diagnostic trouble code triggers the alarm
there is a short to ground in channel 1 of the sender’s level: “CAUTION”.
LX12234,0000BB2 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304050.04 is saved when circuit. This diagnostic trouble code triggers the alarm
there is a short to ground in channel 1 of the sender’s level: “CAUTION”.
LX12234,0000BB3 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Hydrostatic Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
10).
• “Replacing the Hydrostatic Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX1025965 –UN–30OCT03
Ranges of the reverse drive lever
• The display of channels 1 and 2 should alternate between “0” and “1”:
– – –1/1
Diagnostic trouble code TCU 304051.04 is saved when circuit. This diagnostic trouble code triggers the alarm
211
there is a short to ground in channel 2 of the sender’s level: “CAUTION”. TCU
21
LX12234,0000BB4 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304052.04 is saved when circuit. This diagnostic trouble code triggers the alarm
there is a short to ground in channel 2 of the sender’s level: “CAUTION”.
LX12234,0000BB5 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Hydrostatic Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
10).
• “Replacing the Hydrostatic Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX1025965 –UN–30OCT03
Ranges of the reverse drive lever
• The display of channels 1 and 2 should alternate between “0” and “1”:
– – –1/1
Diagnostic trouble code TCU 304056.03 is saved when (battery voltage) in the sender’s circuit. The diagnostic
211
there is an open or a short circuit to the supply voltage trouble code triggers the alarm level: “CAUTION”. TCU
25
LX12234,0000BB6 –19–01APR02–1/1
Diagnostics
• “Replacing the Transmission Input Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53,
Group 15).
• “Replacing the Transmission Input Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53,
Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the sending Compare the value at transmission input speed sender B61 with the engine speed OK: • Diagnosis
unit for transmission displayed on the basic informator (the value of crankshaft speed sender B72 as completed.
input speed transmitted by the ECU):
• Type of error indicates
• Start the engine. a loose contact, GO TO:
Circuit/harness test for
211
• Access address TCU 45. transmission input speed
TCU
sender (B61); see Section
26
• Do this test while the engine is running. 245, Group TCU in the
Technical manual.
• The value displayed at the diagnostic address should be the same as that shown on
the basic informator: NOT OK: GO TO:
Circuit/harness test for
TCU 45 –– Speed, transmission input speed sender (B61)—Specification transmission input speed
Transmission input speed (engine sender (B61); see Section
speed) in rpm:—rpm ......................................................... 0 to max. transm. input speed 245, Group TCU in the
Technical manual.
– – –1/1
Diagnostic trouble code TCU 304057.03 is saved when This diagnostic trouble code triggers the alarm level:
there is an open or a short circuit to the supply voltage “CAUTION”.
(battery voltage) at channel 1 of the sender’s circuit.
LX12234,0000BB7 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304058.03 is saved when This diagnostic trouble code triggers the alarm level:
there is an open or a short circuit to the supply voltage “CAUTION”.
(battery voltage) at channel 1 of the sender’s circuit.
LX12234,0000BB8 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Hydrostatic Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
10).
• “Replacing the Hydrostatic Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX1025965 –UN–30OCT03
Ranges of the reverse drive lever
• The display of channels 1 and 2 should alternate between “0” and “1”:
– – –1/1
211
Diagnostic trouble code TCU 304059.03 is saved when This diagnostic trouble code triggers the alarm level: TCU
there is an open or a short circuit to the supply voltage “CAUTION”. 31
(battery voltage) at channel 2 of the sender’s circuit.
LX12234,0000BB9 –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304060.03 is saved when This diagnostic trouble code triggers the alarm level:
211
there is an open or a short circuit to the supply voltage “CAUTION”. TCU
(battery voltage) at channel 2 of the sender’s circuit. 33
LX12234,0000BBA –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Hydrostatic Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
10).
• “Replacing the Hydrostatic Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX1025965 –UN–30OCT03
Ranges of the reverse drive lever
• The display of channels 1 and 2 should alternate between “0” and “1”:
– – –1/1
Diagnostic trouble code TCU 304064.02 is saved if the diagnostic trouble code triggers the alarm level:
211
TCU TCU detects that the transmission input speed has “CAUTION”.
36 dropped suddenly and inexplicably to 0 rpm. The
LX12234,0000BBB –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Input Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53,
Group 15).
• “Replacing the Transmission Input Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53,
Group 15).
– – –1/1
– – –1/1
2 Checking the sending Compare the value at transmission input speed sender B61 with the engine speed OK: • Diagnosis
unit for transmission displayed on the basic informator (the value of crankshaft speed sender B72 as completed.
input speed transmitted by the ECU):
• Type of error indicates
• Start the engine. a loose contact, GO TO:
Circuit/harness test for
• Access address TCU 45. transmission input speed
sender (B61); see Section
• Do this test while the engine is running. 245, Group TCU in the
Technical manual.
• The value displayed at the diagnostic address should be the same as that shown on
the basic informator: NOT OK: GO TO:
Circuit/harness test for
TCU 45 –– Speed, transmission input speed sender (B61)—Specification transmission input speed
Transmission input speed (engine sender (B61); see Section
speed) in rpm:—rpm ......................................................... 0 to max. transm. input speed 245, Group TCU in the
Technical manual.
– – –1/1
TCU 304069.02 — Implausible Drop in Speed at the PLC’s Transmission Output Speed
Signal
Diagnostic trouble code TCU 304069.02 is saved if the The diagnostic trouble code triggers the alarm level:
TCU detects that the transmission output speed of the “Information”.
PLC has dropped suddenly and inexplicably to 0 rpm.
LX12234,0000BBC –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Sending Unit for Transmission Output Speed (B84) on Tractors with AutoPowr/IVT Transmission”
on 6420 and 6620 tractors (Repair Manual, Section 40, Group 30).
• “Replacing the PLC’s Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53,
Group 15).
– – –1/1
– – –1/1
2 Checking the See: Reference 245-PLC-102 , Circuit Test on Sender for Transmission Output Speed OK: GO TO 3.
transmission output (B84) in Section 245, Group PLC of the Technical Manual.
speed sender (B84) NOT OK: Replace the
sender and carry out an
operational check.
– – –1/1
3 Checking the line Check cable 696 (amplified speed signal from PLC): OK: • Check the
connection between connections for loose,
the PLC and TCU • for an open circuit. widened, slid-back or
• for a grounded circuit. corroded contacts.
• for a shorted circuit.
• Check that the sender
211
Lead 696 (amplified speed signal from PLC) is installed properly
TCU
(sender’s position).
W08 (wiring harness - cab) 39
From To • Check the sender’s
X382-pin 29 X332-pin 65 gearwheel for signs of
(PLC) (TCU) mechanical damage.
– – –1/1
Diagnostic trouble code TCU 304070.10 is saved if the output speed sender is defective. The diagnostic
PLC reports via the CAN BUS that a transmission trouble code triggers the alarm level: “Information”.
LX12234,0000BBD –19–01APR02–1/1
Diagnostics
• “Replacing the Sending Unit for Transmission Output Speed (B84) on Tractors with AutoPowr/IVT Transmission”
on 6420 and 6620 tractors (Repair Manual, Section 40, Group 30).
• “Replacing the PLC’s Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53,
Group 15).
– – –1/1
– – –1/1
2 Checking the See: Reference 245-PLC-102 , Circuit Test on Sender for Transmission Output Speed OK: • Check the
transmission output (B84) in Section 245, Group PLC of the Technical Manual. connections for loose,
speed (B84) widened, slid-back or
corroded contacts.
– – –1/1
TCU 304072.11 — Transmission Input Speed and Engine Speed Do Not Match
Diagnostic trouble code TCU 304072.11 is stored if the at the engine control unit (ECU) via CAN BUS. This
211
transmission input speed registered directly by the diagnostic trouble code sets off a “CAUTION” alarm. TCU
TCU does not match the engine speed that is available 41
LX12234,0000BBE –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Input Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53,
Group 15).
• “Replacing the Transmission Input Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53,
Group 15).
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
– – –1/1
– – –1/1
2 Checking the sending Compare the value at transmission input speed sender B61 with the engine speed OK: • Diagnosis
unit for transmission displayed on the basic informator (the value of crankshaft speed sender B72 as completed.
input speed transmitted by the ECU):
• Type of error indicates
• Start the engine. a loose contact, GO TO:
Circuit/harness test for
• Access address TCU 45. transmission input speed
sender (B61); see Section
• Do this test while the engine is running. 245, Group TCU in the
Technical manual.
• The value displayed at the diagnostic address should be the same as that shown on
the basic informator: NOT OK: GO TO:
Circuit/harness test for
TCU 45 –– Speed, transmission input speed sender (B61)—Specification transmission input speed
Transmission input speed (engine sender (B61); see Section
speed) in rpm:—rpm ......................................................... 0 to max. transm. input speed 245, Group TCU in the
Technical manual.
– – –1/1
TCU 304073.08 — Transmission Output Speed Sender, Speed in Channel 1 Lower than in
Channel 2
Diagnostic trouble code TCU 304073.08 is saved if a sender. The diagnostic trouble code triggers the alarm
difference in frequency is detected between the two level: “Information”.
output signals of the transmission output speed
LX12234,0000BBF –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
– – –1/1
– – –1/1
2 Checking the circuit Check the lines for channel 1 and channel 2 from the sender to the TCU. See OK: Replace the
of transmission Circuit/harness test for transmission output speed sender (B63); see Section 245, transmission output
output speed sender Group TCU in the Technical manual. speed sender (B63) and
(B63) carry out an operational
test.
– – –1/1
TCU 304074.08 — Hydrostatic Speed Sender, Speed in Channel 1 Lower than in Channel
2
211
TCU Diagnostic trouble code TCU 304074.08 is saved if a diagnostic trouble code triggers the alarm level:
44 difference in frequency is detected between the two “Information”.
output signals of the hydrostatic speed sender. The
LX12234,0000BC0 –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Hydrostatic Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
10).
• “Replacing the Hydrostatic Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
10).
– – –1/1
– – –1/1
2 Checking the circuit Check the lines for channel 1 and channel 2 from the sender to the TCU. See OK: Replace the
of hydrostatic speed Circuit/harness test for hydrostatic speed sender (B62); see Section 245, Group TCU hydrostatic speed sender
sender (B62) in the Technical manual. and carry out an
operational test.
– – –1/1
TCU 304075.08 — Transmission Output Speed Sender, Speed in Channel 2 Lower than in
Channel 1
Diagnostic trouble code TCU 304075.08 is saved if a sender. The diagnostic trouble code triggers the alarm
difference in frequency is detected between the two level: “Information”.
output signals of the transmission output speed
LX12234,0000BC1 –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
– – –1/1
– – –1/1
2 Checking the circuit Check the lines for channel 1 and channel 2 from the sender to the TCU. See OK: Replace the
of transmission Circuit/harness test for transmission output speed sender (B63); see Section 245, transmission output
output speed sender Group TCU in the Technical manual. speed sender (B63) and
(B63) carry out an operational
test.
– – –1/1
TCU 304076.08 — Hydrostatic Speed Sender, Speed in Channel 2 Lower than in Channel
1
Diagnostic trouble code TCU 304076.08 is saved if a diagnostic trouble code triggers the alarm level:
difference in frequency is detected between the two “Information”.
output signals of the hydrostatic speed sender. The
LX12234,0000BC2 –19–01APR02–1/1
Diagnostics
Additional references:
• “Replacing the Hydrostatic Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
10).
• “Replacing the Hydrostatic Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
10).
– – –1/1
– – –1/1
2 Checking the circuit Check the lines for channel 1 and channel 2 from the sender to the TCU. See OK: Replace the
of hydrostatic speed Circuit/harness test for hydrostatic speed sender (B62); see Section 245, Group TCU hydrostatic speed sender
sender (B62) in the Technical manual. and carry out an
operational test.
– – –1/1
211
TCU Diagnostic trouble code TCU 304077.07 is stored if transmission output speed. This implies a problem with
48 with power flowing through the transmission the the transmission. This diagnostic trouble code triggers
registered ratio between the transmission input speed the alarm level: “CAUTION”.
and hydrostatic speed does not match the actual
LX12234,0000BC3 –19–01NOV03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
LX1025965 –UN–30OCT03
Ranges of the reverse drive lever
• The display of channels 1 and 2 should alternate between “0” and “1”:
– – –1/1
4 Checking the Diagnostics with Service ADVISOR: OK: If test is OK, or if the
transmission output tractor cannot move: GO
speed (B63). • Start the engine. TO 5.
• Access template TCU905 - Sending unit for transmission output speed (B63).
• Do this check while the tractor is in motion: NOT OK: GO TO:
– The display of channels 1 and 2 should alternate between “0” and “1”: Circuit/harness test for
211
transmission output
TCU
TCU 011 –– Status, transmission output speed sender (B63)—Specification speed sender (B63); see
52
Signal from channel 1 present:—Status ..................................................................... 1XX Section 245, Group TCU
Signal from channel 2 present:—Status ..................................................................... X1X in the Technical manual.
– Doubling travel speed results in a doubling of the output value in address TCU
47.
– – –1/1
• Operate engine at 1800 rpm for 10 - 15 seconds with oil temperature above 40°C NOT OK: Replace the
(104°F). filter and carry out an
operational check.
• Access addresses TCU 05 and TCU 21 (oil temperature shown in °C) or template
TCU 900 - Transmission Oil Circuit for AutoPowr/IVT Transmission.
5.3 - Check that filter by-pass valve (cold-weather starting) is operating properly: OK: GO TO 6.
– – –1/1
– – –1/1
7 Pressure test for IMPORTANT: Always do ALL the pressure tests in the test result table, otherwise OK: Send the test result
transmission and you may identify only a secondary problem and not the initial one. table and checklist to the
other consumers relevant After-Sales
Before checking system pressure, lube oil pressure, reduced system pressure Service station (see
(pressure for other consumers), the transmission clutches and other consumers, see DTAC solution 58908).
Reference 253-15-001, AutoPowr/IVT Transmission — Test Result Table.
