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FirePhysChem 3 (2023) 106–120

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FirePhysChem
journal homepage: http://www.keaipublishing.com/cn/journals/firephyschem/

Low rank coal for fuel production via microwave-assisted pyrolysis: A


review
Bambang Sardi a,∗, Irianto Uno b, Felix Pasila c, Ali Altway d, Mahfud Mahfud d
a
Departement of Environmental Engineering, Tadulako University, Palu 94118, Indonesia
b
Departement of Geological Engineering, Tadulako University, Palu 94118, Indonesia
c
Department of Electrical Engineering, Petra Christian University, Surabaya 60236, Indonesia
d
Departement of Chemical Engineering, Institut Teknologi Sepuluh Nopember, Surabaya 60111, Indonesia

a r t i c l e i n f o a b s t r a c t

Keywords: Not only its abundant resources, but also low rank coal (LRC) can be transformed into different valuable chemical
Liquid fuel products via syngas. This review focuses on technology of microwave-assisted pyrolysis (MAP) applied on LRC as
Low rank coal a promising technique of thermochemical conversion that can transform LRC into high quality syngas. A confined
Microwave technology
number of reviews has been selected and evaluated to observe current status and challenges of the technology,
Pyrolysis
including essential production factors, pretreatment of LRC, and heating characteristics of MAP. Experimental
Syngas
research on catalytic and non-catalytic of the technology focusing on the product distribution resulting from
conventional pyrolysis (CP) are also discussed. The best yields of char, tar, and syngas from CP at 900 °C were
2%, 41%, and 58%, respectively. Meanwhile, the best yields of char, oil and syngas from MAP at 620 °C were
32%, 15% and 53%, respectively. Finally, this review evaluates the advantages and challenges of the technology
and the milestones to be achieved in near future.

1. Introduction els and chemicals via an alternative to the bi-directional principle. The
method used to convert LRC into liquid fuel is direct coal liquefaction
The need for fuel oil, gas and coal is increasing from year to year. (DCL), which generally requires maximum temperature, pressure, and
This increase in demand is not matched by an increase in the avail- use of catalysts and solvents [5]. Coal can be converted into liquid hy-
ability of these fossil fuels [1]. Of the various fuels, given its abundant drocarbons through indirect coal liquefaction (ICL) through gasification
reserves, coal is still considered the main fuel in the future as it can be to syngas and the Fischer-Tropsch (FT) process [6–8]. Nevertheless, the
transformed into clean energy (i.e., syngas) that can be converted into primary barrier of this technological route, apart from concerns of envi-
various valuable products. At the end of 2021, the total proven coal re- ronmental, is still high energy intensive and capital investment normally
serves worldwide were 1161000 million tonnes. Global coal utilization needed for the economical and efficient conversion of coal to chemicals
in power plants shows dominance compared to other fuels as presented [4,9]. Detailed comparison between DCL and ICL is presented in Fig. 1.
in Table 1 [2]. Most of the coal quality around the world are classi- In conventional pyrolysis (CP) of coal, rapid heating rates are in-
fied as bituminous coal (i.e., accounting about 52% of total proven coal formed to assist reduce reactions of secondary, including condensation
reserves). However, low rank coal (LRC), which includes lignite and sub- and reactions of retrogressive [10]. CP of coal usually stands challenges
bituminous coals are also significant (i.e., accounting for 47% of total of process, including corrosive because of a compound of sulfur causing
proven coal reserves). LRC and high rank coal (HRC) are typically clas- reactor clog due to the accumulating of large tar [11,12]. Cracking cat-
sified based on their calorific value, volatile matter, and fixed carbon alysts often utilized to assisting convert this heavy tar into syngas and
as presented in Table 2 [3]. HRCs such as anthracites are indicated by hydrocarbons, but their low tolerance of sulfur, rapid deactivation, and
their high calorific value and fixed carbon, while LRC is characterized problem to reuse are still an issue [13]. These heavy hydrocarbons can
by its low calorific value, high volatile matters, and low fixed carbon. later be upgraded to transport fuels, including jet, diesel, and gasoline
To utilize LRC in industrial practice while maintaining environmen- fuels [9].
tal concerns, an increase in added value is required. One of the methods Microwave technology has been utilized recently as an energy re-
that can provide added values to LRC is coal to liquids (CTL) technol- source of non-conventional method for the pyrolysis of coal [14],
ogy [4]. CTL refers to the conversion of compact LRCs into dilute fu- biomass [5,15], or a mixture thereof [16]. In addition, microwave-


Corresponding author.
E-mail address: bambang.teknikkimia@gmail.com (B. Sardi).

https://doi.org/10.1016/j.fpc.2023.02.002
Received 1 November 2022; Received in revised form 27 January 2023; Accepted 10 February 2023
Available online 12 February 2023
2667-1344/© 2023 Xi’an Modern Chemistry Research Institute. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

Table 1
Consumption of fuel and total proven coal reserves end 2021 [2].

World consumption Exajoule Percentage Total world proved Million tonnes Percentage
reserves of coal

Oil 184.2 31.0 High-rank coal


Natural gas 145.4 24.4 Anthracite 11610.0 1.0
Coal 160.1 26.9 Bituminous 603720.0 52.0
Nuclear energy 25.3 4.3 Low-rank coal
Hydro-electricity 40.3 6.8 Sub-bituminous 348300.0 30.0
Renewable 39.9 6.7 Lignite 197370.0 17.0

Table 2
Classification of coals based on key physical properties [3].

carbon

x and y are
italic

In the figure, only the


first[4–9]
Fig. 1. Comparison between direct coal liquefaction (DCL) and indirect coal liquefaction (ICL) technologies letter
. is
capitalized, except for
assisted coal processing has the ability to assist crushing, cleaning, and
DCL,LPG CH,S,N,CO,CO2,H2,
ature, heating rate, etc. The conditions of operation may stand optimal
upgrading of coal; thereby, it can increase efficiency while reducing to increase yield of gas, oil, and charH2O.....
depending on the desired products
harmful emissions [17]. Comprehension of the interaction between ra- [20]. This technique is a prospective procedure for boosting low-grade
diation of electromagnetic and coal is an important foundation in the fuels as well as could offer a potential saving for converting solid fu-
development of technology of microwave coal [18]. This interacts rely els into valuable organic chemicals [21]. With the increasing search for
on many factors, including the amount of raw material, microwave fre- clean technology and high process efficiency, LRC pyrolysis tends to be
quency and power, temperature, and the shape and size of the particles, combined with other technologies to form a series of polygenerative
along with the density and porosity of the material [19]. processes.
Microwave-assisted pyrolysis (MAP) of LRC is a highly flexible pro- Although the development of coal pyrolysis has been existing since
cess due to the condition of operation, including residence time, temper- the early nineteenth century, studies of LRC pyrolysis under microwave

