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JOB HAZARD ANALYSIS Page 1 of 17

TASK TITLE : Lifting work using crane and manual lifting

LOCATION :
CONTRACTOR : Tenaga Tiub
DATE :
METHOD : *Group Discussion / Direct Observation / Recall & Check
Delete whichever not applicable

RAM Class : RED / YELLOW

JHA Team Members:

Designation Name Sign

Permit Applicant
Authorised Engineer Site Visit Details:
Operation Representative Date Name Sign
TA JHA Lead / Coordinator

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Equipment Involved:
Type of Equipment Quantity
Item No.

Workers Involved:
No. of Task / Occupation
Workers
Foreman

Fitters

PPE Requirements for the Task:

Note: All equipment shall conform to acceptable international standard and approved by HRC Authorised Personnel

Item Compulsory Item Additional Item Required :

(* Delete whichever not Type (* Delete whichever not Type Please Tick
applicable) Tick applicable) Yes No

Hard Hat Certified ✔ Dust Mask N95 or whichever ✔

specific

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Safety Goggles/ Specs/Visor* Safety Glasses ✔ Safety Harness & Lifeline Full Body Harness ✔

Ear Plugs / Muffs Ear Plugs ✔ Face Shield ✔

Rigger / Rubber Gloves* Rigger Gloves ✔ Chemical Cartridge Respirator ✔

Above-Ankle
Safety Shoes / Boots* ✔ Positive Breathing Apparatus ✔
Safety Shoes

Coverall FRC ✔ Apron / Disposable coverall SCBA / Airline ✔

Luminous Vest Red Vest ✔
Other PPEs Required:
Life Jacket / Buoy* ✔

Torch Light ✔

60V Low Voltage Handlamp N/A ✔

240 V Electrical Equipment

N/A ✔
with ELCB
110 V Electrical Equipment
N/A ✔
with ELCB
Welding Set with Center Tapped
✔
Earthing

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TASK TITLE : Lifting work using crane and manual lifting

LOCATION :
CONTRACTOR :
DATE :
Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
1 Application for a valid Misunderstanding Employees are 1.Proper coordination between Job Owner and Area - Stop work immediately &
work permit how it works H exposed to Owner & only by authorized persons - Direct make safe the work area,
dangers that involvement between AA and RA, RA to WL. all machinery & equipment
are not known 2.OPN ensures that the system has been completely - Break fire call point
during emergency
for sure isolated and there is no residual pressure in the system - Evacuate to a safe area
before it is handed over to the maintenance party. when necessary and
3. All PTW applications are made by HRC employees proceed to the nearest
only. assembly point when
4.Make sure that the LOTO system has been applied. plant siren is triggered
5. Work Leader make sure LOTO documentation is - Radio using Emergency
Channel 1
available.
Employees are 1.Wear 3ply Mask
will exposed to 2. Maintain physical distancing 1m as much as possible
Covic19 / H/S/E unidentified 3.No sharing foods and drinks
Biological hazard
biological
hazards
2 Bring in and bring out the Spark from the Fire, injuries 1.Vehicles should be inspected before entering the work
crane into the work site vehicle H/S/E site -Stop work immediately &
2. The vehicle must be equipped with Spark Arrestor, make safe the work area,
all machinery & equipment
Fire Extinguisher and First Aid Box - Break fire call point
3.Spark Arrestor needs to be cleaned regularly during emergency

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
4. The car engine must be turned off during parking - Evacuate to a safe area
when necessary and
5. In the event of an emergency, the vehicle should be
proceed to the nearest
parked on the side of the road, the car engine should be assembly point when
turned off and leave the keys in the car (close to where plant siren is triggered
- Radio using Emergency
the lock is installed)
Channel 1
Traffic movement H/S Injury or 1. Comply with the NON-Plant speed limit at max
property 20km/h and 15 km/h in the process area.
damage 2. Have a valid driving license and valid road tax.
3. Use seat belts properly.
4. The movement of heavy and long vehicles shall be
controlled by Signalman.
5.Workers are not allowed to be behind the bucket.
6. Do not use telephone and walkie talkie while driving.
7. The vehicle must be inspected by an authorized
person and have a valid tag.
Noise Hearing 1. Use ear plug or ear muff (> 85dB)
H/S/E problem 2. Install barriers and warning signs for activities that
produce noisy noise.

