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    EX 300 parts book

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    139 views200 pages

    EX 300 Parts Book

    Uploaded by

    Bhawani Copy

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 200
    TA TA-HITACHI | ‘a Hydraulic E xcavator | = Ie | | - TATA-HITACHI ‘This catalogue is supplied for your convenience to assist you in securing GENUINE TATA-HITACHI REPLACEMENT PARTS that may be required from time to time for your machine. A GENUINE TATA-HITACHI REPLACEMENT PART should not be considered a piece of steel, metal or other material hastily manufactured imsediate requirements. Instead, it should be that has been meticulously engineered for and then manufactured from to satisfy your considered as a part the exact purpose it laboratory tested materials. is to serve, the entire TELCO-HITAGH oraanization The very best vishes of very sure that you will enjoy are extended to you, and we are Jong life and dependable service from this TATA-HITAGII machine. TATA ENGINEERING ANO LOCOMOTIVE COMPANY LIMITED MEMORANDUM are furnished for Please ensure the following details. any future correspondence. MACHINE PR«NO} MACHINE SR«NO+ ENGINE MODEL ENGINE NO. MAKE Cee SRO. STARTE!I MAKE MOTOR SR «NO. RADIATOR OIL COGLER CYLINDERS TRACK CHAIN, UPPER & LOWER ROLILERS TATA ENGINEERING AND LOCOMOTIVE COMPANY LIMITED REGIONAL OFFICES AT ‘Joovan Tara’ ‘apeejay House! Parlianent Street Sth floor Post Box to. 68 15, Park Street NEW DELAY ~ 110 001 CALCUTTA ~ 700 016 ' 3-5-926/13/1 Himayatnagar HYDERASAD = $00 079 ‘Poonam Chanbers Sth floor Dr.Annie Besant Road Worli, BOMBAY - 400 018 REPRESENTATIVES AT Dhanbad Goa Jamshedpur Madras Nagpur Bhubaneshwar Baroda PARE PARTS DEPARTMENTS AT TWE EXCAVATOR SPARE PARTS DEPARTMENT JAMSHEDPUR ~ 83) 010 Bihar P.O, WAGLE ESTATE ‘Tan - 400 604 Maharashtra SERVICE DEPARTHEKT AT ‘TRIE EXCAVATOR SERVICE DEPARTME JAMIHEDPUR - B31 010 hae No.2, Ulsoor Road BANGALORE - $60 042 Visakhapatnam THE EXCAVATOR SPARE PARTS DEPARTMENT IAL BAHADUR SHASTRI HARG TATA ENGINEERING AND LOCOMOTIVE COMPANY LIMITED INSTRUCTIONS FOR ORDERING REPLACEMENT PARTS to ensure prompt service, each replacement pacts order must contain the following information + Shown on Name plate in 1) Excavator Model front of revolving frame 2) Excavator Serial Number 3) Part: Numbers 4) Assembly 5) Description 6) Quantity 7) Correct Shippiig Destination Your order cannot be entered unless the above information is given. confirm all telephone and telegraphed orders in writing. Be sure these orders are marked “Confirmation” WHERE TO ORDER PARTS Ltd., maintains four Ragional Offices Please centact HITAGHT Replace Tata Engineering & Locomotive Co. located at New Delhi, Calcutta, Bombay and Bangalore the nearest office for your requirement of genuine TATA! ment Spare Parts. INSPECTION OF SHIPMENTS carefully inspected and in ge, the shipment should not " Covering the said loss or aint is also to be lodged advice to ts. When the shiprent is received, it should be the event of any difference in weight or damai be accepted until “Open Delivery Certificate damage is obtained from the Carrier. & comp: on the