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John Deere 1020 Tractor Service Manual
John Deere 1020 Tractor Service Manual
MODEL:
1020 Series Tractors
Volume 1 of 2
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
JD-S-SM2071
1020 SERIES
TRACTORS
SERVICE MANUAL
1020 SERIES
TRACTORS
~OHN DEERE
~@~@ SERIES
TRACTORS
Contents
Section
Description and Specifications 10
Tractor Separation . . . . . 20
Periodic Lubrication . . . . 30
Engine Tune-Up and Tractor Adjustment 40
Basic Engine . , . . . . . . . . 50
Engine Lubrication System . . . . 60
Governor and Speed Control Linkage 70
Engine Cooling System 80
Fuel Systems . . . . . . . . . 90
Electrical System . . . . . . . 100
Engine Clutches and PTO Clutches 110
Transmission and Differential 120
Hi - Lo Shift Unit . . . . 125
Reverser . . . . . . . . 126
Continuous-Running PTO . 130
Transmission-Driven PTO 140
Independent PTO. . 145
Belt Pulley . . . . 150
Final Drive System. 160
Hydraulic Brakes 170
Manual Steering . . 180
Power Steering (Open Center Type). 190
Power Steering (Closed Center Type) . 195
Front Axles, Front End Support, and Steering Linkage 200
Seats . . . . . . 210
Hydraulic System. . . . . 220
Hydraulic Pumps. . . . . 230
Rockshaft and 3-Point Hitch . 240
Selective Control Valve (Early Tractors) 250
Selective Control Valve (Later Tractors) 255
Hose Couplers and Remote Cylinders 260
Drawbars . . . . . . . . . 270
Wheels, Tires, and Weights. 280
Trouble Shooting . . . 290
Special Service Tools. . . . 300
Group 5
DESCRIPTION
Fig. 10-S-2-Engine Serial Number Location Fig. 10-5-3- Tractor Serial Number Location (Early Tractor Shown)
~
1 2345 6 7
I ff1r. 1
sNM'
T 14084
H!! 'o,obOf +
1. The first three letters
T 12237
Group 25
SEPARATING ROCKSHAFT FROM TRANSMISSION
IMPORTANT: Use care and cleanliness when
working on any hydraulic system. The smallest
amount of dirt or foreign matter, scratch, nick
or burr can make a hydraulic system inoperative.
Check for evidence of leakage in hydraulic
system before removal.
Disconnect coupler lines (if equipped) from Fig. ;lO·25·2-Removing Rockshaft Housing
rear of selective control valve.
Clean alternator brushes will assure ·full It may become necessary to use a non-
charging of the alternator at all times. petroleum base cleaning solvent to clean the
slip rings, should they become contaminated. If
this is not suffiCient, then it is necessary to use
crocus cloth to clean the Slip rings.
DISASSEMBL Y
Remove the two self-tapping screws and bake- CAUTION: Never hammer or Jar an alterna-
lite cover. Grasp the field terminal, exert slight tor or diodes. To do so may ruin the diodes.
downward pressure and pull brush assembly
back until it clears the two locking pins. Then Disassemble alternator only as far as nec-
tilt the assembly back at approximately a 45° essary to correct the difficulty.
angle and pull it straight out.
DRIVE:t;}.fi5
G
. SPLIT-SPRING
BEARING
"cr"·
RIN.GS
the retract position. As the piston and rod re- (5) seats at the bottom of stop valve (4), stop-
tract into the cylinder, stop rod assembly (6) ping oil flow from the cylinder. The control lever
moves with the piston and rod until bleed valve returns to neutral when it is released.
Ili4is5)
When the cylinder is in the fully retracted Remove stop rod assembly by driving groove
position, it is necessary to provide some manner pin (27) from stop rod arm (28). Push stop rod
of allowing oil to flow to the head of the piston (9) all the way into cylinder to prevent distor-
for the extending stroke. Note in Figure 260-15- tion of stop rod while driving out groove pin.
4 that bleed valve (3) is retained on the stop rod
by steel ball (6). The groove at the end of the Remove piston rod guide (26). Stop rod can
stop rod permits movement of stop valve (2) and be used to push "V" packing assembly (2) from
bleed valve (3) on the r.od. housing.
When the piston is being extended (Fig. 260- INSPECTION AND REPAIR
15-4) from the fully retracted position, incom-
ing oil pressure forces stop valve (2) and bleed Inspect cylinder for scores, cracks, or other
valve (3) against spring (4) opening passage (1). damage.
When piston and rod have extended far enough,
stop (10) moves from stop arm (9). Spring (8) Inspect piston for cracks, wear, or other
moves stop arm out and spring (4) holds stop damage. Replace O-ring and back-up rings.
valve (2) open.
Replace piston rod guide gasket, O-ring and
DISASSEMBL Y back-up ring.
Refer to Figure 260-15-5 for reference in Inspect stop rod, stop valve, and bleed valve
assembly and disassembly of the remote cylin- for excessive wear or damage. Replace as nec-
der. essary.