211
Once the tests have been completed, the entire test result table in DTAC solution NOT OK: Send the test
TCU
58908 must be sent to the relevant After-Sales Service station. result table and checklist
54
to the relevant After-Sales
For test ports, see: Service station (see
DTAC solution 58908).
• Reference 253-15-00, AutoPowr/IVT Transmission — Test Ports (6420 and 6620).
• Reference 253-15-006, AutoPowr/IVT Transmission — Test Ports (6820 and 6920).
– – –1/1
Diagnostic trouble code TCU 304079.07 is saved if of the hydrostatic unit. This implies a problem with the
amperage at the proportional solenoids of the hydrostatic unit. This diagnostic trouble code triggers
hydrostatic unit does not match the registered ratio the alarm level: “CAUTION”.
between the transmission input speed and the speed
LX12234,0000BC4 –19–01NOV03–1/1
Diagnostics
Additional references:
– – –1/1
1.3
– – –1/1
– – –1/1
• Operate engine at 1800 rpm for 10 - 15 seconds with oil temperature above 40°C NOT OK: Replace the
(104°F). filter and carry out an
operational check.
• Access addresses TCU 05 and TCU 21 (oil temperature shown in °C) or template
TCU 900 - Transmission Oil Circuit for AutoPowr/IVT Transmission.
– – –1/1
– – –1/1
5 Check the amperage NOTE: Proportional solenoid valves are used to actuate the hydrostatic control valve.
at the hydrostatic unit By making an input at the address TCU 049, it is possible to cause these proportional
solenoid valves to operate at different amperages.
Taking engine speed into account, and with zero load, it is possible to move the
swashplate through all its possible angles (function of the proportional solenoid valves).
211
However, this does not reveal how the hydrostatic unit will function under load
TCU
(high-pressure range).
59
• Reverse drive lever in corner park position.
• Start the engine.
• Access address TCU 49.
Using Service ADVISOR, go to “Setup Controller” in the “Readings” menu.
• Key in value XXX for the relevant proportional solenoid valve at address TCU 49,
and confirm (see table for value).
• Access address TCU 42 (amperage of proportional solenoid 1), TCU 43 (amperage
of proportional solenoid 2) and TCU 46 (hydrostatic speed), or template TCU 901 -
Proportional Solenoid Test (Y1, Y2) for AutoPowr/IVT transmission.
• Adjust engine speed (see table for values).
• Write the hydrostatic speed of address TCU 46 in the test result log:
000010 50 mA
(~0) (~0)
000014 400 mA
000019 900 mA
Proportional solenoid 2 Hydrostatic output
(Negative direction of Address TCU 43 speed (rpm)
rotation) (Addr. TCU 46)
000020 50 mA
(~0) (~0)
000024 400 mA
000029 900 mA
– – –1/2
–19– –2/2
6 Pressure test for IMPORTANT: Always do ALL the pressure tests in the test result table, otherwise OK: Send the test result
transmission and you may identify only a secondary problem and not the initial one. table and checklist to the
other consumers relevant After-Sales
Before checking system pressure, lube oil pressure, reduced system pressure Service station (see
(pressure for other consumers), the transmission clutches and other consumers, see DTAC solution 58908).
Reference 253-15-001, AutoPowr/IVT Transmission — Test Result Table.
Once the tests have been completed, the entire test result table in DTAC solution NOT OK: Send the test
58908 must be sent to the relevant After-Sales Service station. result table and checklist
to the relevant After-Sales
For test ports, see: Service station (see
DTAC solution 58908).
• Reference 253-15-005, AutoPowr/IVT Transmission — Test Ports (6420 and 6620).
• Reference 253-15-006, AutoPowr/IVT Transmission — Test Ports (6820 and 6920).
– – –1/1
Diagnostic trouble code TCU 304080.02 is stored if the warning light circuit that is open, shorted to the power
211
TCU detects a deviation in signal in the warning light’s supply (battery voltage), or shorted to ground. This TCU
circuit (the signal does not correspond to the warning diagnostic trouble code triggers the alarm level: 61
sent via the CAN BUS). This indicates a 12-volt “Information”.
LX12234,0000BC5 –19–01NOV03–1/1
Diagnostics
• Defective line connection between the TCU and the basic informator (cable 551).
– Short circuit.
– Open circuit.
– Grounded circuit.
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the warning Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
light’s circuit (cable loose/bad/slid back) and/or bad ground connections. completed.
551)
Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
211
For circuit diagram, see:
TCU
62
• Reference 240-10-004, SE2 Instrument Panel.
• Reference 240-10-035, SE26-Transmission Control Unit (TCU).
For component location and pin arrangement see cab wiring harness W08 and cowl
harness W09.
– – –1/1
Diagnostic trouble code TCU 304081.05 is stored if the switch status of the C1 range clutch. This indicates
transmission control unit registers resistance at the that the solenoid valve’s circuit is open. The diagnostic
solenoid valve that does not correspond with the trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BC6 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304082.05 is stored if the switch status of the C2 range clutch. This indicates
transmission control unit registers resistance at the that the solenoid valve’s circuit is open. The diagnostic
solenoid valve that does not correspond with the trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BC7 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304083.05 is stored if the switch status of the C3 range clutch. This indicates
transmission control unit registers resistance at the that the solenoid valve’s circuit is open. The diagnostic
solenoid valve that does not correspond with the trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BC8 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304084.05 is stored if the switch status of the C4 range clutch. This indicates
transmission control unit registers resistance at the that the solenoid valve’s circuit is open. The diagnostic
solenoid valve that does not correspond with the trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BC9 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304085.05 is stored if the switch status of the BG disk brake. This indicates that
transmission control unit registers resistance at the the solenoid valve’s circuit is open. The diagnostic
solenoid valve that does not correspond with the trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BCA –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304086.05 is stored if the switch status of the park lock. This indicates that the
transmission control unit registers resistance at the solenoid valve’s circuit is open. The diagnostic trouble
solenoid valve that does not correspond with the code triggers the alarm level: “CAUTION”.
LX12234,0000BCB –19–01APR02–1/1
Diagnostics
Additional references:
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304088.05 is stored if the hydrostatic unit. This indicates that the proportional
transmission control unit registers resistance at the solenoid’s circuit is open. The diagnostic trouble code
proportional solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the commanded operating position of the
LX12234,0000BCC –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304089.05 is stored if the hydrostatic unit. This indicates that the proportional
211
TCU transmission control unit registers resistance at the solenoid’s circuit is open. The diagnostic trouble code
70 proportional solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the commanded operating position of the
LX12234,0000BCD –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304090.05 — Proportional Valve for Forward Clutch (CF), Open Circuit
Diagnostic trouble code TCU 304090.05 is stored if the indicates that the proportional solenoid’s circuit is
transmission control unit registers resistance at the open. The diagnostic trouble code triggers the alarm
proportional solenoid valve that does not correspond level: “CAUTION”.
with the switch status of the CF forward clutch. This
LX12234,0000BCE –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304091.05 — Proportional Valve for Reverse Clutch (CR), Open Circuit
Diagnostic trouble code TCU 304091.05 is stored if the indicates that the proportional solenoid’s circuit is
transmission control unit registers resistance at the open. The diagnostic trouble code triggers the alarm
proportional solenoid valve that does not correspond level: “CAUTION”.
with the switch status of the CR reverse clutch. This
LX12234,0000BCF –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304097.04 is stored if the detected at the solenoid valve. This indicates a short
TCU registers resistance at the solenoid valve that to ground in the solenoid valve’s 12-volt circuit. The
does not correspond with the switch status of the C1 diagnostic trouble code triggers the alarm level:
range clutch and a drop in voltage can also be “CAUTION”.
LX12234,0000BD0 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304098.04 is stored if the detected at the solenoid valve. This indicates a short
TCU registers resistance at the solenoid valve that to ground in the solenoid valve’s 12-volt circuit. The
does not correspond with the switch status of the C2 diagnostic trouble code triggers the alarm level:
range clutch and a drop in voltage can also be “CAUTION”.
LX12234,0000BD1 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304099.04 is stored if the detected at the solenoid valve. This indicates a short
TCU registers resistance at the solenoid valve that to ground in the solenoid valve’s 12-volt circuit. The
does not correspond with the switch status of the C3 diagnostic trouble code triggers the alarm level:
range clutch and a drop in voltage can also be “CAUTION”.
LX12234,0000BD2 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304100.04 is stored if the detected at the solenoid valve. This indicates a short
TCU registers resistance at the solenoid valve that to ground in the solenoid valve’s 12-volt circuit. The
does not correspond with the switch status of the C4 diagnostic trouble code triggers the alarm level:
range clutch and a drop in voltage can also be “CAUTION”.
LX12234,0000BD3 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304101.04 is stored if the at the solenoid valve. This indicates a short to ground
TCU registers resistance at the solenoid valve that in the solenoid valve’s 12-volt circuit. The diagnostic
does not correspond with the switch status of the BG trouble code triggers the alarm level: “CAUTION”.
disk brake and a drop in voltage can also be detected
LX12234,0000BD4 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304102.04 is stored if the solenoid valve. This indicates a short to ground in the
TCU registers resistance at the solenoid valve that solenoid valve’s 12-volt circuit. The diagnostic trouble
does not correspond with the switch status of the park code triggers the alarm level: “CAUTION”.
lock and a drop in voltage can also be detected at the
LX12234,0000BD5 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304104.04 is stored if the voltage can also be detected at the proportional
TCU registers resistance at the proportional solenoid solenoid valve. This indicates a short to ground in the
valve that does not correspond with the commanded proportional solenoid’s 12-volt circuit. The diagnostic
operating position of the hydrostatic unit and a drop in trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BD6 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304105.04 is stored if the voltage can also be detected at the proportional
TCU registers resistance at the proportional solenoid solenoid valve. This indicates a short to ground in the
valve that does not correspond with the commanded proportional solenoid’s 12-volt circuit. The diagnostic
operating position of the hydrostatic unit and a drop in trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BD7 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304106.04 — Proportional Valve for Forward Clutch (CF), Grounded Circuit
Diagnostic trouble code TCU 304106.04 is stored if the also be detected at the proportional solenoid valve.
211
TCU registers resistance at the proportional solenoid This indicates a short to ground in the proportional TCU
valve that does not correspond with the switch status solenoid’s 12-volt circuit. The diagnostic trouble code 85
of the CF forward clutch and a drop in voltage can triggers the alarm level: “CAUTION”.
LX12234,0000BD8 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304107.04 — Proportional Valve for Reverse Clutch (CR), Grounded Circuit
Diagnostic trouble code TCU 304107.04 is stored if the also be detected at the proportional solenoid valve.
TCU registers resistance at the proportional solenoid This indicates a short to ground in the proportional
valve that does not correspond with the switch status solenoid’s 12-volt circuit. The diagnostic trouble code
of the CR reverse clutch and a drop in voltage can triggers the alarm level: “CAUTION”.
LX12234,0000BD9 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304113.03 is stored if the indicates a short to the power supply (battery voltage)
transmission control unit registers resistance and in the solenoid’s circuit. The diagnostic trouble code
voltage at the solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the switch status of the C1 range clutch. This
LX12234,0000BDA –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304114.03 is stored if the indicates a short to the power supply (battery voltage)
transmission control unit registers resistance and in the solenoid’s circuit. The diagnostic trouble code
voltage at the solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the switch status of the C2 range clutch. This
LX12234,0000BDB –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304115.03 is stored if the indicates a short to the power supply (battery voltage)
transmission control unit registers resistance and in the solenoid’s circuit. The diagnostic trouble code
voltage at the solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the switch status of the C3 range clutch. This
LX12234,0000BDC –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304116.03 is stored if the indicates a short to the power supply (battery voltage)
transmission control unit registers resistance and in the solenoid’s circuit. The diagnostic trouble code
voltage at the solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the switch status of the C4 range clutch. This
LX12234,0000BDD –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304117.03 is stored if the indicates a short to the power supply (battery voltage)
transmission control unit registers resistance and in the solenoid’s circuit. The diagnostic trouble code
voltage at the solenoid valve that does not correspond triggers the alarm level: “CAUTION”.
with the switch status of the BG disk brake. This
LX12234,0000BDE –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304118.03 is stored if the short to the power supply (battery voltage) in the
transmission control unit registers resistance and solenoid’s circuit. The diagnostic trouble code triggers
voltage at the solenoid valve that does not correspond the alarm level: “CAUTION”.
with the switch status of the park lock. This indicates a
LX12234,0000BDF –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304120.03 is stored if the with battery voltage or that the proportional solenoid’s
transmission control unit registers resistance and circuit is shorted to power supply (battery voltage). The
voltage at the proportional solenoid valve that does not diagnostic trouble code triggers the alarm level:
correspond with the commanded operating position of “CAUTION”.
the hydrostatic unit. This indicates a general problem
LX12234,0000BE0 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304121.03 is stored if the with battery voltage or that the proportional solenoid’s
transmission control unit registers resistance and circuit is shorted to power supply (battery voltage). The
voltage at the proportional solenoid valve that does not diagnostic trouble code triggers the alarm level:
correspond with the commanded operating position of “CAUTION”.
the hydrostatic unit. This indicates a general problem
LX12234,0000BE1 –19–01APR02–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304122.03 — Proportional Valve for Forward Clutch (CF), Shorted Circuit
Diagnostic trouble code TCU 304122.03 is stored if the clutch. This indicates a short to the power supply
211
TCU transmission control unit registers resistance and (battery voltage) in the proportional solenoid’s circuit.
98 voltage at the proportional solenoid valve that does not The diagnostic trouble code triggers the alarm level:
correspond with the switch status of the CF forward “CAUTION”.
LX12234,0000BE2 –19–01APR02–1/1
Diagnostics
Additional references:
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304123.03 — Proportional Valve for Reverse Clutch (CR), Shorted Circuit
Diagnostic trouble code TCU 304123.03 is stored if the clutch. This indicates a short to the power supply
transmission control unit registers resistance and (battery voltage) in the proportional solenoid’s circuit.
voltage at the proportional solenoid valve that does not The diagnostic trouble code triggers the alarm level:
correspond with the switch status of the CR reverse “CAUTION”.
