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About this Manual:
This manual gives instructions and the installation procedure of the SYSDRIVE 3G3IV General-pur-
pose Inverter
Section 1 This section gives general information and instructions on the SYSDRIVE 3G3IV General-
purpose Inverter.
Section 2 This section describes the wiring procedure and the accessories needed. Also includes an
interconnection diagram.
Section 3 Describes the operating procedures using flow diagrams.
Section 4 Describes the routine checks required for maintenance. Also lists possible failure indica-
tions and the corrective actions to be taken.
Section 5 Describes the terminal functions of the main and control circuits as well as the V/F pattern
selections required.
Section 6 This section illustrates the interconnections for various SYSDRIVE 3G3IV models.
Appendix A Lists the various constants and specifications of the SYSDRIVE 3G3IV.
Appendix B Lists the optional equipment that may be used with the SYSDRIVE 3G3IV.
Appendix C Lists the physical dimensions for the SYSDRIVE 3G3IV models described herein.
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
*
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Section 1-3
DANGER! 1) After turning off the main circuit power supply, do not touch circuit compo-
nents until “CHARGE” lamp is extinguished. The capacitors are still charged
and can be quite dangerous.
Caution 1) All the potentiometers of SYSDRIVE 3G3IV have been adjusted at the fac-
tory. Do not change their settings unnecessarily.
2) Do not make withstand voltage test on any part of the SYSDRIVE 3G3IV
unit. It is electronic equipment using semi-conductors and vulnerable to high
voltage.
3) Control PC board employs CMOS ICs which are easily damaged by static
electricity. Do not touch the CMOS elements.
1-2 Receiving
This SYSDRIVE 3G3IV has been put through demanding tests at the factory
before shipment. After unpacking, check for the following.
• Verify the part numbers with the purchase order sheet and/or packing slip.
• Transit damage.
If any part of SYSDRIVE 3G3IV is damaged or lost, immediately notify the
shipper.
Section 1-4
3G3IV-A2004-EV1
V2: Version capable of communicating
Inverter with PC (optional card required)
Specifications E: European specifications
A: Enclosed wall- Applicable maximum blank: Japaneae specifications
mounting motor output
B: Panel-mounting 004: 0.4 kW
P: Option 007: 0.75 kW
Voltage to
2: 200 V 30K: 300 kW
4: 400 V
1-4 Installation
Caution Never move, lift or handle the SYSDRIVE 3G3IV cabinet by front cover or
terminal stands. Lift the cabinet from the bottom.
1-4-1 Location
Location of the equipment is important to achieve proper performance and
normal operating life. The SYSDRIVE 3G3IV units should be installed in ar-
eas where the following conditions exist.
• Ambient temperature: --10° to 40°C, 14° to 104°F (For enclosed type),
--10° to 45°C, 14° to 113°F (For open chassis type)
• Protected from rain or moisture.
• Protected from direct sunlight.
• Protected from corrosive gases or liquids.
• Free from airborne dust or metallic particles.
• Free from vibration.
• Free from magnetic noise.
ALLOWABLE
TEMPERATURE
OF CONTROL PART:
55°C(131°F)**
Fig. 1 Mounting Spaces * 3.9in (100 mm) for models 3G3IV-B4110-E or B4150-E
3.15in (80 mm) for models 3G3IV-B4180-E or B4220-E
** Allowable temperature up to 50°C(122°F)
when front cover is removed.
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Section 2-1
2-1 Connections
The following shows an interconnection diagram. With digital operator, the
motor can be operated by wiring the main circuit only. (Terminal shows
main circuit and control circuit)
Important Use listed closed-loop connectors sized for the wire gauge involved. Connec-
tors are to be installed using the correct crimp tool specified by the connector
manufacturer.
Caution The connections of control circuit terminals 1 through 27 do not follow the
terminal numbering order. To connect them properly, follow the figure below.
11 12 13 14 15 16 17
1 2 3 4 5 6 7 8
&
Section 2-1
MCCB B1/ B2
POWER SUPPLY, L1(R) MOTOR
L1(R) T1(U)
3-PHASE,
200/208/220 VAC, L2(S)
L2(S) SYSDRIVE 3G3IV T2(V) IM
50 Hz
200/208/220/ L3(T)
L3(T) T3(W)
230 VAC, 60 Hz
G(E)
FORWARD
RUN/STOP
1 FWD FORWARD BY
REVERSE HOLDING INPUT
RUN/STOP 2 REVERSE BY
REV
EXTERNAL HOLDING INPUT
FAULT 9
3 Eb MULTI-FUNCTION OUTPUT
FAULT RESET (SIGNAL DURING RUNNING IS SET AT
4 RESET FACTORY PRIOR TO SHIPMENT)
MULTI-STEP SPEED 10
CONTACT CAPACITY LESS THAN 1 A
SETTING 1 FOR 250 VAC AND 30 VDC
(MASTER/AUX CHG.)
5
STANDARD MULTI-STEP
FUNCTIONS SPEED SETTING 2
SET AT 6 MULTI-FUNCTION
INCHING
FACTORY INPUT
COMMAND
PRIOR TO 7
SHIPMENT EXTERNAL 18
COASTING STOP
8 FAULT CONTACT OUTPUT
SEQUENCE 19 CONTACT CAPACITY
11 COMMON LESS THAN 1 A FOR 250 VAC
20 AND 30 VDC
TERMINAL (0 V)
12(G)
SHIELDED SHEATH
CONNECTION TERMINAL
2 kΩ 15 POWER SUPPLY FOR SPEED FREQ METER CALIBRATION
SETTING +15 V 20 mA RESISTOR RV30YN 20SB 20 kΩ
0 TO 10 V 3* MASTER COMMAND
21
13 0 TO 10 V (20 kΩ)
P 3* MASTER COMMAND MULTI-FUNCTION ANALOG
4 TO 20 mA OUTPUT
EXTERNAL 14 4 TO 20 mA ANALOG
P (250 kΩ) OUTPUT + -- STANDARD OUTPUT
FREQ AUX 22
COMMAND 16 MULTI-FUNCTION FM FREQUENCY SETTING
FREQ ANALOG INPUT O TO +10 V
SETTING 2 kΩ P 17 0 TO 10 V (20 kΩ)
0V (12)
FREQ METER (3 VDC, 1 mA)
0V
25
IMPORTANT
MULTI-FUNCTION
Switching between master frequency command at OUTPUT OPEN
external terminal 13 or 14 and aux. frequency COLLECTOR 2
command at 16 corresponds to the master/aux.
selection contact input. 26 SPEED AGREED
SIGNAL IS SET
AT FACTORY
MULTI-FUNCTION
OUTPUT OPEN
27 COLLECTOR 1
”0 SPEED SIGNAL”
Fig. 2 Interconnections IS SET AT FACTORY
$
Section 2-2
+
Section 2-4
!
