ENGINE

EG013-03
Title:
M.I.L. ON" DTC P0440, P0441 OR P0446
Technical Service Models:

BULLETIN ’00 – ’03 Avalon, Camry & Solara,

September 29, 2003 ’01 – ’03 Sienna

TSB REVISION NOTICE:

S December 5, 2003: The Parts Information and Warranty Information tables have
been changed.
S October 16, 2003: The Parts Information table has been changed.
The previous versions of this TSB should be discarded.

Introduction Under certain driving conditions, some 2000–2003 model year Avalon, Camry (NAP only)
and Solara vehicles, and some 2001–2003 model year Sienna vehicles may exhibit a
M.I.L. “ON” with DTC(s) P0440, P0441 and/or P0446 stored due to an inoperative
Canister Closed Valve Vacuum Switching Valve (CCV VSV). The CCV assembly process
has been changed to correct this condition.

Applicable S 2000 – 2003 model year Avalon and Camry (NAP only) vehicles produced BEFORE
Vehicles the Production Change Effective VINs shown below.
S 2001 – 2003 model year Sienna vehicles.
S 2000 – 2003 model year Solara vehicles.

Production MODEL ENGINE PLANT PRODUCTION CHANGE EFFECTIVE VIN

Change
Information Avalon 6 Cylinder TMMK 4T1BF28B*3U314261
TMMK Line 1 4T1BE3#K*3U177289
4 Cylinder
TMMK Line 2 4T1BE3#K*3U697270
Camry
TMMK Line 1 4T1BF3#K*3U045051
6 Cylinder
TMMK Line 2 4T1BF3#K*3U551469

Warranty OP CODE DESCRIPTION TIME OFP T1 T2

Information
R & R Vacuum Switching Valve
0.2
178011 (1MZ–FE, 2AZ–FE) 90910–12### 95 83
R & R Vacuum Switching Valve (5S–FE) 0.4

Applicable Warranty*:
This repair is covered under the Toyota Federal Emissions Warranty. This warranty is
in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s
in-service date.
For California, Massachusetts, Maine and Vermont, the Toyota Federal Emissions
Warranty is in effect for 36 months or 50,000 miles, whichever occurs first, from the
vehicle’s in-service date.
* Warranty application is limited to correction of a problem based upon a customer’s specific complaint.

Toyota Supports ASE Certification Page 1 of 5

M.I.L. “ON” DTC P0440, P0441 OR P0446 – EG013-03 Revised September 29, 2003

Parts PREVIOUS CURRENT

MODEL PART NAME QTY
Information PART NUMBER PART NUMBER

2000 – 2003
Avalon
2000 – 2001 Valve Assembly,
90910–12199 Same 1
5S–FE Camry & Solara Vacuum SSwitching
g
2002 – 2003 2AZ–FE &
1MZ–FE Camry
2000 – 2001 1MZ–FE Camry
Valve Assembly,
& 90910–12206 Same 1
Vacuum Switching
2002 – 2003 1MZ–FE Solara
2001 – 2003 Valve Assembly,
90910–12209 Same 1
Sienna Vacuum Switching

Required SPECIAL SERVICE TOOLS (SSTs) PART NUMBER QUANTITY

SSTs
Toyota Diagnostic Tester Kit*
01001271 1

12 Megabyte Diagnostic Tester Program Card

with version 10.1a Software (or later)* 01002593-005 1

Hand Operated Vacuum Pump N/A 1

Digital Volt Ohm Meter (or Equivalent) 09082–00050 1
* Essential SSTs.

NOTE:
Additional Diagnostic Tester Kits, Program Cards or SSTs may be ordered by calling
SPX/OTC at 1-800-933-8335.

Page 2 of 5
M.I.L. “ON” DTC P0440, P0441 OR P0446 – EG013-03 Revised September 29, 2003

Inspection & Test VSV Operation Using Canister Control VSV Active Test on the Toyota
Repair Diagnostic Tester
Procedure
1. Test operation of the Canister Closed Valve VSV using the Toyota Diagnostic Tester
Active Test (see screen flow in Figure 1).

NOTE:
Canister Closed Valve (CCV) VSV is referred to as “CAN CTRL VSV” on the Toyota
Diagnostic Tester.