LX12234,0000BE3 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304128.00 is saved if the (battery voltage) is more than 16 volts. The diagnostic
operating voltage of the transmission control unit trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BE4 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304129.01 is saved if the (battery voltage) is less than 9 volts. This diagnostic
operating voltage of the transmission control unit trouble code triggers the alarm level: “CAUTION”.
LX12234,0000BE5 –19–01NOV03–1/1
Diagnostics
• Defective battery.
211
• Defective alternator G02. TCU
• Drive belt is defective or slipping. ,103
• High current requirements.
• High resistance in wiring harness.
• Defective lead connection to the transmission control unit (cable 052).
Additional references:
– – –1/1
1.2 OK: GO TO 2.
– – –1/1
– – –1/1
3 Checking the • Check alternator, refer to "Alternator Checks" Section 240, Group 15. OK: Diagnosis
charging system completed.
• Check battery, refer to "Battery Checks", Section 240, Group 15.
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
4 Checking the TCU’s Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
operating voltage loose/bad/slid back) and/or bad ground connections. completed.
circuit (cables 052
and 050) Before a detailed circuit check is performed and in the case of occasional circuit NOT OK: Recondition as
problems (loose contacts), all components of the respective circuit must be checked. required and carry out an
operational test.
For circuit diagram, see:
For component location and pin arrangement, see cab wiring harness W08.
– – –1/1
Diagnostic trouble code TCU 304132.02 is stored if the shorted to ground. The diagnostic trouble code triggers
12-volt circuit for internal transmission power supply is the alarm level: “CAUTION”.
open, shorted to the power supply (battery voltage), or
LX12234,0000BE6 –19–01APR02–1/1
Diagnostics
NOTE: When ignition is ON, the internal transmission power supply (VPS1) provides 12 volts to the following
components:
• Proportional solenoids Y1 and Y2 of hydrostatic unit control valves (lead 652).
• TCU-monitored park-lock solenoid valve Y15-1 (lead 608).
• TCU self-identification current (lead 608).
• Power supply circuit for transmission enable relay K208 (lead 652).
• Power supply for range elements C1, C2, C3, C4 and BG (lead 664) with reverse drive lever in neutral
(transmission enable relay K208 tripped).
• Power supply for direction clutches (lead 646) with reverse drive lever in neutral (transmission enable relay K02/1
tripped) and the clutch pedal not depressed.
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304136.02 is stored if the transmission hardware. The diagnostic trouble code
TCU’s software does not match the existing triggers the alarm level: “CAUTION”.
LX12234,0000BE7 –19–01AUG01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
Diagnostic trouble code TCU 304137.02 is saved when error. The diagnostic trouble code triggers the alarm
211
the transmission control unit registers an EEPROM level: “Information”. TCU
,107
LX12234,0000BE8 –19–01AUG01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
Diagnostic trouble code TCU 304138.02 is saved when unit. The diagnostic trouble code triggers the alarm
an electronic malfunction is registered in the control level: “CAUTION”.
LX12234,0000BE9 –19–01AUG01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
Diagnostic trouble code TCU 304139.11 is saved when This diagnostic trouble code triggers the alarm level:
the transmission control unit detects an erroneous “CAUTION”.
signal in the circuit of the control unit identification.
LX12234,0000BEA –19–01NOV03–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
For component location and pin arrangement, see cab wiring harness W08.
– – –1/1
Diagnostic touble code TCU 304140.12 is saved when diagnostic trouble code triggers the alarm level:
the transmission control unit registers a false “CAUTION”.
setting/input in the tractor model address. The
LX12234,0000BEB –19–01SEP02–1/1
Diagnosis
Additional References:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
TCU 304146.11 — Transmission Output Speed does Not Match Transmission Output
Speed at PLC
Diagnostic trouble code TCU 304146.11 is saved if a the TCU does not match with the amplified signal from
difference in frequency is detected between the output the PLC’s transmission output speed sender. This
signals of the transmission output speed sender. The diagnostic trouble code triggers the alarm level:
transmission output speed that is registered directly by “CAUTION”.
LX12234,0000BEC –19–01OCT03–1/1
Diagnostics
Additional references:
• “Replacing the Transmission Speed Sending Unit” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Transmission Speed Sending Unit” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
15).
• “Replacing the Sending Unit for Transmission Output Speed (B84) on Tractors with AutoPowr/IVT Transmission”
on 6420 and 6620 tractors (Repair Manual, Section 40, Group 30).
• “Replacing the PLC’s Transmission Speed Sending Unit (B84)” on 6820 and 6920 tractors (Repair Manual,
Section 53, Group 15).
– – –1/1
– – –1/1
– Doubling travel speed results in a doubling of the output value in address TCU
47.
– – –1/1
3 Checking the PLC’s See Reference 245-PLC-102, Circuit test for transmission output speed sender (B84). OK: GO TO 4.
transmission output
speed (B84) NOT OK: Replace the
sender with a new one
and carry out an
operational test.
– – –1/1
4 Checking the line Check lead 696 (amplified speed signal): OK: • Check the
connection between connections for loose,
the PLC and TCU • for an open circuit. widened, slid-back or
• for a grounded circuit. corroded contacts.
• for a shorted circuit.
• Check that the sender
211
Cable 696 (amplified speed signal from PLC) is installed properly
TCU
(sender’s position).
W08 — Cab wiring harness ,113
From To • Check the sender’s
X382-pin 29 X332-pin 65 gearwheel for signs of
(PLC) (TCU) mechanical damage.
– – –1/1
Diagnostic trouble code TCU 304147.11 is saved if the valve (Y15-2) is defective. The diagnostic trouble code
PLC reports via the CAN BUS that park lock solenoid triggers the alarm level: “Information”.
LX12234,0000BED –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
– – –1/1
Diagnostic trouble code TCU 304149.12 is stored if the interface controller at the same time. The diagnostic
TCU detects that the park lock is engaged, even trouble code triggers the alarm level: “CAUTION”.
although “power zero” is commanded by the user
LX12234,0000BEE –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the park 2.1 Check the basic setting (neutral position) of the park lock’s pressure sender: OK: GO TO 2.2
lock pressure sender
• Access address PLC 12. NOT OK: GO TO:
Circuit/Harness test for
PLC 12 –– voltage, park lock’s pressure sender (B90)—Specification park lock’s pressure
Park lock’s pressure sender (B90) not sender (B90); see
211
under pressure, with ignition ON:— Technical Manual, section
TCU
Voltage (neutral range) ......................................................... between 0.3 and 0.75 volts 245, group PLC.
,116
– – –1/1
– – –1/1
5 Checking pressure at • Connect pressure test kit FKM10470 to the test port for measuring system power at OK: Pressure exists, but
the park lock control the park lock control block. See Reference 253-15-021, AutoPowr/IVT Transmission — voltage in address PLC
block Checking Park Lock Pressure. 12 is not to specification:
Replace the park lock’s
• Start the engine. pressure sender (B90)
and repeat the test.
211
• Access address PLC 12.
TCU
NOT OK: If pressure is
,117
• Run the engine at 1800 rpm. not to specification: GO
TO 6.
Park lock pressure and values on the display in diagnostic address PLC 12—
Specification
Reverse drive lever in position for
neutral:—Park lock control block,
pressure .................................................................................. 2000 kPa (20 bar; 290 psi)
Voltage in address PLC 12 ..................................................... between 2.0 and 4.8 volts
Reverse drive lever in corner park
position:—Park lock control block,
pressure .............................................................................................. 0 kPa (0 bar; 0 psi)
Voltage in address PLC 12 ................................................... between 0.3 and 0.75 volts
– – –1/1
6 Problem in the park Check the control block’s components for mechanical defects. OK: Check the control
lock control block block for signs of
• Solenoid valves Y15-1 and Y15-2, and check-valve. damage.
– – –1/1
TCU 304150.00 — Power Zero Signal is Transmitted by the UIC for Too Long
Diagnostic trouble code TCU 304150.00 is saved when BUS for more than 5 minutes. The diagnostic trouble
the transmission control unit receives the power zero code triggers the alarm level: “CAUTION”.
signal from the user interface controller via the CAN
LX12234,0000C6F –19–01SEP02–1/1
Diagnosis
Additional References:
• “Reconditioning the Reverser Control” on 6420 and 6620 tractors (Repair Manual, Section 53, Group 05).
• “Reconditioning the Reverser Control” on 6820 and 6920 tractors (Repair Manual, Section 53, Group 05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
TCU 304151.11 — Transmission Output Speed does Not Match Transmission Output
Speed at PLC (CAN BUS Value)
211
Diagnostic trouble code TCU 304151.11 is saved when Additional references: TCU
there is a difference in frequency between the signal ,119
sent by transmission output speed sender B63 (the • Electrical information: Reference 210-15-001,
TCU’s sender) and B84 (the PLC’s sender). The General References - Summary.
diagnostic trouble code triggers the alarm level:
“CAUTION”. • “Replacing the Transmission Speed Sending Unit” on
6420 and 6620 tractors (Repair Manual, Section 53,
NOTE: The following are possible causes: Group 15).
• The PLC’s transmission output speed • “Replacing the Transmission Speed Sending Unit” on
sender (B84) is mechanically defective. 6820 and 6920 tractors (Repair Manual, Section 53,
• The PLC’s transmission output speed Group 15).
sender (B84) is electrically defective.
– Diagnostic trouble codes PLC 328010.31 • “Replacing the Sending Unit for Transmission Output
and PLC 328012.31 take priority. Speed (B84) on Tractors with AutoPowr/IVT
• The PLC’s transmission output speed Transmission” on 6420 and 6620 tractors (Repair
sender is incorrectly installed (sender’s Manual, Section 40, Group 30).
position).
• The TCU’s transmission output speed • “Replacing the PLC’s Transmission Speed Sending
sender (B63) is mechanically defective. Unit (B84)” on 6820 and 6920 tractors (Repair Manual,
• The TCU’s transmission output speed Section 53, Group 15).
sender is incorrectly installed (sender’s
position). • Reference 245-TCU-200, Theory of Operation
• Defective line between the PLC and TCU (Transmission Control Unit).
(cable 696, amplified speed signal).
• A problem transmitting the speed signal, due • Reference 245-PLC-200, Theory of Operation (Park
to dirt or a defect at the transmitting Lock Controller)
gearwheel.
• Reference 253-20-001, AutoPowr/IVT
NOTE: Go through the procedure for diagnostic Transmission — Operation (Summary of References).
trouble code TCU 304146.11 (Transmission
Output Speed does Not Match Transmission
Output Speed at PLC).
LX12234,0000BEF –19–01APR02–1/1
Diagnostic trouble code TCU 304152.00 is saved when (212°C). This diagnostic trouble code triggers the
211
TCU the transmission oil temperature is more than 100°C alarm level: “Stop Engine”.
,120
LX12234,0000BF0 –19–01NOV03–1/1
Diagnostics
Additional references:
• Reference 230-20-001, Fuel, Air Intake and Cooling Systems, Cold-Weather Starting Aids - Description of
Components — Summary of References.
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
• Check and clean side panels, front cover and screens (if equipped). NOT OK: Recondition as
• Check for signs of damage at the oil cooling system. required and carry out an
• Check the system for oil leaks. operational test.
• Check the oil hoses and pipes for kinks and dents.
• Check the oil level in the transmission (see Operator’s Manual).
• Check filter.
• Faulty viscous fan drive.
• Check that the oil has the correct viscosity.
– – –1/1
TCU 21 –– Status, transmission oil temperature sender (displayed in °C)— NOT OK: If the
Specification temperature shown on
Transmission oil temperature:— the gauge is not realistic,
Temperature range .................................................... -50°C to +120°C (-58°F to +248°F) see procedure for
Temperature-alarm threshold ..................................................................... 101°C (214°F) diagnostic trouble code
TCU 304024.04
(Transmission Oil
Temperature Sender,
Short to Ground).
– – –1/1
3 Checking that the At temperatures in excess of 55°C (131°F), the oil cooler inlet line should have the OK: GO TO 4.
thermostat in the same noticeably hotter temperature as the transmission oil circuit (to check the
transmission oil temperature of the transmission oil, call up address TCU 21). NOT OK: Replace the
circuit is operating thermostat and carry out
properly Thermostat, temperature range—Specification an operational test.
Thermostat starts to open:—
211
Temperature ................................................................................................. 55°C (131°F)
TCU
Thermostat fully open:—Temperature .........................................................70 °C (158°F)
,122
– – –1/1
5 Checking the cooling • Check the pressure at the oil cooler: OK: GO TO 6.
system/oil cooler – See Reference 253-15-012, AutoPowr/IVT Transmission — Checking Oil Cooler
Pressure. NOT OK: Recondition as
• Check the fan drive: required and carry out an
– See Reference 230-15-090, Checking the Viscous Fan Drive. operational test.
– – –1/1
6 Operational checks Isolate or identify the cause of the overheating: OK: No problem identified
for during check: Do the
hydraulic/transmission • Reference 253-10-001, AutoPowr/IVT Transmission — Operational Checkout system checks: GO TO 7.
system
• Reference 270-10-010, Hydraulic System Load Check. NOT OK: Problem in the
transmission circuit: GO
• Reference 270-10-020, Hitch Control - Operational Check. TO 7.
– – –1/1
7 System check for Reference 253-15-002, AutoPowr/IVT Transmission — Checking the Transmission Oil OK: GO TO 8.
AutoPowr/IVT Circuit.
transmission NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
8 System check for See Reference 270-15-012, Checking the PFC Hydraulic System. OK: GO TO 9.
PFC hydraulic system
NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1 211
TCU
,123
9 Checking the brake Actuate the brakes several times during a test-drive, then check the brake housing for OK: Diagnosis
system overheating. completed.
See Reference 260-15-001, Steering and Brakes, Tests and Adjustment - Summary of NOT OK: Recondition as
References required and carry out an
operational test.
