GET TO KNOW YOUR MOLDBOARD

There are many different ways to measure a motor grader’s operating capacity or production.

A motor grader’s moldboard angle is calculated by its right angle to the main frame of the machine.

Some good, operational rules of thumb to remember are:

 0-degree angle is used for dozing material straight ahead over short distances.

 10- to 30-degree angles are used for light, free-flowing materials.

 30- to 50-degree angles are preferred for wet, sticky materials, mixing large windrows, ditching and other
applications.
 Consistent flow off the moldboard requires a steeper blade angle when working material uphill and a
reduced blade angle when working material downhill.
 Make sure extra material does not flow off the toe of the moldboard when making passes. This can lead to
improper material flow and can require additional cleanup passes.

Using a formula that calculates its production in relation to the area covered by its moldboard is one of the
most easy and accurate ways to get a firm idea of your grader’s productivity.

PRODUCTION CALCULATION FORMULA

A = S × (Le − Lo) × 5,280 × E (English)

A = S × (Le − Lo) × 1,000 × E (Metric)

Where:

 A: Hourly operating area (ft2/h or m2/h)

 S: Operating speed (mph or km/h)
 Le: Effective blade length (feet or meters)
 Lo: Width of overlap (feet or meters)
 E: Job efficiency

CALCULATING VARIOUS PARTS OF THE FORMULA

1. Speeds
 Finish grading: 0-2.5 mph (0-4 km/h)
 Heavy blading: 0-6 mph (0-9 km/h)
 Ditch repair: 0-3 mph (0-5 km/h)
 Ripping: 0-3 mph (0-5 km/h)
 Road maintenance: 3-9.5 mph (5-16 km/h)
 Haul road maintenance: 3-9.5 mph (5-16 km/h)
 Snow plowing: 4-13 mph (7-21 km/h)
 Snow winging: 9-17 mph (15-28 km/h)

2. Effective blade length

To calculate effective blade length, bear in mind that the moldboard is usually angled when
moving material. Effective blade length must be computed to account for this angle. This is the
actual width of material swept by the moldboard.
 Moldboard length in feet (meters)

 12 (3.658)
 14 (4.267)
 16 (4.877)
 24 (7.315)

Effective length in feet (meters), 30-degree blade angle

 10.4 (3.17)
 12.1 (3.70)
 13.9 (4.22)
 20.8 (6.33)

Effective length in feet (meters), 45-degree blade angle

 8.5 (2.59)
 9.9 (3.02)
 11.3 (3.45)
 17.0 (5.17)

(For other blade lengths and carry angles: Effective length = COS (Radians (Blade L) 3 Blade
Length)

3. Width of overlap

This is generally 2 ft (0.6 m). This overlap accounts for the need to keep the tires out of
the windrow on the return pass.

4. Job efficiency

This number varies based on job conditions, operator skill and other factors. That said, a good
estimation for efficiency is approximately 0.70 to 0.85, but actual operating conditions should
be used to determine the best value.

SAMPLE PROBLEM

A Cat motor grader with a 12-foot (8.6-meter) moldboard is performing road maintenance on a township
road. The machine is working at an average speed of 8 mph (13 km/h) with a moldboard carry angle of 30
degrees. What is the motor grader’s production based on coverage area?

Note: Due to the long passes involved in road maintenance — fewer turnarounds — a higher job efficiency
of 0.90 is chosen.

From the table, the effective blade length is 10.4 ft (3.17 m).

 English
 Production, A = 8 mph × (10.4 ft − 2.0 ft) × 5,280 × 0.90 = 319,334 ft2/hr (7.33 acres/hr)

 Metric

Production, A = 13 km/h × (3.17 m − 0.6 m) × 1,000 × 0.90 = 30,069 m2/hr (3.07 hectares/hr)

Using these formulas will allow you to quickly and easily calculate your motor grader performance.