15 TA System Wiring Details

OPEN SYSTEM STANDARDS
Honeywell Automation India Ltd.

TITLE: TA SYSTEM WIRING DETAILS HPS SYSTEM BU
TA SYSTEM WIRING DETAILS
DOC. NO: REV: Date: Controlled By:

OSS-TAS-015 1 17/049/2009 Open System
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Commercial In Confidence Page 1 of 14
This document is exclusive property of Honeywell Automation India Limited, PUNE 411013 INDIA. Its contents must not
be reproduced or communicated in any form to unauthorized persons or the persons outside the company without written
consent from the Management Representative.
TABLE OF CONTENTS
1 INTRODUCTION......................................................................................................... 3
2 GE FANUC PLC PROGRAMMING CABLE (RS 422)................................................ 4
3 PC TO PCM PORT1 CONFIGURATION CABLE (RS 232) ...................................... 5
4 CONVERTER TO PCM PORT2 COMMUNICATION CABLE (RS 485) ..................... 6
5 PCM PORT1 & PORT2 PIN DETAILS AND CONNECTIONS .................................... 7
6 TERMINAL SERVER TO SDM WIRING DETAILS ..................................................... 9
7 CONNECTION DIAGRAM FOR "PCM TO ROTORK MVAS" AND
REDUNDANT CONNECTION BETWEEN TWO PLCS.............................................12
8 SYSTECH TERMINAL SERVER TO BATCH CONTROLLER CONNECTION ....... 13

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1 INTRODUCTION
This document explains about wiring details diagram of various interface connectivity.
This includes GE-Fanuc programming cable, PCM configuration cable, SDM
connectivity etc.

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2 GE FANUC PLC PROGRAMMING CABLE (RS 422)

Here are the wiring details for PLC programming cable. This cable is required for PLC
configuration on SNP protocol. This requires RS485/232 converter between PC & PLC.
So plug the 15 pin male connector to 485 port of PLC as per the diagram:
GE PLC SIDE DB 15
PIN MALE RS 422 / 232 CONVERTER
CONNECTOR SIDE
RT * 9
Rx - 10 1 Tx-
Rx + 11 2 Tx +
12 3 Rx -
Tx -
13 4 Rx +
Tx +
6
RTS -
15
CTS -
8
CTS +
14
RTS +
For this port following configuration should be done at hardware Configuration in

PLC:
Physical Port: COM1 (PC Port)

Stop Bit: 1
Parity: ODD
Baud Rate: 19200
3 PC TO PCM PORT1 CONFIGURATION CABLE (RS 232)

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This is RS232c cable and it is used to configure PCM (Programmable Co-processor

Module) as Modbus Master or Modbus Slave. This cable has 9-pin D-type Female
connector at one end 25 pin D-type male connector at other end. The pin connections
are as follows:
PC SIDE COM PORT DB PCM PORT1 SIDE

09 PIN FEMALE DB 25 PIN MALE
CONNECTOR FOR RS CONNECTOR FOR RS
232 232
RD 2 2 TD
TD 3 3 RD
5 7 Signal Ground
Signal Ground
7 4 RTS
RTS
8 5 CTS
CTS
RS 232 PIN DETAILS FOR 9 & 25 D-TYPE PIN CONNECTORS:

9-PIN 25-PIN PURPOSE
1 1 frame ground
2 3 receive data (RD)
3 2 transmit data (TD)
4 20 data terminal ready (DTR)
5 7 signal ground
6 6 data set ready (DSR)
7 4 request to send (RTS)
8 5 clear to send (CTS)
9 22 ring indicator (RI) *only for modems*

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4 CONVERTER TO PCM PORT2 COMMUNICATION

CABLE (RS 485)
This is RS 485 type cable used for multi drop communication. One end of this cable is
connected to 25 pin d-type male connector and other end wires are connected to RS
485/232 converter. Using this cable, PC based MODBUS utility can be run as a master
or slave for testing purpose.
For Four Wire Interface
RS 485 / 232 CONVERTER PCM PORT2 SIDE

