VRV SERVICE HANDOVER CHECKLIST FOR COMMISSIONING
Project Title: Mr. Pankaj Mahendroo Residence Reference No:
Country/ State Firozpur, Punjab Inspection Date 12/Aug/22
Project
Module Manufacturing Plant, Village Hukumat Inspected By Mr. Mohd. Ali
Location Address
Singhwala, Firozpur, Punjab - 142052 Handed Over to Mr. Nitesh Kumar
Clinet Name SAEL Limited - Firozpur Plant Contact Person Nitesh Kumar Tel: 9053333050
Dealer Name Amber Infracon & Energy India Pvt Ltd Contact Person
1)
2)
Remarks
3)
4)
DAIKIN's Information
Total Number of Outdoor Units 8 Installation Date 8/5/2022
Total Number Of Indoor Units 3 AHU
1)
Remarks
2)
Sl No. CHECK LIST Yes No REMARKS
1 Copy of unpriced Purchase Order No
2 Equipment Configuration with Sl No. as Annexure I/INVOICE Yes Mailed
Warranty Details and scope (Copy of document from Contract
3 Yes
and intimation letter to customer)
4 Drawing of Piping and wiring layout Yes Mailed
5 Installation of Daikin Gas Tight Joint (DGT) Yes
6 All ODU and IDU are placed and fixation is done Yes
7 Service space provided for access to IDU and ODU Yes
Flushing of Copper tubes and Pressure test with Nitrogen at 580 Mailed
8 Yes
PSI (40 kg/sqcm) for 24 hrs
will be shared after
9 Vacuum Test for 2 hrs report Yes commissioning.
10 Extra Gas Calculation as Annexure II Yes Mailed
Checking of Control Wires (F1F2, P1P2 & Q1Q2) with wiring
11 Yes
check kit
Dedicated Power supply at IDU (220±10%) and ODU
12 Yes
(380~415±10%) unbalance ≥ 2%
13 Protection against neutral failure Yes
14 Drain pipe tested for Slope and Leaks Yes
15 Cleaning of Indoor and Outdoor Units Yes
16 Is the place clean and ready for commissioning Yes
MCB selected as per Maximum Fuse Amps (MFA) mentoined in
17 Yes
ED book. Should not be more than the MFA rating.
Cable is selected on the basis of MCA and only copper cable is
18 Yes
selected.
Copper Cable is terminated at ODU.
(Incase Aluminium cable is used as main cable, use breaker
19 Yes
near the ODU and use Copper cable from out put to ODU
termination point).
20 Cable termination at VRV with lugs/ thimble. Yes
21 ELCB is being used. Yes Near ODU
22 External Phase reverse protection is being used. Yes In Scanner
Time gap between Local supply/DG supply/Other supply In Scanner
23 Yes
changeover and vice versa. (≥ 20 sec)
VRV SERVICE HANDOVER CHECKLIST FOR COMMISSIONING
NITROGEN PRESSURE TESTING REPORT
PROJECT SAEL Limited - Firozpur Plant
ADD:- Module Manufacturing Plant, Village Hukumat Singhwala, Firozpur, Punjab - 142052
AREA Firozpur, Punjab
SYSTEM 146HP VRV SYSTEM.
SR.NO. TYPE DATE TIME AMB.TEMP. PRESSURE REMARK
(HRS) (Deg.C) (PSI)
INITIAL READING 12-Aug 1:30 PM 35°C 500 psi
1 GAS
LIQUID
FINAL READING 16-Aug 3:00 PM 32°C 500 psi
2 GAS
LIQUID
Customer's Signature Dealer Engg. Signature
& Date & Date
VRV
Project Title:
Country / State
Project Location
Address
Distributor Company Name
Contractor Company Name
Remarks
Remarks
DAIKIN's Information
Total Number of Outdoor Units
Total Number Of Indoor Units
Remarks
CONTENT
1. Proper uniform
2 Provision of safety eq
3 Designated area for p
Area Of
Prepartion
4 Equipped with specific
Area Of
Prepartion 5 Equipped with A/C pip
Work
6 Are the unpacked unit
7 Are the foundations la
DAIKIN's installation g
8 Are the outdoor units
vibration isolation pad
1. Are the equipments pl
tubes)
2. Are the tools placed in
Area of
Equipment 3. Copper tube and insu
specification?