Section 2-4
Circuit Model kVA Terminal symbol Terminal 75°C Copper wire Wire type
3G3IV screw range
AWG mm2
Main A2055- 10.3 L1(R), L2(S), L3(T), (--), M5 8 8 Power Cable:
B1/(+), B2, T1(U), 600 V vinyl
T2(V), T3(W) sheathed lead or
equivalent
i l t
G(E) 10 5.5
A2075- 13.7 L1(R), L2(S), L3(T), (--), M5 8 8
B1/(+),B2, T1(U), T2(V),
T3(W)
G(E) 10 5.5
B2110- 20.6 L1(R), L2(S), L3(T), M6 4 22
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
(E) * 8 to 2 8 to 38
l1 (r), l2(s) M4 14 to 10 2 to 5.5
B2150- 27.4 L1(R), L2(S), L3(T), M8 3 to 1/0 30 to 60
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 8 to 2 8 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B2185- 34 L1(R), L2(S), L3(T), M8 2 to 1/0 38 to 60
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 6 to 2 14 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B2220- 41 L1(R), L2(S), L3(T), M8 1/0 60
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 6 to 2 14 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B2300- 54 L1(R), L2(S), L3(T), M10 3/0 86
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 4 to 2 22 to 34
l1(r), l2(s) M4 14 to 10 2 to 5.5
B2370- 68 L1(R), L2(S), L3(T), M10 1/0 x 2P 54 x 2P
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 4 to 2 22 to 34
l1(r), l2(s) M4 14 to 10 2 to 5.5
B2450- 78 L1(R), L2(S), L3(T), M10 2/0 x 2P 68 x 2P
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 4 to 2 22 to 34
l1(r), l2(s) M4 14 to 10 2 to 5.5
B2550- 95 L1(R), L2(S), L3(T), M10 4/0 x 2P 108 x 2P
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 3 to 2 27 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
,
Section 2-4
Circuit Model kVA Terminal symbol Terminal 75°C Copper wire Wire type
3G3IV screw range
AWG mm2
Main B2750- 130 L1(R), L2(S), L3(T), M12 300MCM x 152 x 2P Power Cable:
(N), 1(P1), 3(P3), 2P 600 V vinyl
T1(U), T2(V), T3(W) sheathed lead or
equivalent
i l t
G(E) * 1 to 2/0 43 to 68
l1(r), l2(s) M4 14 to 10 2 to 5.5
Control Common to --- 1 to 22 M3.5 18 to 14 0.75 to 2 Twisted shielded
all models 25 to 27 lead with class 1
wiring or
equivalent
Section 2-4
Circuit Model kVA Terminal symbol Terminal 75°C Copper wire Wire type
3G3IV screw range
AWG mm2
Main B4150- 27.4 L1(R), L2(S), L3(T), (--), M5 8 8 Power Cable:
B1/(+), B2, T1(U), 600 V vinyl
T2(V), T3(W) sheathed lead or
equivalent
i l t
G(E) * 10 to 2 5.5 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B4185- 34 L1(R), L2(S), L3(T), M6 6 to 4 14 to 22
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 8 to 2 8 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B4220- 41 L1(R), L2(S), L3(T), M6 4 22
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 8 to 2 8 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B4300- 34 L1(R), L2(S), L3(T), M8 3 to 1/0 30 to 60
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 8 to 2 8 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B4370- 68 L1(R), L2(S), L3(T), M8 2 to 1/0 38 to 60
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 6 to 2 14 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B4450- 82 L1(R), L2(S), L3(T), M8 1/0 60
B0/(--), B1/(+), T1(U),
T2(V), T3(W)
G(E) * 6 to 2 14 to 38
l1(r), l2(s) M4 14 to 10 2 to 5.5
B4550- 110 L1(R), L2(S), L3(T), M10 3/10 86
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 4 to 2 22 to 34
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
B4750- 140 L1(R), L2(S), L3(T), M10 1/0 x 2P 54 x 2P
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 4 to 2 22 to 34
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
B411K- 200 L1(R), L2(S), L3(T), M10 4/0 x 2P 108 x 2P
(N), 1(P1), 3(P3),
T1(U), T2(V), T3(W)
G(E) * 3 to 2 27 to 34
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
Section 2-4
Circuit Model kVA Terminal symbol Terminal 75°C Copper wire Wire type
3G3IV screw range
AWG mm2
B416K- 250 L1(R), L2(S), L3(T), M12 250MCM x 127 x 2P Power Cable:
(N), 1(P1), 3(P3), 2P 600 V vinyl
T1(U), T2(V), T3(W) sheathed lead or
equivalent
i l t
G(E) * 1 to 2/0 43 to 68
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
B418K- 290 L1(R), L2(S), L3(T), M16 350MCM x 177 x 2P
(N), 1(P1), 3(P3), 2P
T1(U), T2(V), T3(W)
G(E) * 1 to 2/0 43 to 68
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
B422K- 380 L1(R), L2(S), L3(T), M16 500MCM x 253 x 2P
(N), 1(P1), 3(P3), 2P
T1(U), T2(V), T3(W)
G(E) * 1/0 to 2/0 54 to 68
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
B430K- 510 L1(R), L2(S), L3(T), M16 900MCM x 456 x 2P
(N), 1(P1), 3(P3), 2P
T1(U), T2(V), T3(W)
G(E) * 2/0 68
l1(r), l2 200(s200), M4 14 to 10 2 to 5.5
l2 400(s400), x, y
Control Common to --- 1 to 22 M3.5 18 to 14 0.75 to 2 Twisted shielded
all models 25 to 27 lead with class 1
wiring or
equivalent
Section 2-5
Closed-Loop Connectors
Wire range Terminal Closed-loop connectors
AWG mm2 screw
SHIELD
SHEATH ARMOR
TO INVERTER SHIELD
SHEATH TERMINAL 12 (G) Never connect
Insulate these parts
with insulating tape.
"
Section 2-7
(2) When inverter output terminals T1 (U), T2 (V), and T3 (W) are connected
to motor terminals T1 (U), T2 (V), and T3 (W), respectively, motor rotates
counterclockwise, viewed from opposite drive end, upon forward operation
command. To reverse the rotation interchange any two of motor leads.
(3) Never connect AC main circuit power supply to output terminals T1 (U),
T2 (V), and T3 (W).
(4) Care should be taken to prevent contact of wiring leads with SYSDRIVE
3G3IV cabinet, for short-circuit may result.
(5) Never connect power factor correction capacitor or noise filter to SYS-
DRIVE 3G3IV output.
(6) Never open or close contactors in the output circuit unless inverter is
properly sized.
2-7 Grounding
Ground the casing of the SYSDRIVE 3G3IV using ground terminal G (E).
(2) Never ground SYSDRIVE 3G3IV in common with welding machines, mo-
tors, and other large-current electrical equipment, or ground pole. Run the
ground lead in a separate conduit from leads for large-current electrical
equipment.
(3) Use the ground leads which comply with AWG standards and make the
length as short as possible.
(4) Where several SYSDRIVE 3G3IV units are used side by side, all the units
should preferably be grounded directly to the ground poles. However, con-
necting all the ground terminals of SYSDRIVE 3G3IV in parallel, and ground
only one of SYSDRIVE 3G3IV to the ground pole is also permissible (Fig. 4).
However, do not form a loop with the ground leads.
Section 2-8
&
Section 2-8
POWER ON Examples or
indications on
the digital
Indicating frequency operator
command value
PRGM
Selecting program mode Select the program mode using key.
DRIVE
(At this time, “DRIVE” indicator goes out.)
DATA
Depress key to indicate the data.
ENTER
DATA
Writing the set value Depress key to check that END is
displayed. ENTER
(This readies the unit for operation from external
terminal signals.)
PRGM
Switching to DRIVE mode Switch to the DRIVE mode using key.
DRIVE
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Section 3-1
Red lamp lights Red lamp lights Red lamp lights by external
during FWD run during REV run. terminal commands.
SEQ: When RUN/STOP
signal is used.
REF: When frequency ref.
Red lamp lights in is used.
DRIVE mode and
goes out in PRGM
mode.
RUN
Lamp
STOP
Lamp
,
Section 3-2
Operator
Display
POWER SUPPLY ON
FAULT DISPLAY If a fault occurs, its contents are displayed and blinks for 5 sec-
onds.