Blind spot / Injury or 1. Good communication (walkie talkie, whistle)

Limited vision H/S/E Damage to
property 2.Adequate signal man if passing through a narrow area

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Step
Description of Task / Step Potential Hazard
No
3 Carry out inspections on
cranes
4 Make supplies for lifting Operating manual
- Prepare the scaffolding
- Install and disassemble
the hoist
- Sling/ Shackle supplies
Slippery surface
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Consequence Control and/or Recovery Measure
H/S/E
Smooth surface H/S Slipped or fell 1.Use but appropriate safety. Stop work
immediately & make safe
2. Use the handrail when going up or down stairs.
the work area, all
3. Stop work when bad weather conditions (heavy rain / machinery & equipment
strong wind) - Break fire call point
during emergency
4. Get rid of stagnant water
- Evacuate to a safe area
Employee H/S An unknown 1.Work according to the rotation of the schedule and do when necessary and
negligence hazard is not force employees to do work if there are signs of proceed to the nearest
certain and assembly point when
fatigue. plant siren is triggered
causes damage
2. Adhere to the Fatigue Management program - Radio using Emergency
to the crane Channel 1
3. Drink plenty of water to avoid dehydration.
Injuries 1.Correct body posture and do not exceed the load
H/S 2.Observe the pinch point.
3. Use hand protection such as; Cut resistant gloves, - Stop work immediately
& make safe the work
Leather gloves or High impact gloves. The resistance area, all machinery &
level of gloves should be a minimum of level 4. equipment
- Break fire call point
4. Do not place yourself in a line/danger area
during emergency
5. Do not load more than 23kg alone. - Evacuate to a safe area
Sharp surface Injuries 1. Use cut resistant gloves level 4 and above. when necessary and
H/S proceed to the nearest
2. Pad a sharp surface close to the work area. assembly point when
3. Be careful when working in a narrow area. plant siren is triggered
4. Do not roll up the sleeves of Fire Retardant Coverall. - Radio using Emergency
Channel 1
Slipping or 1.Use but appropriate safety.
H/S falling 2. Use the handrail when going up or down stairs.
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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
3. Stop work when bad weather conditions (heavy rain /
strong wind).
4. Get rid of stagnant water.
Hot weather 1.Work according to the rotation of the schedule and do
H/S Heat stroke/ not force employees to do work if there are signs of
fainting/ fatigue.
dehydration 2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
Pinch point 1. Use hand protection appropriate to the way of
H/S working such as; Cut resistant gloves, leather gloves or
Injuries high impact gloves.
2. Not in a dangerous area.
3. Use a slogging rope when hammering.
Noise 1. Use ear plug or ear muff (> 85dB)
H/S Hearing 2. Install barriers and warning signs for activities that
problem produce noisy noise.

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
Equipment 1.All equipment must be inspected by qualified HRC
damage H/S staff.
Falling objects/ 2.Ensure the equipment has a valid tag.
Injuries/ 3. Do not use modified equipment.
Property 4.Unused and uninspected equipment is removed from
damage the HRC premises.

Exposed to 1.Make sure the respirator worn is compatible with the

hydraulic oil H/S cartridge as noted on the SDS.
chemicals
Skin irritation/ 2. Barriers and signage are installed to warn people
Environmental around.
pollution 3.Make sure chemicals with CLASS and SDS labels are
available in the work area and have been communicated
to everyone involved before starting work.

Fatigue 1.Work according to the rotation of the schedule and do

H/S not force employees to do work if there are signs of
Fainting/
fatigue.
Injuries
2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
5 Carrying out lifting work Operating manual H/S Injuries/ 1.Correct body posture and not exceeding a load of 23kg Stop work
- use chain block Muscle immediately & make safe
alone
1. Manual lifting - change position tension/ the work area, all

