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R.A.

SH Tronics Ltd
Department of R&D

4/2/2020

MERCEDES SPRINTER 907 MANUAL

Raed Shakkour CEO


R.A.SH TRONICS LTD
Table of Contents
SYSTEM OVERVIEW .................................................................................................................................................................................................................................................... 2
Power and Back-Up Battery Wiring ............................................................................................................................................................................................................................ 3
Pushbutton Start Wiring ............................................................................................................................................................................................................................................. 4
Electronic Gear Shifter Wiring .................................................................................................................................................................................................................................... 5
Multi-Function Module .............................................................................................................................................................................................................................................. 6
Windows & Mirrors module ....................................................................................................................................................................................................................................... 7
MRB-612X Multi-Relay Module .................................................................................................................................................................................................................................. 8
MRB-612X Docking Station Wiring ............................................................................................................................................................................................................................. 9
MRB-612X Hazards Wiring ....................................................................................................................................................................................................................................... 10

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 1
SYSTEM OVERVIEW

EPB-2X ELECTRONIC PARK BRAKE MODULE


1 6

Cable type A
Power Supply and
EGRESS module

MRB-612X Multi-Relay Module

4
Cable type B PARK BRAKE ACTUATOR
RSM-50 X MBS907 CANbus Electronic

1
Gear Shifter & Start/Stop

4 1 6 1

LIN cabl e

LIN cabl e
4

1
COMPUTER DATA

LIN junction box P/N: STA-35-LJ


LINES SYSTEM

VAC-12 X MBS907
Multi-Function Module Part#: IVS-1X/ IVS-2X
Intel li gent Voi ce Scan Modul e
Supported functi ons by the VAC-212 us i ng rel ays : Windows & Mirrors Module
Pus h-Button
Low Effort Sw itch (List 2)
Sta rt

CANbus Supported Functi ons : Power & Spea ker


Park Pos i ti on
Revers e Posi ti on Intelligent voice scan
Low Effort Sw itch (List 1)
Neutra l Posi ti on module
1

4
Dri ve Pos i ti on
Manual Up/Dn
COMPUTER DATA
LINES SYSTEM

R.A.SH Tronics Ltd MERCEDES SPRINTER, TOTALLY INTEGRATED SYSTEM OVERVIEW


(T) +972-48517656 Size CAGE Code DWG NO Rev
(F) +972-48523339 A3 059-957-746 STA-035 A
rashtronix@gm ail.com
Scale Sheet
Friday, April 03, 2020 2 of 3

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 2
Power and Back-Up Battery Wiring
USE COPPER CABLE LUGS
100A Solenoid (Must be mounted as close as possible to
the AUX battery)

EGRESS TOUCH SYMBOL


POWER
GROUND
(CHASISS) Pres s & Hol d to a l terna te Interna l Externa l
4AWG 4AWG (Di s a bl e/ Ena bl e) the Swi tch Swi tch
a utoma ti c cha rgi ng functi on.
To vehicle electrical Mul ti pl e momenta ry s wi tches a re
system pos s i bl e.
Power Distribution
System
To LCD module
To Vehicle
Starting/Charging
System

GRY (20AWG) to pin# 86

BLU/YEL (18AWG)
BLU/WHT (18AWG)
J1 Pow er
POWER
4AWG

4AWG
GROUND 6 5 4
(CHASISS) 3 2 1
ADD 5A FUSE

VEHICLE PRIMARY AUX BATTERY LCD Junction Box


POWER GROUND BATTERY Connector
(CHASISS)
F1
F2

5A FUSE
YEL (20AWG)
8 7 6 5
J2
4 3 2 1
AXB-1X

EGRESS MODULE
Mus t be mounted i ns i de the
ve hi cl e
Ca bl e s uppl i e d wi th the ki t
J2
5

IDENTIFYING THE AUX BATTERY MODULE R.A.SH Tronics Ltd AXB-1X, EGRESS Module Connections
4 Gauge AWG Battery Cable has an amperage capacity of 100 amps at a (T) +972-48517656 Size CAGE Code DWG NO Rev

cable length of 9.4 feet. Don't even think to over lengthen the cable. It is (F) +972-48523339 A4 059-957-746 A
rashtronix@gmail.com
recommended to shorten the battery cables as much as possible. Scale Sheet
1 3
Friday, April 03, 2020 of

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 3
Pushbutton Start Wiring
IDENTIFYING THE FOOTBRAKE SWITCH LOCATION

GRY (30) Foot brake


GRY (87) Foot brake

IDENTIFYING THE START/STOP WIRE LOCATION

BLK (GND)
BLK (Start)
8 7 6 5 R1
4 3 2 1 710R

BRN or BLK (GND)


R2
150R

PNK/BRN (BAT)
Foot brake switch
PNK/BLK (SIG)
connector

BLU/VIO (20AWG) BLU/VIO (20AWG)