!"
#
$
Section 3-3
(Blinks again.)
FWD REV
FWD
ROTATING DIRECTION SET Select motor rotating direction by key.
REV (Typical FWD run)
(Rotating direction selected here is displayed on the digital
operator.)
!" %&
Section 3-4
FREQUENCY REFERENCE
DISPLAY
PRGM
PRGM MODE SELECTION Select PRGM mode by key.
DRIVE
(DRIVE display is turned off.)
DATA
Depress key to display data.
ENTER
DATA
SET VALUE WRITE-IN Depress key to check for END display.
ENTER
(Operation by external terminal signals enabled.)
(Increased to 60 Hz)
STOP Open between external terminals 1 to 11 to stop.
#
#'
Section 3-5
Operator
POWER SUPPLY ON Display
FREQUENCY REFERENCE
DISPLAY
PRGM
PROG MODE SELECTION Select PRGM mode by key.
DRIVE
(DRIVE display is turned off.)
Set the motor rated current etc. (Can be set only while stopped.)
Data is displayed by depressing
DATA
key.
ENTER
"
#
#'
Section 3-5
DATA
(2) Depress key to display internal data of accel time constant.
ENTER
"
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Section 4-1
4-1 Maintenance
SYSDRIVE 3G3IV requires very few routine checks. It will function longer if it
is kept clean, cool and dry, while observing the precautions listed in “Loca-
tion”. Check for tightness of electrical connections, discoloration or other
signs of overheating. Use the table below as the inspection guide. Before
servicing, turn off AC main circuit power and be sure that CHARGE lamp is
off.
Periodical Inspection
Component Check Corrective Action
External terminals, unit mounting
g Loosened screws Tighten
b lt connectors,
bolts, t etc.
t
Loosened connectors Tighten
Cooling fins Build-up of dust and dirt Blow with a dry compressed air of 4 to
6kg-cm2 (57 to 85 Ibs. in2) pressure.
Printed circuit board Accumulation of conductive dust or oil Clean the board. If dust and oil cannot
mist. be removed, replace the board.
Cooling fan For abnormal noise and vibration. Replace the cooling fan.
Whether the cumulative operation
time exceeds 20,000 hours or not.
Power elements Accumulation of dust and dirt Blow with a dry compressed air of 4 to
6kg-cm2 (57 to 85 Ibs. in2) pressure.
Smoothing capacitor Discoloration or odor Replace the capacitor or inverter unit.
+
(
Section 4-2
Caution Never replace the DC bus fuse without first checking the output transistors.
!
" (
)
Section 4-3
Display While Waiting for From the time that SYSMAC BUS or SYSMAC BUS/2 communications begins
Communication Data Code until the time that the data is successfully transmitted, the display on the Digital
Operator will be as shown below.
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Section 5-2
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Section 5-3
200
15
10
0 1.25 2.5 50 (Hz)
200
1
50 Hz Saturation (2) 15
F
10
0 1.5 3 50/60 (Hz)
72 Hz (3) (V)
200
15
10
Characteristics 200
5
50
35
Square decreased torque (5) 4
10
8
0 1.25 25 50 (Hz)
200
7
50
6
Square decreased torque (7) 35
10
8
0 1.5 30 60 (Hz)
"
*' +% ,, + +-( #
Section 5-3
200
23
Large starting torque (9) 18 8
14
12
0 1.25 2.5 50 (Hz)
200
B
23
A
Large starting torque (B) 18
13
10
0 1.5 3 60 (Hz)
15
10
0 2.25 4..5 60 90 (Hz)
200
35
18
0 3 6 60 120 (Hz)
200
30
25.2
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)./12 Section 6-1
BRAKING RESISTOR
UNIT
P B (OPTIONAL)
MCCB B1/ B2
POWER SUPPLY, MOTOR
3-PHASE, L1(R) L1(R) T1(U)
200/208/220 VAC, L (S) L2(S) SYSDRIVE 3G3IV T2(V)
50 Hz 2 IM
200/208/220/ L3(T) L3(T) T3(W)
230 VAC, 60 Hz
G(E)
FORWARD
RUN/STOP
1 FWD FORWARD BY
REVERSE
HOLDING INPUT
RUN/STOP 2 REV REVERSE BY
EXTERNAL HOLDING INPUT
FAULT
3
FAULT Eb FREQ. METER CALIBRATION
RESET RESISTOR: RV30YN 20SB 20kΩ
4
MULTI-STEP SPEED RESET 21
SETTING 1 MULTI-FUNCTION ANALOG
(MASTER/AUX CHG.) OUTPUT
5 ANALOG STANDARD OUTPUT
STANDARD MULTI-STEP OUTPUT FREQUENCY SETTING
SPEED SETTING 2 22 + --
FUNCTIONS FM O TO +10 V
SET AT 6
INCHING MULTI-FUNCTION
FACTORY COMMAND INPUT
PRIOR TO 7
EXTERNAL (12)
SHIPMENT
COASTING STOP FREQ. METER (3 VDC, 1 mA)
8
11 18
SEQUENCE FAULT CONTACT OUTPUT
COMMON 19 CONTACT CAPACITY
12(G) TERMINAL (0 V) LESS THAN 1 A FOR 250 VAC
20 AND 30 VDC
SHIELDED SHEATH
2 kΩ CONNECTION TERMINAL
POWER SUPPLY FOR
15
SPEED SETTING
+15 V, 20 mA
0 TO +10 V 13 MASTER COMMAND
2 kΩ 0 TO 10 V (20 kΩ)
4 TO 20 mA P 14 MASTER COMMAND
EXTERNAL 4 TO 20 mA (250 Ω)
FREQ. 0 TO 10 V P 16 MULTI-FUNCTION MULTI-FUNCTION OUTPUT
COMMAND SIGNAL DURING RUNNING
P ANALOG INPUT
0V 17 0 TO 10 V (20 kΩ) 9 IS SET AT FACTORY
PRIOR TO SHIPMENT
CONTACT CAPACITY LESS
10
THAN 1 A FOR 250 VAC
0V
AND 30 VDC
25
MULTI-FUNCTION
OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
27 COLLECTOR 1
”0 SPEED SIGNAL”
IS SET AT FACTORY
+
,, +.33/
.../ Section 6-2
P
PO
P
B B
BRAKING LEVEL
RESISTOR DETECTOR
UNIT N
BRAKING UNIT
MULTI-FUNCTION
25 OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
COLLECTOR 1
27
”0 SPEED SIGNAL”
IS SET AT FACTORY
!
