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Applied Physics A (2022) 128:86

https://doi.org/10.1007/s00339-021-05220-2

AZO‑coated plasmonic PCF nanosensor for blood constituent


detection in near‑infrared and visible spectrum
Mohammad Rakibul Islam1   · A. N. M. Iftekher1 · Fateha Noor1 · Md Rezaul Hoque Khan1 · Md. Taslim Reza1 ·
Mirza Muntasir Nishat1

Received: 24 August 2021 / Accepted: 19 December 2021


© The Author(s), under exclusive licence to Springer-Verlag GmbH, DE part of Springer Nature 2022

Abstract
We propose an elementary circular-shaped plasmonic biosensor based on photonic crystal fiber for multiple blood component
identification in near-infrared and visible spectrum. To the best of our knowledge, this is the first paper where plasmonic
biosensor is proposed to determine blood components for near-infrared and visible spectrum region using comparative
amplitude sensitivity (AS) as the sensitivity parameter. Here we consider Al-doped ZnO as plasmonic material to attain
improved sensor performance and extensible design. The finite element method is adopted throughout the numerical study.
Observations made using optimum parameters have led to investigations regarding resonance quality, sensitivity, sensor
resolution, sensor length and figure of merit (FOM). Numerical results show that the proposed structure exhibits higher
amplitude sensitivity of 5078.99 ­RIU−1, maximum resolution of 5.13 × ­10–5 and an overall excellent FOM trait of 325 in the
­HEy11 mode. For H ­ Ex11 mode, the corresponding values are 2576.38 R ­ IU−1, 5.71 × ­10–5, 250, respectively. Possible fabrica-
tion technique using stack-and-draw method and tolerance analysis of designed sensor are also examined. Since considerable
attention has not been given yet in blood component detection by using PCF-SPR sensing, this design will pave a whole new
path in the medical biosensing arena.

Keywords  Photonic crystal fiber (PCF) · Surface plasmon resonance (SPR) · Biochemical sensor · Al-doped ZnO (AZO) ·
Wavelength sensitivity (WS) · Amplitude sensitivity (AS)

1 Introduction of liquid, termed as plasma (~ 90% water), and solids that


contain red blood cells, white blood cells and platelets. Based
Early detection of blood diseases is crucial for improving on the complete analysis of these blood components along
effective treatment and long-term survival of patients since with patients’ symptoms, hematologists treat various cancer-
these patients need tailored as well as on-demand services to ous and non-cancerous blood disorders. Traditional blood
lead normal, active lives. Blood diseases or blood disorders component detection methods are well accepted, yet are
are mostly non-communicable, yet causing high death risk costly, time-consuming, inappropriate for real-time analysis
of all age groups throughout the world. Some familiar blood and require laboratory environment with trained personnel.
disorders are anemia, lymphoma, leukemia, hemophilia and Due to these limitations, biosensing technology has been
coagulation disorders. These disorders may affect one or emerged as a new pathway to pathological examinations
more blood components, and in the worst case, malfunction- for not only their compact and miniature design but also for
ing of body organs may occur. Hence, detecting blood com- their faster, more economic and real-time information with
ponents is vital to take necessary preventive measures against more precise analysis [1–3]. Biosensors are gradually gaining
severe health damages. As we know, blood is a combination attention in a broad range of applications such as medicine,
diagnostics, biomolecular analysis, agricultural management
and ecological monitoring [4]. Over the recent years, despite
* Mohammad Rakibul Islam
rakibultowhid@yahoo.com the popularity of PCF sensors [5–9], surface plasmon reso-
nance (SPR)-based optical biosensors have been served as an
1
Electrical and Electronic Engineering Department, Islamic outstanding alternative due to its high selectivity, sensitivity,
University of Technology, Boardbazar, Gazipur 1704, precision and accuracy [10]. SPR biosensors can be exploited
Bangladesh

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86   Page 2 of 13 M. R. Islam et al.