Sta rt/ Stop
BRN/RED (250KB/S Hi ) 4V6 Rel ea s e d/ Swi tch

COMPUTER DATA
0V5 Pres s ed X18/82x1

LINES SYSTEM
BRN (CANL)

RED/GRN (BAT)
BRN (GND)

LU A 907 900 17 05
R.A.SH Tronics Ltd MERCEDES SPRINTER 907 Start/ Stop wiring
© 2020 R.A.SH Troni cs Ltd. Al l ri ghts re s erved. Reproducti on by a ny mea ns , el ectroni c, gra phi cs (T) +972-48517656 Size CAGE Code DWG NO Rev
(GUI) or mecha ni ca l , i ncl udi ng photocopyi ng, recordi ng or by a ny i nforma ti on s tora ge a nd (F) +972-48523339 A4 059-957-746 RSM-50X MBS907 A
retri eva l s ys tem or tra ns l a ti on i n whol e or pa rt i s NOT PERMITTED wi thout wri tten rashtronix@gmail.com
a uthori za ti on from R.A.SH Troni cs Ltd IL. Scale Sheet
1 1
Thursday, April 02, 2020 of

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 4
Electronic Gear Shifter Wiring
IDENTIFYING THE CANbus CUT LOCATION & ECU J3 MODULE A213 900 17 22 FRONT VIEW
Control board bottom side RJ-12 on ba ck s i de
WHITE CONNECTOR BLACK CONNECTOR
ECU: shorted IDENTIFYING THE CANbus Ga tewa y

MDL: open

BRN/RED

BLU/WHT
LIN input devices

BRN

BLU
connector

GRY (87) Sta rt/Stop


GRY (30) Sta rt/Stop
IDENTIFYING THE GEAR CONTROL
MODULE A213 900 17 22

VAC-12LCC
J1 Female
8 7 6 5

BLK or BRN (GND)


F1
4 3 2 1
5A FUSE R3
820R

GRN
ORG

BRN
BLU
1V6

RED (BAT)
BLACK CONNECTOR
WHITE CONNECTOR

PNK/BRN (BAT)
GRN
ORG

BRN
BLU

PNK/BLK (SIG)
BLU/WHT (CANHI 500)

COMPUTER DATA
BLU (CANLO) FOOT BRAKE SWITCH (TOP OF

LINES SYSTEM
FOOT BRAKE PEDAL)
BRN (GND)
BRN/RED (BAT)

R.A.SH Tronics Ltd MERCEDES SPRINTER 907 Electronic Gear Selector


© 2020 R.A.SH Troni cs Ltd. Al l ri ghts res erved. Reproducti on by a ny mea ns , el ectroni c, (T) +972-48517656 Size CAGE Code DWG NO Rev
gra phi cs (GUI) or me cha ni ca l , i ncl udi ng photocopyi ng, re cordi ng or by a ny i nforma ti on (F) +972-48523339 A4 059-957-746 RSM-50X MBS907 A
s tora ge a nd re tri eva l s ys te m or tra ns l a ti on i n whol e or pa rt i s NOT PERMITTED wi thout rashtronix@gmail.com
wri tten a uthori za ti on from R.A.SH Troni cs Ltd IL. Scale Sheet
1 1
Friday, April 03, 2020 SW: RSM-50 X01 MBS907.HEX of

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 5
Multi-Function Module
IDENTIFYING THE CANbus Ga te wa y
CANbus wi res cutti ng l oca ti on i s cri ti ca l , RJ-12 on
fol l ow the i ns tructi ons ca reful l y. ba ck s i de

GRY (30)
LIN input devices
Headlights relay GRY (87) connector
IDENTIFYING THE CANbus CUT LOCATION & ECU

Control board bottom side


ECU: shorted
J1 Female 8 7 6 5

VAC-12LCC 4 3 2 1 MDL: open


F1

BRN or BLK (GND)


5A FUSE

GRN
ORG

BRN
BLU

RED (BAT)
FlexRey Connector

BLU/VIO (20AWG)

GRN
ORG

BRN
BLU
Blue Connector

BRN/RED BRN/RED (250KB/S Hi )

COMPUTER DATA
BRN BRN (CANL)

LINES SYSTEM
RED/GRN RED/GRN (BAT)

BRN BRN (GND)