Figure 1: Testing Operation of Canister Closed Valve VSV using ACTIVE TEST

A B C
FUNCTION SELECT FOR
*APPLICATION SELECT* DIAGNOSTIC MENU
NORTH AMERICA
ENGINE
1: OBD/MOBD
2: ENHANCED OBD 1: DATA LIST
1: DIAGNOSIS 3: CARB OBD II 2: DTC INFO
2: CUSTOMIZE 4: BREAK–OUT BOX 3: ACTIVE TEST
3: ECU REPROGRAM 5: NVH 4: SNAPSHOT
6: AUTOPROBE 5: SYSTEM CHECK
7: 02 RPM CHECK 6: RESET MEMORY
8: SNAPSHOT REVIEW 7: MONITOR STATUS
9: SETUP 8: CHECK MODE
0: GAS ANALYSIS

D E F
SELECT DATA INJECTOR 0.0ms
SELECT DATA
IGN ADVANCE 5.0deg
INJ VOL ALL CALC LOAD 0%
A/F CONTROL MAF 0gm/s
FUEL PMP SP CTL USER DATA
ENGINE SPD 0rpm
A/C CUT SIG COOLANT TEMP 77.0_F
CAN CTRL VSV INTAKE AIR 87.8_F
TANK BYPASS VSV THROTTLE POS 16%
EVAP VSV (ALONE) CTP SW ON
FUEL PUMP/SPD VEHICLE SPD 0MPH
LINE PRESS UP 02S B1 S1 0.00V
PRESS [ENTER]
CAN CTRL VSV "OFF

G
INJECTOR 0.0ms
IGN ADVANCE 5.0deg
CALC LOAD 0%
MAF 0gm/s
ENGINE SPD 0rpm
COOLANT TEMP 77.0_F
INTAKE AIR 87.8_F
THROTTLE POS 16%
CTP SW ON
VEHICLE SPD 0MPH
02S B1 S1 0.00V
CAN CTRL VSV "ON

Page 3 of 5
M.I.L. “ON” DTC P0440, P0441 OR P0446 – EG013-03 Revised September 29, 2003

Inspection & 2. Locate Canister Closed Valve (CCV) VSV as shown in Figure 2 (or refer to the
Repair Technical Information System [TIS] and the SFI section of applicable Repair Manual).
Procedure
(Continued) Figure 2

Canister Closed Valve VSV

3. Using the Diagnostic Tester Active Test, switch the Canister Closed Valve VSV (CAN
CTRL VSV) to ON using the arrow keys.

4. Does the Canister Closed Valve VSV make a “click” noise when switched to ON?
YES " Go to “Test VSV for Vacuum Leaks” (page 5 of this TSB).
NO " Go to Step 5.

5. Is the wiring harness connector properly connected to the Canister Closed

Valve VSV?
YES " Go to Step 6.
NO " Fix the connector, then return to Step 3.

6. Disconnect the wiring harness connector for the Canister Closed Valve VSV.

7. Using a DVOM test at Pin 1 to a known good ground.

Is battery voltage (B+) present at Pin 1 of the Canister Closed Valve VSV connector
when the CAN CTRL VSV ACTIVE TEST is switched to ON?
YES " Go to Step 8.
NO " Perform diagnosis of power circuit.

8. Using a DVOM test at Pin 2 to a known good ground.

Is there continuity to ground at Pin 2 of the Canister Closed Valve VSV connector
when the CAN CTRL VSV ACTIVE TEST is switched to ON?
YES " Replace the Canister Closed Valve VSV.
NO " Perform diagnosis of ground circuit.

Page 4 of 5
M.I.L. “ON” DTC P0440, P0441 OR P0446 – EG013-03 Revised September 29, 2003

Inspection & Test VSV for Vacuum Leaks

Repair
Procedure 1. Locate the vacuum hose going from charcoal canister to the Canister Closed
(Continued) Valve VSV.
2. Remove vacuum hose from the Canister Closed Valve VSV and connect a hand–held
vacuum pump using a short length of vacuum hose.

3. Apply at least 10 mm Hg vacuum to the VSV (the vacuum should not hold).
Is a vacuum held?
YES " Replace the Canister Closed Valve VSV.
NO " Go to Step 4.

4. Using the Diagnostic Tester Active Test, switch the Canister Closed Valve VSV
(CAN CTRL VSV) to ON using the arrow keys. Apply at least 10 mm Hg vacuum to
the VSV.
Is a vacuum held for at least 1 minute?
YES " Go to Step 5.
NO " Replace the Canister Closed Valve VSV.

5. Disconnect the hand–held vacuum pump and reconnect the vacuum hose from the
canister to the Canister Closed Valve VSV.

6. Continue diagnosis of the EVAP system.

Reference TSB EG005–01, “EVAP System Operation Information.”

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