,, +.,//
.12/ Section 6-3
RESISTOR UNIT
RESISTOR UNIT
RESISTOR UNIT
1 2 1 2 1 2
BRAKING
BRAKING
BRAKING
B P B P B P
N N B PO N N B PO N N B PO
MASTER MASTER
MASTER
DITECTION
LEVEL
SLAVE
SLAVE SLAVE
+15
51 5 5
BRAKING BRAKING
P UNIT 2 P UNIT 3
6 2 6 2 6
MCCB
THREE-PHASE MC
POWER SUPPLY L1(R) L1(R) 1 3
BRAKING 3 4 3 4 3 4
(P1) (P3) (N) UNIT 1
200/208/220 VAC, L2(S) L2(S)
50 Hz SYSDRIVE 3G3IV THERMOSWITCH THERMOSWITCH THERMOSWITCH
200/208/220/230 VAC, L3(T) L3(T) CONTACT CONTACT CONTACT
60 Hz t1 (r) T1(U)
t2 (s) M T2(V) IM MOTOR
THRX OFF ON MC
COOLING T3(W)
MC
FAN
SA G(E)
GROUND
OVERLOAD RELAY TRIP CONTACT
OF BRAKING RESISTOR UNIT (100Ω OR LESS)
THRX
FREQ METERE CALIBRATION
1 2 RESISTOR: RV30YN 20SB 20 kΩ
SA
MC 21 MULTI-FUNCTION ANALOG
TRX
OUTPUT 0 TO +10V
ANALOG
(20) (18) MONITOR -- STANDARD SETTING
SA 22 + OUTPUT FREQUENCY
TRX FM
(12)
FAULT CONTACT +2 FREQ. METER
FORWARD (METER SPECIFICATIONS: 3 VDC, 1 mA)
RUN/STOP
1 FORWARD RUN COMMAND
REVERSE (FORWARD RUN AT CLOSSED)
RUN/STOP
2 REVERSE RUN
BRAKING UNIT COMMAND (REVERSE
REN AT CLOSED)
EXTERNAL
STOP 3 4
3 EXTERNAL FAULT 18
FAULT
RESET
(18)
4 RESET FAULT CONTACT OUTPUT
MULTI-STEP SPEED REFERENCE 1 19
(MASTER/AUX CHANGE) 250 VAC, 1 A OR LESS
5 30VDC, 1 A OR LESS
MUL TI-STEP SPEED 20
REFERENCE 2 (20)
STANDARD 6
FUNCTIONS INCHING MULTI-FUNCTION
COMMAND CONTACT INPUT
PRESET AT 9 MULTI-FUNCTION
7
FACTORY EXTERNAL BASEBLOCK CONTACT OUTPUT
COMMAND 250 VAC, 1 A OR LESS
8 10
30 VDC, 1 A OR LESS
11
STANDARD SETTING
DURING RUNNING SIGNAL
SHELD SHEATH
12 CONNCTION
TERMINAL
2 kΩ 25 OPEN COLLECTOR 1
32
POWER (STANDARD SETTING
SUPPLY FOR ZERO SPEED SIGNAL)
SPEED
15 SETTING +15 V
2 kΩ 0 TO +10 V 20 mA MULTI-FUNCTION
MASTER REFERENCE
OPEN COLLECTOR 2
13 0 TO 10 V (20 KΩ)
26 (STANDARD SETTING OUTPUT
4 TO 20 mA P SPEED AGREED SIGNAL)
EXTERNAL MASTER
FRQUENCY 14 REFERENCE 4 TO 27
0 TO +10 V 20 mA (250 Ω) MULTI-FUNCTION
REFERENCE P OUTPUT COMMON
16 MULTI-FUNCTION
ANALOG INPUT 0 TO
0V P 17 10 V (20 KΩ)
STANDARD
OTPUT AUX
0V FREQUENCY
REFERENCE
",
,, +)0//0
)0/12 Section 6-4
BRAKING RESISTOR
UNIT
P B (OPTIONAL)
MCCB B1/ B2
MOTOR
POWER SUPPLY, L1(R) L1(R) T1(U)
3-PHASE,
380/400/415/ L2(S) L2(S) SYSDRIVE 3G3IV T2(V) IM
440/460 VAC,
50/60 Hz L3(T) L3(T) T3(W)
G(E)
FORWARD
RUN/STOP
1 FORWARD BY
REVERSE FWD
HOLDING INPUT
RUN/STOP
2 REVERSE BY
EXTERNAL REV
HOLDING INPUT
FAULT
3 FREQ. METER CALIBRATION
FAULT Eb
RESET RESISTOR: RV30YN 20SB 20 kΩ
4
MULTI-STEP SPEED RESET 21
SETTING 1 MULTI-FUNCTION ANALOG
(MASTER/AUX CHG.) OUTPUT
5 ANALOG STANDARD OUTPUT
STANDARD MULTI-STEP OUTPUT FREQUENCY SETTING
SPEED SETTING 2 22 + --
FUNCTIONS FM O TO +10 V
SET AT 6 MULTI-FUNCTION
INCHING
FACTORY COMMAND INPUT
PRIOR TO 7
EXTERNAL (12)
SHIPMENT
COASTING STOP FREQ. METER (3 VDC, 1 mA)
8
11 18
SEQUENCE FAULT CONTACT OUTPUT
COMMON 19 CONTACT CAPACITY
12(G) TERMINAL (0 V) LESS THAN 1 A FOR 250 VAC
20 AND 30 VDC
SHIELDED SHEATH
2 kΩ CONNECTION TERMINAL
POWER SUPPLY FOR
15 SPEED SETTING
+15 V, 20 mA
0 TO +10 V MASTER COMMAND
2 kΩ 13 0 TO 10 V (20 kΩ)
4 TO 20 mA P
MASTER COMMAND
14
EXTERNAL 4 TO 20 mA (250 Ω)
FREQ. 0 TO 10 V MULTI-FUNCTION OUTPUT
COMMAND 16 MULTI-FUNCTION SIGNAL DURING RUNNING
P ANALOG INPUT
0V 17 0 TO 10 V (20 kΩ) 9 IS SET AT FACTORY
PRIOR TO SHIPMENT
0V CONTACT CAPACITY LESS
10
THAN 1 A FOR 250 VAC
AND 30 VDC
25
MULTI-FUNCTION
OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
COLLECTOR 1
27
”0 SPEED SIGNAL”
IS SET AT FACTORY
"
,, +033/
032/ Section 6-5
BRAKING RESISTOR
UNIT
P B (OPTIONAL)
MCCB B1/ B2
MOTOR
POWER SUPPLY, L1(R) L1(R) T1(U)
3-PHASE,
380/400/415/ L2(S) L2(S) SYSDRIVE 3G3IV T2(V) IM
440/460 VAC,
50/60 Hz L3(T) L3(T) 460/440/415/ COOLING T3(W)
r 400/380 V FAN
VOLTAGE
s SELECTION M
G(E)
FORWARD
RUN/STOP
1 FORWARD BY
REVERSE FWD
HOLDING INPUT
RUN/STOP
2 REV REVERSE BY
EXTERNAL HOLDING INPUT
FAULT
3 Eb FREQ. METER CALIBRATION
FAULT
RESET RESISTOR: RV30YN 20SB 20 kΩ
4
MULTI-STEP SPEED RESET 21
SETTING 1 MULTI-FUNCTION ANALOG
(MASTER/AUX CHG.) OUTPUT
5 ANALOG STANDARD OUTPUT
STANDARD MULTI-STEP OUTPUT FREQUENCY SETTING
SPEED SETTING 2 22 + --
FUNCTIONS FM O TO +10 V
SET AT 6 MULTI-FUNCTION
INCHING
FACTORY COMMAND INPUT
PRIOR TO 7
EXTERNAL (12)
SHIPMENT
