CATALOGUE OF PRODUCTS

IRZ TEK
www. i rz. ru
 IRZ TEK

OOO “IRZ TEK” is one of the leaders of the Russian oilfield electronics market.

OOO “IRZ TEK” manufactures:

• Submersible telemetry systems
• Flow metering systems
• Anti-scaling systems
• Dual completion systems
• Geophysical monitoring equipment
• Test equipment
• Submersible and ground motor control stations
• Automated process control systems (Centralized Control System, KDU)
• Software

IRZ TEK provides 40% of the Russian market of the submersible telemetry systems, 20% of the
submersible electric motor control stations market. In Russia IRZ TEK equipment is operated by all
leading oil producing and service companies – Lukoil, Surgutneftegas, Rosneft, Slavneft, Tatneft,
Bashneft, Gaspromneft, etc. Equipment is exported to Azerbaijan and Kazakhstan. IRZ TEK has achieved
strong market positions and high growth dynamics owing to the huge intellectual resources of the
company (in-house design department), comprehensive production facilities, integrated management
system (ISO 9001:2008, IRIS), responsibility for the products withing the life cycle (commissioning,
servicing, repair, training of the operating company’s staff ).
 IRZ TMS SUBMERSIBLE TELEMETRY SYSTEM
FOR SEVERE ENVIRONMENT
IRZ TMS submersible telemetry system is used as a part of electrical centrifugal pumping systems

BP-103M3 downhole unit TMS-E5-01 ground unit

SPECIFICATION * — depending on a model

Parameter Value

Supply voltage, V 160 to 300

Telemetry data scanning intervals, s 20
Operating temperature range for ground unit, °С – 60 to +60
Operating temperature range for downhole unit, °С 0 to +150
Temperature measurement range for motor stator windings, °С 0 to +250
Temperature measurement range for motor oil, °С 0 to +250
Temperature measurement range for reservoir fluid, °С 0 to +150
Pressure measurement range, kgf/cm 2
0 to 250/320/600*
Pressure measurement resolution, kgf/cm2 0,01
Error of measurement, % 0,5;1*
Measurement range for motor vibration acceleration, g 0 to 5
Control station controller interfaces RS–232, RS–485
TMS-E5 overall dimensions, mm 210×250×160
BP-103M3 overall dimensions, mm 103х600 3
 IRZ TEK
IRZ TMS submersible telemetry system is
designed to control and transfer the following
parameters during oil production:
• pump intake pressure
• motor oil pressure
• motor oil temperature
• reservoir fluid temperature
• motor stator winding temperature
• motor vibration level
• insulation resistance of power cable and
motor
IRZ TMS is used as a part of electric centrifugal
pumps. Parameters controlled by TMS allow
pump control system to:
• protect the pump
• optimize pump operation
• automatically control the level of fluid
• collect data for a downhole production tests
How it works
Telemetry data is transferred from the submersible
unit via motor power cable, processed by ground
unit and transferred to external devices (control
stations).
Depending on the delivery set, submersible
telemetry system can display current parameters,
transfer current parameters to user’s server via
GSM channel, save current parameters to USB-
drive.
User can view current parameters, control station
operation log (history), make graphs, convert
data to Excel and WellView format with the help
of communication software.
24-hour technical support service
IRZ TMS SUBMERSIBLE TELEMETRY SYSTEM
IRZ TMS system consists of two units:
• BP-103M downhole sensor
• TMS-E5 or ASPT ground unit
Submersible unit is mounted directly to the bottom
of motor or through a bearing support and adapter
supplied individually for the specific type of motor.
TMS-E5 ground unit is installed outside the control
station.
Advantages
• submersible telemetry system is protected
against overvoltage up to 4000 V occurred due to
power cable or motor’s short circuit and provides
fail-safe parameters transmission up to 1000 V at
the zero point
• pressure sensors outside the pump intake
interact with external environment
• all modifications of IRZ TMS submersible
telemetry system measure pressure with 0.01
kg/cm2 resolution at the pump intake
• BP-103M3 can be calibrated at customer
premises without BP-103M3 dismantling
• stable data acquisition process in case the
insulation resistance of the «TMS — cable — motor»
link is reduced to 10 kOhm
• data is transferred to external devices
via RS232 or RS485 interfaces using IRZ TMS,
ELEKTON, BORETS communication protocols that
ensure compatibility with control stations of any
manufacturer
• short TM data scanning interval — max 20 s
tel. 8-800-100-63-3 Toll-free within Russia
 ASPT ground unit
IRZ TMS delivery set includes:
• TMS-E5-01 or ASPT ground unit
• BP-103M3 downhole sensor
• bearing support (according to motor)

SPECIFICATION
Parameter Value Parameter Value

Supply voltage, V 160 to 400 Control station controller RS–232, RS–485

АСПТ-ДМ interfaces
Telemetry information scanning 20
interval, s Interface for log reading USB

Operating temperature range for – 60 to +60 Log size, not less than, days 15
ground unit, °С Display availability yes

Range of insulation resistance 0 to 9999 Availability of GSM channel yes

control, kOhm Overall dimensions, mm 600×600×210
5
 IRZ TEK IRZ TMS SUBMERSIBLE TELEMETRY SYSTEM

IRZ TMS SUBMERSIBLE TELEMETRY SYSTEM WITH

THRU SHAFT

IRZ TMS submersible telemetry system with thru shaft is designed for the pumping systems with one
motor and two pumps

BP-117 PR downhole unit TMS-E5-01 ground unit

SPECIFICATION * — depending on a version

Parameter Value

Supply voltage, V 160 to 300

Telemetry information scanning intervals, s 20
Operating temperature range for ground unit, °С – 60 to +60
Operating temperature range for downhole unit, °С 0 to +150
Temperature measurement range for motor oil, °С 0 to +250
Temperature measurement range for reservoir fluid, °С 0 to +150
Pressure measurement range, kgf/cm2 0 to 250/320/600*
Pressure measurement resolution, kgf/cm 2
0.01
Error of measurement, % 0.5, 1.0*
Measurement range of motor vibration acceleration, g 0 to 5
Control station controller interfaces RS-232, RS-485
TMS-E5-01overall dimensions, mm 210×250×160
BP-117 PR overall dimensions, mm 103×1000
6

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK

IRZ TMS submersible telemetry system with thru

shaft is designed for pumping systems with one
motor and two pumps

System controls and transfers the following data

during oil production process:

• pump intake pressure

• motor oil temperature
• reservoir fluid temperature
• motor vibration level
• insulation resistance of power cable and
motor

IRZ TMS is used as a part of electric centrifugal

pumping systems. Parameters controlled by
TMS allow pump control system to:

• protect the pump

• optimize pump operation
• control the well fluid automatically
• collect data for a downhole production tests

Advantages IRZ TMS delivery set includes:

• submersible telemetry system is protected • TMS-E5-01 or ASPT ground unit
against overvoltage up to 3000 V • BP-117 PR downhole sensor
• data is transferred to external devices via
RS232 or RS485 interface using IRZ TMS, ELEKTON,
BORETS communication protocols
• short TM data scannig interval — min 20 s