in the prior discovery of benign and malignant diseases. PCF-SPR sensors were proposed by researchers like D-shaped
This sensor uses SPR phenomenon where TM (transversely fibers. Nannan Luan in [23] approached a D-shaped hollow
magnetic) polarized light passes through a high refractive core PCF sensor and examined the sensor performances like
index (RI) prism layered by a thin metal film and is totally amplitude, wavelength and phase sensitivity. In [24], J. N.
reflected from that metal–dielectric interface into a detector. Dash investigated a different D-shaped Ag-graphene-coated
A channel containing analyte of interest with lower RI is PCF-SPR biosensor that shows amplitude sensitivity (AS)
attached to the other side of the metal layer. The metal–glass of 216 ­RIU−1 and wavelength sensitivity (WS) of 3700 nm
interface behaves like a nearly free electron plasma, namely ­RIU−1. D-shaped structure also has drawbacks as it needs one-
surface plasmons. When the incoming light frequency and side smooth polishing along with the removal of a portion of
the plasma frequency become identical, light is absorbed PCF which leads to further fabrication difficulty. To minimize
and resonance is occurred. Resonant angle is overly delicate these challenges, several PCF structures with external coating
to small changes in analyte RI, and thus, SPR technique is have been proposed to achieve fabrication-friendly and struc-
efficiently used in analyte detection for a number of years. turally uniform design. In [25], R. Otupiri examined a new
Initially, prism was used in SPR sensing technology. In PCF-SPR design with circular air holes of different radii and
[11], Liedberg has applied SPR technique for the first time to external gold layer along with micro-fluidic slots. It shows high
detect halothane gas and IgG antibodies. Further researches birefringence and is capable of multiple analyte detection by
on imaging of biomolecular interactions [12] and evaluation utilizing two fundamental modes, ­HEx11 and ­HEy11. Maximum
of protein’s surface concentration [13] have also been stud- wavelength resolution was found 6 × ­10–5 RIU, and maximum
ied. The key problem of the prism-based biosensors is that amplitude resolution was found 4 × ­10–5. Another externally
they contain several moving optical and mechanical compo- coated fiber was proposed in [26] where maximum WS was
nents; therefore, these are heavy and incompatible for large- observed 2200 nm/RIU and maximum AS was 266 ­RIU−1 in
scale production and remote sensing applications [14]. To RI range of 1.33–1.36. Very recently several PCF-SPR struc-
overcome these limitations, Jorgenson and Yee introduced tures have been studied by varying geometrical parameters
optical fiber in [15] for chemical sensing where fiber core such as placing elliptical air holes, square air holes while oth-
is used instead of prism. Thus, it is small sized and suitable ers use slotted arrangements [27–29].
for expensive and very low-volume samples. Among various In addition to the arrangement of metallic layers, choosing
optical fiber-based sensors, photonic crystal fiber (PCF) is of the perfect plasmonic material also has significant impact
particular importance due to its compact structure, trouble- on analyte detection. Usually noble metals such as Cu, Ag
free system integration with advanced signal processing, and Au are well established as plasmonic materials for their
easier light emission and so forth [16]. These benefits make high conductivity. Cu and Ag are very prone to oxidization
it an excellent candidate in the field of imaging, telecom- which results in greater optical losses [30, 31]. On the other
munication, healthcare, environmental applications, phar- hand, Au is chemically stable, but shows broader resonance
maceutical drug testing and sensing applications [17–20]. peak which might convey the wrong result in sensing [32].
PCF is a relatively new category of optical fiber where peri- Al is also a cheaper noble metal which is unconventional
odic micro-capillaries are formed as fiber cladding holes in a for plasmonics and is only discussed in theory [33]. Other
background material with different RI. This creates large index common problems that arise with these metals are: high
difference between core and cladding, which in turn gives it inter-band transition losses, surface roughness, nanofabrica-
efficient control over evanescent field. Until now, a vast range tion difficulty and complications in tuning optical properties
of PCF-SPR biosensors have been designed. The coated metal [34]. Bimetallic layer over the top of metal layer was pro-
layer and sensing layer in a PCF-SPR sensor can be placed posed by Stephan A. Zynio in [35] to overcome oxidization
either on the inside or on the outside of fiber structure. Di problem. But still it was not worthy enough to overcome all
Gao suggested a PCF-SPR sensor with internal gold (Au) and the drawbacks, especially in IR (infra-red) and visible light
­TiO2 coating which showed a higher RI resolution [21]. In frequencies. Therefore, researchers have been inspired to find
2015, A. Rifat suggested a new PCF-SPR sensor with inward higher-quality plasmonic materials over the years.
silver and thin graphene coating to detect high RI analytes [22]. Recently, transparent conducting oxides (TCO) are consid-
Their sensor had maximum RI sensitivity of 3000 nm/RIU for ered to be a great substitute for traditional plasmonic metals
1.46–1.49 RI range. In the aforementioned PCFs, plasmonic because they show metal-like conductivity when highly doped
metals are coated surrounding the tiny air holes filled with and can be used as ultra-thin films in NIR spectrum and visible
sample analyte and consequently provide higher sensitivity. regions [34, 36, 37]. Among several TCOs, indium tin oxide
But these internally coated sensors result in problems related to (ITO) and highly doped zinc oxide (ZnO) hold great pros-
fabrication feasibility as it is very difficult to maintain accurate pects for various NIR applications [31]. In 2020, Qiang Liu
coating of metal layers inside the microscopic air holes. In proposed a PCF-based SPR sensor using external ITO-coated
order to reduce these complexities, several externally coated layer in NIR spectrum for the analyte with 1.26–1.38 RI range

