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XE4000 液压挖掘机技术规格书
XE4000 HYDRAULIC SHOVEL
TECHNICAL SPECIFICATION
徐州徐工矿业机械有限公司
XUZHOU XCMG MINING MACHINERY CO.,LTD
2020 年 7 月
July,2020
徐州
XUZHOU
一、总体概述 OVERVIEW
XE4000 液压挖掘机为超大吨位的单斗反铲履带式柴动液压挖掘机,是徐工集团集
多年研发经验,自主创新研制的产品,具有多项自主知识产权。可满足多种矿山施工工
况,该超大型液压挖掘机的设计研发,集科技化、智能化、人性化为一身,在各种复杂
重载工况下,具有卓越的作业能力,整机性能达到国际先进、国内领先水平。
construction conditions, the design and development of the super large hydraulic
performance of the whole machine has reached the international advanced and
掘力 961KN。主要应用于大型露天矿山的剥离和采装,具有卓越的作业能力。
The XE4000 Hydraulic Shovel weighs about 384 tons with a motor power
of 1491KW. Its bucket capacity is 22 m3, the lifting weight of the single bucket
reaches 40 tons, the maximum stacking force of bucket rod is 1057 KN, and the
原装进口康明斯发动机,配合高品质原装进口液压元件,采用先进可靠的正流量控
制系统,为设备提供更强大的挖掘能力,保证高效率作业,为客户提供更高的回报。
hydraulic components with advanced and reliable positive flow control system
to provide more powerful mining capacity for equipment and ensure efficient
adapt to complex mines condition, and provides customers with higher returns.
底盘、回转平台、工作装置等关键大型重载结构件采用抗疲劳设计,通过残余应力
与工作应力耦合疲劳仿真,实现疲劳寿命预测与结构优化,提高大型结构件的疲劳寿命
和可靠性。发动机、泵、阀、减速机等关键零部件采用全球高端配套,保证了整机的可
靠性,满足用户对设备高出勤率要求。
Chassis, rotary platform, working device and other key large heavy load
structural parts adopt anti-fatigue design. Coupling the residual stress and
working stress with fatigue simulation, the fatigue life prediction and structure
optimization are realized, and the fatigue life and reliability of large structural
parts are improved. Pump, valve, reducer and other key parts are equipped with
global high-end supporting ensure the reliability of the whole machine and meet
采用先进电液驱动和正流量控制系统,响应速度更快,操控性更好,作业效率高;
产品斗容大,与大型矿用自卸车配套使用,大幅降低设备总量及能耗,提升矿业开采效
率。
control system, with faster response speed, better controllability and high
operating efficiency; The product has a large bucket capacity, and can be used
together with the large mine dump truck, thus greatly reducing the total
超大型、全视野、双座椅、带有下仓的增高型驾驶室,配置全自动、大功率的冷暖
空调系统,标配空气增压系统,多点支撑的减震系统,可为驾驶员提供舒适、宽敞的工
The super-large full vision cab with double seats and lower cabin is
equipped with fully automatic high-power air conditioning system and air
system can provide the driver with a comfortable and spacious working
environment to reduce the operating fatigue. The cab is certified by FOPS and
全互通通道设计,保养方便快捷;配备全自动润滑系统,实现各铰点集中自动润滑;
采用集中快速加注系统,实现柴油、液压油、回转齿轮油、分动箱齿轮油、、冷却液、
润滑脂等油液地面集中加注,有效减少维保时间;标配发动机废气排尘引射系统,灰尘
免清理;整机采用模块化设计,组装、转场方便。
system to realize the centralized automatic lubrication of the hinge points; The
oil, rotary gear oil, transfer case gear oil and lubricating grease, effectively
reducing the maintenance time; It is standard with the engine dust exhausting
and ejecting system without dust cleaning; Modular design is adopted to make
机器信息数字化共享,提高产品智能化水平。
system of XCMG, which adopts CAN bus communication and Internet of things
system, control panel, GPS cloud control system and field diagnosis system into
a whole, which can realize the digital sharing of machine information and
可根据客户需求,定制化配备全景影像产品,消除司机视野盲区;运用角度传感器
识别车辆自身位姿状态,实现倾翻预警,动作限制,提升操作安全性;在泵、马达泄油
