A B C D E F G H I J K L M

1
Station Service Board Load Distribution and Cable Sizes
2
B. Total Size of C. Spacing bet
Motor Al Cable Cu Cable Core/Core A. Total Size of the
Sl.No. Equipment No XLPE Cable the Cable (mm), Cables 10 mm D. Total Rack E. Add 25% of B Final Rack
3
rated(kW) Size mm2 Size mm2 Size Cable (mm2) each Width C+D to B Width (mm)
root of A

Cable Track Size A

4

647.5
5 1 Shaki Jaw2 Stationary 110 185.0 3.5

2 runs 1Cx630 sq.mm Gnd in AIR (XLPE) OR 4410

6 2 Flamco HP500 400 630.0 7 1 run for Neutral

2 runs 1Cx630 sq.mm Gnd in AIR (XLPE) OR 4410

7 3 Metso HP500 400 630.0 7 1 run for Neutral

1400
8 4 Metso HP200 160 400.0 3.5

200 2205
9 5 Sand Washing Plant 630.0 3.5 3.5 Cx630 sq.mm XLPE in Gnd/Air
SSB-A to SSB-B Main 3.5Cx630 sq.mm AI Armored XLPE 2205
10 6 (DB to Control Room) 630 3.5 Cable PolyCab Make in AIR OR GND

Vibrating Screen (MVS

30 50.0 3 150
2561 IV Deck)
11 7
12 8 BC-102 22 25 3 75
13 9 BC-211 New 1 15 25 3 75
14 10 BC-211 New 2 0
15 11 BC-1000x22 0
16 12 BC-1000x17 0
17 13 BC-204 New 7.5 6.0 3 18
18 14 BC-210 New 15 25 3 75
19 15 Radial Motor BC-210 11 6 3 18
20 16 Radial Motor BC-211 11 6 3 18
21 17 BC-106 7.5 6.0 3 18
22 18 BC-107 15 25 3 75
23 19 BC-109 15 25 3 75
15874.5
24 Track/Rack Size 125.9940475 190 315.9940475 394.9925593 800

25
Cable Track Size B
2 runs 1Cx630 sq.mm Gnd or 2 runs 3Cx240
sq.mm in AIR (XLPE) OR 3 1CX800 sq.mm in 4410
26 1 Metso HP500 400 630.0 7 GND or 3 1CX400 sq.mm in AIR

1400
27 2 Metso HP200 160 400.0 3.5
Vibrating Screen (MVS
30 50.0 3 150
28 3 2561 IV Deck)
29 4 BC-102 22 25 3 75
30 5 BC-211 New 1 15 25 3 75
31 6 BC-211 New 2 0
32 7 BC-1000x22 0
33 8 BC-1000x17 0
34 9 BC-204 New 7.5 6.0 3 18
35 10 BC-210 New 15 25 3 75
36 11 Radial Motor BC-210 11 6 3 18
37 12 Radial Motor BC-211 11 6 3 18
38 13 BC-106 7.5 6.0 3 18
39 14 BC-107 15 25 3 75
40 15 BC-109 15 25 3 75
Vibrating Screen (MVS 150
41 16 2561 IV Deck) 30 50.0 3
42 17 BC-204 7.5 6.0 3 18
43 18 BC-205 7.5 6.0 3 18
44 19 BC-206 7.5 6.0 3 18
45 20 BC-210 15 25 3 75
46 21 BC-211 15 25 3 75
47 22 BC-212 15 25 3 75
48 23 Radial Motor BC-210 11 6 3 18
49 24 Radial Motor BC-211 11 6 3 18
50 25 Radial Motor BC-212 11 6 3 18
51 26 BC-202 11 6 3 18
52 27 BC-203 33 50.0 3 150
53 28 BC-207 9.3 6.0 3 18
54 29 BC-208 11 6.0 3 18
55 30 BC-213 15 25 3 75
56 31 BC-209 11 6.0 3 18
57 32 BC-104 22 25 3 75
58 33 BC-105 22 25 3 75
59 34 PAN Feeder AVPF-208 7.84 6.0 3 18
60 35 PAN Feeder AVPF-210 4.4 6.0 3 18
61 36 BC-201 18.5 25 3 75
62 37 BC-101 11 6 3 18
63 38 BC-401 15 25 3 75
64 39 Grizily Screen 1 7 6.0 3 18
65 40 Grizily Screen 2 7 6.0 3 18
66 41 BC-214 18.5 25 3 75
67 42 BC-401 15 25 3 75

18
68 43 Jaw BC-Internal Jaw 1 11 6 3

18
69 44 Jaw BC-Internal Jaw 2 11 6 3

7763
70 Track/Rack Size 88.10788841 440 528.1078884 660.1348605 800

Cable Track Size C

71

2 runs 1Cx630 sq.mm Gnd in AIR (XLPE) OR 4410

72 1 Flamco HP500 400 630.0 7 1 run for Neutral
Vibrating Screen (MVS
150
73 2 2561 IV Deck) 30 50.0 3
74 3 BC-204 7.5 6.0 3 18
75 4 BC-205 7.5 6.0 3 18
76 5 BC-206 7.5 6.0 3 18
77 6 BC-210 15 25 3 75
78 7 BC-211 15 25 3 75
79 8 BC-212 15 25 3 75
80 9 Radial Motor BC-210 11 6 3 18
81 10 Radial Motor BC-211 11 6 3 18
82 11 Radial Motor BC-212 11 6 3 18
83 12 BC-202 11 6 3 18
84 13 BC-203 33 50.0 3 150
85 14 BC-207 9.3 6.0 3 18
86 15 BC-208 11 6.0 3 18
87 16 BC-213 15 25 3 75
 A B C D E F G H I J K L M
88 17 BC-209 11 6.0 3 18
5190
89 Track/Rack Size 72.04165462 170 242.0416546 302.5520683 500