Carrier by Registered Post with A/D Card under or damage, notify the nearest branch of In the event of concealed toss immediately (within 20 days after deli- New India Assurance Co. Ltd, very) under advice to us. RETURN OF PARTS is necessary to return material to the factory, an be made to the Replacement a Return Authorization will package containing packed If, at any time, it application for a Return Authorization must Parts Department authority. is aiven, be issued, and this must be securely attached to the the returned material. The returned materials should be well and sent to TELCO on freight pre-paid basis only, for our inspection. Important. —tio material will be accepted at the factory without this authorization, ONLY TATA-HITACHI REPLACEMENT PARTS ASSURE OPTIHUM PERFORMANCE FOREWORD This parte manual shows the components of EX300LC Hydraulic Excavator. The numerical parts No. Index {s provided at the end of this parts In the parts Index, @ part No. with “** mark shows a newly manual. added part in the parts List. ‘This parts manuil contains the latest information avaflable at the time of printing, and the contents of the manual are subject to change without notice. The references in the parts manual of "LEFT", "RIGHT", “FRONT™, and “REAR” are identified as follows : ‘The driver's seat is positioned *LEFT* side, and the opposite aide 1s "RIGHT", The front attachment is at the "FRONT. The counterweight is attached at the "REAR". For the track, the, travel motor is at the "REAR", and the opposite is “FRONT™. For, the engine parts, please refer to the parts manual of TATA diesel engine 697 TC insued separately. HOW TO USE THIS PARTS MANUAL Item No, shows the reference No, on the machine {1lus~ Ten tration. PART No. Part No. constets of a letter of the alphabet and nu- mericals, or nunericals only. PART NAME Components of an assembly part are shown vith 7.7 marks and are show on the line, or lines below the assembly part, Also, if the components with ".” mark consist of further components, these further compo- nents are show by the marke "..%. ary Q'ty shows the quantity used for one machine. However, shows the quantity for one quantity of components assembly part. Abbreviations in the column of service code with their SERVICE CODE meaning are given below : W: Te part with this abbreviation requires vork on it before installing in the machine. Tt is a precision part, Please ask the authority for its repairing. the pact with this abbreviation is a component of an asseably and is not available independent- The assembly containing this part should dy. . be ordered. SERIAL NO. Ica REPLACEABLE PART NOTE ‘mis means that the part is contained in the ser~ vice parts kit. the part with this abbreviation shows that the quantity of the part is changed depending upon the machine, such as an adjusting shim, etc. oP: Optional parts 0S: over-sized parts US: under-sized parts (NOTE: Part with abbreviation "0S*, or "US" is described on the line below the Standard-sized part.) The part with this mark is newly added on that page of the equipment. Applicable machine serial No. for the part is shown in this column, Further, above this column, the serial