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ORDER NO.

RRV3364
CDJ-800MK2

COMPACT DISC PLAYER

CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks

CDJ-800MK2 KUCXJ AC 120 V

CDJ-800MK2 WYXJ5 AC 220 – 240 V

CDJ-800MK2 RLFXJ AC 110-120 V / 220-240 V

For details, refer to "Important symbols for good services" .

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
T-ZZR JUNE 2006 printed in Japan

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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
B

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.

C
(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS


OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
The following check should be performed for the
continued protection of the customer and SHOCK HAZARD AND MUST BE CORRECTED BEFORE
ser vice technician. RETURNING THE APPLIANCE TO THE CUSTOMER.

LEAKAGE CURRENT CHECK


Measure leakage current to a known earth ground (waterpipe 2. PRODUCT SAFETY NOTICE
, conduit, etc.) by connecting a leakage current tester
Many electrical and mechanical parts in the appliance
such as Simpson Model 229-2 or equivalent between the have special safety related characteristics. These are
D earth ground and all exposed metal parts of the appliance often not evident from visual inspection nor the protection
(input/output terminals, screwheads, metal overlays, control afforded by them necessarily can be obtained by using
shaft, etc.). Plug the AC line cord of the appliance directly replacement components rated for voltage, wattage, etc.
into a 120V AC 60Hz outlet and turn the AC power switch Replacement parts which have these special safety
on. Any current measured must not exceed 0.5mA. characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
Reading should in this Service Manual.
Leakage not be above The use of a substitute replacement component which does
Device current 0.5mA
tester not have the same safety characteristics as the PIONEER
under
E test recommended replacement one, shown in the parts list in
Test all this Service Manual, may create shock, fire, or other hazards.
exposed metal Product Safety is continuously under review and new
surfaces
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Also test with
plug reversed Earth Service Manual may be obtained at a nominal charge
(Using AC adapter ground from PIONEER.
plug as required)

AC Leakage Test
F

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IMPORTANT
THIS PIONEER APPARATUS CONTAINS A
LASER DIODE CHARACTERISTICS
LASER OF CLASS 1.
MAXIMUM OUTPUT POWER: 5 mW
SERVICING OPERATION OF THE APPARATUS
WAVELENGTH: 780 – 785 nm
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.

WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.

LABEL CHECK
CDJ-800MK2 WYXJ5 and KUCXJ : Types Only

for RLFXJ
(DRW2308) C

(DRW2248)

D
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor,
and the design prevents laser diode oscillation when
the switch is not in LPS1 terminal side (when the
mechanism is not clamped and LPS1 signal is
high level.)
Thus, the interlock will no longer function if the switch is
deliberately set to LPS1 terminal side. ( if LPS1 signal
is low level ).
In the test mode∗ the interlock mechanism will not
function. Laser diode oscillation will continue, if pin 41 E
Bottom Plate of TC94A15FG (IC101) on the MAIN Assy is
connected to GND, or else the terminals of Q101 are
shorted to each other (fault condition).

2. When the cover is opened, close viewing of the


objective lens with the naked eye will cause exposure
to a Class 1 laser beam.

∗ : Refer to page 86.


Printed on the Bottom Plate

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[Important Check Points for Good Servicing]


In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A 1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.


B
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
C
7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.


D
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts


Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
E
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws


To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 A
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM....................................................................................................................................16
3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18
3.3 BLOCK DIAGRAM (Power).......................................................................................................................20
3.4 OVERALL WIRING DIAGRAM .................................................................................................................22
3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24
3.6 MAIN ASSY(2/3).......................................................................................................................................26
3.7 MAIN ASSY(3/3).......................................................................................................................................30 B
3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32
3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34
3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36
3.11 WAVEFORMS.........................................................................................................................................38
3.12 VOLTAGES..............................................................................................................................................45
4. PCB CONNECTION DIAGRAM ......................................................................................................................49
4.1 MAIN ASSY ..............................................................................................................................................50
4.2 RLYB ASSY ..............................................................................................................................................54
4.3 SECB ASSY .............................................................................................................................................56
4.4 TRNS ASSY..............................................................................................................................................60
4.5 AC IN ASSYS ...........................................................................................................................................62
4.6 DFLB ASSY ..............................................................................................................................................64 C
4.7 REGB and JACK ASSYS..........................................................................................................................68
4.8 KSWB ASSY.............................................................................................................................................70
4.9 JFLB ASSY...............................................................................................................................................72
4.10 SLDB ASSY............................................................................................................................................76
4.11 SLMB and JOGB ASSYS .......................................................................................................................78
5. PCB PARTS LIST ............................................................................................................................................80
6. ADJUSTMENT ................................................................................................................................................85
7. GENERAL INFORMATION .............................................................................................................................86
7.1 DIAGNOSIS..............................................................................................................................................86
7.1.1 SERVICE MODE ................................................................................................................................86
7.1.2 RESET and CLOCK MAP ..................................................................................................................92
D
7.1.3 TROBLE SHOOTING .........................................................................................................................94
7.1.4 POWER ON SEQUENCE ................................................................................................................105
7.1.5 DISASSEMBLY ................................................................................................................................106
7.2 PARTS ....................................................................................................................................................114
7.2.1 IC......................................................................................................................................................114
8. PANEL FACILITIES .......................................................................................................................................140

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1. SPECIFICATIONS
Specifications
A
• KUCXJ type • RLFXJ type
1. General 1. General
System..............................Compact disc digital audio system System........................... Compact disc digital audio system
Power requirements.....................................AC 120 V, 60 Hz Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz
Power consumption.......................................................20 W Power consumption ..................................................... 22 W
Operating temperature.......... +5˚C to +35˚C (+41˚F to +95˚F) For Taiwan: 21 W
Operating humidity...............................................5 % to 85 % Operating temperature ..................................+5°C to +35°C
(There should be no condensation of moisture.) Operating humidity ........................................... 5 % to 85 %
Weight..............................................................4.0 kg (8.8 lb) (There should be no condensation of moisture.)
Dimensions..................... 305 (W) × 344.1 (D) × 106.5 (H)mm Weight ........................................................................4.0 kg
B 12 (W) × 13 –9/16 (D) × 4 – 1/4 (H) in Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm

2. Audio section 2. Audio section


Frequency response........................................4 Hz to 20 kHz Frequency response...................................... 4 Hz to 20 kHz
Signal-to-noise ratio.......................... 115 dB or more (JEITA) Signal-to-noise ratio ....................... 115 dB or more (JEITA)
Distortion.................................................... .0.006 % (JEITA) Distortion ................................................... 0.006 % (JEITA)

3. Accessories
3. Accessories • Operating instructions ..................................................... 1
• Operating instructions........................................................1 • Power cord ...................................................................... 1
• Power cord........................................................................ 1 • Audio cable ..................................................................... 1
• Audio cable....................................................................... 1 • Control cable ................................................................... 1
• Control cable..................................................................... 1 • Forced eject pin (housed in a groove in the bottom panel)... 1
C
• Forced eject pin (housed in a groove in the bottom panel)... 1
• Limited warranty................................................................ 1 NOTE:
Specifications and design are subject to possible modification
NOTE: with-out notice.
Specifications and design are subject to possible modification
with-out notice.
Voltage selector (RLFXJ type only)
• You can find the voltage selector switch on the bottom plate
• WYXJ5 type of the unit.
1. General The factory setting for the voltage selector is 220 – 240 V.
System.......................... Compact disc digital audio system Please set it to the correct voltage for your country or region.
Power requirements .................... AC 220-240 V, 50/60 Hz
D
Power consumption ..................................................... 22 W • For Taiwan, please set to 110 – 120 V before using.
Operating temperature .................................. +5°C to +35°C Before changing the voltage, disconnect the AC power cord.
Operating humidity ............................................ 5 % to 85 % Use a medium size screwdriver to change the voltage
(There should be no condensation of moisture.) selector switch.
Weight ....................................................................... 4.0 kg
220-240V
Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm

2. Audio section
Frequency response...................................... 4 Hz to 20 kHz
Signal-to-noise ratio ....................... 115 dB or more (JEITA) 110-120V
Distortion ................................................... 0.006 % (JEITA)
E

3. Accessories
• Operating instructions ..................................................... 1
• Power cord ...................................................................... 1
• Audio cable ..................................................................... 1
• Control cable ................................................................... 1
• Forced eject pin (housed in a groove in the bottom panel)... 1

NOTE:
Specifications and design are subject to possible modification
with-out notice.
F

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Accessories
Power Cord
Audio Cable (ADG7021 : KUCXJ) Forced Fject Pin
(VDE1064) L=1.5m (ADG7097 : RLFXJ) (housed in a groove in
the bottom panel)
(DEX1008)
B

Control Cord (ADG1154 : WYXJ,RLFXJ)


(XDE3063) L=1 m

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2. EXPLODED VIEWS AND PARTS LIST


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING

4
7

2 8
C
5
KUCXJ & RLFXJ 9
types only 1

D WYXJ & RLFXJ


type only 10

13

KUCXJ type
only

E
11

12

14

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PACKING parts List
Mark No. Description Part No. Mark No. Description Part No.

> 1 AC Power Cord See Contrast table(2) 9 Sheet RHX1006


2 Control Cord XDE3063 10 Push Rod DEX1008 A
3 Audio Cord VDE1064
4 Operating Instructions See Contrast table(2) 11 Pad A DHA1555
NSP 5 Polyethylene Bag AHG7117 12 Packing Case See Contrast table(2)
NSP 13 Warranty Card See Contrast table(2)
6 Pad B DHA1556 NSP 14 Label See Contrast table(2)
7 Pad C DHA1557
8 Pad D DHA1558

(2) CONTRAST TABLE


CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:
B
CDJ-800MK2/ CDJ-800MK2/ CDJ-800MK2/
Mark No. Symbol and Description
KUCXJ WYXJ5 RLFXJ
> 1 AC Power Cord ADG7021 ADG1154 ADG1154
> 1 AC Power Cord Not used Not used ADG7097
4 Operating Instructions (English)(KUCXJ) DRB1401 Not used Not used
4 Operating Instructions (WYXJ5)(English, Not used DRB1400 Not used
French, German, Italian, Dutch, Spanish)

4 Operating Instructions (RLFXJ) Not used Not used DRB1402


(English, Spanish, Chinese)
12 Packing Case DHG2595 DHG2594 DHG2596 C
NSP 13 Warranty Card ARY7043 Not used Not used
NSP 14 Label DRW2311 VRW1629 VRW1629

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2.2 EXTERIOR SECTION


Refer to
"2.3 CONTROL PANEL SECTION".
A 42

38

43 17

43

B 44

35
A 19 3 D
33 32
14 44
6 18 I
31
M H 41
31x4 C 44
B 24
13
37
D 44
33x4 33
C
C 34 28 21
4
31
F E 9-(b) 41 44 10

B
B D
5 F 41 I
31
33 45
44
12
G
7
2 E
E
15 36
44
Refer to
"2.4 SLOT-IN MECHANISM SECTION". 29

D
44
30
44
44
A
30
44 39
11 46 16
46x4 44
25
J
I
A 44
44 8
1 C
H
E 11
G
F 44 J
12
44
22 23

40
NON-CONTACT

CONTACT SIDE

26
44 27
SIDE

F
44 44

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EXTERIOR SECTION parts List
Mark No. Description Part No. Mark No. Description Part No.

1 MAIN Assy DWG1622 25 Earth Plate DNH2532


> 2 AC IN Assy See Contrast table(2) A
> 3 TRNS Assy See Contrast table(2) 26 Bottom Plate See Contrast table(2)
4 SECB Assy DWR1309 27 Bottom Earth Plate DNH2694
5 REGB Assy DWR1310 28 Trans Plate DNH2733
NSP 29 Chassis See Contrast table(2)
6 SLMB Assy DWS1388 30 Insulator Assembly DXA2069
7 RLYB Assy DWX2602
8 JACK Assy DWG1626 31 Damper CNV6011
9 • • • • 32 Earth Spring DBH1398
> 10 Fuse See Contrast table(2) 33 Float Spring (G5) DBH1494
34 Front Sheet DED1132
11 FFC (9p) DDD1311 35 Mecha Plate DNH2642 B
12 FFC (32p) DDD1312
13 FFC (25p) DDD1313 36 PCB Holder DNK4524
14 FFC (17p) DDD1314 37 Float Base 04 Assy DXB1838
15 FFC (24p) DDD1315 38 Laser Caution See Contrast table(2)
NSP 39 Serial Label (UPC) See Contrast table(2)
NSP 16 Earth Lead DE010VF0 40 Screw BBT30P060FCC
> 17 Power Transfomer See Contrast table(2)
18 Connector Assy PF03PP-B05 41 Screw BBZ30P060FTC
19 Connector Assy PF03PP-C12 42 Screw BBZ30P100FTC
20 • • • • 43 Screw BBZ40P060FTC
44 Screw BPZ30P080FTB C
21 Power Knob DAC2073 45 DM Screw (FTC) DBA1260
NSP 22 Silicon Lubber D5 L DEB1456
23 Bottom Cushion S4 DEC2506 46 Screw IPZ30P100FTC
24 Heat Sink DNG1102

(2) CONTRAST TABLE


CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following:
CDJ-800MK2/ CDJ-800MK2/ CDJ-800MK2/
Mark No. Symbol and Description
KUCXJ WYXJ5 RLFXJ
> 2 AC IN ASSY DWR1430 DWR1429 DWR1432 D
> 3 TRANS ASSY DWR1371 DWR1371 DWR1428
> 10 Fuse (T1.6A) AEK7075 Not used Not used
> 10 Fuse (800MA) Not used REK1021 REK1021
> 17 Power Transfomer DTT1204 DTT1203 DTT1203

26 Bottom Plate DNK2689 DNK2689 DNK2691


29 Chassis DNK4518 DNK4517 DNK4519
38 Laser Caution DRW2308 DRW2308 DRW2248
NSP 39 Serial Label DRW2311 VRW1629 VRW1629
E

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2.3 CONTROL PANEL SECTION


8

A
* 1 Grease: GYA1001( ZLB-PN397B)
47
21

51
9

52

31
B 26
53
41

46 56x3 56

17
28x9
A

C 40 10
C 43 18
B
10 17x3
35 39 44
17 13 10x3
13x12
42
45 38-(a) 27
34 13
38-(b) 13
33 13
38-(c) 36 39
32 58
*1
E
60 48-2
37
D 58
58 29
50 A
1
2 6 G
30x8
H 58 58
58 D
20
60 58 58
58
58
58
4 J C

12 58 58
56 58
E 58 15
B 54x2
23
25
16
58 14
24
61
5
49
48-1
D
L
6 3 11
57 22 K
NON-CONTACT

CONTACT SIDE

58
*1 19
59
55
SIDE

7 E
F 58
58

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CONTROL PANEL SECTION parts List
Mark No. Description Part No. Mark No. Description Part No.

1 DFLB Assy DWG1623 50 FFC Guard DEC2586


2 KSWB Assy DWS1386 A
3 JFLB Assy DWG1624 51 Reloop Guard DNK4057
4 SLDB Assy DWS1387 52 Q R Guard DNK4058
5 JOGB Assy DWG1625 53 Control Panel DNK4525
54 Screw BPZ20P060FTC
6 FFC DDD1220 55 Screw BPZ20P100FTC
7 Connector Assy PF04PP-B07
8 Jog Panel (PMMA) DAH2182 56 Screw (FE) DBA1265
9 Jog Plate DAH2438 57 Screw IPZ30P100FTC
10 SW spring 25 DBH1514 58 Screw BPZ30P080FTB
59 Ecsane Tape (10x50 ) DEC2988
11 Gear spring 200 DBH1525 60 Cord Clamper RNH-184-0 B
12 ARM Sprimg DBH1566
13 SW Cushion HH48/2 DEC2538 61 Washer WA42D080D050
14 Encorder Plate DEC2889
15 Protector Sheet DEC2945

16 FL Sheet DEC2946
17 Ring Cushion L24/2.0 DEC2958
18 SW Ring DNK4070
19 Adjust Plate DNK4178
20 Jog Holder DNK4545
C
21 Jog B DNK4557
22 Gear ARM DNK4559
23 Gear DNK4560
24 Smoother DNK4561
25 Load Gear A DNK4562

26 Jog A DNK4586
27 Sheet SW DSX1065
28 Roller A Assy DXB1825
29 Jog Stay Assy DXB1876
D
30 Roller B Assy DXB1877

31 Rotary Knob C DAA1194


32 TEMPO Knob DAC2061
33 VINYL Knob DAC2063
34 LOOP Knob DAC2066
35 Auto Beat Loop Knob DAC2069

36 Quick Return Knob DAC2070


37 PLAY Knob DAC2286
38 Set Knob (Eject) DAC2287 E
39 CALL Knob DAC2289
40 RELOOP Knob DAC2291

41 Slide Knob DAC2292


42 TEXT/A.CUE Knob DAC2294
43 Folder Search Knob DAC2298
44 DEL/MEMO Knob DAC2299
45 Reverse Knob DAC2364

46 Slide Sheet (gray) DAH2374


47 Display Panel DAH2418 F
48 Earth Plate (CU) DBK1224
49 Vessel Sheet DEC2495

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2.4 SLOT-IN MECHANISM SECTION

Grease 1
A GYA1001
(ZLB-PN397B)
11

20

21
Dyefree 18
23 GEM1036
10 (ZLX-ME413A) 9
17
B 7 Grease
GYA1001
(ZLB-PN397B)
22

13 24

14
19
C
Dyefree
8 Dyefree GEM1036 (ZLX-ME413A)
GEM1036 15
(ZLX-ME413A)
25 Cleaning liquid : GEM1004
Cleaning paper : GED-008 3
To
16 RLYB CN12 4
(Pickup)
5
To
RLYB CN16
(Loading Motor)
12

D To 25 Grease 6
25 RLYB CN14 GYA1001
(Stepping Motor) (ZLB-PN397B)

27
25 2
31
Note:
The TM. Assy 03-S is supplied only in
assembly form, not as a single part.

30
NON-CONTACT

29
CONTACT SIDE

To MAIN CN102
(Spindle Motor)
SIDE

F 28 26
30

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SLOT-IN MECHANISM SECTION parts List
Mark No. Description Part No.
NSP 1 Slot-in Mecha SV Assy DXA2005
2 TM. Assy 03-S VXX3125 A
3 Loading Motor Assy-S DXX2510
NSP 4 Worm Gear DNK3910
NSP 5 DC Motor S (ROHS) DXM1230

6 Connector Assy PF02PY-B22


7 Clamp Spring DBH1374
8 Guide Spring DBH1375
9 SW Lever Spacer SV DEC2831
10 Loading Lever DNK3406

11 Main Cam DNK3407 B


12 Disc Guide DNK3478
13 Clamp Arm DNK3576
14 Eject Lever DNK3684
15 Lever AP DNK3835

16 Lever BP DNK3836
17 Loading Gear DNK3911
18 Drive Gear DNK3912
19 Loading Base SV DNK4369
20 SW Lever SV1 DNK4370
C
21 SW Lever SV2 DNK4371
22 Gear Holder SV DNK4372
23 Clamper 04 Assy DXB1859
24 Screw BPZ20P060FTC
25 Floating Rubber (SI) VEB1351

26 Float Base 04 Assy DXB1838


27 Spacer POR (T3) DEB1566
28 Vessel Cushion A DEC2852
29 Vessel Cushion B DEC2853
D
30 Vessel Cushion C DEC2854

31 Front Sheet DED1132

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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


3.1 BLOCK DIAGRAM
A
TM. ASSY 03-S (VXX3125)
SPINDLE
MOTOR 04

STEPPING M63018FP
MOTOR 04

PICKUP ASSY

Loading MOTOR
ASSY-S
(DXX2510)

M
SLMB ASSY COMPARATOR

SLOT-IN B RLYB ASSY


MECHANISM SV
ASSY A MAIN ASSY

NJM2885DL1
D
J91
BA008C0WCP
CN301 CN301

BA008C0WCP

CN53
CN52
F REGB ASSY V+10B

V+7A CN53
V+6B

V+3D

E
For KUCXJ, WYXJ5
CN51 C SECB ASSY
11 9

CN22 CN56
E ACIN ASSY J2

D TRNS ASSY
For RLFXJ S2

BROWN CN50
S1 J3
VIOLET
F
BLUE

E ACIN ASSY

16 CDJ-800MK2
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A
÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
A MAIN ASSY ÷ The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷ : The power supply is shown with the marked box.

IC300 IC303
K U
8 Mbit 64 Mbit

IC701
DSPC56371AF180-K I JACK ASSY

IC301
SCF5249VM140-K JA801
DKB1053
MPU IC801
OP AMP

AUDIO OUT

C
CN701 CN801
1 9 JA802
PKB1033
IC702
PE8001A
IC304 4 6
BU4230G DIGITAL OUT
9 1

CN802

CN602 CN1601
CN601
L
G DFLB ASSY CN500
JOGB ASSY

CN501 E
CN600 K JFLB ASSY

CN1503
SLDB ASSY

CN503

CN502
J

CN1502
F
H
KSWB ASSY

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3.2 BLOCK DIAGRAM (2)

• Blick diagra Map


A
CD DRIVE BLOCK
AUDIO BLOCK

A MAIN ASSY DWG1622

M KP 2PIN
Loading IC

DWX2602 IC101 IC701


TRAVERS SERVO DSP AUDIO
MECHA DSP
KP 4PIN

IC102 DRIVER
B SLED M

Spindle M
FFC 17PIN

Pickup ASSY B
IC302 IC301
FPGA MPU R
RLYB ASSY

(50000GATE) (140MHz)
FFC 32PIN

SDRAM
DRIVE ASSY (64 Mbit)
1
C FLASH
SLMB ASSY (8 Mbit)
KP 3PIN

DWS1388
SW
M
FFC 25PIN
REGB ASSY SEC
DWR1310 DWR
F C
6PIN

+3.3V IC91
D
+7V
IC92

TRNS ASSY
V+6 D
Transformer

UnReg
V+10
UnReg
Vload POWER
SUPPLY
+32V
E
FLAC_D
FLAC_J

3PIN
DATA Cntrol
E
CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB).
One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S
ACIN ASSY RESET IC and X'TAL have on the MAIN ASSY too.
It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR
F About POWER BLOCK, Please refer to POWER DELIVERY MAP.
POWER BLOCK

18 CDJ-800MK2
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A
IO BLOCK
AUDIO OUT LINE
JACK ASSY DWG1626 DIGITAL OUT LINE
I AUDIO MUTE LINE
IC801 OPAMP CONTROL LINE
IC702
AUDIO OUT DRIVE CONTROL
DAC
(L/R)

9PIN
IC701
AUDIO
DSP
ZERO FFC
MUTE MUTE
DETECT
B
Digital OUT
CORE BLOCK

IC301
MPU RESET IC
(140MHz)
PANEl BLOCK
16.934MHz
KSWB ASSY DWS1386 C
H LED
SW

B to B 8PIN
SECB ASSY G DFLB ASSY SLDB ASSY
DWR1309 DWG1623 DWS1387-A/J
DWS1387
C SW LED
Vol
J
D
VYNIL

IC501
DISPLAY
MPU
B to B 11PIN

RESET IC (MASK)
FFC 17PIN

16.00MHz
SW SLIDER
E
V501
DATA FL

JOGB ASSY
R to R 13PIN DWG1625
DATA Cntrol
KP 4PIN

JOG L
(DFLB). FL
ISPLAY, LED, VOLUME, SW, JOG, etc.

8MB sized FLASH MEMORY.


K JFLB ASSY DWG1624 Rotation Detect
Y MAP. F

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3.3 BLOCK DIAGRAM (Power)

• Power Delivery Map


A

Motor Drive MAIN ASSY


GNDM A DWG1622 5A
IC704 <0.3A DAC
Loading M GNDM
RLYB ASSY DWX2602
TRAVERS
MECHA MUTE
GNDD GN
B Spindle M
+1.2D GN
IC307 <0.6A FPGA (SPARTAN3)
Stby
SLED M 1.25D
IC703 <0.6A DSP

Pickup ASSY 1.8D


IC305 <0.5A CPU (AMADEUS)

2.5D
GNDS IC306 <0.5A FPGA (SPARTAN3)
B V+3D CUP 21 FPGA 60 DSP 5
SDRAM 22 FLASH 5
C
SLMB ASSY 3.3S
DWS1388 GNDD ServoDSP 83

M IC100 <x.x0.6A LD 80
GNDS

V+7M V+8A V+5P V+6B


GNDD

GNDS
GNDM

REGB ASSY C SECB


DWR1310 DWR130
F +3.3D -7
IC91 <
<1.0A C52
D
IC92
+7A
<1.0A ICP IC57 <1.0A
<10 A
IC56 ICP <200mA IC60
+5P
TRNS ASSY D
V+6 IC23,24 <1A IC50
+8A
UnReg <3.5A
<800mA IC53
Transformer

IC21,22
V+10 <0.8A IC61 C
UnReg <5.0A <1.5A IC54 GN
Vload IC25
+32V <630mA <200mA Q53 <200mA
E
IC58 IC59

FLAC_D
FLAC_J

3.3V
3.3V Regurator supporting Current Shutdown DATA Cntrol
E
15W POINT
IC Protect ICP Before REG-IC
Pori SW GND
F
ACIN ASSY FUSE Screw (Chasis GND)
A MAX SPEC

20 CDJ-800MK2
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JACK ASSY DWG1626-A/J

<0.3A DAC I
L
OP
R
AMP
MUTE
GNDD Jack
GNDA
B
D
GNDD
6A FPGA (SPARTAN3)
Stby

6A DSP

5A CPU (AMADEUS)

5A FPGA (SPARTAN3)
CUP 21 FPGA 60 DSP 5
SDRAM 22 FLASH 5 KSWB ASSY DWS1386 H C

ServoDSP 83 LED
A LD 80 SW
GNDS
GNDAD

V+5P V+7
GNDS

C SECB ASSY G DFLB ASSY SLDB ASSY


DWR1309 DWG1623 DWS1387
SW LED
-7 GNDD J
<1.0A IC51
LED
GNDD D
GNDF
VYNIL
EarthPlate Vol
ChasisGND GNDF

DISPLAY GNDAD
MPU
C506 SW

GNDD
SLIDER
DATA FL

GNDD JOGB ASSY


GNDD

V+5P DWG1625
n DATA Cntrol
JOG
L
15W POINT
Before REG-IC FL
GND <200mA IC603
Screw (Chasis GND) Q604 K JFLB ASSY DWG1624 Rotation Detect F

CDJ-800MK2 21
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3.4 OVERALL WIRING DIAGRAM

B
(VXX3125)
CD PLAYER UNIT

(Loading Motor Assy-S)


DXX2510

SLOT-IN
D
B RLYB ASSY
M SLMB ASSY

D TRNS ASSY
E ACIN ASSY
DWR1429(WYXJ5)
DWR1430(KUCXJ) (RLFXJ)

(KUCXJ, WYXJ5)

E C SECB ASSY

E ACIN ASSY
DWR1432(RLFXJ)
F REGB ASSY

22 CDJ-800MK2
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A MAIN ASSY A

( A 1/3 – A 3/3)

I JACK ASSY

K JFLB ASSY

L JOGB ASSY
D

SLDB ASSY

G DFLB ASSY
J

H KSWB ASSY

CDJ-800MK2 23
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3.5 MAIN (1/3) and RLYB ASSYS

A A 1/3 MAIN ASSY (DWG1622)


20

17
B 28

(TS) 12
(F)
14
(TS)

(TS)
9
11

(TS)
(F)
8
C

(RF)
(RF)
(RF)
(RF)
(RF)
(RF)
(RF)
(TD)
(TD)

(RF)
(RF)
(F)
(F)
(F)
(F)

(RF)
1
2 13

5
(S) 16
(S)
15

(S)
10
(S)
E 37
to SPINDLE MOTOR

(S)
(S)
38
(F)
(S) (F)
(S)
(F)

(TS)
(TS)
(TS)

(TS)
(F)

A 1/3
24 CDJ-800MK2
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(RF)
: RF DATA SIGNAL ROUTE
(TD) A
: TRACKING DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(TS)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE

to PICK UP ASSY (CN1)


(RF) (F)

(RF) (F)

(RF) (F)

(RF) (F)

(TD)

(TD)

4
C

(TS)

(TS)

(F)

(F)

M CN1901
6

to LOADING MOTOR
(S) D

(S)

(S)

to STEPPER MOTOR
(S)

RLYB ASSY
B (DWX2602)
E

: The Power supply is shown with the marked box. F

A 1/3 B
CDJ-800MK2 25
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3.6 MAIN ASSY(2/3)

A 2/3 MAIN ASSY (DWG1622) (1/2)


A

Large size C CN53


SCH diagram

1/2
B

(Data)
22

(Data)
(Data)

2/2
(Data)

1/2
(Data)

(Data)

D
(Data)

(Data)
: PANEL DATA (Digital)

E
A 2/3

18

71
F

26 CDJ-800MK2
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A 3/3

26
27

24

19

36

E
MODE
MODE

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A
A 2/3 MAIN ASSY (DWG1622) (2/2)

: The Power supply is shown with the marked box.


B

25

Large size
SCH diagram
30
(Data) (Data)
1/2

D
(Data) (Data)

2/2
E

to ICE BOARD
2/2

A 2/3
28 CDJ-800MK2
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A 3/3
C

A 3/3

23

(Data)
: PANEL DATA (Digital)

A 2/3
CDJ-800MK2 29
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3.7 MAIN ASSY(3/3)

A
A 3/3 MAIN ASSY (DWG1622)

(Data)
B

C
A 2/3 31

32

34
A 2/3
D

21

A 2/3
29

A 3/3
30 CDJ-800MK2
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70

46

44
39

45 (Ana) B

A 2/3
(Ana)
33

C
(Data)

41

42

43

35

: The Power supply is shown with the marked box.

(Data)
: AUDIO DATA (Digital)
(Ana) F
: AUDIO Lch OUT (Analog)

: DATA AUDIO OUT (Digital)


A 3/3
CDJ-800MK2 31
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3.8 AC IN, TRNS, SECB and REGB ASSYS

DWR1439 (KUCXJ)
E ACIN ASSY DWR1429 (WYXJ5)
A
DWR1371 (KUCXJ, WYXJ5)
D TRNS ASSY DWR1428 (RLFXJ)

E ACIN ASSY DWR1432 (RLFXJ)

E
KUCXJ WYXJ5 RLFXJ

DWR1371 DWR1371

E D
32 CDJ-800MK2
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C SECB ASSY (DWR1309) A

F REGB ASSY

C
(Data)
CN802

CN501
(Data)

G
I

D
A 2/3 CN301

(Data)

(Data)
E

59

58

(Data)
: AUDIO DATA (Digital)
F

: The Power supply is shown with the marked box.


C F
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3.9 DFLB, JACK and KSWB ASSYS

G DFLB ASSY (DWG1623)

50

13

B 53
51
(Data)
52 56 54
CN56

57 55
48
C

74

(Data)
(Data)

72
D

49

G
34 CDJ-800MK2
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KSWB ASSY
H (DWS1386) A

B
CN600
K

I JACK ASSY (DWG1626)

47
40
(Ana)
(Ana)
A 3/3 CN701

D
CN50

E
C CN1503

: The Power supply is shown with the marked box.


J

(Data)
: PANEL DATA (Digital)
(Ana) F
: AUDIO Lch OUT (Analog)
: DIGITAL AUDIO OUT (Digital)

H I
CDJ-800MK2 35
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3.10 JFLB, SLDB, SLMB and JOGB ASSYS

60 66
61

to Sheet SW
62

(DSX1065)
CN500

63
64
G

65

E
CN1601
L

K JFLB ASSY (DWG1624)

K
36 CDJ-800MK2
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A
: The Power supply is shown with the marked box.

68
B
CN503

67

69
G

J SLDB ASSY (DWS1387)

M SLMB ASSY (DWS1388) E


CN601

CN1105
K

L JOGB ASSY (DWG1625)

J L M
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3.11 WAVEFORMS
Note: The numbers for the waveform photos (circled) are identical to those for the schematic diagrams, PCB diagrams,
and troubleshooting flowcharts.
A
A MAIN ASSY
CD player CD player CD player
RF eye pattern waveform (RFO) Load in (2/2) Focus in (1/2)
CH1 : RFO CH1 : LPS1 CH1 : FE
1 V: 500 mV/div. H: 200 nsec/div. 3 V: 5.0 V/div. H: 100 msec/div. 8 V: 0.5 V/div. H: 2 msec/div.
CH2 : LPS2
4 V: 5.0 V/div. H: 100 msec/div.
CH3 : LO+
6 V: 5.0 V/div. H: 100 msec/div.
CH4 : LO–
7 V: 5.0 V/div. H: 100 msec/div.

B CH1

CH2

CH3

CH4

CD player CD player CD player


RF eye pattern waveform (AGCRF) Load out (1/2) Focus in (2/2)
CH1 : AGCRF CH1 : LPS1 CH1 : FE
C 2 V: 500 mV/div. H: 200 nsec/div. 3 V: 2.0 V/div. H: 500 msec/div. 8 V: 0.5 V/div. H: 100 msec/div.
CH2 : LPS2 CH2 : FOO
4 V: 2.0 V/div. H: 500 msec/div. 9 V: 0.5 V/div. H: 100 msec/div.
CH3 : PWMLO
5 V: 2.0 V/div. H: 500 msec/div.

CH1

CH1

D CH2
CH2

CH3

CD player CD player CD player


Load in (1/2) Load out (2/2) Start up
CH1 : LPS1 CH1 : LPS1 CH1 : INSIDE
3 V: 2.0 V/div. H: 100 msec/div. 3 V: 5.0 V/div. H: 500 msec/div. 10 V: 5.0 V/div. H: 200 msec/div.
CH2 : LPS2 CH2 : LPS2 CH2 : FE
4 V: 2.0 V/div. H: 100 msec/div. 4 V: 5.0 V/div. H: 500 msec/div. 8 V: 1.0 V/div. H: 200 msec/div.
CH3 : PWMLO CH3 : LO+ CH3 : TE
5 V: 2.0 V/div. H: 100 msec/div. 6 V: 5.0 V/div. H: 500 msec/div. 11 V: 1.0 V/div. H: 200 msec/div.
E CH4 : LO– CH4 : DMO
7 V: 5.0 V/div. H: 500 msec/div. 12 V: 2.0 V/div. H: 200 msec/div.

CH1 CH1
CH1

CH2
CH2

CH2 CH3 CH3

CH3 CH4
CH4
F

38 CDJ-800MK2
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A MAIN ASSY
A
CD player CD player CD player
Stop Pause Track search (1/2)
CH1 : FE CH1 : TE CH1 : TE
8 V: 1.0 V/div. H: 200 msec/div. 11 V: 1.0 V/div. H: 1 msec/div. 11 V: 1.0 V/div. H: 50 msec/div.
CH2 : TE CH2 : TRO CH2 : TRO
11 V: 1.0 V/div. H: 200 msec/div. 14 V: 1.0 V/div. H: 1 msec/div. 14 V: 1.0 V/div. H: 50 msec/div.
CH3 : DMO CH3 : RFO CH3 : RFO
12 V: 2.0 V/div. H: 200 msec/div. 1 V: 1.0 V/div. H: 1 msec/div. 1 V: 1.0 V/div. H: 50 msec/div.
CH4 : LDO CH4 : SBOK CH4 : SBOK
13 V: 2.0 V/div. H: 200 msec/div. 17 V: 5.0 V/div. H: 1 msec/div. 17 V: 5.0 V/div. H: 50 msec/div.

CH1 CH1 CH1


B

CH2 CH2 CH2

CH3
CH3 CH3

CH4
CH4 CH4

CD player CD player CD player


Auto adjust Scan (1/2) Track search (2/2)
CH1 : FE CH1 : TE CH1 : FE
8 V: 1.0 V/div. H: 500 msec/div. 11 V: 1.0 V/div. H: 2 msec/div. 8 V: 1.0 V/div. H: 50 msec/div.
CH2 : FOO CH2 : TRO CH2 : TE
9 V: 1.0 V/div. H: 500 msec/div. 14 V: 1.0 V/div. H: 2 msec/div. 11 V: 1.0 V/div. H: 50 msec/div. C
CH3 : TE CH3 : RFO CH3 : SL1IN
11 V: 1.0 V/div. H: 500 msec/div. 1 V: 1.0 V/div. H: 2 msec/div. 15 V: 1.0 V/div. H: 50 msec/div.
CH4 : TRO CH4 : SBOK CH4 : SL2IN
14 V: 2.0 V/div. H: 500 msec/div. 17 V: 5.0 V/div. H: 2 msec/div. 16 V: 1.0 V/div. H: 50 msec/div.

CH1 CH1 CH1

CH2 CH2 CH2

CH3
CH3 CH3 D

CH4
CH4
CH4

CD player CD player Reset system in the core block


Play Scan (2/2)
CH1 : FE CH1 : FE CH1 : RST from Reset IC to CPU
8 V: 1.0 V/div. H: 500 msec/div. 8 V: 1.0 V/div. H: 50 msec/div. 18 V: 5.0 V/div. H: 200 msec/div.
CH2 : TE CH2 : TE CH2 : PRGM from CPU to FPGA through IC312
11 V: 1.0 V/div. H: 500 msec/div. 11 V: 1.0 V/div. H: 50 msec/div. 19 V: 5.0 V/div. H: 200 msec/div.
CH3 : SL1IN CH3 : SL1IN CH3 : SRVRST from CPU to IC101
15 V: 1.0 V/div. H: 500 msec/div. 15 V: 1.0 V/div. H: 50 msec/div. 20 V: 5.0 V/div. H: 200 msec/div.
CH4 : SL2IN CH4 : SL2IN CH4 : DSPRST from CPU to IC701
16 V: 1.0 V/div. H: 500 msec/div. 16 V: 1.0 V/div. H: 50 msec/div. 21 V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, a - b : 370 msec
E
a - c : 636 msec
without a disc loaded a -d : 1 182 msec
Reset clear e - a : 70 msec

CH1 CH1 CH1 a 3.3 V

CH2 CH2
CH2 b 3.3 V

CH3 CH3
CH3 d 3.3 V

CH4 CH4

CH4 e c 3.3 V

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A
A MAIN ASSY
MPU FPGA Audio DSP
Delay time of Reset IC (IC304) Configuration (2/3) Configuration (2/2)
CH1 : V+3D CH2 : XINIT to CPU CH1 : DSP16M from FPGA
22 V: 2.0 V/div. H: 10 msec/div. 24 V: 5.0 V/div. H: 100 msec/div. 29 V: 5.0 V/div. H: 200 msec/div.
CH2 : RST from Reset IC to CPU
18 V: 2.0 V/div. H: 10 msec/div. 26 CH4 : DATA from CPU
V: 5.0 V/div. H: 100 msec/div. 26 CH5 : DATA from CPU
V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, without a disc loaded
Remark: Set value for reset delay time: 70 msec
27 CH5 : DONE to CPU
V: 5.0 V/div. H: 100 msec/div. 34 CH6 : DSPDREQ to FPGA & CPU
V: 5.0 V/div. H: 200 msec/div.

30 CH8 : XFRST from CPU


V: 5.0 V/div. H: 100 msec/div. 35 CH7 : DAC11M to IC702
V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, without a disc loaded Conditions: At the time of power on, without a disc loaded
a - b : 442 msec
a - b : 68.7 msec a - c : 682 msec a - b : 670 msec

B
CH2 b CH1 a b
a
CH1 3.3 V
Power ON
CH4 CH5
c

Reset clear
CH5 CH6
CH2 3.3 V

a b CH7
CH8

MPU FPGA Servo DSP


Association between the 16.93 MHz clock Configuration (3/3) Configuration (1/2)
signal and resetting of the MPU CH5 : DONE to CPU CH1 : SRV16M from FPGA
C 27 V: 5.0 V/div. H: 100 msec/div. 28 V: 5.0 V/div. H: 200 msec/div.
CH1 : V+3D
22 V: 5.0 V/div. H: 10 msec/div. CH6 : SRV16M to IC101 CH2 : SRVRST from CPU
28 V: 5.0 V/div. H: 100 msec/div. 20 V: 5.0 V/div. H: 200 msec/div.
CH2 : CPU16M from IC310 to CPU
71 V: 5.0 V/div. H: 10 msec/div. CH7 : DSP16M to IC701 CH3 : SRVBUS0 CPU - SRV
29 V: 5.0 V/div. H: 100 msec/div. 36 V: 5.0 V/div. H: 200 msec/div.
CH3 : RST from Reset IC to CPU
18 V: 5.0 V/div. H: 10 msec/div. CH8 : XFRST from CPU CH4 : DRVMUTE1 from CPU to IC102
30 V: 5.0 V/div. H: 100 msec/div. 37 V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, without a disc loaded
Conditions: At the time of power on, without a disc loaded Conditions: At the time of power on, without a disc loaded

a - b : 67.8 msec a - b : 681 msec a - b : 1 256 msec

CH1 CH1 a
CH5 b
a

CH2 CH6 CH2 b


D

CH3 CH7 CH3

a b

CH8 CH4

FPGA Audio DSP Servo DSP


Configuration (1/3) Configuration (1/2) Configuration (2/2)
CH1 : PROG_B (IC302 - pin 99) from CPU to FPGA CH1 : DSP16M from FPGA CH1 : SRV16M from FPGA
23 V: 5.0 V/div. H: 100 msec/div. 29 V: 5.0 V/div. H: 200 msec/div. 28 V: 5.0 V/div. H: 200 msec/div.
CH2 : XINIT to CPU CH2 : DSPRST from CPU CH2 : SRVRST from CPU
24 V: 5.0 V/div. H: 100 msec/div. 21 V: 5.0 V/div. H: 200 msec/div. 20 V: 5.0 V/div. H: 200 msec/div.
CH3 : CLK from CPU to FPGA CH3 : DSPSIN to CPU CH3 : SRVBUS0 CPU - SRV
25 V: 5.0 V/div. H: 100 msec/div. 31 V: 5.0 V/div. H: 200 msec/div. 36 V: 5.0 V/div. H: 200 msec/div.
E CH4 : DATA from CPU CH4 : CLK from CPU CH5 : DRVMUTE2 from CPU to IC102
26 V: 5.0 V/div. H: 100 msec/div. 32 V: 5.0 V/div. H: 200 msec/div. 38 V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, without a disc loaded Conditions: At the time of power on, without a disc loaded Conditions: At the time of power on, without a disc loaded
a - b : 69 msec
a - c : 442 msec a - b : 1 256 msec
b - c : 373 msec a - b : 680 msec a - c : 1 318 msec

CH1 b CH1 a
CH1 c
a a

CH2 CH2 CH2 b

CH3 CH3 CH3

F CH4 b CH4 CH5 c

40 CDJ-800MK2
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A MAIN ASSY
DAC Audio mute Audio mute
DAC reset Association between zero-data detection and Conditions in which muting for zero-data
CH1 : RST from CPU Reset IC muting control (1/2) detection is activated (pause, continuous search)
18 V: 2.0 V/div. H: 1 sec/div.
CH1 : DACLRCK from DAC CH1 : DACLRCK from DAC
CH2 : DAC11M from AUDIO DSP 41 41
35 V: 5.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.

CH3 : DACRST from CPU IC 42 CH2 : DACDATA from DAC


42 CH2 : DACDATA from DAC
39 V: 2.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.

CH4 : L4 (JACK Assy) Audio Signal Line 43 CH3 : DACBCK from DAC
43 CH3 : DACBCK from DAC
40 V: 20.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.