– – –1/1
10 Checking the LTC • Check 20-amp fuse F03/09 and 30-amp fuse F22 between the battery and the OK: Repair the LTC
coolant pump M24 pump. coolant pump (M24) as
• Check the relay (K02/3) for the LTC coolant pump. needed and carry out an
• Check the setting in address BCU 34. For input values, see: Address BCU 034 –– operational test.
Basic Functions, LTC Coolant Pump Control Function, Section 245, Group BCU in
the Technical Manual. NOT OK: Recondition as
• Check control lead 373, positive lead 382 and ground lead 310 of the LTC coolant required and carry out an
pump. operational test.
For component location and pin arrangement see starting aid wiring harness W03 and
cab wiring harness W08.
– – –1/1
Diagnostic trouble code TCU 304153.13 is stored if the the calibratable values in the memory are replaced by
TCU has not been calibrated yet, is incorrectly basic settings defined at the factory. The diagnostic
calibrated or if calibration has not been completed. All trouble code triggers the alarm level: “Information”.
LX12234,0000BF1 –19–01APR02–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
TCU 304154.00 — INFORMATION FOR OPERATOR: Transmission Input Speed Too High
Diagnostic trouble code TCU 304154.00 is stored if the • A defect in the engine control unit’s
211
TCU detects an excessively high transmission input monitoring circuit: TCU
speed (engine speed). Speed (travel speed) should be – ECU diagnostic trouble codes must be ,125
reduced. The diagnostic trouble code triggers the processed first.
alarm level: “CAUTION”. Additional references:
NOTE: If an excessive speed is displayed that cannot • Reference 245-TCU-200, Theory of Operation
be accounted for by the way the tractor is (Transmission Control Unit).
being driven, the following is a possible cause:
• Reference 253-20-001, AutoPowr/IVT
• A mechanical defect at transmission input Transmission — Operation (Summary of References).
speed sender B61:
– Diagnostic trouble codes TCU 304064.02
and TCU 304072.11 take priority.
LX12234,0000BF2 –19–01AUG01–1/1
TCU 304155.00 — INFORMATION FOR OPERATOR: Transmission Output Speed Too High
Diagnostic trouble code TCU 304155.00 is saved when • A mechanical defect at transmission output
the transmission control unit registers an excessive speed sender B63:
travel speed for the tractor. Travel speed should be – Diagnostic trouble codes TCU 304064.02,
reduced. The diagnostic trouble code triggers the TCU 304146.11 and/or TCU 304151.11
alarm level: “CAUTION”. take priority.
LX12234,0000BF3 –19–01AUG01–1/1
211
TCU Diagnostic trouble code TCU 304156.01 is stored if the although the transmission oil is obviously warm
,126 transmission control unit (TCU) detects that the already, this indicates that the transmission oil
transmission oil is too cold for the tractor to operate. temperature sender is defective (deal with the
The transmission is in its first warm-up phase TCU diagnostic trouble codes).
(warming via engine). For information for the operator,
this diagnostic trouble code generates diagnostic
trouble code UIC 305057.01 or UIC 305058.01 and
triggers the alarm level: “Information”.
LX12234,0000C7E –19–01SEP02–1/1
Diagnostic trouble code TCU 304157.01 is stored if the although the transmission oil is obviously warm
transmission control unit (TCU) detects that the already, this indicates that the transmission oil
transmission oil is too cold for the tractor to operate. temperature sender is defective (deal with the
The transmission is in its second warm-up phase TCU diagnostic trouble codes).
(warming via engine and hydrostatic unit). For
information for the operator, this diagnostic trouble
code generates diagnostic trouble code UIC 305057.01
or UIC 305058.01 and triggers the alarm level:
“Information”.
LX12234,0000C7F –19–01SEP02–1/1
Diagnostic trouble code TCU 304160.09 is saved when does not necessarily have any real meaning. It is often
211
there is a problem in transferring data between the stored by accident when work is done in the diagnostic TCU
engine control unit (ECU) and the transmission control mode. You only need to attend to this diagnostic ,127
unit. Reception of CAN messages that are required for trouble code if it is stored in conjunction with
operation of the TCU is intermittent or non-existent diagnostic trouble codes in the user interface controller
(intermittent reception could be due to a loose wire). (UIC) that also refer to a problem in transmitting data
This diagnostic trouble code triggers the alarm level: to the engine control unit (UIC 305051.09, 305052.09,
“Information”. Diagnostic trouble code TCU 304160.09 305053.09, 305055.09 and 305056.09).
LX12234,0000BF4 –19–01NOV03–1/1
Diagnostics
Additional references:
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
• Reference 245-ECU-203, Theory of Operation (Stage II Engines to 97/68/EC; Level 11 with AutoPowr/IVT
Transmission)
– – –1/1
– – –1/1
2 Checking the ECU Most wiring harness problems are caused by connector problems (contacts
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and
power supply) • Check the power supply.
• Check the 29-bit CAN BUS communication lines (934/935).
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
TCU
corroded contacts.
,130
X361 68-pin plug for engine control unit (ECU) (Level
4)—Specification
Power supply:—Lead 622
(positive, IGN) ....................................... 12 volts at pin 19
Lead 032 (positive, BAT) ...................... 12 volts at pin 23
Lead 050 .................................................. Ground at pin 1
29-bit CAN BUS
communication lines:—
CAN+ (lead 934) ................................................. at pin 44
CAN- (lead 935) .................................................. at pin 21
29-bit CAN BUS screen
lines:—Lead 930- ................................... Ground at pin 20
Lead 932+ ............................................. 12 volts at pin 43
– – –1/2
3 Checking the TCU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
corroded contacts.
– – –1/1
Diagnostic trouble code TCU 304161.09 is saved when required for operation of the TCU is intermittent or
211
TCU there is a problem in transferring data between the non-existent (intermittent reception could be due to a
,132 user interface controller (UIC) and the transmission loose wire). This diagnostic trouble code triggers the
control unit. Reception of CAN messages that are alarm level: “Information”.
LX12234,0000BF5 –19–01NOV03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the UIC Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the connections at the plug and control unit for loose, widened, slid-back or
211
corroded contacts.
TCU
,134
X133 68-pin plug for UIC—Specification
Power supply:—Lead 672
(positive, ELX) ...................................... 12 volts at pin 23
Lead 050 .................................................. Ground at pin 1
29-bit CAN BUS
communication lines:—
CAN+ (lead 934) ................................................. at pin 44
CAN- (lead 935) .................................................. at pin 21
– – –1/1
3 Checking the TCU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
TCU
,135
X332 68-pin plug for TCU—Specification
Power supply:—Lead 572
(positive, ELX) ...................................... 12 volts at pin 45
Lead 052 (positive, BAT) ........ 12 volts at pins 23 and 68
Lead 050 ...................................... Ground at pins 1 and 2
29-bit CAN BUS
communication lines:—
CAN+ (lead 934) ................................................. at pin 44
CAN- (lead 935) .................................................. at pin 21
29-bit CAN BUS screen
lines:—Lead 930- ................................... Ground at pin 20
Lead 932+ ............................................. 12 volts at pin 43
– – –1/1
Diagnostic trouble code TCU 304166.09 is saved when operation of the TCU is intermittent or non-existent
there is a problem in transferring data between the (intermittent reception could be due to a loose wire).
park lock controller (PLC) and the transmission control This diagnostic trouble code triggers the alarm level:
unit. Reception of CAN messages that are required for “Information”.
LX12234,0000BF6 –19–01NOV03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Checking the PLC Most wiring harness problems are caused by connector problems (contacts OK: GO TO 3.
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and NOT OK: Recondition as
power supply) • Check the power supply. required and carry out an
• Check the 29-bit CAN BUS communication lines (934/935). operational test.
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
TCU
corroded contacts.
,138
X382 45-pin plug for PLC—Specification
Power supply:—Lead 682
(positive, ELX) ...................................... 12 volts at pin 45
Lead 032 (positive, BAT) ...................... 12 volts at pin 23
Lead 330 ...................................... Ground at pins 1 and 2
29-bit CAN BUS
communication lines:—
CAN+ (lead 934) ................................................. at pin 44
CAN- (lead 935) .................................................. at pin 21
29-bit CAN BUS screen
lines:—Lead 930- ................................... Ground at pin 20
Lead 932+ ............................................. 12 volts at pin 43
– – –1/1
3 Checking the TCU Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935). required and carry out an
• Check the connections at the plug and control unit for loose, widened, slid-back or operational test.
211
corroded contacts.
TCU
,139
X332 68-pin plug for TCU—Specification
Power supply:—Lead 572
(positive, ELX) ...................................... 12 volts at pin 45
Lead 052 (positive, BAT) ........ 12 volts at pins 23 and 68
Lead 050 ...................................... Ground at pins 1 and 2
29-bit CAN BUS
communication lines:—
CAN+ (lead 934) ................................................. at pin 44
CAN- (lead 935) .................................................. at pin 21
29-bit CAN BUS screen
lines:—Lead 930- ................................... Ground at pin 20
Lead 932+ ............................................. 12 volts at pin 43
– – –1/1
Diagnostic trouble code TCU 304176.00 is stored if dirt oil is at a temperature in excess of 40°C (104° F). The
is registered at the transmission oil filter. The sender diagnostic trouble code triggers the alarm level:
for the transmission oil filter is open when transmission “CAUTION”.
LX12234,0000BF7 –19–01SEP02–1/1
Diagnosis
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before NOT OK: Repair as
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and needed and carry out an
Diagnostic Trouble Codes. operational test.
1.2
– – –1/1
– – –1/1
3 Replacing filter Change the transmission and hydraulic oil filter and repeat test. OK: Diagnosis
completed.
NOT OK: GO TO 4.
– – –1/1
4 Checking the oil filter Possible causes for an incorrect oil filter warning signal: OK: Diagnosis
circuit completed.
• Defective transmission oil filter switch (S73).
NOTE: The transmission oil filter sender is normally closed and should open as NOT OK: Repair as
pressure increases. needed and repeat the
test.
211
Specifications, transmission oil filter switch (S73)—Specification
TCU
Opening pressure of switch S73 as
,142
pressure increases:—Pressure ............................. 1435––1565 kPa (14.35––15.65 bar;
208––227 psi)
Closing pressure of switch S73 as
pressure decreases:—Pressure ............................. 1185––1315 kPa (11.85––13.15 bar;
172––191 psi)
– Filter relief valve sticking OPEN (pressure channel to the restriction switch is open
during regular tractor operation).
– Defective filter by-pass valve spring.
• A restricted control oil channel in the filter by-pass valve is falsely implying an
incorrect pressure differential.
– – –1/1
Diagnostic trouble code TCU 304177.01 is stored if the pressure is open at a transmission input speed (engine
TCU fails to register any transmission oil pressure speed) in excess of 512 rpm. This diagnostic trouble
(system pressure). The sender for transmission oil code sets off a “stop engine” alarm.
LX12234,0000BF8 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
NOTE: Take note of the processing procedures of diagnostic trouble codes before NOT OK: Repair as
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and needed and repeat the
Diagnostic Trouble Codes. test.
1.2
• Operate engine at 1800 rpm for 10 - 15 seconds with oil temperature above 40°C NOT OK: Change filter
(104°F). and repeat test.
• Access addresses TCU 05 and TCU 21 (oil temperature shown in °C) or template
TCU 900 - Transmission Oil Circuit for AutoPowr/IVT Transmission.
– – –1/1
3 Checking system 3.1 - Check system pressure at filter by-pass valve for cold-weather starting: OK: GO TO 5.
pressure
• Start the engine. NOT OK: GO TO 3.2.
• Access addresses TCU 05 and TCU 21 (oil temperature shown in °C) or template
TCU 900 - Transmission Oil Circuit for AutoPowr/IVT Transmission.
NOT OK: GO TO 4.
– – –1/1
4 Isolating the problem 4.1 - Check the components that are dependent on system pressure OK: GO TO 4.2
While observing system pressure, switch the following components on and off one NOT OK: Repair as
after the other: rear PTO, front PTO1, differential lock and FWD. Engage and needed and repeat the
disengage the park lock. test.
211
If pressure falls after any of these are switched on or off, there must be excessive
TCU
leakage in the system affected.
,145
See the following references:
4.2 - Reasons for problems with system pressure: NOT OK: Repair as
needed and repeat the
• Defective transmission oil pump drive. test.
• Transmission oil pump or suction circuit is damaged (check the primary hydraulic oil
filter screen).
1
If equipped
– – –1/1
5 Checking NOTE: The transmission oil pressure switch is normally open and should close as OK: GO TO:
transmission oil pressure increases: Circuit/harness test for
pressure switch (S74) transmission oil pressure
Specifications, transmission oil pressure switch (S74)—Specification switch S74; see Section
Closing pressure of switch S74 as 245, Group TCU in the
pressure increases:—Pressure .............................. between 1435––1565 kPa (14.35–– Technical manual.
15.65 bar; 208––227 psi)
Opening pressure of switch S74 as NOT OK: Repair as
pressure decreases:—Pressure ............................... between 1185––1315 kPa (11.85–– needed and repeat the
13.15 bar; 172––191 psi) test.
– – –1/1
LX12234,0000BF9 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the filter 2.1 - Check with the engine OFF: OK: GO TO 2.2
by-pass valve
(cold-weather • Access address TCU 05. NOT OK: GO TO:
starting) Circuit/harness test for
• Do this test while the engine is off. switch on filter by-pass
valve (cold-weather
211
TCU 05 –– Status, switch at filter by-pass valve (cold-weather starting)— starting) (B87); see
TCU
Specification Section 245, Group TCU
,147
Engine off (switch is OPEN and under in the Technical manual.
zero-pressure):—Status .............................................................................................. 0XX
– – –1/1
3 Checking the circuit See: Circuit/harness test for switch on filter by-pass valve (cold-weather starting) (B87); OK: GO TO 4.
of the switch (B87) see Section 245, Group TCU in the Technical manual.
for the filter by-pass NOT OK: Repair as
valve (cold-weather needed and carry out an
starting) operational test.
– – –1/1
4 Checking the filter Reasons for problems with the filter by-pass valve (cold-weather starting) (depending OK: Diagnosis
by-pass valve on circuit): completed.
