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SELF-PROPELLED
ELEVATING WORK PLATFORM
OPERATOR'S, MAINTENANCE,
AND PARTS MANUAL
MANUAL 92350
JANUARY 1997
SIN )(935-97051
~ .
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I
INTRODUCTION
The primary purpose ofthis manual is to provide the user with a thorough understanding of the proper
operating procedures necessary to comply with the intended use of the CONDOR®.
Do not attempt to operate this CONDOR® until you have read and
understood all information provided in this manual. Familiarize
yourself with the functions and operations of the upper and lower
controls. A good understanding of the controls, their limitations, and
their capabilities wili maximize operating efficiency. The various decals
attached to this CONDOR® contain vital information. Read all decals
before operating this CONDOR®.
It is also YOUR RESPONSIBILITY to understand and obey all federal, state, and local regulations
) regarding the operation and use of aerial work platforms. A copy of the ANSI/SIA A92.6-1990 Manual of
Responsibilities is attached for your use.
Condor Div. reserves the right to modify, improve, add, and/or delete certain design features of its
products without any obligation to incorporate new features into products previously sold. Manuals are
continually updated to reflect these changes.
Many ofthe parts used in the manufacture of this CONDOR® have specific properties, and the
manufacturer recommends that replacement parts be purchased through Condor Div. in order to ensure the
original integrity of the product. Repairs and adjustments should only be made by trained and qualified
personnel. Please refer to the maintenance and parts sections of the Condor Operation, Parts & Mainte-
nance Manual for information on service and maintenance ofthis CONDOR®.
MANUAL 92350-001
JANUARY 1997
SIN X935-97051
ii
2. There are numerous written Maintenance Procedures available for this CONDOR®.
These procedures are available through the CONDOR® Service Department to anyone
who requests them. )
3. Service and maintenance are not a substitute for trained, qualified service technicians.
CONDOR® conducts service schools on a continuing basis. Call any of our service or
sales persons for a schedule. Remember, training of mechanics is the responsibility of
their employer, but CONDOR® Service Schools help you provide this training.
4. CONDOR® Service School Training Manuals are available for purchase through the
parts department. The part numbers for these manuals are: #92333 for self-propelled
models; and #92334 for truck-mounted models.
TABLE OF CONTENTS
IN'TRODUCTION .•••.•......•.•..•.....•..•.•....•.....•..••••.....•••...•.•..•••.•••......•...•......•.....••...•..•.•.••........•..•.•..••••.....•••• ;
SERVICE INFORMATION ..•••••••.•••••.•.•.•.•...••.•.....••.•••••...•..•.•......•.•••.........•••••.....••.•.•.•.•••••.•.••••..•...•..•••.•• u
TABLE OF CONTENTS •••..•.•..•..•..•....••.•.•.•~ .•.•.•.•••.•....•••••....•........•.•••....•••••..••...••...•...•••...••••...••••.•••••.•.• iii
)
MANUAL 92350-001
JANUARY 1997
SIN X935-97051
---_
....
(
(.
IMPORTANT: A COPY OF THE ANSIISIA A92.6 - 1990 MANUAL OF RESPONSIBILITIES IS
ATTACHED TO TIDS OPERATOR'S MANUAL. IT CONTAINS IMPORTANT OPERATING
INFORMATION FOR mIS CONDOR®. READ IT BEFORE OPERATING THIS CONDOR®.
•
I. PREPARATION. INSPECTION. AND
MAINTENANCE STEERING:
STRUCTURAL:
chassis.
D Check that all functions operate
properly, that switches return freely
TIRES AND WHEELS: to neutral position. Do not operate
the CONDOR® with sticking controls
MANUAL 92350-001
JANUARY 1997
SIN X935-97051
• D. PLATFORM AND UPPER
CONTROL STATION
D Keep battery tops clean and dry.
D Check that lift-up entry gate is functional
and that chain is secure. D Keep vent caps tightly in place.
D Re-check the structural condition of the D Check that battery cable connections are
platfonn-pins, railings, and floor. tight and clean and free of corrosion.
D Check for missing bolts & nuts - Replace D Make sure the battery charger and the
before operating. indicator lights and meter are not dam-
aged.
B. LOWER CONTROLS
D Check for hydraulic leaks at all fittings
and valves.
CAUTION
D Check all hydraulic hoses and tubes for
damage and kinks.
ARM STAND MUST BE USED WHEN
MAINTENANCE PERFORMED ON
CONDOR® REQUIRES SCISSOR
F. BATTERIES ARM'S TO BE RAISED.
Tum "controls" switch to "lower" position, to To drive forward or reverse, squeeze lever switch
operate from ground. on handle, and push or pull handle in the intended
direction of travel. Release lever switch to stop
In an emergency, push red button. To operate, movement. Letting go of handle also will stop
button must be pulled out. (Also, if applic- movement.
able, battery disconnect switch must be "on" to
operate.) Brakes are automatically released whenever the
drive handle is moved. Let go of the handle to
Push "raise" or "lower" switches to move automatically set the brakes.
platform.