COASTING STOP FREQ. METER (3 VDC, 1 mA)
8
11 18
SEQUENCE FAULT CONTACT OUTPUT
COMMON 19 CONTACT CAPACITY
12(G) TERMINAL (0 V) LESS THAN 1 A FOR 250 VAC
20 AND 30 VDC
SHIELDED SHEATH
2 kΩ CONNECTION TERMINAL
POWER SUPPLY FOR
15 SPEED SETTING
+15 V, 20 mA
0 TO +10 V MASTER COMMAND
2 kΩ 13 0 TO 10 V (20 kΩ)
P
4 TO 20 mA MASTER COMMAND
14
EXTERNAL 4 TO 20 mA (250 Ω)
FREQ. 0 TO 10 V P MULTI-FUNCTION OUTPUT
COMMAND 16 MULTI-FUNCTION SIGNAL DURING RUNNING
P ANALOG INPUT
0V 17 0 TO 10 V (20 kΩ) 9 IS SET AT FACTORY
PRIOR TO SHIPMENT
CONTACT CAPACITY LESS
10
THAN 1 A FOR 250 VAC
0V
AND 30 VDC
MULTI-FUNCTION
25 OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
COLLECTOR 1
27
”0 SPEED SIGNAL”
IS SET AT FACTORY
"
,, +0342
002/ Section 6-6
P
PO
P
B B
BRAKING LEVEL
RESISTOR DETECTOR
UNIT N
BRAKING UNIT
MULTI-FUNCTION
25 OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
COLLECTOR 1
27
”0 SPEED SIGNAL”
IS SET AT FACTORY
"
,, +022/
0356 Section 6-7
RESISTOR UNIT
RESISTOR UNIT
RESISTOR UNIT
1 2 1 2 1 2
BRAKING
BRAKING
BRAKING
B P B P B P
N N B PO N N B PO N P B PO
MASTER MASTER
DITECTION
MASTER
LEVEL
SLAVE SLAVE SLAVE
+15
5 1 BRAKING 5 1 BRAKING 5
P UNIT 2 P UNIT 3
6 2 6 2 6
MCCB
MC
THREE-PHASE L1(R) L1(R) 1 3
BRAKING 3 4 3 4 3 4
POWER SUPPLY (P1) (P2) (N) UNIT 1
L2(S) L2(S)
380 TO 460 V, THERMOSWITCH THERMOSWITCH THERMOSWITCH
SYSDRIVE 3G3IV
50/60 Hz L3(T) L3(T) CONTACT CONTACT CONTACT
T1(U)
400/200V t1 (r)
(r) VOLTAGE T2(V) IM MOTOR
SELECTION M
THRX OFF ON MC
T3(W)
t2 400 ( s 400) COOLING
MC FAN
SA G(E)
OVERLOAD RELAY TRIP CONTACT GROUND
OF BRAKING RESISTOR UNIT (100Ω OR LESS)
THRX FREQ METERE CALIBRATION
1 2 RESISTOR: RV30YN 20SB 20 kΩ
SA 21
MC MULTI-FUNCTION ANALOG
TRX
OUTPUT 0 TO +10V
ANALOG
(20) (18) MONITOR -- STANDARD SETTING
SA 22 + OUTPUT FREQUENCY
TRX FM
(12)
FAULT CONTACT
FREQ. METER
(METER SPECIFICATIONS: 3 VDC, 1 mA)
FORWARD RUN/STOP
1 FORWARD RUN COMMAND
REVERSE (FORWARD RUN AT CLOSSED)
RUNSTOP
2 REVERSE RUN
BREAKING UNIT COMMAND (REVERSE
REN AT CLOSED)
EXTERNAL
STOP 3 4
3 EXTERNAL FAULT 18
FAULT (18)
RESET
4 RESET FAULT CONTACT OUTPUT
MULIT-STEP SPEED 19 250 VAC, 1 A OR LESS
REFERENCE 1 (MASTER/AUX
CHANGE) 5 30 VDC, 1 A OR LESS
MULIT-STEP SPEED 20 (20)
STANDARD REFERENCE 2
6 MULTI-FUNCTION
FUNCTIONS INCHING
COMMAND CONTACT INPUT
PRESET AT 9 MULTI-FUNCTION
7
FACTORY EXTERNAL BASEBLOCK CONTACT OUTPUT
COMMAND
8 250 VAC, 1 A OR LESS
10 30VDC, 1 A OR LESS
11 SEQUENCE COMMON
STANDARD SETTING
INSULATED FROM
0 V TERMINAL
DURING RUNNING SIGNAL
SHELD SHEATH
12 (G) CONNCTION
TERMINAL
2 kΩ 25 OPEN COLLECTOR 1
32
POWER
(STANDARD SETTING
SUPPLY FOR ZERO SPEED SIGNAL)
15 SPEED
SETTING +15 V
2 kΩ MULTI-FUNCTION
0 TO +10 V 20 mA OPEN COLLECTOR 2
13 MASTER 26 (STANDARD SETTING OUTPUT
REFERENCE 0 TO
SPEED AGREED SIGNAL)
EXTERNAL 4 TO 20 mA P 10 V (20 KΩ)
FRQUENCY 14 MASTER 27
REFERENCE 4 TO MULTI-FUNCTION
REFERENCE 0 TO +10 V P OUTPUT COMMON
16 20 MULTI-FUNCTION
mA (250Ω)
0V P ANALOG INPUT 0
17 TO10 V (20 KΩ)
STANDARD
OTPUT AUX
0V FREQUENCY
REFERENCE
""
7
" #
8 9
Section 6-8
BACKUP CAPACITOR
N B1/P (OPTIONAL)
MCCB B1/ B2
MOTOR
L1(R) L1(R) T1(U)
POWER SUPPLY L2(S) L2(S) SYSDRIVE 3G3IV T2(V) IM
3-PHASE
L3(T) L3(T) T3(W)
G(E)
FORWARD
RUN/STOP
1 FORWARD BY
REVERSE FWD
HOLDING INPUT
RUN/STOP
2 REV REVERSE BY
EXTERNAL HOLDING INPUT
FAULT
3 Eb FREQ. METER CALIBRATION
FAULT
RESET RESISTOR: RV30YN 20SB 20 kΩ
4
MULTI-STEP SPEED RESET 21
SETTING 1 MULTI-FUNCTION ANALOG
(MASTER/AUX CHG.) OUTPUT
5 ANALOG STANDARD OUTPUT
STANDARD MULTI-STEP OUTPUT FREQUENCY SETTING
SPEED SETTING 2 22 + --
FUNCTIONS FM O TO +10 V
SET AT 6 MULTI-FUNCTION
INCHING
FACTORY INPUT
COMMAND
PRIOR TO 7
EXTERNAL (12)
SHIPMENT
COASTING STOP FREQ. METER (3 VDC, 1 mA)
8
11 9
SEQUENCE FAULT CONTACT OUTPUT
COMMON 10 CONTACT CAPACITY
12(G) TERMINAL (0 V) LESS THAN 1 A FOR 250 VAC
18 AND 30 VDC
SHIELDED SHEATH
2 kΩ CONNECTION TERMINAL
POWER SUPPLY FOR
15 SPEED SETTING
+15 V, 20 mA
0 TO +10 V MASTER COMMAND
2 kΩ 13 0 TO 10 V (20 kΩ)
4 TO 20 mA P
MASTER COMMAND
14
EXTERNAL 4 TO 20 mA (250 Ω)
FREQ. 0 TO 10 V P MULTI-FUNCTION OUTPUT
COMMAND 16 MULTI-FUNCTION SIGNAL DURING RUNNING
P ANALOG INPUT
0V 17 0 TO 10 V (20 kΩ) 19 IS SET AT FACTORY
PRIOR TO SHIPMENT