(cold-weather
starting) • A faulty thermal element in the filter by-pass valve (cold-weather starting). NOT OK: Repair as
• Filter by-pass valve (cold-weather starting): needed and repeat the
– Spring defective. test.
– Stuck closed.
– – –1/1
Diagnostic trouble code TCU 304179.07 is stored if the excess of 900 rpm and transmission oil temperature is
211
TCU filter by-pass valve (cold-weather starting) is open over +30 °C (86 °F). The diagnostic trouble code
,148 while transmission input speed (engine speed) is in triggers the alarm level: “Information”.
LX12234,0000BFA –19–01APR02–1/1
Diagnostics
• Incorrect transmission oil pressure (not sufficient to close the pressure switch):
– Diagnostic trouble code TCU 304177.01 must be processed first.
• Faulty pressure switch B87 (switch is open all the time).
• A fault in the pressure switch’s connecting line.
• A faulty thermal element (wax cartridge) in the filter by-pass valve (cold-weather starting).
• Filter by-pass valve (cold-weather starting) is stuck open.
Additional references:
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 10).
• “AutoPowr/IVT Transmission, Input Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 10).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
3 Checking system • Access address TCU 05 or template TCU 900 - Transmission Oil Circuit for OK: GO TO 4.
pressure AutoPowr/IVT Transmission.
NOT OK: See procedure
• Do this test while the engine is running (with speed set at 1800 rpm): for diagnostic trouble
code TCU 304177.01,
TCU 05 –– Status, transmission oil pressure switch (S74)—Specification Section 211, Group TCU.
Engine running (switch is CLOSED):—
Status .......................................................................................................................... X0X
– – –1/1
4 Checking the circuit See: Circuit/harness test for switch on filter by-pass valve (cold-weather starting) (B87); OK: GO TO 5.
of the switch (B87) see Section 245, Group TCU in the Technical manual.
for the filter by-pass NOT OK: Repair as
valve (cold-weather needed and carry out an
starting) operational test.
– – –1/1
5 Checking the filter Reasons for problems with the filter by-pass valve (cold-weather starting) (depending NOT OK: Repair as
by-pass valve on circuit): needed and repeat the
(cold-weather test.
starting) • A faulty thermal element in the filter by-pass valve (cold-weather starting).
• Filter by-pass valve (cold-weather starting) is stuck open.
211 – – –1/1
TCU
,150
TCU 304196.19 — Data Transmitted by Engine Control Unit is Incomplete (Engine Speed)
Diagnostic trouble code TCU 304196.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
engine control unit (ECU) does not register any engine this diagnostic trouble code also generates a
speed and so cannot provide the CAN BUS with any diagnostic trouble code at the engine control unit
data. A transmitted replacement value generates this (ECU) and triggers the alarm level: “Information”.
LX12234,0000BFB –19–01SEP01–1/1
Diagnosis
Additional References:
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
• Reference 245-ECU-203, Theory of Operation (Stage II Engines to 97/68/EC; Level 11 with AutoPowr/IVT
Transmission)
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of Diagnostic Trouble Codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
211
Diagnostic trouble code TCU 304200.19 is stored if the diagnostic trouble code in the TCU. In its “active” state, TCU
user interface controller (UIC) does not register any this diagnostic trouble code also generates a ,151
data for determining desired acceleration and so diagnostic trouble code at the user interface controller
cannot provide the requisite data to the CAN BUS (UIC) and sets off an “information” alarm.
either. A transmitted replacement value generates this
LX12234,0000BFC –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304202.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining clutch torque and so cannot diagnostic trouble code at the user interface controller
provide the requisite data to the CAN BUS either. A (UIC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000BFD –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304204.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining desired transmission ratio and so diagnostic trouble code at the user interface controller
cannot provide the requisite data to the CAN BUS (UIC) and sets off an “information” alarm.
either. A transmitted replacement value generates this
LX12234,0000BFE –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
TCU 304206.19 — Data Transmitted by User Interface Controller is Incomplete (Park Lock
Condition)
Diagnostic trouble code TCU 304206.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining park lock condition and so cannot diagnostic trouble code at the user interface controller
provide the requisite data to the CAN BUS either. A (UIC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000BFF –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
211
TCU Diagnostic trouble code TCU 304208.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
,154 user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining direction of travel and so cannot diagnostic trouble code at the user interface controller
provide the requisite data to the CAN BUS either. A (UIC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000C00 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304212.19 is stored if the code in the TCU. In its “active” state, this diagnostic
user interface controller (UIC) does not register the trouble code also generates a diagnostic trouble code
status of the clutch pedal sensor and so cannot at the user interface controller (UIC) and sets off an
provide the CAN BUS with any data. A transmitted “information” alarm.
replacement value generates this diagnostic trouble
LX12234,0000C01 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
TCU 304216.19 — Data Transmitted by User Interface Controller is Incomplete (Park Lock
Activation)
Diagnostic trouble code TCU 304216.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining park lock activation and so cannot diagnostic trouble code at the user interface controller
provide the requisite data to the CAN BUS either. A (UIC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000C02 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304228.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
park lock controller (PLC) cannot determine the this diagnostic trouble code also generates a
frequency of transmission output speed and so cannot diagnostic trouble code at the park lock controller
provide the requisite data to the CAN BUS either. A (PLC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000C03 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
TCU 304230.19 — Data Transmitted by Park Lock Controller is Incomplete (Park Lock
Pressure Sender)
211
Diagnostic trouble code TCU 304230.19 is stored if the diagnostic trouble code in the TCU. In its “active” state, TCU
park lock controller (PLC) does not register the status this diagnostic trouble code also generates a ,157
of the park lock pressure sender and so cannot diagnostic trouble code at the park lock controller
provide the requisite data to the CAN BUS either. A (PLC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000C04 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304232.19 is stored if the value generates this diagnostic trouble code in the
park lock controller (PLC) does not register any data TCU. In its “active” state, this diagnostic trouble code
for determining the speed range of the transmission also generates a diagnostic trouble code at the park
output speed and so cannot provide the requisite data lock controller (PLC) and sets off an “information”
to the CAN BUS either. A transmitted replacement alarm.
LX12234,0000C05 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304234.19 is stored if the generates this diagnostic trouble code in the TCU. In
park lock controller (PLC) does not register the status its “active” state, this diagnostic trouble code also
(monitored condition) of the transmission output speed generates a diagnostic trouble code at the park lock
sender and so cannot provide the requisite data to the controller (PLC) and sets off an “information” alarm.
CAN BUS either. A transmitted replacement value
LX12234,0000C06 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
TCU 304236.19 — Data Transmitted by Park Lock Controller is Incomplete (Park Lock
Solenoid Valve Y15-2)
Diagnostic trouble code TCU 304236:19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
park lock controller (PLC) does not register the status this diagnostic trouble code also generates a
of the park lock solenoid valve (Y15-2) and so cannot diagnostic trouble code at the park lock controller
provide the requisite data to the CAN BUS either. A (PLC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000C07 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
211
TCU Diagnostic trouble code TCU 304240.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
,160 user interface controller (UIC) does not register the this diagnostic trouble code also generates a
status (actual state) of the "come-home" mode and so diagnostic trouble code at the user interface controller
cannot provide the requisite data to the CAN BUS (UIC) and sets off an “information” alarm.
either. A transmitted replacement value generates this
LX12234,0000C08 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304241.19 is stored if the replacement value generates this diagnostic trouble
user interface controller (UIC) does not register any code in the TCU. In its “active” state, this diagnostic
data for determining desired acceleration during a trouble code also generates a diagnostic trouble code
change of direction and so cannot provide the requisite at the user interface controller (UIC) and sets off an
data to the CAN BUS either. A transmitted “information” alarm.
LX12234,0000C09 –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304243.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining the shift ranges and so cannot diagnostic trouble code at the user interface controller
provide the requisite data to the CAN BUS either. A (UIC) and sets off an “information” alarm.
transmitted replacement value generates this
LX12234,0000C0A –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code TCU 304244.19 is stored if the diagnostic trouble code in the TCU. In its “active” state,
user interface controller (UIC) does not register any this diagnostic trouble code also generates a
data for determining a change of direction of travel and diagnostic trouble code at the user interface controller
so cannot provide the requisite data to the CAN BUS (UIC) and sets off an “information” alarm.
either. A transmitted replacement value generates this
LX12234,0000C0B –19–01AUG01–1/1
Diagnostics
Additional references:
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
If battery voltage (unswitched power) rises above 17 code TEC 000158.00 is triggered.
211
volts for longer than 2 seconds, diagnostic trouble Alarm level: Stop. TEC
1
LX26156,000017F –19–09JUL03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
3 Checking the • Check alternator, refer to "Alternator Checks", Section 240, Group 15. OK: GO TO 4.
charging system
• Check battery, refer to "Battery Checks", Section 240, Group 15. NOT OK: Recondition as
required.
– – –1/1
LX26156,000017E –19–09JUL03–1/1
Diagnostics
Additional references:
– – –1/1
1.2 Perform a visual inspection of the battery, the alternator and the drive belt. OK: GO TO 1.3.
– – –1/1
Diagnostic trouble code TEC 000628.12 is saved when erroneous signal in the circuit of the controller
the tractor equipment interface controller detects an identification. Alarm level: CAUTION.
LX26156,0000183 –19–28JUL03–1/1
Diagnostics
– – –1/1
– – –1/1
2 Checking the circuit • Make sure that the plug is connected to the correct harness. OK: GO TO 3.
• Harness identification is ascertained via line 228; check that the contact is good;
check for continuity. NOT OK: Recondition as
required.
– – –1/1
Diagnostic trouble code TEC 000639.12 is saved if the in the 29-bit CAN BUS.
data received by the TEC controller from the CAN Alarm level: Information.
BUS are faulty or incomplete. This indicates a problem
LX26156,000016D –19–08JUL03–1/1
Diagnostics
Additional references:
– – –1/1
– – –1/1
2 Check the 29-bit CAN Do the 29-bit CAN BUS - Check, (Section 213, Group 40). OK: GO TO 3.
BUS
NOT OK: Recondition as
required.
– – –1/1
3 Additional checks See Reference 210-15-046, Troubleshooting Unsolved Problems. OK: Diagnosis
and assessment of completed.
intermittent faults
NOT OK: Recondition as
required.
– – –1/1
TEC 298751.31 — Fault in the Power Supply to Components at the Implement BUS or
Fault in System Voltage (ELX)
LX26156,000017A –19–09JUL03–1/1
Diagnostics
Additional references:
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LX1025924 –UN–08OCT03
– – –1/1
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3 Preliminary test Perform a visual inspection of implement BUS (K46) and of the connector associated OK: If there are no visible
with it: signs of damage, GO TO
4.
LX1025925 –UN–08OCT03
Relays K46/K47
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Relay (K46; Power Supply to Components at Implement OK: GO TO 5.
BUS), see 245-ATC.
NOT OK: Recondition as
required.
– – –1/1
– – –1/1
TEC 298752.31 — Fault in the Power Supply to the Components at the Implement BUS
The power supply to the components installed at the is detected, then diagnostic trouble code 298752.31 is
211
TEC implement BUS is switched via a relay. If, with relay triggered. This indicates damage either at the harness
8 K46 switched on, the power supply to the components or at relay K46.
installed on the implement BUS is too low (less than 6 Alarm level: Information.
volts), or, with relay K46 switched off, a power supply
LX26156,000017B –19–09JUL03–1/1
Diagnostics
Additional references:
– – –1/1
LX1025924 –UN–08OCT03
– – –1/1
– – –1/1
3 Preliminary test Perform a visual inspection of implement BUS (K46) and of the connector associated OK: If there are no visible
with it: signs of damage, GO TO
4.
LX1025925 –UN–08OCT03
Relays K46/K47
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Relay (K46; Power Supply to Components at Implement OK: GO TO 5.
BUS), see 245-ATC.
NOT OK: Recondition as
required.
– – –1/1
– – –1/1
The power supply to the implement BUS is switched diagnostic trouble code 298753.31 is triggered. This
211
via a relay. If, with relay K47 switched on, the power indicates damage either at the harness or at relay K47. TEC
supply is too low (less than 6 volts), or, with the relay Alarm level: Information. 11
switched off, a power supply is detected, then
LX26156,0000179 –19–09JUL03–1/1
Diagnostics
Additional references:
– – –1/1
LX1025924 –UN–08OCT03
– – –1/1
3 Preliminary test Perform a visual inspection of relay (K47; power supply to components at the OK: If there are no visible
implement BUS) and of the connector associated with it: signs of damage, GO TO
4.
LX1025925 –UN–08OCT03
Relays K46/K47
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Relay (K47; Power Supply to Implement BUS), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required.
– – –1/1
– – –1/1
TEC 298754.31 — Fault in the Power Supply to the Implement BUS or Fault in System
Voltage (ELX)
211
TEC If the difference between system voltage (ELX) and the triggered.
14 power supply to the implement BUS is greater than 6 Alarm level: CAUTION.
volts, diagnostic trouble code TEC 298754.31 is
LX26156,0000178 –19–09JUL03–1/1
Diagnostics
Additional references:
– – –1/1
LX1025924 –UN–08OCT03
– – –1/1
LX1025925 –UN–08OCT03
Relays K46/K47
– – –1/1
4 Checking the circuit Do a Circuit/Harness Test for Relay (K47; Power Supply to Implement BUS), see OK: GO TO 5.
245-ATC.
NOT OK: Recondition as
required.
– – –1/1
– – –1/1
Diagnostic trouble code TEC 298786.04 is triggered if present at the controller (TEC).
211
TEC no system voltage (unswitched battery power) is Alarm level: CAUTION.
16
LX26156,0000174 –19–09JUL03–1/1
Diagnostics
– – –1/1
1.3 Perform a visual inspection of the battery and the alternator. OK: GO TO 2.
– – –1/1
2 Checking the voltage • Address TEC 004 indicates status only (1= voltage present, 0= voltage not present). OK: Status = 1, voltage
at the tractor’s • Access address TEC004: present: GO TO 5.
battery
TEC 004 –– Voltage, voltage at tractor’s battery (TEC operating voltage)— NOT OK: GO TO 3.