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B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

has not widely been available in literature especially in terms of de- tion was found to vary with temperature. High hydrogen production
tailed difference between CP and MAP with the presence and absence rate for LRC, resulting in lower heating value due to volatile compo-
of catalyst. Mo et al. [22] reviewed the fundamental aspects of CTL tech- nent loss. A large number of gaseous products and intermediates are
nology for CTL system planning and policymaking. The CTL system was produced during the pyrolysis process. The main components obtained
studied for integration into global energy and fuel utilization systems in the combustion process are gas products such as CO2 [75]. However,
[23]. The conversion rates for CTL were found to be between 1 and 2 valuable products like H2 , C1 , C2 , C3 , and C4 are produced during the py-
barrels per ton of coal. Zhang et al. [24] reviewed the in-situ catalytic up- rolysis process, which is consistent with the experimental results [107].
grading of coal pyrolysis volatile using metal-loaded HZSM-5 catalysts At 620 °C, the percentages of LRC gas products such as H2 , C1 , C2 , C3 ,
in a fluidized bed reactor. The results showed that pyrolysis effectively and C4 formed during pyrolysis analysis are 0.6%, 23.0%, 58.5%, and
formed light aromatic and clarified the catalytic mechanism of pyrolysis 3.7%, respectively [28].
volatile over metal/HZSM-5 catalysts. Sun et al. [26] conducted a retro- LRC processing technology through pyrolysis, mainly consist of DCL
spective study on several aspects of LRC, including the properties of LRC, and ICL processing. DCL requires the large use of catalysts and solvents,
chemical reactions, and product formation processes during a pyrolysis. high pressures and temperatures [29,30], while ICL includes gasification
Factors affecting pyrolysis such as heating rate, reaction temperature, to syngas (carbon monoxide and hydrogen) followed by the FT process
particle size, and minerals in coal were discussed. Reddy et al. [27] re- [6]. However, the primary barrier of this technology, apart from en-
viewed the three coking coals and non-coking Indian LRC through CP vironmental concerns, is energy intensive and high capital investment
and MAP, as well as the effect of coal type, heating mechanism, tar com- normally necessary for the economical and efficient conversion of coal
position, and heating rate. The tar yield of the MAP on coking coals was to chemicals [9]. In general, pyrolysis conditions can greatly affect the
similar (∼7 wt.%), while it was slightly lower than that of non-coking reactivity-structure relationship of the resulting charcoal [31], impact-
Indian LRC (∼11 wt.%). The char yields of MAP and CP were similar (78 ing the overall coal conversion process. Conventional coal pyrolysis usu-
± 1.5 wt.%). Tar from the MAP is rich in naphthalene and polyaromatic ally presents process challenges such as corrosion due to sulfur com-
derivatives with a selectivity of more than 45%, while tar from CP is pounds or blockage of the reactor line due to heavy accumulation [15].
rich in monoaromatic (> 30%). The higher heating value (HHV) of tar Cracking catalysts are often used to help decompose this heavy tar into
from CP is higher (35–36 MJ/kg), while the tar from MAP is (32–33 lighter hydrocarbons and gases, but their rapid deactivation, low sulfur
MJ/kg) which is associated with the presence of more monoaromatic tolerance, and difficulty to separate or recycle are still an issue [32,33].
in the letter. Sardi et al. [28] reviewed the LRC MAP using catalysts As previously mentioned, comprehension of the interaction between
and receptors. This was in accordance with the study of Mushtaq et al. radiation of electromagnetic and coal in microwave technology is an
[16] on coal MAP of using absorbers. Microwave absorbers was able to important foundation. For instance, the permittivity (or dielectric) of
indirectly heat carbon particles that were relatively transparent to mi- a material is complex entity (E = E′ + iE″) with real and natural com-
crowaves, affecting the quantity and quality of the product by acting as ponents. The real component (E′) is the ability of the material to store
a catalytic precursor. Microwave heating of elemental carbon through electrical energy, whereas the imaginary component (E″) is the loss of
microwave absorbers demonstrated efficient heating and adequate ex- electrical energy in the material. The ratio between these components,
posure to volatile particles in the gaseous phase. Thus, upgrading fuel described as tangent loss (tan 𝛿 = E″/E′), is the ability of the material
quality would be easily conducted using multiple microwave absorbers. to convert microwave electrical energy into heat energy. The basic dif-
Thus, this review mainly focuses on performance of the MAP as com- ference between conventional heating and microwave heating is shown
pared to CP (i.e., with and without a catalyst). However, reviews that in Fig. 3 [34,35]. Conventional heating occurs due to conduction and
focus on the various important factors of MAP related to LRC pretreat- convection, which causes molecular collisions. Meanwhile, microwave
ment and heating mechanisms are lacking. This review aims to describe heating occurs due to microwave radiation, which causes the rotation of
and compare between catalytic and non-catalytic microwave pyroly- the water dipole causing homogeneous and rapid heating (deep internal
sis. Products from this technology in terms of composition and yield heating), spectacular accelerations in reactions as a result of the heating
are further explored. Thus, it can become the basis for developing mi- rate (which frequently cannot be reproduced by conventional heating)
crowave technology in the future in converting LRC into various valu- and selective heating. Also, it produces high yields and lower quantities
able products, including syngas and chemicals. Graphical table of con- of side-products and purification of products is easier [34–36].
tents chart/research methods for use in different pyrolysis study systems Microwave technology has been used in various research of coal.
in shown in Fig. 2. However, very few have reported the mechanism of the increase in mi-
crowave rates. Zhang et al. [37] found that the microwave could re-
2. Low-rank coal processing technology through pyrolysis duce SO2 emission from methane over MoS2 catalyst. The researchers
compared the results with the conventional methods, including the for-
An important component in coal classification and pyrolysis is mation of hot spots in the catalyst. Hot spots generally occur during
volatile matter. The structure of LRC is complex, with functional groups microwave irradiation when the material absorbs more energy than re-
such as free hydroxyl, phenolic, carboxyl, carbonyl, and ether [70]. leasing the heat. Stiegman and colleagues pointed out the study by Hunt,
Gases produced by LRC combustion and pyrolysis include CO, CO2 , SO2 , et al. [38] that microwaves can increase the Boudouard reaction and
and N2 [37]. In addition, LRC produces a variety of other pollutants lower the corresponding activation energy between carbon and CO2 .
(char and syngas) containing functional groups such as free hydroxyl, Researchers proposed that CO2 may interact differently on the carbon
phenolic, carboxyl, carbonyl, and ether [77]. The mechanism of the re- surface where there is steady state concentration of electron hole pairs
action describes the oxygen consumers and the formation of gas and produced by the heating mechanism of the charge space over microwave
solid phase oxidation products [44]. The solid oxidation products are irradiation.
typically phenolic compounds extracted from coal tar. When heated,
LRCs with a higher oxygen content are expected to be more reactive 2.1. Conventional pyrolysis of low-rank coal
to oxygen gas and to produce a large amount of CO2 and CO [68]. The
rate of coal heating is determined by the rank of the coal with the lowest CP is devolatilization of coal occuring at low temperature (< 400 °C)
calorific value for LRC. Furthermore, the gas yields of hydrogen (H2 ), in the absence of oxygen [9,39–41]. Devolatilization produces a mixture
methane (C1 ), ethane (C2 ), and propane (C3 ), and n-butane (CH4 ) for of gases (syngas containing mainly CO and H2 ), tar, and char [40,42].
LRC were higher than for HRC [63]. For HRC, regardless of temperature, The composition of the pyrolysis liquid (called pyro-oil) usually depends
the ratio of CO formation to CO2 formation decreases rapidly [29] . LRC on coal composition, temperature, heating rate, and pressure [43]. For
oxidizes at high temperatures, and the behavior of CO and CO2 forma- instance, low temperature pyrolysis is generally associated with high

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B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

In the figure,
Except for LRC,
only the first
letter is
capitalized

Fig. 2. Graphical table of contents chart/research methods for use in different pyrolysis study systems.

