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Evidence of Performance

Air permeability, Watertightness, Resistance to wind load

Test Report
No.15-001456-PR06
(PB-A01-02-en-01)

Client ALUMIL S.A. Basis


Industrial Area EN 14351-1:2006+A1:2010
61100 Kilkis Test standard/s:
Greece EN 1026:2000-06
EN 1027:2000-06
Product Single turn & tilt window EN 12211:2000-06
Correspond/s to the national
Designation System designation: M9660 standard/s (e.g. DIN EN)
Representation
Performance-relevant Material: Aluminium profiles with thermal break
product details
Overall dimensions 1,230 mm x 1,480 mm
(W x H)
Special features -/-

Results

Air permeability according to EN 12207:1999-11

Class 4
Watertightness according to EN 12208:1999-11
Instructions for use

Class E1650 The results obtained can be used


by the manufacturer for preparing
the Declaration of Performance
Resistance to wind load in accordance with the Construc-
according to EN 12210:1999-11/AC:2002-08 tion Products Regulation
305/2011/EU. The provisions of
the applicable product standard
Class C5 / B5 have to be observed.
Validity
The data and results refer solely
to the tested and described spec-
imen. Classification remains valid
as long as the product and the
above basis remain unchanged.
ift Rosenheim The results can be extrapolated
23.07.2015 under the manufacturer's own li-
ability subject to observance of
the relevant specifications set out
by the applicable product stand-
ard. This test/evaluation does not
allow any statement to be made
on any further characteristics re-
garding performance and quality
of the construction presented; in
particular the effects of weather-
ing and ageing were not taken in-
Michael Breckl-Stock, M.Eng., Dipl.-Ing. (FH) Thomas Krichbaumer to account.
Deputy Head of Testing Department Operating Testing Officer
Construction Product Testing Construction Product Testing Notes on publication
The ift-Guidance Sheet
"Advertising with ift test docu-
ments" applies. The cover sheet
can be used as an abstract.
The report contains a total of
21 pages.
Ve-Prü-2087-en 01.04.2012
Evidence of Performance Page 2 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

1. Object
1.1 Description of test specimen

Combined side hung & turn tilt


window
Manufacturer ALUMIL S.A.
System designation M9660
Material Aluminium profiles with thermal break
Type of opening tilt and turn
Opening directions DIN right inward opening
Frame member further details are given in drawings
Designation / Type / Item No. M19652
Overall dimensions in mm 1,230 x 1,480
Type of joint mitred and welded by using corner cleats Item No.
113.23058.00, 116.23194.00 and 180.20040.00
Sash member further details are given in drawings
Designation / Type / Item No. M19674
Overall dimensions in mm 1,176 x 1,426
Type of joint mitred and welded by using corner cleats Item No.
113.15275.00, 113.09074.00, 180.20025.00 and
180.20040.00
Weight in kg approx. 47
Supplementary profile waterproofing pofile
Designation / Type / Item No. M9317
Material Aluminium
Fixing method screwed and sealed with pourable sealant
Corner design butt-end with end caps Item No. 310.09317.03
Rebate design
Rebate drainage in rebate 2 slots 9 mm x 35 mm, outward 2 slots 9 mm x 35
mm with cover caps Item No. 310.11501.00
Pressure equalisation external rebate seal at top 90 mm notched
Rebate seal external
Designation / Type / Item No. 220.00930.03
Material sealing material - EPDM
Corner design mitred and bonded
Centre seal
Designation / Type / Item No. 210.96601.03
Material sealing material - EPDM
Corner design bonded using shaped corner pieces Item No. 210.96601.03
Evidence of Performance Page 3 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Rebate seal internal


Designation / Type / Item No. 220.15001.01
Material sealing material - EPDM
Corner design mitred and bonded
IGU double
Thickness in mm 24
Configuration LSG 3/3 / cavity 12 / Float 5
Incorporation of infill panel
Vapour pressure equalisation -/-
Special Feature/ Special Treatment glazing rebate filled with pourable sealant, see drawing 4
Glazing gasket external
Designation / Type / Item No. 200.06860.01
Material sealing material - EPDM
Corner design mitred and bonded
Glazing gasket internal
Designation / Type / Item No. 200.08004.01
Material sealing material - EPDM
Corner design mitred
Glazing bead
Designation / Type / Item No. M11454
Type of joint butt-jointed, lateral in between
Fixing method clamped
Tilt and turn hardware
Manufacturer GU-Baubeschläge GmbH
System designation Unijet 16mm
Type of opening tilt and turn
Opening directions DIN right inward opening
Hinges / Bearings 1 corner pivot / 1 tilt mechanism pivot
Number of locks at bottom 2, at top 1, on hinge side 2, on locking side 3
Locking distance, max. in mm 680

The description is based on information provided by the client and inspection of the test specimen at the ift (item designations /
numbers as well as material specifications were provided by the client unless stated "ift-checked“).
Test specimen representations are documented in the Annex "Representation of product/test specimen“. The design details
were examined solely on the basis of the characteristics / performance to be classified. The drawings are based on unchanged
documentation provided by the client unless stated otherwise. The photographs were taken by the ift Rosenheim unless stated
otherwise.
Evidence of Performance Page 4 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

1.2 Sampling
The below sampling data were provided to the ift:
Sampling by: ALUMIL S.A., Mr. Eyaggelos Moutafis
Date: July 2015
Verification: A sampling report has been provided to the ift.
Delivered on: 13.07.2015
ift-Pk-Number: 15-001456-PK03 / WE: 39669-001