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AZO‑coated plasmonic PCF nanosensor for blood constituent detection in near‑infrared and… Page 3 of 13  86

[38]. Their designed sensor provides WS of 35,000 nm/RIU available software COMSOL Multiphysics 5.3 is used in
and AS of 1120.73 ­RIU−1 which are better compared to the this article. With the aims of achieving maximum simula-
prior works. It also shows better resolution in both amplitude tion precision, the physics-controlled fine mesh comprising
and wavelength. These sensors are modeling works only; none 206,257 degrees of freedom is applied here in fine element
of these are yet fabricated. The first PCF SPR sensor that was analysis. The complete mesh of the PCF is formed from
fabricated showed a wavelength sensitivity of 2000 nm/RIU 29,448 numbers of elements while minimum element quality
for a RI range from 1.38 to 1.41 [39]. Gold was the plasmonic is 0.5031, average element quality is 0.8215, element area
material in this sensor. Elizaveta Klantsataya et al. fabricated ratio is 0.0007829, and mesh area is 227.9 μm2.
an exposed core microstructured optical fiber (ECF) which Figure 2 depicts the x–y cross-sectional arrangement of
showed a wavelength sensitivity of 1800 nm/RIU [40]. Ag the proposed sensor. It is composed of two different sized air
(Silver) was the plasmonic material in this sensor. Wei Chang holes having diameter of d­ 1 and d­ 2, respectively. The smaller
Wong et al. fabricated a gold-coated SPR sensor with a high- holes are incorporated in the design to attain better cou-
est wavelength sensitivity of 3692 nm/RIU [41]. In [42], pling of core mode or fundamental mode and SPP (surface
Veerpal Kaur proposed a D-shaped PCF-SPR sensor where plasmon polariton) mode or plasmonic mode. Some holes
double coating of ITO and ZnO was used over flat side of are excluded from the circular lattice so that the evanescent
PCF. Results show maximum WS of 10,000 nm/RIU which field maintains a balanced flow. The distance between the
is much larger in comparison with previous D-shaped SPR adjacent holes is named by pitch and set as ­P1 = 2 μm and
sensors. However, indium is a scarce and costly material that ­P2 = 1.02 μm. AZO (Al-doped ZnO) is chosen here as plas-
makes it unsuitable for large-scale production. ZnO doped monic layer where 2% weight of Al is doped in ZnO. The
with group III elements, especially aluminum-doped ZnO sample sensing channel is placed next to AZO layer where
(AZO), is a great substitute of ITO in SPR sensing. In [34], the width of the AZO plasmonic ring is ­WAZO = 30 nm and
authors compared performances of AZO, gallium-doped ZnO the sensing channel ring is ts = 2 μm. A circular-shaped per-
(GZO) and ITO and observed that AZO gives the lowest loss fectly matched layer or PML [19] is added at the outside of
and better tuning options both in carrier concentrations and the analyte sensing channel which acts as an anti-reflecting
doping for specific applications. So, it can be stated that AZO boundary. It constructs a perfectly absorbing domain which
is a potential candidate for plasmonic material and can be absorbs the scattered light coming from the PCF. The PML
efficiently used in biosensing applications. layer that we maintained here has thickness of tPML = 1.5 μm.
In this article, we propose an AZO-coated and SPR- Fused silica (­SiO2) is used here as cladding material
based PCF biosensor using circular-shaped air holes. because of its excellent transmission property and enhanced
Water, hemoglobin, RBC, WBC and plasma—these blood chemical stability in optical spectrum. The refractive index
components are considered here as targeted analytes. To (RI) of silica can be obtained by using Sellmeier’s equation
date, few studies have considered PCF-based sensor for [22].
blood component detection [19, 43, 44]. But to our best
knowledge, no study has proposed plasmonic biosensor to
determine blood components for near-infrared and visible
spectrum region using comparative amplitude sensitivity
(AS) as the sensitivity parameter. Different-sized air hole
arrangements and the coating of AZO layer in our sensor
provide higher sensitivity along with lower FWHM and
higher figure of merit. Furthermore, its simple geometri-
cal structure makes it fabrication-friendly and perfectly fit
for large-scale production. We envision that our proposed
sensor will be a promising choice to detect blood compo-
nents more efficiently and more selectively.

