Dr.ir.

Tutuko Prajogo, MSMfgE

FMS LAYOUT

16 February
7 2023 www.iuli.ac.id
DESIGNING AND CONSTRUCTING A FLEXIBLE 7
 Dr.ir. Tutuko Prajogo, MSMfgE

ROUTING FLEXIBILITY
Manual Routing
Change: Replace or
shift the configuration

Different Product
needs Different
Routing

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 8
 Dr.ir. Tutuko Prajogo, MSMfgE

HOW TO ACHIEVE FLEXIBILITY

Retract

Extend and Retract

Both Sides

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 9
 Dr.ir. Tutuko Prajogo, MSMfgE

EXTENDING MECHANISM
Fixed Roller on Extendable Frame
Rail System

Controllable Limited Belt-Length-Adjustment

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 10
 Dr.ir. Tutuko Prajogo, MSMfgE

TENSIONER DESIGN

Tensioning the conveyor belt

• Weight is attached to the tensioner roller
• Add tensioner travel distance

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 11
 Dr.ir. Tutuko Prajogo, MSMfgE

FLEXIBLE CONVEYOR SIDE VIEW-RETRACTED

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DESIGNING AND CONSTRUCTING A FLEXIBLE 12
 Dr.ir. Tutuko Prajogo, MSMfgE

FLEXIBLE CONVEYOR SIDE VIEW-EXTENDED

Modularity

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 13
 Dr.ir. Tutuko Prajogo, MSMfgE

CONFIGURATION MODULARITY

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 Dr.ir. Tutuko Prajogo, MSMfgE

CONFIGURATION MODULARITY

T-Shaped

Crossed

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DESIGNING AND CONSTRUCTING A FLEXIBLE 15
 Dr.ir. Tutuko Prajogo, MSMfgE

CONFIGURATION MODULARITY

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 16
 Dr.ir. Tutuko Prajogo, MSMfgE

CONTROLLER DESIGN
Hierarchy:
• Clear Task Distribution
• Easy Expansion

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 17
 Dr.ir. Tutuko Prajogo, MSMfgE

SHORTEST PATH METHOD

Work piece
Work piece
Station 3 In carrier (origin)

Station 4
Station 2 First Path
Station 5
(CW)
Second Path
(CCW)
Station 1
Destination
Other Station
Station

Requirement: Identification System 0 coordinate

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 18
 Dr.ir. Tutuko Prajogo, MSMfgE

SHORTEST PATH METHOD – Identification System

Work piece
Station 3 In carrier

Station 4
Station 2

Station 5

Station 1

Constraint: Can not

differentiate the carriers

16 February
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DESIGNING AND CONSTRUCTING A FLEXIBLE 19