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30/10/2013 IRI-QMS-POL-2001
Revised Date: Rev 7
07/01/2020
QUALITY MANAGEMENT SYSTEM
Document Type: ISO 9001:2015
Manual Clause
4.4
ISO 9001:2015
REV DATE REASON FOR REVISION REQUESTED BY
4 30/10/2013 Annual Revision of Manual KV
5 13/11/2017 Document transition to ISO 9001:2015 Standard MvD
6 05/08/2019 Update combined Logo to include ISO 45001:2018 KV
7 07/01/2020 Annual Review MvD
The Managing Director of Iritron, whose principal operating company is Iritron, has committed the company to the
establishment and maintenance of a Quality Management System. Attention is drawn to the possibility that some
of the elements of this document may be the subject of patent rights.
To achieve the objectives stated, it is the policy of Iritron to establish and maintain a comprehensive Quality
Management System, which is planned, developed and continuously improved in conjunction with other
management functions to meet the requirements of DIN EN ISO 9001:2015. The policies, systems, responsibilities
and authorities as defined in this quality policy manual, will be effective and binding from the date of approval by
the Managing Director.
The design and implementation of the Iritron quality management system is influenced by Iritron’s environment
changes and the risks associated with that environment, related to:
It is not the intent of this International Standard to imply uniformity in the structure of our quality
management system or uniformity of documentation.
o working environment, conducive to mental and emotional well-being, void off any form of
prejudice and harassment
o family members of employees
o sustainability of the organization, with a stable income
o work and employment stability
o working environment, conducive to mental and emotional well-being, void of any form of
prejudice and harassment
o Maintain a participatory environment; rely on the innate excellence of our People and provide a system
in which they can excel.
o Help our People achieve their full potential through continuous education, training and recognition of
exemplary performance.
o Make data-driven decisions that will maximize our opportunities for success.
o Recognize our responsibility as good citizens and good neighbors of the communities in which we
operate.
o Maintain beneficial supplier partnerships to assure that our needs and expectations for products and
services are met.
o Maintain a passion for Continuous Improvement and continuously improve our processes, products
and services.
2. SCOPE
2.1 General
Iritron specialises in the Engineering Design, Manufacturing, Supply, Installation, Commissioning and
Maintenance of Electrical, Instrumentation, Control and simulation Systems, as defined on the scope of
certification, referenced on the ISO 9001:2015 certificate, issued by TUV Rheinland. The Head Office is
situated in Pretoria.
The boundaries of the scope of the quality management system, and of certification, is defined by a
number of factors, such as:
o Flotation processes
o Furnaces and kilns
o Leaching, roaster, acid and evaporation processes
o Load out stations
o Material handling equipment (conveyors, etc.)
o Mills
o Power factor correction systems
o Power optimisation
o Power reticulation
o Power utility project management
o Protection and control
o Pumps and motors
o Sampling / batching systems
o Stackers / reclaimers / stock piling systems
o Thickener plants
o Weigh bridges / mass measurement
o Wet screening plants.
3. NORMATIVE REFERENCES
The following document is indispensable for the application of this document. For dated references,
only the edition cited applies. For undated references, the latest edition of the reference document
(including any amendments) applies. ISO 9001:2015, Quality Management Systems – Fundamentals and
Vocabulary
Our ISO 9001:2015 based Quality Management System (QMS) has been developed in complete
alignment with both our Continuous Improvement philosophy and our Management System. The QMS
is that part of the overall management system which implements our Quality Policy, establishes
procedures by which we meet or exceed customer expectations, and satisfies international system
requirements for ISO registration.
Iritron has an extensive track record of successes in the fields of Plant Automation, Simulation,
Optimization and Information Systems and has more than 200 years of combined engineering
experience in these fields, focusing mainly on mineral processing and related industries. We have
proven our ability to manage projects efficiently and to produce high quality results.
Iritron is capable of handling projects that span all layers of the automation hierarchy and applies a
suite of tools and technologies to optimally address the Customer’s specific requirements. Extensive
practical experience linked to a sound fundamental understanding of processes, mathematics, neural
networks and integrated hardware and software applications ensure viable and valid solutions.