4. Are the supporting rod
1 Are Cu pipes cleaned
2 Are the refrigerant pip
manner?
3 Are proper cutting too
4 After cutting or cleanin
sealed,pinched or tap
5 During brazing, was n
6 Was swaging and flar
joint used?
7 Care should be taken
8 After a Refnet connec
9 Were the correct tools
electric bender)
10 Refrigerant pipe supp
a For 6.4mm~19.1mm d
b For 22.2mm~41.3mm
Area Of
11 Extra supports been p
Refrigerant 12 Was flushing executed
Pipes
13 Vacuum pump used to
14 Did you pressurise the
for leaks?
15 Was vacuum pump us
16 DAIKIN's refnet joint a
17 Pipe length between o
18 Weather all refnet con
19 Equivalent Length (joi
20 Total Piping Length
21 Outdoor branch to out
22 Height between outdo
23 Height difference betw
24 Height between outdo
25 Pipe length from 1st re
indoor unit
1 Proper marking (ribs)
farication.
2 Check for Sheet gaug
SMACNA which ever
3 Nitrile rubber gasket m
not the insulation mate
4 Canvass is used betw
not streched
5 Dampers are provided
6 There is no gap betwe
7 Checks for fresh air in
8 Air tight partition abov
different IDU's in case
Area of Duct 9 Supply air duct is insu
Work
10 Aspect ratio of rectang
11 Guide vanes in bends
12 Control damper, bello
air control at the IDU
13 Common Plenum not
14 Pitch of nut, bolt on fla
15 MS angle flange provi
16 Bracing at duct center
17 Duct Support interval
1. Are the drainage pipe
number of indoor units
2. Are there sign of air p
3. Is there a gradient for
4. Is the drain raising pip
with drain pump functi
5. Is there a sharp slope
raising pipe? i.e. use d
6. Is there sign of drain p
connector?
7. Drain pipe size as per
Area of according to the indoo
Drainage 8 Drain pipe support inte
Pipe
a For 20mm~40mm dia
b For 50mm dia meter?
c For 65mm~125mm dia
9
Support provided at th
10 Is there sign of drain p
Thus causing obstruct
11 Upon completion of dr
check executed?
12 Is U trap provided at d
1. Are genuine products
and insulation materia
2. Are adhesive (SR bas
joints?
Area Of 3. Are the pipes insulatio
Insulation usage of PVC Sleeves
Material 4. Are the Copper pipe in
cement with usage of
5. Proper method used f
1 Is the wire connected
2. Is the power supply an
3. Are the wires used as
4. Is F1,F2 connected di
before connecting to o
5. MCB selected as per
mentoined in ED book
rating.
6. Cable is selected on t
Area of
copper cable is select
Electrical
Wiring 7. Copper Cable is termi
(Incase Aluminium ca
near the ODU and use
termination point).
8. Cable termination at V
9. ELCB is being used.
10. External Phase revers
11. Time gap between Lo
changeover and vice v
1. Is the system inspecti
Test Run
Operation
Test Run
Operation 2. Additional refrigerant c
Liquid pipe length?
O = Okay , according to spe
Δ = Not Confirmed
X = Not Good
VRV INSTALLATION
Delhi, India
Module Manufacturing Plant, Village Hukumat
Singhwala, Firozpur, Punjab - 142052
Amber Infracon & Energy India Pvt Ltd.