2 Structural modeling and numerical


analysis

The configuration of our proposed circular-sectored PCF-


SPR sensor with external plasmonic coating is illustrated in
Fig. 1. To model, optimize, and analyze the sensor perfor-
mance, finite element method (FEM)-based commercially Fig. 1  FEM mesh resolution of proposed PCF-SPR sensor

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B1 𝜆2 B2 𝜆2 B3 𝜆2 3 Performance analysis and simulation


n2 (𝜆) = 1 + − − (1) results
𝜆2 − C1 𝜆2 − C2 𝜆2 − C3

Here, n is the RI of fused silica which is dependent on Figure  3 illustrates the electromagnetic field profiles of
operating wavelength, λ. ­B1, ­B2, ­B3 and C
­ 1, ­C2, ­C3 are Sell- fundamental mode, plasmonic mode and coupling of both
meier’s constants in Eq. (1). Their values are, respectively, modes for x and y polarized direction ­(HEx11 and ­HEy11,
­B1 = 0.69616300, ­B2 = 0.407942600, ­B3 = 0.897479400, respectively). Here strong coupling is observed in H­ Ey11 for
­C1 = 4.67914826 × ­10–3 μm2, ­C2 = 1.35120631 × ­10–2 μm2 plasmonic mode.
and ­C3 = 97.9340025 μm2. The relative permittivity of AZO To analyze the performance of the proposed fiber as a
(2% wt Al) is defined by the following equation for wave- blood component detector, we should consider several key
length range from 0.35 μm to 2 μm, which is described in parameters, and confinement loss is the most important
[34]. one among these. In a conventional optical fiber, when
light passes through the core, it is not only confined within
𝜔2p f1 𝜔 1 2 the core, but also leaks into the cladding region. In the
𝜀AZO (𝜔) = 𝜀b − )+( 2 (2)
case of a SPR-based PCF, this leaky light introduces an
( )
𝜔 𝜔 + j𝛾p 𝜔1 − 𝜔2 − j𝜔𝛾1
electric and/or magnetic field intensity called evanescent
Here, ε b is denoted by the polarization response of field. This field then interacts with the free electron pro-
core electrons (background permittivity), ωp is the plasma vided by the plasmonic layer and generates surface plas-
frequency, and γ is the Drude relaxation rate. The val- mon wave (SPW) when the wavelength of fundamental
ues of these parameters are: εb = 3.5402, ωp = 1.7473 eV, mode matches with the wavelength of the surface plas-
γ p  = 0.04486  eV, γ 1  = 0.1017, ­f 1  = 0.5095  eV and mon polariton (SPP) mode. This coupling of light between
ω1 = 4.2942 eV. two modes results in confinement loss (CL), and this loss

Fig. 2  Cross-sectional view of
the proposed sensor with ampli- wAZO AIR
fied view of air hole arrange-
ments
p2 SILICA Thin Wall Capillary
p1 d1 Solid Rod
d2 AZO Thick Wall Capillary
ts
SENSING
LAYER

PML
t pml

­ Ex11 and ­HEy11, b, d plasmonic mode for ­HEx11 and ­HEy11


Fig. 3  Electric field distributions of a, c fundamental mode for H

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is very much sensitive to any change in the surrounding R(RIU) = 𝜕na × 𝜕𝜆min ∕𝜕𝜆peak (6)
unknown analyte. This phase-matching phenomenon is
­ Ex11 and H
illustrated nicely in Fig. 4a, b for H ­ Ey11 modes. where ∂λmin is the minimum wavelength resolution and ∂λpeak
We will consider this x-polarization mode for solving is the resonant wavelength shift. In addition to the sensor
the optimization problem. resolution, the length of the metal-coated fiber and the opti-
From Fig. 4, it can be realized that at a specific wave- cal power output are also significant performance metrics for
length real part of fundamental mode and plasmonic mode design. The output optical power of the fiber can be obtained
intersects one another and at that, λ, confinement loss (CL) as a function of the power loss, α(λ, na), from Eq. 3 and
peak is observed. CL could be defined as [26]. sensor length, L [45]. It can be expressed in the following
equation.
𝛼 = 40𝜋. Im(neff )∕(ln(10)𝜆) ≈ 8.686 × k0 . Im[neff ] × 104 dB/cm
(3) P L, 𝜆, na = P0 e−𝛼(𝜆,na )L (7)
( )

where Im[neff] is the imaginary portion of the effective


refractive index of fundamental mode and k0 = 2π/λ is the where P0 is the input light power entered into the fiber. Fiber
wavenumber in the vacuum. Further, the sensitivity of the length, L, can be determined by the following equation that
proposed sensor can be estimated by the following two types is taken from [45]:
of interrogation mechanism such as amplitude sensitivity 1
(AS) and wavelength sensitivity (WS). L= ( ) (8)
𝛼 𝜆, na
The amplitude sensitivity can be defined as [26].
We will consider one more important metric named figure
1 𝜕𝛼(𝜆, na )
SA (𝜆)[RIU −1 ] = − (4) of merit or FOM which can be defined as a ratio of sensitiv-
𝛼(𝜆, na ) 𝜕na
ity to full width at half maximum (FWHM) [45].
Here α(λ, na) refers to the power loss at particular wave- FOM = S𝜆 ∕FWHM (9)
length that can be defined as α(λ, n a) = 2k0Im(neff) and k0
refers to the wave number = 2π/λ. On the other hand, the It depicts the gross performance of a sensor while the
wavelength sensitivity can be defined as [26]: high performance is realized for the increase in sensitivity
and decrease in FWHM.
S𝜆 (𝜆)[nm∕RIU] = Δ𝜆peak ∕Δna (5)