Iritron offers its customers either a complete turnkey project service on Automation, Simulation,
Optimization and Information Systems for industrial plants or implementation of only a single segment
of a project:
o Tendering and Contract Preparation,
o Preliminary Design,
o Engineering and Detail Design,
o Programming,
o Manufacturing of Instrumentation Panels, Control System Panels and Electrical Switchgear.
o Factory Acceptance Testing,
o Installation,
o Commissioning,
o Hand-over.
During the phases Iritron takes responsibility for the Project Management, Quality Control and
Configuration Management on its portion of the project.
o identified the processes needed for the quality management system and has applied this to all
Any product / service / function that affects product conformity with requirements that are outsourced by
Iritron, will be subject to the exercising of control, at a relevant level, by Iritron. The extent of this control will
be identified within the quality management system and control over outsourced external providers form.
5.2 Understanding the needs and expectations of interested parties - ISO 9001: 2015 Paragraph 4.2
Due to their effect or potential effect on Iritron’s ability to consistently provide products and
services that meet customer and applicable statutory and regulatory requirements, Iritron
determines the following:
o interested parties that are relevant to the quality management system;
o requirements of these interested parties that are relevant to the quality management system.
.
5.3 Determining the scope of the quality management system ISO 9001: 2015 Paragraph 4.3
Iritron have established, and are maintaining, a Quality Policy Manual, which is a controlled
document that includes provision for the following:
o the scope of the quality management system of Iritron, as defined in paragraph 1 and 3 of this
document
o details and justifications of any requirements of the ISO 9001: 2015 international standard, as per
paragraph 1.0 of this document, deemed not to be applicable to the quality management system,
should there be any
o the documented procedures, in flow chart format, established for the quality management system.
The scope of the processes of the quality management system, is supported by the creation, and
maintenance, of applicable versions of documented information, defined in terms of a formal index.
5.4 Quality management system and it’s processes - ISO 9001: 2015 Paragraph 4.4
5.4.1 Iritron have established, documented, implemented and are maintaining a quality management system, and
are continually improving the effectiveness of the quality management system, to be consistent with the
requirements and stipulations of the ISO 9001: 2015 international standard. In implementing the quality
management system, Iritron have:
o identified the processes needed for the quality management system and has applied this to all
functional activities of Iritron
o determined the sequence and interactions of these processes
o defined the inputs and outputs expected from these processes, these being:
Process Owner: QMR Approved by: MR Printed Date: 2021-06-10
A hard copy of this document is valid only for seven days from the printed date above. A controlled, updated copy is always current on the electronic system.
Page 8 of 24
Effective Date: Document No.:
30/10/2013 IRI-QMS-POL-2001
Revised Date: Rev 7
07/01/2020
QUALITY MANAGEMENT SYSTEM
Document Type: ISO 9001:2015
Manual Clause
4.4
o top management
o input
o investment in the creation, and sustainability of the organization
o strategic vision and future for the organization
o output
o employment opportunities for personnel
o a global market player in the supply of products and services, as defined in the
scope of the quality management system
o sales and marketing
o input
o requirements of clients, and other interested parties
o requirements related to business growth
o output
o exposure of the organization in the marketplace
o catalyst to business growth and expansion
o design and development and project management
o input
o client requirements related to:
o concept which needs to be put into practice
o client and product requirements
o upgrade requirements related to existing products, plant and
methodologies
o improvement of internal processes, competence and methodologies
o output
o tangible representation of the conversion of concept requirements, to
simulation models
o improvement of products and processes as well as process optimisation
o customer satisfaction
o purchasing
o input
o requirements for obtaining products or services from external providers
o assurance of the ability of external providers to supply products and services to
acceptable levels of quality
o output
o purchase orders
o information to be supplied to external providers
o list of approved external providers
o monitoring and measurement data related to the performance of external
providers
o stores and warehousing
o input
o management of raw materials (equipment) final products
o logistics management
o stock control and management, including product preservation
o output
o stock management criteria and improvement of cash flow processes
o dispatch and delivery
o operational processes
Process Owner: QMR Approved by: MR Printed Date: 2021-06-10
A hard copy of this document is valid only for seven days from the printed date above. A controlled, updated copy is always current on the electronic system.