Fig. 3. Fundamental difference between conventional and microwave heating [34,35].

tar formation, whereas pyrolysis with high and middle temperature are der: condensed aromatics >> cyclic hydrocarbons >> olefins >> alkanes
commonly related to the formation of char and coke. [47]. Aromatic heteroatoms (such as sulfur, nitrogen, and oxygen) are
During LRC pyrolysis, the chemical reaction is considered a sequence additionally a great deal more thermostable than aliphatic heteroatoms
of equivalent and consecutive free radical reactions [44]. Reaction pro- due to their conjugated form. It is additionally been documented that
duces fragments of radical as an end result of thermal decomposition of LRC fragmentation is progressing faster than HRC [48,49].
organic macromolecules, as properly as volatiles and residues (coke or
char) as a result of reactions between radical fragments [45]. The CP 2.2. Microwave-assisted pyrolysis of low-rank coal
reaction on the LRC is shown in Fig. 4(a), where primary devolatiliza-
tion is a rapid reaction, which includes a polymerization-condensation MAP is a promising technology that can be used to produce synthetic
reaction and a radical-combination formation reaction [25,46]. The re- oil for replacing traditional fossil fuels. This process is very flexible be-
actions that show up at some points of pyrolysis of hydrocarbons are in- cause the operating conditions (i.e., residence time, heating rate, and
duced through the structure’s thermal instability with the following or- temperature) can be optimized for the production of syngas, char, and

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B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

Fig. 4. The mechanistic model of pyrolysis. (a) Conventional pyrolysis. (b) Microwave assisted pyrolysis [25,46,50].
In the figure, the first letter
is capitalized, such as Volatile
oil depending to the desired products. The MAP process is very impor- ,Formation,Microwave.....
presence of a microwave can behave differently. Radical recombination
tant because it can convert solid fuels (including LRC) into a variety of under the microwave can result in a change in the condensation pathway
organic chemicals. The detailed characteristics of MAP on LRC are still and therefore the product is distributed, so that less carbon is trapped
few reported in literature. under the MAP. Also, a more uniform distribution of temperature results
In overall, heating in microwave presents multiple advantages over in a better process control and more desirable product [61]. Another
heating of CP, including non-contact, selective, and rapid heating of advantage of MAP is that large particle sized materials can directly be
matter [14]. The internal heating of microwave increases the heating treated as heat is transferred directly to the feedstock by microwave
rate of LRC particles over CP [19]. Microwaves allow for a fast transfer penetration, avoiding the cost for reducing the size of the materials [57].
of energy, with materials being heated from the inside out. The fast se-
lective cooling and heating rates provided by the MAP can increase the 3. Fuel production from LRC using microwave-assisted pyrolysis
gas yield and counteract secondary reactions, which are typical conse- method
quences for the formation of heavy and stable carbon or tar. MAP has
been used in various studies of LRC, including the effects of various ad- Pyrolysis is a mechanism of thermal degradation (commonly occur-
ditives, such as methane over coal pyrolysis [9,51]; sodium chloride to ring at 500–600 °C) in a non-oxygen condition that causes a production
increase the permittivity of coal and accelerate the drying rate of lig- of syngas (esp. at temperature of > 600 °C), liquid hydrocarbon or oil,
nite coal [52]; metal oxides as microwave receptors to help reduce heat and tar [39,62]. Typically, the two steps in a pyrolysis include as follows:
transfer restrictions during coal pyrolysis [14,53]; and improves coal (i) primary pyrolysis, devolatilization of the materials by thermal break-
drying, milling [54,55], and desulphurisation [56]. down; (ii) secondary pyrolysis, secondary breakdown reactions by re-
Coal shows significant differences in absorption capacity of MAP and leasing volatiles (homogeneous reactions) and residues containing car-
dielectric properties depending on factors, such as moisture content, bon (heterogeneous reactions) [63]. The primary pyrolysis involves the
mineral composition, rank of coal, radiation frequency of microwave, process of dehydrogenation, decarbonylation or decarboxylation, dehy-
and temperature [57,58]. The dielectric constant of coal (typically be- dration, while the secondary pyrolysis involves cracking (catalytic or
tween 4.7 and 5.3) affects the absorption capacity of microwave. For thermal) of heavy materials into syngas, oil and charcoal with the pres-
example, some inorganic mixtures (i.e., V2 O5 , CuO, Fe3 O4 ) and carbon ence of gasification medium (air, steam, oxygen, etc.).
can warm up rapidly and reach temperature of 700 °C within one minute Pyrolysis is very complex because many operational parameters have
[59,60]. to be considered, including the composition of the feedstock, heating
Microwave penetration into theSpace should
coal sample be heating
causes internal rate, temperature, and residence time of the steam (if used as the gasi-
added
that consequently increases the heating between
rate of of the MAP.
the LRC during fication medium) in the reactor [62]. To optimize product quality and
andmatter
The rapid exit velocity of the volatile 700from the LRC particles quantity, critical variables must be considered in the process including:
reduces the secondary reaction of the volatile matter, increasing the oil (i) particle size; (ii) minerals in coal; (iii) atmosphere; (iv) solvent; (v)
product [19]. The MAP reaction on the LRC is shown in Fig. 4(b), where type, size, and concentration of receptor; (vi) type of catalyst; (vii) type
the presence of chemical radicals in particular hydrogen (H∗ ) in the of reactor; (viii) microwave power; (ix) temperature; (x) heating rate;

110
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

Replace"
Replace"Basic Structure" with
Properties" with "structure"
"basic
properties"

