Jiteshsir’s Om Namah Shivay

Subject – Manufacturing Engineering (lll) (IMP Questions) Diploma (Mech) Semester - 5

CH 1 – INTRODUCTION TO MANUFACTURING ENGINEERING:

 Introduction

 1.1 Need, Scope and Importance in the Industry

1. Give definition of machine tools. (S-2019, 2 marks)
2. Define (a) machine tools (b) metal removal rate (S-2017, 2 marks)
3. Explain the importance of machine tools technology in their industries. (S-2017, 3 marks)

4. Define: cutting speed, feed? (W-2019, 2 marks)

5. Define cutting speed and depth of cut with respect to turning. (W-2017, 2 marks)

6. Define depth of cut and metal removal rate with respect to turning. (S-2019, 2 marks)
7. Define: Depth of cut & Metal removal rate(S-2018, 2 marks)
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8. Define Depth of Cut and Material Removal Rate. (W-2018, 2 marks)

9. Give surface finish symbol for (1) Grinding finish (2) Lapping (W-2019, 2 marks)

10. Draw a neat sketch of single point cutting tool showing its geometry. (S-2018, 2 marks)
11. Draw Single Point Cutting Tool with neat sketch. (W-2018, 3 marks)

 1.2 Definitions and Fundamentals

 1.3 Need of attitude, knowledge and skill required for shop floor supervisor
in machine tools based industries
12. What are the characteristics of the supervisor working in machine tools based industries. (S-2017, 3
marks)

CH 2 – Grinding and Super-finishing Processes:

 2.1 Classification and Constructional feature of Grinding Machine

 2.1 Grinding Operations

1. Write short note on surface grinding. (W-2017, 3 marks)
2. Describe surface grinding operation. (S-2017, 3 marks)

3. Explain working and constructional feature of Cylindrical Grinder. (W-2019, 3 marks)

4. Explain Cylindrical Grinder Machine with neat sketch. (W-2018, 4 marks)
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5. Explain cylinder grinding. (S-2017, 4 marks)

6. Explain centre less grinding with line diagram. (S-2019, 3 marks)

7. Explain centre less grinding operation. (S-2017, 3 marks)
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8. Write short note on centerless grinding. (S-2018, 3 marks)
Jiteshsir’s Om Namah Shivay

9. With figs. Explain external center-less grinding. (W-2019, 3 marks)

10. Write short note on profile grinding. (S-2018, 3 marks)

11. Describe bench & pedestal grinding. (S-2017, 4 marks)

12. Explain Tool and Cutter Grinder with neat sketch. (W-2018, 4 marks)
13. Write short note on tool and cutter grinders. (W-2017, 3 marks)

14. State the advantages of grinding as a machining process. (S-2019, 3 marks)

15. State the advantages of grinding as a machining process. (W-2017, 3 marks)

 2.2 Methods of Mounting Workpiece on Cylindrical Grinding Machines

16. Explain various work mounting methods on Cylindrical Grinder. (W-2019, 4 marks)

 2.3 Honing, Lapping and other super finishing process

17. Why Gear honing carried out? (W-2019, 2 marks)
18. Give difference between lapping and honing. (W-2019, 3 marks)
19.
20.
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Compare honing, lapping and superfinishing processes. (S-2018, 3 marks)
Explain honing process with neat sketch. (S-2018, 4 marks)
21.
22.
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Write a short note on Honing Process. (W-2018, 3 marks)
Write short note on honing process. (S-2017, 4 marks)
23. Explain lapping process with neat sketch. (S-2018, 4 marks)
24. Compare: (1) Lapping and super finishing. (S-2017, 4 marks)
25. List various super finishing processes. Explain any one in brief. (W-2017, 4 marks)
26. List the finishing operations and explain any one in brief. (S-2019, 4 marks)

 2.4 Cutting action of Grinding wheel

27. Explain cutting action of grinding wheel. (W-2019, 3 marks)
28. Explain cutting action in grinding wheel. (W-2018, 3 marks)
29. Explain cutting process of grinding wheel. (W-2017, 3 marks)

 2.5 Terms associated with grinding wheel operations including loading,

glazing, dressing and truing
30. Explain with sketch self- sharpening process of grinding wheel. (S-2019, 3 marks)
31. Explain self sharpening action of grinding wheel. (S-2018, 3 marks)

32. With neat sketch explain mounting of grinding wheel. (W-2019, 4 marks)

33. State the needs for balancing grinding wheel. (S-2019, 3 marks)
34. Explain Grinding Wheel balancing. (W-2018, 3 marks)
35. Explain the method of balancing grinding wheel. (S-2017, 3 marks)