1)
2)
3)
4)
8
3 AHU
1)
2)
CHECK LIST
iform
of safety equipments,(Protection against back fire)
ed area for placement of tools?
with specific tools for specific purpose
with A/C piping diagram, construction drawing.
npacked units placed in the upright position
undations laid for outdoor units according to
installation guideline?
utdoor units secured with bolts and protected with
solation pad ?
quipments placed above the ground? (Copper
ols placed in a dry and clean area?
be and insulation material according to DAIKIN's
on?
upporting rods fully threaded?
pes cleaned with ACETONE prior to install?
frigerant pipes installed in a horizontally straight
r cutting tools used to cut copper tubes?
ng or cleaning, are the copper tube ends
nched or taped immediately?
azing, was nitrogen gas implaced?
ging and flaring tools used ? Flare nuts and flare
?
uld be taken not to cooloff Brazed joint immediately
efnet connection, were the tubes bent immediately?
correct tools used for bending? (manual bender/
ender)
nt pipe support interval?
m~19.1mm dia meter?
mm~41.3mm dia meter?
ports been provided at Refnet's and elbows?
ing executed with nitrogen gas?
pump used to remove air before pressure testing?
ressurise the pipe with Nitrogen for 24 hrs to check
um pump used for vacuumising the system?
refnet joint and header used?
h between outdoor unit and indoor unit?
all refnet connection laid horizontally plain?
t Length (joint=0.5m, header=1.0m)
ng Length
ranch to outdoor unit
tween outdoor and indoor units
ference between Indoor units
tween outdoor units
h from 1st refnet branch (header/joint) to farthest
t
arking (ribs) on ducts are provided in case of site
Sheet gauge as per duct size for IS:655 or
which ever is applicable.
ber gasket min 3mm to be used at the flange and
sulation material
s used between IDU and Duct piece. The same is
ed
are provided in Supply air collars
o gap between grille/ diffuser and duct connection
r fresh air intake gaps above the celing
artition above ceiling for Retrun Air between
DU's in case feeding different areas
duct is insulated
tio of rectangular duct is not more than 1:4
nes in bends and supply air collars is provided
amper, bellow type e.g. Aldes, to be used for fresh
at the IDU
Plenum not used in case of Ductable units
ut, bolt on flange is maintained properly
flange provided
t duct center provided
port interval
ainage pipes sized accordingly to the capacity and
f indoor units?
sign of air pockets in the drainage pipe?
gradient for the drainage pipe (1:100)?
n raising pipe in an upright position for indoor units
pump function?
sharp slope for the connecting pipe after drain
pe? i.e. use double elbow connection
gn of drain pipe manually bended without the elbo
?
e size as per indoor unit drain outlet and drain up
to the indoor unit drain pump specification?
e support interval?
m~40mm dia meter?
m dia meter?
m~125mm dia meter?
rovided at the flexible hose near the unit outlet?
gn of drain pipes connected in a T-Joint method?
sing obstruction.
mpletion of drainage pipe work, was drianage flow
ecuted?
provided at drain pipe for FXM?
ne products of DAIKIN used for Refnet joint/heade
ation material?
sive (SR based) and nitrile rubber tape used at
pes insulation secured from unwanted pressure by
PVC Sleeves with clamps or metal wire
opper pipe insulation secured from direct impact of
ith usage of PVC pipes in RCC and Brick walls.
ethod used for repairing of insulation material?
e connected via the crimp terminal?
wer supply and transmission wire separated?
res used as per the required specification?
onnected directly from outdoor unit to indoor unit
nnecting to other units?
cted as per Maximum Fuse Amps (MFA)
d in ED book. Should not be more than the MFA
elected on the basis of TOCA/ MCA and only
ble is selected.
able is terminated at ODU.
uminium cable is used as main cable, use breaker
ODU and use Copper cable from out put to ODU
n point).
mination at VRV with lugs/ thimble.
eing used.
Phase reverse protection is being used.
between Local supply/DG supply/Other supply
er and vice versa.
tem inspection according to Daikin's requirement?
refrigerant charge calculated with respect to the
e length?
ording to specification
ION INSPECTION CHEC
Reference No:
Inspection Date
ukumat
Inspected By
Handed Over
Contact Person Chanchal
Pvt Ltd.
Contact Person
Installation Date
STANDARD CHECK
Safety Belt;Shoes;Helmet
Yes
back fire) Fire extinguisher,
Cylender regulator Yes
Clean; Dry
Yes
Yes
awing.