44 CH4 : ZERO to CPU


V: 5.0 V/div. H: 1 sec/div. 44 CH4 : ZERO to CPU
V: 5.0 V/div. H: 1 sec/div.
Conditions: At the time of power on, with a disc loaded Conditions: During playback
The MPU is started after a specific delay time. a - b : 690 msec B

CH1
CH1 CH1

CH2

CH2 CH2

CH3 DAC reset


CH3 CH3
7 sec typ a b During During continuous search
pause (fast forward)

CH4 CH4 CH4


PLAY start
Power ON PLAY start

DAC Audio mute Audio mute


Initialization of DAC (downloading using the Association between zero-data detection and Conditions in which muting for zero-data
C
common 3-wire serial lines) muting control (2/2) detection is activated (Jog Touch, track search)

CH4 : ZERO to CPU CH1 : DACLRCK from DAC


39 CH3 : DACRST from CPU IC 44 V: 5.0 V/div. H: 1 sec/div.
41 V: 5.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 200 msec/div.
CH5 : L ch to JACK Assy CH2 : DACDATA from DAC
32 CH5 : CLK from CPU IC 45 V: 5.0 V/div. H: 1 sec/div.
42 V: 5.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 200 msec/div.
CH6 : MUTE to JACK Assy CH3 : DACBCK from DAC
26 CH6 : DATA from CPU IC 46 V: 5.0 V/div. H: 1 sec/div.
43 V: 5.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 200 msec/div.
CH7 : L ch (JACK Assy) CH4 : ZERO to CPU
33 CH7 : DACCS from CPUIC 47 V: 5.0 V/div. H: 1 sec/div.
44 V: 5.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, with a disc loaded Conditions: During playback

CH3 Power ON PLAY start


DAC reset
CH4 CH1

CH5
D
FPGA download DSP/DAC download
CH2
CH5
CH6
CH3
Touch the
CH6 touch panel Track search
CH7
CH4
CH7

DAC Audio mute Audio mute


DAC controlled by the MPU (fixed-cycle polling Conditions in which muting for zero-data Conditions in which muting for zero-data
using the common 3-wire serial lines) detection is activated (Standby) detection is activated (between musical pieces)
CH3 : DACRST from CPU IC
39 V: 5.0 V/div. H: 5 µsec/div. 41 CH1 : DACLRCK from DAC
41 CH1 : DACLRCK from DAC
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.
CH5 : CLK from CPU IC
32 V: 2.0 V/div. H: 5 µsec/div. 42 CH2 : DACDATA from DAC
42 CH2 : DACDATA from DAC
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div. E
CH6 : DATA from CPU IC
26 V: 2.0 V/div. H: 5 µsec/div. 43 CH3 : DACBCK from DAC
43 CH3 : DACBCK from DAC
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.
CH7 : DACCS from CPU IC
33 V: 2.0 V/div. H: 5 µsec/div. 44 CH4 : ZERO to CPU
44 CH4 : ZERO to CPU
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.
Remarks:
• The MPU polls the audio DSP and DAC in a fixed cycle. Conditions: At the time of power on, with a disc loaded Conditions: During playback
• The intervals of a cycle are 3 msec for playback of a
CD-DA, and 10 msec for playback of a signal for MP3.
CH3 CH1 CH1

CH5
CH2 CH2

CH6
CH3 CH3
CH7 Between musical pieces F
CH4 CH4
DSP DAC Power ON PLAY start

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A MAIN ASSY C SECB ASSY


A Digital output Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal)
Digital output (on PLAY) Detection of connection/disconnection of Detection of connection/disconnection of
CH1 : DOUTJ to JACK Assy cables (connection) cables (disconnection)
70 V: 0.5 V/div. H: 2 µsec/div.
CH1 : RMIN Detect Line CH1 : RMIN Detect Line
Conditions: During playback 58 V: 2.0 V/div. H: 50 msec/div. 58 V: 2.0 V/div. H: 5 msec/div.
CH2 : JDATA Data Line CH2 : JDATA Data Line
59 V: 2.0 V/div. H: 50 msec/div. 59 V: 2.0 V/div. H: 5 msec/div.
Conditions: At the time of cable connection Conditions: At the time of cable disconnection

B
CH1 CH1

Connection Disconnection

CH2 CH2

Digital output Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal)
Digital output (idle state) Detection of connection/disconnection of Detection of connection/disconnection of
CH1 : DOUTJ to JACK Assy cables (wireless) cables (in a state in which the cables are
70 V: 0.5 V/div. H: 2 µsec/div. connected)
CH1 : RMIN Detect Line CH1 : RMIN Detect Line
C
Conditions: No disc 58 V: 1.0 V/div. H: 1 msec/div. 58 V: 1.0 V/div. H: 1 msec/div.
CH2 : JDATA Data Line CH2 : JDATA Data Line
59 V: 1.0 V/div. H: 1 msec/div. 59 V: 1.0 V/div. H: 1 msec/div.
Conditions: Wireless, during idling Conditions: In a state in which the cables are connected,
during idling

CH1

D
CH1

CH2 CH2

Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal)
Data copy Data copy (Expansion)
CH1 : RMIN Detect Line CH1 : RMIN Detect Line
58 V: 2.0 V/div. H: 1 sec/div. 58 V: 2.0 V/div. H: 100 µsec/div.
CH2 : JDATA Data Line CH2 : JDATA Data Line
59 V: 2.0 V/div. H: 1 sec/div. 59 V: 2.0 V/div. H: 100 µsec/div.
Conditions: 10 POINTS × 1 disc Conditions: 10 POINTS × 1 disc

CH1 CH1

CH2
CH2

Expansion Expansion

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G DFLB ASSY J SLDB ASSY


A
DISPLAY_MPU DATA-FL Tempo slider
Delay time of Reset IC (IC502) Three-wire serial lines (at the time of power on) Slide operation
CH1 : V+5 CH1 : FLBK CH1 : ADIN Detect DATA
48 V: 2.0 V/div. H: 10 msec/div. 54 V: 5.0 V/div. H: 100 msec/div. 68 V: 1.0 V/div. H: 500 msec/div.
CH2 : XRST to DISP_CPU CH2 : FLLAT CH2 : ADCT Compare Level
49 V: 2.0 V/div. H: 10 msec/div. 55 V: 5.0 V/div. H: 100 msec/div. 67 V: 1.0 V/div. H: 500 msec/div.
CH3 : FLSDO CH3 : GNDAD GND Level
Conditions: At the time of power on, without a disc loaded 56 V: 5.0 V/div. H: 100 msec/div. 69 V: 1.0 V/div. H: 500 msec/div.
Remark: Set value for reset delay time: 70 msec
CH4 : FLSCLK Conditions: When the slider is moved from –100% to +100%
57 V: 5.0 V/div. H: 100 msec/div.
Conditions: At the time of power on, without a disc loaded

Power ON

CH1 TEMPO -100% point


(MP3 -16%) B
CH1 CH1

CH2 TEMPO 0% point 5.0 V

Power ON CH2
Reset clear
CH3
2.5 V
CH2 TEMPO +100% point
(MP3 +16%)
CH3
CH4

DISPLAY_MPU DATA-FL
Association between 16 MHz clock signal and Association between the built-in driver and
resetting of the DISPLAY_MPU the VLDD power
CH5 : VLDD
CH1 : V+5
73 V: 20.0 V/div. H: 100 msec/div.
48 V: 5.0 V/div. H: 10 msec/div. CH6 : 5V C
CH2 : XOUT to DISP_CPU
48 V: 5.0 V/div. H: 100 msec/div.
72 V: 5.0 V/div. H: 10 msec/div. CH1 : FLBK
CH3 : XRST to DISP_CPU
54 V: 5.0 V/div. H: 100 msec/div.
49 V: 5.0 V/div. H: 10 msec/div. CH7 : FLAC1 and FLAC2
Conditions: At the time of power on, without a disc loaded
74 V: 5.0 V/div. H: 100 msec/div.
Conditions: At the time of power on, without a disc loaded
a - b : 70.10 msec Remark: According to the FL specifications, the Vload
power must be stably supplied before the built-in
driver starts.
CH1
CH5

CH2
CH6

a b Power ON
CH3 D
CH1

CH7

DISPLAY_MPU DATA-FL
Communication between the FPGA and Three-wire serial lines
DISPLAY_MPU (3-wire serial) (during indication on the FL display)
CH1 : TSCLK
50 V: 5.0 V/div. H: 200 msec/div. 54 CH1 : FLBK
V: 5.0 V/div. H: 1 msec/div.
CH2 : TSCS
51 V: 5.0 V/div. H: 200 msec/div. 55 CH2 : FLLAT
V: 5.0 V/div. H: 1 msec/div.
CH3 : TSDI
52 V: 5.0 V/div. H: 200 msec/div. 56 CH3 : FLSDO
V: 5.0 V/div. H: 1 msec/div.
CH4 : TSDO
53 V: 5.0 V/div. H: 200 msec/div. 57 CH4 : FLSCLK
a - b : 169.5 msec
V: 5.0 V/div. H: 1 msec/div. E
Conditions: At the time of power on, a - c : 679.7 msec Conditions: During playback
without a disc loaded a - d : 1 186.4 msec

Expansion A

CH1 CH1
b d

Expansion B

CH2 CH2

Expansion C

CH3 CH3

Expansion D
a c
CH4 CH4
Power ON
F

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K JFLB ASSY
A JOG-FL During Jog Dial rotation (encoder process) During touch on the Jog plate
Three-wire serial lines (At the time of power on) Encoder detection (during idling) (detection of pressing force)
CH1 : JBK CH1 : JOG1 PHASE1 DATA
60 V: 5.0 V/div. H: 100 msec/div. 64 V: 2.0 V/div. H: 100 msec/div.
Detection of touch (without pressing force)
CH1 : TCH
61 CH2 : JXSTB
65 CH2 : JOG2 PHASE2 DATA 66 V: 2.0 V/div. H: 10 msec/div.
V: 5.0 V/div. H: 100 msec/div. V: 2.0 V/div. H: 100 msec/div.
CH3 : JSDO Conditions: Without pressing force
62 Conditions: Idling
V: 5.0 V/div. H: 100 msec/div.
CH4 : JSCLK
63 V: 5.0 V/div. H: 100 msec/div.
Conditions: At the time of power on, without a disc loaded

Power ON

CH1
B
CH1
CH2

CH3

CH2
CH4

JOG-FL During Jog Dial rotation (encoder process) During touch on the Jog plate
Three-wire serial lines (during indication on Encoder detection (during Jog Dial rotation)
(detection of pressing force)
the FL display, no disc) CH1 : JOG1 PHASE1 DATA
64 V: 2.0 V/div. H: 100 msec/div.
Detection of touch (with pressing force)
CH1 : TCH
CH1 : JBK
65 CH2 : JOG2 PHASE2 DATA 66 V: 2.0 V/div. H: 10 msec/div.
C 60 V: 5.0 V/div. H: 2 msec/div. V: 2.0 V/div. H: 100 msec/div.
CH2 : JXSTB Conditions: With pressing force
Conditions: During fast rotation
61 V: 5.0 V/div. H: 2 msec/div.
CH3 : JSDO
62 V: 5.0 V/div. H: 2 msec/div.
CH4 : JSCLK
63 V: 5.0 V/div. H: 2 msec/div.
Conditions: No disc

CH1 CH1

CH2

D CH3 CH2

CH4 Rotation detection

JOG-FL
Three-wire serial lines (during indication on
the FL display, during playback)
CH1 : JBK
60 V: 5.0 V/div. H: 2 msec/div.
CH2 : JXSTB
61 V: 5.0 V/div. H: 2 msec/div.
CH3 : JSDO
62 V: 5.0 V/div. H: 2 msec/div.
CH4 : JSCLK
E 63 V: 5.0 V/div. H: 2 msec/div.
Conditions: With a disc loaded, during playback

Expansion A
CH1

Expansion B
CH2

Expansion C
CH3

Expansion D
CH4

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3.12 VOLTAGES
Note: The voltage measured using the HOZAN DT-113 Digital Tester is an approximation of DC voltage.
Note that the result of measurement of a waveform comprising many AC-current components will vary from tester to tester.
Conditions of measurement:
A
Play back Track 2 of the STD-905 Test Disc from Pioneer.
• For the IC mounted on the SECB Assy, measurement is performed with loads at the downstream stages lifted.
• The voltage at the MPU (IC301 on the MAIN Assy) is to be measured in Standby mode (not during CD playback), because the unit
will freeze up (cannot play back a CD) if the core block is defective.
• As IC303 (SDRAM), IC101 (Servo DSP), IC312 (Logic), IC311 (Logic), IC103 (OP AMP), and IC310 (Logic) are mounted on surface
B, measurement is performed with the FFC cable connecting the MAIN and JACK Assys disconnected.

A IC101 TC94A15FG IC102 M63018FP IC300 DYW1753-B/J


MAIN ASSY Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V)
IC100 NJM2885DL1-33 1 0.0 51 1.6 1 1.0–2.5 1 2.2
Pin No. Voltage (V) 2 2.9–3.3 52 0.0 2 1.0–2.5 2 2.1–2.4
1 6.0 3 0.0 53 2.4 3 7.1 3 0.9–1.2
B
2 0.00 4 3.3 54 1.6 4 7.1 4 1.7–2.0
3 3.3 5 0.0 55 1.5 5 0–7 5 1.7–1.9
6 0.0 56 1.8 6 0–7 6 1.9–2.2
IC103 NJU7013F 7 0.0 57 1.7 7 0.0 7 2.0–2.2
Pin No. Voltage (V) 8 0.0 58 1.6 8 7.1 8 2.1–2.4
1 0.2 9 0.0 59 3.3 9 0–7 9 0.0
2 0.0 10 0.0 60 1.6 10 0–7 10 0.0
3 0.2 11 3.3 61 1.6 11 0.0 11 2.5–2.8
4 0.2 12 0.0 62 1.6 12 0.5–1.2 12 3.3
5 3.3 13 3.3 63 1.6 13 0.5–1.2 13 0.0
14 1.6 64 2.0 14 0.5–1.2 14 0.0
IC104 NJM2903M 15 1.6 65 0.0 15 7.1 15 3.3
Pin No. Voltage (V) 16 1.6 66 0.0 16 2.5 16 0.5
C
1 3.1 17 1.6 67 0.7–1.0 17 2.5 17 1.2–1.5
2 1.7 18 1.4 68 0.0 18 2.5 18 2.1–2.4
3 1.8 19 1.6 69 0.0 19 2.5 19 2.1–2.4
4 0.0 20 0.6 70 3.3 20 2.5 20 1.8–2.2
5 1.7 21 1.6 71 0.0 21 2.5 21 1.9–2.2
6 1.7 22 1.6 72 0.0 22 7.1 22 1.9–2.2
7 1.5 23 1.6 73 1.6 23 1.7 23 0.9–1.1
8 3.3 24 0.0 74 1.5 24 1.6 24 2.1–2.4
25 1.7 75 3.3 25 1.7 25 1.9
IC105 TC7W04FU 26 1.6 76 0.0 26 1.7 26 3.3
Pin No. Voltage (V) 27 1.6 77 1.6 27 1.7 27 0.0
1 0.0 28 1.6 78 3.3 28 1.7 28 3.3
2 1.7 29 3.3 79 0.0 29 0.0 29 0.0 D
3 0.0 30 1.5 80 1.6 30 3.1 30 3.3
4 0.0 31 1.6 81 0.0 31 3.1 31 0.5–0.8
5 3.3 32 1.5 82 0.0 32 7.1 32 0.5–0.9
6 1.6 33 1.6 83 0.0 33 0.0 33 0.5–0.8
7 3.3 34 0.0 84 3.2 34 3.1 34 0.5–0.8
8 3.3 35 1.6 85 3.2 35 3.1 35 0.5–0.8
36 1.3 86 3.2 36 1.1 36 0.4–0.7
IC106 TC7W08FU 37 1.3 87 3.2 37 1.1 37 3.3
Pin No. Voltage (V) 38 3.3 88 3.2 38 3.3 38 0.7–0.8
39 0.0 89 2.8–3.0 39 7.1 39 0.6–0.8
1 3.3
40 3.3 90 3.3 40 1.7 40 0.6–0.8
2 0–3.2
41 2.4 91 3.3 41 3.3 41 0.8–1.0
3 0–3.2
42 0.2 92 1.8–2.4 42 1.1 42 0.5–0.7 E
4 0.0
43 0.0 93 3.3 43 0.4–0.6
5 0–3.2
44 1.8 94 0.0 44 0.6–0.7
6 0–3.2
45 1.7 95 3.3 45 0.5–0.7
7 0–3.2
46 1.7 96 0.0 46 0.0
8 3.3
47 1.7 97 1.7 47 3.3
48 1.8 98 1.7 48 1.3–1.5
49 1.8 99 1.7
50 – 100 0.0

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IC301 SCF5249VM140 IC302 XC3S50-4VQG100C


Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V)
A
A1 3.3 F2 0.3 M13 3.2 1 0–1.8 51 2.5
A2 3.3 F3 3.2 M14 1.5 2 1.6 52 0.0
A3 2.3 F4 0.0 N1 0.7 3 0.0 53 2.0
A4 2.4 F11 0.0 N2 1.2 4 3.2 54 1.9–2.2
A5 2.4 F12 0.0 N3 3.0 5 0.0 55 0.0
A6 3.3 F13 3.3 N4 3.3 6 3.3 56 0.0
A7 0.0 F14 0.0 N5 0.0 7 2.5 57 3.3
A8 3.3 G1 0.5 N6 0.6 8 0.0 58 2.5
A9 3.3 G2 0.5 N7 0.4 9 1–4.5 59 0.9
A10 0.0 G3 0.8 N8 0.0 10 0.0 60 2.4
A11 2.7 G4 0.0 N9 0.0 11 1–4.5 61 2.8
A12 3.3 G11 3.3 N10 3.3 12 1.6 62 0.0
B A13 0.0 G12 0.0 N11 1.7 13 1.6–1.8 63 3.3
A14 0.0 G13 0.0 N12 3.3 14 1.7 64 3.3
B1 2.3 G14 0.0 N13 2.5 15 1.7 65 0.0
B2 2.0 H1 0.4 N14 1.7 16 1.8 66 0.0
B3 2.3 H2 0.6 P1 3.0 17 1.9 67 1.6
B4 2.4 H3 0.0 P2 2.6 18 1.2 68 1.7
B5 0.9 H4 0.0 P3 0.0 19 3.3 69 1.2
B6 2.1 H11 1.8 P4 3.3 20 0.0 70 3.3
B7 3.3 H12 3.2 P5 3.3 21 0.5–0.7 71 1.6
B8 0.0 H13 3.3 P6 3.3 22 0.5–0.7 72 3.3
B9 3.3 H14 1.6 P7 0.6 23 0.5–0.7 73 0.0
B10 0.0 J1 0.7 P8 0.5 24 2.5 74 3.2
B11 3.3 J2 0.4 P9 0.0 25 2.5 75 0.2
C B12 0.0 J3 3.2 P10 1.5 26 2.5 76 2.5
B13 3.2 J4 0.0 P11 0.0 27 0.7–0.9 77 2.5
B14 0.0 J11 0.0 P12 3.3 28 0.7–0.9 78 2.5
C1 2.4 J12 3.3 P13 3.3 29 0.0 79 0.0
C2 2.1 J13 0.0 P14 3.3 30 0.5–0.7 80 2.7
C3 0.0 J14 0.0 31 3.3 81 0.0
C4 1.8 K1 0.5 32 0.4–0.7 82 0.0
C11 3.3 K2 2.0 33 2.5 83 3.3
C12 2.2 K3 0.0 34 0.6–0.9 84 2.5
C13 0.0 K4 0.0 35 0.4–0.8 85 0.0
C14 0.0 K5 0.0 36 0.5–0.7 86 0.0
D1 1.2 K6 1.8 37 1.6 87 0.0
D2 1.1 K7 0.5 38 0.5–0.7 88 0.0
D D3 0.3 K8 3.3 39 1.7 89 0.0
D4 0.0 K9 0.0 40 0.0 90 0.0
D5 0.0 K10 0.0 41 0.0 91 0.0
D6 0.0 K11 0.0 42 3.3 92 0.0
D7 3.3 K12 0.0 43 0.5–0.7 93 1.2
D8 0.0 K13 0.0 44 0.8–1.0 94 3.3
D9 0.0 K14 0.0 45 1.2 95 0.0
D10 0.0 L1 0.9 46 3.3 96 0.0
D11 0.0 L2 2.4 47 0.6–0.8 97 0.0
D12 0.0 L3 3.3 48 0.0 98 0.0
D13 0.0 L4 3.3 49 0.5–0.8 99 2.5
D14 0.0 L5 3.3 50 0.5–0.8 100 2.5
E1 3.3 L6 3.3
E E2 1.7 L7 4.9
E3 0.0 L8 0.0
E4 2.7 L9 4.4
E5 3.3 L10 1.8
E6 0.0 L11 0.0
E7 3.3 L12 3.2
E8 3.3 L13 1.6
E9 1.8 L14 3.3
E10 0.0 M1 2.3
E11 0.0 M2 0.6
E12 0.0 M3 0.0
E13 0.0 M4 0.0
E14 0.0 M11 3.3
F F1 0.0 M12 0.0

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IC303 K4S641632K-UC75 IC305 MM1561JF IC311 TC7SH08FUS1 IC701 DSPC56371AF180


Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V)
1 3.3 1 1.8 1 2.5 1 0.0 41 3.3 A
2 0.0 2 0.0 2 0.0 2 0.0 42 0.0
3 3.3 3 0.0 3 0.0 3 3.3 43 0.0
4 0.5–0.7 4 0.5 4 0.0 4 0.0 44 1.3
5 0.6–0.9 5 3.3 5 2.5 5 0.0 45 1.7–1.8
6 0.0 6 0.0 6 0.0 46 1.2
7 0.6–0.8 7 3.3 IC312 TC7SH08FUS1 7 0.8 47 3.3
8 0.7–0.8 Pin No. Voltage (V) 8 1.3 48 0.6
9 3.3 IC306 MM1562FF 1 2.5 9 0.0 49 3.3
10 0.6–0.9 Pin No. Voltage (V) 2 3.3 10 0.0 50 0.6
11 0.7–0.9 1 2.5 3 0.0 11 0.0 51 3.3
12 0.0 2 0.0 4 2.5 12 0.0 52 1.3
13 0.6–0.8 3 0.0 5 2.5 13 0.0 53 0.0
B
14 3.3 4 1.2 14 0.0 54 0.0
15 0.0 5 3.3 IC702 PE8001A 15 0.0 55 0.0
16 3.0 6 0.0 Pin No. Voltage (V) 16 0.0 56 0.0
17 2.6 7 3.3 1 1.6 17 3.3 57 0.0
18 2.8 2 0.0 18 0.0 58 0.0
19 1.2 IC307 BD00KA5WFP 3 1.6 19 0.0 59 1.0
20 0.9–1.1 Pin No. Voltage (V) 4 0.0 20 0.0 60 3.2
21 0.4–0.8 1 3.3 5 1.6 21 0.0 61 1.6
22 0.6 2 3.3 6 0.0 22 0.0 62 0.0
23 0.0 3 0.0 7 0.0 23 3.3 63 1.7
24 2.3 4 1.2 8 5.0 24 0.0 64 3.3
25 0.9–1.1 5 0.8 9 5.0 25 3.3 65 0.0
26 1.7–1.9 10 0.0 26 0.0 66 0.0
C
27 3.3 IC308 TC74VHC08FTS1 11 2.5 27 0.0 67 0.0
28 0.0 Pin No. Voltage (V) 12 0.0 28 0.0 68 0.0
29 1.7–1.9 1 3.3 13 2.5 29 1.3 69 1.6
30 1.9–2.2 2 4.8 14 0.0 30 1.1 70 1.6
31 2.0–2.2 3 3.2 15 5.0 31 3.0 71 1.3
32 2.1–2.4 4 3.3 16 2.5 32 0.0 72 0.0
33 1.3–1.6 5 4.3 17 0.0 33 3.0 73 1.6
34 1.2–1.5 6 2.9 18 2.5 34 0.0 74 0.0
35 0.8–1.1 7 0.0 19 0.0 35 2.6 75 3.3
36 0.0 8 0.0 20 5.0 36 0.0 76 1.7
37 3.3 9 3.3 21 3.3 37 3.3 77 1.6
38 1.7 10 0.0 22 5.0 38 0.0 78 1.6
39 0.1 11 2.7 23 0.0 39 3.3 79 1.6
D
40 0.0 12 3.3 24 0.0 40 0.0 80 0.0
41 0.0 13 4.0 25 0.0
42 0.5–0.7 14 3.3 26 0.0
43 3.3 27 0.0
44 0.5–0.8 IC309 TC7SET08FUS1 28 3.3
45 0.5–0.8 Pin No. Voltage (V)
46 0.0 1 4.9 IC703 BD00KA5WFP
47 3.3 2 3.3 Pin No. Voltage (V)
48 0.4–0.7 3 0.0 1 3.3
49 3.3 4 4.9 2 3.3
50 0.8–1.0 5 4.9 3 0.0
51 0.5–0.7 4 1.3
52 0.0 IC310 TC7WU04FU 5 0.8 E
53 0.5–0.8 Pin No. Voltage (V)
54 0.0 IC704 NJM2880U1-05
1 1.6
2 1.6 Pin No. Voltage (V)
IC304 BU4230G
3 1.6 1 8.0
Pin No. Voltage (V) 2 0.0
4 0.0
1 3.3 5 1.6 3 1.3
2 3.3 6 1.6 4 5.0
3 0.0 7 1.6 5 8.0
4 0.0 8 3.3
5 1.7

CDJ-800MK2 47
5 6 7 8
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1 2 3 4

C G I
A SECB ASSY DFLB ASSY JACK ASSY
IC050 BA00BC0WCP-V5 IC501 PEG237B IC502 BU4242G IC801 NJM4558DX
Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V)
1 12.3 1 0.0 51 0.0 1 4.5 1 0.0
2 12.3 2 0.0 52 4.9 2 4.9 2 0.0
3 0.0 3 0.0 53 4.9 3 0.0 3 0.0
4 8.0 4 0.0 54 4.9 4 0.0 4 -6.0
5 1.3 5 0.0 55 4.9 5 2.6 5 0.0
6 4.9 56 4.9 6 0.0
IC051 NJM2374AM 7 0.0 57 0.0 IC503 TC7SET08FUS1 7 0.0
Pin No. Voltage (V) 8 0.0 58 4.9 Pin No. Voltage (V) 8 8.0
1 8.0 9 0.0 59 0.0 1 4.9
2 -2.7 10 0.0 60 0.0 2 0.0
B
3 -6.1 11 0.0 61 0.0 3 0.0
4 -7.0 12 4.5 62 4.9 4 0.1
5 -5.7 13 2.6 63 0.0 5 4.9
6 8.1 14 0.0 64 0.0
7 8.0 15 2.3 65 0.0
8 8.0 16 5.0 66 0.0
17 5.0 67 0.0
IC052 TC7S04FU 18 5.0 68 0.0
Pin No. Voltage (V) 19 5.0 69 0.0
1 0.0 20 5.0 70 0.0
2 0.0 21 5.0 71 0.0
3 0.0 22 5.0 72 0.0
4 2.7 23 5.0 73 0.0
C
5 5.0 24 4.9 74 0.0
25 4.9 75 0.0
IC057 BA50BC0WFP 26 0.0 76 0.0
Pin No. Voltage (V) 27 4.9 77 0.0
1 8.0 28 3.9 78 0.0
2 8.0 29 0.0 79 4.9
3 0.0 30 1.4–1.8 80 4.9
4 5.0 31 0.8 81 4.9
5 0.0 32 4.9 82 4.9
33 4.5 83 4.9
34 4.9 84 4.9
REGB ASSY 35 4.3 85 4.9
D IC091 BA00BC0WCP-V5 36 0.1 86 4.9
Pin No. Voltage (V) 37 4.8 87 4.9
1 6.0 38 4.0 88 4.9
2 6.0 39 4.9 89 2.5
3 0.0 40 0.0 90 2.5
4 3.3 41 0.0 91 4.9
5 1.3 42 0.0 92 4.9
43 0.6 93 4.9
IC092 BA00BC0WCP-V5 44 0.0 94 4.9
Pin No. Voltage (V) 45 2.8 95 4.9
46 4.9 96 0.0
1 11.2
47 0.0 97 0.0
2 11.2
48 4.9 98 4.9
3 0.0
E 49 4.9 99 4.9
4 7.2
50 0.0 100 4.9
5 1.3

48 CDJ-800MK2
1 2 3 4
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5 6 7 8

4. PCB CONNECTION DIAGRAM

NOTE FOR PCB DIAGRAMS : A


1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram.
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E

B C E B C E SIDE A
Transistor
B C E with resistor
B
D G S D G S
Field effect
D G S transistor
P.C.Board Chip Part SIDE B

Resistor array

3-terminal
regulator

CDJ-800MK2 49
5 6 7 8
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F
E
B
A

D
C

50
A
SIDE A

1
1

4.1 MAIN ASSY

DNP2131-C GNDM CN102


R303 7 5
2 30 A3
C320
A2

12

KN301
IC305 IC304 INSIDE

C303

IC305
IC304
IC305
IC304
5 4

18

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10

2
2

LF A1
4 H1+
C302

C337

C319
Production code 1 CN1301 3 R318 H1-

R305
CN102

C318

R394
RST
A MAIN ASSY

TP49 V1R8
C321

TP28 H2+
R353
1

R317
IC308

14
TP31

IC308
IC308
C313
CONTACT SIDE=UP

R377
SPINDLE MOTOR

R338 C317
C358 TP45 DONE C312 H2-

R378

R370
R306 H3-

R359
TP39
1 H3+
R309
R310

CDJ-800MK2
R304

R361
Q303

R365
R373
24
Q301
TSCS

R369
TSDO

R358

C336

Q303
Q301
XINT
3
TSCLK

R356
4 AOI ICT FC TP1

71
36
5 IC309 4

R382
C309
25

27

V1R2
TP42 5

Q303 IC309
Q301 IC309
R321
R307

TP14 CPU16M R376 Q305


R322 R329

3
3

R354
14 R381

IC307
R375 R308

R351
Q302

30
R380 Q304 R301

Q304
Q302
Q305 Q304
Q305 Q302
C307
R385
R388
R387
R336

R327
GNDD

IC301
C311 TSDI

C343
TP37
26

IC307 IC301
IC307 IC301
C310

R386
C344
CN301

PRGM

C356
TP36
V+5P

V+3D
R368

IC302 R350
C CN53

19

5
R374

51
C300

IC302
IC302
7 75
R357
C301

76

R328
50
1

IC306
V2R5
V+3D

R379

C308
22

Q705 Q706

FP16M
A P

Q705
Q706
Q705
Q706
70M

IC306
IC306
C342
R355
C341
4
1
R323

C357 R731
48

R339
CONTACT SIDE=UP

C340 R732 R740


R738 R739
V+8A

C339

R340

4
4

R741
1

LD3S

100
C359

C355
4

26
LPS2

23
C360

25 LDCHECK LPS1 CN301


3

R342
R383
R143 R144
24

R319
C333
25

IC300

IC300
IC300
R752
4
IC104

R343
R347
21
C130
C131
C132

R753

C335
C334
C352

R302

IC104
IC104
R145

R384
C718 R345
C102
IO1A

C126
R113

DSP16M
R115 R112

34
29 C748
C139

R109
R114
R116
C128
C129

R108
31

VCA
17

R747 C746 8
C137
C138 R150

754

R107

R780
2

C747
2

DSPSIN

SBOK 5
R
R
C
5
IC300

00
00
R752
4

IC10

R343
R347
21
C130
C131
C132
R753

C335
C334
C352

R302

IC104
IC104
R145

R384
C718 R345
C102

IO1A

C126
R113
DSP16M

R115 R112

34
C748

29
C139
R109

R114
R116
C128
C129
R108

31
VCA

17
R747 C746 8

C137
C138 R150
R107

R780
C747
2

DSPSIN
SBOK

R754
20
5
R151
60
R106 RFI

RW
41
R105 R149 R148 ADC
R748 IPF
R147

61
40
PDO
V1R25 C755 IO3B

32
C749
AGCRF
R757 IO2B

Q101

C757
C117 C124
5

C162

Q101
Q101
R101

5
TACTHI
C725 C756 R102

1
IC701 IO1B

R110
RFO

R159

IC701
IC701
13

C116
R103

R742
R104

32
C113
31
R701

C103
B3

IO0B

28

R743
C750 B1

C106
B4

44
SRV16M
C751

43
C754 FTE

DRVMUTE2

80
21
IO2A B2

41
R700 DRVMUTE1

38
14

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PWMLO TRO A
R750

C123
IC105
CN101

20 C104 C127 C
4 TR

RFDC

5
8

37
C752
4

C753
R751 R749
C758
11
RFZI

6
TD

C151
IO3A

42
MONIT
B CN1101

28 R775

33
11M 5 8 TE
FE FR

IC703
C732
R120
DMO

RFRP
CN101

FD LO+

C702
SBAD

R119
5

12
C731

R130

35
IC106
8 TEZI ST2+

C161

39
C160
2

R129
1

R118

C700
FOO LO-

IC105 IC703 IC106


IC105 IC703 IC106
9
ST2-

6
6

D100 V+6B

C149
ST1+ ST1-

45
C168
C163

VCAD
CONTACT SIDE

7
14
15 SPDLFG

C734
C730
MAIN 1/2

4
3
C733
Rch

C729

IC702
C164
V5DAC DWG1622

Lch
C150
DWG1645

5
1
MUTE IC704

C728
V+3S

IC702 IC704
IC702 IC704
R137

R131 C148 R100


R136
C101

V-7A

V+8A
DOUT R R135
R 9 C147 R134

46

MOTHER

CDJ-800MK2
C152

70
L IC100 C146

IC100
IC100
C145

16
15

IC102
V+7M

IC102
IC102
SL2IN SL1IN

R164

DWM2232
DWM2276

7
7

R133
R132
R155
C143
R154
C142

KN701
1 REFLOW SIDE_A
70
CN

(DNP2131-C)
CONTACT SIDE=UP (SECOND)
CN701

I CN801
NOTE : The encircled numbers denote measuring point.
8

8
A
SIDE A

51
E
A

D
C

F
B
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4 3 1 2
CDJ-800MK2 52
A
IC103 IC101 Q707 F
IC103 IC101 Q707
C743
Q707
D705
R734
R736

R733

C706
C704
C712
R735

E
C705
R389 C703
D707

C701
CN701

R776 C105
R341
D
R344
C165
R346 C100
C167

R161
R162
C136

R163
R165
R146

C368
100 76
C115

C166
75

C370
C114
C109
R157
C154

C372
C112

R156
C153
R168
C155
R158

C133

C373
C
R170

25
R171

R125
R124
R123
R122
R121

51
C111
26
LF

R126
50

IC101
C110
C121
C135
C122
R142 C119 5 4

R153
C141
R169 R152
1 3

C140

C118
C134
C107
C108
C120
IC103
B
R139
R138
CN101
A MAIN ASSY A
SIDE B
4 3 2 1
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8 7 6 5
53 CDJ-800MK2
A
IC312
NOTE : The encircled numbers denote measuring point. IC303
F IC310 IC311 IC312
IC310 IC311 IC303
(DNP2131-C)
D302
D304
C306

C304

5 4
IC312

3 R331
E R330
IC311
R333 C354
C353

R362
R326

X301
4

C315 C316 R389


R316 R315
16M X'TAL 25
R320
R393
C345
R332

R300

C346
R312
5
4

R311
C347 C348
C350
C351

C366
R371
IC310
8

A
B
C

R324
C314
R363
R314
28
27

D
R352
R313

C325 R344
TP30

C323 C322
R346
R325
R391

C324
TP19

C326

R392
C368

C363

D301
C330 R334
C166

C327
C331

D307
C370

0 1 2 3 4 5 6 7 8 9

SIDE_B_(FIRST)
C332 C328
C361

C329

R364
C338 C1
D306
R337
C372

1
R360
54

D305
R372

C305
TP11

0
0 1 2 3
C
C373

IC303

D101
R128
R367

R127
R366
TP12

D102
R348
R349

D103

C159
D104
C118
C134

C156
B
C158 R166
C157 C144
CN102 CN301
A
SIDE B
8 7 6 5
1 2 3 4

4.2 RLYB ASSY

SIDE A SIDE A
A

B RLYB ASSY

31
32
LF
CN1101

CONTACT SIDE
B A CN101

HEAT PROOF PRE FLUX

CN1101
1

CONTACT SIDE=DOWN
CN1102
C1106
24

C
C1104

CN1102
PICKUP ASSY (CN1)
1/2
DWX2602

C1109
1

-> LD SHORT
C1108

S1101
R
RLYB

D
->

OPEN
CN1106
1
CN1106

LOADING MOTOR

1 2
CN1105

CN1105

M CN1901
CONTACT SIDE

E
1 3
4

CN1104

STEPPER MOTOR
1

CN1104

(DNP2131-C)

B B
54 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE B SIDE B
A

B RLYB ASSY

FL
CN1101
B

C1105
C

CN1102

C1107
CN1106
CN1105

E
CN1104

(DNP2131-C)

B B
CDJ-800MK2 55
5 6 7 8
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1 2 3 4

4.3 SECB ASSY

SIDE A
A

C SECB ASSY
F J91
B
CN52
6800/16
IC53
B
KN51

C51
V10B 491.800

6.V+3D
3.V+7A
4.V+6B
1.V+10B
2.GND

5.GND
5
1.
10

V6B
49

1 6

GND
54

CN52

11
IC

W492
V+10B V+10B
W490

W494
IC61

W493
491.800

GND
V+8

CN51
W491
VLD
D CN22
SIDE
CHARACTER

VLOD V+10B
JA51
491.200
IC58

C C53
W479

3300/25
IC50

VLD

1
W480
R74

R73

CN51
C64
C52
C50 3300/25
C54
L51

11.V+6B
10.GND
FLAC4

FLAC3

FLAC2

FLAC1
GND

9.V+10B
8.GND
7.GND
W473

6.GND
F51 5.VLD
C60

C61

4.FLAC4 1.FLAC2
3.FLAC3 2.FLAC1
W472
CN50

2.FLAC2 3.GND
D 3.V-7
3

VLD 1.FLAC1
L61 Q51 2.V+8
4.GND
5.GND
6.FLAC3
CAUTION
1.V+8
REPLACE IC
1

7.GND
Q53
JA52 Q52 8.FLAC4
9.XRST
MFD.BY LITTE
R41

10.V+5
E

11.TSDI
D

W456

W481

W482

CONTACT SIDE

12.V7AL
SI

R62
W483

W484

13.TSCS
R

GNDD
TE

14.GND
C57

15.TSDO
AC

491.200
IC59

16.VLDD
AR

W457

R70 17.TSCLK
H
C

V+5P

D W458
Q54

V+7M
W450

C65

V+7M
GND

W451
V+5P

W446
W445

W449

W448
GND

C
17

W447
V+5P
E CN50 CN56

CN56
I CN802
G CN501

C
56 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE A
A

IC53

IC54

IC61

C
IC58
IC50

CAUTION ATTENTION Q51


D
REPLACE IC LINKS AS MARKED. SECB REMPLACER LE IC LINK
COMME INDIQUE.
MFD.BY LITTELFUSE INC. DWR1309 Q53 Q52
DE CHEZ LITTELFUSE INC.
GNDD

W701
W459
V+3D
V+5
491.200

CN53 CONTACT SIDE


IC59
IC60
C72
V+7M

Q54
C65

A IC60
W451

1 25
C66

W452
V+6B
18.JSDATA

22.CONT1

24.CONT2
4.GNDM
5.GNDM
6.GNDM

25.TSCLK
10.GNDD
11.GNDD
12.GNDD
13.GNDD
14.GNDD

16.GNDS
1.V+7M
2.V+7M
3.V+7M

23.TSDO
21.TSCS
20.RMIN
15.V+6B

17.V+5P

19.TSDI
8.V+3D
9.V+3D
7.V+8A

CN53 (DNP2132-C)

A CN301

C
CDJ-800MK2 57
5 6 7 8
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1 2 3 4

SIDE B
A

C SECB ASSY

0 1 A 2.F
D 0 1 2 3 0 1 2 3 4 5 6 7 8 9
B
C 3.GN
0 1 4.GND
5.GND
-GNDS- 6.FLAC3
7.GND
-GNDD- 8.FLAC4
9.XRST
10.V+5
-GNDM- 11.TSDI
IC55 12.V7AL
13.TSCS
-V+3D- 14.GND
15.TSDO
-V+7M- SECB 16.VLDD
17.TSCLK
DWR1309 LF
IC60

D62

-V+6B-
C67

CN53 IC57
-V+8-
C71
1 2

25 1
4 5
25.TSCLK
24.CONT2
23.TSDO
22.CONT1
21.TSCS

20.RMIN
19.TSDI
18.JSDATA
17.V+5P
16.GNDS
15.V+6B
14.GNDD
13.GNDD
12.GNDD
11.GNDD
10.GNDD
9.V+3D
8.V+3D
7.V+8A
6.GNDM
5.GNDM
4.GNDM
3.V+7M
2.V+7M
1.V+7M

-V+5P-
C77

(DNP2132-C) CN53

C
58 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE B
A

B
CN52

IC54
IC53
11

CN52
11.V+6B 1
6
10.GND
9.V+10B

IC61
8.GND
7.GND
CN51

D56

1.V+10B
6.V+3D
5.GND
4.V+6B
3.V+7A
2.GND
6.GND
5.VLOD

4.FLAC4
IC50

3.FLAC3
C
IC58

2.FLAC2
SOLDER
ADD

JA51
1.FLAC1
1

R81 R82
CN51

R60

C76
C63
D51
D59

IC56
D58

C59
C58
4 1
R53
R52

R51

1.FLAC2 C62
2.FLAC1 D
3

5 8 IC51 IC51
R61

3.GND
CN50
Q51
R63

4.GND ADD SOLDER


3.V-7
1

5.GND
6.FLAC3 2.V+8 D57
59
L56

7.GND 1.V+8
8.FLAC4
R65

9.XRST
CN56

Q52

10.V+5
R66

R79

JA52
R64

11.TSDI
1

12.V7AL
D52

Q53
R72

13.TSCS
R77
14.GND 3 58
IC59

15.TSDO 1
16.VLDD IC52 R78 IC52
17.TSCLK 4 5
IC57
C56

D53
D54
R50

D55

C55
Q54

R71
C77

17

CN50 E

CN56

NOTE : The encircled numbers denote measuring point.

C
CDJ-800MK2 59
5 6 7 8
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1 2 3 4

4.4 TRNS ASSY

SIDE A SIDE A
A

D TRNS ASSY
E CN 1
J2

PRIMARY

BRN

VLT

BLU
J3
B J2 (KUC/JJ,
W514 DWR1371 WY/WA)
W513
DWR1428 (RLF)

TRNS
SECONDARY

C
T21

ICP21
J11

491005 491.630
ICP25
D
MFD.BY LITTELFUSE INC.
REPLACE IC
CAUTION

491005
ICP22
49103.5
ICP24
49103.5
ICP23

LINKS AS MARKED.
11

E 11.V+6B
10.GND
CN22

9.V+10B
8.GND
7.GND
6.GND
C CN51
5.VLD
4.FLAC4
3.FLAC3
2.FLAC2
CN22

1.FLAC1
1

(DNP2132-C)

IC22 IC21 IC25 IC23 IC24


F

D D
60 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE B SIDE B
A

D TRNS ASSY

J2

PRIMARY
B

C25
19
ADD SOLDER

C21
18

C22
17

C23
16
3

C24
SECONDARY
15

C26
14
4

C27
C

13

C28
12
5

C29
11
10

C30
COMME INDIQUE.

C31
9
D26
D27
8

IC25
IC21

D25

D21
D28
D
IC22

D22
IC24
DE CHEZ LITTELFUSE INC.

