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143-154, 2002
Pergamon 0 2002 Published by Elsevier Science Ltd
0364-5916/02/$ - see front matter
PII: SO364-5916(02)00031-7
Josef Tomiska*
Institute of Physical Chemistry, University of Vienna
Waehringerstr. 42, A- 1090 Vienna, Austria
*: Corresponding author’s e-mail: joseEtomiska@univie.ac.at
Homepage: http://www.univie.ac.at/tomiska
Abstract. The presented program package “ExTHERM” consists of three parts: (i) cETD, a simple interac-
tive open data bank module covering all types of metal alloys (over 150 binary phases and some ternaries),
(ii) cA4od, a module for algebraic conversion among different representations of excess data, and (iii)
cM3 (KA&/ EkfFlHTC), three interactive evaluation units suitable for overall best fits of experimental
investigations expandable to mass spectrometric (KMS), EMF, and calorimetric investigations (HTC). The
concept is based upon the multi-component TAPS (thermodynamically Adapted Power Series) concept of
excess quantities covering all types of solutions, includingn liquid alloys showing short range ordering. The
data bank is based upon the Hultgren data of binary systems and on new experimental data. Individual
supplements may be performed easily. The conversion module employs a modular concept procedure which
makes the conversions independent of the actual system data. For all software modules contact the author.
0 2002 Published by Elsevier Science Ltd.
1. Introduction
The topics of the presented interactive support package for experimental thermodynamics ExTHERA4
are not focused on phase diagram computations, but covers the surrounding topics of it: (i) Conversion of
data represented by means of different approximation formulas, (ii) Evaluation of experimental data, and (iii)
A convenient interactive handbook of mixing behavior solution systems as an improved and enlarged
“electronic Hultgren”. Individual supplements may be performed easily.
The support package ExTHERM is configured as an interactive supporting tool even for those who are
not familiar with sophisticated thermodynamic models, and data treatment of applied thermodynamics. Em-
phasis is placed on simplicity, efficiency, general applicability, and convenient running. Therefore:
ExTHERM is simple in use even by occasional user, and it is split into simple algorithms. The program
package has been developed stepwise for many years, and is written in PASCAL 7 employing individual gra-
phical support. Multi-tasking working is possible, and all diagrams and tables may be copied easily into arbi-
trary graphic programs such as CorelDraw or WinWord by means of the intermediate copy technique.
Simple color codes will help to prevent errors in mind. Both, color as well as black-and-white plots are
possible. Automatic and individual scaling and changing the rounding limits are possible. Full cursor support
is integrated, and all diagrams may be zoomed either by mouse click or by keyboard. Optional plot of a com-
parability graph possible for all diagrams except the ternary triangle plots.
Emphasis is placed on (i) dealing all options by means of one and the same algorithm, (ii) most
possible convertibility into other thermodynamic approximation concepts, and (iii) employing the simplest
possible mathematical formalism which will yield not only consistent data but guarantees strict accordance
143
144 J. TOMISKA
with the laws of physical chemistry as well, Common characterization of the molar Rmctions Z of K-compo-
nent systems by means of the contributions made by the alloy constituents k which are called partial molar
fhCtiOnS zk, are used:
where Z = Gibbs energy G, enthalpy (heat) H or entropy S. In the phase a the molar partial properties
Zka(T,xa) (Z = G, H, S) are split by common modeling as following:
where Zk’, and Zkid denote the contributions of the pure species, and of the ideal mixing, respectively.
Concerning the free Gibbs energy this is:
In Eq. (2) the terms ZkE and Zkmagare assumed commonly to be due to the intermolecular and magnetic
forces, respectively. As chem&y cannot annul any mathematical law, all arbitrary splitting of sums should
therefore be prohibited. Consequently, employing of a separate magnetic term Zkmagas performed in Eq.(2) is
problematically, because experimental investigations will only yield the deviation between the “ideal”
solution property (Zk”+Zkid) and the molar property Z. This difference will be determined experimentally, and
it is nothing else than the total excess term (ZkE+Zkmag)[OlTom]. Nevertheless, widely known databanks in
literature as offered by the ThermoCalc group are based upon the use of magnetic terms Zkmagas expressed
by the model of Sundman and Agren [81Sun]. ExTHERM also makes also the conversion of binary Zmag-
parameters among various representations possible.