口处设置的油污传感器及压力传感器有助于液压元件的预防性维护,降低泵、马达等因
杂质进入而损坏的风险,保证整个液压系统的安全;可选配 MusterⅡ或安素自动灭火
系统,对动力舱、泵室等位置进行全方位保护,保证设备使用安全。
It adopts angle sensors to identify the position and orientation of the vehicle,
which can realize tipping alarm and movement restriction, and improve
operation safety. The oil pollution sensors and pressure sensors installed at the
pump and motor drain ports are helpful for the preventive maintenance of
entering the pump and motor, and ensuring the safety of the entire hydraulic
to realize all-around protection for position such as gravity tank, pump room,
采用原装进口康明斯(QSK60C)全电控、水冷、涡轮增压、十六缸发动机,低能
耗,高效率,低噪音。
具有先进模块化共轨燃油系统(MCRS),超高的喷射压力,动力充沛,燃油经济性
提高;Quantum 系统监控发动机各项工作状态,延长使用寿命,降低使用成本;采用
LTA 低温后冷却系统,保证了进气温度和发动机缸体寿命。
With advanced modular common rail fuel system (MCRS) and ultra high
injection pressure, the product has abundant power and improved fuel economy.
Quantum system can monitor the working state of the engine, thereby extending
the service life and reducing the cost; It adopts LTA post-cryogenic cooling
system, which ensures the intake temperature and the engine block life.
境作业,标配排气引射系统,有效延长空滤保养周期,维保成本低,消声器采用国内配
套件;系统装有易于更换的机油滤清器,油水分离器等。
Company SSG series, which can effectively prevent dust from entering and
ejector system, which can effectively extend the maintenance cycle of air
filtration and reduce the maintenance cost. The muffler adopts domestic
低温启动系统,可选装液体加热器,解决高寒地区的发动机难启动问题。
The low temperature starting system can be equipped with optional liquid
heater, so as to solve the problem of difficult engine starting in the cold region.
XE4000 液压挖掘机采用多项国际先进的液压技术,整机作业效率更高,运转更加
平稳;既能保证作业的舒适性和安全性,又能降低油耗,节能环保。
technology and has multipletechnologies, which makes the whole machine work
more efficiently and run more smoothly. It can not only ensure the comfort and
safety of operation, but also reduce fuel consumption, realize energy saving and
environmental protection.
先进的电控正流量系统,多泵多阀复合控制,实现了复合操作时的流量最佳分配,使
操作性更协调、作业效率更高。
during the composite operation, which makes the operation more coordinated
独立冷却系统,发动机、液压油冷却均采用独立的液压回路控制,电控变量液压泵
根据冷却对象的实际温度实时调节冷却功率,使发动机、液压油处于理想的工作温度,
实现节能环保。液压油冷却自动控制系统根据液压系统的温度变化,自动调节冷却系统
的冷却风量,以保证系统的最佳工作状态。
It adopts independent cooling system, the engine and hydraulic oil cooling
variable hydraulic pump can adjust the cooling power in real time according to
the actual temperature of the cooling object, so that the engine and hydraulic oil
protection. The hydraulic oil cooling automatic control system can automatically
adjust the cooling air volume of the cooling system according to the temperature
change of the hydraulic system, so as to ensure the optimal working state of the
system.
带压力反馈的液压涨紧技术,当设备工作时,液压系统利用行走回路油压对履带进
行张紧控制,大容量的蓄能器吸收行走作业时车体造成的冲击,内置的压力反馈回路检
测当冲击力大于设定限制时行走将自动停止。
equipment is working, the hydraulic system USES the oil pressure of the
walking loop to conduct tensioning control on the track. The accumulator with
large capacity can absorb the impact caused by the vehicle body during the
walking operation. Built-in pressure feedback loop detection when the impact
force is greater than the set limit, the walk will automatically stop.