To improve drive traction, depress and hold
Tum switch to "upper" position, to operate "positraction" switch. (This will automatically
from platform. cut-out high drive speed.)
)
MANUAL 92350-001
JANUARY 1997
SIN X935·97051
LOWER CONTROLS
RED EMERGENCY
STOP BUTTON
RAISEILOWER
~_~
BUTTONS
OPERATING --:-_ _ _
INSTRUCTIONS I
CONTROL STATION_--~~--~-:T
SELECTOR SWITCH
! i
CONTROL
CIRCUIT
1 .
BREAKER
UPPER CONTROLS
RIGHTILEFT
STEER
ROCKER
SWITCH
POSITRACTION
SWITCH DRIVE
CONTROL
HANDLE
REDEMERGENCY __----+-~~~~~~
STOP BUTTON
~
'i RAISEILOWER
~~ BUTTONS
'i J
I
I
/>-.
rf/ :
V!
Ii /i
,i
I"
! ,~I,
HIGHILOW/CREEP
DRIVE SPEED
SELECTOR POWER
SWITCH BUTTON
MANUAL 92350-001
JANUARY 1997
SIN X935-97051
F. DECK EXTENSION
retract, lift lockpin and pull extension deck all the The ramp should be set, not steeper than this
way back untillockpin automatically locks CONDOR®'s rated gradeability, which for Model
extension deck in place. V2033IXL is 140 or 25%, or a rise of 30 inches in
a run of 10 feet.
CAUTION
Do not lower extension deck onto Before driving the CONDOR® on a ramp, lower
people or any objects! the platform completely, test the drive/steer
controls and the brake system.
)
MANUAL 92350..001
JANUARY 1997
SIN X935-97051
• D. TRANSPORTING
E. FREEWHEEL OPERATION
CAUTION
This CONDOR® must be on firm, level
ground when releasing the parking brakes.
To put the CONDOR® into freewheel mode,
use the brake release handles on the rear axle.
One handle is on the front side of the axle and
the other is on the rear side of the axle. Turn )
each release handle 90° and at the same time,
slightly rotate it. The brakes are now released.
(Released brakes will automatically reset the
next time forward or reverse drive is used,
then will engage when drive is stopped.)
IV. STORAGE
CAUTION
Never park the CONDOR®
with platform raised.
)
MANUAL 92350-00 I
JANUARY 1997
SIN X935-97051
NOTES •
)
~AL 92350-001
SANIJARY 1997
IN X935-9705 1
• APPENDIX: DECALS ILLUSTRATION
SEC7iC\l 8-i3
'\
PARTIAL 1,0
~
SECTION A-A
22 23
,-,
<:
1;~
:2 ~
,
,----- i~ i~ucrn,~,
! ,
""
7 1':) o~~ ~
""
,
A
;--
I
0
~ )
~ , / 0
n
4-
2 I
11
" '
1'9
<3ACK
MANUAL 923S()"()()1
JANUARY 1997
SIN X93S-970S1
ITEM PART NUMBER
APPENDIX: DECALS ILLUSTRAnON
DESCRIPTION QTY
•
Ref 55487 ............................ Decal Installation ...................................................................... Ref.
*1 54984-001 ..................... Decal, Upper Oper. Instructions .................................................... 1
*2 54652-001 ..................... Decal, Itemized Caution Notes ...................................................... 1
*3 54984-002 ..................... Decal, Rated Work Load ............................................................... 2
*4 55480-002 ..................... Decal, LowerOper. Instructions ................................................... 1
*5 54652-003 ..................... Decal, Guardrail/Chain Caution .................................................... 1
6 54984-007 ..................... Decal, Hydraulic Fluid .................................................................. 1
*7 54652-002 ..................... Decal, Arm Stand Caution .............................................................. 1
*8 54984-005 ...................... Decal, Rear Bumper ...................................................................... 1
*9 66973 ............................ Decal, Electric Hazard Keep Clear ................................................ 2
10 54984-006 ..................... Decal, 110 Volt Ext. To Platform .................................................. 1
11 69473-002 ..................... Decal, Die-Cut, CONDOR 3.45 x23 ............................................ 2
12 54985 ............................ Decal, Die-Cut ............................................................................... 2
13 55291 ............................ Tape, OrnlRed 3" .............................................................. 17.75LF.
*14 55480-001 ..................... Decal, Lower Controls .................................................................. 1
15 53259 ............................ Tape, Non-Skid 6"W Black ................................................ 1.67LF.
16 66921 ........... :................ Coating, Non-Skid Jet Black ............................................... .27GL.
)
MANUAL 92350-001
JANUARY 1997
SIN X935·97051
APPENDIX: DECALS ILLUSTRATION
)
2
DO NOT OPERATE THiS CONDOR'" UNTiL YOU ;-iAVE BEEN PROPER:'" Y TRAINE::: "ND HAVE
COMPlt:TEL Y READ AND-uNDERSTOOD THE O?t:RA TOR'S MANUAL ,;--A T :s L.C:::; -t:D 0\ ;'-i!S CONDOR.'"