SIDE DB 25 PIN MALE
CONNECTOR
Tx- 1 25 RD-B’
2 13 RD-A’
Tx +
3 21 SD-B
Rx -
4 9 SD-A
Rx +
For two Wire Interface
RS 485 / 232 CONVERTER PCM PORT2 SIDE

SIDE DB 25 PIN MALE
CONNECTOR
Tx- 1 25 RD-B’
2 13 RD-A’
Tx +
21 SD-B
9 SD-A

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5 PCM PORT1 & PORT2 PIN DETAILS AND

CONNECTIONS

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5 TERMINAL SERVER TO SDM WIRING DETAILS

1. Terminal severs are used for extended serial port communication. They provide
communication between peripheral devices and devices connected to Local
Network. All these peripheral devices can be connected to ports available on
front panel of Terminal Severs using RJ-45 connectors.
2. One of the important devices connected to Terminal server is SDM module. SDM
normally consists of 2 Master modules for redundancy and maximum up to 4
slave modules. Each slave module can be connected up to maximum 4 card
readers. So in a nutshell, One SDM can be connected up to 4 Slaves and 16 card
readers.
Following figure gives the brief idea about the connections:
TS 1 TS 2
SDM slave modules
SDM master SDM master S1 S2 S3 S4
CR1 CR5 CR9 CR

13
CR2 CR6 CR CR
10 14
CR3 CR7 CR CR
11 15
CR4 CR8 CR CR
12 16

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Following diagram shows pin connections at RJ-45 connector end and SDM side:
SDM SIDE
RJ-45 CONNECTOR
CONNECTIONS
SIDE
Tx + 2
A+
Rx + 7
Tx - 4
B-
Rx - 5
DIP – SWITCH SETTINGS FOR SDM & CARD READERS :
On SDM modules 8 dip-switches are provided to configure and to assign addresses to

modules.
1. For SDM master module, 1’st & 4’th dip switch should be ON.
1’st dip-switch ON position indicates address of a module.
4’th dip-switch ON position indicates module is Master in that network.
2. For 1st slave module, All dip-switches should be in OFF position.
3. For 2nd slave module, only 1’st dip-switch should be in ON position.
4. For 3rd slave module, only 2’nd dip-switch should be in ON position.
5. For 4th slave module, 1’st & 2’nd dip-switch should be in ON position.

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For card readers, following dip-switch settings should be followed:
In Card Readers 10 dip-switches are provided to configure and to assign addresses to

Card Readers.
1. For first Card Reader, only 1’st dip-switch should be in ON position.
2. For second Card Rader, only 2’nd dip-switch should be in ON position.
3. For third Card Rader, 1’st & 2’nd dip-switch should be in ON position.
4. For fourth Card Rader, only 3’rd dip-switch should be in ON position.
For all the card readers connected in different Slave SDM modules, same dip-switch
settings as explained above shall be done.

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6 CONNECTION DIAGRAM FOR "PCM TO ROTORK

MVAS" AND REDUNDANT CONNECTION BETWEEN
TWO PLCS
PCM PORT2 OF 1’ST PLC (25 PCM PORT2 OF 2’ND PLC (25
PIN D-TYPE MALE CONNECTOR) PIN D-TYPE MALE CONNECTOR)
SD-A 9 9
RD-A’ 13 13
SIGNAL 7 7
SD-B 21 21
25 25
RD-B’
8 8
5 5
3 3
MVAS -2 9-PIN D-TYPE MVAS- 1 9-PIN D-TYPE

MALE/FEMALE CONNECTOR MALE/FEMALE CONNECTOR

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7 SYSTECH TERMINAL SERVER TO BATCH

CONTROLLER CONNECTION
From Terminal Server 1 to Batch Controller.
RJ-45 CONNECTOR
SIDE BATCH CONTROLLER
(Terminal server port) SIDE CONNECTIONS
Tx + 2
41
Rx + 7
Tx - 4
42
Rx - 5

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DOCUMENT CONTROL AND REVISION HISTORY

The following table records the revisions carried out in this document:
Rev. Rev. Location and Prepared By Reviewed By

No. Date Description of Change
0 17/09/07 Original Issue TAS Team Open System
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1 17/04/09 Connection details Sreedharan P
updated on Section 4

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OPEN SYSTEM STANDARDS

Honeywell Automation India Ltd.