Yes
on
Yes
g to
Yes
cted with
Yes
pper > 300mm
Yes
Yes
AIKIN's
Yes
Yes
ll?
Yes
straight
Yes
Yes
Yes
0.2~0.3kgf/cm2
Yes
nd flare
Yes
mediately
Yes
mediately? > 500mm
Yes
bender/
Yes
Yes
1m
Yes
1.5m
Yes
ws?
Yes
Yes
testing? 20 min
Yes
s to check 10-40 kgf/cm2
(580 Psi) Yes
em? (-755mm/hg)
Yes
No
<165m
Yes
n?
<190m
<1000m
Yes
<10m
<50m ; 40m (if outdoor is
lower)
<15m
<5m
farthest <40m
e of site Cross with in 1 m
or 26 G to 18 G
nge and As per the flange width
(25mm/ 32 mm)
e same is 150~200 mm
onnection
en
vided
for fresh At each IDU
s Separate duct
recommended
100~125 mm
ducts above 1000 mm
25 mm up 1500
40 mm above 1500
2400 mm
pacity and
door units
drain
t the elbow
drain up eg 32 mm dia cionnection
in cassette
on?
1m
1.2m
1.5m
outlet?
method?
age flow
int/header
ed at
essure by 150~200 mm
impact of
walls.
erial? gap/bend
Yes
Yes
ed? > 500mm
Yes
n?
Yes
door unit
Yes
e MFA
Yes
only
Yes
e breaker
Yes
o ODU
Yes
Yes
Yes
supply
≥ 20 sec
irement?
Yes
ct to the
Yes
Branch
Name
Report Date:
CHECKLIST
nce No:
8/12/2022
Mr. Mohd Ali
Mr. Chanchal
Tel: 8447203533
Tel:
8/5/2022
REMARKS
412
Circuit 1
ADDITIONAL REFRIGERANT GAS QUANTITY
PROJECT:- SAEL Limited - Firozpur Plant
PAR
AREA :- Firozpur, Punjab ODU MODEL ODU SR.NO
SYSTEM :- 20HP VRV RXYQ20ARY6 5450
When equivalent lenght
Diversity :- 100% RXYQ20ARY6 5448 Farthest Indoor Less th
LIQUID PIPING LENGTHS :
SIZES(MM) Length(Rmt) M.F. KG.
6.4 0 0.022 0.00 Diversity
9.5 0 0.057 0.00 50% to 105%
12.7 0 0.11 0.00 106% to 130%
15.9 65 0.17 11.05 131% to 160%
19.1 0 0.26 0.00 161% to 200%
22.2 0 0.36 0.00
From Table A (+) Total KG.
11.05 1 12.05
Diversity = [(Total connected Indoor CI) / (Outdoor CI) ]x100 %
Outdoor CI = ODU HP *25
Circuit 2
ADDITIONAL REFRIGERANT GAS QUANTITY
PROJECT:- SAEL Limited - Firozpur Plant
PAR
AREA :- Firozpur, Punjab ODU MODEL ODU SR.NO
SYSTEM :- 54HP VRV RXYQ18ARY6 5093
When equivalent lenght
Diversity :- 100% RXYQ18ARY6 5094 Farthest Indoor Less th
LIQUID PIPING LENGTHS : RXYQ18ARY6 5091
SIZES(MM) Length(Rmt) M.F. KG.
6.4 0 0.022 0.00 Diversity
9.5 0 0.057 0.00 50% to 105%
12.7 0 0.11 0.00 106% to 130%
15.9 68 0.17 11.56 131% to 160%
19.1 0 0.26 0.00 161% to 200%
22.2 0 0.36 0.00
From Table A (+) Total KG.