IC23
D24
REMPLACER LE IC LINK
ATTENTION

D23

LF
11

TRNS

11.V+6B E
10.GND
9.V+10B
CN22

8.GND
7.GND
6.GND
5.VLD
4.FLAC4
3.FLAC3
2.FLAC2
1.FLAC1
1

CN22

(DNP2132-C)

IC24 IC23 IC25 IC21 IC22


F

D D
CDJ-800MK2 61
5 6 7 8
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1 2 3 4

4.5 AC IN ASSYS

SIDE A SIDE A
A

E ACIN ASSY

L1

T mAL V T AL V
NEUTRAL W500 W501
FU8001
AN1

C2

H2
H1
C
AC IN

C3
AN1

RISK OF FIRE - REPLACE C1


W498
DWR1429 FUSE AS
W497 DWR1430 MARKED. CN1
W496 DWR1431
LIVE W495 DWR1432
/KUC/JJ/WY/WA
3

S1
2
VOLTAGE SELECTOR
S2

220-240V

CN1
D J2
1

POWER SW
OFF ON
/RLF

ACIN
1
W487

W474

D
110-120V

PRIMARY
W485

W486

FU8001 W8001

LITTELFUSE INC. 21801.6

(DNP2132-C)

E E
62 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE B SIDE B
A

E ACIN ASSY

NEUTRAL

ADD SOLDER
C

1NA
S1
CN1
POWER SW LIVE
3

ON OFF
2.NEUTRAL LF
1.LIVE ADD SOLDER
CN1

VOLTAGE SELECTOR
220-240V
ACIN
S12
3.NEUTRAL
1

2.220-240V
1.110-120V

D
100-110V
PRIMARY

(DNP2132-C)

E E
CDJ-800MK2 63
5 6 7 8
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1 2 3 4

4.6 DFLB ASSY

SIDE A
A

G DFLB ASSY

C CN56
CN501

S501
B B1
D505
Q501
W592

W591
17 CN501
W586

53 49 42

W590
W589
W588

C531

C505
S502
D506 FL HOLDER

C502
B2
W587

W557

W596
W558
W553

W568
W569
W551

W570
W571
W559
W560
W561
W562
W563

W564
W565
W566
W593

W594

W595
W552
1

W554
C S503 TIME TEXT

W555
D507
B4 S510 S509

W536

W567
W535
W531

W534

W538
DWG1623
DWG1646

D503 D504

W537
D501 D502

W539
S504 W556
D508
W533

B8
W532

W527

S513
W702

W703

D512 RELOOP
W521

W526
W520

LOOP-IN LOOP-OUT
DFLB

S511 S512
D W523
CN500
W525
W522

1 W524
W518

W519
W507

13
W512

S514
W509

REV D510 D511


CN500

K CN600
W508

W511
4.GNDAD
8.CLED
7.PLED

2.PLAY
1.KEY0

W510
6.V7AL
5.GND

3.CUE

CN502
8
1
E

CN502

H CN1502

G
64 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE A
A

Production Code B
ICT FC
W603

W604

W605

W608

W613
W600

W602

W616

W609 W610 W611 W615


1
W614
V501
W617
MEMORY
W607
DELL
W606
W596
W597
W598
W599
W601

W573

W612
S507
W568
W569

W570
W571

W578 S508

W585
W594

W577
W595

W576
W575
W579 C
<CALL CALL>
W574
W545

W544
W546

W547
W580
W567

W581

W584
W582
W583
F- S506 S505
F+ X501
S515 S516
W539

W548 W549
W543

C506
S517
W540
W541
W542
W572

W550
D509
CN503
W529
W528

1
QUICK

J CN1503
RETURN
1.GNDF

W530
2.V5AD

CN503
3.ADIN D

4.ADCT
5.GNDAD
W515

6.JVOL
7.KEY1SL
8.VINL
11

9.MTL
10.TEMPOL
11.GND

(DNP2132-C)

G
CDJ-800MK2 65
5 6 7 8
Downloaded from www.Manualslib.com manuals search engine
D

R581
Q
55

RELOO

R582
/EXIT

C535
R583 BK
S513

LAT C536
R584
R569 SDO C537
R567 SCLK C538 R563
R568
56
57

XRST

TXD
C

RXD
SCLK
VCC
BUSY GND
GND
XRST
4

D515

4
CNVSS
XRST
GND R548 R525
C539
R560
R528
R524 R571
R555
GND

S515
R554 F-
R523 R526
LF

R527 R573 R558


R572
R575
C526 51 50
R574
BUSY
R509
RXD
1 31 R570
50
3

3
80
GND

IC
R576
C511
C512 R532
C513 30 R533

R522
C514 R519

R559
GND

81
C515

CDJ-800MK2
C532 C533
C516

F+
C521

C522

X501
C517 C529

S516
C518 10

R500
GND

0
1

1
C519

CNVSS
C520

72

1
5
FLAC2 C523 R513

C527

R521

49
GND

C525
C524 R557

GND
DFLB

V+5
R512
C528
GND
2

2
IC502
R579

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R520 GND
C507 V+5
R517
S508 V7AL
R515

<CALL
R514

Q508
G DFLB ASSY
Q512

Q510
R516 S506 Q511

DELL
R545
R552

RETURN
R550

QUICK
D509
R551
R546

A
V5AD
S517

MEMORY

CALL>

5.GNDAD
1.GNDF

4.ADCT
2.V5AD

)C-2312PND(
6.JVOL
3.ADIN
S507 S505

10.TEMPOL
7.KEY1SL
1 11

8.VINL
9.MTL

11.GND
1

1
GNDF
CN503
SIDE B
CN503

G
66
C

D
A

F
5 6 7 8

SIDE B
A

CN501
Q506
D514
D513
R568
R567
R569
R584
R583
R582
R581
C501

R506

CONTACT SIDE
Q502
Q501

B1 B

S501
D505
FLAC2

VLDD
Q513 Q503
SCLK
SDO

47 Q507
LAT

R501
ADD SOLDER
BK

17
V+5 Q504
Q508
57

R538
VLDD
TXD

V+5

FLAC2
54
RXD

R566
R565
R564
C503

FLAC1

CN501
R505

R578

R537
56 Q512
C504

55 48
C538
C537
C536
C535

TDDI 52 16.FLAC1
14.GND B2 Q511
C534
R561
C508

12.FLAC3
V+5

IC503 V+5
10.FLAC4

S502
5 4

D506
GND

R518
Q510
51
1
3
53 Q505
17.FLAC2
GND

73 50

1
V+5

15.GND

R502
13.GND

R539
R540
CN501
XRST TEXT 11.GND C
C509

8.V+5
6.V7AL
9.XRST B4 Q509
TIME 4.GND
7.TSDI
5.TSCS
2.VLDD
3.TSDO
GND

S503
1.TSCLK

D507
Q506
B
R536

R534

V7AL
V7AL

13.FLAC4

R503
GND
R535

12.FLAC3
Q502

R541
Q513 Q503 11.JBK
V7AL
R563

R542
10.JXSTB

CN500
R562

9.JSDO
V7AL
V7AL

Q507 8.JSCLK
D503

D502
D504

7.TCH
B8
R543

6.VLDD
D501 R553

S513
R531

D512 LOOP-OUT LOOP-IN


S504
VLDD

D508

RELOOP
S512

S511

V7AL

/EXIT
V7AL

R544

5.JOG1
R504

4.GND
3.JOG2
CN500
2.GND
1.V+5
D
V7AL
V+5

V7AL

1 13 8.CLED
7.PLED
CN502

6.V7AL
CONTACT 5.GND
R547

SIDE
R556

4.GNDAD
R511
R510

3.CUE
Q509
2.PLAY
REV

1.KEY0
D510
V+5

R549

D511

S514

V7AL

CN502
1
8
E

CN500 CN502

NOTE : The encircled numbers denote measuring point.

G
CDJ-800MK2 67
5 6 7 8
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1 2 3 4

4.7 REGB and JACK ASSYS

SIDE A SIDE A
A

F REGB ASSY

IC92 IC91 IC92 IC91


W503 W504

C96 C93

B DWR1310
REGB
1.V+10B

6.V+3D
3.V+7A
4.V+6B
2.GND

5.GND
1 6 J91

(DNP2132-C)
J91

C CN52
C

I JACK ASSY

D
DWG1626

JA802
JA801
R4 C834 C804

W488 L4
R3 L3
C836

C833 C803
W475

W477
C838

C805

IC801 IC801
8
C807

L2
JACK

C806

C808

R2
W476

5
4

E W466
W461
R1 L1
C801
W460 C831
W465

W463
DE
SI W467
W462
CT
N TA 9
CN801

W464 CO
8.G CH
7.G ND

A CN701
9.L
6.R ND
5 CH

W454
4.M 8A
E
UT
+

1
V

80
.

1
W453 CN
1.D ND
T

2.G A
OU

-7
3.V
2.V+8
1.V+8
3.V-7

3 CN802 1

F (DNP2132-C)
CN802

F I C CN50 F I
68 CDJ-800MK2
1 2 3 4
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B

F
C

D
A

69
SIDE B

F I
8
8

Q832

Q802

Q801
Q831

(DNP2132-C)
(DNP2132-C)

JA802
C813
7

7
C809
R840
R821

NOTE : The encircled numbers denote measuring point.


DOUT
LF
DWR1310 1.V+10B 3.V-7
R820

CN802
2.GND 2.V+8
REGB C94

Q831
R841 1.V+8
1

R839

CDJ-800MK2
CN802
R832
J91

3
IC92 Q832
D92 R834 D831
R838 R836
C832
REGB ASSY

1
JACK ASSY
C95 R835 4
6

R92 1 1.DOUT
C811 2.GND

CN801
LF

1
R818 R837 R833 3.V-7A

R816
J91

IC801 R831 4.MUTE


R91 R811
5.V+8A

C812
3.V+7A R804

R
D91 5 6.RCH
4.V+6B

1
CN 9
7.GND

80
5.GND
C91

8 8.GND
6.V+3D R807 9.LCH

Q802
R95 R802
JA801 R808 R806
C810
6

6
R94

R803
C92

L
C802
Q801 R801
IC91
R93 R815
R809 D801

47
R805
R810
F

I
R814

40

Downloaded from www.Manualslib.com manuals search engine


5
5

SIDE B

F I
1 2 3 4

4.8 KSWB ASSY

SIDE A SIDE A
A

H KSWB ASSY KSWB


DWS1386 S1501

PLAY
B
D1504
D1503

S1502

C
CUE
D1502

D1501

W516
W517

133mm

W505

W506

S1506
D

S1505
SEARCH-F
113mm

SEARCH-R
W502

W499
E S1504

S1503
T-SEARCH-F

W489

T-SEARCH-R
4.GNDAD

8.CLED
7.PLED
1.KEY0
2.PLAY

6.V7AL
5.GND
3.CUE
CN1502

W478
CN1502
F
G CN502 1 8
(DNP2132-C)

H H
70 CDJ-800MK2
1 2 3 4
Downloaded from www.Manualslib.com manuals search engine
5 6 7 8

SIDE B SIDE B
A

H KSWB ASSY
B
PLAY

S1501

D1504
D1503
Q1502 Q1502

KSWB

R1507
B

R1506
DWS1386
LF

CUE
S1502
D1502

D1501
C
Q1501
Q1501
R1505
R1504

SEARCH-F
C1501

S1506

D
S1505

R1503
R1502

SEARCH-R

E
T-SEARCH-F
S1504

R1501

T-SEARCH-R
S1503

A
4.GNDAD
8.CLED
7.PLED

2.PLAY
1.KEY0
6.V7AL
5.GND

3.CUE

8 1
F
CN1502 (DNP2132-C)

CN1502
H H
CDJ-800MK2 71
5 6 7 8
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1 2 3 4

4.9 JFLB ASSY

SIDE A
A

K JFLB ASSY

1.FLAC4
2.FLAC3
IC603
491.200
CAUTION
3.JBK REPLACE IC L

E
4.JXSTB
5.JSDO
MFD.BY LITTELFU
6.JSCLK

Q604
B
7.TCH
8.VLDD
9.JOG1
ATTENT
10.GNDD REMPLACER LE I
COMME INDIQUE

CN600
11.JOG2
12.GNDD

IC601
13.V+5V DE CHEZ LITTELF
V601

CONTACT SIDE-UP
VLDD
1

W138
C

GNDD
G CN500

VLDJ
CN600

CN600

W134
W139
FLAC3

W136

W137
W133
13

W128
W127

V+5V

W135
W129

W130
FLAC3

W132
W131

W122
JOG1

JOG2

VLDJ
D
GNDD

GNDD

GNDD
V+5V

W118
W125
VLDJ
W124

C601 W123
GNDD

W121
Q603
R600

W120
Q602
C600

VLDJ E
Q601

E
4.GNDD
1.JOG1
2.JOG2
3.V+5V

CN601
1 4 1
5 6 9 13 23
W201
C608

C602

CN601

L CN1601 Production code

K
72 CDJ-800MK2
1 2 3 4
Downloaded from www.Manualslib.com manuals search engine
5 6 7 8

SIDE A
A

AUTION IC603

PLACE IC LINKS AS MARKED.


D.BY LITTELFUSE INC.

ATTENTION DWG1624 Q604


B
MPLACER LE IC LINK
MME INDIQUE.
CHEZ LITTELFUSE INC. JFLB 2/2 IC601
R

D
GNDD

FC
C606
W118
W125
Q603

GNDD
JSDO

Q603
Q602
E

W126
3

1.TCH
W119 2.NC Q601
3.GNDD
CN602

23 30 38
1

code SHEET SW

F
(DNP2133-D)

K
CDJ-800MK2 73
5 6 7 8
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1 2 3 4

SIDE B
A

K JFLB ASSY

LF
DWG1624 J
B 2/2

GNDD
C605
R619
R611
R618

JSDO
C614
C613

C612
C611

Q603
GNDD
R610
C604
R617
R616

3.GNDD
VH

2.NC
PG
LG
3

1.TCH
66
1

C603
LAT
BK

CLK
5V
F2

SI

CN602

0 1
0 1 2 3
0 1

F
(DNP2133-D)

K
74 CDJ-800MK2
1 2 3 4
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5 6 7 8

SIDE B
A

LF

Q604
4 JFLB

D603
E
IC603

R624

IC601

R613
D604

R614
D605
C609

1.FLAC4

VLDD
2.FLAC3
3.JBK
4.JXSTB
5.JSDO
6.JSCLK
7.TCH
8.VLDD

1
9.JOG1 61 60
10.GNDD C
11.JOG2 63 62
12.GNDD

CN600

CN600
13.V+5V
64
GNDD

65
FLAC3
VLDJ
FLAC4

13
V+5V

5
IC602
C610

JOG2

JOG1

TCH IC602
GNDD

1
FLAC3
V+5V

VLDJ
R601
R615

GNDD
R612
C607

D
R623
R622
R621
GNDD

D601
R604 R605
R608
R607

GNDD
JSDO
C614
C613

C612
C611

VLDJ
Q2
R620
Q603

D602

D VLDJ
Q602

Q601

R602
R609
E

R603
E

2.JOG2
E
4.GNDD
3.V+5V

1.JOG1
R606
C603
LAT

NC
NC

F1
BK

K
5V

2G
1G
Q2
Q1
SI

4 1
CN601
E

CN601

0 1 A
0 1 2 3 0 1 2 3 4 5 6 7 8 9
B NOTE : The encircled numbers denote measuring point.
C
0 1

F
NP2133-D)

K
CDJ-800MK2 75
5 6 7 8
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1 2 3 4

4.10 SLDB ASSY

SIDE A
A

J SLDB ASSY

W104
SLDB DWS1387 2/2 D1553
S1551
D

MASTER TEMPO
VR1551
W103
B

W101
R

SIDE B

CN1503
D
J SLDB ASSY 69
TEMPOL
KEY1SL
GNDAD

GNDD2
GNDF

ADCT
V5AD

JVOL
ADIN

VINL
MTL

1 11
CN1503
C1554

GNDF 67
GNDF ADIN

MASTER
R1561

C1560 ADCT

TEMPO
GNDAD

GNDAD

TEMPO

R1565
R1564

68
R1555

V5AD
V5AD
VINYL

GNDF
GNDD2
C1561

R1551

GNDAD
R1563
R1554
A

D1552

R1557
C1558
R1553

D1553
VR1552
EJECT

R1552
C1559
R1556

V5AD
C1563

D1558
S1554

S1553
D1559

R1560
C1562

GNDAD
C1557
R1559

E D1551
C
R1558

VINYL SPEED ADJUST S1552 S1551

ADD SOLDER

J
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SIDE A
A
G CN503
CN1503

TEMPOL

KEY1SL
GNDD2

JVOL
GNDAD
ADCT
ADIN
V5AD
VINL

GNDF
MTL
W115
11 1
W112 W117 GNDF
CN1503

C1577
GNDF
W110 ADIN
C1551

S1551 S1552 W108 ADCT

W113

W114
D1553 D1552
V5AD
TEMPO

LED
W111

GNDAD

GNDAD
W106

W116
B

W109
GNDAD

GNDD2
GNDF
D1551

EJECT
W105

W107

S1554
VINYL

D1559
S1553

W102

VR1552
VINYL SPEED ADJUST

(DNP2133-D)

SIDE B

SLDB 2/2
B
MASTER
TEMPO

ADD SOLDER VR1551


DWS1387
ADCT
V5AD

ADCT
D1552

V5AD
R1557
C1558
R1553

D1553

C1555
Bend
R1552

Bend

D1560
C1553
R1562

D1554
D1556

C1552

D1555

GNDAD
R1560

C1557

LF
D1557

GNDF GNDAD
E
S1551 ADIN

D1561
(DNP2133-D)

NOTE : The encircled numbers denote measuring point.

J
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4.11 SLMB and JOGB ASSYS

SIDE A SIDE A
A

M SLMB ASSY
SLOTSW
B

1
S190
SLOTSW

S1902
C

SLMB 2/2
L JOGB ASSY
R

DWS1388
JOGB 2/2
DWG1625

R
D1601

B CN1105
CN1901
3

D
1
4.GNDD
3.V+5V
2.JOG2
1.JOG1

4 1 CN1601
CN1901

3.LPS2
2.GND
1.LPS1

(DNP2133-D) (DNP2133-D)

CN1601

E K CN601

M L M L
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SIDE B SIDE B
A

M SLMB ASSY
SLOTSW
B

S1901
SLOTSW

S1902
C

SLMB
L JOGB ASSY

LF
DWS1388
2/2
JOGB
DWG1625
2/2
C1601
R1603

C1602
D1601
LF

CN1901

D
R1602

CN1901

R1601
1.JOG1

1
2.JOG2
3.V+5V
4.GNDD

1 3.LPS2
2.GND
CN1601 4 1.LPS1

(DNP2133-D) (DNP2133-D)

CN1601

M L M L
CDJ-800MK2 79
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5. PCB PARTS LIST


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
A Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω 56 x 10 1 561 RD1/4PU 5 6 1 J
47k Ω 47 x 10 3 473 RD1/4PU 4 7 3 J
0.5 Ω R50 RN2H R 5 0 K
1Ω 1R0 RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F

B 7 LIST OF HOLE PCB ASSEMBLIES


CDJ-800MK2/ CDJ-200MK2/ CDJ-800MK2/
Mark Symbol and Description
KUCXJ WYXJ5 RLFXJ
NSP 1..MOTHER ASSY DWM2232 DWM2232 DWM2232
2..MAIN ASSY DWG1622 DWG1622 DWG1622
2..RLYB ASSY DWX2602 DWX2602 DWX2602

NSP 1..DISP ASSY DWM2234 DWM2233 DWM2236


2..DFLB ASSY DWG1623 DWG1623 DWG1623
2..JACK ASSY DWG1626 DWG1626 DWG1626
2..SECB ASSY DWR1309 DWR1309 DWR1309
2..REGB ASSY DWR1310 DWR1310 DWR1310
C 2..TRNS ASSY DWR1371 DWR1371 DWR1428

2..ACIN ASSY DWR1430 DWR1429 DWR1432


2..KSWB ASSY DWS1386 DWS1386 DWS1386

NSP 1..SUB ASSY DWM2237 DWM2237 DWM2237


2..JFLB ASSY DWG1624 DWG1624 DWG1624
2..JOGB ASSY DWG1625 DWG1625 DWG1625

2..SLDB ASSY DWS1387 DWS1387 DWS1387


2..SLMB ASSY DWS1388 DWS1388 DWS1388

D 7 CONTRAST OF PCB ASSEMBLIES

E ACIN ASSY
DWR1430, DWR1429 and DWR1432 are constructed the same except for the following :
Mark Symbol and Description DWR1430 DWR1429 DWR1432
> AN1 1P AC INLET XKP3042 XKP3041 XKP3041
> CN1 2P VH CONNECTOR B2P3-VH B2P3-VH B2P3-VH
> CN1 3P VH CONNECTOR Not used Not used B3P5-VH
> S2 VOLTAGE SELECTOR Not used Not used DSA1026

E
D TRNS ASSY
DWR1371 and DWR1428 are constructed the same except for the following :
Mark Symbol and Description DWR1371 DWR1428
> J2 CONNECTOR ASSY DKP3621 Not used
> J3 CONNECTOR ASSY Not used DKP3720

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7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED
Mark No. Description Part No. Mark No. Description Part No.
C161–C164, C307, C309, C312 CKSRYB104K16

A MAIN ASSY
C314, C318, C319, C322–C335 CKSRYB104K16 A
C339–C348, C350–C355 CKSRYB104K16
SEMICONDUCTORS C358, C359, C361, C363, C366 CKSRYB104K16
> IC307, IC703 C368, C370, C372, C373, C725 CKSRYB104K16
BD00KA5WFP
IC304 BU4230G
C728–C730, C746–C758 CKSRYB104K16
IC701 DSPC56371AF180
C145, C147, C148 CKSRYB105K10
IC300 DYW1753
C320, C356, C360 CKSRYB105K6R3
IC303 K4S641632K-UC75
C152 CKSRYB152K50
C120, C128 CKSRYB153K50
IC102 M63018FP
> IC305 MM1561JF
> IC306 C130, C131, C155 CKSRYB223K50
MM1562FF
> IC704 C123, C127 CKSRYB333K25
NJM2880U1-05
> IC100 NJM2885DL1-33 B

IC104 NJM2903M RESISTORS


IC103 NJU7013F R300, R747 RAB4C103J
IC702 PE8001A R154, R155, R170, R171 RS1/16S1002F
IC301 SCF5249VM140 R733 RS1/16S1801F
IC308 TC74VHC08FTS1 R132, R133, R743 RS1/16S2202F
R168, R321, R742 RS1/16S3302F
IC309 TC7SET08FUS1
IC311, IC312 TC7SH08FUS1 R734 RS1/16S3901F
IC105 TC7W04FU R322 RS1/16S5602F
IC106 TC7W08FU R131 RS1/16S8201F
IC310 TC7WU04FU R392 RS1/16SS000J
Other Resistors RS1/16S###J C
IC101 TC94A15FG
IC302 XC3S50-4VQG100C
Q101 2SA1036K OTHERS
Q707 2SC2412K CN701 CONNECTOR CKS4176
Q302, Q303 2SC4081 CN102 CONNECTOR 13P CKS4179
CN301 CONNECTOR CKS4192
Q705 DTA124EUA CN101 32P FFC CONNECTOR DKN1447
Q304 DTA143EUA KN301 EARTH METAL FITTING VNF1109
Q301, Q305, Q706 DTC124EUA
D101–D104 1SS355

COILS AND FILTERS


B RLYB ASSY
SWITCHES AND RELAYS D
X301 (16.9 MHz) VSS1084 S1101 VSH1018

CAPACITORS CAPACITORS
C160, C338 CCSRCH101J50 C1108 CEVW220M6R3
C315, C316 CCSRCH150J50 C1105, C1107 CKSRYB103K50
C146 CCSRCH221J50 C1104, C1109 CKSRYB104K16
C142, C143 CCSRCH391J50
C126, C153, C313, C317, C321 CCSRCH470J50
OTHERS
C118, C337, C357 CCSRCH471J50 CN1106 PH CONNECTOR 2P(SMT) AKM1273
C122, C154 CCSRCH680J50 CN1105 PH CONNECTOR 3P(SMT) AKM1274 E
C135 CCSRCH681J50 CN1102 24P FFC CONNECTOR DKN1445
C100, C101, C700, C702 CEHVW101M10 CN1101 32P FFC CONNECTOR DKN1447
C105, C106, C301 CEHVW101M6R3 CN1104 4P FFC CONNECTOR VKN1409

C302, C304, C306, C712 CEHVW220M6R3

C SECB ASSY
C701, C703–C706 CEHVW470M16
C102–C104 CEHVW470M6R3
C132, C718 CKSRYB102K50 SEMICONDUCTORS
C111, C129, C136, C141 CKSRYB103K50 > IC53, IC61 AEK7008
> IC58–IC60 AEK7023
C156–C158, C165–C168, C303 CKSRYB103K50 > IC54 AEK7065
C305, C731–C734, C743 CKSRYB103K50 IC50 BA00BC0WCP-V5
C107–C110, C112–C117, C119 CKSRYB104K16 > IC57 F
BA50BC0WFP
C121, C124, C134, C137–C140 CKSRYB104K16
C144, C149–C151, C159 CKSRYB104K16 > IC51 NJM2374AM
IC52 TC7S04FU

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Mark No. Description Part No. Mark No. Description Part No.
Q51 2SB1238X CAPACITORS
Q52, Q54 2SD1859X C21–C31 CKSRYB473K50
> Q53 2SD2012
A
D55 1SS355 OTHERS
D51, D58, D59 EP05Q04 > J2 DKP3621
D56, D57 NNCD6.2MF CN22 11P CONNECTOR S11B-XH-A-1
D53 UDZS30(B) PCB BINDER VEF1040
D52 UDZS5R1(B)

COILS AND FILTERS


L56 CTF1386
D TRNS ASSY (DWR1428)
SEMICONDUCTORS
L51 DTL1083 > IC25 AEK7006
L61 LRCA180J > IC23, IC24 AEK7017
> IC21, IC22 AEK7019
B
> D25–D28 1SR154-400
CAPACITORS > D21–D24 RB060L-40
C59 CCSRCH181J50
C58 CCSRCH220J50
C50, C60, C64 CEHAT101M10 CAPACITORS
C57 CEHAT1R0M50 C21–C31 CKSRYB473K50
C54 CEHAT221M2A

C61, C65, C66, C72 CEHAT330M25


OTHERS
C56, C71 CKSRYB103K50
> J3 CONNECTOR ASSY DKP3620
C55, C63, C67, C76, C77 CKSRYB104K16
CN22 11P CONNECTOR S11B-XH-A-1
C62 DCH1200
PCB BINDER VEF1040
C52, C53 DCH1223
C
C51 DCH1224

E ACIN ASSY (DWR1429)


COILS AND FILTERS
RESISTORS
R41 RD1/2VM102J > L1 VTL-004
R74 RD1/2VM271J
R70 RD1/2VM330J
R73 RD1/2VM471J SWITCHES AND RELAYS
R62 RD1/2VM562J > S1 RSA1001

R81 RS1/16S1203F
D R51, R82 RS1/16S2202F CAPACITORS
R52 RS1/16S4701F > C2, C3 ACE7027
R53 RS1/4SA4R7J > C1 ACG7033
Other Resistors RS1/16S###J

OTHERS
OTHERS H1, H2 FUSE CLIP AKR1004
CN52 6P JUMPER CONNECTOR 52147-0610 > CN1 2P-VH CONNECTOR B2P3-VH
JA52 MINI JACK AKN7003 > AN1 AC INLET 1P XKP3041
CN50 FFC BOTTOM CONNECTOR B3B-PH-K
CN56 FFC CONNECTOR 17P HLEM17S-1

E
CN51 11P SOCKET

JA51 JACK
KP250NA11

RKN1004
E ACIN ASSY (DWR1430)
COILS AND FILTERS
PCB BINDER VEF1040 > L1 VTL-004
CN53 25P FFC CONNECTOR VKN1256
KN51 WRAPPING TERMINAL VNF1084
SWITCHES AND RELAYS
HEAT SINK VNH1074
> S1 RSA1001

D TRNS ASSY (DWR1371)


SEMICONDUCTORS
CAPACITORS
> C2, C3 ACE7027
> C1 ACG7033
> IC25 (630 mA) AEK7006
> IC23, IC24 (3.5 A) AEK7017
> IC21, IC22 (5.0 A) AEK7019
F
> D25–D28
OTHERS
1SR154-400
H1, H2 FUSE CLIP AKR1004
> D21–D24 RB060L-40
> CN1 2P-VH CONNECTOR B2P3-VH
> AN1 AS INLET 1P XKP3042
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Mark No. Description Part No. Mark No. Description Part No.
C534 CCSRCH121J50
C535–C537 CCSRCH330J50

E ACIN ASSY (DWR1432)


COILS AND FILTERS
C531
C506
CEHAR100M16
CEHAR101M10 A

> L1 VTL-004 C502 CEHAR220M35


C505 CEHAR330M10
C511–C520, C523–C525 CKSRYB102K50
SWITCHES AND RELAYS C501, C507, C526–C529 CKSRYB103K50
> S2 DSA1026 C504, C508 CKSRYB104K16
> S1 RSA1001
C521, C522 CKSRYB105K6R3
C503 CKSRYF104Z50
CAPACITORS
> C2, C3 ACE7027
> C1 ACG7033
RESISTORS
Other Resistors RS1/16S###J B

F REGB ASSY
SEMICONDUCTORS
OTHERS
CN500 FFC BOTTOM CONNECTOR 13P52492-1320
> IC91, IC92 CN501 FFC BOTTOM VONNEVTOR 17P52492-1720
BA00BC0WCP-V5
V501 VFD DEL1059
FL HOLDER DNF1736
CN502 8P SOCKET KP200IB8L
CAPACITORS
C93, C96 CEHAR101M10 CN503 B TO B CONNECTOR 11P VKN1363
C91, C92, C94, C95 CKSRYB103K50

C
RESISTORS
R93 RS1/16S1002F
H KSWB ASSY
SEMICONDUCTORS
R94, R95 RS1/16S1202F Q1501, Q1502 2SC4081
R91 RS1/16S3902F D1501, D1502 SLI-343YCW(RST)
R92 RS1/16S8201F D1503, D1504 TLGE68TG(NP)

OTHERS SWITCHES AND RELAYS


6P CABLE HOLDER 51048-0600 S1501, S1502 DSG1079
J91 JUMPER WIRE D20PDY0610E S1503-S1506 VSG1024
REGULATOR PLAT DNH2707
D
RESISTORS
G DFLB ASSY
SEMICONDUCTORS
Other Resistors RS1/16S###J

IC502 BU4242G
IC501 PEG237B
OTHERS
CN1502 8P PLUG AKM7032
IC503 TC7SET08FUS1
Q501 2SB1237X
Q502–Q513 2SC4081

D515 1SS355 I JACK ASSY


SEMICONDUCTORS
D510, D511 SLI-343URCW(RST)
D501–D508, D512 SLI-343YCW(RST) IC801 NJM4558DX E
D509 TLGE68TG(NP) Q801, Q802, Q831, Q832 2SD2114K
D514 UDZS6R2(B) D801, D831 1SS355

COILS AND FILTERS CAPACITORS


X501 (16.0 MHz) DSS1149 C803, C805, C807, C833 CEHAT101M16
C802, C809, C832 CKSRYB104K16
C801, C804, C831, C834 CQMBA102J50
SWITCHES AND RELAYS C806, C808, C836, C838 CQMBA152J50
S501–S504, S511–S514 DSG1079
S505–S510, S515–S517 VSG1024
RESISTORS
R806, R836 RN1/16SE1102D F
CAPACITORS Other Resistors RS1/16S###J
C532, C533, C538 CCSRCH120J50

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Mark No. Description Part No. Mark No. Description Part No.
OTHERS
OTHERS CN602 CONNECTOR CKS1072
CN802 KR CONNECTOR 3P B3B-PH-K V601 FL INDICATOR DEL1058
A JA801 2P JACK DKB1053 FL HOLDER DNF1735
JA802 1P JACK PKB1033 CN600 FFC CONNECTOR 13P HLEM13R-1
PCB BINDER VEF1040 CN601 KR CONNECTOR S4B-PH-K
CN801 9P FFC CONNECTOR VKN1240

J SLDB ASSY L JOGB ASSY


SEMICONDUCTORS
SEMICONDUCTORS D1601 GP1A038RBK
D1554–D1557 1SS355
D1551 E1L4E-9B1A(PQ)
D1553 SLI-343URCW(RST) CAPACITORS
D1552 SLI-343YCW(RST) C1601, C1602 CKSRYB103K50
B

SWITCHES AND RELAYS RESISTORS


S1551–S1554 VSG1024 Other Resistors RS1/16S###J

CAPACITORS OTHERS
C1551 CEHAR100M16 CN1601 KR CONNECTOR B4B-PH-K
C1552, C1553 CKSRYB102K50
C1558–C1561 CKSRYB103K50

C RESISTORS
M SLMB ASSY
SWITCHES AND RELAYS
R1563, R1564 RS1/16S2201F S1901, S1902 DSG1017
VR1552 DCS1062
VR1551 DCV1009
Other Resistors RS1/16S###J OTHERS
CN1901 KR CONNECTOR S3B-PH-K

OTHERS
CN1503 B–B CONNECTOR DKN1289

D
K JFLB ASSY
SEMICONDUCTORS
> IC603 AEK7057
Q601 2SB1237X
Q602, Q603 2SC1815
Q604 2SD1858X
D603 1SS355

D604 UDZS13(B)
D605 UDZS15(B)
D601 UDZS8R2(B)

E CAPACITORS
C611–C614 CCSRCH221J50
C601 CEHAR100M16
C600, C602 CEHAR101M10
C606 CEHAR220M35
C608 CEHAR330M10

C607 CKSRYB102K50
C603, C605, C609 CKSRYB103K50
C604 CKSRYF104Z50

RESISTORS
F R600 RD1/2VM680J
Other Resistors RS1/16S###J

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6. ADJUSTMENT
1.• Mode
Service
forMode Summary
checking the load on the Jog dial A
This unitmode
It is the is controlled withthe
which judges twoload
microcomputers. One microcomputer
(light/-- heavy) numerically when rotatingperforms
JOG dial.the button input and indication of FL and LED
(display
If it goessection), and the other microcomputer
into the above-mentioned drivesand
check mode of button thedisplay
playerfunction
(playerofsection).
the display part, a TOUCH/RELEASE knob is
Test
made mode
in theismaximum
prepared in each microcomputer.
(right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed
and time will displayed on a dot-matrix part.
1 Confirmation mode of the button of display section and display function
It is the mode 0.0: 0m
which confirms button input and display function.

2 The mode which confirms


Max speed the operation of the player section (use the remote control unit)
Time (msec)
Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.

3 Version confirmation mode


Can confirm software version of eachMax speed
microcomputer. Time (msec) B
FL display

2. Confirmation Mode of the Button of Display Sectiont and Display Function


Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously.
It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication
normally. Further, display lights while pressing the button.

Button Display
QUICK RETURN Light LED of QUICK RETURN
Measuring method
AUTO BEAT (1, 2, 4, 8) Light LED of each beat
In this state, if you rotate the Jog dial rapidly either clockwise or counterclockwise, figures are displayed.
REVERSE Light LED of REVERSE C
For example, if "16.14 0135" is displayed, it means as follows:
CUE
16.14: Highest speed (given that the normal [1x] Light LED ofisCUE
speed when it takes 1.8 sec for the Jog dial to rotate one full turn.)
0135: TimePLAY/PAUSE
(msec) required for the Jog dial toLight
decrease
LED ofits speed from 3x speed to 1.5x speed
PLAY/PAUSE
LED
LOOP IN Light LED of LOOP IN
As to the time required for the Jog dial to decrease its speed, if the measurement is performed for several times
Light LED of LOOP OUT
repeatedly,LOOP
from OUT
the second measurement and afterward, the average of the current required time and the previous
required time is displayed. Thus, after severalLight
JOG MODE LED of VINYLthe result becomes closer to the mean.
measurements,
TEMPO RANGE Light LED of TEMPO RANGE
Notes
MASTER TEMPO Light LED of MASTER TE M PO
• Perform the measurement of load on the Jog dial more than three times.
TRACK/SEARCH - FWD Lightthe
• The measurement result is displayed only when "REMAIN",
Jog dial"M", " : ", "88"7 of
is rotated a minute
times and speed
normal "8" of high-order
"07.00" ordigit of a second
more.
TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN" D
Management value
SEARCH - FWD Light "S", "F", "8" of low order digit of a second and "88" of a frame
Jog management value: 150 ± 25 (msec)
SEARCH -REV Light all of Playing bar and frame

Load TIME MODE/AUTO


adjustment method CUE Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM"
Remove the screw fixing the adjust plate, thenLight
RELOOP/EXIT screw it into
all FLs, the hole
JOG-FLs corresponding
and to the
LEDs of the main unit value (-1, -2, -3, +1, or +2) for a
FL to be added:
load CALL Light all the rotation display parts of JOG-FL
-1, -2, -3 : To decrease the load
MEMORY Light all CUE point marks of JOG-FL
+1, +2 : To increase the load
EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center
Goes out the ring A of JOG-FL when the volume position is less than the center. And
JOG ADJUST Adjust
VOLUME plate light it when it is more than the center.
E
Goes out the ring B of JOG-FL when the volume position is less than the center. And
SLIDER-3VOLUME
light it when it is more than the center.
To decrease -2 +2 To increase
-1
the load 0 +1 the load

JOG Check Mode : CANCEL

F
POWER OFF

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7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE
A
1.The outline in service mode
This machine is controlled by two microcomputers, a display microcomputer and a player microcomputer, and test mode is prepared for
each. A display microcomputer performs processing to a button input, display of FL, and lighting of LED. A player microcomputer drives
a player.

[1] Check mode of a button and a display function of a display microcomputer.


It is the mode which checks a button input and a display function.

[2] Check mode of the load of JOG dial


It is the mode which measures the load when rotating JOG dial.

[3] Check mode of operation of a player microcomputer


B It is the mode which performs the check of the mechanism and serbo of a player microcomputer of operation.
This mode consists of "player operation mode" and "test operation mode."

[4] Version check mode


It is the mode which can check the version of the software of each microcomputer.

[5] Error display list / Error display mode


The history of the contents of an error can be checked to 16 pieces.

2.Check mode of a button and a display function of a display microcomputer.


TEMPO MEMORY FL Display

C S ERV I CE
POWER ON

In this mode, it can check whether a display microcomputer can be made to turn on partially as follows, the input of each button and
volume is normal, and a display is normal. In addition, a display is turned on only while pushing the button.

If a TOUCH/RELEASE knob is made into states other than the maximum (right-hand side), it will become the check mode of button and
display function, and if each button is pushed, FL display and LED which correspond light up.
Moreover, if a knob is made into the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check
mode and top speed and time will be displayed on a FL dot-matrix part. (After-mentioned)
Button, Switch FL Dot-matrix display FL Other display Light up LED
PLAY/PAUSE PLAY PLAY/PAUSE
D CUE CUE CUE
IN/REALTIME CUE IN IN/REALTIME CUE
OUT/OUT ADJAST OUT OUT/OUT ADJAST
RELOOP/EXIT RELOOP RELOOP
FOLDER <- FOLDER <-
FOLDER -> FOLDER -> 1G lights up
TRACK (|<<) TRACK |<<
TRACK (>>|) TRACK >>| (1)
REV (<<) REV << (2)
FWD (>>) FWD >> (3)
BEAT LOOP 1 BEAT 1 BEAT LOOP 1
BEAT LOOP 2 BEAT 2 BEAT LOOP 2
BEAT LOOP 4 BEAT 4 BEAT LOOP 4
E BEAT LOOP 8 BEAT 8 BEAT LOOP 8
JOG MODE JOG MODE VINYL
TEMPO TEMPO (5) TEMPO 10%/WIDE
MASTER TEMPO MASTER TE MASTER TEMPO
QUICK RETURN QUICK RET QUICK RETURN
TIME MODE/AUTO CUE TIME/ACUE
TEXT MODE TEXT MODE
DELETE All FL lights up All FL lights up All LED lights up
MEMORY MEMORY
EJECT EJECT
CUE/LOOP CALL < CALL <
CUE/LOOP CALL > CALL >
REVERSE REVERSE
F
TOUCH SENSOR TOUCH SW (4) REV

JOG rotating to FWD JOG >


JOG rotating to REV < JOG
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1 • Unspecified color : White B

5 Blue

2
Red

C
4

A display of TOUCH/RELEASE and TEMPO slider reading value

TOUCH/RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part.
CUE Area : If a TOUCH/RELEASE knob is turned to the right, the number of display dots will increase.
Playing Address : If TEMPO slider knob is moved to + side, the number of display dots will increase.
D

3.Check mode of the load of JOG dial


It is the mode which judges the load (light/-- heavy) numerically when rotating JOG dial.
If it goes into the above-mentioned check mode of button and display function of the display part, a TOUCH/RELEASE knob is
made in the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed
and time will displayed on a dot-matrix part.
0.0: 0m

Max speed Time (msec)

It goes into this mode, and a number will be displayed if JOG dial is turned with sufficient vigor. E
the rotation direction -- right-handed rotation and left-handed rotation -- either is O.K.
For example, when displayed as "8.6: 115", the following contents are shown, respectively.
8.6 = What time speed came out by the highest. (The time of turning one rotation in 1.8 seconds is made into 1 time.)
115 = Time taken for rotation to fall by 1.5 times from 3 times (msec)

It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required.
When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is
displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this.

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4.Check mode of operation with a player microcomputer simple substance


TIME AUTO
MODE BEAT
A 1
Player mode of operation

POWER ON

This mode consists of "player operation mode" and "test operation mode."

〈 Player oparation mode 〉


Basic operation of SABO, such as setup, play, pause, and track search, is carried out.
Moreover, measurement of an error rate can also be performed.

〈 Test opalation mode 〉


Serbo operation is finely controllable gradually.
B * It becomes player operation mode and shifts to test operation mode by the key input in the beginning.
* The command treated here is for mainly testing a mechanism and a servo system, and is not for DJ functions, such as scan and tempo.
Function The button of the main body
〈 Player oparation mode 〉
Play(trace) / Pause PLAY/PAUSE
Track Search F/R TRACK SEARCH F/R
Error Rate Count CUE
Eject EJECT
Mode Change MASTER TEMPO

〈 Test opalation mode 〉


Servo All Off TIME
LD On/Off TEMPO
C Focus On/Off RELOOP
Spindle Kick, Tracking On/Off LOOPIN
Tracking Off LOOPOUT
Slide FWD (2mm) SEARCH FWD
Slide REV (2mm) SEARCH REV
Pickup Up/Down TEXT
Mode Change MASTER TEMPO

♦ Player operation mode command


Play(trace) / Pause
If it is in a stop state, it will set up and play.
Moreover, if it is in a play state, whenever it will push a button, a pause and a play are carried out by turns.
The address under present reproduction is displayed on FL.
D ∗ In this mode, even if it inserts a disk, an automatic setup is not carried out.
Moreover, a play is not carrying out audio reproduction, but is tracing the signal side of a disk.
At a play, a disk is traced by 4X rotation. A sound is not outputted.

Track Search F/R


It searchs in the direction of FWD or REV and stops in of the displayed track.

Error Rate Count


The error rate for about 10 seconds after the present position currently played is measured, and it displays on FL.
Usually, a track to measure is made to search and this button is inputted from a pause state.
For example, it is displayed as "3.56E-4 O.K." etc.
If an error rate is less than 3.00E-3, it will be displayed as O.K. If an error rate is larger than 3.00E-3, it will be displayed as NG.
Measurement with the managed disk at the time of factory shipments is a premise.
The product does not judge whether they are inferior goods at the time of service.
E
Eject
A disk is ejected.

Mode Change
If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to
the below-mentioned "test operation mode."

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♦ Test operation mode command


Serbo operation is sinely controllable gradually.
Keep in mind a test operation mode command that it may give a gamage to a player sa mistaking the usage.

