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  • En AC Compressor Oil - Changed-oil-DCP20021 - Bulletin

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    Gabriel Philippi
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    The document provides information about revisions made to the DCP20021(K) compressor. Specifically, the revised compressor now contains 40cc of oil rather than the previous 90cc, in order to reduce the risk of failure after installation. The change was made because many workshops were not properly flushing old oil from air conditioning systems during compressor replacements, resulting in too much oil and failures from liquid lock. The new compressors can be identified by the label displaying 40cc rather than 90cc of oil.

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    Denso Catalogue Oil

    Original Title

    1663935658 en AC Compressor Oil_Changed-oil-DCP20021_bulletin

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    The document provides information about revisions made to the DCP20021(K) compressor. Specifically, the revised compressor now contains 40cc of oil rather than the previous 90cc, in order to reduce the risk of failure after installation. The change was made because many workshops were not properly flushing old oil from air conditioning systems during compressor replacements, resulting in too much oil and failures from liquid lock. The new compressors can be identified by the label displaying 40cc rather than 90cc of oil.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    12 views2 pages

    En AC Compressor Oil - Changed-oil-DCP20021 - Bulletin

    Uploaded by

    Gabriel Philippi
    The document provides information about revisions made to the DCP20021(K) compressor. Specifically, the revised compressor now contains 40cc of oil rather than the previous 90cc, in order to reduce the risk of failure after installation. The change was made because many workshops were not properly flushing old oil from air conditioning systems during compressor replacements, resulting in too much oil and failures from liquid lock. The new compressors can be identified by the label displaying 40cc rather than 90cc of oil.

    Copyright:

    © All Rights Reserved
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    of 2

    Technical Product Information

    Issue Date: October 2017

    Revised Compressors
    Revised DCP20021(K) for easy installation

    1. Outline

    This bulletin is to inform you about the product change of the DCP20021(K)
    with 40cc of oil.

    2. Applicable product

    DCP20021 & DCP20021K

    DCP20021 DCP20021K

    3. Background

    To reduce the risk of compressor failures after installation, the DENSO After Market Division has adapted the volume of oil con-
    tained within the compressor*. The previous DCP20021(K) was pre-filled with 90cc of oil, but the revised DCP20021(K) is now
    pre-filled with 40cc of oil.

    *Important!
    Always check the compressor installation guide for the right installation procedure. You will find the compressor installation
    guide in the box with the new compressor, in TecDoc and on our aftermarket website: www.denso-am.eu.

    www.denso-am.eu
    Technical Product Information | issue date: October 2017 Page 2/2

    4. Additional information

    After investigation into the causes of compressor failures occurring shortly after DCP20021(K) installation, it became evident
    that many workshops were failing to flush the A/C system to remove the remaining oil from the A/C system. This resulted in too
    much oil present in the A/C system (90cc of new compressor + 40cc inside system = 130cc of oil) and in many cases would
    lead to a broken limiter of the DL-Pulley due to liquid lock. We have now changed the pre-fill quantity of the DCP20021(K) to
    40cc of oil to minimise the risk of compressor failure due to liquid lock.

    5. Compressor identification

    You can identify the new DCP20021(K) by the new DENSO label. It will now display 40cc of ND-oil 8, instead of 90cc ND-oil 8.

    DENSO compressor label

    6. Oil distribution A/C system

    Oil distribution within the A/C system (reference values, varying depending on outside temperature and engine load)

    Condenser
    10%

    Evaporator Dryer
    20% 10%

    Hoses
    10%
    50% Compressor
    Filling level 30%-50%

    DENSO EUROPE B.V.


    Hogeweyselaan 165 | 1382 JL Weesp | The Netherlands
    Tel. +31 (0)294 - 493 493 | Fax. +31 (0)294 - 417 122

    www.denso-am.eu

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