系统压力为 29.4Mpa,较低的系统压力,有效提升了整个液压系统的安全性及液
压原件及管路的使用寿命;同时整机减少了液压软管的使用,更多地使用液压钢管,提
高了液压系统的耐用性。在泵、马达泄油口处设置的油污传感器有助于液压原件的预防
性维护。
improves the safety of the entire hydraulic system and the service life of the
hydraulic components and pipelines. At the same time, the machine reduces the
use of hydraulic hose and more use of hydraulic steel pipe, thus improving the
durability of the hydraulic system. Grease sensors located at pump and motor
采用全新开发的智能控制系统(XEICS),实现动力系统和液压系统功率的精准匹配,
工作更加高效节能。
The product adopts the newly developed intelligent control system (XEICS)
to achieve the precise match between the power of the power system and the
更高的可靠性和耐用性,全车线束采用模块化设计,连接器件防护标准满足 IEC
新型自动怠速系统、智能化故障诊断系统和全面升级的电子监控系统,保证动力系统、
液压系统最佳工作状态;
It has higher reliability and durability, the whole vehicle wiring harness
adopts modular design, connecting device protection standards meet IEC IP67
protection level; New intelligent electronic control system, high efficiency and
energy saving power monitoring mode, hydraulic oil cooling automatic control
system, new automatic idle speed system, intelligent fault diagnosis system and
器运行状态,向用户传达机器保养和维修的服务信息;可实现同时诊断电气、液压等故
障,以文字及故障代码形式显示在彩色液晶显示屏上,驾驶员可以准确的了解机器状态,
方便及时判断排除故障。
The fault alarm and diagnosis system adopts GPR positioning and GPRS
faults simultaneously, and display them in the form of text and fault code on the
color LCD screen, so that the driver can accurately acquire machine state, judge
徐工挖机
GPS 智能云控
系统
GPS
Intelligent
Cloud Control
System
更高的可靠性和耐用性:
铲斗:采用世界知名公司的合金铸造耐磨斗齿,在硬度与冲击韧性之间达到了最佳
平衡;独特的外形设计保证斗齿巧妙的架构设计,使斗齿更换更加便捷,大幅提高了可
维护性;更强的穿透能力降低了系统负荷,胜任最苛刻的作业工况;关键部位由高强度
钢板焊合而成,铲斗强度高、耐磨性好、装卸效率高。
impact toughness. Its unique shape design can ensure the ingenious structure
design of bucket teeth, and make the replacement of bucket teeth more
system load and enablesit adaptable to the most demanding operating conditions;
The key parts are welded by high-strength steel plates with high strength,
动臂、斗杆:主体采用大截面轻量化抗扭箱型结构设计,端部为高强度铸件,所有
转轴均配有高承载耐磨材料的衬套,并带有润滑油槽,可满足恶劣工况的要求。通过有
限元分析,优化箱型结构,减轻了重量,提高了结构强度及工作可靠性。
Movable arm and bucket rod: the main body is designed with large-section
All the rotating shafts are equipped with bushing of high-bearing wear-resisting
material and lubrication oil groove, which can meet the requirements of harsh
working conditions. Through finite element analysis, the box structure can be
optimized, the weight can be reduced, and the strength and working reliability of
浮动式铲斗/斗杆/动臂连接销带有自动润滑系统,润滑更充分,可显著延长销子的
使用寿命;铲斗油缸增加了防护罩,防止油缸的磕碰,可有效避免铲斗油缸的意外故障。
the service life of the pin; A protective cover is added to the bucket cylinder,
which can prevent the bump of the bucket cylinder and effectively avoid the
转台:上车架采用重载型双筑梁箱式结构,提高了回转平台刚性。可承受重载及扭
曲等复杂受力工况,使用寿命长。
Turntable: The upper frame adopts heavy load double beam box structure,
which improves the rigidity of the rotary platform. It can withstand heavy load
and distortion and other complex stress conditions, long service life.
