Weld Schedule

Site: M/S Ultratech Cement Limited, Rawan, Raipur (C.G.)

Power : 1x135 TPH CFBC Boiler

No.Of Process of Electrode Filler Preheat Interpass

Sl. No. Description Drawing No. Size Material Inch Dia RT PWHT REMARKS
Joints welding Wire Temp. Temp.

1 RHS Panel Assly &Details P41-0CF-12727 76.2x6.35 SA210 Gr.A1 54 162 GTAW ER70S-2 NA 250 11 NA
P41(Panel No 1,2,3,&4) Rev-0

Top and Bottom Headers P41-1CF-85834 219.1x40 SA106 Gr.B 2 16 GTAW+SMAW ER70S-2 + 100 250 2 2
Rev-0 E7018
2
ER70S-2 +
End Cap 114.3x28 SA105 3 12 GTAW+SMAW 100 250 NA 3
E7018
Front Panel Assly & Details (Panel 44.45x4.06 SA210 Gr.A1 54 81 GTAW ER70S-2 NA 250 12 NA
No. P42-1 to P42-6) P42-0CF-12850
3
Rev - 0
76.2x4.5 SA210 Gr.A1 54 162 GTAW ER70S-2 NA 250 22 NA

Front Wall Top & Bottom Header

Top Header 219.1x23.01 SA106 Gr.B 1 8 GTAW+SMAW ER70S-2 + 100 250 1 1

P42-1CF-86658 E7018
4
Rev-0 ER70S-2 +
Bottom Header 219.1x25.4 SA106 Gr.B 1 8 GTAW+SMAW 100 250 1 1
E7018
ER70S-2 +
End Cap 114.3x28 SA105 4 16 GTAW+SMAW 100 250 NA 4
E7018
LHS Panel Assly & Details (Panel P43-0CF-12765 76.2x4.5 SA210 Gr.A1 54 162 GTAW ER70S-2 NA 250 12 NA
P43-1 to P43-4 Rev-0
5
Top & Bottom Headers P-43-1CF-86002 Rev 0 219.1x40 SA106 Gr.B 2 16 GTAW+SMAW ER70S-2 + 100 250 2 2
E7018

P45-0CF-12963 76.2x6.35 SA210 Gr.A1 108 324 GTAW ER70S-2 NA 250 22 NA

Rear Panel Assly & Details (Panel Rev-0
6
No P45 -1 to P45-6)
50.8x4.06 SA210 Gr.A1 54 108 GTAW ER70S-2 NA 250 12 NA

ER70S-2
Rear Bottom Header 219.1x25.4 SA106 Gr.B 1 8 GTAW+SMAW +E7018 100 250 1 1
P45-1CF-87140
7 Rev-0

ER70S-2 +
End Cap 114.3x28 SA105 3 12 GTAW+SMAW E7018 100 250 NA 3
 No.Of Process of Electrode Filler Preheat Interpass
Sl. No. Description Drawing No. Size Material Joints Inch Dia welding Wire Temp. Temp. RT PWHT REMARKS

SH WING PANEL I&II(PANEL

8 NO.:P46-1 to P46-4) P46-1CF-82873 50.8X5 SA213T22 128 256 GTAW ER90S-B3 150 350 26 NA

9 SH WING WALL BOTTOM P46-2CF-58603 114.3X28 SA105 4 16 GTAW+SMAW ER70S2+E7018 100 250 NA 4
HEADER -END COVER
DIVISIONAL PANEL
ASSEMBLY( PANEL NO.P47- P47-1CF-82823 76.2X6.35 SA210GR.A1 24 72 GTAW ER70S2 NA 250 5 NA
10 1&P47-2)
DIVISIONAL BOTTOM P47-2CF-57951 114.3x28 SA105 1 4 GTAW+SMAW ER70S2+ E7018 100 250 1 1
HEADER(DIVT & DIVB 1)
PSH &SSH ENCL. PANEL HEADERS P48-0CF-12797 219.1x32 SA106GR.B 2 16 GTAW+SMAW ER70S2+E7018 100 250 2 2 PSH 1 &2
ASSEMBLY & DETAILS side
PSH &SSH ENCL. PANEL P48-0CF-12797 219.1x25.4 SA106GR.B 2 16 GTAW+SMAW ER70S2+E7018 100 250 2 2 SSH side
HEADERS ASSEMBLY & DETAILS
11
HEADER (END COVER) 114.3x28 SA105 6 24 GTAW+SMAW ER70S2+ E7018 100 250 NA 6

219.1X25.4 SA106GR.B 2 16 GTAW+SMAW ER70S2+E7018 100 250 2 2

RH & LH SIDE 'U' BEAM ENCL.
12 P49-1CF-85835
PANEL TOP & BOTTOM HEADERS
114.3X28 SA105 2 8 GTAW+SMAW ER70S2+E7018 100 250 2 2

U BEAM HOPPER PANEL (PANEL P4A-1CF-86406 63.5X6.35 SA210GR.A1 108 270 GTAW ER70S2 NA 250 22 NA
NO.-P4A-1 TO P4A-6)

13 HEADER JOINTS P4A-1CF-86407 219.1X30 SA106GR.B 2 16 GTAW+SMAW ER70S2+E7018 100 250 2 2

END COVER 114.3X28 SA105 2 8 GTAW+SMAW ER70S2+E7018 100 250 NA 2

101.6x5.6 SA210 Gr.A1 152 608 GTAW + SMAW ER70S2 + NA 250 16 NA

E7018
14 Riser Assembly ( R1 to R52) P71-1CF-87735
168.3x 14.27 SA106GR.B 10 60 GTAW + SMAW ER70S2 + NA 250 2 NA
E7018
Saturated Supply Assembly
15 details P72-2CF-58018 80x 7.62 SA106GR.B 14 42 GTAW+SMAW ER70S2+E7018 NA 250 3 NA