7 7

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK IRZ TMS SUBMERSIBLE TELEMETRY SYSTEM

REFERENCE DESIGNATION OF
IRZ TMS SUBMERSIBLE TELEMETRY SYSTEM

Submersible telemetry system IRZ TMS — 103A — M3 — 600 — V2 — T2 —K — H1 — N5 — 2 CVIA.465625.015 TU

1 Designation 9 Design number (design data)

2 Motor diameter, manufacturer 8 Ground unit version

3 Submersible unit version 7 Base type

4 Maximum allowable pressure, accuracy, resolution 6 Corrosion-resistant coating, if any

5 Availability of vibration sensor 5 Availability of temperature sensors

1 Description 5 Number of temperature sensors

Variants Description Variants Description

IRZ TMS Submersible telemetry system produced by OOO “IRZ TEK” Т2 Oil temperature sensor (remote) and
resorvoir fluid temperature sensor
2 Motor diameter, manufacturer Т2М Oil temperature sensor (embedded) and
Variants Description resorvoir fluid temperature sensor

Number Letter Т3 Oil temperature sensor (embedded),

submersible motor oil temperature sensor (remote) and resorvoir fluid
103 — Telemetry system for interfacing with temperature sensor
submersible electric motor Ø 103 mm
117 — Telemetry system for interfacing with 6 Corrosion-resistant coating
submersible electric motor Ø 117 mm Variants Description
130 — Telemetry system for interfacing with No letter Zinc coated
submersible electric motor Ø 130 mm
K Anticorrosive coating
— A Telemetry system for interfacing with submersible electric motor
produced by ALNAS and ALMAZ
7 Base type
— B Telemetry system for interfacing with
motor produced by BORETS Variants Description

— N Telemetry system for interfacing with submersible elec-tric motor No letter Base with female thread for tubing connection
produced by NOVOMET Ø 60 mm
N1 Base with male thread for tubing connection
3 Submersible unit version Ø 73 mm
Variants Description N2 Base with male thread for tubing connection
Ø 60 mm
МЗ BP–103MЗ submersible unit
N3 Base with female thread for tubing connection
PR BP-117PR submersible unit with thru shaft
Ø 73 mm
D1 BP-103D1 submersible unit
N0 Base without tubing thread
N4 Base with female inch thread
4 Maximum allowable pressure, resolution 2 – 3/8–8RD
Variants Description
8 Above-ground unit version
600 Maximum allowable pressure 600 kgf/cm2,
resolution 0.01 kgf/cm2, accuracy 1% Variants Description
600,05 Maximum allowable pressure 600 kgf/cm2, TMS-E5-01 TMS–E5-01 ground unit
resolution 0.01 kgf/cm2, accuracy 0.5 %
ASPT ASPT ground unit
320 Maximum allowable pressure 320 kgf/cm2
resolution 0.01 kgf/cm2, accuracy 1 %
9 Design number (design data)
320,05 Maximum allowable pressure 320 kgf/cm2
These figures stand for the design version and are assigned every time during circuitry
resolution 0.01 kgf/cm2, accuracy 0.5 %
improvement and design upgrade.
250 Maximum allowable pressure 250 kgf/cm2
resolution 0.01 kgf/cm2, accuracy 1 % DESIGNATION EXAMPLE
IRZ TMS — 103А — М3 — 320.05 — V2 — Т2 —E5 — 2
250,05 Maximum allowable pressure 250 kgf/cm2 CVIA.465625.015 TU
resolution 0.01 kgf/cm2, accuracy 0.5 %
Submersible telemetry system produced by IRZ TEK is connected with the motor of Ø
8
5 Availability of vibration sensor 103 mm produced by ALMAZ. The delivery set includes: BP-103M3 submersible unit with
Variants Interpretation working pressure 320 kg/cm2, resolution 0.01 kg/cm2 and total reduced error of pressure
measurement ± 0.5%, with vibration sensor along X, Y and Z axis, oil temperature sensor
No letter 24-hour technicalNosupport
sensor service tel. 8-800-100-63-3
and reservoir fluid temperature sensor, base withToll-free within
tubing female thread Russia
Ø 60 mm; TMS-E5-01
V2 Vibration along X, Y and Z axes ground unit, number of design version — 2.
 IRZ TMS-R FLOW METERING SUBMERSIBLE TELEMETRY
SYSTEMS

RM 20 FLOW METER BP-103DR-320-V2-T3-N11-01

BP-117-PRDNT-400-V2-T2M
(with thru shaft)

IRZ TMS-R flow metering submersible telemetry System delivery set includes:
system includes additional remote downhole 1. BP downhole unit
unit that measures flow rate, pressure and 2. RM 20 flow meter
temperature of the production fluid passing 3. TMS-E5-01 ground data acquisition unit
through the unit. Unlike the spinner type 4. Bearing support
systems, the flow meter implements the method 5. Logging cable to connect RM20 with BP
of vortex flow measurement without moving 6. Protectolizers protecting logging cable
parts and it has a wider range of the flow rates 7. Logging cable spooling device
tested.

9
 IRZ TEK IRZ TMS-R FLOW METERING SYSTEM

IRZ TMS-R system may be applied in the oil production and intrawell fluid pumping systems with ESPs. One of the two
systems proposed, IRZ TMS-R1, is designed for oil production (fig.1a) and intrawell fluid pumping arrangements (IWFP) to
deliver from a lower layer to an upper layer (fig.1b). The second system, IRZ TMS-R2, is intended for IWFP arrangements to
deliver from an upper layer to a lower one.

fig. 1a fig. 1b fig. 1c

Layout
10 systems: a) IRZ TMS-R1 for production; b) IRZ-TMS-R1 for intrawell pumping; c) IRZ TMS-R2 for intrawell
pumping with thru shaft.
24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia
MAIN OPERATION PARAMETERS OF THE SYSTEM
Parameter Value

Allowable vibration, not less than, m/s2 50

Working temperature range, ºC 0-150
Fluid pressure at pump discharge, not more than, kgf/cm
2
500
Depth, not more than, m 5000
Motor tapping voltage, not more than, kV 4000
Flow meter, overall dimensions, mm Ø 103х900
Downhole unit, overall dimensions, mm Ø 103х930
Flow meter, weight, not more than, kg 40
Downhole unit, weight, not more than, kg 30

CONTROLLED SYSTEM PARAMETERS

Parameter Value

Range of flow rates, m3/day 20-200/100-1000

Maximum allowable relative error of the volume flow rate measurement, % 5
Range of temperatures, ºC
- at pump discharge 0-150
- at pump intake 0-150
- motor oil temperature 0-250
- motor winding temperature 0-250
Reduced overall error of temperature control, % 2
Range of pressures, kgf/cm2:
- at pump discharge 0-600
- at pump intake 250/320/600
- motor oil pressure 250/320/600
Reduced overall error of pressure control, % 1 / 0.5
Range of three-axis vibration control, m/s2:
- at the point of submersible unit installation 0-50
- at the point of flow meter installation 0-50
Reduced overall error of vibration control, % 5
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 IRZ TEK IRZ TMS-R FLOW METERING SYSTEM