回转支承:采用国际知名品牌大规格三排滚柱式回转支承,轴向和径向承载能力更
强,使用寿命长,维护成本低;平衡很好的回转装置设计:两套回转装置彼此径直对等
安装,回转装置受力均匀,使命寿命长。
three-row roller slewing support with stronger axial and radial bearing capacity,
long service life and low maintenance cost. Well-balanced rotary device design:
two sets of rotary devices are installed directly in parallel with each other, so
that the rotary device is under uniform force and has a long service life.
强健的组合式底盘:联接部位均采用高强钢,最大限度保障底盘的可靠性;最优匹
配的轮系布局有效确保运行可靠性,同时实现挖掘时整机的稳定性及驾驶员舒适感。
Sturdy modular chassis: The joint parts are made of high-strength steel to
ensure the reliability of the chassis to the maximum extent. The optimal
matching gear system layout can ensure the operation reliability effectively and
realize the stability and driver comfort of the whole machine in the mining work.
极佳强度和耐用性的四轮一带:采用非共轭多齿同步啮合技术,实现驱动轮与履带
多齿同步啮合;具有连续滚道、自动导向结构的整体式履带板,能够实现向支重轮提供
连续支撑并防止横向跑偏,降低滚道面接触应力;优化内部轮体油腔的流线布局,形成
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XE4000 HYDRAULIC SHOVEL
全方位的密闭循环油腔系统,实现轮系的内部良好润滑。在环境极限温度-40℃时,仍
可保证轮系内部正常润滑,无需注油维护,可靠性高、使用寿命长。
The four wheel and one crawler with excellent strength and durability: It
the synchronous meshing between the driving wheel and the crawler. In the
optimized gear train track surface structure, the contact form of the traditional
streamline layout of the oil cavity inside the wheel body, forms an
all-dimensional closed circulation oil cavity system, and realizes the internal
good lubrication of the wheel system. When the environmental limit temperature
is -40℃, it can ensure the normal internal lubrication of the gear train. It does
not need oil injection maintenance, with high reliability and long service life.
局合理、可靠、布局紧凑,节省空间,全自动、大功率的冷暖空调系统;多点支撑的减
震器能有效的减震降噪,可为驾驶员提供舒适、宽敞的工作环境,减少驾驶员的操作疲
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XE4000 HYDRAULIC SHOVEL
劳;驾驶室内配备空气增压系统,室内压力维持可在 50-200Pa,有效阻止粉尘进入。
The product is equipped with a super-large, full view, double seats, safe and
reliable driving cab with FOPS function. The operation layout is reasonable,
effectively damp and reduce noise, provide a comfortable and spacious working
environment for the driver to reduce operating fatigue. The driving room is
大屏幕显示器,多点视频监控,消除视野盲区,施工更加安全。
可选配 MusterⅡ或安素自动灭火系统,动力舱、泵室等全方位保护,保证设备使
用安全。
tank, pump room, etc all-around protection, ensure the safety of the equipment
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XE4000 HYDRAULIC SHOVEL
used.
模式,全自动模式省时省力,可实现对工作装置、回转支承润滑点的自动润滑,极大地
降低了人的劳动强度,半自动模式方便可靠,一旦自动润滑故障,可提供应急润滑保障
性加注,减少停机时间。
automatic mode saves time and effort, can realize the automatic lubrication of
working device and rotary support lubrication point, greatly reducing labor
徐工徐工 助您成功 - 13 -
XE4000 HYDRAULIC SHOVEL
采用集中加注系统:柴油、液压油、回转齿轮油、分动箱齿轮油、冷却液、润滑脂
地面集中加注,保养方便,大幅提升维保效率,缩短停机时间,同时极大降低了人工劳
动强度。
The equipment adopts centralized filling system: diesel oil, hydraulic oil,
rotary gear oil, distributor gear oil, cooling fluid, grease ground centralized
shorten the down time, and greatly reduce the labor intensity.