Replace"
Fig. 5. Characterization of char based LRCs for different applications [70,71]. Structural" with
"structural"
(xi) residence time ; (xii) type and flow rate of the gasification medium. combustion [70,71]. Fig. 5 shows characterization of char based LRCs
Among these, temperature plays an important role in the whole pyrol- for different applications.
ysis process. Also, a primary advantage of microwave is the ability to
produce hydrocarbons that can be used as liquid and gaseous fuels for 3.1.1. Aromatic stacking structure of chars
diverse chemical production. The product resulting from the pyrolysis Microcrystalline carbon in the char and coal was approximate by
of LRC is not only derived from the volatile matter composition, but determining the aromatic mean amount array structures (Nav ), which
also from the Boudouard reaction and the decrease in activation energy can be calculated using Eq. (2) introduced by Takagi et al. [72] as below:
between carbon and carbon dioxide [38]. Other advantages of MAP in-
clude energy efficiency, prospects for selective heating, relatively low 𝐿c
capital cost and bulk effect (i.e., MAP can generate volumetric heating) 𝑁av = (2)
𝑑002
[64].
wherein Lc is the size of average crystal or the stacked height of the
3.1. Pyrolysis of microwave for the carbonaceous product formation layer of carbon. The determination of Lc uses Scherrer equation that is
calculated at the maximum half-peak width [002], where d002 is the
Pyrolysis is a stage of all coal conversion processes, including com- distance among the scores of carbon calculated using Bragg’s equation.
bustion, liquefaction, gasification, carbonization, and others, at temper- Law of Bragg’s is utilized to explain patterns of interference of X-rays
atures above 400 °C [65,66]. Pyrolysis converts coal into syngas and tar disseminated through crystals as described by Eq. (3) below:
along with hydrogen-deficient char or coke with minimal energy use.
𝑛𝜆 = 2𝑑hkl sin𝜃 (3)
Conditions of pyrolysis significantly affect product quality and subse-
quent use [16,67,68]. The main roles that determine the product qual- wherein n is a whole number; 𝜆 is the X-ray wavelength of the occur-
ity of each type of pyrolysis are reaction temperature, residence time, rence; and dhkl is the inter of planar distance. When the temperature of
and steam heating rate. Increasing temperature causes slow pyrolysis at pyrolysis rises, the charcoal will be devolatilized and the interaction of
high temperature to produce more syngas and less char, but vice versa molecules occures through the reactions of decarboxylation and dehy-
with fast pyrolysis low temperatures. This is caused by the production of dration. The presence of carbon in graphite of char and coal can be in-
hydrogen (syngas) which is more dominant at high temperatures, while dicated by the responding peaks [73]. Due to its heating characteristics,
at low temperatures it is dominated by methane and a slight portion of at low temperatures, microwave can optimize the complete removal of
hydrogen. polar functional groups of hydrocarbon and increase the degree of cross-
However, charcoal is a carbon-containing residue consisting mainly linking and ring condensation of the hydrocarbon [47]. Thus, MAP at
of the natural organic compounds that have not been converted. Con- low temperatures may produce high-grade coke.
ditions of pyrolysis can directly impact the relationship of structure- The higher the fixed carbon value in char, the higher the calorific
reactivity of the charcoal [31,69]. The product yield (Y) is calculated value contained in the carbon. The devolatilized of carbon through CP
using the Eq. (1): requires high temperatures at 550-1600 °C [28,70,74]. In terms of the
aromatic stacking structure, the char characteristics of CP at 400-1600
wt. of char
𝑌char = 100 × (1) °C are presented in Table 3 [70,76,83]. The high content of fixed carbon
initial wt. of coal
in char causes the high dielectric properties (absorption and heating) of
Char characterization can be viewed from several aspects, namely MAP [50,77,78]. The char characteristics of MAP at 550-900 °C from
aromatic stacking structure of chars, properties of char surface, mor- the buildup of aromatic structures are presented in Table 4 [28,50,77].
phology of surface, functionality of char surface, and reactivity of chars Raising the CP temperature above 600 °C will increase the amount of

111
B. Sardi, I. Uno, F. Pasila et al.
Table 3
Carbonaceous residue product characterization by conventional pyrolysis.

Temp.(°C) Chars aromatic stacking structure (XRD) Surface properties of chars Surface morphology (SEM-EDS) Surface of char functionality (FTIR) Combustion of char reactivity Main authors
(BET-BJH) (TGA)

400-550 Shows low LRC aromatic ring condensate Demonstrates a loose regulatory Demonstrates high reso-lution Shows that the elephant’s chain in the Showed that the shape of the Wu et al. [70]
levels and low carbon system lamella model of the LRC morphology of the LRC surface molecular structure of LRC was ethyl-ene aromatic carbon atom were
level orientation. Meanwhile, space macro-mole-cular structure based which includes pores and cracks and methane, including oxygen, primary naphthalene, aromatic
structure of the LRC molecule was a block on atomic force microscopy of various sizes. especially –O– and –C=O. rings of heteroatoms, and
consisting of seven. (ATM). benzene rings.
400-750 Carbonation at high temperature The revealed BET surface area Shows coal from a raw Showed that the aliphatic structure and The higher reactivity of the low Meng et al. [76]
increases the stability of the polyaromatic analysis for char at high appearance of particles having a oxygen-containing functional bands temperature char was associated
elements of the carbon structure as a temperature has a much higher rough surface. decreased with increasing pyrolysis with a higher concen-tration of
result of the break-down of aromatic CH surface area. temperature. active sites.
elements and C−O types.
570-650 Most char crystal peaks of The presence of graphite causes The surface of char Ash content of CP + 1.0%AC + 24.6% The reaction peak observed for Sardi et al. [28]
112

CP + 1%AC + 24.6%Fe2 (SO4 )3 and the structures chart to dis-play a CP + AC + Fe2 (SO4 )3 and Fe2 (SO4 )3 and the char of
CP + 1%HZSM-5 + 24.6% Fe2 (SO4 )3 were slightly lower carbon peak at 2Ɵ CP + HZSM-5 + Fe2 (SO4 )3 was CP + HZSM-5 + 24.6%Fe2 (SO4 )3 CP + 1%AC + 24.6%Fe2 (SO4 )3
SiO2 and Ca4 (Al8 Si8 O32 ). between 20 and 30°. looser. increased because ash content was similar to the char of
(%) = 100% – [fixed carbon CP + 1%HZSM-
(%) + moisture (%) + volatile matter 5 + 24.6%Fe2 (SO4 )3 .
(%)].
850-1600 The mineral phase was at the diffraction The char of a coal decreases with A reasonable degree of internal Shows the structure of coal char: aliphatic The evolut-ion of aromatic and Liu et al. [74]
peak of SiO2 at lower temperatures and tempe-rature and undergoes a structure uni-formity increases CH stretching region (3000-2700 cm−1 ), aliphatic skeletons in-dicates
the peak of SiC at higher temperatures. structural ordering process. with increasing char forming oxygen-containing functional group more ordered char structure after
temperature and results in a region (1800-1000 cm−1 ) and aromatic heat treatment.
characteristic di-electric CH stretching region (900-700 cm−1 ).
behavior.
850-1600 The unit of diffraction intensity from the Shows that most of the carbon in Demonstrates a carbon lattice Shows the physicochemical composition The results show that the char at Xu et al. [83]
main peak of graphite experiences an chars was amorphous at low crystal presenting a high degree was an ideal graphite lattice (1580 cm−1 ), lower temperatures exper-ienced
increase in temperature from coal char temperatures. of turbostratic regulation at irregular graphite (1350 and 1620 cm−1 ), a slight dec-rease.
where there was a conversion of the lower temperatures. and amorphous carbon (1530 cm−1 ).
structure of amorphous carbon.