36. Explain loading of grinding wheel. (S-2019, 2 marks)

37. Write short note on loading and glazing. (S-2018, 4 marks)
38. What is Glazing? (W-2018, 2 marks)
39. Differentiate (1) Loading and glazing. (S-2017, 3 marks)
Jiteshsir’s Om Namah Shivay

40. State cause for producing Glazing defect in grinding wheel. (W-2019, 2 marks)

41. Explain Trueing and Dressing of grinding wheel. (W-2019, 4 marks)

42. Write short note on trueing and dressing. (S-2018, 4 marks)
43. Explain the purpose of trueing and dressing of grinding wheel. (W-2017, 4 marks)
44. Write difference between Dressing and Truing. (W-2018, 3 marks)
45. Define (1) truing (2) dressing. (S-2017, 2 marks)

 2.6 Grinding wheels

46. State properties of abrasive materials. (S-2017, 2 marks)
47. State any four properties of abrasive material. (S-2019, 2 marks)
48. State properties of abrasive material. (W-2018, 2 marks)
49. List various abrasive material used in the grinding wheel. (W-2018, 4 marks)
50. Write any four abrasive materials used for making grinding wheel. (W-2017, 2 marks)

51. Give the name and function of bonding materials used for grinding wheel. (S-2019, 4 marks)
52. State the function of bonding materials in grinding wheel. (W-2018, 4 marks)
53. State the function of bonding materials in grinding wheel. (S-2017, 2 marks)
54. Write short note on mineral bond and organic bond. (W-2017, 3 marks)
55. State and explain various bonds and its symbol for grinding wheel. (W-2019, 4 marks)

56. Explain types of grinding wheel. (S-2018, 3 marks)

57. Explain briefly Grinding Wheel nomenclature for WA150M7V17. (W-2019, 4 marks)
58. Explain nomenclature method of grinding wheel. (S-2019, 4 marks)
59. Explain the ‘specification’ of a grinding wheel. (W-2017, 4 marks)
60. Explain nomenclature of grinding wheel mark with WA 100 M5 V25. (W-2018, 3 marks)
61. State meaning of “51A 40 M7 V25”. (S-2018, 2 marks)
62. State use of open structure and closed structure Grinding wheel. (W-2019, 2 marks)

63. State the important factors considered in the selection of grinding wheel. (W-2017, 4 marks)

 2.7 Static and dynamic balancing of grinding wheels, need and methods

 2.8 Method of mounting grinding wheel

CH 3 – Gear Manufacturing and Finishing Processes:

 3.1 Nomenclature of spur & helical gear, types of gears
1. With fig. give various elements of spur gear. (W-2019, 3 marks)

2. List different types of gears. (S-2018, 2 marks)

 3.2 Generating and forming processes

3. Classify various methods for gear production. (S-2018, 4 marks)
4. Classify various methods for gear production. (W-2017, 3 marks)
5. Classify various methods for gear production. (S-2017, 2 marks)
Jiteshsir’s Om Namah Shivay

6. Give characteristic of Gear generating method. (W-2019, 3 marks)

7. “Gear sharpening is generating process”- Justify the statement. (S-2019, 3 marks)
8. Compare gear generating & gear forming process. (W-2017, 3 marks)

9. Differentiate between generating and forming process. (S-2019, 4 marks)

10. Compare gear generating & gear forming process. (S-2018, 3 marks)
11. Give difference between Gear Forming and Gear Generating. (W-2018, 3 marks)

 3.3 Gear forming methods

12. State various Gear Forming methods and explain any one. (W-2019, 4 marks)

13. Explain gear milling process. (S-2018, 3 marks)

14. Describe Gear Milling Process with neat sketch. (W-2018, 4 marks)
15. Explain Gear milling process with a sketch. (W-2017, 4 marks)
16. State the advantages of gear milling process. (S-2017, 3 marks)

17. Explain gear broaching process and list its merits and demerits. (S-2019, 3 marks)
18. List the advantages of gear broaching process. (S-2017, 2 marks)
19. Explain gear broaching process. (S-2017, 3 marks)

20. Compare gear milling and gear broaching process. (S-2019, 3 marks)

 3.4 Gear Generating methods

21. Explain merits and demerits of gear shaping process. (S-2019, 4 marks)
22. Explain working principle of gear shaping with neat sketch. (S-2018, 3 marks)
23. Explain Gear shaping process with neat sketch. (W-2018, 4 marks)

24. Explain gear hobbing with neat sketch. (S-2018, 3 marks)

25. State advantages and disadvantages of Gear hobbing. (W-2017, 3 marks)
26. Explain gear hobbing process. (S-2017, 4 marks)
27. Explain- How hob cutter generates gear? (S-2019, 4 marks)