DESIGNATION OF IRZ TMS FLOW METERING

SYSTEM FOR ORDERING

Downhole telemetry system IRZ TMS — R1.01 — 20/200 — 103А — VSP — cable 100m CVIA.465625.015

1 Name
7 Decimal number
2 Design features
6 Additional information
3 Configuration of equipment (optional parameter)

5 Motor diameter, manufacturer

4 Range of daily production rates gaged, m3/day

2 Design features 5 Configuration of equipment (optional parameter)

Variants Description Variants Description
1 Bottom-up pumping, flow meter at pump discharge Numeral Letter
2 Top-down pumping, flow meter at pump discharge, 103 - TMS for connection to motor Ø103 mm
downhole unit with thru shaft 117 - TMS for connection to motor Ø11 mm
130 - TMS for connection to motor Ø130 mm
- А TMS for connection to motors of ALNAS
3 Configuration of equipment (optional parameter) and ALMAZ
Variants Description - B TMS for connection to motor of BORETS
01 Downhole Unit BP-103DR-320-V2-T3-N11-01 N/A N/A For configuration of equipment (p.3): 02
ECVIA.468154.002-26.01
Flow Meter RM 20 ECVIA.468154.017
Ground Telemetry Unit TMS-Э5-01
ECVIA.468156.117-01
Cable laying device UK-10 E549.UKBP.00
Logging cable KS2 ECVIA.685612.900.81-09
02 Downhole unit BP-117PRDNT-400-V2-T2M
ECVIA.468154.013-07 6 Additional information
Flow Meter RM 20 ECVIA.468154.017 Flow meter functionality, name of environment, cable length,
Ground Telemetry Unit TMS-E6-01 additional package of mounting parts, etc.
ECVIA.468156.016-01
Cable laying device UK-10 E549.UKBP.00 Example of reference designation:
Logging cable KS2 ECVIA.685612.900.81-09 IRZ TMS-R2-20/200-cable 15 m CVIA.465625.015
TMS system equipped with flow meter of top-down pumping
configuration (variant of equipment 02), for range of daily flow rates
4 Range of daily production rates gaged, m3/day 20-200 m3 per day, cable line length between submersible unit and
Description flow meter is 15 m.
20/200 m3/day
100/1000 m3/day

12

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 PILOT-1 ANTI-SCALING SYSTEM
Downhole system affecting the fluid during operation of ESP to reduce scale formation on the
external and internal surfaces of downhole equipment

Functionality

PILOT-1 is designed with the use of unique patented

technology which affects the fluid. Influence of AC
electromagnetic field results in the active formation
of fine crystals in the fluid and modified structure,
which are lifted to surface, not being deposited on
the submersible equipment. The system acts along
the whole length of the well - from bottom to top.

The system includes:

• anti-scaling downhole unit with protective
centralizer
• TMS BP-103DMT downhole sensor
• TMS-E5-01 ground unit
• OP-117-02 bearing support
• well construction engineering and technical
maintenance

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 IRZ TEK PILOT-1 ANTI-SCALING SYSTEM

Benefits System benefits:

• quick payback
• effective anti-scaling protection
• easy installation and operation
• transfer of system performance parameters to the
control station controller
• increase in fluid flow rate due to ESP optimal
operating conditions and reduction of fluid
viscosity
• analysis of wells under control with the help of
REPOS ALPS software package
• system is compatible with all Russian control
stations
• possibility to use system in the self-contained areas
at the hard-to-reach oil production sites
• increase of mean time between failures by more
than two times
• 20% average increase of fluid flow rate
• protection within the entire service life of ESP
System implementation excludes work such as:
• installation and maintenance of chemical feeding
devices
• periodic treatment of wells with acids
• selection and delivery of chemicals
• construction of facilities for safe chemical storage

The system has successfully undergone tests in oil

producing companies, such as Rosneft, Lukoil, Bashneft.

Condition of ESP impellers before PILOT-1 system implementation:

Condition of ESP impellers after PILOT-1 system implementation:

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24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK
HARDWARE AND SOFTWARE SYSTEM
SPRUT
Hardware and software system SPRUT is intended for monitoring the exploitation of multilayer
formations in wells equipped with electric centrifugal pump units in real time
Function
Multilayer formation exploitation monitoring
is performed by means of technology using
standard power cable of electric centrifugal pump
unit to transfer geophysical, hydrodynamic and
technological data from complex multiparameter
measuring modules and TM system unit located
under electric centrifugal pump unit. Data from
TM system unit and integrated multiparameter
measuring modules is transferred via power supply
cable of electric centrifugal pump unit in digital form
without distortion.
TM system is used to control process parameters
of electric centrifugal pumps and environment in
oil producing well. Submersible unit BP103D with
temperature, pressure and vibration sensors and
with the unit used to receive data from geophysical
module is fixed at the bottom part of electric
centrifugal pump unit. BP103D bottom end is
equipped with the standard connector to connect
logging cable.
Ground unit ASTP is mounted outside the control
station of any manufacturer and doesn’t require any
modification of the control stations.
Advantages:
• real time monitoring of multilayer formation
exploitation
• hydrodynamic study in shut-in wells when
electric pump is switched off or its operation
mode is changed without stopping pulling-and-
15 running operations
24-hour technical support service tel. 8-800-100-63-3
• on-line monitoring and remote control of electric
centrifugal pump unit operation modes
• for site application of SPRUT hardware and
software system technology — exploitation
control, remote control and monitoring of oil
field equipment
Data is transferred from the ground unit to:
• operator’s workplace via GSM-modem
without decimation and with guaranteed
delivery in case of any operator’s failures
• control station upon request via RS232 or
RS485 interface
• telecontrol system upon request via RS232 or
RS485 interface
• USB flash card
Information is collected and stored in the ground
unit. The memory capacity is minimum 30 days at
maximum sampling rate.
Communication program allows processing
telemetry data, plotting pressure, temperature
curves and curves for other parameters, converting
data to different formats suitable for hydrodynamic
calculation programs (WellView, Exeel, etc.).
15
Toll-free within Russia
 IRZ TEK REAL TIME MONITORING

SAKMAR

ASPT BP-103D

SYSTEM SPECIFICATION
BP and ASTP Value SAKMAR–5D–ECN Value

Operating temperature range for 0 to +150 Operating temperature range for 0 to +120
АСПТ-ДМ
the downhole unit, °С the downhole unit, °С
Operating temperature range for – 60 to +60 Temperature measurement 0 to +120
the ground unit, °С range, °С
Temperature measurement range 0 to +250 Temperature measurement 0.005
for motor stator winding, °С resolution, °С
Temperature measurement 0 to +250 Pressure measurement range, 0 to 400
range of the motor oil, °С kgf/cm2
Temperature measurement 0 to +150 Pressure measurement 0,0003
range of the reservoir fluid, °С resolution, kgf/cm 2

