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QP Name: Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding
Welder
QP Code: CSC/Q0202
QP Version: 2.0
NSQF Level: 2
Capital Goods Skill Council || 1st Floor, L-29, Outer Circle, Connaught PlaceNew Delhi – 110001 ||
Email: coo@cgsc.in
1 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Table of Contents
Training Parameters…………………………………………………………………………………………………………………………..3
Program Overview .................................................................................................................................. 4
Training Outcomes .............................................................................................................................. 4
Compulsory Modules .......................................................................................................................... 4
Module 1: Introduction to the role of an Assistant Manual Metal Arc Welding/ Shielded Metal Arc
Welding Welder .................................................................................................................................. 6
Module 2: Health and safety Practices ............................................................................................... 7
Module 3: Process of coordinating with co-workers to achieve work efficiency ............................. 10
Module 4: Support in welding process ............................................................................................. 12
Module 5: Support in cutting process............................................................................................... 14
Annexure ............................................................................................................................................... 16
Trainer Requirements ....................................................................................................................... 16
Assessor Requirements ..................................................................................................................... 17
Assessment Strategy ......................................................................................................................... 18
References ............................................................................................................................................ 19
Glossary ............................................................................................................................................. 19
Acronyms and Abbreviations ............................................................................................................ 20
2 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Training Parameters
Country India
NSQF Level 2
Minimum Educational Qualification and Ability to read and write, wherever required
Experience or
5th Class
Pre-Requisite License or Training NA
QP Version 2.0
3 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Program Overview
This section summarizes the end objectives of the program along with its duration.
Training Outcomes
At the end of the program, the learner should have acquired the listed knowledge and skills.
• Perform preparatory activities such as identification of raw material, tools and equipment,
lifting of workpiece, inspection of tools and equipment etc.
• Support MMAW welder during welding and cutting process by following organisational
procedure.
• Perform and support MMAW welder during post-welding and cutting operations such as
inspection, quality check, cleaning etc.
• Work effectively and efficiently as per schedules and timelines.
• Implement safety practices.
• Optimize the use of resources to ensure less wastage and maximum conservation.
Compulsory Modules
The table lists the modules and their duration corresponding to the Compulsory NOS of the QP.
Bridge Module
Module 1: Introduction to the
role of an Assistant Manual
8:00 0:00 0:00 00:00 8:00
Metal Arc Welding/ Shielded
Metal Arc Welding Welder
CSC/N1335 - Follow the
health and safety practices
at work 20:00 40:00 0:00 0:00 60:00
NOS Version- 2.0
NSQF Level- 3
Module 2: Health and safety
20:00 40:00 0:00 00:00 60:00
practices
CSC/N1336 - Coordinate with
co-workers to achieve work
efficiency 20:00 30:00 0:00 00:00 50:00
NOS Version-2.0
NSQF Level- 3
Module 3: Process of
coordinating with co-workers 20:00 30:00 0:00 00:00 50:00
to achieve work efficiency
CSC/N0202 – Support
MMAW welder in welding
and cutting process 42:00 140:00 0:00 00:00 182:00
NOS Version No. – 2.0
NSQF Level - 2
Module 4: Support in welding
process 22:00 70:00 0:00 00:00 92:00
4 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Module 5: Support in cutting
process 20:00 70:00 0:00 00:00 90:00
5 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Module Details
Module 1: Introduction to the role of an Assistant Manual Metal Arc Welding/
Shielded Metal Arc Welding Welder
Bridge module
Terminal Outcomes:
• Discuss the role and responsibilities of an Assistant Manual Metal Arc Welding/ Shielded
Metal Arc Welding Welder.
Duration: 08:00 Duration: 00:00
Theory – Key Learning Outcomes Practical – Key Learning Outcomes
6 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Module 2: Health and safety Practices
Mapped to CSC/N1335 v2.0
Terminal Outcomes:
9 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Module 3: Process of coordinating with co-workers to achieve work
efficiency
Mapped to CSC/N1336 v2.0
Terminal Outcomes:
11 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Module 4: Support in welding process
Mapped to CSC/N0202, v2.0
Terminal Outcomes:
• Identify tools and equipment required for MMAW operations.
• Perform the steps to carry out preparatory activities such as lifting of workpiece, inspection
of tools and equipment, selection of workpiece etc.
• Demonstrate the process of welding process.
• Perform the steps to carry out post-welding activities.