徐工徐工 助您成功 - 14 -
XE4000 HYDRAULIC SHOVEL
全互通通道设计,液压系统、电气系统等各功能区的维护点均有通道相连,各通道
配有灯光照明,动力舱内部宽敞,设有维修通道,与外部有多门相通,出入方便,使维
护保养更加便捷。
The hydraulic system, electrical system and other functional areas of the
lighting, the power cabin inside spacious, with maintenance channels, and the
convenient.
标配排气引射系统:利用排气气流,将空滤处灰尘从排气管中排出,灰尘免清理,
同时可有效延长空滤更换周期;回转减速机机油游标尺引到走台处,机油检查非常方便。
dust from the exhaust pipe, so dust is not cleaned, and it can effectively extend
the replacement cycle of air filter. The oil in the rotary reducer is drawn to the
铜质散热器,散热铜管可单独拆卸更换,维修更换时间短,成本低。
performance 回转速度
r/min 3.1
Rotating speed
爬坡能力
° 30
Gradeability
接地比压
kPa 200
Grounding pressure
铲斗挖掘力
kN 1057
Bucket digging force
斗杆挖掘力
kN 961
Bucket rod digging force
最大牵引力
kN 1801
Maximum tractive force
主泵 8个柱塞泵
/
Main pump 8 piston pumps
主泵额定流量
L/min 8×549
Rated flow of main pump
主安全阀压力
液压系统 MPa 29.4
Main relief valve pressure
Hydraulic
行走系统压力
system MPa 29.4
Running system pressure
回转系统压力
MPa 29.4
Rotary system pressure
先导系统压力
MPa 4.4
Pilot system pressure
燃油箱容积
L 7450
Fuel tank capacity
油类容量 液压油箱容积
L 2050
Fuel capacity Hydraulic oil tank capacity
发动机机油容量
L 267+280
Engine oil capacity
A 总长
外形尺寸 mm 20000
A overall length
Overall
B 总宽 9070
dimension mm
B overall width
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XE4000 HYDRAULIC SHOVEL
C 总高 8590
mm
C overall height
D 转台宽度 8260
mm
D Steering width
E 履带长度 8700
mm
E Track length
F 底盘总宽 6770
mm
F Chassis width
G 履带宽度 1270
mm
G Crawler width
H 履带轴距 6660
mm
H Distance between tracks
I 轨距 5500
mm
I Gauge
J 配重离地间隙 2430
mm
J Ground clearance
K 最低离地间隙 910
mm
K Minimum ground clearance
L 尾部最小回转半径 7175
mm
L Tail least radius of gyration
M 履带高度 2305
mm
M Track height
A 最大挖掘高度 17470
mm
A Maximum digging height
B 最大卸载高度 11740
mm
B Maximum dumping height
C 最大挖掘深度 8430
mm
工作范围 C Maximum digging depth
Working range D 8 英尺水平面挖掘深度
D 8 feet depth of horizontal mm 8355
excavation
E 最大垂直挖掘深度
E Maximum vertical mining mm 4015
depth
F 最大挖掘半径
18050
F Maximum digging radius
G 最小回转半径
mm 8480
G Minimum swing radius
H 停机面最大挖掘半径 17460
H Maximum digging radius at mm
stop surface
动臂长度 无
mm
Boom length None
斗杆长度 无
mm
Bucket rod length None
铲斗斗容 无
m3
选装配置 Bucket capacity None
Optional -40oC低温配置 发动机低温启动
configuration -40oC Low temperature Low-temperature start of
configuration engine
自动灭火系统
Automatic fire extinguishing system
徐州徐工矿业机械有限公司
地址:中国江苏省徐州市和平大道169号
电话 Tel:+86-516-83113888
传真 Fax:+86-516-83113222
邮编 Post Code:221000
网址 Website:http://www.xcmg.com