29/6/23, 15:09 What is Tie-in in Piping?

| Piping Tie-in Schedule (PDF)

What is Tie-in in Piping? | Piping Tie-in Schedule (PDF)

whatispiping.com/piping-tie-in/

Karthik Pindiprolu January 24, 2023

A tie-in in piping refers to the process of connecting new piping to existing piping. This can
be done to extend the existing piping system, add branches to it, or connect it to other
equipment. Tie-ins can be performed in a variety of ways depending on the type of piping
and the conditions in which it is located. They often require careful planning and execution to
ensure that they are done safely and effectively.

Common Piping Abbreviations (PDF)

Common Piping Abbreviations (PDF)
The philosophy behind piping tie-in is to connect new piping to existing piping to ensure that
the new piping is properly connected and that the existing piping is not compromised in any
way. The goal is to create a seamless integration between the new and existing piping so
that the entire system functions as a cohesive unit. Additionally, the tie-in should be done in a
way that is easy to maintain and repair, and that minimizes the risk of leaks or other
problems. Overall, the philosophy behind piping tie-in is to ensure that the new and existing
piping work together seamlessly to support the overall function and operation of the system.

The tie-in points are usually closed with Blind flanges, since removing a blind flange while
operating is not convenient a shut-off valve upstream of the blind flange is installed to
provide safe isolation and expansion. Tie-in Points are generally shown in P&ID and Piping
Isometrics. A designated number will be allocated to Tie-in Points for example TP-34, and
TP-001 as per the requirement.

A Tie-in table must be maintained in overall General Arrangement drawings and P&ID for a
better understanding of the plant interface. A Tie-In list usually consists of the Tie-in point
number and elevation of the Tie-in point from the design point of view. The tie-in list can be
used to estimate the cost of construction and for scheduling work well in advance of the
actual piping design activity. Below shows an example of a Tie-in point list table

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Fig. 1: Tie-in Point Table

Types of Piping Tie-ins

There are different types of Tie-in Points

Plant Tie-In Points.

Skid Tie-In Points.

Plant Tie In points are used for plant interface between existing plant lines or other process
lines coming from a neighboring plant. The elevations should be matched with the existing
plant design.

The Tie-in point flanges or isolated valves should be installed in such a way that proper
spacing is maintained for operation and maintenance purposes. Please refer to Fig. 2A for
plant tie-in points placed on the pipe rack.

Skid Tie In points are located inside the plant to establish interconnecting connection piping
between different skids and Equipment present in the plant. The Tie-in points are installed in
such a way that it allows the process lines from other skids to be connected at a single point
to ease operation and maintenance. Please refer to Fig. 2B for Skid Tie-in Points.

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Fig. 2: Types of Piping Tie-ins

Again depending on the actual connection methodology, there are four types of pipe tie-in
connections as mentioned below:

Buttwelded Piping Tie-in

Flanged Piping Tie-in
Threaded Piping Tie-in, and
Hot-tapped Tie-in connection

Refer to Fig. 3 below that clearly shows various types of tie-in connections used in the piping
industry.

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Fig. 3: Different Piping Tie-ins

Piping Tie-in Point Design Considerations

Before considering the allocation of Tie-in points allowable Flange loading (or tie-in
point displacements) should be calculated as per the standards.
Tie-in point locations should be mentioned accurately in all directions to avoid conflict
with the counter connection.
Process engineers should decide on the Tie-in locations to avoid hazards during the
operational time.
The Engineer who decides the Tie-In locations should have a better view of
maintenance and operation. A Tie-in plot plan should be prepared and checked by the
plant personnel to avoid conflict.
The valve and flange rating is considered as per the connecting line size.
The Tie-In Items (Flanges and Valves) are considered as an additional quantity when
calculating the Piping MTO.
The Tie-in locations should be physically checked on the site before preparing the Tie-
in Table.
Change of instrumentation or control loop doesn’t need a Tie-In Point.
Additional Drains and vents must be added as per the type and location of the Tie-ins.
The Tie-in should be placed in a location considering the pipe support locations as pipe
supports are needed based on the type of Tie-in selected.
In the view of future equipment designers, the Tie-in fluid properties should be provided
by the process engineer.
Different kinds of shut-off valve including ball, gate, and butterfly valves are suitable for
isolation.
Based on the process fluid and pressure conditions process engineer will select the
suitable valve.
A separate GA drawing must be prepared like a plot plan which shows all the Tie-in
locations in the plant.

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In some conditions, when there will be no possibility to isolate the Tie-in point or to shut
down the plant process, an alternative method known as Hot Tapping can be
considered to accommodate the line break. More details about hot tapping on
operating lines are covered here.

Benefits of Piping Tie-in Connections

A Tie-In point in a piping/pipeline is a point where the pipeline is closed for further expansion
or for connection with an existing pipeline. Tie-in points are usually located at the end of
plant battery limits either on the pipe rack or sleeper or at the individual Equipment ends.
This Tie-in is made along with the P&ID preparation considering the future need for the
project

There are several benefits to using piping tie-ins in a piping system, these include:

Cost-effective: Tie-ins can be a cost-effective way to add or extend a piping system,

as it eliminates the need for new construction and minimize the need for new
equipment.
Increased system efficiency: By connecting new piping to existing piping, the entire
system can function more efficiently and effectively.
Minimizes downtime: Tie-ins can be done in a way that minimizes downtime and
interruption to the operation of the system.
Improved safety: Tie-ins can be done in a way that improves safety by reducing the
risk of leaks or other problems.
Flexibility: Tie-ins provides flexibility by allowing for easy addition or modification of
the piping system.
Better maintenance: By connecting new piping to existing piping, the entire system
can be easier to maintain, as any issues or problems can be identified and addressed
more quickly.
Better integration: Tie-ins create a seamless integration between new and existing
piping, improving the overall function and operation of the system.

