Uncontrolled, if printed Gllfar QUALITY CONTROL PROCEDURE. ee. No, RDD.QC-NDO03 Page 1 oF 5 TITLE: CONSTRUCTION OF ROAD EMBANKMENTS a pon | OC Peat Raed 5 Atenas | oy Ve Gre Resse woe PRA) Hie) Dae Deseription Prepared | _Approwd_| Authorized( Z ar QC PROCEDURE CONSTRUCTION OF ROAD EMBANKMENTS 1.0 PURPOSE ‘The purpose of tis procedure i to describe the method a constracton of road ‘embankments, 20 SCoPE ‘Tis procedure shall apply to the constuction of rozd embankmenis, but excludes within 200 mm. depth below the subgrade lop level for road Works Undertaken by the Company 30 REFERENCE 31 Mse.001 Document & Data Cont. 52 AASHTOM146-91(2008) Terms Relating lo Subgrace, Sol-Aggregate and Fil Materia 33° ROD-GC000018;Rex0 —_Dansiy ol Sol InPlace by the Sand-Cone Nethod 3.4 ROD-GC-000-016; Rev.0 Laboratory Determinaion of Moisture Content in Sol, 35 RDD-0C000.017; Rev Moisture Density Rlatonstip of Soi, 3:6 Standard Specileaions for Road & Brge Construction ~ tune 2010 40 perinmons 41° Company alfa Enginsering & Contacting SAOG 42 Embankment Foundation The mater on which an embankment is placed. 43° Embankment ‘Aralsed structure of sal, sl aggregate or ook 44 Sie ncharge Project Manager /Consiution Manager. 45 Subgrade evel ‘The prepared and compaced soil inmediately below the pavement system end extending to such pit as wil fect the structural design, 50 PROCEDURE 51 Responsiinty 54.1 Executor Site Engineer / Supervisor. 5.4.2 Samping, testing recording preparation of test report and preparation of ayer Chant Laboratory Technician Rovision No] Date Procedure No; Page ros. RDD-0C400 002 2otsGAlifar QC PROCEDURE 5.1.3 Recading of Levels, Surveyor 5.4 Customer Approval (itrequites) ‘Ste Inctarge /Meterials Engineer 92 Acceptance Values The vaes and frequencies of fests shell be a6 sipuated In the Contract ‘Spedtaton or appicable Gully Contra! Plans. 5.3 Preparation For Laying Embankment 53.1 Embanioment Foundation S11 Earth Fil Embankment After dearing and grabbing, the ground levels shall be recorded, Then the surece shall be scaled to a depth of 200 mm. Laboratory Technician sha Coles representative samples from each locaton and test fr suitabity of the ‘terial. Ifthe malarial found suitable, the scared surface shal be watered to bring the material tothe moisture content range spectied for compacion, ‘The ‘surfece shall be compacted to the required densiy. Moisture content during ‘compaction shall be within te range of OMC 3 1 5% 5.3.1.2 If the existing material found unsutable, the seme shall be informed to the Customer / Consultant and the materal'shall be replaced wth the approved Dorrow materials and compacted tothe required densi. 53.1.3. The Surveyor shell record the pre-work levels on @ Level Book and in case of contractual equicamens the seme shall be cared out oily wilh the Customer (his nominee). The alignment layout shal also be checked with respect to te contact drawings, 53.1.4 Where embankments made of rock, foundation shall be prepared as in 5.6.1. 54 Materials for Embankment Materials for embankment shall be ether from the roadway excavation or from "he borrow pits approved by the Customer / Consutant. Excavated rock shal be Used if approved by the Customer / Consultant by breaking the roc fo the size sullabe for incorporation in the works. Matera shall have the properies as =pectied inthe specications applcabe or the project 55 Execution of Earthen Embankment 55:1 The approved material shall be mixed wih wale fo bring the moisture content within ie range speciied fer compaction. (i@ OMC # 1.5%) 552 The cbove material shallbe spread ina uriform layer with a motor grader to form 4 forse thickness layer fo result in compacted thickness a8 agreed with the ‘Cusiomee/ Consutant Revision No. | Date Procedure No. Page 200512 RDD-9C-000.002 bof| Allfar QC PROCEDURE 554 558 56 56. 582 564 505 586 ‘Surface of embankment layers shall be kept propery shaped and drained at al times. ‘The layer shall be compacted wah vibrating rolers to @ density specified inthe ‘applicable speciicatons. Moisture content curing compaction shal bs monitored ‘and mainiained within the range suitable for compaction. Degree of compaction achieved shall be tested in accordance with the OC procedure for "Densiy of Sol in-Place by the Sané Cone Method” ROD-C-000- (015 and recorded inthe format ROD-C-000-015-FI01 Each embankment layer shall be tasted and approved prior to placing the Foiowing tyer. In case of the results not conforming fo the requirements, the layer shell be further compacted tit the spectied minimum compaction requrement iS ‘achioved. The results shal be fonvarded fo the Customer for approval required Contractual [Al emtenkment side shapes shall be neatly frished true tothe lines and not ‘sleeper than the slope angles as shown on the drawings. The toe of the side ‘slopes shall be greded to 8 well rounded, smooth profie to blend in withthe ‘ajacert train ExecuSon of Rockfl Embankment Rockfit shall not be placed on any slopes sleeper than 1:1. Slopes steeper than 121 shal be regraded 0.8 slope of 1:1 Layers of rockfil shal be laid on the foundation and the maximum lose layer thigkness shall hens shown an the drawings! specications, Maximum size of individual parte shal not exceed half the loose layer thickness permitted for the project. The size detibuton of rocfl shall be 03 stated nthe specications, Rocifit shal not be used in the top 200 mm of embankment below the subgrade. Placement ofrockil material shell bein such a manner thatthe lerger rocks are wel drbuled and the voids ate filed to the maximum practical extent by smaller particles of rocks, gravel or approved granule materials. Each layer shall be bladed inlo a neat and homgenous mass pric: fo compaction Any particles found protuting from the leveled surface shall be removed and replaced with appropriate size particles, Inia breakdown compaction shal be performed with heavy bul dozer Aller compaction, adequate number of grid point elovations shall be recorded Furher, 2 additonal passes of compaction equipment shall be mace. and elevation recorded at the previous grid points. Average differen settement ator the additonal passes shal be less than 0.5% ofthe layer thickness. If not ‘achieved, the above shall be repeated ill he average settement value Is less than 0.5% of the layer thickness end such levels shal have approval by the Customer Consutant if required contractual Revision No. | Date Procedure No. Page ° 200.12 RDD.9C.a00 002 sosAlfar QC PROCEDURE 57 57.1 Each layer of embankment including foundation shall be graphically represented (layer chart) for the entre stretch ofthe road 5.7.2. Strech efthe road represented by the test report with date of test / approval and reference number (RFA No) of test shall be dlstincty marked on the layer chart 60 DOCUMENTATION/ RECORDS 61 PreworkLevels 2 —_Donsty of Sli Piace by the Sand.Gone Memnod ROO-GC-000-015-FI01 63 Molstute Density Relation of Sole ROD-QC-000-017-F101 64 Test Report for Rockfll Layers Revision No- | Date rovedure No. Page ° 200s 00.9¢-000.02 Sof