ExTHERM is based upon the multi-component TAPS (thermodynamically Adapted Power Series)
concept of excess properties ZE as developed earlier [86Toml, 98Tom], and summarized in the appendix. It
satisfies all these requirements: (i) Algebraic representing of the activity & as well as of all mixing properties
of all types of alloys, including metallic melts showing short-range ordering. (ii) Using only one common
parameter set for traightforward descriptions of combined temperature and concentration dependences. (iii)
Extrapolation from lower component alloys, (iv) Suitable best fit formulas putting together ail experimental
measurements of an alloy system for performing one algebraic overall best fit, and (v) A very convenient,
simple modular procedure which makes the conversion coefficients independent of actual system data.
H= Ho + 2.01/T
s= S” t Dl/TS
H= Ho - D1.T
S= ~-lF3 - 01. cl+1 n<TS>
HT3: TfW_Uers: H = Ho t 2. Dl/T + 3.02/T’
Following the TAPS concept, temperature dependencies are described by substituting the TAP-parame-
ters C,,’ (appendix, Eqs. (Al)-(A3)) by the suitable temperature dependent TAP parameters (appendix, Eqs.
(A4)--(A6)), only. In EXTHERM this is performed easily by means of only two switches: (i) Select between
TAT-version and TCA_version as the ThermoCalc formalism is called in the presented tool. (ii) Select the
appropriate temperature dependence from the options as shown in Table 1.
1) Input: (i) Keyboard, (ii) ExTHERM data bank, or (iii) individual data file.
2) Data Type: (i) Excess data or (ii) Magnetic data.
3) In case of ErlHERM data bank input: Phase and System.
1 TAP from TPl 3 TAP from RKx 5 TAP from RKl 7 TAP from TCA
2 TPl from TAP 4 RKx from TAP 6 RKl from TAP 8 TCA from TAP
9 TAP from WLx 11 TAP from SAN 13 TAP from MRG 15 TAP from SPS
10 WLx from TAP 12 SAN from TAP 14 MRG from TAP 16 SPS from TAP
TAP Thermodynamic adapted power series, TPl TAP expanded in mole fraction xl,
RKx Redlich-Kister expansion in x2, RKl Redlich-Kister expansion in xl,
ICA ThermoCalc Expansion,
WLx Wohl equation in x2, SAN Sanchez approximation,
MRG Margules equation, SPS Simple power series.
3tep3: The TCA parameter set as converted from TAP parameters by means of module 8, and
ltting outs of the control tables of the corresponding excess properties.
system: Fe-Ni /Phase : LI Q
Trst-Page: 1 of 2
The codes “GT2” and “GT3” indicate full Gibbs energy descriptions with 2 and 3 temperature terms,
respectively: “GT2” switch on temperature independence of both the heat of mixing II, and the entropy S,
and Gibbs energy shows the simple temperature dependence G = H-TS. In case of arising temperature
dependencies of H and/or S, use of the code “GT3” switches on the corresponding, additional term. Tempera-
ture dependences which require two temperature dependent terms have been observed by calorimetric in-
vestigations only, and therefore it is programmed for the heat of mixing H at the present stage of develop-
ment of ExTherm (code “HT3”), only.
The TAPS concept is designed to employ SGTE data for pure elements as presented by Dinsdale
[91Din] in all application in which the single element contributions of Eq. (2) are required, especially for
computational phase diagram assessments.
The stand alone module cMOD is of interest for everybody. As carried out previously [89Tom2] a
simple modular concept is possible for the algebraic conversion among arbitrary polynomial approximations
of the molar binary excess properties showing essential features: the conversions are independent of the actu-
al values of the system parameters, and the modular design diminishes considerably the number of necessary
conversion formulas. The program flow of the conversion tool cA4OD is performed in three steps as shown in
Table 2. Additional conversion modules are in progress.