Servo All Off A


When serbo is ON, all serbo will be turned off if the TIME button is pushed.

LD On/Off
If the TEMPO button is pushed, On and Off of LD will change.

Focus On
If the RELOOP button is pushed when having stopped, LD will be turned on and an auto focus will be performed.

Spindle Kick, Tracking On/Off


If the LOOP IN button is pushed into tracking serbo OFF, a spindle kick is performed and automatic adjustment processing and
tracking serbo are turned on. Moreover, tracking serbo is turned off if it pushes into tracking serbo ON.

Tracking Off
Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON. B

Slide FWD
If the SEARCH FWD button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved
in the FWD direction about 2mm.

Slide REV
If the SEARCH REV button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved
in the REV direction about 2mm.

Pickup UP/DOWN
If an TEXT button is pushed when stopped, LD will be turned on and a pickup will be moved up and down.
A focus is not made to close.
C
Mode Change
If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will
shift to the below-mentioned "test operation mode."

∗ When you rise at a step in test mode, please input a command in order of "Servo All Off",
"Focus On", and "Spindle Kick, Tracking On."

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5. Version Check mode


Mode for checking the software version of each microcomputer
• How to check the software version of the Main microcomputer
A
TIME MODE AUTO
BEAT
The software version of the Display
1 microcomputer is displayed
(Ver. 1.00 for the first edition).
POWER OFF POWER ON

• How to check the software version of the Player microcomputer


RELOOP/EXIT 1 The software version of CALL 2 The software version
the Main microcomputer of the Display micro-
is displayed computer is displayed
B (Ver. 1.10 for the first (Ver. 1.10 for the first
Hold the key pressed edition). edition).
POWER ON for about 10 seconds.

CALL 4 The software version CALL 3 The software version CALL


of the FPGA is of the audio DSP
displayed processor is displayed
(Ver. 1.10 for the first (Ver. 1.10 for the first
edition). edition).

[1] Ver. 1.00 The version of the microcomputer of a player part (main microcomputer).
C
[2] disp 1.00 The version of the microcomputer of a display part.
[3] DSP 1.00 The version of the audio DSP.
[4] FPGA 1.00 The version of the FPGA.
∗ Audio DSP and FPGA are the processors which performs audio processing and various signal control, and operates independently
with a player microcomputer. However, the program is stored in FLASH-ROM of a player microcomputer, and has structure
transmitted to each processor from a player microcomputer at the time of a power supply ON.

• How to upgrade the software of the microcomputer


AUTO CDJ-800Mk2
QUICK RETURN BEAT POWER FL Display
2 d own l o a d
D

POWER ON Version up disc

POWER
FL Display
E RR OR
Failure
Repeat from
the beginning. Automatically
POWER OFF ejected (Note)

E
CDJ-800Mk2
FL Display FL Display
d own l o a d C OM P L E T E
Success Scrolling
(during downloading) Automatically ejected (Note)
Note:
• Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected. If you do, the unit may not operate
properly afterward.
• Eject a disc automatically even if updating fails.
F

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6. Error display list / Error display mode


When it cannot operate normally in the usual use, the following error numbers are displayed on a display part.
Moreover, at the time of the mode of the above-mentioned "check of the software version of a player microcomputer",
if a JOG MODE button.
A
is pushed, a detailed error (E-XX which is the number of the "contents of an error" of the following table) can be checked.
Whenever it pushes JOG MODE button, "a version display" and "an error display" are changed by the toggle.
The error which pushed JOG MODE button and appeared first is the newest error. And the past error is
displayed by pushing the CALL REV button (a push on the CALL FWD button displays the oldest error).
The error is memorized to 16 pieces.

Moreover, only "E-12" and "E-15" memorize the place (TNO : MIN:SEC:FRM) which the error generated. And it can change
with the TIME button. (Toggle operation)

Error number Error name The contents of an error

DSP PROGRAM
E-6002 A program cannot be written in DSP.
DOWNLOAD ERROR B
E-7201 TOC READ ERROR 26: TOC data cannot be read.
12 : A desired address has not been searched.
PLAYER ERROR 15 : An address cannot be read. (∗Notes
E-8301
(Starting is unusual.) 22 : Focal serbo cannot be closed.
91 : A pickup does not return to an inner circumference.
12 : A desired address has not been searched.
PLAYER ERROR
E-8302 15 : An address cannot be read.
(Reproduction is unusual.)
22 : Focal serbo cannot be closed.
PLAYER ERROR
E-8303 99: The writing of a buffer is unusual.
(The writing of a buffer is unusual.)

MP3 DECODE ERROR C


E-8304 Decoding is unusual.
(The abnormalities of decoding)

DATA FORMAT ERROR


E-8305 The format of those other than MP3
(The format of data is unusual.)
Communication of the microcomputer of a display part and
E-8709 COMMUNICATION ERROR
the microcomputer of a player part cannot be performed.

E-9101 MECHANICAL TIME OUT 90: A disk loading mechanism's abnormalities (Timeout).

∗ Notes : (1) Before a disk is recognized to be CD, when these errors take place, a disk is ejected automatically.
Although an error number is not displayed at this time, since the contents of an error are stored in the memory,
please refer to it. D
(2) E-8304 and E-8305 are not memorized by the internal memory.

An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT[4] button together.
At this time, a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together.
(AUTO CUE LEVEL=-60dB, TIME MODE=REMAIN)

∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine.
If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously,
please take great care about use in this mode.

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F
E
B
A

D
C

92
CDJ-800MK2 RESET ROOT MAP
MAIN ASSY

1
1

A 1 2

RESET I C XRST PRGM


BU4230G MPU FPGA
DC3.3V
IC304 SCF5249VM140 XC3S50-4VQG100C
DETECT VOLTAGE 3.0V
AMADEUS SPARTAN3
DELAY TIME 70ms IC301 IC302
3
7.1.2 RESET and CLOCK MAP

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2
2

A
DSP
A DSPRST DSPC56371AF180
1 IC701
4

MAIN ASSY

CDJ-800MK2
ServoDSP
SRVRST TC94A15FG
2 3 IC101

3
3

B .DFLB 5 .DFLB 5
6 .SECB
RESET I C XRST DISPLAY XRST
DC5V BU4242G PowerSupply
IC502 MPU B
DETECT VOLTAGE 4.2V
M16C/30P Series CIRCUIT
PEG237B
DELAY TIME 70ms VLD G DFLB ASSY
IC501

4
4

6
The RESET-LINE name is same as NET-NAME of schematic.
C SECB ASSY
CDJ-800MK2 CLOCk DELIVERY MAP

MAIN ASSY
70MHz
5

A.TC7WU04FU

5
CPU16M 70MHz SDRAM
MPU K4S641632K-UC75
SCF5249VM140 HY57V641620ETP-H
AMADEUS
IC301 CLK

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VSS1084-A
Output current adjustment is possible
16.9344MHz 70MHz and 16MHz do not
instead of the buffer by way of the FPGA interfere in the FPGA inside.
inside, and suppress the return-loss by
X'TAL (Other block)
outputting a clock from different port.

6
6

FUNDAMENTAL
Tolerance±50ppm
Temp. Drift±50ppm FP16M
Output a clock only in the
DSP16M DAC11M
FPGA DAC
display data DSP
transmission. XC3S50 Series PE8001A
16MHz DSPC56371AF180 11MHz
DFLB SPARTAN-3 IC702
DFLB IC701
FLSCLK TSCLK IC302

CDJ-800MK2
DATA-FL DISPLAY
DEL1059-x 1.6MHz MPU 1MHz
M16C/30P Series SRV16M
X'TAL

7
7

JFLB PEG237B 16MHz


A

JOG-FL IC501
JSCLK
DEL1058-x 400kHz
A

ServoDSP
MAIN ASSY

G
TC94A15FG
B.DSS1149-A IC101
16.000MHz
X'TAL

B
DFLB ASSY
FUNDAMENTAL
8

8
Tolerance±20ppm
Temp. Drift±30ppm : Discontinuous Clock Line
: The current of line is possible to drive variable.

X'TAL
The CLOCK-LINE name is same as NET-NAME of schematic.

93
E
A

D
C

F
B
1 2 3 4
7.1.3 TROBLE SHOOTING
Note : The numbers for the waveform photos are identical to those for the schematic diagrams and board diagrams.
Points to be checked beforehand and a note :
• When a failure judgment of the ICP (Micro Fuse) is performed using a tester, be sure to judge according to the resistance values. If a simplified measurement
A method, such as Short-circuit Check mode, is used for testing, a partially-damaged ICP cannot be detected.
• The ICP is very sensitive. First, check the power line to verify that the placed ICP is not damaged.
• Defective soldering of surface mount devices may have caused a problem. Check if the symptom changes when you press the corresponding surface mount
device with a finger.
• For the address-bus and data-bus lines on the MAIN Assy, the dump (serial) resistance is never used.

Freeze (1/2)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
E8709 error
If the power supply is normal, this symptom is caused either by a defective core block of the MAIN Assy or a failure in
communication between the DISPLAY MPU (IC501) and MAIN Assy. A defective core block means that the processes up to the
FPGA (IC302) configuration have not been completed. In a case of a failure in the communication line, the core block is normal. In
either case, no error indication is displayed on the control panel because the E8709 error code is sent to the DATA-FL display by
the DISPLAY MPU itself.
B Note: The core block comprises 4 main ICs: MPU (IC301), SDRAM (IC303), FLASH (IC300), and FPGA (IC302).
z Play back a CD. If the audio signal is output, the core block is OK.
Check if the audio signal is output from the The cause is a failure in communication between Control panel
analog output terminal (JA801). the DISPLAY MPU and the MAIN Assy. On the
contrary, if the CD cannot be played, the core
block is in failure. Proceed to Step b.
DFLB Assy x Disconnect then reconnect the FFC cable If the symptom is ameliorated, loose connection
SECB Assy between the DFLB and SECB Assys, and that of the FFC cable is the cause.
between the SECB and MAIN Assys to check if
the symptom is ameliorated.
Unit c Disconnect then reconnect the FFC cable If 5 V power is not supplied to the DAC (IC702),
between the MAIN and JACK Assys and the the 3-wire serial signal level between the DAC
cable with connectors that connects the JACK and the MPU is lowered, because the DAC is not
and SECB Assys to check if the symptom is started, which will lead to a failure in starting of
C
ameliorated. Also check for the 5 V power line, the FPGA (the loading motor rattles). Repair the
including loose connection of the connectors. 5 V power line.
DFLB Assy DFLB Assy v Check the waveform at the points (TSCLK, If the waveform is unstable or extremely low in
SECB Assy 4 to 7 TSDO, TSDI, and TSCS) designated in the level, loose connection of the output terminals or
MAIN Assy waveform photo to confirm that the connectors on the line, chip fracture, poor power
communication line between the DISPLAY MPU supply to IC308, or partial damage of IC308 may
(IC301) and FPGA (IC302) is normal. be the cause. Replace IC308 and check the
connections.
b 5 Deployment of the data that had been If the waveform at TP19 continuously fluctuates,
written in the flash memory (IC300) into the deployment of the data failed. A checksum error
SRAM built into the MPU (IC301) may have of the SRAM built into the MPU (IC301) was
failed. Check that the voltage at TP19 is 0 V. generated. Check the mounting status of IC301.
n 6 Deployment of the program and data that If the waveform at TP30 continuously fluctuates,
had been written in the flash memory (IC300) deployment of the program and data failed. A
D
into the SDRAM (IC303) may have failed. Check checksum error of the SDRAM (IC303) was
that the voltage at TP30 is 0 V. generated. Check the mounting status of IC303.
MAIN Assy m Check if the soldered portion of IC311 on the If the defective mounting of IC311 is the cause,
CLK line is lifted off the board. "POWER ON" is displayed for a while, a rattle is
Note: It has been found that the cell and the part generated from the player, then E8709 error is
are not compatible. With the Assys of the lots indicated. A disc cannot be loaded in the player.
before the modification, defective mounting may
have occurred.
MAIN Assy , Check if the soldered portion of IC312 on the If the defective mounting of IC312 is the cause,
PRGM line is lifted off the board. "POWER ON" is displayed for a while, then
Note: It has been found that the cell and the part E8709 error is indicated. A disc cannot be loaded
are not compatible. With the Assys of the lots in the player.
before the modification, defective mounting may
have occurred.
E MAIN Assy . Check the power system for the core block, Replace the ICP or check the cable connections.
SECB Assy paying attention to the following points: (1) Is the
REGB Assy ICP damaged?, and (2) Are cables firmly
connected?
TRNS Assy / If power is not supplied to any power system, Replace the fuses.
ACIN Assy check the primary source. Inappropriate
commercial power input or blown primary fuse
(FU8001) or transformer fuse (T21) may be the
cause.
MAIN Assy MAIN Assy Ω Check the waveform at the RST Test Land, Abnormal delay time or an unstable waveform
18 referring to the waveform photo, to confirm that suggests fracture of the C303 chip. Replace the
the Reset IC (IC304) resets the MPU (IC301) C303. If the symptom is not ameliorated, replace
properly. The Reset IC is normal if resetting is the IC304.
canceled about 70 msec after the power is
F turned on.

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Freeze (2/2)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
MAIN Assy MAIN Assy ≈ Check the waveform at the CPU16M Test Land, An unstable waveform or extremely low level
71 referring to the waveform photo, to confirm that the suggests chip fracture or partial damage of the crystal A
crystal oscillation circuit is operating normally. oscillator (X301). Replace the chip or X301.
MAIN Assy MAIN Assy ç Check the waveform at the designated point on the An unstable waveform suggests loose connection of
19 PRGM line, to confirm that the MPU (IC301) resets the output terminal of the MPU (IC301) or chip
the FPGA (IC302) properly. fracture on the PRGM line.
Even if the waveform at the designated point is
MAIN Assy MAIN Assy √ Check the waveform at the point designated on the An unstable waveform suggests loose connection of
23 to 30 waveform photo, to confirm that the configuration the output terminal or chip fracture.
procedures between the MPU (IC301) and FPGA Even if the waveform at the designated point is
(IC302) are properly performed. normal, there may be poor contact of connectors in
downstream lines. Resolder the output connectors,

Display (1/2) B

Sites Waveforms Points to be checked Causes & Measures to be taken Remarks


Lighting of the LEDs and indications and the FL display on the control panel do not function.
If the power supply is normal, this symptom is caused by a defective DISPLAY MPU (IC501,) which controls the display on the control panel,
including the FL indication and lighting of the LEDs. (If the DISPLAY MPU is normal, the indications of internal data on the DISPLAY MPU,
such as POWERON and E-8709, will be displayed on the DATA-FL display.)
To confirm that the core block of the MAIN Assy is normal, play back a CD without using the control panel and check the audio output.
DFLB Assy z Check the power to be supplied to the control Replace the ICP or check the cable connections.
SECB Assy panel, paying attention to the following points: (1) Is
REGB Assy the ICP damaged?, and (2) Are cables firmly
connected?
TRNS Assy x If power is not supplied to any power system, Replace the fuses.
ACIN Assy check the primary source. Inappropriate commercial
power input or blown primary fuse (FU8001) or glass C
fuse (T21) are possible.
DFLB Assy DFLB Assy c Check the waveform of the XRST line, referring to Abnormal delay time or an unstable waveform
49 the waveform photo, to confirm that the Reset IC suggests fracture of the C507 chip. Replace the
(IC502) resets the DISPLAY MPU (IC501) properly. C507. If the symptom is not ameliorated, replace the
The Reset IC is normal if resetting is canceled about IC502.
70 msec after the power is turned on.
DFLB Assy DFLB Assy v Check the waveform at Pin 12 of IC501, referring An unstable waveform or extremely low level
72 to the waveform photo, to confirm that the crystal suggests chip fracture or partial damage of the crystal
oscillation circuit is operating normally. oscillator (X501). Replace the chip or X501.
No indication only on the DATA-FL display
If the power supply is normal, this symptom can be caused only by a failure in the DATA-FL (V501) or the communication between the
DATA-FL and DISPLAY MPU (IC501).
z Enter Display Check mode of Service mode and If the LEDs and JOG-FL (V601) do not light, nor does D
check if other keys on the control panel function and if the DATA-FL (V501) display, the DISPLAY MPU that
the LEDs light. controls those will not function properly. See "Lighting
ACIN Assy x Check the setting of the voltage selector switch (on Set the switch to the position that corresponds to the
the rear panel). (for RLF model) commercial power source.
DFLB Assy c Check the Vload voltage (VLD, VLDD). If the If the voltage is 0 V, the ICPs (IC25, IC58, and IC59)
SECB Assy voltage measured at the periphery of the power are fried. Replace the ICPs.
TRNS Assy terminal of the DATA-FL (V501) is 29.3 V DC or
more, it is OK.

DFLB Assy DFLB Assy v Check the FLAC voltage (FLAC1, FLAC2). If the If the AC current waveform does not appear, check
74 voltage measured at the both ends of the DATA-FL the connection between the Assys.
(V501) lead is 4 V AC or more, it is OK.
DFLB Assy b Check the waveform at Pin 46 of DATA-FL (V501), If the 5 V power is not supplied, soldering touchup is
to confirm that 5 V power is supplied to the built-in needed. E
driver.
DFLB Assy DFLB Assy n Check the points designated in the waveform A solder fracture of the DATA-FL terminal or loose
54 to 57 photo to confirm that the procedures of the connection of the terminals on the communication line
communication between the DISPLAY MPU (IC501) between the DISPLAY MPU and the DATA-FL is
and the DATA-FL (V501) are normal. suspected. Soldering touchup is needed. If the
symptom is not ameliorated after soldering touchup,
replace the DATA-FL.

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Display (2/2)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
No indication only on the JOG-FL display
A If the power supply is normal, this symptom can be caused only by a failure in the JOG-FL (V601) or the communication between
the JOG-FL and the DISPLAY MPU (IC501).

z Enter Display Check mode of Service mode If the LEDs and DATA-FL (V501) do not light, nor
and check if other keys on the control panel does the JOG-FL (V601) display, the DISPLAY
function and if the LEDs light. MPU that controls those will not function
properly. See "Lighting of the LEDs and
indications and the FL display on the control
panel do not function."
ACIN Assy x Check the setting of the voltage selector Set the switch to the position that corresponds to
switch (on the rear panel). (for RLF model) the commercial power source.

JFLB Assy c Check the Vload voltage (VLD, VLDD, VLDJ). If the voltage is 0 V, the ICPs (IC25, IC58, IC59,
DFLB Assy If the voltage measured at the periphery of the and IC603) are fried. Replace the ICPs.
SECB Assy power terminal of the JOG-FL (V601) is 27.8 V
B TRNS Assy DC or more, it is OK.
JFLB Assy v Check the FLAC voltage (FLAC3, FLAC4). If If the AC current waveform does not appear,
the voltage measured at the both ends of the check the connection between the Assys.
JOG-FL (V601) lead is 2.6 V AC or more, it is
OK.
JFLB Assy b Check the waveform at Pin 23 of JOG-FL If the 5 V power is not supplied, soldering
(V601), to confirm that 5 V power is supplied to the touchup is needed.
built-in driver.
JFLB Assy JFLB Assy n Check the points designated in the waveform A solder fracture of the JOG-FL terminal or loose
60 to 63 photo to confirm that the procedures of the connection of the terminals on the
communication between the DISPLAY MPU communication line between the DISPLAY MPU
(IC501) and the JOG-FL (V601) are normal. and the JOG-FL is suspected. Soldering touchup
is needed. If the symptom is not ameliorated
after soldering touchup, replace the JOG-FL.
C
No indication on either the DATA-FL nor JOG-FL displays
This symptom occurs when the Vload voltage, to be supplied to both the DATA-FL (V501) and JOG-FL (V601), is not supplied.

JFLB Assy z Check if the Vload voltage (VLD, VLDD, If the voltage is 0 V, the ICPs on the line are
DFLB Assy VLDJ) is supplied. fried. Replace the ICPs.

SECB Assy x Check if the Vload power circuit is reset Resetting of this circuit is performed by the Reset
canceled. Check if the voltage at Pin 9 of CN56 circuit (IC502) mounted on the DLFB Assy.
becomes high after the power is turned on. Resetting is done simultaneously with the
DISPLAY MPU (IC501). As only the FL display
has a problem, Pin 9 of CN501 on the DFLB
Assy is in failure.

Part of the FL display does not light, frequently flickers, or is dark.


DFLB Assy z Visually check if the symptom occurs If the symptom occurs constantly in the same
D JFLB Assy constantly in the same area. area, the FL display is defective.

JFLB Assy x If the symptom does not occur in the same If the supply is unstable, soldering touchup is
DFLB Assy area, check the waveform of the Vload voltage, needed. If the symptom persists, replace the
SECB Assy FLAC voltage and 5 V power, to confirm that the part.
TRNS Assy supply is stable.
(See Steps c, b, and n in "No indication only
on the DATA (or JOG)-FL display.")

Black dots or stains appear on some parts of the FL display afer Display Check mode of Service mode is entered.

Impurities in the FL tube are the cause.


For amelioration, replace the DATA-FL or JOG-
FL.

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Audio output
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
No audio signal is output.
If a signal waveform is normally output from the digital output terminal (JA802), the AUDIO DSP (IC701) is judged to be normal. In JA802 A
such a case, the problem exists at the subsequent stages of the AUDIO DSP output. During CD playback, first check the analog
output terminal (JA801) then the previous stages. Be sure to carefully check for solder fractures at the phono plug.

JACK Assy z Check the waveform of the audio output signal


at the analog output terminal (JA801).
Check if the audio signal is not output from L and
R channels, or only from one channel.

JACK Assy x Check if the digital audio signal is output from If the digital audio signal is also not output, the JA801
the digital output terminal (JA802). AUDIO DSP (IC701) Assy is defective. See Step
v in "No digital output."

JACK Assy JACK Assy c Check the waveform at the L4 and R4 Test If the audio signal is output from those points, a
40 Lands near analog output terminal (JA801). solder fracture of the phono plug or chip fracture
on the audio line is suspected. Soldering touchup
is needed. B
JACK Assy v Check if 8 V and -7 V power are supplied to If the power is not supplied, check the cable
SECB Assy the OP AMP (IC801). connection of the power line.

JACK Assy b Check the waveform at the L1 and R1 Test


Lands on the OP AMP (IC801).

MAIN Assy MAIN Assy n Check the waveform at the Lch and Rch Test If the audio signal is output at the point, audio
45 Lands near C705/C706. muting may remain activated. During CD
playback, check if the logical state of the signal
at Pin 4 of CN801 is low.
MAIN Assy m Check if 5 V power is supplied to the DAC If the power is not supplied, check the cable
(IC702). connection of the power line.

MAIN Assy MAIN Assy , Check the waveform at the 11M Test Land, An unstable waveform or extremely low level
35 referring to the waveform photo, to confirm that suggests loose connection of the clock terminal C
the clock input to the DAC (IC702) is normal. on the AUDIO DSP.
MAIN Assy MAIN Assy . Check the points (DACLRCK, DACDATA, An unstable waveform suggests loose connection
41 to 43 DACBCK) designated in the waveform photo to output terminals on the AUDIO DSP or chip
confirm if the procedures of the communication fracture on the line.
between the DAC (IC702) and AUDIO DSP
(IC701) are normal.

Audio performance is poor.


As grounding to the chassis is poor with this model, audio performance is largely affected if the specify screws are not tightened BBZ
with the standard torque.

z Check if the screw that secures the bottom Replace with a BBT screw if the original screw is
plate and is located near the plug is a screw with not BBT.
a projection (BBT).
D
x Check if the two screws that secure the If the screws are loosely tightened, retighten the
bottom plate, including the above-mentioned screws with the standard torque. BBT
screw with a projection, are firmly secured.

Poor S/N ratio at the intervals of no sound, such as between musical pieces
The S/N ratio is poor at the intervals of no sound, such as between musical pieces and at the time of power on, because audio
muting is not activated. Possible causes are zero-data detection signals not output from the DAC (IC702) or a defective audio
muting circuit. The following checks must be performed during CD playback.

MAIN Assy MAIN Assy z Check the waveform at the terminal (Pin 21) If inversion of the logical state of signals is not
44 for zero-data detection on the DAC (IC702). If the performed, loose connection of Pin 21 on the
level is low between musical pieces and at the DAC is most likely. Soldering touchup is needed.
time of power on and high during CD playback,
the terminal is normal. E
MAIN Assy MAIN Assy x Check the waveform at Pin 6 of CN701. If the If audio muting remains deactivated, check chip
46 level is high between musical pieces and at the fracture on the line or cable connection.
time of power on and low during CD playback,
the terminal is normal.

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Digital output
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
No digital output
A First, check if neither analog nor digital signals are output. If neither is output, the AUDIO DSP (IC701) is in failure. During CD
playback, first check the digital output terminal (JA802) then the previous stages. Be sure to carefully check for solder fractures at
the digital output terminal.
JACK Assy z Check the waveform of the digital audio signal
at the digital output terminal (JA802).
JACK Assy x Check if the analog audio signal is output from If neither digital nor analog audio signal is output,
the analog output terminal (JA801). the AUDIO DSP (IC701) does not function
properly. Proceed to Step v.

MAIN Assy MAIN Assy c Check the waveform at the point designated. No signal suggests lifted soldered portion of the
70 AUDIO DSP (Pin 69 of IC701) or chip fracture on
the line. If there is a signal output, poor cable
connection, loose connection of the connectors,
or solder fracture of the phono plug is suspected.
B MAIN Assy MAIN Assy v Check the waveform at the DSP16M Test
29 Land, to confirm that the 16 MHz clock signal is
supplied from the MPU (IC301) via the FPGA
(IC302).
MAIN Assy MAIN Assy b Check the waveform at the point designated, An unstable waveform suggests loose
21 , 26 , 31 , to confirm that the configuration procedures connection of the output terminal or chip fracture.
32 , 34 , 35 between the MPU (IC301) and the AUDIO DSP
(IC701) are properly performed.

Player (1/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
C
No disc playback.
A disc is ejected immediately after it is loaded. (without an error code)

RLYB Assy z Visually check if the LD short-circuit switch Set the LD short-circuit switch to OPEN.
(S1101) remains closed.
Player x Check if the slot-in mechanism SV Assy is Firmly secure the Assy with the four hooks.
securely hooked to the player unit. LD short-circuit switch

Pickup Assy c Visually check if solder is short-circuited at the


LD short-circuit Land on the Pickup Assy.

Unit v Check if the FFC cables between the pickup If the symptom is ameliorated by replacement of
and the RLYB Assy and the RLYB and MAIN the FFC cable, the defective cable is the cause.
Assys are improperly connected, if the conductor
side is defective, and if there is poor contact,
D such as cable disconnection. Also check for LD short-circuit land
loose connection of connectors.

MAIN Assy b Check the voltage of each section on the


MAIN Assy.

MAIN Assy n Replace the MAIN Assy.

A disc cannot be loaded.


Unit z Check if the FFC cables between the pickup If the symptom is ameliorated by replacement of
and the RLYB Assy and the RLYB and MAIN the FFC cable, the defective cable is the cause.
Assys are improperly connected, if the conductor
side is defective, and if there is poor contact,
such as cable disconnection. Also check for
loose connection of connectors.
E
MAIN Assy x Check the voltage of each section on the
MAIN Assy.

MAIN Assy c Replace the MAIN Assy.

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Player (2/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
Loading-in attempts are repeated although no CD is loaded.
(On the DATA-FL display, the indications "NO-DISC" and "EJECT" are alternately displayed.) A
A CD cannot be loaded.
A failure in the detection system of the slot-in mechanism SV Assy is most likely the cause.
The detection switch detects a trigger signal for operation start or stop of the loading motor.
The present symptom may be caused by the disability of detection of a trigger signal for operation start.

SLMB Assy z Visually check if the loading detection switch Disengage the switch lever from the loading
(S1902) is kept pressed by the switch lever detection switch (S1902). If the detection switch
(white) as the lever overrides the switch. is not closely seated on the board, soldering
touchup is needed.

MAIN Assy MAIN Assy x Check the SW signal at the LPS2 and LPS1 Repeated loading-in attempts may be caused by
3 ,4 Test Lands at the time of CD loading, referring to short-circuiting of the line to ground. Disabled CD
the waveform photo. loading may be caused by a solder fracture at
Does the SW signal change from L to H? the loading detection switch (S1902), soldered
Especially pay attention to a change at LPS2. portion lifted off the board of the surface mount
part on the line, or loose connection of the FFC B
cables.
MAIN Assy MAIN Assy c By observing the waveform at the PWMLO
5 Test Land, check that the duty at PWMLO
changes, as indicated in the waveform photo:
• During stop: Duty 50 %
• During loading-in: Duty 0 %
• During loading-out:
Duty changes from 100 %, 25 %, then to 75 %.

MAIN Assy v Check the voltage at the MPU (IC301), FPGA


(IC302), IC105 (TC7W04), and the driver IC
(IC102).
No ejection. Abnormal noise generated after a CD is loaded
A failure in the detection system of the slot-in mechanism SV Assy is most likely the cause. C
The detection switch detects a trigger signal for operation start or stop of the loading motor.
The present symptom may be caused by the disability of detection of a trigger signal for operation stop.

MAIN Assy MAIN Assy z Check the SW signal at the LPS1 and LPS2 This symptom may be caused by short-circuiting
3 , 4 Test Lands at the time of CD loading, referring to of the line to ground. It may also be caused by a
the waveform photo. solder fracture at the loading detection switch
Does the SW signal change from L to H? (S1901), soldered portion lifted off the board of
Especially pay attention to a change at LPS2. the surface mount part on the line, or loose
connection of the FFC cables.
MAIN Assy MAIN Assy x By observing the waveform at the PWMLO
5 Test Land, check that the duty at PWMLO
changes, as indicated in the waveform photo:
• During stop: Duty 50 %
• During loading-in: Duty 0 %
• During loading-out: D
Duty changes from 100 %, 25 %, then to 75 %.
MAIN Assy c Check the voltage at the MPU (IC301), FPGA
(IC302), IC105 (TC7W04), and the driver IC
(IC102).

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Player (3/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
The error rate measured in Test Operation mode of Service mode is high.
A
z To which the cause is attributed, disc or If the disc is clearly stained, replace it with a
player, must be judged first. clean CD.
Visually check the disc for stains on the
recording surface.
x Using the disc that produced a high error rate, If the error rate at addresses in a different area is
measure an error rate at addresses in a different not high, the CD is defective. Replace it with a
area. high-quality CD.
If the error rates at addresses in different areas
on the whole disc are high, proceed to Step 3.

Pickup Assy c Check if shavings or dirt are attached to the Clean the lens.
pickup lens.

Player v Check if the TM Assy (servo mechanism) is


securely attached.
B
Player b Check if the loading mechanism SV Assy is
securely attached.

Pickup Assy n Check if any foreign object is on the spindle Remove the foreign object.
table.

Pickup Assy m Check if any foreign object is attached to the Remove the foreign object.
magnet section of the Pickup Assy.

Player MAIN Assy , Check the S-curve, TE, RFO, and AGCRF See "Failure judgment of the Pickup Assy" for
1 , 2 , 8 , 11 levels in Service mode. details.

The LD is not turned on after entering Test Operation mode of Service mode.

RLYB Assy z Visually check if the LD short-circuit switch Set the LD short-circuit switch to OPEN.
(S1101) remains closed.
C
MAIN Assy x Check that Pins 41 and 42 on the Servo DSP
(IC101) are open or short-circuited.
LD short-circuit switch
Player c Check if the FFC cable that connects the If the symptom is ameliorated by replacement of
Pickup and the RLYB Assys is securely the FFC cable, the defective cable is the cause.
connected to the Pickup Assy, if the conductor
side is defective, and if there is any cable
breakage. Also check for loose connection of
connectors.
MAIN Assy v Check if the R101 to R105 or Q105 are
missing.

MAIN Assy b Check if the FFC cable that connects the


RLYB and MAIN Assys is firmly connected to
CN101.
D
The pickup lens does not move up or down after entering Test Operation mode of Service mode.

Player z Check if the FFC cable that connects the TM If the symptom is ameliorated by replacement of
and the RLYB Assy is securely connected to the the FFC cable, the defective cable is the cause.
Pickup Assy, if the conductor side is defective, or
if there is any cable breakage. Also check for
loose connection of connectors.
Pickup Assy x Check if the resistance of the focus coil is too See "Failure judgment of the Pickup Assy" for
large or if the focus coil is broken, using Service details.
mode.

MAIN Assy c Check if the 7 V power is supplied to Pin 32 of


IC102.

E MAIN Assy MAIN Assy v Check if the signal output from the FOO
9 terminal on the MAIN Assy oscillates centered
around 1.65 V.

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Player (4/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
The spindle motor does not rotate after entering Test Operation mode of Service mode.
A
MAIN Assy z Check if the FFC cable that connects the TM If the symptom is ameliorated by replacement of
and MAIN Assys is securely connected to the FFC cable, the defective cable is the cause.
CN102, if the conductor side is defective, or if
there is any cable breakage. Also check for loose
connection of connectors.
Player x Check if the Loading Mechanism Assy
operates normally. (Check if there is a clamping
error or scratching noise of the disc.)
MAIN Assy c Check if 7 V power is supplied to R121 to
R126 on the MAIN Assy.

MAIN Assy MAIN Assy v Check if the PWM waveform that oscillates
12 centered around 1.65 V can be observed for the
DMO Test Land on the MAIN Assy.
B
The slider does not move after entering Test Operation mode of Service mode.
RLYB Assy z Check if the FFC cable (stepper flexible cable)
is connected to CN1104 on the RLYB Assy.

MAIN Assy x Because the slider does not move until the If the symptom is ameliorated by replacement of
Inside signal is recognized, check if the FFC the FFC cable, the defective cable is the cause.
cable that connects the TM and MAIN Assys is
securely connected to CN102, if the conductor Inside switch
side is defective, and if there is any cable
breakage. Also check for loose connection of
connectors.
MAIN Assy c Check if the signal at Pin 1 of CN102
becomes low when the power is turned on.
(Is the Inside switch damaged?)
C
MAIN Assy v Check if power is supplied to IC102.

MAIN Assy MAIN Assy b Check if a sine-wave signal is input to Pins 1


15 , 16 and 2 of IC102.

User setting
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
After the power is turned off, the user settings, such as AUTO CUE and TIME MODE settings, are cleared.
With this model, the CUE point, AUTO CUE, and TIME MODE settings and error logs are stored in the flash memory on the MAIN
Assy as user settings. No error indication is displayed for this symptom.
MAIN Assy After resetting the user settings to default in Loose connection of the FLASH IC (IC300)
Service mode, set a CUE point while a CD is connector is likely. If the symptom is not D
being played back. After the CUE point setting, ameliorated after touching up the solder with a
wait at least 5 seconds and turn the power off soldering iron, replace the FLASH IC.
then back on. Check if the CUE point is called.

Updating
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
"ERROR" is displayed on the DATA-FL display.
Updating of the firmware is possible in Service mode.
All errors generated during updating are indicated as "ERROR," and updating fails.
Player z Check if a wrong CD has been loaded. Use the correct CD for updating.

E
Player x Check if the recording surface of the disc is Replace with a clean CD for updating.
stained.

RLYB Assy c Visually check if the LD short-circuit switch Set the LD short-circuit switch to OPEN.
(S1101) remains closed.

Pickup Assy v Check if shavings or dirt are attached to the Clean the lens.
pickup lens.

MAIN Assy b After resetting the user settings to default in Loose connection of the FLASH IC (IC300)
Service mode, set a CUE point while a CD is connector is likely. If the symptom is not
being played back. After the CUE point setting, ameliorated after touching up the solder with a
wait at least 5 seconds and turn the power off soldering iron, replace the FLASH IC.
then back on. Check if the CUE point is called.

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Error codes (1/2)


Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
E-6002
A DSP PROGRAM DOWNLOAD ERROR
At the time of initialization, the program was not downloaded (written) to the EEPROM on the AUDIO DSP. There may be a factor
that hampers normal initialization of the EEPROM on the AUDIO DSP at the time of power on. The possible cause is defective state
of 3-wire serial lines that are commonly used by the MPU and the FPGA, AUDIO DSP, and DACs.
The data on this symptom are not stored in the internal memory.

MAIN Assy MAIN Assy Check the waveforms of the 3-wire serial lines Chip fracture or soldered portion of IC lead lifted
26 , 32 , 34 (CLK, DATA, DSPDREQ) to confirm that the off the board on the line where the waveform
configuration procedures are properly performed. does not change is most likely the cause. In the
former case, replace the chip. In the latter case,
soldering touchup is needed.

E-7201
TOC READ ERROR
Table of Contents (TOC) data cannot be read.
This symptom is associated with the reading accuracy of the servo motor of the CD player.
B
Player Measure the error rate in Player Operation mode Follow the procedures described in "The error
of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
For measuring, play back the lead-in point
indicated in the error code by listening the sound.

E-8301
PLAYER ERROR (Startup error) Joint spring
• E830112: The desired address could not be searched for.
• E830115: The address could not be read.
• E830122: The focus servo could not be closed.
• E830191: The pickup did not return toward the inner tracks.
If the above-mentioned error codes are indicated before the loaded disc is recognized as a CD, the disc will be automatically
ejected. This symptom is associated with the reading accuracy of the servo motor of the CD player.
C Player z Measure the error rate in Player Operation
mode of Service mode. For the error codes other Slider
than E830191, proceed to Step c.
MAIN Assy MAIN Assy x Check the waveform at the INSIDE Test Land If the signal does not change, a defective Inside
10 near CN102, by changing the positions of the switch, solder fracture, soldered portion lifted off
Inside switch. Does the signal change between of the surface mount on the line, and loose
low and high according to the switch settings? connection of the FFC cables are likely causes.

Player c Visually check if the joint spring on the TM If the joint spring is deformed or displaced or if
Assy is deformed. Also check for the sliding the slider moves abnormally smoothly, replace
smoothness of the slider. the pickup.
Player v Measure the error rate in Player Operation Follow the procedures described in "The error
mode of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
D For measuring, play back the lead-in point
indicated in the error code by listening the sound.

E-8302
PLAYER ERROR (Abnormality in playback)
• E-830212: The desired address could not be searched for.
• E-830215: The address could not be read.
• E-830222: The focus servo could not be closed.
This symptom is associated with the reading accuracy of the servo motor of the CD player.

Player Measure the error rate in Player Operation mode Follow the procedures described in "The error
of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
For measuring, play back the lead-in point
indicated in the error code by listening the sound.
E

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Error codes (2/2)


Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
E-8303
PLAYER ERROR (Abnormality in writing in the buffer) A
• E830399: Abnormality in writing in the buffer
In theory, this error code means that buffering to the SDRAM (IC303) was impossible. However, a defective SDRAM may not be a
real cause, because the unit would freeze if the SDRAM were defective. This error code is generated by factors associated with the
reading accuracy of the servo motor of the CD player, such as a high error rate and subcode not read.
Player Measure the error rate in Player Operation mode Follow the procedures described in "The error
of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
For measuring, play back the lead-in point
indicated in the error code by listening the sound.

E-8304
MP3 DECODE ERROR (Abnormal decoding)
As this is a decoding error code for MP3 format, it is of no relevance to reading of data in CD-DA format, which does not need
decoding. As the MP3 decoding process precedes the process of writing in the buffer, this error code is associated with the process
that precedes the process with which E-8303 is associated. This code may also be indicated when the quality of the RF signal is B
deteriorated.

Player Measure the error rate in Player Operation mode


of Service mode. To which the cause is
attributed, disc or player, must be judged first.
For measuring, play back the lead-in point
indicated in the error code by listening the sound.
E-8305
DATA FORMAT ERROR (Abnormal data format)
The CD is played back in a format other than MP3. Or the quality of the RF signal is deteriorated.
The data on this symptom are not stored in the internal memory.
z Check if the CD being played back is in MP3
format.
C
Player x Measure the error rate in Player Operation Follow the procedures described in "The error
mode of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
For measuring, play back the lead-in point
indicated in the error code by listening the sound.

E-8709
COMMUNICATION ERROR
See "E8709" error.

E-9101
MECHANICAL TIME OUT
• E910190: Abnormality in the disc-loading mechanism (timeout)

Player Follow the procedures described in "The error


rate measured in Test Operation mode of D
Service mode is high."

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F
E
B
A

D
C

104
FAILURE JUDGMENT OF THE Pickup Assy
Item Specifications Measurement procedures Failure judgment Remarks
Laser Diode (LD) current Typ 70 mA 1 Make sure that no CD is loaded. If the measurement result of the LD current is 80 To prevent damage to the LD, after the
Max 80 mA 2 Enter Service mode. mA or more, the LD is deteriorated. LD is turned on (Step 3 of the

1
1

3 During Test Operation mode, press the TEMPO measurement procedures and after),
button to turn the LD on. Note: Check the mounting status of R101 to never connect or disconnect the
4 Measure the voltage difference (DC value) R104 (22 ohms). measuring equipment.
between the Test Lands LD3S and LDCHECK on
the MAIN Assy.

Focus coil resistance 3.4 ± 0.5 Ω 1 Make sure that no CD is loaded. If the measurement result is beyond the specified
2 Remove the bottom plate and set the LD short- value, the pickup is in failure.
circuit switch (S1101) to Short-circuiting.
3 Disconnect the FFC cable that connects the RLYB
Assy and the MAIN Assy from the CN101
connector.
4 Measure the conductor resistance of the terminal
assembly between Pins 13 and 14 of the FFC
cable.

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2
2

LD short-circuit switch

Tracking coil resistance 4.1 ± 0.6 Ω 1 Make sure that no CD is loaded. If the measurement result is beyond the specified
2 Remove the bottom plate and set the LD short- value, the pickup is in failure.
circuit switch (S1101) to Short-circuiting.
3 Disconnect the FFC cable that connects the RLYB
Assy and the MAIN Assy from the CN101
connector.
4 Measure the conductor resistance of the terminal
assembly between Pins 15 and 16 of the FFC

CDJ-800MK2
cable.
Focus coil and Tracking coil

S-curve level Reference: 1.5 Vp-p 1 Enter Service mode. The pickup or the MAIN Assy is in failure if the

3
3

Usually use a pressed CD, as the 2 Load a pressed CD. (Standby) measurement result is more than double or less
measurement result depends on the disc 3 During Test Operation mode, press the TIME, A, than 50% of the specified (reference) value.
type. then CUE buttons to send a command.

Tracking Error (TE) level Reference: 1.1 Vp-p 1 Enter Service mode. The pickup or the MAIN Assy is in failure if the
Usually use a pressed CD, as the 2 Load a pressed CD. (Standby) measurement result is more than double or less
measurement result depends on the disc 3 During Test Operation mode, press the buttons in than 50% of the specified (reference) value.
type. the following order to send a command: TIME,
TEMPO, RELOOP, then LOOPIN twice.
4 Measure the peak-to-peak TE waveform at the TE
Test Land on the MAIN Assy.

RFO level Reference: 1.2 Vp-p 1 Play back a pressed CD. The pickup or the MAIN Assy is in failure if the You may disconnect the measuring
Usually use a pressed CD, as the 2 Measure the peak-to-peak RF waveform at the measurement result is more than double or less equipment during measurement, if you
measurement result depends on the disc RFO Test Land on the MAIN Assy. than 50% of the specified (reference) value. wish.
type.