2. Procedure
2.1 Basis*) referring to methods
Testing
Testing
EN 1026:2000-06
Windows and doors - Air permeability - Test method
EN 1027:2000-06
Windows and doors - Watertightness - Test method
EN 12046-1:2003-11
Operating forces - Test method - Part 1: Windows
EN 12211:2000-06
Windows and doors - Resistance to wind load - Test method

Classification / Evaluation
EN 12207:1999-11
Windows and doors - Air permeability - Classification
EN 12208:1999-11
Windows and doors - Watertightness - Classification
EN 12210:1999-11/AC:2002-08
Windows and doors - Resistance to wind load - Classification

*) and the equivalent national versions, e.g. DIN EN


Evidence of Performance Page 5 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

2.2 Brief description of procedure


Air permeability - EN 1026

Prior to testing, the operating forces are determined as per EN 12046-1 for the
release / locking operation of the hardware.

Air permeability is tested in accordance with EN 1026 and conducted in steps at neg-
ative pressure and positive pressure up to the maximum test pressure difference.
Leakages of the test set-up are made visible using artificially generated fog and
sealed using permanently resilient sealant. The test specimen is exposed to three
pressure pulses ∆pmax + 10 % or at least 500 Pa. This is followed by measurement
of air permeability for the respective pressure steps.

≥3
+ Pa

if required

0 Time (sec.)
≥1

- Pa
opening and closing

Illustration Test sequence for air permeability


Evidence of Performance Page 6 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Resistance to wind load - Deflection and alternating negative/positive pressures -


EN 12211

Resistance to wind load is tested in accordance with EN 12211 and conducted in


steps at negative pressure and positive pressure up to the test pressure p1. The test
specimen is exposed to three pressure pulses ∆p1 + 10 %. This is followed by deter-
mination of the frontal deflection of test specimen for each pressure step when
exposed to positive test pressure ∆p1 and negative test pressure ∆p1. Then the test
specimen is subjected to 50 cycles including negative and positive pressures of
± ∆p2 = ∆p1 - 50 %.

Positive pressure

30±10 s 50 Cycles
P1+10%
P1
7±3 s

P2

60±5 s

0
Time
Stepwise or continuous
increase in pressure,
max. 100 Pa/s
-P2
7±3 s
-P1
P1+10% 7±3 s
30±10 s

Negative pressure

Illustration Test sequence for resistance to wind load


Evidence of Performance Page 7 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Air permeability – Repeat test - EN 1026

Following resistance to wind load test for p1 (deflection) and p2 (alternating posi-
tive/negative pressure), air permeability must not exceed by more than 20% the upper
limit of the specified class as set out by EN 12207.

Watertightness - EN 1027

Watertightness is tested in accordance with EN 1027 up to the maximum test pres-


sure difference. The external face of the test specimen is subjected to constant spray-
ing of water by an upper row of nozzles at a flow rate of approx. 2 l/min per nozzle
while increments of positive test pressure are applied at regular intervals. For test
specimen exceeding 2.50 m in overall height, additional rows of nozzles are fixed at
vertical intervals at 1.5 m below the top nozzle line. The water flow rate of the addi-
tional nozzle rows is approx. 1 l/min per nozzle.

∆ P ( Pa )

750

600

500
450
400

300

200
150
100
50
0 Time (min)
5 10 15 20 25 30 35 40 45 50 55
Illustration Test sequence for watertightness
Evidence of Performance Page 8 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Resistance to wind load – Safety test - EN 1211

The wind resistance test (safety test) is conducted at negative pressure and positive
pressure in accordance with EN 12211 up to test pressure ∆p3 = p1 + 50 % .

7±3 s
Positive pressure

P3

7±3 s

7±3 s

0
Time

-P3

Negative pressure

Illustration Test sequence for safety test


Evidence of Performance Page 9 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

3. Detailed results
Evidence of Performance Page 10 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)
Evidence of Performance Page 11 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)
Evidence of Performance Page 12 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)
Evidence of Performance Page 13 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)
Evidence of Performance Page 14 of 14
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client: ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)
Annex 1: Representation of product/test specimen Page 1 of 4
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Drawing 1
Test specimen
Annex 1: Representation of product/test specimen Page 2 of 4
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Drawing 2
Horizontal section
Annex 1: Representation of product/test specimen Page 3 of 4
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Drawing 3
Vertical section
Annex 1: Representation of product/test specimen Page 4 of 4
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Drawing 4
Detail – Glazing rebate
Annex 2: Picture Page 1 of 3
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Fig. 1 Fig. 2
Test specimen on test rig External rebate seal, corner design
window closed

Fig. 3 Fig. 4
Middle gasket, corner design Internal rebate seal, corner design

Fig. 5 Fig. 6
Tilt mechanism pivot Tilt mechanism pivot, seen from rebate
Annex 2: Picture Page 2 of 3
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Fig. 7 Fig. 8
Corner pivot Corner pivot, seen from rebate

Fig. 9 Fig. 10
Details – Glazing bead and internal glazing Details – Rebate Drainage caps
gasket

Fig. 11
Details – External glazing gasket
Annex 2: Picture Page 3 of 3
Evidence of Performance
Air permeability, Watertightness, Resistance to wind load
Test Report 15-001456-PR06 (PB-A01-02-en-01) dated 23.07.2015
Client ALUMIL S.A., Industrial Area, 61100 Kilkis (Greece)

Pos. 1 ●

Fig. 12 Fig. 13
Position plan of interlocking device Position plan of locks

Fig. 14 Fig. 15
Locking situation Locking situation
frame 1 casement 1

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