Pressure measurement range, 0 to 600 Flow measurement range, m3/h 0.4 to 29

kgf/cm2 Moisture content indication 0 to 100
Pressure measurement 0,01 range, %
resolution, kgf/cm 2

Measurement range of motor 0 to 5

vibration acceleration, g
16 Controller interfaces RS–232, RS–485 16

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK

SOFTWARE
All devices and systems are verified
by the manufacturer during the SPRUT
production process and once
a year by a certified Center for Hardware and software system SPRUT
Standardization and Metrology provides preliminary processing, visualizing
when the equipment is lifted. and reading well data. Remote control of
ESP is available.
The system comprises:
• Sakmar-5D-ECN well
geophysical modules
• BP-103D1 downhole sensor SPECIFICATION
• bearing support (depends on Parameter Value
motor)
• ASPT ground unit Pressure measurement 0 to 600
range, kgf/cm2
Resolution, kgf/cm2 0.01
Device error, % 0.2
Device drift, max, atm/year 1
Environment temperature 0 to 150
measurement range, °С
Resolution, °C 0.03
Device error, % 0.2
Motor oil temperature 0 to 250
measurement range, °С
Resolution, °C 0.01
Device error, % 0.2
Vibration measurement 0 to 5
range, g
Resolution, g 0.01
Device error, % 1
Scanning time of one 40
sensor, s

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK REAL TIME MONITORING

PRIME
Integrated data processing system

The device is verified by the manufacturer

during the production process and once a year
by a certified Center for Standardization and
Metrology when it is lifted.

Data is transferred from the ground unit to:

• operator’s worksplace via GSM-modem
without decimation and with guaranteed
delivery in case of any operator’s failures
• control station on request via digital interface
or analogue outputs
• telecontrol system on request via digital
interface
• USB flash card

Information is collected and stored in the

ground unit:
• memory capacity is minimum 30 days at
maximum sampling rate
• communication program allows processing
telemetry data, plotting pressure, temperature
curves and curves for other parameters,
converting data to different formats suitable
for hydro-dynamic calculation programs (for
example, WellView).

18 18

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

IRZ TMS-ORD2 INTEGRATED TELEMETRY SYSTEM
FOR DUAL COMPLETION

IRZ TMS-ORD2 integrated system with thru shaft is designed for dual completion wells with one
motor and two pumps

BP-117 PRD downhole unit TMS-E6-02 ground unit

SAKMAR-4D-ETSM geophysical unit

SUBMERSIBLE TELEMETRY SPECIFICATION

Parameter Value

Supply voltage, V 160 to 300

Telemetry data update time, s 20
Working temperature range for ground unit, ºC -60 to +60
Working temperature range for downhole unit, ºC 0 to +150
Motor oil temperature measurement range, ºC 0 to +250
Temperature measurement range for reservoir fluid, ºC 0 to +150
Pressure measurement range, kgf/cm 2
0 to 250/320/600*
Pressure measurement resolution, kgf/cm2 0.01
Error of measurement, % 0.5, 1.0*
Range of motor vibration acceleration measurement, g 0 to 5
Controller interfaces RS-232, RS-485
Overall dimensions of TMS-E6-02, mm 210x250x160
Overall dimensions of BP-117 PRD, mm 103x1000
19
* — depends on model
 IRZ TEK DUAL COMPLETION SYSTEM

IRZ TMS-ORD2 integrated downhole telemetry Benefits

system with thru shaft is designed for one • submersible telemetry system has an
motor and two pumps systems. Performance overvoltage protection up to 3000 V
parameters of a lower reservoir are determined • data is transferred to an external device via
by means of Sakmar geophysical instrument RS232 or RS485 interface using the IRZ TMS
installed under a lower pump. ELEKTON, BORETS communications protocols
• high TM data update rate – not more than 40 s
The system allows to control and transmit
current parameters during oil production
including:
• suction pressure of the pump SPECIFICATION
• motor oil temperature
SAKMAR-4D-ETsN
• reservoir fluid temperature
• upper reservoir fluid temperature Working temperature range for 0 to +120
• motor vibration level the downhole area, ºC
• motor and power cable insulation resistance Temperature measurement 0 to +120
• suction pressure of the lower pump
range, ºC
• fluid water content of the lower reservoir
• lower reservoir flow rate Temperature measurement 0.005
resolution, ºC
IRZ TMS-ORD2 is used as a part of ESP. Pressure measurement range, 0 to 400
Parameters controlled by TMS allow pump
kgf/cm 2
control system to:
Pressure measurement 0.0003
• protect the pump resolution, kgf/cm2
• optimize pump operation Flow measurement range, m3/h 0.4 to 29
• control the level of a well fluid automatically Water factor range, % 0 to 100
• collect data for a downhole production tests

IRZ TMS delivery set includes:

• TMS-E6-02 or ASPT ground unit
• BP-117 PRD downhole unit
• Sakmar-4D-ETsN geophysical unit

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24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TMS-ORD4 INTEGRATED TELEMETRY SYSTEM FOR DUAL
COMPLETION
IRZ TMS-ORD4 integrated system has been designed together with OOO “NPF Paker” and is intended
for dual completion wells equipped with one ESP. It provides leak-proof separation or restriction of
one of the reservoir without shutdown of motor.

It enables to: • packer equipment, type according to the well

• meet the requirements of the Federal Service
for Environmental, Engineering and Nuclear
Supervision when operating on multi-zone wells
• define reservoir flow rates: main reservoir –
according to Group Metering Unit, reservoir to
be separated – by means of span adjustment;
• take pressure buildup curve of every formation
individually;
• measure pressures of every formation
individually;
• determine water cut percent of the formations:
main reservoir – by means of sampling, reservoir
to be separated – by means of span adjustment.
System includes:
• BP-103DI downhole unit with motor bearing
support
• KPUE-102 electric valve
• modified control station with IRZ-512-18-400-
ORD4 variable speed drive or ASPT stand-alone
ground unit
• commissioning
• maintenance services
Benefits
• no need for logging cable from a well-head and
for supplementary surface equipment, valve is
controlled via TMS unit
• no logging cable for connection of motor and
electric valve, flange coupling is used
• electric valve is controlled via control station
user’s menu without motor shutdown
• electric valve data is recorded in the master
file of the control station and displayed in the
communication program together with critical
current parameters

21
 IRZ TEK DUAL COMPLETION SYSTEM

Well selection criteria:

• distance between reservoirs is not less than
4m
• outer diameter of casing is above 140 mm
• production method is ESP
• produced fluid temperature up to 100 ºC
• flow rate of reservoir to be separated up to
30% of total flow rate of two reservoirs

MAIN MEASUREMENT PARAMETERS OF BP-103DI DOWNHOLE UNIT

Parameter Value

Intake pressure, kgf/cm2 0-320 (0-600)

Pump intake temperature, ºC 0-150
Motor oil temperature, ºC 15-200
Radial vibration, g 0-5