FirePhysChem 3 (2023) 106–120


B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

aromatic carbon in the char due to condensation reaction [28,76]. With


increasing MAP temperature, the crystal peak of char microwave contin-

Abdel-sayed et al. [50]

Abdel-sayed et al. [75]


ues to increase [28,75]. At a temperature above 550 °C, the microcrys-
talline carbon is found in the resulting char similar to that of the raw coal

Sardi et al. [28]

Zhou et al. [77]

Zhou et al. [78]


[70,76]. However, this microcrystalline carbon increase in the pyrolysis
Main authors

temperature for the char produced above 550 °C. This shows that most
of the volatiles at temperatures above 550 °C cause more cross-reactions
between coal molecules. Microwave char shows higher microcrystalline
at high temperatures ( > 550 °C), compared to the raw coal [50,75].
structure and increase its thermal
increase cross-linking in the char

The absorption peak of the FTIR


Shows that microwave heat can

ordered poly-crystalline carbon

The reaction peak observed for

Shows the volatile content was


Combustion of char reactivity

the char of MP + 1%AC was

strain on the C–H vibration.


properties was the aromatic
in the graphite layer as the

3.1.2. Surface properties of chars


Raman spectrum of highly

The properties of char are generally characterized using different


similar to the char of techniques. For example, area of surface can be measured using the
material mentions.

increasing rapidly.
MP + 1%HZSM-5. Brunauer, Emmett, and Teller (BET) model into N2 isotherm data [79].
Micro pore area and volume can be quantified utilizing t-plot analysis
stability.

[80]. Pore size distribution can be measured with the Barrett, Joyner,
(TGA)

and Halenda (BJH) model of desorption isotherm. Meanwhile, the vol-


ume of char pore and the surface area increase with increased temper-
ature of pyrolysis. Zhou et al. [52] used microwaves to dry coal and
Indicates that the addition of CH3

Showing the absorption peak was


acts as an aid to ordering char or
aliphatic C-H (3000-2700 cm−1 ).

hydro-gen bonds –NH, –OH, and


showed that microwaves can interact with coal moisture. In a short time,
oxygen (1800-1000 cm−1 ); and

The increase in fixed carbon in


aromatic C-H (900-700 cm−1 );

Shows peak characteristics of


Surface of char functionality

it heats up to hot steam, which develops different pressures on the coal


improves the proper-ties of

HZSM-5 was caused by the

char supply from MAP and


MP + 1%AC and MP + 1%

the stretching vibration of


covering four main areas:
Shows the FTIR spectrum

heterogeneous gas phase

pore network and changes its surface properties.


without FeS2 catalyst.

Surface properties of char at the pyrolysis temperature can be char-


acterized by the accumulated volume of char pore, specific surface area
(SSA), and average pore size [81]. The surface area of char produced un-
der catalyst treatment is much smaller than that of without the catalyst
graphite.

reaction.

phenol.
(FTIR)

because the macroporous proportion of char produced under catalyst


treatment is very high. Using catalyst, the SSA of char is very small,
but the average pore diameter is very large as compared with the pore
and the nonuniform particle area.
Showed that char pre-pared by a

Shows that mass heating in MAP


seemed to disap-pear with much
limited distribution of the mean

morphology of the char product

structure of char produced without catalyst. Under MAP, the addition


Surface morphology (SEM-EDS)

with char had a regular heating


microwave has a surface with a

larger hole’s later irradiation of


speck size of all temperatures.

aggregate particles with low

of a catalyst is conducive to the formation of a more developed pore


Displays the irregular micro
The structure of char space

structure and an increase in the surface area of the char. At the same
Shows a large cluster of

time, the addition of catalyst is more conducive to the production of


and heating voltage.
porosity for char.

larger pores in the char. Loop hysteresis is caused by the concentration


the microwave.

of capillary N2 adsorbed in the meso and macropore char structures.


With increasing temperature, the hysteresis loop will become wider as
there is an increase in mesoporous formation because water vapor and
volatile coal are sequentially removed with increasing temperature [52].
Although the cost of H-coal is currently unattractive, two develop-
microwave had an improved area

ments promise cost reductions. First, a new catalyst with a bimodal pore
Shows a free char structure with
Shows a layer of char about 1 m

much larger punctures and part


graphite was infor-med by the
surface zone and pore volume

look of the peaks of reaction.


The presence of the expected

size distribution was developed to increase the yield of the distillate liq-
Microwave char has a better

The char produced from the

of surface and pore volume.


Carbonaceous residue product characterization by microwave-assisted pyrolysis.

Surface properties of chars

of the structure collapses.

uid, particularly with LRC. Second, the use of hydrogen could be reduced
than conventional char.

by using a two reactors in series [47]. In the case of catalysts, critical


factors need to be considered in order to increase the performance and
lifetime of the catalyst. These are composition, pore structure, surface
(BET-BJH)

properties, promoter and type of support. The pore structure of the cat-
alyst determines how easily the reactants can reach the interior surface
thick.

of the catalyst. In general, the hydroprocessor catalyst is carried out by


the impregnation method, and the pore structure of the catalyst is deter-
reflections (002) and (100) were observed

mined essentially by its support. The first LRC liquefaction catalyst was
Shows the diffraction pattern of char and
carbon with the properties of amorphous

The XRD spectrum shows that two broad

char yield from MAP was better than the


carbon LRC decreas-ing according to the
Chars aromatic stacking structure (XRD)

composition of coal and the only sharp


lattice peak was the SiO2 crystal stage.

Shows the diffracttion pattern that the

prepared to hydrate the petroleum distillate. However, it is not effective


SiO2 was still in the form of charcoal
Shows the aromatic ring structure of

coal, but does not show the carbon

for liquid coal with large molecular weight because the pores are gener-
carbon peaks corres-ponding to

ally thin and easily clogged. Catalyst activity will be increased with the
presence of large pores.
pyrolysis temperature.

3.1.3. Surface morphology of chars


at 2Ɵ (40°- 50°)

catalyzed MAP.

Determination of surface morphology can be done through scanning


electron microscope (SEM) and energy dispersive spectroscopy (EDS)
analysis [75]. The effect of the heating can influence the surface mor-
phase.

phology of char [82]. The results of the surface morphology analysis for
raw coal, conventional char and microwave char have differences. The
Temp. (°C)

surface morphology of the coal is smooth, compact with a number of


550-900

550-900

570-650
Table 4

mineral grains found on the surface. In CP of char, there was no signif-


800

900

icant difference in morphology at a temperature variant of 500-900 °C.