As carried out also elsewhere, power&l evaluation techniques are obtained by putting together all expe-
rimental measurements to one algebraic overall best-fit employing the TAPS concept [81Tom, 82Tom,
95Tom, OlTom]. E.g., if all (K-1)-component boundary systems are well-known, then it is only necessary to
determine the best-fit values of the K-component interaction terms KCTIZ.This tool of modern experimental
thermodynamics makes possible a combined, simple and consistent description of both the temperature, and
the concentration dependence of the excess mixing behavior of multi-component solutions systems by means
of one set of parameters. The concept allows the representation of all types of solutions, and includes even
liquid alloys showing short range ordering [98Tom].
According to the multifarious experimental efforts splitting of the evaluation and best fit tools into
three stand alone modules makes sense: The three modules cA43 are designed specially for experimental
data from (i) mass spectrometric investigations (Kn/rs>, (ii) measurements on the electromotive force (EMF),
and (iii) calorimetric investigations (HTC). Evaluation of all types of experimental data by means of the
modules cM3_ is performed by means of the same few steps as following:
Table 4. Interactive Evaluation Screen of Module cM3 HTC for Best Fit
of Calorimetric Measurements on Ternary In-Sb-Sn Alloys, Sho&rg Short Range Ordering.
TCIP_Uers ion
Table 5. Interactive Evaluation Screen of Module cM3_KMS for Best Fit of Mass Spectrometric
Investigations on Ternary fee Solid Fe-Ni-Cr Alloys by Intensity Ratio Technique.
TfiP_Uersion
FIG 1.
Best Fit Control Diagram of Calorimetric Measurements on Ternary In-Sb-Sn Alloys, Showing Short Range
Ordering.
Step 5:
Best fit control.
k = In, Sb or Sn.
1- Explicit value; or
2- Ratio of a selec-
Fig. 1 illustrates the graphical best fit control of liquid In-Sb-Sn alloys. The diagrams are plotted in co-
lor, of course, to differentiate easily among the experimental points of the various runs. In the center of the
right column there is the reading of best fit codes (number of C,-parameters (in Fig. 1: CN=2), and number of
temperature terms (in Fig. 1: CT=2)), and of the plotted runs. The cursor gives the mole fraction xk of the
right hand component as well as the y-value of the plot (below the diagram). In case of a ternary system the
mole fractions of all three species are shown additionally (right column, bottom). A point identification key
makes possible additional reading of the input file name, the identification codes of the selected measuring
point, and the exact (x,y)-input values of it (below and right of the cursor reading)
Table 7. The Parameter Set of Molar Excess Properties of Ternary FCCSolid Fe-Ni-Cr Alloys.
For ternary systems there is an option of interactive comparing arbitrary cuts of constant mole fractions
xi&~_, with the experimental data: Enter either an explicit ratio value or select an arbitrary measuring point
from the input control list for this purpose. The control diagram will then give a plot the resultant excess
property curve together with all experimental points not scattering within a pre-selected deviation limit from
this cut. On the top of the right column the number of these measuring points together with the deviation
limit is shown. Fig. 1 shows that the no measuring point scatters more than 2% from the overall best fit
curves, and ternary short range ordering may be described excellently by means of the TAP concept.
All information as plotted in the diagram may be printed as best fit control lists as well. Tables 6 and 7
gives the resultant table of parameters. In Table 6 we notice that the parameters of the integral and partial
heat of mixing as well as the heat capacities of alloy systems showing ternary short range ordering (H” and
IT1 parameter) is really simple. Data of all three binary boundary systems are from the data bank ETD: In-Sb
and Sb-Sn are showing short range ordering as well, whereas binary Sn-In alloys show normal liquid
behavior. Table 7 shows the description of total mixing behavior of ternary fee solid Fe-Ni-Cr alloys has
been obtained (Z, Zk, Z = G, H, S; k = Fe, Ni, Cr; a& Again, the data of all three binary boundary systems
are from the data bank ETD. The parameters COare the calibration constants necessary for best fit of the mass
spectrometric intensity ratio data.