where Δλpeak represents the difference between two adja-


cent resonant wavelengths and Δna represents the difference
4 Optimization of sensor parameters
between two adjacent na. Further, another important param-
The aforementioned performance metrics, i.e., confinement
eter such as sensor resolution is widely used to determine
loss (CL), amplitude sensitivity (AS) and wavelength sensi-
sensor’s performance. The smallest variation in RI detected
tivity (WS), are considerably dependent on the geometrical
by a sensor is known as the sensor resolution. The equation
parameters of the sensor. The most important parameters are
used to measure the resolution is [28]:

Fig. 4  Dispersion relation of the plasmonic mode, fundamental mode and loss continuum for a ­HEx11 mode and b ­HEy11 mode, considering
plasma (RI of Plasma = 1.35) analyte

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86   Page 6 of 13 M. R. Islam et al.

plasmonic layer width, sensing layer thickness, air hole radii a suitable range of λ from 0.4 μm to 0.65 μm, we note that
and pitch value. So, these parameters should be chosen pre- in Fig. 5b, amplitude sensitivity increases gradually with
cisely. Initially, we tend to optimize our design by applying the an increase in AZO thickness from 20 to 25 nm. Further
following parameters ­WAZO = 30 nm, ts = 2 μm, tPML = 1.5 μm, increase in thickness from 25 to 30 nm results in reduction
­d1 = 1.5 μm and ­d2 = 0.5 μm and adjust their optimum values in sensitivity. It is due to higher damping [46].
one at a time for ­HEx11. We have considered AZO as plas- However, increment in plasmonic layer width beyond
monic material throughout the optimization procedure. 25 nm also creates difficulty for the electric field to pen-
etrate the AZO layer as well as the sensing layer [38]. Hence,
4.1 Optimization of WAZO highest sensitivity peak of 598.96 R ­ IU−1 is obtained when
the AZO width is 25 nm. Therefore, keeping the AZO width
Firstly, the plasmonic layer thickness ­(WAZO) is considered fixed at 25 nm, we tend to further optimize the proposed
to examine its impact on loss peak curves. Optimization of sensor for different structural parameters.
­WAZO is done by keeping the default value for all parameters
except ­WAZO. In Fig. 5a, it is observed that the resonance 4.2 Optimization of large air hole, ­d1
wavelengths for plasma and WBC shift to longer wave-
lengths with the gradual increase in AZO width. Also, loss To study the effect of different sized air holes on sensor
peaks become higher with increasing ­WAZO values because performance, further investigations are carried out. As there
SP modes are mostly influenced by plasmonic film thick- are two types of air hole in the design, we first optimize
ness. Maximum loss peak values obtained for AZO thick- large air hole diameters ­(d1) by examining CL peak and AS
ness are 25.90742, 45.52951043 and 60.32287 dB/cm for variation in plasma and WBC as a function of wavelength
­WAZO = 20 nm, 25 nm and 30 nm, respectively. Maintaining in Fig. 6a, b.

Fig. 5  a Confinement loss and b amplitude sensitivity as a function of λ for different AZO widths

Fig. 6  a Confinement loss and b amplitude sensitivity as a function of λ for different large air hole diameters