CONTACT CAPACITY LESS
20
0V THAN 1 A FOR 250 VAC
AND 30 VDC
MULTI-FUNCTION
25 OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
COLLECTOR 1
27
”0 SPEED SIGNAL”
IS SET AT FACTORY
"
Section 6-9
MCCB B1/ B2
MOTOR
POWER SUPPLY, L1(R) L1(R) T1(U)
3-PHASE,
200/208/220 VAC L2(S) L2(S) SYSDRIVE 3G3IV T2(V) IM
50 Hz
200/208/220/230 VAC, L3(T) L3(T) 460/440/ COOLING T3(W)
60 Hz r 415/400/380 V FAN
VOLTAGE
s SELECTION M
FORWARD 1 G(E)
RUN/STOP
REVERSE 2 FORWARD BY
FWD
RUN/STOP HOLDING INPUT
EXTERNAL 3 REVERSE BY
REV
FAULT HOLDING INPUT
INPUT
4 Eb FREQ. METER CALIBRATION
FAULT
RESET RESISTOR: RV30YN 20SB 20 kΩ
MULTI-STEP 5 RESET 21
SPEED MULTI-FUNCTION ANALOG
SETTING 1 OUTPUT
(MASTER/ ANALOG STANDARD OUTPUT
AUX CHG.) OUTPUT + -- FREQUENCY SETTING
6 22
MULTI-STEP FM O TO +10 V
STANDARD SPEED MULTI-FUNCTION
FUNCTIONS SETTING 2 INPUT
SET AT 7
INCHING (12)
FACTORY
REFERENCE FREQ. METER (3 VDC, 1 mA)
PRIOR TO
SHIPMENT EXTERNAL 8
COASTING 18
11
STOP
SEQUENCE FAULT CONTACT OUTPUT
Transistor Operation COMMON 19 CONTACT CAPACITY
ON (Current sink state) 12(G) TERMINAL (0 V) LESS THAN 1 A FOR 250 VAC
20 AND 30 VDC
at closed contact SHIELDED SHEATH
2 kΩ CONNECTION TERMINAL
POWER SUPPLY FOR
15 SPEED SETTING
+15 V, 20 mA MULTI-FUNCTION OUTPUT
0 TO +10 V MASTER COMMAND SIGNAL DURING RUNNING
2 kΩ 13 0 TO 10 V (20 kΩ) 9 IS SET AT FACTORY
EXTERNAL P
FREQ. 4 TO 20 mA MASTER COMMAND PRIOR TO SHIPMENT
14
COMMAND 4 TO 20 mA (250 Ω) CONTACT CAPACITY LESS
0 TO 10 V P 10
THAN 1 A FOR 250 VAC
16 MULTI-FUNCTION AND 30 VDC
P ANALOG INPUT
0V 17 0 TO 10 V (20 kΩ)
0V
25
MULTI-FUNCTION
OUTPUT OPEN
COLLECTOR 2
SPEED AGREED
26 SIGNAL IS SET
MULTI-FUNCTION AT FACTORY
OUTPUT OPEN
COLLECTOR 1
27
”0 SPEED SIGNAL”
IS SET AT FACTORY
"&
: #$
Section 6-10
G(E)
FORWARD
RUN/STOP 1 FORWARD BY
REVERSE FWD
HOLDING INPUT
RUN/STOP 2 REV REVERSE BY
EXTERNAL HOLDING INPUT
FAULT
3 Eb FREQ. METER CALIBRATION
FAULT
RESET RESISTOR: RV30YN 20SB 20kΩ
4
MULTI-STEP SPEED RESET 21
SETTING 1 MULTI-FUNCTION ANALOG
(MASTER/AUX CHG.) OUTPUT
5 ANALOG STANDARD OUTPUT
STANDARD MULTI-STEP OUTPUT FREQUENCY SETTING
SPEED SETTING 2 22 + --
FUNCTIONS FM O TO +10 V
SET AT 6 MULTI-FUNCTION
INCHING
FACTORY INPUT
COMMAND
PRIOR TO 7
EXTERNAL (12)
SHIPMENT FREQ. METER
COASTING STOP (3 VDC, 1 mA) SURGE
8 ABSORBER
11 18
SEQUENCE FAULT CONTACT OUTPUT
COMMON 19 CONTACT CAPACITY 200 VAC
12(G) TERMINAL (0 V) LESS THAN 1 A FOR 250 VAC
20 AND 30 VDC
SHIELDED SHEATH
2 kΩ CONNECTION TERMINAL
POWER SUPPLY FOR
15 SPEED SETTING
+15 V, 20 mA MULTI-FUNCTION OUTPUT
2 kΩ 0 TO +10 V MASTER COMMAND SIGNAL DURING RUNNING
13 0 TO 10 V (20 kΩ) IS SET AT FACTORY 12 VDC
EXTERNAL 4 TO 20 mA P MASTER COMMAND PRIOR TO SHIPMENT
FREQ. 14
4 TO 20 mA (250 Ω) CONTACT CAPACITY LESS FLY WHEEL
COMMAND 0 TO 10 V P DIODE
THAN 1 A FOR 250 VAC
16 MULTI-FUNCTION AND 30 VDC
P ANALOG INPUT
0V 17 0 TO 10 V (20 kΩ) 9
10
0V
12 VDC
FLY WHEEL
DIODE
25
MULTI-FUNCTION 12 VDC
OUTPUT OPEN
COLLECTOR 2 FLY WHEEL
SPEED AGREED SIGNAL DIODE
26 IS SET AT FACTORY
MULTI-FUNCTION
OUTPUT OPEN
COLLECTOR 1
27 ”0 SPEED SIGNAL”
IS SET AT FACTORY
"$
'
-
!"
7
,, +.,// Section 6-11
MCCB 1 3
MC
(P1) (P3) (N) MOTOR
L1(R) L1(R) T1(U) L1(R) T1(U)
THREE-PHASE
POWER SUPPLY L2(S) T2(V) SYSDRIVE 3G3IV
L2(S) L2(S) T2(V) IM
200/208/220 VAC,
50 Hz L (T) L3(T) T3(W)
L3(T) T3(W)
200/208/220/230 VAC, 3
50 Hz t1(r) COOLING FAN
G(E)
VS OPERATOR JVOP-95 t2(S)
M
GROUND
(100Ω OR LESS)
1 RUN COMMAND
20 26 OPEN COLLECTOR2
STANDARD SETTING MULTI-FUNC-
SPEED AGREED SIGNAL TION OUTPUT
27
MULTI-FUNCTION OUTPUT
COMMON
"+
,, + #;+#<2 $ +
Section 6-12
MCCB 1 3
MOTOR
L1(R) (P1)
L1(R) (P3) (N)
THREE-PHASE T1(U)
POWER SUPPLY L2(S) L2(S) IM
SYSDRIVE 3G3IV T2(V)
L3(T) L3(T)
T3(W)
G(E)
VS OPERATOR JVOP95
GROUND
FWD RUN STOP REV RUN (100Ω OR LESS)
1
1 RUN COMMAND
2
2 STOP COMMAND
SOURCE 9
9 MULTI-FUNCTION CONTACT
OUTPUT
RUN 10 10
STANDARD SETTING
FAULT P 18 DURING RUNNING
18 SIGNAL
19 25
FAULT OPEN COLLECTOR 1
CONTACT STANDARD SETTING
20 ZERO SPEED SIGNAL
MTR CAL FREQ
METER 26
OPEN COLLECTOR 2 MULTI-FUNC-
F1 TION OUTPUT
FM 21 FAULT CONTACT STANDARD SETTING
OUTPUT 27 SPEED AGREED SIGNAL
P
F3 22 STANDARD SETTING
OUTPUT FREQUENCY MULTI-FUNCTION
OUTPUT
G(E)
COMMON
"!