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
2. Chain block/lever block backache/ 2.Observe the pinch point. machinery & equipment
3. Crane Injuries/ - Break fire call point
3. Use hand protection such as cut resistant gloves,
death during emergency
leather gloves or high impact gloves. Gloves should have - Evacuate to a safe area
a mean resistance level of level 4. when necessary and
proceed to the nearest
4. Do not place yourself in a line/danger area
assembly point when
Sharp surface H/S 1. Use cut resistant gloves level 4 and above. plant siren is triggered
2. Pad a sharp surface close to the work area. - Radio using Emergency
Injuries Channel 1
3. Be careful when working in a narrow area.
4. Do not roll up the sleeves of Fire Retardant Coverall.
H/S/E 1.Work according to the rotation of the schedule and do
Heat stroke/ not force employees to do work if there are signs of
Hot weather fainting/ fatigue.
dehydration 2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
1. Use hand protection appropriate to the way of
H/S working such as; Cut resistant gloves, leather gloves or
Pinch point injuries
high impact gloves.
2. Not in a dangerous area.
Equipment 1.All equipment must be inspected by qualified HRC
damage H/S Falling objects/ staff.
injuries/
2. Inspect equipment before starting work
Property
damage 3.Ensure the equipment has a valid tag.
4. Do not use modified equipment.

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
5.Unused and uninspected equipment is removed from
the HRC premises.
Exposed to 1. Be sure to use a suitable respirator with at least a R95
chemicals H/S/E mean respirator.
Skin irritation/ 2. Ensure that the SDS is available in the work area and
Environmental
has been communicated to all employees.
pollution
3. Make sure the use of respirators is in accordance with
the cartridge and specific SDS.
Injuries/ 1. Good communication (walkie talkie, whistle)
H/S Falling objects/ 2. Adequate signalman/banksman if doing blind lifting
blind spot
Property activities.
damage
H/S/E Injuries/ 1. Stop work by notifying the operator.
Weather Falling objects/ 2. Inform the operations team before resuming work.
conditions Property 3. Comply with HRC regulations related to adverse
(Windy) damage
weather conditions 21 Knot.
1. Use a double lanyard, 100% tying at two different
main points at a drop factor of 0 or 1 for temporary
Work on high H/S platforms more than 2 meters.
ground (work on Fall, Injury, 2. Apply three touch points while moving on the
scaffolding Death platform.
platforms) 3. Make sure one lanyard is always on the hook while
moving.
4. Ensure the scaffold has been inspected and has a valid

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
Green Tag.
5. Ensure the Safety Harness has been inspected and is
safe to use.
6. Make sure the scaffold has been inspected by a
qualified Inspector. 7. Make sure workers wear a Safety
Helmet with a chin strap
8. Mininum scaffolder with DOSH level 1 registered
certificate is allowed to install scaffold
1. Use a double lanyard, 100% binding at two different
main points at a fall factor of 0 or 1 for activities over 2
meters or without barriers or moving in the platform
H/S area.
2. Apply three touch points while moving on the
Working on high platform.
(Working on a Falling, injury & 3. Make sure the platform is safe to use by checking on
permanent fatality the grating clip for sufficient and intact.
platform) 4. Ensure that equipment placed on the platform does
not exceed the Safe Workload.
5. Ensure the tidiness of the workplace without any
obstacles and danger of tripping.
6. Make sure workers wear a Safety Helmet with a chin
strap
Injuries/ 1.Make sure the lifting load is less than the specific
Overload
H/S Falling objects/

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
Property equipment capacity Working radius and boom angle as
damage per Load chart.
2. Make sure the load is in the SWL of the crane.
3.Make sure the ledge is completely removed and not
locked.
4. Only the use of iron plate (base plate) is allowed.
The load depends 1.Make sure the area is barricaded and marked with
H/S Injuries/ safety signs.
Falling objects/ 2.Signalman ensures that no employees are inside the
Property barrier area.
damage
3. No simultaneous activities are carried out.
Uneven surface 1.Place the crane in a firm and stable area.
H/S 2.Ensure the load is in the SWL.
Falling objects/ 3.Make sure the scaffold is completely removed.
Property 4. Only the use of iron plate (base plate) is allowed.
damage

Miscommunicatio 1.Proper coordination between job owner and area

n H/S owner & only by authorized person - Direct involvement
Exposed to between AA and RA, RA to WL.
hazards not
2.OPN ensures that the line has been completely
known for sure
disconnected and the medium has been removed before
being handed over to maintenance.

