SIPLUS CMS1000 en V 4 01

SIPLUS CMS1000
Bearing Guard & Sensor
Condition Monitoring System –

Add-on for Solutions in Automation
by Siemens
www.siemens.com/siplus-cms © Siemens AG 2011. All Rights Reserved.

Do you really know,
something about the condition of your machine …
To listen and „touch“ is an easy way of condition monitoring
But:
 Is the machine running as good as 6 month ago?
 Can you notice slow changes?
 Isn't that part of automation at drive today?
 What is the right timing to go about maintenance actions to prevent a machine stop?
… today – tomorrow – the day after tomorrow ?
© Siemens AG 2011. All Rights Reserved.

Page 2 01/2011 SIPLUS CMS1000 Industry Sector / I IA CE SE BD-CSP RM
SIPLUS CMS1000 …
 Bearing guard for constant and

variable rotation speed
 Vibration Monitoring based on DIN
ISO 10816-3, RMS
 Early detection of initiating defects
 Signaling of machine status via traffic
indication on local Display, Signal
Lamp or to controller
 No expert knowledge necessary
 Application for: motors, gears, fans,
pumps, centrifuges, …
… start-up system into Condition Monitoring by Siemens

SIPLUS CMS1000
Bearing Guard …
 Bearing Guard based on diagnostics VDI 3832, K(t)

 Vibration Monitoring based on DIN ISO 10816, RMS
SIMATIC
Traffic Light
 LC-Display for display of diagnostic values (RMS,
DKW), warning-/alarm- and status indications
 Speed rotation input (current, voltage, digital)
 Disable input for suppression of monitoring
Bearing Guard
 Two switchable potential-free contacts  Connection via Digital I/O
 Power Supply: AC/DC 115V…240V (± 20%)

DC 24V (± 20%)
 DIN rail mounting Sensor
 Rotation speed
 Degree of protection IP20 (I/U/digital)
 Operating temperature -25°C … +60°

Motor
… easy, industrially suitable, reliable

SIPLUS CMS1000
Vibration Monitoring – Cause of faults
 Cause of enhanced vibrations

 incorrect alignment incorrect alignment
Tolerance of
 unbalance components
 Defective bearing
 Tolerance of drive components
 Break of the rotor cage, …
unbalance
Damage of
bearing

SIPLUS CMS1000
Vibration Monitoring – limits for warning and alarm
Motor Performance
Height
RMS
ALARM
flexible inflexible flexible inflexible
Risk of machine
damage
Limited operation
possible
Operation without Bearing Guard

limits
New machines, just
installed
 Detection of the RMS-Value based on DIN ISO 10816
 Display of the RMS-Value on the local display of the Bearing Guard
 Actual RMS-Value Signal lamp
 Indication for Warning
 Indication for Alarm
 Signaling of Warning and Alarm-Signal via relay contacts
SIPLUS CMS1000
Install – Teach – Monitor
Monitoring of Bearing
Bearing with Bearing with
 Sensor measures the vibration acceleration of Pittings Chips
the machine.
Vibration acceleration signal – Damage of the bearing
 The Bearing Guard analyses the measured
data with the method based on VDI 3832, K(t)
and calculates a diagnostic characteristic
value.
 The display shows the diagnostic
characteristic value. It signals the condition of
the machine.
Online - Monitoring
 If the diagnostic characteristic value pass over
Diagnostic Characteristic Value

the limit value for warning or alarm, potential- Alert
free contacts are switched. Service (Lubrication)

alarm
warning
 This diagnostics works with constant and
Warning
variable rotation speed. The run-up of the

machine can be masked out.
Time time
SIPLUS CMS1000
Teaching a machine with variable rotational speed
teach process
Exemplary Teaching-Process with variable speed
1 2 3 Teach-In during speed 0 rpm: determine the fundamental
oscillation conditions of the maschine.
4.
4 Sharp increasing ramps are not relevant
speed
Constant drive: with 3000 rpm (detection of the DKW more

5 6 exact by averaging the Teach-In-value).
measuring
points 7 See 4.
8 9 Constant speed of 1500 rpm, like 5,6
10
10 See 4.
time / min
4 7 10
Speed alteration is increasing sharper than 180 rpm in one
second. So no teach values are determined.
reference DKW
sampling point
speed
fig. 4: Determination progress for diagnosis parameter during teaching