,, +#;+#<5 $ +
Section 6-13
MCCB 1 3
MOTOR
L1(R) (P1)
L1(R) (P3) (N)
THREE-PHASE T1(U)
POWER SUPPLY L2(S) L2(S) IM
SYSDRIVE 3G3IV T2(V)
L3(T) L3(T)
T3(W)
G(E)
VS OPERATOR JVOP95
GROUND
FWD RUNSTOP REV RUN (100Ω OR LESS)
1
1 RUN COMMAND
2
2 STOP COMMAND
SOURCE 9 9
MULTI-FUNCTION CONTACT
OUTPUT
RUN 10 10 STANDARD SETTING
FAULT P 18 DURING RUNNING
18
SIGNAL
19 25
FAULT OPEN COLLECTOR 1
CONTACT STANDARD SETTING
20 ZERO SPEED SIGNAL
MTR CAL FREQ
METER 26
OPEN COLLECTOR 2 MULTI-FUNC-
F1 TION OUTPUT
FM 21 FAULT CONTACT STANDARD SETTING
OUTPUT 27 SPEED AGREED SIGNAL
P
F3 22 STANDARD SETTING
OUTPUT FREQUENCY MULTI-FUNCTION
OUTPUT
G(E)
COMMON
,
Appendix A
Constants and Specifications
The constants described here are those required for basic operation.
7
Appendix A
7
Appendix A
Specifications
Models A2004 to A2075
Inverter model 3G3IV- - 200 to 230 V
A2004 A2007 A2015 A2022 A2037 A2055 A2075
Max. applicable motor output Hp (kW) (See Note 1) 0.5 1 2 3 5 7.5 10
(0.4) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5)
Output characteristics Inverter capacity kVA 1.4 2.1 2.7 4.1 6.9 10.3 13.7
Rated output current A 3.2 4.8 6.4 9.6 16 24 32
Max. continuous output 3.6 5.4 7.2 10.8 18 27 36
current (See Note 2) A
Max. output voltage 3-phase, 200/208/220/230 V (Proportional to input voltage)
Rated output frequency 50, 60, 72, 90, 120, 180 Hz (up to 400 Hz available)
Power supply Rated input voltage and 3-Phase: 200/208/220 V, 50 Hz, 200/208/220/230 V, 60 Hz
frequency
Allowable voltage fluctuation ±10%
Allowable frequency ±5%
fluctuation
Control characteristics Control method Sine wave PWM
Frequency control range 0.1 to 400 Hz
Frequency accuracy Digital command: 0.01%, +14° to 104°F, --10° to 40°C
Analog command: 0.1%, 77° ±18°F, 25° ±10°C
Frequency resolution Digital operator reference: 0.1 Hz
Analog reference: 0.06 Hz/60 Hz
Output frequency resolution 0.01 Hz (1/30000)
Overload capacity 150% rated output current for one minute
Frequency setting signal 0 to 10 VDC (20 kΩ), 4 to 20 mA (250 Ω) 0 ±10 V
(OPTIONAL)
Accel/Decel time 0.1 to 6000 sec. (Accel/Decel time setting independently)
Braking torque Approx. 20%
No. of V-f patterns 4: For general purpose
(Total of 16) 4: For high starting torque:
1: For adjustable pattern
4: For fans and pumps
3: For machine tools.
Protective functions Motor overload protection Electric thermal overload relay
Instantaneous overcurrent Motor coasts to a stop at approx. 200% rated current.
Fuse blown protection Motor coasts to a stop by blown-fuse.
Overload Motor coasts to a stop for 1 minute at 150% rated output
current.
Overvoltage Motor coasts to a stop if converter output voltage exceeds
400 V.
Undervoltage Motor coasts to a stop if converter output voltage drops to
210 V or below (See Note 3).
Momentary power loss Immediately stop by 15 ms and above momentary power loss.
(Continuous system operation during power loss less than 2
sec is equipped as standard. See Note 2.) Setting made
before shipment.
Fin overheat Thermostat
7
Appendix A
Note 1. Our standard 4-pole motor is used for max applicable motor output.
2. Allowable values for the applications not required overload.
3. For Models of 4.1 kVA or less, continuous system operation during power loss less than 1 sec, for
models with capacitor (option), less than 2 seconds.
4. Temperature during shipping (for short period).
"
7
Appendix A
7
Appendix A
&
7
Appendix A
$
7
Appendix A
+
7
Appendix A
!
7
Appendix A
&,
7
Appendix A
&
Appendix B
Optional Equipment
Option Cards
TOP
CONTROL CIRCUIT
BOARD
SPEED (FREQUENCY) 2CN OPERATOR
REFERENCE OPTION
CARD
GROUND WIRE
(GREEN)
CONTROL
TERMINAL
BOTTOM MAIN CIRCUIT
TERMINAL
Option Card Installing Position
&
%=
Appendix B
Note 1. Only one of the speed (frequency) reference option cards can be attached at 2CN.
2. A Monitor Card cannot be mounted simultaneously.
3. Only one of the monitor option cards can be attached at 3CN.
Optional Unit
Name Model Function Installing
position
Digital monitor 3G3IV-PJVOP101 Permits display of frequency and current by digital On the inverter
monitor and indication of a problem. Equipped with front cover
protections for ON/OFF operation and setting a constant (See Note)
so that it can be safely used in the field.
Operator/Moni 3G3IV-PJVOP109 This removable adapter panel can be used on the On the inverter
tor adapter inverter cover with an extension cable when the digital front cover
operator or digital monitor needs to be removed from the (See Note)
inverter cover.
Exclusive 1-meter cable This extension cable is used when the digital operator or On the inverter
extension (3G3IV-PCN121) 3-meter digital monitor is used after removing from the inverter front cover
cable for cable (3G3IV-PCN321) front cover. The cable is available in 1- and 3-meter (blind panel)
digital lengths. The package of the extension cable includes a
operator or simple blind panel. Depending on the application, the use
monitor of the operator/monitor adapter JVOP-109 is
recommended.
Exclusive 1-meter cable This extension cable is used when the digital operator or On the inverter
extension (3G3IV-PCN122) 3-meter digital monitor is controlled remotely via adapter front cover
cable for cable (3G3IV-PCN322) (3G3IV-PJVOP109).
adapter
Damping unit 3G3IV-PCDBR Used in combination with the damping resistor unit to Separately
reduce motor deceleration time. installed
Damping 3G3IV-PLKEB Shortens the motor deceleration time by causing the Separately
resistor unit regenerative energy to be consumed through the resistor. installed
Capacitor unit 3G3IV-PP00 0 Designed for momentary loss of control power. (Backup Separately
for momentary time: 2 sec.) installed
power loss.
Note Only one of the options PJVOP 101 and 109, used on the front cover of the inverter can be in-
stalled at a time. When attaching such an option on the front cover, the digital operator PJVOP
100, provided as a standard feature) must be removed.