406.4x 26.19 SA106GR.B 6 96 GTAW+SMAW ER70S2+E7018 100 250 6 6

323.8x 25.4 SA106GR.B 6 72 GTAW+SMAW ER70S2+E7018 100 250 6 6

323.8x 33.32 SA106GR.B 2 24 GTAW+SMAW ER70S2+E7018 100 250 2 2

P73-0CF-13102 /
16 Downcomer Assemby P73-0CF-13103 /
P73-2CF-60715
 No.Of Process of Electrode Filler Preheat Interpass
Sl. No. Description Drawing No. Size Material Joints Inch Dia welding Wire Temp. Temp. RT PWHT REMARKS
P73-0CF-13102 /
16 Downcomer Assemby P73-0CF-13103 /
P73-2CF-60715 219.1x 18.26 SA106GR.B 20 160 GTAW+SMAW ER70S2+E7018 100 250 20 20

101.6x5.6 SA210GR.A1 62 248 GTAW+SMAW ER70S2+E7018 NA 250 13 NA

168.3 x 14.27 SA106GR.B 45 270 GTAW+SMAW ER70S2+E7018 NA 250 10 NA

50.8X4.5 SA213GR.T11 159 318 GTAW ER80SB2 120 350 159 NA

17 PSH-I &II COIL Assembly PA1-0CF-12876
50.8X4.5 SA213GR.T22 53 106 GTAW ER90SB3 150 350 53 NA

18 SSH Coil Assembly PA2-1CF-86804 50.8x6.35 SA213Gr.T22 106 212 GTAW ER90SB3 150 350 106 NA

19 Economiser Coil Assembly PL1-2CF-57584 38.1x4.5 SA210GR.A1 315 472.5 GTAW ER70S2 NA 250 252 NA

20 Attempreter Header Assembly PB1-1CF-88879 273 x 25.4 8 80 GTAW+SMAW ER80SB2 + 120 250 8 8
and Details SA335P11 E8018

219.1x 18.26 SA106GR.B 7 56 GTAW+SMAW ER70S2+E7018 100 250 7 7

168.3x 14.27 SA106GR.B 14 84 GTAW+SMAW ER70S2+E7018 100 250 3 NA

21 SH interconnecting Piping PC2-1CF-88372
219.1x 18.26 6 48 GTAW+SMAW ER80SB2 + 120 350 6 6
SA335P11 E8018

273x 21.44 1 10 GTAW+SMAW ER80SB2 + 120 350 1 1

SA335P11 E8018

1664 4783.5 835

 Weld Schedule
Site: M/S Ultratech Cement Limited, Rawan, Raipur (C.G.)
Power : 1x135 TPH CFBC Boiler

No.Of Electrode Filler Preheat Interpass

Sl. No. Description Drawing No. Size Material Inch Dia Process of welding RT PWHT REMARKS
Joints Wire Temp. Temp.

ER90SB3 +
250 x 35 SA335M Gr P22 9 90 GTAW + SMAW 200 350 9 9
E9018

ER90SB3 +
178 x19.05 SA182M Gr F22 2 14 GTAW+SMAW 200 350 2 2
E9018
25 x 6.35 SA335M Gr P22 14 14 GTAW ER90SB3 350 0 SW
Integral Piping I (MSL) 50 x 8.74 SA335M Gr P22 2 4 GTAW ER90SB3 350 0 SW

ER90SB3 +
A Z11-1CF-86633 80 x 15.24 SA335M Gr P22 4 12 GTAW+SMAW 200 350 1
E9018
ER90SB3 +
SA182M Gr F22 GTAW+SMAW 200 350
130 x 14.55 1 5 E9018 1 SW
ER90SB3 +
SA182M Gr F22 GTAW+SMAW 200 350
130x18.55 1 5 E9018 0 SW
200 x 18.26 SA106 Gr B 11 88 GTAW+SMAW ER70S2 + E7018 200 350 11 11
Integral Piping I (FWL) 25 x 4.55 SA106 Gr B 2 2 GTAW ER70S2 0 SW
Integral Piping I (FWL) 200 x 23.01 SA106 Gr B 5 40 GTAW+SMAW ER70S2 + E7018 200 350 5 5
25x4.55 SA106 Gr B 61 61 GTAW ER70S2 250 0 SW
B Integral Piping II ( Boiler Z11-1CF-86634
Drains / IBD/ CBD /HP
Dosing ) 40x5.08 SA106 Gr B 4 6 GTAW ER70S2 250 0 SW

25x 6.35 SA335M Gr P22 2 2 GTAW ER90SB3 350 0 SW

C Intgral Piping III (SH Z11-1CF-86635
Drain / Vent / Attempt. 25x4.55 SA335M Gr P11 25 25 GTAW ER80SB2 350 0 SW
Mtg ) 25x4.55 SA106 Gr B 19 19 GTAW ER70S2 250 0 SW

D Integral Piping- IV ( Spray Z11-1CF-86636

Water Piping to 40x5.08 SA335 MGr P11 6 9 GTAW ER80SB2 350 0
Attempreter 1 & 2 ) 40x5.08 SA106 Gr B 29 43.5 GTAW ER70S2 250 0

E Z11-2CF-59824
Integral Piping- V (Steam 40x5.08 SA106 Gr B 14 22 GTAW ER70S2 250 0
Drum Mounting) 25x4.55 SA106 Gr B 36 36 GTAW ER70S2 250 0
497.5