TA SYSTEM WIRING DETAILS

DOC. NO: REV: Date: Controlled By:

2 GE FANUC PLC PROGRAMMING CABLE (RS 422)................................................ 4

3 PC TO PCM PORT1 CONFIGURATION CABLE (RS 232) ...................................... 5

4 CONVERTER TO PCM PORT2 COMMUNICATION CABLE (RS 485) ..................... 6

5 PCM PORT1 & PORT2 PIN DETAILS AND CONNECTIONS .................................... 7

6 TERMINAL SERVER TO SDM WIRING DETAILS ..................................................... 9

7 CONNECTION DIAGRAM FOR "PCM TO ROTORK MVAS" AND

REDUNDANT CONNECTION BETWEEN TWO PLCS.............................................12

8 SYSTECH TERMINAL SERVER TO BATCH CONTROLLER CONNECTION ....... 13

DOC. NO: REV: Date: Controlled By:

DOC. NO: REV: Date: Controlled By:

2 GE FANUC PLC PROGRAMMING CABLE (RS 422)

For this port following configuration should be done at hardware Configuration in

Physical Port: COM1 (PC Port)

3 PC TO PCM PORT1 CONFIGURATION CABLE (RS 232)

This is RS232c cable and it is used to configure PCM (Programmable Co-processor

PC SIDE COM PORT DB PCM PORT1 SIDE

RS 232 PIN DETAILS FOR 9 & 25 D-TYPE PIN CONNECTORS:

DOC. NO: REV: Date: Controlled By:

4 CONVERTER TO PCM PORT2 COMMUNICATION

RS 485 / 232 CONVERTER PCM PORT2 SIDE

For two Wire Interface

RS 485 / 232 CONVERTER PCM PORT2 SIDE

DOC. NO: REV: Date: Controlled By:

5 PCM PORT1 & PORT2 PIN DETAILS AND

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5 TERMINAL SERVER TO SDM WIRING DETAILS

Following figure gives the brief idea about the connections:

SDM master SDM master S1 S2 S3 S4

CR1 CR5 CR9 CR

DOC. NO: REV: Date: Controlled By:

DIP – SWITCH SETTINGS FOR SDM & CARD READERS :

On SDM modules 8 dip-switches are provided to configure and to assign addresses to

1’st dip-switch ON position indicates address of a module.

4’th dip-switch ON position indicates module is Master in that network.

2. For 1st slave module, All dip-switches should be in OFF position.

3. For 2nd slave module, only 1’st dip-switch should be in ON position.

4. For 3rd slave module, only 2’nd dip-switch should be in ON position.

DOC. NO: REV: Date: Controlled By:

For card readers, following dip-switch settings should be followed:

In Card Readers 10 dip-switches are provided to configure and to assign addresses to

1. For first Card Reader, only 1’st dip-switch should be in ON position.

2. For second Card Rader, only 2’nd dip-switch should be in ON position.

4. For fourth Card Rader, only 3’rd dip-switch should be in ON position.

DOC. NO: REV: Date: Controlled By:

6 CONNECTION DIAGRAM FOR "PCM TO ROTORK

MVAS -2 9-PIN D-TYPE MVAS- 1 9-PIN D-TYPE

DOC. NO: REV: Date: Controlled By:

7 SYSTECH TERMINAL SERVER TO BATCH

DOC. NO: REV: Date: Controlled By:

DOCUMENT CONTROL AND REVISION HISTORY

Rev. Rev. Location and Prepared By Reviewed By

DOC. NO: REV: Date: Controlled By:

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