MAINTENANCE MANUAL CGuisrar Commander Node 655 (Nre lah) Cuiteream Cormander Node 695A (One Mavsand) CHAPTER 78 EXHAUST TABLE OF CONTENTS. CHAPTER ‘SECTION ‘SUBJECT SUBJECT PAGE EXHAUST SYSTEM 78-10-00 1 Description and Operation 1 MAINTENANCE PRACTICES - EXHAUST SYSTEM 201 Exhaust Pipe Assembly 201 Exhaust System Maintenance 201 Installation of Exhaust Pipe Assembly 201 78-Contents Page 1 Jan 3/881. MAINTENANCE MANUAL ttre Commence Mode 85 tine Soh) Cutereum Commanae ode BEA One Then) EXHAUST SYSTEM Deseription and Operation, (Refer to Figure 78-1.) A. ‘The exhaust system exhausts the waste gases from the engine through the exhaust pipe assembly. ‘The exhaust pipe extension routes the exhaust gases away from the airplane and reduces the de~ positing of waste resicue on the engine nacelles. ‘The flexible joint at forward end of exhaust pipe assembly allows relative motion between the shock mounted engine and the rigidly mounted foxhaust pipe assembly. ‘The diaphragm and seal isolate the engine cooling system from the oil ‘cooling system (refer to Chapters 71 and 79 respectively): 18-10-00 Page 1 Jan 3/83MAINTENANCE MANUAL ‘uisream Conwnander Mode 88 (ne Eighty) ‘uitaream Commander Mode 854 (ne Thousand) MAINTENANCE PRACTICES-EXHAUST SYSTEM. sembly. (Refer to Figure 78-1.) Removal of Exhaust Pipe ‘A. To remove the exaust pipe assembly proceed as follows: (2) Remove the forward fairing. @) Remove upper and lower engine cowling shells (@) Remove exhaust pipe extension assembly. MOTE There are four screws, accessible from inside the main landing gear cel wel at Seare the exaust pe entenion sembly oe (4) Remove forward clamp from seal and fold seal aft towards the diaphragm. (3) Remove nuts, washers, and bolts, that secure the exhaust pipe assembly to the engine exhaust diffuser. (6) Support exhaust pipe assembly and remove mut, washer, bolt, and spacer from channel, located aft inboard side of exhauat pipe assembly. (7) Turn exhaust pipe assembly slowly and remove from aft side of dlaphragm. Exhaust System Maintenance. A. The exhaust pipe should be checked every 100 hours, or whenever the forward fairing is removed, for cracks. Check for leakage of exhaust gases In the area of the seal. Installation of Exhaust Pipe Assembly, (Refer to Figure 78-1.) A. To install the exhaust pipe assembly, proceed as follows (1) Insert exhaust pipe assembly through diaphragm and position for attaching to engine exhaust diffuser. (2) Align holes in forward collar and exhaust pipe assembly with those in the engine exhaust diffuser, and install bolts, washers, and nats. ‘Washers and nuts are installed on forward side of front collar. Use wedge between cuter sicin assembly and exhaust pipe assembly to prevent turning or twisting of exhaust pipe assembly, during installation proce~ E dures. Tighten nuts to a torque value of 50 Inch-pounds. (3) Unfold seal and position over front collar, coat inside surface of seal that comes in con= tact with collar assembly with grease, #5 silicone manufactured by Dow Corning or equivalent. Secure seal by installing forward clamp. (4) Install spacer, bolt, washer, and nut in channel bracket, securing aft section of exhaust pipe assembly’ (3) Slide exhaust pipe extension assembly over exhaust pipe assembly and position for Securing to engine nacelle. (6) Install the four screws from inside the main landing gear wheel well, securing exhaust pipe extension assembly. (7) Install forward fairing, (8) Install upper and lower engine cowling shells.MAINTENANCE MANUAL UPPER COWLING SHELL EXHAUST PIPE EXTENSION ASSY MODEL 696, SERIAL NOS. EXHAUST PIPE ‘95000 THRU 96081, AND ASSEMBLY MODEL 695A, SERIAL NOS. ‘96001 THRU 96003. FAIRING Noserind — COWLING FIREWALL INSTALLATION ‘ASSEMBLY ‘SHELL MODEL 695, SERIAL NOs, ‘95000 THAU 95081 AND. MODEL 695A, SERIAL Nos, ‘96001 THRU 96003. EXHAUST PIPE ASSY SEAL e WASHER NUT ‘78-10-00 Figure 78-1. Engine Exhaust System (Shoot 1 of 2) cerns Page 202 March 24786MAINTENANCE MANUAL Gatstrar Cormandr Mode 695 (Nine gh) ‘cssream Commande Mode 695A (One Thovsers) ‘MODEL 685, 95082 THRU 7 96909 AND MODEL 695A, ‘96000, 96004 THRU 96909 UPPER COWLING SHELL EXHAUST PIPE EXTENSION ASSY MODEL 696, SERIAL NOs. "AND. EXHAUST IPE 95000 THRU | MODEL 635A, SERIAL NOS. ASSEMBLY S601 THRU 86003. FIREWALL INSTALLATION NoseRING —-COWLING ‘ASSEMBLY SHELL MODEL 695, SERIAL, ‘NOs. #5000 THRU ‘90087 AND MODEL 5A SERIAL NOS. ‘96003 THRU 96003. EXHAUST PIPE ASSY = iy MODEL 696A, SERIAL NOS. 96066 THRU Figure 78-1. Engine Exhaust System (Shoot 2 of 2) annie 38990 og 10.00 Page 203 Jan 3/83