MAIN MEASUREMENT PARAMETERS OF KPUE-102 ELECTRIC VALVE

Parameter Value

Pressure of reservoir to be separated, kgf/cm2 0-320 (0-600)

Temperature of reservoir to be separated, ºC 0-150

22 Valve position, % 0-100

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TMS
TROUBLE-SHOOTING SYSTEM
The system is intended for functional
check of BP-103 series downhole units and
TMS-E5 ground units in the field and in the
workshops
SUBMERSIBLE UNIT SIMULATOR
IMBP
The simulator is used to simulate
connection of BP-103M3 series downhole
unit to TMS-E5 ground unit

IMBP DOWNHOLE UNIT

IRZ TMS
SIMULATOR

• The system allows to check

operability of downhole units
with submersible electric
motor switched on (without
control station shutdown)
• Available in plastic case,
provided with stand-alone
power supply
• IRZ TMS trouble-shooting
system comprises IMBP IMBP function
downhole unit simulator • functional check of TMS-E5 ground unit
• serviceability check of insulation resistance
IRZ TMS trouble-shooting system is provided with embedded
control device included into TMS-E5 ground unit
indicator that displays:
• setting corresponding controller inputs of
• number of the current frame
control stations for submersible electric pumps
• motor oil pressure
• verification and check of algorithms for
• motor oil temperature
introduction of telemetry data change by the
• stratum fluid temperature
control station controller
• motor stator winding temperature
• check of algorithms execution when the
• motor vibration level
insulation resistance of the «pump transformer
• motor and power cable insulation resistance
— cable — submersible electric motor» link
• sensors condition
decreases.
The system is powered by 220 V 50 Hz or by internal
rechargeable battery.

23
 IRZ TEK TESTING EQUIPMENT

TEST BENCH FOR DOWNHOLE UNITS OF TELEMETRY SYSTEMS

ST BP–M
ST BP-M is used to perform functional testing of downhole telemetry system during incoming
inspection or before mounting to motor prior to repeated use of downhole units and to evaluate
these units operation. ST BP-M test bench is used to test downhole and ground units of TM systems pro-
duced by OOO “IRZ TEK”, ZAO “Elekton”, OOO “Borets”, OOO “NIS”, Schlumberger, etc.

Supply voltage, V ~380 Overall sizes (when installed into the line), cm 11000х2200х2000
Frequency, Hz 50 Weight, kg 1300
Continuous operating mode, % PV 100

SPECIFICATION CONTROL PARAMETERS

Parameter Value Parameter Value

Number of simultaneously tested downhole units Environmental pressure, MPa 0 to 60

In thermal chamber up to 8 pcs. Oil pressure in motor, MPa 0 to 60
In high pressure chamber 1 pc. Oil and environment pressure 0 to 30
At vibration test bench 1 pc. when temperature is within 50
Simultaneous testability of submersible units to 150°C, MPa
Oil and environment 50 to 150
Thermal chamber + pressure, up to 30
temperature, °С
MPa
Vibration, m/s2 0 to 60
Vibration bench, m/s2 up to 60
Downhole unit insulation 0 to 9999
Pressure, MPa up to 60
resistance, kΩ
24

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ–200 SERIES CONTROL STATIONS
WITH DIRECT START

Function
Parameters monitoring, control and protection of 3
to 250 kW submersible electric motors.

Advantages
• small overall sizes and weight
• easy operation and maintenance
• easy connection
• 4-line display
• history recording to USB Flash
• software updating without submersible electric
motor operation interruption
• compliance with LUKOIL, ROSNEFT,
SURGUTNEFTEGAS, GASPROMNEFT companies
requirements and GOST R51321.1–2007
standard
• bus design of power systems for control station
versions from 250 A

SPECIFICATION
Parameter Value
Supply voltage, V 190–520
Power of connected motor, kW 3–250
Control of motor operating current, A (performed on the primary winding of the pump 0–2000
transformer with the transformation into the actual motor operating current)
Insulation resistance control of the «transformer — power cable — motor» link, kOhm 0–10000
Control of turbine rotation frequency, Hz 1–50
Error of the current, voltage, rotation frequency and time setting control, % 2
Error of the insulation resistance control, % 5
Cabinet protection class IP43
Operating temperature, °С minus 60...+50
25
 IRZ TEK
CONTROL STATIONS FOR SUBMERSIBLE ELECTRIC MOTORS

It provides: The control station provides:

• motor control in manual or automatic mode
• continuous control of supply voltage, order of
phase sequence, currents on three phases and
isolation resistance of the “pump transformer —
power cable — motor” link
• calculation of voltages and currents unbalance,
power factor, load factor, consumed power,
operation time
• connection of ground telemetry system units
produced by IRZ TEK and other manufacturers
• recording controlled parameters and causes
of submersible electric motor switching off in
real time saving records during power supply
interuptions
• protection of equipment from emergency
modes caused by failures in electric mains and
submersible equipment
• appliances connection to a female connector on
the operator’s panel with 220 V rated voltage and
up to 10 A consumption current
• connection to oilfield telemechanics (normally
closed and normally open contacts)
• connection to SCADA-system via RS232 or RS485
interfaces using Modbus-RTU communications
protocol
• GPRS-modem connection with the option to
transmit data via Internet
There is an option to install energy resources
metering and recording system registered in the
State Register for Measuring Equipment and Tools
into the control station

With the protection system actuated, an automatic

restarting is provided when parameters are
within the working range

MODIFICATIONS
Designation Rated current, Overall Weight,
A dimensions, mm kg
IRZ-200-25 25 180*
IRZ-201-250 250 1685х765х635 130
IRZ-202-400 400 140
IRZ-203-630 630 150
26
* with built-in output isolation transformer
24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia
 IRZ-540 CONTROL STATIONS
FOR PERMANENT MAGNET AND ASYNCHRONOUS
MOTORS

Functionality
The station provides control, parameters checkout and
protection of submersible asynchronous and permanent magnet
electric motors with power ranging from 14 to 320 kW, as well as
smooth acceleration, deceleration and speed control.
The station can be equipped with an input line filter to ensure
that voltage and current waveform distortion factor at the control
station input is not more than 10%.
The control station may include power metering package
which is registered in the State Register of Measuring Devices.