Duration: 22:00 Duration: 70:00
Theory – Key Learning Outcomes Practical – Key Learning Outcomes
• Discuss basic principle of welding process. • Read the drawing, WPS and job orders for
• Describe basic process of MMAW welding. identifying work requirements.
• Describe different types of welds and • Apply appropriate ways of checking the
welding joints. input material, tools and equipment for
• Describe different welding positions. defects before use.
• Discuss the information derived from the • Demonstrate the standard operating
job orders, Welding Procedure procedure to use tools, equipment and
Specification (WPS) and engineering measuring instruments required during
drawings and instructions received from job.
MMAW welder. • Show how to prepare the work area for
• List tools, measuring instruments, welding activities.
equipment, accessories, consumables and • Show how to prepare the materials and
input material required during welding joint for welding process.
work. • Show how to support welder during
• Explain the selection criteria of tools, setting of the welding apparatus and their
equipment, accessories, consumables, parameters as per the work instructions.
measuring instruments and input material • Demonstrate the procedure of installing
for the welding work. the work pieces and fixture on the
• Discuss the organisational process of apparatus and aligning with the
collecting and arranging tools, equipment, electrodes.
accessories, consumables, measuring • Demonstrate organizational specified
instruments and input material from the procedure of starting MMAW machine
store. and support welder in performing MMAW
• Summarise the steps to be performed for process in all positions for producing
checking the input material, tools and different type of joints.
equipment before use. • Read the measurement gauges and
• Discuss the importance of maintaining monitor the process parameters to
welding parameters as per the Work maintain the quality standards.
Instructions (WI) and their impact on • Employ appropriate ways of measuring
quality and quantity of output product. and comparing welded piece dimensions
• List the steps to be performed for joint with the specified dimensions in the job
preparation process. orders.
• List the steps to be performed for MMAW • Apply appropriate ways to check and
process. repair the extra material and bulges from
• Describe various MMAW operations to the hammered welded piece to get the
produce different joints on different forms desired shape as per the required
of metal. specifications.
• Describe finishing processes such as • Show how to shut down the welding
12 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
dimensions check, removing extra equipment and remove the workpiece
material, hammering workpiece into after completion of welding activities.
desired shape etc. as per the required • Demonstrate appropriate inspection
specifications. method to check the quality of welded
• Discuss post welding processes like workpieces.
inspection, cleaning, maintenance etc. • Employ appropriate testing methods like
• Explain methods of inspecting the quality destructive and non-destructive tests for
of welded workpieces. checking the quality of welded workpiece.
• List the commonly occurring defects and • Demonstrate procedure to segregate, tag
their remedies in the welded workpieces. and store welded pieces as per
• Describe various various testing organisational guidelines.
techniques like visual, destructive and • Demonstrate organisational procedure of
non-destructive. cleaning and storing all the tools, machine
• Discuss the process of segregating, tagging and equipment after completion of work.
and storing of damaged and ok • Show how to dispose waste as per
workpieces as per organisational organisational guidelines.
guidelines.
• List different methods for disposing off
waste material and scrap.
• Discuss the necessary precautions to avoid
any hazard and accident during welding
activities.
Classroom Aids:
Whiteboard, marker pen, projector
13 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Module 5: Support in cutting process
Mapped to CSC/N0202, v2.0
Terminal Outcomes:
• Identify tools and equipment required for oxy gas cutting operations.
• Perform the steps to carry out preparatory activities such as lifting of workpiece, inspection
of tools and equipment, selection of workpiece etc.
• Demonstrate the process of cutting process.
• Perform the steps to carry out post-cutting activities.
Duration: 20:00 Duration: 70:00
Theory – Key Learning Outcomes Practical – Key Learning Outcomes
• Discuss basic principle of cutting process. • Read the drawing, WPS and job orders for
• Describe oxy gas cutting operations. identifying work requirements.
• Discuss the information derived from the • Apply appropriate ways of checking the
job orders, Welding Procedure input material, tools and equipment for
Specification (WPS) and engineering defects before use.
drawings and instructions received from • Demonstrate the standard operating
MMAW welder. procedure to use tools, equipment and
• List tools, measuring instruments, measuring instruments required during
equipment, accessories, consumables and job.
input material required during cutting • Show how to prepare the work area for
work. cutting activities.
