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NOTAT I ON
1Assistant Professor,
Institute of Fundamental Technological Research,
Swietokrzyska, 21, 00-049 Warsaw, Poland. SEBC Visiting Fellow, University of Liverix)ol ,
Autumn 1983.
263
264 Wlodzimierz A b r a m o w i c z and N o r m a n Jones
INTRODUCTION
M a n y a r t i c l e s have been p u b l i s h e d on the static and dynamic c r u s h i n g of circu-
lar tubes which are known to be e f f i c i e n t energy a b s o r b e r s per unit w e i g h t of
m a t e r i a l [I - 3]. This article focuses on the range of dynamic loads which
give rise to a q u a s i - s t a t i c c r u s h i n g response. Larger dynamic loads are associ-
ated with the d y n a m i c p l a s t i c b u c k l i n g p h e n o m e n o n which is d i s c u s s e d in Refs
[4] and [5].
EXPERIMENTAL DETAILS
The e x p e r i m e n t a l tests r e p o r t e d herein were c o n d u c t e d on the drop hammer rig
in Fig. I w h i c h is i n s t a l l e d in the D e p a r t m e n t of M e c h a n i c a l E n g i n e e r i n g at
the U n i v e r s i t y of Liverpool. Currently, this rig has a tup mass which can be
varied up to 75 kg. A flat c y l i n d r i c a l head was made from mild steel, covered
w i t h a g a u g e plate and a t t a c h e d to the tup. The tubular test specimens, with
the d i m e n s i o n s shown in Table I, simply rested on the base of the drop hammer
rig.
EXPERIMENTAL RESULTS
A summary of the e x p e r i m e n t a l data from the dynamic tests on the c i r c u l a r tubes
is p r e s e n t e d in Table I. 6f is the final (permanent) r e d u c t i o n in axial length
of a test s p e c i m e n and the average dynamic force (Pm d) is defined as the initial
kinetic energy (K) d i v i d e d by 6f. The total energy imparted to a specimen is
equal to the initial k i n e t i c energy (K) and the additional p o t e n t i a l energy
Dynamic axial c r u s h i n g of c i r c u l a r tubes 265
1, i
@
@
@
@ @
d
Specimen L M V K 6f Pm Mode of
No. (ram) (kg) (m/s) (kJ) (nml) (kN) deformation*
TABLE 2. S t a t i c c o m p r e s s i o n t e s t s on c i r c u l a r t u b e s
( c r o s s - h e a d s p e e d = 1.66 x I0 -s m s -l)
Specimen R h L p s Mode of
No. (mm) (mm) (rnm) (kN)
m deformation*
50
P
(kN)
40
30
20
10,
0 | l 1 I I I
0 6 12 IB 24 30 36
6 (ram)
FI(~/RE 2. Static axial load versus crushing distance for test specimen
No. 4 in Table 2.
268 Wlodzimierz Abramowicz and Norman Jones
FIGURE 3. Test specimen T4 in Table I. The last (top) four modes were
obtained in a static compression test.
THEORETICAL DETAILS
Introduction
E I = 4 ~ M 0 ( z R + H) (I)
IP/ / / / /
//// /// /
-~ .-h
Hinges
/
2Alexander [6] and Johnson [8] also examined buckling convolutfons which deform invards
rather than outwards as shown in Fig. 5. However, this led to minor differences in previous
theoretical predictions.
270 Wlodzimierz Abramowicz and N o r m a n Jones
n/2
from which E2 = i
~0
E2d~ gives
E 2 = 2~a0hH2 (I + H / 3 R ) . (4)
Pm2H = E I + E2 (5)
f r om w h i c h ~(Pm/M0)/~H = 0 predicts,
and
H/R = 1.76 (h/2R) ½ (10)
where M 0 = (2o0//3)(h2/4).
Pugsley and Macaulay [9, 10] found that the mean axial static force to crush a
c y l i n d r i c a l shell is
where the c o e f f i c i e n t s are selected to agree with some experimental test re-
sults on stainless steel and soft aluminium cylindrical shells. More recently,
Pugsley [11] has suggested the equation
0-8
H
R
0"6
0"4
02
0 I I I
0 20 40 60
2_R
h
FIGURE 6. Comparison of the theoretical predictions of equations (8) and
(10). : equation (8); - - - : equation (10).
272 Wlodzimierz Abramowicz and Norman Jones
Equations (11) and (17) (with 0 a = 00 ) are e q u a l for transition from sym-
m e t r i c to n o n - s y m m e t r i c c r u s h i n g w h e n R/h = 42.75 w h i c h c o m p a r e s w i t h R/h =
45.54 f o u n d by P u g s l e y [11] w h e n n e g l e c t i n g the c o n s t a n t in e q u a t i o n (11) ,
while equations (9) and (17) p r e d i c t a t r a n s i t i o n w h e n R/h ~ 40.
8 = 2H - 2x - h (20)
e m
6 = 1.72H-h (21)
e
h ~_
r~
f
h
2
Xm
i
-!-.
\..) 2Xm+ h--2H-8 e
Xil
k.
h
2
/"\. .7
I \.J
for the static behaviour of the thin-walled members used by Wierzbicki [7] to
obtain equations (15) and (18) for the non-symmetric crushing of cylindrical
shells.