Conventional char exhibits large elemental composites similar to LRC

113
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

with less porosity. Similar characteristics were also found under N2 at- decrease in char reactivity and a greater temperature is required for
mosphere treatment [83]. carbon combustion [69,91].
The char morphology is determined by the inorganic elements of the
composition of ash oxide and organic polar groups. The analysis results 3.2. Pyrolysis of microwave for the gaseous product formation
of the oxide ash composition are SiO2 , Al2 O3 , CaO, MgO, SO2 , Fe2 O3 ,
and K2 O. Under microwave irradiation, inorganic elements have mo- Coal pyrolysis using microwave has been studied since decades. Da
ments of good dipole and can efficiently interact as fields of microwave Costa Labanca [92] produced syngas containing H2 , CO2 , and C2 H2 as
electrifying. Meanwhile, the polar-group attendance of natural includ- the main hydrocarbon. Pyrolysis typically occurs in three stages: (i) par-
ing carboxyl, carbonyl, and hydroxyl are heated selectively with a dipole tial carbonization to produce tar; (ii) rapid gasification to produce syn-
loss mechanism [73,84]. Most of the char morphology produced by the gas; (iii) slow degassing to produce residual charcoal [92–94]. As over-
microwave resembles with the morphology of fly ash with microspheres all, formation of CO is generally associated with the presence of various
of aluminum silica [85]. group functions, including ketone, ether, and heterocyclic, whereas CO2
can be created by groups of carboxylate and aliphatic and aromatic car-
3.1.4. Char surface functionality boxyl [32]. Similarly, in another study [95], higher amounts of CO and
The char surface is essentially a manifestation of the resulting char less amounts of CO2 was observed as compared to the conventional heat-
reactivity. Char reactivity is a degree of interaction between coal and ing under the same experimental conditions when biomass was treated
microwave which is influenced by the density, dipole moment, and sur- under microwave condition. This could occur because carbon dioxide,
face type. The MAP is completed by two-pole polarizers with permittiv- which is a product of pyrolysis, can react simultaneously in the presence
ity units. When a material is microwaved, the dipoles of polar molecules of carbon by the opposite Boudouard reaction (CO2 + C = 2CO) [38].
tend to align with the oscillating electromagnetic field. Consequently, Therefore, syngas with lower CO2 concentrations is one of the main
molecular reorientation will occur, causing friction and consequent heat products of the MAP. Meanwhile, the H2 /CO ratio under microwave
loss [86], showing that the LRC matrix presents low permittivity. As condition is almost constant and does not depend on bulk temperature,
comparison, polar molecules, including water vapor and pyrite, have a whereas it increases in the CP.
higher permittivity and can be easily heated by microwave [87]. Likewise, the ratio of H2 /CH4 produced by MAP is higher than that
The combination of functional group dipoles with microwave electric of the CP, possibly due to decomposition of methane into hydrogen and
fields generates heat selectively and releases gases, volatiles, and tars. light hydrocarbons or the preferred dehydrogenation reaction under the
Functional groups in LRC can play a critical role during the MAP. The mechanism of microwave heating [96]. Under microwave condition, as
functional groups as well as the density on the surface of the charcoal compared to the CP, hydrogen formation increases while methane for-
are generally dependent on temperature [76,88,89]. The targets of mi- mation decreases slightly. Also, a lower ratio of aromatic-to-almatic was
crowave reactions at low temperatures are condensation and decarboxy- observed, indicating a higher ratio of aromatic-to-aliphatic especially at
lation reactions. When the condensation reaction leads to cross-linking, high temperatures ( > 900 °C). Thus, coal treated under MAP produces
the decarboxylation reaction releases CO2 from the carboxylate group. more syngas with less tar as compared to the conventional process (non
Selective heating of functional-groups on the char surface, density, and microwave) [50].
distribution of these groups offered by microwaves differs from that of
CP. Thus, at low temperatures, microwaves can produce high-grade coke 3.3. Pyrolysis of microwave for the liquid product formation
as compared to CP [75].
Coal can be converted into liquid fuel (with low fraction of syngas)
3.1.5. Char combustion reactivity through pyrolysis [97]. However, the pyrolysis process generally de-
Microwave selective heating can increase cross-linking in the carbon mands high pressure, temperatures, and extensive use of catalysts and
structure of char, increase its thermal stability and decrease its com- solvents [29,98]. Coal can also be converted into syngas through gasi-
bustion reactivity [75]. The reactivity of char typically decreases with fication followed by the FT synthesis process that converts syngas into
increased temperature [33]. An increase in temperature will lower the liquid fuel [6,8]. However, the main drawback on this route is the en-
content of volatile matter and increase the cross-linking in the structure ergy and capital intensive [4,9]. Although direct coal pyrolysis is slightly
of charcoal, thereby increasing the aromaticity and density of the micro exothermic, the overall efficiency of the process decreases because hy-
crystalites. Under the microwave, the cross-linking will increase electri- drogen must be produced following the reaction below Eq. (5).
cal conductivity of the char, resulting in an efficient conversion from
electrical energy into heat. CH0.8 S0.2 O0.1 N0.01 +xH2 →CH2 +CO2 , H2 S, NH3 , H2 O (5)
Reactivity index (R) represents the amount of carbon in coal poten-
tially converted into a char. A typical value of this from 0 to 50% [76]; Some of the liquid products in the LRC processing technology
it can be described using Eq. (4) below: through pyrolysis are tar, liquor, and light oils [99,100]. Where the coal
tar product must be refined by fractional distillation to obtain a commer-
0.5
𝑅= (4) cial product. Five fractions of tar processing based on boiling-point ele-
𝑡0.5
vation are light-oil, naphthalene-oil, creosote, anthracene-oil and pitch
with 𝑡0.5 is the period taken for achieving a conversion of fixed char- [99,100]. However, the main problem with pyrolysis with conventional
coal 50% by weight. A microwave effects in the preparation of fast coke heating is that the liquid product is dominated by tar which cannot be
from coal was reported in Ref. [90], with the burning responsiveness of used directly. So we need an alternative process, namely MAP with the
refined coke decreased sharply for irradiation period of the microwave. presence of catalyst or without catalyst. Various studies have been con-
Under microwave treatment, a lower weight loss of raw coals has ducted regarding the advantages and challenges of MAP in coal.
been observed as compared to conventional char preparation. This Improving the efficiency of MAP can be done by adding a catalyst
weight loss, which usually occurs at temperatures of more than 400 °C or a receptor. Reports related to studies of MAP on LRC with the help
due to the presence of various carbons at variable combustion rates, can of catalysts or receptors are quite numerous. Zhou et al. [77] conducted
affect combustion reactivity of char. For raw coal, the maximum rate of a study on product optimization from LRC through MAP with the addi-
weight loss (i.e., measured by maximum differential thermal gravimetric tion of FeS2 catalyst. The results show that the FeS2 catalyst could lead
(DTGmax)) was observed at 400 °C due to devolatilization and volatile to an increase of final temperature and temperature rate, changing the
combustion. DTGmax decreases and shifts to a higher combustion tem- product distribution. With the addition of 12.0% FeS2, the liquid prod-
perature with increasing temperature of char preparation, indicating a uct of MAP was 27.2%, increasing by 6.4% when compared to without

114
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

Table 5
Microwave-assisted pyrolysis of LRC.

LRC (e.g., moisture content) and Experimental parameters Type of Max. temp. Char yield Liquid (oil/tar) Gas yield Main authors
pretreatment procedure (e.g., use catalyst (°C) (wt.%) yield (wt.%) (wt.%)
of catalysts/additives/microwave
receptor)

Indonesian lignite, size (63-125 LRC (5 g), N2 rate (400 Fe3 O4 890 31.5 15.0 53.5 Wang et al. [11]
μm), and dried at 105 °C for 4 h. mL/min), power (380-700
W), Fe3 O4 /LRC ratio (2:5),
and time (10 min).
Shaanxi lignite, moisture LRC (50 g), FeS2 (0-12%), FeS2 800 62.7 32.2 4.1 Zhou et al. [77]
<0.05%, and size of 76-150 μm. and reaction (0.4 L/min, 800
W, 40 min).
Indian LRC, size (350-500 μm) LRC/Fe ratio (10:5 and Fe 450 71.0 14.0 15.0 Reddy et al. [81]
and dried at 105 °C for 12 h. 20:10), N2 rate (1 L/min),
and reaction (10 min, 800°C).
Sarawak lignite, size (300 μm), Heating (450W), N2 rate (4 CAC 326 61.9 18.6 19.4 Mushtaq et al. [102]
moisture (11.5%), dried at 105 °C L/min), Layer CAC (1-3), and
for 24 h. 35% CAC.
Shanxi lignite (50 g), size <75 Microwave (1600 W) and Fe 850 62.5 9.8 26.5 Wang et al. [103]
μm and dried at 378 K for 12 h. frequency 2450 ± 50 MHz.