&"
Appendix C
Dimensions
200 to 230 V
0.5 to 2 HP (0.4 to 1.5 kW) (Model 3G3IV-A2004-E to A2015-E) Enclosed Wall-mounted Type
1.18 1.18
150(5.91)
10(0.39)
(0.05) Four M6 dia mtg. holes (0.05) Face plate
Air
Upper cover
18.2 58.5
(0.72) (2.30)
Operator
111.6(4.39)
285(11.22)
304(11.97)
Control circuit
terminal M3.5
Main circuit
terminal M4
123.2(4.85)
9(0.35)
180(7.09)
150(5.91)
Lower cover Air
204.5(8.05)
99(3.90)
31
(1.22)
Grounding terminal M4
Weight 4 kg (9 lb)
(0.65)
16.5
30 30 Face plate
10(0.39)
18.2 58.5
(0.72) (2.30
)
Operator
111.6(4.39)
285(11.22)
304(11.97)
Control circuit
terminal M3.5
Cooling fan
123.2(4.85)
9(0.35)
150(5.91)
180(7.09)
Lower cover Air
204.5(8.05) 125(4.92) 40(1.57)
&
Appendix C
7.5 to 10 HP (5.5 to 7.5 kW) (Model 3G3IV-A2055-E to A2075-E) Enclosed Wall-mounted Type
Four M6 dia
mtg. holes
150(5.91)
30 30 Face plate
10(0.39)
(1.18) (1.18) Upper cover
Air
58.5
18.2
(2.30)
(0.72)
Operator
111.6(4.39)
335(13.19)
354(13.94)
Control circuit
terminal M3.5
Main circuit
terminal M5
163.2(6.43)
Cooling
fan
150(5.91)
Air
180(7.09)
9(0.35)
204.5(8.05) 135(5.31) 65(2.56)
80(3.15)
65(2.56)
Four M4 dia
150(5.91)
7.5(0.30)
Cooling fan
1(0.04)
485(19.09)
500(19.69)
58.5
(2.30)
Operator
113(4.45)
Control circuit
terminal M3.5
114.4(1.50)
7.5(0.30)
150(5.91)
200(7.87) Air
25510.04)
Weight 19 kg (42 lb)
240(9.45)
&&
Appendix C
150(5.91)
30 30
7.5(0.30)
(1.18) Four M6 dia (1.18) Face plate Air
mtg. holes
Cooling
fan
28 58.5
(1.10) (2.30)
535(21.06)
550(21.65)
Operator
Control circuit
terminal M3.5
150(5.91)
7.5(0.30)
Air
275(10.83)
325(12.00) 159(6.26) 105(4.13)
330(12.99)
Weight: 24 kg (52.91 lb)
245(9.65)
30 30
(1.18) Four M6 dia (1.18)
150(5.91)
7.5(0.30)
mtg. holes
Air
Face plate
Cooling
fan
28 58.5
(1.10) (2.30)
535(21.06)
550(21.65)
Operator
113(4.45)
Control circuit
terminal M3.5
166.56.56)
7.5(0.30)
150(5.91)
275(10.83) Air
Control circuit
Main circuit
terminal M4
Grounding terminal M8
terminal M8
&$
Appendix C
150 min.
30 min. 30 min. AIR
10
Control Digital
terminal Operator
M3.5
Control 59
Cooling fan
655
675
terminal
M4 83
113
211.5
150 min.
315 185
10
55 55
425 90
Grounding terminal M8 Main terminal M10
430 max.
280 max.
Approx. Weight: 51 kg
150 min.
100 min. 30 min. AIR
Front cover
10
Digital
Control Operator
terminal
Cooling fan
780
800
M3.5
81.5 59
Control
terminal
M4
152 113
150 min.
10
375
50 50
Grounding terminal M8 475 186
90° 90
Main terminal M10
open
480 max.
695 max.
280 max.
Approx. Weight: 59 kg
70
&+
Appendix C
150 min.
100 min. 30 min. AIR
10
780
800
Control
terminal
Cooling fan
M3.5 4 59 Digital
Operator
Control
terminal
M4
152 113
10
150 min.
375
50 50 186
475
90
Grounding terminal M8 Main terminal M10
90°
open 480 max.
695 max.
280 max.
Approx. Weight: 65 kg
70
150 min.
65 min.
(20)
65 min.
Front cover AIR
Digital
Control Operator Cooling fan
1245
1280
terminal
M3.5
Control
terminal
M4
113
58.5 133.5
455
150 min.
550
15.0
25 25
600
150.5
Main terminal M12 Grounding terminal M8
90°
open
537.6 max.
906 max.
453 max.
150.5
&!
Appendix C
380 to 460 V
0.5 to 3 HP (0.4 to 2.2 kW) (Model 3G3IV-A4004-E to A4022-E) Enclosed Wall-mounted Type
COOLING FAN
GROUNDING TERMINAL M4
Approx. Weight:
3-44 dia. CABLE ENTRY KNOCK OUT
15 lb (7kg)
$,
Appendix C
FACE PLATE
90 OPEN
MODEL WEIGHT
3G3IV-B4110-E 46 lb (21 kg)
3G3IV-B4150-E 48 lb (22 kg)
4-0.236(M6) DIA
MTG. HOLES FACE PLATE
90 OPEN
Approx. Weight:
70 lb (32 kg)
$
Appendix C
FACE PLATE
COOLING FAN
CONTROL CIRCUIT
GROUNDING TERMINAL M8 TERMINAL M4
MAIN CIRCUIT
TERMINAL M8
MODEL WEIGHT
3G3IV-B4300-E 93 lb (42 kg)
3G3IV-B4370-E 99 lb (45 kg)
FACE PLATE
$
Appendix C
(12.5)
105 min.
100 min. 30 min.
AIR
Cooling fan
Control
circuit
Digital
terminal 28 58.5 Operator
M3.5
900
925
113
Grounding terminal
349
M8
150 min.
50 475
50
575 167 109
12.5
Main circuit terminal M10
Control circuit terminal M4
90°
open
790 max.
580 max.
Model Approx. weight
3G3IV-B4550 88 kg.
280
70 3G3IV-B4750 92 kg.
Front cover
105 min.
100 min. 30 min.
AIR
Control
terminal Digital Cooling fan
circuit 20 58.5 Operator
M3.5
900
925
113
Grounding terminal
349
M8
150 min.
475
50 50
575
12.5
$
Appendix C
150 min.
65 min. 65 min.
(20)
AIR
Cooling fan
Control Digital
1325
circuit Operator
terminal
1360
Control circuit
terminal M4 M3.5
113
50
150 min.
550
25
15
600 25
Main circuit terminal M12 Grounding terminal M8 139 150.7
90°
open
537.6
906 max.
150.7 297.0
Approx. Weight: 170 kg
453
150min.
50 285 565 50
25
AIR
70 Digital 70
Operator Cooling fan
58.5
311.5
1400
1450
113
Control circuit
terminal M3.5
Main circuit
Grounding
717.5
terminal M16
terminal M8
305-500 min.
310
440
Wiring
25
Control circuit
terminal M4
956
347
455
$"
Appendix C
25
298 575 32
55 AIR
150 max.
Digital
Operator
70 70
58.5
342
113
1600
1550
Control circuit terminal M3.5 Cooling fan
Main circuit
terminal M16
Grounding
terminal M8
855
410 min.
106
440 310 Wiring
25
960 space
347
455
Approx. Weight: 420 kg
Dimensions
H1 H
W1
D
W
$
Appendix C
$&
Appendix C
PANEL
150 mm PANEL
(5.9 in)
or more
COOLING FIN
COOLING FIN
RUBBER
BUSHING
150 mm
(5.9 in)
or more
L
L
200 to 230 V
Model 3G3IV-- A2004 A2015 A2022 A2055 B2110 B2150 to B2030 to B2075
A2007 A2037 A2075 B2220 B2055
Cooling fin Dimensions L max. mm 31 (1.22) 31 (1.22) 40 (1.57) 65 (2.56) 105 86 (3.39) 90 (3.54) 150.7
(inch) (4.13) (5.93)
Number of rubber bushings ------ 4 6 2 ------ ------ ------ ------
200 to 230 V
Note: For installation on a totally-enclosed type control panel, rubber bushing may be required depending on the
model. Procure necessary rubber bushings separately.
$$
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
$!