SIPLUS CMS1000
Sensor …
 Robust industrial design

 Measuring range ± 5g
 Frequency range 2 Hz … 6.5 kHz
 Degree of protection IP67
 Operating temperature -40°C … +120°C
 Mounting options
 Adapter M6/M8 or M6/M6
 SPM adapter for IEC squirrel-cage motors
(with option Q01 / G50)
 Length of cable (4m, 10m, 30m)
 Special length of cable on request
… optimized for harsh environment

Sales Information
No. Product MLFB-No. Material-No. Date L-Price [€] Comment

1 SIPLUS CMS1000 Bearing Guard 6AT8001-1AA00 A5E01653960 14.04.2010 295,00
2 SIPLUS CMS1000 Sensor 6AT8001-1AA00-1XA0 A5E02635237 14.04.2010 198,00
3 CABLE-MEMS-44-0004 6AT8001-1AA00-1AA4 A5E02757887 14.04.2010 32,00 Cable length 4 m
4 CABLE-MEMS-44-0010 6AT8001-1AA00-1AB1 A5E02744448 14.04.2010 69,00 Cable length 10 m
5 CABLE-MEMS-44-0030 6AT8001-1AA00-1AB3 A5E02744465 14.04.2010 131,00 Cable length 30 m
6 SPM Adapter 6AT8001-2AA10-1SA0 A5E02713336 14.04.2010 15,00 Adapter for mounting sensor
7 Adapter M6/M6, M6/M8 6AT8001-2AA10-1AM0 A5E02744373 14.04.2010 13,00 Adapter for mounting sensor
Product Information
Internet: www.siemens.com/siplus-cms
Support: www.siemens.de/automation/service&support
Your Invest in SIPLUS CMS1000 …
 Permanent condition monitoring for protection of your engines

 Efficient monitoring of plants and important processes
 Support of energy efficiency
 Early detection of defects
 Planed maintenance instead of spontaneous repair
 Cost savings for maintenance
 Increased availability of your plant
 Optimum utilization of the lifetime of aggregate
… pays-off !

Thank you for your attention!
Manfred Stey
SIPLUS CMS Sales Support
Industry / I IA CE SE BD-CSP RM
Würzburger Str. 121

90766 Fürth
Phone: +49 (911) 750-9675

Fax: +49 (911) 750-4646
Cellular: +49 (0) 1522 8864647
E-Mail: manfred.stey@siemens.com
Internet: www.siemens.com/siplus-cms
Support: www.siemens.de/automation/service&support

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SIPLUS CMS1000

Bearing Guard & Sensor

Condition Monitoring System –

www.siemens.com/siplus-cms © Siemens AG 2011. All Rights Reserved.

To listen and „touch“ is an easy way of condition monitoring

 Is the machine running as good as 6 month ago?

 Can you notice slow changes?

 Isn't that part of automation at drive today?

… today – tomorrow – the day after tomorrow ?

© Siemens AG 2011. All Rights Reserved.

 Bearing guard for constant and

… start-up system into Condition Monitoring by Siemens

© Siemens AG 2011. All Rights Reserved.

 Bearing Guard based on diagnostics VDI 3832, K(t)

 Power Supply: AC/DC 115V…240V (± 20%)

 Operating temperature -25°C … +60°

… easy, industrially suitable, reliable

© Siemens AG 2011. All Rights Reserved.

 Cause of enhanced vibrations

© Siemens AG 2011. All Rights Reserved.

Operation without Bearing Guard

Diagnostic Characteristic Value

free contacts are switched. Service (Lubrication)

variable rotation speed. The run-up of the

Constant drive: with 3000 rpm (detection of the DKW more

fig. 4: Determination progress for diagnosis parameter during teaching

 Robust industrial design

… optimized for harsh environment

© Siemens AG 2011. All Rights Reserved.

No. Product MLFB-No. Material-No. Date L-Price [€] Comment

 Permanent condition monitoring for protection of your engines

© Siemens AG 2011. All Rights Reserved.

Würzburger Str. 121

Phone: +49 (911) 750-9675

© Siemens AG 2011. All Rights Reserved.

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