A
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Air cleaners . . . . . . . . . . . . . • . . 90-20-1 Clutch controls, engine and PTO ... 110-15-1
Alternator (Motorola) . . . . . . . . . . 100-15-1 Clutch engine • . . . . . . . . . . . . . . 110-5-1
Alternator belt adjustment . . • . . . . 40-10-8 Clutch pedal free travel . . . . . . . . 40-15-2
Alternator testing (Motorola) . . . • . 100-15-1 Clutch, PTO . . . . . . . . . . . . . . . . 110-5-1
Antifree ze . . . . . . . • . • . . . . . . . 80-5-2 Clutch shafts, engine .•...•.••. 110-10-1
Auxiliary hydraulic reservoir ..•. 220-5-1 Clutch shafts, engine and continupus
Axles, front . . . . . . . . . . . . . . . . • 200-10-1 running PTO . . . . . • . . . . . . . . 110-15-1
Axle housings . . . . . . . . . . . . . . . 160-5-1 Coil, ignition . . . . . . . . . . . . . • . . 100-25-1
Compression test, engine . . . . . . . . 40-10-6
B Connecting rods, piston . . . . . . . • . 50-15-1
Control valve, rockshaft . . . . . . . . . 240-10-1
Balancer, engine. . . . . . . . . . . .. 50-25-1 Control valve, selective . . . . . • . . . 250-5-1
Ballast. . . . . . .. . . . . . . • . • . •. 280-15-1 Controls, brake . . . . . . . . . • . . • . 170-10-1
Basic engine. . . . . . • . . . . . . . . . 50-5-1 Controls, continuous running PTO .. 130-10-1
Ba tteries . . . . . . . . . . . . . . . . •. 100- 35-1 Controls, rockshaft . . . . . . . . . . . . 240-5-1
Bearings, engine main. . . . . . . . • 50- 20-1 Controls, transmission driven PTO. 140-10-1
Belt, alternator, adjustment. . . . . . 40-10-8 Cooling system, engine . . . . . . . . . 80-5-1
Belt pulley. . . .... . . . . . . . . . .. 150-5-1 C ounte rshaft . . . . . . . . . . . . . . . . 120-15-1
Bleeding diesel fuel system. . . . •. 40-10-12 Couplers, breakaway . . . . . . . . . • . 260-5-1
Bleeding the brakes. . . .. 40-15-4, 17n-l0-l Couplers, disconnect . . . . . . . . . . . 260-10-1
Bleeding remote cylinders. . . . ... 260-15-1 Crankshaft, engine . . . . . . . . . . . . 50-20-1
Block, cylinder, engine . . . . . . . . . 50-15-1 Cylinder, block • . • . • . • . • . . . • . 50-15-1
Brake cylinder . • . . ... . . . . . . .. 170-15-1 Cylinder, head . . . . . . . . . . . . . . . 50-10-1
Brake disks . . • . . . • . . . . . . . .• 170-15-1 Cylinder, remote • . • . . . . . . . . . . 260-10-1
Brake operating valve. . . . . . . . •. 170-10-1 Cylinder sleeves • . . . . . . . . . • . . 50-15-1
Brakes, hydraulic. . . . . .. . . . . .. 170-5-1
Brake pressure plate. . . . . • . . .• 170-15-1 o
Brake pressure ring . . • . .. . . . .. 170-15-1
Brake valve • . . . . . . . . . . . . . •. 170-10-1 Demountable rim wheels . . . . . . . . 280-10-1
Breakaway coupler. . . . . . . . . .. 260-5-1 Description, general • . . . . . . . . . . 10-5-1
Diesel fuel injection pumps (Roosa-
c Master) . . . . . . . . . . . . . . . • .. 90- 30-1
Diesel fuel specifications. . . ... . • 90- 5-2
Cam dwell, distributor . . . . • • • . . 100-25-1 Diesel fuel system. . . . .. 40-10-11,90-5-1
Camshaft, engine . . • . . . • . • . • . • 50-25-1 Diesel fuel system, bleeding of . . .. 40-10-12
Capacities, tractor . . . . . . . . . • . • 10-10-1 Differential. . . . . . .. . . . • . . . .. 120- 20-1
Carburetor (Marvel-Schebler) . . . . 90-25-1 Differential lock . . . • .• . . . . . . .. 120- 20-1
Carburetor adjustment . . . . . . . . . 40-10-10 Difficulties, index of . . . . .. . • . •. 290-5-1
Carrier, planet pinion . . . . . . . . . • 160-10-1 Dimensions, tractor. • . ...• . . . •. 10-10-1
Centrifugal advance, distributor . . . 100-25-1 Disks, brake . . • . . . . . • . • . • . •. 170-15-1
Choke, carburetor . • . . . • . . . . . . 90-25-1 Distributor. . . . . . . . . .. 40-10-7,100-25-1
Cleaning cooling system . . . . . . . . 80-5-1 Distributor point gap. . . ... . . . .. 40-10-7
Cleaning fuel tank . . . . . • . . . • . . 90-10-1 Distributor points . . . . .. 40-10-7, 100- 2 5-1
Clutch adjustment, engine and contin- Distributor timing. • . . .. 40-10-7,100-25-1
uous running PTO . . • . • . . . . . . 40-15-2 Drawbar . . . . . . .. . . . . . . . . . . . 270-5-1
Dry-charged batteries. . . . ... . .. 100-35-1
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SM-2071 (Nov-66) Litho in U.S.A.