It’s important to note that, despite the benefits, proper planning and execution of the tie-in is
crucial to ensure safety, quality and efficiency. The use of a detailed method statement,
following proper procedures, and having a well-trained team is key to a successful tie-in.

Piping Tie-in Schedule

A piping tie-in schedule is a document (engineering deliverable usually prepared by process
engineers) that outlines the plan and schedule for a piping tie-in project. It typically includes
a detailed list of the tasks that need to be completed, the resources (e.g. personnel,

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equipment, materials) required to complete each task, and the timeline for each task. The
schedule should also include milestones and deadlines, as well as contingencies in case of
delays or unexpected issues.

The schedule should also include safety and quality assurance plans, as well as inspection
and testing requirements. The piping tie-in schedule can be used as a guide for the project
team and stakeholders to track the progress of the project, identify any potential issues, and
make adjustments as needed. It is also used as a tool to coordinate the different activities
and ensure that all are done properly and in a timely manner. A typical Tie-in Schedule is
shown in Fig. 4 below:

Fig. 4: Example of a Typical Tie-in Schedule

Safety Features for Pipe Tie-in Connection

The tie-in schedule must mention the type of work (hot work or cold work) to be used
during the actual tying-in operation.
The tie-in schedule should inform if the shutdown is required for the operation to
perform.
The lines to be demolished must be positively isolated, purged, and free from any
hydrocarbon prior to cutting/unbolting.
The tie-in schedule must be read in conjunction with the tie-in shutdown philosophy for
proper planning.
The requirement of 100% radiography for golden joints must be specifically stated.

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The construction team must ensure that the existing line is isolated, depressurized, and
free from hydrocarbon prior to unbolting.
Ensure that isolation valves are properly closed.

Piping Tie-in Procedure

A piping tie-in procedure is a set of instructions outlining the steps that need to be taken in
order to safely and effectively connect new piping to existing piping. It typically includes a
detailed description of the equipment and materials that will be used, as well as the specific
techniques and methods that will be employed. The procedure should also include safety
precautions that need to be taken, as well as any inspection and testing requirements. Refer
to Fig. 5 which shows a piping tie-in in the operating plant.

Fig. 5: Piping Tie-in for future connection

The procedure will depend on the type of tie-in and the conditions of the existing piping, but it
generally includes the following steps:

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Planning: This includes identifying the scope of work, gathering all necessary
information and drawings of existing piping, and determining the resources required to
complete the tie-in.
Preparation: This includes cleaning and prepping the existing piping and the new
piping, as well as installing any necessary supports or hangers.
Tying-in: This is the actual process of connecting the new piping to the existing piping,
which may include cutting, welding, brazing, or flanging, among others.
Testing and Inspection: After the tie-in is completed, the system should be tested and
inspected to ensure that it is functioning properly and that there are no leaks or other
issues.
Post-tie-in: This includes cleaning up the work area, restoring the site and the
equipment, and updating any records or drawings.

It’s important to note that, before starting the tie-in procedure, a permit to work should be
issued and safety measures should be in place. A risk assessment should also be done to
identify and mitigate any potential hazards.

Installation of Piping Tie-in/ Tie-in Schedule

The installation of piping tie-in/tie-in schedule is a multi-activity task performed as follows:

Tie-in Preliminary works

Notification from Company
Pre-fabrication of Tie-in spool
NDE & Hydrotest for Tie-in spool
Ultrasonic Testing for existing Tie-in line
Excavation and installation of foundation (if required)
Scaffolding, Structure, Platform, Support installation

Tie-in Execution Works

Positive Isolation from Company
Blinding (Gas free line)
Cold cutting and Installation of tie-in spool
Welding, NDT, Hydrotest
Line Blowing and Drying
De-Blinding and client handover

Touch-up and painting

Scaffolding removal and housekeeping
Handover to operation team/company

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Piping Tie-in Method Statement

A method statement for piping tie-in is a document that outlines the specific procedures and
steps that will be taken to safely and effectively connect new piping to existing piping. It is a
detailed plan of the work that will be done, including the equipment and materials that will be
used, the techniques and methods that will be employed, and the safety precautions that will
be taken.

A typical method statement for piping tie-in would include the following information:

Introduction: A brief overview of the scope of work and the objectives of the tie-in.
Equipment and Materials: A list of the equipment and materials that will be used,
including any special tools or safety equipment.
Procedures: A step-by-step description of the procedures that will be followed,
including the techniques and methods that will be used to connect the new piping to
the existing piping.
Safety: A description of the safety precautions that will be taken, including any specific
hazards associated with the tie-in and the measures that will be taken to mitigate those
hazards.
Inspection and Testing: A description of the inspection and testing that will be done
after the tie-in is completed, including any acceptance criteria that must be met.
Quality Assurance: A description of the quality assurance procedures that will be
followed, including any inspections or tests that will be done to ensure that the work is
done to the required standards.
Emergency Procedures: A description of the emergency procedures that will be in
place in case of any accidents or incidents.

It’s important to note that, before starting the tie-in, the method statement should be
reviewed and approved by relevant parties, such as the safety officer, the quality manager,
and the project manager.

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