No. shown is applicable for all parts described on that page. Consider this serial number in case no serial hunber is mentioned against the part number. If the abbreviation “H" is described as headed letter, jt means the serial No. of hydraulic equipment such as PUMP, MOTOR, CONTROL VALVE, etc. ICA shows the interchangeability between the original and the improved parts. Abbreviations used in this column are as follows : part No. in the column of “Replaceable part” can be be used instead of this part but not vice versa. this should not be used; instead, the part No. in the colum “Replaceable part” should be used. Part Nos. as those in the colum of "Replaceable senbly instead of this part” can be used as an part. his part and the part in the column of “Replace able part” are interchangeable. Interchangeable part’ Nos, and their required quantity aré shown in this column, wpe de 16 1Siprdhangeable inproved parte are provided for the partacthich "you may order, the inproved parte classi~ fied-as "It, “P*, "Tor "Y may be supplied. CONTENTS DESCRIPTION ‘SUPERSTRUCTURE FRAME ENGINE (KCI) RADIATOR & O11 COOLER (KCI ENGINE) ENGINE (MMM) RADIATOR & Ol| COO! ER ASSY (MWM ENGINE) FUEL TANK PUNP DEVICE PUMP; GEAR PUMP; SINGI E REGULATOR SWING DEVICE MOTOR; O11 (SWING) OLL TANK Ol COOLER PIPINGS VALVE; CONTRO! VALVE; CONTRO! (1/4) VALVE; CONTRO! (2/4) VALVE; CONTROL (3/4) VALVE; CONTROL (4/4) MAIN PIPINGS ENGINE CONTRO! 1 EVER CONTROL LEVER VALVE; PILOT VALVE PLL OT PILOT PIPINGS (1) VALVE; RELIEF ‘ PILOT PIPINGS (2) VALVE; CHECK PILOT PIPINGS (3) VALVES 1 0CK VALVE; SHOCKI ESS PILOT PIPINGS (4) PILOT PIPINGS (5) PAGE +++ +002 = -006 010 are =-014 016 018 022 024 030 = 032 036 -080 + 042 +1048 052 054 = 058 -060 -062 +064 -068 = 072 074 -076 080 -082 ++ 084 +6086 - -090 21092 --094 096 OMI PAGE DESCRIPTION PILOT PIPINGS (6) - 098 VALVE; SOLENOID «100 CONTROL BOX (R) 102 CONTROL BOX (L) 106 GAUGE PANEL . 108 ELECTRIC PARTS 10 CAB wee NG COVER we NE DOOR LOCK (1) 122 DOOR LOCK (2) 7 124 COVER; ENGINE ee UNDER COVER +128 TRACK FRAME 130 TRAVEL DEVICE 2+ 132 MOTOR; O11 (TRAVEL) . 136 138 VALVE; RELIEF VALVE; BRAKE 40 2142 FRONT IDLER . ADJUSTER 22 144 UPPER ROLLER oe 46 LOWER ROLLER ear] TRACK LINK 6006 150 CENTRE JOINT ers TRAVEL PIPINGS 154 FRONT BOOM 2. 156 ARM 2.7m .. 158 162 BUCKET 1.3 Cu. M FRONT PIPINGS 164 CYLINDER BOOM (R) 166 CYLINDER BOOM (i) v0 174 CYLINDER; ARM CYLINDER; BUCKET LUBRICATE PIPINGS SPARE PARTS Tou 178 182 184 SUPERSTRUCTURE Frame 00. Fen el [rac many item | pant no. Pant wane coo fan s.c. | ertat ao, [ace L oc | reoosss | rRane.main cau excine? : 00 | so0zo00 | sane.nain sxcu ence ov | soxeeoe | sor wo oz | assez | gor 2 os | arrsa6a | covensacar , o+ | aosse1 | srovees , os | avoreas | sour 2 os | assosre | wasuienssreins 2 orf arvgaon | vasuee 09 4013896 coven“ , ro | arsrma | pacxisc , 12 | aoevoes | sovt:sens 2 ve} re00270 | weranrscounree , (oui ENGINE v4 | eo080se | vercntscounrer : mcr) 1s | arraass | vasnen ‘ 16 | azesroe | sour ‘ 17 | ersors2 | car 19 | aoaresy | tn 20 | 027053. | rn 2 2 | ar99639 | pate ' 2 | asz204s | sour 2 23 | ass0920 | vasner:spatns 2 2 | areasos | swim 3.2 rfe 25 | areasos | sum 2-3 vie 26 | aveasor | sein oe afe ze | wazeo0s | sour 2 a | ssstozo | wut ‘ 30 | areesia | shin tz ofa 32 | ¢r6ase9 | suswinc auseed 1 3a | esanes gan se ve { a7 | arseaes | guswincieusece 39. 