28. Give comparison between Gear hobbing and Gear Shaping. (W-2019, 3 marks)

 3.5 Gear cutting hob and gear shaping cutter

 3.6 Gear cutting parameters for commonly used materials & workpiece

 3.7 Gear finishing processes – shaving & grinding

29. State various objective of Gear finishing. (W-2019, 2 marks)
30. Why gears are being finished? (S-2019, 2 marks)
31. Why gears are finished? (W-2017, 2 marks)
32. What is need for gear finishing process? (W-2018, 2 marks)

33. List gear finishing processes and explain gear shaving. (S-2018, 4 marks)
34. Classify Gear Finishing Process. (W-2018, 3 marks)
35. Write short note on any one gear finishing process. (W-2017, 3 marks)
36. Classify gear finishing process. Explain any one. (S-2017, 4 marks)
Jiteshsir’s Om Namah Shivay

37. Explain Gear Shaving. (W-2019, 3 marks)

38. Explain in brief, gear shaving process. (S-2019, 3 marks)
39. Write short note on gear shaving process. (W-2017, 4 marks)

40. Write note on Gear Grinding. (W-2019, 4 marks)

CH 4 – Thread Production Methods:

 4.1 Thread nomenclature & useful terminology used in thread production
1. List four different types of thread. (W-2019, 2 marks)
2. Enlist different types of Threads. (W-2018, 2 marks)
3. Classify major type of thread. (S-2017, 2 marks)

4. Draw V- thread and show its various elements on it. (W-2019, 3 marks)
5. Show the various elements of thread in the sketch of ‘V’ thread. (S-2019, 4 marks)

6. Explain Pitch and Lead in reference of two starts thread. (W-2019, 3 marks)
7. Define: Single start thread & Multi start thread. (S-2018, 2 marks)

8. How you will identify left hand thread. (W-2019, 2 marks)

9. Define L.H thread and R.H thread with a sketch. (W-2017, 2 marks)

 4.2 Various methods of thread production, its applications, advantages &

disadvantages
10. What are the criteria for selection of thread production method? (W-2017, 2 marks)

11. Write note on thread chasing. (W-2019, 4 marks)

12. Explain thread chasing operation with neat sketch. (S-2019, 4 marks)
13. Write short note on thread chasing. (S-2018, 4 marks)
14. Describe Thread Chasing operation with neat sketch. (W-2018, 3 marks)
15. Explain the process of thread chasing with neat sketch. (W-2017, 4 marks)
16. Explain thread chasing operation with neat sketch. (S-2017, 4 marks)

17. Explain thread cutting by die head. (S-2019, 3 marks)

18. Explain thread milling process. (S-2018, 4 marks)

19. Explain Thread Milling Process in short. (W-2018, 4 marks)
20. Explain thread milling with neat sketch. (W-2017, 4 marks)
21. Explain thread milling operation. (S-2017, 4 marks)
22. Explain merits and demerits of thread milling and thread rolling. (S-2019, 4 marks)

23. Explain thread Rolling and give its advantage. (W-2019, 4 marks)
24. Explain Thread Rolling Process. (W-2018, 3 marks) (S-2018, 4 marks)
25. Write short note on thread rolling. (W-2017, 4 marks)
26. State the advantages of thread rolling. (S-2017, 3 marks)
Jiteshsir’s Om Namah Shivay

 4.3 Thread production machines

27. State the different methods of thread production. (S-2019, 2 marks) (S-2018, 2 marks) (S-2017, 2
marks)

 4.4 Tool mounting method on thread production machines

 4.5 Thread grinding

 4.6 Thread parameters

CH 5 – Broaching, Jig Boring and Special Purpose Machine Tools:

 5.1 Types, Constructional features of broaching machines
1. List types of broaching machines. (S-2018, 2 marks)
2. Classify the broaching machines. Explain continuous broaching machines. (S-2017, 4 marks)

3. Explain horizontal & vertical broaching machine. (S-2018, 4 marks)

4. Explain vertical broaching machine with line diagram. (S-2019, 4 marks)

5. Define: Surface broaching(S-2018, 2 marks)

6. State and explain various Broaching methods. (W-2019, 4 marks)

7. Write down the names of various Broaching methods. (W-2017, 2 marks)

8. Briefly describe Pull Broaching(W-2018, 2 marks)

9. Differentiate: pull broaching and push broaching. (S-2017, 4 marks)

 5.2 Different shapes that can be produced by broaching process

10. Draw different shapes that can be produced by internal broaching process. (S-2019, 2 marks)

11. What are the limitations of broaching processes? (W-2017, 2 marks)

12. Enlist application of Broaching. (W-2018, 2 marks)

 5.3 Nomenclature & Sketch of a simple broach

13. Draw a neat sketch of Broach Tool. (W-2018, 4 marks)

14. Write the working principle of broaching. (S-2018, 2 marks)

 5.4 Jig boring machines

15. With line diagram explain single column jig boring machine. (W-2019, 7 marks)
16. Explain single column jig boring machine with line diagram. (S-2019, 3 marks)
17. Write the names of main component of Jig boring machine. (W-2017, 2 marks)
18. Explain the working principal of jig boring machine. (W-2017, 4 marks)
Jiteshsir’s Om Namah Shivay