MAIN PARAMETERS
Parameter Value
Supply voltage, V 190–520
Power, kW 14–320
Motor rotation frequency control range, Hz 0.5-100 asynchronous
15-500 permanent magnet
(up to 10000 rpm)
Motor operating current checkout, A 0–2000
Insulation resistance control of the “pump transformer – cable – motor” link, kOhm 0–10000
Turbine rotation frequency control, Hz 1–50
Error of current, voltage, rotation frequency and time setting control, % 2
Error of insulation resistance control, % 5
Protection class of the cabinet casing IP43 (or IP54)
Operating temperature, ºC minus 60… +50 27
 IRZCONTROL
TEK STATIONS FOR SUBMERSIBLE ELECTRIC MOTORS
Benefits
• compatible with different types of asynchronous
and permanent magnet motors
• compatible with many ground equipment
• small price increase of the base station of asyn-
chronous motor control
• voltage waveform distortion factor at the control
station output is not more than 5% in the non-
synchronous mode due to the use of sine-wave
filter
• change of control mode by setting value on the
control station controller
• permanent magnet motor does not detoriate
when using universal control station
• frequency output in the permanent magnet
mode up to 500 Hz (up to 10,000 rpm)
• compatible with PCPs
• compatible with telemetric
(thermo-manometric) systems of different
producers
• compatible with geophysical systems, including
dual production system
• intelligent control algorithms
• service modes: wedging, gas pumping, shaking,
PID control, voltage optimization
• history recording to USB flash drive
• software update without motor shutdown
• informative graphic display
• compliance with the requirements of oil compa-
nies and GOST R51321.1-2007
28
24-hour technical support service
Functions
• manual or automatic control
• motor smooth acceleration and deceleration, mo-
tor speed control
• continuous control of electric mains parameters,
three-phase currents and insulation resistance of
the “pump transformer – power cable – motor” link
• calculation of voltage and current unbalance,
power factor, utilization factor, power consump-
tion, non-failure operation time
• connection to the ground units of the telemetry
systems produced by IRZ and other manufacturers
• recording parameters controlled and causes of
motor shutdown in real-time mode with saving of
records during power interruptions
• automatic level control of reservoir pressure value
by changing motor speed
• automatic variation of sustained operating point to
ensure production at the level close to productive
potential of a well
• minimization of motor emergency shutdowns
• automatic transition from intermittent to
continuous duty service and vice versa in the event
of the respective conditions
tel. 8-800-100-63-3 Toll-free within Russia
 IRZ-500 VARIABLE SPEED DRIVE
CONTROL STATIONS
FOR ASYNCHRONOUS MOTORS
Function
Parameters monitoring, control and protection of motors
with power ranging from 5 to 320 kW, and rotation
frequency control.

Advantages
• adaptive control algorithms
• service modes: jogging, wedging, gas pumping,
shaking, PID control, voltage optimization
• history recording to USB flash drive
• integrated sinusoidal output filter
• software updating without motor operation
interruption
• informative graphic display
• compliance with LUKOIL, ROSNEFT,
SURGUTNEFTEGAS, GASPROMNEFT, BASHNEFT,
TATNEFT requirements
• bus design of power system

SPECIFICATION
Parameter Value

Supply voltage, V 190–520

Power, kW 5–320
Motor rotation frequency control range, Hz 0.5–100 (step 0.1)
Motor operating current checkout, A 0–2000
Insulation resistance control of the “pump transformer – cable – motor” link, kOhm 0–10000
Turbine rotation frequency control, Hz 1–50
Error of current, voltage, rotation frequency and time setting control, % 2
Error of insulation resistance control, % 5
Cabinet protection class IP43 (or IP54)
Operating temperature, ºC minus 60...+50
29
 IRZ TEK
CONTROL STATIONS FOR SUBMERSIBLE ELECTRIC MOTORS

Functions to continuous cycle and vice versa under

• control in a manual or automatic mode
• motor smooth acceleration and deceleration
• motor rotation frequency control
• continuous control of electric mains voltage,
order of phase sequence, current values on
three phases and isolation resistance of the
“pump transformer — power cable — motor”
link
• calculation of voltages and currents
unbalance, power factor, load factor,
consumed power
• connection of ground telemetry system units
• recording controlled parameters and reasons
for motor switching off in real time saving
records during power supply interruptions
• automatic maintenance of formation pressure
at specified level
• automatic changing of supported operating
point to provide extraction at the level close
to well capacity
• minimization of motor emergency shutdowns
due to reliable predicting and automatic
response to all potential malfunctions in a
well or ground equipment
• automatic transition from intermittent
corresponding conditions
• protection of equipment from emergency
modes caused by failures in electric mains and
in motor
With the protection system actuated, an automatic
restarting is provided when parameters are
within the working range
The control station provides
• appliances connection to a female connector on
the operator’s panel with 220 V rated voltage
• connection to cluster telemechanics
• connection to SCADA-system via RS232 or RS485
interfaces
• GPRS-modem connection with option of
information output to Internet

Built-in sinusoidal filter provides output voltage of the control station with
VERSIONS the waveform distortion factor not more than 5%

Designation Rated current Overall Weight,

of CS, A dimensions, mm kg

IRZ-510-63 63 420*
1750x950x900
IRZ-511-250 250 380
IRZ-512-400 400 390
1870x1000x1200
IRZ-513-630 630 540 WITHOUT FILTER WITH FILTER

IRZ-514-800 800 620

IRZ-515-1000 1000 800
30 2050x1300x1300
IRZ-516-1200 1200 880
24-hourtransformer
* with built-in output isolation technical support service tel. 8-800-100-63-3 Toll-free within Russia
 IRZ–700 SERIES CONTROL STATIONS
WITH SOFT START
Function
Parameters monitoring, control and protection of
motors with power ranging from 14 to 250 kW and
possibility of soft start and stop.

Advantages
• different modes of starting and shutdown
• small overall sizes and weight
• easy operation and maintenance
• easy connection
• 4-line display
• history recording to USB Flash
• software updating without motor operation
interruption
• compliance with LUKOIL, ROSNEFT,
SURGUTNEFTEGAS, GASPROMNEFT, BASHNEFT,
TATNEFT
• bus design of power systems for all control station
versions

SPECIFICATION
Parameter Value
Supply voltage, V 190–520
Power of connected motor, kW 14–320
Control of motor operating current, A (performed on the primary winding of the pump 0–2000
transformer with the transformation into the actual motor operating current)
Insulation resistance control of the “transformer — power cable — motor”, kOhm 0–10000
Turbine rotation frequency control, Hz 1–50
Error of current, voltage, rotation frequency and time setting control, % 2
Error of insulation resistance control, % 5
Cabinet protection class IP43
Operating temperature, ºC minus 60...+50
31
 IRZ TEK
CONTROL STATIONS FOR SUBMERSIBLE ELECTRIC MOTORS

Functions
• 4 start modes: start with current increase, start
with current limitation, inching start, across-the-
line-starting
• 2 stop modes: soft stop, run-down stop
• control in a manual or automatic mode
• continuous control of the supply voltage, order
of phase sequence, currents on three phases
and isolation resistance of the “pump transform-
er — power cable — motor” link
• calculation of voltages and currents unbalance,
power factor, load factor, consumed power,
operation time
• connection of ground telemetry system units
produced by IRZ TEK and other manufacturers
• recording controlled parameters and causes
of submersible electric motor switching off in
real time saving records during power supply
interruptions
• protection of equipment from emergency
modes caused by failures in electric mains and
submersible equipment
With the protection system actuated, an auto-
matic restart is provided when parameters are
within the working range.
The control station provides
• appliances connection to a female connector on
the operator’s panel with 220 V rated voltage and
up to 10 A consumption current
• with 380 V rated voltage and up to 60 A phase
current
• connection to oilfield telemechanics (normally
closed and normally open contacts)
• connection to SCADA-system via RS232 or RS485
interfaces using Modbus-RTU communications
protocol
• GPRS-modem connection with the option to
transmit data via Internet
There is an option to install energy resources
metering and recording system registered in the
State Register for Measuring Equipment and Tools
into the control station.