Controlling of the mixing behavior may be performed by means of the menu of data tables and
diagrams as described with the data bank module cETD. As mentioned already in the introduction, compa-
ring with graphs produced by means of an imported, second set of parameters is possible in all types of
diagrams except the ternary triangle plots.
The parameter sets of the data bank ETD are based on (i) the binary metal alloy data as compiled by
Hultgren et al. [73Hul], and (ii) literature data of experimental investigations after Hultgren’s supplement.
Consequently the data bank module makes it possible to differentiate Hultgren’s compilation data and newer
experimental results as can be seen from Table 8. The key “5” yields the data sets reproducing the values as
comiled in [73Hul]. The TAP parameters of this table have been converted mainly from the parameters as
presented by Williams [91Wil], only in case of a minor number of binary systems best fit improvements have
seemed to be necessary.
F2 = Sys_Uieu Fl = F~mula~/Hel~
Table 11. Molar Excess Properties as Tabulated by the Data Bank Module cETD
(FCC Solid Ternary Fe-Ni-Cr Alloys at 1650 K Along The Cut of x&cr = 2.28).
0 0 0 0
1 10400 43700 20.18
Fe/Cr = 2.28
X-Fe x_N i GXS HXS SXS a_&- a_Fe a_N i
J/MO1 J/no1 J/no 1K
All other facilities of Table 8 are split into key codes for systems with parameter sets describing till
mixing behavior (G, H, S, s), and those where heat of mixing information available. The keys “1” and “2”
in Table 8 yield the upgraded data banks, whereas the keys “3” and “4” give the corresponding lists of the
upgrading systems, that means of all experimental data after Hultgren’s supplement, and already included
into the data bank ETD. The keys “6” and “7” shows all sets of binary alloy parameters as listed in the data
bank ETD as a combination of the keys “S’, “3” and “4”. The tunction keys “Fl” and “F2” yield the cor-
responding lists of stored ternary parameters.
The newer experimental excess Gibbs energy data are from literature with most of them due to the
mass spectrometric investigation of the author, whereas the majority of in-cooperated calorimetric data have
been reported by several authors, most of them from members of the research group of B. Predel (MPI Stutt-
gart; see [98Hej]).
The main menu of the data bank module cETD is given in Table 10. The key “C” selects an individual
ternary cut of constant mole fractions xk/xk_i, and the key ‘7” for temperatures. The ternary interaction
(T.I.A.) may be exclude by the switch “I” to illustrate its contribution. The key “X” allows exchange between
dealing with the molar excess properties ZE, and the molar mixing properties Z”, whereas the key ‘77’
switches between molar integral, and molar partial properties.
The key “F” yields the menu for squared diagrams, enabling plots both of a single temperatures as well
as of temperature ranges. Comparable systems can be imported by means of the menu switched on by the
function key “F2”. The key “3” switches on the corresponding menu for ternary triangle plots, which are
restricted to single temperatures, and no comparable graphs are possible.
The parameters as presented in Tables 5 and 6 are shown by means of the key “P”, and additional
pressing the “return’‘-key yields then the lists of the molar mixing behavior as presented in the upper part of
Table 10 for fee solid ternary Fe-Ni-Cr alloys at 1650 K along a cut of constant mole fraction xre/xc, = 2.28.
Fig. 2 gives, as an example, the black-and-white version of the colored triangle plot of the heat of mixing of
fee solid in the Fe-Ni-Cr ternary alloys. Zooming as well as cursor reading are also possible. The selected cut
ofXFek!r = 2.28 is plotted by means of the dashed line. Minimum and maxl’mum are indicated.
FIG. 2
Example of Triangle Diagrams of Data Bank Module cETD.