2. PRIC~ TO EACH DAY'S ~SE. CHECK TO MAKE S...:Rt: ALL FUNCTIONS AKC :,::::=<.t.,:-:i\G ::JqCP~RLY.
?ERFO;=(M ALL i~SPECT:C~S REQUIRED BY SEC-;-,QN 6 OF Ti-iE ANSi 92.3 S- ~.'<~ARD.
3. DO '\J~ USE THE CONCOR"', ,,,. T IS MAi..FU":::~;'JN!NG OR JAMAGEC ,\; A1\ v :.~ v,
GR ,O' "'I-'E WiND BL.OHS ::JVER i5 MPH.
4 DO \iOT DRIVE ON A SLOPE UNLESS T'-<E PlATFCRM IS rUlLY LO.\ERED.
5. RAiSe: THE PLA TFORM ONLY WHEN THE CONDOR" 'S ON FIRM, LEVEL GROu:-,;C.
6. ALWAYS LOOK IN THE DiRECTION IN liHICH ,H'O: PLATFORM IS MOV:NG.
,'jATC'" FOR, AND AVOiD, OVERHEAD OBSTRUCT'ONS AND ANYTHING EL.SE bA -;- \/JAY STR!KE
PLATFORM, PERSONNEL, OR CONTROLS.
7. THIS CONDOR'" IS NOT ELECTRICALLY iNSULA -;-EJ.
MAINTAIN SAFE CLEARANCES FROM ELECTRICAL POv'jER L:NES.
8. FOLLO:: INSTRUCTIONS IN OPERA TOR'S MANUAL ":HEN SERVICING SA TTER!ES.
EACH REPLACEMENT BA. TTERY MUST 'SEIGH Ai ,-EAST 55 Ibs. DRY AND 66 ::s.:JET.
~. REP:"'AC::MENT TIRES MUST BE SAME A.S F"AC,CRY ORIGINN_S.
10. iN CASE OF AN EMERGENCY, PUSH THE RED ";C\\ERGENCY STep" su nON.
)
MANUAL 92350-001
JANUARY 1997
SIN X935-97051
APPENDIX: DECALS ILLUSTRATION
•
3
RA TED WORK LOAD
ON :::XTENSiJN :::;=:=~ CNL Y,
;S 250L8SJK
is 750L8S OR
6
HYDRAULIC
FLUID ::4984-CC7:
7
10
LD
fA n n'l?r~rr\n
rf"":,
~~U u ~VU~
ii
STAND CLEAR
UNLESS ARM STAND
is i\.J PLACE
54652-0C2
8
FORKLIFT EMERGENCY LOWERING BRAKE RELEASE FORKLIFT ::
POCKET POCKET
)
MANUAL 92350·001
JANUARY 1997
SIN X935·97051
APPENDIX: DECALS ILLUSTRATION
ELECTROCUTION HAZARD
KEEP CLEAR
DEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THIS EQUIPMENT OR VEHICLE
IF IT SHOULD BE ELECTRICALLY CHARGED.
21882-001
MANUAL 92350-001
JANUARY 1997
SIN X935-97051
APPENDIX: DECALS ILLUSTRATION
10 1,0 VOLT
EXTENSION TC i
17 ,OPERA ilNG iNSTRUCTIONS
• ~~~N "C:JNTRGLS' S/. ;TCH rs ". :=:.::~" ?::S:-:-;D~,
PLATFORM --:-0 ::;::>ERATE :=-~GM ::;~OUNO.
54964-006'
:. iN A\l EMERGENCY, ;::iJSH RED 3LT-::~;.
-:-0 2PERA TE. BUTiCN MUST 8E ~UL_::::: Q\.,;: .
.. ALSO. iF A.PPUCABL£. BA TTER':" JiS::::~~Nt::~
S~V1TCH MUST BE ·'C~" TO OP;::RA. 7E.~
:. F'USI-i '·RAISE" QR "~:JWER" gt.:7~GI\S ,
! TO MOVE PLA TFORM.
;. 'uRN SWiTCH TO "uPPER" PQS,"'lON
i!
"'0 OPERATE ,ROM "LATFORM.
~7$-1X!21
!
) 23
POSITRACTION i
I
I
!
22
EMERGENCY (\\
! i
(\,
( : ~
~:
EMERGENCY / ~ORWARD '\
PLATFORM
J,/~HIGH
\
.
: L; ! STEER i ! R
/~ iii
RAISE: \ : lOW! \~
iLOWER!
I,
I ~REEP \ REVERSE)
DRIVE SPEED ~976-0(]1
CONTROLS
II
I
~
LOWER
) l549n-002
MANUAL 92350-001
JANUARY 1997
SIN X93S-970SI
( i
c
Condor Scissors Lift V2033xl 92350 Parts Book
Full download: http://manualplace.com/download/condor-scissors-lift-v2033xl-92350-parts-book/
SELF-PROPELLED
ELEVATING WORK PLATFORM
MAINTENANCE MANUAL
r)
This is the cut pages sample. Download all 217 page(s) at: ManualPlace.com