94-2805, BUSHING; RUBBER 2 40 | azors9s | suswinesnusece 1 TPL NO:- 9071563 004 Frame FRAME 005 T T FOPLACERULT } PART ren | pary xo PART MAKE cove arr} s.c. | seatat no, | tea —| eee sea | pate | Tpoa ito" OT ay | azroser | sushrne;ausse 2 42 | 4200176 | ausuinaszunaee 2 43, | azovses | susuincsrussen 1 44 | 4196626 | ausiincsausaer 2 45 | 94-2809 | auswinc usar ar 4204964 RUBBER ’ sv 4275549 RUBBER j; 2 55 4630620 SCREW al 56 ‘AS90906 WASHER ; SPRING 4 - TPt.NO. 9071563 ENGINE; (KCL) 006 ENGINE (KCI) 007 T T REPLACEABLT ' PART |s.c. | seem no. fre | at tren | pABT no. PART MARE coo | arr { a wpe jorr.} 1 | reooass | enornccxct ’ 2 | rooosss | saacker 2 3 | anazsa2a53 serew mi2x38 16 4 | 12520601200 uasuer SPR w12 2 5 | areas | ruaser 4 6 | aie7147 | storreR ‘ 7 3932006 | BOLT 2] 8 | asstoz0 | aur z| 9 | aorasss | wasuen 4 10 | roovsso | raceer 2 ui | viaeasnesg2 screw mr2e30 ‘ re | aise | aussee | « 13 | aesore | sroprce 4 14 | sgsie0e | sour 2 1s | sssiors | wor 2 16 | ariasos | wasien 4 a7 | taoorez | rapraTor & o1L 1 COOLER ASSY te | asovess | ovr 4 19 | assos1e | wasnen:sre 4 20 | teoovos | Ruaser Hose soTrom) 1 21 | 4zaosoo70s Host came 70 4 2 | Teo0g0s | russee wose (10°) 23 | reoog1a | sot wrPrLe ex80u 1 24 | raoovs8/24 ost sae VooRs 3/4*x1.5m 25 | 14260500357 Hose CLAMP 15 2 26 | reoo1ss | wtprce cLeoy 1 27 | reooves | wipro evaaw 1 ze | rao01es/26 aie Hoses-10 1 TYPE 1, BRAIDED 1.50 29 | razroz0r700 wost cuir 17 2 so | recone | amo 2 a1 | vrosaerosda-sour mosso 6 sz | rzosisorode wr mio ry 38 raszocorals waster sea nia 4 ENGINE (KCL) 009 T ia TERRA maa irc | pant no, PART aK coor | amr sic. | seerat no. | 1ca — 4. on fe. -- ARI NO. | QTY.) a4 | reooor | seutovs assy 1 a5 | reooses | cxnaust MUFFLER assy 1 a6 | reo0s1 | anaceet 2 ar | roooisy | cxane 2 38 | iiszasroesp" screw mioees 6 a9 | reoosre | Hose 1 40 | r4zeosoriss ose clan 115 s 41 | roooser | ire assy 1 az | reooas | vose 1 43 | reoos1a | pine ) as | ro00ser | nose 1 4s | mazasve08s wex.screw ‘ mizees 45 | reoos20 | anacker 1 47 | riseasgs070 wex.screw 2 noxzo 48 | rostsgeoze wex.quT 2 43 | reesosooees saicnr wasntR 2 so | teoosz1 | racket 1 s1 | riseasseres nex.searw 1 H6x18 52 | 12051898081 Hex. AUT M6 1 sa | ressosoosde anton wasnen 1 TPL NO:- TAOO188 Radiator & O11 Cooler (KCL Engine) RADIATOR & OIL COOLER (KCL ENGINE) s e 1 — | arr] sce. | serra xo, | 104 tee | part x0. PART MANE cone _ [oat vo. Ton. Joo |raoovee J rantator & 91 cooLeR ’ Jor | raoo e270 | «sive FRAME 1 loz | troo 82/02 | .raoraror Jos. | raoo.a2vos | .o1. coouer Jos | taoovs2/0¢ | .suroun 1 Jos | raoo.aavos | .FaN Guano 1 TPL NO:~ TAOO182 ENGINE (M¥M) 013 ITEM | PART KO. PART KARE CODE QTY. S.¢. | SERTAL KO. | ICA al 4 Teooz08 ‘BRACKET 2 o14 Bap Radiator & O11 Cooler (MWM Engine) a neon RADIATOR & OIL COOLER (MMM ENGINE) 015 FEPACEAELE PART trem | pant xo. PAR) KARE cone arr.