4
4

Auto Gain Control (AGC) RF level 1.2 Vp-p ± 10 % 1 Play back a CD. If the RFO level is within the specified values, You may disconnect the measuring
The measurement result does not depend 2 During playback, measure the peak-to-peak RF and if the AGC RF level is outside the range of equipment during measurement, if you
on the disc type. waveform at the AGCRF Test Land on the MAIN the specified values, the MAIN Assy is in failure. wish.
Assy.
5 6 7 8
7.1.4 POWER ON SEQUENCE

POWER ON SEQUENCE A

POWER ON
DATA-FL/JOG-FL
RESET ROOT 1 RESET ROOT 2 Indication

RESET IC IC304 (Reset IC) RESET START IC502 (Reset IC) RESET START RESET IC

MPU IC301(MPU) Reset receiving pin P12 IC501(DISPLAY-MPU) Reset receiving pin 12

FPGA IC302(FPGA) Reset receiving pin 72 IC501(DISPLAY-MPU) Indication 'POWER ON' DISPLAY
# 'POWERON' data is inside of DISPLAY-MPU. MPU

IC501(DISPLAY-MPU) Communication start to MPU


B
IC701(DSP) Reset receiving pin 47
DSP
IC701(DSP) Program download (No Display)

ServoDSP IC101 (Servo DSP) Reset receiving pin 90

Inside SW check

Laser Diode ON
LD : Laser Diode
Tracking and focus offset adjustment
When a check fails one times,S-curve waveform is
Spindle kick & focus sweep & focus on measured in RF gain up.
C
When S-curve waveform level is 0.88Vp-p or
CD-DRIVE Focus OK check less,focus on is carried out by OEIC and RG gain up.

Spindle acceleration 100msec When a check fails three times,display EJECT.

CLV servo ON

Wait for 300msec

Tracking balance adjustment (T open)

Tracking close

GFS check GFS : RF LOCK


D
Focus balance adjusutment

Focus gain adjusutment

CD-DRIVE Tracking gain adjusutment

TOC read RF gain adjusutment When TOC read is completion


The 1st time carries out TOC
position memory by stepper If it is a program area, it
accuracy after power on. jump-backs to TOC area.

Search the first tune

Play (mute off)


E

As CD-DRIVE is same as CDJ-200, CDJ-800MK2' Function is as same it too.

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7.1.5 DISASSEMBLY
Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.
A

PCB Location

F REGB Assy E ACIN Assy

J SLDB Assy G DFLB Assy K JFLB Assy C SECB Assy D TRNS Assy

Bottom view

L JOGB Assy H KSWB Assy

I JACK Assy
D

Bottom view
M SLMB Assy
Rear view
B RLYB Assy

Bottom view
A MAIN Assy

Traverse Assy 03-S Slot-in Mecha. SV Assy

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Diagnosis of MAIN Assy

A
Note: To work on the unit having it set upside-down, place 5 Stand the MAIN Assy.
spacers below it, as shown in the photo below, to avoid
imparting stress to the sheet SW of the JOG section.
1 Remove the one screw.
2 Remove the five screws.
3 Remove the bottom plate.

1 MAIN Assy

2 B
2
2
5
3

2 2
Bottom plate

Bottom view
Bottom view

Spacer Spacer

Diagnosis
D

4 Remove the four screws.


MAIN Assy

4
4 4

4 E

Bottom view

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Disassembly

1 Control Panel Section


A
1 Remove the one screw. Short-circuit switch for the pickup
Before disconnecting the flexible cable for the
pickup, change the position of the S1101 switch on
1 the RLYB Assy to LD SHORT.

LD SHORT

Rear view
S11 RLYB Assy
B 5 Disconnect the flexible cable
for the pickup.

6 Disconnect the flexible cable.


7 Remove the five screws.

7 7

5
Note: To work on the unit having it set upside-down, place CN101
spacers below it, as shown in the photo below, to avoid
C MAIN Assy
imparting stress to the sheet SW of the JOG section.

7 6 CN102
7
2 Remove the one screw.
3 Remove the five screws. 7
4 Remove the bottom plate.

2 Bottom view

D
3 3
3 8 Remove the control panel section.

4
Control panel section
3 3
Bottom plate
8

Bottom view

Spacer Spacer

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2 Slot-in Mecha. Section


1 Remove the earth lead unit by removing the one screw. How to handle the float spring G5
To avoid losing the float spring G5, after removing it, put it on the
2 Remove the four DM screws.
hook of the float base 04 Assy. A

Hook Float base 04 Assy

2 2

1 B
2 2

Eart lead unit Float spring G5

3 Remove the four float springs G5.


4 Remove the slot-in mecha. section.

Direction of the dampers when attaching them


3 When attaching the dampers, place them so that their
projections (large) face front.

Projection (large)
Float spring G5 D

To the front

Damper

Slot-in mecha. section

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3 Slot-in Mecha. SV Assy 4 Traverse Assy 03-S


1 Remove the three screws. 1 Short-circuit two points C and D soldering.

A 2 Remove the mecha. plate. Note: After replacement, connect the flexible cable,
then remove the soldered joint (open).
Caution:
Be careful not to lost earth spring.

1 1

C D
1
2

1 1 Rear view

Mecha. plate

2 Unhook the four hooks.


3 Disconnect cables, as required.
4 Remove the traverse Assy 03-S.

3 Unhook the four hooks.


4 Remove the slot-in mecha. SV Assy. 2 2
D
3
3

3 2
2
3
4

Traverse Assy 03-S

Slot-in mecha. SV Assy Replace

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Note on the float rubber installation Arrangement of the flexible cables


NG OK A
Pole of the float base 04 Assy

Hook SLMB Assy

Hook ×2

B
Rear view

RLYB Assy

Cleaning the pickup lens


Before shipment, be sure to clean the pickup lens,
using the following cleaning materials:

Cleaning liquid : GEM1004 C


Cleaning paper : GED-008 Flexible cable for pickup
Hook

Hook Hook
Pickup lens

Flexible cable
Hook for spindle motor

Flexible cable
for stepping motor E
Rear / Bottom view

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5 JOG Section
Note: To work on the unit having it set upside-down, place 6 Remove the three screws.
spacers below it, as shown in the photo below, to avoid
A imparting stress to the sheet SW of the JOG section. 7 Remove the SW ring.
Caution:
1 Disconnect the flexible cable.
Be careful not to lost SW spring 25.
2 Remove the six screws.
3 Remove the JOG section.
6 SW ring
SW spring 25

2 2
6
1
B
3 2
6
2 CN600

7
2
2

JOG section
C
Spacer Spacer
Bottom view

4 Unhook the three hooks.


8 Disconnect the connector.
5 Remove the JOG A and JOG Bs.
9 Remove the four screws.
10 Remove the JFLB Assy.
D

4
4 9 9
5

10

9
9
E CN1601

8
4

JOG B JOG A JOGB Assy JFLB Assy

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Notes on Replacement

Notes on replacing the JFLB Assy Notes on replacing the Sheet SW


A
Place to adhere the Sheet SW
Notes:
1. Be careful not to warp the sheet SW.
JFLB Assy 2. Remove any dirt on the JOG holder to which the sheet SW
is to be adhered. If some adhesive for the old sheet SW
remains on the JOG holder, completely remove it with a cloth
moistened with alcohol.
3. Do NOT place the sheet SW so that it is mounted on the
rib of JOG holder.
4. When adhering the sheet SW, be careful not to trap air
bubbles in it. If air bubbles are formed, remove the sheet SW
and adhere a new sheet SW.
Do NOT reuse the removed sheet SW.
B
5. When making a connection, be sure to first release the lock
Be careful not to pinch the flexible of the connector then securely relock the connector after
cable coming from the sheet SW making the connection.
during assembly.
Apply tape to the circumference of the JOG FL
section to secure it.

Adhere a reinforcing polycarbonate sheet to the surface.

C
Places to Roller Assys A and B

Sheet SW

Rib JOG holder D

Place to adhere the SW cushions HH48/2


Adhere the cushions to the right and left of the engraved
arrows (←) (12 positions in total) on the sheet SW.

E
Roller A Assy ×9

SW ring
Roller B Assy ×8
SW cushion HH48/2 Engraved arrow SW cushion HH48/2

JOG holder Sheet SW

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7.2 PARTS
7.2.1 IC

A • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
÷ List of IC
TC94A15FG, PEG237B, DYW1753, SCF5249VM140, BA00BCOWCP-V5, NJM2374AM,TC7S04FU, M63018FP
BA50BC0WFP, NJM4558DX, XC3S50-4VQ100C, K4S641632K-UC75, BU4230G, DSPC56371AF180, PE8001A

TC94A15FG (MAIN ASSY : IC101)


• Digital Servo IC
÷ Pin Assignment (Top view)

B
Block Diagram
75 XVDD3

59 AVDD3
72 XVSS3

52 AVSS3
67 MONIT
71 TESIN

54 RFDC
56 SBAD

53 RFRP
70 VDD3

62 VREF
69 VSS3

68 FGIN

64 DMO
66 IO3A
65 IO2A

63 FMO

51 RFZI
60 FOO

58 TEZI
61 TRO

57 TEI

55 FEI
74 XO

73 XI

XSTOP
DVSS3 76 50 FTE
Clock
GEN.
RO 77 49 TNI
5-bit 10-bit
PWM R-2R DAC SAR DAC TE
DVDD3 78 ANA. 48 TPI
LPF 1-bit
C DVR 79 DAC
47 FPI1

LO 80 46 FPI2
FE
DVSS3 81 45 FNI1

ZDET 82 44 FNI2

VSS5 83 RF Block 43 RVSS3

BUS0 84 42 MDI
APC
BUS1 85 41 LDO
Servo
BUS2 86 CPU Control 40 RVDD3
I/F
BUS3 87 39 EQSET

BUCK 88 ROM 38 PNSEL


D Digital EQ
RAM Auto ADJ. RF
/CCE 89 37 RFO
Address Circuit
/RST 90 Pull-up RFDC 36 RFDCI

VDD5 91 AGC 35 AGCI

IO0B(TEZC) 92 Correction 16k CAV Servo CLV Servo 34 INVSEL


Circuit RAM
IO1B(DFCT) 93 33 TESTR

IO2B(TRSR) 94 32 VMDIR
Synchronous Guarantee
IO3B(HYS) 95 EFM Decoder 31 VRO
VRO
EMPH 96 30 RESIN

E BCK 97 29 AVDD3
Audio Subcode
Out Demodulator
AOUT 98 REFQ 28 RFEQO

LRCK 99 RFRP 27 RFRPI


PLL VCO
Digital AWRC
DOUT 100 Out TMAX EFM Slice 26 RFI
IO1A 10

ARSEL 11

AWRC 12

PVDD3 13

PDO 14

TMAXS 15

TMAX 16

LPFN 17

LPFO 18

PVREF 19

VCOF 20

VCOREF 21

DTCN 22

DTCP 23

PVSS3 24

SLCO 25
IPF 1
SBOK 2

CLCK 3

VDD3 4

VSS3 5

DATA 6

SFSY 7

SBSY 8

IO0A(RW) 9

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Pin Function
No. Pin Name I/O Pin Function
1 IPF O Correction flag output. "H" if the AOUT output is an uncorrectable symbol in C2 correction.
A
2 SBOK O CRCC check result output for subcode Q data. "H" if the check result is OK.
3 CLCK I/O Clock input/output for reading subcode P to W data. The polarity of the input/output can be selected with a command.
4 VDD3 − Power supply for 3.3V digital circuits.
5 VSS3 − Grounding for digital circuits.
6 DATA O Subcode P to W data output.
7 SFSY O Playback section frame sync signal output.
8 SBSY I/O Subcode block sync output. "H" in the S1 position when a subcode sync is detected.
9 IO0A (RW) O "H" when the CD-RW is detected (usually "L"), and switch the OEIC gain.
10 IO1A O Unsetting. Always "L"
11 ARSEL I Usually fixed at "H" level.
12 AWRC O VCO control for active wide-range PLL. B
13 PVDD3 − 3.3V power supply dedicated to the PLL section.
14 PDO O Signal output for phase difference between EFM and PLCK signals.
15 TMAXS O TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.
16 TMAX O TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.
17 LPFN I Inversion input for PLL section low-pass filter amplifier.
18 LPFO O Output for PLL section low-pass filter amplifier.
19 PVREF − 1.65V reference voltage dedicated to the PLL section.
20 VCOF O VCO filter pin.
21 VCOREF I Input for VCO center frequency reference level.
22 DTCN O Analog slicer filter.
C
23 DTCP O Analog slicer filter.
24 PVSS3 − Grounding dedicated to the PLL section.
25 SLCO I EFM slice level output.
26 RFI I RF signal input. An input resistance can be selected using a command.
27 RFRPI I RF ripple signal input.
28 RFEQO O RF equalizer circuit output.
29 AVDD3 − Power supply for 3.3V analog circuits.
30 RESIN I Pin for connecting a rtesistor for reference current generation.
31 VRO O 1.65V reference voltage output.
32 VMDIR − 1.533V reference voltage output.
33 TESTR O Pin for connecting filter for RFEQO offset correction. D
34 INVSEL I Test pin, usually fixed at "L" level.
35 AGCI I Input for RF signal amplitude adjustment amp.
36 RFDCI I Input for RF signal peak detection.
37 RFO O Output for RF signal generation amp.
38 PNSEL I Test pin, usually fixed at "H" level.
39 EQSET O External-connection for RF signal equalizer.
40 RVDD3 − Power supply for 3.3V RF amp. core section.
41 LDO O Laser diode amp. output.
42 MDI I Monitor photodiode amp. input.
43 RVSS3 − Grounding for 3.3V RF amp. core section.
44 FNI2 I Main beam input. To be connected to PIN diode C. E
45 FNI1 I Main beam input. To be connected to PIN diode A.
46 FPI2 I Main beam input. To be connected to PIN diode D.
47 FPI1 I Main beam input. To be connected to PIN diode B.
48 TPI I Subbeam input. To be connected to PIN diode F.
49 FNI I Subbeam input. To be connected to PIN diode E.

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No. Pin Name I/O Pin Function


50 FTE O Focus/tracking signal output. (Test pin for servo characteristiv measurement.)
A 51 RFZI I Input for RF ripple zero-cross signal.
52 AVSS3 − Grounding for analog circuits.
53 RFRP O RF ripple signal output.
54 RFDC O Pin for the RF peak detection signal supporting hologram.
55 FEI O Focus error signal pin.
56 SBAD O Subbeam addition signal pin.
57 TEI O Tracking error signal pin.
58 TEZI I Input for tracking error signal zero-cross.
59 AVDD3 − Power supply for 3.3V analog circuits.
60 FOO O Focus equalizer output.
B 61 TRO O Tracking equalizer output.
62 VREF O Reference voltage for analog circuits.
63 FMO O Speed error/feed equalizer output.
64 DMO O Disc equalizer output.
65 IO2A O Unsetting. Always "L"
66 IO3A O Unsetting. Always "L"
67 MONIT O Pin for monitoring signals in the DSP.
68 FGIN I FG signal input for CAV. CLV: "L", CAV: FG input
69 VSS3 − Grounding for digital circuits.
70 VDD3 − Power supply for 3.3V digital circuits.
71 TESIN I Test input pin, usually fixed at "L" level.
C 72 XVSS3 − Grounding for system clock oscillator circuit.
73 XI I Input for system clock oscillator circuit.
74 XO O Output for system clock oscillator circuit.
75 XVDD3 − Power supply for 3.3V system clock oscillator circuit.
76 DVSS3 − Grounding for 1-bit DAC.
77 RO O R channel data normal output for 1-bit DAC.
78 DVDD3 − 3.3V power supply for 1-bit DAC.
79 DVR O Reference voltage for 1-bit DAC.
80 LO O L channel data normal output for 1-bit DAC.
81 DVSS3 − Grounding for 1-bit DAC.
82 ZDET O Zero detection flag output for 1-bit DAC.
D
83 VSS5 − Grounding for interface.
84 BUS0 I/O Data input/output for the microcomputer interface
85 BUS1 I/O Data input/output for the microcomputer interface
86 BUS2 I/O Data input/output for the microcomputer interface
87 BUS3 I/O Data input/output for the microcomputer interface
88 BUCK I Clock input for the microcomputer interface
89 /CCE I Chip enable signal input for the microcontroller interface. BUS3 to BUS0 are active if this pin is "L".
Reset signal input. The internal registers and servo section registers are reset, respectively, when
90 /RST I
the reset signal is "L" and on the rising edge of the reset signal.
91 VDD5 − Power supply for the interface,
92 IO0B (TEZC) O The signal that inverts H/L with TE zero-cross.
E
93 IO1B (DFCT) O Defect signal. Normally "H", but it becomes "L" when detecting dirts on the disc.
94 IO2B (TRSR) O It becomes "L" during tracking close or search.
95 IO3B (HYS) O It becomes "L" in the hysteresis operation.
96 EMPH O Emphasis flag output. EMPH ON: "H", EMPH OFF: "L" The output polarity is switched, using a command.
97 BCK O Bit clock output. 32fs, 48fs and 64fs are selected, using a command.
98 AOUT O Audio data output. Which bit is first (MSB first or LSB first) can be selected, using a command.
99 LRCK O LR channel clock output. L ch: "L", R ch: "H" The output polarity can be inverted, using a command.
100 DOUT O Digital-out output

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DYW1753 (MAIN ASSY : IC300)


• Flash ROM

Pin Arrangement (Top view) A

A15 1 48 A16
A14 2 47 BYTE
A13 3 46 VSS
A12 4 45 DQ15/A-1
A11 5 44 DQ7
A10 6 43 DQ14
A9 7 42 DQ6
A8 8 41 DQ13
N.C. 9 40 DQ5
N.C. 10 39 DQ12 B
WE 11 38 DQ4
RESET 12 37 VCC
N.C. 13 36 DQ11
N.C. 14 35 DQ3
RY/BY 15 34 DQ10
A18 16 33 DQ2
A17 17 32 DQ9
A7 18 31 DQ1
A6 19 30 DQ8
A5 20 29 DQ0
A4 21 28 OE
A3 22 27 VSS C
A2 23 26 CE
A1 24 25 A0

Block Diagram
RY/BY DQ15 to DQ0 (A-1)
37 29-36,38-45

VCC 37 Selector Switch


D
VSS 27
Erase Voltage Input/Output
VSS 46 Generator Buffers

WE 11
State
BYTE 47 Control

RESET 12 Command
Register Program Voltage
Generator
STB
Data Latch
Chip Enable
CE 26 Output Enable
OE 28 Logic

E
Y-Decoder Y-Gating
Low Vcc STB
Timer
Detector
Address
Latch X-Decoder Cell Matrix
A18 to A0 1-8,16-25,48
A-1 45

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Pin Function
No. Pin Name I/O Pin Function No. Pin Name I/O Pin Function
1 A15 I Address input 25 A0 I Address input
A
2 A14 I Address input 26 CE I Chip enable
3 A13 I Address input 27 VSS − Ground
4 A12 I Address input 28 OE I Output enable
5 A11 I Address input 29 DQ0 I/O Data input/output
6 A10 I Address input 30 DQ8 I/O Data input/output
7 A9 I Address input 31 DQ1 I/O Data input/output
8 A8 I Address input 32 DQ9 I/O Data input/output
9 N.C. − No connection 33 DQ2 I/O Data input/output
10 N.C. − No connection 34 DQ10 I/O Data input/output
11 WE I Write enable 35 DQ3 I/O Data input/output
B
12 RESET I Hardware reset 36 DQ11 I/O Data input/output
13 N.C. − No connection 37 VCC − Power supply
14 N.C. − No connection 38 DQ4 I/O Data input/output
15 RY/BY O Ready/Busy output 39 DQ12 I/O Data input/output
16 A18 I Address input 40 DQ5 I/O Data input/output
17 A17 I Address input 41 DQ13 I/O Data input/output
18 A7 I Address input 42 DQ6 I/O Data input/output
19 A6 I Address input 43 DQ14 I/O Data input/output
20 A5 I Address input 44 DQ7 I/O Data input/output
21 A4 I Address input 45 DQ15/A-1 I/O Data input/output / Address input
C
22 A3 I Address input 46 VSS − Ground
23 A2 I Address input 47 BYTE I Selects 8-bit or 16-bit mode
24 A1 I Address input 48 A16 I Address input

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SCF5249LAG140 (MAIN ASSY : IC301)


• 32-bit RISC MPU

A
Block Diagram

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No. Pin Name I/O Pin Function


IC301 : SCF5249VM140
_No.1/4 IIC clock/QSPI clock pin function select is
D4 SCL/QSPI_CLK I/O
PLLCR(11)
A A1 CS0 O Static chip select 0
Pin Function
D3 A21 O SDRAM address / static adr
B1 A11 O SDRAM address / static adr
C2 A10 O SDRAM address / static adr
C1 A9 O SDRAM address / static adr
E3 CMD_SDIO2/GPIO34 IO MemoryStick/SD
D2 A18 O SDRAM address / static adr
D1 A17 O SDRAM address / static adr
E2 BCLK/GPIO10 I/O SDRAM clock output
F3 SCLK_OUT/GPIO15 I/O MemoryStick/SD
E1 BCLKE O SDRAM clock enable output
B
IIC data/QSPI data in function select is
E4 SDA/QSPI_DIN I/O
PLLCR(11)
F2 DATA24 I/O Data bus bit 24
G3 A22 O SDRAM address / static adr
F1 SDUDQM O SDRAM UDQM
F4 EF/GPIO19 IO Error flag input
G4 SDATA0_SDIO1/GPIO54 I/O MemoryStick/SD
G1 DATA25 I/O Data bus bit 25
G2 DATA26 I/O Data bus bit 26
H3 RSTO/SDATA2_BS2 I/O Reset output/MemoryStick/SD/
C H1 DATA27 I/O Data bus bit 27
H4 PAD-GND – PAD-GND
H4 PAD-GND – PAD-GND
H2 DATA28 I/O Data bus bit 28
J1 DATA29 I/O Data bus bit 29
J3 SDATA3/GPIO56 IO SD interface data line
J2 DATA30 I/O Data bus bit 30
J4 BUFENB1/GPIO57 IO External buffer 1 enable
K1 DATA31 I/O Data bus bit 31
K6 CORE-VDD – CORE-VDD
K6 CORE-VDD – CORE-VDD
D
K2 A13 O SDRAM address / static adr
K3 A25/GPO8 O SDRAM address / static adr
K5 CORE-GND – CORE-GND
K5 CORE-GND – CORE-GND
K4 A 23 O SDRAM address / static adr
L1 A14 O SDRAM address / static adr
L2 A15 O SDRAM address / static adr
M1 A16 O SDRAM address / static adr
L3 PAD-VDD – PAD-VDD
L3 PAD-VDD – PAD-VDD
E
M2 A19 O SDRAM address / static adr
N1 A20 O SDRAM address / static adr
L4 QSPI_CS1/GPIO24 IO QSPI select 1
M3 TEST2 I Structural test
N2 SDRAM_CS1 O SDRAM chip select out 1
M4 SDATA1_BS1/GPIO9 I/O MemoryStick/SD
P1 SDRAS O SDRAM RAS
P2 SDCAS O SDRAM CAS
N3 SDWE O SDRAM write enable
P3 SDLDQM O SDRAM LDQM
F N4 GPIO5 I/O General purpose i/o
P4 QSPI_CS0/GPIO29 I/O QSPI chip select 0
N5 QSPI_DOUT/GPIO26 I/O Qspsi data out

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IC301 : SCF5249VM140_No.2/4
No. Pin Name I/O Pin Function
L5 GPIO6 I/O General purpose i/o
P5 DATA21 I/O Data bus bit 21 A
N6 DATA19 I/O Data bus bit 19
L6 QSPI_CS2/GPIO21 I/O QSPI chip select 2
P6 DATA20 I/O Data bus bit 20
L7 DATA22 I/O Data bus bit 22
P7 DATA18 I/O Data bus bit 18
K7 DATA23 I/O Data bus bit 23
N7 DATA17 I/O Data bus bit 17
L8 QSPI_CS3/GPIO22 IO QSPI Chip Select 3
K8 PAD-VDD – PAD-VDD
K8 PAD-VDD – PAD-VDD
P8 DATA16 I/O data bus bit 16 B
N8 SDRAM_CS2/GPIO7 I/O SDRAM chip select out 2 gpo
P9 EBUOUT2/GPO37 O Audio interfaces EBU out 2
L9 CFLG/GPIO18 IO CFLG input
N9 EBUOUT1/GPO36 O Audio interfaces EBU out 1
K9 CORE-GND – CORE-GND
K9 CORE-GND – CORE-GND
Audio interfaces EBU in 3
P10 EBUIN3/ADIN0/GPI38 I
A/D convertor input 0
N10 EBUIN2/GPI37 I Audio interfaces EBU in 2
L10 CORE-VDD – CORE-VDD
L10 CORE-VDD – CORE-VDD C
P11 SCL2/GPIO3 I/O IIC clock
P12 RSTI I Reset input
N11 TOUT1/ADOUT/GPO35 O Timer output 1/ad output
P13 LRCK2/GPIO44 IO Audio interfaces serial word clock 2
N12 OE O Output Enable
M11 SDA2/GPIO55 I/O IIC 2 data line
P14 SDATAO2/GPO41 O Audio interfaces serial data 2 out
N13 SCLK2/GPIO48 IO Audio interfaces serial clock 2
K10 PAD-GND – PAD-GND
K10 PAD-GND – PAD-GND
K11 BUFENB2/GPIO17 IO External buffer 2 enable D
M12 TEST3 I Structural test
L12 SDATAO1/GPIO25 IO Audio interfaces serial data 1 out
N14 LRCK1 IO Audio interfaces serial word clock 1
M13 LRCK4/GPIO46 IO Audio interfaces serial word clock 4
M14 SDATAI4/GPI42 I Audio interfaces serial data 4 in
L13 SCLK1 IO Audio interfaces serial clock 1
L14 SCLK4/GPIO50 IO Audio interfaces serial clock 4
L11 TA/GPIO20 I/O Transfer Acknowledge
K13 SDATAI1 I Audio interfaces serial data 1 in
K12 EBUIN1/GPI36 I Audio interfaces EBU in 1
E
K14 PLLGRDVDD IO PLL guard supply (1.8V)
J11 PLLGRDGND – PLL guard supply GND
J13 PLLPADGND – 3.3 Volt PLL GND
J12 PLLPADVDD – 3.3 Volt PLL VDD
J14 PLLCOREGND – 1.8 Volt PLL analog supply-GND
H11 PLLCOREVDD – 1.8 Volt PLL analog supply-VDD
H12 IDE-DIOW/GPIO14 IO ide diow
H14 CRIN I crystal
H13 IDE-DIOR/GPIO13 IO IDE DIOR
G11 IDE-IORDY/GPIO16 I/O IDE IORDY

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IC301 : SCF5249VM140_No.3/4
No. Pin Name I/O Pin Function
G11 IDE-IORDY/GPIO16 I/O IDE IORDY
A G14 MCLK1/GPO39 O Audio master clock output 1
G12 SUBR/GPIO53 IO Subcode data
G13 MCLK2/GPO42 O Audio master clock output 2
F14 XTRIM/GPO38 O Audio interfaces X-tal trim
F11 TRST/DSCLK I Jtag
F13 SFSY/GPIO52 IO Subcode sync
E9 CORE-VDD – CORE-VDD
E9 CORE-VDD – CORE-VDD
E14 RW_B O Bus write enable
F12 RCK/GPIO 51 IO Subcode clock
E13 TMS/BKPT I Jtag
B E10 CORE-GND – CORE-GND
E10 CORE-GND – CORE-GND
E12 TCK I Jtag
E11 PAD-GND – PAD-GND
E11 PAD-GND – PAD-GND
D14 PST3/GPIO 62 IO ColdFire debug port
D13 CNPSTCLK/GPO 63 O Coldfire debug clock
C14 PST1/GPIO 60 IO ColdFire debug port
D12 PAD-VDD – PAD-VDD
D12 PAD-VDD – PAD-VDD
C13 PST2/GPIO 61 IO ColdFire debug port
C
B14 PST0/GPIO 59 IO ColdFire debug port
D11 TDI/DSI I Jtag
C12 TEST0 I Structural test
B13 TIN0/GPI33 i Timer input 0
C11 Hl-Z I Jtag
A14 DDATA 3 / GPIO 4 IO ColdFire debug port
A13 TOUT0 / GPO33 O Timer output 0
B12 DDATA1/GPIO 1 IO ColdFire debug port
A12 DDATA2/GPIO 2 IO ColdFire debug port
B11 CTS2_B / ADIN3/GP131 I Second UART clear to send, AD input 3
A11 DDATA0/GPIO 0 IO ColdFire debug port
D
B10 RXD2 / GPI28/ADIN2 I Second UART receive data input AD input 2
D10 TDSO O Jtag
A10 RTS2_B/GPO31 O Second UART request to send
B9 SDATAI3 / GPI 41 I audio interfaces serial data 3 in
D9 CTS1_B/GPI30 I First UART clear to send
A9 TXD2/GPO28 O Second UART transmit data output
D8 RTS1_B / GPO30 O First UART request to send
audio interfaces EBU in 4/
A8 EBUIN4/ADIN1/GPI 39 I
AD convertor input 1
E8 SRE/GPIO11 IO SmartMedia read enable
B8 LRCK3 / GPIO 45 IO Audio interfaces serial word clock 3
E
E7 SWE/GPI012 IO SmartMedia write enable
D7 TXD1/GPO27 O First UART transmit data output
A7 SCLK3/GPIO49 IO Audio interfaces serial clock 3
B7 RXD1 / GPI27 I First UART receive data input
A6 CS1 / GPIO58 IO Static chip select l / gpio l
E6 CORE-GND – CORE-GND
E6 CORE-GND – CORE-GND
B6 A1 O Static address A1
D6 TIN1/GP1O23 IO Timer l in
A5 A2 O Static address A2

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IC301 : SCF5249VM140_No.4/4

No. Pin Name I/O Pin Function


B5 A3 O Static address A3
D5 PAD-GND – PAD-GND
D5 PAD-GND – PAD-GND
A4 A4 O Static adr 4
A3 A6 O Static adr6
B4 A5 O Static adr 5
A2 A8 O Static adr 8
B3 A7 O Static adr7
C4 CORE-VDD – CORE-VDD B
C4 CORE-VDD – CORE-VDD
B2 A12 O SDRAM address / static adr
C3 TEST1 I Structural test
E5 PAD-VDD – PAD-VDD
E5 PAD-VDD – PAD-VDD

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BA00BC0WCP-V5 (SECB ASSY : IC50, REGB ASSY : IC91, IC92)


• Regulator IC (Built-in thermal shutdown protection, output variable type)

A Block Diagram Pin Function


No. Pin Name I/O Pin Function
Vref 1 CTL I Output switch control
Driver
2 Vcc − Power supply
3 GND − Ground
4 OUT O Output
5 C I Voltage comparison
TSD OCP

1 2 3 4 5
CTL Vcc GND OUT C
B

NJM2374AM (SECB ASSY : IC51)


• PWM TYPE DC/DC CONVERTER IC

Block Diagram Pin Function


No. Pin Name I/O Pin Function
CS 1 8 CD 1 CS I Collector Terminal
Q S
PWM 2 ES O Emitter Terminal
1.5A Logic
C 3 CT I Timing Conndenser Connection
R
160Ω 4 GND − Ground
ES 2 7 SI 5 IN+ I Reference Voltaage
Vth=300mV 6 V+ − Power supply
Max. ON
Duty 7 SI I Current Detection Terminal
9:1 8 CD I Logic Control Terminal
OSC Block
Ipk Sense
CT 3 6 V+

Vref
D 1.25V PWM COMP
±2%
GND 4 5 IN+
ERR.AMP

TC7S04FU (SECB ASSY : IC52)


• INVERTER IC (Logic IC)

Block Diagram Pin Function


E No. Pin Name I/O Pin Function
1 NC − Non connection
NC 1 5 VCC
2 IN A I Input
3 GND − Ground
IN A 2
4 OUT Y 0 Output
5 Vcc − Power supply
GND 3 4 OUT Y

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PEG237B (DFLB ASSY : IC501)


• Display Microcomputer
Pin Arrangement (Top view) A

P1_5/INT3
P1_6/INT4

VCC2
P1_0
P1_1
P1_2
P1_3
P1_4

P1_7
P2_0
P2_1
P2_2
P2_3
P2_4
P2_5
P2_6
P2_7

P3_0

P3_1
P3_2
P3_3
P3_4
P3_5
P3_6
P3_7
P4_0
P4_1
P4_2
P4_3
VSS
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
P0_7/AN0_7 81 50 P4_4
P0_6/AN0_6 82 49 P4_5
P0_5/AN0_5 83 48 P4_6
P0_49AN0_4 84 47 P4_7
P0_3/AN0_3 85 46 P5_0
P0_2/AN0_2 86 45 P5_1
P0_1/AN0_1 87 44 P5_2
P0_0/AN0_0 88 43 P5_3 B
P10_7/AN7/KI3 89 42 P5_4
P10_6/AN6/KI2 90 M16C/30P Group 41 P5_5
P10_5/AN5/KI1 91 40 P5_6
P10_4/AN4/KI0 92 39 P5_7/CLKOUT
P10_3/AN3 93 38 P6_0/CTSWRTS0
P10_2/AN2 94 37 P6_1/CLK0
P10_1/AN1 95 36 P6_2/RXD0/SCL0
AVSS 96 35 P6_3/TXD0/SDA0
P10_0/AN0 97 34 P6_4/CST1/RTS1/CTS0/CLKS1
VREF 98 33 P6_5/CLK1
AVCC 99 32 P6_6/RXD1/SCL1
P9_7/ADTRG 100 31 P6_7/TXD1/SDA1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9

C
P9_6/ANEX1
P9_5/ANEX0
P9_4
P9_3
P9_2/TB2IN
P9_1/TB1IN
P9_1/TB0IN
BYTE
CNVSS
P9_7/XCin
P8_6/XCOUT
RESET
XOUT
VSS
XIN
VCC1
P8_5/NM1
P8_4/INT2
P8_3/INT1
P8_2/INT0
P8_1
P8_0
P7_7
P7_6
P7_5/TA2IN
P7_4/TA2OUT
P7_3/CTS2/RTS2/TA1IN
P7_2/CLK2/TA1OUT
P7_1/RXD2/SCL2/TA0IN (Note 1)
P7_0/TXD2/SDA2/TA0OUT (Note 1)
NOTES:
1. P7_0 and P7_1 are N channel open-drain
output pins.
2. Use the M16C/30P on VCC1=VCC2.

Block Diagram
8 8 8 8 8 8 8

D
Port P0 Port P1 Port P2 Port P3 Port P4 Port P5 Port P6

Port P7

8
Internal peripheral functions
A/D converter System clock
(10 bits x 18 channels) generation circuit
XIN-XOUT
Timer (16-bit)
Port P8

XCIN-XCOUT
Output (timer A): 3 UART or 8
Input (timer B): 3 clock synchronous serial I/O
(3 channels)
Port P8_5

CRC arithmetic circuit (CCITT)


(Polynomial : X16+X12+X5+1)
8

E
M16C/60 series16-bit CPU core Memory
Port P9

R0H R0L SB ROM


Watchdog timer (Note 1)
(15 bits) R1H R1L USP
8

R2
ISP RAM
R3
DMAC INTB (Note 2)
(2 channels) A0
Port P10

A1 PC
FB FLG
8

Multiplier

(Note 1) ROM size depends on microcomputer type.


(Note 2) RAM size depends on microcomputer type.
F

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Pin Function
No. Pin Name I/O Pin Function
1 – I Not used (ground)
A 2 TCH/REL I Volume input (A/D conversion port) For VINYL SPEED ADJUST
3 MODEL2 I Model setting 2 Distinguish between CDJ-800MK2, CDJ-1000MK3 and DVJ-1000.
4 MODEL1 I Model setting 1
5 – O Not used (non connection)
6 JOG1 I Pulse period measurement processing
7 – O Not used (non connection)
8 – − Not used (ground)
9 CNVss − For built-in flash memory updating (not used)
10 – I Not used (ground)
11 – I Not used (ground)
B
12 XRST − Reset input
13 XOUT − 16 MHz clock input
14 Vss − Ground
15 XIN − 16MHz clock input
16 Vcc − Power supply 5 V
17 XNMI I
18 – I Not used (power supply 5 V)
19 – I Not used (power supply 5 V)
20 – I Not used (power supply 5 V)
21 – I Not used (power supply 5 V)
C
22 – I Not used (power supply 5 V)
23 – I Not used (power supply 5 V)
24 – I Not used (power supply 5 V)
25 JOG2 I Two-phase pulse signal input Input signal of a TA2OUT terminal is a period of "H", up count (clockwise) at
26 JOG1 I rising edge of TA2IN terminal and down count (counterclockwise) at falling edge.
27 TOUCH I JOG touch sensor
28 JSCLK O Serial clock signal for JOG-FL
29 – O Not used (non connection)
30 J_SDO O Communication Serial data signal for JOG-FL
31 FLSDO O Communication Serial data signal for DATA-FL
D
32 – I Not used (non connection) For built-in flash memory updating
33 FLSCLK O Communication Serial clock signal for DATA-FL
34 – I Not used (non connection) For built-in flash memory updating
35 SDO O Communication Data out signal for MPU (MAIN ASSY)
36 SDI I Communication Data in signal for MPU (MAIN ASSY)
37 CLK O Communication Clock signal for MPU (MAIN ASSY)
38 XCS O Communication Chip select signal for MPU (MAIN ASSY)
39 – O Not used (non connection)
40 – O Not used (non connection)
41 – I Not used (pull up)
E
42 FLLAT O Communication Latch signal for DATA-FL
43 FLBK O Communication Blank signal for DATA-FL
44 JXSTB O Communication Latch signal for JOG-FL
45 JBK O Communication Blank signal for JOG-FL
46 XCE I Not used (pull up)
47 LED24 O LED control for RELOOP/EXIT button 0 : Lights-out
48 LED23 O LED control for REALTIME CUE OUT button 0 : Lights-out
49 LED22 O LED control for PLAY/PAUSE button 0 : Lights-out
50 LED21 O LED control for CUE button 0 : Lights-out

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Pin Function
No. Pin Name I/O Pin Function
51 LED20 O LED control for REV button 0 : Lights-out
A
52 LED19 O LED control for REALTIME CUE IN button 0 : Lights-out
53 LED18 O LED control for AUTO BEAT LOOP 8 button 0 : Lights-out
54 LED17 O LED control for AUTO BEAT LOOP 4 button 0 : Lights-out
55 LED16 O LED control for AUTO BEAT LOOP 2 button 0 : Lights-out
56 LED15 O LED control for AUTO BEAT LOOP 1 button 0 : Lights-out
57 LED14 O LED control for QUICK RETURN button 0 : Lights-out
58 LED13 O LED control for JOG MODE button 0 : Lights-out
59 LED12 O LED control for MASTER TEMPO button 0 : Lights-out
60 LED11 O LED control for TEMPO button 0 : Lights-out
61 – O Not used (non connection) 0 : Lights-out
B
62 Vcc − Power supply 5 V
63 – O Not used (non connection) 0 : Lights-out
64 Vss − Ground
65 – O Not used (non connection) 0: Lights-out
66 – O Not used (non connection) 0: Lights-out
67 – O Not used (non connection) 0: Lights-out
68 – O Not used (non connection) 0: Lights-out
69 – O Not used (non connection) 0: Lights-out
70 – O Not used (non connection) 0: Lights-out
71 – O Not used (non connection) 0: Lights-out
C
72 – O Not used (non connection) 0: Lights-out
73 – I Not used (ground)
74 – I Not used (ground)
75 – I Not used (ground)
76 – I Not used (ground)
77 – I Not used (ground)
78 – I Not used (ground)
79 SW10 I SW input (direct port) for RELOOP/EXIT button
80 SW09 I SW input (direct port) for PLAY/PAUSE button
81 SW08 I SW input (direct port) for CUE button
D
82 SW07 I SW input (direct port) for REALTIME CUE OUT button
83 SW06 I SW input (direct port) for REV button
84 SW05 I SW input (direct port) for REALTIME CUE IN button
85 SW04 I SW input (direct port) for AUTO BEAT LOOP 8 button
86 SW03 I SW input (direct port) for AUTO BEAT LOOP 4 button
87 SW02 I SW input (direct port) for AUTO BEAT LOOP 2 button
88 SW01 I SW input (direct port) for AUTO BEAT LOOP 1 button
89 TEMPOR I SW input (A/D conversion port) for TEMPO SLIDER (2.5 V input)
90 TEMPO I SW input (A/D conversion port) for TEMPO SLIDER + direction: Vcc side, - direction: GND side
91 KEY0 I SW input (A/D conversion port) for PLAY/CUE/TRACK SEARCH L/TRACK SEARCH R/SERCH L/SEARCH R button
E
92 KEY1 I SW input (A/D conversion port) for FOLDER SEARCH +/FOLDER SEARCH -/QUICK RETURN button
93 KEY2 I SW input (A/D conversion port) for CALL </CALL >/CUE DELETE/CUE MEMORY/TEXT MODE/TIME MODE button
94 – I Not used (power supply 5 V)
95 – I Not used (power supply 5 V)
96 AVss − Ground (for A/D conversion port)
97 MODEL I Power supply 5 V DVD destination seeting
98 VREF − Reference voltage (for A/D conversion port)
99 AVcc − Power supply 5 V (for A/D conversion port)
100 – I Power supply 5 V

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BA50BC0WFP (SECB ASSY: IC57)


• Regulator IC (Built-in thermal shutdown protection, output variable type)

A Block Diagram Pin Function


GND(FIN)
No. Pin Name I/O Pin Function
1 CTL I Output switch control
Vref 2 VCC − Power supply
Driver
3 N.C. − Non connection
R2 4 OUT O Output
5 N.C. − Non connection
R1
FIN GND − Ground
TSD DCP

B 1 2 3 4 5
CTL Vcc N.C. OUT N.C.

NJM4558DX (JACK ASSY : IC801)


• DUAL OP-AMP IC (OP-AMP)

Block Diagram Pin Function


No. Pin Name I/O Pin Function
C 1 A OUTPUT O Output A
1 8 2 A -INPUT I Input A-
A
3 A +INPUT I Input A+
2 7
B 4 V- − Power supply -
3 6 5 B +INPUT I Input B+
6 B -INPUT I Input B-
4 5
7 B OUTPUT O Output B
8 V+ − Power supply +

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M63018FP (MAIN ASSY : IC102)


• Spindle Motor and 5ch Actuator Driver
A
Pin Arrangement (Top view)

Block Diagram

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Pin Function

130 CDJ-800MK2
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 XC3S50-4VQG100C-K (MAIN ASSY : IC302)


• FPGA IC
A
Pin Arrangement (Top view)

IO_L31N_1/VREF_1
IO_L31P_0/VREF_0
IO_L32N_0/GCLK7

IO_L32N_1/GCLK5
IO_L32P_0/GCLK6

IO_L32P_1/GCLK4
IO_L01P_0/VRN_0

IO_L01P_1/VRN_1
IO_L01N_0/VRP_0

IO_L01N_1/VRP_1
HSWAP_EN

IO_L31N_0

IO_L31P_1
PROG_B

VCCAUX
VCCO_0

VCCO_1
VCCINT
GND

GND

TMS

TDO
TCK
100 TDI

IO
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
B
IO_L01P_7/VRN_7 1 75 IO_L01N_2/VRP_2
2
Bank 0 Bank 1 74 IO_L01P_2/VRN_2
IO_L01N_7/VRP_7
GND 3 73 GND
IO_L21P_7 4 72 IO_L21N_2
IO_L21N_7 5 71 IO_L21P_2
VCCO_7 6 70 VCCO_2
Bank 7

Bank 2
VCCAUX 7 69 VCCINT
IO_L23P_7 8 68 IO_L24N_2
IO_L23N_7 9 67 IO_L24P_2
GND 10 66 GND
IO_L40P_7 11 65 IO_L40N_2
C
IO_L40N_7/VREF_7 12 64 IO_L40P_2/VREF_2
IO_L40P_6/VREF_6 13 63 IO_L40N_3/VREF_3
IO_L40N_6 14 62 IO_L40P_3
IO_L24P_6 15 61 IO_L24N_3
IO_L24N_6/VREF_6 16 60 IO_L24P_3
Bank 6

Bank 3
IO 17 59 IO
VCCINT 18 58 VCCAUX
VCCO_6 19 57 VCCO_3
GND 20 56 GND
IO 21 55 IO
IO_L01P_6/VRN_6 22 54 IO_L01N_3/VRP_3
IO_L01N_6/VRP_6 23 53 IO_L01P_3/VRN_3 D
M1 24 Bank 5 Bank 4 52 CCLK
M0 25 (no VREF, no DCI) (no VREF) 51 DONE
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
IO_L31N_4/INIT_B
IO_L32P_5/GCLK2
IO_L32N_5/GCLK3
IO_L32P_4/GCLK0
IO_L32N_4/GCLK1

IO_L01P_4/VRN_4
IO_L01P_5/CS_B

IO_L28P_5/D7

IO_L28N_5/D6

IO_L31P_5/D5
IO_L31N_5/D4

IO_L30P_4/D3
IO_L30N_4/D2

IO_L27P_4/D1
IO_L01N_5/RDWR_B

IO_L31P_4/DOUT/BUSY

IO_L27N_4/DIN/D0

IO_L01N_4/VRP_4
GND

GND
M2

VCCO_5

VCCO_4
VCCAUX

VCCINT

E
Figure 5 : VQ100 Package Footprint (top view). Note pin 1 indicator in top-left corner and logo orientation.