the addition of the catalyst. The addition of FeS2 catalyst caused the of the oil produced [97]. The addition of catalyst + receptor to MAP
tar to become lighter, so that the mass fraction of light oil increased has an impact on increasing yield and quality of liquid and gas prod-
significantly. ucts and decreasing char [27]. The use of catalyst + receptor in various
pyrolysis methods focuses on product characteristics. It is still limited:
4. Comparative between pyrolysis of microwave and pyrolysis of (1) to overcome the problem of increasing heavy tar; (2) to further in-
conventional vestigate the direct conversion of LRC to liquid fuel and gas with high
efficiency.
The physical properties, chemical composition and structures of LRC One more benefit of using catalyst and receptor simultaneously can
can affect the yield of pyrolysis under microwave treatment. The yields change the behavior and quality of the pyrolysis product. Catalysts
of syngas, liquid and char resulted from catalytic MAP is presented in can transform larger polycyclic aromatic compounds into lighter tars
Table 5 [11,76,80,101,102]. The presence of a catalyst is closely related [91]. Metal as a catalyst can effectively increase the distribution of gas
to the microwave pyrolysis temperature, which affects the quality and (H2 + CO) and reduce the asphaltene content in tar [104]. Tar, char, and
quantity of the product. Where metal catalysts (Ca, K, Fe, FeS2 , and gas yields are generally influenced by coal type. The resulting tar con-
Fe3 O4 ) and pyrolysis temperature (700-900 °C) produce gas products tains mainly aromatic compounds and the gas contains mostly methane,
that are greater than liquid products. Meanwhile, activated carbon cat- carbon monoxide and hydrogen. Significant increases in tar and gas
alyst and pyrolysis temperature (< 550 °C) produced gas products as were found when using coal with high ash content. Iqbal et al. [6] con-
large as liquid products. ducted a study of MP + catalyst + receptor and the results were able
Heating characteristics, reactor configurations and the addition of to reduce the concentration of CO2 from the gas and increase the cata-
carbon-based materials of LRC samples to act as receptors can also affect lyst activity and selectivity of C2 + hydrocarbons. The results shown in
product yields [105,108]. The product yield of the CP varies in terms of Fig. 6 show that CP produces char, tar, oil, and gas products at pyrolysis
temperature, reactor type, carrier gas, and particle size. Table 6 presents temperatures of 550-900 °C with yields of 2%-81%, 0%-41%, 0%-6%,
the CP description of LRC carried out at variable temperatures (550–900 and 6%-58%, respectively. Meanwhile, MAP at a temperature of 326-
°C). As shown, the non-microwave pyrolysis generally produces syngas 900°C produces char, tar, oil, and gas products with yields of 32%-79%,
with lower hydrogen content as compared to the microwave technique 0%-20%, 0%-45%, and 4%-53%, respectively.
as shown in Tables 5 and 6. The main factors determining the distri- The liquid product phase is a mixture of water and an organic com-
bution of pyrolysis products are differences in temperature and pyroly- pound called oil [38]. Based on Fig. 6, some authors have defined liq-
sis type. This figure describes the many products produced by various uids as products of tar and oil [97], while others have calculated these
methods of pyrolysis as stated in Tables 3–6. as two distinct products [99]. The highest temperature at CP favors the
production of gases and a lower amount of liquid [9]. Correspondingly,
5. Discussion the experimental results of CP directed under the same conditions in the
presence of a catalyst and a receptor have also been added to Fig. 7 for
Evaluation of the quality and quantity of CP and MAP products which comparison purposes. The results show that under the same conditions
include liquid (aqueous and oil), gas, and char products are possible to (i.e., temperature and input power) oil yield is slightly increased in the
discuss. However, differences such as LRC quality, reactor type and py- presence of a catalyst and receptor. This is probably due to thermal
rolysis reaction conditions, and yield and product composition reported cracking of covalent bonds in the LRC and is mainly determined by
in the literature vary between studies. It is known that MAP can be per- temperature. However, volatile reactions involve several steps and can
formed with or without a catalyst + receptor. However, there are still be affected by many factors, especially in the gas phase temperature,
weaknesses associated with the MAP + catalyst + receptor of the LRC which is generally higher than that of the LRC [87]. Generally, with-
compared to the number of CP studies. Fig. 6 shows the variations in tar, out effective organic cracking at temperatures higher than 400 °C, the
oil, char, and gas products produced by conventional and microwave desired product yields (especially for liquids) cannot be achieved. How-
pyrolysis with various treatments such as the presence of a catalyst, the ever, a higher temperature cans not only increase in the depolymeriza-
absence of a catalyst, and the addition of a receptor, while Fig. 7 further tion of LRC macro-molecules, but also volatile secondary reactions. Due
compares the yields and main principle of heating MAP + catalyst + re- to competitive primary and secondary reactions at temperature, there
ceptor and CP + catalyst + receptor. In almost all experiments with is a maximum yield of liquid product at a certain temperature (usually
similar operating conditions, the presence of a catalyst + receptor had 450-650 °C) which is consistent with the results of most experiments
an impact on decreasing liquid and gas yields but improving the quality [18].

115
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

Table 6
Non-catalytic microwave-assisted pyrolysis of LRC.

LRC (e.g., moisture content) and Experimental parameters Micro-wave Max. Char yield Liquid yield Gas yield Main authors
pretreatment procedure receptor temp.(°C) (wt.%) (wt.%) (wt.%)

Shaanxi LRC. Pre-treatment: size LRC <5 mm (50 g) was placed in Char 800 71.8 12.4 15.8 Song et al. [104]
5 mm dan moisture content a 100 mL (Φ50 mm) reactor. The
1.20%. reactor was filled with LRC in an
oven and simulated microwave
440-800 W for 30 min.
Pittsburgh-8 and Black Thunder The oven (2.45 GHz) and CH4 780 60.0 13.0 27.0 Singh et al. [9]
LRCS (30 g). magnetron (6 kW) was used with
WR340 waveguides.
Mississippi LRC and size Reactor operated at 1.0 kW Char 980 39.0 18.0 43.0 Abdel-sayed et al. [75]
(300-600 𝜇m). power, temperature 980±25 °C,
and ID 1.0 inch.
Mississippi LRC and size Reactor operated at 500 W Char 900 40.5 2.0 57.5 Abdel-sayed et al. [50]
(300-600 𝜇m). power, temperature 980±25 °C,
and ID 1.0 inch.
Kentucky Sub-bituminous and Microwave (2.54 GHz , 650 W) at Char 760 69.0 14.0 17.0 Gasner et al. [39]
sizes (6-12 mm). 27 °C, 0 °C, and -18 °C.
Shaanxi LRC, size (200 𝜇m), and The LRC was dry in vacuum oven Graphite 900 73.7 20.5 5.8 Zhou et al. [78]
dried at 105 °C for 5 h. at 60 °C (24 h).
Indian LRC (10 mg), size (0.7-1.5 Power (800 W) and reaction (900 Char 900 77.1 7.6 15.3 Reddy et al. [27]
mm) and dried at 105 °C for 5 h. °C, 10 °C/min).
Huayin lignite and particle size < 99.7% N2 , power (800 W), and Char 800 64.5 15.5 20.0 Zhang et al. [105]
6 mm. the period is set to 30 min.
Shanxi lignite, dry at 378 K (12 Microwave of power 1600 W and Char 730 68.2 14.8 17.3 Wang et al. [103]
h) and size <75 μm.. 2450 ± 50 MHz frequency.
Indian and Indonesian LRCs and H2 rate (0.8 mL/min), heating Indian 800 63.7 16.0 20.3 Reddy et al. [106]
size (0.3-3.5 mm). (300 °C, 5°C/min, and 2 min). Graphite
Indonesian 800 43.7 25.2 31.1
Graphite
Shaanxi LRC and size (5-10 mm). Coal (50 g), power (800 W), time CH4 900 64.9 15.0 20.1 Wu et al. [107]
(40 min), and gas rate (0.4
L/min).