| s.c. | serra wo, | aca “TO pant xo. Tory. 90 | tacor9s — | raptaror 8 o1L comer 1 or | rac0198700 | .sioe Faane 1 02 | rro0195/02 | -raoiator 1 03 | raoo19s/03 | .o1 coven 1 04 | ta00195/08 | .suroun 1 05 | ra00195/05 | «Fax cuaro 1 016 Fuel Tank FUEL. TANK ou REPLACEABLE PART fiten | pant wo. PART MARE cove am]s.c.} serzat xo. [rca POR a pant no. [ary ov | asor640 | sour ‘ oz | ass0sv6 | wasnersspainc ‘ 03 | arvegos | waster ‘ o¢ | asr4700 | curpsHose 4 0s | ssorore | sour 4 06 | assos10 | waswensseninc 4 07 | taoorer | tanxsFuee (Ket) 1 oe | taoorse | tame sFuen (Hun) 1 09 | oa3sz3. | causestever 1 +— ff wo] sro0s67 | aout 2 Ve] 44ssse | wasnersseaL ‘ we] reooree | om strainer ’ 13] rooosss | suction sreainen assy 1 14 | to00s3e | cover assy 1 15 | asiores | o-nine 1 1 | assos10 | wasnersseains ‘ 17 | asorozz | sour . 6 ve | teooses | wceove vive 1 19 | 1e00873 | aanso soo assy ‘ 20 | 1622 0510 216 SEALING wasneR w a1 [ress 999 049 tee unton aott ‘ 22] 9071460720 ost ;nussex ’ 23 ear ozoe 102! cuiP nose ‘ . 24] sorteerae waseseusece 1 2s] teooe7e | saaccer 1 26 | 1132 3996 088 screwsnex ‘ 7 ar | rasa c6o zoo susensae ‘ ze] 99 200-007 ruc 1 29] reoores | reoucen ’ 20) sorresor27 nose saussee ) NOTE: ITEM NOS 19 to 29 are For HAM ENGINE TPL NO:~ 9071440 & 9071441: — Pump Device PUMP DEVICE 019 TRACER rem | part no. PART KANE cove wc. | serra no. [rca | PMT sea Ltr a0, Tord 01-73] 9075751 | punpsoousut 435+¥ : or | rora6rs | castnsicear 1 e+ | s0asesz | ccanscenree 1 05 | 028090 | shartscenree 1 oo | dozases | orc enue 1 og | atsaze7 | ro. sau 1 Wo | asters | aincsnerainine : 1 | aiz992- | seatsone , We f 3033593 | coven sramssion 1 ta | sizse3e | .o-nine 1 v4 | s9r733 | carnesneraiains , 17 | aner700 | .Pumescean y 1s | wssioze | socrssocxer 2 20 | se4ose | wasnersseninc 2 21 | assovta | waswensruane 2 23 | arsia7e | avarter : zn | asoars | conus , 28 | 303sesa | ceansonive 2 29 | sora4s | atncsretarnins 2 32 | sors7sa | .puneysincie 2 sen | so7svss | necucaTon 1 3s | nenees | ctor 8 36 | arzeos0 | .wasnensseat ‘ a7 | Assoss | .uasnensseainc ‘ a1 | soos | sow 1 as | aaseree | srtuc 1 a5 | czezesa | cauceseever 1 46 | deaze2 | corre cure 1 48 | ares | ruc ’ son | asosve0 | .o-n1x 1 so | arszos | rire 2 se] avez | oie 2 53 | arzves7 | rrrrinaseire 6 son | 957366 | ..o-rine 1 9075751 Pump Device a oe # sta ¢ , PUNP DEVICE y_ pel aa REPLACEABLE oa tem | parr x0, PART aK cove arv.|s.e. | semtat no. | 14 & poe : vee Pai wo, [arr se | azosees | -rrrrine,oure 2 san | 957366 0 RING , 58 3036249 PIPE . se | soxces6 | -pive , sr | areca | -rrrring;rire ‘ sm | ssrace nix so | arroeea | can 2 60 | ss00828 | soir , 61 | ws00807 | -wur , 62 | assosos | -wasnen:srains ’ 6 | wasoare “| soutssocker 2 66 | azeave0 | racean , 67 | sosesze | wane mate ’ 68 | waseses |» screwsonive 2 3 4191663, COUPLING ASS’ Y. 7 T3A | 4216945, HUB ’ - 738 | 4183170 ‘SCREW:SET. 2 . r3¢ | atorses | --pinssrainc 2 rao} 4areoe7 | ansear ‘ rat | aareaea |» -pourssocxet ‘ rar | azvesde | anseat ‘ r36 | a2res48 |» -aour-soceer ‘ ran] azrease | -courcine , 80 | as01035 | sour 3 a1 | ssoro20 | sour 5 sz | 4890910 | uaswenssrnine ‘ PUMP GEAR 023 PART nO. 4181700 4206157 4208158 447068 4208159 4206160 4206161 4206162 4206169 az0sise 4205165 206166 4206167 PUMP; GEAR NousiNG -FRANGE

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