MODIFICATIONS
Designation Rated current Overall Weight,
of CS, A dimensions, mm kg

IRZ-721-250 250 160

IRZ-722-400 400 180
IRZ-723-630 630 1685х765х635 200
32 IRZ-724-800 800 220 32
IRZ-725-1000 1000 240
24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia
 IRZ-410 VARIABLE-FREQUENCY CONTROL STATION
FOR SUCKER ROD PUMP (SRP)

Functionality

Management, parameter checkout and protection

of SRP electric motors with power ranging from 5
to 55 kW and possibility of smooth acceleration,
deceleration and speed control.

MAIN PARAMETERS
Parameter Value

Supply voltage, V 190-520

Power of connected motor, kW 5-55
Motor rotation frequency control range, Hz 0.5–100 (step 0.1)
Error of current, voltage, rotation frequency and time setting control, % 2
Cabinet protection class IP54
Operating temperature, ºC minus 60...+50

33
 IRZ TEK
Benefits
• possibility to change oscillation frequency
without replacement of pulleys and shutdown
• possibility to connect telemetric
(thermomanometric) systems of different
producers
• intelligent control algorithms: calculation of
pump priming factor, flow rate, downhole and
ground equipment loads, automatic adjustment
for open flow production potential, reduction of
fluid pounds
• compitable dynamograph
• history recording to USB FlashCard
• software update without shutdown of sucker
rod pump unit
• informative four line display
• compliance with the requirements of oil
companies and GOST R51321.1-2007
Functions
• manual or automatic control
• motor smooth acceleration and deceleration
• energy saving
• motor rotor speed control
• launch with swinging in case of heavy start
• continuous control of line voltage, phase
sequence, three-phase current values
• calculation of voltage and current unbalance,
power factor, utilization factor, power
consumption, non-failure operation time
• recording parameters controlled and causes of
motor shutdown in real-time mode with saving
of records during power interruptions
34
24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia
CONTROL STATION RETROFIT PACKAGES
• minimization of emergency shutdowns and increase
in flow rate owing to the automatic oscillation
frequency control
• protection of equipment against emergency modes
caused by faults in the electric mains and sucker rod
pump unit
• automatic reclosure with return of parameters to
the working zone in the event of protection system
response
Control station provides connection to
• oilfield telemechanics (normally closed or normally
open contacts)
• SCADA system via RS232 or RS485 interface using
MODBUS.RTU communications protocol
• GPRS modem with the option to transmit data via
Internet
Modifications
Upon customer request, the control station can be
delivered with input line filter to ensure that the voltage
and current waveform distortion factor at the control
station input is not more than 10%.
The control station can be equipped with metering
package which is regestered in the State Register of
Measuring Devices.
 IRZ TEK

CENTRALIZED CONTROL SYSTEM

KDU IRZ
Function
Remote monitoring and control of equipment
used at the oilfield in order to improve production
process, reduce costs and to improve the efficiency
of oil production.
Description
Centralized control system has hierarchic three-
level structure.
The lower level comprises primary measuring
transducers and actuating units involved into the
production process and control stations for local
automatic equipment (control stations for electric
centrifugal pumps, downhole pumps and group
metering stations).
The middle level comprises production pro-
cess control stations, i.e. IRZ-501-01, 08, 02, 16, that
receive data from sensors and primary measuring
transducers of the lower level and transfer the data
to master controller. Master controller represented
by the production process control stations IRZ 501-
04, 23, 26, is an intermediate link of the system. It
optimizes scanning of oilfield items and transfers
all data via communication equipment to a control
room.
The upper level comprises operator’s work-bench
and data base server with the software installed
which receives and archives all data about process
parameters (pressure, temperature, flow rate),
protection signaling and system voltage.
When any object is disconnected, the operator
receives the signal indicating disconnection and
reasons description. For analytical data processing,
the reports are forwarded via web interface.
When different communication equipment is
used to transfer data, i.e. radio modems within the
frequency range 433–434 MHz, 146–174 MHz, GPRS-
modems, wideband access systems to transfer data
over radio channels, connection to Ethernet, etc.,
flexible routing is the distinctive feature of this sys-
tem.

SPECIFICATION
Specification depend upon the type and oilfield construction
Parameter
Value
Maximum number of connected units 10000
Communications range, km up to 100
Network protocols MODBUS RTU, MODBUS TCP, DNP3

35 35

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK AUTOMATED PROCESS CONTROL SYSTEMS

Generalized KDU IRZ functional block diagram

36 36

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 FUNCTIONS OF AUTOMATIC CONTROL SYSTEMS
FOR AUTOMATED SITES
Remote supervision of geographically
distributed oilfield processing equipment from a
single remote supervisor’s workbench.
Oil production process control at the oil fields
pursuant to the industrial safety requirements.
Archiving current process data regarding
each oilfield, which are to be used for the further
analysis and preparation of reports.
Electric centrifugal pump
• On-line control and monitoring of submersible
electric motor parameters
• Remote control of electric centrifugal pump
unit
• Wellhead pressure control
Sucker rod pump
• On-line control of conventional pumping unit
• On-line review of dynamometer and current
charts
• Wellhead pressure control
Electric centrifugal pump
• Control and monitoring pumps and electric
motors operation parameters
• Control of cubic capacity
• Pressure control
• Oil flow control
• Valve state control
Group Metering Station (GMS)
• Automatic and remote control of a well
multiway switch
• Pressure control at GMS output
• Well flow rate determination
• Transmission of process parameters and
control commands for electrical centrifugal and
bottom-hole pumps operation to operator’s
workbench
• Protection signaling for GMS and
instrumentation and automated control
systems premises
• Automatic sampling of slave units (wells) in a
background mode
37
 IRZ TEK AUTOMATED PROCESS CONTROL SYSTEMS

Water distribution point

• Control of stratum water flow rate for each well

• Pressure control

Automatic system for energy resources metering and

recording

• Automatic collection and archiving of resources

Oil treatment plant consumption data
• Display of current information about energy
• Independent support of process conditions
recourses consumption at all sites in real time
in accordance with the Process Procedure
• Preparation of energy resources consumption
requirements
history reports and reports comparing energy
• Emergency prevention
resources consumption at each site
• Protection against personnel errors
• Analysis of energy efficiency and identification
• Technical means inspection and diagnostics
of potential energy saving options
• Automatic sampling and storing the values of
• Provision with the tools for economic effect
the main process parameters for monitored site
analysis as a result of energy and resources
(pressure, levels, temperature, etc.)
saving actions
• Reception and transmission of signals indicating
preemergency and emergency situations or Chemical feeding unit
events
• Remote control of processing equipment • Automatic chemical feeding control (upon the
operation by operators (pumps, electric bolts, operator’s request)
valves, etc.) • Control of temperature, maximum pressure,
• Archiving data of process progress, parameter chemical level in the container, fire alarm
changes, events and personnel activities system, gas content parameters
• Chemical consumption record
Group pumping station • Control of pumps and feeders, adjustment of
the unit performance parameters using both
local station and remote one, i.e. a control room;
• Control of pumps and electric motors operation
• Saving history of current parameters and
parameters
submission of reports
• Control of cubic capacity
• Pressure control
• Water flow control
• Pump condition control

38 38

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

CENTRAL CONTROL ROOM
The central control room is equipped with
the operator’s workbench, data base server and
communication equipment to read site parameters.
Equipment of the central control room functions
24 hours a day: computers used are of industrial
design and mounted into the cabinet to ensure
maintainability and equipped with uninterruptible
power supply.