Specification
Switch ignition ON—Status ............................................................................. XXX1XXXX
– – –1/1
– – –1/1
This diagnostic trouble code is triggered if battery for longer than 1.3 seconds.
voltage (unswitched power) is more than 9 volts, no Alarm level: Information.
warning light is flashing and the ELX voltage is missing
LX26156,0000177 –19–09JUL03–1/1
Diagnostics
Additional references:
– – –1/1
2 Checking the system • Address TEC 004 indicates status only (1= voltage present, 0= voltage not present). OK: Status = 1, voltage
voltage (ELX) • Access address TEC004: present: Diagnosis
completed.
TEC 004 –– Check voltage, system voltage (ELX)—Specification
Switch ignition ON—Status ............................................................................. XXXX1XXX NOT OK: GO TO 3.
– – –1/1
LX26156,000017C –19–09JUL03–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
LX26156,000017D –19–09JUL03–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
211
TEC
20
Diagnostic trouble code UIC 305005.02 is stored when error. This diagnostic trouble code triggers the alarm
211
the user interface controller registers an EEPROM level: “Information”. UIC
1
LX12234,0000ADE –19–01AUG01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code UIC 305006.02 is saved when This diagnostic trouble code triggers the alarm level:
an electronic malfunction is registered in the controller. “Information”.
LX12234,0000ADF –19–01AUG01–1/1
Diagnostics
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
Diagnostic trouble code UIC 305007.12 is saved when diagnostic trouble code triggers the alarm level:
the basic control unit sends false/no tractor data to the “CAUTION”.
user interface controller via the CAN BUS. This
LX12234,0000C68 –19–23JUL02–1/1
Diagnostics
– – –1/1
– – –1/1
2 Check BCU input Access address BCU 77: OK: Wrong UIC was
value installed. Install correct
BCU 77 –– Basic functions, vehicle control function—Specification UIC.
Input Values:—Tractor models 6420 -
6920 (except 6420S and 6920S) with 40 NOT OK: Enter
km/h (25 mph) transmission .......................................................................................... 86 parameter in BCU and
Tractor models 6420S and 6920S with delete diagnostic trouble
40 km/h (25 mph) transmission .................................................................................... 87 code.
Tractor models 6420 - 6920 (except
6420S and 6920S) with 50 km/h (31
mph) transmission ......................................................................................................... 88
Tractor models 6420S and 6920S with
50 km/h (31 mph) transmission .................................................................................... 89
– – –1/1
Diagnostic trouble code UIC 305008.31 is generated if diagnostic trouble code is not stored in the controller’s
the UIC has activated the anti-jack-knife control in error memory. It is intended only as information for the
response to a change in ratio of the front and rear axle operator; it triggers the alarm level: “Information”.
operating speeds (front-wheel drive disengaged). This
LX12234,0000AE0 –19–01AUG01–1/1
Diagnostic trouble code UIC 305009.04 is stored if the state of the solenoid valve. This diagnostic trouble
211
UIC commanded state of UIC (anti-jack-knife control code triggers the alarm level: “CAUTION”.
4 activated or not) does not correspond to the actual
LX12234,0000AE1 –19–01NOV03–1/1
Diagnostics
• “Changing the Preload Valve” on 6420 and 6620 tractors (Repair Manual, Section 60, Group 35).
• “Changing the Preload Valve” on 6820 and 6920 tractors (Repair Manual, Section 60, Group 30).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking input See Address UIC032 — Input address for anti-jack-knife control, 245-UIC. OK: GO TO 3
address UIC032
NOT OK: Modify setting,
confirm and carry out an
operational test.
– – –1/1
3 Checking the For test purposes, the anti-jack-knife control may be activated as follows: OK: • Diagnosis
operation of the completed.
anti-jack-knife control 1. Via input address UIC 49 (test conditions: reverse drive lever in corner park position
and engine OFF): • Type of error indicates
• Input value in address UIC 049: 100000 a loose contact, GO TO:
Circuit/harness test for air
2. Braking sharply from a speed in excess of 2.5 km/h (1.6 mph). brake solenoid valve
For diagnosis with the basic informator or performance monitor:The main (key) (Y31) (for tractors up to
switch must be at “IGN” for at least 8 seconds before the diagnostic mode is activated. serial no. 398790); see
If the diagnostic mode was activated previously, the tractor cannot be moved. Technical Manual,
Section 245, Group UIC.
Access address UIC 10:
NOT OK: GO TO:
UIC 10 –– Status, solenoid valve in anti-jack-knife control (Y31)—Specification Circuit/harness test for air
Anti-jack-knife control is not active:— brake solenoid valve
Status .......................................................................................................................... XX1 (Y31) (for tractors up to
Anti-jack-knife control is active:—Status ..................................................................... XX0 serial no. 398790); see
Technical Manual,
Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305010.07 is stored if the This diagnostic trouble code triggers the alarm level:
output signal of the brake pedal potentiometer does “CAUTION”.
not match the shift status of the brake pedal switch.
LX12234,0000AE3 –19–01APR02–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
– – –1/1
3 Checking the brake NOTE: Slowly press the brake pedal all the way down. An acoustic signal or sudden OK: GO TO 4.
pedal potentiometer voltage change while the clutch is actuated indicates a defective potentiometer.
NOT OK: • Defective
3.1 – Circuit of the left brake pedal potentiometer: circuit, GO TO:
Circuit/harness test for
• Access address UIC 27. brake pedal potentiometer
(B88); see Technical
UIC 27 –– Voltage, left brake pedal potentiometer (B88)—Specification Manual, Section 245,
Left brake pedal not activated:— Group UIC.
Minimum voltage .................................................................................................. 0.9 volts
Voltage range .............................................................................................. 0.9 - 1.1 volts • If voltage range is too
Left brake pedal activated:—Maximum high or too low, GO TO:
voltage .................................................................................................................. 4.5 volts Adjusting the brake
pedals. See: Reference
3.2 – Circuit of the right brake pedal potentiometer: 260-15-070, Adjusting the
Brake Pedals and
• Access address UIC 28. Switches.
– – –1/1
4 Checking the point at 4.1 Switch point, left brake pedal switch: OK: • Diagnosis
which the brake pedal completed.
switch trips • Access address UIC 27.
• Type of error indicates
• Slowly press the left brake pedal all the way down. a loose contact, GO TO:
Circuit/harness test for
211
• At the moment when the switch can be heard to trip, voltage at the brake pedal brake pedal potentiometer
UIC
switch should be: (B88); see Technical
8
Manual, Section 245,
UIC 27 –– Voltage, left brake pedal potentiometer (B88)—Specification Group UIC.
Point at which the brake pedal switch Circuit/harness test for
trips:—Voltage range ............................................................... between 1.5 and 1.7 volts brake pedal potentiometer
(B88); see Technical
4.2 Switch point, right brake pedal switch: Manual, Section 245,
Group UIC.
• Access address UIC 28.
NOT OK: Adjusting the
• Slowly press the right brake pedal all the way down. brake pedals. See:
Reference 260-15-070,
• At the moment when the switch can be heard to trip, voltage at the brake pedal Adjusting the Brake
switch should be: Pedals and Switches.
– – –1/1
UIC 305011.11 — Front-Wheel Drive Speed and Transmission Output Speed Do Not Match
Diagnostic trouble code UIC 305011.11 is stored if with output speed is incorrect. This diagnostic trouble code
front-wheel drive engaged and transmission oil deactivates the front-wheel drive and triggers the
temperature over 10°C (50°F) the registered ratio following alarm level: “CAUTION”.
between front-wheel drive speed and transmission
LX12234,0000AE5 –19–01APR02–1/1
Diagnostics
• “Front-Wheel Drive Clutch — Reconditioning (Summary of References)” on 6420 and 6620 tractors (Repair
Manual, Section 56, Group 10).
• “Front-Wheel Drive Clutch — Reconditioning (Summary of References)” on 6820 and 6920 tractors (Repair
Manual, Section 56, Group 10).
• Information on the front-wheel drive clutch: Reference 256-20-001, Drive Systems — Summary of References.
– – –1/1
– – –1/1
2 Checking the For diagnosis with the basic informator or performance monitor:The main (key) OK: • Type of error
front-wheel drive switch must be at “IGN” for at least 8 seconds before the diagnostic mode is activated. indicates a loose contact,
speed sender If the diagnostic mode was activated previously, the tractor cannot be moved. GO TO: Circuit/Harness
test for front-wheel drive
• Access address UIC 46. axle speed sender (B89);
see Technical Manual,
NOTE: Doubling travel speed results in a doubling of the output value in address UIC section 245, group UIC.
46.
• Type of error indicates
a defective front-wheel
• Do this check while the tractor is in motion with the front-wheel drive engaged: drive clutch: GO TO 3.
UIC 46 –– Speed, front-wheel drive axle speed sender (B89)—Specification NOT OK: GO TO:
Display should vary with travel speed:— Circuit/Harness test for
rpm ....................................................................................................................... 0 - 8000 front-wheel drive axle
speed sender (B89); see
Technical Manual, section
245, group UIC.
– – –1/1
3 Checking the • Do an operational check on the front-wheel drive clutch: Reference 256-10-001, NOT OK: Recondition as
front-wheel drive Drive Systems — Operational Check. required and carry out an
clutch • Reference 256-15-002, Checking Pressure at the Front-Wheel Drive Clutch. operational test.
• Check the Y03 solenoid valve of the front-wheel drive clutch for a mechanical defect.
• Check the disk pack.
• Check the front-wheel drive clutch mechanism (belleville springs).
– – –1/1
Diagnostic trouble code UIC 305012.00 is generated if information for the operator; it triggers the alarm level:
the user interface controller detects an excessively “Information”. Excessive speed is indicated, when
high engine speed. Speed (travel speed) should be there is NO weight pushing from behind to account for
reduced. This diagnostic trouble code is not stored in it: Deal with the ECU diagnostic trouble codes.
the controller’s error memory. It is intended only as
LX12234,0000AE6 –19–01AUG01–1/1
Diagnostic trouble code UIC 305015.11 is stored if the speed is such that engagement is permitted. This
211
park lock does not engage, even although the UIC diagnostic trouble code triggers the alarm level: UIC
commands “park position” and the tractor’s travel “CAUTION”. 11
LX12234,0000AE7 –19–01APR02–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the park 2.1 Check the basic setting (neutral position) of the park lock’s pressure sender: OK: GO TO 2.2
lock pressure sender
• Access address PLC 12. NOT OK: GO TO:
Circuit/Harness test for
PLC 12 –– voltage, park lock’s pressure sender (B90)—Specification park lock’s pressure
Park lock’s pressure sender (B90) not sender (B90); see
under pressure, with ignition ON:— Technical Manual, section
Voltage (neutral range) ......................................................... between 0.3 and 0.75 volts 245, group PLC.
– – –1/1
– – –1/1
– – –1/1
6 Checking system See Reference 253-15-010, AutoPowr/IVT Transmission — Checking System OK: Check the
pressure Pressure. transmission oil pressure
sender (S74) (for the
functional schematic of
the circuit, refer to SE26;
for the position of the
components, refer to
W28).
– – –1/1
7 Checking pressure at • Connect pressure test kit FKM10470 to the test port for measuring system power at OK: Pressure exists, but
the park lock control the park lock control block. See Reference 253-15-021, AutoPowr/IVT Transmision — voltage in address PLC
block Checking Park Lock Pressure. 12 is not to specification:
Replace the park lock’s
• Start the engine. speed sender (B90) and
repeat the test.
211
• Access address PLC 12.
UIC
NOT OK: If pressure is
14
• Run engine at 1800 rpm. not to specification: GO
TO 8.
Park lock pressure and values on the display in diagnostic address PLC 12—
Specification
Reverse drive lever in position for
neutral:—Park lock control block,
pressure .................................................................................. 2000 kPa (20 bar; 290 psi)
Voltage in address PLC 12 ..................................................... between 2.0 and 4.8 volts
Reverse drive lever in corner park
position:—Park lock control block,
pressure .............................................................................................. 0 kPa (0 bar; 0 psi)
Voltage in address PLC 12 ................................................... between 0.3 and 0.75 volts
– – –1/1
8 Problem in the park Check the control block’s components for mechanical defects. OK: Check the control
lock control block block for signs of
• Solenoid valve Y15-1. damage.
• Solenoid valve Y15-2.
• Check-valve. NOT OK: Recondition as
required and carry out an
operational test.
– – –1/1
UIC 305016.11 — UIC Detects Travel Speed even although the Park Lock is Engaged
Diagnostic trouble code UIC 305016.11 is stored if a confirmation that the park lock is engaged. This
travel speed signal is present, even although the “park diagnostic trouble code triggers the alarm level:
position” is commanded and the UIC has received “CAUTION”.
LX12234,0000AEA –19–01FEB04–1/1
Diagnostics
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6420 and 6620
tractors (Repair Manual, Section 53, Group 15).
• “AutoPowr/IVT Transmission, Output Housing — Reconditioning (Summary of References)” on 6820 and 6920
tractors (Repair Manual, Section 53, Group 15).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the park 2.1 Check the basic setting (neutral position) of the park lock’s pressure sender: OK: GO TO 2.2
lock pressure sender
• Access address PLC 12. NOT OK: GO TO:
Circuit/Harness test for
PLC 12 –– voltage, park lock’s pressure sender (B90)—Specification park lock’s pressure
Park lock’s pressure sender (B90) not sender (B90); see
211
under pressure, with ignition ON:— Technical Manual, section
UIC
Voltage (neutral range) ......................................................... between 0.3 and 0.75 volts 245, group PLC.
16
– – –1/1
– – –1/1
– – –1/1
6 Checking system See Reference 253-15-010, AutoPowr/IVT Transmission — Checking System OK: Check the
pressure Pressure. transmission oil pressure
sender (S74) (for the
functional schematic of
the circuit, refer to SE26;
for the position of the
components, refer to
W28).