Cable Track Size D

90

2 runs 1Cx630 sq.mm Gnd or 2 runs 3Cx240

sq.mm in AIR (XLPE) OR 3 1CX800 sq.mm in
4410
91 1 Metso HP500 400 630.0 7 GND or 3 1CX400 sq.mm in AIR

1400
92 2 Metso HP200 160 400.0 3.5
93 3 PAN Feeder AVPF-210 4.4 25.0 6.0 3 93
94 4 PAN Feeder AVPF-208 7.84 6.0 3 18
95 5 BC-213 15 16 3 48

11585
96 Track/Rack Size 107.6336379 50 157.6336379 197.0420473 300

Cable Track Size E

97

98 1 BC-104 22 25 3 75
99 2 BC-105 22 25 3 75
100 3 PAN Feeder AVPF-208 7.84 6.0 3 18
101 4 PAN Feeder AVPF-210 4.4 6.0 3 18
102 5 BC-201 18.5 25 3 75
103 6 BC-101 11 6 3 18
104 7 BC-401 15 25 3 75
105 8 Grizily Screen 1 7 6.0 3 18
106 9 Grizily Screen 2 7 6.0 3 18
107 10 BC-214 18.5 25 3 75
108 11 BC-401 15 25 3 75

647.5
109 12 Shaki Jaw2 Stationary 110 185.0 3.5
18
110 13 Jaw BC-Internal Jaw 1 11 6 3
18
111 14 Jaw BC-Internal Jaw 2 11 6 3

112 15 Sand Washing Plant 200 630.0 3.5 3.5 Cx630 sq.mm XLPE in Gnd/Air 2205

3428.5
113 Track/Rack Size 58.55339444 150 208.5533944 260.691743 500

Cable Track Size F

114

647.5
115 1 Shakti Jaw1 Mobile 118 185.0 3.5
647.5
116 Track/Rack Size 25.4460213 10 35.4460213 44.30752662 200
117
118
119
120
121
122
123
124
125
 BoM I
Sl.No Cable Tracks Size mm Total Length (m) I Rod Iron angle
1 Cable Track Size A 800 42.2 112.5333333 96.216
2 Cable Track Size B 800 2 5.333333333 4.56
3 Cable Track Size C 500 36.2 60.33333333 82.536
4 Cable Track Size D 300 13.7 13.7 31.236
5 Cable Track Size E 500 67 111.6666667 152.76
6 Cable Track Size F 200 13.9 9.266666667 31.692
Total 312.8333333 399
 X Y
186354.712 2975332.361
186354.713 2975332.161
186345.451 2975325.887
186344.884 2975325.321
186350.899 2975321.022
186350.296 2975320.488
186355.926 2975316.535
186355.358 2975315.969
186362.321 2975311.069
186361.776 2975310.482
186370.059 2975304.454
186369.555 2975303.832
186370.175 2975303.329
186370.672 2975303.927
186368.96 2975301.835
186367.937 2975301.839
186365.837 2975297.95
186365.95 2975297.565
186361.084 2975290.378
186361.338 2975290.219
186376.306 2975298.94
186376.023 2975298.524
186382.578 2975293.588
186382.215 2975293.238
186388.759 2975289.793
186389.959 2975288.476
186388.733 2975289.23
186389.365 2975289.124
186394.02 2975286.563
186393.754 2975286.144
186399.966 2975282.913
186399.704 2975282.487
186373.116 2975307.938
186373.546 2975307.675
186377.52 2975313.366
186377.948 2975313.1
186380.288 2975316.777
186380.624 2975316.398
186382.924 2975320.027
186383.163 2975319.527
186385.009 2975320.027
186385.05 2975319.527
186388.076 2975320.027
186388.244 2975319.527
186389.189 2975320.869
186390.266 2975321.057
186394.467 2975324.863
186395.084 2975324.702
186401.151 2975329.92
186401.61 2975329.641
186406.709 2975334.126
186406.892 2975333.583
186413.151 2975334.131
186413.204 2975333.631
186410.876 2975334.129
186410.671 2975333.629
186416.087 2975334.133
186417.325 2975333.884
186418.497 2975333.634
186419.189 2975334.135
186422.252 2975334.137
186422.023 2975333.574
186424.629 2975331.383
186424.251 2975331.057
 Cable Verification Procured Vs Cable Track Length
Cable Core Size Total Length Avai length Plus/Minus
HP 5001 1CX630 7 23.5 164.5
HP500 2 1CX630 A+B+D
7 57.9 405.3
SSBA to SSB B 1CX630 A+B
7 44.2 309.4
879.2 1600 720.8
3.5Cx400
HP200 A+B+D
1 57.9 57.9 75 17.1
Jaw 1 and 2 3.5CX185 14+A+E-3.4-12.2
1 107.5 107.5 145 37.5
Screen
3CX50 (B+18.6)+(B+C)
1 58.8 58.8 65 6.2
Others can be adjusted anytime or not necessirily tough to manage