Identi fyi ng the Mul ti -Functi on connector

LU A 907 900 17 05
R.A.SH Tronics Ltd MERCEDES SPRINTER 907 MULTI-FUNCTION
© 2020 R.A.SH Troni cs Ltd. Al l ri ghts res erved. Reproducti on by a ny mea ns , el ectroni c, gra phi cs (T) +972-48517656 Size CAGE Code DWG NO Rev
(GUI) or mecha ni ca l , i ncl udi ng photocopyi ng, recordi ng or by a ny i nforma ti on s tora ge a nd (F) +972-48523339 A4 059-957-746 VAC-12X MBS907 A
retri eva l s ys tem or tra ns l a ti on i n whol e or pa rt i s NOT PERMITTED wi thout wri tten rashtronix@gmail.com
a uthori za ti on from R.A.SH Troni cs Ltd IL. Scale Sheet
1 1
Friday, April 03, 2020 SW: VAC-12 X01MF MBS907.HEX of

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 6
Windows & Mirrors module

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 7
MRB-612X Multi-Relay Module
TB1
MANUFACTURER CHANGED (USA mode)
DEFAULT
Addi tional Function

BAT
DSSw

DSSw

GND
TB2 TB3
DriverSi de Docking Station
R187a R230

LIFT UP
Part#: MRB-612X Momenta ry (Defa ult)
R187 R287 AUX 1 Sel f l atching
R130 R287a
EU mode Defa ul t
R387a R430

LIFT DOWN
Momenta ry (Defa ult)
R387 R487 AUX 2 Sel f l atching
R330 R487a

R587a R630
Driver Side Sl iding

LIFT DEPLOY LIFT STOW


R587 R687 Door
Touchpad connector
US mode
R530 R687a

R787a R830
Ramp Sli di ng Door
R787 R887

R730 R887a

Tai lgate Example TB4 DS1 TB5 Headrest/ Arm rest Headrest Example

ON
Sunvisor button

1 2 3 4 5 6 7 8
R9_30 R10_30 actuator

R9_87 R10_87a

R9_87a R10_87

Settings
Armrest Example
R11_30 R12_30

AUX 1

R.A.SH Tronics Ltd Universal Multi-Function module, 12 high current relays


© 2020 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, (T) +972-48517656 Size CAGE Code DWG NO Rev
graphics (GUI) or mechanical, including photocopying, recording or by any information (F) +972-48523339 A4 059-957-746 Part#: MRB-612 X A
storage and retrieval system or translation in whole or part is NOT PERMITTED without written rashtronix@gmail.com
Scale Sheet
authorization from R.A.SH Tronics Ltd IL. Friday, March 20, 2020 1 of 3

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 8
MRB-612X Docking Station Wiring
Dip Sw itch #2 & #1
ON
BATT (+12V)

1 2 3 4 5 6 7 8
F1
Docking Station Type (Permolock Enabled)
FUSE 5A

#3 (20AWG) Add externa l parts.

Docking station
internal parts 5V: Not secured D1: 1N4007 R1
D1
S1 0.5V: Secured R1: 33KR / 0.25W 33K
1N4001
SW SPST
TB2

20AWG
R187a

#2 (20AWG)
R187
Permolock, release
switch #1 (20AWG)
R130

DSSw

BAT
GND
Permolock system
R387a
DOCKING STATION ASSEMBLY
R387 TB1

R330

R587a
Docking sta tion secured, touch button/ symbol
R587

R530
Docking sta tion not secured, touch button/ s ymbol
R787a

R787
Docking sta tion not secured, Muted till the next
R730 Ignition, touch button/ symbol

R.A.SH Tronics Ltd MRB-612X Docking Station Wiring (PermoLock)


© 2020 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, (T) +972-48517656 Size CAGE Code DWG NO Rev
graphics (GUI) or mechanical, including photocopying, recording or by any information (F) +972-48523339 A4 059-957-746 Part#: MRB-612X A
storage and retrieval system or translation in whole or part is NOT PERMITTED without rashtronix@gmail.com
Scale Sheet
written authorization from R.A.SH Tronics Ltd IL. Friday, April 03, 2020 1 of 3

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 9
MRB-612X Hazards Wiring
TB2
R187a
Climate Control Panel
R187

R130

R387a

N22/2
BRN (GND) R387

YEL/GRN (Hz-Sig)
R330

R587a

#2 (20AWG)
R587

#1 (20AWG)
R530

R787a

R787

R730

R.A.SH Tronics Ltd MRB-612X Hazards Wiring Sprinter 907


© 2020 R.A.SH Tronics Ltd. All rights reserved. Reproduction by any means, electronic, (T) +972-48517656 Size CAGE Code DWG NO Rev
graphics (GUI) or mechanical, including photocopying, recording or by any information (F) +972-48523339 A4 059-957-746 Part#: MRB-612X A
storage and retrieval system or translation in whole or part is NOT PERMITTED without written rashtronix@gmail.com
Scale Sheet
authorization from R.A.SH Tronics Ltd IL. Friday, April 03, 2020 1 of 3

©2020 R.A.SH Tronics Ltd English advisor: Angelina Shakkour Last Updated: 3-Apr-20 Page | 10

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