Page 9 of 24
Effective Date: Document No.:
30/10/2013 IRI-QMS-POL-2001
Revised Date: Rev 7
07/01/2020
QUALITY MANAGEMENT SYSTEM
Document Type: ISO 9001:2015
Manual Clause
4.4
o input
o client requirement for the supply of products and services
o product requirements defined in terms of design and development outputs
o quality assurance and quality control requirements
o output
o product which meets client requirements
o product which meets quality management system requirements
o human resources
o input
o statutory and regulatory requirements
o need to employee new personnel, based on organisational requirements
o improved competence of existing employees
o output
o recruitment and employment, related to:
o professional competence
o technical competence
o client products and / or requirements
o specialised knowledge related to the strategic objectives of the
organization
o training and skills development of employees
o professional competence
o technical competence
o client products and / or requirements
o specialised knowledge related to the strategic objectives of
the organization
o statutory training
o management system related training and awareness
o information technology
o input
o software licensing requirements
o need for retention of electronic data and documented information
o maintenance of the electronic infrastructure
o output
o maintaining legal software, and ensuring the use of only licensed software
packages
o maintaining back-up information, which can be effectively utilised for
restoration purposes
o maintaining the functionality of equipment, and the resolution of issues
arising from the use of electronic equipment, and their interfaces
o quality assurance and quality control
o input
o client requirements which need to form part of product characteristics
o monitoring and measuring interaction required by the organisation, and in
terms of quality management system requirements
o documented information required for the control and management of
operational processes, both internally and externally
Process Owner: QMR Approved by: MR Printed Date: 2021-06-10
A hard copy of this document is valid only for seven days from the printed date above. A controlled, updated copy is always current on the electronic system.
Page 10 of 24
Effective Date: Document No.:
30/10/2013 IRI-QMS-POL-2001
Revised Date: Rev 7
07/01/2020
QUALITY MANAGEMENT SYSTEM
Document Type: ISO 9001:2015
Manual Clause
4.4
o output
o quality control plans
o inspection and release requirements
o information to be submitted to external providers
o confidence in the meeting of technical requirements by products and
services
o determined the criteria and methods needed to ensure that both the
operation and control of these processes are effective
o ensured the availability of resources and information necessary to support the
operation, control and monitoring of these processes
o monitored, measured, analysed and evaluated these processes
o implemented actions that are necessary to achieve planned results, and to
ensure continual improvement of these processes.
o identified risks and opportunities for improvement and implemented
corrections.
o monitor and review information about external and internal issues
o processes evaluated and changes implemented to ensure that the
processes achieve the intended results.
Any product/service/function that affects product conformity with requirements that are outsourced by
Iritron, will be subject to the exercising of control, at a relevant level, by Iritron. The extent of this control will
be identified within the quality management system and control over outsourced external providers
requirements.
5.4.2 Iritron maintains the necessary documented information to support the operation of all of it’s processes.
Iritron also retains documented information to have confidence that the processes are being carried out as
planned.
o promoting improvement
o supporting other relevant management roles to demonstrate their leadership as it applies to their
areas of responsibility
6.3 Organizational roles, responsibilities and authorities ISO 9001: 2008 Paragraph 5.3
Top management ensures that responsibilities and authorities for relevant roles are assigned,
communicated and understood within the organization through organogram’s and job descriptions.
referred to in section 5.1 of the manual and the requirements referred to in 5.2 of the manual and
determines the risks and opportunities that need to be addressed to:
o give assurance that the quality management system can achieve its intended result(s)
o enhance desirable effects
o prevent, or reduce, undesired effects
o achieve improvement.
Actions taken to address risks and opportunities are proportionate to the potential impact on the conformity of
products and services.
7.2 Quality objectives and planning to achieve them ISO 9001: 2015 Paragraph 6.2
7.2.1 Iritron ensures that quality objectives and goals, including those needed to meet requirements for
products/services, are established at relevant functions, levels and processes at Iritron
The quality objectives will be:
o consistent with the quality policy
o measurable
o taken into account applicable requirements
o relevant to conformity of products and services and to enhancement of customer satisfaction
o monitored
o communicated
o updated as appropriate
7.2.2 Iritron plans to achieve its quality objectives by determining the following:
o what will be done
o resources that will be required
o who will be responsible
o when it will be completed
o how the results will be evaluated
o
8.1 Resources
8.1.1 General
Iritron determines and provides the resources required for the establishment, implementation, maintenance
and continual improvement of the quality management system
Iritron considers the following:
o the capabilities of, and constraints on, existing internal resources
o what needs to be obtained from external providers.
8.1.2 People
Iritron determines and provides the person/s necessary for the effective implementation of the quality
management system and for the operation and control of its processes.