– – –1/1
7 Checking pressure at • Connect pressure test kit FKM10470 to the test port for measuring system power at OK: Pressure exists, but
the park lock control the park lock control block. See Reference 253-15-021, AutoPowr/IVT Transmision — voltage in address PLC
block Checking Park Lock Pressure. 12 is not to specification:
Replace the park lock’s
• Start the engine. speed sender (B90) and
repeat the test.
• Access address PLC 12.
NOT OK: If pressure is
• Run engine at 1800 rpm. not to specification: GO
TO 8.
Park lock pressure and values on the display in diagnostic address PLC 12—
Specification
Reverse drive lever in position for
neutral:—Park lock control block,
pressure .................................................................................. 2000 kPa (20 bar; 290 psi)
Voltage in address PLC 12 ..................................................... between 2.0 and 4.8 volts
Reverse drive lever in corner park
position:—Park lock control block,
pressure .............................................................................................. 0 kPa (0 bar; 0 psi)
Voltage in address PLC 12 ................................................... between 0.3 and 0.75 volts
– – –1/1
8 Problem in the park Check the control block’s components for mechanical defects. OK: Check the control
lock control block block for signs of
• Solenoid valves Y15-1 and Y15-2, and check-valve. damage.
• A defect at the park lock’s operating mechanism.
• A defect at the park lock’s pawl. NOT OK: Recondition as
required and carry out an
211
operational test.
UIC
18
– – –1/1
Diagnostic trouble code 305021.04 is saved if the user diagnostic trouble code restricts engine speed to a
interface controller measures a voltage of less than 0.5 maximum of 1650 rpm and triggers the alarm level:
volts at the signal input of the potentiometer. This “Information”.
indicates that the potentiometer’s circuit is open. This
LX12234,0000AEB –19–01NOV03–1/1
Diagnostics
• “Replacing the Cruise Control Potentiometer on Tractors with AutoPowr/IVT Transmission”, Repair Manual,
Section 40, Group 25 (6320-6620).
• “Replacing the Cruise Control Potentiometer on Tractors with AutoPowr/IVT Transmission”, Repair Manual,
Section 40, Group 25 (6820-6920).
– – –1/1
– – –1/1
2 Checking the cruise NOTE: Slowly turn the AutoPowr selector through its full range. Do not exceed the OK: • Diagnosis
control potentiometer maximum voltage or go below the minimum voltage (see below). An acoustic signal or completed.
(A19) sudden voltage change while the clutch is actuated indicates a defective potentiometer.
• Type of error indicates
• Access address UIC 25. a loose contact, GO TO:
Circuit/harness test for
UIC 25 –– Voltage, cruise control potentiometer (A19)—Specification cruise control
Right to end-position:—Minimum voltage ............................................................ 0.5 volts potentiometer (A19); see
Right to detent position:—Voltage range .................................................... 0.9 - 1.1 volts Technical Manual,
Left to end-position:—Maximum voltage ..................................................... 3.9 - 4.1 volts Section 245, Group UIC.
– – –1/1
Diagnostic trouble code 305022.03 is saved if the user connection in the potentiometer’s circuit. This
interface controller measures a voltage in excess of diagnostic trouble code restricts engine speed to a
4.5 volts at the signal input of the potentiometer. This maximum of 1650 rpm and triggers the alarm level:
indicates a short in or a problem with the ground “Information”.
LX12234,0000AEC –19–01NOV03–1/1
Diagnostics
• Short circuit at the signal lead between the AutoPowr selector and UIC (cable 289).
211
UIC • A defective ground connection between the potentiometer and UIC (cable 241).
20 • Short circuit in the power supply circuit of the 5-volt components:
– Diagnostic trouble code UIC 305179.02 takes priority.
• A defective cruise control potentiometer (A19).
Additional references:
• “Replacing the Cruise Control Potentiometer on Tractors with AutoPowr/IVT Transmission”, Repair Manual,
Section 40, Group 25 (6320-6620).
• “Replacing the Cruise Control Potentiometer on Tractors with AutoPowr/IVT Transmission”, Repair Manual,
Section 40, Group 25 (6820-6920).
– – –1/1
– – –1/1
2 Checking the cruise NOTE: Slowly turn the AutoPowr selector through its full range. Do not exceed the OK: • Diagnosis
control potentiometer maximum voltage or go below the minimum voltage (see below). An acoustic signal or completed.
(A19) sudden voltage change while the clutch is actuated indicates a defective potentiometer.
• Type of error indicates
• Access address UIC 25. a loose contact, GO TO:
Circuit/harness test for
211
UIC 25 –– Voltage, cruise control potentiometer (A19)—Specification cruise control
UIC
Right to end-position:—Minimum voltage ............................................................ 0.5 volts potentiometer (A19); see
21
Right to detent position:—Voltage range .................................................... 0.9 - 1.1 volts Technical Manual,
Left to end-position:—Maximum voltage ..................................................... 3.9 - 4.1 volts Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305027.04 is saved if the is open. This diagnostic trouble code activates engine
user interface controller measures a voltage of less load control, de-activates ECO mode and triggers the
than 0.5 volts at the signal input of the AutoPowr alarm level: “Information”.
selector. This indicates that the potentiometer’s circuit
LX12234,0000AED –19–01NOV03–1/1
Diagnostics
– – –1/1
– – –1/1
2 Check the AutoPowr NOTE: Slowly turn the AutoPowr selector through its full range. Do not exceed the OK: • Diagnosis
selector maximum voltage or go below the minimum voltage (see below). An acoustic signal or completed.
sudden voltage change while the clutch is actuated indicates a defective potentiometer.
• Type of error indicates
• Access address UIC 24. a loose contact, GO TO:
Circuit/harness test for
UIC 24 –– Voltage, AutoPowr selector (B83)—Specification AutoPowr selector (B83);
Position 5:—Voltage range .........................................................................0.9 - 1.1 volts see Technical Manual,
Position 1 (to detent position):—Voltage Section 245, Group UIC.
range ........................................................................................................... 3.9 - 4.1 volts
Position 0:—Maximum voltage .............................................................................4.5 volts NOT OK: GO TO:
Circuit/harness test for
AutoPowr selector (B83);
see Technical Manual,
Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305028.03 is saved if the ground connection in the potentiometer’s circuit. This
user interface controller measures a voltage in excess diagnostic trouble code activates engine load control,
of 4.5 volts at the signal input of the AutoPowr de-activates ECO mode and triggers the alarm level:
selector. This indicates a short in or a problem with the “Information”.
LX12234,0000AEE –19–01NOV03–1/1
Diagnostics
• Short circuit at the signal lead between the AutoPowr selector and UIC (cable 265).
211
• A defective ground connection between the potentiometer and UIC (cable 241). UIC
• Short circuit in the power supply circuit of the 5-volt components: 23
– Diagnostic trouble code UIC 305179.02 takes priority.
• A defective AutoPowr selector (B83).
Additional references:
– – –1/1
– – –1/1
2 Check the AutoPowr NOTE: Slowly turn the AutoPowr selector through its full range. Do not exceed the OK: • Diagnosis
selector maximum voltage or go below the minimum voltage (see below). An acoustic signal or completed.
sudden voltage change while the clutch is actuated indicates a defective potentiometer.
• Type of error indicates
• Access address UIC 24. a loose contact, GO TO:
Circuit/harness test for
UIC 24 –– Voltage, AutoPowr selector (B83)—Specification AutoPowr selector (B83);
Position 5:—Voltage range .........................................................................0.9 - 1.1 volts see Technical Manual,
Position 1 (to detent position):—Voltage Section 245, Group UIC.
range ........................................................................................................... 3.9 - 4.1 volts
Position 0:—Maximum voltage .............................................................................4.5 volts NOT OK: GO TO:
Circuit/harness test for
AutoPowr selector (B83);
see Technical Manual,
Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305029.02 is stored if the level: “information” and the tractor can only be driven
211
UIC UIC receives an output signal from the seat switch by selecting a direction of travel and actuating the
24 (operator is present) without interruption for over 25.5 brake or clutch.
hours. This diagnostic trouble code triggers the alarm
LX12234,0000AEF –19–01APR02–1/1
Diagnostics
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
– – –1/1
Diagnostic trouble code UIC 305030.12 is saved when potentiometers (the voltage at channel 1 must be
the user interface controller recognizes a discrepancy double the value of channel 2). This diagnostic trouble
between the output signals of the Hall-type code triggers the alarm level: “Information”.
LX12234,0000AF0 –19–01NOV03–1/1
Diagnostics
• A defect at the signal leads of channel 1 (cable 296) or channel 2 (cable 295).
211
UIC – A defective signal lead from channel 1 (cable 296) produces additional UIC diagnostic trouble codes (UIC
26 305032.04 or UIC 305033.03 takes priority).
• A defective accelerator pedal potentiometer (B79).
Additional references:
• “Speed Control Linkage (Summary of References)” on 6420 and 6620 tractors (Repair Manual, Section 30, Group
05).
• “Speed Control Linkage (Summary of References)” on 6820 and 6920 tractors (Repair Manual, Section 30, Group
05).
– – –1/1
– – –1/1
2 Checking the NOTE: Slowly move the accelerator pedal’s potentiometer through its full range. Do not OK: • Diagnosis
accelerator pedal exceed the maximum voltage or go below the minimum voltage (see below). An completed.
potentiometer acoustic signal or sudden voltage change while the clutch is actuated indicates a
defective potentiometer. • Type of error indicates
a loose contact, GO TO:
2.1 - Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
211
accelerator pedal
UIC
Access address UIC 22: potentiometer (B79); see
27
Technical Manual,
UIC 22 –– Voltage, accelerator pedal potentiometer (B79; channel 1)— Section 245, Group UIC.
Specification
Accelerator pedal at minimum setting:— NOT OK: GO TO:
Voltage range .............................................................................................. 0.7 - 1.2 volts Circuit/harness test for
Accelerator pedal at maximum setting:— accelerator pedal
Voltage range .............................................................................................. 3.5 - 4.3 volts potentiometer (B79); see
Technical Manual,
2.2 - Check channel 2 of the Hall-type potentiometer: Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305032.04 is saved when Hall-type potentiometer. This indicates that the
the user interface controller measures a voltage of less potentiometer’s circuit is open. This diagnostic trouble
than 0.5 volts at the signal input of channel 1 of the code triggers the alarm level: “Information”.
LX12234,0000AF1 –19–01NOV03–1/1
Diagnostics
Additional references:
• “Speed Control Linkage (Summary of References)” on 6420 and 6620 tractors (Repair Manual, Section 30, Group
05).
• “Speed Control Linkage (Summary of References)” on 6820 and 6920 tractors (Repair Manual, Section 30, Group
05).
– – –1/1
– – –1/1
2 Checking the NOTE: Slowly move the accelerator pedal’s potentiometer through its full range. Do not OK: • Diagnosis
accelerator pedal exceed the maximum voltage or go below the minimum voltage (see below). An completed.
potentiometer acoustic signal or sudden voltage change while the clutch is actuated indicates a
defective potentiometer. • Type of error indicates
a loose contact, GO TO:
Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
211
accelerator pedal
UIC
Access address UIC 22: potentiometer (B79); see
29
Technical Manual,
UIC 22 –– Voltage, accelerator pedal potentiometer (B79; channel 1)— Section 245, Group UIC.
Specification
Accelerator pedal at minimum setting:— NOT OK: GO TO:
Voltage range .............................................................................................. 0.7 - 1.2 volts Circuit/harness test for
Accelerator pedal at maximum setting:— accelerator pedal
Voltage range .............................................................................................. 3.5 - 4.3 volts potentiometer (B79); see
Technical Manual,
Section 245, Group UIC.
– – –1/1
Diagnostic trouble code 305033.03 is saved when the problem with the ground connection in the
user interface controller measures a voltage in excess potentiometer’s circuit. This diagnostic trouble code
of 4.5 volts at the signal input of channel 1 of the triggers the alarm level: “Information”.
Hall-type potentiometer. This indicates a short in or a
LX12234,0000AF2 –19–01NOV03–1/1
Diagnostics
• Short circuit at the signal lead of channel 1 between the potentiometer and the UIC (cable 296).
211
UIC • A defective ground connection between the potentiometer and UIC (cable 241).
30 • Short circuit in the power supply circuit of the 5-volt components:
– Diagnostic trouble code UIC 305179.02 takes priority.
• A defective accelerator pedal potentiometer (B79).
Additional references:
• “Speed Control Linkage (Summary of References)” on 6420 and 6620 tractors (Repair Manual, Section 30, Group
05).
• “Speed Control Linkage (Summary of References)” on 6820 and 6920 tractors (Repair Manual, Section 30, Group
05).
– – –1/1
– – –1/1
2 Checking the NOTE: Slowly move the accelerator pedal’s potentiometer through its full range. Do not OK: • Diagnosis
accelerator pedal exceed the maximum voltage or go below the minimum voltage (see below). An completed.
potentiometer acoustic signal or sudden voltage change while the clutch is actuated indicates a
defective potentiometer. • Type of error indicates
a loose contact, GO TO:
Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
211
accelerator pedal
UIC
Access address UIC 22: potentiometer (B79); see
31
Technical Manual,
UIC 22 –– Voltage, accelerator pedal potentiometer (B79; channel 1)— Section 245, Group UIC.
Specification
Accelerator pedal at minimum setting:— NOT OK: GO TO:
Voltage range .............................................................................................. 0.7 - 1.2 volts Circuit/harness test for
Accelerator pedal at maximum setting:— accelerator pedal
Voltage range .............................................................................................. 3.5 - 4.3 volts potentiometer (B79); see
Technical Manual,
Section 245, Group UIC.
– – –1/1
UIC 305035.12 — Hand Throttle Potentiometer, Voltages at Channel 1 and Channel 2 Not
in the Correct Ratio
Diagnostic trouble code UIC 305035.12 is saved when potentiometers (the voltage at channel 1 must be
the user interface controller recognizes a discrepancy double the value of channel 2). This diagnostic trouble
between the output signals of the Hall-type code triggers the alarm level: “Information”.
