Professional Documents
Culture Documents
CH 1 – INTRODUCTION:
1.1 Concept, meaning and definition of Tool, Tool Design and Tool
Engineering:
1. Define Tool. (2 Marks, S-2020) – Solution Video 1
3. State the basic step in tool design procedure and explain briefly at least one step. (4 Marks,
S-2020)
6. List different section of tool engineering and explain their function. (3 Marks, W-2018)
7. “Tool engineering is a connecting link between product design and manufacturing”- justify
the statement. (3 Marks, W-2018)
8. Briefly explain the relationship of tool engineering with other departments in the industry,
(3 Marks, W-2019)
9. Give any four names of machine tools. (2 Marks, S-2020) – Solution Video 1
17. Explain project method and group method used by tool engineering. (3 Marks, W-2021)
18. State the duties of tool engineer in industries. (3 Marks, S-2021) (3 Marks, S-2020) –
Solution Video 2
19. State duties and responsibilities of a tool engineer. (3 Marks, W-2019) – Solution Video 2
20. Explain responsibilities of tool engineer. (3 Marks, W-2020) – Solution Video 2
24. Explain process planning and list documents used for process planning. (4 Marks, S-2018)
25. State the contents of process and tool plans. (3 Marks, S-2020)
26. What are the steps followed in procedure of process planning. (3 Marks, W-2021)
28. Explain principle of motion economy by Habel and Kearful. (4 Marks, W-2021)
29. What are the principles of motion economy in tool engineering? Explain. (3 Marks, S-2021)
30. List the factors influencing tool economy and explain any two in brief. (4 Marks, S-2020)
31. List the factors influencing Tooling Economy. (3 Marks, W-2021) (3 Marks, S-2019)
36. Explain how economy can be achieved in fixed cost. (4 Marks, W-2017)
Jiteshsir’s Om Namah Shivay
11. List the abnormal tool materials and briefly explain cubic boron nitride material. (3 Marks,
W-2018)
17. State at least four tool materials along with composition, properties and applications. (4
Marks, W-2019)
18. Select appropriate tool material for (i) Hacksaw blade, (ii) Twist drill. (2 Marks, W-2020)
28. Draw tool Geometry of a single point cutting tool. (3 Marks, S-2018)
29. Draw single point cutting tool geometry. (3 Marks, W-2020)
30. Draw three views of right hand single point cutting tool along with important geometrical
elements. (4 Marks, W-2019)
2.5 Tool holding and tool mounting systems for machine tools:
6. Differentiate between location and clamping with respect to jig and fixture. (3 Marks, W-
2018)
14. List types of Locators & Explain any one with neat sketch. (4 Marks, S-2019)
15. List the types of locators and state where they are used. (3 Marks, W-2018)
16. List locating devices, explain locating pins with sketch. (4 Marks, W-2017)
17. Explain diamond pin locator with neat sketch. (3 Marks, S-2020)
29. Draw a neat sketch of ejecting device used in jig and fixture and state its functions. (3
Marks, W-2018)
Jiteshsir’s Om Namah Shivay
35. Describe with neat sketches various types of Strap clamps. (4 Marks, W-2019)
37. Explain any one Quick acting clamp with sketch. (4 Marks, S-2018)
38. Why should quick acting clamps be used in jig and fixture? (2 Marks, W-2017)
39. Name the quick acting clamps. Explain quick acting nut with sketch. (4 Marks, W-2017)
EXERCISE:
41. State any six principles of location. (3 Marks, S-2018)
6. State the applications of box jig and leaf jig. (2 Marks, S-2021)
7. With neat sketch explain box jig. (4 Marks, W-2018)
8. Explain box jig or simple leaf jig. (4 Marks, W-2021)
10. Explain channel Jig with sketch. (4 Marks, W-2021) (3 Marks, W-2017)
11. Describe the procedure of designing channel jig. (4 Marks, W-2018)
12. Name the various jig and explain indexing jig. (3 Marks, S-2020)
13. Explain Turn over Jig with neat sketch. (4 Marks, S-2018)
23. Write the functions of Tenon and setting block in milling fixture. (4 Marks, S-2018)
24. State functions and materials of Tenon and Setting block with neat sketches. (3 Marks, W-
2019)
25. State the function of setting block(2 Marks, W-2018)
26. State the function of tenon strip and setting block. (2 Marks, W-2020)
29. Describe with help of sketch any one type of welding fixture. (4 Marks, W-2018)
30. Describe welding fixture with neat sketch. (3 Marks, W-2019)
31. State the advantages of using Jig & Fixture. (2 Marks, W-2018)
32. Give advantages of Jigs and Fixtures in mass production. (4 Marks, W-2017)
33. Explain importance of jigs and fixtures in context of productivity and interchangeability. (4
Marks, S-2020)
Exercise:
41. Define (1) Jig and (2) Fixture. (2 Marks, S-2020)
42. Define JIG and Fixture. (2 Marks, S-2018)
Jig Bush
43. Explain the selection criteria of jig bush. (4 Marks, S-2020)
44. Explain the selection criteria for jig bush. (3 Marks, W-2018)
45. When headed bush is used in jig? Draw its sketch. (3 Marks, W-2017)
46. State different types of bushes and sketch any one. (3 Marks, S-2021)
47. State the types of jig bush. Describe any two with neat sketch. (3 Marks, W-2019)
48. Explain different types of bushes. (4 Marks, W-2020)
49. Name various types of bushes. (2 Marks, W-2021)
52. Select appropriate tool material and heat treatment processes for Jig bush and twist drill.
(2 Marks, W-2019)
Jiteshsir’s Om Namah Shivay
Numericals:
53. Design a suitable Jig for the component shown in Fig. 1. to drill 10 mm diameter hole. (7
Marks, S-2021) Solution Video 6
54. Design a suitable jig to drill 2 holes of 10 mm diameter for the component shown in figure-
1 (7 Marks, W-2020) Solution Video 7
55. Design a suitable jig to drill holes of 8 mm. diameter for the component shown in figure-2,
also sketch its important components with dimensions. (7 Marks, S-2020) Solution Video 4
Jiteshsir’s Om Namah Shivay
56. Design a suitable jig to drill four holes of 8 mm. diameter for the component shown in
Figure-1. (7 Marks, W-2019) Solution Video 4
57. Design a suitable Jig to drill 4 holes of 8 mm diameter for the component shown in Fig-1. (7
Marks, S-2019) Solution Video 5
58. Design a suitable milling fixture to mill a slot of 6 mm width and 4 mm depth In a
component as shown in fig. 1. Draw the assembly sketch showing important components.
(7 Marks, W-2017)
Jiteshsir’s Om Namah Shivay
CH 5 – Press Tools:
2. Define (1) slitting process and (2) blanking process. (2 Marks, S-2020)
3. Explain following press operations (1) Punching (2) Notching (3) Trimming (4) Embossing(4
Marks, W-2017)
4. What is Perforating & Notching? (2 Marks, S-2019)
5. Explain following press operations I) Perforating II) Lancing III) Nibbling IV) slitting (4 Marks,
S-2018)
11. Explain the function of the following parts. (i) Tenon (ii) Bolster plate (iii) liner bush (3
Marks, S-2019)
12. State purpose of bolster plate. (2 Marks, S-2018)
20. State the functions of stock stop and knockout in press tools. (2 Marks, W-2019)
21. State the functions if knockout. (2 Marks, S-2018)
22. What is knock-out and state it types. (4 Marks, W-2018)
38. Find centre of pressure and tonnage of press for component shown in figure-3. (3 Marks,
W-2019)
Figure not given
39. Find the Centre of pressure for the blank shown in Fig-2. (4 Marks, S-2019)
5.8 Shear angle concept, need and method to give shear angle on
punch and die:
55. State difference between compound and progressive die. (4 Marks, W-2020)
56. Differentiate between combination die and compound die. (3 Marks, S-2020)
57. Differentiate between Compound Die & Progressive Die. (4 Marks, S-2021) (3 Marks, S-
2019)
58. Give differences between compound die and progressive die. (7 Marks, S-2018)
59. Differentiate between simple die and compound die(4 Marks, W-2018)
Numerical:
60. Select a suitable die-set for component shown in figure-2. Calculate dimensions and
prepare sketches of Punch & Die. Draw assembly of die-set you have selected. (4 Marks,
W-2019)
Jiteshsir’s Om Namah Shivay
61. A steel circular washer having internal diameter 20 mm, outer diameter 40mm and
thickness 2 mm is to be manufactured with the help of progressive die from the material
having shear strength 400 N/mm2. Length of strip is 2 m. Assume suitable data if necessary.
Determine: (i) Cutting force, (ii) Punch & die size for punching and blanking operation, (iii)
Draw scrap strip layout and find percentage stock utilization. (7 Marks, W-2018)
62. Find Max % utilization possible showing scrap-strip layout for component shown in figure-
2(3 Marks, W-2019)
63. A steel washer has its internal diameter 6 mm, external diameter 30 mm & thickness 0.9
mm. Find out the dimensions of punch & die for the washer. (4 Marks, S-2019)
CH 6 – Dies
6.1 Bending:
1. Explain bending dies. (4 Marks, W-2020)
2. With neat sketch explain bending die. (4 Marks, W-2019)
Numerical on Bending:
11. Calculate the bending force in KN for a 45̊ bend in 1.0 mm thick & 1000 mm long
aluminium piece. Take die opening as 8 times metal thickness. Take ultimate tensile
strength S= 450 N/mm2 (4 Marks, S-2019)
Jiteshsir’s Om Namah Shivay
6.2 Drawing dies – types and method to determine blank size for
drawing operation:
12. List the different types of drawing dies and explain any one. (4 Marks, S-2020)
13. List different types of the drawing dies & explain any one. (3 Marks, S-2019)
23. Describe up-set forging die with neat sketch. (4 Marks, W-2019)
24. Define draft and fillets in context of forging die. (2 Marks, W-2019)
25. State different types of forming die and explain any one. (4 Marks, S-2021)
26. Differentiate between Bending & Forming. (4 Marks, S-2021) (3 Marks, W-2021) (4 Marks,
S-2019)
27. Differentiate between bending and forming dies. (3 Marks, W-2018)
28. Differentiate between forming and bending. (3 Marks, S-2020)
29. Explain blanking and punching with suitable example. (4 Marks, S-2021)