8.1.3 Infrastructure
Iritron determines, provides and maintains the infrastructure necessary for the operation of their processes and
to achieve conformity of products and services
o Infrastructure include the following:
o buildings and associated utilities
o equipment, including hardware and software
o transportation resources
o information and communication technology.
These factors can differ substantially depending on the products and services provided.
o safeguarded from adjustments, damage or deterioration that would invalidate the calibration status
and subsequent measurement results.
Iritron determines if the validity of previous measurement results has been adversely affected when measuring
equipment is found to be unfit for its intended purpose and will take appropriate action as required.
8.5.3.2 For the control of documented information, Iritron address the following
activities, as applicable:
o distribution, access, retrieval and use
o storage and preservation, including preservation of legibility
o control of changes (e.g. version control)
o retention and disposition
Documented information of external origin determined by Iritron to be necessary for the planning and
operation of the quality management system is identified as appropriate and controlled.
Documented information retained as evidence of conformity is protected from unintended alterations.
9.2 Requirements for products and services ISO 9001: 2015 Paragraph 8.2
9.2.1 Customer communication
Communication with customers includes:
o providing information relating to products and services
o handling enquiries, contracts or orders, including changes
o obtaining customer feedback relating to products and services, including customer
complaints
o handling or controlling customer property
o establishing specific requirements for contingency actions, when relevant.
Process Owner: QMR Approved by: MR Printed Date: 2021-06-10
A hard copy of this document is valid only for seven days from the printed date above. A controlled, updated copy is always current on the electronic system.
Page 16 of 24
Effective Date: Document No.:
30/10/2013 IRI-QMS-POL-2001
Revised Date: Rev 7
07/01/2020
QUALITY MANAGEMENT SYSTEM
Document Type: ISO 9001:2015
Manual Clause
4.4
9.3 Design and development of products and services ISO 9001: 2015 Paragraph 8.3
9.3.1 General
Iritron establishes, implements and maintain a design and development process that is
appropriate to ensure the subsequent provision of products and services.
9.4 Control of externally provided processes, products and services ISO 9001:2015 Paragraph
9.4.1 General
Iritron ensures that externally provided processes, products and services conform to requirements.
Iritron determines the controls to be applied to externally provided processes, products and services when:
products and services from external providers are intended for incorporation into Iritron’s
own products and services
products and services are provided directly to the customer(s) by external providers on
behalf of Iritron
a process, or part of a process, is provided by an external provider as a result of a decision
by Iritron.
Iritron determines and applies criteria for the evaluation, selection, monitoring of performance, and re-
evaluation of external providers, based on their ability to provide processes or products and services in
accordance with requirements. Iritron retains documented information of these activities and any necessary
actions arising from the evaluations.
Iritron will:
o ensure that externally provided processes remain within the control of its quality
management system;
o define both the controls that it intends to apply to an external provider and those it intends
to apply to the resulting output;
o take into consideration:
o the potential impact of the externally provided processes, products and services
on Iritron’s ability to consistently meet customer and applicable statutory and
regulatory requirements
o the effectiveness of the controls applied by the external provider;
o determine the verification, or other activities, necessary to ensure that the
externally provided processes, products and services meet requirements.
Conformity to the requirements will be verified when nonconforming outputs are corrected.
Iritron evaluates the performance and the effectiveness of the quality management system.
Iritron retains appropriate documented information as evidence of the results.
suitability, adequacy, effectiveness and alignment with the strategic direction of Iritron.
11.2 Nonconformity and corrective action ISO 9001: 2015 Paragraph 10.2
11.2.1 When a nonconformity occurs, including any arising from complaints, Iritron:
o reacts to the nonconformity and, as applicable:
o take action to control and correct it
o deal with the consequences
o evaluates the need for action to eliminate the cause(s) of the nonconformity, in order that
it does not recur or occur elsewhere, by
o reviewing and analysing the nonconformity
Process Owner: QMR Approved by: MR Printed Date: 2021-06-10
A hard copy of this document is valid only for seven days from the printed date above. A controlled, updated copy is always current on the electronic system.
Page 23 of 24
Effective Date: Document No.:
30/10/2013 IRI-QMS-POL-2001
Revised Date: Rev 7
07/01/2020
QUALITY MANAGEMENT SYSTEM
Document Type: ISO 9001:2015
Manual Clause
4.4