11.56 1 12.56
Diversity = [(Total connected Indoor CI) / (Outdoor CI) ]x100 %
Outdoor CI = ODU HP *25
Circuit 3
ADDITIONAL REFRIGERANT GAS QUANTITY
PROJECT:- SAEL Limited - Firozpur Plant
PAR
AREA :- Firozpur, Punjab ODU MODEL ODU SR.NO
SYSTEM :- 52HP VRV RXYQ18ARY6 5039
When equivalent lenght
Diversity :- 100% RXYQ18ARY6 5050 Farthest Indoor Less th
LIQUID PIPING LENGTHS : RXYQ16ARY6 4355
SIZES(MM) Length(Rmt) M.F. KG.
6.4 0 0.022 0.00 Diversity
9.5 0 0.057 0.00 50% to 105%
12.7 0 0.11 0.00 106% to 130%
15.9 60 0.17 10.20 131% to 160%
19.1 0 0.26 0.00 161% to 200%
22.2 0 0.36 0.00
From Table A (+) Total KG.
10.20 1 11.20
Diversity = [(Total connected Indoor CI) / (Outdoor CI) ]x100 %
Outdoor CI = ODU HP *25
Circuit 1
Table A
PART 2
PART 1
When equivalent lenght between Outdoor to
When equivalent lenght between Outdoor to
Farthest Indoor Greater than 30rmts
rthest Indoor Less than 30rmts (<30rmts)
(>30rmts)
Diversity 6 ~ 8HP 10 ~ 12HP 14 ~ 18HP 20HP Diversity 6 ~ 8HP 10 ~ 12HP
50% to 105% 0 0 0 0.5 50% to 70% 0 0
06% to 130% 0.5 0.5 0.5 1.0 71% to 85% 0.3 0.5
31% to 160% 0.5 0.5 0.5 1.3 86% to 105% 0.7 1.0
161% to 200% 0.5 0.7 1.0 1.5 106% to 130% 1.2 1.5
131% to 160% 1.2 1.5
161% to 200% 1.2 1.7
Circuit 2
Table A
PART 2
PART 1
When equivalent lenght between Outdoor to
When equivalent lenght between Outdoor to
Farthest Indoor Greater than 30rmts
rthest Indoor Less than 30rmts (<30rmts)
(>30rmts)
Diversity 6 ~ 8HP 10 ~ 12HP 14 ~ 18HP 20HP Diversity 6 ~ 8HP 10 ~ 12HP
50% to 105% 0 0 0 0.5 50% to 70% 0 0
06% to 130% 0.5 0.5 0.5 1.0 71% to 85% 0.3 0.5
31% to 160% 0.5 0.5 0.5 1.3 86% to 105% 0.7 1.0
161% to 200% 0.5 0.7 1.0 1.5 106% to 130% 1.2 1.5
131% to 160% 1.2 1.5
161% to 200% 1.2 1.7
Circuit 3
Table A
PART 2
PART 1
When equivalent lenght between Outdoor to
When equivalent lenght between Outdoor to
Farthest Indoor Greater than 30rmts
rthest Indoor Less than 30rmts (<30rmts)
(>30rmts)
Diversity 6 ~ 8HP 10 ~ 12HP 14 ~ 18HP 20HP Diversity 6 ~ 8HP 10 ~ 12HP
50% to 105% 0 0 0 0.5 50% to 70% 0 0
06% to 130% 0.5 0.5 0.5 1.0 71% to 85% 0.3 0.5
31% to 160% 0.5 0.5 0.5 1.3 86% to 105% 0.7 1.0
161% to 200% 0.5 0.7 1.0 1.5 106% to 130% 1.2 1.5
131% to 160% 1.2 1.5
161% to 200% 1.2 1.7
T2
t between Outdoor to
eater than 30rmts
mts)
14 ~ 18HP 20HP
0 0.5
0.5 1.0
1.0 1.5
1.5 2.0
1.5 2.3
2.0 2.5
T2
t between Outdoor to
eater than 30rmts
mts)
14 ~ 18HP 20HP
0 0.5
0.5 1.0
1.0 1.5
1.5 2.0
1.5 2.3
2.0 2.5
T2
t between Outdoor to
eater than 30rmts
mts)
14 ~ 18HP 20HP
0 0.5
0.5 1.0
1.0 1.5
1.5 2.0
1.5 2.3
2.0 2.5