• Explain the selection criteria of tools, • Show how to prepare the materials for
equipment, accessories, consumables, cutting process.
measuring instruments and input material • Show how to support welder during
for the cutting work. setting of the oxy gas cutting apparatus
• Discuss the organisational process of and their parameters as per the work
collecting and arranging tools, equipment, instructions.
accessories, consumables, measuring • Demonstrate organizational specified
instruments and input material from the procedure of starting gas cutting machine
store. and supporting welder during oxy gas
• Summarise the steps to be performed for cutting process.
checking the input material, tools and • Show how to adjust cylinder valves and
equipment before use. regulator for operating pressure to
• Discuss the importance of maintaining achieve required specifications.
cutting parameters as per the Work • Employ appropriate ways of measuring
Instructions (WI) and their impact on and comparing cut piece dimensions with
quality and quantity of output product. the specified dimensions in the job orders.
• List the steps to be performed for oxy gas • Show how to shut down the cutting
cutting process. equipment and remove the workpiece
• Describe various cutting operations or after completion of cutting activities.
techniques to produce cuts on different • Demonstrate appropriate inspection
forms of metal. method to check the quality of cut
• Discuss post cutting processes like workpieces.
inspection, cleaning, maintenance etc. • Demonstrate procedure to segregate, tag
• Explain methods of inspecting the quality and store cut pieces as per organisational
of cut workpieces. guidelines.
• List the commonly occurring defects and • Demonstrate organisational procedure of
their remedies in the cut workpieces. cleaning and storing all the tools, machine
14 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
• Discuss effect of oil, grease, scale or dirt and equipment after completion of work.
on the cutting process. • Show how to dispose waste as per
• Discuss the process of segregating, tagging organisational guidelines.
and storing of damaged and ok
workpieces as per organisational
guidelines.
• List different methods for disposing off
waste material and scrap.
• Discuss emergency procedures for
backfires, flashback and other fires.
• Discuss the necessary precautions to avoid
any hazard and accident during cutting
activities.
Classroom Aids:
Whiteboard, marker pen, projector
15 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Annexure
Trainer Requirements
Trainer Prerequisites
Minimum Specialization Relevant Industry Training Experience Remarks
Educational Experience
Qualification Years Specialization Years Specialization
Trainer Certification
Domain Certification Platform Certification
“Assistant Manual Metal Arc Welding/ Shielded “Trainer, MEP/Q2601 v1.0”
Metal Arc Welding Welder, CSC/Q0202, version Minimum accepted score is 80%.
2.0”.
Minimum accepted score is 80%.
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Assessor Requirements
Assessor Prerequisites
Minimum Specialization Relevant Industry Training/Assessment Remarks
Educational Experience Experience
Qualification Years Specialization Years Specialization
Assessor Certification
Domain Certification Platform Certification
“Assistant Manual Metal Arc Welding/ Shielded Metal “Assessor; MEP/Q2701 v1.0”
Arc Welding Welder, CSC/Q0202, version 2.0”. Minimum accepted score is 80%.
Minimum accepted score is 80%.
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Assessment Strategy
2. Testing Environment:
• Confirm that the centre is available at the same address as mentioned on SDMS or SIP
• Check the duration of the training.
• Check the Assessment Start and End time to be as 10 a.m. and 5 p.m.
• If the batch size is more than 30, then there should be 2 Assessors.
• Check that the allotted time to the candidates to complete Theory & Practical
Assessment is correct.
• Check the mode of assessment—Online (TAB/Computer) or Offline (OMR/PP).
• Confirm the number of TABs on the ground are correct to execute the Assessment
smoothly.
• Check the availability of the Lab Equipment for the particular Job Role.
18 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
References
Glossary
Term Description
Declarative Declarative knowledge refers to facts, concepts and principles that need to
Knowledge be known and/or understood in order to accomplish a task or to solve a
problem.
Key Learning Key learning outcome is the statement of what a learner needs to know,
Outcome understand and be able to do in order to achieve the terminal outcomes. A
set of key learning outcomes will make up the training outcomes. Training
outcome is specified in terms of knowledge, understanding (theory) and
skills (practical application).
OJT (M) On-the-job training (Mandatory); trainees are mandated to complete
specified hours of training on site
19 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder
Acronyms and Abbreviations
QP Qualifications Pack
WI Work Instructions
20 | Assistant Manual Metal Arc Welding/ Shielded Metal Arc Welding Welder