The total plastic energy (E t) absorbed during the development of one lobe
was divided by 2H in Refs [6] to [10] in order to predict_the mean crushing
load. An a l t e r n a t i v e estimate of the mean crushing load Pm' which takes a
more realistic account of the mode of deformation, is given by Et/6e, or
It was shown in Ref. [15] that the average strain during rolling defor-
mations is ef = h/4b, approximately, where b is the radius of the toroidal
shell element in the k i n e m a t i c a l l y admissible velocity field. Equation (13)
in Ref. [7] gives
3nI/3 is missing from ntm~rator of equation (13) in Pef. [7]. The exact values 11 = 0.820
and 13 = 2.391 are used to Qbtain equation (28).
274 W l o d z i m i e r z A b r a m o w i c z and Norman Jones
fits the e x p e r i m e n t a l data for the ultimate tensile stresses of the steel
specimens examined by C a m p b e l l and Cooper [16].
.An estimate for the strain rate (~) in an axially crushed cylindrical shell
is ~ = ef(Vm/H) when following the p r o c e d u r e d e v e l o p e d in Ref. [17] and where
v is the mean v e l o c i t y of the striking mass during crushing. This e x p r e s s i o n
m
may be replaced by
= 2efVm/~ e (32)
V )
( m/s 9
0
0 10 20 30
t(ms)
FIC~JRE 8. Velocity-time history of a tup after striking a 100 mm long
cylindrical tube test specimen obtained using a laser doppler velocimeter
system.
Dynamic axial crushing of circular tubes 275
V/1.97, or
v ~ V/2. (33)
m
This is a crude estimate although v m = V/2.02 for six tests reported in Ref.
[13] on the axial crushing of square tubes. A linear variation in velocity
from the impact velocity V to zero velocity when motion ceases would give
equation (33). In this case, the deceleration and dynamic crushing force
would remain constant throughout crushing.
~ efV/~ e , (34)
Finally, equations (24), (25), (31), (35) and (36) give the mean dynamlc
crushing loads
DISCUSSION
The p r e d i c t i o n s of equations (9), (11), (16) - (18) (24) and (25) for the
static mean axial crushing loads of circular cylindrical shells are compared
in Figs 9(a) and 9(b) with empirical relations and experimental results reported
in Table 2 and Refs [3], [6], [18] and [19]. The dimensionless parameter
= Pm/AOu, or n = Pm/AOu, is known as the structural effectiveness and ¢ =
A/A I is the relative density, or solidity ratio, where A = 2~Rh and A I = zR 2
[3, 20]. The empirical relation
= 2¢ 0.7 (39)
1"0
0"8
/// ../
"q ///../ / 2
,.. . // / j-.%. 9
0'6
.
,/
0
0:1 0:2 0'-3 0'4
(a) ¢)
FIGURE 9. (a) Ccmparison of theoretical predictions (with o 0 =%) and
empirical relations.
v
,.°t
0"8
0"6 zi
0"4
0"2
0 I i
0 0-1 0'.2 0.3 ¢ O'.L,
(b)
It is i n t e r e s t i n g to c o m p a r e the s t a t i c p r o g r e s s i v e c r u s h i n g b e h a v i o u r of
c i r c u l a r and s q u a r e t u b e s h a v i n g the same v a l u e s of c r o s s - s e c t i o n a l area A I
and w a l l c r o s s - s e c t i o n a l a r e a A. The s o l i d i t y r a t i o ~ for c i r c u l a r and s q u a r e
t u b e s is t h e r e f o r e e q u a l and the c o r r e s p o n d i n g v a l u e s of Q are g i v e n in Fig.
9(b) for c i r c u l a r t u b e s and Fig. 18 of Ref. [13] for s q u a r e tubes. It can be
seen f r o m t h e s e two f i g u r e s that a s q u a r e tube is w e a k e r and that for a g i v e n
structural effectiveness % has an a s s o c i a t e d v a l u e of n w h i c h is a b o u t two-
t h i r d s of the c o r r e s p o n d i n g c i r c u l a r tube result. This observation agrees
w i t h the c o n c l u s i o n in Ref. [22] on s p o t - w e l d e d h i g h s t r e n g t h steel tubes.
50 o
o
0 0 0 A --o---% z~o- - - 2
p.d ~d 1,0 A
q 1
(kN) 30' 3
20
10
CONC LU S IONS
1.5 o
-d d
o
A
k
~
%
f 3.
o Q
% ~ \2
1-0
0.5
i t i i
0 2-5 5.0 7.5 10-0
V(m/s)
FIGURE 11. Ratio of dynamic axial crushing loads to static axial crushing
loads of cylindrical shells.
- - -1: equations (37) and (38) for a strain rate insensitive material;
2: equation (37) ;
3: equation (38) ;
o: axisymmetric ~ r i m e n t a l results from Table I;
A: non-axisymmetrlc experimental results frcm Table 1.
280 Wlodzimierz Abramowicz and N o r m a n Jones
Acknowledgements - The authors wish to acknowledge the Science and Engineering Research Council
for their support of this study through grant nt~nber GR/B/89737. One author (W.A.) obtained
an SERC Visiting Fellowship (grant number GR/C/40930) tenable for 2½ months in the Department
of Mechanical Engineering at Liverpool University during Auttm~ 1983.
The authors are indebted to Mr R. S. Birch and Mr W. S. Jouri for their assistance with
the experimental equipment: Mrs M. White for her typing_ and Mrs A. Green and Mr F. C. CAmmLins
for their preparation of the drawings. Thanks are also due to Professor S. R. Reid, Professor
T. Wierzbicki and Professor W. Johnson for their valuable confronts on this manuscript.
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Dynamic axial crushing of c i r c u l a r tubes 281