I/O: Unrestricted, general-purpose user I/O DUAL: Configuration pin, then possibl VREF: User I/O or input voltage reference for
22 12 7
user I/O bank

DCI: User I/O or reference resistor input for GCLK: User I/O or global clock buffer VCCO: Output voltage supply for bank
14
bank
8 input
8

CONFIG: Dedicated configuration pins JTAG: Dedicated JTAG port pins VCCINT: Internal core voltage supply (+1.2V)
7 4 4

0 N.C.: No unconnected pins in this package 10 GND: Ground 4 VCCAUX: Auxiliary voltage supply (+2.5V)

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Block Diagram

A
T
TFF1
T1 D Q

CE

CK
SR REV
DDR
MUX
TCE

T2 D Q
TFF2
B CE

CK
SR REV

Three-state Path

OFF1 VCCO
O1 D Q

CE
C
OTCLK1 Pull-Up ESD
CK
SR REV
DDR I/O
MUX Pin
OCE
Program- Pull-
O2 D Q mable ESD
Down
OFF2 Output DCI
CE Driver

OTCLK2 CK
SR REV
Keeper
D Latch
Output Path

IQ1 LVCMOS, LVTTL, PCI


Fixed
I D Q Delay
IFF1 Single-ended Standards
CE using VREF

ICLK1 VREF
CK Pin
ICE SR REV

Differential Standards
E
IQ2 I/O Pin
from
D Q
Adjacent
IFF2 IOB
CE

ICLK2 CK
SR REV
SR
REV Input Path

Note : All IOB signals communicating with the FPGA's internal logic have the option of inverting polarity.

F
Figure 1: Simplified IOB Diagram

132 CDJ-800MK2
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Block Diagram

Notes:
1. Options to invert signal polarity as well as other options that enable lines for various functions are not shown.
2. The index i can be 6, 7, or 8, depending on the slice. In this position, the upper right-hand slice has an F8MUX,
and the upper left-hand slice has an F7MUX. The lower right-hand and left-hand slices both have an F6MUX.
Figure 6 : Simplified Diagram of the Left-Hand SLICEM F

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K4S641632K-UC75 (MAIN ASSY : IC303)


• SDRAM (64Mbit)
A
Pin Arrangement (Top view)

Block Diagram

134 CDJ-800MK2
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Pin Function

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BU4230G (MAIN ASSY : IC304)


• RESET IC
A
Block Diagram Pin Function

Pin Number Pin Name


1 VOUT
2 VDD
3 GND
4 N.C.
5 CT
B

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DSPC56371AF180 (MAIN ASSY : IC701)


• DSP IC
Pin Arrangement (Top view) A

D
Pin Function
Pin No. Pin Name Pin No. Pin Name Pin No. Pin Name Pin No. Pin Name
1 SDO4_SDM_PC7 21 PF9 41 PLLP_VDD 61 FSR_PE1
2 IO_GND 22 SCAN 42 PLLP_GND 62 SCKT_PE3
3 IO_VDD 23 PF10 43 PLLD_GND 63 SCKR_PE0
4 SDO3_SDI2_PC8 24 IO_GND 44 PLLD_VDD 64 IO_VDD
5 SDO2_SDI3_PC9 25 IO_VDD 45 EXTAL 65 IO_GND
6 SDO1_PC10 26 TI0_PB0 46 PINIT_NMI 66 HCKT_PE5
7 SDO0_PC11 27 TI0_PB1 47 RESET_B 67 HCKR_PE2
8 CORE_VDD 28 CORE_GND 48 MODD_IRQD 68 CORE_GND
9 PF8 29 CORE_VDD 49 MODC_IRQC 69 ADO_PD1 E
10 PF6 30 TDO 50 MODB_IRQB 70 ADI_PD0
11 PF7 31 TDI 51 MODA_IRQA 71 CORE_VDD
12 CORE_GND 32 TCK 52 CORE_VDD 72 HCKR_PC2
13 PF2 33 TMS 53 CORE_GND 73 HCKT2_PC5
14 PF3 34 MOSI_HA0 54 SDO0_PE11 74 IO_GND
15 PF4 35 MISO_SDA 55 SDO1_PE10 75 IO_VDD
16 PF5 36 SCK_SCL 56 SDO2_SDI3_PE9 76 SCKR_PC0
17 IO_VDD 37 SS_HA2 57 SDO3_SDI2_PW8 77 SCKT_PC3
18 PF1 38 HREQ 58 SDO4_SDI1_PE7 78 FSR_PC1
19 PF0 39 PLLA_VDD 59 SDO5_SD10_PE6 79 FST_PC4
20 GND 40 PLLA_GND 60 FST_PE4 80 SDO5_SDI10_PC6
F

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PE8001A (MAIN ASSY : IC702)


• DAC IC
A Pin Arrangement (Top view)

Block Diagram

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Pin Function

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8. PANEL FACILITIES
8.1 PANEL FACILITES
A
1 4 5 2 3 6 7 8 9 10 11 12
8. CUE/LOOP DELETE button
Use to delete cue points and loop points from internal memory.
9. POWER OFF /ON  switch
30 This switch is located on the rear panel of the unit.
13
10. CUE/LOOP MEMORY button
14 Use to record cue points and loop points to internal memory .
11.CUE/LOOP CALL buttons (, )
Use to call cue points and loop points recorded in internal memory.
29 15
12.EJECT button ()
B When button is pressed, disc rotation stops and disc is
16 ejected fromport.
28
17 13.QUICK RETURN button/indicator
If this switch is set to ON when the JOG MODE is set to [VINYL],
pressing the surface of the Jog dial will cause play to return quickly
27
to the cue point.
14.VINYL SPEED ADJUST TOUCH/RELEASE dial
18 This dial control is used to adjust the deceleration speed from play to
26
full stop when the JOG MODE is set to [VINYL] and the jog dial
25 surface is pressed, and also the acceleration speed from full stop to
play when the user’s finger is removed from the surface of the jog
24 dial.
C 15.JOG MODE VINYL button/indicator
VINYL mode: The button indicator lights. When the surface of the
jog dial is pressed during playback, play stops, and if the jog dial is
23 22 21 20 19
then rotated, sound is produced in accordance with the degree of
rotation.
• The currently set jog mode is stored in memory even when power
is turned off.
1. LOOP IN/REALTIME CUE button/indicator CDJ mode: The above action does not occur when the jog dial is
Realtime cue pressed.
Loop-in point input 16.TEMPO control range selector button/indicator
2. LOOP OUT (OUT ADJUST) button/indicator (TEMPO ±10/WIDE)
Loop-out point input Each time the button is pressed, the variable range of the TEMPO
Loop-out point adjust adjust slider alternates (±10 %/WIDE). The button lights when [WIDE]
D is selected.
3. RELOOP/EXIT button/indicator
• When playing CDs, the variable during [WIDE] selection is ±100 %;
4. TIME MODE/AUTO CUE button when playing MP3, the variable range with [WIDE] is ±16 %.
TIME MODE:
17.MASTER TEMPO button/indicator
Eachtime the button is pressed, the display’s time display alternates
When pressed, the master tempo function alter nates ON/OFF.
between the current elapsed play time and the remaining play time
(REMAIN). 18. TEMPO adjust slider
When playing MP3, the REMAIN time may not display immediately, When moved toward the user (+ front), the track tempo increases,
depending on the track. and when moved away from the user (– rear), the tempo decreases.
• The current TIME MODE setting is retained in memory even when 19. Jog dial display
the power is turned off.
AUTO CUE: 20. Jog dial (+FWD/–REV)
When the button is held depressed for 1 second or more, the AUTO 21. Disc loading slot
E CUE mode is alternately enabled and disabled.
22. Forced eject hole
When the button is held depressed for 5 seconds or more, the AUTO
CUE level is toggled. 23. Play/pause indicator ()
• The current AUTO CUE on/off and AUTO CUE level settings are Lights during playback, and flashes during pause mode.
retained in memory even when power is turned off. 24. PLAY/PAUSE button ()
5. TEXT MODE button 25. CUE indicator
When this button is pressed, the TEXT display mode is enabled, and Lights when a Cue point is set. Flashes in pause mode.
each additional time the button is pressed, the display alternates
between track name, album name, and artist name.
26. CUE button
• To set to time display, press the TIME MODE/AUTO CUE button. Cue point setting
Back cue
6. Display Cue point sampler
7. FOLDER SEARCH buttons (← , →) 27. SEARCH buttons (, )
F
During MP3 playback, layered CD-ROM folder search will be per-
formed in the designated direction.

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28. TRACK SEARCH buttons ( ,


) A

29. Reverse button / indicator (REV)


When this button is pressed, its indicator lights and the unit is set to
reverse play.
30. AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8)
(1/8, 1/4, 1/2, 1/1)
When this button is pressed, auto loop play is performed based on
the track’s BPM (1 beat, 2 beats, 4 beats or 8 beats).
When a loop has been set manually, the button operates as a loop
shortening button. (1=1/8, 2=1/4, 4=1/2, 8=1/1).

Rear Panel B

31 32 33 34

36 35 C

31. AC inlet (AC IN)


Use the accessory power cord to connect this inlet to a standard AC
power outlet.

32. POWER OFF/ON switch


33. CONTROL connector
When the accessory control cord is used to connect this connector
to the corresponding CONTROL connector on a Pioneer DJ mixer,
the DJ mixer can be used to control the CD player for fader start play
and back cue.
D
Also, by connecting this connector to the CONTROL connector on
another Pioneer DJ CD player, automatic relay play can be performed.

34. DATA IN/OUT connector


When a commercially available miniplug cord (or the accessory con-
trol cord) is used to connect this jack to the same jack on another
CDJ-800MK2, recorded data such as cue points and loop points can
be copied from one player to the other .

35. AUDIO OUT L, R connectors


RCA-type analog audio output jacks.
E
36. DIGITAL OUT connector
RCA type coaxial digital output connectors used to connect a DJ
mixer or AV amplifier, CD player, etc., equipped with digital input
connectors. The digital outputs here support all DJ and other func-
tions, but only audio data is output (without subcodes; CD graphics
are not supported).

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Display Section
A
51 52 53 54 55 56 57 58

59 60 61 62 63
B

51. Track number/folder number display (TRK/FLD) Jog dial display


When playing an audio CD, the [TRK] indicator lights, and the two-
digit track number appears (01 to 99).
When playing MP3, [TRK] lights and the track number is displayed in
three digits (01 to 999). During folder search, the [FLD] indicator lights, 71
and a two-digit folder number is displayed (00 to 99). 72
52. Auto cue indicator (A.CUE) 73
Lights when auto cue is ON. 74
53. REMAIN indicator 75
This indicator lights to indicate that track’s remaining time is being
C displayed.
54. Time (minutes) display (M)
55. Time (seconds) display (S)
56. Frame display (F)
Seventy-five frames equal one second. 71. Operation display
This display shows the relative playing position, with one revolution
57. TEMPO display
equivalent to 135 frames. During playback, the display rotates, and it
Displays change in playing speed (tempo) caused by movement of
stops during pause mode.
the TEMPO adjust slider.
72. Cue point position indicator
58. Tempo control range display (WIDE)
Indicates position of cue points.
Lights when TEMPO ±10/WIDE button is set to [WIDE].
73. Audio memory status indicator
D 59. Playing address display
This indicator flashes during audio memory write, and lights when
To provided a quick grasp of the current track’s elapsed time and
writing has been sufficiently completed. When the indicator is flash-
remaining playing time, the entire track is shown as a bar graph scaled
ing, it may not be possible to record real time cue points. The indica-
over the entire width of the display.
to ralso flashes when memory insufficiency occurs due to scratch
• During elapsed time display, the bar graph’s indicator segments
operation.
turn on from left to right.
• During remaining time display, the bar graph indicator segments 74. Jog touch detection indicator
turn off from left to right. In VINYL mode, this indicator lights to indicate that the jog dial sur-
• When a track has less than 30 seconds of remaining play time, face has been touched.
the graph flashes slowly; when less than 15 seconds remain, the 75. VINYL mode indicator
flashing becomes quicker. Lights during VINYL mode.
60. Memory point display
If cue memory or loop memory has been recorded in the currently
E
playing track, its relative starting position is displayed here.
61. Dot matrix display (7x5 dots by 9 segments)
The dot matrix is used to display TEXT, guides and other information.
Text up to 48 characters can be displayed (text longer than 8 charac-
ters is scrolled).
62. BPM display (0 to 360 BPM)
This display shows the Beats-Per-Minute (BPM) of the currently play-
ing track (detection range 70 to 180 BPM). The automatic BPM coun-
ter may be unable to compute the correct BPM for some tracks.
63. Master tempo indicator (MT)
Lights when the master tempo function is ON.
F

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Lubricants and Glues list


A

Name Lubricants and Glues No. Remark


Dyefree GEM1036 (ZLX-ME413A) Refer to "2.4 SLOT-IN MECHANISM SECTION"
Grease GYA1001 (ZLB-PN397B) Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN MECHANISM SECTION"
Grease GYA1007 (ZLB-PN348P) Refer to "2.4 SLOT-IN MECHANISM SECTION", "2.3 CONTROL PANEL SECTION"

Cleaning
• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
Position to be cleaned Cleaning tools Remark
Pickup leneses Cleaning liquid : GEM1004
Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.5 DISASSEMBLY SECTION".
Cleaning paper : GED-008

144 CDJ-800MK2
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ORDER NO.
RRV3475
COMPACT DISC PLAYER

CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

CDJ-800MK2 WAXJ5 AC 220 to 240 V

¶ This service manual should be used together with the following manual(s):
Model No. Order No. Remarks

CDJ-800MK2/KUCXJ RRV3364

¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
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1. CONTRAST OF MISCELLANEOUS PARTS


A NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference jNos. indicate the pages
p and Nos. in thef service manual y for the base model.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
• When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω → 56 × 101 → 561 ........................................................ RD1/4PU 5 6 1 J
47k Ω → 47 × 103 → 473 ........................................................ RD1/4PU 4 7 3 J
0.5 Ω → R50 ..................................................................................... RN2H R 5 0 K
B 1Ω → 1R0 ..................................................................................... RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω → 562 × 101 → 5621 ...................................................... RN1/4PC 5 6 2 1 F

CONTRAST TABLE
CDJ-800MK2/WAXJ5 and CDJ-800MK2/KUCXJ are constructed the same except for the following :
Part No.
Ref.
No. Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks
/KUCXJ /WAXJ5
PCB ASSEMBLIES
NSP DISP Assy DWM2234 DWM2233
C P11-2 AC IN Assy DWR1430 DWR1429 ∗1

PACKING SECTION
P9-1 AC Power Cord ADG7021 ADG7079
P9-4 Operating Instructions (English) DRB1401 Not used
P9-4 Operating Instructions (English, Chinese) Not used DRB1403
P9-12 Packing Case DHG2595 DHG2597
P9-13 NSP Warranty Card ARY7043 Not used

P9-14 NSP Label DRW2311 VRW1629

EXTERIOR SECTION
P11-10 Fuse(T1.6 A) AEK7075 Not used
P11-10 Fuse(T0.8 A) Not used REK1021
D
P11-17 Power Transfomer DTT1204 DTT1203
NSP Chassis DNK4518 DNK4520
P11-38 Laser Caution(7L) DRW2308 Not used

P11-38 Caution Label(CHK) Not used DRW2177


NSP CCC S&E Label Not used DRW2310
P11-39 NSP Serial Label DRW2311 VRW1629

∗1 : Refer to “ 7 CONTRAST OF PCB ASSEMBLIES ”

CONTRAST OF PCB ASSEMBLIES


E
E F AC IN ASSY
DWR1429 and DWR1430 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWR1430 DWR1429
AC Inlet 1P XKP3042 XKP3041

2
CDJ-800MK2
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ORDER NO.
RRV2690
CDJ-800

COMPACT DISC PLAYER

CDJ-800
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks

CDJ-800 KUCXJ AC120V


CDJ-800 WYXJ AC220-240V

For details, refer to "Important symbols for good services" .

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
T-ZZR OCT. 2002 2002 printed in Japan
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SAFETY INFORMATION
A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
B Health & Safety Code Section 25249.6 – Proposition 65

NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement par ts must
be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS


OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
The following check should be performed for the
continued protection of the customer and ser vice SHOCK HAZARD AND MUST BE CORRECTED BEFORE
technician. RETURNING THE APPLIANCE TO THE CUSTOMER.

LEAKAGE CURRENT CHECK


Measure leakage current to a known earth ground (water 2. PRODUCT SAFETY NOTICE
pipe, conduit, etc.) by connecting a leakage current tester Many electrical and mechanical parts in the appliance
such as Simpson Model 229-2 or equivalent between the have special safety related characteristics. These are
D
earth ground and all exposed metal parts of the appliance often not evident from visual inspection nor the protection
(input/output terminals, screwheads, metal overlays, control afforded by them necessarily can be obtained by using
shaft, etc.). Plug the AC line cord of the appliance directly replacement components rated for voltage, wattage, etc.
into a 120V AC 60Hz outlet and turn the AC power switch Replacement parts which have these special safety
on. Any current measured must not exceed 0.5mA. characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
Reading should in this Service Manual.
Leakage not be above The use of a substitute replacement component which does
Device current 0.5mA
tester not have the same safety characteristics as the PIONEER
under
E test recommended replacement one, shown in the parts list in
Test all this Service Manual, may create shock, fire, or other hazards.
exposed metal Product Safety is continuously under review and new
surfaces
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Also test with
plug reversed Earth Service Manual may be obtained at a nominal charge from
(Using AC adapter ground PIONEER.
plug as required)

AC Leakage Test
F

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IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER DIODE CHARACTERISTICS A
LASER OF CLASS 1.
MAXIMUM OUTPUT POWER: 5 mW
SERVICING OPERATION OF THE APPARATUS
WAVELENGTH: 780 – 785 nm
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.

WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.

B
LABEL CHECK
CDJ-800 WYXJ : Types Only

Additional Laser Caution


D
1. Laser Interlock Mechanism
The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor, and
the design prevents laser diode oscillation when the switch
is not in LPS1 terminal side (when the mechanism is not
clamped and LPS1 signal is high level.) Thus, the interlock
will no longer function if the switch is deliberately set to LPS1
terminal side. ( if LPS1 signal is low level ).
In the test mode∗ the interlock mechanism will not function.
Laser diode oscillation will continue, if pin 9 of TA2153FN
Bottom Plate (IC118)on the MAIN ASSY is connected to GND,
or pin 10 of IC118 (LDON) is connected to low level E
(ON), or else the terminals of Q110 are shorted to each
other (fault condition).

2. When the cover is opened, close viewing of the objective


lens with the naked eye will cause exposure to a Class 1
laser beam.

∗ : Refer to page 53.


Printed on the Bottom Plate

CDJ-800 3
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[ Important symbols for good services ]


In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning
B For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws


To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts


Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
C ones should be used.

[ NOTES ON SERVICING ]
7 CLEARNING
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
D
Position to be cleaned Cleaning tools

Pickup leneses Cleaning liquid : GEM1004


Cleaning paper : GED-008

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CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
A
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM....................................................................................................................................16
3.2 OVERALL WIRING DIAGRAM .................................................................................................................18
3.3 MAIN ASSY(1/2).......................................................................................................................................20
3.4 MAIN ASSY(2/2).......................................................................................................................................22
3.5 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................24
3.6 MFLB, SLMB and KSWB ASSYS.............................................................................................................26
B
3.7 JFLB, SLDB and JOGB ASSYS ...............................................................................................................28
4. PCB CONNECTION DIAGRAM ......................................................................................................................35
4.1 MAIN ASSY ..............................................................................................................................................36
4.2 AC IN and TRNS ASSYS..........................................................................................................................38
4.3 SECB, REGB and SLMB ASSYS .............................................................................................................40
4.4 MFLB and KSWB ASSYS.........................................................................................................................42
4.5 SLDB, JOGB and JFLB ASSYS ...............................................................................................................46
5. PCB PARTS LIST ............................................................................................................................................50
6. ADJUSTMENT ................................................................................................................................................54
7. GENERAL INFORMATION .............................................................................................................................55
7.1 DIAGNOSIS..............................................................................................................................................55
7.1.1 SERVICE MODE ...................................................................................................................................55 C
7.1.2 POWER ON SEQUENCE......................................................................................................................60
7.1.3 DISASSEMBLY......................................................................................................................................62
7.2 PARTS ......................................................................................................................................................65
7.2.1 IC ...........................................................................................................................................................65
7.2.2 DISPLAY ................................................................................................................................................75
8. PANEL FACILITIES .........................................................................................................................................76

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1. SPECIFICATIONS
A

1. General 2. Audio section


System .............................. Compact disc digital audio system Frequency response .................................4 Hz to 20 kHz
Power requirements ......................... (KUCXJ)AC 120 V, 60 Hz Signal-to-noise ratio ...................115 dB or more (JEITA)
Power requirements ...............(WYXJ)AC 220 -240V, 50/60 Hz Distortion ..............................................0.006% (JEITA)
Power consumption ............................................ (KUCXJ)18 W 3. Accessories
Power consumption ..............................................(WYXJ)21 W ÷ Operating instructions ............................................. 1
Operating temperature ...................................... +5°C to +35°C ÷ Power cord ............................................................... 1
Operating humidity ................................................ 5% to 85% ÷ Audio cable ............................................................. 1
(There should be no condensation of moisture.) ÷ Control cord............................................................. 1
Weight ............................................................. 3.9 kg (8.6 lb) ÷ Forced eject pin ............................................. 1
B
Dimensions .................... 305 (W)x 344.1 (D) x 108.5 (H) mm (housed in a groove in the bottom panel)
12 - 5/8 (W) x 13 -17/32 (D) x 4 - 1/4 (H) in ÷ Warranty(KUCXJ) ................................................... 1

NOTE:
Specifications and design are subject to possible
modification without notice.

C
Accessories

Audio Cable Forced Fject Pin


Power Cord
(VDE1052) L=1.5m (housed in a groove in
(ADG1154 : WYXJ)
(ADG7021 : KUCXJ) the bottom panel)
(DEX1008)

Control Cord
D (PDE-319) L=1 m

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CDJ-800 7
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2. EXPLODED VIEWS AND PARTS LIST


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING

4
8
C
5
3 9

13
10

D KUCXJ type
only

11

E
12

14

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PACKING parts List


Mark No. Description Part No. Mark No. Description Part No.
> 1 AC Power Cord See Contrast table(2) 9 Sheet RHX1006
10 Push Rod DEX1008 A
2 Control Cord PDE-319
3 Audio Cord VDE1052
4 Operating Instructions See Contrast table(2) 11 Pad A DHA1555
5 Polyethylene Bag Z21-038 12 Packing Case See Contrast table(2)
NSP 13 Warranty Card See Contrast table(2)
6 Pad B DHA1556 NSP 14 Label VRW1629
7 Pad C DHA1557
8 Pad D DHA1558

(2) CONTRAST TABLE


CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
B
Part No.
Mark No. Symbol and Description
KUCXJ WYXJ
> 1 AC Power Cord ADG7021 ADG1154
4 Operating Instructions (KUCXJ) DRB1333 Not used
4 Operating Instructions (WYXJ) Not used DRB1332
12 Packing Case DHG2291 DHG2290
NSP 13 Warranty Card ARY7043 Not used

CDJ-800 9
7
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2.2 EXTERIOR SECTION

A Refer to "2.3 CONTROL PANEL SECTION".


32

7 33
B
D F 37
32
B
A
WYXJ type only
33
8
9 31
4 D
3
C G
33 32
33 32 29
C 10 E 30
11
12 13 33

15 16 G 6
A
F
28
I
B
33 G
5 36 33
15 14
E 27
16 E
33
16
33
33
18 2 B
15 33
D
17 H C

15 26
16

Refer to "2.4 SLOT-IN MECHANISM


33 33
SECTION". 33

19 I
19
33
35 35
33 25

E 1
A
20
D 24
C
H 22 33

21 33

23 32

33
F
33

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EXTERIOR SECTION parts List


Mark No. Description Part No. Mark No. Description Part No.
1 MAIN Assy DWG1563 20 25P F•F•C/60V DDD1223
A
2 AC IN Assy See Contrast table(2)
3 TRNS Assy DWR1364 NSP 21 Silicon Rubber D5 L DEB1456
4 SECB Assy DWR1361 22 Bottom Cushion S4 DEC2506
5 REGB Assy DWR1362 23 Bottom Plate P DNH2531
24 Bottom Plate M DNH2546
6 SLMB Assy DWS1322 25 Earth Plate DNH2532
7 19P F•F•C/60V DDD1222
8 Caution Label See Contrast table(2) NSP 26 Chassis See Contrast table(2)
9 Caution Label HE See Contrast table(2) > 27 FU11 Fuse See Contrast table(2)
10 Earth Lead Unit PDF1104 28 Power Knob DAC2073
29 Heat Sink DNG1086
B
11 Mecha Plate DNH2339 30 Trans Plate DNH2529
NSP 12 Cord with Plug DE010VF0
13 Earth Spring DBH1398 > 31 T21 Power Transformer See Contrast table(2)
14 Connector Assy PG03KK-E22 32 Screw BBZ30P080FMC
15 Damper CNV6011 33 Screw BPZ30P080FZK
34 ......
16 Float Spring G5 DBH1494 35 Screw IPZ30P100FMC
NSP 17 Slot-in Mecha S4 Assy DXA1946
18 Lead Card 16P DDD1221 36 Screw PMA30P060FMC
19 Insulator Assy DXA1945 37 Screw BBZ40P060FMC

C
(2) CONTRAST TABLE
CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
Part No.
Mark No. Symbol and Description
KUCXJ WYXJ
2 AC IN Assy DWR1366 DWR1363
8 Caution Label Not used VRW1094
9 Caution Label HE Not used PRW1233
NSP 26 Chassis DNK4060 DNK4059
> 27 FU11 Fuse (1.6A/125V) REK1077 Not used
D
> 27 FU11 Fuse (T800mA/L250V) Not used REK1021
> 31 T21 Power Transformer DTT1169 DTT1168

CDJ-800 11
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2.3 CONTROL PANEL SECTION

A
* 1 Lubricaing oil : ZLB-PN397B
26

27
9
8 10
B

29

11 28

24 30

49 49
C

49
A 31 32
17
35

35 34
15
14 21 13-2/2
16 20 36
18 22 34
13-1/2 35 46
23 37
D
12
1 F 19 D
46

* 1 1
46
*
2 H 45 *1 *311
46 46

C 46 46
38
B *1
46
46
A
*1
46
E
46 46
C
*1 * 1
46
39 3
46 40 49
41 44 I
4
J 42 47 D

23 46
25 43 46
5

46 K 46
48
F *1

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CONTROL PANEL SECTION parts List


Mark No. Description Part No.
1 MFLB Assy DWG1564
A
2 KSWB Assy DWS1321
3 JFLB Assy DWG1565
4 SLDB Assy DWS1323
5 JOGB Assy DWG1566

6 Display Panel DAH2139


7 RELOOP Guard DNK4057
8 Control Panel DNK4054
9 QR Guard DNK4058
10 Rotary Knob C DAA1143

B
11 Slide Knob DAC2067
12 PLAY Knob DAC2059
13 SET Knob (EJECT) DAC2060
14 REVERSE Knob DAC2068
15 AUTO BEAT LOOP Knob DAC2069

16 LOOP Knob DAC2066


17 TIME MODE Knob DAC2065
18 RELOOP Knob DAC2064
19 TEMPO Knob DAC2061
20 QUICK RETURN Knob DAC2070
C

21 CALL Knob DAC2062


22 VINYL Knob DAC2063
23 Earth Plate (CU) DBK1224
24 Slide Sheet 1C DAH1988
25 Vessel Sheet DEC2495

26 JOG B DNK4068
27 JOG Panel DAH2182
28 JOG Assy-S DXX2521
29 JOG Plate DAH2052 D
30 JOG A DNK4067

31 Roller A Assy DXB1773


32 SW Ring DNK4070
33 ......
34 SW Cushion HH48 DEC2523
35 SW Spring DBH1514

36 Sheet SW DSX1060
37 JOG Stay Assy DXB1774
38 JOG Holder DNK4069 E
39 13P F•F•C/60V DDD1220
40 Arm Spring DBH1503

41 D Gear DNK4066
42 ENC Plate DEC2498
43 Gear Arm DNK4065
44 Connector Assy PF04PP-B07
45 Cord Clamper RNH-184

46 Screw BPZ30P080FZK
47 Screw BPZ20P060FMC F
48 Screw IPZ30P100FMC
49 Screw PBA1062

CDJ-800 13
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2.4 SLOT-IN MECHANISM SECTION

A
Paint grease the inner
surface of the wall.
Grease
(ZLB-PN397B)
13
11

32
22
10
Paint on side of axle. 21
33 9
23 12

7 Grease
Grease 16
B (ZLB-PN397B)
(ZLB-PN397B)

15 17

Paint grease
Paint grease the
the inner
inner
surface ofofthe
surface wall.
the wall.

8 Dyefree
Dyefree
C
(ZLX-ME413A)
(ZLX-ME413A) Grease
(ZLB-PN397B)
18

19 1

20 24
To MAIN Assy
14 28
2

D
4

25

5 3

25
E 6

27

26

26 31 30

30
F 29

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SLOT-IN MECHANISM SECTION parts List


Mark No. Description Part No.
1 Connector Assy DKP3522
A
2 Spacer Por (T3) DEB1566
3 Float Base S4 Assy DXB1772
4 Front Sheet DED1132
5 Vessel Cushion A DEC2455

6 Vessel Cushion B DEC2456


7 Clamp Spring DBH1374
8 Guide Spring DBH1375
9 SW. Lever Spacer (Pet) DEC2420
10 Clamp Magnet DMG1009

B
11 Yoke S4 DNH2528
12 Loading Lever DNK3406
13 Main Cam DNK3407
14 Disc Guide DNK3478
15 Clamp Arm DNK3576

16 Loading Base Assy-S DEA1022


17 Eject Lever DNK3684
18 Lever AP DNK3835
19 Lever BP DNK3836
NSP 20 Worm Gear DNK3410
C

21 Loading Gear DNK3409


22 Drive Gear DNK3565
23 Clamper S4 DNK4072
NSP 24 DC Motor DXM1173
25 Vessel Cushion C DEC2457

26 Float Rubber S4 DEB1568


27 CD Mechanism DXA-DA114
28 DC Motor Assy-S DXX2510
29 Connector Assy (6P) PF06PP-B25 D
30 Screw DM DBA1104

31 Screw BBZ20P040FMC
32 Centering Guide DNK4073
NSP 33 Loading Base DNK3637

CDJ-800 15
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM


3.1 BLOCK DIAGRAM
A

A MAIN ASSY IC109


K4S281632C-TC1H
SDRAM
LR Clock Audio
CD MECHANISM 50MHz BCK
CN113 Data
(16P) AOUT
9 4
RFO 25 38 RFI 8 83
A-F A-F
PICKUP IC118
ASSY LRCK IC102
14 7 TA2153FN 5 85 PDC101A
RF AMP TEO 14 46 TEI ASIC
IC110 BCK
FEO 17 43 FEI 7 84
TC9495F O_SDATA
B SERVO 88 67 60
PROCESSOR 25MHz 25MHz
T+,T- T+,T-
F+,F- 1 F+,F- 11
18 48 FOO
4 14 19 49 TRO
SLED – IC119
+ SL+
MOTOR M 3 6 LA6562
SL- BTL DRIVER 78
4 7
SP-
2 8 Parallel data
SPINDLE – BUS0 16MHz
+ SP+
MOTOR M 1 9 BUS1
BUS2
CN111 4 5 BUS3
(6P)
25MHz 25MHz
61 11 55

IC113 IC112 SDOO 4


PD3442B8 IC117
BR24C64F XCA56367PV150
C EEPROM SYSTEM CONTROL
MICROCOMPUTER DSP
ADO 27

28

IC122
16MHz
M51957BFP
CN122 RESET IC
(25P)
2 1

LO- LO+ Clock Serial data in


Enable data out
24 25
CN53
(25P) CONTROL
LO-
2 DATA IN/OUT
LOADING – + LO+ DIGITAL OUT MODE SW
MOTOR M 1
D NORMAL— DJ
CN54
D SECB ASSY
CN22 CN51 V+7B
(11P) CN56
C (11P)
11
V+7B

V+11B
11
V+11B CN55
(3P)
(19P)

TRNS ASSY 9 9

T21 PT V+5D V+7A CN1901


(3P)
CN52 LOADING PHASE SW
(6P)
1 3 4 5

E
1 2
CN11 1 3 4 5
J91 G SLMB ASSY
B (6P)

AC IN ASSY IC91 IC92


BA05T PQ15RW11
REG. REG.

AN11
1 2
E REGB ASSY
LIVE NEUTRAL

AC IN

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CN110
ONLY DESIGNER USER

IC103 (1/2)
NJM4558MD
2
IC104 1 AUDIO
3 L OUT
2 PE8001A 16
DAC
C
DIGITAL
OUT
16MHz

F MFLB ASSY 4MHz

IC501
Serial data
Latch clock IC502
UPD16306B
V501
MAIN FL
J SLDB ASSY D
PD5848A FL DRIVER
DISPLAY
MICROCOMPUTER
CN501
(19P)
PANEL KEY
CN503
(11P) CN1503
CN502 (11P) Slider
CN500 PANEL KEY VR
(6P) (13P)

Serial data

CN1502 CN600
(6P) (13P)
PANEL KEY
IC601 V601
E
UPD16306B
FL DRIVER JOG FL
SHEET SW
H KSWB ASSY
CN601
(4P)
I JFLB ASSY CN602
(3P)

CN1601
(4P)

K JOGB ASSY
F
JOG ENCODER

CDJ-800 17
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3.2 OVERALL WIRING DIAGRAM

A
G SLMB ASSY
(DWS1322)

LOADING MOTOR
ASSY-S
DXX2510

CD MECHANISM
(DXA-DA114)

A A 1/2- A 2/2
MAIN ASSY
(DWG1563)
AKP7032 (KUCXJ)
BKP1046 (WYXJ)
D

AC POWER CORD
(KUCXJ : ADG7021)
(WYXJ : ADG1154)

B AC IN ASSY
(KUCXJ : DWR1366) C TRNS ASSY
(DWR1364)
(WYXJ : DWR1363)

REGB ASSY
E (DWR1362)
F

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Note : When ordering service parts, be sure to refer to A


"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

H KSWB ASSY (DWS1321)

D J SLDB ASSY
(DWS1323)
SECB ASSY B
(DWR1361)

F MFLB ASSY (DWG1564)


C

I JFLB ASSY (DWG1565)

E
K JOGB ASSY
(DWG1566)

CDJ-800 19
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3.3 MAIN ASSY(1/2)

A
A 2/2 DSS1139

ONLY
DESIGNER
USER

B A 2/2

A 2/2

A 2/2

A 2/2
C

ONLY
A 2/2 DESIGNER
(AD)
USER
(AD)

A 2/2 (D) (AD)


(D)

(AD)

D A 2/2

(AD)

E
(AD)

F
A 2/2
A 1/2
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A 1/2 MAIN ASSY A


(DWG1563)

A 2/2

(AD)

6
B

A 2/2

8
(RF)

(T)

C
(F)
(T)
(RF)

(F)

3
D

1
(T)

(F)
(F)
(T)
2
(T)
TO CD MECHANISM

4
(T)

(T)
7 A 2/2
(F)
(T)
(T)
(F)

(RF)
: RF SIGNAL ROUTE
5 (AD) F
: AUDIO DATA SIGNAL ROUTE
(D)
: DIGITAL OUT SIGNAL ROUTE
(F)
: FOCUS SERVO SIGNAL ROUTE
TO CD MECHANISM
(T)
: TRACKING SERVO SIGNAL ROUTE A 1/2
CDJ-800 21
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3.4 MAIN ASSY(2/2)

A A 1/2

A 2/2
(AD)
MAIN ASSY
(DWG1563)

(AD)
B

GND

GND

GND

GND
A 1/2 GND

GND

(AD)

GND

GND

C GND

GND

A 1/2
A 1/2
GND
GND
GND

GND

GND

GND

GND

GND

A 2/2
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A 1/2 A

A 1/2

(AD)

(D) (D)
(D)

A 1/2

A 1/2 C
A 1/2

A 1/2
A 1/2

D CN53

: AUDIO SIGNAL ROUTE


(AD)
: AUDIO DATA SIGNAL ROUTE
(D) F
: DIGITAL OUT SIGNAL ROUTE

: The power supply is shown with the marked box.


A 2/2
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3.5 AC IN, TRNS, SECB and REGB ASSYS

B AC IN ASSY C TRNS ASSY (DWR1364)


(KUCXJ : DWR1366)
(WYXJ : DWR1363)
FU11
KUCXJ: 1.6A/125V (REK1077)
WYXJ: T800mA/L250V (REK1021)

LIVE

B
NEUTRAL
AC POWER CORD
KUCXJ: ADG7021
WYXJ: ADG1154

KUCXJ: DTT1169
WYXJ: DTT1168

E • NOTE FOR FUSE REPLACEMENT


CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.

B C
24 CDJ-800
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D SECB ASSY (DWR1361) : The power supply is shown with the marked box.
A

E REGB ASSY (DWR1362)

A 2/2 CN122
C

G
CN1901

CN501

E
F

D E
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3.6 MFLB, SLMB and KSWB ASSYS

A
F MFLB ASSY (DWG1564)

MFLB ASSY
Switches

F I CN6001 D CN56

F
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G SLMB ASSY (DWS1322) A

H KSWB ASSY (DWS1321)

D
CN55

B
KSWB ASSY
Switches
S1503 : TRKB
S1504 : TRKF
S1501 : SCNB
S1502 : SCNF
S1505 : CUE
S1506 : PLAY

CN1503
J

: The power supply is shown with the marked box.


F G H
CDJ-800 27
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3.7 JFLB, SLDB and JOGB ASSYS

I JFLB ASSY (DWG1565)

D
CN500
F

I
28 CDJ-800
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A
J SLDB ASSY (DWS1323)

CN503
B

F
C

SLDB ASSY
Switches
S1554 : EJECT
S1553 : VINYL
S1552 : TEMPO
S1551 : MT D

K JOGB ASSY (DWG1566)

F
: The power supply is shown with the marked box.

