VERSION CONTROL

VERSION DATE CHANGES DONE BY CHECKED BY APPROVED BY

Raúl Benítez Name and surname Name and surnam
1.0 22/06/2020 New Procedure
Lelystad Platform CENTER CENTER

STOCKS
MAINTENANCE
PROCEDURE A1
A1-ALM-PRC-005
V1.0
 A1-ALM-PRC-005
STOCKS Date: 22/06/2020
Version: 1.0

Index
1. OPERATIVE / FUNCTIONALITY.................................................................................................................................................. 2
2. PROCEDURE REVISIONS.......................................................................................................................................................... 5

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1. OPERATIVE / FUNCTIONALITY

Garments on hangers can be stocked manually in the ground floor for a short time, GIB (Goods in Buffer), or on the third floor in the
Manual Stock longer. In both of them, the system is made up for the same components and devices.

Normally the garments enter the stocking rails from a fence conveyor (200G). Once they are on it, the operators have to push them
manually along the rails and they are released to another fence conveyor also manually.

The manual storage is composed most of the cases by type 300 slick rail are mounted with hanger clamps to a special beam system
below the hall ceiling. The top of the slick rail is plastic covered, so not much effort is needed for moving individual hangers or hanger
packs thanks to this feature.

The slick rail unit can be extended to complex and space saving storage areas by including switches and slip-switches. All components
are dimensioned for a load capacity of max. 50 kg per meter.

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MAIN COMPONENTS OF THE SYSTEM

☐ STEP 01

The rail of the stocked rail system consists of a galvanized 3/4" tube (A) with an abrasion-
resistant profile (B). This profile is screwed together with drilling screws (C every 1000mm.

The individual rails are connected with a rail joiner. Half of this rail joiner is slid into the tube
and tightened with the drilling screws (D).

☐ STEP 02

Durköpp slick rail system have various types of hangers. In Lelystad Platform is most used E
and F hangers.

☐ STEP 03

Entrance to the stocked rails (B) from fence conveyor is activated automatically by the
pneumatic system of the discharging unit.

Due to the long mounting bracket installed at only a 10° downward gradient, this unloading
unit is ideal for clothes hangers designed with very short hook lengths.

A. Lifter
B. Entrance to stocked rail
C. Guide
D. Double-action cylinder
E. Magnet valve

☐ STEP 04 The first section of the slip rail has a certain slope that allows the garments to fall by gravity

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onto the stocked rail.

The inclined section is equipped with a SICK photoelectric proximity sensor (1) which detects
when the lane is full.
1

☐ STEP 05

There is usually a stopper at the end of the stocked rail to prevent garments from being
unintentionally induced into the next fence conveyor.

Durköpp slick rail system have various types of stoppers. In Lelystad Platform is most used
type 300 530003.

☐ STEP 06

The garments are output from the stock rail by manually pushing them until they jump from
point (A) to the next fence conveyor.

MAINTENANCE INTERVALS

☐ STEP 01

Slick rail are manual mechanical devices with a simple functioning, so they would not need
programmed maintenance.

Even so, it is advisable to check its operation and condition every six months and clean light
sensor also.

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ERRORS

☐ STEP 01

ERROR: Proximity light sensor does not detect.

CAUSE: Light sensor defective.

SOLUTION: Replace/adjust the light sensor (See below Maintenance and Repairs)

Important note: To solve other common errors, consult the manufacturer's manual.

MAINTENANCE AND REPAIRS

☐ STEP 01
To replace the photoelectric proximity sensor from a slick rail follow bellow steps:

1) Remove electrical connection cable (B) and screw connection (A)

2) Remove and replace light sensor (A).
3) Then remount all parts.
4) Now reconnect the electrical supply (B).
5) Light sensor must to be adjusted: When you have placed the object within the
beam path and at the desired distance, press the TEACH button (D) and hold it
(<6 seconds). The LED will light up and the teaching value will be stored.
· Led indicator green (E): operating voltage active
· Led indicator orange (F): part detected

☐ STEP 02

To replace and install the point slick rail follow bellow steps:

1) In order to replace the point (A), the countersink screws (B) have to remove first.
2) Then you are able to remove the point (A) from the rail piece (C) and replace it.
3) Finally, remount everything together.

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2. PROCEDURE REVISIONS
REVISIONS

Date Version Section Step Comments Validated by

22/06/2020 1.0 New Procedure Nombre Apellido1

APPROVAL

Date Version Section Step Comments Validated by

22/06/2020 1.0 New Procedure Nombre Apellido1