KEMENTERIAN PERHUBUNGAN

BADAN PENGEMBANGAN SUMBER DAYA MANUSIA

PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : stpicurug@stpicurug.ac.id – http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)

TASK CARD NO : C – C544 – 23 – 00 - 00

Reference : Practical Syllabus Avionic Maintenance System topic no. 11, Maintenance Manual

AVIONIC MAINTENANCE
PRACTICAL SUBJECT CODE : 6TPUC544
SYSTEM
ACTIVITY FLIGHT DATA RECORDERS

Name/Group : …………………………….. Hours : ……………………………..

Course : …………………………….. Semester : ……………………………..
Date : ……………………………..

INSTRUCTION
• To be carried out with follow safety instruction in workshop, aircraft and hangar floor.
• Each listed safety instruction item in workshop, aircraft and hangar floor is to be followed Hazard
Identification, Risk Assessment and Mitigation Document, Emergency Respond Plan Document and
Manual Handling Document.
• Each listed inspection item on maintenance is to be performed in accordance with Maintenance Manual or
other applicable publications.

TOOLS REQUIREMENT
• 3/32” Allen wrench
• Clean cloth

SIGN
JUMLAH
NO DESCRIPTION Instructor
JAM Student
Practical
1 A. VISUAL INSPECTION
Looking at the instrument & give an initial condition
 Knob
 Rotor housing
 Bearing
 Gimbal
2 B. DISMANTING
 Set screws and remove knob
 Remove screws and remove bezel assembly
 Remove cover
 Remove locknut and bearing retainer from bearing block
 Remove screws lift block from frame
 Remove and discard both air cups and air seal washer
 Remove screws and turnnion (when removing turnnions

Issued: October–09th –2018 Reissued : 00 Page 1 of 3

 KEMENTERIAN PERHUBUNGAN
BADAN PENGEMBANGAN SUMBER DAYA MANUSIA
PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : stpicurug@stpicurug.ac.id – http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)
support vertical gimbal assembly to prevent damage to
spur gear)
 Remove screws and turnnion then separate gimbal
assembly from frame
 Remove locknut and bearing cap from vertical gimbal
 Remove screws and remove bearing block from gimbal
 Remove screws and remove air deflector from gimbal
 Shift rotor housing to one side and remove screws
 Remove screws twist cap and remove
 Press out shaft through housing
3 C. CLEANING
 Clean parts using Dowclene
 Wipe surface of cover, bezel, gimbal, and frame using
cloth moistened with Dowclene
 Wash all fasteners using Dowclene or Cobehn
 Remove dust from bezel window using soft camel hair
brush or commercial glass cleaner and lens paper
 Clean display components (painted area) with clean lint-
free cloth.
4 D. INTERNAL TESTING
D.1 STARTING
 Connect vacuum hose to VAC port to indicator
 Adjust vacuum source to maintain 2 inches Hg
 Indicator shall start and cont. To run on 2 inches Hg
 Rotate indicator about its vertical axis, nothing
indication displayed on dial
 Heading indicated on dial shall change as indicator is
rotated.

D.2 ROLL,PITCH,AND YAW TEST

 Setup and adjust three axis rate table to provide a
total amplitude of 3 degrees
 Adjust run-in platform to level indicator
 Adjust vacuum source to maintain 5.3 inches Hg
 Set dial heading to N
 Rotate run-in platform 90 degrees until a heading of E.
After 10 minutes as required using knob, repeated
step 4
 Repeat step 4 and 5. Rotating run-in platform to
heading of S and W as indicated on dial

Issued: October–09th –2018 Reissued : 00 Page 2 of 3

 KEMENTERIAN PERHUBUNGAN
BADAN PENGEMBANGAN SUMBER DAYA MANUSIA
PERHUBUNGAN
SEKOLAH TINGGI PENERBANGAN INDONESIA
PO.Box 509 TANGERANG 15001
Telp : +6221-5982203/2204/2205, Fax : +6221-5982234
e-mail : stpicurug@stpicurug.ac.id – http://www.stpicurug.ac.id
APPROVED MAINTENANCE TRAINING ORGANIZATION (AMTO 147D-03)
D.3 HEADING STABILITY TEST
 Adjust vacuum source to maintain 5.3 inches Hg
 Set dial heading to N
 Start rate table and rotate table one complete
revolution at 360 degrees per minute
 Repeat step 2 and 3 with indicator tilted
counterclockwise

D.4 CASE LEAKAGE TEST

Adjust vacuum source to 4.5 inches Hg and observ
indication on Roto Meter.

D.5 CAGING EFFORT TESTS

Verify gear engagement by rotating knob while pressure is
maintained. Diall shall rotate as knob is turned

5 E. RE – ASSEMBLY
 Installing gear train and dial
 Installing rotor bearings in rotor
 Installing rotor and housing assembly in vertical gimbal
 Installing vertical gimbal assembly in frame
6 F. FINAL TEST
Tests shall be conducted under the following condition :
 Check temperature
 Check Altitude
 Check Humidity
FINAL RESULT : SERVICABLE / UNSERVICABLE / REJECT
Rev:032018
I/032018
INSTRUCTOR SIGN Mechanic Sign :
Name Sign
1. ……………………………………
2. …………………………………...

(…………………………………………………) Note : ………………………………………..

Issued: October–09th –2018 Reissued : 00 Page 3 of 3