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
3. All PTW applications are made by HRC employees
only.
4.Ensure that the LOTO system has been applied.
5. The Work Leader ensures that LOTO documentation is
available.
The object fell 1. Crane operator registered with DOSH.
H/S 2. Block the work area
3. Do not use Chain block as a sling unless you have 4
Injuries/ second sling on the same eye pad.
Property
5.Only 3 shackle points with safety pins are allowed to
damage
be used
6. Tie all loose items, equipment before starting to
leave.
Fatigue 1.Work according to the rotation of the schedule and do
H/S not force employees to do work if there are signs of
Fainting/
fatigue.
Injuries
2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.
Noise 1. Use ear plug or ear muff (> 85dB)
H/S/E Hearing 2. Install barriers and warning signs for activities that
problem produce noisy noise.

Swing load Injuries 1. Observe the wind speed during work departure.

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
H/S Property 2. Use the Stop Work policy system when the wind
damage speed exceeds 26 knots
death 3. Do not lower the load while the load is still rotating.
4. Use a tagline with the appropriate length according to
the size and shape of the item being lifted.
The crane fell 1.Place the crane in an intact and stable place.
Injuries
H/S 2.Make sure the load in the crane SWL.
Property
3.Make sure the crane outrigger is extended/removed to
damage
the maximum
death
4. Using base plate instead of iron plate.
The visibility rate Injuries, 1.Make sure the lighting is adequate and exceeds 50lux
of crane operators H/S Property 2. Establish good communication using walkie talkies,
is limited due to damage, whistles.
the structure of death
the building
Injuries, 1. Good communication (walkie talkie, whistle)
Other activities
H/S Property 2. Adequate signal man if doing blind lifting activities.
available within
damage, 3. Stop work if there is activity leaving at the same time
the lift radius
death
1.Correct body posture and do not exceed the load Stop work
Carrying out H/S immediately & make safe
2.Observe the pinch point.
Housekeeping work Injury the work area, all
3. Design hand protection such as cut resistant gloves, machinery & equipment
Handling Manual Muscle tension - Break fire call point
leather gloves or high impact gloves. Gloves should have
Backache during emergency
a mean resistance level of level 4.
6 - Evacuate to a safe area
4. Do not place yourself in a line/danger area when necessary and

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
5. Do not load more than 23kg alone. proceed to the nearest
assembly point when
Sharp surface Injuries 1. Use cut resistant gloves level 4 and above. plant siren is triggered
H/S 2. Pad a sharp surface close to the work area. - Radio using Emergency
Channel 1
3. Be careful when working in a narrow area.
4. Do not roll up the sleeves of Fire Retardant Coverall.
Exposed to Skin 1. Be sure to use a suitable respirator with at least a R95
chemicals H/S/E irritation/Envir mean respirator.
onmental 2. Ensure that the SDS is available in the work area and
pollution
has been communicated to all employees.
3. Make sure the use of respirators is in accordance with
the cartridge and specific SDS.
1) Use high impact gloves
Pinch point H/S Injuries
2) Not in a dangerous area
Smooth surface H/S 1.Use but appropriate safety.
2. Use the handrail when going up or down stairs.
Slipping,
3. Stop work when bad weather conditions (heavy rain /
Fell
strong wind)
4. Get rid of stagnant water
Hot surface injuries 1. Use leather gloves.
H/S 2. Beware of hot surfaces
3. Do not roll up the sleeves of Fire Retardant Coverall.
4.Identify and place warning signs on hot surface areas
5. Fortify the work area

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Step
Description of Task / Step Potential Hazard Consequence Control and/or Recovery Measure
No H/S/E
The object fell injuries 1.Identify work close to work activities at high places.
H/S 2.To ensure no simultaneous work at different heights at
the same location
3. Wear a safety helmet with a chin hanger while
working in high areas.
4. Block and install signage on the ground floor for work
carried out in high areas.
5.Ensure tools are taken care of and tied/stored
securely.
6.All equipment/small items/can be stored in a safe
container.
1.Work according to the rotation of the schedule and do
H/S Dehydration not force employees to do work if there are signs of
fatigue Fainted fatigue.
Injuries 2. Adhere to the Fatigue Management program
3. Drink plenty of drinking water to avoid dehydration.

HRC Management Endorsement (for RED Risk Job):

……………………………

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(Fire Hazard Inspector)

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