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Results indicate that CL peaks are decreasing with big- hence, 0.4 µm is taken as the optimal size for better sensor
ger ­d1, though peak positions are observed at the same performance.
wavelength. The maximum amplitude sensitivity of 776.88
­RIU−1 is achieved for ­d1 = 1.2 µm. When diameter is var-
ied from 1.2 µm to 1.1 µm, the pitch between six large air 5 Sensor performance analysis
holes increases and coupling efficiency between fundamen-
tal mode and plasmonic mode reduces [27]. Because light After optimizing all the sensor parameters, final investiga-
particles scatter through wider region, the penetration of tion is done by evaluating confinement loss characteristics of
light from cladding to sensing channel through AZO layer different blood components. We tend to consider five blood
decreases. As a consequence, a slight reduction in sensitiv- components here as targeted analyte namely RBC (n = 1.40),
ity is observed. Again, when ­d1 is scaled up to 1.3 µm, the hemoglobin or Hb (n = 1.38), WBC (n = 1.36), plasma
distance between large air holes reduces, making strong con- (n = 1.35) and water (n = 1.33). Both CL and AS curves are
finement of light in the core which eventually creates lower plotted using the optimal values of all sensor parameters for
light level leading toward the plasmonic layer, and hence, ­HEx11 in Fig. 8a, b and for ­HEy11 in Fig. 9a, b.
amplitude sensitivity decreases. Thus, ­d1 = 1.2 µm is taken From Fig. 8a, we can observe that loss peaks are mov-
as optimum value of large air hole diameter. ing toward longer wavelengths for higher RI analytes like
Hb and WBC (RI = 1.38, 1.40, respectively), because for
4.3 Optimization of small air hole, ­d2 higher RI analytes, corresponding RI of SPP mode also
changes and ultimately shifting of phase-matching points
As stated before, small air holes are placed in the design so occurs. Besides the spacing between adjacent CL curves is
that an efficient SPR phenomenon occurs. Therefore, the smaller. Figure 8b exhibits the AS plots of the proposed
impacts of small air holes are also plotted in Fig. 7a, b in sensor where AS is also shifting to longer wavelengths like
order to select an optimum diameter. CL curves and maximum AS is found for Hb-RBC. Table 1
In this proposed design, initially, the diameter of the demonstrates the comparative study of the characteristics
small air holes is kept 0.4 µm, and at this diameter, corre- of the proposed sensor for different blood components in
sponding CL peak values for plasma and WBC are 146.95 ­HEx11. The maximum AS and WS values achieved for ­HEx11
and 164.97 dB/cm. If d­ 2 is varied upward or downward are 2576.38 R­ IU−1 and 1750 nm/RIU, respectively. Moreo-
than 0.4  µm, this will cause a decrease in surface plas- ver, we achieved a minimum sensor resolution of 9.62 × ­10–5
mons, which in turn weakens the mode coupling along the which indicates that the proposed sensor can detect a RI
metal–dielectric interface [27]. When the value of ­d2 is change of 9.62 × ­10–5 for 0.1 nm of λ variation.
0.3 µm, the incident light gets scattered in the cladding and As stated in Eq. 9, figure of merit or FOM is another
thus cannot penetrate the metal layer. When the value of d­ 2 is important metric for evaluating the performance of an SPR
0.5 µm, the value of P
­ 2 decreases. That is why incident light sensor. To fabricate a highly performed sensor, it is neces-
becomes less to penetrate the metal layer. Figure 7b shows sary to keep the FOM value the larger the better. For our
AS variation for different small-sized air holes. Maximum proposed sensor, maximum FOM obtained is 250 for Hb-
AS value of 1057.89 dB/cm is achieved for ­d2 = 0.4 µm, and RBC in ­HEx11.

Fig. 7  a Confinement loss and b amplitude sensitivity as a function of λ for different small air hole diameters

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86   Page 8 of 13 M. R. Islam et al.

­ Ex11 mode
Fig. 8  a Confinement loss and b amplitude sensitivity as a function of λ for different blood components for H

­ Ey11 mode
Fig. 9  a Confinement loss and b amplitude sensitivity as a function of λ for different blood components for H

Table 1  Performance analysis Blood Components AS (/RIU) WS (nm/RIU) Resolution FWHM (nm) FOM
of proposed sensor for different
blood components for H­ Ex11 Water–plasma  − 1550.33 850 1.18 × ­10–4
5 170
mode
Plasma–WBC  − 1057.89 1040 9.62 × ­10–5 7 148
WBC–hemoglobin  − 2269.71 1255 7.97 × ­10–5 7 179
Hemoglobin–RBC  − 2576.38 1750 5.71 × ­10–5 7 250

Table 2  Performance analysis Blood Components AS (/RIU) WS (nm/RIU) Resolution FWHM (nm) FOM
of proposed sensor for different
blood components for H­ Ey11 Water–plasma  − 1616 950 1.05 × ­10–4
6 158
mode
Plasma–WBC  − 1200.94 1100 9.09 × ­10–5 6 183
WBC–hemoglobin  − 3271.53 1350 7.41 × ­10–5 6 225
Hemoglobin–RBC  − 5078.99 1950 5.13 × ­10–5 6 325

In Fig. 9a, b, we observe the CL and AS plots for various Table 2 shows the comparison of various blood compo-
blood components in ­HEy11. It is noticeable that the spac- nents in terms of sensor resolution, AS, WS and figure of
ings between adjacent CL curves are wider here than ­HEx11. merit. The maximum AS obtained here is 5078.99 ­RIU−1
Maximum loss peak and AS values are also larger here in along with the maximum WS of 1950 nm/RIU. The lower-
comparison with the previous values. most resolution of the sensor in ­HEx11 is almost similar to

