Company Details

About the Company

Year of Establishment1987
Legal Status of FirmLimited Company (Ltd./Pvt.Ltd.)
Nature of BusinessService Provider
Number of Employees11 to 25 People
Annual TurnoverRs. 50 Lakh - 1 Crore
IndiaMART Member SinceAug 2011
GST07AAACK0094K2ZI
Import Export Code (IEC)05030*****
Exports to Saudi Arabia
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Company Video
vailability of raw material : Cotton is an important raw material
for
Textile Industry. It is a natural fibre and due to its properties like
absorbency,
technical properties due to which it can be spun to very wide
range of
counts and varieties of yarn and comfort properties cotton finds
use in very
wide applications of textiles. Share of cotton amounts to over
35% of all the
fibres used at global level and in India its use is over 50%. The
mill is
situated in the cotton growing area i.e., Vidharba region of the
state. The
grower members of the mill are holding 2400 hectares of land
and produce
6000 MT of kapas (i.e., 2040 MT of lint) which can meet 35%
of raw material
requirement of the spinning mill and the balance has been
purchased from
the market. Out of cotton production of 85 lakh bales/annum in
Maharashtra,
it has been consuming only 25 lakh bales and the balance has
been
purchased by other states in the country. So adequate raw
material is
available in the stateYARN MARKETING : The mill is located
in the vicinity of powerloom
centres in the State like Bhiwandi, Malegaon, Kolhapur,
Ichalkaranji, Sangli
& Nagpur etc. Around 9.5 lakh powerlooms are running in
Maharashtra state
(i.e., 38% of country’s capacity) and consumes 5.5 lakh MT of
cotton yarn
per annum. Maharashtra is having 4.7 million spindles and
producing cotton
yarn of 3.1 lakh MT of cotton yarn per annum. The balance yarn
requirement of Maharashtra has been met by the other southern
states in
the country. So, adequate demand for cotton yarn is available in
the state.
Also, the society has been exporting its 25% of yarn production
to
Bangladesh, China & Vietnam through deemed exports11

Production Process Description

The production processes involve procuring bale cotton and
process it
through a series of preparatory and spinning machines to
produce yarns of the
counts required. The final product is cone with yarn wound on
it, weighing
approximately 2.00 Kg. These cones are then packed in cartons
or in hessian
bags as per the requirement of the customer and then dispatched.
Process flow
chart and brief description of each step of operation is given
below :
PROCESS FLOW CHART FOR SPINNING
BLOWROOM
CARDING
BREAKER DRAW FRAME
COMBER
FINISHER DRAW FRAME
SPEED FRAME
RING FRAME
WINDING MACHINE
11
YARN CONDITIONING
PACKING

Yarn Market Scope

Report Coverage Details

Page number 120

Base year 2021

Forecast period 2022-2026

Growth momentum
Accelerate at a CAGR of 5.77%
& CAGR

Market growth
$42.18 billion
2022-2026

Market structure Fragmented

YoY growth (%) 4.98

APAC, North America, Europe, South

Regional analysis America, and the Middle East and
Africa

Performing market
APAC at 74%
contribution

Key consumer
US, China, India, Pakistan, and Brazil
countries

Leading companies, Competitive

Competitive
Strategies, Consumer engagement
landscape
scope

Key companies Birko A.S, Compagnie de Saint

profiled Gobain, Grasim Industries Ltd., Hengli
Group Co. Ltd., Huntingdon Yarn Mill,
Huvis Corp., Indorama Ventures Public
Co. Ltd., KARL MAYER STOLL
TEXTILMASCHINENFABRIK
GMBH, Low & Bonar, Parkdale
Incorp., Texpro SPA, Vardhman
 Group, Varvaressos S. A. European
Spinning Mills, and Weiqiao Textile
Co. Ltd.

Parent market analysis, Market growth

inducers and obstacles, Fast-growing
and slow-growing segment analysis,
Market dynamics COVID-19 impact and recovery
analysis and future consumer dynamics,
and market condition analysis for the
forecast period.

If our report has not included the data

Customization that you are looking for, you can reach
purview out to our analysts and get segments
customized.

MARKET SHARES:

The yarn market is projected to grow by USD 42.18 billion with

a CAGR of 5.77% during the forecast period 2021 to 2026.
This yarn market research report provides valuable insights
into the post-COVID-19 impact on the market, which will help
companies evaluate their business approaches. Furthermore, this
report extensively covers the yarn market segmentation by
type (natural and artificial) and geography (APAC, North
America, Europe, South America, and the Middle East and
Africa). The yarn market report also offers information on
several market vendors, including Birko A.S, Compagnie de
Saint Gobain, Grasim Industries Ltd., Hengli Group Co. Ltd.,
Huntingdon Yarn Mill, Huvis Corp., Indorama Ventures Public
Co. Ltd., KARL MAYER STOLL
TEXTILMASCHINENFABRIK GMBH, Low & Bonar,
Parkdale Incorp., Texpro SPA, Vardhman Group, Varvaressos
S. A. European Spinning Mills, and Weiqiao Textile Co. Ltd.
among others
Market:
The world cotton cultivation area and cotton production are
estimated at around 30-31 million hectares and 20 million tons
respectively. The biggest cultivators of cotton are America,
India, China, Egypt, Pakistan, Sudan and Eastern Europe. India
is the third largest producers of cotton after USA and China.
USA has a considerable share in world exports. India and China
both fall short of their domestic requirement and are net
importers. Andhra Pradesh is 3
rd
 largest state in India which grows cotton. Among the consumers
China leads the way being followed by India, Pakistan, USA and
Turkey. Indian Textile Industry contributes 4% to the GDP of
the country, it contributes 14% to Industrial Production, 9% of
excise collections, 18% of employment in industrial sector, and
has 16 % share in country’s export. Textile industry provides
employment to 35 million people in India
Raw Material:
The main raw material for the spinning process is Ginned cotton
will be available in Bales of 170 Kgs/bale.

Manufacturing Process& Technology

Spinning process is shown in the flowchart given below. Cotton
which is in the form bales is fed to blow room followed by
various operations like carding and combing depends on the
requirement. The final yarn of required specifications are met
through these operations and winded.

 
Technology:
The Plant & Machinery required for the Spinning Mill process
for manufacturing yarn of different counts are blow room
machinery, metal detection system, spark diversion system,
carding machines, card accessories, draw frame (Finisher &
Breaker), speed frame, combers, ring frame, electrical
infrastructure, yarn testing

instruments, humidification and waste collection system and

automatic cone winding machine etc.
6.
 
Investment:
The investment for setting up a spinning mill with a capacity of
14400 spindles works out to
Rs. 26.90 Crores
 and the break up of the cost is tabulated below. The land
requirement will be around 2.5 acres. The Preliminary & Pre-
operative expense works out to Rs 1.36 crores. Plant &
Machinery including installation, erecting & transportation
charges are of 16.91 Crores. Buildings and civil works are
estimated to be 6.55 Crores. Errection & Transportation and
electricity deposits have been considered in the project cost.
Margin money for working capital is estimated to be 1.60
Crores.
Table 1:
 Project Cost
S.No. Description Cost (Rs in Crores)
1 Land & Site Development 0.08 2 Buildings & Civil Works
6.55 3 Plant & Machinery (Indigenous) 12.47 4 Plant &
Machinery (Imported) 4.44 5 Errection & Transportation 0.20 6
Electricity Deposits 0.20 7 Preliminary Expenses 0.10 8
Preoperative Expenses 1.26 9 Margin Money for Working
capital 1.60
Total Project Cost 26.90