I J K
CDJ-800 29
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Waveforms

A
A 1/2 MAIN ASSY
1 IC118-28 pin (RFO) 4 IC118-14 pin (TEO) 6 IC110-12 pin (SBOK)
V: 500mV/div. H: 100nS/div. V: 0.5V/div. H: 1mS/div. V: 5V/div. H: 1mS/div.
2 IC118-25 pin (ARF) • Mode: STD 5 IC113-1 pin (T+) • Mode: SR
V: 500mV/div. H: 100nS/div. 905 play V: 1V/div. H: 1mS/div. Single jump (reverse side only)

4
1

5
2
B

1 IC118-28 pin (RFO) 4 IC118-14 pin (TEO) 6 IC110-12 pin (SBOK)


V: 200mV/div. H: 100nS/div. V: 1V/div. H: 0.5S/div. V: 5V/div. H: 0.5S/div.
2 IC118-25 pin (ARF) • Mode: STD 5 IC113-1 pin (T+)
V: 200mV/div. H: 100nS/div. RW play V: 2V/div. H: 0.5S/div. • Mode: Start up

4
1
5
C

2 6

3 IC118-16 pin (FEO) 4 IC118-14 pin (TEO) 7 IC119-33 pin (SLV)


V: 0.5V/div. H: 5mS/div. V: 1V/div. H: 2mS/div. V: 1V/div. H: 2mS/div.
• When pressing the remote control unit in the test mode 5 IC113-1 pin (T+) 8 IC114-1 pin (HK)
(7+TM) V: 2V/div. H: 2mS/div. V: 1V/div. H: 2mS/div.
• Mode: 16MF
D 4 16 track
Multi-jump
forward
5

4 IC118-14 pin (TEO) 4 IC118-14 pin (TEO) 7 IC119-33 pin (SLV)


V: 0.5V/div. H: 5mS/div. Mode: T-OPEN V: 1V/div. H: 0.2S/div. V: 1V/div. H: 0.2S/div.
5 IC113-1 pin (T+) 8 IC114-1 pin (HK)
E V: 2V/div. H: 0.2S/div. V: 1V/div. H: 0.2S/div.
• Mode: FS-F
4 Track 1 to
16 search

8
F

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Voltages

A 1/2 MAIN ASSY A


IC110 (TC9495F-P) IC112 (PD3442A8) IC117 (XCA56367PV150)
Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V)
1 5 61 0-5 1 3.3 61 2.5 1 0-3.3 61 0 121 0-3.3
2 5 62 5 2 0-5 62 5 2 0-3.3 62 0 122 0-3.3
3 0-5 63 0 3 0-5 63 0-5 3 0 63 3.3 123 0-3.3
4 0 64 5 4 0-5 64 0 4 0-3.3 64 3.3 124 0-3.3
5 0-5 65 0 5 0-5 65 0 5 0-3.3 65 3.3 125 0-3.3
6 0 66 0 6 0-5 66 2.6 6 0-3.3 66 0 126 1.8
7 0-5 67 0 7 0-5 67 2.6 7 0-3.3 67 0-3.3 127 0
8 0-5 68 5 8 0-5 68 5 8 3.3 68 0-3.3 128 0-3.3
9 0 69 5 9 0-5 69 0-5 9 0 69 3.3 129 3.3
10 0 70 5 10 0-5 70 0 10 0-3.3 70 3.3 130 0 B
11 0-5 71 0 11 0 71 0-5 11 0-3.3 71 0 131 0-3.3
12 0-5 72 0 12 0-5 72 0-5 12 0-3.3 72 0-3.3 132 0-3.3
13 0-5 73 0 13 0-5 73 5 13 0-3.3 73 0-3.3 133 0-3.3
14 5 74 0 14 0-5 74 5 14 0-3.3 74 3.3 134 0-3.3
15 0 75 5 15 0-5 75 5 15 0-3.3 75 0 135 0-3.3
16 0-5 76 5 16 0-5 76 5 16 0-3.3 76 0-3.3 136 0-3.3
17 0-5 77 0 17 0-5 77 0 17 0-3.3 77 0-3.3 137 0-3.3
18 0-5 78 2.2 18 0-5 78 0 18 1.8 78 0-3.3 138 0-3.3
19 0-5 79 2.3 19 0-5 79 0 19 0 79 0-3.3 139 0
20 0-5 80 5 20 0-5 80 0-5 20 3.3 80 3.3 140 3.3
21 0-5 81 0 21 0-5 81 0-5 21 0 81 0 141 3.3
22 0-5 82 0 22 0 82 0-5 22 0 82 0 142 3.3
23 5 83 0 23 0-5 83 0-5 23 0 83 0 143 0-3.3 C
24 0 84 0 24 0 84 0-5 24 0 84 0 144 0-3.3
25 4.2 85 0 25 0 85 0-5 25 3.3 85 0
26 2.1 86 0 26 0 86 0-5 26 0 86 3.3
27 5 87 5 27 0 87 0-5 27 0-3.3 87 0
28 0-5 88 5 28 0 88 0-5 28 0-3.3 88 0
29 2.1 89 5 29 0 89 0-5 29 3.3 89 0
30 2.1 90 0-5 30 0 90 0-5 30 3.3 90 0
31 2.1 91 0-5 31 0 91 0-3.3 31 0-3.3 91 1.8
32 2.1 92 0-5 32 0 92 0-5 32 0-3.3 92 0
33 2.1 93 0-5 33 0 93 0 33 0-3.3 93 0
34 2.1 94 5 34 0 94 0-5 34 0 94 0
35 1.6 95 0 35 5 95 0-5 35 0 95 3.3
36 0 96 0-5 36 0-5 96 0-5 36 0 96 0 D
37 2.1 97 0-5 37 0-5 97 0-5 37 0 97 0
38 2.1 98 5 38 0-5 98 0-5 38 3.3 98 0
39 5 99 5 39 0-5 99 0-5 39 0 99 0
40 2.6 100 0-5 40 0-5 100 0-5 40 0 100 0-3.3
41 3.3 41 0-5 41 0 101 0-3.3
42 2.6 42 0-5 42 0 102 0-3.3
43 2.1 43 0-5 43 0 103 3.3
44 2.6 44 0 44 0-3.3 104 0
45 2.1 45 0-5 45 1.8 105 0-3.3
46 2.1 46 0-3.3 46 0 106 0-3.3
47 1-4.2 47 0 47 0 107 0-3.3
48 2.1 48 0 48 0 108 0-3.3
49 2.1 49 0-5 49 3.3 109 0-3.3 E
50 2.1 50 0-5 50 0 110 0-3.3
51 0-5 51 0-3.3 51 3.3 111 3.3
52 0-5 52 0-5 52 3.3 112 0
53 0-5 53 0-5 53 0 113 0-3.3
54 2.1 54 0-5 54 0 114 0-3.3
55 2.3 55 0-5 55 1.6 115 0-3.3
56 4.2 56 0-5 56 1.8 116 0-3.3
57 5 57 0 57 3.3 117 0-3.3
58 0-5 58 0-5 58 0 118 0-3.3
59 5 59 0-5 59 0 119 3.3
60 0-5 60 0 60 0 120 0

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A A 1/2 MAIN ASSY A 2/2 MAIN ASSY


IC109
IC118 (TA2153FN) IC119 (LA6565) IC102 (PDC101A) IC104 (PE8001A) (K4S281632C-TC1H)
Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V)
1 5 1 0-5 1 3.3 61 0 121 0-3.3 1 0-3.3 1 3.3
2 0-5 2 0-5 2 0 62 0 122 0-3.3 2 0-3.3 2 0-3.3
3 2.1 3 7.2 3 0-3.3 63 0-3.3 123 0-3.3 3 0-3.3 3 3.3
4 2.2 4 3.3 4 0-3.3 64 0-3.3 124 0-3.3 4 1.8 4 0-3.3
5 2.2 5 3.3 5 0-3.3 65 0-3.3 125 3.3 5 1.8 5 0-3.3
6 2.1 6 3.3 6 0-3.3 66 0-3.3 126 0 6 3.5 6 0
7 2.4 7 3.3 7 0-3.3 67 0-3.3 127 3.3 7 0 7 0-3.3
8 0 8 2.5 8 0 68 0 128 0 8 5 8 0-3.3
9 0-5 9 4.2 9 3.3 69 3.3 129 0-3.3 9 5 9 3.3

B 10 0-5 10 0 10 0-3.3 70 3.3 130 1.3 10 0 10 0-3.3


11 1.9 11 3.7 11 0-3.3 71 3.3 131 0-3.3 11 2.5 11 0-3.3
12 4.2 12 3.7 12 0-3.3 72 0 132 0-3.3 12 0 12 0
13 2.1 13 3.9 13 0-3.3 73 0 133 0-3.3 13 0-5 13 0-3.3
14 2.1 14 3.5 14 3.3 74 0-3.3 134 0-3.3 14 0 14 3.3
15 2.6 15 7.2 15 0 75 0-3.3 135 0 15 5 15 0-3.3
16 2.1 16 2.2 16 3.3 76 0-3.3 136 0-3.3 16 0-5 16 0-3.3
17 2.1 17 2.1 17 0 77 0-3.3 137 0-3.3 17 0 17 0-3.3
18 0 18 2.2 18 0 78 0-3.3 138 0-3.3 18 2.5 18 0-3.3
19 2.1 19 2.1 19 0-3.3 79 0-5 139 0-3.3 19 0 19 0-3.3
20 2.7 20 2.1 20 0-3.3 80 0-5 140 0-3.3 20 5 20 0-3.3
21 3.3 21 2.1 21 0-3.3 81 0 141 0-3.3 21 0-5 21 0-3.3
22 2.6 22 1.9 22 0 82 3.3 142 0 22 5 22 0-3.3
C 23 1.9 23 2.1 23 0-3.3 83 0-5 143 0 23 0 23 0-3.3
24 2.1 24 2.1 24 3.3 84 0-5 144 3.3 24 5 24 0-3.3
25 2.1 25 1.1 25 0 85 0-5 25 5 25 0-3.3
26 5 26 1.8 26 0-3.3 86 0 26 0-5 26 0-3.3
27 2.1 27 1.1 27 0-3.3 87 0 27 0-3.3 27 3.3
28 1.7 28 2.1 28 0-3.3 88 2 28 0-5 28 0
29 0 29 0 29 0-3.3 89 0 29 0-3.3
30 2.1 30 2.1 30 0-3.3 90 3.3 30 0-3.3
31 2.1 31 0-3.3 91 0-5 31 0-3.3
IC122 (M51957BFP)
32 2.1 32 0 92 3.3 32 0-3.3
Pin No Voltage (V)
33 2.1 33 0 93 0-3.3 33 0-3.3
1 0
34 3.4 34 0 94 0-5 34 0-3.3
2 2.1
35 5 35 3.3 95 0-5 35 0-3.3
3 0
D 36 5 36 3.3 96 0-5 36 0
4 0
37 0 37 1.1 97 3.3 37 3.3
5 1.3
38 0-5 38 0 98 0 38 1.5
6 5
39 0 99 0-3.3 39 0-3.3
7 5
40 0-3.3 100 0-3.3 40 0
8 0
41 0-3.3 101 0-3.3 41 0
42 0-3.3 102 0-3.3 42 0-3.3
43 0-3.3 103 0-3.3 43 3.3
44 0-3.3 104 0 44 0-3.3
45 0 105 3.3 45 0-3.3
46 0-3.3 106 3.3 46 0
47 0-3.3 107 3.3 47 0-3.3
48 0-3.3 108 3.3 48 0-3.3
E 49 0-3.3 109 0 49 3.3
50 0-3.3 110 0 50 0-3.3
51 0-3.3 111 0 51 0-3.3
52 0 112 0-3.3 52 0
53 3.3 113 0-3.3 53 0-3.3
54 0 114 0-3.3 54 0
55 3.3 115 0-3.3
56 0-3.3 116 0-3.3
57 0-3.3 117 0-3.3
58 0-3.3 118 0-3.3
59 0 119 0
60 0-3.3 120 0-3.3

32 CDJ-800
1
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5 6 7 8

F MFLB ASSY I JFLB ASSY A


IC501 (PD3848A) IC502 (UPD16306B) IC601 (UPD16306B)
Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V)
1 0 61 0-42 1 0 61 0-31 1 0-5 61 0
2 42 62 0-42 2 31 62 0-31 2 2.5 62 0
3 0 63 0-42 3 0 63 0-31 3 0-5 63 0
4 0 64 0-42 4 0 64 0-31 4 0-5 64 0
5 0 65 0-42 5 0 65 0-31 5 0-5 65 0
6 0 66 0-42 6 0 66 0-31 6 0-5 66 0
7 0 67 0-42 7 0 67 0-31 7 0 67 0
8 0-42 68 0-42 8 0-31 68 0-31 8 0 68 0
9 0-42 69 0-42 9 0-31 69 0-31 9 0 69 0
10 0-42 70 0-42 10 0-31 70 0-31 10 0-5 70 0 B
11 0-42 71 0-42 11 0-31 71 0-31 11 0-5 71 0
12 0 72 0-42 12 0-31 72 0-31 12 0-5 72 0
13 0 73 0-42 13 0-31 73 0-31 13 0-5 73 0-5
14 0 74 0 14 0 74 0 14 0 74 0-5
15 0-42 75 0 15 0 75 0 15 0 75 0-5
16 0-42 76 0 16 0 76 0 16 0 76 0-5
17 0-42 77 0 17 0 77 0 17 0-5 77 0-5
18 0-42 78 0 18 0 78 0 18 0 78 0-5
19 0-42 79 42 19 0 79 31 19 0 79 0-5
20 0-42 80 0 20 0 80 0 20 0 80 0-5
21 0-42 81 0 21 0 81 0 21 2.1 81 0-5
22 0-42 82 0-42 22 0 82 0-31 22 2.4 82 0-5
23 0-42 83 0-42 23 0 83 0-31 23 5 83 0-5 C
24 0-42 84 0-42 24 0 84 0-31 24 0 84 0-5
25 0-42 85 0-42 25 0 85 0-31 25 0 85 0-5
26 0 86 0-42 26 0 86 0-31 26 0 86 0
27 0 87 0-42 27 0 87 0-31 27 0 87 0
28 0 88 0-42 28 0 88 0-31 28 0 88 0-5
29 0 89 0-42 29 0 89 0-31 29 0 89 0
30 0 90 0-42 30 0 90 0-31 30 0 90 0
31 42 91 0-42 31 0 91 0-31 31 0 91 0-5
32 0 92 0-42 32 0 92 0-31 32 0 92 0-5
33 0 93 0-42 33 0 93 0-31 33 5 93 0-5
34 0 94 0-42 34 0 94 0-31 34 5 94 0-5
35 0 95 0-42 35 0 95 0-31 35 0 95 0-5
36 0-5 96 0-42 36 0-5 96 0-31 36 5 96 0-5 D
37 0-5 97 0-42 37 0-5 97 0-31 37 0 97 0
38 0-5 98 0-42 38 0-5 98 0-31 38 0 98 5
39 0 99 0-42 39 0 99 0-31 39 0 99 0-5
40 0 100 0 40 31 100 0 40 0 100 0-5
41 5 41 5 41 0
42 5 42 5 42 0
43 0-5 43 0-5 43 0
44 0 44 0 44 0
45 0-5 45 0-5 45 0
46 0 46 0 46 0
47 0 47 0 47 0
48 0 48 0 48 0
49 0 49 0 49 0 E
50 42 50 31 50 0
51 0-42 51 0-31 51 0
52 0-42 52 0-31 52 0
53 0-42 53 0-31 53 0
54 0-42 54 0-31 54 0
55 0-42 55 0-31 55 0
56 0-42 56 0-31 56 0
57 0-42 57 0-31 57 5
58 0-42 58 0-31 58 0
59 0-42 59 0-31 59 0
60 0-42 60 0-31 60 0

CDJ-800 33
7
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1 2 3 4

34 CDJ-800
1
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4. PCB CONNECTION DIAGRAM


A
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram.
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E

B C E B C E SIDE A
Transistor
B C E with resistor B

D G S D G S
Field effect
D G S transistor
P.C.Board Chip Part SIDE B

Resistor array

3-terminal
regulator

CDJ-800 35
7
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F
E
B
A

D
C

36
A
SIDE A

1
1

To CD Mech
anism

IC114
IC113

To CD Mech
Q102
Q103

anism
Q110

IC102
Q106

IC119
IC112

IC109
Q111
Q105

IC125

IC110
IC104
Q104

IC124
IC118
Q108

IC123
IC115

IC116
IC117
IC107
IC103
Q107

IC122
IC108
IC111
4.1 MAIN ASSY

Downloaded from www.Manualslib.com


CN111 CN113
R200 R192 C238 R228 R178 FLGB
R198 C213 R222 R225 R181

RF0
FLGC

R207
R208
C219 R221 C241 R179 C203 C269

R145

GND
F-

1.F-
2.T-
3.T+
4.F+
5.PD
6.VR
7.LD
R176 IC107 JA104

R150
R149
R148
R147
R197 R226 C279 FLGD C224 R205 L104 C135

8.GND
9.F
5
4
R219 R220 T-

10.C
11.B
12.A
13.D
14.E
ZZRES35 D1206
A MAIN ASSY

R227 R177 C197 IC114 CN113

ARF

C183
R158
C182
R230 SL+ R175 L110 VC1 not contact side

C233
C227
T+ HK

15.CD+5
16.VC
R229 C240 C208 C231
R196 C260

C189
Q110 Q111 C223

C226

C220
R209
R153

1
C212 FOO 15 15 11
30

8
C267
1.SP+

LO+
R151
16
16

1
SL- 30

8
C136

2.SP- FMO F+
R245 C228

1
LO-
SP+ R249

C286
R206
3.SL+ C151
R141

R199
R146

4
FLGA
C253 C229

5
C268
C225

1 2
16 16 22
SP- R250
1
8

R152
19
4.SL- VA R243

L109
IC118
DMO TRO MUTE12 C198 C258 L108 R252 15

VC1
C158
C159
C152
R140

R184 R242

C209
VF

1
8

1
8
19

R214
VC

R215
1 11 15
51 C157
R139

IC116 C188 R185 VE C230

RFGC
80 80 R236

R258
R173

C245
5 R247

R172
8 SLV

4
5
4 Q108

4
C134

81

5.GNDD
5
50
R210

6
R251
C285 IC111 C150

C248
C251

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2
C250
C196
2

1 IC113 R171 C153


C283

D1207
C259
D1205

6.CDINSIDE
R138

TE TEB

6
R129
R133
R136

VB VD

R238
5
4

C177
R244
R246

R239
Q106
20
C173 C207

R240
R241
1 4 1 R157 C175 C201
20 38
38
C181

R166

R231
C192
C221

CN111
CN123
C291 R162 R134

IC119
SBAD VRX2

C246
R233
R186

R267
R212 SPV C290 C249 R174 R132
FE
C117

8
1
R213 R224 C191 RFRP C199 IC115
Q107

C284 R161 76 X102 C133


R218 C194 R131
100 76

R195
C176
C232 C193
100
R125

R187 C205
R127

R191
C211
1
C131

75

R190
C204

75
C206
R211
R135

C218 R188 TZC R130 5

R273
1
31
R217
NP

100

25MHz
R182

1
C234 R116

R194
C210
R126

R183

R189
C132
C118

C122
R128

30

1 2
C256

C287
C174 1 C185 C116 C121
IC110

C275
C202 Q103 C115
ZZRES35 R101

1
5
8
BCK C200

CN110
1 4
R123

C195 R167

IC112
C163
NP

DATA R169 R170

R278
IC125 R156 IC103

R111
1

R110
88 1
R168

C289
LRCK

R283
C190
R137 R155
R112
16MHz F110
R124
R118

25
R120
R115

IC104

6
6
R114
R117

IPF R122

C162
R119

C273
25
C119

51
R284
R285 Q105

51
D1204

28

1
R193

R287
1 IC122 50 Q102 JA103
26 5
Q104

C214

CDJ-800
R277
BLKCK IC108 R121

C128
R113

26 50 88

C101
BUF 5
C276
9

R164
C274
R266
R256
R257
C187

R265

C288
C215
9
R216
1616

C216
C217
C129
CN122

R154

1
C113

R276
36
IC117
1
C277 R274
R279 R261 11

25MHz
R269 R270 MAIN C147 44

IC120
37
C184
R160 R201

144

1
14
15

C146
C222

C144
C149

C145
108 108
C236
73
C186

C165
73 C138 C120

R275

1
R163

C164

1
54
C270 C167

72
C148

54
109
72

109
C237 C239

R271
C160

R272
C127

C168
C235
25MHz C242

X101
C126

3
3

C244

C169
C125 C130
R286 C243
C170 C124 C114
R234 C247
C257

C161

R165
R235
1
C155

C123
R280 C254
R223

72
R281

109
IC123

C271 R282

37
R248 73

R262

144
108

IC102
5
DC FC

5 IC124
C261

144
37

27
28

27
28
C112 1 36
IC109

C262
C263
C264
C265
C266
1 MAIN R254 R253
1 C171

C110
C109
C108
36

C107

R264
C272 C111

25
Production code

contact side=top
R263
C282
DWG1563- 5

25
ES3

C106
C281
C280
ZZR
DNP2035-

17.TCH
18.JOG1
19.JOG0
20.V+3R3
21.V+5D
22.GND
23.GND
24.V+11B
25.V+7

1.LO+
2.LO-
3.LPS2
4.LPS1
5.S0CK
6.TSDI
7.GND
8.JSDI
9.SENBL
10.TSDO
11.XSRST
12.JSDO
13.RMIN
14.CONT2
15.XDOSW
16.CONT1
CN122

4
4

(DNP2035-A)
D CN53
SIDE A

A
B

F
C

D
A

37
SIDE B

A
8
8

To Mechanism To Mechanism

(DNP2035-A)
CN113 CN111
CN113
1 15
CN111

1
1.SP+
2 16

12.A 15.CD+5
2.SP-

13.D 16.VC
11.B 14.E
3.SL+

8.GND
4.SL-

5.PD
6.VR
7.LD
4.F+
3.T+

9.F
10.C
1.F-
2.T-
5.GNDD
7

7
6
6.CDINSIDE
CN123
1
CN110
1

CDJ-800
6
1.LO+
CN122 2.LO-
3.LPS2

1
4.LPS1
5.S0CK
6.TSDI
7.GND
8.JSDI
9.SENBL
6

6
10.TSDO
11.XSRST
12.JSDO
13.RMIN
14.CONT2
15.XDOSW
16.CONT1
17.TCH
18.JOG1
19.JOG0
20.V+3R3
0 1 A 21.V+5D
B 22.GND
0 1 2 3 0 1 2 3 4 5 6 7 8 9
C 23.GND
MAIN ASSY

25
0 1

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24.V+11B
25.V+7
CN122
5

A
SIDE B

A
1 2 3 4

4.2 AC IN and TRNS ASSYS

A SIDE A SIDE A

B AC IN ASSY

T mAL V A V
W63 W64 C12
NEUTRAL FU101
_A_V H12
B NEUTRAL H11

L11

RISK OF FIRE - REPLACE C13


AC IN FUSE AS C11
W44 DWR1359
W43 DWR1363
MARKED
LIVE /KUC/J/WY/NK
W42 DWR1365
W41 DWR1366
AN11

LIVE

2
VOLTAGE SELECTOR

S12
220-240V

S11

CN11
1
POWER SW

3
ON OFF

ACIN
/RL

1
W28

W29

CN11
100-110V

W30

W31

C
PRIMARY

(DNP2036-B)

C TRNS ASSY
D

CAUTION
REPLACE IC LINKS AS MARKED.
MFD.BY LITTELFUSE INC.
DWR1360-
DWR1364-

5
CN22
3
J3:DWR1360-
J2:DWR1364-
J2

BLU 11 1

49103.5
11 1
491.630
J2

IC24
TRNS

VLT
11.V+7B
10.GND
9.V+11B
8.GND
7.GNDF
6.GND
5.VLOD
4.FLAC4
3.FLAC3
2.FLAC2
1.FLAC1

IC23 49103.5
491005

491005
IC25

BRN
J3 For Power Transformer
W18

W19

PRIMARY CN22
IC21

IC22

E
D
CN51
J11

19 8

T21 (DNP2036-B)
To GNDF
IC25 IC21 IC24 IC23
IC22

B C B C
38 CDJ-800
1
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5 6 7 8

SIDE B SIDE B A

B AC IN ASSY

NEUTRAL

MANUAL SOLDER
NEUTRAL B

AC IN
LIVE
LIVE

VOLTAGE SELECTOR
220-240V
3

2.NEUTRAL
1.LIVE MANUAL SOLDER
S11
CN11

POWER SW
OFF ON

S12
3.NEUTRAL
CN11

100-110V
2.220-240V
ACIN
1

1.110-120V

C
PRIMARY

(DNP2036-B)

C TRNS ASSY
D

ATTENTION
REMPLACER LE IC LINKS COMME INDIQUE.
DE CHEZ LITTELFUSE INC.
MANUAL SOLDER

D24
1 11

J2
CN22

IC23
D26

IC24
3.FLAC3
4.FLAC4

5.VLOD
6.GND
1.FLAC1
2.FLAC2

11.V+7B
7.GNDF

9.V+11B

D25

D28
D27

D23
10.GND
8.GND

IC25

TRNS
D21

R74

CN22 PRIMARY
D22

IC21
E
D
CN51 IC22

C31 C30
C29 C28 C27 C26 C24 C23 C22 C21 C25
MANUAL SOLDER

To GNDF (DNP2036-B)
IC23 IC24 IC21 IC25
IC22

B C B C
CDJ-800 39
7
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F
E
B
A

D
C

40
To Loading motor A CN122
F CN501
J CN1901 SIDE A

1
1

CN54 CN53 CN56


CN55 CN54 C69
1 SECB

D E G
1.V+7
3.GND
4.GND
W66

C57

5.V+5D
1 DWR1361- CN56

1.LO+
2.LO-
2.V+11B
25 25 1
1

W67
1 1

1.LPS1
2.GND
3.LPS2
1 3
20 10 C68

CN55
W65
1 2 3 CN53
CONTACT SIDE C62

W50
C59

Downloaded from www.Manualslib.com


W49
CHARACTER SIDE

W48
CONTACT SIDE
Q52

W55

19.GND
20.TSDI
21.S1CK
10
W46 C61

Q52
W53
W45

6.V+3R3
7.JOG0
8.JOG1
9.TCH
10.CONT1
11.XDOSW
12.CONT2
13.RMIN
14.JSDO
15.XSRST
16.TSDO
17.SENBL
18.JSDI
V+5D
E E

W59

W52
FLAC3

W47
W60
W61
W62

22.LPS1
23.LPS2
24.LO-
25.LO+
ATTENTION L53
D SECB ASSY

W56
W58 FLAC4

W57

W51
Q54

V+11B
V+7A
GNDD
JA52
52

V+5D
V+7B
REMPLACER LE IC LINKS E

W54
Q55
C67

IC56
IC59

19 19
Q53
COMME INDIQUE.

GNDD
491.500
W39
W40

R76
L56 491.200

R81
DE CHEZ LITTELFUSE INC. E

Q55 IC56
V+7B W36

L55
15.SENBL W35

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2
2

16.TSDI V+5D
W72
L58
W32
17.S1CK IC57 GND

Q54 Q53 IC59 IC57


L57
18.GLED V+11B
10.V+5 W34 W38
19.V+7B 1.FLAC4 491.200
11.XSRST 2.FLAC3 V+7A
W33 W37
12.FLAC2 3.JOG0
C70

13.TSDO 4.JOG1 GNDD GND


W23 R66
14.FLAC1 5.TCH
6.GND W22 GNDD
W71
W70

7.GND
8.VLDJ W24
9.GND
C64
4.3 SECB, REGB and SLMB ASSYS

W27

W25
C55

1.FLAC1 10.GND
2.FLAC2 11.V+7B W26 GND
3.FLAC3 C65
GND

CDJ-800
4.FLAC4 W20
5.VLOD

1
LINKS
1
6.GND
JA51

7.GNDF C52
8.GND
9.V+11B

C51
S51

CN52 1 W21
6 1

3
3

CN51
REPLACE IC
AS MARKED.
W13

6 1
DOUT MODE

11
11

C54
NORMAL<-->DJ

W15

LITTELFUSE INC.

D CN55 CN51
W14
KN51

C53
CN52
CN1901
C CN22
E

CAUTION
MFD.BY

2
1 3

SLOTSW
90
S1

1 2 3 OPEN SIDE

1.LPS1
3.LPS2
1

2.GNDD
(DNP2036-B)

90
S1
G SLMB ASSY
5.V+7

J91
6.GND
2.GND

6 1 J91
3.V+5D
1.V+7B

4.V+11B

SLMB

CN1901
SLOTSW
DWS1322- 6 1

4
4

W69

C94 C92
REGB DWR1362

(DNP2036-B)
IC92 IC91
W68
4 1
REGB ASSY

(DNP2036-B)
SIDE A

D E G
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41 CDJ-800
D E G D E G
F
Q55 IC56
Q54 Q53 IC59 IC57 Q52
(DNP2036-B)
1.V+7
2.V+11B
J CN1901

3.GND
CN55 4.GND
To Loading motor

1.LPS1 5.V+5D
6.V+3R3
1

CN54 7.JOG0
CN55

2.GND 8.JOG1
1

1.LO+
E
9.TCH
3

2.LO- 10.CONT1
(DNP2036-B)
3.LPS2 11.XDOSW
12.CONT2
13.RMIN
Q56

14.JSDO
CN54 15.XSRST
25

16.TSDO 1.LPS1
17.SENBL 2.GNDD
18.JSDI 3.LPS2
19.GND
20
SLMB

20.TSDI
1
1

21.S1CK
22.LPS1
CN1901

23.LPS2
3

Q51
DWS1322-

24.LO- 25.LO+
CN1901

D CN55

10

CN53
S1902
S1901

1
SLOTSW

CN53
D
SLOTSW
R52
R51
C60

5
4
G SLMB ASSY

8
1

8 IC51
R58
R57
R56
R55
R54
R53
IC55
D51

C56
C CN22

DWR1361-
SECB
IC56
1
CN56 CN51
19

1.FLAC4
2.FLAC3
3.JOG0
4.JOG1
1

CN56
1 11
C 10 CN51

5.TCH
6.GND
7.GND
8.VLDJ
9.GND
FLAC3

10.V+5
13.TSDO
14.FLAC1
15.SENBL
16.TSDI
17.S1CK

11.XSRST
12.FLAC2
FLAC4

18.GLED
19.V+7B
10.GND

1.FLAC1
2.FLAC2
3.FLAC3
4.FLAC4
5.VLOD
6.GND
7.GNDF
8.GND
9.V+11B
11.V+7B

V+5D
V+7A
GNDD
GNDD

GNDD

V+11B

V+7B
V+5D IC59 IC57
R67
(DNP2036-B)
R75

E
IC92

Q55

E
R91
Q54 DWR1362

F CN501
R82 REGB

R78 R83
R92
C66 6.GND

E
R79 5.V+7
D55 4.V+11B C93

Q52
3.V+5D
R85

5
1
2.GND
R59 IC63 1.V+7B
J91

R70

6
R71 6.GNDD

GND
6

Q53 5.V+7

CN52

E
4.V+11B
B
R84
D54 3.V+5D
R63 J91
D52 D53 2.GNDD
C58 R60 MANUAL C91
1.V+7B 1
D63

1
R62 D64 SOLDER
R64
IC91

L54 C63 CN52


R73
R61 R65
R68 R72
S51 DOUT MODE
MANUAL SOLDER DJ<-->NORMAL
REGB ASSY E
D SECB ASSY
A SIDE B SIDE B
8 7 6 5
1 2 3 4

4.4 MFLB and KSWB ASSYS

SIDE A
A
F MFLB ASSY
D511
B1
W549
MFLB DWG1

V+7B
W548
GLED

S508

19

W554
V501

W553
FC DC

19
53 49 46

W550
C502 Q501

W552
W551
E

CN501
D512
B2 W5

W540
W538

V+7B
W537
S509
GND
FL HOLDER

CN501
S504
B

1
1
C506
C503 W539
D CN56

D513 V+5
B4 TIME
W525

V+7B
GND

VLDM
W523

V+5
W526
D507 D508

W527
W524

BLK0
E

LAT0
W528
VLDJ C510
S511

SCLK2
D505 D506 RELOOP

W529
/EXIT

W530

W514
VLDJ
Q502
D514
B8 W510

W513
S507
S510

S506
S505

LOOP-IN LOOP-OUT

C
CN500

GLED

GNDA
V+7B
W511

W504
GLED 13 1
13 1
IC510

W512

W509

D509 D510
CN500
V+7B

GLED

GNDA
W505

W508

S512
W507
I CN600

V+7B
W502

W506
W503

REV

6 1
6 1
CN502

CN502 IC510 Q501 Q502


D

H KSWB ASSY
S1504
DWS1321-

S1502
1

KSWB
CN1502
CN1502
1

E
S1503

S1501
W501
6
6

F H
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SIDE A A

Production Code

B DWG1564-

TSDO

V+7B
XSRST
SENBL

GLED
TSDI
S1CK

W563
KD0
W556

W560

W561
W559
W557

W558
20 10 5 11 W555
GNDAD

W562
MEMORY
W541 S503
W544
W540 GND

W543 C504
GNDAD
LDER W542
V5AD W546 GND

W545
B
V+5

W547
VLDM
V+5
W526

S502
W527

BLK0

LAT0
W528

CALL
W534
V+5

X501
SCLK2
W529

SOUT

SDO2

GND
W530

W514

D515
W536
W532
W515

W516

W533

W518

S501

C509
W535

W517
W531

V+7B

1
1
W519
QUICK

CN503
RETURN

CN503
G

GNDA
C

GLED
W520
CN1503

11
W521

11
(DNP2036-B)

D
D1502

D1504
S1505

S1506
PLAY

E
CUE

W522

D1503
D1501

(DNP2036-B)

F H
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SIDE B
A
F MFLB ASSY

MFLB DWG156

GLED

V+7B

XSRST

S1CK

SENBL
TSDI
TSDO

KD0

Q508
C526
GNDAD

R536

C525
R537

R538
R547

C536
C537

81

80
81
MEMORY GND

R567

80
C516
R585 S503 VLDM

R551 R550
R527
C504 GNDAD

IC
50
2
V5AD

R503
R524

C547

10
B

0
R539
R584 R531

10
GND R540

R597
0
C515
C539 C517 R548

C541
C514

51
R525

R541

C540
V+5

1
R563

51
1

C538

C521
GND
R562
CALL

C519
C518

C524
CNVSS

50
R501

R502
R561
1

C545
10
10
XRESETM

C546

1
R560

50
V+5

V+5
S502 R559

R504

C523
XSRDY2
R558

C544
C531
SCLK21

R564
C543
RXD

VLDM
C511

81
C513

V+5
GNDA
R526

31
30 0

31
3
XOE

81
1

30

BLK0
LAT0
30

SOUT
80 8
QUICK C522

SDO2
R515

C542
GND
C530

0
RETURN
R544

IC
5

IC503

C520
R565
31 3

50
C509

1
D515
S501

SCLK2
R546
R594

R549
R545
1

Q503

51
R520

V+7B

51
50
50
CN503
CN503

R521

Q504

Q515
C
G
R523
R522
GLED
GNDA

CN1503 CN503
Q506

1.GNDF VINL
11

V5AD MTL
ADIN 10.TENPOL
ADCT GLED
5.GNDAD
JVOL
KD2

D
Q515 Q503 Q504 IC501 IC503 Q508 IC502
Q506

H KSWB ASSY

R1505
PLAY

D1504

E D1502
CUE
S1506

S1505

R1502

C1501 R1503

R588 D1501
D1503 Q1501
R1504

R1501
Q1502

F H
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SIDE B A

CONTACT SIDE

R592
R511

S508
B1
D511

C534
DWG1564- GLED

V+7B
19
R591
MANUAL R590
V+7B
SOLDER

R535
GLED

R516
S1CK

CN501

Q511
TSDI
SENBL
FLAC1

Q501 D502
E TSDO

C502
FLAC2

CN501
XSRST
V+5
VLDM GND D512
D

D501
VLDJ

S509
IC

V+7B
GND

R596
50

R512
GND GND
2

TCH
JOG1
CN56 B

R528
JOG0

Q512
FLAC3
B2

C503
R597

R517
FLAC4

R556
0 1 A
51

1
B
0 1 2 3 0 1 2 3 4 5 6 7 8 9

R555
C
51
C521

0 1
S504

R534
R513
50

TIME V+5
C545
50

V+7B
GND
V+5

D516
D504

D513
C523

C535

S511
C544

R599
R564

C543 E
R508
R569
R507
VLDM

VLDJ
Q507
C510

C532

R518
Q505 B4
Q502

R506

R505
BLK0

Q513
LAT0
SOUT

2
SDO2

D503
C542

R568

VLDJ

R533
R557
R530

D505
D507

R514
D508

D506

S507
SCLK2

D514
R549

RELOOP LOOP-OUT LOOP-IN

S510
/EXIT

R593
S505
S506
R529

Q514
B8

R519
C

CN500
GLED
GNDA

V+7B

IC510
1
13 GLED I
BLK1
LATCH1

CONTACT SIDE
CN600
SDO2
SCLK2
V+5
VLDJ
GND
GND
TCH
JOG1
JOG0
FLAC3
FLAC4
CN500

R532
Q509

R509
GNDA

R510
GLED

REV
R566
R589

V+7B

S512
D510 D509
1.KD4
2.GNDA
3.V+7B
4.CUEL
5.GLED
6.PLAYL

CN502

(DNP2036-B)
1 6

CN502
D
C502 Q502 Q507 Q505 Q511 Q514 Q509
Q512
Q513

DWS1321-
KSWB E
S1502

S1504

R1502

R1506 R1509
R586

CN1502

KD4
1

GNDA
Q1501 R1507 R1508
V+7B
PLAYL
S1501

S1503

GLED
R587

CUEL
6

CN1502

(DNP2036-B)

F H
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4.5 SLDB, JOGB and JFLB ASSYS

SIDE A
A

I JFLB ASSY

JFLB DWG1565-

Q608
C601

C604
W645
W646
B GND
CONTACT SIDE=TOP

77
77 75 46
46 44
DC FC
1

W635
1
CN600

W637

W643
W642
W633

W634
CN600

W639
W636

W631
13

W630

W641
GND

GND
13

W644
V+5
W627

W638

W640
F CN500

W628

C
C602
GND

W632
W629

W622

W624

C607 W626
W621

CONTACT SIDE=TOP
W625
W623
C603

CN602

CN602
44 66 16 18 34
34 37
37
W619

V+5 W620
1 4
V601 TCH1
CN601

1 2 4
FL 1

To Sheet SW
CN601
Production code

(DNP2037-B)

E
J SLDB ASSY
W604

S1551 D1

SLDB DWS1323- D1553


MASTER TEMPO

VR1551
W608

J I
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SIDE A A

K JOGB ASSY

CN1601
CN1601

4
4

DWG1566-
1 2

3
D1601

JOGB
1

(DNP2037-B)

F CN503

CN1503
CN1503
11
11 1
W617
E
GNDF
W610 W616
GNDF
W609 ADIN
W604

TEMPO

LED

S1551 D1552 S1552


C1551

ADCT
W615

W613
D1553
W614

V5AD
W612
GNDAD

W618
GNDAD

D1551
GNDAD GNDF
GLED

W611

S1554
EJECT
±10 /±100
W605

VINYL
W606

3
D1559

2
1
S1553

W607
VR1552

(DNP2037-B) F

J K
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F
E
B
A

D
C

48
To Sheet SW

J I
SIDE B

1
1

J
CN602
I

TCH1
GND
CN602
1

Downloaded from www.Manualslib.com


TCH1
S1554

SLDB ASSY
JFLB ASSY

EJECT

VLDJ

manuals search engine


2
2

JFLB

GND C610

81
81
80 80

IC
DWG1565-

60

VLDJ
1

GND

IC601
10
0

GNDAD
V5AD
10
0
51 R610

GNDF

VR1552
C609 1 R609

0
51

1
C1562 R1554 D601

0 1 2 3
50

VLDJ
R1599 50 R699

Q606
VLDJ

CDJ-800
GNDF
GNDF
GNDAD C612
C1563 R617 D602
C620

1
GNDF R616
Q607 C619
GNDAD V5AD R615
R607 30
C613
C604

ADIN 30C618 1

MANUAL SOLDER
R614 R606 3 31
ADCT R605 GND
E

Q605
R613 R604
GNDAD

V5AD
Q604

ADIN
R602 C611 C617

0 1 2 3 4 5 6 7 8 9
GND

CN1503

GNDAD
JVOL R612
Q608

CN1503
C1556

Q603
KD2 R611 SCLK2

B
A

Q604 Q603
C
C1561 R603
VINL
Q602

3
3

VLDJ

R1555
MTL R601
GND
C1560
C601

D1559 TEMPOL
GLED
GLED

11
BLK1
GND Q601
V+5 V+5
JOG1
FLAC4

D1558

Q606 Q607 Q605 Q608 Q602 Q601


C615
JOG0 R619

CN601
VLDJ
R620

4
GND VLDJ

D1551
R618
R621
C1554

ADCT
R1558 SDO2
R1551

1 GND R608 C616

F CN503
CN601
V+5

S1553 R622
C607

R1561
GND
GND

C603

R1559 VINYL
C602

R1564 C614
5
1

GND
R1563 IC602
V+5
13 1

IC602
CN600

V+5
1.FLAC4

TCH

GND
GND
JOG1
JOG0

VLDJ

13.BLK1
SDO2
FLAC3

(DNP2037-B)
SCLK2

LATCH1

4
C1559
4

CN600
R1556
TEMPO
±10 /±100 F CN500

S1552
D1552
R1552
R1560

R1557
C1558

C1557
R1553

MASTER

S1551
TEMPO
D1553
C1553
5 6 7 8

SIDE B A

K JOGB ASSY

CN1601
C1602
D1601

CN1601
4
1
R1603
C1601
R1602
JOGB R1601
DWG1566-

(DNP2037-B)

E
MASTER
TEMPO

VR1551
WARNING ADCT
R1552

V5AD

THIS PRODUCT CONTAINS LEAD IN SOLDER AND CERTAIN


D1556
R1557

R1553
C1558

D1553

V5AD ADCT
ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN
C1555

TO THE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH


D1554

C1552

DEFECTS OR OTHER REPRODUCTIVE HARM.