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the previous value. A better FOM value of 325 is observed structure highly reliable and less complex. Due to the design
here. After analyzing all the observations, it is evident that simplicity, one of the most popular fabrication techniques
our proposed sensor provides better results for H ­ Ey11. Fig- named “stack-and-draw method” can be obtained here [47].
ure 3d shows stronger coupling of fundamental mode and The whole process for the fabrication of our recommended
plasmonic mode is observed for y-direction. PCF is described below:
Another important characteristic of sensor is linear The first step in the process is illustrated in Fig. 11 where
line fitting of resonance wavelengths, and it is observed in two different-sized capillaries are constructed. These cap-
Fig. 10a as a function of various analytes. Resonance wave- illaries have geometric dimensions greater than the actual
length tends to shift with changing analyte RI for both ­HEx11 size. Generally, the size of the capillary is almost 100 times
and ­HEy11. We have already determined WS values by using more than the original size. So, the aforementioned air holes
Eq. 5 and put them into Tables 1 and 2. By using those WS of 1.2 µm and 0.4 µm become air holes with diameter of
values, two curves are fitted very well for both polarization 120 µm and 40 µm.
modes. The further fabrication steps are illustrated in Fig. 12 as
From a practical viewpoint, the sensor length (L) is an a flowchart. A preform is created by stacking all the capil-
essential performance metric for sensor integration into laries. Then, with the help of a screw and holder the entire
a real physical system. It is evident from Eq. 8 that L is preform is run through a furnace and drawn downwards.
inversely proportional to absorption loss, α. In Fig. 10a, we With the help of a diameter monitor, the size of the cane
tend to observe the sensor length variation with different is maintained to be 10 times lesser than the whole stack.
analytes of interest and found that the feasible length of So, in the cane the size of air holes becomes 12 µm and
sensing area can be in a range from ~ 0.0025 cm to 0.025 cm 4 µm. Then, this cane also goes through a furnace which
to detect target components. then makes the size of the air holes to 1.2 µm and 0.4 µm.
In Fig. 10b, FOM and FWHM are plotted against five Therefore, it can be seen that the air hole size can be
blood components for H ­ Ex11 and H
­ Ey11. It is observed that brought down to much smaller than our proposed measure-
FOM values increase for higher RI analytes, and for ­HEy11 ments without any physical deformity, and thus, stack-and-
it attained highest value of 325. On the other hand, FWHM draw process can be easily implemented to fabricate our sen-
values for ­HEx11 and ­HEy11 remain equal except negligible sor. After completing the fiber fabrication, chemical vapor
variation in x-direction. deposition (CVD) [44] can be applied to coat AZO layer.
After analyzing the above discussion, it is also obvious By CVD process, plasmonic coating is layered maintaining
that this proposed sensor shows better sensitivity and maxi- a thin and smooth surface over the PCF.
mum FOM for ­HEy11 fundamental mode.
6.1 Fabrication tolerance analysis

6 Future prospects of fabrication The fabrication tolerance for the sensor structure has
been investigated and is thoroughly plotted in Fig. 13a–f.
The possible fabrication method of the proposed sensor is Although the proposed sensor offers better sensitivity, higher
discussed for future implementation. All the air holes of coupling efficiency, and improved fabrication reliability,
our sensor are circular shaped which makes the designed construction with derived dimensions is quite impractical

Fig. 10  a Line fitting curves for resonance wavelengths and data points of sensor length; b variation in FOMs and FWHMs as a function of vari-
ous blood components for H ­ Ex11 and ­HEy11 modes

13
86   Page 10 of 13 M. R. Islam et al.

Fig. 11  Step-by-step fabrication Thick Wall Capillary


of the proposed fiber in stack-
and-draw method (capillary
stacking process) Thin Wall Capillary Solid Rod

(a) Capillary (b) Stacking of the (c) Intermediate preform (d) Final Preform Drawing
Creation Capillaries Drawing

Fig. 12  Step-by-step fabrication
of the proposed sensor (drawing
process)