LX12234,0000AF3 –19–01NOV03–1/1
Diagnostics
• A defect at the signal leads of channel 1 (cable 287) or channel 2 (cable 286).
211
UIC – A defective signal lead from channel 1 (cable 287) produces additional UIC diagnostic trouble codes (UIC
32 305037.04 or UIC 305038.03 takes priority).
• A defective hand throttle potentiometer (B78).
Additional references:
• “Speed Control Linkage (Summary of References)” on 6420 and 6620 tractors (Repair Manual, Section 30, Group
05).
• “Speed Control Linkage (Summary of References)” on 6820 and 6920 tractors (Repair Manual, Section 30, Group
05).
– – –1/1
– – –1/1
2 Checking the hand NOTE: Slowly move the hand throttle’s potentiometer through its full range. Do not OK: • Diagnosis
throttle potentiometer exceed the maximum voltage or go below the minimum voltage (see below). An completed.
acoustic signal or sudden voltage change while the clutch is actuated indicates a
defective potentiometer. • Type of error indicates
a loose contact, GO TO:
2.1 - Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
211
hand throttle
UIC
• Access address UIC 20. potentiometer (B78); see
33
Technical Manual,
UIC 20 –– Voltage, hand throttle potentiometer (B78; channel 1)—Specification Section 245, Group UIC.
Hand throttle at minimum setting:—
Voltage range .............................................................................................. 0.5 - 0.8 volts NOT OK: GO TO:
Hand throttle at maximum setting:— Circuit/harness test for
Voltage range .............................................................................................. 3.7 - 4.0 volts hand throttle
potentiometer (B78); see
2.2 - Check channel 2 of the Hall-type potentiometer: Technical Manual,
Section 245, Group UIC.
• Access address UIC 21.
– – –1/1
Diagnostic trouble code UIC 305037.04 is saved when potentiometer. This indicates that the potentiometer’s
the user interface controller measures a voltage of less circuit is open. This diagnostic trouble code triggers
than 0.5 volts at the signal input of channel 1 of the the alarm level: “Information”.
LX12234,0000AF4 –19–01NOV03–1/1
Diagnostics
Additional references:
• “Speed Control Linkage (Summary of References)” on 6420 and 6620 tractors (Repair Manual, Section 30, Group
05).
• “Speed Control Linkage (Summary of References)” on 6820 and 6920 tractors (Repair Manual, Section 30, Group
05).
– – –1/1
– – –1/1
2 Checking the hand NOTE: Slowly move the hand throttle’s potentiometer through its full range. Do not OK: • Diagnosis
throttle potentiometer exceed the maximum voltage or go below the minimum voltage (see below). An completed.
acoustic signal or sudden voltage change while the clutch is actuated indicates a
defective potentiometer. • Type of error indicates
a loose contact, GO TO:
Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
211
hand throttle
UIC
• Access address UIC 20. potentiometer (B78); see
35
Technical Manual,
UIC 20 –– Voltage, hand throttle potentiometer (B78; channel 1)—Specification Section 245, Group UIC.
Hand throttle at minimum setting:—
Voltage range .............................................................................................. 0.5 - 0.8 volts NOT OK: GO TO:
Hand throttle at maximum setting:— Circuit/harness test for
Voltage range .............................................................................................. 3.7 - 4.0 volts hand throttle
potentiometer (B78); see
Technical Manual,
Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305038.03 is saved when problem with the ground connection in the
the user interface controller measures a voltage in potentiometer’s circuit. This diagnostic trouble code
excess of 4.5 volts at the signal input of channel 1 of triggers the alarm level: “Information”.
the potentiometer. This indicates a short in or a
LX12234,0000B68 –19–01NOV03–1/1
Diagnostics
• Short circuit at the signal lead between the potentiometer and the UIC (cable 287).
211
UIC • A defective ground connection between the potentiometer and UIC (cable 241).
36 • Short circuit in the power supply circuit of the 5-volt components:
– Diagnostic trouble code UIC 305179.02 takes priority.
• A defective hand throttle potentiometer (B78).
Additional references:
• “Speed Control Linkage (Summary of References)” on 6420 and 6620 tractors (Repair Manual, Section 30, Group
05).
• “Speed Control Linkage (Summary of References)” on 6820 and 6920 tractors (Repair Manual, Section 30, Group
05).
– – –1/1
– – –1/1
2 Checking the hand NOTE: Slowly move the hand throttle’s potentiometer through its full range. Do not OK: • Diagnosis
throttle potentiometer exceed the maximum voltage or go below the minimum voltage (see below). An completed.
acoustic signal or sudden voltage change while the clutch is actuated indicates a
defective potentiometer. • Type of error indicates
a loose contact, GO TO:
Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
211
hand throttle
UIC
• Access address UIC 20. potentiometer (B78); see
37
Technical Manual,
UIC 20 –– Voltage, hand throttle potentiometer (B78; channel 1)—Specification Section 245, Group UIC.
Hand throttle at minimum setting:—
Voltage range .............................................................................................. 0.5 - 0.8 volts NOT OK: GO TO:
Hand throttle at maximum setting:— Circuit/harness test for
Voltage range .............................................................................................. 3.7 - 4.0 volts hand throttle
potentiometer (B78); see
Technical Manual,
Section 245, Group UIC.
– – –1/1
Diagnostic trouble code UIC 305039.11 is stored if the position of the clutch pedal (output signal of clutch
position of the clutch pedal switch (transmitted as a pedal potentiometer B65). This diagnostic trouble code
CAN message by the TCU) does not correspond to the triggers the alarm level: “Information”.
LX12234,0000B69 –19–01NOV03–1/1
Diagnostics
• “Reconditioning the Clutch Actuation Mechanism” on 6420 and 6620 tractors (Repair Manual, Section 53, Group
05).
• “Reconditioning the Clutch Actuation Mechanism” on 6820 and 6920 tractors (Repair Manual, Section 53, Group
05).
– – –1/1
– – –1/1
2 Checking the clutch NOTE: Slowly press the clutch down fully. An acoustic signal or sudden voltage OK: GO TO 3.
pedal potentiometer change while the clutch is actuated indicates a defective potentiometer.
NOT OK: GO TO:
2.1 – Check channel 1 of the Hall-type potentiometer: Circuit/harness test for
clutch pedal
• Access address UIC 18. potentiometer (B65); see
211
Technical Manual,
UIC
UIC 18 –– Voltage, clutch pedal potentiometer (B65; channel 1)—Specification Section 245, Group UIC.
39
Pedal declutched:—Voltage range .............................................................. 0.7 - 1.0 volts
Pedal clutched:—Voltage range .................................................................. 4.1 - 4.4 volts
– – –1/1
– – –1/1
– – –1/1
Diagnostic trouble code UIC 305044.04 is stored if the of the left brake pedal. This indicates that the
211
UIC user interface controller measures a voltage of less potentiometer’s circuit is open. This diagnostic trouble
40 than 0.9 volts at the signal input of the potentiometer code triggers the alarm level: “CAUTION”.
LX12234,0000B6A –19–01APR02–1/1
Diagnostics
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
2 Checking the brake NOTE: Slowly press the brake pedal all the way down. An acoustic signal or sudden OK: • Diagnosis
pedal potentiometer voltage change while the clutch is actuated indicates a defective potentiometer. completed.
– – –1/1
Diagnostic trouble code UIC 305045.03 is saved if the problem with the ground connection in the
user interface controller measures a voltage in excess potentiometer’s circuit. This diagnostic trouble code
of 4.5 volts at the signal input of the potentiometer of triggers the alarm level: “CAUTION”.
the left brake pedal. This indicates a short in or a
LX12234,0000B6B –19–01NOV03–1/1
Diagnostics
• Short circuit at the signal lead between the potentiometer and the UIC (cable 278).
211
UIC • A defective ground connection between the potentiometer and UIC (cable 241).
42 • Short circuit in the power supply circuit of the 5-volt components (cable 243):
– Diagnostic trouble code UIC 305179.02 takes priority.
• Defective brake pedal sensor unit (B88).
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
2 Checking the brake NOTE: Slowly press the brake pedal all the way down. An acoustic signal or sudden OK: • Diagnosis
pedal potentiometer voltage change while the clutch is actuated indicates a defective potentiometer. completed.
– – –1/1
Diagnostic trouble code UIC 305046.04 is stored if the of the right brake pedal. This indicates that the
user interface controller measures a voltage of less potentiometer’s circuit is open. This diagnostic trouble
than 0.9 volts at the signal input of the potentiometer code triggers the alarm level: “CAUTION”.
LX12234,0000B6C –19–01APR02–1/1
Diagnostics
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
2 Checking the brake NOTE: Slowly press the brake pedal all the way down. An acoustic signal or sudden OK: • Diagnosis
pedal potentiometer voltage change while the clutch is actuated indicates a defective potentiometer. completed.
– – –1/1
Diagnostic trouble code UIC 305047.03 is saved if the problem with the ground connection in the
user interface controller measures a voltage in excess potentiometer’s circuit. This diagnostic trouble code
of 4.5 volts at the signal input of the potentiometer of triggers the alarm level: “CAUTION”.
the right brake pedal. This indicates a short in or a
LX12234,0000B6D –19–01NOV03–1/1
Diagnostics
• Short circuit at the signal lead between the potentiometer and the UIC (cable 276).
211
UIC • A defective ground connection between the potentiometer and UIC (cable 241).
46 • Short circuit in the power supply circuit of the 5-volt components (cable 243):
– Diagnostic trouble code UIC 305179.02 takes priority.
• Defective brake pedal sensor unit (B88).
Additional references:
• Reference 245-BCU-200, Theory of Operation of the Basic Control Unit (Basic Functions).
– – –1/1
– – –1/1
2 Checking the brake NOTE: Slowly press the brake pedal all the way down. An acoustic signal or sudden OK: • Diagnosis
pedal potentiometer voltage change while the clutch is actuated indicates a defective potentiometer. completed.
– – –1/1
Diagnostic trouble code UIC 305050.12 is stored if the wheel. This diagnostic trouble code triggers the alarm
UIC detects an incorrect combination of signals at the level: “Information”.
output channels (channels 1 and 2) of the speed
LX12234,0000B6E –19–01APR02–1/1
Diagnostics
• “Reconditioning the Speed Control Lever” on 6420 and 6620 tractors (Repair Manual, Section 53, Group 05).
• “Reconditioning the Speed Control Lever” on 6820 and 6920 tractors (Repair Manual, Section 53, Group 05).
– – –1/1
1 Preliminary test NOTE: Take note of the processing procedures of diagnostic trouble codes before OK: Diagnostic trouble
starting the diagnosis, see Reference 245-05-002, Accessing the Addresses and code is not active:
Diagnostic Trouble Codes. Diagnosis completed.
– – –1/1
2 Checking the speed NOTE: Four combinations of individual signals from the Hall-type switches are OK: • Diagnosis
wheel produced by the speed wheel and displayed in diagnostic address UIC 08. Changes in completed.
the positions of the Hall-type switches (i.e. combinations of individual signals) can be
detected at the speed wheel thanks to a detent function. • Type of error indicates
a loose contact, GO TO:
• Access address UIC 08. Circuit/Harness test for
211
speed wheel; see
UIC
UIC 08 –– Status, speed wheel (INCREASE in speed)—Specification Technical Manual, section
49
Dependent on position of wheel:—Status 245, group UIC.
(combination 1) ............................................................................................................ 0X0
Speed wheel one detent position NOT OK: GO TO:
forward:—Status (combination 2) ................................................................................ 0X1 Circuit/Harness test for
Speed wheel one detent position speed wheel; see
forward:—Status (combination 3) ................................................................................ 1X1 Technical Manual, section
Speed wheel one detent position 245, group UIC.
forward:—Status (combination 4) ................................................................................ 1X0
Speed wheel one detent position
forward:—Status (combination 1) ................................................................................ 0X0
– – –1/1
UIC 305051.09 — Engine Control Unit has Stopped Transmitting Data (Engine
Temperature)
Diagnostic trouble code UIC 305051.09 is saved when engine temperature is intermittent or non-existent
there is a problem in transferring data between the (intermittent reception could be due to a loose wire).
engine control unit (ECU) and the user interface This diagnostic trouble code triggers the alarm level:
controller. Reception of the CAN message regarding “Information”.
LX12234,0000B6F –19–01NOV03–1/1
Diagnostics
Additional references:
• Reference 245-ECU-201, Theory of Operation, Engine Control Unit (ECU Level 4 with Bosch VP44 Injection
Pump).
• Reference 245-ECU-203, Theory of Operation (Stage II Engines to 97/68/EC; Level 11 with AutoPowr/IVT
Transmission)
– – –1/1
Check ECU fuses F04/1 and/or F04/2. NOT OK: Put in a new
fuse.
– – –1/1
2 Checking the ECU Most wiring harness problems are caused by connector problems (contacts
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections.
connection and
power supply) • Check the power supply.
• Check the 29-bit CAN BUS communication lines (934/935).
• Check the 29-bit CAN BUS screen lines (930/932).
211
• Check the connections at the plug and control unit for loose, widened, slid-back or
UIC
corroded contacts.
52
X361 68-pin plug for engine control unit (ECU) (Level
4)—Specification
Power supply:—Lead 622
(positive, IGN) ....................................... 12 volts at pin 19
Lead 032 (positive, BAT) ...................... 12 volts at pin 23
Lead 050 .................................................. Ground at pin 1
29-bit CAN BUS
communication lines:—
CAN+ (lead 934) ................................................. at pin 44
CAN- (lead 935) .................................................. at pin 21
29-bit CAN BUS screen
lines:—Lead 930- ................................... Ground at pin 20
Lead 932+ ............................................. 12 volts at pin 43
– – –1/2
3 Checking the UIC Most wiring harness problems are caused by connector problems (contacts OK: Diagnosis
plug (29-bit CAN BUS loose/bad/slid back) and/or bad ground connections. completed.
connection and
power supply) • Check the power supply. NOT OK: Recondition as
• Check the 29-bit CAN BUS communication lines (934/935).