Fig. 6. Differences in temperature and pyrolysis type result in a distribution of pyrolysis products [9,77,109].

116
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

In the figure,
only the first
letter is
capitalized

Fig. 7. Comparison of yield and main heating principle between the MAP+ catalyst + receptor and CP + catalyst + receptor [28,50,110].

The temperature rise rates and the final temperature of the gen content. In terms of gas production, syngas is obtained in higher
MAP + catalyst + receptor is very important in determining the dis- quantities in the MAP than in CP, establishing a greater potential for
tribution of high oil and gas products [74,99]. Thus, the selection of LRC to serve as the preferred energy source due to its higher heating
catalyst and receptor is very important in the application of MAP tech- value [11]. In summary, the appropriate MAP + catalyst + receptor has
nology. Zeolite-based, AC catalysts and metal-based receptors are at- greater potential for bio-energy and green material production from LRC
tractive because of their high reactivity, abundant reserves, and offer than CP + catalyst + receptor.
high economic returns [111]. The use of zeolite catalyst and metal re-
ceptor simultaneously can change the surface properties of the zeolite
[104]. Metal receptors cause low temperature acid sites and increase
6. Conclusion Conclusions
zeolite catalytic activity. The use of zeolites showed good performance
Many literatures have discussed the comparison of MAP and CP both
for the formation of hydrogen, phenol, and methane. The MAP has a
catalyst and non-catalyst in the LRC. However, reviews that focus on the
number of heating advantages over CP, including non-contact, bulk,
various important factors of MAP related to LRC pre-treatment and heat-
fast, inside out, and selective heating [16,100]. The use of AC catalysts
ing mechanisms are lacking. This review aims to describe and compare
and metal receptors of MAP has been reported in the open literature.
between catalytic and non-catalytic microwave pyrolysis. MAP with cat-
Reddy et al. [81] conducted research on two types of coal (HRC and
alysts and non-catalysts have advantages in the economy and environ-
LRC) + metal + MAP to convert char into good quality carbon nanos-
mental standpoint of the resulting product because MAP uses efficient
tructures. They found that the addition of metal receptors produced
energy and effective pyrolysis time. Also, MAP produces improved prod-
nanoparticles and carbon nanotubes in a relatively short time due to
uct quality and quantity including liquid, gas, and char with all other
the MAP. Sardi et al. [28] compared MAP with CP using a HZSM-5 cat-
variables. MAP using catalysts and receptors can increase the pyrolysis
alyst and metal receptor. The addition of HZSM-5 + Fe2 (SO4 )3 was able
temperature and heating rate. High temperature and heating rate im-
to increase oil production, including gas. At a temperature of 620 °C, an
prove catalytic cracking of the primary reaction to the secondary reac-
input power of 525 W, and a reaction time of 105 minutes, the oil and
tion, increasing the quantity and quality of the product. Elements such
gas yields are 42.2% and 24.3%, respectively. HZSM-5 + Fe2 (SO4 )3 in
as the type of the LRC and the catalyst (receptor) are determinants that
the reactor reduce oxygenated and aliphatic compounds while increas-
directly impacts on the quantity and quality of the product. In addi-
ing light aromatics.
tion, heating rate, process temperature, microwave power, residence
In general, direct evaluation of data between the CP + catalyst + re-
time and catalyst (receptor) ratios are also critical factors of MAP on
ceptor and MAP + catalyst + receptor is difficult (i.e., reactor sizes and
LRC. Further research and process optimization are needed to charac-
configurations differ), but comparative analyzes can be made. With re-
terize of these factors in increasing the product’s quality and quantity.
spect to the yield distribution, the MAP yield differs from the CP, which
As MAP will perform better if metal receptors are used, the use of metal
is due to the different heating mechanism and the special characteris-
receptors should also be further investigated in future studies.
tics of the microwave technology. From Fig. 7, it can be seen that MAP
gives higher yield of liquid and gas products and fewer char than CP.
Along with the quantity and quality of the products are also different. Declaration of Competing Interest
Char produced from MAP has a higher pore volume and surface area
when compared to CP [49]. Oil from CP has a substantial level of envi- The authors declare that they have no known competing financial
ronmental and toxicological impact [45]. In contrast, oil derived from interests or personal relationships that could have appeared to influence
MAP has a higher heating value, higher carbon content and lower oxy- the work reported in this paper.

117
B. Sardi, I. Uno, F. Pasila et al. FirePhysChem 3 (2023) 106–120

CRediT authorship contribution statement [23] S.M. Gouws, M. Carrier, J.R. Bunt, H.W.J.P. Neomagus, Co-pyrolysis of torrefied
biomass and coal: effect of pressure on synergistic reactions, J. Anal. Appl. Pyrolysis
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Bambang Sardi: Data curation, Methodology, Visualization, Writ- [24] Z. Zhang, H. Chang, T. Gao, T. Lan, J. Zhang, M. Sun, L. Xu, X. Ma, Cat-
ing – original draft, Writing – review & editing. Irianto Uno: Visualiza- alytic upgrading of coal pyrolysis volatiles over metal-loaded HZSM-5 cata-
tion, Writing – original draft, Writing – review & editing. Felix Pasila: lysts in a fluidized bed reactor, J. Anal. Appl. Pyrolysis 139 (2019) 31–39,
doi:10.1016/j.jaap.2019.01.005.
Formal analysis, Funding acquisition, Investigation, Project administra- [25] Y. Zhu, K. Li, Q. Wang, J. Cen, M. Fang, Z. Luo, Low-rank coal pyrolysis poly-
tion, Resources. Ali Altway: Software, Supervision, Validation. Mahfud generation technology with semi-coke heat carrier based on the dual-fluidized
Mahfud: Conceptualization, Formal analysis, Funding acquisition, In- bed to co-produce electricity, oil and chemical products: process simulation
and techno-economic evaluation, Fuel Process. Technol. 230 (2022) 107217,
vestigation, Project administration, Resources.
doi:10.1016/j.fuproc.2022.107217.
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