The Heat of Mixing of Fee Solid Fe-Ni-Cr Ternary Alloys.
EXThrrn-GrlJOh:
m “ax 4328 Fe-Ni-Cr
0 nin -3960
cnntnur Llncs:
Hxs /16xl Y
-1947
.J/"Ol
CN=I; CT=2
5. Discussion
It has been demonstrated that conversion among various model parameters of the molar mixing
properties may be performed conveniently. The presented interactive evaluation tools cM3 may increase the
quailty of best fit, especially, for ternary experimental data, and will diminish considerably both, experimen-
tal effort as well as evaluation time. This work demonstrated also the concept of the data bank ETD really
describes all types of mixing behavior of metal alloys - even short range ordering by means of the same
formalism. This simplifies considerably the handling of thermodynamic mixing data. As can be seen from
Table 9, the data bank ETD contains free Gibbs energy data of over 150 binary phases and of some ternaries,
and heat of mixing data of additional 25 liquid binaries. The presented support package ExTherm may
encourage more experimental investigations as well as more use of thermodynamic data for solving problems
arising in every day research and industry work.
Two additional modules not presented in this work exist: One module, cM_REG, is configured for
simple best fitting of arbitrary (xj,yj)-data sources. Data input by means of the keyboard as well as file-input
are possible. Various input conversion modes exist concerning vapor pressure data. The second module,
cPD Bin, makes interactive computations of binary phase diagrams applying the generalized Newton method
to s&e the equations of thermochemical equilibria with arbitrary high accuracy. Starting points of the itera-
tion algorithm may be determined by means of interactive plots of the tangents of the Gibbs energy curves of
phases. For all software modules contact the author.
Acknowledgments
The author would like to thank em. Prof. Dr. B. Predel, Dr. R. Luck, and Dr. I. Arpshofen, all with the
MPI Stuttgart, for so much help, interest, encouragement, cooperation and discussions throughout the many
years of development. Grate&l acknowledgment is made to Mag. J. Theiner (Vienna) for essential parts of
the graphic unit and other usetil help, Dr. K. Kopecky (former Vienna) for programming the ternary triangle
plots as well as Dr. H. Wang (former MPI and Vienna), Mag. J. Havrankova (Masaryk Univ. Brno), and
Mag. D.M. Hejze (Vienna) for preparing the input data of the best fits of emf and calorimetric investigations.
References
73Hul R. Hultgren, P. D. Desai, D. T. Hawkins, M. Gleiser, and K. K. Kelley: Selected V&es ofthe
Thermodynamic Properties of Binary Alloys, Am. Sot. for Metals, Metals Park, OH, 1973.
81Sun B. Sundman and J. Agren, J.Phys.Chem.Solids, 42 (1981) 297-301.
81Tom J. Tomiska, CALPHAD, 5 (1981) 81-92.
82Tom J. Tomiska, J. High Temp.-High Pressures, 14 (1982) 417-422.
85Tom J. Tomiska, CALPHAD, 9 (1985) 15-28.
86Tom 1 J. Tomiska, CALPHAD, 10 (1986) 91-100.
86Tom2 J. Tomiska, CALPHAD, 10 (1986) 239-252.
89Tom J. Tomiska, nermochim. Acta, 151 (1989) 145-158; 159-170.
91Din A.T. Dinsdale, CALPHAD, 15 (1991) 317-425.
91Wil R.O. Williams, CALPHAD, 15 (1991) l-10.
95Tom J. Tomiska and H. Wang, Ber. Bunsenges. Phys. Chemie, 99 (1995) 633-640.
98Hej D.M. Hejze, Diploma Theses, Univ. of Vienna, Vienna, May 1998.
98Tom J. Tomiska, Ihermochim. Acta, 314 (1998) 145-153.
OlTom J. Tomiska, J. of Mining andMet., (2001) 9-28.
154 J. TOMISKA
A1.2-2 K-component interaction included (“Cj”: adjustable parameters of the K-component interaction):