due to process non-uniformity or limitation in reproducibil- in ­d1 exhibit characteristics quite similar to the d­ 2. The high-
ity. As a consequence, we have considered ± 5% and ± 10% est loss peak is found at the optimum value of ­d1 = 1.2 μm.
variation from the optimized value in the air hole diameters Further increase or decrease in d­ 1 does not really affect
to observe fabrication feasibility. the peak value, except that a slight lower peak is observed
In Fig. 13a, b, the influence of the tolerances of small at + 10% tolerances. That is because if diameter increases
air hole ­(d2) diameters on the performance of the loss peak by 10%, the distance between the air holes becomes nar-
has been obtained. Confinement loss peaks are observed for rower and light will be highly concentrated into the fiber
both ­HEx11 and H ­ Ey11. Our optimum value for small air hole core which results in lower light leakage and lesser surface
diameter is d­ 2 = 0.4 µm. As the value decreases up to -10%, excitation [28]. All the loss peaks are observed at the same
the light within the core scatters over the cladding region, wavelength just like before.
arising high light penetration into the AZO layer as well as The sensing layer thickness (t s) has also been exam-
the sensing layer [28]. As a result, higher confinement loss ined for tolerance analysis with optimum value of 2 µm in
is attained at the same wavelength. In contrast, if the value Fig. 13e, f. Here both polarization modes are taken into
is scaled up, the light within the core will become more consideration. It is evident from figure that loss curves
confined and there will be lesser light in the metal dielec- are quite indistinguishable from one another while vary-
tric layer which results in low coupling efficiency. For this ing ts by ± 5% to ± 10%. If ‘ts > ­tPML’ is maintained in an
reason, lower value of loss peak is observed locating at the SPR-based fiber, it does not have any effect for some ts
same wavelength. In summary, the variation in d­ 2 causes variations. In our design, this characteristic is retained,
difference in loss peak value. Higher loss peaks are found and thus, there is no change in sensor performance even if
for smaller ­d2 while larger ­d2 produces lower peak values. ts is varied up to ± 10%.
Figure 13a, b shows that the resonant wavelength is nearly The preceding discussion about tolerance analysis out-
oblivious to the tolerances of small air hole dimensions. lined that slight changes occurred in loss depth with ± 10%
The tolerances of large air hole diameter (­ d1) are also variation in the parameters, but the resonant wavelength
investigated for HEx11 and HE11 in Fig. 13c, d. The variations remains fairly insensitive. So, the overall performance of
y

13
AZO‑coated plasmonic PCF nanosensor for blood constituent detection in near‑infrared and… Page 11 of 13  86

Fig.13  Tolerance analysis by varying a, b small air hole diameter, c, d large air hole diameter, e, f sensing layer thickness for ­HEx11 and ­HEy11
modes

the proposed sensor will not be affected even though slight shows remarkable performance in blood constituent sensing
mismatch occurs due to fabrication process. and opens a whole new approach in the study of blood-based
Finally, a brief comparison is made in Table 3 based on diagnosis.
several performance parameters. In case of our application-
specific study, the highest RI analyte is RBC (1.4) and it
was not possible to study performance beyond this RI limit. 7 Conclusion
Moreover, there is no previous article that studied blood
component detection in terms of AS, WS and FOM. So we To conclude, this article has suggested a highly sensitive
compared proposed sensor performance with prior sensors PCF-SPR sensor based on external AZO coating and has
on the basis of RI range. It can be perceived that our pro- argued that it is a superior substitute for blood component
posed sensor shows higher amplitude sensitivity and a rea- detection in SPR-based sensing. External AZO layer in the
sonably larger FOM value than other previous works. Con- sensor provides advantages in design flexibility and optical
sidering all structural and performance metrics, our sensor tuning over conventional metal films. Optimization of air

13
86   Page 12 of 13 M. R. Islam et al.

Table 3  Comparative tabulation of proposed sensor and prior ones

Refs Polarization mode RI range Max. amplitude Max. wavelength sen- Sensor resolu- FOM
sensitivity ­(RIU−1) sitivity (nm/RIU) tion (Wave.)

[21] – 1.33–1.35 370 2000 5 × ­10–5


[22] – 1.46–1.49 418 3000 3.3 × ­10–5 –
[23] HEy11 1.33–1.34 120 2900 – –
[24] – 1.33–1.37 216 3700 2.7 × ­10–5 –
[26] HEy11 1.33–1.36 266 2200 4.5 × ­10–5 502
[27] HEx11 1.35–1.41 – 14,500 6.9 × ­10–6 387
HEy11 4738.9 – –
[28] HEx11 1.33–1.40 1757.3 32,000 3.125 × ­10–6 587.2
[48] HEy11 1.42–1.46 230 15,000 6.67 × ­10–6 45
[49] HEy11 1.47–1.48 700 8000 1.25 × ­10–5 138
Proposed sensor HEx11 1.33,1.35,1.36,1.38,1.4 2576.38 1750 5.71 × ­10–5 250
HEy11 5078.99 1950 5.13 × ­10–5 325

hole dimensions and AZO width is examined to get a clear 3. P. Nilsson, B. Persson, M. Uhlen, P.A. Nygren, Real-time mon-
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sensitivity and wavelength sensitivity of 5078.99 ­RIU−1 opment of a photonic crystal fiber for THz wave guidance and
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FOM are 2576.38 R ­ IU−1, 1750 nm/RIU, 5.71 × ­10–5 and 250, tonic crystal fiber based terahertz sensor for cholesterol detec-
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