19. Give the specifications of jig boring machine. (W-2017, 3 marks)

20. Write short notes on single Column jig broaching machine. (S-2017, 7 marks)

 5.5 Various SPM (only names) and their areas of applications

21. Explain the term “special purpose machine”. (S-2019, 2 marks)
22. State the need of special purpose machine. (S-2018, 2 marks)
23. State the need of Special Purpose Machine. (W-2018, 2 marks)
24. Write any four names of special purpose machine. (W-2017, 2 marks)
25. Write in brief about factor affecting constructional design of SPMs. (S-2019, 7 marks)
26. What are the advantages of SPMs(S-2017, 2 marks)

 5.6 Parts fit for SPM

 5.7 Comparison of SPM with other automates

27. Differentiate between standard machine tools & special purpose machine tools. (S-2018, 3 marks)
28. How the SPMs are differ from other automates? (S-2017, 3 marks)

CH 6 – Non-Conventional and Advance Methods of Machining:

 6.1 Non-conventional machining, its need and comparison with
conventional machining methods
1. Classify the various Non-Conventional machining methods. (W-2017, 3 marks)
2. Classify non-conventional methods of machining. (S-2019, 3 marks)
3. Give classification of Nonconventional Machining Process and shortly explain Abrasive Jet
Machining (AJM) Process. (W-2018, 7 marks)

4. Compare conventional and non-conventional machining methods. (S-2018, 3 marks)

5. Compare the conventional machining methods with non-conventional machining methods. (S-2017,
4 marks)

 6.2 Classification, working principles, application and working parameters of

Non-conventional machining methods
6. Explain Electro-chemical machining (ECM) with neat sketch. (S-2018, 3 marks)
7. Describe Electro Chemical Machining (ECM) Process. (W-2018, 4 marks)

8. State function of Dielectric fluid in EDM (any four) (W-2019, 2 marks)

9. With fig. explain EDM. (W-2019, 4 marks)
10. Write the purpose of “die electric liquid” used in EDM. (S-2019, 2 marks)
11. Explain Electro discharge machining (EDM) with neat sketch. (S-2018, 7 marks)
12. Why dielectric fluid is used? (W-2018, 2 marks)
13. Sate the functions of dielectric fluid. (S-2017, 2 marks)

14. Give the difference between EDM and ECM process. (W-2017, 4 marks)

15. Write note on LBM. (W-2019, 3 marks)

16. State the advantages of laser beam machining (LBM) (S-2017, 4 marks)
Jiteshsir’s Om Namah Shivay

17. Explain Laser beam machining with neat sketch. (S-2018, 4 marks)
18. Explain laser beam machining. (W-2017, 4 marks)

19. Explains Plasma Arc Machining Process. (W-2018, 4 marks)

20. Explain plasma arc machining with neat sketch. (S-2017, 3 marks)

21. Explain Electron beam machining with neat sketch. (S-2018, 4 marks)

22. Write note on Ultrasonic machining process. (W-2019, 3 marks)

23. Describe with a neat sketch the working principle of ultrasonic machining. (S-2019, 4 marks)
24. Write short note on Ultrasonic machining Process. (W-2018, 4 marks)
25. Write short note on “Ultrasonic Machining” with sketch. (W-2017, 7 marks)
26. Explain ultrasonic machining with figure. (S-2017, 3 marks)

27. Explain abrasive jet machining with neat sketch. (S-2019, 4 marks)

28. State any four need of Non-conventional machining processes. (W-2019, 2 marks)
29. State the reasons for development of non-conventional machining processes. (W-2017, 3 marks)
30. Write Advantages and Disadvantages of Nonconventional Machining Process. (W-2018, 4 marks)

 6.3 Criterion for selection of non-conventional machining methods

 6.4 Need of Micro-Electro Mechanical Systems (MEMS)

31. Explain need for Micro Electro- Mechanical Systems. (W-2018, 3 marks)

 6.5 Materials and their properties used for MEMS manufacturing

32. Write materials and their properties used for MEMS manufacturing. (S-2019, 3 marks)

 6.6 MEMS Fabrication Techniques

33. Explain chemical Vapour deposition technique. (W-2019, 4 marks)
34. Briefly explain chemical vapour deposition process. (W-2018, 3 marks)
35. Define : Lithography(W-2018, 2 marks)

1. State types of transfer machine. (S-2019, 2 marks) (Topic 5.5 – only definition is given in the book)
2. Write the machining techniques used for metal machining. (W-2017, 2 marks) (This answer in not
in the book. This is general question of ME)