Applied software KDU-IRZ developed using InTouch

SCADA-system provides operator with the current
information about production process in the form of
mnemonic diagrams, tables, trend charts. To monitor
large number of sites, the computer is equipped with
several displays.
Audio signaling and warning lights help the operator
to react on current events (failures) in time and take
corrective actions: set all parameters remotely or issue
control commands and if necessary, forward maintenance
personnel to the site.

39
 IRZ TEK AUTOMATED PROCESS CONTROL SYSTEMS

SOFTWARE
The software functions
• display of the whole production process in the
form of mnemonic diagrams, tables, trend charts
• round-the-clock automatic control
preemergence and emergence warning
• site remote control and setting
• analytical and statistical tools to treat collected
data for losses optimization
• possibility to use data from any local network
point
• data access depending on access rights for
engineers
Composition
• controller software
• IRZ OPC-server for data collection from
distributed units
• InTouch 9.5-2014R2 SCADA system with
developed user-friendly interface
• MS SQL SERVER 2005-2014 data base server for
round-the-clock data archiving
• web server for reports and diagrams generation,
provision an access to information from any
point of the local network
Economic effect
Maximum effect is achieved with automation of
prolific wells and wells located at hard-to-reach
and places (inundated areas, great remoteness, etc.)
KDU-IRZ implementation allows to
• increase control efficiency
• decrease daily downtime of the well
• increase lifetime and equipment life
• decrease replacement costs of equipment,
consumables costs, spare parts costs, fuel and
energy costs, etc.
• ensure optimum crude oil production
The system payback period is 3-18 months
depending on the volumes and level of
automation.

40

http://www.wonderware.com/Solution_providers/SI/search/PartnersSIDetail.asp?CompID=18532
24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia
PROJECTS
IRZ TEK has developed and implemented
automatic process control systems for sites as
follows:
• Water flooding system modification for
Begeshkinskoe oilfield
• Mud and salt room construction at
Mishkinskoe, Chutyrskoe oilfields
• Oil treatment plant-2 modification at
Mishkinskoe oilfield
• Automatic process control system for
oil production sites, formation-pressure
maintenance and oil treatment
• Arrangement of Karsovayskoe oilfield for the
trial period
Work have been performed to create Automatic
Process Control System for prolific well stock and
sites
• OAO “Udmurtneft” – oil-and-gas production de-
partments in Votkinsk, Igra, Gremikha, Sarapul
• OOO “RN-Severnaya Neft” – at Sandiveyskoe,
Khasyreyskoe, Cherpayuskoye, Nyadeiyuskoye,
Severo-Baganskoye oilfields.
IRZ TEK has vast experience in development of turn-
key automatic process control systems for oilfields of
Western Siberia and Azerbaijan. IRZ TEK has success-
fully implemented projects for power saving and
automation of housing and utilities objects for the
Russian Railways. The company gained a reputation
in the sphere of automation for energy resources
metering and recording.
The company is ready to perform special orders
namely:
• high-speed data channel designing for
telemechanics
• integration with existing local automation
systems and automatic process control systems
• preparing documentation for special controller
cabinets
Projects are developed taking into account
up-to-date achievements in the sphere of
automatic control. Development period
is reduced due to automatic process of
technical documentation preparation. Labor
and resource consuming during the project
development is reduced using standard
solutions based on advanced technologies
and correlation between similar sections of
the documents.
The company is well experienced in cooperation
with the designing institutes and offices:
• RN-UfaNIPIneft
• Neftehimproekt
• Ufanefteproekt
• INNC
• Institut Sibproekt
• Samarskie Neftegazovye Tekhnologii
• TumenNeftegasproekt, etc.
41
 IRZ TEK AUTOMATED PROCESS CONTROL SYSTEMS

PROCESS CONTROL STATIONS

IRZ–501 SERIES
Control stations are designed to collect, process and save data on automation objects, and transfer
to the upper level of automatic process control system

SPECIFICATION
Parameter Value

Supply voltage, V 220 (50 +/-1 Hz)

Power supply tolerance, V 187... ...242
Battery operation time in minutes, not less than 60
Operating temperature, °C minus 40 to + 50
Cabinet protection class IP56 as per GOST 14254–96
Overall dimensions, mm 600×600×210
Weight, max, kg 25
Mean time between failures, minimum, h 20000
42

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK

SALES GEOGRAPHY OF
OOO “IRZ TEK”

Service and maintenance department of IRZ TEK 24-hour technical support

is responsible for warranty and post-waranty repair tel. 8-800-100-63-93 (toll-free within Russia)
and improvement, and offers training for engineers of
operating companies and/or clients providing manuals E-mail: bso@irz.ru
for working with equipment produced by IRZ TEK. The
training can be organized either in-situ or at IRZ TEK.

There are representative offices in Nizhnevartovsk,

Kogalym, Buzuluk, and Surgut.

43 43

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

 IRZ TEK

LICENSES, CERTIFICATES AND PATENTS

Quality Management System of OOO “IRZ TEK”
is ISO 9001:2008 certified

44 44

24-hour technical support service tel. 8-800-100-63-3 Toll-free within Russia

TABLE OF CONTENTS

2-7 IRZ TMS SUBMERSIBLE TELEMERY SYSTEMS

8-11 IRZ TMS-R FLOW METERING SUBMERSIBLE TELEMETRY SYSTEMS

12-13 PILOT-1 ANTI-SCALING SYSTEM

14-17 HARDWARE AND SOFTWARE SYSTEM SPRUT

18-21 IRZ TMS-ORD2 INTEGRATED TELEMETRY SYSTEM FOR DUAL COMPLETION

22-23 TESTING EQUIPMENT

24-33 CONTROL STATIONS OF IRZ-200, IRZ-540, IRZ-500, IRZ-700, IRZ-410 SERIES

34-35 CENTRALIZED CONTROL SYSTEM KDU IRZ

36-37 FUNCTIONS OF AUTOMATIC CONTROL SYSTEMS FOR AUTOMATED SITES

38-39 CENTRAL CONTROL ROOM

40 PROJECTS

41 PROCESS CONTROL STATIONS

42-43 SALES GEOGRAPHY, LICENSES, CERTIFICATES AND PATENTS