D1555
C1553

HEALTH & SAFETY CODE SECTION 25249.6 - PROPOSITION 65


R1560

R1562

GNDAD
D1557

C1557
ADIN
S1551

SLDB DWS1323- F
(DNP2037-B)

J K
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5. PCB PARTS LIST


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω 56 x 10 1 561 RD1/4PU 5 6 1 J
47k Ω 47 x 10 3 473 RD1/4PU 4 7 3 J
0.5 Ω R50 RN2H R 5 0 K
1Ω 1R0 RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F

B Mark No. Description Part No. Mark No. Description Part No.
Q108 2SC2412K
LIST OF ASSEMBLIES Q104-Q107 2SD2114K
Q102 DTA124EUA
Q111 DTC114TK
1..MAIN Assy DWG1563 Q103 DTC124EUA

NSP 1..DISP Assy (WYXJ) DWM2147 D1204, D1205 1SS355


NSP 1..DISP Assy (KUCXJ) DWM2149 D1206 EC10QS04
2..MFLB Assy DWG1564 D1207 HZU2.0B
2..SECB Assy DWR1361
2..REGB Assy DWR1362
COILS AND FILTERS
2..TRNS Assy DWR1364
L104 (470uH) DTL1083
C 2..AC IN Assy DWR1366
F110 (Ferrite core) DTL1090
(KUCXJ)
L108, L109 (Chip beads) PTL1014
2..AC IN Assy DWR1363
(WYXJ)
2..KSWB Assy DWS1321 CAPACITORS
2..SLMB Assy DWS1322 C224, C230 CCSRCH100D50
C232 CCSRCH101J50
NSP 1..SUB Assy DWM2146 C164, C165 CCSRCH120J50
2..JFLB Assy DWG1565 C213, C219 CCSRCH180J50
2..JOGB Assy DWG1566 C158 CCSRCH181J50
2..SLDB Assy DWS1323
C159, C223 CCSRCH220J50
C238 CCSRCH270J50
C192, C251 CCSRCH470J50
D Mark No. Description Part No. C210 CCSRCH471J50
C220 CCSRCH680J50

A MAIN ASSY
C150, C152, C157 CEAT101M10
C127, C175, C206, C221, C240 CEJQ101M10
SEMICONDUCTORS C249, C256, C258, C260 CEJQ101M10
C270, C271, C282, C283 CEJQ101M10
IC113 BR24C64F
C153 CEJQ330M10
IC109 K4S281632C-TC1H
IC119 LA6562
C114, C115, C130, C131, C135 CEJQ470M16
IC122 M51957BFP
C119, C133 CEJQNP220M16
IC111, IC114, IC116 NJM2100M
C163 CKSRYB102K50
C101, C106-C113, C117, C118 CKSRYB103K50
E IC107 NJM2374AM
C120, C123-C126, C128, C129 CKSRYB103K50
IC123 NJM2870F05
IC124 NJM2870F18
C134, C138, C144-C149, C151 CKSRYB103K50
IC115 NJM2903M
C160-C162, C167-C171 CKSRYB103K50
IC103 NJM4558MD
C173, C174, C181, C183, C184 CKSRYB103K50
C186, C187, C189, C194, C198 CKSRYB103K50
IC112 PD3442B8
C200, C205, C211, C212 CKSRYB103K50
IC102 PDC101A
IC104 PE8001A
C214-C218, C222, C226, C227 CKSRYB103K50
IC118 TA2153FN
C233, C234, C236, C237, C239 CKSRYB103K50
IC120 TC74VHC257FT
C242-C244, C246, C247, C254 CKSRYB103K50
C257, C259, C261-C266, C272 CKSRYB103K50
IC125 TC7S04FU
C274, C275, C284 CKSRYB103K50
F IC108 TC7WU04FU
IC110 TC9495F-P
C136, C155, C176, C177, C182 CKSRYB104K25
IC117 XCA56367PV150
C185, C188, C190, C191, C196 CKSRYB104K25
Q110 2SA1036K
C207, C231, C245, C248, C250 CKSRYB104K25
50 CDJ-800
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Mark No. Description Part No. Mark No. Description Part No.
C253, C267-C269, C273, C280 CKSRYB104K25 S501, S502, S503, S504 ASG7013
C285-C287, C291 CKSRYB104K25 S505, S506, S507, S508 DSG1063
S509, S510, S511, S512 DSG1063 A
C195 CKSRYB153K50
C197, C203, C228, C229, C279 CKSRYB224K16 CAPACITORS
C204 CKSRYB333K16 C536, C537 CCSRCH102J50
C202 CKSRYB472K50 C542 CCSRCH151J50
C208, C209 CKSRYB473K50 C531, C543, C544, C545 CCSRCH271J50
C506, C510 CEJQ100M50
C241 CKSRYB562K50 C502, C504 CEJQ470M16
C235 CKSRYB682K50
C116, C121, C122, C132 CQMA152J50 C503 CEJQ1R0M50
C509 CEJQ4R7M50
RESISTORS C530, C532, C534, C538, C539 CKSRYB102K50
R223, R253, R254 RAB4C223J C540 CKSRYB102K50
R195 RS1/16S1502F C511, C513, C514, C515, C516 CKSRYB103K50 B
R136 RS1/16S1801F
R115, R127 RS1/16S2202D C520, C521, C522, C523, C524 CKSRYB103K50
R145 RS1/16S2202F C525, C526, C535 CKSRYB103K50
C517, C518, C519 CKSRYB105K6R3
R214, R215, R257 RS1/16S3301F
R138 RS1/16S3901F RESISTORS
R198, R200 RS1/16S3902F Other Resistors RS1/16S###J
R146, R196, R256 RS1/16S4701F
R199 RS1/16S5600F OTHERS
CN500 13P CONNECTOR 52492-1320
R192, R197 RS1/16S8202F CN501 19P CONNECTOR 52492-1920
Other Resistors RS1/16S###J V501 FL DISPLAY DEL1048
FL HOLDER DNF1674 C
OTHERS CN502 6P SOCKET KP200IB6L
X101 CRYSTAL RES. (16.93MHz) ASS1073
CN123 KR CONNECT POST 2P B2B-PH-K-S CN503 11P CONNECTOR VKN1363
CN110 KR CONNECT POST 6P B6B-PH-K-S

D SECB ASSY
JA104 1P PINJACK DKB1056
X102 CERAMIC RES.(24.57MHz) DSS1139
SEMICONDUCTORS
CN122 CONNECTOR 25P HLEM25R-1
> IC56 AEK7005
CN111 CONNECTOR 6P S6B-PH-K-S
> IC57, IC59 AEK7023
CN113 FFC CONNECTOR SLW16S-1C7 IC51 NJM2374AM
JA103 2P JACK VKB1050 IC63 TC7S04F
Q54 2SB1238X

F
D
MFLB ASSY Q53, Q55 2SD1859X
SEMICONDUCTORS > Q52 2SD2012
IC501 PD5848A Q51 DTA143EUA
IC503 TC7S04F Q56 DTC124EUA
IC502 UPD16306B D52 1SS355
Q501 2SB1237X
Q503, Q504, Q505 2SC4081 D51 EC10QS04
D63, D64 UDZS10B
Q506, Q507 2SC4081 D53 UDZS20B
Q508, Q509 2SC4081 D54 UDZS22B
Q511, Q512, Q513 2SC4081 D55 UDZS5.1B
Q514, Q515 2SC4081
Q502 2SD1858X E
COILS AND FILTERS
L53 (82uH) DTL1104
D516 1SS355 L55, L56, L57, L58 (Ferrite beads) VTH1020
D509, D510 SLI-343URCW L54 (Chip beads) VTL1084
D505, D506, D507 SLI-343YCW
D508, D511 SLI-343YCW
D512, D513, D514 SLI-343YCW
SWITCHES AND RELAYS
S51 DSH1025
D515 TLGE68TG
D503 UDZS13B CAPACITORS
D504 UDZS18B C60 CCSRCH331J50
D501 UDZS6.8B C57, C59, C62, C67, C68 CEAT101M10
C69, C70 CEAT101M10
C61 CEAT1R0M50 F
COILS AND FILTERS
X501 CERAMIC RES.(4MHz) DSS1131
C55 CEAT221M2A
C51, C52 CEAT222M25
SWITCHES AND RELAYS
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Mark No. Description Part No. Mark No. Description Part No.
C53, C54 CEAT332M16 COILS AND FILTERS
C58 CKSRYB103K50 > L11 VTL-004
A C56, C63, C66 CKSRYB104K25
SWITCHES AND RELAYS
RESISTORS > S11 DSA1029
R76 RD1/2VM103J
R66 RD1/2VM271J CAPACITORS
R81 RD1/2VM470J
> C12, C13 (Film capa.) ACE7027
R51 RS1/16S2002D
> C11 (10000P/AC250V) ACG7033
R52 RS1/16S3302D

Other Resistors RS1/16S###J


OTHERS
> AN11 POWER SOCKET AKP7032
H11, H12 FUSE CLIP AKR1004
OTHERS
> CN11 2P-VH CONNECTOR B2P3-VH
CN52 6P JUMPER CONN. 52147-0610
B 52 MINI JACK AKN7003
CN54 KR CONN. POST
CN55 3P CONN. POST
B2B-PH-K-S
B3B-PH-K-M
B AC IN ASSY (for WYXJ type)
COILS AND FILTERS
CN56 19P FFC CONN. HLEM19S-1
> L11 VTL-004
CN53 25P CONNECTOR HLEM25S-1
CN51 11P SOCKET KP250NA11 SWITCHES AND RELAYS
JA51 REMOCON JACK PKN1004 > S11 DSA1029
PCB BINDER VEF1040
KN51 EARTH METAL FITT. VNF1084 CAPACITORS
> C12, C13 (Film capa.) ACE7027

C
E REGB ASSY
SEMICONDUCTORS
> C11 (10000P/AC250V)

OTHERS
ACG7033

> IC91 BA05T H11, H12 FUSE CLIP AKR1004


> IC92 PQ15RW11 > CN11 2P-VH CONNECTOR B2P3-VH
> AN11 POWER SOCKET BKP1046
CAPACITORS
C92
C94
C91, C93
CEAT101M10
CEAT470M16
CKSRYB103K50
H KSWB ASSY
SEMICONDUCTORS
Q1501, Q1502 2SC4081
RESISTORS D1501, D1502 SLI-343YCW
R92 RS1/16S2201D D1503, D1504 TLGE68TG
R91 RS1/16S3901D
D SWITCHES AND RELAYS
OTHERS S1501, S1502, S1503, S1504 ASG7013
91 6P CABLE HOLDER 51048-0600 S1505, S1506 DSG1063
J91 6P JUMPER WIRE D20PDY0610E
REGURATOR PLATE DNH2533 CAPACITORS
C1501 CKSRYB102K50

C TRANS ASSY
SEMICONDUCTORS
RESISTORS
Other Resistors RS1/16S###J
> IC25 AEK7006
> IC23, IC24 AEK7017 OTHERS
> IC21, IC22 AEK7019 CN1502 6P PLUG AKM7030
> D25, D26, D27, D28 1SR154-400
E
I JFLB ASSY
> D21, D22, D23, D24 RB060L-40

CAPACITORS SEMICONDUCTORS
C21, C22, C23, C24, C25 CKSRYB473K50 IC601 UPD16306B
C26, C27, C28, C29 CKSRYB473K50 Q608 2SB1237X
C30, C31 CKSRYB473K50 Q601, Q602, Q603, Q604, Q605 2SC4081
Q606, Q607 2SC4081
RESISTORS D601 UDZS9.1B
Other Resistors RS1/16S###J
CAPACITORS
OTHERS C617 CCSRCH151J50
> J2 CONNECTOR ASSY DKP3621 C618, C619, C620 CCSRCH271J50
F CN22 11P CONNECTOR S11B-XH-A-1 C604, C607 CEJQ100M50
PCB BINDER VEF1040 C601 CEJQ1R0M50
C602, C603 CEJQ470M16

52
B AC IN ASSY(for KUCXJ type) CDJ-800
C616 CKSRYB102K50

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Mark No. Description Part No.


C609, C610, C611, C612, C613 CKSRYB103K50
C615 CKSRYB103K50
A
RESISTORS
Other Resistors RS1/16S###J

OTHERS
CN602 CONNECTOR 5597-03APB
V601 FL DISPLAY DEL1049
FL HOLDER DNK3956
CN600 13P CONNECTOR HLEM13R-1
CN601 KR CONNECTOR S4B-PH-K-S

G SLMB ASSY
SWITCHES AND RELAYS B
S1901, S1902 DSG1017

OTHERS
CN1901 KR CONNECTOR S3B-PH-K-M

K JOGB ASSY
SEMICONDUCTORS
D1601 GP1A038RBK

CAPACITORS
C1601, C1602 CKSRYB103K50 C

RESISTORS
Other Resistors RS1/16S###J

OTHERS
CN1601 KR CONNECTOR B4B-PH-K-S

J SLDB ASSY
SEMICONDUCTORS
DD1554, DD1555, D1556, D1557 1SS355
D1551 E1L4E-7B1A
D
D1553 SLI-343URCW
D1552 SLI-343YCW

SWITCHES AND RELAYS


S1551, S1552, S1553, S1554 ASG7013

CAPACITORS
C1557 CCSRCH101J50
C1556 CCSRCH102J50
C1551 CEJQ100M50
C1552, C1553 CKSRYB102K50
C1558, C1559, C1560, C1561 CKSRYB103K50
E
RESISTORS
R1563, R1564 RS1/16S2201F
VR1552 10kB DCS1062
VR1551 VR slide(50k) DCV1009
Other Resistors RS1/16S###J

OTHERS
CN1503 PLUG DKN1252

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6. ADJUSTMENT
A

There is no information to be shown in this chapter.

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7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE A

1. Service Mode Summary


This unit is controlled with two microcomputers. One microcomputer performs the button input and indication of FL and LED
(display section), and the other microcomputer drives the player (player section).
Test mode is prepared in each microcomputer.

1 Confirmation mode of the button of display section and display function


It is the mode which confirms button input and display function.

2 The mode which confirms the operation of the player section (use the remote control unit)
Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.
B
3 Version confirmation mode
Can confirm software version of each microcomputer.

2. Confirmation Mode of the Button of Display Sectiont and Display Function


Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously.
It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication
normally. Further, display lights while pressing the button.

Button Display
QUICK RETURN Light LED of QUICK RETURN
C
AUTO BEAT (1, 2, 4, 8) Light LED of each beat
REVERSE Light LED of REVERSE
CUE Light LED of CUE
PLAY/PAUSE Light LED of PLAY/PAUSE
LED
LOOP IN Light LED of LOOP IN
LOOP OUT Light LED of LOOP OUT
JOG MODE Light LED of VINYL
TEMPO RANGE Light LED of TEMPO RANGE
MASTER TEMPO Light LED of MASTER TE M PO
D
TRACK/SEARCH - FWD Light "REMAIN", "M", " : ", "88" of a minute and "8" of high-order digit of a second
TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN"
SEARCH - FWD Light "S", "F", "8" of low order digit of a second and "88" of a frame
SEARCH -REV Light all of Playing bar and frame
TIME MODE/AUTO CUE Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM"
RELOOP/EXIT Light all FLs, JOG-FLs and LEDs of the main unit
FL
CALL Light all the rotation display parts of JOG-FL
MEMORY Light all CUE point marks of JOG-FL
EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center
Goes out the ring A of JOG-FL when the volume position is less than the center. And E
JOG ADJUST VOLUME
light it when it is more than the center.
Goes out the ring B of JOG-FL when the volume position is less than the center. And
SLIDER VOLUME
light it when it is more than the center.

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3. Confirmation Mode of the Operation with the Player being Simple


Connect the remote control unit (RU-V101) to DATA IN/OUT terminal of the Rear panel, and confirms the operation.
A
These commands test a mechanism and servo system mainly. Therefore, DJ function such as scan or tempo does not work.
Prepare only a command that searches arbitrary music and playback the audio.

Connect the remote control unit, and enter this mode when turns the power on while pressing the [MEMORY] key and
[REVERSE] key simultaneously.

Function Button corresponding to RU-V101


REJECT PAUSE PLAY
A Time mode set TIME
STILL/STEP Track mode set CHAPTER
Block mode set FRAME
– MULTI-SPEED +
Play PLAY
B SCAN Reject REJECT
Pause PAUSE
Search SEARCH
Eject OPEN (FUNC + 9)
CLEAR FUNC Audio Play AUDIO (FUNC + 7)
7 8 9 Test/Normal Mode Change C-MODE (FUNC + 3)
AUDIO SPEED OPEN Servo All Off 0 + TIME
4 5 6 Focus On 1 + TIME
VIDEO STOP.M START Spindle Kick, Tracking On/Off 2 + TIME
1 2 3
Tracking Off 3 + TIME
DISPLAY STILL C-MODE
Slide FWD 4 + TIME
0 SEARCH
Slide REV 5 + TIME
C Search TR No.2 6 + TIME
CR
Pickup Up/Down 7 + TIME
FRAME TIME CHAPTER
A B C

• Specification method of addressing modes in the search


There are three ways of search methods of time search, track search and block search in this unit.
It is necessary to specify each mode when performs each search.
After specified the mode once, mode is maintained till modifies it next.

D • Time search (A Time mode set)


Set absolute time (minute, second) in the address mode.
Examples: When search for 2 minutes 34 seconds
Press buttons of [TIME], [0], [2], [3], [4] and [SEARH] in order.

• Track search (Track mode set)


Set track number in the address mode.
Examples: When search for track 5
Press buttons of [CHAPTER], [5] and [SEARCH] in order.

• Block search (Block mode set)


Set block in the address mode.
E
Examples: When search for 2 minutes 34 seconds 56 frame
Press buttons of [FRAME], [0], [2], [3], [4], [5], [6] and [SEARCH] in order.

• Player operation command


(Play)
Set up and play. (it is not audio playback)
In addition, release it if it is the pause state.

(Reject)
Stop

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(Pause)
Pauses at the position.
A
(Eject)
In the playback state or stop state, perform the disc eject.

(Audio Play)
Audio playbacks the arbitrary music.
It is necessary for this command that Player is set up beforehand. Please execute (Play) first.

(Reject) Stop by the command.


Examples: When audio playbacks at track 8 Press buttons of [8], [AUDIO], ([FUNC] and [7]) in order.

• Test operation command B


It can control servo operation finely.
Be careful not to damage the player by mistake the usage of test command.

(Test/Normal Mode Change)


[C-MODE] Switch the Test mode/Normal mode by [FUNC] and [3] buttons.
Can use only commands of 7TM from 0TM in the test mode.

(Servo All Off)


During servo ON, turn all servos OFF when pressing the [0] and [TIME] buttons in order.

(Focus On)
During CD STOP, turns the LD ON when pressing [1] and [TIME] buttons in order, and perform the autofocus. C

(Spindle Kick, Tracking ON/Off)


During tracking servo OFF, perform the spindle kick and turn the automatic adjustment processing and tracking servo ON
when pressing [2] and [TIME] buttons in order.
Also during tracking servo ON, turn the tracking servo OFF when pressing [2] and [TIME] buttons in order.

(Tracking OFF)
During tracking servo ON, turn the tracking servo OFF when pressing [3] and [TIME] buttons in order.

(Slide FWD)
During tracking servo ON, turn the tracking servo OFF and move the slider in the FWD direction when pressing [4] and
[TIME] buttons in order. D

(Slide REV)
During tracking servo ON, turn the tracking servo OFF and move the slider in the REV direction when pressing [5] and
[TIME] buttons in order.

(Search TR No.2)
During CD STOP, perform the following operations when pressing [6] and [TIME] buttons in order.
LD ON → Autofocus → Spindle kick → Automatic adjustment processing → Second tune search → Tracking servo ON
When performed Tracking OFF, there is the case that cannot rise up in this command. In that case please repeat once
again.

(Pickup UP/DOWN) E
During CD STOP, turn the LD ON and move the pickup up and down when pressing [7] and [TIME] buttons in order.
Do not close the focus.

* When rise by a step with the test mode, input a command by pressing buttons of [0], [TIME], [1], [TIME], [2] and [TIME] in
order.

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4. Version confirmation mode


Confirm the software version of each microcomputer.
A
• Symptom of the microcomputer software version of the display section
Turn the power on while pressing the [MEMORY] and [TRACK-SEARCH-REV] buttons, then two figures character is
displayed at the track number display section. This shows a version. (First edition is as 10)

• Symptom of the microcomputer software version of the player section


In the normal use, three figures of numbers are displayed at the tempo display section that continues pressing the
[RELOOP] button for 10 seconds. This shows a version. (First edition is as 1.00)

5. Error display list


When normal operation is not completed in normal use, indicate the following error code in the display section.
B It can confirm the history of error contents till 16 histories when enter the version confirmation mode of the foregoing
paragraph.
In this mode In this mode, display the error content in the "minute" display section (M) and display the memory address of
microcomputer in the "second + frame" display section (S, F). (hexadecimal number)
Address changes when rotating the jog dial, and check range of DF20H-DF2FH. (initial value is DF20H)
DF20H is the newest, and DF2FH is the oldest error contents. The latest error is stored into DF20H.

Error Code Error Name Error Contents


E-7201 TOC READ ERROR 26: Cannot lead TOC data
E-8301 PLAYER ERROR 12: Specified address were not able to search
(Abnormality of raising up) 15: Address is not readable (* Note)
22: Focus servo cannot close
C 91: Pickup does not return to the internal periphery of the disc

E-8302 PLAYER ERROR 12: Specified address were not able to search
(Abnormality of playback) 15: Address is not readable
22: Focus servo cannot close
E-8303 PLAYER ERROR 99: Abnormality of buffer write
(Buffer writing abnormality)
E-9101 MECHANICAL TIME OUT 90: Abnormality of disc loading mechanism (Timeout)

* Note: When these error occurred before recognizing disc to be a CD, eject the disc automatically.
Then, error code is not displayed, but please refer to the error contents which are stored into the memory.

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Chart of a remote control unit function of CDJ-800


* Caution in the remote control unit use: Please connect to the DATA IN/OUT terminal before turning the power on.
A

REJECT PAUSE PLAY


Stop Pause Play
STILL/STEP
Invalidity
– MULTI-SPEED + B

Invalidity
SCAN
Invalidity

CLEAR FUNC
Invalidity C

7 8 9
AUDIO SPEED OPEN
Audio playback Invalidity Eject
4 5 6
VIDEO STOP.M START
Invalidity Invalidity Invalidity
1 2 3
DISPLAY STILL C-MODE D
Invalidity Invalidity Switch the Normal/Test mode
0 SEARCH
CR
Search
FRAME TIME CHAPTER
A B C
Invalidity Invalidity Invalidity

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7.1.2 POWER ON SEQUENCE

A
Power ON

IC112 (System Control CPU) Reset release pin 63

IC102 (ASIC) Reset release pin 91: H

IC501 (Display CPU) Reset release pin 18: H

B IC117 (Audio DSP) Reset release pin 44: H

IC110 (Servo DSP) Reset release pin 100: H

IC117 (Audio DSP) Program download

Tracking and focus offset adjustment

Spindle extra kick Begin to waver among the tri-value of 0-2.1-4.2V of IC110 pin 55.
C

LD ON Base voltage of Q110 becomes 3.3V.

Focus sweep and focus on When a check fails three times, go to the CD-RW mode.

Gain of RF amplifier ups, When a check fails three times,


and the focus sweeps it. display the error E-8301.

Focus OK check
D
Spindle acceleration 100msec

CLV servo ON

Wait for 300msec Focus balance adjustment TOC read

Tracking balance adjustment (T open) Focus gain adjustment

E Address lead permission Tracking gain adjustment

RF gain adjustment

Search the first tune

Play (mute off)

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GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP


A
1. LD current : 20 to 80mA TYP : 40 to 50mA
Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1)
There must be the value that divided the measured value with 23.5 Ω within the numerical value mentioned above.

2. Focus coil DC resistor : 7.0 ± 1.0 Ω


Pull out the flexible cable from the side of the pickup Assy.
Measure the resistance value between the feet(F+, F-) of the posts.
It must be within the above mentioned value.

3. Tracking coil DC resistor : 6.0 ± 1.0 Ω


Pull out the flexible cable from the side of the pickup Assy.
Measure the resistance value between the feet(T+, T-) of the posts. B
It must be within the above mentioned value.

A MAIN ASSY

SIDE A C

R207 L109 RFGC


R206

VF
R245
Q111 C223

R247
R242
R243
R205

VC
11

22
C224

R252
not contact side
CN113

VA
Q111 C223

VC R242
R243
R205

11

22
C224

R252

CN113
not contact side
CN113

VE
To CD Mech
R184
VA

D
CN113

anism
R184

15 15
15 15

51
C208
C208

16 16

16 16

C267
C209
FLGC
FLGD
FLGB

C267
C268
R185

FLGA C209
FLGC
FLGD
FLGB
Q110

C182
C188
C269

R158
C183
R249
R250
L108

16.VC
15.CD+5 C268
14.E
C260

FLGA
Q110

80

C182
C269

R158
R249

C183
80
R250
L108

16.VC
15.CD+5
14.E R249
C260

V
(Fig. 1) I=
23.5

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7.1.3 DISASSEMBLY
1 MAIN Assy 2 CD Mechanism
A 1 Remove three screws to remove the Bottom Plate M. 1 Remove three screws to remove the Bottom Plate M.

2 Remove four screws to remove the Bottom Plate P.

Bottom Plate M 2
2
2
1
1
1 2
B

5
Short land
2 Remove a screw.
Bottom View
Bottom Plate P 3 Remove four screws.

4 Disconnect a spindle connector.

5 Disconnect a pickup flexible cable


C [Caution in the Mechanism Assy replacement]
• When removing the Mechanism Assy, short-circuit a LD
3 Remove two screws.
Short land 5 before disconnecting a flexible cable from
the connector.
6 Remove the CD Mechanism.
• When installing the Mechanism Assy, release the short
-circuit of LD Short land 5 after connecting the flexible
cable to the connector. (For LD fracture prevention)

Rear View
3 3
D

2
4 Disconnect two flexible cables and a connector.
5 Remove the MAIN Assy. 3 3
6
MAIN Assy 5

4
E 5
CN113 4

CN111
CN122
3 3

4 4
CD Mechanism

Bottom View
F

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3 Control Panel Section 4 JOG Section


1 Remove five screws. 1 Release a Cord Clamper.
A
2 Disconnect a flexible cable.
1
3 Remove six screws.

1 3 3 2
1 CN500

3 1
3
1 1 3
3 B

Bottom View

Bottom View

4 Unhook three hooks.


5 Remove the JOG B and JOG A.

2 Remove a screw. 4 C
2 5
4

Rear View
4 JOG A
JOG B D
3 Remove the Control Panel Section.
4 Disconnect a flexible cable.

6 Remove three screws to remove the SW Ring.


3
Caution (∗) : 6
Be careful not to lose (∗)
the SW spring.
4
E
CN56

6
6

Control Panel
Section

(∗) (∗)

SW Ring

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Caution in Sheet SW Installation Caution in Roller A Assy Installation


1 Be careful not to bend and fold the Sheet SW. 1 Apply a grease to the shaft bearing section of JOG Holder
A side and SW Ring side.
2 Confirm that the dust or trash does not adhere to pasting side
(Apply it to two places for roller one.)
(JOG Holder).
(Be careful so that grease does not adhere to rubber section
In addition, when tearing off the former Sheet SW and putting
of the roller.)
a new part, completely wipe the JOG Holder off with alcohol
so that paste does not remain on the pasting side of
JOG Holder.
3 When putting the Sheet SW, match the position not to run
aground on rib of the internal circumference of JOG Holder.
4 Sheet SW pushes all the sides including the point of contact
Roller A Assy
fully, and put it. (No good air getting into it.)
(When the air got into it, remove it and replace the new one.
Do not recycle it.)
B
5 Put the SW Cushion HH48 on direction arrow part (12 places)
of the Sheet SW. Roller A Assy ×9
1
6 When inserting a cable in connector, release a lock by all
means, and connector locks after inserting it.

5 SW Cushion HH48 ×12

Roller A Assy
C
SW Ring

1
1 Roller A Assy ×8

Sheet SW

JOG Holder

JOG Holder

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7.2 PARTS
7.2.1 IC
A
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
÷ List of IC
PD3442B8, PD101A, NJM2374AM, NJM2870F05

7 PD3442B8 (MAIN ASSY : IC112)

• SYSTEM CONTROL Microcomputer

÷ Pin Assignment (Top view)

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• Pin Function

A No. Pin Name I/O Descreption


1 Vcc - By the capacitor (0.1µF) It GND-connects.
2 TCH I JIG touch sensor input
3 CNT1 I/O Control 1 input and output terminal
4 CNT2 I Control 2 input terminal
5 XDOSW I Digital OUT ON/OFF SW detection
6 RMI N I For a RS232C input
7 SENBL I The enable output to host CPU
8 LPS1 I
A loading mechanism's condition
B 9 LPS2 I
10 FLWR I The terminal which detects a flash write-in permission signal
11 Vss - Digital GND
12 S0DO O The serial output terminal to DSP
13 S1DO O A serial output besides a controller
14 S0DI I The serial input from DSP
15 S1D1 I A serial input besides a controller
16 S0CK O The serial clock to DSP
17 S1CK O A serial clock besides a controller

C 18 SEL O Reset to FPGA


19 XS T O Reset to circumference IC
20 MUTE O Line OUT output MUTE
21 ML O The reset terminal for DAC
22 Vss - Digital GND
23 XZERO O The terminal for repealing zero detection
24 NC -
25 NC - -
26 NC - -
27 NC - -
D
28 NC - -
29 NC - -
30 NC - -
31 NC - -
32 NC - -
33 NC - -
34 NC - -
35 Vcc - Power supply (Digital 5V)
36 A0 -
E
37 A1 -
38 A2 - FPGA interface (data bus)
39 A3 -
40 A4 -

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• Pin Function
A
No. Pin Name I/O Description
41 NC O
42 NC I It connects with GND.
43 NC I
44 Vss - Digital (GND)
45 XSS O Motorola DSP (preceding paragraph) lnterface
46 DGP I Motorola DSP (preceding paragraph) lnterface
47 NC I
48 NC I
49 FPGARST O FPGA program permission signal B

50 XDSPRESET O Motorola DSP (latter part) lnterface reset


51 ISO I
52 XCDRST O TC9495F reset (H: reset)
53 BUS0 I/O TC9495F microcomputer I/F data 0
54 BUS1 I/O TC9495F microcomputer I/F data 1
55 BUS2 I/O TC9495F microcomputer I/F data 2
56 BUS3 I/O TC9495F microcomputer I/F data 3
57 Vss - Digital GND
58 XCDCE O TC9495F chip enable signal C
59 BUCK O TC9495F microcomputer I/F clock signal
60 Vss - Digital GND
61 25M O Clock output (25MHz) to FPGA and DSP
62 XSTBY I Low power consumption mode
63 XRST I Hard reset
64 NMI I Compulsive interruption
65 Vss - Digital GND
66 EXTAL I
Crystal oscillation
67 XTAL I D
68 Vcc - Digital 5V
69 NC O -
70 XSRD O FPGA Read
71 ICDT O EEPROM data output
72 ICCK O EEPROM clock output
73 MD0 I
74 MD1 I CPU mode setup
75 MD2 I
76 Avcc - The power supply terminal of A/D conversion machine, and D/A conversion machine
E
77 VREF - The standard voltage input terminal of A/D conversion machine, and D/A conversion machine
78 AN0 - It connects with GND.
79 AN1 - It connects with GND.
80 HK I It connects with GND.

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• Pin Function

A
No. Pin Name I/O Description
81 AN3 I
82 AN4 I
83 AN5 I It connects with GND.
84 DA0 O
85 DA1 O
86 AVss - The grand terminal of A/D conversion machine, and D/A conversion machine
87 JOG0A I JOG pulse input 0A
88 JOG1A I JOG pulse input 1A
B
89 SBLKCK I Motorola DSP (preceding paragraph) Interface
90 DQCK I Motorola DSP (preceding paragraph) Interface
91 MUTE12 I Driver IC mute control
92 Vss - GND
93 JOG0A I JOG pulse input 0A
94 JOG1A I JOG pulse input 1A
95 XDMUTE O Data OUT output MUTE
96 LDIN O Slider data value
97 TZC O TC9495F zero detecting flag
C 98 IN SW I Slider lnside detection switch
99 FLWR O FL Wright
100 TOP-RST O Reset output for Topcpu

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7 PD101A (MAIN ASSY : IC102)


• ASIC Microcomputer A

÷ Pin Function(1/4)
No. Pin Name I/O Description
1 VDD(I/O) - Power supply (3.3V) for I/O
2 NC - NC
3 RAS X O SDRAM row address strobe
4 CS_X O Chip select (for SDRAM)
5 BA0 O SDRAM bank address
6 BA1 O SDRAM bank address
7 A10 O SDRAM address bus B

8 GND - GND for core


9 VDD(core) - Power supply (3.3V) for core
10 A0 O SDRAM address bus
11 A1 O SDRAM address bus
12 A2 O SDRAM address bus
13 A3 O SDRAM address bus
14 VDD(core) - Power supply (3.3V) for core
15 GND I GND D
16 VDD (I/O) - Power supply (3.3V) for I/O C
17 GND - GND for I/O
18 COUNT_TEST I Count test pin
19 HD15 I/O DSP Data bus
20 HD14 I/O DSP Data bus
21 HD13 I/O DSP Data bus
22 S 1 IN I PLL TEST terminal
23 HD12 I/O DSP Data bus
24 VDD (core) - Power supply (3.3V) for core
25 GND - GND for core
D
26 HD11 I/O DSP Data bus
27 HD10 I/O
28 HD9 I/O
29 HD8 I/O DSP Data bus
30 HD7 I/O
31 HD6 I/O
32 TEST1 I PLL TEST terminal
33 GND - GND for I/O
34 TEST2 I PLL TEST terminal
E
35 VDD (I/O) - Power supply (3.3V) for I/O
36 AVDD (AVss) - Power supply for PLL
37 VCNT - PLL terminal
38 AVSS (AVSS) - GND for PLL
39 NC - NC
40 HD5 I/O DSP Data bus

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• Pin Function(2/4)
A
No. Pin Name I/O Description
41 HD4 I/O DSP Data bus
42 HD3 I/O DSP Data bus
43 HD2 I/O DSP Data bus
44 HD1 I/O DSP Data bus
45 GND - GND for CORE
46 HD0 I/O DSP Data bus
47 HA5 I DSP Address bus
48 HA4 I DSP Address bus
B
49 HA3 I DSP Address bus
50 HA2 I DSP Address bus
51 HA1 I DSP Address bus
52 GND - GND for I/O
53 VDD (I/O) - Power supply (3.3V) for I/O
54 HCS_X I DSP chip selection
55 VDD (core) - Power supply (3.3V) for CORE
56 HA0 I DSP Address bus
57 RD_X I DSP read strobe signal
C 58 WR_X I DSP write strobe signal
59 GND - GND for CORE
60 0_25M O Clock output (25MHz)
61 GND - GND for I/O
62 GND I GND D
63 O_DGP O 5-3v converte output
64 O_SIPF O 5-3v converte output
65 O_SBCK O 5-3v converte output
66 O_SLRCK O 5-3v converte output
D 67 O_SDATA O 5-3v converte output
68 NC NC
69 PLLRESET-X I PLL Reset input
70 VDD (I/O) - Power supply (3.3V) for I/O
71 VDD (I/O) - Power supply (3.3V) for I/O
72 NC NC
73 GND - GND for I/O
74 O_SBLKCK O 5-3v converte output
75 O_XSS O 5-3v converte output

E 76 I_SIDI I 5-3v converte input


77 O_SIDI O 5-3v converte output
78 O_SICK O 5-3v converte output
79 I_SBLKCK I 5-3v converte input
80 I_SIPF I 5-3v converte input

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• Pin Function(3/4) A

No. Pin Name I/O Description


81 GND - GND for CORE
82 VDD (core) - Power supply (3.3V) for CORE
83 I_SDATA I 5-3v Switching input
84 I_SBCK I 5-3v Switching input
85 I_SLRCK I 5-3v Switching input
86 S21N I PLL TEST terminal
87 S31N I PLL TEST terminal
B
88 SCLK I System clock
89 GND - GND for I/O
90 VDD (I/O) - Power supply (3.3V) for I/O
91 RESET_X I System reset
92 VDD (core) - Power supply (3.3V) for CORE
93 I_DGP I 5-3v Switching input
94 I_XSS I 5-3v Switching input
95 I_SIDO I 5-3v Switching input
96 I_SICK I 5-3v Switching input
C
97 VDD (core) - Power supply (3.3V) for CORE
98 GND - GND for CORE
99 O_SIDI I/O SDRAM Data bus
100 DQ0 I/O SDRAM Data bus
101 DQ1 I/O SDRAM Data bus
102 DQ2 I/O SDRAM Data bus
103 DQ3 I/O SDRAM Data bus
104 NC - NC
105 SCANTEST I Test terminal
106 SCANEN I Test terminal D
107 VDD (I/O) - Power supply (3.3V) for I/O
108 VDD (I/O) - Power supply (3.3V) for I/O
109 GND - GND for CORE
110 GND - GND for I/O
111 GND - GND for I/O
112 DQ4 I/O SDRAM Data bus
113 DQ5 I/O SDRAM Data bus
114 DQ6 I/O SDRAM Data bus
115 DQ7 I/O SDRAM Data bus
E
116 DQ15 I/O SDRAM Data bus
117 DQ14 I/O SDRAM Data bus
118 DQ13 I/O SDRAM Data bus
119 GND - GND for I/O
120 DQ12 I/O SDRAM Data bus

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A
• Pin Function (4/4)

No. Pin Name I/O Description


121 DQ11 I/O SDRAM interface Data bus
122 DQ10 I/O SDRAM interface Data bus
123 DQ9 I/O SDRAM interface Data bus
124 DQ8 I/O SDRAM interface Data bus
125 VDD (core) - Power supply (3.3V) for CORE
126 GND - GND for CORE

B 127 VDD (I/O) - Power supply (3.3V) for I/O


128 GND - GND for I/O
129 NC - NC
130 SDRAMCLK O SDRAM Clock
131 A11 O SDRAM interface Address bus
132 A9 O SDRAM interface Address bus
133 A8 O SDRAM interface Address bus
134 A7 O SDRAM interface Address bus
135 GND - GND for I/O
136 A6 O SDRAM interface Address bus
C
137 A5 O SDRAM interface Address bus
138 A4 O SDRAM interface Address bus
139 DQML O SDRAM Data mask
140 WE_X O SDRAM Write enable
141 CAS_X O SDRAM columu address strobe
142 NC - NC
143 GND - GND for I/O
144 VDD (I/O) - Power supply (3.3V) for I/O

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A
7 NJM2374AM (MAIN ASSY : IC107)
÷ DC-DC CONVERTER

÷ Block Diagram

1. Cs B
2. Es
3. Cr
4. GND
5. IN+
6. V+
7. Sl
8. Cp C

÷ Pin Arrangement D
6
7

5
8

E
3

4
2
1

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A
7 NJM2870F05 (MAIN ASSY : IC123)
÷ 5V Regulator
÷ Pin Configuration
PIN FUNCTION
5
1 . CONTROL
1 2 . GND
3 . NOISE BYPASS
B 2 4 . Vout
5 . Vin
6
3

C ÷ Block Diagram

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7.2.2 DISPLAY

DEL1048 (MFLB ASSY : V501)


A
• FL Indicator Tube
Grid Assignment

Pin Connection
C

Anode Connection
D

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8. PANEL FACILITIES
8.1 PANEL FACILITES
A

7 Front Panel

1 2 3 4 5 6 7 8 9 10

B 28
11
12

13
27

14
C
26 15

25

16
24

D
23
22

21 20 19 18 17
1. TIME MODE/AUTO CUE button (*) 2 DIGITAL OUT MODE switch (DJ/NORMAL)
E TIME MODE: This switch is located on the unit's rear panel.
When set to DJ, the DIGITAL OUT connector
Each time this button is pressed, the time display changes outputs audi odata alone. When set to NORMAL,
between elapsed playback time and remaining playback digital data (including sub-codes) is output, but
time (REMAIN)of each track. the unit's DJ functions are not supported
(operation buttons marked with the asterisk
÷ The TIME MODE is stored in memory and persists even when (*) are disabled).
the power is turned off. No sound will be produced in the Pause mode.

AUTO CUE: 3 LOOP IN/REALTIME CUE button / indicator (*)


Real-time cue
Hold down this key for 1 second or longer to toggle between
Enter loop in point
AUTO CUE on and off.
÷ AUTO CUE on/off status is stored in memory and persists 4 LOOP OUT (OUT ADJUST) button / indicator (*)
Enter loop out point
F even when the power is turned off.
Loop out point adjust

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5 RELOOP/EXIT button (*)


16 TEMPO control slider (*) A
6 Display Slide the knob towards you (+) to increase the tempo and
7 POWER switch (OFF—/ON _) slide it away from you (-) to decrease it.
This switch is located on the rear panel of the unit.
17 Jog Dial Display
8 CUE/LOOP MEMORY button (*)
18 Jog dial (+FWD/-REV) (*)
Stores Cue points and Loop points in internal memory.
9 CUE/LOOP CALL button (*) 19 Disc loading slot
Calls Cue points and Loop points stored in internal memory. 20 Force ejection hole
10 EJECT button (0) 21 PLAY/PAUSE indicator (6)
When this button is pressed the disc is ejected through the Lights during play and flashes during pause.
disc loading slot when it stops rotating. B
22 PLAY/PAUSE button (6)
11 QUICK RETURN button / Indicator (*) 23 CUE indicator (*)
If this switch is set to ON when the JOG MODE is set to
Lights when a Cue point is set.
VINYL, pressing the surface of the Jog dial will cause play to Flashes in pause mode.
return quickly to the cue point .
24 CUE button (*)
12 VINYL SPEED ADJUST TOUCH/RELEASE dial (*) Cue point settings
This dial control is used to adjust the deceleration speed from
Cue point sampler
play to full stop when the JOG MODE is set to VINYL and
Back cue
the Jog dial surface is pressed, and also the acceleration speed
from full stop to play when the user's finger is removed from 25 SEARCH buttons (1, ¡)
the surface of the Jog dial .

13 JOG MODE VINYL button / indicator (*) 26 TRACK SEARCH buttons (4, ¢) C

VINYL mode: when the surface of the Jog dial is pressed during
27 Reverse button / indicator (REV) (*)
playback, playback stops and if the dial is rotated, music is output When this button is pressed, its indicator lights and
according to the speed the dial is turned. the unit is set to reverse play.
÷ The JOG MODE is stored in memory and remains in
memory even if the power is turned off. 28 AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (*)
CDJ mode: above operation is not performed even when the
(MANUAL 1/8, 1/4, 1/2, 1/1)
Jog dial surface is pressed.
When this button is pressed, auto loop play is performed based
on the track's BPM (1 beat, 2 beats, 4 beats or 8 beats).
14 TEMPO control range button / indicator
When a loop has been set manually, the button operates as a
( ±10/±100 WIDE) (*)
loop shortening button (1=1/8, 2=1/4, 4=1/2, 8=1/1).
Each time this button is pressed, the variable range of the D
TEMPO control slider changes between ± 10% and ±100%;
when set to ±100 WIDE, the button indicator lights.

15 MASTER TEMPO button / indicator (*)


Each press of the button turns the master tempo function on or
off.

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7 DisPlay
A 51 52 53 54 55 56 57 58 59

60 61 62
51 TRACK number display
Displays TRACK numbers.
60 Playback address display
52 Auto cue indicator (A. CUE) Indicates elapsed playback time and remaining playback
Lights when auto cue is on. time in an easy to grasp 1-track full scale bar graph.
53 QUICK RETURN indicator ÷ The 1-track full scale mode shows elapsed time by lit seg
Lights when QUICK RETURN function is ON. ments from the left.
54 REMAIN indicator ÷ The 1-track full scale mode shows remaining time by unlit
Indicates that track remaining time is being displayed. segments from the left .
C 55 Time display (min) (M) ÷ When the remaining time is 30 seconds or less, the
56 Time display (sec) (S) display flashes gently and the flashing becomes faster
when there is 15 seconds or less left.
57 Frame display (F)
One second is 75 frames. 61 BPM counter
58 TEMPO display Indicates BPM for the current track.
Displays how much change is being applied to playback The BPM counter may sometimes not be able to
speed by the TEMPO control slider. measure the BPM of a track.
59 Tempo control range indicator (WIDE) 62 Master tempo indicator (MT)
Lights when TEMPO ±10/±100 WIDE button is set to Lights when the master tempo function is on.
"±100 WIDE".

D 7 Jog Dial Display


82 83
81 Operation display
Indicates play position in frames 135 frames for one
full rotation. Turns during playback and stops
81 84
during pause.

82 Cue point position indicator


Indicates the current cue point position.
85 83 Display the condition of the audio memory
When set in the audio memory display mode the
light will flash when recording.
E
84 Jog touch detection indicator
In the VINYL mode, this indicator lights when the
surface of the Jog dial is pressed.

85 VINYL mode display.


Lights up in the VINYL mode.

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ORDER NO.
RRV3479
COMPACT DISC PLAYER

CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

CDJ-800MK2 NKXJ AC 220 V

¶ This service manual should be used together with the following manual(s):
Model No. Order No. Remarks

CDJ-800MK2/KUCXJ RRV3364

¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan


PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
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SAFETY INFORMATION
A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.

IMPORTANT
B THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.

LABEL CHECK LASER DIODE CHARACTERISTICS


MAXIMUM OUTPUT POWER: 5 mW
WAVELENGTH: 780 – 785 nm

WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
C
CLASS 1.
A specially instructed person should servicing operation of the apparatus.

(DRW2321)

Additional Laser Caution


1. Laser Interlock Mechanism
The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor,
and the design prevents laser diode oscillation when
the switch is not in LPS1 terminal side (when the
mechanism is not clamped and LPS1 signal is
high level.)
Thus, the interlock will no longer function if the switch is
deliberately set to LPS1 terminal side. ( if LPS1 signal
E is low level ).
In the test mode∗ the interlock mechanism will not
function. Laser diode oscillation will continue, if pin 41
Bottom Plate of TC94A15FG (IC101) on the MAIN Assy is
connected to GND, or else the terminals of Q101 are
shorted to each other (fault condition).

2. When the cover is opened, close viewing of the


objective lens with the naked eye will cause exposure
to a Class 1 laser beam.

∗ : Refer to page 86 on the service manual RRV3364.


F Printed on the Bottom Plate

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1. CONTRAST OF MISCELLANEOUS PARTS


NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. A
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference jNos. indicate the pages
p and Nos. in thef service manual y for the base model.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
• When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω → 56 × 101 → 561 ........................................................ RD1/4PU 5 6 1 J
47k Ω → 47 × 103 → 473 ........................................................ RD1/4PU 4 7 3 J
0.5 Ω → R50 ..................................................................................... RN2H R 5 0 K
1Ω → 1R0 ..................................................................................... RS1P 1 R 0 K B
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω → 562 × 101 → 5621 ...................................................... RN1/4PC 5 6 2 1 F

CONTRAST TABLE
CDJ-800MK2/NKXJ and CDJ-800MK2/KUCXJ are constructed the same except for the following :
Part No.
Ref.
No. Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks
/KUCXJ /NKXJ
PCB ASSEMBLIES
NSP Mother Assy DWM2232 DWM2276
P11-1 MAIN Assy DWG1622 DWG1645
NSP DISP Assy DWM2234 DWM2289 C
P11-2 AC IN Assy DWR1430 DWR1429
P13-1 DFLB Assy DWG1623 DWG1646

PACKING SECTION
P9-1 AC Power Cord ADG7021 XDG3036
P9-4 Operating Instructions (English) DRB1401 Not used
P9-4 Operating Instructions (Korean) Not used DRB1419
P9-12 Packing Case DHG2595 DHG2662
P9-13 NSP Warranty Card ARY7043 Not used

P9-14 NSP Label DRW2311 VRW1629


Recycle Label Not used DRW2307 No.1

EXTERIOR SECTION D
P11-10 Fuse(T1.6 A) AEK7075 Not used
P11-10 Fuse(T0.8 A) Not used REK1021
P11-17 Power Transfomer DTT1204 DTT1203
P11-26 Bottom Plate DNH2689 DNH2770
P11-29 NSP Chassis DNK4518 DNK4754

P11-38 Laser Caution DRW2308 DRW2321


P11-39 NSP Serial Label DRW2311 VRW1629

Notes : ÷The numbers in the remarks column correspond to the numbers on the “ PACKING ”.
÷ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”.

EXPLODED VIEWS E

PACKING No.1

Sheet

3
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CONTRAST OF PCB ASSEMBLIES

A
A F MAIN ASSY
DWG1645 and DWG1622 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWG1622 DWG1645
C313, C317, C321 CCSRCH470J50 CCSRCH151J50

B E F AC IN ASSY
DWR1429 and DWR1430 are constructed the same except for the following :

Part No.
Mark Symbol and Description Remarks
DWR1430 DWR1429
AC Inlet 1P XKP3042 XKP3041

G F DFLB ASSY
DWG1646 and DWG1623 are constructed the same except for the following :

Part No.
Mark Symbol and Description Remarks
DWG1623 DWG1646
R573, R574, R575 RS1/16S561J RS1/16S271J

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